Alto-Shaam 2800-SK/III User's Manual
Contents
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11. EROR eA nica 42 380 415V 22 43 Warranty Transportation Damage and Claims Back Cover Limited Back Cover ALT DELIVERY This Alto Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided Upon receipt check for any possible shipping damage and report it at once to the delivering carrier See Transportation Damage and Claims section located in this manual This appliance complete with unattached items and accessories may have been delivered in one or more packages Check to ensure that all standard items and options have been received with each model as ordered Save all the information and instructions packed with the appliance Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim This manual must be read and understood by all people using or installing the equipment model Contact the Alto Shaam service department if you have any questions concerning installation operation or maintenance NOTE All claims for warranty must include the full model number and serial number of the unit HAAM UNPACKING 1 Carefully remove the appliance from the 1 carton crate Buy 1 o NOTE Do not discard the carton and other packaging material until you have inspected the unit
12. Cook Hold Smoke Oven Electronic Control 767 5 11 1767 5 11 2800 SK III INSTALLATION m E OPERATION MAINTENANCE 767 5 22 7 HALO Pr W164 N9221 Water Street 450 Menomonee Falls Wisconsin 53052 0450 USA PHONE 262 251 3800 800 558 8744 USA CANADA FAX 262 251 7067 800 329 8744 U S A ONLY www alto shaam com PRINTED IN U S A MN 28825 01 10 Delivery tas chen aa eas 1 RARE RYE RE 1 Safety Procedures and Precautions 2 Installation Installation Requirements 3 Clearance 3 Dimension Drawings weights amp capacities 4 5 Options and 6 Stacking 7 Leveling eea vu 8 Restraint Requirements Mobile Equipment 8 Drip Tray 9 Electrical Specifications 10 Operating Instructions User Safety 11 Before Initial 11 Audible 11 Control 12 Operating Features and Functions 13 Operating Instructions
13. 14 16 User 17 General Holding 18 Care and Cleaning Cleaning and Preventative Maintenance 19 Protecting Stainless Steel Surfaces 19 Cleaning Agents 19 Cleaning Materials 19 Equipment Care i RR ERE ERRARE 20 Daily Cleaning 20 Sanitation Sanitation Food Safety 21 Internal Food Product Temperatures 21 HAAM Service Troubleshooting 22 23 Service Views and Parts 767 5 oc eet RE ee 24 25 Electrical 28 29 1767 SK II eee ee E em qe 26 27 Electronic Components 28 29 2800 SK III ead 30 31 Electronic Components 32 33 Wire Diagrams 767 5 208 240 iles be a dhe done 34 Es E A NEUE 35 1767 SK III 208 240 2c ced wad Bee SA 36 230 P PC 37 2800 2089 ei uu ix ou a 38 240V ERE 39 230V A sre ae eck arene oF dance ee 40 208V OPH e dba io ib b de drach tds 41 2
14. 9 2 EE EM 01 gt Ae BOWS 27 SB v8 222 9 9 105 59 1628 6 1 1 AVIS 946 0 3 6 1 31915 01708 25476 90 gt 078 1 4 605 21 NNO NVI 6v8E 32 NNOD 182656 581 SOLSIavA e 12 vSSee va M 1 Adve 92 H19N31 293 0 T 95 0703 SWHD 5 0 20 40 E 9 31493 dW3l IH 30 5 19 31 4 x 965 28 18 1 V JSv0E3 A eSLvE V 4 i G 6665 5491 45 EN 891 CIPGEE NSJ SOSN3S 9vSEE 41 18 1 2605 1 UN 01591 05 V JG70E3 O7 3 26 6 9 22 5 oan 5 AWISOWSSHL dW3l O NUM A OWA amp 8GGEE 13 2 v9 EE V8 E 5 46 4 O01 4 4 42 0809 AFANA 39 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL
15. To set Hold temperature Press the Key The green cook indicator light will remain illuminated To change the hold temperature press the Ur or DowN AnROW Key The display will alternate between the set hold temperature and the amount of time the product has been in the hold mode Oven will remain in the mode until the ON OFF key is pressed set Smoke time Press SMOKER Key set the smoke time desired use DOWN ARROW key The last set time will be displayed Select letter code for the product programmed by the previous steps Press and hold the selected PRESET key for two seconds When the preset has been saved you will hear a one second beep and the preset light will illuminate Si 5 gt Note Only one preset can be programmed at a time If programming an additional preset is desired the unit must be started and stopped either by cycling the power to the cavity or by pressing the START STOP key The last PRESET Key used will be the oven cooking run sequence for the next product to be programmed Settings can be manually changed for the next product and an alternate pre programmed letter key selected Erasing a Preset To erase a program the oven must be in either the power up hold mode or in the preheat mode The oven cannot be running a PRESET Menu program When the oven is in the power up hold mode or in the preheat mode p
16. Used to indicate the presence of a hazard that WILL cause severe understood by all operators and users personal injury death or substantial property damage if the warning included with this symbol is ignored 3 Any troubleshooting guides component views and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel 4 This manual should be considered a permanent Used to indicate the presence of a part of this appliance This manual and all hazard that CAN cause personal injury supplied instructions diagrams schematics possible death or major property parts lists notices and labels must remain with damage if the warning included with the appliance if the item is sold or moved to this symbol is ignored another location Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property in any location regulated by the damage if the warning included with following directive this symbol is ignored DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE For equipment delivered for use Used to indicate the presence of a hazard that can or will cause minor personal injury property damage or a potential unsafe practice if the warning included with this symbol is ignored NOTE Used to notify personnel of installation operation or maintenance information that i
17. for hidden damage and tested it for proper operation Read all instructions in this manual carefully before initiating the installation of this appliance DO NOT DISCARD THIS MANUAL This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators Additional manuals are available from the Alto Shaam service department Remove all protective plastic film packaging materials and accessories from the appliance before connecting electrical power Store any accessories in a convenient place for future use 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 1 AND PRECAUTIONS AND PRECAUTIONS Knowledge of proper procedures is essential to the 1 This appliance is intended to cook hold or safe operation of electrically and or gas energized process foods for the purpose of human equipment In accordance with generally accepted consumption No other use for this appliance is product safety labeling guidelines for potential authorized or recommended h ds the followi ignal ds and bol RAUM PN QU MM NE __ 2 This appliance is intended for use in commercial may be used throughout this manual establishments where all operators are familiar with the purpose limitations and associated D R hazards of this appliance Operating instructions and warnings must be read and
18. sesemerew pant one Fanaa wee _ __ _________ s a 2 a scnewwemsemcsormo some tock o gt sewes SHOWN DANGER A DANGER LOCK OUT OR POST DISCONNECT UNIT FROM WOBK HAE POWER SOURCE BEFORE BEEN COMPLETED CLEANING OR SERVICING BREAKER PANEL UNTIL 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 27 ELECTRONIC COMPONENTS 767 SK III amp 1767 SK III Part numbers and drawings are subject to change without notice PG 28 767 5 1 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL ELECTRONIC COMPONENTS PARTS LIST rs Jaa nob mome omo orem i src mnes rsen reor 6 32 X 1 4 PAN HD 6 32 X 1 1 4 ROUND HD E 5 14 1 1 8 SNAP BUSHING Bu 3378 6 7 10 11 Desem CABLE HEATING KIT 4881 767 SK III 8 1767 SK III ONE PER COMPARTMENT DESCRIPTION PART NO DESCRIPTION PART NO CABLE HEATING ELEMENT CB 3045 STUD ST 2439 CONNECTOR 10 PIN 33717 SCREW 6 32 1 2 PHIL TRUSS 2 15 16 17 18 19 20 21 2 23 RING CONNECTOR CR
