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Quantum 32-Ch 140 ACI 052 00sc TS

1. Il2lala 5 6 7 a folio nliz 13 14 15 16 petutoezs fas Data Format Group 4 Range Selection Bit Pattern Data for Group 1 Range for Group 2 Reg2 Bit6 Bit7 Description Reg2 Bit4 Bit5 Description 0 0 16 Bit 0 0 16 Bit 0 1 DVM 0 1 DVM 1 0 12 Bit 1 0 12 Bit 1 1 15 Bit 1 1 15 Bit Range for Group 3 Range for Group 4 Reg 2 Bit2 Bit3 Description Reg 3 Bit15 Bit16 Description 0 0 16 Bit 0 0 16 Bit 0 1 DVM 0 1 DVM 1 0 12 Bit 1 0 12 Bit 1 1 15 Bit 1 1 15 Bit The default data format is 10 000 DVM 19 20 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc Selecting Channel Acquisition Mode Register 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Default 0x8205 TT TT a NU NU NU NU NU NU NU Acquisition Mode Group 1 Acquisition Mode Group 2 Acquisition Mode Group 3 Acquisition Mode Group 4 Acquisition Mode Bit Pattern Mode for Group 1 Mode for Group 2 Reg 3 Bit12 Description Reg3 Bit 11 __ Description 0 Single Ended 0 Single Ended 1 Differential Pairs 1 Differential Pairs Mode for Group 3 Mode for Group 4 Reg 3 Bit10 Description Reg3 Bit9 Description 0 Single Ended 0 Single Ended 1 Differential Pairs 1 Differential Pairs The default channel acquisition mode is single ended inputs Installation Instruction
2. Group 1 Chn 1 8 3x 0 Data Input Word 1 3x 1 Data Input Word 2 Group 2 Chn 9 16 3x 2 Data Input Word 3 3x 3 Data Input Word 4 Group 3 Chn 17 24 3x 4 Data Input Word 5 3x 5 Data Input Word 6 Group 4 Chn 25 32 3x 6 Data Input Word 7 3x 7 Data Input Word 8 15 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc 3 4 Concept I O Map Module Parameters Concept programming software does not implement zoom screens for ModConnect partner modules and allows only direct editing of the I O configuration parameters using 16 bit hex values From the Concept main screen highlight the configure pull down menu and choose I O Map In the I O Map screen insert the number for the correct drop and choose edit Select the Spectrum Controls catalog number that you wish to use from the list presented When the screen appears representing the Spectrum module you have selected highlight the parameters button You must insert Hex values for registers 1 2 and 3 to fully configure the module The format that will instruct you how to create the I O map parameters is listed below For each of the parameters listed below we have provided a detailed explanation in Chapter 2 Please refer to detailed functional descriptions in the MODSOFT zoom screen discussions Section 2 4 You must go through each of the options below to establish the correct pattern for each of these
3. Either method maps the Time of Day Clock to overlay one module If more than one module is installed in the system you must reserve additional registers and use ladder to copy the Time of Day Clock values into the additional module s 4x register set All eight registers must be copied For example if an additional module were mapped to 40010 40019 ladder would need to be added to copy 40002 40009 to 40012 40019 30 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc 4 3 Module status information Register 3x 8 The information provided in this register is generic information about this module Bits 1 8 and 10 provide error status information Bits 11 16 indicate what information is present in the current inputs registers 1 2 3 4 5 6 7 8 9 10 1 12 13 14 15 16 _ Group Select Data Input Mode Selected Configuration Error Reserve Out of range Channel 1 4 Out of range Channel 5 8 Out of range Channel 9 12 Out of range Channel 13 16 Out of range Channel 17 20 Out of range Channel 21 24 Out of range Channel 25 28 Out of range Channel 29 32 3x 8 Out of Range Error Bits 1 8 These eight bits indicate that an over or under range condition or an alarm condition exists on at least one channel within the group Bits 1 8 correspond to eight
4. IN 13 IN 31 COM GROUP 4 140 ACI 052 00sc Wiring Diagram 39 5 2 40 Current Ss f Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc Single Ended Field Wiring Example rn IN 1 Sees common PET we Volt 2 E es 16 45 18 17 20 19 22 21 24 23 26 25 28 27 EJEN i a a S common EA IN 32 AN E common Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc 5 3 Differential Field wiring Differential mode performs a software difference of two consecutive channel inputs and reports the data on the first channel register of the pair The second channel s output is zero The data acquisition between the two channels is not synchronized so common mode noise on the signal pair may not be fully removed however DC offsets should be compensated for correctly t Note The channel pairs are not being measured simultaneously this could lead to an error in the actual differential value that is calculated OO IN 6 OIO COM GROUP 2 IN 15 IN 16 COM GROUP 4 t Note Differential mode only applies to voltage inputs 41 Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc 5 4 Differential Field Wiring Example 42 Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc Ch
5. 2 Click the right mouse button 3 Select the New option 4 Select the Shortcut option 5 Enter the full install pathname E G C SCIOCFG SCIOCFG EXE t Note The user may optionally configure SCIOCFG to always run in either the stand alone mode or the synchronous mode To do this place a space in one of the following strings immediately after the full pathname NO_SYNC SYNC_WITH_CONCEPT E G C SCIOCFG SCIOCFG EXE SYNC_WITH_CONCEPT 6 Name as desired 7 Activate the Finish button To add to Windows Programs Selections or a Folder 1 Click and hold the left mouse button on the taskbar start button Select Settings Taskbar and release the mouse button Select the Start Menu Programs tab index Press the Add button Choose an existing folder perhaps the Concept programming folder or treats a new folder to hold SCIOCFG EXE 6 Add SCIOCFG EXE as described for adding shortcuts step 5 SCIOCFG EXE is ready to run MeN 25 26 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc The SCIOCFG EXE should be running as a background task whenever Concept software is being used to change the configuration registers of the 140 AxI 05x 00sc series of modules Start SCIOCFG EXE by double clicking on the SCIOCFG EXE icon then start Concept software Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc Chap
6. 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc The register data formats are discussed in the following section 4x Configuration Word 3x 0 Data Input Word 1 4x 1 Time of Day Clock Control Word 3x 1 Data Input Word 2 4x 2 Day of Week Sun 1 Mon 2 etc 3x 2 Data Input Word 3 4x 3 Month 1 12 3x 3 Data Input Word 4 4x 4 Day of Month 1 31 3x 4 Data Input Word 5 4x 5 Year 00 99 3x 5 Data Input Word 6 4x 6 Hour 00 23 3x 6 Data Input Word 7 4x 7 Min 00 59 3XET Data Input Word 8 4x 8 Sec 00 59 3x 8 Status Word Bit 2 of Time of day clock control word must be set or the PLC will not read clock values definitions specified Write either a 4000hex or 6000hex into the first location allocated for the PLC time of day clock Refer to the MODSOFT programming manual for more information on the time of day clock usage t Note The PLC time of day clock is read once at power up from registers 4x 1 through 4x 8 The module s internal clock chip is synchronized with the PLC clock at this time After power up the module clock is synchronized with the PLC clock at least once a day See Section 4 2 for more details The ACI 052 00sc multiplexes 32 channels of data into four groups of eight channels Each group can be selected through the 4x Configuration Word or can automatically sequence through all four groups channels
7. presents the data to the PLC and then scans the next group automatically The ladder logic then reads the status word to determine which data is being presented and copies the data to the appropriate storage locations for those channels The module update rate is determined by the number of channels enabled and the filter frequencies selected For example if all 32 channles are enabled and the filter frequency for all groups is 60 Hz then the cycle time for a full set of 32 channels is 32 x 58 msec or 1 856 seconds It takes four ladder logic scans of the eight registers to see all 32 channels These four scans must be completed at least twice as fast as the module update time to ensure no data is missed In the example above the ladder scan time would need to run at 1 856 sec 8 or 232 msec or faster to ensure no data is missed Refer to Section 4 4 Channel Update Rate for channel update times 6 3 Using ladder to move data to a block of 32 consecutive registers The following ladder logic shows how to move data from the 8 multiplexed input words to a block of 32 output words starting at location 400101 with the autosequence mode disabled This example file for use only with Modsoft programming software can be found on the install disk shipped with your module The file is under the A Programs subdirectory To install 1 Insert the install disk into drive A 2 Copy A Programs QAI32 AC C Modsoft Programs 3 Select File QAI32_ AC unde
