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Tank Sentinel Installation Guide

1. DISPLAY amp KEYPAD r PC Bd 1 1 Ld PRINTER rura Sd Ld LL LL Su i rrr Su d Sr U p gog na 2 r 3 r3 17 7 r 2 LER 2 P 1 I ui E Y REAR VIEW CONSOLE DOOR T 2 je 0 0 T U o OY jee ee B d km d 1 PROBES 5 8 ONLY POPULATED 75 508 5 S is I 8 ig 822222 HU PROBES 1 4 22227 Pos b TS 504 TS sa 18760 is 000000000000 X ENLARGED s X Q T VIEWOF PROBE 5 HHEHEHHHHHEB jg TS 504 TS 508 amp TS 750 H 000000000000 8 H IM SENSORS 5 8 2 ENLARGED TS 504 TS 508 amp TS 750 3 000000000000 VIEW OF cy SENSOR O O 5 TERMINAL TS 504 TS 508 TS 750 PROBE TERMINAL BOARD N Figure 7 2a Basic TS 1001 TS 508 TS 504 Console Internal View Co
2. poe CLEAR TERMINAL SAFETY SHIELD 1 8 488 3 INCH 76 2 mm STANDOFF 2 8 82 gas Ts 6685 3 2 T MODULE INPUT MODULE SHOWN 3858 ib E ME Qu 8 32 x 3 8 INCH 9 5 mm SCREW 4 SS 19888 S te Del TS IEM Module PC Board NS 1 INCH 25 4 mm STANDOFF 2 6 ns 8 lt S nes ooo D Q 4 In S 5 X BS D Ou L Esp gt Hes T S o o ooo D 4 Ss IB S T Sos Do o Module NOTE 1 The first TS IEM Module is installed at the upper left corner of the TS 2001 console and plugs into J12 This is the installation location for consoles with one TS IEM Field Installation Steps 1 Install the standoffs as shown 2 Use two 8 32 x 3 8 inch 9 5 mm hold down E Screws at the right side and the for two inch 76 2 mm standoffs at the right side ofthemodule r o wes 3 Install wiring see Wiring Diagram 8 b MAIN 4 Install the Safety Shield with the eeu SYSTEM remaining two hold down screws 7 PC Bd Z The second TS IEM Module is installed i at the lower left side of the console Z lt and plugs into J10 p
3. y s Q 55 T E 0 P CB iz 9 iz 9 D SER dE o E io S e ms D e A WARNING DO NOT INSTALL OR CBS 990 ES D REMOVE MODULES FUSES OR D 28 WIRING WITH POWER APPLIED EM V ES oe D TURN THE TS 2001 POWER OFF 215 5 5 609 ens 9 Him D LOCATE DISCONNECT AND reo S u 3 fm S Se e Dfi m S CHECK ALL EXTERNAL POWER 5 r sm SOURCES FOR ABSENCE OF En e se M 20 as LO VOLTAGE BEFORE WORKING ON n o Da D 5 THESE CIRCUITS TS IEM PC BOARD TS IEM PC BOARD SHOWN WITH 4 INPUT AND 4 OUTPUT MODULES Figure 7 13c TS IEM Internal Expansion Module Component Location 7 Page 7 28 TANK SENTINEL INSTALLATION GUIDE TS IEM Wiring T2 Two AC DC interface terminals are included for up to 8 inputs or outputs per TS IEM module See Figure 7 13d for a typical wiring diagram ELECTRICAL DANGER External power sources are present at the TS IEM module avoid Electrical Shock Hazards which may cause injury or death Before working on the these circuits Turn off all power to the TS 2001 system at the electrical power panel Turn off all external power sources that are wired to the TS IEM module s and verify that no voltage is present DO NOT
4. u BASIC TS 2001 CONSOLE J2 9 e Es D am TS IEM 245 S o D Internal B S Expansion RE S O Module e D coU S Enlarged View gt e r SI LN Order S modules ays S e D separately res S 5 erc ai 3 9 N 4 CLEAR TERMINAL SAFETY SHIELD r ara T0 1058 TS 2001 CONSOLE shown with one TS 2001 CONSOLE shown with two sa Internal eal Module TS IEM Internal Expansion Modules upper left corner default position o o 2 E e i 21 9 5164 D 8 4 LJ e 1 23 9 gi ET ry v e gt 8 8 8je o Figure 7 13a TS 2001 Console amp TS IEM Internal Expansion Module 7 Page 7 26 TANK SENTINEL INSTALLATION GUIDE NOTE order W O Input Output modules separately from the TS IEM module Output modules are equivalent to either a single pole single throw normally open contact FORM A SPST NO Make or normally closed FORM B SPST NC Break contacts Input modules exist in two versions AC and DC See TABLE 7 5 which follows the installation and wiring diagrams for a listing of available choices
5. i Hn 0 14 H e0 21 39002 13 4909 22 435 38 TWHS S3nTYA INIADTIDA IHL NADNJ LON 1003 aad SONVLONONI 32NVIIOVdv2 31893 JHL 03453 791 ANY 17 10 804 5317449 3495 3Hl 035 xy3lIayyg ND NADHS 92 32 9112 492 JHL 5531 38 15 00 112 492 IN3NdIno3 JAYS ATIVIISNISLNI SN 922 3ONVIIOVdV2O 31890 1 31891 NI NADHS SY 5 1147 00790 1 JHL NI G3CNIONI 38 C InDHS 3191039193 38 GINOHS OL 1NGWdIDD3 3395 ATIWIISNISLNI 3Hl WO4 ONIBIA 7313 30 32NV12DUNI ANY 32 91129 lt 2 NOILVAINSNI 30 4S2 0 15931 19 GINOHS LIDIND2 318V23 3WVS GH NI 51112412 3395 AT WJISNIBINI 1 3933314 30 SYOLINANOI 53400 79007 79 119 31892171449 3Hl 3ONVISDOOV NI 01317 18 38 TIVHS 05 51 NV 80S 06 1002 1001 51 T30OW 3Hl WHO 1 5531 38 11 8 GNNOS9 NV S WNIWaS31 GN DMO N33A 138 3ONVISIS3N 04 TNODSO HLAVA W31SAS 37189 3123NND2 38 TIWHS WNIWe3I 0 0089 H2V3 A0S2 NYHL 8319380 SJSN HIIHM IN3WdInO3 Dl 31323NND2 38 LON 11 5 054 51 805 1009 71001 51 T30OW 3Hl CI S310N Page B 1 Appendix B Information amp Requirements Overall Information amp Requirements This equipment complies with Part 68
6. k Ut U UL u Figure 7 13b TS IEM Internal Expansion Module Installation SYSTEMWIRING Page 7 27 7 Tips Some AC input modules are dual purpose and can be used as DC input gt modules These dual purpose modules are marked with an asterisk in TABLE 7 5 e Match I O module to the power source Voltage Type or DC e Match I O module to the Power Source voltage level never exceed 250 volts Match I O output modules to the current draw of the load never exceed 1 maximum no matter what is printed on I O module Two different manufacturers of l T2 0 modules are possible replacement fuses may be RED L E D ON WHEN MODULE different TURNS ON WARNING VOLTAGE MAY BE PRESENT i gt s AT THE INTERFACE TERMINALS 7 FUSE REPLACEMENT EVEN WHEN THE L E D IS OFF b INSTALL ONLY Y RRECT RATIN OUTPUT VA REPLACEMENT N eese 4 HAS FUSE AND 4 PINS FUSES MATCH MODULE VOLTAGE LEVEL TYPE AC or DC AND CURRENT 1 TO POWER SOURCE N 4 40 HOLD DOWN SCREW TYPICAL RED L E D ON WHEN MODULE TURNS VOLTAGE IS APPLIED N INPUT MODULE HAS 5 PINS MATCH MODULE INPUT VOLTAGE WITH POWER SOURCE VOLTAGE
7. 9jeo07 j Buu 10 jesu ON OG uesaud seounos eu491X3 ONINHVM WV 1154 39uf os d3MOd Od 3310 SaVOT SAILONGNI HOS 30010 9NLLV LOIAWOO SOOPNI d3MOd 9G 224006 d3MOd 90 3ounos Od WHLNAN OV 3ounos 06 d3MOd OV 3oHdmnoOS ON d3MOd 90 3ounos D C 2 ON IVNSIS 9d d3MOd Od WHLNAN OV ON a 3310 2 INNSIS OV d3MOd OV JO sedA S peog Od IN3I S L Figure 7 13d TS IEM Typical Wiring Diagram TANK SENTINEL INSTALLATION GUIDE Page 7 30 TABLE 7 5 I O Input and Output Modules Model Type 72 Order INCON P N MODULETYPE DESCRIPTION AD140I AC DC Input Module 90 to 140 Volt AC or DC AD2490I AC DC Input Module 180 to 240 Volt AC or DC DC28I DC Input Module 2 5 10 28 Volt DC DC32I DC Input Module 12 10 32 Volt DC DC60I DC Input Module 35 to 60 Volt DC 120 0 AC Output Module 12 120 Volt AC Normally Open AC240NO AC Output Module 24 10 240 Volt AC Normally Op
8. back cover TABLE OF CONTENTS Page TOC 1 TOC Important Read Read and follow the entire instructions in this manual before installing or working on this equipment Certified Installer Service Person Only an INCON certified installer or service person is allowed to access both the user interface kepad and areas internal to the Tank SentinelTM console Station Owner Operator The station owner or operator of the Tank Sentinel V console is only allowed to access the user interface keypad Access to areas internal to the console is strictly prohibited Graphic Symbol Conventions NOTE o PP P al Important information tips and hints are highlighted by the note graphic CAUTION messages are highlighted by the CAUTION graphic and contain instructions that should be followed to avoid faulty equipment operation or environmental hazards or personnel injury WARNING messages are highlighted by the WARNING graphic and contain instructions that must be followed to avoid faulty equipment operation or explosion If ignored severe injury or death may result DANGER messages are highlighted by the DANGER graphic and contain instructions that must be followed to avoid an explosion or fire hazard If ignored severe injury or death will result ELECTRICAL DANGER messages are highlighted by the ELECTRICAL DANGER graphic and contain instructions that must be
9. 9 1 10 Service Troubleshooting Guide Warranty 10 1 10 6 1 No Display Readout e rem 10 6 2 Keypad Not Responding pp 10 6 3 Programmed Setup Lost when Power is Lost 10 6 4 amp Printer Doesn t 10 6 5 pec Levels 10 6 6 NO PROBE DETECTED is Displayed 10 7 7 PROBE SYNO is Displayed audeas 10 7 8 FLOAT MISSING is Displayed pp 10 7 19 Continuous or Repeating Theft 2 10 8 10 Delivery Alarms Multiple Low Level Alarms 10 8 11 Audible Alarms not Working 10 8 12 False Deliveries Reported pp 10 8 Multiple Delivery FO DONG 10 8 14 Multiple Sensor Alarms pp 10 8 15 Verify System Operation pp 10 9 Appendix A System Technical Specifications A 1 Appendix B Control Drawing B 1 FCC Information amp Requirements FCC 1 Addendum to TS 1000 5 1001 amp TS 2001 Manuals
10. REQUIRE AN ISOLATION TSP LL2C PROBE SHAFT PER LOCAL STAINLESS STEEL oo TSP SSP PRODUCT FLOAT SWAGELOCK I STAINLESS STEEL MOUNTED E bd 38 1 mm 1 a 31 8 mm F 50 127 NOTE 1 Seal fitting threads with E35 pipe dope that is compatible with the chemicals stored in the tank 2 With the probe resting on the bottom of the tank hand tighten the top swagelock fitting and mark the top of the swagelock fitting with an indelible ink pen 3 Pull up on the probe 1 4 6 4 mm and tighten the upper fitting so the probe doesn t move INSTALL PROBE 1 4 6 4 mm ABOVE BOTTOM OF TANK FLOAT RETAINER Figure 6 2 TSP LL2C Chemical Probe Installation with a 2 50 8 mm TSP SSP Float Floats Standard Cautions and Notes CAUTION Using the wrong floats on the TSP LL2 level probe shaft will result in erratic operation and incorrect level and volume data Only use floats that are designed for use with the TSP LL2 liquid level probe CAUTION Avoid possible float damage slide both floats down so they are at the bottom of the probe shaft before you install the probe into the tank Other 2 inch floats model numbers TSP IGF2 TSP IDF2 and TSP SSP may be used with the TSP LL2 liquid level probe in special applications products Follow the installation instructions provided with these floats LEVEL PROBE
11. TS 1001 504 TS 508 TS 750 TS 2001 LISTED 6L79 LIQUID LEVEL GAUGE JAUGEAGE DE NIVEAU LIQUIDE LEAK DETECTION SYSTEM SYST ME DE DETECTION FUITE FOR FLAMMABLE LIQUID 120VA MAX UNIT CONTAINS INTRINSICALLY SAFE CONNECTIONS FOR INCON MODEL PROBES amp SENSORS LOCATED IN CLASS DIV 1 GROUP D HAZARDOUS LOCATIONS FOR USE WITH EQUIPMENT SPECIFIED IN THE INSTALLATION INSTRUCTIONS SEE INSTALLATION INSTRUCTIONS VOIR INSTRUCTIONS D INSTALLATION PN 000 1050 oumu 20 wo mas e anc ASSOCIATED EQUIPMENT APPAREILLAGE EXI WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY AVERTISSEMENT LA SUBSTITUTION DE COMPOSANTS PEUT COMPROMETTRE LA S CURIT INTRINSEQUE CONDUIT SPECIFICATIONS NON INTRINSICALLY SAFE WIRING ONLY 3 4 INCH CONDUIT KNOCKOUT FOR BriteBox MODULE SPI INTERFACE j RIBBON CABLE wRING ONLY R11 RS232 PORTS AT BOTTOM OF THE ENCLOSURE ARE FOR USE WITH EQUIPMENT SPECIFIED IN THE INSTALLATION INSTRUCTIONS PN 240 1188 Rev A Tank Sentinel AUTOMATIC TS 1001 P S N 987654321 LEAK Xu 120 VAC 50 60Hz Amps Max 1 T1 T7 printer is optional with the T8 C 1 2 OR 3 4 12 8 or 19 mm T2 CONDUIT KNOCKOUTS FOR NON INTRINSICALLY SAFE WIRING ONLY CONDU
12. WARNING All wiring must enter the Tank Sentinel enclosure through the designated knockouts Use only those knockouts labeled Intrinsically Safe Probe and Sensor Wiring Only for liquid level probe and leak detection sensor wiring An explosion hazard may result if other openings are used Weather Proof Junction Boxes Conduit You must install a weatherproof electrical junction box inside each manhole They will be used to connect splice the cables coming from the console to leak detection sensors or to liquid level probes Use sealing compound or gaskets at each entry point to the junction box to maintain its weatherproof characteristics Junction boxes should have a minimum volume of 16 cubic inches 262 2 cubic cm These junction boxes should be installed high on the side wall of the manhole to prevent them from being submerged during heavy rains The recommended probe cable type and its outside diameter O D depends on the length of cable run The conduit size and the type of junction box size of the NPT BSP openings required is also affected by the length of the cable run cable outside diameter see TABLE 7 1 The Probe and Sensor conduit may enter the manhole through its bottom or its side Install the conduit and the probe or sensor cord grip fittings at the lower conduit fittings of the junction box 1 2 NPT cable compression gland fittings are supplied with all INCON probes and sensors Reference Figure 5
13. 7 Page 7 20 TANK SENTINEL INSTALLATION GUIDE TS LLDI Optional Tank Gauge Interface Wiring T1 T2 NOTE Use of the TS LLD Line Leak Detector Tank Gauge Interface is optional skip this section if you don t plan to use this interface The TS LLD is not approved for use in European Union markets where ATEX approved devices are required Reference the TS LLD Installation Supplement Owner s Manual and follow all steps and heed all Safety Warnings These documents may be more current than Figure 7 10 that is shown in this manual for CAUTION BEFORE attempting this installation Read and reference the TS LLD Owner s Manual about Safety and about the Control Unit Installation and wiring steps ELECTRICAL DANGER Avoid electrical shock hazards Turn off disconnect all Circuit Breakers that provide power to the pumps dispensers and TS 1001 console Also turn the console power switch off before wiring to the TS LLD Control Units See the Tank Sentinel Setup Programming Manual and User s Manual about programming automatic line leak tests and about available reports from the tank gauge Program the console and test the Line Leak Detector for proper operation reference 000 1143 about Functional Testing Up to eight TS LLD Control Units can be interfaced to one console Fax Modem Optional Installation Wiring The installation and wiring of the Fax amp Data Modem or Data Only Modem is optional
14. 9 TB2 2 4858 TB2 2 4858 TB2 2 4858 TB2 2 4858 9 9 9 CONTROL UNIT 1 0 LINE TB2 3 DSY1 TB2 3 DSY1 TB2 3 DSY1 TB2 3 DSY1 JUMPER NEEDED AT LAST TB2 4 DSY2 TB2 4 DSY2 TB2 4 DSY2 UNIT TB2 4 DSY2 ONLY T RS 485 COMMUNICATIONS TB1 SIG RTN TB1 SIG RTN TB1 SIG RTN TB1 SIG RTN SIGNAL RETURN Figure 7 10 TS LLD Tank Gauge Interface Wiring 7 Page 7 22 TANK SENTINEL INSTALLATION GUIDE Diagram A Parts Supplied with the TS FM2 Upgrade or Replacement Kit Communication Cord 14 ft 4 3 m and the TS FM2 Fax Modem PC Board U47 plug in Fax Modem THIS END A ICON TS FM2 Fax Modem U72322 RJ11 COMM PORT 2 TS FM2 Installation Enlarged Views NOTE TURN OFF ALL POWER TO THE TANK SENTINEL BEFORE ATTEMPTING THIS INSTALLATION ALIGN THE TS FM2 FAM MODEM PC BOARD OVER ITS 64 PIN SOCKET ABOVE U47 AS SHOWN AND SEAT THE PC BOARD USING EVEN PRESSURE AT BOTH ENDS INSTALL THE TELEPHONE CORD AS SHOWN SEE THE SETUP PROGRAMMING GUIDE ABOUT CONFIGURING THE COMMUNICATION PORTS 7 TS ____ TANK SENTINEL 9 THE TELEPHONE CORD PLUGS INTO THE RJ11 JACK AT THE Figure 7 11 Internal Fax Modem Installation amp Wiring SYSTEMW
15. TIN 2 per Figure 3 1 Irem per Figure 3 2 XP XP PROBE AND FILL ON OPPOSITE SIDES OF TANK CENTER PROBE AND FILL ON SAME SIDE OF TANK CENTER Tilt 2 ZEE Tilt 3 1 4 Tit 4 Tilt 5 C 522 6 2 Tilt 7 t a Tilt 8 Tank Type Capacity Inside Diameter and Length Data Record this data for each tank in the spaces provided below f the inside diameter or length of the tank is not known measure it carefully TYPE CAPACITY DIAMETER LENGTH TANK 1 TANK 2 TANK 3 TANK 4 TANK 5 TANK 6 TANK 7 TANK 8 3 Page 3 4 TANK SENTINEL INSTALLATION GUIDE Console Mounting Product Codes T1 TS 1001 2 TS 2001 TS 504 T7 TS 750 8 TS 508 none all products Console Location To get maximum benefit from the system locate the console where personnel can easily make use of it mount it at eye level for operator convenience The selected location must be indoors and in an area that is classified as nonhazardous The console must be well protected from rain condensation extremes of temperature severe vibration and other conditions which could cause damage A typical UST system installation is shown in Figure 4 1 Mount the console level on a vertical surface using appropriate fasteners between 2 feet 0 6 m and 6 feet 1 9 m high For Europ
16. e eeeeeeeooooooooooo 4 Remove the older version EPROM Use a non metallic tool Pin to prevent damage to the PC Board and pry out the old EPROM EI 5 Align the upgrade EPROM over its socket so that the notched end is facing left as shown Make sure each leg is View positioned exactly above its mating socket 6 Press to seat the EPROM into its socket by using even pressure at both ends INCON 050 0200 Pa 7 Adjust jumper on J2 when required J2 does not exist on system boards later than Rev B For Rev 1 1 and above position the jumper link as shown over right two pins of J2 8 Turn the power back on amp reprogram the Tank Sentinel as it was previously and according to any special upgrade setup instructions provided 9 Upload setup data from the remote PC to the ATG using the INCON remote management software Figure 7 14 Console EPROM Upgrade Instructions amp Diagram 7 Page 7 34 TANK SENTINEL INSTALLATION GUIDE After all System Wiring is Complete Steps Check that all wiring is accurately terminated Check that each wire is held securely by the terminal hold down screw pull slightly on each wire to check this If wiring is loose or terminated improperly remove the wire unscrew the terminal hold down screw completely and re terminate Reinstall the metal 1 5 cover over the Intrinsically Safe probe sensor interface terminals Reinst
17. zm TS DB1 SPLICE KIT is not used SEAL ALL FITTING THREADS EPOXY FILLED WITH UL APPROVED amp CLASSIFIED PIPE DOPE Figure 7 4b Console to Liquid Level Probe Detail without J Box SYSTEMWIRING Page 7 9 7 000000000 DOO Pali 1 5 Liquid Level Probe Interface Terminal Wiring Enlarged View x YELLOW WIRE BLACK WIRE SHLD SHIELD E f BARE WIRE pun BASED ON HLD ar PROBE 2 3 PROBE TYPE MODEL e hlso see Figure 7 2a for 7 the T4 T7 amp T8 probe Terminal Board rangement and see Figure 7 2b for the T2 TB arrangement RED YELLOW OR WHITE WIRE LIQUID LEVEL PROBE INPUT CHANNEL ra BLACK WIRE 4 WIRING 2 8 SHOWN TYPICAL s SHLD SHIELD BABERE 1 5 WEATHERPROOF PULL BOX 2202002 FOR INTRINSICALLY SAFE PROBE AND SENSOR CABLE WIRES ONLY EYS SEAL FITTING UNISTRUT amp NUT ASSEMBLY WEATHERPROOF JUNCTION BOX RMC TYPICAL EYS SEAL INTRINSIC SAFETY 1 5 TERM