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24. Cook Probe or Hold modes To unlock the PRESET Keys press and hold the CANCEL Key along with the I Key for two seconds until the I key light no longer illuminates Release all keys The oven preset keys are now unlocked Fahrenheit or Celsius Selection With the control in the off mode press and hold the Ur Arrow Key until the display shows the current selection Press the up or down buttons to toggle between the two options After each change the button must be released The display must clear before the procedure can be repeated 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL E Preset Lock Control Panel Lock and Unlock The control panel can be locked at any time in order to prevent inadvertent or accidental setting changes To lock the control panel press and hold the Arrow Key and then press the ON Orr Key You will hear brief beep and the panel lock indicator will illuminate Release all keys The oven s control panel is now locked Note The control panel is now fully locked with the exception of the ON Orr Key and ARROW keys You will be unable to turn the oven control off at this point To unlock the control panel press and hold the DowN ARROW Key and then press the ON Orr Key You will hear three beeps and the panel lock indicator will extinguish Release all keys The panel is now unlocked and ready for normal use Beeper Volume Selection Wit
25. Spilled foods should be removed and the area wiped as soon as possible but at the very least a minimum of once a day Always thoroughly rinse surfaces after using a cleaning agent and wipe standing water as quickly as possible after rinsing Use non abrasive cleaning products designed for use on stainless steel surfaces Cleaning agents must be chloride free compounds and must not contain quaternary salts Never use hydrochloric acid muriatic acid on stainless steel surfaces Always use the proper cleaning agent at the manufacturer s recommended strength Contact your local cleaning supplier for product recommendations CLEANING MATERIALS The cleaning function can usually be accomplished with the proper cleaning agent and a soft clean cloth When more aggressive methods must be employed use a non abrasive scouring pad on difficult areas and make certain to scrub with the visible grain of surface metal to avoid surface scratches Never use wire brushes metal scouring pads or scrapers to remove food residue ACAUTION TO PROTECT STAINLESS STEEL SURFACES COMPLETELY AVOID THE USE OF ABRASIVE CLEANING COMPOUNDS CHLORIDE BASED CLEANERS OR CLEANERS CONTAINING QUATERNARY SALTS NEVER USE HYDROCHLORIC ACID MURIATIC ACID ON STAINLESS STEEL NEVER USE WIRE BRUSHES METAL SCOURING PADS OR SCRAPERS 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 19 CARE AND CLEANING EQUIPMENT CA
26. The green PROBE indicator will illuminate and the last set internal product temperature will be displayed To change the set temperature press the Up or DowN ARROW Key The display will alternate between the set temperature the elapsed time and the probe temperature To set Hold temperature Press the Key The green cook indicator light will remain illuminated To change the hold temperature press the UP or DowN AnROW Key The display will alternate between the set hold temperature and the amount of time the product has been in the hold mode Oven will remain in the HoLp mode until the ON OFF key is pressed To set Smoke time hot smoke Press SMOKER Key To set the smoke time desired use UP or DowN ARROW key The last set time will be displayed See following page for additional Smoking Procedures 4 4 4 4 4 Press START key to begin cooking cycle To Cook Hold Smoke using Preset Menu Keys Press Desired PRESET Key A through PRESET Keys with stored cooking programs will have A green indicator illuminated The oven will automatically enter preheat mode Oven will beep periodically when it has reached a preheat ready state and both the Ready and Start indicator lights will flash To program a preset menu key see Programming a Preset in this manual Press START key to begin cooking cycle TO MAINTAIN SAFE TEMPERATURE LEVELS COLD FOOD FOR RETHERMA
27. 2 69 6 6 109666 1111 e 218 TES r3 D c mim 9r9vE 825 E r3 A802 CWI OHI E IB Gere Er siia TET O IADS 61 En 6 1 69 69 09 z 5 6 65 o 2 2 e Le28EE 1H 38 le 209 VASPOES M 6108 1 31915 1705 02059 eSLve V 4 60 21 2 9 S 2U 18 1 te 6986 3021 09 990 69 8ZGE S3 AOLSIavAIe O 5 mu 5 A802 6 6 HI9N31 2 3 69 9SH 0100 Evy 16906 80 30 49 37895 dW31 IH 40 5 9 31 6 69 1 V JSv0E3 ARES es 25 6 4 EH 1666 59 69 av 3314949 e 891 3 ITaru TO 2 G B lt L9yGEE H 5208 1 5 5 35 lol 250 N21 D 31391802 x 9 4Sv0ea M 39 51 Der ZSLvE V 3 darei 29 8 3 8 1VISDWN3HL 1 N3AD 9 65 NOW OT WA 84440 8SGEE 18 2 v9 EE V8 di 134 652 28 5 2 2 iS gt 87 GRECE fum mE PG 41 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL 18 ram L0 S0 9 3ivCHdH 98244 ond wvusevia suni WWWHS OLTY ZH09 HdE Adve 5 0082
28. 3 1 2 casters 30 7 8 784mm ii electrical connection 28 1 4 717mm lt 26 5 8 676mm 26 15 16 683 31 13 16 807mm with optional 2 1 2 casters 35 1 4 894mm with optional 5 casters 34 7 16 874mm with optional 6 legs 23 5 8 600mm 24 1 8 613mm 60 15 16 1548mm with optional 3 1 2 89mm casters 62 1 2 1589mm with optional 6 152mm legs CAPACITY PER COMPARTMENT 2213 20511111 767 5 _____ 1961 b 82kg 7 2161 98 kg 1767 5 359 Ib 163 kg Est 399 Ib 181 kg EST 100 Ib 45 kg MAXIMUM VOLUME MAXIMUM 53 QUARTS 67 LITERS PG 4 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL SITE INSTALLATION 2800 SK III Electrical Connection 2 3 4 71mm from top r 34 1 8 866mm 67 1 16 1702mm 39 9 16 1004mm A E E co oO TL l 9 32 3 8 822 CAPACITY 360 lb 163 kg MAXIMUM VOLUME MAXIMUM 225 QUARTS 285 LITERS NET WEIGHT SHIP WEIGHT 2800 SK III 410 Ib 186 kg 575 Ib 261 kg 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 5 SITE INSTALLATION OPTIONS AND ACCESSORIES
29. 767 5 1767 5 2800 SK III Carving Holder PRIME RIB HL 2635 HL 2635 HL 2635 STEAMSHIP CAFETERIA ROUND 4459 4459 4459 Casters 2 RIGID 2 SWIVEL W BRAKE 5 127mm 5004862 STANDARD STANDARD 3 1 2 89mm STANDARD 5008017 5008017 2 1 2 64mm 5008022 Door Lock with Key LK 2763 LK 2763 WITH DRAIN 14831 14831 EXTRA DEEP 5007290 Legs 6 152mm SET OF FOUR FLANGED 5004863 STEMMED 5011149 5011149 Pan Grid Wire 18 x 26 PAN INSERT PN 2115 PN 2115 Pan Slides 230V ONLY 5008240 5008240 ne Shelf Stainless Steel FLAT WIRE REACH IN SH 2324 SH 2324 SH 27988 RIB RACK SH 2743 SH 2743 Wood Chips bulk pack Apple 20 lb 9 kg WC 22543 WC 22543 WC 22543 Cherry 20 Ib 9 kg WC 22541 WC 22541 WC 22541 Hickory 20 Ib 9 kg WC 2829 WC 2829 WC 2829 Maple 20 Ib 9 kg WC 22545 WC 22545 WC 22545 HACCP Network Options Documentation e with Kitchen Management REFER HACCP SPECIFICATION 9015 FOR APPLICABLE PART NUMBERS PG 6 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL SITE INSTALLATION STACKING INSTRUCTIONS 1 If the two appliances were shipped together from the factory the top unit will have the casters already removed A stacking kit will be included with the shipment If casters need to be removed lay the unit on its back and remove the set screw on each caster Pull the casters out of the unit 2 While ap
30. ANTI av Ir 1 21 NOW 01 WA VOLEE VE PG 43 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL TRANSPORTATION DAMAGE and CLAIMS All Alto Shaam equipment is sold shipping point and when accepted by the carrier such shipments become the property of the consignee Should damage occur in shipment it is a matter between the carrier and the consignee In such cases the carrier is assumed to be responsible for the safe delivery of the merchandise unless negligence can be established on the part of the shipper 1 Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area Do not wait until after the material is moved to a storage area Do not sign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received Note all damage to packages directly on the carrier s delivery receipt Make certain the driver signs this receipt If he refuses to sign make a notation of this refusal on the receipt If the driver refuses to allow inspection write the following on the delivery receipt Driver refuses to allow inspection of containers for visible damage Qr ge pa 6 Telephone the carrier s office immediately upon finding damage an
