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rack-mounted industrial computer

1. Front View Disk Drive mnm dE Access Door ex I Push Here to Release Latch Cooling Air Intake Grill DO NOT OBSTRUCT AIR INTAKE Keep Access Door Closed for with Wide Open Disk Drive Access Door Maximum Fan Efficiency i L CD ROM Drive re i Door Latch Block Hard Disk Drive sai 3 5 Micro Floppy Drive N Computer Reset Switch FIGURE 2 8 Disk Drive Access Disk Drive Compar
2. 0000 00000000000 0000000000d08 C0000 08do Access Door Cooling Air Intake Grill DO NOT OBSTRUCT AIR INTAKE with Wide Open Access Door 2 3 RIC ELECTRICAL INSTALLATION Front View Side View e SIXRAC it oe a omm o Q M 8 M5 12 mm Fastener with Captive o Lockwasher Quantity 4 Aone ST ane Meat GEE wit eee per RIC SD39RIC 2 RIC Enclosure Mounting Rail FIGURE 2 1 RIC Mounting to 19 inch Enclosure Rails This section provides information needed to complete the electrical installation of the RIC Topics discussed include 2 6 Peripheral equipment connections mouse keyboard monitor and printer AC power cable wiring and connection September 1997 SD39RIC 2 INSTALLATION Setting of the power supply input voltage selection 115 230 Vac switch MBI Card and Card cable connections Expansion Card installation 2 3 1 Cable Latching Mechanism
3. Notes 1 Slot J1 used for an MBI or MNI Card 2 Slot J2 is restricted to standard 4 2 high cards 3 Shared slots J3 and J4 can accept cards up to 4 8 high Left Side Panel View PCI Slot J4 or ISA Slot J3 PCI Slot J2 Boos ISA Slot J1 AVDIO KYBD MOUSE COM 1 USB USB2 LPT 1 SVCA O o Sue EUMD 5 OES FIGURE 2 5 Expansion Slots September 1997 2 17 INSTALLATION SD39RIC 2 3 Anempty expansion slot will have an expansion card cover installed over the open slot in the card connector panel see Figure 2 6 At the selected slot remove its expansion slot cover as follows As shown in Figure 2 6 an expansion slot cover is secured by a single hex stand off securing nut Access to the slot cover and its securing nut is made via the open top of the RIC Retrieve the special 1 4 wrench see Figure 2 7 to loosen the securing nut Remove the slot cover and save it for future use The hex stand off securing nut will be used again in step 8 I Expansion Card Cover Left Side Panel View Hex Standoff Securing Nuts 3 ee dM EMEN Ex
4. TABLE 3 1 OK SEED Indicator ees TABLE 4 1 RIC Attachments t eee rre nee ette teen e ee TABLE 4 2 MBI Standard Cable Kits TABLE 4 3 MNI Card Cable Options 4 4 MODULBUS Extension Cable Kits TABLE 4 5 MNI CARD ACCESSORIES TABLE 5 1 RIC General Specifications TABLE 5 2 RIC s PC SD39RIC 2 Moore Products Co assumes no liability for errors or omissions in this document or for the application and use of information included in this document The information herein is subject to change without notice September 1997 SD39RIC 2 CONTENTS The Moore logo APACS the APACS logo 4 mation ProcessSuite and QUADLOG are trademarks of Moore Products Co All other trademarks are the property of the respective owners Copyright 1997 Moore Products Co All rights reserved September 1997 SD39RIC 2 INTRODUCTION 1 0 INTRODUCTION This document provides installation information for the following APACS hardware P N 16303 5xx Model 39RIC5xxxxBN Rack Mounted Industrial Computer RIC Where x s are alpha numeric characters denoting model variations Refer to section 4 This document applies to all model variations and is divided into five major sections
5. 4 2 4 2 2 MODULNET Interface MND Card Options 4 2 4 3 ACCESSORIES Z usu ett mocime ox AR RO mapasa hayu end gare ERES Sear ash 4 3 4 3 1 MODULBUS Interface MBI Card Extension Cable 4 3 4 3 2 MODULNET Interface MNI Card Drop Cable Accessories 4 3 4 3 3 Ethernet Card 3e s INTER e eS 4 4 4 3 4 Wall Mounting Bracket 4 4 ii September 1997 SD39RIC 2 TABLE OF CONTENTS Continued SECTION amp TITLE 5 0 SPECIFICATIONS ER Pde Pe ee dei eei 5 1 AGENCY APPROVADLS ette RU I OE RR GR ERR a 5 1 1 Electromagnetic Compatibility DECLARATION OF CONFORMITY WARRANTY LIST OF FIGURES FIGURE amp TITLE FIGURE 1 1 Rack Mounted Industrial Computer RIC FIGURE 2 1 RIC Mounting to 19 inch Enclosure FIGURE 2 2 External Cable Connections FIGURE 2 3 Input Receptacle and Voltage Select Switch Locations FIGURE 2 4 vie bcne Re RR eR al ancl Ret FIGURE 2 5 ExpansionSlots ioiei cece cece cece FIGURE 2 6 Expansion Slot Cover Removal FIGURE 2 7 Expansion Card
6. 2 15 2 3 7 AC Convenience Outlet u 00 cece ee eee kaq Causa 2 15 2 4 EXPANSION SEOUS p aa etel dee s e e ua dut ie cta 2 16 2 4 1 ISA Slot J1 and PCI Slot J2 Expansion Card Installation 2 16 2 4 2 Shared Slots J3 ISA or J4 PCI Expansion Card Installation 2 19 2 4 3 MBI Card and MNI Card Cable Connections 2 21 2 5 DISK DRIVE ACCBSS e tete ee C TE EDU AR ES 2 21 2 5 1 Computer Reset Switch uu ass ccc ene eee 2 21 September 1997 CONTENTS SD39RIC 2 TABLE OF CONTENTS Continued SECTION amp TITLE PAGE 2532 Disk Drive Controls and Indicators 2 23 2521 3 5 Floppy Disk Drive Drive 2 23 2 5 2 2 Hard Disk Drive Logical Drives C and 2 24 2 5 2 3 CD ROM Disc Drive Drive E 2 0 cette ences 2 24 2 6 OPERATING SYSTEM SOFTWARE 2 25 2 7 OPERATING THE COMPUTER ss sese 2 26 3 0 MAINTENANCE utente epe eta gue s Me pa pee a e 3 1 3 1 TOOL AND EQUIPMENT REQUIREMENTS 3 1 3 2 VISUAL INSPECTION e obere d RS eR e Saa ort 3 1 3 3 CLEANING be Seber eet t hee Senha het ees 3 1 3 3 1 Cleaning the RIC uoc mote ues tte e ste e dese od Ea 3 1 3 3 2 Cleaning the
7. FIGURE 2 8 Disk Drive Access FIGURE 2 9 DiskDrive Controls nasua a a E FIGURE 3 1 Internal View of RIC esseeeeeeeee eee FIGURE 3 2 Hard Disk Drive in Drive Carrier Removal FIGURE 3 3 Default Jumper Settings and Major Component Locations LIST OF TABLES TABLE amp TITLE TABLE 1 1 ISO IEC Symbols etie eii ia TABLE 2 1 Keyboard and Mouse Connector Pinouts TABLE 2 2 SGVA Video Connector Pinouts TABLE 2 3 Resolutions and Refresh Rates of Standard RIC 2 MB of Video Memory TABLE 2 4 Resolutions and Refresh Rates of Special RIC 4 MB of Video Memory TABLE 2 5 COM 1 Serial Port Pinout eee su sy yu Q TABLE 2 6 USB 1 USB 2 Universal Serial Bus Pinouts TABLE 2 7 LPT1 Parallel Port Pinout 2 0 0 0 0 ccc ccc eens September 1997 CONTENTS CONTENTS TABLE 2 8 Audio Jack LIST OF TABLES Continued TABLE amp TITLE TABLE 2 9 RIC AC Power Cable to PDA Connection Data TABLE 2 10 Allowable Outlet Current Draw TABLE 2 11 Disk Formats Supported by the Floppy Disk Drive TABLE 2 12 Activity
8. Riser Board lt Connector Retainer al A Face Plate i Bracket Securing Screw 2 Places Card Guide 4 Places Partial Top View Expansion Slot _ Riser Board Expansion Card Hex Stand off Securing Nut Use Supplied 1 4 Wrench ll m Lower Card Support Bracket fle orn Hidden Lower Support Bracket Upper Card Upper Card Securing Screw Support Bracket Securing Screw 1 4 Wrench to Remove and Tighten Expansion Card Hex Nuts Wrench Securing Screw Installed Expansion Card Card Guide Support Bracket FIGURE 2 7 Expansion Card Installation 7 Securethe expansion card s connector and retainer faceplate with the hex stand off securing nut that was set aside in step 3 Use the special 1 4 wrench to tighten the nut 8 Carefully slide the card support bracket toward the top edge of the expansion card Engage the total length of the card s top edge with the support bracket
9. Process Automation Solutions INSTALLATION AND SERVICE INSTRUCTION SD39RIC 2 Rev 1 September 1997 gt IAPACS RACK MOUNTED INDUSTRIAL COMPUTER RIC INSTALLATION AND SERVICE INSTRUCTION SD39RIC 2 CONTENTS TABLE OF CONTENTS SECTION amp TITLE PAGE 1 0 INTRODUCTION RE ELE pM aqa 1 1 1 1 PRODUC DESCRIPTION casei nette eter Ph te E Vane 1 1 1 1 1 Hard Wate vis o ec cei ete EUIS fax ake RR Gate oe td ee a Rr RUD NE AURIS 1 2 1 1 2 Applications ote ee eite EN ow 1 2 1 1 3 Reliability and Performance 1 3 1 2 PRODUCT SUPPORT inisi Pc ee y ente oett o s 1 4 1 3 INTERNATIONAL STANDARDS ORGANIZATION ISO SYMBOLS 1 5 1 4 RELATED LITERATURE erste aS e UU ts 1 6 2 0 INSTALLATION b eet Beene bbe ee CEPR DEL ICI E 2 1 2 1 INSTALLATION CONSIDERATIONS AND PREPARATION 2 1 2 1 1 EMC Directive Installation Considerations 2 1 2 1 2 Preinstallation Preparations hrs 2 1 2 1 3 Environmental Considerations 5 2 3 2 1 4 Equipment Delivery and Handling 2 3 2 1 4 1 Predelivery Inspection 5 2 3 2 1 4 2 Factory Shipment cd ose e tue da s ep IE aS ER apa te 2 4
10. 7 Perform all applicable steps under Replacement in section 3 5 3 CD ROM Drive Removal and Replacement to install the CD ROM drive 3 5 5 Hard Disk Drive Removal and Replacement in Carrier This section describes the removal and the replacement of the hard disk drive HDD that is contained in its protective carrier enclosure This procedure is only necessary for the replacement of a defective hard drive Removal 1 Itis assumed that in accordance with standard operating procedures the contents of the hard drive have been backed up typically on a back up tape drive If this is not the case and the drive is still data accessible back up the drive s contents at this time 3 8 September 1997 SD39RIC 2 MAINTENANCE CAUTION Do not remove or insert the disk carrier while the RIC is powered up Always turn off the RIC when changing disk carriers Hot swapping the disk carrier can result in data loss or equipment failure Refer to Figure 2 9 and identify the thumb latch and the pull handle Unlatch the drive carrier by pushing the thumb latch to the right Remove the drive carrier from the receiving frame by means of the pull handle Place the drive carrier on a work bench equipped with a grounded static mat Remove the four self threading Phillips head screws from the bottom half of the drive carrier Open the two halves of the drive carrier case and place them side by side on the mat as shown in Figure 3 2 Be careful not to brea
11. 9 PED e e 1 0 Ports on ff Left Edge of PE Motherboard S o PER Front Panel m 1 0 Connections 2 3 PCI Slot Selector on Riser Figure 3 3 Default Jumper Settings and Major Component Locations 3 7 SPARE AND REPLACEMENT PARTS One spare hard disk drive P N 16303 505 one spare CD ROM drive P N 16303 400 and one spare floppy disk drive P N 16303 108 should be stocked spare or replacement can be ordered from one of the addresses in the Warranty statement or through a local Moore Products Co representative September 1997 3 13 MAINTENANCE SD39RIC 2 Part numbers for replaceable assemblies are printed on most assemblies When ordering provide the part number and serial number from the assembly to be replaced or spared A purchase order number should also be included The following parts are not field replaceable however for purposes of agency approvals their specifications must be listed ASTEC Switching Power Supply Input Fuse Littlefuse type 216004 rated 250V Intel Low Profile Baseboard Real Time Clock Battery CMOS battery type Sanyo CR2032 coin cell lithium battery rated at 220 mAH 3 8 EQUIPMENT RETURN WITHIN NORTH AMERICA If the RIC needs to be returned for any reason refer to instructions given in section 2 1 4 4 Return of Shipment within North America 3 9 EQUIPMENT RETURN OUTSIDE OF NORTH AMERICA Contact the appropriate Moore Products Co subsidiary listed in section 1 2 of t
12. L 1 21 8 mm 86 I Dimensions are in inches mm rive Access Door 3 5 Floppy Drive Hard Disk Drive FIGURE 1 1 Rack Mounted Industrial Computer RIC September 1997 1 3 INTRODUCTION SD39RIC 2 1 2 PRODUCT SUPPORT Product support can be obtained from the Moore Products Co Technical Information Center TIC TIC is a customer service center that provides direct phone support on technical issues related to the functionality application and integration of all products supplied by Moore Products Co To contact TIC for support either call 215 646 7400 extension 4TIC 4842 or leave a message in the bulletin board service BBS by calling 215 283 4968 The following information should be at hand when contacting TIC for support Caller ID number or name and company name When someone calls for support for the first time a personal caller number is assigned This number is mailed in the form of a caller card Having the number available when calling for support will allow the TIC representative taking the call to use the central customer database to quickly identify the caller s location and past support needs Product part number or model number and version see section 4 0 for guidelines on identification If there is a problem with product s operation s problem intermittent The steps performed before the problem occurred Any error messages displayed Installation environment For produ