8. 052 00sc 1 3 Related Publications e Modicon Modsoft Programmer User Manual 890 USE 115 00 Modicon TSX Quantum Automation Series Hardware Reference Guide 840 USE 100 00 IEEE Std 518 1977 Guide for the Installation of Electrical Noise Inputs to Controllers from External Sources IEEE Std 142 1982 Recommended Practice for Grounding of Industrial and Commercial Power Systems Noise Reduction Techniques in Electronic Systems by Henry W Ott published by Wiley Interscience of New York in 1976 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc Chapter 2 MODULE SETUP FOR MODSOFT 2 1 General Information Six steps must be performed in order to fully configure the Quantum system in preparation for using the ACI 052 00sc Step 1 Step 2 Modsoft programming software must be updated so that the 140 ACI 052 00sc is recognized in the software see Section 2 2 Select the appropriate slot location using the Modsoft I O map Choose the first 3x and 4x level registers to be used in the system for the module s data configuration and status information see Section 2 3 Zoom screens for the module must be set to match application requirements see Section 2 4 The 4x configuration register must be set to meet application requirements see Section 4 1 Module status information is available to you The various options must be understood and chosen to meet your
9. 14 15 16 Reg 7 Chans 5 8 Max Limits 1 213 4 5 6 7 8 9 10 11 12 13 14 15 16 Reg 8 Chans 9 12 Min Limits 1 213 4 5 6 7 8 9 10 11 12 13 14 15 16 Reg 9 Chans 9 12 Max Limits 1 2 3 4 5 6 78 9 10 11 12 13 14 15 16 Reg 10 Chans 13 16 Min Limits 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Reg 11 Chans 13 16 Max Limits 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Reg 12 Chans 17 20 Min Limits 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Reg 13 Chans 17 20 Max Limits 1121314 5 6 7118 9 10 11 12 13 14 15 16 Reg 14 Chans 21 24 Min Limits 1 2 3 4 5 6 71 8 9 10 11 12 13 14 15 16 Reg 15 Chans 21 24 Max Limits 1 2 3 4 5 6 71 8 9 10 11 12 13 14 15 16 Reg 16 Chans 25 28 Min Limits 1121314 5 6 78 9 10 11112 13 14 15 16 Reg 17 Chans 25 28 Max Limits 1121314 5 6 78 9 10 11 12 13 14 15 16 Reg 18 Chans 29 32 Min Limits 1 2 3 4 5 6 7118 9 10 11 12 13 14 15 16 Reg 19 Chans 29 32 Max Limits The default for min setpoints is 10 000 D8FO hex and for max setpoints is 10 000 2710 hex The setpoint values must be in the same format as specified for its respective channel data format and input range For example the default setpoints assume an input range of 10V to 10V and
10. a data format of DVM 23 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc 3 5 Spectrum I O Configuration Utility SCIOCFG EXE is a utility provided on the install disk under the typical pathname A CONCEPT SCIOCFG EXE SCIOCFG EXE is intended to help users configure Spectrum I O when using Concept This tool is intended to make the configuration of I O modules supplied by Spectrum Controls easy to accomplish when using Concept Version 2 1 of the Concept programming software introduced the tool for importing ModConnect module definition files into the Concept database This allows Concept users to configure ModConnect I O such as the 140 AxI 05x 00sc However Concept V2 1 does not provide a means for ModConnect I O developers to design their own I O configuration menus Instead Concept provides a generic interface where the user must enter configuration parameters in hexadecimal values The Spectrum I O modules are designed to be feature rich with an efficient use of registers This requires the user to be intimately aware of the initialization parameters structure in order to perform simple I O configuration changes Simply stated users can calculate the correct hexadecimal values for the configuration parameters but it is a tedious task SCIOCFG is designed to relieve the user of this burden SCIOCFG presents the user with user friendly selection lists using standard Windo
11. application requirements see Section 4 2 and Section 4 3 Ladder rungs must be written to demultiplex the incoming 8 data registers to 32 user selected data registers see Section 6 3 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc 2 2 Installation of new run time files If you are using the Modsoft programming software version 2 4 or 2 5 it is necessary to update the following runtime files in order for Modsoft to recognize your module Versions prior to 2 4 are not supported Version 2 6 and newer already include these updates LMSFDT SYS Zoom screens GCNFTCOP SYS I O Map module definitions QUANTUM SYS Quantum help screens This may be accomplished by first identifying the pathname where you have installed your Modsoft programming software and the drive letter of the floppy drive from which you intend to install A typical pathname assuming installation of the C drive is as follows C MODSOFT The new runtime files required to use all versions of this module are supplied on the 3 5 inch MSDOS formatted floppy disk titled Quantum Runtime Files Spectrum Controls Inc Part Number 20500121 xx To install these files operate your PC in MSDOS mode perform the following command C gt COPY A SYS C MODSOFT RUNTIME Note This assumes you are installing from drive A and that you have previously installed Modsoft in the directory C MODSOFT If not you must make
12. autocalibration is performed for the frequency 10 Hz 1 420 msec 50 Hz 397 msec 60 Hz 260 msec 1000 Hz 45 msec Filter Frequency Selection The Analog to Digital Conversion performs a filter function on the input signal One of the following filter frequencies may be selected for each of the four groups of eight channels Filter 10 Hz 50 Hz 60 Hz default 1000 Hz Input data format One of the following data formats may be selected for each of the four groups of eight channels Format 16 bit Format Voltmeter default 12 bit Format 15 bit plus sign Format Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc Note The module s format selection must be compatible with the register format selected in Modsoft m Input Range Module must support current input to select voltage or current One of the following input ranges may be selected for each of the four groups of eight channels Range 10 to 10 V default Voltage or V I Modules 1 to 5V 0 to 5V 0 to 10V 4 to 20mA default Current Modules 0 to 20mA QO Differential mode One of the following acquisition modes may be selected for each of the four groups of eight channels Differential mode calculates the difference between two consecutive channel inputs and provides the data to the register assigned for the first channel in the pair The second channel s output is zero The data acquisition between the two channels is
13. for alarms detected within the same second m t Note 12 Alarm Timestamp Update Mode The alarm timestamp update mode may be set to scrolling or latched In scrolling mode any new events will be captured and the time stamp will reflect the last time at which an alarm existed for that channel pair If the channel pair moves out of an alarm condition then the time stamp would reflect the exact time that this occured In latched mode only the first event will be captured and saved until the alarm is cleared In either case the alarm will be cleared by reading it Time Stamp data is stored in RAM and will be lost if system power is lost for any reason Alarm Limits The second and third zoom screens figured 2 2 and 2 3 allow the user to define sixteen unique alarm limits Each alarm is defined with a high and low setpoint Each limit applies to two adjacent channel The data format for the alarm must match the format for that channel s group as assigned in the first zoom screen For example if group 1 configured as a 10V to 10V range and DVM format a low of 5000 and a high of 5000 will trigger alarms at voltages less than or equal to 5V and voltages above 5V respectively Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc Chapter 3 MODULE SETUP FOR CONCEPT 3 1 General Information Six steps must be performed in order to fully configure the Quantum system in preparation for u
14. groups of four channels each When an Out of Range Flag is set the Channel Status mode see Section 4 3 can be enabled to report which channel is out of range t Note An over range error indicates that a channel input is a value greater than or equal to the maximum for the range selected for that channel group An under range error indicates that a channel input is a value less than or equal to the minimum for the selected range 3x 8 Reserved Bit 9 Bit 9 should always respond with a 0 31 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc 3x 8 Configuration Error Bit 10 An illegal configuration was attempted When this occurs configuration will not be accepted by the module and this flag will be set By using 4x register bits 1 and 2 to set the module to status individual channels flags can be checked to determine which channel or group is incorrect 3x 8 Data Input Mode Bits 11 12 The module continuously outputs a group of eight registers worth of data The data for a given group can be paged between three modes These are the standard channel input data channel status data or Time stamp data Bit11 Bit12 Input Modes 0 0 Data 0 1 Status 1 0 Time Stamp 3x 8 Group Select Bits 13 16 These four bits are used to indicate which group of channels you have chosen in the 4x configuration word Bit 13 Bit14 Bit15 Bit46 Group 0 0 0 0 Channels 1 8 0 0 0
