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FlexiGuard Portable C-Frame Rail Fall Arrest System Manual

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1. Maintenance Log at the back of this manual amp SY CY lt A SS IMPORTANT If you have questions on the use care application or SU IS suitability for use of this safety PARLA equipment contact Capital Safety III EMPLOYEE TRAINING This manual is intended to meet industry standards including OSHA ANSI Z359 1 and CE EN795 and should be used as part of an employee training program as required by OSHA FORM NO 5902343 REV B O Copyright 2013 Capital Safety DESCRIPTION C Frame Rail Fall Arrest System with two trolleys for moveable fall arrest protection 1 0 APPLICATIONS 1 1 PURPOSE Personal Protective Equipment against falls from a height The C Frame Rail Fall Arrest System C Frame FAS with Fall Protection combines easy access to elevated work areas with fall protection from the ground for the duration of the work being performed The system includes a height adjustable horizontal rail and two trolleys that can be moved to any position along the rail The trolleys serve as attachment points for the anchorage of a Personal Fall Arrest System PFAS The system can be moved by hand by a forklift or towed by a maintenance vehicle when equipped with proper accessories 1 2 LIMITATIONS The following application limitations must be considered before using this product Failure to observe product limit
2. for more information on the application of this and associated equipment WARNING Do not alter or intentionally misuse this equipment WARNING Working at height has inherent risks Some risks are noted here but are not limited to the following falling suspension prolonged suspension striking objects and unconsciousness In the event of a fall arrest and or subsequent rescue emergency situation some personal medical conditions may affect your safety Medical conditions identified as risky for this type of activity include but are not limited to the following heart disease high blood pressure vertigo epilepsy drug or alcohol dependence psychiatric illness impaired limb function and balance issues We recommend that your employer physician determine if you are fit to handle normal and emergency use of this equipment Figure 1 C Frame Rail Fall Arrest System A SRL Attachment Point 2 0 SYSTEM REQUIREMENTS 2 1 COMPATIBILITY OF COMPONENTS DBI SALA equipment is designed for use with DBI SALA approved components and subsystems only Substitutions or replacements made with non approved components or subsystems may jeopardize compatibility of equipment and may effect the safety and reliability of the complete system 2 2 COMPATIBILITY OF CONNECTORS Connectors are considered to be compatible with connecting elements when they have been designed to work together in such a way that their sizes and shapes do not cause their
3. tag out procedure New labels are available from the local dealer or manufacturer O i i PORTABLE FREE STANDING Ah DANGER cap FIXED HORIZONTAL RAIL SYSTEM PROPECIA LITER i al OPERATORAS INSTRUCTIONS STEP 1 FIOSE THE SHIT 1 TD FEET 05 16 GRANT PRO THE BORK AREA CELIELT STEP k SYSTEM AACHIA HEIGHT CHALD pE S TO 9 GET 455 ri ART THE MORE AA AREA STEP Ji PUSH THE UNIT INTO FOSTER SO TRAT THE BEL 15 LOE EO THE CENTER OF THE ME AREA TO MAUMEE THE AFD WORSE AALA AADO RISE Tel OH DP A RITIKT LA PALL STEP Do LOWER THE MORS BOM AS APPLY LIGHT PRESSURE gm VET DOMTACT IG THE MERKE F THE SYSTEM ES SR ms AMD DE BRAKT AO THEM nm SR STEP 4 F APLICARLA LL Dow TEL TAG LIM TO CT TO THI Sri SHOT PRADO LAG FULL BODY HARME TO SAFE ACCESS THE me AG AEA AT THE CE IME MET RT HAAG a SADA 5065 ALE Are THE wines MA MG ELIAS THAT Pate Ps eT THE UAT POLLO SL Mia PCT RETTA TEE CUP FULL ELECTROCUTION STEP 5 MPOSTANT FOLLA THE PAFI WORKING ARDA INSTRUCTION CAREFULLY P LAS AN GAL PERL THM 13 FILT EM HAZARD LENGTH CAER GUA FOLGA THE SE ADE AE GUDERNES AG SHIH STEP OF APPLICABLE TRANSFER TAGGED LIFELIME 531 DOMPIECTION TO SAL OP THE WORRING MELHOR POINT TROLLEY WATCH FOR OVERHEAD PLOW GLEKMELINE POR THI SAPI WORNING AREA CAREFULLY OO FOT LEID THE SAMI ORI ARIA LADE AMY POWER LINES RL HETTE Pit 16399 STEP 7 P MLE TEAM OME PERSON ALLOWED T BE ATTACHED DO A LIDE MAIL TR LLER AT AMY GIVER TIFE SEE THE VARD BR LAEL DR CARS
