Tubing Tools and Accessories (MS-01
Contents
1. Tube Sawing Guide The tube sawing guide holds tubing to enable fast accurate cutting with a hacksaw The guide helps reduce tubing preparation time thereby speeding system assembly Features E Specially designed clamp holds tubing accurately without distorting or scratching the tube surface E Precision guides easily position blade for all cuts E Recess under guide plates provides blade clearance at end of stroke E Retractable spring loaded clamp allows tubing to be inserted easily E Guide accepts tubing sizes from 3 16 to 1 in and 4 to 25 mm outside diameter E Design permits easy mounting in vise i Ordering Number MS TSG 16 Tube Gripper Pad The Swagelok tube gripper pad allows users to hold tubing with a firm secure grip while using the tube cutter or tube deburring tool Tubing Tools and Accessories 7 Tube Support Systems Bolted Plastic Clamp Supports Swagelok bolted plastic clamp supports offer versatility for mounting tubing and pipe Three support kit configurations single twin and single stacking are available See page 8 Three mounting configurations weld plate mounting rail and rail nuts and strut nuts are available See page 9 Features E Absorb shock and vibration E Resist many chemicals and corrosives E Reduce stress on system components E Enhance system reliability E Resist ultraviolet light m Make system easily accessible for installation and2. 22TM 1 304 S3 PP 16T 25 304 S3 PP 25TM 304 S5 PP 12P 4 4 4 304 904 85 PP 207 PP 304 55 PP 207_ T aa a y 7 304 S5 PP16P 304 S5 PP16P ere 56 76 05 2 28 65 0 29 0 701 621 679 11 4 304 S5 Pp 20p 1 1 2 304 S5 PP 24T Aone 15 304 S3 PP 15TM 304 S3 PP 16TM 1 2 304 83 PP 8P Sienna 304 S3 PP 18TM 161 067 189 1 30 1 38 304 S3 PP 12T 304 S3 PP 20TM 40 9 17 0 48 0 33 0 35 1 11 2 304 S6 PP 24P 304 304 56 PP 327 PP 32T 2 84 1 28 3 39 2 60 2 60 72 1 32 5 86 1 66 0 66 0 Twin Support m a eee 6 304 S1T PP 6TM 8 304 S1T PP 8TM 1 50 053 1 42 0 79 Rent 304 S1T PP 10TM 38 1 13 5 861 20 1 304 S1T PP 12TM 304 S3T PP 8T Taa 1 93 073 264 1 42 sa Di E 9 49 0 18 5 67 1 36 1 1 304 S3T PP 16T For overall height add appropriate mounting option dimension Threads for single fractional supports are 1 4 20 single metric supports are M6 Threads for group 1 twin supports are 1 4 20 group 3 twin supports are 5 16 18 Single Support Stacking Kit You can stack up to three single bolted plastic clamp supports The top support uses a cover plate The lower support s uses a lock plate To order a stacking support kit add ST to the single tube kit ordering number Example 304 S1 PP 41T ST OWAN Tubing Tools and Accessories 9 Tube Support Systems Bolted Plastic Clamp Support Mounting Configur
3. 3 es support maintenance kit Temperature Rating 22 to 194 F 30 to 90 C Materials of Construction Material Specification 1 Hex head support bolts 304 SSO 6 2 Cover plate SAL 1 4301 SS 7 hon _ Weld plate 3 Support body Virgin polypropylene ae TF lt gt a mounting option 5 7 16 in or 10 mm hex nara Mounting rail Sei 8 Mounting rail 303 SS DIN 1 43805 SS Zinc plated steel 316 stainless steel bolts and plates are available see Bolted Plastic Clamp Support Options page 10 mounting option ir T Strut nut Polyamide support bodies are available see Bolted Plastic Clamp 10 _ E E il j Support Options page 10 1 e mounting 316 stainless steel strut nuts are available see Bolted Plastic Clamp i option Support Options page 10 OWAN 8 Tubing Tools and Accessories Tube Support Systems Ordering Information and Dimensions Bolted Plastic Clamp Support Kit Dimensions are for reference only and are subject to change For hose applications consult your authorized Swagelok sales and service representative nit iN ae rm WE B IAI I Tube Kits Ordering i Ordering i Ordering Number in Number Number Single Support 304 S1 PP 6TM a 304 S1 PP 4T jsos stpp ar EESE 8 304 S1 PP 8TM 1 30 0 51 134 079 1 06 304 S1 PP 10TM 33 0 13 0 34 0 20 0 27 0 so4sipper O 12 304 S1 PP 12TM 304 S3 PP 14T 304 S3 PP