18. Number of Probes programmed doesn t equal No of wired probes Reprogram Wrong cable used or the cable run is too long for the type of cable used Review installation requirements and replace cable as required Probes are grounded incorrectly Review installation instructions and ground as indicated Loose or defective wiring between probe and unit Check tighten terminals or rewire as required Wire nuts used for connections Replace with crimp type butt splice connectors Water in junction boxes or conduits Remove water rewire re splice use the INCON approved moisture resistant connectors test probe Measure voltage at J2 between and terminals where the wiring connects to the main system PC Board The voltage should be in a range of 19 to 24 VDC If no voltage is not present or not within the good range then the cause may be Faulty probe component or ii Main System PC board damaged contact the factory for help Z7 PROBE SYNC is Displayed e Indicating that the system cannot synchronize on probe data Wrong cable used or the cable run is too long for the type of cable used Review installation requirements and replace cable as required Probe is grounded incorrectly Review installation instructions and ground as indicated Loose or defective wiring between probe and unit Check and replace as necessary Water in junction boxes or conduits Remove water rewire or re splice test probe then seal wir
19. TS KB BriteBox installation kit connects a BriteBox to BriteBox or a BriteBox to the Console A serial port interface SPI cable is included in the assembly Reference Figure 7 8 amp Figure 7 1b INCON Applications Bulletin for installation TS DIM Dispenser Interface Module See the TS DIM Installation and Quick Installation Guides for details TS CPM Cathodic Protection Monitor See the TS CPM User Guide for Installation and Setup Programming details The TS ROM2 TS CIM TS SEM TS KB TS DIM and TS CPM are not approved for use in European Union markets where ATEX approved devices are required SYSTEMWIRING Page 7 33 7 EPROM Software Revision Upgrade Installation Follow the instructions shown in Figure 7 14 Other documentation may be provided with the Upgrade EPROM follow these instructions as well PRINTER Bd Ji ad ed L Bgpgng SS SS Snannunun INSTALLATION STEPS 2 1 Printout all system and tank setup reports In 56 2 Download all setup data using INCON s AEREA System Sentinel software UIs 3 off the power to the console at the Electrical Panel
20. A gt rrr P bP P CAUTION Read the installation instructions carefully The Tank Sentinel system is designed to be safe when correctly installed It is possible to create explosion hazards health hazards risk of death and environmental hazards through incorrect installation CAUTION You must comply with state and local electrical codes as well as the your National Electrical Code U S A NFPA 70 and Automotive and Marine Service Station Code U S A NFPA 304 or Canadian Electric Code as applicable when installing the Tank Sentinel system WARNING When the Tank Sentinel system is used to monitor tanks containing gasoline or other flammable substances you may create an explosion hazard if you do not follow the requirements of this manual carefully ELECTRICAL DANGER All wiring must enter the Tank Sentinel enclosure through the designated knockouts An explosion hazard may result if other openings are used ELECTRICAL DANGER You must run wiring from probes or sensors to the Tank Sentinel console in conduits which are separate from all other wiring Failure to do so will create an explosion hazard WARNING Do not install the Tank Sentinel console in a flammable or explosive hazardous location An explosion could result ELECTRICAL DANGER Make sure that AC line power to the console is turned off during installation or maintenance Lethal voltages are present inside the console which could injure or kill you WARNING
21. volt Lithium P N 2032 INCON P N 390 0004 Acceptable voltage 3 2 to 2 8 VDC 2 to 10 years depending of the duration of all power outages LLDI Line Leak Detector Interface T1 T2 1108 TS LLD RS 485 interface LLDI Dispenser Interface RS 485 dBox dispenser dependent Discrete Inputs T1 T2 2 for dry relay contacts only Used typically for Emergency Backup Generator Applications run input signal see Note above amp Chapter 7 for details Alarm Relay Output Contacts 2 Form C SPDT 120 240 VAC 30 VDC 3 Amps resistive loads Contact factory for availability Input Output modules T2 1 to 16 with optional 8 channel TS IEM Internal Expansion Module The maximum ampacity of an output module installed here is 1 Amp up to 250 volts See TABLE 7 2 Serial Communications Ports 2 RS232 Requires Standard EIA Electronic Industry Association RS232C devices Comm Port 1 9 pin Female connector for DTE devices or a PC Comm Port 2 9 pin Male connector for DCE devices or modem Internal Fax Modem Optional RJ11 connector port provided Environmental Specifications Storage Temperature 4 to 140 F 20 to 60 C w o Thermal Printer Paper Operating Temperature 32 to 1229 F 0910 50 C Operating Humidity 0 to 95 non condensing Cleaning console Cloth or sponge slightly dampened in mild detergent Splash Resistance Not to be exposed to direct s
22. 1 3 mm min GroundBus 1 Green wire 12 AWG 2 1 mm min Circuit Console Terminal 110 VAC Power J17 L1 Neutral J17 L2 NEUT Ground J17 GND Safety Ground J17 SAFETY GND NOTE two 2 Safety Ground wires may be required in some locations check your Local and gt gt National Electric Codes WARNING BLACK Lt LINE WIRE 14 AWG 1 6 mm MIN CIRCUIT ASSIGNMENT LABEL ELECTRICAL POWER PANEL DOOR BACK SIDE VIEW WHITE L2 NEUTRAL WIRE 14 AWG 1 6 mm MIN GREEN GND GROUND WIRE 14 AWG 1 6 mm MIN ELECTRICAL POWER PANEL SHOWN WITH COVER REMOVED GREEN WIRE 12 AWG 2 1 mm MIN POWER TERMINAL SAFETY SHIELD CLEAR COVER aa n annua 9 3 8 H i i INTRINSIC SAFETY GROUND E REDUNDANT INTRINSIC SAFETY GROUND GREEN WIRE 12 AW 2 1 mm MIN REQUIRED IN SOME LOCATIONS Figure 7 3a 120 VAC Power and I S Ground Wiring Check Electrical Resistance to Earth Ground After wiring the 1 5 Safety Grounds check the resistance between the 1 5 safety ground terminals at the console to earth ground This res
23. 5 VOG NC CONTACTS 58 NOTE 5 VDC amp IN 2 GROUND IS 35 SUPPLIED iis FROM THE 221 RID GND N O TANK SENTINEL aii Cur 0 CONSOLE ET N C Figure 7 9a Discrete Inputs Wiring e 7 so msama CED J14 Discrete Inputs Dry Relay Contacts Required B Run Relay C Generator 1 below 4G RunRelay N 2 4 gt Gi Run Relay C 2 zizlis ewo Run Relay N O s Lp See Figure 7 3 for p Power Wiring to the Uninterruptable Power Supply UPS P UT p Use a 10 Amp CB Automatic dedicated for the Power Transfer Tank Sentinel system Switch o Emergency 0 Electrical Testing Main held closed Power Probe Electrical normally Panel Power when main Panel Single power is lost M N C contact makes Phase Power C amp NO Generator Run Dry Relay Contact Emergency Generator 1 Fuel Suppl Shown Typical Pu Tank 1 Figure 7 9b Emergency Generator Application UPS for the TS Console
24. The TSP LL2 liquid level probe may be available in two versions The probe head shapes are different although they both perform the same function The older version has a black molded housing and the newer version has an extruded aluminum housing Both come with a 316 stainless steel float retainer and e ring to hold the floats on the stainless steel shaft see page 6 1 for probe description LEVEL PROBE INSTALLATION Page 6 5 6 Installing TSP LL2 Probe Floats TEMP SENSOR LOCATIONS Remove the stainless steel e clip and washer spacer this is the float retainer assembly For Chemical probes install the stainless steel TSP K4AS riser cap adapter by tightening the lower swagelock fitting see Figure 6 2 Slide the product float onto the probe shaft with the white colored stem facing up toward the probe head or the 2 inch b1 mm float without ballast or the TSP SSP float Next install the water interface float on the probe shaft in a similar manner N A for the Chemical Probe TSP LL2 C Install the water interface float Make sure that the water float you are installing is appropriate for the liquid that is stored in the tank The standard water float used with gasoline has a red colored stem The 2 inch 51 mm float for gasoline has G stamped on the nickel plated ballast The water float used with fuel oils and diesel fuel has a blue colored stem The 2 inch 51 mm float for diesel or fuel oils
25. has a D stamped on the nickel plated ballast Reinstall the float retainer assembly Stainless Steel washer spacer and the E Ring clip on the end of the TSP LL2 probe shaft Floats will be lost if these parts are not properly installed PROBE CABLE TSP K4A RISER CAP NOTE Numbered items are included with the TSP K4A CABLE ROUTED THRU COMPRESSION GLAND CORD GRIP FITTING CORK GASKET STEEL SUPPORT PLATE WITH 2 RUBBER CABLE GROMMET AND SHOULDER WASHER INSULATION SIDE UP D RISER CAP ADAPTER 4 INCH DIA RISER PIPE ANSI SCH 40 MM 8NPT DN115 BSP 4 11 EYE BOLT THRU SHOULDER WASHER INSULATION SIDE UP USE THE WING NUT TO ADJUST PROBE MODEL SERIAL PROBE HEIGHT GRADIENT VALUE MAX TANK SIZE LENGTH amp RINGS amp SUPPORT CHAIN CUT CHAIN TO THE EXACT LENGTH REQUIRED DO NOT LEAVE SURPLUS CHAIN ATTACHED ON PROBE HEAD LABEL NOT SHOWN TSP K4A PROBE INSTALLATION KIT DETAIL Figure 6 1 TSP LL2 Standard Probe Riser Cap Adapter TSP K4A Page 6 6 TANK SENTINEL INSTALLATION GUIDE TSP K4AS STAINLESS STEEL RISER CAP ADAPTER FOR 4 INCH 101 6 mm DIA THREADED RISER PIPES 8 NPT SS SWAGELOCK FITTING STAINLESS STEEL 6 58 167 1 mm TSP K4AS STAINLESS STEEL RISER CAP ADAPTER 4 INCH DIA SS RISER PIPE ANSI SCH 40 MM 8 NPT DN115 BSP 4 11 NOTE STEEL TANKS MAY
26. pow oy wow wv v v v v v v v vv v v v v v v v v Manhole 1 2 or 3 4 12 7 or 19 mm Weather Probe Sensor threaded conduit typical fo proof Cable loop 1 5 Probe amp Sensor Junction excess wiring ONLY Box cable EYS Seal Fitting Figure 5 1 Typical Conduit amp Junction Box Detail for UST Installations 45 5 5 4 TANK SENTINEL INSTALLATION GUIDE Level Probe Installation Product Codes T1 TS 1001 T2 TS 2001 TS 504 T7 TS 750 T8 TS 508 none all products Installation Preparation NOTE NOTE The level probes are installed in underground storage tanks USTs and aboveground storage tanks ASTs and are suspended by a chain The probes are designed to fit inside 4 inch 101 6 mm riser pipes Before starting the probe installation be sure that you have the necessary hardware level probe s product and water interface floats and the TSP K4A probe installation kit s on hand Parts supplied with the TSP K4A probe installation kit are identified with an asterisk below For each tank locate the following items a Level probe Product float Water interface float optional only used with Petroleum Applications Threaded adjustment eye bolt and suspension chain with wing nut and split ring attached Steel Support plate with rubber grommet and insulating washer installed Four inch
27. Cable for standard 2 conductor Leak Detection Sensors 0 114 2 9 mm O D Alpha 58113 INCON P N 600 0063 Three conductor Cable for 3 conductor Leak Detection Sensors 0 128 3 3 mm O D Leak Detection Sensor Wire can be used when enclosed within rigid metal conduit from the sensor to the Tank Sentinel console 3 Type THHN TFFN or THWN Black White and Red 18 AWG 1 0 mm minimum 1500 feet max wire run length Wire required for the Tank Sentinel Console 3 Power 16 AWG 1 3 mm to 12 AWG 2 mm Max Black White and Green 1 Safety Ground 12 AWG 2 mm Green 2 may be required in some locations X Accessories THHN or THWN 18 AWG 1 0 mm minimum Circuit Breaker 10 Amp providing power only for the Tank Sentinel System Weatherproof Junction Boxes Minimum 16 cubic inch 262 cubic cm weatherproof junction box cover and cover gasket for the manholes of Liquid Level Probes and Leak Detection Sensors See chapter 5 about part numbers for 1 2 12 7 mm and 3 4 19 1 mm conduit junction boxes and recommended manufacturers Also use 3 4 19 1 mm to 1 2 12 7 mm bushings for Probe Sensor compression fittings Also see Chapter 5 Use a weatherproof metal pull box for combining several circuits that will run into NOTE the Tank Sentinel console through one or more conduits Use a separate weatherproof metal pull box to combine intrinsically safe 1 5 liquid level probe an
28. Detection Sensor Wiring Splicing Detail Used with 3 wire sensors only PWR RED 3 POSITION NO STRIP ELECTRICAL CONNECTORS GND BLK 2 3 WIRE CABLE FROM SENSOR SENSOR SENSOR 1 REMOVE JUMPER 3 WIRE CABLE FROM CONSOLE red wire LINK IN to GND 2 is not AT SENSOR O SPLICE used with CHANNEL INSERT UNSTRIPPED WIRES wire WHENA AND USE SLIP JOINT PLIERS Sensors POWER SENSOR IB TO SEAT THE BLACK PIECE TERMINAL WIRED A3 4to 1 2 NPT lt WIRING ABOVE bushing is required d for the compression D WEATHERPROOF gland cord grip Ill A fitting when a COVER 8 GASKET 388 3 4 IS INSTALLED AFTER Junction Box SENSOR IS TESTED a is used E 8 B Hi CABLE FROM CONSOLE in EYSFITTING CABLE TO SENSOR ji i epoxy filled seal fitting is not shown Figure 7 7 Leak Detection Sensor Wiring 7 Page 7 14 TANK SENTINEL INSTALLATION GUIDE ONE OR TWO TS SEM BRITEBOXES MAY BE CONNECTED TO THE TS 1001 TS 2001 TANK SENTINEL SYSTEM TS 1001 Console Shown TS SEM BRITEBOX TS SEM BRITEBOX 2 1 21 24 25 28 TO LEAK SENSORS TS KB USE THE 3 4
29. Expansion Module 2 8 I O Channels 1 9 Module Type Power Source Input Output Circuit Description 2 10 Module Type Power Source Input Output Circuit Description 3 11 Module Type Power Source Input Output Circuit Description 4 12 0 Module Type Power Source Input Output Circuit Description 5 13 0 Module Type Power Source Input Output Circuit Description 6 14 0 Module Type Power Source Input Output Circuit Description 7 15 Module Type Power Source Input Output Circuit Description 8 16 Module Type Power Source Input Output Circuit Description 7 Page 7 32 TANK SENTINEL INSTALLATION GUIDE Other Console Accessories NOTE The following is a partial list of optional accessories that can be connected to the console Relay Output Module reference the TS ROM2 dry contact relay output BriteBox Installation Manual for complete installation details Control Input Module reference the TS CIM control input BriteBox Installation Manual for complete installation details and available solid state input modules which must be ordered separately from the TS CIM T1 T2 The above are similar to the TS SEM BriteBox which is shown in Figure 7 8 because they use a TS KB installation kit and connect to J11 inside the console through the 3 4 inch SPI conduit knockout Also reference Figure 7 1b
30. INSTALLATION Page 6 7 6 Installing the TSP K4A Probe Installation Kit Installing the TSP K4A Riser Cap Adapter Apply pipe dope or pipe sealant to the riser cap adapter Screw the riser cap adapter into the top of the 4 inch 101 6 mm riser pipe reference Figure 6 1 Attaching the Probe Support Plate Locate the TSP K4A steel support plate containing a rubber grommet and insulating shoulder washer reference Figure 6 1 Place the adjustment eyebolt through the hole in the insulated nylon shoulder washer located in the center of the support plate with the insulated shoulder washer s insulation side up Thread the wing nut onto the adjustment eyebolt Finally pull the probe cable through the rubber grommet as shown in Figure 6 1 Test the level probe to make sure that the Tank Sentinel console is receiving the level readings before you actually position it within the tank To do this skip the Positioning the Level Probe a Tank Adjusting Probe Height and the last step in Final Level Probe Installation Steps until all probes are tested Positioning the Level Probe in a Tank Carefully lower the probe assembly into the tank Allow the support plate to enter the riser cap adapter and seat itself on the shoulder of the cap adapter reference Figure 6 1 Push the probe cable through the compression cord grip fitting at the riser cap Adjusting the Probe Height Make sure the probe is sitting on the bottom of the tank by loos
31. The maximum distance from the Tank Sentinel console to the liquid level probe must not exceed 1500 feet 457 2 m for model TSP LL2 probes In addition the maximum distance from the Tank Sentinel console to leak detection sensors must not exceed 1500 feet 457 2 m Improper system operation system error alarms and inaccurate data can result if level probe cable lengths leak detection sensor wiring exceed these limits Reference Sensor Installation manual s for TS 1001 consoles Materials Required and Level Probe Wiring in Chapter 1 amp 7 of this manual Mounting the Console Use the holes in the four right angle brackets to mount the Tank Sentinel console enclosure The location of the four holes is shown in Figures 4 2 amp 4 3 Select fasteners that have sufficient load carrying capacity and which are appropriate for the wall construction Mount the Tank Sentinel console vertically and level on an interior wall Also locate the console so the console door can open fully it is hinged on the left side 7 00 177 8 mm a e e 091 7 0 31 7 9 THRU MOUNTING HOLES TYP FOUR PLACES 13 38 339 9 mm REF HINGE SIDE of 12 75 CONSOLE DOOR 323 9 11 00 x 12 00 mm 11 75 279 4 x 304 8 mm 298 5 REF mm REF i sd m 031 L 7 9 mm EN 1 00 25 4 10 75 2731 mm REF Figure 4 2 TI T8 T4 T7 Consol
32. cause of the alarm is shown after this message CPU Crash CPU CRASH The computer chip or central processing unit CPU within the console had a severe problem develop for unknown reasons Probable cause generally an indication that there is a significant problem with the hardware or software A CPU fault may also happen when severe power quality problems occur Watchdog Timeout WD TIMEOUT Alarm indicates a temporary software failure or power quality problem Probable cause see CPU Crash Float Missing FLOAT MISSING The system is receiving no response from the probe 10 Page 10 2 TANK SENTINEL INSTALLATION GUIDE Probable cause wrong cable used wiring error wet connections faulty wiring installation float is lost in the tank because the float retainer was not installed properly or defective probe or float or wrong type of float installed Probe Sync PROBE SYNC The system cannot synchronize use data sent from the probe Probable cause a missing or improperly positioned float wrong cable used wiring error wet connections the INCON approved moisture resistant connectors were not used faulty wiring probe length incorrectly programmed defective system component or wrong type of float used No Probe NO PROBE Failure to communicate properly with a probe Probable cause NUMBER OF TANKS incorrectly programmed in setup wrong cable used wiring error wet connections the INCON approved moisture
33. for all Under Warranty RMA s Non Warranty It is the buyer s responsibility to prepay all freight and insurance charges for Non Warranty RMA s NOTE D Materials Required for this Installation Reference chapter 10 in this manual for Warranty issues TABLE 1 1 Cables Required for Liquid Level Probes The type of cable required for Liquid Level Probes is based on the length of cable run from the probe to the Tank Sentinel console Cable Type Probe Model TSP LL2 Belden 87760 0 12 3 mm OD 260 ft 80 M maximum Belden 87761 0 12 8 mm OD 400 ft 122 M maximum Belden 88761 0 12 8 mm OD 400 ft 122 M maximum Belden 89182 0 31 7 9 mm OD 1500 ft 450 M maximum Only use cable specified above DO NOT exceed maximum cable lengths See probe label shipping tube for Model S N Gradient etc You can order this cable from INCON NOTE WIntrinsically safe 1 5 probe cable s and leak detection 0 sensor wires cables may be run together within the same conduit INSTALLATION OVERVIEW Page 1 7 1 Cable or Wire for Leak Detection Sensors Leak Detection Sensor Cable is required when NOT run through rigid metal conduit Reference the Direct Burial Cable Installation Manual P N 000 1041 for further information See below for Cable type and description Alpha 58411 INCON P N 600 0062 Two conductor