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32. Leave doors open until interior is completely dry Replace side racks and shelves 9 Wipe door gaskets and control panel dry with a clean soft cloth 10 Interior can be wiped with a sanitizing solution after cleaning and rinsing This solution must be approved for use on stainless steel food contact surfaces NF DISCONNECT UNIT FROM SCRAP 5 POWER SOURCE BEFORE CLEANING OR SERVICING 767 SK III 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 20 11 To help maintain the protective film coating on polished stainless steel clean the exterior of the cabinet with a cleaner recommended for stainless steel surfaces Spray the cleaning agent on a clean cloth and wipe with the grain of the stainless steel 12 Clean any glass with a window cleaner Always follow appropriate state or local health hygiene regulations regarding all applicable cleaning and sanitation requirements for equipment CLEAN THE DOOR VENTS Door vents need to be inspected and cleaned as required CLEAN THE PROBES DAILY Remove all food soil from probes Wipe entire probe and cable assembly with warm detergent solution and a clean cloth Remove detergent by wiping each probe and cable with clean rinse water and a cloth Wipe probes and probe brackets with disposable alcohol pad or sanitizing solution recommended for food contact surfaces Allow probe and cable to air dry in probe holding bracket CHECK
33. THE COOLING FAN IN THE OVEN CONTROL AREA While the oven is warm check that the cooling fan in the oven control area is functioning The fan is located at the back of the unit toward the top CHECK OVERALL CONDITION OF OVEN ONCE A MONTH Check the oven once a month for physical damage and loose screws Correct any problems before they begin to interfere with the operation of the oven DANGER AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANED HOSED DOWN OR FLOODED WITH WATER OR LIQUID SOLUTION OF ANY KIND DO NOT USE WATER JET TO CLEAN SEVERE DAMAGE OR ELECTRICAL HAZARD COULD RESULT WARRANTY BECOMES VOID IF APPLIANCE IS FLOODED DO NOT USE OVEN IF CONTROLS ARE NOT PROPERLY FUNCTIONING Refer to the Troubleshooting Guide located in this manual or call an authorized service technician Food flavor and aroma are usually so closely related that it is difficult if not impossible to separate them There is also an important inseparable relationship between cleanliness and food flavor Cleanliness top operating efficiency and appearance of equipment contribute considerably to savory appetizing foods Good equipment that is kept clean works better and lasts longer Most food imparts its own particular aroma and many foods also absorb existing odors Unfortunately during this absorption there is no distinction between GOOD and BAD odors The majority of objectionable flavors and odors troubling f
34. XIAOWS 45 2 gt m 31843 9190 791435 Hel 19 L 95 zres 29 02 Nad 4 06 57 58 sissvHo lt SOLE ad 22 09 318 3 38059 4 1 4 33503 do 21 45 25 28 62 6 30 8 3559 3 DNd 85085250 T1 88295288 8 08845 848038 6SSEE MS gt alal 8 m HOLIMS 0339 veer moza 8 moove ver moose 8 5 f 9 SHHD 29 0102 O G3 791 MOSSE vest moose 0r2 802 2 18 1 lt 5705 85 gt 318959 1 dW3l m HIA 11 9 91 A000 Adve 987 MLLey Adve m vet 7212 Adve 5 x SWHO 1 09 PEE 11221 700 A802 12141 A802 2 991 0705 A802 2 SILVA SIA SLIVA 51107 SIVA SIDA IIHI 0001 TIDIS 797 067 8 2 9 v 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 34
35. borne illnesses can be prevented through proper temperature control and a comprehensive program of sanitation Both these factors are important to build quality service as the foundation of customer satisfaction Safe food handling practices to prevent food borne illness is of critical importance to the health and safety of your customers an acronym for Hazard Analysis at Critical Control Points is a quality control program of operating procedures to assure food integrity quality and safety Taking steps necessary to augment food safety practices is both cost effective and relatively simple While HACCP guidelines go far beyond the scope of this manual additional information is available by contacting CENTER FOR FOOD SAFETY AND APPLIED NUTRITION FOOD AND DRUG ADMINISTRATION 1 888 SAFEFOOD INTERNAL FOOD PRODUCT TEMPERATURES HOT FOODS DANGER ZONE 4 60 C CRITICAL ZONE 21 TO 49 C SAFE ZONE 140 TO 165 F 60 TO 74 C COLD FOODS DANGER ZONE ABOVE 40 F ABOVE 4 C SAFE ZONE 36 TO 40 F 2 4 C FROZEN FOODS ABOVE F CRITICAL ZONE 0 TO 32 18 TO 0 C SAFE ZONE O F or below 18 C or below 767 5 1 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 21 TROUBLESHOOTING Error Possible Cause Code Description Results Service Required Air sensor fault shorted Air sensor is shorted or defective or there is a connec
36. data key installed on control Replace Datakey with correct key for control and test Datakey unplugged The data key is not being seen by the control Install data key and test operation Contact service if problem persists PG 22 767 SK III 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL This section is provided for assistance of qualified technicians only and is not intended for use by untrained or unauthorized service personnel If your Alto Shaam unit is not operating properly check the following before calling your Authorized Alto Shaam Service Agent Check the power flow to the unit Plug in outlet Circuit breaker switch at back of unit turned on Do not attempt to repair or service the Cook and Hold unit beyond this point Contact Alto Shaam for the nearest authorized service agent Repairs made by any other service agents without prior authorization by Alto Shaam will void the warranty on the unit TROUBLESHOOTING INTERNAL ELECTRICAL COMPONENTS A No power Display will not light 1 Verify that power is available at the outlet or junction box 2 Verify that the circuit breaker switch on the back of the unit is turned on 3 Verify that the power cord is not open Check continuity with a VOM meter 4 If the problem persists call a qualified Alto Shaam service technician at 1 800 558 8744 B Display is lit but unit is not heating Check to verify that the high limit switch located at the rear of the u
37. is likely caused by the unit having been unplugged for an extended amount of time The data stored in the Real Time Clock has been reset to the factory default values Beeper volume will default to on and the temperature scale will default to F Turn main breaker to the unit off for 10 seconds and then restore power Contact service if problem persists Real time clock chip is Contact service not responding E70 Configuration connector error Check control connections for loose wires If none control must be replaced Voltage low Voltage below 90 VAC on a 125 VAC unit or below 190 VAC ona 208 240 VAC unit Correct voltage Voltage high Voltage over 130 VAC 125 VAC unit or over 250 VAC 208 240 VAC unit Correct voltage Function data values were reset Ensure that all temperatures and times are properly set Contact service if problem persists EEPROM HACCP address error If using HACCP the unit s address has been reset to 1 Ensure that your oven is set to the correct address 1 247 Contact service if problem persists Calibration offset error Sensor calibration values corrupted All offsets reset to 0 Re calibrate oven cavities Contact service if problem persists A button has been pressed for gt 60 seconds This error will auto reset when there is no button stuck remove control and check all button functions align control properly Datakey signature bad Datakey incompatible with control Incorrect or corrupt
38. it from the bracket and wipe the full length of the metal probe with a disposable alcohol pad to clean and sanitize before using Only the tip of the probe senses the internal product temperature therefore it is important the tip be placed correctly in the product for internal temperature accuracy Push the probe tip halfway into the product positioning the tip at the center of the food mass When inserting the probe into solid foods such as meat roast or poultry breasts push the probe in from a straight downward position or in from the side to the center position If placing into a semi liquid or liquid product the probe cable must be secured to keep the probe positioned properly Do not let the probe tip touch the edges bottom or side of a container Tape the probe cable to the lip or edge of the container NOTE When cooking by probe insert the probe into the raw product after the oven has been preheated WAIT ONE FULL MINUTE to allow the probe temperature to decrease to the internal temperature of the product Press the start button to begin the cooking process after this probe temperature adjustment period A false probe reading of the internal product temperature will cause the oven to default to a holding temperature Probe Calibration 1 To verify product probe calibration place the probe in a warm glass of water along with a quality independent digital thermometer and press the probe key for five 5 seconds Comp