15. not synchronized so common mode noise on the signal pair may not be fully removed however DC offsets should be compensated for correctly t Note The channel pairs are not being updated simultaneously this could lead to an error in the actual differential value that is calculated See figure 2 1 Differential Mode Disabled default Enabled Hex Dec Bin Goto Quit Fl F2 F3 F I O Map Module Editor F7 Lev 8 F8 OFF F9 140 ACI 050 00SC 32 CHANNEL ANALOG V I WITH TIMESTAMP Screen 2 3 Head Slot 0 Drop 1 Slot 5 Spectrum Controls Inc P O Box 5533 Alarm Timestamp Mode Disabled Bellevue WA 98006 Alarm Timestamp Update Scrolling Mode 425 746 9481 Alarm Limits Channels 1 through 16 Assume same data format and range as used for the relevent channel pair Channels 1 and 2 LOW 10000 DEC HIGH 10000 DEC Channels 3 and 4 LOW 10000 DEC HIGH 10000 DEC Channels 5 and 6 LOW 10000 DEC HIGH 10000 DEC Channels 7 and 8 LOW 10000 DEC HIGH 10000 DEC Channels 9 and 10 LOW 10000 DEC HIGH 10000 DEC Channels 11 and 12 LOW 10000 DEC HIGH 10000 DEC Channels 13 and 14 LOW 10000 DEC HIGH 10000 DEC Channels 15 and 16 LOW 10000 DEC HIGH 10000 DEC PgDn Up to next prev Screen Figure 2 2 10 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc Hex Dec Bin Goto Quit Fl F2 F3 F I O Map Module Editor F7 L
16. of channels when the Auto Sequence mode is not used The group selection is used when autosequence is disabled to allow ladder to control which group of the module s input data status data and time stamp data is being read from the module The channel Status Mode disables the normal data input mode and reports the status on the selected group of eight channels The channel status bits echo back the selected input range data format and error status See description under Status Mode operation Date and Channel Status Bit 13 Bit14 Bit15 Bit 16 Group 0 0 0 0 Channels 1 8 0 0 0 1 Channels 9 16 0 0 1 0 Channels 17 24 0 0 1 1 Channels 25 32 Time Stamp Alarms Bit 13 Bit14 Bit15 Bit16 0 0 0 0 Channels 1 2 0 0 0 1 Channels 3 4 0 0 1 0 Channels 5 6 0 0 1 1 Channels 7 8 0 1 0 0 Channels 9 10 0 1 0 1 Channels 11 12 0 1 1 0 Channels 13 14 0 1 1 1 Channels 15 16 1 0 0 0 Channels 17 18 1 0 0 1 Channels 19 20 1 0 1 0 Channels 21 22 1 0 1 1 Channels 23 24 1 1 0 0 Channels 25 26 1 1 0 1 Channels 27 28 1 1 1 0 Channels 29 30 1 1 1 1 Channels 31 32 29 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc 4 2 Time of Day Configuration Register 4x 1 to 4x 8 4x Configuration Word 3x 0 Data Input Word 1 4x 1 Time of Day Clock Control Word 3x 1 Data Input Word 2 4x 2 Day of Week Sun 1 Mon 2 etc 3x 2 Data Input Word 3 4x 3 Month 1
17. the install disk into drive A 2 Copy A Programs QAI32 GI C Modsoft Programs 3 Select File QAI32_GI under Modsoft to run The I O map is as follows Rack Slot Module Input Ref Output Ref Description 1 03 ACI 051 0OSC 3000001 3000009 4000001 4000001 ACI05100 AN IN 32CH 300009 300009 300009 300009 300001 NCBT NCBT NCBT NCBT 00011 00012 00015 00016 400101 BLKM 00008 300009 300009 300009 300009 300001 INCBT INCBT NCBT NOBT 00011 00012 00015 00016 400109 IBLKM 00008 300009 300009 300009 300009 300001 NCBT NCBT NOBT NCBT 00011 00012 00015 00016 400117 BLKM 00008 300009 300009 300009 300009 300001 NCBT NCBT NOBT NOBT 00011 00012 00015 00016 400125 BLKM 00008 6 4 Channel Update Rate The module s channel update rate is determined by the filter frequency selection A lower filter frequency takes longer to update each channel The following table shows the single channel update rate and 32 channel update rate for each filter frequency 46 Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc Filter 3db 1 channel 32 channel Frequency Frequency Update Time Update time 10 Hz 2 62 Hz 308 ms 9 9 sec 50 Hz 13 1 Hz 68 ms 2 2 sec 60 Hz 15 7 Hz 58 ms 1 9 sec 1K Hz 262 Hz 12 ms 384 ms t Note Channel update time is the time require
18. 00sc voltage only 140 ACI 051 00sc current or voltage combination 140 ACI 052 00sc current or voltage combination with time and date stamping These modules are covered in a separate manual Publication 0300169 Each module will accept 32 single ended analog inputs The inputs will be divided into four groups of eight inputs each Each group will have 15V isolation to the other groups Analog inputs within a group will have OV of isolation channel to channel All inputs will have 500V ac isolation channel to backplane The module has been designed for projects that include large quantities of analog inputs Process control and data acquisition applications for industries such as utilities waste water oil and gas food and beverage and building automation are ideally suited for this module The time and date stamp feature is perfect for remote terminal unit RTU applications or for supervisory control and data acquisition SCADA applications requiring programmable alarm levels Input channels include over voltage circuit protection over and under range detection and active notch filtering The voltage mode of the module handles four different voltage ranges and the current mode handles two current ranges You can configure the module to provide data in one of four data formats Set up of the module is very simple through the use of configuration and status registers using Concept Modsoft or Taylor programming software Install
19. 12 3x 3 Data Input Word 4 4x 4 Day of Month 1 31 3x 4 Data Input Word 5 4x 5 Year 00 99 3x 5 Data Input Word 6 4x 6 Hour 00 23 3x 6 Data Input Word 7 4x 7 Min 00 59 3x 7 Data Input Word 8 4x 8 Sec 00 59 3x 8 Status Word Bit 2 of Time of day clock control word must be set or the PLC will not read clock values definitions specified Write either a 4000hex or 6000hex into the first location allocated for the PLC time of day clock Refer to the MODSOFT programming manual for more information on the time of day clock usage t Note The PLC time of day clock is read once at power up from registers 4x 1 through 4x 8 The module s internal clock chip is synchronized with the PLC clock at this time After power up the module clock is synchronized with the PLC clock at least once a day To configure the time of day clock in Modsoft start the Configuration Overview menu and tab to the Overview Specials selections Cursor to the Time of Day Clock and map the first register to the second 4x register of the module For example if the module is mapped to 400001 400009 map the time of day clock to 400002 400009 To configure the time of day clock in Concept select the project Configurator then select Configure Specials Cursor to the Time of Day Clock and map the first register to the second 4x register of the module For example if the module is mapped to 400001 400009 map the Time of Day Clock to 400002 400009
20. Channels 9 16 0 0 1 0 Channels 17 24 0 0 1 1 Channels 25 32 32 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc 4 4 Channel Status Registers 3x 0 through 3x 7 As described in Section 2 5 register 4x bits land 2 can be set to allow monitoring of individual channel status set to 0 and 1 respectively You will then be displaying eight channels of status information As described below bits 1 4 provide four different pieces of error information specific to that input channel Bits 5 11 merely confirm what setup has been created for that feature in configuration register 4x Bits 12 16 will indicate what channel s status is being displayed Channel Status Register 1 2 3 4 5 6 7 28 9 10 n 12 13 14 15 16 Channel Number Filter Selection Input Data Format Range Selected Under range Over range Configuration error Calibration error 3x 0 7 Calibration Error Flag Bit 1 The calibration error flag is a fatal error When the flag is set to 1 the ADC cannot calibrate within specifications 3x 0 7 Configuration Error Flag Bit 2 The calibration error flag is a fatal error When the flag is set to 1 there is a configuration mismatch Configuration errors include any illegal configuration such the selection of an unsupported format or
21. Inc Spectrum Controls Inc P O Box 5533 1114 Lawrence Street Suite B 48945 Van Dyke 4B 5300 Regency Lake Ct Bellevue WA 98006 USA Rosenberg TX 77471 USA Utica MI 48317 USA Sugar Hill GA 30518 USA Tel 425 746 9481 Tel 281 633 0710 Tel 810 731 2397 Tel 770 614 5885 Fax 425 641 9473 Fax 281 633 0865 Fax 810 731 2715 Fax 770 614 5886 Web Site http www spectrumcontrols com Email spectrum spectrumcontrols com SZ SPECTRUM Cc O N T R O L S