4. Cette garantie s tend pendant toute la dur e de vie du produit compter de la date d achat du produit par Utilisateur final comme produit neuf et inutilis aupr s d un distributeur agr L enti re responsabilit de CAPITAL SAFETY envers Utilisateur final et le recours exclusif de l Utilisateur final dans le cadre de cette garantie se limite la r paration ou au remplacement en nature de tout produit d fectueux pendant sa dur e de vie si CAPITAL SAFETY sa seule discr tion le juge n cessaire Aucune information ni aucun conseil qu ils soient oraux ou crits donn s par CAPITAL SAFETY ses distributeurs directeurs responsables agents ou employ s ne cr era de garanties diff rentes ou suppl mentaires ni n augmentera l tendue de cette garantie CAPITAL SAFETY n assumera en aucun cas la responsabilit de d fauts r sultant d une utilisation abusive du produit de sa mauvaise utilisation de son alt ration ou de sa modification ou de d fauts d coulant du non respect des instructions du fabricant en mati re d installation d entretien ou de conditions d utilisation CETTE GARANTIE EST LA SEULE GARANTIE APPLICABLE NOS PRODUITS ET ELLE REMPLACE TOUTES LES AUTRES GARANTIES ET RESPONSABILITES EXPRIMEES OU IMPLICITES Lebenslange Garantie mit Einschr nkung Endbenutzer Garantie CAPITAL SAFETY garantiert dem urspr nglichen Endbenutzer Endbenutzer dass seine Produkte unter normalem Gebrauch und Betr
5. TO DIT THE ASS HUMBER OF CRER FOR THES SASTEM STEPS 1 2 amp 3 9504547 RevF www capitalsafety com Capital Safety Red Wing MN USA ad MAXIMUM LIFT CAPACITY 5000 Lbs 22kN DO NOT REMOVE THIS LABEL FULLY RETRACT OR ROTATE JACK BEFORE i i TOWING ENGAGE LOCKING PIN ON SWIVEL JACK BEFORE TOWING OR USING JACK LL SS SS BLOCKS USED TO INCREASE HEIGHT CAN QR QQ SS SS SS CAUSE INSTABILITY AND MAY CAUSE INJURY OR DEATH Pt 18723 Rev 01 WARNING Ensure the leg screws jacks are in contact This product is approved for use with with the surface To prevent instability retractable devices and shock absorbers screw legs down to contact surface and with aMAXIMUM ARRESTING FORCE crank the handle an extra 5 times M A F RATING OF 900 Ib 4kN OR approximately one 1 inch of the screw LESS Retractable devices and shock leg If the surface is uneven adjust absorbers must be installed maintained accordingly and used according to the manufacturer s instructions Pit 13818 Pt 8524261 Rev 03 THIS FAR LATO SST 15 DEG HD POA A PROTA DF i T SE A Au de SF D ER COBE PROA METIE MASTER JE TAE E i 00 86 AL LAO Pee AO GAP gt O A CI FRON Sa KDE j oti e PE PROA dl BA T TH H TT BD bill LE PEL EN Ba ma aT gy TS ATA Wa UT N 95 Z O 1 3 RE Ta KE AS BA TE TE TA DE a LMS CAPACITY 1 ATA NARC ATT FAURE
6. comparison to a full body harness Limited suspension time and the potential for improperly wearing a body belt may result in added danger to the user s health 3 4 TRAINING It is the responsibility of the user to assure they are familiar with these instructions and are trained in the correct care and use of this equipment User must also be aware of the operating characteristics application limits and the consequences of improper use of this equipment IMPORTANT Training must be conducted without exposing the trainee to a fall hazard Training should be repeated on a periodic basis 3 5 PROCEDURE FOR USE OF THE RAIL SYSTEM Figure 4 Procedure for Use 1 of 3 SFT to 9FT 1 5m to 3m above work surface Figure 5 Procedure for Use 2 of 3 5 FT Nom MAX 9 FT 3m above work surface e a Step 1 Move the unit 1 to 3 feet 0 3 1m away from work area object Step 2 Adjust the rail height to be 5 to 9 feet 1 5 3m above the work surface 1 Figure 4 Rail height is adjusted by cranking the drive handle 2 Figure 4 Clockwise rotation of the drive handle will increase rail height counterclockwise rotation of the drive handle will reduce rail height Step 3 Push the unit into position so that the rail is close to the center of the work area to maximize the safe work area and reduce the chances of a potential fall Wheels and jacks 3 Figure 4 must be positioned over a stable level surface or leveled
7. gate mechanisms to inadvertently open regardless of how they become oriented Contact DBI SALA if you have any questions about compatibility Connectors hooks carabiners and D rings must be capable of supporting at least 5 000 Ibs 22 2kN Connectors must be compatible with the anchorage or other System components Do not use equipment that is not compatible Non compatible connectors may unintentionally disengage see Figure 6 Connectors must be compatible in size Shape and strength Self locking snap hooks and carabiners are required by ANSI Z359 1 and OSHA 2 3 CONNECTIONS Only use self locking snap hooks and carabiners with3this equipment Only use connectors that are suitable to each application Ensure all connections are compatible in size shape and strength Do not use equipment that is not compatible Ensure all connectors are fully closed and locked Figure 2 Unintentional Disengagement Rollout If the connecting element to which a snap hook shown or carabiner attaches is undersized or irregular in shape a situation could occur where the connecting element applies a force to the gate of the snap hook or carabiner This force may cause the gate of either a self locking or a non locking snap hook to open allowing the snap hook or carabiner to disengage from the connecting point Small ring or other non compatibly Shaped element 1 FORCE IS APPLIED TO THE SNAP 2 THE GATE PRESSES AGAINST THE 3 THE GATE OPENS A
