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ERNT-ASQTD62 User`s Manual

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Contents

1. Wiring Precautions 3 Product Specifications Mitsubishi General Purpose Prog rammable Controller CAUTION For detail specifications which do not appear in the specification comparison charts contained herein see the user s manual supplied with the MELSEC Q Series module you use Those parts of the specification that Renewal Tool differ between the MELSEC AnS Series and the MELSEC Q Series are where a switch from the first series to the second is subjected to specification related restrictions Check the specification of the devices to be connected for more details Carry out wiring for the Conversion Adapter correctly after checking the specification and terminal arrangement for the module used Connecting a power supply with a different voltage Furthermore it is recommended to refer to the Transition from MELSEC AnS QnAS Small Type Series to Q Series Handbook Inte
2. There is a danger of electric shock or malfunction TBI TBT FUNC 5 12 24 A17 o Phase B_5V a IAN pui Stt 12V side 182 TBS 188 Phase a 542 24V R17 4 PRST 24V Connector 5V Input set to RY side Shut off the external power supply for the system in all phases before cleaning or retightening T TB5 u acm AT PRST 12V ran i ewes ne tant ENNE SENG D on 4 the terminal screws Failure to do so may result in electric shock or cause the MELSEC Q TB8 ABT TBTI f Phase BCOM A15 ee B20 0 0 A20 A AN EE sar aaa E a a E E MITSUBISHI ELECTRIC ENGINEERING COMPANY LIMITED Series module to fail or malfunction Loose screws can lead to dropping shorting and TB10 TB12 2 PRST 5 12 24V B15 FUNG 24V 819 9 0 JA19 MELSEC Q Series module A i 787211811 B18 0 o A18 HEAD OFFICE Hulic KUDAN BLDG 1 13 5 KUDANKITA CHIYODA KU TOKYO 102 0073 JAPAN malfunction Excessive tightness of the screws can lead to breakage of the screws Conversion uan TB13 T1 AE A14 FUNC 12V 517l o o a17 NAGOYA ENGINEERING OFFICE 139 SHIMOYASHIKICHO SHIMOYASHIKI KASUGAI AICHI 486 0906 JAPAN Adapter Mounting Bracket or MELSEC Q Series Module possibly causing the dropping TB16 LE TB15 1c EQUT A13 TUNC SN B16 o o A16 shorting and malfunction thereof TB18 7575 B16 EQU2 B13 Phase A 12V B15 0 0 A15 T Her te EQU1 Al2_ PhaseA 6V 814 00 A14 SAFETY PRECAUTIONS eet ew mi praseszar B129 o lAa TB19 T2 24V Att Phase B 24V J TB20 OV BIT Phase B 12V Bi oe aie Always read these p
3. s manual of the Conversion Adapter DIN rail mounting bracket and QCPU ws ws Mount the MELSEC Q Series module to the MELSEC Q Series Base Unit Secure the Mounting Bracket to a compatible module under the MELSEC Q Series with Mounting Bracket fixing screws M2 6 x 4 2 places a Install the Conversion Adapter to the MELSEC Q Series module and secure it with the Conversion Adapter installation screws M3x20 2 places Precaution mounting bracket Before tightening the installation screws check that the Conversion Adapter has been securely installed on the MELSEC Q Series module Tightening the screws in floating off state or tilting state will damage the Conversion Adapter installation screws and the Secure the fixture to the Base Adapter or Conversion Adapter DIN rail mounting bracket bottom of the Conversion Adapter with fixture installation screws M3 x 8 1 place Secure the MELSEC AnS Series terminal block to the Conversion Adapter with the supplied terminal block installation screw M4 2 places top and bottom Remove the terminal block cover from the MELSEC AnS Series terminal block and fit the terminal block cover supplied with the Conversion Adaptor in place Please confirm the following product warranty details prior to product use Gratis Warranty Terms and Gratis Warranty Range If any fault or defect hereinafter referred to as Failure attributable to Mitsubish
4. the dropping ifi H Eternal inpu reset 5 12 24VDC 2 to 5mA shorting and malfunction thereof 2 General Specifications P Function start Always check for correct match between MELSEC Q Series and the Conversion Adapter Incorrect match can cause damage to the MELSEC Q Series Module Item Specifications Model MELSEC AnS Series MELSEC Q Series When installing the Conversion Adapter take care not to get your hand snagged on the Operalingiamblent 0 to 55 C Maximum surrounding air temperature 55 C Specification At lel A1SD62E QD62 QD62E Mounting Bracket or the like Injury may result temperature External Coincidence output Transistor sinking type output Transistor sourcing type output Transistor sinking type output Transistor sourcing type output i g i i Storage ambient 25 to 75 C output 12 24VDC_0 5A point 2A common 12 24VDC_0 1A point 0 4A common 12 24VDC_0 5A point 2A common 12 24VDC_ 0 1A point 0 4A common When installing or removing the MELSEC Q Series Module complete with a Converter temperature TO occupied points 32 points 16 points Adapter be sure to hold it with both hands Dropping may lead to breakage Operating ambient Wiring connection system 20 point terminal block 40 pin connector humidity 5 to 95 RH non condensing Internal current consumption 5VDC 0 1A 0 30A 0 33A NF i Storage ambient Wiring Precautions humidity Make sure the section of the above table meets the specification of the machines and equipment conn