22. Se SPECTRUM 0300169 01 Rev C C O N T R O L S 32 Channel Analog Input Module Cat No Quantum Automation Series 140 AxI 05x 00sc Installation Instructions Input Module Catalog Number 140 ACI 052 00sc Selectable Current or Voltage with Time Stamp Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc PREFACE t Note Power input and output I O wiring must be in accordance with Class Division 2 wiring methods Article 501 4 b of the National Electrical Code NFPA 70 and in accordance with the authority having jurisdiction t Note Peripheral equipment must be suitable for the location in which it is used WARNING A ELECTROSTATICALLY SENSITIVE COMPONENTS EXPLOSION HAZARD Substitution of components may impair suitability for Class l Division 2 WARNING A EXPLOSION HAZARD Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous A WARNING This equipment is suitable for use in Class I Division 2 Groups A B C and D or non hazardous locations only Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc WARNING A EXPLOSION HAZARD When in hazardous locations turn off power before replacing or wiring modules ii Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc Table Of Contents CHAPTER 1 OVERVIEW sees siceess asce
23. The troubleshooting guide lists a variety of possible problems Step through each item on the list and verify whether or not the module is working Ifa particular step is not working follow the corrective action listed STEP 1 Check module power and self test VERIFY The controller module s READY and RUN LED s are on CORRECTIVE ACTION e Insure that the rack s power supply is connected properly and its PWR OK LED is on e Place the controller in run mode by using the Modsoft Start Command e Ifthe rack s power will not come up or the system will not go into run mode refer to the Quantum Automation Series Hardware Reference Guide for more information STEP 2 Check module power and self test VERIFY The module s green READY LED is on This indicates that the module has power and has completed it functional self test CORRECTIVE ACTION e Check rack power and reinstall the module in the rack 49 Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc STEP 3 Check the module s fault LED VERIFY The module s red FAULT LED is off This LED indicates a module hardware error CORRECTIVE ACTION e The module has a fatal hardware error Contact your local distributor or Spectrum Controls Customer Satisfaction Group listed at the back of this manual The module has a front LED panel that includes 35 LEDs Ready LED 1 Green LED indicates module s self test has passed and
24. When in the Read Time Stamp Output mode the group select meaning is different than it is in Read data and Read Channel Status modes Only two channels of information is available when reading time stamps The time stamp read channel select settings are as follows see Section 4 1 for more detail 11 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc Time stamp channel select 4x 0 bits 13 16 0000 Channels 1 2 1000 Channels 17 18 0001 Channels 3 4 1001 Channels 19 20 0010 Channels 5 6 1010 Channels 21 22 01001 Channels 7 8 1011 Channels 23 24 0101 Channels 9 10 1100 Channels 25 26 0101 Channels 11 12 1101 Channels 27 28 0110 Channels 13 14 1110 Channels 29 30 0111 Channels 15 16 1111 Channels 31 32 The Time Stamp register format is N Channel Select 2 1 3x 0 1 16 Chan N Data word 3x 1 1 16 Chan N Timestamp Secs SSC BCD 3x 2 1 16 Chan N Timestamp Hour Min BCD 3x 3 1 16 Chan N Time stamp Month Day BCD 3x 4 1 16 Chan N 1 Data word 3x 5 1 16 Chan N 1 Timestamp Secs SSC BCD 3x 6 1 16 Chan N 1 Timestamp Hour Min BCD 3x 7 1 16 Chan N 1 Timestamp Month Day BCD The Sub Seconds Count SSC field is not an even time period count such as seconds Instead itis a counter which increments whenever an alarm occurs at the same Hour Min Sec setting the previous alarm This field insures unique time stamps
25. amp Status espiat ni Marat aa aea ea 35 CHAPTER 5 INSTALLATION nircopcanicusorinesasnseniunioi 37 Dd ISLA Wiring ecese aE eE E a aS 39 5 2 Single Ended Field Wiring Example esisinrssrrrisrricssrsrerresss 40 5 3 Differential Field WINNE rucrnecrskcieiein irsana 41 5 4 Differential Field Wiring Example ccccccccseeseesteeeteeeeeeeeeeeees 42 iii Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc CHAPTER 6 APPLICATION NOTES i naranducaaihanninabomenr 43 6 1 General Application Tips cc ccceceeceeeeceeceeeeeeeeeeecesecaeeaeeeeeeaeaes 43 6 2 Demultiplexing Channel Data Autosequence Mode 44 6 3 Using ladder to move data to a block of 32 consecutive reg 44 64 Channel Update Rate cisciecisscven vets ccatetieasinesstianeesierdenateatone wees 46 6 5 System Resolution and ACCUraCy eececceseeeeeeeesceteeeeneeeeeeeeeaes 47 6 6 Range and Data Format Selection ec eseeseeceeseeseeneeeseeteeneenee 48 CHAPTER 7 TROUBLESHOOTING cab sti pinsenceomonionarseciabscie 49 7 1 Gemeral information cassoni ane EAE 49 CHAPTER 8 SPECIFICATIONS secetei as 53 Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc Chapter 1 OVERVIEW The Time Stamp is one out of a series of four modules The differentiation between the four different modules is shown in the table below 140 ACI 050 00sc current only 140 AVI 050
26. ansportation charges prepaid and which after examination is deter mined to the satisfaction of Spectrum Controls to be thus defective This warranty shall not apply to any such equipment which shall have been repaired or altered except by Spectrum Controls or which shall have been subject to misuse neglect or accident In no case shall Spectrum Controls liability exceed the purchase price The aforementioned provisions do not extend the original warranty period of any product which has either been repaired or replaced by Spectrum Controls Declaration Of Conformity Declaration of Conformity 89 32G EEC Electromagnetic Compatibility EN50081 2 1993 ENG1000 6 2 1999 ENG1010 1 1993 ENG1131 2 1995 Spectrum Controls Inc 2700 Richards Road Southeast Bellevue Washington 98005 U S A Spectrum Controls Ine 2700 Richards Road Southeast Bellevue Washington 98005 U S A Schneider Automation TSX Quantum 140 Series YA x L af LLES Pe tk Bollovue Washington U S A Bruce M Wanta Chairman Kamt N E lt N i ModSoft is a registered trademark of Schneider Electric Inc Copyright 2000 Spectrum Controls Inc All rights reserved Specifications subject to change without notice Printed in U S A Publication 0300169 01 Rev C 5 00 Corporate Headquarters Southwestern U S A Sales Office Midwestern Northeastern U S A Sales Office Southeastern U S A Sales Office Spectrum Controls Inc Spectrum Controls Inc Spectrum Controls
27. apter 6 APPLICATION NOTES 6 1 General Application Tips The following is a list of do s and don ts that should be observed in your applications e Select the appropriate 140 ACI 052 00sc from the I O map selection screen e Configure the module using the zoom screen selections and make appropriate use of Configuration and Status registers as outlined in Chapter 2 through 4 e Ensure correct units of measure are selected for data type e Use the lowest filter frequency setting possible for your application this ensures the most stable and accurate readings e Configure the 4x Register Check that the Green Ready LED is lit when the module is powered up and has completed its self test e Check that the Green Active LED is lit when data is being transferred to the Quantum CPU 43 Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc 6 2 Demultiplexing Channel Data Autosequence Mode The autosequence mode of operation is intended to simplify the demultiplexing of channel data from the eight input registers into storage for the 32 channels The autosequence mode is enabled under the following conditions e Input Mode Data Mode Configuration Word Bits 11 amp 12 0 e Autosequence Disable is not active Configuration Word Bit 10 0 In the autosequence mode the group select bits in the configuration word are ignored Instead the module samples channel data in groups of eight 8
28. at 0 0 16 bit unsigned integer 0 1 10 000 Count DVM 1 0 12 bit unsigned integer 1 1 15 bit signed integer 3x 0 7 Filter Selection Bits 10 11 These two bits indicate the filter frequency selection that was set in the zoom screen One of four filter selections from 10 Hz 50 Hz 60 Hz 1000 Hz is programmed per group of eight inputs The filter frequency selection will effect channel update time 34 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc Filter Selection Bits Bit 10 Bit 11 3db_ Filter Frequency 0 0 2 62 Hz 10 Hz Notch Filter 0 1 13 1 Hz 50 Hz Notch Filter 1 0 15 72 Hz 60 Hz Notch Filter 1 1 262 Hz 1000 Hz Notch Filter 3x 0 7 Channel Number Bit 12 16 These five bits indicates which of the 32 channels is reporting its status Bit12 Bit13 Bit14 Bit15 Bit16 Chan Bit12 Bit13 Bit14 Bit15 Bit16 Chan 0 0 0 0 0 1 1 0 0 0 0 17 0 0 0 1 2 1 0 0 1 18 0 0 0 1 0 3 1 0 0 1 0 19 0 0 0 1 1 4 1 0 0 1 1 20 0 0 1 0 0 5 1 0 1 0 0 21 0 0 1 0 1 6 1 0 1 0 1 22 0 0 1 1 0 7 1 0 1 1 0 23 0 0 1 1 1 8 1 0 1 1 1 24 0 1 0 0 0 9 1 1 0 0 0 25 0 1 0 0 1 10 1 1 0 0 1 26 0 1 0 1 0 11 1 1 0 1 0 27 0 1 0 1 1 12 1 1 0 1 1 28 0 1 1 0 0 13 1 1 1 0 0 29 0 1 1 0 1 14 1 1 1 0 1 30 0 1 1 1 0 15 1 1 1 1 0 31 0 1 1 1 1 16 1 1 1 1 1 32 45 Time Stamp Status Registers 3x 0 through3x 7 The alarm data setup by the user is described in section 2 4 Modsoft and 3 4 C