8. que os seus produtos est o isentos de defeitos de materiais e de fabrico ao abrigo de uma utiliza o e servi o normal Esta garantia prolonga se pela dura o da vida til do produto desde a data de aquisi o do produto pelo Utilizador Final em condi o nova e n o usada junto de um distribuidor autorizado da CAPITAL SAFETY A responsabilidade integral da CAPITAL SAFETY perante o Utilizador Final e o recurso exclusivo do Utilizador Final ao abrigo desta garantia est limitado repara o ou substitui o de qualquer produto defeituoso no decorrer da sua vida til consoante apropriado e determinado exclusivamente segundo o crit rio exclusivo da CAPITAL SAFETY Nenhuma informa o escrita ou oral ou conselho fornecido pela CAPITAL SAFETY seus distribuidores directores representantes agentes ou funcion rios ir criar garantias diferentes ou adicionais ou de qualquer forma aumentar o mbito desta garantia A CAPITAL SAFETY n o aceitar responsabilidade por defeitos resultantes de abuso utiliza o incorrecta altera o ou modifica o ou por defeitos do produto que resultem de um incumprimento de instala o manuten o ou utiliza o do produto de acordo com as instru es do fabricante ESTA GARANTIA A NICA GARANTIA APLIC VEL AOS NOSSOS PRODUTOS E EXISTE EM DETRIMENTO DE QUAISQUER OUTRAS GARANTIAS E RESPONSABILIDADES EXPRESSAS OU IMPL CITAS CSG USA amp Latin America 3833 SALA Way Red Wing MN 55066
9. with blocks Step 4 Lower the jacks down and apply light pressure by just contacting the surface Lock the wheels Readjust rail height if necessary see Step 2 Step 5 If applicable pull down the tag line to connect to the SRL 4 Figure 5 SRL not provided Use a full body harness to safely access the work area NOTE The SRL line must not drag or bend over a leading edge while accessing the work area To eliminate that problem reposition the unit Follow the SRL manufacturer s instructions carefully Figure 6 Procedure for Use 3 of 3 IMPORTANT follow the safe working area instruction carefully If using an SRL more than 10 feet in length carefully follow the safe working area guidelines as shown in Figure 6 IMPORTANT follow the safe working area instruction carefully If using an SRL more than 10 feet in length carefully follow the safe working area guidelines as shown in Figure 6 Step 6 If applicable transfer the tag line to the SRL on the working anchor point trolley Follow guidelines for the safe working area carefully Do not exceed the safe working area 5 Figure 6 under any circumstances Step 7 Maximum of two operators can be attached to the unit each using an individual trolley No more than one person can be attached to a single trolley at anytime 4 0 TRAINING 4 1 It is the responsibility of users to make certain they are familiar with these instructions and are trained in the correct care a
10. 5005 The Ultimate in Fall Protection Distributed by Engineered Fall Protection Email sales engineeredfallprotection com Web www engineeredfallprotection com PH 314 492 4422 FAX 800 570 5584 Er
11. EN795 1996 flexiguard Class B C Frame Rail Fall Arrest System CE Type Test CE Production Quality Control No 0086 No 0086 Model Numbers i l i BSI Product Services BSI Product Services The Ultimate in Fall Protection P O Box 6221 Kitemark Court P O Box 6221 Kitemark Court ee eh 3339955 8530223 8530319 8517701 8517708 8530111 8530225 8530354 8517702 8517709 8530115 8530235 8530414 8517703 8517710 8530119 8530246 8530446 8517704 8517711 8530205 8530262 8530471 8517705 6517712 8530212 8530274 8530505 8517706 8517713 8530213 8530317 User Instruction Manual Davy Avenue Davy Avenue Milton Keynes Milton Keynes MK1 9EP UK MK1 9EP UK WARNING This product is part of a fall arrest system These instructions must be provided to all users and rescuers see Section 9 Terminology using this equipment The user must read and understand these instructions before assembling or using this equipment The user must follow the manufacturer s instructions for each component of the system Manufacturer s instructions must be followed for proper use and maintenance of this equipment Alterations or misuse of this equipment or failure to follow instructions may result in serious injury or death NN N Y gt of E _ A IMPORTANT Before using this equipment record the product identification information from the ID label in the Inspection and