13. or fingers that may have been handling foreign substances can contaminate the CD and cause erratic performance NOTE A CD ROM laser lens cleaning kit Moore Products Co P N 16303 575 is included with the RIC 3 Push the CD ROM tray all the way in until it latches in the closed position Observe the action of the activity indicator to confirm proper operation 4 When the CD ROM is removed place it in a protective plastic case 2 6 OPERATING SYSTEM SOFTWARE The Windows NT operating system is installed in the RIC at the factory Also installed are the device drivers for the graphics board Application software is installed by the user The following support items are provided with the RIC Microsoft Windows NT Software CD ROM Windows NT User s Manual Should the device drivers for sound or video ever need to be reinstalled they can be copied from the Windows NT CD ROM disc Other drivers may be available from the Moore Products Co bulletin board Refer to section 1 2 and contact TIC for downloading instructions September 1997 2 25 INSTALLATION SD39RIC 2 2 7 OPERATING THE COMPUTER This document does not provide information on how to use the keyboard mouse monitor or the Windows NT operating system If information about the use of these devices or operating software is needed refer to the manufacturer s user documentation 2 26 September 1997 SD39RIC 2 MAINTENANCE 3 0 MAINTENANCE The Rack Mounted Indust
14. 2 1 4 3 Receipt of Shipment uuu Belen aq eret e bv ee re be ERES 2 4 2 1 4 4 Return of Shipment Within North America 2 4 2 1 4 5 Return of Shipment Outside of North 2 4 2 1 4 6 Equipment Handling and Storage 2 5 2 2 RIC MECHANICAL INSTALLATION I 2 5 2 3 RIC ELECTRICAL INSTALLATION 2 6 2 3 1 Cable Latching Mechanisms 0 00 cece cece cece 2 7 2 3 2 Connecting External Devices a pe ate 2 7 2 3 2 1 Connecting the Keyboard and Mouse 2 7 23 52 Connecting the Monitor cocer er osi eR E bete ae ae uere 2 8 2 3 2 3 COM 1 Serial Port Connector 2 10 2 3 2 4 USB 2 USB 2 Universal Serial Bus 2 10 2 3 2 5 LPT1 Parallel Port Connector s us III 2 11 2 3 2 6 Audio Jacks oe etg e ic 2 12 2 3 3 AC Power Cable Connection for 115 Vac Service 2 12 2 3 4 Input Voltage Select Switch Setting 2 13 2 3 5 AC Power Cable Connection for 230 Vac Service 2 15 2 3 6 RIC Power ON STBY Push Button Switch
15. As shown in Figure 2 3 a female receptacle located adjacent to the power input receptacle provides an AC convenience outlet to power other external devices monitor or printer Refer to Table 2 10 for the allowable current draw from the outlet September 1997 2 15 INSTALLATION SD39RIC 2 TABLE 2 10 Allowable Outlet Current Draw OUTLET VOLTAGE MAXIMUM CURRENT 100 to 120 Vac 2 0 Amperes 200 to 240 Vac 1 0 Amperes CAUTION Safety standards require that the leakage current allowed by any device connected to the convenience outlet be no greater than 2 mA 2 4 EXPANSION SLOTS The RIC provides one ISA one PCI and one shared ISA PCI internal expansion slots Expansion boards are mounted horizontally inside the computer and interface the motherboard through a riser PC board Expansion board I O connectors are accessed through three slots located on the left side panel of the RIC Refer to Figure 2 5 for expansion slot identification and location 2 4 1 ISA Slot J1 and PCI Slot J2 Expansion Card Installation The following procedure can be used to install any 4 2 high expansion card ISA slot J1 typically will have either a MODULBUS Interface MBI card or MODULNET Interface MNI card installed by the factory CAUTION A service kit containing a grounding wrist strap and static dissipative mat is required to install an expansion board A static discharge from fingers can result in permanent damage to electronic components Use the
16. MBI Card Instruction SD39MBI 1 for cable connection details Table 4 2 contains the kit numbers for two user selected lengths of cables and terminators supplied with an MBI Card for interconnecting the card and the MODULBUS on a MODULRAC or SIXRAC backplane Cable lengths for A and B sides are specified at the time of order Refer to section 4 3 for accessories that may be required TABLE 4 2 MBI Standard Cable Kits CABLE LENGTH A SIDE KIT NUMBER B SIDE KIT NUMBER 1m 33 ft A SIDE KIT 16137 194 B SIDE KIT 16137 196 Cable 16137 195 Cable 16137 197 Terminator 16137 173 Terminator 16137 176 4 m 13 1 ft A SIDE 16137 172 B SIDE KIT 16137 175 Cable 16137 174 Cable 16137 177 Terminator 16137 173 Terminator 16137 176 15 m 49 2 ft A SIDE KIT 16137 178 B SIDE KIT 16137 180 Cable 16137 179 Cable 16137 181 Terminator 16137 173 Terminator 16137 176 4 2 2 MODULNET Interface MNI Card Options When an RIC containing an MODULNET Interface MNI Card is ordered drop cables interconnecting the card toa MODULNET tap are required Refer to the MODULNET Interface MND Card Instruction SD39MNI 1 for cable connection details Table 4 3 contains part numbers for user selected lengths of drop cables Cable lengths for A and B sides are specified at the time of order Refer to section 4 3 for MNI Card accessories 4 2 September 1997 SD39RIC 2 MODEL DESIGNATION TABLE 4 3 MNI Card Cable Options PART NUMBER DES
17. Monitor Screen lle rnane 3 2 3 3 3 Cleaning th Mouse es vo Mb Cs eque ern de e e Ru TR ets 3 2 3 3 4 Cleaning Kits for the Floppy and CD ROM 3 2 3 4 TROUBLESHOOTING ner pe eee arbe ex EORR DN E e de etae 3 2 3 5 COMPONENT REMOVAL AND REPLACEMENT PROCEDURES 3 3 3 5 1 Top Cover Removal and Replacement 3 3 3 5 2 Power Supply Removal and Replacement 3 4 3 5 3 CD ROM Drive Removal and Replacement 3 5 3 5 4 Hard Drive Receiving Frame Removal and Replacement 3 7 3 5 5 Hard Disk Drive Removal and Replacement in Carrier 3 8 3 5 6 Floppy Disk Drive Removal and Replacement 3 11 3 6 JUMPER SETTINGS AND LOCATIONS 3 13 3 7 SPARE AND REPLACEMENT PARTS 3 13 3 8 EQUIPMENT RETURN WITHIN NORTH AMERICA 3 14 3 9 EQUIPMENT RETURN OUTSIDE OF NORTH AMERICA 3 14 3 10 MAINTENANCE RECORDS a u mua maa papam 3 14 4 0 MODEL DESIGNATION aooo e 4 1 4 1 ATTACHMENTS esI RR EE DI EAR AERA A ER EA 4 1 4 2 OPTIONS to uu innt rated arcet as Pta br eaten ires 4 2 4 2 1 MODULBUS Interface MBI Card Options
18. Return of Shipment Outside of North America Contact the appropriate Moore Products Co subsidiary listed in section 1 2 of this document Provide the reason for the return For repairs supply a purchase order number Request equipment packaging and shipping instructions 2 4 September 1997 SD39RIC 2 INSTALLATION 2 1 4 6 Equipment Handling and Storage The RIC is completely enclosed and can be safely handled without undertaking special ESD Electrostatic Discharge handling procedures The storage temperature and humidity parameters of section 5 must be met for storage of a RIC The RIC weighs 22 lbs 9 98 kg and can be physically carried a short distance between rooms in the same building or placed on a padded surface of a transportation device and moved to its destination CAUTION The RIC contains CD ROM floppy and hard disk drives Handle the RIC with care Do not subject it to excessive mechanical shock or vibration 2 2 RIC MECHANICAL INSTALLATION This section provides the installation procedure for mounting an RIC in a MODULPAC or a user supplied cabinet with 19 inch mounting rails It requires two installation personnel to mount the RIC Read section 2 1 4 6 about the RIC handling procedure before beginning the installation NOTE An alternate mounting method is to mount the RIC to a wall using the accessory Wall Mounting Bracket Kit see section 4 3 4 The kit includes bracket mounting instructions The RIC mounting
19. Section 1 Introduction Provides product description product support and lists related literature Section 2 Installation Describes mechanical and electrical installation Section 3 Maintenance Consists of preventive maintenance assembly replacement procedures and spare and replacement parts suggestions Section 4 Model Designation Provides model designation and tables of accessories attachments and options Section 5 Specifications Consists of mechanical electrical and environmental specifications and agency approvals 1 14 PRODUCT DESCRIPTION The Rack Mounted Industrial Computer RIC shown in Figure 1 1 is a member of the APACS family of computer modules It can also be used with the QUADLOG family of modules It supersedes the Industrial Computer Module ICM which features in rack module packaging The RIC is an IBM compatible PC designed for rack mounting to standard EIA 19 inch rails in MODULPAC or any 800 mm wide enclosure The RIC runs standard MS Windows NT 4 0 applications such as the 4 mation configuration software the APACS ProcessSuite software and third party software The RIC Acts as a data input output I O provider for APACS ProcessSuite clients Hliminates the integration effort traditionally required to use a standard PC in a control situation Eliminates the need for a transition board or Computer Expansion CEM backplane Eliminates the need for costly compli
20. are needed to complete the RIC installation Refer to section 4 Table 4 2 to determine the user selected lengths of cables required for installation Cable length for A and B sides are specified at the time of order Refer to section 4 Table 4 4 for two lengths of MODULBUS and B Extension Cables if it is desired to further extend a standard connection between the MBI Card and MODULBUS Model 39RICxxxBABN contains a MODULNET Interface MNI Card Drop cables interconnecting the card to a MODULNET tap are required Refer to section 4 Table 4 3 for user selected lengths of drop cables Cable length for and B sides are specified at the time of order If the RIC is to be connected to Ethernet a user installed Ethernet card is required Users can supply their own card or refer to section 4 and order an Ethernet card that is available from Moore Products Co This card provides the following ports One RJ 45 port for connection to IOBASE T Unshielded Twisted Pair One BNC port for connection to1OBASE 2 ThinNet e An AUI Attachment Unit Interface DB 15 AUI port for connection to IOBASE 5 ThickNet 10BASE 2 ThinNet and 1OBASE T Unshielded Twisted Pair Depending on the type of installed Ethernet media additional user supplied cable and or other equipment may be required for connection to Ethernet Additional computer attachments are required in order for the RIC to be a functional computer These attachments are typically u
21. following component failures the RIC might have to be returned to the factory for servicing For troubleshooting assistance contact the appropriate Moore Products Co location listed in section 1 2 Power Supply Replace the defective power supply with a stocked spare unit P N 15755 148 CD ROM Drive Replace the defective CD ROM drive with a stocked spare unit P N 16303 400 Hard Disk Drive Replace the defective hard disk drive with a stocked spare drive P N 16303 505 3 5 Floppy Disk Drive Replace the defective drive with a stocked spare drive P N 16303 108 Expansion Card Replace the defective card with a stocked spare card or refer to the documentation supplied with that card The RIC bezel contains an LED to indicate the status of the internal power supply Should the RIC fail to power up when the ON STBY button is pushed refer to Table 3 1 to resolve the problem 3 2 September 1997 SD39RIC 2 MAINTENANCE TABLE 3 1 OK LED Indicator OK LED COLOR RIC STATUS REMEDY em mee LL Power Supply Fault 1 Check that the RIC power cord is plugged in 2 Check that the AC power source to the RIC is good 3 Supply malfunction Return the RIC to the factory for repair 3 5 COMPONENT REMOVAL AND REPLACEMENT PROCEDURES The following subsections describe the procedures to remove and replace the RIC top cover the power supply the CD ROM drive the hard drive receiving frame and the 3 5 f