29. ation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc 1 1 Inputs The 32 channels are separated into four groups of eight Each group can be configured for a different voltage or current range The ranges available are as follows Current Ranges e 4 20 mA 0 20 mA Voltage Ranges e 10VDC 0 10VDC 0 SVDC 1 5VD The module can provide data to the PLC in the following formats e 12 bit 0 to 4095 e signed 15 bit 32768 to 32767 e unsigned 16 bit 0 to 65535 e DVM 0 to 10000 Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc 1 2 LEDs The module has a front LED panel that includes 35 LEDs Ready LED 1 Green LED indicates module s self test has passed and is ready to communicate Active LED 1 Green LED indicates BUS communication is established between the module and the rack Fault LED 1 Red LED indicates a module self test error or fatal H W error A blink code will indicate the type of self test error Count the number of blinks before a pause to determine the error code in the table below Fault LED Blink Code 6 RAMError Flash EPROM CRC Error 8 Calibration EEPROM Error Channel LED 32 Green LEDs indicates the channel is enabled and a valid input signal level is present The LED is off if the channel is disabled A blinking LED indicates Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI
30. d for the module to acquire an input sign and update the module s data registers The scan rate of the Quantum system will vary with application ladder and system configuration t Note Periodic system calibration will also effect channel update times for one scan cycle 6 5 System Resolution and Accuracy The system resolution listed below is the smallest input signal change that the ADC can detect The resolution level is affected by the filter frequency selected Filter ADC Voltage Current Frequency Resolution Resolution Resolution 10 Hz 22 5 Bits 3 uV 3NA 50 Hz 20 Bits 19 uV 19NA 60 Hz 20 Bits 19 uV 19NA 1K Hz 10 5 Bits 14 mV 14 pA The resolution levels for the voltage mode and current mode apply to the full scale input ranges System accuracy is the total error between an actual input signal level and the module output data value System accuracy is effected by external wiring signal noise filter frequency calibration temperature and output data formats The table below lists that system accuracy verses temperature Temp Voltage Mode Current Mode 25 C Typical 0 03 6 mV 0 05 10UA 60 C Max 40 5 10mV 010 20A t Note Accuracy calculations are based on the full scale current and voltage input range These are 0 to 20 mA and 10V respectively 47 Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc 6 6 Range and Data Format Selection Each of the module s i
31. d in this publication are useful in a wide variety of applications Therefore the user and others responsible for applying the products and services described herein are responsible for determining their acceptability for each application While efforts have been made to provide accurate information within this publication Spectrum Controls assumes no responsibility for the accuracy complete ness or usefulness of the information contained herein Under no circumstances will Spectrum Controls be responsible or liable for any damages or losses including indirect or consequential damages or losses arising out of either the use of any information contained within this publication or the use of any product or service referenced herein No patent liability is assumed by Spectrum Controls with respect to the use of any of the information products circuits programming or services referenced herein The information contained in this publication is subject to change without notice Limited Warranty Spectrum Controls warrants that its products are free from defects in material and workmanship under normal use and service as described in Spectrum Controls literature covering this product for a period of 1 year Spectrum Controls obligations under this warranty are limited to replacing or repairing at its option at its factory or facility any product which shall in the applicable period after shipment be returned to the Spectrum Controls facility tr
32. database with a new Spectrum I O module 1 Insert the install disk into drive A 2 Start the Concept Modconnect Tool Modconf exe 3 Open the installation file SPECTRUM MDC 4 Select the module to add or press the Add All button 5 Save the changes before exiting the Modconnect tool This will update the Concept database permanently unless you later undo the changes using the Modconnect Tool or perform a new Concept software install 3 3 General information on data register usage and terminology A total of nine 3x level and nine 4x level registers are used by the 140 ACI 052 00sc After you have completed adding the modules the Concept installation using the Modconnect tool you can add a module to a drop by using the Concept Configurator as follows Open an existing or create a new project Select the Configurator from the project pulldown menu Select Configure then select the I O map menu On the I O map menu press the EDIT button for the appropriate drop Push the button in the module select column for the appropriate slot Select the desired module from the list of available modules Enter the starting 3x register address InRef Nine registers are automatically allocated 8 Enter the starting 4x register address OutRef One register is allocated 9 Press the parameters button 10 Verify register values are correct for the desired behavior NYDAUNKRWNE 14 Installation Instructions
33. ev 8 F8 OFF F 140 ACI 050 00SC 32 CHANNEL ANALOG V I WITH TIMESTAMP Screen 3 3 Head Slot 0 Drop 1 Slot 5 Spectrum Controls Inc P O Box 5533 Bellevue WA 98006 425 746 9481 Alarm Limits Channels 17 through 32 Assume same data format and range as used for the relevent channel pair Channels 17 and 18 LOW 10000 DEC HIGH 10000 DEC Channels 19 and 20 LOW 10000 DEC HIGH 10000 DEC Channels 21 and 22 LOW 10000 DEC HIGH 10000 DEC Channels 23 and 24 LOW 10000 DEC HIGH 10000 DEC Channels 25 and 26 LOW 10000 DEC HIGH 10000 DEC Channels 27 and 28 LOW 10000 DEC HIGH 10000 DEC Channels 29 and 30 LOW 10000 DEC HIGH 10000 DEC Channels 31 and 32 LOW 10000 DEC HIGH 10000 DEC End of 140 ACI 052 00SC Zoom Figure 2 3 Alarm Enable The second zoom screen shown in figure 2 2 allows the user to enable or disable alarms Alarms are disabled by default If enabled the limits defined by the user are used to monitor input signals for alarm conditions and any alarm events will be captured along with a time stamp for that event Otherwise no alarms will be captured When an alarm occurs the appropriate channel error flag for the appropriate group is set in the status word 4x bits through 8 The user may then read each alarm in that group up to 4 channels by setting the mode select bits to the Read Time Stamp Output mode see Chapter 4 1 Ifno alarm exists all data will be 0
34. filter option or configurations that must be the same for all channels within a group of channels 3x 0 7 Over Range Flag Bit 3 This is a nonfatal over range flag The bit is set to 1 when an input value is read within one count of the maximum range value When the input value is within normal limits the flag is automatically reset to 0 33 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc 3x 0 7 Under Range Flag Bit 4 This is a nonfatal under range flag The bit is set to 1 when an input value is read within one count of the minimum range value When the input value is within normal limits the flag is automatically reset to 0 3x 0 7 Range amp Mode Selection Bit 5 7 These three bits confirm which range and mode selection was set in the zoom screen for each group of eight inputs See 4x register set up Range select works in conjunctions with the mode select Range amp Mode Selection Bits Bit5 Bit 6 Bit 7 Mode Range 0 0 0 Voltage 10V 0 0 1 Voltage 1 to 5V 0 1 0 Voltage 0 to 5V 0 1 1 Voltage 0 to 10V 1 0 0 Current 0 20 mA 1 0 1 Current 4 20 mA 1 1 0 Current Not used 1 1 1 Current Not used 3x 0 7 Input Data Format Bits 8 9 These two bits indicate the data format selection that was set in the zoom screen One of three input data formats is selected for each of the four groups Input Data Format Selection Bits Bit 8 Bit9 Data Form