12. LLOWING THE HOOK CONNECTING RING SNAP HOOK TO SLIP OFF DBI SALA connectors snap hooks and carabiners are designed to be used only as specified in each product s user instructions See Figure 3 for inappropriate connections DBI SALA snap hooks and carabiners should not be connected A B To a D ring to which another connector is attached In a manner that would result in a load on the gate NOTE Large throat snap hooks should not be connected to standard size D rings or similar objects which will result in a load on the gate if the hook or D ring twists or rotates Large throat snap hooks are designed for use on fixed structural elements such as rebar or cross members that are not shaped in a way that can capture the gate of the hook In a false engagement where features that protrude from the snap hook or carabiner catch on the anchor and without visual confirmation seems to be fully engaged to the anchor point To each other Directly to webbing or rope lanyard or tieback unless the manufacturer s instructions for both the lanyard and connector specifically allows such a connection To any object which is shaped or dimensioned such that the snap hook or carabiner will not close and lock or that roll out could occur Figure 3 Inappropriate Connections 3 0 OPERATION AND USE WARNING Consult DBI SALA when using this equipment in combination with components or subsystems other than those described in this m
13. Section 6 and Figure 16 MAINTENANCE At regular intervals perform a detailed inspection of the equipment and document the results in the Inspection and Maintenance Log Section 10 Remove the equipment from service if deficiencies are found WARNING Do not make alterations or additions to this equipment without prior written consent from Capital Safety Only the equipment manufacturer or persons or entities authorized in writing by the manufacturer can make repairs to this equipment CLEANING Periodically clean the rail system using mild detergent and a damp cloth LABELS Clean labels and replace as needed See Section 7 for label examples CHAIN LUBRICATI ON Lubricate chains with light lubricant like WD 40 See Figure 16 BRAKE AND DRIVE LUBRICATION Lubricate brake and drive components with a light lubricant like WD 40 See Figure 16 SYNCHRONIZING DRIVE CONNECTOR If the synchronizing drive connector see Figure 17 is removed for any reason including during maintenance it is critical NOT to crank the individual drives This will cause an imbalanced height of the trolley rail which can cause serious injury or death 16 Figure 16 Lubrication 7 0 LABELS The following labels must be securely attached to the C Frame FAS and fully legible Proper maintenance of the labels must be established by the operator entrant to keep system use safe If labels are damaged the operator entrant must enforce a lock out
14. TURRE a TELET A UT AT KA REN TI STALE FAR RE TO OP FAT REST H SER KOS DE PA SEN APL EN E E E CE DLS faer OR DEATH RAET Ks Bel KT AL VEK A Gb A CELE BGO BRT DE LETE sa 18 8 0 SPECIFICATIONS Working Load Maximum of two persons with a combined weight of 310 Ibs 141 kg per person Materials and Construction General Construction Welded Steel Aluminum Finish Aluminum Yellow Powder Coat Hardware Material Zinc Plated 9 0 TERMINOLOGY Authorized Person A person assigned by the employer to perform duties at a loca tion where the person will be exposed to a fall hazard otherwise referred to as user for the purpose of these instructions Rescuer Person or persons other than the rescue subject acting to perform an as sisted rescue by operation of a rescue system Certified Anchorage An anchorage for fall arrest positioning restraint or rescue systems that a qualified person certifies to be capable of supporting the potential fall forces that could be encountered during a fall or that meet the criteria for a certified anchorage prescribed in this standard Qualified Person A person with a recognized degree or professional certificate and with extensive knowledge training and experience in the fall protection and rescue field who is capable of designing analyzing evaluating and specifying fall protection and rescue systems to the extent required by this standard Competent Person One who is cap
