Home

7 Steps to Specifying a DL205 System

1. D2 RMSM Remote master RM NET protocol Slice master SM NET protocol Sn Soo ATRA Ta 0 ao oo ao D2 RMSM o oo E le E le 1 IE ig ah e e ual C C CI Cl C1 C D2 250 1or D2 240 D2 260 lower port Sji a D2 RSSS Slaves RM NET protocol Up to 7 bases channel Up to 3 900 ft 1 2Km Max baud rate 38 4K baud 22 250 CPU has built in port Pit it 61 D2 RSSS Slaves SM NET protocol Up to 31 bases channel Up to 3 900 ft 38 4 Kbaud Up to 328 ft 614 4 Kbaud Max baud rate 614 4 Kbaud Supports RS 232 port on D2 RSSS Remote Master One master for each channel Can be a D2 RMSM or the bottom port on a D2 250 1 or D2 260 CPUs The CPU ports only support RM NET Remote Slave Must have a D2 RSSS and base
2. Connect operator interfaces to port 1 on the slaves Powerful built in CPU communications The D2 260 offers two communications ports that provide a vast array of commu nication possibilities The top RJ 12 RS 232 port can be used for connection to a C more or DV 1000 operator interface panel or as a single K sequence or DirectNET slave The 15 pin bottom port port 2 supports RS 232 or RS 422 RS485 This port offers several different protocol options such as e K sequence e DirectNET Master Slave e Modbus RTU Master Slave ASCII In Out Communications Port 2 can also serve as a remote I O master The D2 260 supports the Ethernet Communication module and Data Communication Module for additional communications ports D2 260 local expansion system ASSN SSS pas SSSA e Direct a Use port 2 on D2 260 or D2 250 1 to network slaves are os oo og f EE EEI aq se aoa eg Ie ES WWE gt so le 38 INe m E We IN 2 ia m 8 y el El UOO Use D2 DCM module if D2 24 is slave or if D2 250 1 D2 260 port 2 is occupied eo FT 5 BE E a iil m LJ 16 PID loops with auto tuning The D2 260 CPU can process up to 16 PID loops directly in the CPU You can select from various control modes including automatic manual and cascade There are also a wide variety of alarms including Process Variable Rate of Change and Deviation The lo
3. D2 260 Our most powerful DL205 CPU Our D2 260 CPU provides all the capa bilities of the other DL205 CPUs as well as our D4 450 CPU plus several addi tional features rarely found in a PLC of this size With such an incredible array of features you may be able to replace PLCs costing hundreds or thousands more Release 4 0 or higher of DirectSOFT is required to program the D2 260 If you re using a handheld programmer version 2 10 of the handheld programmer firmware is required Here are a few key features about the D2 260 CPU Local expansion I O The D2 260 supports local expansion up to five total bases one CPU base and four expansion bases Expansion bases are commonly used when there are not enough slots available in the CPU base when the base power budget will be exceeded or when placing an I O base at a location away trom the CPU base but within the expansion cable limits All local and expan sion I O points are updated on every CPU scan Each local expansion base requires the D2 CM module in the CPU slot The local CPU base requires the D2 EM Expansion Module as well as each expan sion base For more information on local expansion refer to the Expansion Modules pages later in this section Volume 14 Programmable Controllers D2 260 can serve as network master 0900800 BGGE EG bel CEPT aa WBE i BROOEEBE CCCLEEELENW
4. Input Voltage Range 85 132 VAC 110 range 170 264 VAC 220 range 47 63Hz 10 2 28 8 VDC 24 VDC with less than 10 ripple 100 264 VDC 125 VDC with less than 10 ripple Auxiliary 24 VDC Output 300mA max none 300mA max Maximum Inrush Current 30A 10A 20A Maximum Power 80 VA 25W www automationdirect com dI205 Programmable Controllers 30W Volume 14 e4 45 eo Direct v Company Information Systems Overview 7 Programmable Controllers Field I O Software C more amp other HMI Drives Soft Starters Motors amp Gearbox Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process Relays Timers Comm Terminal Blocks amp Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part Index Power Requirements These charts help determine your power requirements This section shows the amount of power supplied by each of the base power supplies and the amount of power consumed by each DL205 device The Power Consumed charts list how much INTERNAL power from each power source Device Price Power Supplied 24V Auxiliary Device Price 24V Auxiliary Bases Bases D2 03B 1 300 D2 06BDC1