4. SAE J200BC715 C12 C20 Tubing Tools and Accessories 11 Ordering Information and Dimensions Dimensions are for reference only and are subject to change Ordering Dimensions in mm Number Pe 5 A Tube Size aa r zo Contact your authorized Swagelok representative for additional sizes Clamp fits any 1 5 8 in mounting channel Clamp Material To order select a basic ordering number and add a clamp material designator Example S TBC4 Electro dichromate S finished carbon steel i 316 stainless steel 0 61 15 5 lt aa 0 22 5 6 a t A dia LL 0 50 lt 12 7 lt 0 032 0 81 0 07 oe Ordering Information and Dimensions Dimensions in inches millimeters are for reference only and are subject to change Ordering B Number in mm 02 13 2 SS TBP6 0 59 15 0 A Tube Size m 2 SS TBP12 0 84 21 3 pi 8 SS TBPIG 0 95 24 1 Contact your authorized Swagelok representative for additional sizes m S 10 S 12 0 65 16 5 0 S 25 S OWAN Tube Support Systems Tube Support Strips E Organize multiple tubing or hose runs E Offer push in installation E Install easily to a wall or equipment frame using two screws or bolts Technical Data Component Material _ Temperature Rating 40 to 200 F 40 to 93 C Tube support strip Polypropylene Safe Product Selection When selecting a product the total system design
5. ations To order a bolted plastic clamp system choose from the three mounting options listed below and on the next page Weld Plate Mounting Option E Weld plates are available in standard and elongated lengths Then identify the support kit group number listed in the table E Weld nuts are welded not press fit to the weld plate Example Group 1 To order select a support kit ordering number from the table Select the corresponding weld plate ordering number on page 8 Note The Group number for the support kit and the weld Example 304 S1 PP 4T kit must be the same Example 304 S1 WP Single Support ___ Standard weld plate Twin Support Weld Plate Weld Plate S a oY Ai W i w A bt E e E p Elongated weld plate Top 0 25 6 4 dia g Side Cc Side 6 a or A i Weld Plate Ordering Information and Dimensions Dimensions are for reference only and are subject to change Ordering Number Dimensions in Fractional Movie Fractional Nee aA ao 8 c pD oole Single Support Weld Plate 1 42 2 52 304 S1 WP 304 S1 WPM 304 S1 WPE 304 S1 WPEM 304 S3 WP 304 S3 WPM 304 S3 WPE 304 S3 WPEM 50 0 78 0 1 18 ae ne 30 0 s is i s Ea Weld Plate e i 0 12 0 84 eee ano a 118 Go 213 rae 30 0 0 20 2 04 304 S3T WP 304 S3T WPM Fa E Elongated weld plate only OWAN 10 Tubing Tools and Accessories Tube Support Systems Bolted Plastic Clamp Support Mountin
6. elect the corresponding fractional or metric strut nut ordering number s Example 2 pc S S0 SN Bolted Plastic Clamp Support Options Blind Support Body Undrilled Polyamide Support Body To order replace the tube size designator in the support kit A polyamide support body is available for use in temperatures ordering number with BL Example 304 S1 PP BL 316 Stainless Steel Bolts and Plates from 40 to 284 F 40 to 140 C To order replace PP with PA in the support kit ordering number Example 304 S1 PA 4T To order replace 304 with 316 in the support kit ordering 316 Stainless Steel Strut Nuts number To order replace S with SS in the strut nuts ordering number Examples 316 S1 PP 4T Example