22. 32 MB 4 48 MB Microprocessor 5 Pentium Platform 100 133 166 MHz 4 1 ATTACHMENTS Table 4 1 lists the attachments that are supplied with the RIC Some supplied attachments are installed by the factory while other attachments are user installed Refer to section 4 2 for required options TABLE 4 1 RIC Attachments PART NUMBER DESCRIPTION 16303 123 AC Power Cord user installed unterminated at one end 16303 420 Software Windows NT 4 0 CDSROM factory installed Windows NT Version 4 0 Workstation operating system 16249 51 MODULBUS Interface Card MBI Factory installed on Model 39RIC531 AABN 16267 1 MODULNET Interface Card MND Factory installed on Model 39RIC531BABN Additional attachments are required in order for the RIC to be functional computer These attachments are typically user supplied however they can be purchased for customers by Moore Products Co Contact a local Moore Products Co sales representative for ordering information concerning the following computer attachments SVGA monitor Enhanced 101 or 102 key keyboard Windows NT compatible printer Microsoft PS 2 Mouse September 1997 4 1 MODEL DESIGNATION SD39RIC 2 4 2 OPTIONS Tables 4 2 and 4 3 lists the MBI Card and MNI Card cable options 4 2 1 MODULBUS Interface MBI Card Options When an RIC containing an MODULBUS Interface MBI Card is ordered MBI cables are required to complete the RIC installation Refer to MODULBUS Interface
23. 4 x 3 mm screws with M2 lockwashers Save the mounting bracket and the four screws and lockwashers for the replacement procedure Replacement 1 Check to ensure that the floppy disk drive and the hard disk drive receiving frame are properly installed and their cables connected They will become inaccessible once the CD ROM drive is installed 2 Remove the replacement CD ROM drive from its protective packaging There are no jumpers that require to be set on the drive September 1997 3 5 MAINTENANCE SD39RIC 2 3 Attach the new CD ROM drive to the mounting bracket with the four M2 x 4 x 3 mm screws and M2 lockwashers that were saved during the removal procedure FDD Interface View Drive Cables Connector FDD Connector Clamp Motherboard Power Connectors FDD Power Cable CD ROM Power Cable Power Supply Support Bracket Interface Board Power Supply Ground Wire Expansion Slot tef Riser Board Bracket Z Power Supply Sr Power Switch se p On Stby
24. BIT COLOR 1152 x 864 s esse 43 interlaced 43 LN 1280x1024 s d5 2 3 2 3 COM 1 Serial Port Connector COM 1 is an RS232C serial port consisting of a 9 pin D submini connector located on the left side panel Figure 2 2 It permits the connection of a user supplied external serial device to the RIC Its NS16C550 compatible UART with 16 byte send receive FIFO supports data transfers at speeds up to 115 Kbits second Table 2 5 lists its pin assignments TABLE 2 5 COM 1 Serial Port Pinout DB9 PIN SIGNAL FUNCTION 9 R Ring indicator 2 3 2 4 USB 1 USB 2 Universal Serial Bus Connectors USB 1 and USB 2 are the Universal Serial Bus ports consisting of two USB connectors located on the left side panel Figure 2 2 The ports permit the direct connection of two USB peripherals without an external hub If additional USB devices are required an external hub can be connected to either of the built in ports 2 10 September 1997 SD39RIC 2 INSTALLATION A hub provides additional connections to the USB and is a stand alone device or built into a peripheral device The USB ports can accommodate up to 127 hot pluggable peripheral devices The standard universal host controller interface UHCD is supported Table 2 6 lists the pin assignments of an USB port connector TABLE 2 6 USB 1 USB 2 Universal Serial Bus Pinouts SIGNAL NAME USBPO USBP14 USBPO USBP1 2 3 2 5 LPT1 Parallel Port Connector The LPT1 port is a mult
25. Bottom Top Half Half Interface Connector 8 Transition T 4 7 50 Board 1 75 Long Tape Across Mating Connectors on Circuit Board Side rd Hard Drive Foam Block m 77 gr polle e Thumb Latch rl e Pull i LED Activity Push Right to Unlock Handle Indicator FIGURE 3 2 Hard Disk Drive in Drive Carrier Removal September 1997 SD39RIC 2 MAINTENANCE 3 5 6 Floppy Disk Drive Removal and Replacement Removal 1 Perform the first six steps under Removal in section 3 5 4 Hard Drive Receiving Frame Removal and Replacement 2 Usethe following procedure to disconnect the floppy drive cable FDC from the special FDC connector at the rear of the drive CAUTION The FDC cable is very fragile and can be easily damaged DO NOT FOLD OR CREASE THE FDC CABLE more than it already is 1 Locate the special FDC connector at the rear of the floppy drive The white plastic body of the connector is equipped with a black or dark brown cable retaining bar 2 Place the flat blade of a small screwdriver under the black retaining bar and gently lift the bar to its limit Both ends of the bar must be lifted simultaneously The FDC is now released Gently pull the FDC from its connector 3 Rem
26. CRIPTION W2077 specify length RG 6 Drop Cable order lengths for both A and B sides 16137 68 M NET A Drop Cable with Dropsaver 6 m 19 7 ft 16137 69 M NET B Drop Cable with Dropsaver 6 m 19 7 ft 4 3 ACCESSORIES The following subsections describe the available accessories for the RIC 4 3 1 MODULBUS Interface MBI Extension Cables Table 4 4 contains kits for two lengths of MODULBUS A and B Extension Cables if it is desired to further extend a standard connection between the MBI Card and MODULBUS A connector kit listed below may be required for cable installation P N 16137 99 Connector Kit Allows replacing the cut off MODULBUS Extension Cable connector that was removed in order to route the cable through conduit TABLE 4 4 MODULBUS Extension Cable Kits KIT PART NO AND SIDE CABLE PART NO SIDE CABLE PART NO CABLE LENGTH 16137 182 16137 183 16137 184 50 m 164 ft 16137 185 16137 186 16137 187 150 m 482 ft 4 3 2 MODULNET Interface MNI Drop Cable Accessories When a RIC containing an MNI Card is ordered the drop cable accessories listed in Table 4 5 are applicable September 1997 4 3 MODEL DESIGNATION SD39RIC 2 TABLE 4 5 MNI CARD ACCESSORIES PART NUMBER DESCRIPTION 16056 438 RG 6 Drop Cable Kit containing Connector sealing boots Dropsavers 50 m 164 ft RG 6 cable nstructions 14784 500 F Type Connector RG 6 single piece 16056 411 Dropsaver F Connector P
27. CS MODULPAC 2000 Installation and Service Instruction SD32MODULPAC 2 1 6 September 1997 SD39RIC 2 INSTALLATION 2 0 INSTALLATION This section describes the mechanical and electrical installation of the Rack Mounted Industrial Computer RIC The Installation should conform to the National Electrical Code NEC and all applicable local electrical and construction codes 2 4 INSTALLATION CONSIDERATIONS AND PREPARATION Review sections 2 1 1 and 2 1 2 before beginning the RIC installation 2 1 1 EMC Directive Installation Considerations Some installations of RICs may require adherence to the European Union s Electromagnetic Compatibility EMC Directive Refer to the Declaration of Conformity statement at the back of this document that lists the certificate number of the Technical Construction File issued to the RIC Compliance with some of all of the Directive requires the following APACS and QUADLOG systems must use enclosures having sufficient RF attenuation AC power input conductors to the enclosure must be filtered MODULBUS M BUS cables that enter or exit the enclosure must be filtered The shield of all shielded cables that exit the enclosure must be connected to the enclosure Consult the factory for additional information concerning EMC Directive installation and the availability of enclosures and needed hardware 2 1 2 Preinstallation Preparations 1 Installation of the following equipment shou
28. Company s factory The Company assumes no liability for the consequence of its use or misuse by Purchaser his employees or others A defect in the meaning of this warranty in any part of said equipment shall not when such part is capable of being renewed repaired or replaced operate to condemn such equipment This warranty is expressly in lieu of all other warranties guaranties obligations or liabilities expressed or implied by the Company or its representatives All statutory or implied warranties other than title are hereby expressly negated and excluded Warranty repair or replacement requires the equipment to be returned to one of the following addresses Equipment manufactured or sold by MOORE PRODUCTS CO MOORE PRODUCTS CO Sumneytown Pike Spring House PA 19477 U S A Tel 215 646 7400 Fax 215 283 6358 Equipment manufactured or sold by MOORE PRODUCTS CO Canada Inc MOORE INSTRUMENT LTD LTEE P O Box 370 Brampton Ontario L6V 2L3 Canada Tel 905 457 9638 Fax 905 457 4182 Equipment manufactured or sold by MOORE PRODUCTS CO UK LTD MOORE PRODUCTS CO UK LTD Copse Road Lufton Industrial Estate Yeovil Somerset BA22 8RN ENGLAND Tel 44 1935 706262 Fax 44 1935 706969 The warranty will be null and void if repair is attempted without authorization by a member of the MOORE PRODUCTS CO Service Department
29. HT JACK Audio Line Output Microphone Input 3 5 mm Jack 3 5 mm Jack 2 3 3 AC Power Cable Connection for 115 Vac Service The RIC power supply has dual AC input capability AC input power to the power supply is selected 115 or 230 Vac by an input voltage select switch The switch is factory set to the 115 Vac position The setting of the switch is discussed in section 2 3 4 A Power Distribution Assembly PDA for 115 Vac service is typically used to distribute AC power to the RIC A supplied three conductor cable for AC power is used to connect the PDA to the RIC Refer to the Power Distribution Assembly PDA Installation and Service Instruction SD39PDA 1 for connection details and removal of the fuse from the Lever Fuse Holder Refer to the following for connection to the RIC 1 Ifan input power cable connecting the local breaker box to the PDA is installed then isolate the L1 N G output terminal blocks on the PDA by removing the fuse from the Lever Fuse Holder 2 Get the supplied power cable P N 16303 123 One end has an installed female connector and the other end is unterminated 3 Route the cable between the PDA and the RIC The unterminated end of the cable should be at the PDA Strip the unterminated conductor ends of the cable to the lengths listed in Table 2 7 Allow sufficient length for dressing and clamping the cable WARNING Risk of electric shock Isolate AC power from all involved wires and terminals by removi
30. IC involves brushing or vacuuming the protective covers to restore cooling efficiency that may have been degraded by accumulated dust A cloth lightly moistened with a mild detergent can be used to clean the covers Do not use solvents or abrasive cleaners September 1997 3 1 MAINTENANCE SD39RIC 2 Cleaning the computer circuit board involves careful brushing and vacuuming to remove accumulated dust and dirt harboring chemical particulate that may accelerate terminal switch or connector contact corrosion 3 3 2 Cleaning the Monitor Screen A dirty monitor screen should be cleaned with a sponge or chamois cloth lightly dampened with a mild detergent Do not use solvents or abrasive cleaners 3 3 8 Cleaning the Mouse If the mouse cursor moves erratically across the screen it is likely that an accumulation of dirt on the ball located inside the mouse is the problem To clean the ball Turn the mouse over remove the mouse ball cover and then place the mouse ball and cover on a clean surface e Take a cotton swab lightly dampened with a mild detergent and clean the ball and the inside of the mouse Replace the ball and mouse cover 3 3 4 Cleaning Kits for the Floppy and CD ROM Drives The following cleaning kits are provided with each RIC Each kit includes instructions on its use 3 5 Floppy Disk Drive Head Cleaning Kit P N 16129 80 CD ROM Drive Laser Lens Cleaning Kit P N 16303 575 3 4 TROUBLESHOOTING Except for the