5. Built in memory There is 2 5K of EEPROM program memory in the D2 240 No additional memory is required If you have critical data stored in the capacitor backed V memory simply purchase the optional lithium battery D2 BAT to permanently maintain these parameters as well Powerful instructions The D2 240 instructions cover most of the capability of our more powertul D2 250 1 and allow you to cover a wide variety of applications Instructions include Boolean logic data manipula tion integer math interrupts subrou tines FOR NEXT loops etc complete list of instructions see the back of this section Two built in RS 232 communications ports The D2 240 offers two communication ports The top port can be used for a direct connection to a personal computer For a for programming to our handheld programmer C more or to the DV 1000 The bottom port is a slave only port and supports our DirectNET or K sequence protocol at speeds up to 19 2 Kbaud If you re using an operator interface or if you plan on connecting the system to a network later on then you can choose the D2 240 The D2 240 also supports the D2 DCM Data Communication Module and the H2 ECOM Ethernet Communication Modules DL205 spare EEPROM chips There may be cases where you want to have a spare EEPROM chip available For example maybe you need to upgrade a customer s machine with your latest enhancements You can purchase extra EE
6. Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process Circuit Protection Enclosures Tools Pneumatics OOOO D2 250 1 Key Features Full array of instructions The D2 250 1 supports over 210 powertul instructions such as Four types of drum sequencers e Leading and trailing edge triggered one shots e Bit of word manipulation e Floating point conversions e Four PID loops For a complete list of instructions supported by all DL205 CPUs see the end of this section On board memory The D2 250 1 has 7 6K words of flash memory on board for your program plus 7 1K words of V memory data registers With tlash memory you don t have to worry about losing the program due to a bad battery If you have critical data stored in the capacitor backed V memory simply purchase the optional lithium battery D2 BAT 1 to permanently maintain these parameters Built in remote I O connection In addition to providing outstanding communications capabilities the bottom port on the D2 250 1 can also be a master tor remote I O networks If you need extra I O at a remote distance trom the CPU you can use this port to add up to seven of our remote slave stations see the D2 RSSS for additional information later in this section ZIPLink communications adapter modules ZIPLink cables and communications adapter modules offer fast and conven
7. Terminal Blocks amp Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part Index of OOOO Step 2 Select the CPU Programmer and Cable There are many things to consider when choosing a CPU most of which depend on your particular application The facing page provides a comparison between the CPUs This section provides a quick summary of the key features for each CPU System capacity System capacity is the ability of the CPU to accommodate a variety of applications Consider both ladder memory and data registers V memory For ladder memory most Boolean instructions require one word Some other instructions such as timers counters etc require two or more words Our V memory locations are 16 bit words and are useful for data storage etc If you think you may exceed 256 local O points then select the D2 250 1 or the D2 260 CPU which support local expan sion of up to two or four additional bases respectively The D2 240 D2 250 1 and D2 260 support the Ethernet and serial Remote Master module that are used to build a remote I O network Port 2 on the D2 250 1 and D2 260 can also serve as a remote I O master DL 205 family CPUs Performance If you are using basic Boolean instructions and speed is not the primary concern then the D2 230 or D2 240 will do the job For applications that require fast scan times additional co