SS SO SN 316 S1 WP OWAN Tube Support Systems Cushioned Clamp Tube Supports E Provide channel mounted tube support E Dampen shock and vibration E Resist galvanic corrosion Technical Data Component Material Temperature Rating Electro dichromate finished carbon steel or 316 stainless steel Clamp 50 to 275 F Thermoplastic 45 to 135 C polypropylene based elastomer P Clamp Supports E Are an economical way to support tube or hose runs in a variety of sizes E Install easily to a wall or equipment frame using a single screw or bolt Technical Data Component Material Temperature Rating Clamp 316 SS AMS 5524 40 to 212 F 40 to 100 C Cushion Black EPDM
7. g Configurations Dimensions in inches millimeters are for reference only and are subject to change Mounting Rail and Rail Nuts Mounting Option E Rail nuts can be added or removed anywhere along the rail span E Neoprene cap holds nuts and support body in place E Two rail nuts are required for single support kits one rail nut is required for twin support kits To order select a support kit ordering number from the table on page 8 Example 304 S1 PP 4T Then select a mounting rail ordering number Example 303 S0 R 3 3 Select the corresponding fractional or metric rail nut ordering number Example 2 pc SS S0O RN Strut Nuts Mounting Option E Strut nuts are for use on 1 5 8 in 41 3 mm strut rail mounting systems E Strut nuts can be added or removed anywhere along the strut rail span E Two strut nuts are required for single support kits one strut nut is required for twin support kits To order select a support kit ordering number from the table on page 8 Example 304 1 PP 4T Mounting Rail Ordering Information Length ft m Ordering Number 3 3 1 303 S0 R 3 3 6 6 2 303 S0 R 6 6 Rail Nuts Ordering Information pP Ordering Number Single two nuts required Twin one nut required 3 SSS3T RN Strut Nuts Ordering Information Pe Ordering Number Single two nuts required All S SO SN S S0O SNM Twin one nut required S S0 SN S SO SNM A m 1 5 Then s
8. inless steel seamless tubing E Includes grease gun and metal carrying case for storage E Manual model can be operated with a 1 2 in drill motor Tubing Tools and Accessories 3 Manual Model Electric Model using optional torque clutch and support arm E CE compliant Technical Data E Dimensions tube bender in case 14 1 2 in 87 cm high 21 in 63 cm wide 11 in 28 cm deep E Weight tube bender in case excluding tools Manual model 75 Ib 84 kg Electric model 79 Ib 86 kg E Power requirements electric model MS BTB 1 110 V ac 50 60 Hz maximum current 10 A MS BTB 2 230 V ac 50 60 Hz maximum current 5 A See Ordering Information page 4 and Options and Accessories page 5 Tubing Data Minimum tube length bend radius and wall thickness limits required to make a 90 bend in annealed tubing are listed below See Swagelok Tubing Data MS 01 107 for suggested tubing wall thickness for use with Swagelok tube fittings Wall Thickness Min Max Steel Steel Annealed SS 1 8 Hard SS Dimensions in 0 035 0 065 0 083 0 134 Fractional Tubing 7 00 0 035 0 083 0 083 0 188 0 049 0 109 8 50 0 035 0 095 0 049 0 095 0 049 0 109 0 049 0 120 0 065 0 120 11 4 15 0 0 065 0 120 0 083 0 120 OWA 4 Tubing Tools and Accessories Tube Benders Ordering Information Electric and Bench Top Tube Benders 1 Select a basic ordering number Bender Type Ordering N