31. ION DATA Line Voltage 115 Vac 10 230 Vac 10 Manual switch Line Frequency 50 60 Hz Immunity Electrostatic Discharge ESD IEC 801 2 Contact discharge 8 kV Air discharge 15 kV air Immunity Radiated Electromagnetic Interference 801 3 10 V m 27 to 1000 MHz IEC 1131 2 15 G for 11 ms Vibration 10 to 57 Hz 0 75 mm displacement 57 to 150 Hz 0 75 G measured at disk drive Operating Temperature Dimensions W 450 mm 17 75 D 330 mm 13 H 132 mm 5 19 Installation Category 2 Equipment September 1997 5 1 SPECIFICATIONS SD39RIC 2 TABLE 5 2 RIC s PC Specifications SPECIFICATION DATA Memory 32 MB standard 48 MB option expandable to 192 MB 1ISA slot 1 PCI slot and 1 Shared ISA PCI slot MODULBUS Interface MBI Card 5 Mbps redundant 5 2 September 1997 SD39RIC 2 SPECIFICATIONS 5 1 AGENCY APPROVALS IMPORTANT Before installing applying power to or servicing the Rack Mounted Industrial Computer RIC see the unit s nameplate for agency approvals 5 1 1 Electromagnetic Compatibility EMC This product has been tested per the European Union s EMC Directive See the Declaration of Conformity statement at the back of this document Refer to section 2 1 1 for considerations affecting EMC compliance September 1997 5 3 DECLARATION OF CONFORMITY according to EN 45014 Moore Products Co Sumneytown Pike Spring House PA 19477 0900 Declare under our sole responsibility th
32. N T L J FDD Ribbon Cable 1 4 Wrench NI SEU nn Hard Drive da qe Ribbon Cable o Loosen an 91 pI Tighten Hex Nuts i LLL CD ROM cM Ribbon Cable Ix Expansion Slot Ribbon Cable Riser Board T9 Q Clamp Ji ard Drive 1 B metes f Power Cable nstalled eT Expansion Card T Fan and Reset di zn Switch Connector ae Expansion Card TU FOr OK LED Connector Hex Stand off 2 Al Securing Nut ge Lem TE zd E Speaker Connector ear ee Use Supplied 1 4 Wrench Lower Card Support Bracket Computer Reset Expansion Slot Upper Card Support Bracket Front Section View Switch CD ROM Bracket Hard Drive Bracket FDD Bracket Riser Board Y ur ul MBI MNI Card cl Jumper Settings IL 2 Wilss 1 0 9
33. Symbol Color Black Outline Color Black September 1997 WARNING Risk of Electric Shock The symbol is prominently displayed on the surfaces of hardware When used in an instruction text accompanies the symbol which identifies something that can be dangerous and possibly life threatening to personnel For example WARNING Risk of electric shock Remove power from all involved wires before making connections to the Marshalled Termination Assembly CAUTION Refer to accompanying Installation and Service Instruction The symbol is prominently displayed on the surfaces of hardware When used in an instruction text accompanies the symbol which identifies something that can damage equipment or cause a control problem with a process For example CAUTION The safety system should not be operated with forced I O STAND BY SWITCH SYMBOL The symbol is prominently displayed adjacent to the switch and identifies the switch or switch position by means of which part of the equipment is switched in order to bring the it to the stand by condition PROTECTIVE CONDUCTOR TERMINAL Symbol is prominently displayed on the surfaces of hardware INTRODUCTION SD39RIC 2 1 4 RELATED LITERATURE The following literature should be available when performing the RIC installation e APACS Power Distribution Assembly PDA Installation and Service Instruction SD39PDA 1 e APACS MODULPAC 1000 Installation and Service Instruction SD39MODULPAC 1 e APA
34. The keyboard and mouse connectors consist of two 6 pin mini DIN connectors PS 2 type Table 2 1 lists their pin assignments Refer to the following to connect the cables September 1997 2 7 INSTALLATION SD39RIC 2 1 Plug the keyboard cable connector into the KYBD socket located on the left side panel Figure 2 2 Rotate the connector until the arrow or indentation is on the top which indicates the keyway notch on the cable connector is aligned with the keyway on the KYBD socket 2 Plug the mouse cable connector into the mouse socket located on the left side panel Figure 2 2 Rotate the connector until the arrow or indentation is on the top which indicates the keyway notch on the cable connector is aligned with the keyway on the MOUSE socket TABLE 2 1 Keyboard and Mouse Connector Pinouts SIGNAL SIGNAL 15 c NM ON atm 3 Gru 6 No Connection Left Side Panel View Ethernet Card Optional TRI 55555 MBI Card Connections 9 ees eed e for A and B Side MODULBUS AUDIO JACKS eue mE SCANS 5 CEES KYBD MOUSE COM 1 USHT USB 2 LPT 1 SVGA Keep Unused Connectors Covered with Provided Dust Caps FIGURE 2 2 External Cable Connections 2 3 2 2 Connecting the Monitor The monitor requires the connection of two cables the power cable and the signal cable The cables are supplied by the manufacturer of the monito
35. able connectors Extended exposure to this environment may result in equipment malfunction To reduce contaminant related equipment malfunctions Identify contaminants and implement methods such as NEMA IP enclosures to reduce their presence When cleaning equipment and surrounding area especially the floor either vacuum away all dust and dirt or use a dampened rag or mop Clean or replace all air conditioning filters room air filters and equipment filters regularly Inform personnel with access to system hardware of the need for equipment cleanliness 2 1 4 Equipment Delivery and Handling The following subsections provide information of interest to shipping receiving and warehouse personnel 2 1 4 1 Predelivery Inspection RICs that will be installed by the user are fully inspected prior to shipment If a RIC is ordered factory installed in a customer s enclosure the RIC is tested as part of the user s system to ensure proper operation September 1997 2 3 INSTALLATION SD39RIC 2 2 1 4 2 Factory Shipment RICS to be installed by the user are placed in protective material and packaged for shipment Accessories are packaged separately If the RIC is ordered factory installed in a customer s enclosure the enclosure is bolted to a pallet and wrapped for protection during shipment 2 1 4 3 Receipt of Shipment cartons should be inspected at the time of their delivery for possible external damage Any visible da
36. acket and the four screws with lockwashers for the replacement procedure Replacement 1 Check to ensure that the floppy disk drive is properly installed and its ribbon cable connected It will become inaccessible once the HDD receiving frame is installed 2 Remove the replacement receiving frame from its protective packaging There are no jumpers that require to be set on the drive 3 Attach the new receiving frame to its bracket with the four M3 x 5 x 6 mm screws with captive lockwashers that were saved during the removal procedure 4 Install the mounting bracket with the receiving frame by placing it in position behind the front panel and against the right side panel The left side of the bracket should rest on the two 6 32 x 1 long hex spacers used to secure the right side of the motherboard Secure the left side of the bracket with a 6 32 x 313 pan head screw at the front and the 6 32 x 1 25 M F hex spacer at the rear Secure the right side of the bracket to the right side panel with the two 6 32 x 313 pan head screws with captive lockwashers 5 Connect the HDD ribbon cable to the 40 pin header at the rear of the receiving frame Ensure that pin 1 edge with brown wire of the cable appears at the pin 1 side of the header as identified by the number 1 Place HDD ribbon cable on top of the FDD ribbon cable 6 Connect the HDD power cable to the 4 pin connector at the rear of the receiving frame The power connector is keyed
37. artment CAUTION Do not remove or insert the disk carrier while the RIC is powered up Always turn off the RIC when changing disk carriers Hot swapping the disk carrier can result in data loss or equipment failure Removal 1 Perform the first four steps under Removal in section 3 5 3 CD ROM Drive Removal and Replacement 2 Remove the two 6 32 x 313 pan head screws with captive lockwashers that secure the HDD carrier receiving frame to the right side panel of the RIC Refer to Figure 2 3 for the location of the screws Save the screws for the replacement procedure 3 Remove the 6 32 x 1 25 M F hex spacer and the 6 32 x 313 pan head screw with captive lockwasher that secure the left side of the receiving frame to the two 6 32 x 1 M F hex spacers attached to the right side of the motherboard Save the spacer and screw for the replacement procedure 4 Disconnect the receiving frame ribbon cable from the 40 pin header at the rear of the frame 5 Disconnect the receiving frame power cable from the 4 pin connector at the rear of the frame September 1997 3 7 MAINTENANCE SD39RIC 2 6 Remove the receiving frame attached to its mounting bracket from the RIC If the intent is to provide access for the removal of other components do not proceed with the remaining step 7 If necessary remove the receiving frame from its mounting bracket by unscrewing the four M3 x 5 x 6 mm screws with captive lockwashers Save the mounting br
38. at the product Models 39RIC531AABN 39RIC53 1BABN 39RIC541 AABN 39RIC541BABN URIC531 AABN URIC531BABN URIC541 AABN URIC541BABN Rack Mounted Industrilal Computer with any factory installed options and in any configuration available from the factory to which this declaration relates is in conformity with the following standards EMC EN50081 2 Generic Emission Standard Industrial Environment EN50082 2 Generic Immunity Standard Industrial Environment SAFETY EN61010 1 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory use following the provisions of the EMC and Low Voltage Directives An Electromagnetic Compatibility and Safety Technical Construction File for the above equipment was created June 1996 updated July 1997 Spring House PA USA 1097 mM date Edward Coll Vice President Systems Division WARRANTY The Company warrants all equipment manufactured by it and bearing its nameplate and all repairs made by it to be free from defects in material and workmanship under normal use and service If any part of the equipment herein described and sold by the Company proves to be defective in material or workmanship and if such part is within twelve months from date of shipment from the Company s factory returned to such factory transportation charges prepaid and if the same is found by the Company to be defective in material or workmanship it will be replaced or repaired free of charge f o b
39. bracket 6 Swing the power supply right side up place it on the power supply support bracket and push it against the right side panel in position to be secured by three screws 7 Secure the power supply to the right side panel with the three 6 32 x 313 pan head screws with captive lockwashers that were removed previously 8 Proceed with the replacement of the top cover by performing the two steps under Replacement in section 3 5 1 Top Cover Removal and Replacement 3 5 3 CD ROM Drive Removal and Replacement Removal 1 Perform the three steps under Removal in section 3 5 2 Power Supply Removal and Replacement Double check to make sure power line cord is disconnected from the RIC 2 Remove the two 6 32 x 313 pan head screws with captive lockwashers that secure the CD ROM bracket to the right side panel of the RIC Refer to Figure 2 3 for the location of the screws Save the screws for the replacement procedure 3 Remove the 8 32 lock nut that secures the left side of the CD ROM bracket to the front panel of the RIC Save the nut for the replacement procedure 4 Disconnect the CD ROM ribbon cable from the 50 pin header at the rear of the CD ROM drive The CD ROM drive attached to its mounting bracket can now be removed from the RIC If the intent is to provide access for the removal of other components do not proceed with the remaining step 5 Remove the CD ROM drive from its mounting bracket by unscrewing the four M2 x
