Gas Boiling Pan User`s Manual
Contents
1. regularly can avoid serious accident happens Stop using if user feels that there are some problems in the circuit or machine Check the situation of the machine before or after using every day Before using Whether the machine is tilted Whether the control panel is damaged During using Whether there is strange odor or vibration noise Whether the burner flame is normal Any light back or flameout Whether the power is normal 13 7 Cleaning amp Maintenance 1 The device shall be cleaned and maintained everyday after working A prompt cleaning can keep the whole machine sanitary 2 Clean the residue in appliance regularly to keep the appliance and surface clean 3 Do not clean the surface with corrosive substance hydrochloric acid During cleaning do not scrub the appliance and the appliance surface with abrasive substance or corrosive detergent that may damage the appliance performance and appearance 4 When cleaning the housing or cabinet use woodenware and cotton cloth to clean the metal surfaces instead of hard metal substance Do not aim at gas elements with water it would be better to use a wet towel instead If the gas elements are splashed dry them timely to prevent damage Do not modify the ventilated volume required for combustion A comprehensive inspection should be carried out half a year If not going to use the appliance at any time turn off the gas supply If not going to use the appliance for a long2. regulating valve It may cause property loss or safety accidents if high or medium pressure regulating valve is used Fire warning If you smell the gas please keep away from any fire source Do not light up any device or touch the electronic switch Do not use any phone in the building either Close the main gas valve immediately and call the professional personnel to maintain it Operate by force or maintain improperly will lead to large gas leakage or deflagration easily The manufacturer won t bear any responsibility for fire hazard caused by improper operation or maintenance Contents Functional INtroOGuction cccccccececeeeeeeeeeeceeeseeeeeaees 1 Structure Schematic DiaQGram cccccccecssseceeeeeeessseeeeaeeeees 1 Basic Features amp Parametelrs ccccecceceeeeeeeeeseeeeees 3 Precautions amp Recommendations ccceceeeeeeeeeeeees 3 Working Instructions amp Operation FIOW cccccee 5 ROUTING INSPECTION cccccccceceeeeceeeececeeeeseeeeseseeenseees 13 Cleaning amp Maintenance cccccecseeceeeeeeeeeeeeteeeeeeees 14 Failure Analysis amp Trouble Shooting ccccceceeeeees 14 1 Functional Introduction This product with elegant appearance is easy to install and operate safe and reliable applicable to LPG and NG The operating platform and pan are made from high quality stainless steel 304 with heavy duty tubular burner and interlayer b
3. C GBM601 C9GBM151 Gas Boiling Pan Luxury Gas Range Series User s Manual Dear Client amp User Firstly thanks for purchasing and using our product All the information and guidelines of this user s manual comply with certain applicable regulations which come out from our long term accumulated knowledge and experience as well as current project development situations Limited to some special structures additional specified items or new technology changes the actual usage situation might be some different from what stated in this user s manual Should you have any question please do not hesitate to contact the manufacturer via the method shown in back cover page of this manual For safety purpose and efficient operation please make this document available to users for reference Do have them to read this manual carefully before carry out any action on this device especially when starting The manufacturer declines any responsibility in the event users do not follow the instructions or guidelines stated here The user s manual should be placed close to the device in convenience of users reading before operation We have the full authority to reserve the further technical changes of the device in the scope of further performance improvement characteristic development J Warning Any self modification wrong installation adjustment or maintenance can lead to property loss or casualty Please contact the manufact
4. charged before carrying out the replacement Data List of Nozzle for Gas Replacement 5 3 Drain Valve 1 Switch Diagram ON OFF 2 Part Name valve body spool handle connecting nut seal ring 605 7 O ring 555 7 O ring pin circlip oe te oe DS YY 3 Technical Parameters Max working voltage 0 5bar Max operation temperature 140 C Medium water O ring lubricating medium KLUBER 703 lubricating grease 4 Installation 4 1 Installment of valve body and pipeline When installing the drain valve the valve cavity and pipeline should be cleaned no attachment is allowed Screw the connecting nut into the pipeline with a wrench of 3 and tighten it Meanwhile please avoid tightening with too much strength otherwise it may damage the seal ring 4 2 Dismounting the valve body and spool 4 2 1 Turn the valve to ON position 4 2 2 Turn the valve to the position bya J lL movement 4 2 3 Draw out the spool for cleaning and maintenance 4 2 4 Replace the spool in reverse procedure of drawing out 4 3 Attention During installation please handle gently do not throw otherwise the components may be damaged 5 Maintenance Have the valve cleaned and maintained after using Main procedure as follows 5 1 Turn the drain valve on and off to check the leakage 5 2 Draw out the spool for cleaning and maintenance as 4 2 5 3 Have all the components cleaned and coat the O ring with lubricating g