5. EC AnS Series gt lt MELSEC Q Series gt 34 5mm 27 4mm Depth and Height dimension Installation with the Base Adapter Because the module is increased in depth dimension check dimensional data before installing the module MELSEC AnS Series MELSEC Q Series Conversion KRI Adapter R M bh bk BR be mp me m bR Di Base Adapter 110mm 157 5mm r 47 5mmUP e Installation with the DIN rail Because the module is increased in depth and height dimension check dimensional data before installing the module MELSEC AnS MELSEC Q Conversion Adapter Conversion Adapter DIN rail mounting bracket 4mmUP st 150 5mm 44 5mmUP Terminal block The terminal block cover for MELSEC AnS Series is bigger than the width of cover the MELSEC Q Series Module Therefore it is necessary to replace it with the terminal block cover supplied with the converter adapter lt MELSEC AnS Series gt lt MELSEC Q Series gt Terminal block cover for the MELSEC AnS Series Replace the terminal block cover with the lone supplied with the Conversion Adapter 34 5mm 27 4mm 4 3 Installation Environment For details of the installation environment refer to the user s manual of the MELSEC Q series CPU module to be used 5 Preparation before Installatio
6. SEC AnS Series Fixture installation screw M3 x8 supplied with Conversion Adapter terminal block installation screw M4 Conversion Adapter Conversion Adapter installation screw Installation with the DIN rail DIN rail MELSEC Q Series Base Unit X MELSEC Q Series Module Conversion Adapter DIN rail mounting bracket bottom Fixture has been installed to the Conversion Adapter M3 x 20 Make sure to set the setting pins before installation x Conversion Adapter DIN rail mounting bracket right Mounting bracket supplied with Conversion Adapter Mounting bracket fixing screw M2 6 x 4 supplied with Conversion Adapter steife VELSEC AnS Series terminal block MELSEC AnS Series terminal block cover supplied with Conversion Adapter MELSEC AnS Series Fixture installation screw M3 x8 supplied with Conversion Adapter terminal block installation screw M4 6 2 Tightening Torque Tighten the module installation screws to the specified torque below An inappropriate tightening torque could cause the product to fall or result in a short circuit product failure or malfunction Screw Location Mounting bracket fixing screw M2 6x4 Conversion Adapter installation screw M3x20 Fixture installation screw M38 MELSEC AnS Series terminal block installation screw M4 screw Tightening Torque Ran
7. Series be sure to 1 Overview oA B 5 12 24VDC 2 to 5mA consult user s manual supplied with individual module under the MELSEC Q Series to 2 i i T phase confirm differences in various aspects including performance and function between the two This manual provides information about the Conversion Adapter ERNT ASQTD62 available as Counting 100kPPS 10kPPS series Renewal Tools for the Mitsubishi General Purpose Programmable Controller speed input 200kPPS 1 100kPPS 1 10kPPS 1 The Conversion Adapter is a product for effecting conversion to transcend difference in pin assignment max 2 phase 100kPPS 7kPPS between the MELSEC AnS Series and the MELSEC Q Series input i Installation Precautions Before attempting to make a switch from MELSEC AnS Series to MELSEC Q Series in your installation Counting range 24 bit binary 0 to 16777215 32 bit singed binary 2147483648 to 2147483647 consult the user s manual supplied with individual module under the latter series to learn about how Model UP DOWN Preset counter Ring counter function A CAUTION they differ in various aspects including performance and function le SHS y as y t 100 us 10us 100 us 142us Once you have opened the packaging verify that it contains the following products Counter lt 4 gt Quantity Minimum count Conversion Adapter pulse width Use the Conversion Adapter in the environmental conditions that are specified in the general specification If the Produc