34. menu and wait about 10 minutes for the type identification process to finish The WAIT display will disappear when done 15 Verify System Operation Normal tank gauge function can be verified by the absence Alarms or Error messages none shown in this chapter and by the DISPLAY OUTPUT or production of TIME STAMPED amp DATED REPORTS such as Product Inventory Detail Reports Product Inventory Reports can be produced if the system is functional product level percent full capacity and other data is shown on this report see typical reports With some systems T1 T2 leak detection sensors can also be tested to verify that the sensors work with the system and that they produce appropriate alarms Warranty Registration After installation make sure to return the Warranty Registration form to INCON This form validates the warranty as stated in INCON documents 000 1197 and 000 1124 For further Warranty or RMA Information NOTE Need Help Contact INCON Technical Service for help with the installation and about Warranty or RMA issues and about restocking charges and correct return shipping address Please call if alarms warnings or error codes occur frequently or repeatedly Office Hours 8 a m to 5 p m EST Monday through Friday Sales 24 hour Technical Service Phone 800 872 3455 Phone 800 984 6266 207 283 0156 207 283 0156 Fax 207 283 0158 Fax 207 282 9002 E mail sales incon com E m
35. of the opening where the level probe will be installed and the center of the tank We call this distance XP Record the distance between these two points for each tank in the spaces provided below TANK 1 2 3 TANK 4 5 6 7 8 Calculating Tank Tilt Water Offset Stick the tank to ensure that there is no water present The water offset in the ATG setup programming can be used to zero the water level reading of the ATG Typically a small negative number in the water offset is needed to zero the water float sure to program the gradient before figuring out the water offset Product Offset NOTE See next page Fill in the blank equations with the appropriate amp correct values for each tank Perform the mathematical operations indicated in the formula used to calculate the tank tilt offset for every tank Write the answers in the blank spaces Avoid errors use a calculator and double check all calculations Keep all positive and negative sign values offsets can be either positive or negative TANK MEASUREMENTS Page 3 3 3 Reference Figures 3 1 and 3 2 Use the appropriate Formula below to find the Tilt value for each Tank the sign of XF changes depending on which figure is used represents a Tank number and an asterisk means multiply by
36. resistant connectors were not used faulty wiring or defective probe Temperature Error TEMPERATURE ERROR happened while calculating temperature Probable cause wrong cable used wiring error faulty wiring temperature compensation incorrectly programmed or defective probe RTD Table Error RTD TABLE ERROR was encountered in the RTD temperature sensor table Probable cause the number RTDs programmed for a special probe does not match the number of table entries Error API ERROR was encountered in the API temperature compensation routine Probable cause temperature compensation was not programmed correctly Alpha Error ALPHA ERROR was encountered in the API temperature compensation routine for calculating alpha Probable cause temperature compensation was not programmed correctly Level Error LEVEL ERROR was encountered while calculating product level SERVICE TROUBLESHOOTING WARRANTY REGISTRATION Page 10 3 10 Probable cause wrong cable used wiring error faulty wiring or defective probe also generated if the unit cannot read level Volume Error VOLUME ERROR was encountered while calculating product volume Probable cause error in tank shape data error in programming probe type or error in programming special probe also generated if the unit cannot read level Water Volume Error WATER VOLUME ERROR occurred while calculating water volume Probable cause error in tank
37. the RTD Temperature Sensor Locations in this section Skip this step if you are not installing a special length probe Sensor number 1 is always at the bottom of the probe shaft which will be the smallest number listed on the Serial No Model No label at the probe head INCON probes have 5 temperature sensors standard but up to 6 are possible NOTE This information is required to program the console to work with a special length probe one that is not listed in TABLE 2 1 of this manual or with a probe that has 6 RTDs NOTE Locations are not required when TSP LL2 Iinventory only probes are used RTD Temperature Sensor Locations for Special Probes Probe 1 RTD Probe 2 6 6 5 5 4 4 3 3 2 2 1 1 RTD Probe 3 RTD Probe 4 6 6 5 5 4 4 3 3 2 2 1 1 6 Page 6 4 TANK SENTINEL INSTALLATION GUIDE Recording RTD Temperature Sensor Locations continued RTD Temperature Sensor Locations for Special Probes RTD Probe5 RTD Probe6 Q O R T2 T8 RTD Probe7 RTD Probe8 O NOTE The write in fields for Tanks 5 though 8 for the TS 2001 and TS 508 Tank gt Sentinel consoles only this is true throughout this manual TSP LL2 Probe Models amp Float Identification
38. 1 You will need 1 2 to 3 4 12 7 to 19 1 mm MF bushings for the 1 2 12 7 mm NPT cord grip compression gland fittings for junction boxes with 3 4 19 1 mm NPT conduit openings Installation Details Reference Figures 4 1 5 1 amp 7 1 Dig trenches as necessary to install conduit from each probe sensor manhole to the console Lay 1 2 to 3 4 12 7 to 19 1 mm threaded conduit from each probe sensor junction box to a metal weatherproof pull box The metal weatherproof pull box combines 1 2 to 3 4 12 7 to 19 1 mm conduits from many probes and sensors into one or more 1 2 to 3 4 12 7 to 19 1 mm conduit that is run to the Tank Sentinel console Use unistrut and unistrut nut assemblies to secure all conduit runs as required Page 5 2 TANK SENTINEL INSTALLATION GUIDE NOTE Conduits and junction boxes must be dry and watertight Wet wiring will cause the Tank Sentinel system to malfunction Apply pipe dope on the threads of all fittings to produce waterproof seals Conduits must have EYS seal fittings installed in accordance with NFPA 70 National Electrical Code and NFPA 30A Automotive and Marine Service Station Code WARNING Avoid explosion hazards and improper readings faulty operation Run intrinsically safe wiring separately and apart from all other wiring WARNING Avoid explosion hazards Only run intrinsically safe probe and sensor cables or wires through the conduit 1 5 weatherproof pull b
39. 1 2 up to 8 sensors can be wired internally e be mounted within a port holed Nema 4X enclosure TS NEMA4X 1 Page 1 4 TANK SENTINEL INSTALLATION GUIDE Product Description TS 1001 The INCON Tank Sentinel model TS 1001 T1 is a complete automatic inventory monitoring and leak detection system for up to 4 underground storage tanks It performs these important functions simultaneously A basic TS 1001 Automatic Tank Gauge Leak Detection System consists of wall mounted console magnetostrictive liquid level probes one for each tank and probe installation kits There are many additional optional hardware and software upgrades that are available for the system The TS 1001 conducts highly accurate 99 996 Pd 0 2 gph 0 76 Iph third party approved in tank volumetric leak tests on demand or on an automatic schedule for EPA compliance reporting this helps prevent environmental contamination monitors deliveries inventory levels thefts and other conditions such as high water levels low product levels reorder product levels and full and over full product levels generates reports automatically in response to preset programmed conditions and alarms provides audio visual annunciation when an alarm or warning condition exists enhances site management by increasing efficiency and by providing the data to make intelligent business choices can display printout in several la
40. 19 1 mm SPI CONDUIT KNOCKOUT AT THE CONSOLE BRITEBUS RIBBON CABLE WITHIN TS KB BRITEBOX TO BRITEBOX SPI BRITEBUS RIBBON INSTALLATION KIT DETECTION CABLE WITHIN Figure 7 8a TS SEM BriteBox Typical Installation Dimensions are listed in inches mm 4 92 125 SENSOR EXPANSION MODULE NICO INTELLIGENT CONTROLS 74 INDUSTRIAL PARK ROAD SACO MAINE 04072 MODEL TS SEM BriteBox with cover off SERIAL No LABEL 1 5 COVER 6 18 157 WARNING THIS COVER MUST BE INSTALLED TO MAINTAIN INTRINSIC SAFETY OPERATING THE SYSTEM WITH THIS COVER REMOVED COULD RESULT IN AN EXPLOSION HAZARD CONSULT THE INSTALLATION MANUAL FOR MORE INFORMATION TURN POWER OFF BEFORE INSTALLING ANY BRITEBOX OR SENSOR REPLACE I S COVER BEFORE TURNING POWER BACK ON AFTER ALL WIRING 1 COMPLETE Figure 7 8b TS SEM BriteBox Overall Mounting Dimensions SYSTEMWIRING Page 7 15 BRITEBUS RIBBON CABLE DETAIL RIGHT SIDE LOOPED BRITEBOX BRITEBOX 2 1 J2 J1 J2 41 J11 Wie E I MAIN PCBd BRITEBUS CABLE RED STRIPE DOWN BRITEBUS RIBBON CABLE TYPICAL TYPICAL BOTH ENDS CONNECTION DIAGRAM J11 OR J2 B te 2 NOTE 1 N E C FOR INTRINSICALLY SAFE WIRING 2 TYPICAL LEAK DETECTION SENSOR WIRING CONNECTIONS ARE SHOWN 3 SEE SENSOR INSTALLATION INSTRUCTION MANUAL S FOR ADDIT
41. 4 TS 750 please contact INCON Technical Service in the U S A for repair or warranty information at 1 800 98INCON If the equipment is causing harm to the telephone network the telephone company may request that you disconnect the equipment Only INCON certified technicians may make repairs to this equipment TS 2001 TS 1001 TS 508 TS 504 TS 750 please call your local distributor for service or INCON Technical Service for assistance This equipment cannot be used on public coin phone service provided by the telephone company Connection to party line service is subject to state tariffs Contact the state public utility commission pubic service commission or corporation commission for information FCC Information amp Requirements Page FCC 1 FCC INDUSTRY CANADA Information amp Requirements CP 01 Issue 8 Part Section 14 1 A NOTICE The Industry Canada Label identifies certified equipment This certification means that the equipment meets certain telecommunications network protective operational and safety requirements as prescribed in the appropriate Terminal Equipment Technical Requirements document s The Department does not guarantee the equipment will operate to the user s satisfaction Before installing this equipment users should ensure that it is permissible to be connected to the facilities of the local telecommunications company The equipment must also be installed using an acceptable
42. 4 amp 7 5 1 Leak detection sensors have been installed per their manuals T Cable compression gland fittings cord grips are correctly installed sealed and tightened on all junction boxes and riser caps Thread sealant or pipe dope was used on all threaded conduit pipe joints and compression fittings producing a watertight seal Riser pipes are installed and sealed in accordance with this manual 1 Probes have been installed in accordance with this manual and have been adjusted to be 1 4 6 mm off the bottom of the tank T Al safety covers shields have been reinstalled in the console probe and sensor riser caps are in place and latched tightened Power Up After the system has been thoroughly wired and checked out you may apply power Turn the Tank Sentinel system circuit breaker ON at the Electrical Power Panel and move switch SW1 within the console to the ON position Ref Figure 7 3a The display will show a start up message for several seconds and then will indicate the System software version number These displays will appear as follows SYSTEM START UP Page 8 1 8 System Start up Display INCON TANK SENTINEL INCON PART TS1P _ _ TANKS amp OPTION CODES then REV X XX SOFTWARE PROGRAM VERSION NUMBER Default Status Display T1 T2 only SYSTEM SENSOR OKAY OKAY NOTE column will appear only after the system has been programmed fo
43. 8 GhiVavddv 01319120559 05 51 ANY 80S POS 71008 1001 51 Sai3ldWvevd 54313 8 4 ALIIIN3 0371790 SS3I3WVSvd 135 v Q3NOISSV ANY AGO Q3L3ILUN 13198 435 G3NINVX3 SI SnlVavddv WilSAS 9 SV 13 N338 LON 19 1 Snlvavddv 031100559 NV Snivavddv 3395 ATIVIISNISLNI 40 SNOILYNIGWOD 37891939399 A3IIN3GI 01 835 JHL 540119 1430 00 ALIIN3 SHI Cel 53140553009 791419373 WW ANY 51104 00 JJM 031412345 44 5 LSAW 12 1 2 3 39 CT 719130 803 TYnNYN NDILVTTVISNI 335 S 2Vd WAS AXUd3 HLIM 3anlSION 5 1103 0 DNISIA 07313 TV Was 5 10 0 3dAl S3HID A0 SLNN 3MIA 35 LON 002 5 1103 0 19218412313 803 580123 2 3dAl 2 JSN AINO 31492 NHHl 3 S3dAl 1 915153 2 111599 3 110 Shivevddv 03191201559 XO OSZ 806 v0S 1002 1001 51 JHL 01 S DSN3S 123 2 04 WAWININ 81 AINO 53441 JAIM 9NIADT04 3SN S38Ua8d 13A31 GIDOI 30 NDILVTTWISNI 3Hl 304 131511 MU TWANYW NULLVTTWISNI 435 031319395 SI LIYHL 31892 AINO JSN 53400 W307 SO TYNOILIYN 3 8V2IlddVv HLIA 32NVONUIJOV NI Q31 W1SNI 38 1SNW 57 35 ANY SNITHVO ONIAIM 20 72 6 53 038 IN 43d 6206 35 313 DNIS33NIDN3 6206 SNUISIA38 x
44. I NDIL23NND2 ON 5405 35 1200 02 35 LON DG 5 123 2 ANY 195015 AOSNIS 339 ATIVSISNIALNI AOLINGNOD v 30 1911915 1 1921441 SI 1431 OL 913 370001 159 NI SDSN3S oy DSN3S 5 313 4 A111N3 2 21891 3208 SZSTO Q HS ONE o2 94119313 INOT N RT 1 se gt 91 on 1 m NY L TNWwA318000 m Jdid HISIN SAJLIWYAYd ALLIN3 BUSN3S 2 31891 01 33438 39078 TVNIWS3L MOSN3S 3034 38049 SN313WV Vd 1 371891 119211 SNOCAYZYH NON MID 33 Snivavddv 13191201559 054 51 7808 51 05 51 1008 51 71001 51 138 SHI 01 3IVN 38 TIWHS NDILO3NNDO ON IAA rudi owe 3aIA 038 ALON 335 319927 1 lt 91 ALON 325 219039 19 lt 92 gt OI gt on 03 JHL ISAW Shlavadv 0315190559 NV S lvsvddv 3395 11 215 3Hl 30 3H1 0350 38 TWHS CWOIdAl 211 512 S liVavddv 3395 ATWOISNISINI JHL 203 ONIMVSC 0 JHL SINIYA 11 ONY 0 XOWA JHL OL 1 378vV1 NI 3
45. INAL GUARD COVER FOR PROBE amp SENSOR TERMINALS SEE FIGURES 7 4a amp 7 4b FOR PROBE WIRING amp TS DB1 SPLICE KIT DETAIL TSP LL2 PROBE NEW STYLE POWER INTRINSIC SAFETY OPERATING THE SYSTEM WITH SAFETY SHIELD AB eorr cbr pr CLEAR COVER PROBE SENSOR type s location y Der d il iB TSP LL2 PROBE ihi fH isi S be ihi i Figure 7 5 Console to Liquid Level Probe Wiring General 7 Page 7 10 TANK SENTINEL INSTALLATION GUIDE After Probes are Wired 1 Reinstall the 1 5 Probe and Sensor cover 2 Test each probe for proper operation reference the User s Guide 3 In high water level applications or in direct cable burial applications CABLE CABLE FROM FROM PROBE CONSOLE OR SENSOR TS DB1 SPLICE KIT EPOXY FILLED 4 A 5 waterproof the cable and splice connectors of all tested probes with TSP DB1 Direct Burial Splice sealing Kit Epoxy is provided along with the sealing kit You may order additional TSP DB1 sealing kits from the factory DO NOT seal connectors with silicone rubber because it contains acetic acid which is corrosive and will cause future equipment failures Install the weatherproof junction box gasket and cover Seal the EYS conduit fittings of all tested probes with epoxy and
46. INPUT WHITE COLORED SENSOR WIRES ONLY GROUND BLACK COLORED SENSOR WIRES ONLY Figure 7 8c TS SEM BriteBox Connection amp Sensor Wiring Details 7 Page 7 16 TANK SENTINEL INSTALLATION GUIDE TABLE 7 4 Sensor Model amp Installed Locations Fill In NOTE 11 has 12 internal sensor inputs but can be expanded to 20 28 inputs with gt gt optional TS SEM module s 1 sensors designations higher than the stan dard 12 are within parentheses T2 has 24 internal sensors inputs but can be expanded to 32 40 inputs with optional TS SEM module s T1 T2 T2 Console Internal I S Sensor PC Board Sensors Sensor 1 Sensor 13 Sensor 2 Sensor 14 Sensor 3 Sensor 15 Sensor 4 Sensor 16 Sensor 5 Sensor 17 Sensor 6 Sensor 18 Sensor 7 Sensor 19 Sensor 8 Sensor 20 Sensor 9 Sensor 21 Sensor 10 Sensor 22 Sensor 11 Sensor 23 Sensor 12 Sensor 24 T1 T2 Optional TS SEM Sensor Expansion Module 1 8 Sensors 1 Sensor 13 5 Sensor 17 29 13 25 2 Sensor 14 26 6 Sensor 18 30 3 Sensor 15 27 7 Sensor 19 31 4 Sensor 16 28 8 Sensor 20 32 Optional TS SEM Sensor Expansion Module 2 8 Sensors 1 Sensor 21 3 23 4 Sensor 24 21 33 2 Sensor 22 34 23 35 24 36 5 Sensor 25 6 S
47. IONAL DETAILS iid 4 MAX CABLE LENGTH BETWEEN THE TS SEM AND o ANY LEAK DETECTION SENSOR MUST NOT EXCEED 1500 FEET 80 5 EACH GND TERMINAL MUST BE CONNECTED TO 0 5 SUITABLE SYSTEM EARTH GROUND DC RESISTANCE BETWEEN GND TERMINALS AND EARTH GROUND MUST BE LESS THAN 1 OHM 6 REMOVE THE JUMPER LINK BEFORE WIRING A SENSOR ONLY UNUSED SENSOR CHANNELS MUST HAVE THE JUMPER WIRE INSTALLED BETWEEN THE IN amp GND TERMINALS TS SEM BriteBox 1 OPTIONAL Sensor Expansion Module J2 Ji D1 O NEN r Enlarged View Typical for JS amp J3 NON BAZARDOUS LOCATION T HAZARDOUS LOCATION CLASS DIV 1 GROUP D Enlarged TE Ema mee EH ae ae IN WHT gs ONLY GND BLK ys 8 Ba SS DONT n ime Bog rb nm HET Uo nwm 25 3 4 CONDUIT O S a eo 4 SENSORS l PWR RED E 3 4 CONDUIT a IN WHT 25 FOR TWO GREEN GROUND WIRES THROUGH 1 2 12 7 mm CONDUIT TO ELECTRICAL PANEL 5 amp 4 SENSORS EARTH GROUND NEUTRAL BUSS BAR GND BLK D PWR RED T POWER TO RED COLORED SENSOR WIRES ONLY IN WHT To 2sTN NO CONNECTION IS REQUIRED FOR 2 CONDUCTOR SENSOR CABLES GND BLK 57
48. IRING Page 7 23 BOTTOM OF THE CONSOLE A SEPARATE TELEPHONE LINE IS REQUIRED FOR THE FAX MODEM Bottom of the Tank Sentinel console The telephone cable plugs into the RJ11 jack at the bottom of the ___ C J console for the optional o Tu eo internal Fax amp Data Modem or Data Only Modem J COMM COMM PORT PORT INCON recommends using a separate telephone line which is not shared with other devices To IBM PC for local INCON communications software program interface A TS MLS Multi Line Switch is available if a phone line must be shared To G Site tower or POS terminal or to an external modem Or to an IBM PC as an alternate method to connect to an INCON communications software program a NULL MODEM cable is required in this last case Figure 7 12 Console Communications Interface amp Cable Routing 1 See Figure 7 1C for a Bottom View of the console connectors 2 See Figure 7 11 about adding the optional internal Fax Modem 3 COMM PORT 2 is the recommended communications port for external equipment 7 Page 7 24 TANK SENTINEL INSTALLATION GUIDE RS 232 Communication Connectors Two connectors are provided at the bottom of the Tank Sentinel console for RS 232 interface as shown in Figure 7 12 Follow the communications setup instructions contained in the Programming Guide The pin designations for the