40. cated foreign device interfaces FDIs by offering a straight forward FDI solution for PLCs e Reduces design costs for an industrial PC or operator station via standard industrial packaging e Complies with the European Union s Electromagnetic Compatibility EMC Directive which requires process control equipment to be immune to electromagnetic interference EMI and have a small amount of electromagnetic emissions See specifications in section 5 for more detailed information September 1997 1 1 INTRODUCTION SD39RIC 2 1 1 1 Hardware Pentium 166 MHz processor 32 MB standard 48 MB optional EDO RAM expandable to 192 MB Removable 2 2 GB hard drive 1 44 MB 3 5 micro floppy drive On board 64 bit PCI Video with 2 MB SGRAM 8 CD ROM drive e MODULBUS M BUS connection via installed MODULBUS Interface MBI card MODULNET M NET connection via optional MODULNET Interface MNI card Internal expansion slots One 1 ISA One 1 PCI One 1 shared ISA or PCI LPTI parallel port Printer DB25 connector serial port RS232C DB9 connector e Universal Serial Bus USB dual hot pluggable PS 2 keyboard port PS 2 mouse port Audio Input Output jacks 3 5 mm phone mono input stereo output Clock battery backed A monitor keyboard mouse printer and other peripherals can be easily connected by cables to the side of the RIC MODULBUS MBI and MODULNET MNI cables also connect to the side
41. ct support outside of North America an alternative support system is available by contacting the following appropriate Moore Products Co subsidiary Australia Mexico Moore Products Co Australia Pty Ltd Moore Products de Mexico S A de C V Tel 61 2 9319 4877 Tel 6 11 98 58 6 15 19 48 6 15 02 62 or 6 15 02 38 Canada Moore Products Co Canada Inc The Netherlands Tel 905 457 9638 Moore Products Co B V Tel 00 31 180 461111 France Moore Products Co France Singapore Tel 33 475 05 44 62 Moore Products Co S Pte Ltd Tel 65 299 6051 India South Africa Moore Controls Pvt Limited Moore Controls S A Pty Tel 91 212 773495 Tel 27 466 1673 9 1 4 September 1997 SD39RIC 2 Italy Moore Products Co Italia Tel 39 2 2940 1094 INTRODUCTION United Kingdom Moore Products Co U K Ltd Tel 44 1935 706262 1 3 INTERNATIONAL STANDARDS ORGANIZATION ISO SYMBOLS Refer to Table 1 1 for an explanation of ISO and IEC symbols that when appropriate are prominently displayed on the surfaces of hardware The symbols are also used in documents to denote CAUTION and WARNING notes TABLE 1 1 ISO IEC Symbols SYMBOL PUBLICATION DESCRIPTION Background Color Yellow Symbol Color Black Outline Color Black Background Color zYellow Symbol Color Black Outline Color Black Color White Symbol Color Black Outline Color Black Background Color White
42. ded with the RIC Refer to the following to insert or remove a 3 5 inch diskette e insert a diskette hold it by its edges in the horizontal position and insert it label side up and arrow pointing towards the drive into the drive slot until it clicks and locks into place The diskette eject button will then pop out Before attempting to remove the diskette ensure the activity indicator is extinguished The activity indicator is lit whenever the host computer is accessing data on the drive To remove the diskette from the drive press the eject button The diskette will then pop out far enough so that it can be pulled from the drive CAUTION Do not remove a diskette from its drive while the activity indicator is lit Removing the diskette while the activity indicator is lit can destroy data on the diskette September 1997 2 23 INSTALLATION SD39RIC 2 2 5 2 2 Hard Disk Drive Logical Drives C and D The 2 2 GB hard disk drive HDD is partitioned as logical drives C and D It is a removable hard disk subsystem composed of a disk carrier and receiving frame The disk carrier can be easily accessed and removed from the front of the receiving frame A thumb latch is used to secure the disk carrier in the receiving frame and unlatch it for removal CAUTION Do not remove or insert the disk carrier while the RIC is powered up Always turn off the RIC when changing disk carriers Hot swapping the disk carrier can result in data
43. down at both ends until it snaps in place Perform all applicable steps under Replacement in section 3 5 4 Hard Drive Receiving Frame Removal and Replacement to install the HDD receiving frame September 1997 SD39RIC 2 MAINTENANCE 3 6 JUMPER SETTINGS AND LOCATIONS Top view of the RIC s motherboard is shown in Figure 3 3 It reveals some major components such as the front panel I O connectors RAM sockets power supply connectors and the CMOS battery Also shown are the factory jumper settings of the motherboard The factory settings ensure that the RIC will operate without encountering conflicts between the devices installed by the factory These settings should not be changed without first consulting the Moore Products Co Refer to section 1 2 for instructions on how to contact Moore Products Co Configuration Jumpers Flash BIOS amp MNS MNF CPI Voltage o EA X s Jumpers o ac 5 repe mec Power Supply CMOS Battery 72 Pin Main Connectors Memory Sockets 6 P Socket Reset Sw _8_ amp Fan rd OK LED Video y CPU Components
44. he right side panel of the RIC Refer to Figure 2 3 for the location of the screws The power switch is now free from the RIC enclosure Disconnect the power cables from the hard drive receiving frame the drive cables interface board and the motherboard the cables are identified in Figure 3 1 The power supply can now be removed Replacement 1 3 4 Remove the replacement power supply from its protective package Check its input voltage select switch for proper operating voltage setting default setting is 115 Vac If necessary change the setting refer to section 2 3 4 for details Check to make sure the ribbon cables which will become inaccessible beneath the power supply are properly mated with their corresponding drives and are secured by the ribbon cable clamp Figure 3 1 Hold the power supply upside down on the rear panel of the RIC and connect the two motherboard power cables to the appropriate connectors on the motherboard These connectors are keyed Figure 3 1 September 1997 SD39RIC 2 MAINTENANCE 4 Proceed to connect the floppy drive and CD ROM power cables to their mating connectors on the drive cables interface board and the hard drive power cable to the connector on the hard drive receiving frame see Figure 3 1 5 Place the ON STBY power switch in its proper position on the right side panel and secure it with the two provided M3 x 5 x 25 mm screws Make sure its cable goes under the power supply support
45. his Instruction Provide the reason for the return For repairs supply a purchase order number Request equipment packaging and shipping instructions 3 10 MAINTENANCE RECORDS An accurate record keeping system for tracking maintenance operations should be established and kept up to date Data extracted from the record may serve as a basis for ordering maintenance supplies including spare parts The record may also be useful as a troubleshooting tool In addition maintenance records may be required to provide documentation in association with a service contract It is suggested that the following information be recorded Date of service incident Name or initials of service person Brief description of incident symptoms and repairs performed Replacement part or assembly number Software compatibility code of original part Software code of replacement part Serial number of original part Serial number of replacement part Issue number of original circuit module 10 Issue number of replacement circuit module 11 Date of completion ONGC ON ON Pare 3 14 September 1997 SD39RIC 2 MODEL DESIGNATION 4 0 MODEL DESIGNATION Refer to the following to decode the RIC model designation Model 39RIC 5 3 1 A A B N Rack Mounted Industrial Computer RIC Agency Approvals N See nameplate for current approvals Design Level B Current Level Software Compatibility A 1 x A MBI Card B MNI Card Drive Type 1 Hard Disk 2 Solid State Memory 3
46. imode bidirectional parallel port that provides an interface to a user supplied printer or other parallel device It can be set up to operate in one of the following four modes Standard mode IBM and Centronics compatible Bidirectional PS 2 compatible Bidirectional Enhanced Parallel Port EPP High speed bidirectional Extended Capabilities Port ECP Connection is through a standard DB25 female connector located on the left side panel see Figure 2 2 Table 2 7 lists the twenty five pin assignments TABLE 2 7 LPT1 Parallel Port Pinout DB25 PIN SIGNAL FUNCTION DB25 PIN SIGNAL FUNCTION sme sme fo 7 _ Das u mans B mm pana m rer 2 mm mese ser saa PPD4 Data Bit 4 15 ERROR o _ PPD 18 25 September 1997 2 11 INSTALLATION SD39RIC 2 2 3 2 6 Audio Jacks The RIC in equipped with an on board audio subsystem that is Sound Blaster Pro compatible It uses Creative Labs Vibra 16 codec that provides an analog signal mixer with individual software programmable volume controls automatic gain control dynamic filtering FIFOs for digital audio playback and recording variable sampling rates from 5 KHz to 44 1 KHz and full duplex operation It can play and record in 8 or 16 bit stereo mono modes Table 2 8 describes the two audio jacks located on the left side panel of the RIC see Figure 2 2 TABLE 2 8 Audio Jack Descriptions LEFT JACK RIG
47. ith the hex stand off securing nut that was set aside in step 3 Use the special 1 4 wrench to tighten the nut Carefully slide the card support bracket toward the top edge of the expansion card Engage the total length of the card s top edge with the support bracket s card guide Figure 2 7 Apply moderate pressure on the lower card support bracket to keep the card engaged to the card guide Tighten the bracket s two securing screws Install the previously removed step 4 upper card support bracket Install the RIC s top cover Refer to the replacement procedure in section 3 Refer to the expansion card s documentation for information on completing the card installation 2 4 2 Shared Slots J3 ISA or J4 PCI Expansion Card Installation To install an expansion card in slots 13 or J4 perform the following 1 2 Remove operating power to the computer Remove the RIC s top cover removal procedure in section 3 Refer to Figure 2 5 and locate the desired expansion slot on the computer s riser board An empty expansion slot will have an expansion card cover installed over the open slot in the card connector panel see Figure 2 6 At the selected slot remove its expansion slot cover as follows As shown in Figure 2 6 an expansion slot cover is secured by a single hex stand off securing nut Access to the slot cover and its securing nut is made via the open top of the RIC Retrieve the special 1 4 wrench see Figure 2 7 to l