8. apter or take it apart Doing so will cause failure malfunction personal injury or fire Do not touch the energized part of the Conversion Adaptor directly Contact will cause malfunction or failure in the system The protective wrap is used to protect your hands from touching the conductive part in the pin setting process Peel it off after finishing the settings In addition make sure to peel it off before installing a MELSEC AnS Series terminal block Fasten the Conversion Adapter and the Mounting bracket securely with retaining screws and tighten the screws by applying torque within specified limits Loose screws can lead to the dropping of the Conversion Adapter or Mounting bracket possibly causing breakage thereof Excessive tightness of the screws can lead to breakage of the screws Converter Adapter Mounting bracket or MELSEC Q Series Module possibly causing the dropping shorting and malfunction thereof Use care to prevent foreign materials including cuttings and wiring debris from entering the Conversion Adapter or the MELSEC Q Series Module These will be cause for fire failure or malfunction Do not drop the Conversion Adapter and Mounting Bracket or do not give a strong impact to it This will cause damage Use Precautions Item Use Precautions Because the module is reduced in width dimension 34 5mm gt 27 4mm and thus in area available for wiring check dimensional data before installing the module lt MELS
9. ar can be installed from any direction T N 24V Factory setting eela ofe ofe off e fo ofa afa o HETE MA LAENE MA Incorrectl correctly KAETEA MA CARENE MA HI m AH Short circuit between 12V and 24V Short circuit between 5V and 12V Short circuit between different signals 5 3 Procedure Open the cover Set the setting pins short bar as necessary 1 Set the pins in order from one side CH1 EN or cH to avoid the incorrect setting 2 Insert the short bar all the way into the setting pins in place till it can not be moved Short bar Setting pin Make sure they have been set correctly and close the cover Hold the protective wrap with its rear side towards the right and peel it off towards yourself before installing a MELSEC AnS Series terminal block Protective wrap 6 Part Names and Installation Method Installation with the Base Adapter To the control panel Base Adaptef gt MELSEC Q Series Base Unit MELSEC Q Series Module Fixture has been installed to the Conversion Adapter Mounting bracket supplied with Conversion Adapter Mounting bracket fixing screw M2 6 x 4 supplied with Conversion Adapter MELSEC AnS Series terminal block Precaution MELSEC AnS Series terminal block cover supplied with Conversion Adapter MEL
10. e liable for compensation for damages arising from causes not attributable to MEE opportunity losses or lost profits incurred by the user due to Failures of MEE products damages or secondary damages arising from special circumstances whether foreseen or unforeseen by MEE compensation for accidents compensation for damages to products other than MEE products or compensation for other work carried out by the user Changes in Product Specifications The specifications given in the catalogs manuals and technical documents are subject to change without notice This document is a new publication effective September 2014 Specifications are subject to change without notice Developed September 2014 50CM D180122 C
11. ected to the MELSEC Q Series module Fiequenc Constant Half Sweep 2 p R E E E q Y acceleration amplitude count 1 Counting speed is affected by pulse rise and fall time Possible counting speeds are shown in the following table ey 7 Winder 5 to 84Hz 3 5mm v 3 Note that if a pulse that has a large rise and or fall time is counted a miscount may occur Before attempting to install the Unit or carry out the necessary wiring make certain that the ibrati ompliant with ji times each in Counting speed external Dower Supel used in the system ie shut off on all Gee phases Failure to do so a JIS B 3502 and pb 8 4 to 150Hz 9 8m s X Y Z directions witch senings Both 1 phase and 2 phase input may result in electric shock or damage to the product IEC 61131 2 Under 5 to 84Hz Rise fall time 200k 100k 10k After installation and wiring close the terminal block cover before turning on the module for continuous e A to 450Hz 4 9m s _ t 1 25ys or less 200kPPS 100kPPS 10kPPS operation Failure to do so may result in electric shock vibration i t 2 5us or less 100kPPS 100kPPS 10kPPS Shock resistance Compliant with JIS B 3502 and IEC 61131 2 147 m s 3 times each in 3 directions X Y Z t 25us or less 10kPPS 10kPPS Operating atmosphere No corrosive gases t 500us 500PPS Operating altitude 1 0 to 2000m Installation location Inside a cont
12. en a legal obligation Model MELSEC AnS Sereis MELSEC Q Series Note that failure to observe the A CAUTION level instructions may lead to a serious consequence for the products sold in European countries since 1996 as well as the Low Voltage Directive since A1SD62 QD62 according to the circumstances Always follow the precautions of both levels because they are 1997 Specification A1SD62E QD62E important to personal safety Manufacturers who recognize their products are compliant to the EMC and Low Voltage Switch with the setting pins Switch with the intelligent function module switch setting Please keep this manual in an easy to access location for future reference and be sure to provide the Directives are required to declare that print a CE mark on their products Counting speed switch settings cae iak 200k 100k 10k manual to the end user Authorized tative in E 100k to 200kPPS 10k to 100kPPS 10kPPS or less utnorized representative in Europe Number of channels 2 channels i i Authorized representative in Europe is shown below 3 z Precautions before using Name Mitsubishi Electric Europe BV iphaseinput 1 phase input 1 multiple 2 multiples A Ph P 2 ph input 1 multiple 2 multiples 4 multiples A CAUTION Address Gothaer strasse 8 40880 Ratingen Germany Count input ase 2 phase input phase input arate ee multiples signal Signal level When making a switch from the MELSEC AnS Series to the MELSEC Q