49. IT SPECIFICATIONS KNOCKOUTS FOR 3 4 or 1 2 INCH CONDUIT NON INTRINSICALLY SAFE WIRING ONLY Art ADD ON MODULE lt pangs RUNNNGINTRNSICALY 9219250 SAFEWIRING NTHESANE CONDUITSAS Li NONANTRINSICALLY voltage SAFENOMAS WRNG rating WILLCREATE AN whichever EXPLOSONHAZARD isis gt Li Y 1 gt gt Fon BriteBox MODULE gt RIBBON CABLE WIRING ONLY LISTED 6179 LIQUID LEVEL GAUGE JAUGEAGE DE NIVEAU LIQUIDE LEAK DETECTION SYSTEM SYSTEME DE DETECTION FUITE FOR FLAMMABLE LIQUID 120VA MAX OPTIONAL ADD ON INTERNAL EXPANSION MODULE S UNIT CONTAINS INTRINSICALLY SAFE H CONNECTIONS FOR INCON MODEL PROBES 4 SENSORS LOCATED IN CLASS DIV 1 GROUP D HAZARDOUS LOCATIONS FOR USE WITH EQUIPMENT SPECIFIED INTHE INSTALLATION H INSTRUCTIONS SEE INSTALLATION INSTRUCTIONS VOIR INSTRUCTIONS D INSTALLATION P N 000 1049 APPAREILLAGE CONNEXE EXI RUIT 85252 PORTS AT BOTTOM OF THE H ENCLOSURE ARE FOR USE WITH EQUIPMENT SPECIFIED INTHE INSTALLATION INSTRUCTIONS WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY AVERTISSEMENT LA SUBSTITUTION DE COMPOSANTS PEUT COMPROMETTRE LA S CURIT INTRINSEQUE T1 T2 4 OPTIONAL BRITEBOX MODULE SPI INTERFACE gt PN 240 1183 Rev A CON T
50. NPT 101 6 mm riser cap adapter Riser cap Compression gland seal fitting cord grip 3 Moisture resistant no strip electrical wire splice connectors qa XD The TS 504 and TS 508 tank gauges T4 T8 are inventory only systems and use the TSP LL2 inventory only probes These probes are installed and wired the same and look the same as the black headed TSP LL2 probe except that the TSP LL2 _I has a yellow tinted head Chemical Applications require different probes and parts for the installation All are made out of 316 stainless steel and they are the TSP LL2C _ probe with swagelock fitting and float retainer assembly the TSP SSP float and the TSP K4AS riser cap adapter The TSP LL2C probe installation details are shown later in this chapter LEVEL PROBE INSTALLATION Page 6 1 6 Adjusting Chain Length The length of the suspension chain must be adjusted before the probe is installed Following the steps listed below Measure the distance from the top of the riser pipe to the bottom of the tank Look up the overall length of the probe in TABLE 2 1 or measure the overall length of the probe Subtract the probe length from the distance measured from the top of the riser pipe to the bottom of the tank and then add 1 2 12 7 mm to this distance This value is the Total length of the chain including the split ring and adjustment eyebolt The suspension chain must be cut
51. RA2 TS CIM TS ROM1 TS ROM2 5 TS DIM TS CPM and installation methods covered in this manual for these optional devices have not been evaluated by Underwriters Laboratories and are not considered part of the TS 1000 TS 1001 TS 2001 UL Listing UL Requested Data TANK SENTINEL INSTALLATION GUIDE Inside Back Cover N INTELLIGENT CONTROLS PO BOX 638 SACO ME 04072 TS 2001 TS 1001 TS 508 TS 504 TS 750 INSTALLATION GUIDE
52. RS 232 connectors are as follows CONSOLE RS 232 COMM PORT 1 DB 9 CONNECTOR FEMALE DCE Pin No Function Input Output TXA 2 3 RXA I 5 Signal GND 7 8 RTS I CTS CONSOLE RS 232 COMM PORT2 DB9 CONNECTOR MALE DTE Pin No Function Input Output 1 DCD E RXA DTR 2 lt 3 TXA 4 gt 5 SignalGND CAUTION Peripheral equipment connected to the RS 232 communication ports must 1 be ULL listed 2 have a serial port conforming to the Electronics Industry Association EIA standard RS 232C and 3 not be installed over a hazardous location SYSTEMWIRING Page 7 25 7 TS IEM Optional Internal Expansion Module 72 TS IEM Installation One or two optional Internal Expansion Modules can be installed in the TS 2001 console Each TS IEM assembly can accept up to eight output modules The first TS IEM must plug into J12 at the upper left corner of the console and the second TS IEM can plug into J10 below the first module If you did not order and have the factory install the TS IEM PC Board s then install the TS IEM as shown in Figure 7 13a and 7 13b The input or output modules must be ordered separately see TABLE 7 5 for available O modules and Figure 7 13b and 7 13c for I O module installation
53. Substitution of components could impair intrinsic safety The Tank Sentinel system is intrinsically safe for probes or sensors installed in Class Division 1 Group D hazardous locations Substitution of components could make the energy limiting circuitry in the system ineffective An explosion hazard could result Repairs to the Tank Sentinel system should be performed only by a qualified factory trained technician Page 1 2 TANK SENTINEL INSTALLATION GUIDE Product Description TS 504 The INCON Tank Sentinel model TS 504 T4 is an automatic and continuous inventory monitoring system for up to 4 aboveground storage tanks ASTs It performs many important functions simultaneously A basic TS 504 Automatic Tank Gauge ATG consists of a wall mounted console inventory only liquid level probes TSP LL2 I one for each tank and probe installation kits There are many additional optional hardware and software upgrades that are available for the system The TS 504 can display printout in several languages English French Spanish Portuguese NOTE that an optional printer is required for local printing of reports monitors deliveries inventory levels thefts and other conditions such as high water levels low product levels reorder product levels and full and over full product levels generates reports automatically in response to preset programmed conditions and alarms provides audio visual annunci
54. TS 750 T8 TS 508 none all products A A CAUTION You must comply with state and local electrical codes as well as the National Electrical Code when installing the Tank Sentinel system CAUTION Take precautions to insure that vehicles cannot enter the work area during installation if the tank site is located where vehicular traffic is possible Riser Pipes for Level Probes NOTE The riser pipe and manhole installation for the level probe is shown in Figure 2 1 If you are installing the Tank Sentinel probe in an existing tank which is buried you must excavate down to the top of the tank The Tank Sentinel liquid level probe must be installed in a four inch riser pipe Riser pipes should be made of 4 inch threaded ANSI schedule 40 pipe with 4 8 NPT DN115 BSP 4 11 male threads at both ends This method of installation makes it possible to access the level probe for service or replacement if necessary The probe shaft must extend into the riser pipe at least 5 inches 127 mm to avoid submerging the head of the probe if a tank is overfilled If possible the level probe should be installed at or near the center of the tank This Will provide the most accurate volume readings Information Required For each tank installed you will need the tank manufacturers documentation to find the Tank Model Number Tank Size Bung Access Location and Sizes and the Tank Strapping Table or Tank Chart This data will also be u
55. Tank inches mm inches mm TSP LL2 101 Probe Overall Length 111 2819 111 2819 Allowance for suspension chain 5 127 5 127 Total 116 2946 116 2946 Tank diameter 92 2337 96 2438 Minimum Riser Length 24 609 20 508 NOTE It is possible through the minimum riser length equation for the calculation to be gt gt less than 18 inches It is recommended that the riser be least 18 inches 457 mm for a model TSP LL2 Probe Reference Figure 2 1 2 Page 2 2 TANK SENTINEL INSTALLATION GUIDE Maximum Length Take the distance from grade level to the top of the tank and then subtract 6 inches 152 4 mm which is the minimum riser top to grade distance See the Example maximum riser length calculation below Grade to top of tank 36 914 4 mm Minimum riser to grade 6 152 4 mm Maximum Riser Length 30 762 mm CONCRETE SLAB 14 INCH 356 mm MINIMUM TYPICAL DIAMETER MANHOLE COVER PER NFPA30 GRADE LEVEL WEATHERPROOF 6 0 TO 18 JUNCTION BOX 152 mm 457 mm 2 75 REF 69 8 mm COMPRESSION GLAND FITTING FILL EXCESS CABLE MATERIAE COILED UP EYS SEAL FITTING 1 2 12 7 mm OR 3 4 19 1 mm CONDUIT TOP OF TANK NOTE AV BE REQUIRED INCREASE THE 18 457 mm MINIMUM DIMENSION IF THE PROBE LENGTH IS OVER LENGTH FOR THE TANK ALSO SEE SECTIONS 3 5 amp 6 Figure 2 1 Typical Level Probe Riser Pipe amp Manhole NOTE A prob
56. Tank Sentinel Installation TS 2001 TS 1001 TS 508 TS 504 amp TS 750 Guide Automatic Gauge Leak Detection System INTELLIGENT CONTROLS INCON Part Number 000 1050 Rev E Copyright January 2004 Printed in the U S A NOTICE INCON has strived to produce the finest possible manual for you and to ensure that the information contained in it is complete and accurate However INCON makes no expressed or implied warranty with regard to its contents INCON assumes no liability for errors or omissions or for any damages direct or consequential that result from the use of this document or the equipment which it describes This document contains proprietary information and is protected by copyright All rights are reserved No part of this document may be reproduced in any form without the prior written consent of INCON INCON reserves the right to change this document at any time without notice Use the Table of Contents to find topics within this manual Need Help Mail Address no packages INTELLIGENT CONTROLS INC PO BOX 638 SACO ME 04072 Office Hours 8 am to 5 pm EST Monday through Friday Sales Orders 24 hour Technical Service Delivery Schedules Application Help Fax 207 283 0158 Fax 207 282 9002 Phone 800 872 3455 Phone 800 984 6266 207 283 0156 207 283 0156 email sales incon com email tech incon com INCON is a wholly owned subsidiary of Franklin Electr
57. abel these circuit breakers as TS Remote Equipment Power SYSTEMWIRING Page 7 11 7 WARNING Avoid electrical shock hazards External power sources may be present locate and disconnect all external power sources before wiring or servicing these circuits The alarm relay interface terminals are located at J16 and J15 below the console line power terminal strip The interface terminals for each relay includes a fused common C contact a normally open NO contact and normally closed NC contact You may choose whether you want the alarm circuit to be normally open closes makes upon alarm or normally closed opens breaks upon alarm See Figure 7 6 for this circuit Wire and Contact Ratings Alarm circuits should be wired with a minimum of 18 AWG 1 0 mm wire type TFFN THWN or THHN Alarm relay contacts are rated for 3 amps at 125 250 VAC or 30 VDC Do not exceed these maximum ratings 002000902 RBBBRRER POWER TERMINAL SAFETY SHIELD CLEAR COVER L LOCATE AND DISCONNECT ALLEXTERNAL POWER SOURCES BEFORE WORKING ON OR SERVICING THESE CIRCUITS REINSTALL THS COVER BEFORE OPERATING EQUIPMENT N WARNING LETHAL VOLTAGES COULD EXIST Alarm Relay Output Wiring am
58. ail tech incon com Visit our web site www incon com SERVICE TROUBLESHOOTING WARRANTY REGISTRATION Page 10 9 10 AppendixA System Technical Specifications Product Codes T1 5 1001 2 TS 2001 TS 504 CMH T7 T 750 8 TS 508 none all products T1 amp T2 only Products 0539 LISTED 1 G 1586 6179 EEx ia Operating Specifications Applicable Liquid Products Petroleum all most chemicals and hazardous wastes when used with appropriate liquid floats consult factory Number of Tanks Monitored Liquid Level 0 T1 1 t0 20r 1 to T4 or 110 8 T2 T8 Model TSP LL2 Liquid Level Probes EEx ia Accuracy 0 025 of full scale Resolution 0 001 0 025mm or better Temperature Resolution 0 001 F 0 0006 or better Measurement Circuit Stability 25 PPM over full operating temperature Stability 3 PPM per degree Fahrenheit 5 4 PPM per degree Celsius Number of Temperature Sensors RTD S 0 to 6 5 standard per probe with automatic rejection of temperature sensors above liquid level Tank Leak Test Time T1 T2 Depends on the leak test precision confidence level and various conditions within the tank Number of Leak Detection Sensors 1 to 12 1 or to 24 T2 internally 20 or 28 T1 or 32 or 40 T2 with one or two optional external TS SEM BriteBoxes 8 or 16 f
59. all the clear safety shield covers over the Tank Sentinel AC power Alarm Relay Input terminals Reinstall the covers over the optional BriteBox modules WARNING Failure to replace the safety covers and shields will result in a dangerous situation An explosion hazard or an electrical shock hazard will be created which may result in property damage injury or loss of life 2 4 SYSTEMWIRING Page 7 35 7 System Start up Product Codes T1 TS 1001 T2 TS 2001 T4 TS 504 T7 TS 750 T8 TS 508 none all products Before System Start up Check Before turning the Tank Sentinel console and system power on thoroughly check all wiring and installation details of the system including the following V power wiring and accessory wiring is in metal conduit T ac power is wired correctly in accordance with Figures 7 3a or 7 3b T AI probe cables and sensor wiring is in threaded rigid metal conduit conduit and junction boxes are dry and weatherproof All conduit and all threaded fittings are sealed with pipe dope Intrinsically Safe 1 5 probe and sensor wiring are within conduit pull boxes and are separate from all other non l S wiring EYS Seal fittings are installed in all probe and sensor circuit conduits and are sealed with epoxy The proper level probe cables have been installed per TABLE 7 3 Level probes are wired in accordance with Figures 7
60. ammed Setup Lost when Power is Lost a Battery B1 is not installed or is installed incorrectly Inspect battery to ensure that it s properly installed b Low Battery voltage battery is dead Test battery for nominal 3V DC a 2 8 to 3 3 V DC reading is OK 4 Printer Doesn t Print a Poweris off is the display and LED D2 off Check power switch SW1 and external circuit breaker are these on b Printer paper is out or was installed incorrectly Reinstall thermal paper roll P N TS TP2 and route as shown on the label under the printer cover C Loose printer cable in J4 on the Main System PC board or loose cable at J4 on the printer board Are cables firmly seated into the connectors 5 Inaccurate Levels Probe length offsets etc improperly programmed Review setup and correct Probe not seated in tank rise pipe Straighten probe chain and reinstall probe Gradient programmed incorrectly Reprogram Wrong floats or water float and product float interchanged Check floats and install new floats as required e Tank tilted Review installation instructions measure tilt and adjust offsets in tank setup menu f Probe wiring faulty or improperly installed Review installation instructions inspect wiring grounds and connections 10 10 6 TANK SENTINEL INSTALLATION GUIDE 6 NO PROBE DETECTED is Displayed Indicating that there is no response from the level probe
61. and thoroughly examine all components of the system as soon as they are received If the equipment appears to be damaged write a detailed description of the suspected damage on the face of the bill of lading and have the carrier s agent sign it Insist that the carrier s agent review the damage and sign the description Immediately notify the carrier of the damage or loss by telephone Confirm this report in writing within 48 hours It is important that you contact the carrier immediately Also report the damage to INCON Intelligent Controls Inc promptly so that we may assist you with your claim 1 Page 1 6 TANK SENTINEL INSTALLATION GUIDE The risk of loss or damage to merchandise in shipping remains with the buyer It is the buyer s responsibility to file and settle the claim with the carrier You must obtain a Return Material Authorization RMA number before returning any equipment to INCON See INCON Warranty Policy P N 000 1197 about the RMA procedure requirements Shipments of returned material which have not been authorized will be returned freight collect Please have a pen and a piece of paper at hand when you call INCON Technical Service Department 1 800 984 6266 207 283 0156 for a Return Material Authorization number One of our Service Technicians will also give you the return shipping address and shipping instructions Return Shipping Charges Under Warranty INCON will pay all freight and insurance charges
62. anhole at each riser pipe location Manholes of 14 355 6 mm minimum diameter are recommended To make sure that there is adequate clearance for the installation of the electrical junction box and for service position the manhole over the riser carefully offset the manhole around the riser pipe It is recommended that the bottom of the manhole be filled with crushed stone to facilitate drainage Do not cover the top of the riser with fill material it must remain accessible for service and for probe installation Manholes are not required with AST applications Page 2 4 TANK SENTINEL INSTALLATION GUIDE Tank Measurements Product Codes 1 TS 1001 T2 TS 2001 T4 TS 504 T7 TS 750 T8 TS 508 none all products Before Backfilling In order to achieve the highest possible accuracy from the Tank Sentinel system a number of tank measurements must be made before the tank excavation is backfilled This data is used to calculate the tank tilt offset for tanks that are not level The best method uses calculated product and water offsets that virtually moves the probe to the center of the tank If the probe is mounted in the center of the tank then no corrections are required offsets 0 0 Alternatively if the data to calculate tank tilt is not known or if the tank is not seriously tilted then use offsets to adjust the probe readings to match the stick readings at fill Figure 3 1 shows the t
63. ank Sentinel AUTOMATIC TS 1001 P TANK GAUGE SIN 987654321 LEAK 5 DETECTI 120 VAC 50 amp 0Hz SYSTEM 2 _ Ames Mac 1 INTELLIGENT CONTROLS INC SACO ME 04072 USA Console Model amp Serial Number label includes AC line voltage requirement Figure 7 1 Conduit Knockouts Left Hinge Side of Consoles NON INTRINSICALLY SAFE WIRING ONLY 240 1184 Rev A FOR USE ONLY WITH EQUIPMENT SPECIFIED IN THE INSTALLATION INSTRUCTIONS RIN CONNECTOR RS232 DB 9P RS232 DB 9S No FEMALE CONNECTOR RJ11 JACK FOR OPTIONAL INTERNAL FAX MODEM COMM PORT 2 COMM PORT 1 SOUND ALARM RS232 DB 9P M RS232 DB 9S F NO CONNECTION Figure 7 1c Communication Connectors Console Bottom View 7 Page 7 2 TANK SENTINEL INSTALLATION GUIDE S WARNING THIS COVER MUST BE INSTALLED MAINTAIN INTRINSIC SAFETY OPERATING THE SYSTEM WITH THIS COVER REMOVED COULD RESULT IN AN EXPLOSION HAZARD CONSULT THE INSTALLATION MANUAL FOR MORE INFORMATION INTRINSICALLY LIQUID LEVEL P LEAK DETECTION TERMINAL STEEL YELLOW CHROMATED Write in circuit 1 0 label S Probe Sensor Type amp Location Input Source Relay Output Destination 1 1 1 1 1 1 um
64. ank tilt formula to use when the fill tube and probe are on opposite sides of the tank center line Figure 3 2 shows the formula to use when the fill tube and probe are on the same side of the tank center line TANK DIAMETER CENTER OF TANK ee XP level Fili Probe _ D SEE ap Fill amp Probe on opposite sides of Tank Center Product Water Offset MN LF LP XP DHOETBEE TOP OF TANK XP 4 XF LF LP Level Level at Fill ai Probe H AIR IL FUEL PRODUCT LEVEL FUEL Tank shown SEN I I A WATER tilted LENGTH OF TANK Figure 3 1 Typical Tank Fill amp Probe on Opposite Sides of Tank Center TANK ASUREMENTS Page 3 1 CENTER OF TANK E Fill Fill amp Probe on the same side of the tank Product Water Offset LF LP XP XP XF LE Level Level at Probe at Fill PRODUCT LEVEL Tank shown tilted TANK DIAMETER LENGTH OF TANK Figure 3 2 Typical Tank Fill amp Probe on the Same Side of the Tank Center Product Le