48. k the LED activity indicator wires that link the two halves of the case The bottom half should contain the hard drive with attached carrier transition board and interface connector the foam block the thumb latch piece and the pull handle part The top half of the case contains the LED activity indicator with its two wires soldered to the transition board located on the bottom half Remove the foam block and the hard drive with the attached carrier transition board from the bottom half of the drive carrier case Figure 3 2 As the disk drive is being removed slide the board from its retaining slots such that the board and drive assembly is removed as one piece Set the foam block aside for the replacement procedure Disconnect the carrier transition board from the rear of the hard drive by first removing the 1 75 44 5 mm tape that helped secure it to the drive connector Set the transition board aside for the replacement procedure Be careful not to bend the pins at the rear of the drive Place the defective drive in a protective bag and package it for shipment to the factory Refer to section 3 8 or 3 9 for equipment return information Replacement l Remove the replacement hard disk drive from its protective packaging There are no jumpers that require setting on the drive Do not subject the drive to mechanical shock or vibration Attach the the carrier transition board to the disk drive Ensure that pin 1 on the transition board cor
49. kit whenever the RIC s cover is removed A kit is available from Moore Products Co P N 15545 110 or a kit can be purchased locally 1 Remove operating power to the computer Remove the RIC s top cover removal procedure in section 3 2 Refer to Figure 2 5 and locate the desired expansion slot on the computer s riser board 2 16 September 1997 SD39RIC 2 INSTALLATION Expansion Slots Riser Card M XXXXXXXXXXXXXXXXXXXXXXXXX A61 A2 A62 Bi XXXXXXXXXXXXXXXXXXXXXXXXX XXXXX 4 I Slot J4 Q po XXXXXXXXXXXXXXXXXXXXXXXX XXXXXX B62 Q Note 3 ALT XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 18 J3 8 ISA Slot J3 Bi XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXX p18 XXXXXXXXXXXXXXXXXXXXXXXXX XXXXX 61 A2 XXXXXX 462 BI XX XXX XX X XXX XXX XXXXXXXXXXX XXXXX ge 2 ol PC Slot J2 B2 XXXXXX B62 Note 2 Ail XXXXXXXXXXXX KKK KKK KKK KKK KKK KKK XK XXX XDXXXXXDX XX KKK KKK ISA Slot E o 0 Bil XXX XXX XXX XXX XXX XXX Note 1 cnn v Mounted Vertically in PC Motherboard
50. l of the RIC with wide open disk drive access door Keep the drive access door closed for maximum fan efficiency Overheating can result in equipment failure 2 5 1 Computer Reset Switch As shown in Figure 2 8 the computer reset switch is located in the disk drive compartment Pushing the switch causes the computer to reboot and perform the start up sequence of checking the microprocessor logic devices keyboard mouse memory etc September 1997 2 21 INSTALLATION SD39RIC 2
51. ld precede the RIC installation enclosure in which the RIC will be mounted Power input cable conduit from breaker box to enclosure Power Distribution Assembly PDA and roof fan as needed Power input cables to the Power Distribution Assembly PDA 2 The RIC should receive AC operating power as follows Itis highly recommended that the RIC receive AC operating power via a P N 16114 65 115 Vac Power Distribution Assembly PDA A 230 Vac version P N 16114 131 of the PDA is also available The PDA features a Lever Fuse Holder terminal block with a 30 A fuse to protect the power source When the lever is rotated the fuse is rotated disconnecting the fuse from both fuse contacts This permits the RIC to be manually disconnected from the AC input line 3 Calculate the total heat dissipated by the equipment mounted in the enclosure with the RIC and determine if additional enclosure cooling is required to maintain the specified operating temperature September 1997 2 1 INSTALLATION SD39RIC 2 2 2 If the temperature exceeds that specified for the RIC or any device installed take steps to decrease the temperature For example if the RIC is sharing an enclosure with MODULRACS or user supplied equipment add a roof fan CAUTION Exceeding the specified operating temperature limits can adversely affect performance and may cause equipment damage Model 39RICxxxAABN contains MODULBUS Interface MBI Card MBI cables
52. lide the switch to the desired position 115 or 230 Vac Restore the top cover to the RIC September 1997 2 13 INSTALLATION Cooling Fan n u Right Side Panel View SD39RIC 2 Top Cover Securing P d Screw 6 Places mo _ a 0 H D D 1 l TN H U U S 9 9 CAUTION m Wa I PEEL IN OL a PRESENT o DUAL RANGE POWER SUPPLY ON m T SEE INSTRUCTIONS FOR PUSH L ALTERNATE SETTING stay Jl H J Partial Top View Labels Power Supply Input Voltage Select Switch See Details Switch Actuating Slot AC Convenience Outlet Female AC Input Power r Receptacle Male Power Supply On Stby Switch Side etail of Power Supply Input Voltage 115 230 Vac Select Switch o e 0000 Cooling Fan 115 Input Voltage Select Switch FIGURE 2 3 AC Input Receptacle and Voltage Select Switch Locations 2 14 September 1997 SD39RIC 2 INSTALLATION 2 3 5 AC Power Cable Connection for 230 Vac Service Refer to the following for the input power cable connection for 230 Vac service 1 The RIC power supply has dual AC input capability AC input p
53. loppy disk drive These procedures are given in the proper sequence needed to access the named components For example to remove the 3 5 floppy drive it will be first necessary to remove the top cover the power supply the CD ROM drive and the hard drive receiving frame After replacing the floppy drive the same components will have to be re installed in reverse order 3 5 1 Top Cover Removal and Replacement Removal 1 Remove operating power to the RIC If the top cover is being removed to perform component installation or troubleshooting then ESD protection is required as noted below CAUTION A service kit containing a grounding wrist strap and static dissipative mat is required when performing a service function static discharge from fingers can result in permanent damage to electronic components Use the kit whenever the RIC s cover is removed A kit is available from Moore Products Co P N 15545 110 or a kit can be purchased locally 2 As shown in Figure 2 3 the top cover is secured with six 6 32 x 313 pan head screws with captive lockwashers three each located along the top left and right edges of the cover Remove and set aside the screws 3 Slightly lift the rear edge of the cover at a shallow angle and slide it a short distance back from the top edge of the system chassis Carefully lift the cover up and set it in a safe place with its securing screws September 1997 3 3 MAINTENANCE SD39RIC 2 Replacemen
54. loss or equipment failure Figure 2 9 shows the location of all indicators and controls of the HDD The following is a brief description of these indicators and controls The HDD Power Indicator is lit green when power is applied to the hard disk drive If the drive carrier is not fully inserted into the receiving frame the power indicator will be extinguished The HDD Activity Indicator is a small dot in the upper right hand corner of the drive carrier that illuminates red when the host computer accesses data on the hard drive Thumb Latch secures the hard drive carrier in the receiving frame To secure the drive carrier in the frame push the thumb latch to the left To release the latch push the thumb latch to the right The Pull Handle facilitates the removal of the drive carrier from the receiving frame Always release the latch first before attempting to remove the drive carrier 2 5 2 3 CD ROM Disc Drive Drive E The 8x speed CD ROM drive has a single disc capacity and is the platform through which the Windows NT operating system is installed on the RIC Located on the drive s bezel are the activity indicator the manual eject button and an emergency eject pin hole Refer to the following for a brief description of the unit s activity indicator manual eject button and emergency eject procedure Activity Indicator on the front bezel is a dual color green and amber LED that indicates the operating s
55. mage should be immediately recorded on the carrier s copy of the delivery slip Each carton should be carefully unpacked and its contents checked against the enclosed packing list At the same time each item should be inspected for hidden damage that may or may not have been accompanied by exterior carton damage If it is found that some items have been damaged or are missing notify Moore Products Co immediately and provide full details refer to section 2 1 4 4 or 2 1 4 5 In addition damages must be reported to the carrier with a request for their on site inspection of the damaged item and its shipping carton 2 1 4 4 Return of Shipment Within North America To return shipment call the Repair Order Group at 215 646 7400 ext 4RMA 4762 weekdays between 8 00 a m and 4 45 p m eastern time to obtain an RMA number Mark the RMA number prominently on the outside of the return shipment When calling for an RMA number provide the reason for the return If returning equipment for repair failure information e g error code failure symptom installation environment will be requested Supply a purchase order number for repairs A Material Safety Data Sheet MSDS must be included with each item being returned that was stored or used anywhere hazardous materials were present Package the assembly in original shipping materials otherwise package it for safe shipment or contact the Repair Order Group for shipping recommendations 2 1 4 5
56. ng the fuse from the Lever Fuse Holder of the PDA 2 12 September 1997 SD39RIC 2 INSTALLATION 4 Refer to Table 2 9 and connect the unterminated cable ends to a PDA L1 N G terminal block TABLE 2 9 RIC AC Power Cable to PDA Connection Data CONDUCTOR CONDUCTOR CONDUCTOR END PDA TERMINAL BLOCK AND Vac COLOR STRIP DIMENSION CONNECTION L1 Hot Brown 0 43 L1 on LI N G Terminal Block 115 or 230 Vac 11 mm Neutral Blue 0 43 N on L1 N G Terminal Block 115 or 230 Vac 11 mm Ground Earth Green Yellow 0 43 on LI N G terminal block The 115 or 230 Vac 11 mm terminal blocks are Green Yellow 5 Plug the female connector end of the RIC power cable into the power input male receptacle located on the right side panel of the RIC see Figure 2 3 6 To apply operating power to the RIC restore the fuse to the PDA Lever Fuse Holder Rotate the Lever to engage the fuse to the PDA 2 3 4 Input Voltage Select Switch Setting AC input power to the RIC power supply is selected 115 or 230 Vac by an input voltage select switch The switch is factory set to the 115 Vac position To change the switch setting refer to the following 1 To access the switch refer to section 3 for the removal procedure and remove the top cover Refer to Figure 2 3 and identify the location of the switch 2 Referto the illustration of the switch and place the flat blade of a common screwdriver in the switch s actuating slot S
57. ntly stronger than an office computer s e Heavy gauge steel card guides lock peripheral cards in place to reduce the effects of vibration notebook PC type micro floppy drive conserves space and increases reliability The RIC s hard drive carrier gives greater protection than a standard mounting drive bay and permits removal of the hard drive for replacement without disassembling the unit 19 0 482 6mm Left Side View Top View Right Side View F 2 0 50 8mm Power ON STBY Switch i du 0 ES O er 11 0 219 4mm o E i 2 Access Cover Front View i cu III x d 35 52 19 EIA Rack Mounting HIM 88 9mm 132 1mm Using M5 Screws il