8. Communications networking modules Ethernet Communications Module H2 ECOM100 H2 ECOM F Data Communications Module D2 DCM Remote I O modules Ethernet Ethernet Remote Master Module H2 ERM F Ethernet Base Controller slave H2 EBC100 H2 EBC F Serial Remote Master Module D2 RMSM Remote Slave Module D2 RSSS Specialty modules Basic CoProcessor F2 CP128 8 pt Input Simulator F2 08SIM Counter I O H2 CTRIO Counter Interface D2 CTRINT CPU slot Slave controllers Ethernet Base Controller H2 EBC100 DeviceNet Slave F2 DEVNETS 1 Profibus Slave H2 PBC SDS Slave F2 SDS 1 Operator interface See the C more and HMI sections in this catalog for a complete line of compatible text and touch panels and configuration software Connection systems See the Terminal Blocks and Wiring Solutions section in this catalog for infor mation on DINnector terminal blocks ZIPLink connection systems and other connection accessories for use with the DL205 system Volume 14 e4 23 Direct v Company Information Systems Overview Programmable Controllers Field I O Software C more amp other HMI Drives Soft Starters Motors amp Gearbox Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process Relays Timers Comm
9. ient screw terminal connection for the bottom port of the D2 250 1 CPU The adapter modules are RS232 422 DIP switch selectable and are offered with or without indicating LEDs and surge protection See the Terminal Blocks and Wiring Solutions section in catalog for more information Shown Volume 14 e4 30 Programmable Controllers this ZL CMA15L CPU Status Indicators CPU is in RUN mode CPU is in PROGRAM mode Battery backup voltage is low Battery backup voltage is OK or disabled CPU internal diagnostics detects error CPU is OK CPU power good CPU power failure Mode Switch Puts CPU into RUN mode Tou L PWR J 1 run BATT E cpu DL250 1 6 feny PORT 1 Port 1 Pinouts Allows peripherals HPP DirecfSOFT to Pin Signal ogo select the mode of operation A Forces CPU out of RUN mode 3 RXD RS 232 oe 4 TXD RS 232 Ne 5 5V i K sequence slave DirecNET slave 6 ov Modbus RTU slave Can connect w HPP DireciSOFT C more DV 1000 O I panels or any DirectNET Port 2 Pinouts Pin Signal a master 1 5VDC ee ae 6P6C phone jack connector RS 232 Eoo ain ixed address 6 RXD2 RS 422 i gt VES Odd parity only 8 OVDC 8 data bits one start one stop 9 TXD2 RS 422 7 fe TXD2 RS 422 asynchronous half duplex DTE 11 RTS2 RS 422 12 RTS2 RS 422 d 13 RXD2 RS 422 K s
10. 260 Timers Bottom port D2 DSCBL 1 Personal Computer bottom port RS 232C Comm Top port D2 DSCBL 2 a 3 Terminal Bottom port D2 DSCBL 1 5 Blocks amp 4 Wiring 6 3 Power Handheld prog rammer 9 pin D Connector female 15 pin HD connector male Sanam The D2 HPP handheld programmer A Enclosures connects to an RJ12 phone jack port on any of the DL205 CPUs The handheld ar unit contains a zero force insertion socket D2 HPP ie that can be used to store programs on an aaran Handheld programmer Pneumatics optional EEPROM Can be used with o cable included sP GX Sota STRN OUT Sime DV 1000CBL Qor brn RST DLOS DLO6 DLIO5 DL205 and D3 350 models oa Serum Rere Appendix Product Index Part Index Volume 14 www automationdirect com dl205 Programmable Controllers e4 55 0990800 DL205 WinPLC Windows CE based CPU H2 WPLC3 EN Hitachi SH3 Series 7708 Processor 100 MHz Runtime engine compatible with Think amp Do Studio or Think amp Do Live Specifications Processor Processor Speed Pre loaded Software 8MB FLASH EE ROM 8MB RAM Memory 64kB battery backed RAM10Mbps Indicators Power Link Act Run Error Local I O Points Ethernet Remote 1 0 points 256 224 if using H2 ERM 100 in module slot for Ethernet remote 1 0 256 using H2 ERM 100 master in local ae base and H EBC or T1H EBC remote _ Slave RJ12 6 pin m