15. able of identifying existing and predictable haz ards in the surroundings or working conditions which are unsanitary hazardous or dangerous to employees and who has authorization to take prompt corrective mea sures to eliminate them 19 INSPECTION AND MAINTENANCE LOG SERIAL NUMBER MODEL NUMBER DATE PURCHASED DATE OF FIRST USE INSPECTI ON ITEMS CORRECTIVE ACTION MAI NTENANCE NOTED PERFORMED INSPECTI ON DATE Approved By nn Approved By o Approved By nn Approved By nn Approved By nn Approved By wer Approved By NEE Approved By nn Approved By NEE Approved By nn Approved By Approved By EG Approved By mn Approved By EE Approved By EG Approved By N Approved By Approved By LIMITED LIFETIME WARRANTY Warranty to End User CAPITAL SAFETY warrants to the original end user End User that its products are free from defects in materials and workmanship under normal use and service This warranty extends for the lifetime of the product from the date the product is purchased by the End User in new and unused condition from a CAPITAL SAFETY authorised distributor CAPITAL SAFETY S entire liability to End User and End User s exclusive remedy under this warranty is limited to the repair or replacement in kind of any defective product within its lifetime as CAPITAL SAFETY in its sole discretion determines and deems appropriate No oral or written information or advice given by CAPITAL SAFETY its d
16. anual Some subsystem and component combinations may interfere with the operation of this equipment Use caution when using this equipment around moving machinery electrical hazards chemical hazards and sharp edges 3 1 BEFORE EACH USE Inspect this equipment carefully to ensure it is in good working condition Check for worn or damaged parts Ensure all parts are present and secure Check the entire system for damage and corrosion See section 5 0 for further inspection details Do not use if inspection reveals an unsafe condition 3 2 PLANNING Plan your system and how it will function before starting your work Consider all factors that affect your safety during use Some important points to consider when planning your system are A HAZARD EVALUATION Evaluate job site hazards prior to starting work Consult applicable OSHA or CE and industry standards for guidelines and regulatory requirements on issues such as personal fall arrest systems PFAS B WORK SITE GEOMETRY The use of the FSHRS must be consistent with the geometric requirements stated in the associated manufacturer s instruction manuals Check for obstructions or sharp edges in the work path Avoid working where the user may swing and hit an object or where lines may cross or tangle with that of another worker C RESCUE When using this equipment the employer must have a rescue plan and the means at hand to implement it and communicate that plan to users authoriz
17. ations could result in serious injury or death A ASSEMBLY The rail system must be assembled in accordance with the requirements stated in the Assembly Instructions Manual for this product PN 5902343 B CAPACITY The maximum working load for this product is two persons with a combined weight of 310 Ibs 141 kg per person C PERSONAL FALL ARREST SYSTEMS Personal fall arrest systems used with the C Frame FAS must meet applicable state and federal regulations or CE regulations and the requirements stated in section 4 3 D PHYSICAL AND ENVIRONMENTAL HAZARDS Use of this equipment in areas with physical or environmental hazards may require that additional precautions be taken to reduce the possibility of damage to this equipment or injury to the user Hazards may include but are not limited to high heat welding or metal cutting acid or caustic chemicals corrosive environments such as exposure to seawater high voltage power lines explosive or toxic gases moving machinery or sharp edges Contact DBI SALA if you have questions about the application of this equipment in areas where physical or environmental hazards are present E TRAINING This equipment is to be assembled installed and used by persons who have been trained in its correct application and use 1 3 Refer to national standards including the ANSI Z359 family of standards 0 1 2 3 and 4 local state and OSHA requirements and CE standards where applicable
18. blies Inspect leg assemblies Figure 12 for structural damage 12 Figure 11 Drive Mechanism I nspection A Brake Wear Indicator Te Fasteners p Drive Connector sar Figure 12 Vertic Vertical Upright Assembly B Threaded Rod Leg Assembly da en 13 5 2 FUNCTI ONAL I NSPECTI ON A functional check should be performed on the C Frame FAS prior to every use The following functional tests should be done and the results recorded on the Inspection and Maintenance Log Step 1 System Operation and Adjustments The C Frame FAS contains operational parts that include pulleys and or rollers Figure 13 These parts must be carefully checked for chips cracks or worn areas that can cause malfunction during operation of the system Make sure that all the adjustment points are in full functional condition This may include parts that contain pins bolts tri screws and jacks There are also mechanical adjustments which may include adjustable legs sleeves adjustable sliding legs brackets and chain These areas must be kept clean from debris and corrosion for proper functional use If any part of the system that includes all listed items above becomes damaged contact your Capital Safety representative for parts and or service Step 2 SRL and other Accessory I nspection Refer to the manufacturer s user manual or instructional material for proper functional inspection procedures for SRLs and accessories