58. of the RIC The RIC monitor keyboard and mouse can reside at a desk near the RIC 1 1 2 Applications Because the RIC is a standard PC it can be used in a wide variety of applications The available applications include all those expected of a desktop PC plus some specialized industrial PC applications For example the RIC can run one or more of the following Input Output I O server for APACS 4 mation configuration software for APACS control modules e APACS ProcessSuite software e Real time optimizing controllers Off the shelf third party packages such as Excel e Custom applications for tasks such as process optimization and scheduling High performance window to APS APACS Process Supervisor via Exceed third party X Windows software In addition the RIC can serve as a Foreign Device Interface FDI With a third party AT or PCI compatible card in one of the RIC s available expansion slots and some configuration for communication the RIC enables communication with PLCs from manufacturers such as Allen Bradley and Modicon 1 2 September 1997 SD39RIC 2 INTRODUCTION 1 1 3 Reliability and Performance As part of a process control system it is critical that an industrial computer provide a level of reliability that may far exceed the requirements of an office PC The RIC provides this reliability in the following ways The enclosure is formed primarily of welded one piece 16 gauge steel significa
59. ool 1 0 8 M 7 II 6 5 4 W1 No Jumper Change 3 6 Hard Drive Receiving Frame Figure 3 1 Internal View of RIC September 1997 SD39RIC 2 MAINTENANCE 4 Install the mounting bracket with attached CD ROM drive by placing it in position behind the front panel and against the right side panel The left rear side of the bracket should rest on the 6 32 x 1 25 long hex spacer that was used to secure the HDD bracket The left front side of the bracket is placed over the 8 32 stud on the front panel and secured with the 8 32 nut Secure the right side of the bracket to the right side panel with the two 6 32 x 313 pan head screws with captive lockwashers 5 Connect the CD ROM ribbon cable to the 50 pin header at the rear of the CD ROM drive Ensure that the pin 1 marker red stripe on the cable appears on the pin 1 side of the header as identified by letters A and B Place the CD ROM ribbon cable on top of the FDD and HDD ribbon cables and snap shut the cable clamp 6 Perform all applicable steps under Replacement in section 3 5 2 Power Supply Removal and Replacement to install the power supply 3 5 4 Hard Drive Receiving Frame Removal and Replacement This section describes the removal and replacement of the receiving frame that holds the hard drive carrier It is best to remove the hard drive carrier from the receiving frame before proceeding with this procedure Refer to Figure 2 8 to access the disk drive comp
60. oosen the securing nut Remove the slot cover and save it for future use The hex stand off securing nut will be used again in step 7 below Refer to Figure 2 7 and loosen do not remove the upper card support bracket s two securing screws Slide the bracket toward RIC front panel in the slotted mounting hole to provide room for the installation of the expansion card Holding the expansion card only by its edges remove it from its antistatic wrapper Record the card s serial number and any special jumper or switch settings Position the card s connector such that its pin 1 is aligned with pin 1 of the appropriate expansion slot on the riser board see Figure 2 5 Press firmly on the top edge of the expansion card to fully seat the card in its slot The expansion card s connector and retainer face plate fits into the space that was previously occupied by the expansion slot cover Figure 2 7 September 1997 2 19 INSTALLATION Left Side Section View SD39RIC 2 PCI J4 Upper Card Hop ISA J3 PI Support Bracket PCI J2 BH lt Bracket Securing ash TD a Screw 2 Places DE C dH Lower Card He ISA r seru sh support Bracket end p Expansion Card
61. ove the two 6 32 x 313 pan head screws with captive lockwashers that secure the floppy disk drive FDD bracket to the right side panel of the RIC Refer to Figure 2 3 for the location of the screws Save the screws for the replacement procedure 4 Remove the two 6 32 x 313 pan head screws with captive lockwashers that secure the left side of the FDD bracket to the two 6 32 round spacers attached to the bottom plate of the RIC Save the screws for the replacement procedure 5 Liftthe FDD bracket assembly up as far as possible the reset switch is still attached to the bracket Then remove the reset switch from the FDD bracket by unscrewing its nut and lockwasher Save the hardware for the replacement procedure 6 Place the FDD bracket assembly on the padded surface of a work bench Remove the three M2 6 x 45 x 4 mm screws and M2 5 lockwashers securing the floppy drive to the drive bracket Retain all securing hardware 7 Place the floppy drive in a protective bag and package it for shipment to the factory Refer to section 3 8 or 3 9 for equipment return information September 1997 3 11 MAINTENANCE SD39RIC 2 Replacement 1 6 3 12 Carefully remove the replacement floppy drive from its protective bag and place it on a padded work bench Do not subject the drive to mechanical shock or vibration Using the three retained M2 6 X 45 X 4 mm screws and M2 5 lockwashers mount the drive to the floppy drive bracket Figu
62. ower to the power supply is selected 115 or 230 Vac by an input voltage select switch The switch is factory set to the 115 Vac position Refer to section 2 3 4 and set the switch to the 220 Vac position 2 A Power Distribution Assembly PDA for 230 Vac service can be used to distribute AC power to the RIC A supplied three conductor cable for AC input power is used to connect the PDA to the RIC Refer to the Power Distribution Assembly PDA Installation and Service Instruction SD39PDA 1 for connection details and removal of the fuse from the Lever Fuse Holder 3 Perform steps 1 to 6 of section 2 3 3 to connect the input power cable 2 3 6 RIC Power ON STBY Push Button Switch The RIC is powered up by pushing in the ON STBY push button A green OK LED illuminates This indicates that the motherboard is receiving power This LED will also blink when the RIC is in a power managed state enabled via CMOS setup The RIC is shipped with power management disabled As shown in Figure 2 4 the LED is located on a bezel on the left side of the RIC front panel Refer to Figure 2 3 and identify the location of the ON STBY switch OK LED oK Bezel FIGURE 2 4 OK LED 2 3 7 AC Convenience Outlet
63. pansion lO O 3 Er Slot Covers IE 4 MBI Card Connector Panel MBI Card mE AUDIO JACKS Sod GL uS KYBD MOUSE COM 1 USB1 USB2 LPT 1 SVGA FIGURE 2 6 Expansion Slot Cover Removal 4 The upper card support bracket must be removed in order to gain access to the lower card support bracket Refer to Figure 2 7 and remove the upper card support bracket s two securing screws Remove and set aside the bracket and screws 5 Refer to Figure 2 7 and loosen do not remove the lower card support bracket s two securing screws Slide the bracket toward RIC front panel in the slotted keyhole to provide room for the installation of the expansion card 6 Holding the expansion card only by its edges remove it from its antistatic wrapper Record the card s serial number and any special jumper or switch settings 7 Position the card s connector such that its pin 1 is aligned with pin 1 of the appropriate expansion slot on the riser board see Figure 2 5 Press firmly on the top edge of the expansion card to fully seat the card in its slot The expansion card s connector and retainer face plate fits into the space that was previously occupied by the expansion slot cover Figure 2 7 2 18 September 1997 SD39RIC 2 INSTALLATION 10 11 12 13 Secure the expansion card s connector and retainer face plate w
64. procedure is given below Refer to Figures 1 1 and 2 1 and the following mounting procedure 1 AnRIC should not be installed on top of a MODULRAC or SIXRAC or between a pair of such racks Fan blown heat generated by the installed modules could cause the RIC s internal temperature to exceed specifications Mount an RIC below a module rack or to enclosure rails that do not contain module racks 2 Getthe four M5 12mm mounting screws supplied with each RIC 3 Refer to Figure 1 1 and identify the four slotted mounting holes located on the left and right side mounting brackets at the rear of the RIC 4 Refer to Figure 2 1 as a reference and proceed as follows Place the RIC against the mounting rails at the desired location Align the RIC s slotted mounting holes with the selected mounting holes in the cabinet rails and secure the RIC to the rails with the mounting screws September 1997 2 5 INSTALLATION
65. r Refer to the manufacturer s documentation to connect the cables to the monitor Refer to the following to connect the cables to the RIC 2 8 September 1997 SD39RIC 2 INSTALLATION 1 Connect and fully secure screwlock the monitor signal cable to the SVGA connector located on the left side panel Figure 2 2 2 Connect the monitor power cable to the AC convenience outlet on the right side panel of the RIC see Figure 2 3 This permits the computer and monitor to power up at the same time The SGVA video connector consists of an industry standard 15 pin D type connector Table 2 2 lists the connector pin assignments TABLE 2 2 SGVA Video Connector Pinouts pom C p Chassis Ground Horizontal Sync 6 Red Return Ground Vertical Sync ls Blue Return Ground Shield Chassis Ground The standard RIC is equipped with 2 MB of video memory which supports resolutions and refresh rates listed in Table 2 3 A specially prepared RIC can be equipped with 4 MB of video memory which would be capable of resolutions and refresh rates shown in Table 2 4 TABLE 2 3 Resolutions and Refresh Rates of Standard RIC 2MB Video Memory REFRESH RATE Hz 640 x 840 TEE 1280 x 1024 September 1997 not supported not supported 2 9 INSTALLATION SD39RIC 2 TABLE 2 4 Resolutions and Refresh Rates of Special RIC 4MB Video Memory REFRESH RATE Hz RESOLUTION 4 pir COLOR 8 BITCOLOR 16 BIT COLOR 24
66. re 3 1 Attach the reset switch to its mounting position on the FDD bracket with the previously removed nut and lockwasher Install the FDD reset switch bracket assembly in the RIC by placing it into its mounting position Ensure the faceplate of the floppy drive fits into its slot in the drive compartment The left side of the bracket should rest on the two 6 32 spacers of the bottom plate The right side of the bracket should line up with the two 6 32 screw holes on the right side panel of the RIC Secure the assembly using the four retained 6 32 x 313 screws see Figure 3 1 Use the following procedure to connect the floppy drive cable FDC to the special FDC connector at the rear of the drive 1 Locate the special FDC connector at the rear of the floppy drive The white plastic body of the connector is equipped with a black or dark brown cable retaining bar 2 Place the flat blade of a small screwdriver under the black retaining bar and gently lift the bar to its limit Both ends of the bar must be lifted simultaneously The FDC connector is now released and ready to accept the FDD cable 3 Very carefully insert the FDD cable in the connector with the exposed metal side of the cable facing the rear of the floppy drive CAUTION The FDC cable is very fragile and can be easily damaged DO NOT FOLD OR CREASE THE FDC CABLE more than it already is 4 Secure the FDD cable by pushing the black or dark brown cable retaining bar
67. responds to pin 7 on the hard drive s 50 pin connector The first six pins of the 50 pin connector are not connected to the transition board Place a 1 75 44 5 mm long piece of black electrical tape over the two mated connectors on the circuit board side to ensure they do not disengage see Figure 3 2 September 1997 3 9 MAINTENANCE SD39RIC 2 3 10 Place the carrier transition board with the attached hard drive into the vertical slots behind the screw posts at the rear of the bottom half of the carrier case The rear interface connector should appear centered in the rear cutout of the carrier case Squeeze the foam block in position shown in Figure 3 2 to press the drive against the carrier transition board Place the thumb latch and the pull handle in positions shown in Figure 3 2 Carefully mate the top half of the carrier case to the above prepared bottom half making sure not to pinch the wire of the LED activity indicator Turn the assembled carrier over on its top and secure the two halves with the four self threading screws saved during removal Do not over torque these screws Carefully insert the drive carrier in the receiving frame slot and gently but firmly push the drive in until the rear connector is fully engaged Push the thumb latch to the left to lock the carrier in the receiving frame Transfer the contents of the back up drive to the new hard drive Reboot the RIC to return it to operational status