65. astly position the TSP K4A cover on the riser cap adapter and snap it in place You may install a bolt or lock through the lock holes at the cover to secure it in a closed position 2 LEVEL PROBE INSTALLATION Page 6 9 6 System Wiring Product Codes T1 TS 1001 T2 TS 2001 TS 504 T7 TS 750 8 TS 508 none all products NOTE Conduits must enter the console enclosure only through the designated 33 knockouts as shown in Figures 7 1a and 7 16 The wiring applies to T1 T2 consoles only while the Sensor and the Dispenser Interface Wiring TS DIM RS 485 wiring applies to all consoles TS 1001 TS 504 TS 508 TS 750 TS 2001 T1 T4 T7 T8 T2 1 2 3 4 12 7 19 mm 3 4 OR 1 19 25 4 mm CONDUIT KNOCKOUTS CONDUIT KNOCKOUTS INTRINSICALLY SAFE PROBE 4 ANDSENSOR CIRCUIT WIRING ONLY NON INTRINSICALLY SAFE WIRING ONLY FOR TS LLDI TS DIM 4 85485 AND DISCRETE INPUTS CONDUIT SPECIFICATIONS KNOCKOUTS FOR 3 4 or 1 2 INCH CONDUIT FOR NON INTRINSICALLY SAFE WIRING ONLY 1 SAFE WIRING ONLY O e mee INPUTS POWER POWER p ELAY NY sare manan me RELAYOUTPUTS INFORMATION PN 240 1182 Rev A Figure 7 la Conduit Knockouts Right Side of Consoles SYSTEM WIRING Page 7 1 7
66. ation when an alarm or warning condition exists enhances site management by increasing efficiency and by providing the data to make intelligent business choices interfaces with external audio visual alarms with two form C relay outputs std communicates to external locations in response to preset programmed conditions or alarms and communicates bidirectionally during data acquisition if an optional plug in modem or fax modem is installed inside of the console detects external product leaks with optional approved leak detection sensors see TABLE 1 2 up to 8 sensors can be wired internally and an additional 8 or 16 sensors can be wired to 1 or 2 optional external TS SEM BriteBoxes see Chapter 7 about the TS SEM monitors precise tank inventory and sales data when an optional TS DIM dispenser interface module is installed can be mounted within a port holed Nema 4X enclosure TS NEMA4X Product Description TS 508 The INCON Tank Sentinel model TS 508 T8 is an automatic and continuous inventory monitoring system for up to 8 aboveground storage tanks ASTs It performs many important functions simultaneously A basic TS 504 Automatic Tank Gauge ATG consists of a wall mounted console inventory only liquid level probes TSP LL2 I one for each tank and probe installation kits There are many additional optional hardware and software upgrades that are available for the system The TS 508 includes all of the features s
67. bable cause incorrect probe wiring corroded splice connectors the INCON approved moisture resistant connectors were not used wrong wire nut connectors used or wet junction box F14 Sensor Input Fuse Open F14 Sensor Input Fuse Open means there is a malfunction in the sensors interface circuitry In most cases loose the 5 VDC supply voltage Probable cause A Standard Sensor is wired incorrectly the junction box or wiring is wet INCON approved moisture resistant connectors were not used or a short exists at the wire splices If the system board is part 8170 1054 check sensor wiring check and replace fuse F14 if necessary Retest sensors If the system board is part 8170 1001 check LEDs 023 024 025 located below and to the left of the IS barrier If any of these LEDs are lit this indicates a short circut condition exists somewhere Check sensor wiring the F14 fuse is not accessible Retest sensors Sensor Sync Error SENSOR SYNC ERROR the console has lost Sync with a BriteSensor Probable cause Wet corroded wire splice connectors INCON approved moisture resistant connectors were not used or wet splice box or faulty sensor Check sensor Sensor Signal Lost SENSOR SIGNAL LOST SENSOR N the system has detected a loss of serial coded communications data from a BriteSensor Probable cause One of the sensor wires is not connected or is broken at the console input terminals or is broken between the console and th
68. be all inclusive INSTALLATION OVERVIEW Page 1 5 1 Product Description TS 2001 The INCON Tank Sentinel model TS 2001 T2 is a complete automatic inventory monitoring and leak detection system for up to 8 underground storage tanks It performs these important functions simultaneously A basic TS 2001 Automatic Tank Gauge ATG and Leak Detection System consists of a wall mounted console magnetostrictive liquid level probes one for each tank and probe installation kits With the exception of the Emergency Generator application the TS 2001 has the all of the standard features of the TS 1001 but with increased liquid level probe and leak detection capabilities see the TS 1001 bullet points The TS 2001 can accommodate twice as many tanks and twice as many sensors internally than can the TS 1001 See the TS 1001 bullet points for additional optional hardware and software upgrades that are available with the TS 2001 system The TS 2001 has 8 16 internal I O module add on capability with the optional TS IEM see Chapter 7 about the TS IEM and available I O modules for this PC Board anincreased number of sensor channels It can monitor up to 24 leak detection sensors internally twice as many as the TS 1001 It can also monitor an additional 8 or 16 leak detection sensors with 1 or 2 optional TS SEM Sensor Expansion Modules see Chapter 7 about the TS SEM Unpacking Inspection and Damage Claims Unpack
69. cturers Tank Chart for each Tank The manufactures Tank Chart and other documentation will be used for installation and programming and possibly for future reference Keep this information do not discard it TABLE 1 2 Approved Leak Detection Sensors Order See sensor manuals for materials required and installation details I TSP EIS Electro optical Interstitial liquid Standard sensor NOTE TSP ULS Universal Liquid Standard sensor a BriteSensors are TSP HLS High product Level Standard sensor sensors that 1 communicates the iu TSP HLST _ sensor type and TSHS alarm status of the Es sensor Most BriteSensors can 1 TSP HIS Hydrostatic Interstitial reservoir BriteSensor discriminate between TSP HIS XL erus hydrocarbon products and produces 8 T different alarm codes TSP DIS Discriminating Interstitial liquid BriteSensor a 5 TSP DDS TSP DTS Discriminating Dispenser Sump BriteSensor Discriminating Turbine Sump BriteSensor TSP DTS h 25 TSP DVS TSP MWS Discriminating Vapor BriteSensor Discriminating Monitoring Well BriteSensor Brite Sensors are not approved for use in European Union markets where ATEX approved devices are required Standard senso
70. d leak detection sensor wiring DO NOT RUN OTHER NON INTRINSICALLY WIRING WITHIN THE I S PULL BOX Run 1 2 12 7 mm or 3 4 19 1 mm 1 5 probe or sensor conduit from the manholes to the 1 5 pull box and then run up to four 1 2 12 7 mm or 3 4 19 1 mm conduit to the 1 5 conduit knockouts at the console 1 Page 1 8 TANK SENTINEL INSTALLATION GUIDE Conduit Conduit male NPT threaded use 1 2 12 7 mm or 3 4 19 1 mm for Intrinsically Safe probe and sensor wiring to the console from the manholes use 1 2 12 7 mm or 3 4 19 1 mm conduit and use 1 2 12 7 mm or 3 4 19 1 mm for Non Intrinsically Safe accessories and power wiring Also see Chapter 5 Conduit Hardware Conduit nuts 90 amp 45 degree fittings T fittings FF reducing couplings FF couplings weatherproof metal pull boxes EYS epoxy Y seal fittings epoxy UniStrut and UniStrut Nut assemblies conduit clamps and fasteners that are appropriate for the wall construction Splice Connector Kits MUST BE USED this is a Warranty Requirement Use the INCON approved moisture resistant no strip splice connectors for liquid level probe and leak detection sensor wires You may order the TSP KW30 which contain 30 of the INCON approved moisture resistant connectors Using the moisture resistant splice connectors will e Reduce eliminate corrosion of the wire connections from repeated exposure to water condensation wh
71. de or N 1 ES G T F1 1 Enlarged View LLD CU cover back view S LLDI Line Leak Detector Interface THIS SHIELD MUST BE IN PLACE BEFORE THE COVER IS RE INSTALLED GREEN CONNECTOR J1 TS LLD Control Unit CU TS LLD Control Unit CU box TS Terme Terminals 1 485A 2 2 485B TB2 s 4 DSY2 5 ALARM TB 4 PN S6 SIG RTN amp NOTE 1 CAUTION BEFORE attempting this installation Read and reference the TS LLD Manual about Safety and CU Installation and wiring steps 2 WARNING Avoid electrical shock hazards Turn off and disconnect all power to the pumps and jg NOTE DO NOT EP dispensers before wiring at the TS LLD Control Units RUN COMMUNICATIONS CABLE WITH LINE i VOLTAGE WIRES 3 Eight TS LLD Control Units can be interfaced to the TS 2001 console and Four can be interfaced to the CU 2 last CU N TS 1001 console Tun TANK LINE 1 TANK LINE 2 TANK LINE 3 LAST TANK LINE TS LLD TS LLD CU 2 TS LLD CU 3 TS LLD CU N 485 COMM LINE TB2 1 485A TB2 1 485A TB2 1 485A TB2 1 485A 4858
72. e number to the lowest Tank Probe number For the TS 504 TS 750 and TS 508 consoles start with the lowest Tank Probe and work up Wire the three wires of the probe cable to the PROBE interface terminal set channel as described below Connect the black wire to the minus BLK terminal Connect the red or yellow wire to the plus RED terminal Connect the cable shield to the SHLD terminal Repeat this wiring scheme from highest to lowest tank number until all probes are wired to the probe input channel terminals and SHLD A three tank system will have 1 unused probe interface terminal set A probe can be wired to any input probe channel and will operate normally after it is setup programmed correctly In fact a probe channel can be skipped left unwired CAUTION Avoid wiring errors by maintaining consistent color codes when making probe cable connections Always use the Red or yellow wire for the signal Always use the Black wire for signal ground And always use the bare wire as the shield CAUTION Make sure that the probe cable is wired correctly Reversing the plus and minus terminals can damage the l S circuits CAUTION Make sure that all conduits conduit fittings and junction box fittings and hole plugs threads are waterproofed with pipe dope Wet wiring will result in faulty operation CAUTION Make sure that all conduits and junction boxes are dry and watertight ELECTRICAL DANGER Only one probe
73. e Mounting Holes door not dimensioned Page 4 2 TANK SENTINEL INSTALLATION GUIDE Jd3H S 9l _ 8 06 40071 002 uu 69 560 _ 4 d Y 1 P 1 9 8708 x 8 SCEL 338 00ZH X 00 1 612 H4000 31OSNOO 862 90721 3415 52 1 1 4 lt gt Sd1OH NYHL 6 222 ww 677 160 9 1 Figure 4 3 T2 Console Mounting Holes door not dimensioned ee Page 4 3 CONSOLEMOUNTING Conduitand Junction Boxes Product Codes T1 TS 1001 T2 TS 2001 TS 504 T7 TS 750 TS 508 none all products Conduit Requirements All wiring for the Tank Sentinel system must be installed within conduit Exceptions to this requirement such as the Fax Modem telephone communications cables are noted in this manual Other exceptions may be shown in other Tank Sentinel documentation such as accessory manuals application bulletins or addendum Reference all documentation provided and your local codes Intrinsically Safe 5 Probe and Sensor Conduit The 1 6 Intrinsically Safe liquid level probe cables and leak detection sensor wiring must be completely enclosed in conduit or as specified by your local codes Use 1 2 or 3 4 12 7 mm or 19 1 mm co
74. e cables together at the weatherproof junction box located in the manhole as shown in Figures 7 4a Connect the following 4 wires together black from probe shield bare from probe black from cable and shield bare from cable If a white wire is present on the probe cable cut it back NOTE some probes do not have a white wire Connect the red conductor in the probe to the red or yellow conductor in the cable Use the No Strip Electrical connectors supplied in the installation kit to make all connections CAUTION DO NOT USE WIRE NUTS TO MAKE PROBE CONNECTIONS Use the crimp splice connectors supplied in the TSP K4A installation kit or equivalent only Failure to use the appropriate crimp splice connectors will result in faulty operation and will void the warranty SYSTEMWIRING Page 7 7 7 Console Level Probe Cable Wiring Connections NOTE gt P P P P Up to 4 Liquid Level Probes can be interfaced to the TS 1001 TS 750 or TS 504 console Up to 8 Liquid Level Probes can be interfaced to the TS 2001 or TS 508 console Three sets of terminals and SHLD are provided for each probe Remove the metal 1 5 cover to gain access to these terminals Remove 1 1 2 38 mm of jacket from each probe cable and strip off 3 16 5 mm of insulation from the end of each conductor See Figure 7 2 7 4 a b and Figure 7 5 for Level Probe Wiring In the console it will be easier to wire from highest Tank Prob
75. e sensor or within the junction box Check wiring Sensor ID Error SENSOR ID ERROR the sensor type was not identified correctly Probable cause sensor type was incorrectly changed after sensors were auto configured From the Setup mode Sensors menu select AUTO CONFIGURE SENSORS to automatically and correctly type identify the sensor This process may take up to 10 minutes to finish Sensor Data Error SENSOR DATA ERROR the system has detected incorrect communications data from a BriteSensor Probable cause Defective BriteSensor Replace Sensor SERVICE TROUBLESHOOTING WARRANTY REGISTRATION Page 10 5 10 Troubleshooting Guide The following paragraphs list possible Tank Sentinel console problems that may occur after an installation and suggested solutions 1 No Display Readout a Poweris off Check power switch SW1 and external circuit breaker b Fuseopen blown the keypad would be dead and LED D2 would not flash Check fuse F17 on the Main System PC board C Loose keyboard display cable at J6 on Main System PC board or loose cable J1 on the display keypad PC Board Check cables firmly seated in connectors d Trimpot R2 on the display board is not adjusted properly Turn R2 clockwise Z2 Keypad Not Responding See and follow steps thru c listed in 7 No Display Readout above b Ribbon cable connecting a BrightBox to the console is incorrectly installed Z3 Progr
76. ean applications the console must be located in a pollution degree 2 environment per IEC60664 In addition the console must be located so that the wiring between the level probes and the console DOES NOT exceed 1500 feet 457 2 m See CAUTION and WARNING on the next page ELECTRICAL POWER PANEL di CONDUIT FOR INTRINSICALLY SAFE LTS RA2 T2 T1 T4 f ERR PROBES amp SENSORS REMOTE OVERFILL T7 T8 TANK ALARM UNIT SENTINEL SEPARATE WEATHERPROOF Th PULL BOX FOR INTRINSICALLY MODEL HH SAFE PROBE AND SENSOR HE CABLES ONLY MODEL TS RK T1 SHOWN EYS SEAL FITTING TYPICAL ACKNOWLEDGE SEL UNIT TELEPHONE LINE FOR OPTIONAL FAX MODEM NON HAZARDOUS AREA MODEL TSP KI2 RISER CAP HAZARDOUS AREA CLASS DIVISION 1 GROUP D MODEL TSP K4A RISER CAP RISER PIPE MODEL TSP LL2 EYS SEAL FITTING ICAL LIQUID LEVEL TYPI LEAK DETECTION SENSOR MODEL TSP DIS OR TS 2001 TS 1001 TANK 1 CONSOLES ONLY SECTION A SECTION B Figure 4 1 Typical Tank Sentinel UST Installation CONSOLEMOUNTING Page 4 1 4 A WARNING Do not install the console in a location where flammable vapors may be present An explosion could result causing serious injury property loss or death CAUTION
77. efore returning a package to INCON you must first obtain a RMA number Refer to our Warranty Policy about this procedure Call 1 800 984 6266 207 283 0156 for a number and the shipping address Packages that are sent to INCON without a valid RMA number will be rejected and sent back as stated in our Warranty Policy SERVICE TROUBLESHOOTING WARRANTY REGISTRATION Page 10 1 10 NOTE Shipping damage due to inadequate or inappropriate packaging is your responsibility Make sure you insure the shipment A so see Chapter 1 about Return Shipping Charges Return Packaging Should it become necessary to return the Tank Sentinel system to INCON for service please use the original packaging materials when possible If the original packaging is unavailable replacement packaging can be obtained from INCON for a nominal charge Alarm amp Error Messages Error Messages and Alarm reports are produced at the console to indicate the source and type of problem that occurred This section presents a partial list of Error Messages that may be displayed after an installation The displayed Error Messages are shown in bold text above the PRINTED ALARM REPORT TEXT shown in UPPER CASE text A more complete list of alarms and error messages is contained in the programming service troubleshooting Guide System Fail SYSTEM FAIL Alarms indicate that some specific error has occurred in the Tank Sentinel system The reason or
78. en AC240NC AC Output Module 24 to 240 Volt AC Normally Closed DC66NO DC Output Module 5 to 60 Volt DC Normally Open DC200NO DC Output Module 5 to 200 Volt DC Normally Open DRYCONNO Dry Contact Output Module FormA SPST Normally Open DRYCONNC Dry Contact Output Module FormB SPST Normally Closed CAUTION The TS IEM terminal strip is rated for 1 maximum DO NOT exceed this rating regardless of the module rating Indicates dual purpose AC DC Input modules Output and Dry Contact Relay modules are equipped with replaceable fuses these fuses are identical but differ between manufacturers Supply varies with availability SYSTEMWIRING Page 7 31 7 TABLE 7 6 Module Type Power Source and Circuit Description Fill In T2 Optional TS IEM Internal Expansion Module 1 8 I O Channels 1 IO Module Type Power Source Input Output Circuit Description 2 IO Module Type Power Source Input Output Circuit Description 3 VO Module Type Power Source Input Output Circuit Description 4 IO Module Type Power Source Input Output Circuit Description 5 WO Module Type Power Source Input Output Circuit Description 6 WO Module Type Power Source Input Output Circuit Description 7 IO Module Type Power Source Input Output Circuit Description 8 WO Module Type Power Source Input Output Circuit Description Optional TS IEM Internal
79. ening the wing nut until you feel slack in the chain the probe is resting on the bottom of the tank Then turn the wing nut clockwise until you feel that there is no slack in the suspension chain Hold the end of the adjustment rod and turn the wing nut clockwise 2 to 4 full turns only This will raise the probe approximately 1 8 to 1 4 3 2 to 6 4 mm above the bottom of the tank see Figure 6 1 CAUTION The probe must not rest on the bottom of the tank Incorrect volume and level readings and erratic operation could result if the end of the probe shaft rests on the bottom of the tank 6 Page 6 8 TANK SENTINEL INSTALLATION GUIDE Final Level Probe Installation Steps 1 lt Leave a six inch 152 4 mm cable service loop between the rubber grommet in the steel support plate and the compression gland fitting at the TSP K4A riser cap see Figure 6 1 Tighten the riser cap compression fitting so that it grips the cable tightly and forms a watertight seal see Figure 6 1 Push the probe s cable through the compression gland fitting at the weatherproof junction box Make sure that you leave enough cable from the level probe to the junction box tye wrap a coiled service loop so that the probe can be easily be removed and reinstalled without rewiring and splicing Tighten the compression gland fitting at the junction box so that it grips the cable tightly and forms a watertight seal L