35. he area is known to be non hazardous WARNING This equipment is suitable for use in Class l Division 2 Groups A B C and D or non hazardous locations only WARNING EXPLOSION HAZARD When in hazardous locations turn off power before replacing or wiring modules 38 Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc Before installing the module you should e Configure all of the appropriate zoom screen configuration and other necessary set up according to Chapter 2 e Field wire the module s terminal block for your application For field wiring use shielded twisted pair cable such as Belden 9418 for voltage and current applications and ground each cable s shield wire at one end only At the opposite end of each cable tape the exposed shield wire to insulate it from electrical contact A good shield wire ground is a rack assembly mounting bolt or stud 5 1 Field Wiring t Note In the process of wiring the modules route all signal wires as far as possible from potential sources of electrical noise such as motors transformers etc especially ac devices As a general rule allow 15 2 cm 6 in of separation for every 120V of power Signal wires must never share the same conduit with ac wiring Also when you must route signal wires past ac wiring do so at right angles Single Ended Field Wiring IN 2 IN 4 IN 5 IN 7 COM GROUP 1 IN 10 IN 12
36. ich increments whenever an alarm occurs at the same Hour Min Sec setting the previous alarm This field insures unique time stamps for alarms detected within the same second 36 Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc Chapter 5 INSTALLATION Customer Identification Label Folkd label and place it inside the door Field Wiring Terminal Strip Removable Door Fuse Note When field wiring the I O modules the maximum wire size that should be used is 1 14 AWG or 2 16 AWG the minimum size is 20 AWG R Note The field wiring terminal strip Modicon 140 XTS 002 00 or the 140 CFA040 00 40 pin Cablefast Terminal block must be ordered separately The terminal strip includes the removable door label R r Note Power inputand output I O wiring must be in accordance with Class Division 2 wiring methods Article 501 4 b of the National Electrical Code NFPA 70 and in accordance with the authority having jurisdiction Note Peripheral equipment must be suitable for the location in which it is used R Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc WARNING A ELECTROSTATICALLY SENSITIVE COMPONENTS EXPLOSION HAZARD Substitution of compnents may impair suitability for Class Division 2 WARNING EXPLOSION HAZARD Do not disconnect equipment unless power has been switched off or t
37. imum Max Input Current 50 mA continuous Max Input Voltage 20VDC continuous Agency Approvals UL CUL Class Div Il CE FCC Class A Accuracy Note Accuracy is dependent on the filter frequency selection range selection data format and input noise Voltage Typ 0 03 of full scale typical 25 C Voltage Max 0 05 of full scale Maximum 0 to 60 C Current Typ 0 05 of full scale typical 25 C Current Max Miscellaneous Display format 0 10 of full scale maximum 0 to 60 C 12 bit integer 16 bit integer 15 bit signed integer 10000 count DVM 53 Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc Engineering units mV mA Resolution 10 bits to 22 bits frequency dependent Input Filter 10Hz 50Hz 60Hz 1KHz Digital Notch Filter Programmable in groups of 8 inputs Channel Update Time Single Channel Isolation Channel to Rack 12 ms to 308 ms frequency dependent 500 VAC Continuous Optical amp magnetic Channel to Channel 0 volts non isolated within a group Group to Group 15V Time Stamp Data Format Month Day Hour Min sec msec sequence Timer Resolution 100 msec frequencey dependent Timer Drift 5 sec per day reset on demand Alarm Accuracy same as System Accuracy 54 Notice The products and services describe
38. is ready to communicate Active LED 1 Green LED indicates BUS communication is established between the module the rack Fault LED 1 Red LED indicates a module self test error or fatal H W error A blink code will be defined that will indicate the type of self test error Count the number of blinks before a pause to determine the error code in the table below Fault LED Blink Code 6 RAM Error Flash EPROM CRC Error 8 Calibration EEPROM Error Channel LED 32 Green LEDs indicates the channel is enabled and a valid input signal level is present The LED is off ifthe channel is disabled A blinking LED indicates that the channel has exceeded a range limit 50 Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc STEP 4 Check the module s communication status VERIFY The module s green ACTIVE LED is on This indicates that the module is communicating properly with the rack CORRECTIVE ACTION e Set the rack into run mode e Reinstall the module in the rack STEP 5 Check the module s health status VERIFY The module is reported as healthy in the Modsoft I O map Screen Check to make sure that the module description slot location and register assignments are correct Also verify that the module is recognized and reported as healthy If an asterisk is present before the module s name then the module is not recognized by the rack CORRECTIVE ACTION e Reinstal
39. l the module in the rack e Reselect the module in the I O Map using the lt Shift gt key Ifthe module is not listed install the Modsoft Runtime files included with your module STEP 6 Check the module s register operation VERIFY The 4X configuration word and the 3X 8 Status word are setup properly As a quick check disable all ladder programming and set the 4X register to 0000 Hex and verify that the 3X 8 Status register cycles through the values 0000 0001 0010 and 0011 Hex CORRECTIVE ACTION e Check steps 1 through 6 above and then call Spectrum Controls Customer Satisfaction at 425 746 9481 51 Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc 52 Chapter 8 SPECIFICATIONS Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc Number of Channels 32 Input Registers Required 9 Output Registers Required 1 Input Configuration 32 inputs configured in groups of 8 channels per common LEDs 35 One each for Ready Green Active Green Fault Red 32 Channel Green Voltage Range 10VDC 0 to 10VDC 0 to SVDC 1 to SVDC Current Range 4 to 20mA 0 to 20mA Impedance input Voltage Mode 10 Megohms min Current Mode 350 ohms Fault Detection Over amp under range status bits for all current and voltage modes CMRR 90 dB Power Requirements 630 mA 5 V max
40. le Quantum Series 140 ACI 052 00sc e Calibration rate e Filter Frequency Selection e Input Data Format e Input Range e Differential Mode The primary zoom screen for this module is shown in Figure 2 1 By selecting a particular parameter you will be given the options associated with that parameter Note that some parameters are set only once for the entire module and others are set once for each group of eight inputs Hex Dec Bin Goto Quit FL F2 F3 F I O Map Module Editor F7 Lev 8 F8 OFF F9 140 ACI 050 00SC 32 CHANNEL ANALOG V I WITH TIMESTAMP Screen 1 3 Head Slot 0 Drop 1 Slot 5 Spectrum Controls Inc Calibration Rate Every 10 min P O Box 5533 Channels 1 8 60Hz Bellevue WA 98006 Voltmeter 425 746 9481 Range t 10 to 10V Differential Mode Disabled Channels 9 16 Filter 60Hz Forma Voltmeter Range 10 to 10V Differentia Disabled Channels 17 24 Filter a 60Hz Forma Voltmeter Range t 10 to 10V Differentia Disabled Channels 25 32 Filter 60Hz Forma Voltmeter 10 to 10V ode Disabled PgDn Up to next prev Screen Figure 2 1 QO Calibration rate The Quantum module performs an on board system calibration at power up The system calibration corrects for temperature drift of the Analog to Digital Convertor ADC and related circuitry System calibration can be performed periodica
41. lly based on the calibration rate selected below This can affect the update time for the module For installations where the ambient temperature surrounding the I O rack can change relatively quickly the user might consider going to a more frequent calibration selection in order to improve the accuracy of the reading being taken The autocalibration schedule rate may be selected from the following Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc Once at power up only Every 1 min Every 10 min default Every 30 min Selecting an autocalibration schedule rate is an exercise in tradeoffs Performing autocalibration more frequently may result in greater accuracy due to variations caused by environmental factors such as temperature This accuracy has a cost in the burden imposed by performing the calibration The calibration time is a function of the filter frequency Calibration times are listed below The system cannot update the channel data while performing calibration In addition if multiple filter frequencies are selected calibrations for each frequency and the execution time is cumulative The worst case calibration time is when all filter frequencies are enabled 10 50 60 and 1000 Hz The time is then the total for all four times listed below Also note that the channel enables have no effect on the auto calibration feature Ifa filter frequency is enabled via the zoom screens then the