39. 3226 HEX NUT NU 2215 INSULATION CORNER IN 3488 INSULATING SLEEVE SL 3063 SHOULDER BUSHING BU 3105 ELECTRICAL TAPE TA 3540 1 ROLL 767 SK III 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 29 EXTERIOR SERVICE VIEW D 2800 SK III ONO OP o Part numbers and drawings are subject to change without notice 767 SK III 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 30 EXTERIOR SERVICE PARTS LIST D rn A sescmeren Pano sr ore PAR ROWE neenon Fs eowver tor coven soso us rs ewnesor rose re prs seren eas som CASTER 1 5 STEM 5 RIGID WASHER 1 4 FLAT 5 8 OD 18 8 SS NOT SHOWN DANGER ADANGER DISCONNECT UNIT FROM LOCK OUT OR POST POWER SOURCE BEFORE SERVICE WORK HAS CLEANING OR SERVICING BEEN COMPLETED BREAKER PANEL UNTIL 767 SK III 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 31 ELECTRONIC COMPONENTS 2800 SK III SEE BELOW FOR DETAIL EXPLOSION Part numbers and drawings are subject to change without notice 767 SK III 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 32 ELECTRONIC COMPONENTS PARTS LIST E 2800 5 111 ITEM DESCRIPTION PART DESCRIPTION PART NO QTY HI LIMIT PROTECTION CO
40. 5 18 8 55 5 2661 CR 33509 SPACER LOCK MOUNT PANEL SP 33832 CONNECTOR 10 PIN CR 33717 TERMINAL STRIP 5 CIRCUIT UL VDE TM 33560 CONNECTOR 8 PIN CR 33719 T STAT 500 F HI LIMIT TT 34671 CONNECTOR 7 PIN CR 33761 WASHER 8 EXT LOCK WS 2333 CONNECTOR 6 PIN CR 33762 54 STAR LOCK WASHER WS 2467 CABLE HEATING KIT 14228 CABLE HEATING KIT 4878 TWO KITS REQUIRED ONE KIT REQUIRED DESCRIPTION DESCRIPTION QTY CABLE HEATING ELEMENT CABLE HEATING ELEMENT RING CONNECTOR RING CONNECTOR 4 INSULATION CORNER INSULATION CORNER 1FT 4 4 4 4 SHOULDER BUSHING SHOULDER BUSHING BU 3105 4 4 ea 8 CUP BUSHING BU 3106 16 CUP BUSHING 12 32 HEX NUT NU 2215 3 HEX NUT NU 2215 INSULATING SLEEVE SL 3063 INSULATING SLEEVE SL 3063 4 ELECTRICAL 3540 1 ROLL ELECTRICAL TA 3540 1 ROLL 1 E 1 5 STUD ST 2439 1 STUD ST 2439 E 1 6 6 2 2 6 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 33 8 9 S v
41. 82 C 160 180 F 71 82 C PIZZA 160 180 F POTATOES 180 F 82 C PLATED MEALS SAUCES 140 200 F SOUP 140 200 F VEGETABLES 160 175 F THE HOLDING TEMPERATURES LISTED ARE SUGGESTED GUIDELINES ONLY ALL FOOD HOLDING SHOULD BE BASED ON INTERNAL PRODUCT TEMPERATURES ALWAYS FOLLOW LOCAL HEALTH HYGIENE REGULATIONS FOR ALL INTERNAL TEMPERATURE REQUIREMENTS 71 82 C 140 165 F 60 74 C 60 93 C 60 93 C 71 79 C 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL CARE AND CLEANING CLEANING AND PREVENTIVE MAINTENANCE PROTECTING STAINLESS STEEL SURFACES CLEANING AGENTS It is important to guard against corrosion in the care of stainless steel surfaces Harsh corrosive or inappropriate chemicals can completely destroy the protective surface layer of stainless steel Abrasive pads steel wool or metal implements will abrade surfaces causing damage to this protective coating and will eventually result in areas of corrosion Even water particularly hard water that contains high to moderate concentrations of chloride will cause oxidation and pitting that result in rust and corrosion In addition many acidic foods spilled and left to remain on metal surfaces are contributing factors that will corrode surfaces Proper cleaning agents materials and methods are vital to maintaining the appearance and life of this appliance
42. D2 gt US 13NND4 o 18 69 1096 6 11 S 30 1 5 NIWL D 0 We 8 99986 32 og Gan E SIND EMEN 01 61 6 07 y EET i 2 2 916 063 31915 01105 9 22 72 94 6105 31 0569 5 L60GEE 342 NV 3 9 S 2 1 x 5 6 8 21 18256 581 1514 2 D vSGEE V8 28 8 Adve 92 9 31 2 3 959 0103 SWHO 0 2 30 E 49 0 1 231892 dW3l IH 30 5 19 31 6 1 946 062 E med uM L 26 6 9 ons 6955 39 a avi q SNE 9PGEE d 39078 1 195 6 51 YOSNIS NS 250 N21 Q 46 0 3 OO EL VA 4996 11 J 382455 s 3 AWLSOWSSHL dW3l XIAO 5 NOW OT WA ELE 86666 18 2 99 66 8 87 AvA ES g 55 9 8 k 2 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 42 eee aud 80 91 01 3v0 8 5 0110
43. ICABLE ELECTRICAL CODES ADANGER ENSURE POWER SOURCE MATCHES VOLTAGE STAMPED ON APPLIANCE NAMEPLATE DANGER To avoid electrical shock this appliance MUST be adequately grounded in accordance with local electrical codes or in the absence of local codes with the current edition of the National Electrical Code ANSI NFPA No 70 In Canada all electrical connections are to be made in accordance with CSA 22 1 Canadian Electrical Code Part 1 or local codes 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL OPERATING INSTRUCTIONS USER SAFETY INFORMATION The Alto Shaam cook and hold oven is intended for use in commercial establishments by qualified METAL PARTS OF THIS EQUIPMENT operating personnel where all operators are BECOME EXTREMELY HOT WHEN IN familiar with the purpose limitations and OPERATION TO AVOID BURNS associated hazards of this appliance Operating ALWAYS USE HAND PROTECTION instructions and warnings must be read and WHEN OPERATING THIS APPLIANCE understood by all operators and users START UP OPERATION BEFORE INITIAL USE Interior oven surfaces must be heated to remove G E R surface oils and the accompanying odor produced AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANED HOSED DOWN OR FLOODED WITH during the first use of the oven 1 Wipe all wire shelves side racks and the full oven WATER OR LIQUID SOLUTION OF interior
44. LIZATION OR REHEATING MUST NEVER BE ADDED TO THE OVEN WHILE HOT FOODS ARE BEING HELD PG 14 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL OPERATING INSTRUCTIONS Programming a Preset Select the product to be programmed and begin programming with the oven control power Orr Press and release control On Orr key The oven will beep for one second and power to the unit will be indicated by an illuminated green indicator light located in the upper left corner of the ON Orr key The oven will begin operating in the hold mode The amber HorD indicator will be illuminated and the last set hold temperature will be displayed To set Cook temperature Press COOK Key Oven preheat indicator will illuminate and the last set cooking temperature is displayed To change the cook temperature press the UP or DOWN ARROW Keys If cooking by time press the TIME Key The green TIME indicator will illuminate and the last set cooking time will be displayed To change the set time press the UP DOWN ARROW Key The display will alternate between the set temperature and the elapsed time If cooking by probe press the PRoBE Key The green PROBE indicator will illuminate and the last set internal product temperature will be displayed To change the set temperature press the Up or DowN ARROW Key The display will alternate between the set temperature the elapsed time and the probe temperature
45. ME PROBE and HOLD keys include an amber indicator light to identify the information being displayed Power Fail Detect If the power were to fail for any reason while heating the control will retain in memory the programmed operating conditions When power is restored the control will resume operating from the point where it was interrupted and the ON OFF indicator light will flash indicating that such an event did occur The operator can acknowledge the power failure by pressing the ON Orr key Pressing the key will display the amount of time that the power has been off The control will stop counting the amount of time the power has been off when it has been off for more than 24 hours NOTE If such an event has occurred it is strongly recommended that you ensure the food is safe for consumption according to local health regulations Display High Low Probe Temperatures To observe the recorded maximum or minimum probe temperature when cooking by probe press the following keys while the probe remains in the product Highest Temperature Press PROBE Key and UP ARROW Key at same time Lowest Temperature Press PROBE Key and DOWN ARROW Key at same time 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL Probe Usage When the oven probe remains inserted in the probe bracket the LED temperature display will indicate the ambient air temperature inside the oven To use the probe for cooking remove