80. ensor 26 7 Sensor 27 8 Sensor 28 37 38 39 40 SYSTEMWIRING Page 7 17 After Sensor Installation CABLE FROM CABLE FROM CONSOLE OR SENSOR N xw 3 TS DB1 SPLICE KIT EPOXY FILLED 5 When all sensor wiring is completed Reinstall the 1 5 Probe and Sensor cover Test all sensors for proper operation as described in each Sensor Installation Manual and the Tank Sentinel User s Guide In high water level applications or in direct cable burial applications waterproof the cable and splice connectors of all tested probes with TSP DB1 Direct Burial Splice sealing Kit Epoxy is provided along with the sealing kit You may order additional TSP DB1 sealing kits from the factory DO NOT seal connectors with silicone rubber because it contains acetic acid which is corrosive and will cause future equipment failures Install the weatherproof junction box gasket and cover Seal the EYS conduit fittings of all tested sensors with epoxy and install the manhole cover WARNING After installation you must test each sensor for proper operation Failure to test sensors may result in undetected leaks which could cause serious legal environmental and heath and safety hazards INCON recommends that all sensors be inspected and tested at least once per year CAUTION State and Local codes may require more frequent periodic inspection and testing of each s
81. ensor It is the system owner s responsibility to comply with all codes and regulations Page 7 18 TANK SENTINEL INSTALLATION GUIDE Discrete Inputs amp Emergency Generator Applications T1 T2 The wiring or use of Discrete Inputs is optional skip this section if you don t plan to use this interface Discrete Inputs may be wired to the TS 1001 console with 18 AWG 1 0 mm type TFFN or THWN wire You may also use THHN wire in sizes larger than 18 AWG 1 0 mm Emergency Generator Applications T1 Emergency backup power Generator run relay s are wired to the Discrete Input interface terminals at the TS 1001 console A run relay closure will stop a leak test on the associated generator fuel tank When the generator run relay opens generator stops running a run report is produced at the console which shows the total and hourly fuel consumption rate during the run cycle You must use dry run relay contacts for this interface since the TS 1001 supplies 5 VDC digital logic power at the IN input terminals NOTE It is recommended that you use IN 1 amp GND for Generator 1 fuel supply Tank IN 2 amp GND for Generator 2 fuel supply Tank Y The specific fuel tank s assigned are programmable See Figure 7 9a for wiring details Non Standard Power Requirements The Tank Sentinel console power must be maintained on a power transfer supply for emergency backup Generator applicatio
82. faulty operation equipment damage injury or death This equipment must be installed programmed and serviced by factory trained amp certified technician Failure to comply will void the system warranty Contents of this Manual This manual contains installation and site preparation instructions for the INCON Tank Sentinel system which includes the console level probes and concise instructions for leak detection sensors The overall safety issues troubleshooting guide warranty service and return policy as defined in this manual must be followed Where to Find Information The system operation and programming instructions troubleshooting guide and console maintenance are contained in separate manuals or Quick Reference Guides Detailed installation and testing instructions for each type of leak detection sensors are contained within separate manuals Likewise the installation testing and programming of various upgrade kits and optional accessories such as the TS RA2 Remote Overfill Alarm and TS RK Remote Alarm Acknowledge Unit are also contained in separate manuals or addenda Questions about the installation of the system or this manual should be directed to INCON P O Box 638 Saco Maine 04072 Please address all inquiries to our Technical Service Department or call one of our Service Technicians toll free at 1 800 984 6266 207 283 0156 INSTALLATION OVERVIEW Page 1 1 1 Safety Instructions
83. followed to avoid an electrical shock If ignored severe injury or death may result and even severe damage to electronic equipment Earth Ground Terminal Ground Terminal Single Phase Alternating Current PREFACE Page P i P Read this Before you Begin Product Legend codes used in this manual T1 TS 1001 UST Tank Sentinel ATG and Leak Detection System T2 for TS 2001 UST Tank Sentinel ATG and Leak Detection System T4 for TS 504 AST Tank Sentinel Inventory Monitoring System T7 for TS 750 UST Tank Sentinel Tank Monitoring and Compliance Kit T8 for TS 508 UST Tank Sentinel Inventory Monitoring System none for all products Abbreviations used in this manual NOTE AST Aboveground Storage Tanks UST Underground Storage Tanks ATG Automatic Tank Gauge l S for Intrinsically Safe Unlike the TS 2001 T2 TS 1001 T1 and TS 750 T7 the TS 508 T8 and TS 504 T4 are Inventory Monitoring systems that don t support tank leak testing or line leak testing leak detection sensors can be interfaced with optional 5 5 modules CAUTION The probes and leak detection sensors that are connected to the Tank Sentinel console may be installed in hazardous locations where flammable vapors are present It is essential that you read and follow all warnings and instructions in this manual carefully to protect yourself and others from injury electrical shock explos
84. g U S A 30A Follow Intrinsically Safe 1 5 wiring practices All I S wiring must be installed in sealed conduit Intrinsically Safe probe and all sensor wiring must be separated from all other wiring Use the designated conduit knockouts to bring field wiring into the console enclosure Intrinsically safe probe and all sensor wiring must be isolated and run separately from all other wiring Install 12 AWG 2 0 mm ground wires between the system safety ground and a suitable earth ground such as the ground bus in the electrical panel Smaller safety ground wiring is not acceptable INSTALLATION OVERVIEW Page 1 11 1 DO DO DO DO Provide a dedicated 10 Amp circuit breaker which is marked exclusively for Tank Sentinel System power ONLY Make sure conduits and junction boxes are dry and watertight Faulty operation will result from wet wiring Mount the Tank Sentinel console in a dry indoor environment where it will be protected from extremes in temperature Block off your work area when working around the tanks if vehicles can approach the area Installation Do s and Don ts DON Ts DON T DON T DON T DON T DON T DON T DON T DON T Mount the Tank Sentinel console in a hazardous area where flammable liquid vapors may be present An explosion could result Allow field service work by unauthorized persons Field service by unauthorized personnel can render the sys
85. ge 9 2 TANK SENTINEL INSTALLATION GUIDE Service Troubleshooting Guide Warranty Product Codes T1 TS 1001 T2 TS 2001 TS 504 T7 TS 750 T8 TS 508 none all products Service INCON and its authorized representatives provide full service and factory support N for the Tank Sentinel system The Customer s Warranty Statement _ P N 000 1124 is included with each system The INCON Warranty Policy P N 000 1197 includes the Warranty statement return goods policy RMA Return Materials Authorization and restocking fee policy The latest version of this document can viewed and printed from our web site http www incon com Service Support Only INCON Certified and authorized service technicians organizations are permitted to work on this equipment Contact INCON for local distributors or 1 800 984 6266 207 283 0156 for authorized service technicians in your area Before Calling Before calling for assistance please 1 Have the serial number and EPROM version number of the console 2 Check the possible causes of any system error messages Definitions of system error messages are provided later in this section Checkthe troubleshooting guide found in this chapter Readthe service statement above and read the documents referred to there 5 Call from a telephone near the Tank Sentinel console that is having problems Technicians have a Digital Voltmeter Return Shipments B
86. hown previously in the TS 504 except that it can monitor 4 additional tanks or 8 tanks total INSTALLATION OVERVIEW Page 1 3 1 Product Description TS 750 The INCON Tank Sentinel model TS 750 T7 is an automatic and continuous tank monitoring system for up to 4 underground storage tanks USTs It performs many important functions simultaneously A basic TS 750 Automatic Tank Gauge consists of a wall mounted console liquid level probes TSP LL2 one for each tank and probe installation kits The TS 750 can display printout in several languages English French Spanish Portuguese monitors deliveries inventory levels thefts and other conditions such as high water levels low product levels reorder product levels and full and over full product levels generates reports automatically in response to preset programmed conditions and alarms provides audio visual annunciation when an alarm or warning condition exists enhances site management by increasing efficiency and by providing the data to make intelligent business choices interfaces with external audio visual alarms with two form C relay outputs std communicates to external locations in response to preset programmed conditions or alarms and communicates bidirectionally during data acquisition if an optional external modem is installed detects external product leaks with optional approved leak detection sensors see TABLE
87. ic and is member of the Franklin Fueling Systems Group Visit our web site at www franklinfueling com Franklin Fueling Systems Tank Sentinel BriteSensors and INCON are registered trademarks of Intelligent Controls Inc System Sentinel and System Sentinel Ware are trademarks of Intelligent Controls Inc LS300 Auto Learn is a registered trademark of FE Petro Copyright 2004 all rights reserved TANK SENTINEL INSTALLATION GUIDE Contents P 1 Symbol COnVeyvWloliG iic suat anum P 1 1 Installation Overview R 1 1 Product Description TS 504 cm 1 3 Product Description TS 508 u u u 1 3 Product Description S 750 uuu u u vistas EPA UA AH UM MAN NU E ME UUEE 1 4 Product Des ription TS 1001 1 5 Product Description 15 200 J 1 6 2 Riser Pipes G Manhole s 22 Sa 2 1 Tank Measurements 3 1 4 Console REDE 4 1 Console Location u u m RR 4 1 5 Conduit and Junction Boxes 5 1 6 Level Probe Installatioh eiit eerte 6 1 7 System WIriBig 7 1 8 System 8 1 9 Initial System Programming
88. ich causes eventual signal loss and system failures Reduce eliminate equipment damage from water flooding around the connectors which causes short circuit damage Thread Sealant UL classified Use a non hardening stay soft teflon pipe dope or equivalent to seal and waterproof all tank riser pipe threads Make sure the pipe dope is chemically non reactive to the product in the tank s Pipe Dope Apply pipe dope to seal waterproof all outdoor electrical conduit fitting threads including the hole plugs at the weatherproof junction boxes Riser Pipes ANSI Schedule 40 or chemically non reactive 4 inch DN115 BSP 4 11 riser pipes for Liquid Level Probes See Leak Detection Sensor Installation manuals about any required riser pipes and riser cap adapters Probe Installation Kit s See Chapter 6 of this manual about the items included with the TSP K4A standard probe installation kit For Chemical Applications see the TSP LL2C Level Probe Installation Instructions about the TSP K4AS stainless steel riser cap adapter kit and the TSP SSP stainless steel product float INSTALLATION OVERVIEW Page 1 9 1 TSP LL2 Probe Floats Floats for 4 inch 101 6 mm riser pipes order TSP IGFA for Gasoline or TSP IDF4 for Diesel and fuel oils Floats for 2 inch 50 8 mmyriser pipes order TSP IGF2 for Gasoline or TSP IDF2 for Diesel and fuel oils or TSP SSP stainless steel float for Chemical products Manufa
89. ing and cable ends with the INCON approved moisture resistant connectors Faulty probe or Main PC Board component contact the factory for help Z8 FLOAT MISSING is Displayed Indicating that the probe is unable to determine the position of the water float a Wrong cable used or the cable run is too long for the type of cable used Review installation requirements and replace cable as required Probe is grounded incorrectly Review installation instructions and ground as indicated Loose or defective wiring between probe and unit Check and replace as necessary Float was not installed or the probe was installed without float retainer clips float is lost Install reinstall float s with float retainer clips SERVICE TROUBLESHOOTING WARRANTY REGISTRATION Page 10 7 10 e Probe installed too high not 0 25 6 mm above bottom of tank Review Adjusting Probe Height f Water in junction boxes or conduits Remove water and then use the INCON approved moisture resistant connectors to re splice wires g Faulty probe Contact factory for trouble shooting procedure 9 Continuous or Repeating THEFT Alarms System is in Sentinel Mode during business hours Reprogram Sentinel Mode to occur after business hours 10 Delivery Alarms Multiple Low Level Alarms May occur when product level is near the low level threshold Delivery threshold is set for too small a value Reprogram with a larger delivery va
90. install or remove I O modules fuses or wiring with power applied DO NOT wire any unused module terminals Recommended Wire Use a minimum of 18 AWG 1 mm type TFFN THWN or THHN wire Wire only one input output to an interface terminal set Wire each input or output module as shown in Figure 7 13d For each TS IEM channel Record the Module Type Power Source and Circuit Description in TABLE 7 6 At each interface terminal set clearly mark the wiring with the external power source After TS IEM Wiring Steps 1 Reinstall all safety shields and covers 2 Make sure all work is finished and all personnel are clear before powering up 3 Program the TS 2001 for these I O modules as installed and recorded in TABLE 7 6 4 Test each input or output for proper operation SYSTEMWIRING Page 7 29 7 T2 jueujdinbe pue spyezey xoous eoujosje 666666000606 f 501 011 INdLNO LOVLNOO e ON ON 02 TVLIOIQ ON 2 A 9 LAdLNO o ON 9 927 o LAdNI 9d TWLIDIC mis Sm P LAdNI OV TWLIDIC uo HO 1002 51 eut uum Jo eouesqe 10 Jewod
91. install the manhole cover WARNING The probe and sensor 1 5 cover and all safety shields must be in place when the console is powered up Failure to replace this cover can result in a dangerous situation an explosion hazard will be created CAUTION Make sure that you have installed the manhole junction box gaskets and covers after the wiring is completed and after the probes are tested Wet wiring will result in faulty operation Alarm Wiring The Tank Sentinel console includes two SPDT form C alarm relays that may be used to control external devices in response to alarms One external alarm relay is typically programmed and used to turn on INCON TS RA1 RA2 in response to a Tank Overfill Alarm condition The other alarm relay can be used as needed 120 VAC Power Source s When wiring to a TS RK Remote Alarm Acknowledge Unit and TS RA1 TS RA2 Remote Tank Overfill Alarm annunciators wire either to the Tank Sentinel System ONLY 120 VAC circuit breaker at the electrical power panel wire directly to the Tank Sentinel console power terminals Use no other power source for these devices Reference the TS RA1 TS RA2 TS RK Tank Overfill Alarm and Acknowledge units Installation Manual for installation details If external devices other than Tank Sentinel system components are to be wired to the Alarm Relay terminals then select circuit breaker s that are adjacent to the Tank Sentinel System ONLY circuit breaker and l
92. ion and death The Tank Sentinel system is designed using principles of intrinsic safety The power in the wiring between the console and the liquid level probe and the leak detection sensors is limited to a very low level It is not possible for the electrical energy available in this wiring to cause ignition of group D flammable vapors if the system ATG console probes and sensors have been properly installed and wired It is your responsibility to maintain the effectiveness of the safety features by following the instructions in this manual You can create a serious explosion hazard by installing or wiring this system incorrectly Leaking underground storage tanks USTs create serious environmental and health hazards The T1 T2 T7 Tank Sentinel system is designed to detect leaks in these tanks You must follow the instructions in this manual carefully to ensure that the system will be effective in detecting these leaks and hazards Page P ii TANK SENTINEL INSTALLATION GUIDE Installation Overview Product Codes T1 TS 1001 T2 TS 2001 TS 504 T7 TS 750 T8 TS 508 none all products Before You Get Started It is important to follow the instructions in this manual They have been prepared to help you install the Tank Sentinel system successfully so that it will operate safely and effectively Please read the entire manual carefully Failure to follow the instructions in this manual can result in
93. istance must be less than 1 ohm SYSTEMWIRING Page 7 5 7 TABLE 7 2 230 VAC Line Power Wire Connection List Electrical Panel No Conductors Color Gauge Circuit Console Terminal 10 Amp C B Load 1 Black wire 16 AWG 1 3 mm min 230 VAC Power J17 L1 Ground Bus 1 White wire 16 AWG 1 3 mm min Neutral J17 L2 NEUT Ground Bus 1 Green wire 16 AWG 1 3 mm min Ground J17 GND Ground Bus 1 Green wire 12 AWG 2 1 mm min Safety Ground J17 SAFETY GND NOTE two 2 Safety Ground wires may be required in some locations check your Local and gt National Electric Codes NOTE This is Euro standard 230 VAC power configuration L2 is Neutral The Model SN gt gt label will indicate 230 LIGHTS 104 LER 134 104 N TINET CIRCUIT ASSIGNMENT LABEL ELECTRICAL POWER PANEL DOOR BACK SIDE VIEW ELECTRICAL POWER PANEL SHOWN WITH COVER REMOVED BLACK L1 LINE WIRE 16 GA 1 3 mm MIN WHITE L2 NEUTRAL WIRE 16 GA 1 3 mm MIN GREEN GND GROUND WIRE 16 GA 1 3 mm MIN TANK SENTINEL CONSOLE INTRINSIC SAFETY GROUND GREEN WIRE 12 AWG 2 1 mm MIN NOIE REDUNDANT SOME CONSOLES MAY HAVE TEXT Dor EI DESIGNATIONS THAT GREEN WIRE 12 AWG DIFFER SLIGHTLY 2 1 mm MIN FROM WHAT REQUIRED IN SOME AREAS IS SHOWN HERE Figure 7 3b 230 VAC Po