5. ean Turn the gas switch off before carrying out any maintenance operation Maintenance should be done by qualified technicians it is dangerous for others to have the work done 5 Working Instructions amp Operation Flow 5 1 Control Panel water inlet pipe kettle pressure gauge switch pressure gauge manual pressure relief valve automatic pressure relief valve inlet switch kettle pulse igniter ef j 7 m oo gt a gas valve position knob level valve interlayer overflow pipe interlayer TC AS T fire hole M drain valve water inlet pipe furnace body 3 4 gas inlet pipe S F 10 11 For new installed appliance before starting up make sure that the gas supply is the same as that specified on the nameplate and whether the pressure is in the prescribed scope If other gas is used an inspection of input power should be carried out by professional installer or local Gas Board Then substitute and regulate the burner nozzle and pilot nozzle to adapt to the new gas supply Control Panel As shown in the figure No A O stands for corresponding functional switch respectively Before turning on the gas valve upstream the appliance make sure that the gas connection is correct and the joints tightness is in good condition Before using turn the knob counterclockwise simultaneously turn the water valve J to ON position If there is water coming out from pipe K turn valve J to OFF position i
6. ected to the pressure gauge to show the value During operation set it to position 5 3 2 2 Release the pressure in pan directly with no display of the pressure in gauge 5 3 3 8 Release the pressure in pan directly with display of the pressure in gauge 5 3 4 The valve is OFF With no display in gauge and no venting 6 Maintenance During operation enhance checking and maintenance of the valve to make the valve act more sensitively and reliably 1 Clean the valve regularly to prevent block of foreign matters 2 Once leakage is found substitute or repair the valve timely 3 Vent testing of the manual vent valve shall be performed periodically in the case of doing no harm to human body 4 A periodical inspection shall be carried out at lease once a year to guarantee the sensitivity and reliability of the valve Principal inspections opening pressure of the automatical relief valve rotation of the manual vent valve and plug valve and leakage 7 Fault 7 1 The safety valve is opened though specific relief pressure is not reached affecting the normal work 7 2 The safety valve does not open when the relief pressure is exceeded offset 10 7 3 There is leakage 7 4 When aforementioned situations occur send the valve back to the manufacturer to check and repair Dismantlement shall be done by professional personnel only 6 Routine Inspection It is necessary to check the machine daily Check the machine
7. ing is needed 4 2 Notice for Installment Gas Connection 1 Before installation a quick acting disconnecting valve should be installed upstream the appliance where is easy to reach for convenience of maintenance and prompt gas cutoff in an accident 2 Pipeline connected to the appliance should be connected with proper metal pipe 3 After connecting the appliance to the gas system check for leaks at joints and pipe fittings to do so use soapy water or a specific leak detector spray No Flaming Water Connection The water inlet connector is located at left front of the furnace bottom connect it to the tap water pipe with DN 15 connector Note 1 2 10 11 12 Installation should be done by professional technician Take out the attached battery turn the pulse button counterclockwise then put in the battery in the correct direction as shown and tighten the pulse button Appliance connection should conform to provisions in gas safety installation and operation The appliance should be installed separately or assembled with other devices in accordance with provisions The appliance is not suitable for built in installation The appliance should be installed in a well ventilated area if possible under a vent hood in compliance with all applicable regulations in force This will ensure that all burnt gases produced during the combustion process are completely exhausted The appliance should keep a minimum c