13. ge 0 20 to 0 29N m 0 43 to 0 57N m 0 61 to 0 82N m 0 78 to 1 18N m 7 External Dimensions Unit mm PT 102 27 4 fo Mounting bracket Terminal block cover T o v O F 2 3 oO 4 La 5 VY 6 Z 8 4 z Ore A NY C m E y 17 55 E Product Warranty Details XThe separately sold Conversion adapter Conversion Adapter Conversion Adapter installation screw DIN rail mounting bracket ERNT ASQDIN is required to use this Conversion Adapter Refer to the user s manual of the DIN rail mounting bracket of the Conversion Adapter for the installation method 6 1 Installation Method M3 x 20 Make sure to set the setting pins before installation Installation with the Base Adapter Installation with the DIN rail Mount the MELSEC Q Series Base Unit to the Base Adapter Refer to the Base Adapter s manual for how to install them to the control panel Mount the MELSEC Q Series Base Unit to the DIN rail mounting bracket of the Conversion Adapter and the adapters for DIN rail installation manufactured by Mitsubishi Electric For how to mount them to the DIN rail refer to the user
14. i Electric Engineering Company Limited hereinafter referred to as MEE should occur within the gratis warranty period MEE shall repair the product free of charge via the distributor from whom you made your purchase I Gratis Warranty Period The gratis warranty period of this product shall be one 1 year from the date of purchase or delivery to the designated place Note that after manufacture and shipment from MEE the maximum distribution period shall be six 6 months and the gratis warranty period after manufacturing shall be limited to eighteen 18 months In addition the gratis warranty period for repaired products shall not exceed the gratis warranty period established prior to repair Gratis Warranty Range The gratis warranty range shall be limited to normal use based on the usage conditions methods and environment etc defined by the terms and precautions etc given in the instruction manual user s manual and caution labels on the product Warranty Period after Discontinuation of Production 1 MEE shall offer product repair services fee applied for seven 7 years after production of the product has been discontinued Discontinuation of production shall be reported via distributors 2 Product supply including spare parts is not possible after production has been discontinued Exclusion of Opportunity Loss and Secondary Loss from Warranty Liability Regardless of the gratis warranty period MEE shall not b
15. lligent Function Modules L NA 08220ENG issued by Mitsubishi Electric Conversion Adapter ee ee causea ee Conversion Adapter MELSEC AnS Series No of MELSEC Q Series Conversion Tighten the MELSEC AnS Series terminal installation screws and terminal screw securely by Model Model channels Model ap Model Pae Aaii l A Weight g applying torque within the specified limits Loose screws will cause short circuit fire or ERNT ASQTD62 malfunction Excessive tightening will damage the screws or the Conversion Adapter which in ERNT ASQTD62 A1SD62 2 channels QD62 110 turn will cause dropping of parts short circuit or malfunction A1SD62E 2 channels QD62E Use care to prevent foreign materials including cuttings and wiring debris from entering the 3 Conversion Adapter or the MELSEC Q Series Module These will be cause for fire failure or Internal circuit diagram of ERNT ASQTD62 User s Manual i i i malfunction Termal TEE ED no mip Termine Sigal Precautions for wiring B A TBT 5712 24V A20 Phase A 24V i i F Startup and Maintenance Precautions Taz Phase AM con B20 Phase AT2V E Set the pins of each signal PA PA GENE E according to the input voltage TBS _ C bhase p 81220 A19 Phase A 5V The default input voltage for all signals is 24v EY side WARNING A1SD62 TB4 H COM B19 AB COM k Aispe2E TB5 1 PRSTSM2I24V A18 Phase B 24V 24V Input set to R side Terminal Block TB6 CTRL COM B18 Phase B 12V S 5 Do not touch live terminals