94. k Tilt You must program probe offsets values to be added or subtracted to the level for each tank These are programmed in the TANKS menu and are called OFFSET P N and OFFSET W N N indicates a tank number P indicates product and W indicates water Normally it is recommended that both offsets be set equal to the tilt value computed in Chapter 3 of this manual In special cases you may program the offsets to other values In particular some customers program the product offset OFFSET P N equal to the tilt value but set the water offset OFFSET W N to a value that matches their stick water reading NOTE maximum system accuracy set both offsets to the tilt value OFFSET P and IS OFFSET WN tilt value Clock Calendar You must set the clock calendar to the correct time and date and disable daylight savings time if this is not recognized in your area This is done in the CLOCK CALENDAR menu Refer to this section in the programming guide Programming Other Features The programming steps described above are sufficient to allow you to use the Tank Sentinel basic operating features However there are many advanced features such as the reporting features alarm features and automation features which require additional setup programming Refer to the programming guide for details on how to setup and use these capabilities In addition reference the various Sensor Installation Manuals about Testing sensors Pa
95. l a 4 inch 101 6 mm riser pipe on each tank for the level probe This riser must allow access into the tank Note For tanks with a 2 inch 50 8 mm bung access add a 4 to 2 inch 101 6 to 50 8 mm reducer at the tank and then install a 4 inch 101 6 mm riser This configuration requires 2 inch 50 8 mm floats see instructions provided Step3 Install a 2 or 4 inch 50 8 or 101 6 mm riser pipe as required on each tank for each optional interstitial leak detection sensor This riser must allow access to the interstitial space between double wall tanks Step4 Install a manhole around each riser USTs only Step5 Mount the Tank Sentinel console in a suitable indoor location Step6 Install threaded conduit between the manhole junction boxes 1 5 pull boxes and the console Install EYS seal fittings before the pull boxes and manhole junction boxes manholes apply to USTs only Step7 With power off Install the probe and sensor wiring to the Tank Sentinel console Use ONLY the cables and wire types specified in this manual or the Direct Burial Cable manual INSTALLATION OVERVIEW Page 1 13 1 Step 8 Step 9 Step 10 Step 11 Step 12 Step 13 Step 14 Step 15 Step 16 With power off Install conduit and connect the line power to the console Leave the line power Circuit Breaker off at the electrical power panel until all wiring has been verified correct Install a separate telephone line for the opti
96. lem exists if the maximum riser length is less than the minimum calculated gt riser length This may be the result of an incorrect calculation an inappropriate choice of probe for the tank diameter or insufficient burial depth Hint It is recommended that the top of the riser be no more that 18 inches 457 mm maximum below grade level to provide easy access for service RISER PIPES amp MANHOLES Page 2 3 2 Riser Installation Level Probe NOTE A After excavating down to the top of the tank locate the bung that will be used to install the riser pipe and level probe Apply thread sealant to the tank side of the threaded riser pipe remove the pipe plug from the tank bung and install the 4 inch 102 mm riser pipe in this bung For tanks with 2 inch 50 8 mm bungs add a 4 to 2 inch 101 6 to 50 8 mm reducer at the tank and then install a 4 inch riser this configuration requires 2 inch floats For tanks with 3 inch 76 2 mm bungs add a 4 to 3 inch 101 6 to 76 2 mm reducer at the tank and then install a 4 inch 101 6 mm riser this configuration also requires 2 inch 50 8 mm floats CAUTION When installing a riser pipe in a steel tank applicable codes of practice may require that a nonconductive isolation bushing be installed between the tank and riser pipe It is the installer s responsibility to comply with all applicable federal state and local codes Manhole Installation Install an approved m
97. lue 11 Audible Alarms not Working a Internal or external alarms do not sound when appropriate Press the Alarm Test key on the front panel to test b Unitis not setup correctly Refer to the programming manual and reprogram and test Fuse open Check fuses on the main system PC Board and replace as required F17 main power fuse Display and LED D2 would be off if F17 is blown sensor fuse F14 F14 Sensor Input Fuse F14 Open would be displayed if this fuse is blown Check correct sensor wiring and replace fuse F15 Alarm Relay 2 and F16 Alarm Relay 1 output external alarm would not activate when blown d Check correct external alarm wiring and replace fuse if required per c above 12 False Deliveries Reported a Delivery detected threshold is too small Reprogram with a larger delivery value b Unstable probe errors 13 Multiple Delivery Reports Single deliveries are split up into multiple deliveries Delivery delay is too short Reprogram with a longer time delay value 14 Multiple Sensor Alarms A BriteSensor was wired incorrectly or it was type identified as a Standard sensor this could happen if access to setup is attempted before all sensors are type identified after initial power up See the caution note in Chapter 9 for more information 10 Page 10 8 TANK SENTINEL INSTALLATION GUIDE Correct wiring and re configure choose AUTO CONFIGURE SENSORS from the SENSORS setup
98. method of connection The customer should be aware that compliance with the above conditions may not prevent degradation of service in some situations Repairs to certified equipment should be coordinated by a representative designated by the supplier Any repairs or alterations made by the user to this equipment or equipment malfunctions may give the telecommunications company cause to request the user to disconnect the equipment Users should ensure for their own protection that the electrical ground connections of the power utility telephone lines and internal metallic water pipe system if present are connected together This precaution may be particularly important in rural areas CAUTION Users should not attempt to make such connections themselves but should contact the appropriate electric inspection authority or electrician as appropriate CP 01 Issue 8 Part Section 14 2 NOTICE The Ringer Equivalence Number REN assigned to each terminal device provides an indication of the maximum number of terminals allowed to be connected to a telephone interface The termination on an interface may consist of any combination of devices subject only to the requirement that the sum of the Ringer Equivalence Numbers of all the devices does not exceed 5 FCC Page FCC 2 TANK SENTINEL INSTALLATION GUIDE NOTICE Addendum to TS 1000 TS 1001 amp TS 2001 Manuals The optional devices TS RK TS RA1 TS
99. mponent Location SYSTEMWIRING Page 7 3 7 Intrinsically Safe Liquid Level Probe amp Leak Detection Sensor Cover Write in circuit 1 0 label Probe Sensor Type amp Location Input Source Relay Output Destination Space for optional TS IEM Module 1 REAR VIEW 7 1 CONSOLE DOOR 734 RUM EEN Ir Internal Expansion 1 0 Module dd e 1 4 T p BR 5 L D PS BI C Bd _ 2 PRINTER n 9o Spaco f s n CN j c internal ron Rd 9 xponsion cur swi B 514 1 0 Module E B PRINTER e 2 pm ep PC Bd inp lol Lo 1 62 11417 amp ier EZ a _ 12 E i IS g J16 ART m alka 64 15 T 4 g 161 rub rst Space for optional TS IEM Module 2 r 3 R TERMINAL SAFETY SHIELD CLEAR COVER Figure 7 2b Line Power Wiring Basic TS 2001 Console Internal View Component Location l At the Electrical Power panel use or install a 10 amp circuit breaker this breaker should be dedicated to supply power only to the Tank Sentinel sy
100. nduit from the weatherproof junction box at the manhole to an Intrinsically Safe weatherproof pull box or run 3 4 19 1 mm conduit directly to the console This conduit must not contain any other wiring other than the Intrinsically Safe probe or sensor wiring You may install a separate conduit for each probe and sensor or you may use a common conduit to carry the cables from several liquid level probes and leak detection sensors see Figure 5 1 on the last page of this chapter NOTE Intrinsically safe 5 probe cable s and leak detection sensor gt wires cables may be run together within the same conduit I S Weatherproof Pull Box The Intrinsically Safe metal weatherproof pull box must not contain any wiring other than the 1 5 probe or sensor wiring see Figure 5 1 on the last page of this chapter Epoxy Y Seal Fittings EYS EYS fittings must be installed at the manhole and at the building The EYS fittings must be sealed with epoxy see Figure 5 1 on the last page of this chapter Conduit Knockouts Either three 1 2 3 4 12 7 19 1 mm or four 3 4 1 19 1 25 4 mm dual sized knockouts are provided at the console for intrinsically safe probe and sensor connections from the weatherproof pull box or junction boxes As you plan the location and number of conduits that you will install consider the number and diameter of the probe and sensor cables LEVEL PROBE INSTALLATION Page 5 1 5
101. nguages English French Spanish Portuguese e interfaces with external audio visual alarms with two form C relay outputs std monitors up to 8 optional TS LLD line leak detectors for EPA compliance reporting and for positive pump shutdown when a leak is detected communicates to external locations in response to preset programmed conditions or alarms and communicates bidirectionally during data acquisition if an optional plug in modem fax modem is installed inside the console provide positive pump shutdown with an optional TS ROM BriteBox detects external product leaks with optional approved leak detection sensors see TABLE 1 2 up to 12 sensors can be wired internally and an additional 8 or 16 sensors can be wired to 1 or 2 optional external TS SEM BriteBoxes see Chapter 7 about the TS SEM monitors precise tank inventory and sales data when an optional TS DIM dispenser interface module is installed conducts statistical tank leak tests continuously for EPA compliance reporting useful in busy 24 hour sites with the optional SCALD software upgrade monitors emergency generator sites and runs tank leak tests continuously for EPA compliance reporting with the optional Generator software can be used for chemical applications with chemical probes The TSP LL2C is a TSP LL2 probe with Stainless Steel SS swagelock fitting install kit and float This list identifies many of the TS 1001 capabilities but may not
102. ns In addition the TS 1001 Line Power must be supplied through a UPS Uninterruptible Power Supply See Figures 7 3 and 7 9b for Emergency Generator Applications Programming amp Testing Discrete Inputs T1 T2 Program the tank gauge and test the discrete inputs for proper operation after installation See the Tank Sentinel User s Guide for reports and programming issues SYSTEMWIRING Page 7 19 7 Discrete Input Dry Relay Contact Wiring amp Schematic ale IS c 8 Suggested Use oes Enlarged View of Emergency Backup Generator Ng Terminal Strip J14 Run Signal s Qo N 019 o External Dry Relay 1 1714 Common amp Normally N Open Contacts 21 External Dry Relay 2 Common amp Normally Open Contacts Ji S Sd WARNING AVOID ELECTRICAL SHOCK T 1 HAZARDS EXTERNAL POWER SOUCES Fis MAY BE PRESENT LOCATE AND DISCONNECT ALL EXTERNAL POWER SOURCES BEFORE WIRING OR SERVICING THESE CIRCUITS cio TEINN 5 VDC s I TANK SENTINEL TERMINAL Jl4 CLEAR COVER IN 1 PROGRAMMABLE GND DISCRETE INPUTS 8 565 GND NO FROM EXTERNAL 5558 JN DRY RELAY j
103. nsors that are connected to the ATG system The Auto Configure Sensors verification routine can take up to eight minutes to finish Wait 10 minutes before entering the SETUP program mode You must program Tank Sentinel system for your application before you can use it Complete programming and setup instructions are included in the Tank Sentinel Set up Programming Guide Supplemental programming instructions may also appear in various Accessory and Sensor Manuals A brief discussion of the several key items which must be programmed before the system can be used is included here Probe Type You must indicate the probe model number length that is used in each tank see Chapter 6 of this manual This information is programmed in the PROBES menu of the programming guide and in the SPECIAL probe menu of the programming guide when a nonstandard special probe is used Product Type You must indicate what type of liquid is contained in each tank This is done in the TANKS menu and optionally in the special products menu If a product other than one of the standard products is used refer to the SPECIAL PROD section of the programming guide Tank Shape You must tell the system information about the level to volume conversion tank chart for each tank This information is programmed in the TANKS menu Refer to this section in the programming guide INITIAL SYSTEM PROGRAMMING Page 9 1 9 Product and Water Offsets for Tan
104. of the FCC Rules On the bottom of the equipment exterior near the telephone and serial ports there is a label that contains among other information the FCC Registration Number and the Ringer Equivalence Number REN for this equipment You must upon request provide this information to your telephone company The REN is useful to determine the quantity of devices you may connect to your telephone line and still have all those devices ring when you telephone numbers is called In most but not all areas the sum of the REN s of all devices connected to one line should not exceed five To be certain of the number devices you may connect to your line as determined by the REN you should contact your local telephone company to determine the maximum REN for you calling area If your telephone equipment causes harm to the telephone network the Telephone Company may discontinue your service temporarily If possible they will notify you in advance But if advance notice is not practical you will be notified as soon as possible You will be informed of your right to file a complaint with the Your telephone company may make changes in its facilities equipment operations or procedures that could affect the proper functioning of your equipment If they do you will be notified in advance to give you and opportunity to maintain uninterrupted telephone service Should you experience trouble with this equipment TS 2001 TS 1001 TS 508 TS 50
105. onal modem fax With power off Install optional accessories conduit and wiring to external devices such as discrete run inputs or line leak detectors as detailed in this manual or in an installation addendum With power off Install optional conduits and wire external alarm devices such as a TS RK remote Alarm Acknowledge unit and TS RA1 or TS RA2 remote Tank Overfill Alarm unit as described in their Installation manual Review and verify that all level probe wiring is completed in accordance with this manual and that all other devices Sensors External Devices and Alarm units etc are wired correctly Incorrect liquid level probe wiring or leak detection sensor wiring will damage the console at start up Reinstall all terminal safety shields covers Power up and program the Tank Sentinel system for your application as described in the Programming Guide Test and then install each of the level probes in their tanks Test and then install the leak detection sensors between the walls of the double wall tanks in liquid sumps or other locations as described in their installation manual an installation manual is provided with each type of sensor Seal all tested probe and sensor EYS conduit fittings with epoxy and then reinstall all junction box cover gaskets and covers Page 1 14 TANK SENTINEL INSTALLATION GUIDE Riser Pipes amp Manholes Product Codes T1 TS 1001 T2 TS 2001 TS 504 T7
106. or TA T8 Leak Detection Sensor Models UL amp CUL Associated TEMP CODE T3G 3 Wire BriteSensors TSP DDS TSP DIS TSP DVS TSP DTS TSP HIS TSP MWS 2 Wire Standard Sensors TSP HLS TSP ULS 3 Wire Standard Sensor TSP EIS Intrinsically safe circuits for liquid level probes and leak detection sensors mounted in Class Division 1 Group D hazardous locations EEx ia Mechanical Specifications Dimensions in inches mm w o printer T1 4 T7 T8 12 305 H x 11 279 W x 4 102 D T2 12 305 H x 17 432 W x 6 152 D with optional printer T1 TA T7 T8 12 305 H x 11 279 W x 4 5 114 D T2 12 305 H x 17 432 W x 6 5 165 D Display Backlit LCD Alphanumeric Liquid Crystal Display 2 rows of 40 characters Appendix A Page A 1 A Electrical Specifications Console Line Voltage 115 15 109 standard 230 1595 1095 special order standard with T8 export orders a UPS Uninterruptable Power Supply is required for Emergency Backup T1 Generator Applications see Chapter 7 NOTE Frequency amp Power 50 60Hz 100 Watts maximum 1 Amp maximum at 115 VAC or 0 5 Amp maximum at 230 VAC WARNING Match the line voltage power ratings on the Serial Number label when wiring to the console input power terminals Avoid voiding the warranty and equipment damage DO NOT use incorrect voltage sources Memory Backup Battery
107. ox and metal conduit Never run non intrinsically safe wiring along with intrinsically safe wiring And never wire or splice cables within the pull box Intrinsically safe 5 probe cable s and leak detection sensor wires cables may be run together within the same conduit ELECTRICAL DANGER Failure to seal conduits in accordance with NFPA 30A and NFPA 70 could allow flammable vapors to travel through the conduit into the system console An explosion could result causing serious injury property loss or death LEVEL PROBE INSTALLATION Page 5 3 5 NOTE See Chapter 7 for Conduit knockout size Location Purpose and for Console wiring TANK SENTINEL EEC I S Probe and Sensor wiring ONLY 1 2 or 3 4 12 7 or 19 mm conduit knockouts for T1 T8 4 T7 consoles EE 3 4 or 1 19 or 25 4 mm conduit knockouts for c T2 consoles T1 console shown at left Line Power conduit Telephone Cord for optional Weatherproof Pra Pull Box Weatherproof Junction Box for 1 5 Probe available with either amp Sensor 1 2 or 3 4 12 7 or 19 mm wiring ONLY NPT openings shown with a 1 2 inch 12 7 mm NPT EYS Seal Fittings cable compression fitting Unistrut Channel Nut Assemblies amp Clamps Wow Wop WO Non Hog opo
108. p Schematic Enlarged View of Terminal Strip J16 amp J15 OJU TIPUTS 2 1 Suggested Use Optional INCON TS RA1 or TS RA2 amp TS RK Remote Tank Overfill Alarm Outputs See these manuals for further details Remote External Alarm Outputs WARNING AVOID ELECTRICAL SHOCK HAZARDS EXTERNAL POWER SOUCES MAY BE PRESENT LOCATE AND DISCONNECT ALL EXTERNAL POWER SOURCES BEFORE WIRING OR SERVICING THESE CIRCUITS ALARM SIGNAL 1 FROM CPU ALARM SIGNAL 2 FROM CPU N C F16 N O N C 15 2 NC 1 C 1 Figure 7 6 Alarm Relay Output Wiring TANK SENTINEL PROGRAMMABLE ALARM RELAY OUTPUTS CONTACT RATINGS 3 AMPS MAX 9 30 VDC 125 250 VAC Page 7 12 TANK SENTINEL INSTALLATION GUIDE Leak Detection Sensors NOTE D Up to 12 24 leak detection sensors can be wired to the TS 1001 TS 2001 consoles at the 1 5 Probe amp Sensor PC Board Three interface channel terminals PWR IN and GND are provided for each sensor See Figure 7 7 for typical sensor wiring to the TS 1001 TS 2001 console One or two optional TS SEM Sensor Expansion Modules can be added externally to any Tank Sentinel console to increase the total number of sensors to by 8 or 16 sensors See Figures 7 8a thru 7 8c for this interface The TS SEM is not approved for use in European Union markets where ATEX a