8. ith the salient point on panel At this time the burner goes off while the pilot kindling is still burning the appliance is standby For a long term disuse turn the knob to align the round dot on it with the salient point on panel At this time all the burners are turned off and the appliance is power off When the pressure in appliance reaches the red needle position of gauge C the automatic relief valve E works to keep the pressure in 0 5bar If the valve E does not work you can release the pressure in interlayer by the manual relief valve D lf there is too much water in the interlayer it may have an effect on the heat transmission area and cause extension of the boiling time To check shut down the inlet water supply and turn on the level valve of interlayer wait till the excessive water in the interlayer flows out then turn the valve off 5 2 Replacing the Gas Supply Suitable for NG and LPG When replacing the gas supply pay attention to the following two points During replacing users must substitute the pilot nozzle and main nozzle with matched ones so that corresponding gas supply can burn normally This operation must be done by trained and professional personnel During replacing users must substitute the injector sleeve with proper one to adapt to the injected volume of primary air for corresponding gas supply NG and LPG have their own sleeves Pay attention that the fastening screw on the sleeve should be dis
9. learance of 10cm away from non combustible substance e g walls windows etc on both sides and 20cm at its back Do not install the appliance on flammable floor or materials The furnace body is equipped with adjustable feet with an adjustable range lt 15mm Making sure that the appliance is level and stable During installation please consider the weight of the appliance It is advisable to install on the floor After installation keep the appliance stable and level Do not tilt or sway during operation Do not use gas that not applicable to the appliance as fuel neither does high pressure or medium pressure regulating valve This appliance is only applicable to low pressure regulating valve Before installation make sure that the available gas is the same as that marked on the nameplate If not substitute the nozzle with a suitable one lf the pressure of the gas pipeline is 10 higher or lower than the rated pressure the appliance required a regulator should be installed to ensure it reaches the rated value 4 3 Special Note 1 Installation initial use and maintenance should be done by professional or licensed personnel or franchised person approved by manufacturer This product is a commercial machine not applicable for household use Please keep the integrity of the appliance and remove the outer packaging If you do have any questions call the specialist and stop using the appliance To avoid danger keep the packing
10. materials away from children For the materials are plastic bags nails etc For initial use the duration of ignition may be a little longer due to the air existing in the new pipeline If it cannot be lit up for the first time turn the ignition switch off and turn it on 3 minutes later to prevent from deflagration Do not use gas that not applicable to the appliance as fuel neither does high pressure or medium pressure regulating valve Making sure the applicable gas is the same as the supplied one if not stop using 10 11 12 13 14 15 16 To avoid hazard turn the appliance off if not going to used it or if it is unattended This product is only for commercial use not suitable for other uses or it may cause danger Do not sway or tilt the appliance during operation Do not dismantle or self modify the appliance Dismantlement and self modification may Cause casualty Do not pat the product or put any heavy objects onto it Abnormal operation may cause appliance damage and danger Do not place any objects in the vent of the gas heater Obstruction of smoke exhaustion may do harm to health High temperature may cause scald Do not touch the appliance directly with hands due to high temperature during or after operation Do not destroy the control panel with hard or sharp objects Do not dry heat the appliance Do not aim at the appliance with water jet during cleaning Neither does immerse it into water to cl
11. mmediately If not please wait till the water comes out then turn valve J to OFF Before starting up the appliance check the water level according to these operations Otherwise it may dry heat the appliance bottom and cause damage Lift the cover and turn the water inlet pipe A above the appliance then rotate the inlet switch F on the control panel to inject appropriate amount of water into the appliance Press down the gas valve H axially and rotate it counterclockwise for 30 degrees to align the spark mark on knob with the salient point on panel Hold pressing H and push the pulse igniter G with the other hand continuously A Bang sound can be heard Observe the ignition condition of the pilot kindling via the fire hole If the appliance is used for the first time or idle for a long period of time it may takes a longer time for this operation due to the air existing in the pipeline which needs to be exhausted in this process After ignition hold valve H for about 20s then release Observe that whether the pilot kindling will go off via the fire hole L If it does repeat the aforementioned operation After verifying the pilot kindling is lit up turn valve H counterclockwise for about 60 degrees to align the flame mark on knob with the salient point on panel the burner is ignited For a short time disuse user can leave the pilot kindling ignited that can be achieved by following operations Turn valve H to align the spark mark w