42. nput ranges can be viewed in one of the four data in formats below The table shows the minimum and maximum values are equal to the under range and over range trip points Format Range Min Max Signed 15 Bit 10 to 10V 32 767 32 767 Signed 15 Bit 0 to 10V 0 32 767 Signed 15 Bit 1 to 5V 0 32 767 Signed 15 Bit 0 to 5V 0 32 767 Signed 15 Bit 0 to 20mA 0 32 767 Signed 15 Bit 4 to 20mA 0 32 767 Unsigned 16 Bit 10 to 10V 0 65 535 Unsigned 16 Bit 0 to 10V 0 65 535 Unsigned 16 Bit 1 to 5V 0 65 535 Unsigned 16 Bit 0 to 5V 0 65 535 Unsigned 16 Bit 0 to 20mA 0 65 535 Unsigned 16 Bit 4 to 20mA 0 65 535 Unsigned 12 Bit 10 to 10V 0 4 095 Unsigned 12 Bit 0 to 10V 0 4 095 Unsigned 12 Bit 1 to 5V 0 4 095 Unsigned 12 Bit 0 to 5V 0 4 095 Unsigned 12 Bit 0 to 20mA 0 4 095 Unsigned 12 Bit 4 to 20mA 0 4 095 10 000 Count DVM 10 to 10V 10 000 10 000 10 000 Count DVM 0 to 10V 0 10 000 10 000 Count DVM 1 to 5 V 1 000 5 000 10 000 Count DVM 0 to 5V 0 5 000 10 000 Count DVM 0 to 20mA 0 2 000 10 000 Count DVM 4 to 20mA 400 2 000 48 Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc Chapter 7 TROUBLESHOOTING 7 1 General Information Review of the Module Setup Procedures in Section 2 1 is recommended prior to following the troubleshooting steps below to help isolate the problem
43. odule reads only the eight channels identified by the Group Select Bits If Autosequence Disable is inactive Bit 10 0 the Autosequence mode will be in effect When in autosequence mode the module ignores the channel group select in the 4x 0 configuration word and instead sequences through all four groups automatically The values in the eight data registers belong to the group identified in the status word group ID 3x 9 bits 15 and 16 The user must set aside 32 registers as a permanent image of the channel data During run time the ladder need only determine the current group for the eight data registers 3x 0 through 3x 7 in order to determine where the data should be copied into the 32 register channel image When autosequence is disabled the user must manually increment the group select in the configuration word and the module sends back only the data requested Sample ladder logic for both techniques is provided in section 6 3 4x Data Input Mode Bits 11 12 The module continuously outputs a group of eight registers worth of data The data for a given group can be paged between three modes These are the standard channel input data channel status data or Time stamp data Bit 1 Bit2 Input Modes 0 0 Data 0 1 Status 1 0 Time Stamp 28 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc 4x Group Select Bits 13 14 15 16 These four bits are used to select a desired group
44. oncept Alarm data for a given channel is stored in volatile memory until power is lost New alarm data is continuously updated in scrolling mode In Latched mode the first alarm data is stored until the data is read by the user Latched updates are not overwritten with new data until the user reads the channel alarm data Refer to section 4 1 for information on how to place the module in time stamp read mode and selecting a channel group 35 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc The time stamp data is stored in eight registers Each group of eight registers contains the information for two channels The format of the time stamp data is shown below Time Stamp Event Data Input Mode 10 N wo A ao D 1 2 3 4 sle 7 8 lo fiolin 000 0 0000 000 0 0 0 0 0 3X 0 ChanN Data word S S Ss ss ss m mmm mm m m 3x ChanN Time Stamp Secs SSC BCD h hh h hh hh n nnn n n n n 3X42 ChanN Time Stamp Hour Min BCD MMMM MMMM d ddd d d d d 3xX 3 ChanN Time Stamp Month Day BCD 000 0 0000 000 0 0 0 0 0 3X4 Chan N Data word s s s Ss ss ss m mmm mm m m 3x 5 ChanN 1 Time Stamp Secs SSC BCD h hh h khiti mnnn n n n n 3X6 Chan N Time Stamp Hour Min BCD MMMM MMMM d ddd d d d d 3X 7 Chan N Time Stamp Month Day BCD The Sub Seconds Count SSC field is not an even time period count such as seconds Instead itis a counter wh
45. r Modsoft to run 44 Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc The I O map is as follows Manual Mode Rack Slot Module Input Ref Output Ref Description 1 03 ACI 051 00SC 3000001 3000009 4000001 4000001 ACI05100 AN IN 32CH 300009 300009 300009 30000 300001 NCBT NCBT NCBT NCBT 00011 00012 00015 0001 400101 BLKM 00008 400001 400001 RBIT SBIT 00015 00016 300009 300009 300009 300009 300001 NCBT NCBT NCBT NOBT 00011 00012 00015 00016 400109 BLKM 00008 400001 400001 SBIT RBIT 00015 00016 300009 300009 300009 30000 300001 NCBT NCBT NOBT NCBT 00011 00012 00015 0001 400117 BLKM 00008 400001 400001 SBIT SBIT 00015 00016 300009 300009 300009 300009 300001 NCBT NCBT NOBT NOBT 00011 00012 00015 00016 400125 BLKM 00008 400001 400001 RBIT RBIT 00015 00016 Installation Instructions 32 Channel Analog Input Module Quantum 140 ACI 052 00sc The following ladder logic shows how to move data from the 8 multiplexed input words to a block of 32 output words starting at location 400101 using the autosequence mode This example file for use only with Modsoft programming software can be formed on the install disk shipped with your module The file is under the A Programs subdirectory To install 1 Insert
46. ructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc Selecting Filter Frequencies Register 1 8 oO 10 1 12 13 44 15 D 1 NU 234 s 6 7 u L Default 0x2000 0x2924 for 140 ACI 050sc Selecting Filter Frequencies Register 2 1 2 3 4 5 6 7 NU NU NU 8 o lolak 131415 NU Filter Frequency Group 1 Default 0x2A92 Filter Frequency Group 2 Filter Frequency Group 3 Range Selection Bit Pattern 18 Filter for Group 1 Filter for Group 2 Filter Frequency Group 4 Reg1 Bit3 Bit4 Description Reg 2 Bit15 Bit16 Description 0 0 10 Hz 0 0 10 Hz 0 1 50 Hz 1 50 Hz i 0 60 Hz 4 0 60 Hz 1 1 1000 Hz 1 1 1000 Hz Filter for Group 3 Filter for Group 4 Reg 2 Bit12 Bit13 Description Reg 2 Bit9 Bit10 Description 0 0 10 Hz 0 0 10 Hz 1 50 Hz 0 1 50 Hz 4 0 60 Hz 4 0 60 Hz 1 1 1000 Hz 1 1 1000 Hz The default filter frequency is 60 Hz Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc Selecting Data Format Register 2 12 34 5 6 7 8 9 10 1 12 13 14 15 16 Detaut oxzase NU NU NU NU Data Format Group 1 Data Format Group 2 Data Format Group 3 Selecting Data Format Register 3
47. s 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc Selecting the Calibration Rate Register 3 1 2 3 4 5 6 7 8l 9 10 14 12 a3 14 15 16 Detaut oxe205 I T T NU NU NU NU NU Calibration Rate Calibration Rate Bit7 Bit8 Description 0 0 Once at power up only 0 1 Once every 60 seconds 1 0 Once every 10 minutes 1 1 Once every 30 minutes The default calibrate rate is once every 10 minutes Once you have established the correct bit pattern for each of these three registers you can convert each to a four digit Hex value that is used in the parameters screen A Hex conversion table follows ol ololol o oloo alaaa S oll aaa sja alol gt a oO o S lolo I a o o OO o o o o o uja ufnfufj uf nf ufaj ufaj uj u nfuf n nim olowo S o Co N oala eA we Nol Oo 21 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc Selecting the Calibration Rate Register 3 1 23 4 5 6 7 8 9 10 11 12 13 14 15 16 Default 0x8205 _ Time Stamp Alarm Mode Disable Time Stamp Alarm Trigger Mode Concept Configuration Flag Must always be set to 1 Bit14 Timestamp Disable Bi
48. sing the ACI 052 00sc Step 1 Step 2 Concept programming software Version 2 1 or newer must be updated so that the 140 ACI 052 00sc is recognized in the software see Section 3 2 Select the appropriate slot location using the Concept I O map editor Choose the first 3x and 4x level registers to be used in the system for the module s data configuration and status information see Section 3 3 Parameters for the module must be set to match application requirements see Section 3 4 The 4x configuration register must be set to meet application requirements see Section 4 1 Module status information is available to you The various options must be understood and chosen to meet your application requirements see Section 4 2 and Section 4 3 Ladder rungs must be written to demultiplex the incoming 8 data registers to 32 user selected data registers see Section 6 3 13 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc 3 2 Installation of new run time files The 140 ACI 052 00sc is manufactured by Spectrum Controls Inc Follow the Concept installation procedure for outsourced modules This requires the install disk provided with your module which includes the following files assuming drive A A CONCEPT SPECTRUM MDC _ Spectrum I O for Quantum Module Definition file A CONCEPT SPECTRUM HLP Spectrum I O for Quantum Help file To update the Concept