9. must be considered to ensure safe trouble free performance Function material compatibility adequate ratings proper installation operation and maintenance are the responsibilities of the system designer and user Ordering Information and Dimensions Dimensions are for reference only and are subject to change Maximum A Number of Tube Size meng ane Ordering Hose Number Channels MS TSS 4 Dimensions in mm re o fete mak 0 0 31 8 0 0 43 11 0 2 ACA E 5 in C e v 1 msasse 10 fs luso o a aro vj ie 3 6 116 6 1 0 93 4 56 0 24 0 57 So eR ee Contact your authorized Swagelok representative for additional sizes Warranty Information Swagelok products are backed by The Swagelok Limited Lifetime Warranty For a copy visit swagelok com or contact your authorized Swagelok representative Swagelok TM Swagelok Company SAF 2507 TM Sandvik AB 2009 2010 Swagelok Company Printed in U S A AGS October 2010 R4 MS 01 179
10. n 90 E Roll dies reduce bending force and tube ovality as compared to conventional slide block design E 1 to 180 bending range The hand tube bender cannot be used for SAF 2507 tubing over 1 4 in or for medium pressure tubing Fractional Size Size in Tubing Tools and Accessories 5 ss Ordering Information OD Radius Number Dimensions in ma ors msma o MS HTB 6T HTB 6T uiai mm MS HTB 10M__ HTB MS HTB 10M__ rE MS HTB 12M Metric Size Size mm OWAN 6 Tubing Tools and Accessories Tube Preparation Tools Tube Cutter The Swagelok tube cutter cuts stainless steel soft copper and aluminum tubing from 3 16 to 1 in and 4 to 25 mm outside diameter Features E Flare out and work hardening of tube end is reduced E Knobs on handle are spaced in 1 8 turn increments to provide easy reference when advancing cutter wheel Ordering Number MS TC 308 Replacement Cutting Wheel Ordering Number MS TCW 308 Tube Deburring Tools After use of the tube cutter or tube sawing guide Swagelok deburring tools deburr stainless steel steel and hard alloy tube ends Features E For deburring the inside and outside diameters of 3 16 to 1 1 2 in and 4 to 38 mm tubing E Steel blades for long life E Rugged heavy duty die cast housing For deburring the inside diameter of 1 4 3 8 and 9 16 in stainless steel tubing Ordering Number MS 44CT 27 WAG
11. ons vertical position 44 in 112 cm high 29 in 74 cm wide 30 in 76 cm deep E Weight 420 Ib 191 kg E Power requirements MS TBE 1 115 V ac 50 60 Hz maximum current 13 A MS TBE 2 230 V ac 50 60 Hz maximum current 7 A See Ordering Information page 4 Minimum tube length bend radius and wall thickness limits required to make a 90 bend in annealed tubing are listed below See Swagelok Tubing Data MS 01 107 for suggested tubing wall thickness for use with Swagelok tube fittings Fractional Tubing Tube Tube Bend Wall Thickness Min Max OD Length Radius Carbon Steel Stainless Steel Dimensions in 112 255 6 0 089 0 220 0 090 0 188 2 320 amp 0 095 0 220 01090188 Metric Tubing Tube Tube Bend Wall Thickness Min Max OD Length Radius Carbon Steel Stainless Steel Dimensions mm so 810 asf CO Tube Benders Bench Top Tube Benders Features E Rugged lightweight aluminum construction E 1 to 180 bending range E 1 4 to 1 1 4 in outside diameter 0 028 to 0 120 in wall thickness and 12 to 30 mm outside diameter 1 0 to 3 0 mm wall thickness tubing range E Steel bend shoes required for 1 in outside diameter tubing with greater than 0 095 in wall thickness 25 mm tubing with greater than 2 4 mm wall thickness all sizes of SAF 2507 tubing all sizes of heavy wall annealed stainless steel tubing all sizes of cold drawn 1 8 hard sta