46. NUAL DRIP TRAY INSTALLATION INSTRUCTIONS 767 1767 SK III Description 69 8 32 x 1 4 Phil Screw 67 11 Poke holes through double sided tape 1 which is attached to the back of tray holder 2 Remove backing on double sided tape 1 Put screws 3 through holes and attach drip tray holder 2 to unit Optional apply a line of food grade silicone caulk along top edge of drip tray holder 2 to seal Place drip tray in drip tray holder 2 ar on 2800 SK III A WARNING FAILURE TO PROPERLY INSTALL THE DRIP TRAY CAN OR WILL CAUSE MAJOR EQUIPMENT DAMAGE AND WILL RESULT IN A LEAKAGE HAZARD THAT CAN CAUSE PERSONAL INJURY Description Joy Slide drip tray 1 into bracket under drip tray platform 2 767 SK III 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 9 ELECTRICAL CONNECTION The appliance must be installed by a qualified service technician The oven must be properly grounded in accordance with the National Electrical Code and applicable local codes Plug the unit into a properly grounded receptacle ONLY positioning the unit so that the plug is easily accessible in case of an emergency Arcing will occur when connecting or disconnecting the unit unless all controls are in the OFF position Proper receptacle or outlet configuration or permanent wiring for this unit must be installed by a licensed electrician in accordan
47. RE Under normal circumstances this oven should provide you with long and trouble free service There is no preventative maintenance required however the following Equipment Care Guide will maximize the potential life and trouble free operation of this oven The cleanliness and appearance of this equipment will contribute considerably to operating efficiency and savory appetizing food Good equipment that is kept clean works better and lasts longer CLEAN DAILY 1 Disconnect unit from power source and let cool 57 BRus A 2 Remove all detachable items such as wire shelves side racks and drip pans Clean these items separately 3 Wipe the interior metal surfaces of the oven with a paper towel to remove loose food debris 4 Clean the interior metal surfaces of the cabinet with a damp clean cloth or sponge and any good commercial detergent NOTE Avoid the use of abrasive cleaning compounds chloride based cleaners or cleaners containing quaternary salts Never use hydrochloric acid muriatic acid on stainless steel 5 Spray heavily soiled areas with a water soluble degreaser and let stand for 10 minutes then remove soil with a plastic scouring pad 6 Wipe control panel door vents door handles and door gaskets thoroughly since these areas harbor food debris 7 Rinse surfaces by wiping with sponge and clean warm water 8 Remove excess water with sponge and wipe dry with a clean cloth or air dry
48. STALLATION OPERATION SERVICE MANUAL PG 11 OPERATING INSTRUCTIONS Upper Cavity ON OFF Lower Cavity ON OFF 0 OOD 1767 5 Control CONTROL FEATURES 1 On Off Key The on off control system key operates the functions of the control panel If there is any power loss during operation the on off indicator light will flash clear push key and release Cook Key Temperature range 200 to 325 F 93 to 162 C Used to select cooking mode and to review the cook temperature setting Time Key Maximum time 24 hours Used to select cook time and to review set time Probe Key Temperature range 50 to 195 F 10 to 91 C Used to select internal product probe temperature mode and to review probe temperature setting Hold Key Temperature range 60 to 205 F 15 to 96 C Used to select food holding mode and to review set holding temperature Smoker Key Time range 0 to 4 hours Used to select warm smoke or cold smoke and to review the smoke time remaining Lock Indicator When illuminated this symbol indicates settings used in the cooking sequence are locked and cannot be changed Halo Heat Indicator When the oven is preheating the Halo Heat indicator will illuminate during preheating and remain steady until the oven reaches the set cooking temperature When the temperature has stabilized the indicator will illuminate periodically
49. TERIOR SERVICE VIEW 767 5 SECTION Part numbers and drawings are subject to change without notice 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 24 EXTERIOR SERVICE PARTS LIST A 7 2 001 jeamrwe ervrem _____ pant wo ry 0 7 0 1 _______ eomer ror soven se 0 scams ___ scnewwemxsencmormo SHOWN A DANGER A DANGER LOCK OUT OR POST DISCONNECT UNIT FROM WOBK HAE POWER SOURCE BEFORE BEEN COMPLETED CLEANING OR SERVICING BREAKER PANEL UNTIL 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 25 EXTERIOR SERVICE VIEW 1767 SK III ee QQ Y 77 LL Part numbers and drawings are subject to change without notice 767 SK III 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 26 EXTERIOR SERVICE PARTS LIST 7 _____ pamrwe ervrem
50. VER 1003936 FAN BOX 230V 35CFM 50 60HZ FA 3974 HEAT SINK 1007976 1 2 SELF ADHESIVE GASKET LIN FT GS 2019 DUCT SSR COOLING 1010453 1 2 WIDE FOAM TAPE LIN FT GS 23622 L PANEL INSIDE BAFFLE DEFLECTOR 1010516 HEAT SINK 1 RELAY EXTRUSION HE 23421 INNER BAFFLE COVER 1010517 HEATSINK THERMALLY COND PAD HE 33926 e BONNET SHELL SPOT 5007135 NUT M3 0 5 NUT 18 8 DIN 934 NU 22285 BEZEL 5007264 NUT HEX 8 32 NU 2296 BOARD POWER SUPPLY BA 33554 PANEL OVERLAY PE 27987 9 BOARD VOLTAGE MONITOR BA 33764 3 8 HOLE PLUG PG 25574 BOARD CIRCUIT BA 33991 RIVET BLIND 44 STNLS RI 2100 T BLOCK BK 3019 RELAY SPST 30A 277 VAC 12VDC RL 33558 BLOCK TERMINAL 208 240V 230V BK 3597 RELAY 230V 25A ZERO CROSSING RL 33829 BLOCK TERMINAL 380 415V BK 34709 RESISTOR SURGE PROTECTOR RS 3578 BEEPER BP 3567 10 32 X 1 4 PAN HD GROUND SCREW 5 2190 BUSHING CT ML BRASS DISTANCE BU 25094 SCREWS M4 0 7X6MM PHIL SC 22271 7 8 SNAP BUSHING BLACK BU 3007 8 32 X 2 SLOT PAN HEAD 18 8 S S SC 23154 1 1 8 SNAP BUSHING BU 3378 6 32 X 1 1 4 ROUND HD SC 2365 8 BUSHING STRAIN RELIEF BU 33948 8 32 X 1 2 PHIL SCREW SC 2425 Ea CONTROL ASSEMBLY CC 34194 8 32 X 1 4 PHIL SCREW SC 2459 6 3 CORD 600 208 240V 1PH ONLY CD 33847 SCREW 6 32 1 2 NC PHIL TRUSS 8 18 8 SS SC 2472 6 CANOE CLIP CL 22820 SELF TAPPING 8 32 X 1 2 SC 25849 8 CONTACTOR 208 240 3 POLE 25 3052 SCREW 10 32 1 2 NF PHIL TRUSS
51. are readings 2 If calibration is required the unit must be in the power up hold mode From the off state turn the unit on The unit will begin to operate in the power up hold mode press the probe key for eight 8 seconds until the unit beeps twice and a temperature is displayed Adjust the probe temperature to match the independent probe by pressing the up or down arrows to increase or decrease the temperature Repeat step 1 to verify 3 Repeat steps 1 and 2 to verify the probe calibration as necessary PG 13 OPERATING INSTRUCTIONS Cook Hold Smoke Instructions Press and release control On Orr key The oven will beep for one second and power to the unit will be indicated by an illuminated green indicator light located in the upper left corner of the ON Orr key The oven will begin operating the hold mode The amber indicator will be illuminated and the last set hold temperature will be displayed To set Cook temperature Press Key Oven preheat indicator will illuminate and the last set cooking temperature is displayed To change the cook temperature press the Up or DOWN ARROW Keys If cooking by time press the TIME Key The green TIME indicator will illuminate and the last set cooking time will be displayed To change the set time press the UP or DOWN ARROW Key display will alternate between the set temperature and the elapsed time If cooking by probe press the PRoBE Key