19. cos agentes o empleados crear ninguna garant a distinta o adicional ni de alguna manera ampliar el alcance de esta garant a CAPITAL SAFETY no acepta responsabilidad por defectos que sean resultado del abuso mal uso alteraci n o modificaci n del producto ni por los defectos que se deban a una instalaci n mantenimiento o utilizaci n que no est de acuerdo con las instrucciones del fabricante ESTA GARANT A ES LA NICA GARANT A APLICABLE A NUESTROS PRODUCTOS Y SUSTITUYE A CUALQUIER OTRA GARANT A O RESPONSABILIDAD EXPRESA O IMPL CITA GARANTIA DE VIDA TIL Garantia ao usu rio final a D B Industries Inc sob o nome comercial de CAPITAL SAFETY USA CAPITAL SAFETY garante ao usu rio final original Usu rio Final que seus produtos est o livres de defeitos nos materiais e m o de obra sob uso e servico normais A garantia se estende pela vida til do produto a partir da data de compra do produto pelo Usu rio Final em condic es novas e sem uso de um distribuidor autorizado da CAPITAL SAFETY Toda a responsabilidade da CAPITAL SAFETY perante o Usu rio Final e o nico recurso do Usu rio Final nos termos desta garantia est o limitados ao reparo em esp cie do produto com defeito dentro de sua vida til como a CAPITAL SAFETY a seu exclusivo crit rio determinar e considerar apropriado Nenhuma informac o ou aconselhamento verbal ou por escrito dados pela CAPITAL SAFETY seus distribuidores diretores execu
20. ed persons and rescuers D AFTER A FALL Any equipment which has been subjected to the forces of arresting a fall or exhibits damage consistent with the effect of fall arrest forces as described in section 5 must be removed from service immediately and destroyed by the user the rescuer or an authorized person 3 3 REQUIREMENTS FOR PERSONAL FALL ARREST SYSTEMS PFAS PFAS used with the FSHRS must meet applicable OSHA requirements e The PFAS should be rigged to minimize any potential free fall and never allow a free fall greater than 6 ft 1 8 m The PFAS used with this equipment are required to include a full body harness as the body support component PFASs that incorporate full body harnesses must maintain fall arrest forces below 1 800 Ibs 8 0 KN and arrest the fall within 42 in 1 1 m Body belts unless incorporated into a full body harness are not allowed for use with this equipment A typical PFAS includes a full body harness connecting subsystem or component self retracting lifeline or shock absorbing lanyard and the necessary connectors to couple the system together e PFAS may only be attached to the two FSHRS trolleys which move along the rail See Figure 1 A WARNING Read and follow manufacturer s instructions for the personal fall arrest equipment selected for use with the C Frame FAS IMPORTANT Body belts are not allowed for free fall situations Body belts increase the risk of injury during fall arrest in
21. funzionari agenti o dipendenti non potranno in alcun modo dare origine a garanzie diverse o aggiuntive n potranno ampliare l ambito della presente garanzia CAPITAL SAFETY non potr essere ritenuta responsabile dei difetti derivati da un cattivo o errato utilizzo del prodotto da alterazioni o modifiche o da difetti dovuti ai mancati installazione manutenzione o uso del prodotto in conformita alle istruzioni del produttore LA PRESENTE GARANZIA LUNICA GARANZIA APPLICABILE Al NOSTRI PRODOTTI E SOSTITUISCE QUALSIASI ALTRA GARANZIA E RESPONSABILIT ESPRESSE O IMPLICITE Garant a limitada de por vida Garant a para el Usuario final CAPITAL SAFETY garantiza al usuario final original Usuario final que sus productos est n libres de defectos en materiales y mano de obra bajo condiciones normales de uso y servicio Esta garant a abarca toda la vida til del producto desde la fecha de compra del producto por parte del Usuario final en estado nuevo y sin uso a un distribuidor autorizado de CAPITAL SAFETY Toda la responsabilidad de CAPITAL SAFETY para con el Usuario final y el recurso exclusivo del Usuario final en virtud de esta garant a se limita a la reparaci n o sustituci n en especie de cualquier producto defectuoso dentro de su vida til como CAPITAL SAFETY lo determine y estime conveniente a su sola discreci n Ninguna informaci n oral o escrita o informaci n dada por CAPITAL SAFETY sus distribuidores directores t cni