12. te a steel bend shoe fora 1 in or 25 mm aluminum bend shoe add S16 to the fractional kit ordering number or S25M to the metric kit ordering number Example MS BTB 1 1 E FKIT S16 Tube Benders Options and Accessories Bench Top Tube Benders E Individual tool kits with e ea naiviqua asic Uraering eae Poe es Tool Kit snoes may be oraere MS BTT K separately Steel bend shoes are required for MS BTI K S select tubing as listed on Not available in 1 1 4 in 28 mm and page 3 30 mm sizes To order add a size designator from the tables at right Example MS BTT K 4 E The tripod provides portable support for the tube bender Ordering number MS BTB A TP E The torque clutch and support arm kit allows the manual model to be operated with a 1 2 in drill motor Ordering number MS BTB A TCSA E The foot pedal can be used in place of the toggle switch to operate the electric model Ordering number MS BTB A FS See the Swagelok Bench Top Tube Bender User s Manual MS 13 145 for additional accessories and complete setup and operating instructions Hand Tube Benders Swagelok hand tube benders provide consistent high quality bends in tubing made from materials that can be used with Swagelok tube fittings Features E The hand tube bender is available in 1 4 5 16 3 8 and 1 2 in as well as 6 8 10 and 12 mm tubing sizes E Clevis handle design provides enhanced leverage for bends greater tha
13. umber Electric 115 V ac MS TBE 1 230 V ac MS TBE 2 Bench Top Electric 110 V ac MS BTB 1 Electric 230 V ac MS BTB 2 Example MS BTB 1 2 Add a power cord designator electric models Power Geographic i Cord Region Designator 110 120 V ac NEMA 50 60 H 5 15 North z AWG SJT America 920 240 V ac NEMA l 50 60 Hz 6 15 110 120 V ac NEMA Japan 50 60 Hz 5 15 Taiwan 220 240 V ac NEMA 50 60 Hz L6 20 110 120 V ac IEC 309 pales ee Harmonized Kingdom 220 240 V ac BS 1363 50 60 Hz Continental 220 240 V ac Europe Korea 50 60 Hz GEET Australia 220 240 V ac New Zealand 50 60 Hz Pr i Example MS BTB 1 1 For more information see the Swagelok Electrical Power Cord and Plug Options catalog MS 02 79 1 2 3 4 5 7 3 Add a user s manual language designator User s User s Manual Manual Language Designator Language Designator German Example MS BTB 1 1 E OWAN 4 Add a tool kit designator Tool Kit Designator Electric Fractional bend shoe roller towers _FKIT and tube clamps 1 1 1 4 1 1 2 and 2 in Metric bend shoe roller towers MKIT and tube clamps 25 32 38 and 50 mm Bench Top Aluminum fractional bend shoes and steel _ FKIT rollers 1 2 5 8 3 4 7 8 and 1 in Aluminum metric bend shoes and steel MKIT rollers 12 16 18 20 22 and 25 mm Example MS BTB 1 1 E FKIT Bench top tube bender only To substitu
14. www swagelok com Tubing Tools and Accessories Ds Progucts E Electric bench top and hand tube benders E ube preparation tools E ube support systems OWING 2 Tubing Tools and Accessories Contents Tube Benders BIGGIE reee eee ee 2 BCCI OD vere a cne eee 3 meaa AE EEE EE ae eee 5 Tube Preparation Tools Tube Cutter 6 Tube Sawing Guide 6 Tube Deburring Tools 6 Tube Gripper Pad 6 Tube Support Systems Bolted Plastic Clamp Supports 7 Cushioned Clamp TUDE SUDPOMS aiaei 11 P Clamp Supports 11 Tube Support Strips 12 WDA Tube Benders Swagelok benders provide high quality bends on fractional and metric tubing made from materials that can be used with Swagelok tube fittings These easy to use tube benders reduce installation time and effort as well as the potential for wrinkling or other damage to the tubing during bending Electric Tube Benders See the Swagelok Electric Tube Bender User s Manual MS 13 138 for complete setup and operating instructions Tubing Data Features E Electronic control E 1 to 110 bending range E 1 to 2 in outside diameter 0 049 to 0 220 in wall thickness and 25 to 50 mm outside diameter 1 2 to 5 0 mm wall thickness tubing range E One bend shoe for 1 1 1 4 1 1 2 and 2 in sizes E One bend shoe for 25 32 38 and 50 mm sizes E CE compliant Technical Data E Dimensi
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