49. t 13 __ Timestamp Trigger 0 Timestamp Alarm Mode Enabeld 0 Scroll Store most recent event 4 Timestamp Alarm Mode Disabled 1 Latch Save first event only The default for the timestamp mode is disable TRUE Setting the Alarm Limits Registers 4 19 The default for the timestamp trigger is scroll trigger on all events to save most recent The Concept Configuration Flag must be set to a 1 when using Concept software Registers 4 19 are used to set alarm limits Each alarm is defined with a high and low setpoint Each limit applies to four channels t Note The Concept time stamp alarm values apply to groups of four input channels Modsoft zoom screens allow for alarm values to be set for groups of two input channels The data format for the alarm must match the format for that channel s group as assigned in the first zoom screen For example if group 1 configured as a 10V to 10V range and DVM format a low of 5000 and a high of 5000 will trigger alarms at voltages less than or equal to 5V and voltages above 5V respectively 22 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc 1 213 4 5 6 7 8 9 10 11 12 13 14 15 16 Reg 4 Chans 1 4 Min Limits 1 213 4 5 6 7 8 9 10 11 12 13 14 15 16 Reg 5 Chans 1 4 Max Limits 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Reg 6 Chans 5 8 Min Limits 1 2 3 4 5 6 7 8 9 10 11 12 13
50. ter 4 MODULE CONFIGURATION AND STATUS The 140 ACI 052 00sc uses a total of nine 3x level and nine 4x level registers After Modsoft Section 2 3 or Concept Section 3 3 software is installed additional configuration and status registers are set as follows 4 1 Configuration word format Register 4x il2lalalsl6 7l 8 ohol 1 12 13 14 15 16 N Select a group Mode Select Autosequence Disable Reserved Disable channel 1 4 Disable channel 5 8 Disable channel 9 12 Disable channel 13 16 Disable channel 17 20 Disable channel 21 24 Disable channel 25 28 Disable channel 29 32 4x Group Channel Disable Bits 1 8 These bits are used to fine tune the response time of your system They enable data acquisition on eight groups of four channels each A 0 enables the group a 1 disables the group Disabling groups of channels improves system response time 27 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc Bit 8 Channels 1 4 Bit 7 Channels 5 8 Bit 6 Channels 9 12 Bit 5 Channels 13 16 Bit 4 Channels 17 20 Bit 3 Channels 21 24 Bit 2 Channels 25 28 Bit 1 Channels 29 32 4x Reserved Bit 9 Bit 9 is reserved Bit 9 should be set to a 0 4x Autosequence Disable Bit 10 When Autosequence Disable is active Bit 10 1 the m
51. the appropriate substitutions 2 3 General information on data register usage and terminology A total of nine 3x level and nine 4x level registers are used by the 140 ACI 052 00sc After you have completed the runtime file installation you can go to the I O Map screen and choose the 140 ACI 052 00sc by selecting the desired slot pressing lt Shift gt which will display the modules available for configuration into that slot For module specific help press lt ALT H gt After selecting the module you must set the first 3x and 4x level registers to be used This will then automatically capture nine consecutive 3x level and nine 4x level registers for use by the module The architecture for this 32 channel module is as follows Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc 4x Configuration Word 3x 0 Data Input Word 1 4x 1 Time of Day Clock Control Word 3x 1 Data Input Word 2 4x 2 Day of Week Sun 1 Mon 2 etc 3x 2 Data Input Word 3 4x 3 Month 1 12 3x 3 Data Input Word 4 4x 4 Day of Month 1 31 3x 4 Data Input Word 5 4x 5 Year 00 99 3x 5 Data Input Word 6 4x 6 Hour 00 23 3x 6 Data Input Word 7 4x 7 Min 00 59 3x 7 Data Input Word 8 4x 8 Sec 00 59 3x 8 Status Word Bit 2 of Time of day clock control word must be set or the PLC will not read clock values definitions specified Write either a 4000hex or 6000hex in
52. three registers Once you have the bit pattern then you can convert each to a four digit Hex value that is used in the parameters screen Selecting Input Ranges Register 1 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc 1 2 3 4 516 7 ael fo hoin 12 13 14 15 16 NU NU Default 0x2000 0x2924 for 140 ACI 050sc Pt Input Range Group 1 Input Range Group 2 Input Range Group 3 Input Range Group 4 Range Selection Bit Pattern Range for Group 1 Range for Group 2 Bit 14 Bit15 Bit16 Description Bit11 Bit12 Bit13 Description 0 0 0 10V to 10V 0 0 0 10V to 10V 0 0 1 1V to 5V 0 0 1 1V to 5V 0 1 0 OV to 5V 0 1 0 OV to 5V 0 1 1 OV to 10V 0 1 1 OV to 10V 4 0 0 0 to 20mA 1 0 0 0 to 20mA 1 0 1 4 to 20mA 1 0 1 4 to 20mA 1 1 0 Not valid 1 1 0 Not valid 1 1 1 Not valid 1 1 1 Not valid Range for Group 3 Range for Group 4 Bit8 Bit9 Bit10 Description Bit5 Bit6 Bit7 Description 0 0 0 10V to 10V 0 0 0 10V to 10V 0 0 1 1V to 5V 0 0 1 1V to 5V 0 1 0 OV to 5V 0 1 0 OV to 5V 0 1 1 OV to 10V 0 1 1 OV to 10V 4 0 0 0 to 20mA a 0 0 0 to 20mA 1 0 1 4 to 20mA 1 0 1 4 to 20mA 1 1 0 Not valid 1 1 0 Not valid 1 1 1 Not valid 1 1 1 Not valid The default range is 0 to 20 mA for the 140 ACI 050sc current only module Otherwise it is 10V to 10V 17 Installation Inst
53. to the first location allocated for the PLC time of day clock Refer to the MODSOFT programming manual for more information on the time of day clock usage t Note The PLC time of day clock is read once at power up from registers 4x 1 through 4x 8 The module s internal clock chip is synchronized with the PLC clock at this time After power up the module clock is synchronized with the PLC clock at least once a day See Section 4 2 for more details The ACI 052 00sc multiplexes 32 channels of data into four groups of eight channels Each group can be selected through the 4x Configuration Word or can automatically sequence through all four groups channels 3x 0 Data Input Word 1 3x 1 Data Input Word 2 3x 2 Data Input Word 3 3x 3 Data Input Word 4 3x 4 Data Input Word 5 3x 5 Data Input Word 6 3x 6 Data Input Word 7 3x 7 Data Input Word 8 Group 1 Chn 1 8 Group 2 Chn 9 16 Group 3 Chn 17 24 Group 4 Chn 25 32 2 4 Zoom Screen Configuration For Zoom Screen operation please refer to Modicon s Modsoft Programmer User Manual Note To enter zoom screens from the I O map menu highlight the module entry and press the keys lt ALT Z gt Most of the module set up will be done through the Modsoft zoom screens The zoom screen set up establishes the following parameters Installation Instructions 32 Channel Analog Input Modu
54. usespevragucenceadoaheeh scnteuibvseuasbaaeeteaetas 1 WD UnpUtS ee assist trict antes comand eivion anleedui E TEE 2 122 LEDS cect siteacsaseecucasesestisivedtcaardelee sea ddan secteardiecesva esta sasede te iieusaseds 3 1 3 Related Publications c ccccccecsceeseceseceeeeeseecseecseceseeeseenseeeeeeesees 4 CHAPTER 2 MODULE SETUP FOR MODSOFPT cece 5 2 1 General Information scanarea aaa 5 2 2 Installation of new run time files ec cceeeeeseceteeeteeeteeeneeeees 6 2 3 General information on data register usage and terminology 6 2 4 Zoom Screen Configuration cecceseeeececeeceeceeeeceeeeeeeseeeeceaeeaeens 7 CHAPTER 3 MODULE SETUP FOR CONCEPT ce ccceeeeeeeeeees 13 31 Grenerall Informa Ho arees a E A EA 13 3 2 Installation of new run time files ee cceeseetecsteceteceeeeeeeeenes 14 3 3 General Information on data register usage and terminology 14 3 4 Concept I O Map Module Parameters cccccccsesseeeteeereeeeeeeees 16 3 5 Spectrum I O Configuration Utility ccccccsecsceseeetecereeereeeees 24 3 6 SCIOCGF EXE Installation nacencia aanas 25 CHAPTER 4 MODULE CONFIGURATION AND STATUBG 27 4 1 Configuration word format Register 4X ccccceseeteeteeeteeeees 27 4 2 Time of Day Configuration Regster 4x 1 to 4x 8 eee 30 4 3 Module status information Register 3X 8 cccceseeseeteeteeeees 31 44 Channel Status Registers 3x 0 through 3X 7 n se 33 45 Time St
55. ws interfaces SCIOCFG also automatically constrains all parameters to legal values during the data entry process SCIOCFG may be run in one of two modes stand alone mode or synchronous mode In the stand alone mode the user configures the data for a given module as desired SCIOCFG then presents the parameters in hexadecimal values so the user may then manually transfer this data to Concept at a later time In the synchronous mode SCIOCFG runs in the background waiting for the user to select the generic I O parameters configuration menu for any one of the modules supported When this occurs SCIOCFG reads the data from the Concept generic I O parameter configuration menu and activates the appropriate I O parameter configuration menu When the user clicks on the SCIOCFG OK button the new data is sent back to Concept 24 Installation Instructions 32 Channel Analog Input Module Quantum Series 140 ACI 052 00sc 3 6 SCIOCFG EXE Installation SCIOCFG EXE is a 32 bit Windows program requiring Windows 95 or newer Installation of SCIOCFG EXE is simple Copy the SCIOCFG EXE file from the installation disk to the desired directory Then you may add a shortcut to the windows desktop or add the program to the windows taskbar using standard windows techniques e g From a DOS window C gt MD C SCIOCFG C gt COPY A CONCEPT SCIOCFG EXE C SCIOCFG To add a shortcut 1 Place the mouse cursor on an open area of the windows desktop

Quantum 32-Ch 140 ACI 052 00sc TS

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