52. as the oven calls for heat Oven Preheat Light Illuminates until the oven is preheated or in ready mode 10 E 12 48 14 15 16 LED Display Indicates interior oven air temperature internal product probe temperature time or when used in conjunction with other keys will review original cooking holding and probe temperature settings The display will also indicate various programming and diagnostic information Ready Indicator Light Illuminates when the oven has finished preheating Up and Down Arrows Used to increase or decrease set time including cooking holding and probe temperature settings Start Key Used to initiate a selected mode sequence when pressed and released You may stop any mode of operation by pressing and holding the Start Key until you hear a 2 second beep Green Indicator Lights Located within each function key the green light functions as an operator prompt indicating additional Operator action is required and also identifies current mode of operation Amber Indicator Lights Located below the Cook Time Probe and Hold Keys these indicators will illuminate to identify the current mode of operation and allows the operator to identify the information currently shown in the LED display Preset Program Keys Provides memory storage and operation of up to eight Operator set cooking programs for specific products A thru H I enables locking abilities Cancel Key Used to e
53. ce with applicable local electrical codes ELECTRICAL 767 SK III VOLTAGE PHASE CYCLE HZ AMPS kW AWG 208 240 1 60 16 0 3 85 CORD at208 1 60 155 321 at240 1 60 178 427 230 1 50 160 3 68 7 7 220 230V PLUG ELECTRICAL 1767 SK III VOLTAGE PHASE CYCLE HZ AMPS kW AWG 208 240 1 60 32 0 7 70 NO CORD at 208 1 60 30 9 6 43 OR PLUG at 240 1 60 35 6 8 55 230 1 50 34 1 7 86 OR PLUG ELECTRICAL 2800 SK III VOLTAGE PHASE CYCLE HZ AMPS kW AWG 208 1 60 43 1 8 96 CORD NO PLUG 240 1 60 38 8 9 31 CORD PLUG 230 1 50 371 8 54 NO CORD OR PLUG 208 3 60 27 8 96 NO CORD OR PLUG 240 3 60 27 9 31 NO CORD OR PLUG 380 415 AGcy 3 50 15 5 9 31 NO CORD OR PLUG Wire diagrams are located inside the bonnet of the unit PG 10 230V To prevent an electrical shock hazard between the appliance and other appliances or metal parts in close vicinity an equalization bonding stud is provided An equalization bonding lead must be connected to this stud and the other appliances metal parts to provide sufficient protection against potential difference The terminal is marked with the following symbol NOTE 230V appliances must connected to an electrical circuit that is protected by an external GFCI outlet ADANGER ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED SERVICE TECHNICIAN IN ACCORDANCE WITH APPL
54. d request an inspection Mail a written confirmation of the time date and the person called 7 Save any packages and packing material for further inspection by the carrier 8 Promptly file a written claim with the carrier and attach copies of all supporting paperwork We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued We cannot however file any damage claims for you assume the responsibility of any claims or accept deductions in payment for such claims LIMITED WARRANTY Alto Shaam Inc warrants to the original purchaser only that any original part that is found to be defective in material or workmanship will at Alto Shaam s option subject to provisions hereinafter stated be replaced with a new or rebuilt part The parts warranty period is as follows For the refrigeration compressor on Alto Shaam Quickchillers five 5 years from the date of installation For the heating element on Halo Heat cook hold ovens as long as the original purchaser owns the oven For all other parts one 1 year from the date of installation or fifteen 15 months from the shipping date whichever occurs first The labor warranty period is one 1 year from the date of installation or fifteen 15 months from the shipping date whichever occurs first Alto Shaam will bear normal labor charges performed during standard business hours excluding overtime holiday rates or any a
55. dditional fees To be valid a warranty claim must be asserted during the applicable warranty period This warranty is not transferable THIS WARRANTY DOES NOT APPLY TO 1 Calibration 2 Replacement of light bulbs and or the replacement of display case glass due to damage of any kind 3 Equipment damage caused by accident shipping improper installation or alteration 4 Equipment used under conditions of abuse misuse carelessness or abnormal conditions including but not limited to equipment subjected to harsh or inappropriate chemicals including but not limited to compounds containing chloride or quaternary salts poor water quality or equipment with missing or altered serial numbers 5 Damage incurred as a direct result of poor water quality inadequate maintenance of steam generators and or surfaces affected by water quality Water quality and required maintenance of steam generating equipment is the responsibility of the owner operator 6 Damage caused by use of any cleaning agent other than Alto Shaam s Combitherm Cleaner including but not limited to damage due to chlorine or other harmful chemicals Use of Alto Shaam s Combitherm Cleaner on Combitherm ovens is highly recommended 7 Any losses or damage resulting from malfunction including loss of product or consequential or incidental damages of any kind 8 Equipment modified in any manner from original model substitution of parts other than factory authorized parts rem
56. h the control in off mode press and hold DowN ARROW Key until the display shows the current control volume Press the or DowN ARROW Key to cycle through the four options 0 Off 1 Low 2 Mid 3 High PG 17 OPERATING INSTRUCTIONS General Holding Guideline Chefs cooks and other specialized food service personnel employ varied methods of cooking Proper holding temperatures for a specific food product must be based on the moisture content of the product product density volume and proper serving temperatures Safe holding temperatures must also be correlated with palatability in determining the length of holding time for a specific product Halo Heat maintains the maximum amount of product moisture content without the addition of water water vapor or steam Maintaining maximum natural product moisture preserves the natural flavor of the product and provides a more genuine taste In addition to product moisture retention the gentle properties of Halo Heat maintain a consistent temperature throughout the cabinet without the necessity of a heat distribution fan thereby preventing further moisture loss due to evaporation or dehydration When product is removed from a high temperature cooking environment for immediate transfer into equipment with the lower temperature required for hot food holding condensation can form on the outside of the product and on the inside of plastic containers used in se
57. he use of a spirit level For ovens installed with casters it is important that the installation surface be level due to the probability of frequent oven repositioning We recommend checking the level of the oven periodically to make certain the floor has not shifted nor the oven moved NOTE Failure to properly level this oven can cause improper function and will result in the uneven baking with products consisting of semi liquid batter RESTRAINT REQUIREMENTS MOBILE EQUIPMENT RISK OF ELECTRIC SHOCK Appliance must be secured to building structure Any appliance that is not furnished with a power supply cord but that includes a set of casters must be installed with a tether Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit The following requirements apply 1 Maximum height of casters is 6 152mm 2 Two of the casters must of be the locking type 3 Such mobile appliances or appliances on mobile stands must be installed with the use of a flexible connector secured to the building structure A mounting connector for a restraining device is located on the lower back flange of the appliance chassis or on an oven stand approximately 18 457mm from the floor A flexible connector is not supplied by nor is it available from the factory PG 8 767 5 1 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MA
58. lf service applications Allowing the product to release the initial steam and heat produced by high temperature cooking can alleviate this condition To preserve the safety and quality of freshly cooked foods however a maximum of 1 to 2 minutes must be the only time period allowed for the initial heat to be released from the product Most Halo Heat Holding Equipment is provided with a thermostat control between 60 and 200 F 16 to 93 C If the unit is equipped with vents close the vents for moist holding and open the vents for crisp holding PG 18 HOLDING TEMPERATURE RANGE BEEF ROAST Rare 130 F BEEF ROAST Med Well Done 155 F BEEF BRISKET CORN BEEF PASTRAMI 160 175 F 160 175 F 160 175 F PRIME RIB Rare 130 F STEAKS Broiled Fried 140 160 F RIBS Beef or Pork 160 F VEAL 160 175 F HAM 160 175 F PORK 160 175 F LAMB 160 175 F CHICKEN Fried Baked DUCK 160 175 F TURKEY 160 175 F GENERAL 160 175 F FISH Baked Fried 160 175 F LOBSTER 160 175 F SHRIMP Fried 160 175 F BAKED GOODS BREADS ROLLS 120 140 F 49 60 C 160 175 F CASSEROLES DOUGH Proofing EGGS Fried FROZEN ENTREES HORS D OEUVRES PASTA 160 175 F 80 100 F 150 160 F 71 79 C 27 38 C 66 71 C 160 175 F 160 180 F 71 79 71