22. he back of this manual Step 1 Labels Check that all labels are clean and legible Clean the labels if any are dirty using mild soap and damp cloth Replace if any are illegible Refer to Section 7 for a listing of all labels Step 2 Turnbuckle Cable Assemblies Inspect turnbuckles and cables e Turnbuckles Inspect turnbuckles Figure 7 for damage and proper adjustment e Cables Check cable assemblies for slack Cables must be tight enough to apply slight pressure on the unit DO NOT OVERTIGHTEN Inspect cables for kinks cuts crushed sections burned areas or other flaws see Figure 8 10 Figure 7 Turnbuckle Figure 8 Cable Flaws A Kinke Wire Rope 8 Broken wires Lo Welding Splatter _ Step 3 Rail Support Assemblies Inspect the rail support assemblies Figure 9 Defects or Damage Check rail supports for structural defects or damage Fasteners Check for visually loose fasteners Overload Detection Gusset This gusset is an indicator of a previous fall or misuse abuse These gussets are located on each rail support assembly see Figure 9 Inspect the gussets visually for straightness and to ensure there is no visible deformation or bend indicating an incident Please ensure the proper M A F device is used for this product and read all labels see Section 7 prior to use This gussets not only provide visual indication of a fall or misuse but also provide protection against damage to the othe
23. ieb frei von Material und Herstellungsfehlern sind Diese Garantie erstreckt sich auf die Lebensdauer des Produkts ab dem Datum an dem der Endbenutzer das Produkt neu und ungebraucht von einem durch CAPITAL SAFETY autorisierten H ndler gekauft hat Die gesamte Haftung von CAPITAL SAFETY dem Endbenutzer gegen ber und der einzige Anspruch des Endbenutzers ist gem dieser Garantie beschr nkt auf die Reparatur oder den Ersatz von defekten Produkten innerhalb ihrer Lebensdauer eine Einsch tzung diesbez glich wird von CAPITAL SAFETY nach eigenem Ermessen durchgef hrt Keine von CAPITAL SAFETY schriftlich oder m ndlich an H ndler Vorstandsmitglieder F hrungskr fte Agenten oder Angestellte bergegebenen Informationen oder Hinweise ergeben jegliche andere oder zus tzliche Gew hrleistungen noch erh hen sie den Umfang dieser Garantie CAPITAL SAFETY schlie t eine Haftung f r Defekte aufgrund von unsachgem em Gebrauch nderungen oder Modifikationen am Produkt sowie f r Defekte die darauf zur ckzuf hren sind dass das Produkt nicht gem der Anweisungen des Herstellers montiert gewartet und verwendet wurde aus DIESE GARANTIE IST DIE EINZIG G LTIGE GARANTIE F R UNSERE PRODUKTE UND GILT ANSTELLE VON ALLEN ANDEREN GARANTIEN UND HAFTUNGSBEDINGUNGEN SEI ES AUSDR CKLICH ODER STILLSCHWEIGEND Garantia vitalicia limitada Garantia de utilizador final a CAPITAL SAFETY garante ao utilizador final original Utilizador Final
24. istributors directors officers agents or employees shall create any different or additional warranties or in any way increase the scope of this warranty CAPITAL SAFETY will not accept liability for defects that are the result of product abuse Misuse alteration or modification or for defects that are due to a failure to install maintain or use the product in accordance with the manufacturer s instructions THIS WARRANTY IS THE ONLY WARRANTY APPLICABLE TO OUR PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES EXPRESSED OR IMPLIED Garanzia di durata limitata Garanzia dell utente finale CAPITAL SAFETY garantisce all utente finale originale di seguito Utente finale che i suoi prodotti sono privi di difetti dei materiali e di fabbricazione se utilizzati nelle normali condizioni d uso e di servizio La garanzia copre I intera durata del prodotto dalla data di acquisto del prodotto da parte dell Utente finale come prodotto nuovo e mai usato da un distributore autorizzato CAPITAL SAFETY La responsabilita complessiva di CAPITAL SAFETY nei confronti dell Utente finale e il ricorso esclusivo dell Utente finale ai sensi della presente garanzia sono limitati alla riparazione o alla sostituzione in natura dei prodotti difettati entro la durata cosi come stabilita a propria esclusiva discrezione da CAPITAL SAFETY Eventuali informazioni orali o scritte o consigli forniti da CAPITAL SAFETY dai suoi distributori direttori
25. nd use of this equipment 5 0 INSPECTION MAINTENANCE INSPECTION SAFETY 1 Read understand and follow the User Manual and signs on the equipment before using maintaining or inspecting the equipment Equipment must have a complete inspection performed during setup and before first use Follow the inspection procedure contained in this of any other applicable the manual and use the inspection form s to document the results Keep instructional and safety labels clean and legible at all times Clean or replace as required See Section 7 for label information and part numbers Remove the equipment from service if a problem is found during the inspection using a lockout tagout procedure Repairs must be done by an authorized repair depot or the factory for service center WARNING If theC Frame Rail Fall Arrest System C Frame FAS has been subject to impact forces from fall arrest it must be immediately removed from service and inspected If the C Frame FAS fails to pass inspection do not use The equipment must be repaired by an authorized service center IMPORTANT Extreme working condition harsh environment prolonged use etc may require increased frequency of inspections 5 1 VISUAL INSPECTION A complete visual inspection should be performed on the C Frame FAS equipment you are using prior to the operation The following items should be checked and result recorded on the Inspection and Maintenance Log in at t