109. pproved devices are required WARNING Wire only one leak detection sensor per channel Sensor and system damage and failure will occur if more than one sensor is wired to the same input channel which will result in creating a safety hazard where leaks are not detected Before Installing Sensors Read the detailed installation and testing instructions provided with each type of Leak Detection Sensor and the Setup Programming Guide Also see the TS SEM Installation manual before you add this optional module All leak detection sensors are supplied with a 2 or 3 conductor cable a 1 2 inch NPT cable compression fitting and wire crimp splices Before Wiring Sensors At the Electrical Power Panel turn off all Circuit Breakers power to the Tank Sentinel console before wiring a sensor or before adding an optional TS SEM Sensor Expansion Module See Chapter 1 for the recommended cable or wire types to use with Leak Detection Sensors Wiring Steps for Each Sensor 1 2 NOTE At the weatherproof junction box crimp splice the same colored wires together to blk wht to wht and red to red At the console remove the jumper link that is installed between the IN and GND terminals of the channel that you will be using Only used sensor channels must have this jumper link removed unused channels should have the link installed DO NOT Daisy Chain ground wires separate conductors cable from the sensor interface
110. pray splash or drips Console Location Indoors office or nonhazardous industrial environment out doors within 4 enclosure T4 WARNING The Tank Sentinel console must be mounted in location where explosive or flammable vapors are not present otherwise an explosion hazard will be created which can result in property damage injury and death A Page A 2 TANK SENTINEL INSTALLATION GUIDE B Appendix Control Drawing s DNI 1N3913431NI 40 NOISSIWSJd 8900 000 2t a 038010810 0350 UGIdDJ 38 LON SI QNY ONT SJUSIND3 40 AlN3dDed 5 21V E070179 AsMidiMdDUBd 3Hl SI G3SNIVINOD NHI1VW3D3NI INVIT1dWO2 X31V 49 8900000 3 14 avooinv LIIN3 9791 EE DNIAVAT 1181502 gt 49 1 NOLOA 900 10 1 SSIINN INECO JC X ima oh gu 6uhov0 WII 33 38D Nd 13 31 10911 1495 119215 38I Java 19 8 038 Ad 3HL 01 38 S
111. r line 33 leak detector s and after the line leak detectors have been installed and wired to the console correctly Start up Alarm Reports At start up the printer will become active and will probably print some alarm reports These reports should be considered normal because the system has not been programmed and various alarm limits conditions have been exceeded the display will display ALARM instead of OKAY If the system does not operate normally immediately turn off the power and recheck the installation It may be helpful to refer to the Trouble Shooting Guide in Chapter 10 of this manual WARNING If you damage the system during installation do not attempt to substitute components to repair it Substitution of components could impair intrinsic safety The Tank Sentinel system is intrinsically safe for probes or sensors installed in Class Division 1 Group D hazardous locations Substitution of components could make the energy limiting circuitry in the system ineffective An explosion hazard could result Repairs to the Tank Sentinel system should be undertaken only by a qualified factory trained technician 8 Page 8 2 TANK SENTINEL INSTALLATION GUIDE Initial System Programming Product Codes T1 5 1001 T2 TS 2001 T4 TS 504 T7 TS 750 T8 TS 508 none all products NOTE After initial power up the Tank Sentinel system will attempt to automatically identify the types of all leak detection se
112. rs do not use digital data They operate like an ON OFF switch which is closed when no liquid is present and open when a liquid is detected 1 Page 1 10 TANK SENTINEL INSTALLATION GUIDE Installation Options vs Alternate Direct Cable Burial Method The requirement for and cost of Rigid Metal Conduit which is noted and shown throughout this manual can be reduced IF you use the direct burial installation method for liquid level probe and leak detection sensor cables Follow the instructions explicitly in the Direct Burial Cable Installation Guide INCON P N 000 1041 Only use the type of cables specified in the Direct Burial Installation Guide for liquid level probes and leak detection sensors and Do Not exceed recommended cable lengths Also make sure local codes permit direct burial of cables Installation Do s and Don ts DO s DO DO DO DO DO DO DO Read the Installation Manual carefully before starting to install the Tank Sentinel system Plan and record all conduit runs to junction boxes Also record the types models and locations of all accessories and all sensors before mounting the Tank Sentinel console Disconnect all power before making any electrical connections Install the Tank Sentinel system to meet your National Electrical Code U S A 70 state and local electrical codes and any applicable safety codes includin
113. sed when the Tank Sentinel system is setup programmed Do Not discard this information The length of the riser pipe installed will depend on the tank diameter probe length and depth at which the tank is buried From these dimensions it is possible to determine a minimum and maximum riser length The maximum tank diameter and the overall length of standard Tank Sentinel probes are listed in Table 2 1 RISER PIPES amp MANHOLES Page 2 1 2 TABLE 2 1 STANDARD STD TANK SENTINEL PROBES dimensions are listed in inches mm Probe Probe Maximum Model TSP LL2 Model Shaft Tank Probe Length Diameter Overall Length LL2 29 29 737 24 610 39 991 LL2 41 41 1041 36 914 51 1295 LL2 53 53 1346 48 1219 63 1600 LL2 69 69 1753 64 1626 79 2007 LL2 77 77 1956 72 1829 87 2210 LL2 81 81 2057 76 1930 91 2311 LL2 89 89 2261 84 2134 99 2515 LL2 101 101 2565 96 2438 111 2819 LL2 113 113 2870 108 2743 123 3124 LL2 125 125 3175 120 3048 135 3429 LL2 131 131 3327 126 3200 141 3581 LL2 137 137 3480 132 3353 147 3734 112 149 149 3785 144 3658 159 4039 Riser Pipe Length Calculations Minimum Riser Length Start with the overall length of the probe add 5 inches 127mm for the support chain and subtract the tank diameter See Example minimum riser length calculations below for a TSP LL2 101 probe in two different sized tanks 92 Inch 2337mm Tank 96 Inch 2438mm
114. shape data error in programming probe type or error in programming special probe also generated if the unit cannot read level Ullage Error ULLAGE ERROR was encountered while calculating ullage Probable cause error in tank shape data error in programming probe type or error in programming special probe Also generated if the unit cannot read level Table Error STRAP TABLE ERROR occurred in tank correction Probable cause tank correction input out of range or values programmed incorrectly Net Error NET VOLUME ERROR was encountered while calculating net volume Probable cause error in tank shape data error in programming probe type error in programming special probe or temperature compensation not programmed correctly Memory Error MEMORY ERROR the system has encountered a CRC memory checking error Probable cause setup program lost because of a dead memory backup battery or severe power quality problem or a new EPROM upgrade chip was installed Float Height FLOAT HEIGHT ERROR due to incorrect float height level measurement error Probable cause the FLOAT TYPE type of float was programmed incorrectly Unstable Probe UNSTABLE PROBE the probe signal has become unstable 10 Page 10 4 TANK SENTINEL INSTALLATION GUIDE Re wire re splice insert the ends of the wires into the moisture resistant no strip connectors provided with sensors and probes and test Pro
115. should be connected per channel Connecting multiple probes to a single cable or channel in the Tank Sentinel console may damage to the unit and may create an explosion hazard and will result in improper system operation Page 7 8 TANK SENTINEL INSTALLATION GUIDE Liquid Level Probe Wiring Detail 3 POSITION NO STRIP ELECTRICAL CONNECTORS Probe dk Tank N tte 3 or 4 WIRE CABLE TO PROBE the white wire may be cut off 3 WIRE CABLE FROM CONSOLE TO SPLICE INSERT UNSTRIPPED WIRES amp USE SLIP JOINT PLIERS TO SEAT BLACK PIECE Also see Chapter 5 about Weatherproof Junction Boxes SEE WIRING ABOVE 3 4 to 1 2 NPT bushing is required for the compression gland cord grip fitting when a 3 4 NPT Junction Box is used WEATHERPROOF JUNCTION BOX COVER 8 GASKET IS INSTALLED AFTER PROBE IS TESTED CABLE TO PROBE CABLE FROM CONSOLE EYS FITTING epoxy filled seal fitting is not shown Figure 7 4a Console to Liquid Level Probe Wiring Detail with J Box REDUCING CABLE A 3 4 to 1 2 C COUPLING FROM CABLE FROM ER PROBE NPT reduci ng CONSOLE OR SENSOR coupling and a compression Some sensors which are gland cord COMPRESSION suspended above a surface grip fitting NOTE FITTING may still require the use is required coia SUPPLIED of a weatherproof junction when SERVICE LOOP OF BOTH box 3 4 NPT CABLES TOGETHER AND Junction Box TIE TO THE
116. skip this section if you don t plan to install or wire it Plan ahead you will need a separate dedicated telephone line for fax modem communications from the Tank Sentinel console INCON provides a 14 foot 4 26 m telephone cord with the modem f this is too short for your site plan to purchase a longer cord Before installation turn off the Tank Sentinel power at the Electrical Power Panel Reference and follow Figure 7 1c and 7 11 in this manual for this installation If the modem was ordered and is factory installed then the installation is completed after inserting the telephone cord see Figure 7 12 Only an installed Fax amp Data Modem will show the option to FAX when the REPORT key is pressed at the console keypad Reference the Setup Programming guide about Communication Ports programming options and reports and then program and test for proper operation SYSTEMWIRING Page 7 21 7 TS LLDI WARNING AVOID ELECTRICAL SHOCK HAZARDS EXTERNAL POWER SOUCES MAY BE PRESENT LOCATE AND DISCONNECT ALL EXTERNAL POWER SOURCES BEFORE WIRING OR SERVICING THESE CIRCUITS Enlarged View of Terminal Strip J13 M TB2 1 485A TB2 2 485B TB2 3 DSY 1 TB1 SIG RTN T A S a S rr dd 2 N
117. stem Mark this circuit Tank Sentinel System power ONLY on the circuit label at the back of the Electrical Power Panel door Reference Figure 7 3a or 7 3b and the wire connection list above it for line power wiring CAUTION Avoid connecting other equipment to this circuit Faulty system operation can result from electrical noise created if other equipment is connected to this dedicated circuit ELECTRICAL DANGER Make sure the Tank Sentinel Power circuit breaker is turned off during any installation Lethal voltages are present inside the console which could kill or injure you Also secure the Tank Sentinel circuit breaker C B in the off position and attach a lockout which is dated and signed by you to prevent accidental closure injury or death ELECTRICAL DANGER The ground bus in the electrical panel must be connected to earth ground as required by the National Electrical Code or Canadian Electrical Code if applicable If the ground bus is not properly connected to earth ground or if the 1 5 Safety Ground is not properly Page 7 4 TANK SENTINEL INSTALLATION GUIDE connected at the console a dangerous condition will be created which could result in an explosion TABLE 7 1 120 VAC Line Power Wire Connection List Electrical Panel Conductors Color Gauge 10 Amp C B 1 Black wire 16 AWG 1 3 mm min Ground Bus 1 White wire 16 AWG 1 3 mm min Ground Bus 1 Green wire 16 AWG
118. tem unsafe and will void the warranty Operate the system without safety shields installed Exceed the maximum probe cable length recommendations Unreliable operation and erroneous readings could result Wire the probes with unapproved types of cable Unreliable operation safety hazards and erroneous readings will result Short circuit the probes or wire them backwards The 1 5 circuits may be damaged Mix or run any non intrinsically safe wiring in conduit pull box wireway that contains Intrinsically Safe 5 probe or sensor wiring Intrinsically Safe liquid level probe wiring and leak detection sensor wiring must be isolated from all other wiring Mix or run any wiring in conduit raceways that contain INCON Tank Sentinel wiring 1 Page 12 TANK SENTINEL INSTALLATION GUIDE DON T Substitute any components Intrinsic safety could be impaired DON T Drillor punch any holes in the Tank Sentinel console enclosure N CAUTION Read the installation instructions carefully The Tank Sentinel System is designed to be safe when correctly installed It is possible to create explosion hazards health hazards risk of death and environmental hazards through incorrect installation Installation Procedure Overview Steps Step 1 Excavate down to the tanks to gain access to the bungs openings which will be used to install the level probes and interstitial leak detection sensors USTs only Step2 Instal
119. terminals to the sensor s SYSTEMWIRING Page 7 13 7 3 At the console wire the red wire to the PWR RED terminal the white wire to the IN WHT terminal and then the black wire to the GND BLK terminal Sensors with 2 black amp white wires will not be wired to the PWR RED terminal 4 Record the location of each installed sensor in TABLE 7 4 Typical Wiring From a 3 Wire Standard Sensor or BriteSensor PWR RED WIRE IN WHITE WIRE S GND BLACK WIRE WARNING IE INSTALLED TO MAINTAIN IN WHITE WIRE EXPLOSION HAZARD CONSULT THE INSTALLATION MANUAL FOR MORE INFORMATION Typical Wiring From a 2 Wire Standard Sensor PROBE amp SENSOR type s location i GND BLACK WIRE 1 5 Leak Detection Sensor Interface Terminal Wiring Enlarged Partial View wired to through 2 Jenson 10 sensor it Sensor 12 NOTE Remove the jumper link before wiring a sensor Only unused Sensor Channels must have the jumper link installed between IN and GND terminals 18 WEATHERPROOF PULL BOX FOR INTRINSICALLY SAFE PROBE AND SENSOR CABLE WIRES ONLY EYS SEAL FITTING UNISTRUT amp NUT ASSEMBLY TSP ULS Universal Liquid Sensor 2 2 wire Standard type Sensor is shown at right WEATHERPROOF JUNCTION BOX c 7 RM TYPICAL EYS SEAL Leak
120. tinel consoles only this is true throughout this manual NOTE TSP LL2 probe has two labels The shipping tube label contains the same gt information that is on the probe head label Model Serial Gradient Probe Length Max Tank Size and Temperature Sensor Locations For every installed probe use an indelible ink pen and mark the Tank Number where it was installed on each label This information is used to program setup the Tank Sentinel console Copy save these labels and make sure they are given to the programmer COON 5 MAINE USA Typical Label LIQUID LEVEL PROBE This is an Model TSP LL2 101 on Probe Serial 32472000 example label S Gradient 8 Probe Length 101 Shippin ie DO NOT copy Max Tank Size 96 Tube TEMP SENSOR LOCATIONS use any value TIPTO 11 49 30 93 45 81 shown here HEAD incHes 60 47 77 18 LEVEL PROBE INSTALLATION Page 6 3 6 Recording RTD Temperature Sensor Locations RTD Temperature sensors measure the temperature of the product The Tank Sentinel uses the number and position of these temperature sensors within each probe for precise volumetric calculations NOTE For special length probes that are not listed in TABLE 2 1 accurately 3 record
121. to the exact length required so that the Total length of the chain split ring and adjustment eye bolt is equal to this value Mark the chain link to be cut Remove the split ring from the end of the chain and cut the chain to the correct length A pair of large diagonal cutters dikes will be helpful in cutting the chain WARNING Remove excess chain DO NOT leave excess chain hanging from the assembly within the riser pipe failure to remove the chain may cause hazards After the chain has been cut reattach the split ring to its end and measure the Total overall length to make certain that it is within 1 2 12 7 mm of the correct value Page 6 2 TANK SENTINEL INSTALLATION GUIDE Recording Probe Gradient Model No amp Serial No For each tank record the probe model number serial number and the probe gradient value propagation constant in the spaces provided also see TABLE 2 1 This information is located on the label at the probe head or on its shipping tube This information will be required to program the system PROBE INSTALLED IN Model No Serial No Gradient TANK 1 TANK 2 TANK 3 TANK 4 TANK 5 TANK 6 T2 T8 TANK 7 TANK 8 NOTE The write in fields for Tanks 5 though 8 are for the TS 2001 and TS 508 Tank Sen
122. vel Measurement values You must measure the product level at two points in the tank to determine the degree to which it is tilted A level measurement is made at the fill pipe drop tube and at the location where the level probe will be installed Record these level measurements for each tank in the spaces provided below The tank must have liquid in it before these measurements are taken f a tank is empty collect all of the other data until the tank has been at least partially filled and then take these level measurements Level at FILL LF PROBE LP FILL LF _ PROBE LP TANK 1 TANK 2 TANK 3 TANK 4 TANK 5 TANK 6 TANK 7 TANK 8 NOTE The blank fields for tanks 5 though 8 for Tank Sentinel consoles Model numbers 5 2001 and TS 508 only this is true throughout this manual 3 Page 3 2 TANK SENTINEL INSTALLATION GUIDE Distance from Fill to Center line XF values Carefully measure the distance between the center of the Fill tube and the center of the tank We call this distance Record the distance between these two points for each tank in the spaces provided below TANK 1 TANK 2 TANK 3 TANK 4 TANK 5 TANK 6 TANK 7 TANK 8 Distance from Probe to Center line XP values Carefully measure the distance between the center
123. wer and I S Ground Wiring Stud 8 threaded post NOTE The installer is to connect the Earth Ground 33 Conductor to the most convenient ground Nut terminal as long as it meets local and national codes If the ground stud is to be used the Z M installer shall follow the proper stacking Earth Ground Conductor configuration shown in figure 7 3c The earth Cup Washer ground conductor must be 12 AWG 2 1 mm C 2 Enclosure or larger Figure 7 3c Ground Stud 7 Page 7 6 TANK SENTINEL INSTALLATION GUIDE Level Probe Wiring Level probes must be wired with special shielded twisted pair instrumentation cable Cable required for Liquid Level Probes is based on the length of cable run from the probe to the Tank Sentinel console Only use the types cables listed in Table 1 1 WARNING Only use the cables specified in Table 1 1 and do not exceed the recommended maximum lengths Use of other cables or exceeding maximum cable lengths may result in faulty operation can create an explosion hazard and WILL void the warranty Cable Color Code Use the following color code for the level probe wiring RED or YELLOW WIRE Signal BLACK WIRE Signal Ground BARE SHLD Shield Label Cables Label all probe cables within the weatherproof pull box and at the console with the Tank Probe number Model TSP LL2 Probe Cable Wire Splicing Splice the prob

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