59. n 9v9vE 82 2 gA Hova OME OTHAN o siens ENKET ETET OO 598 H 5 6 9 20 62855 17141 38 N o9o 4 JGr0 3 16106 381 3191 1105 25175 93 532018 1 60 821 reo o NV 4 16986 331 WNT 8ZGE SM AOLSIAVA e o gt 22 pSSEE VE mA 0 E 9762 91 39074 1 JSv0E3 MOST HLONST HIVI 172 94 959 0102 0 2 30 49 9 31893 dW31 IH 40 SHLONTT 6 2 W 6559 821 avl x 9 1 0078 1 5 0 3 8 06 21 Ir 019109 OG er 5 lt 96 0 O7 gt 4996 11 pO Qu Ud 1VISOWN3HI dW3l N3AD 0 6 WA ESSER R E 9 66 9 w 8 LL6SE 81 j ANd ge 6 8 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 40 Ta 2 94044 NIE ava WYWHS OL1Y ZH09 HdE A802 11 95 0082 182530 969 006 1 4355 JAIM
60. nit top has not been tripped If it has been tripped reset by pressing in the hit limit reset button at the rear of the oven After resetting the cause of the high limit trip must be corrected If the high limit switch will not reset the high limit switch is defective and must be replaced This is a safety device and must not be bypassed or removed from the circuit CAUTION C To test air sensor Test air sensor by placing sensor in ice water bath and using an ohmmeter set on the ohm scale The reading should be 100 ohms resistance If it is more than 2 ohms higher or lower sensor needs to be replaced D To test probe sensor Test food probe by placing in ice water bath and using an ohmmeter set on the ohm scale The reading should be 100 ohms resistance A DANGER A DANGER DISCONNECT UNIT FROM LOCK OUT OR POST BREAKER PANEL UNTIL POWER SOURCE BEFORE SERVICE WORK HAS CLEANING OR SERVICING BEEN COMPLETED If the appliance has been unplugged for an THIS SECTION IS PROVIDED FOR THE ASSISTANCE extended period of time the Real Time Clock may OF QUALIFIED SERVICE TECHNICIANS ONLY AND require recharging Turn main breaker to the unit off for 10 seconds and then restore power IS NOT INTENDED FOR USE BY UNTRAINED OR For more information see Error Code E 60 in UNAUTHORIZED SERVICE PERSONNEL the Troubleshooting section of this manual 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 23 EX
61. o set a higher default temperature u 86 Set Smoking Verification Temperature ir DESIRED Press the PROBE KEY Press the UP and DowN ARROW KEYS to select the verification temperature The probe range is 14 F to 195 F 10 C to 91 C ge This will incorporate the probe into the cold smoking process and the control will alarm if the temperature exceeds the probe set point To Set Smoking Time Press the SMOKER Key Press the and Down Arrow Keys to select the smoke time in minutes Prepare product for smoking Place stainless steel tray filled with ice on shelf above the smoker tray Load product on shelves 5 Taste preference Minimum Smoking time Light Smoke Flavor 10 min Medium Smoke Flavor 30 min Heavy Smoke Flavor 40 min Very Heavy Smoke Flavor 60 min Extra Heavy Smoke Flavor 80 min 767 SK III 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL OPERATING INSTRUCTIONS USER OPTIONS Preset Keys Lock and Unlock PRESET Keys A through can be locked in order to prevent storing altering or erasing a program To lock the PnEsET Keys press and hold the I Key until the oven beeps Release the I key The green indicator on the I key will illuminate Oven PRESET Keys A through H are now locked Note Only the oven Preset keys A through affected by this lock out in order to also allow the oven to be used with the unprogrammed
62. ood service operations are caused by bacteria growth Sourness rancidity mustiness stale or other OFF flavors are usually the result of germ activity The easiest way to insure full natural food flavor is through comprehensive cleanliness This means good control of both visible soil dirt and invisible soil germs A thorough approach to sanitation will provide essential cleanliness It will assure an attractive appearance of equipment along with maximum efficiency and utility More importantly a good sanitation program provides one of the key elements in the prevention of food borne illnesses A controlled holding environment for prepared foods is just one of the important factors involved in the prevention of food borne illnesses Temperature monitoring and control during receiving storage preparation and the service of foods are of equal importance The most accurate method of measuring safe temperatures of both hot and cold foods is by internal product temperature A quality thermometer is an effective tool for this purpose and should be routinely used on all products that require holding at a specific temperature A comprehensive sanitation program should focus on the training of staff in basic sanitation procedures This includes personal hygiene proper handling of raw foods cooking to a safe internal product temperature and the routine monitoring of internal temperatures from receiving through service Most food
63. oval of any parts including legs or addition of any parts This warranty is exclusive and is in lieu of all other warranties express or implied including the implied warranties of merchantability and fitness for a particular purpose In no event shall Alto Shaam be liable for loss of use loss of revenue or profit or loss of product or for any indirect special incidental or consequential damages No person except an officer of Alto Shaam Inc is authorized to modify this warranty or to incur on behalf of Alto Shaam any other obligation or liability in connection with Alto Shaam equipment Effective 02 09 ALTO SHAAM RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE FOR EASY REFERENCE ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER ANY CONTACT WITH ALTO SHAAM REGARDING THIS APPLIANCE Model Date Installed Voltage Purchased From Serial Number W164 N9221 Water Street P O Box 450 Menomonee Falls Wisconsin 53052 0450 U S A PHONE 262 251 3800 800 558 8744 USA CANADA FAX 262 251 7067 800 329 8744 U S A ONLY www alto shaam com PRINTED IN U S A
64. pliance is laid on its back insert one stacking post in each of the four corners of the upper unit Secure the stacking posts using one screw and two flat washers that come with the stacking kit Note The flange on the stacking posts must face the outside of the unit 3 Remove the four top mounting screws from the lower unit Place the upper appliance which has the stacking posts installed on top of the bottom unit Center the top unit from front to back Re install the four screws through the flange of the four stacking posts STACKING POSTS SET 2 SCREW E MOUNTING SCREWS MOUNTING SCREWS 0 Stacking Configurations 767 5 with 767 SK III 750 TH III 750 767 SK 750 S 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 7 SITE INSTALLATION A number of adjustments are associated with initial installation and start up It is important that these adjustments be conducted by a qualified service technician Installation and start up adjustments are the responsibility of the dealer or user These adjustments include but are not limited to thermostat calibration door adjustment leveling electrical hook up and installation of optional casters or legs LEVELING Level the oven from side to side and front to back with t
65. rase a program from memory storage IMPORTANT Do not use the oven if the controls are not properly functioning Refer to the Troubleshooting Guide located in this manual or call an authorized service technician PG 12 767 SK III 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL OPERATING INSTRUCTIONS OPERATING FEATURES amp FUNCTIONS To stop an operation at any time Press and hold the START Key until the control beeps for two seconds indicating the operation has been cancelled The oven will remain in a power on state To turn oven control panel off Press and hold the ON OFF Key until the oven beeps The ON OFF indicator light will go out Door open indicator Display will flash door and a triple beep will alert the user Press ON OFF key to acknowledge error and disable triple beep Arrow Keys Cook Hold and Probe Temperature set points can be adjusted by 1 when pressing the ARROW Keys To adjust in steps of 10 press and hold the TEMPERATURE Key and ARROW Key at the same time The Time setting is adjusted in increments of 1 minute by pressing the ARROW Keys To make adjustment in steps of 10 minutes press and hold the TIME Key and ARROW Key at the same time Green and Amber Indicators Each program key includes a green light which indicates a requirement for additional programming by the operator or the current operational state of the oven Amber The Cook TI