68. rial Computer and its associated peripheral attachments require minimal maintenance Some routine maintenance is recommended in the form of a visual inspection and cleaning 3 4 TOOL AND EQUIPMENT REQUIREMENTS Common electronic servicing hand tools are necessary for servicing the RIC 3 2 VISUAL INSPECTION The RIC and its associated peripheral attachments should be subjected to a periodic visual inspection The frequency of inspection will depend on the severity of the operating environment The primary aim of the inspection is to reveal an excessive accumulation of dust dirt or other foreign material adhering to the RIC s circuit boards and protective covers An accumulation of dirt and dust prevents efficient heat dissipation and may cause computer failure An RIC installed in a cabinet complying with the NEMA 12 IP55 specification need not be inspected for cleanliness 3 3 CLEANING The following subsections describe the cleaning topics listed below Cleaning the outside of the RIC Cleaning the monitor screen Cleaning the mouse Cleaning kits for the floppy and CD ROM drives N CAUTION Turn off the RIC and disconnect any external devices before doing any cleaning operations When using a moistened cloth for cleaning do not allow any excess fluid to leak into the RIC keyboard or monitor In addition wait until the RIC is completely dry before applying power 3 3 1 Cleaning the RIC Cleaning the outside of the R
69. rotector single piece F Type Precision Terminator 75 ohms single piece 16056 378 Cable Preparation Tool Kit containing RG 6 and RG 11 crimping tools RG 11 Armour Cable preparation tool Instructions 4 3 3 Ethernet Card A P N 16303 150 Ethernet Card user installed and ordered separately is available for connection of a RIC to Ethernet The card provides the following ports RJ 45 port for connection to a 1OBASE T Unshielded Twisted Pair medium One BNC port for connection to 1OBASE 2 ThinNet medium e One DB 15 AUI port for connection to IOBASE 5 ThickNet IOBASE 2 ThinNet and 10BASE T Unshielded Twisted Pair Alternatively users can supply their own Ethernet card 4 3 4 Wall Mounting Bracket Kit The Wall Mounting Bracket Kit P N 16114 198 contains the following items Wall mounting Z bracket P N 16114 196 Quantity 2 e Kit installation instruction P N 15900 391 Quantity 1 This kit permits the RIC to be mounted to a wall The 77 brackets constitute 34 25 870 mm tall mounting rails with enough vertical space for other rack equipment that provide a 2 13 55 mm offset from the wall to accommodate RIC s mounting requirements 4 4 September 1997 SD39RIC 2 SPECIFICATIONS 5 0 SPECIFICATIONS Table 5 1 lists the general specifications for the Rack Mounted Industrial Computer RIC Table 5 2 lists RIC s PC specifications TABLE 5 1 RIC General Specifications SPECIFICAT
70. s Cable latching mechanisms excluding audio keyboard mouse and USB ports are screwlock type The MBI Card connectors the backplane M BUS and IOBUS connectors on the current MODULRAC and SIXRAC and all associated cables listed in section 5 feature the screwlock type mechanism The addition of the screwlock mechanism affects many earlier MODULRACS cable parts and cable connection points To accommodate situations where a cable must mate with an incompatible connector a kit P N 16056 593 is available for conversion from spring latch to screwlock and vice versa IMPORTANT APACS and QUADLOG hardware is certified to meet certain EMC CSA vibration and temperature standards To ensure that test certifications are not violated ESD covers and dust covers on unused connectors must be attached at all times Cables must be secured at all times by screwlock mechanisms e No unauthorized modifications are allowed to APACS QUADLOG products 2 3 2 Connecting External Devices The following sections describe the connection of external devices to the RIC CAUTION Do not connect or remove external devices except USB devices from the RIC while AC power is applied to the RIC and it is turned on Connecting or disconnecting such devices under these circumstances can cause damage to the RIC or the external devices 2 3 2 1 Connecting the Keyboard and Mouse The RIC can accommodate a standard enhanced 101 key keyboard and a Microsoft PS 2 mouse
71. s card guide Figure 2 7 9 Apply moderate pressure on the lower card support bracket to keep the card engaged to the card guide Tighten the bracket s two securing screws 2 20 September 1997 SD39RIC 2 INSTALLATION 10 Install the RIC s top cover Refer to the replacement procedure in section 3 11 Refer to the expansion card s documentation for information on completing the card installation 2 4 3 MBI Card and MNI Card Cable Connections Depending on the model RIC ordered an MBI Card or MNI Card is installed at the factory To connect the cards to MODULNET or MODULBUS refer to the following appropriate supplied document MODULBUS Interface Card Installation and Service Instruction SD39MBI 1 MODULNET Interface Card Installation and Service Instruction SD39MNI 1 2 5 DISK DRIVE ACCESS The following disk drives and their software identifiers are contained in the RIC 1 44 MB 3 5 Micro Floppy Disk Drive identified as A drive 22 GB Hard Disk Drive connected as Primary IDE Master partitioned as the following logical drives C 500 MB FAT partition D 1 7 GB NTFS partition CD ROM Drive single disc capacity connected as Secondary IDE Master identified as E drive The drives are located in a compartment behind an access door on the right side of the front panel Refer to Figure 2 8 for access instructions and disk drive location CAUTION Do not obstruct the cooling air intake grill at the front pane
72. ser supplied however they can be purchased for customers by Moore Products Co Contact a local Moore Products Co sales representative for ordering information concerning the following computer attachments monitor with power cable and video cable with screw locking security Enhanced 101 key keyboard Microsoft PS 2 Mouse Windows NT compatible printer with power cable and LPT1 parallel port cable with screw locking security September 1997 SD39RIC 2 INSTALLATION 2 1 3 Environmental Considerations Many industrial environments create severe operating conditions The conditions at each RIC location must be within the environmental specifications stated in section 5 CAUTION Exceeding the specified operating temperature and humidity limits may cause damage Air temperature should be checked periodically to ensure that this specification is not being exceeded To maximize reliable performance locate a RIC as far possible from sources of interference such as high current electrical equipment that radiate strong electromagnetic fields and switching transients Industrial environments often contain particulate liquid and gaseous contaminants Particulate matter usually dust and dirt is abrasive and can cause intermittent contact in connectors associated with marshalled termination assemblies Liquid and gaseous contaminants can have a deteriorating effect on metal rubber plastics and the contacts of c
73. t 1 Place the top cover on the RIC enclosure and ensure that the installed EMI strip on the cover is facing the front panel of the RIC With the rear edge of the top cover slightly tilted up place the front edge of the cover a short distance from the front edge of the system chassis Carefully slide the cover forward until it butts against the chassis then lower the rear of cover and set it in place The EMI strip should be slightly compressed against the front edge of the system chassis as the cover is secured with the six retained screws If applicable restore operating power to the RIC 3 5 2 Power Supply Removal and Replacement Removal Perform the three steps under Removal in section 3 5 1 Top Cover Removal and Replacement Double check to make sure the power cord is disconnected from the RIC Remove the three 6 32 x 313 pan head screws with captive lockwashers that secure the power supply to the right side panel of the RIC Refer to Figure 2 3 for the location of the screws two at the top and one at the lower right Pull the power supply away from the right side panel and lift it off its support bracket With its internal cables still connected swing the power supply upside down and rest it on the top edge of the RIC s rear panel If the intent is to provide access for the removal of other components do not proceed with the remaining steps Remove the two M3 x 5 x 25 mm screws that secure the ON STBY power switch to t
74. tatus of the drive Table 2 12 decodes the operation of the LED Manual Eject Button activates a CD loading mechanism for loading and unloading the disc from the tray The manual eject button is pushed to open a closed tray The tray is ejected outward and can accommodate one CD ROM disc The manual eject is enabled upon power up of the drive To close an open CD tray it must be pushed in all the way until it is latched in the closed position 2 24 September 1997 SD39RIC 2 INSTALLATION Emergency Eject provision is a pin hole located on the left side of the drive s bezel that can be used to eject open a closed CD tray with or without power applied To perform an emergency eject push a 1 2 mm 0 05 diameter pin in the emergency eject hole to a minimum depth of 40 mm 1 6 and push with a moderate force TABLE 2 12 Activity Indicator LED COLOR CD ROM DRIVE STATUS Illuminated during power up and when the drive is not being accessed by the computer Illuminated when the drive is being accessed by the computer Green Amber blinking Illuminated during the tray open close operation Refer to the following to load a CD ROM disc into the CD tray 1 Power up the RIC then push the manual eject button to open the CD tray 2 Hold the CD ROM by its edges with the label side up and lay it in the circular depression in the tray Do not allow the fingers to touch the surfaces of the CD Natural skin oil on the fingers
75. tment CD ROM Eject Button Emergency Eject Hole CT CD ROM Activity Indicator Thumb Latch pu Pull Handle Push Right to Unlock HH x T HDD Activity Indicator Push Left to Lock 1 HDD Power Indicator FDD Eject Butto x sss Disk Insertion Slot Computer Reset Switch FDD Activity Indicator FIGURE 2 9 Disk Drive Controls 2 22 September 1997 SD39RIC 2 INSTALLATION 2 5 2 Disk Drive Controls and Indicators The following sections describe the operation of indicators and controls for each of the three drives Refer to Figure 2 9 to identify a drive s activity indicator and the location of its controls 2 5 2 1 3 5 Floppy Disk Drive Drive A The floppy disk drive FDD is designated as drive A Table 2 11 lists the supported disk formats TABLE 2 11 Disk Formats Supported by the Floppy Disk Drive DISKETTE DRIVE CAPACITY DISKETTE DENSITY DISKETTE TYPE 1 44 MB 3 5 inch High Density 2HD two sided high density 720 KB 3 5 inch Standard Density 2DD two sided double density When handling diskettes observe the following Do not place heavy objects on any diskette Store diskettes in temperature ranges between 50 and 125 F 10 to 51 e Keep diskettes away from magnetic fields When the diskette is removed from its drive place the diskette in a suitable protective storage device NOTE A 3 5 floppy disk drive head cleaning kit P N 16129 80 is inclu

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