26. not covered by this manual 5 3 QUARTERLY INSPECTION DETAILED INSPECTION POINTS Inspect the following inspection points on a quarterly basis see Figure 14 Step 1 Corrosion Inspect the entire unit for corrosion If there is corrosion please consult the manufacturer for advisement Step 2 Fasteners Check all fasteners using a minimum of 20 N m 15 ft Ibs of torque Unless otherwise specified loose fasteners must be tightened to 34 N m 25 ft lbs Refer to the following drawings to locate all fasteners Vertical Upright Assembly 26373 26374 Drive Base Assembly 26392 Drive Assembly 26375 26389 Rail Support Assembly 20558 Wheels Swivels and Brakes 26174 26178 26366 24989 Fasteners must be checked and tightened to the following torques Bolt Size and Grade Torque Setting 1 2 inch Grade 5 30 35 ft Ibs 40 48 Nm 1 2 inch Grade 8 35 40 ft Ibs 48 54 Nm 5 8 inch Grade 8 35 40 ft Ibs 48 54 Nm 14 Figure 13 Roller I nspection A Roller Ale Te Drives Tp Leg Assembly 5 4 6 0 6 1 6 2 6 3 6 4 6 5 YEARLY I NSPECTI ON Perform the following inspections annually Step 1 Wheels Check and lubricate with wheel bearing grease as required see Figure 15 IMPORTANT Do not overtighten wheel axle bolts Wheels must rotate freely by hand Figure 15 Wheel Bearings La bearings Step 2 Chain Check and lubricate chains with light lubricant or WD 40 as required see
27. r C Frame FAS components and reduces costly repairs to the unit Figure 9 Rail Support Assembly Inspection Step 4 Step 5 Step 6 Step 7 Rail Assembly Check the rail and trolley for structural defects see Figure 10 Rail track must be straight without dents or bends If structural defects are found remove from service immediately e Fasteners Check for visually loose fasteners along the length of the rail e Trolley Check for structural damage to the trolley and ensure free movement in the rail Figure 10 Rail Assembly I nspection EN CN Te roiey Drive Mechanism Lubricate the drive mechanisms see Section 6 and Figure 16 and inspect the following components e Brake Wear Indicator Check brake wear indicator Figure 11 while lowering the unit If the indicator is in the red area remove from service and contact the manufacturer e Fasteners Visually inspect for loose fasteners Figure 11 e Chain Visually inspect the chain Figure 11 for slack Deflection Should not be more than 13 mm 1 2 in e Drive Connector Bar Visually check the drive connector bar Figure 11 for loose fasteners Vertical Upright Assemblies Inspect the vertical upright assemblies Figure 12 e Defects or Damage Check for defects or structural damage e Fasteners Check for visually loose fasteners IMPORTANT Do not adjust threaded rods They are preset by the manufacturer Leg Assem
28. tivos agentes ou funcion rios criar alguma garantia diferente ou adicional nem poder de modo algum aumentar o alcance desta Garantia A CAPITAL SAFETY n o se responsabilizar por defeitos que sejam o resultado de abuso uso indevido alterac o ou modificac o do produto ou por defeitos resultantes de falha na instala o manuten o ou uso do produto de acordo com as instru es do fabricante A GARANTIA DA CAPITAL SAFETY SE APLICA SOMENTE AO USU RIO FINAL ESTA GARANTIA A NICA APLIC VEL A NOSSOS PRODUTOS E SUBSTITUI TODAS AS OUTRAS GARANTIAS E RESPONSABILIDADES EXPRESSAS OU IMPL CITAS A CAPITAL SAFETY EXCLUI EXPRESSAMENTE E REFUTA QUAISQUER GARANTIAS EXPL CITAS DE COMERCIABILIDADE OU ADEQUA O A DETERMINADO FIM E N O SER RESPONS VEL POR DANOS INCIDENTES PUNITIVOS OU CONSEQUENTES DE QUALQUER NATUREZA INCLUINDO ENTRE OUTROS LUCROS CESSANTES PERDA DE RECEITA OU PRODUTIVIDADE OU POR FERIMENTOS PESSOAIS OU MORTE OU PERDA OU DANOS PROPRIEDADE SOB QUALQUER TEORIA DE RESPONSABILIDADE INCLUINDO ENTRE OUTRAS A TEORIA AQUILIANA DE GARANTIA DE RESPONSABILIDADE OBJETIVA DE ATO IL CITO INCLUINDO NEGLIG NCIA OU OUTRA JUR DICA OU EQUITATIVA Garantie limit e a vie Garantie de l utilisateur final CAPITAL SAFETY garantit I utilisateur final d origine Utilisateur final que ses produits sont exempts de d fauts de mat riaux et de fabrication dans des conditions d utilisation et d entretien normales

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