66. ress and hold the CANCEL Key and then the appropriate letter PRESET Key to be erased for two seconds When the preset has been erased the oven will beep for one second IMPORTANT After programming a specific product into memory in a programmable preset key it is very important to make a written permanent record of the product and the program letter assigned Menu card PE 23384 is provided for this purpose 767 SK III 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 15 OPERATING INSTRUCTIONS Preparation Adjust the inside door vents per the individual cooking procedure selected Always keep door vents closed when cooking with the smoking function Insert drip pan on the bottom of the oven cavity Wood Chips Soak one full tray of wood chips in water for 5 to 10 minutes Shake off excess water and place the moistened chips in the wood chip tray of the smoker oven Replace the container in the oven Hot Smoke Procedure g Press and release power switch ON OFF 9 Control Key ae and set TIME or PROBE The Oven is automatically programmed to preheat to the set cooking temperature The oven will produce an audible signal when fully preheated Press and set thermostat to required cooking temperature Press and set thermostat to required holding temperature Prepare product for cooking Load product on shelves To Set Smoking Time Press
67. s important but not hazard related PG 2 767 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL DANGER IMPROPER INSTALLATION ALTERATION ADJUSTMENT SERVICE OR MAINTENANCE COULD RESULT IN SEVERE INJURY DEATH OR CAUSE PROPERTY DAMAGE READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT TO PREVENT PERSONAL INJURY USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION TO AVOID BURNS ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE DO store use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance SITE INSTALLATION The Alto Shaam cook and hold oven must be installed in a location that will permit the oven to function for its intended purpose and to allow adequate clearance for ventilation proper cleaning and maintenance access 1 The oven must be installed on a stable and level surface 2 DO NOT install this appliance in any area where it may be affected by any adverse conditions such as steam grease dripping water high temperatures or any other severely adverse conditions 3 DO NOT store or use any flammable liquids or allow flammable vapors in the vicinity of this oven or any other appliance 4 This appliance mu
68. st be kept free and clear of any combustible materials 5 This appliance must be kept free and clear of any obstructions blocking access for maintenance or service CLEARANCE REQUIREMENTS 18 457mm minimum clearance at the back from heat producing equipment To protect the electronic control maintain sufficient side clearance to prevent the control area from reaching any temperature at or above 140 F 60 C If the appliance has been unplugged for an extended period of time the Real Time Clock may require recharging Turn main breaker to the unit off for 10 seconds and then restore power For more information see Error Code E 60 in the Troubleshooting section of this manual 767 SK III 1767 SK III 2800 SK III INSTALLATION OPERATION SERVICE MANUAL PG 3 SITE INSTALLATION 28 3 16 716mm Q2 1277 8 826mm Electrical Connection 28 5 8 726mm 12 7 8 327mm fe Electrical Connection Shown with Optional Bumper 34 1 2 876mm Shown with optional bumper 54 3 4 1390mm 56 3 4 1441mm with optional bumper 34 7 8 886mm 56 15 16 1445mm 54 13 16 1376mm La 31 16 801 25 3 4 654mm 31 3 4 805mm 33 1 2 851mm with
69. the SMOKER Key Press the and Down Arrow Keys to select the smoke time in minutes Press START Note The smoking timer activates the heating element located within the wood chip container when in either a cook or hold mode The smoke element will not turn on during preheat or ready modes A full wood chip container will produce smoke fora period of approximately 1 hour even though the timer can go past one hour ge For maximum product tenderizing and to reduce labor during peak preparation hours products can be cooked and held overnight These instructions are basic operational guidelines only For complete instructions see the HALO HEAT Guide to Low Temperature Cooking and Holding provided with the oven PG 16 Wood Chip Tray THE USE OF IMPROPER MATERIALS FOR THE SMOKING FUNCTION COULD RESULT IN DAMAGE HAZARD EQUIPMENT FAILURE OR COULD REDUCE THE OVERALL LIFE OF THE OVEN DO NOT USE SAWDUST FOR SMOKING DO NOT USE WOOD CHIPS SMALLER THAN THUMBNAIL SIZE Cold Smoke Procedure To Enter Cold Smoke Mode Press and release power switch ON OFF 2 Control Key Press and hold the SMOKER Key for a period of 3 seconds To Set Cold Smoke Holding Temperature The temperature will default to the last smoke holding temperature set by the user The holding temperature range is 14 F to 205 F 10 C to 96 C To increase this default temperature press the Key and press the Up ARROW t
70. tion failure See following page for air sensor test Air sensor fault open Air sensor is open or defective or there is a connection failure See following page for air sensor test Product probe fault shorted Product probe is shorted or defective or there is a connection failure Oven will cook in time only See following page for probe sensor test Product probe fault open Product Probe is open defective or there is a connection failure Oven will cook in time only See following page for probe sensor test Under temperature The unit has been below its set temperature for 90 minutes Check the following Oven door may be open or door gasket may need replacement Verify that the oven has been preheated does not contain frozen products and is not overloaded Air sensor probe or relay may be defective there may be a bad wire connection an open heating cable or the high limit switch may be tripped Contact service if problem persists Over temperature This error will display if the unit reaches a temperature of 25 degrees above its maximum allowable set point If the unit reaches 50 degrees above its maximum allowable set point the control will turn off Check the following Shorted cable defective solid state relay or defective air sensor If none of the above contact service Temperature sensor chip 1 Contact service is not responding Temperature sensor chip 2 Contact service is not responding Real time clock error This
71. with a clean damp cloth Install the oven ANY KIND DO NOT USE WATER JET side racks oven shelves and external drip tray TO CLEAN Shelves are installed with the curved edge toward SEVERE DAMAGE OR the back of the oven Insert the drip pan on the ELECTRICAL HAZARD interior bottom surface of the oven COULD RESULT 2 Close the oven doors WARRANTY BECOMES VOID IF Press and release control ON OFF key APPLIANCE IS FLOODED Press the COOK key Press the up and down arrows to set the cooking temperature to 300 F 149 C TIME key DISCONNECT UNIT FROM Press the up and down arrows to set the POWER SOURCE BEFORE cooking time to approximately 2 hours Allow the oven to cycle for approximately CLEANING OR SERVICING 2 hours or until no odor is detected AUDIBLE SIGNALS OVEN BEEPING indicates a response mode changes and error conditions One brief beep response to a key being pressed Two brief beeps informative beep that indicates that something has been changed such as the user entering a volume change entering temperature scale J change etc Three brief beeps indicates the oven is done preheating the probe has exceeded set point in cold smoking the door has been open too long or the control is unlocked Four brief beeps indicates an error Refer to the Trouble Shooting section of this manual 767 1767 SK III 2800 SK III IN
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