12. ody design The large heating area high thermal efficiency and uniform heating contribute to improvement of the processing quality Also this product is equipped with pressure safety valve automatic pressure relief device and flame failure protection device 2 Structure Schematic Diagram Structure Schematic Diagram C 7GBM601 C9IGBM151 2 1 Structural amp Functional Features 1 High quality stainless steel body equipped with water injection function 2 High quality and heavy duty tubular burners with good heating efficiency 3 Provided with functions of pressure indication manual pressure relief pressure relief of safety valve and over temperature protection 4 Food safety certificated large diameter drain valve fast draining off 5 Equipped with pulse ignition device flame failure protection function and pilot flame standby function safe and practical 3 Basic Features amp Parameters Dimension mm 800x900x850 60 700x 00x850 60 Gas Type LPG NGTG LPG NG TG TG 1000 LPG 2800 TG 1000 LPG 2800 NG 2000 NG 2000 Pressure Pa 4 Precautions amp Recommendations 4 1 Transportation and Storage During transportation the machine should be carefully handled and do not put it upside down to prevent from damaging to the shell and inside The packaged machine should be stored in a ventilated warehouse without corrosive gas If it needs to be stored in open air temporarily measurement against rain
13. period of time clean the appliance surface with a gasoline cloth and store it in a well ventilated area Oe Et ee OI 8 Failure Analysis amp Trouble Shooting smn ef The gas switch is disconnected The pilot flame cannot be 2 The igniter is damaged The gas valve is defective The nozzle is blocked Check the gas switch Replace the igniter Replace the gas valve Remove the nozzle and clean Regulate the suppl It has flameout when the g pp y burner is working It has light back when the burner is working The pressure is too high The fire hole is blocked Gas pressure reduced The nozzle is blocked pressure Clean the fire hole Regulate the supply pressure Remove the nozzle and clean Aforementioned troubles are just for reference If any failure occurs please stop using and inform the professional technicians to check and repair Safety is first and maintenance should be done after shutting down the power supply and gas supply 14
14. rease 5 4 Replace the spool and make it in OFF state 6 Common Failure amp Troubleshooting The turnoff is not tight The pipeline is seized b j PP j Remove the foreign matters enough foreign matters Connection surface of the The connecting nut is Tighten the nut valve body and pipeline 00se leaks The gasket is damaged Replace the gasket Canan Draw out the spool and The O ring is damaged The valve body leaks replace the O ring internally There is foreign matters Draw out the spool and in the O ring remove the foreign matters 5 4 Steam Safety Valve 1 Safety Valve Diagram 10 2 Part Name diverter automatic relief valve manual vent valve steam trap plug valve pressure gauge yn ee NY 3 Technical Parameters Max working voltage 0 5bar Max operation temperature 140 C Medium steam 4 Installation When installing the safety valve please remove the foreign matters in the diverter and pipeline first then mount the valve to the pipeline vertically 5 Operation 5 1 Automatic relief valve It will release the pressure automatically when the pressure reaches 0 5BAR range 10 5 2 Manual vent valve If the working pressure is out of the pressure relief range you could release the pressure in the interlayer by the manual vent valve Ordinarily it is used for vent testing 5 3 Plug valve press to release 12 5 3 1 Pressure in the pan is directly conn
15. urer for any adjustment or maintenance and have the work done by a trained amp qualified person For your safety sake please keep the machine away from any liquid gas or other object which is flammable or explosive This appliance should not be operated by those who have physiological perceptual or mental disabilities or those who have insufficient experience or knowledge including children Only in conditions of being given sufficient supervise amp guarantee of personal safety as well as proper instructions amp guidance those who were mentioned above can make some particular operation of this device Keep children away from the device Preserve this manual safely When passing on selling the device to a third party the manuals must be handed over along with the device All users must operate the device complying with the user s manual and related safety guidelines If this appliance is placed near walls partitions or kitchen furniture and the like it is advisable to make these facilities with non combustible material otherwise cover them with non combustible heat resistant material and pay attention to fire prevention regulations The appliance should be installed in a well ventilated area if possible under a vent hood in compliance with all applicable regulations in force This will ensure that all burnt gases produced during the combustion process are completely exhausted The appliance is only applicable to low pressure gas
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