16. n 5 1 Position of the setting pins Open the cover of the Conversion Adapter and you will find the setting pins to switch the input signal voltage With the cover closed With the cover opened E Protective wrap Protective wrap V Display nameplate z z C 2 fe over E Make sure to set z x the setting pins lt short bar before 2 j installation p 7 A A Setting pin Short bar Setting pin Description Set the input voltage for A phase pulse of CH1 Factory setting Set the input voltage for B phase pulse of CH1 Set the input voltage for Preset input of CH1 Set the input voltage for Function start input of CH1 Set the input voltage for A phase pulse of CH2 CH2 Set the input voltage for B phase pulse of CH2 About the protective wrap PRE Set the input voltage for Preset input of CH2 FST Set the input voltage for Function start input of CH2 It is used to protect your hands from touching the conductive part in the pin setting process 1 Peel it off after finishing the settings 2 Make sure to peel it off before installing a MELSEC AnS Series terminal block 5 2 How to set the setting pins Set the input voltage for each signal using the short bar The short b
17. recautions prior to use A CAUTION A10 i Phase B SV B9 o o A9 B8 o 0 A8 A9 PRST 12V Do not modify the Conversion Adapter or take it apart Doing so will cause failure BO PRST 5V Br 3 F ay Before using this product please read this manual carefully and pay full attention to safety to ensure malfunction personal injury or fire CTRECOM B5 o 0 A5 that the product is used correctly Do not drop the Conversion Adapter and Mounting Bracket or do not give a strong impact to AT FUNC 12v_ By Soli The precautions presented in this manual are concerned with this product only For Programmable it This will cause damage Br FUNC SV B2 oo az Controller system safety precautions refer to the user s manual of the MELSEC Q series CPU Ae H Eo B1 pem module to be used A5 C EQUI In this manual the safety precautions are ranked as WARNING and CAUTION Disposal Precautions ni 2 aa ee XX XX B4 Open AN CAUTION AB O l A WARNING Indicates that incorrect handling may cause hazardous conditions l B3 Open i resulting in death or severe injury l When disposing of the product treat it as industrial waste Ae ay ITA ov Indicates that incorrect handling may cause hazardous conditions l BT 12 24V l CAUTION resulting in medium or minor injury and or property damage l EMC AND LOW VOLTAGE DIRECTIVES lt Specification comparison gt V ee ee ee ee ee ee Compliance to the EMC Directive which is one of the EU Directives has be
18. rol panel Overvoltage category 2 Il or less Precautions for the program Pollution degree 3 2 1 Do not use or store under pressure higher than the atmospheric pressure of altitude Om 1 A1SD62 A1SD62E and QD62 QD62E differ from each other in the way input output signals X Y and buffer memory addresses are allocated Therefore you need make necessary changes to the sequence 2 This indicates the section of the power supply to which the equipment is assumed to be connected between the public program that is used ae ee ee fixed facilities 2 Set the counting speed using the intelligent function module switch setting in the QD62 and QD62E instead of the setting pins that are used in the A1SD62 and A1SD62E 3 This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs A temporary conductivity caused by condensing must be expected occasionally 4 4 1 1 7 8 4 2 Width dimension of module Mounting and Installation Handling Precautions Before attempting to install the Unit or carry out the necessary wiring make certain that the external power supply used in the system is shut off on all three phases Failure to do so may result in electric shock or damage to the product Do not touch live terminals There is a danger of electric shock or malfunction Do not modify the Conversion Ad
19. ts are used in any environment beyond the bounds of the general specification electric shock fire malfunction or damage to or degradation of the Products 1 will result Mounting bracket 1 Duty ratio 50 5us 54S 50us 5045 Mus Tius Sus 2 54 5us j 54S 50us 504s Do not directly touch any conductive parts of Conversion Adapter Contact will cause Mounting bracket fixing screw M2 6x4 2 lt gt gt jk gt lt gt malfunction or failure in the system Fixture installation screw M3x8 1 1 phase and 2 phase Min phase differential for Min phase differential for Min phase differential for inputs 1 phase input 2 phase input 7 peer 7 pier in pl kos i Fasten the Conversion Adapter and the Mounting Bracket securely with retaining screws Terminal block cover 1 p 2phase INPUeT 208 2iphaseinput2 is 2 phase input 25 4 s and tighten the screws by applying torque within specified limits Loose screws can lead to Short bar spare parts 1 Coincidence Comparison range 24 bit binary 32 bit singed binary the dropping of the Conversion Adapter or Mounting Bracket possibly causing breakage a thereof Excessive tightness of the screws can lead to breakage of the screws Conversion output comparison result Set value lt Count value Set value Count value Set value gt Count value Adapter Mounting Bracket or MELSEC Q Series Module possibly causing

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