11. We have designated X for for future ESPANSA This is perfectly You should always add extra modules to the right of a yimiy inputs and Y for outputs acceptable but it is very important that existing modules of the same type to avoid any evade Note Four point modules viime eight points but Po nderstand the im plications of E E a E the fi i i lacing a module in the empty slot at a Prio only the first four points are actually used by the p g pty Sensors module Twelve point modules consume 16 points later time but only 12 points are used The first six points are Limit used then two points are skipped then the next six Switches points are used and the last two are skipped Ceinia 8 pt out 12 pt out l mj l m tt oo Encoders 5 EEA EEA 28 EBA EE Automatic addressing T 2 Current QO 4X0 x7 x20 x27 Yo Y3 Y10 Y17 v20 25 Sensors The DL205 CPUs automatically examine ae ae c vy Y20227 Pressure local I O modules to establish the A A a Y36 Y37 C correct O addressing on power up The pe me D2 250 1 and D2 260 CPUs automati lemme Xe a r r ensors cally examine I O modules in expansion bases as well The modules don t have to Inputs start at XO Outputs start at YO 4 pt module has 12 pt module skips points Piishbutiong he groupe g by type an dean typic ally bs four points unused and has four unused points Lights mixed in any order However there are 2N m a Se restrictions placed on some specialt
12. 1 None D2 03BDC1 1 D2 06BDC2 1 300 D2 04B 1 300 D2 09B 1 300 D2 04BDC1 1 D2 09BDC1 1 D2 06B 1 300 Power Consumed D2 09BDC2 1 300 Power Consumed is required for the DL205 devices Use this Device 24V Auxiliary 24V Auxiliary intormation when calculating the power CPUs budget tor your system D2 230 120 In addition to the internal power sources err T the DL205 bases offer a 24 VDC auxiliary power supply with external power connec U amp 200 1 330 tions This auxiliary power supply can D2 260 330 power external devices H2 WPLC 1680 60 note 1 DC Input Modules 70 12V note 1 Use Z lPLinks to reduce D2 08ND3 60 power requirements D2 16ND3 2 70 12V If your application requires a lot of relay 22s2ND3 ae outputs consider using the ZIPLink AC or D2 32ND3 2 oe DC relay output modules These modules AC Input Modules 50 note 1 can switch high current 10A loads 140 D2 08NA 1 50 without putting a load on your base power 80 note 1 budget Refer to the Terminal Blocks and aaa mn 100 note 1 Wiring Solutions section in this catalog for D2 16NA 100 Saree more information Input Simulator Mo
13. 44 Programmable Controllers Module Placement Restrictions Module Unit Local CPU Base Local Expansion Remote Base CPU slot only Relay Output Analog Input amp Output Local Expansion2 D2 260 amp D2 250 1 only Base Expansion Unit D2 EM Base Controller Unit D2 J CPU slot only Remote 1 0 Remote Master J Remote Slave Unit Ethernet Remote Master J CPU slot only CPU Device Ethernet Base Controller WinPLC DeviceNET Profibus SDS CPU slot only CPU slot only CPU slot only CPU slot only CPU slot only Specialty modules Counter Interface D2 CTRINT Slot 0 only Counter 1 0 H2 CTRIO Any slot except Slot 0 Simulator J Data Communications Any slot except Slot 0 Ethernet Communications Any slot except Slot 0 Basic CoProcessor Any slot except Slot 0 1 With a D2 230 CPU the analog module must start on one of the word address boundaries 2 When used in expansion bases the analog update is asynchronous to the PLC H2 CTRIO will not work in slot 0 when used with the DL 240 DL 250 1 DL 260 The H2 CTRIO is not support ed in expansion bases at this time The H2 CTRIO will work in slot 0 if used with one of the H2 WPLC units 1 0 Module Point Usage DC INPUT SPECIALTY MODULES D2 08ND3 D2 16ND3 2 D2 32ND3 D2 32ND3 2 AC INPUT F2 SDS 1 D2 08NA 1 OMBINATION D2 08NA 2 02 08CDR 8 in 8 out ANALOG F2 DEVNETS 1 H2 EBC100
14. H2 EBC F H2 ECOM100 H2 ECOM F F2 CP128 H2 PBC None None 8 in 8 in 8 out None None None None None None None None None None F2 04AD 1 F2 04AD 2 F2 08AD 1 F2 08AD 2 F2 02DA 1 amp 1L F2 02DA 2 amp 2L F2 4AD2DA F2 8AD4DA 1 F2 8AD4DA 2 F2 02DAS 1 8 out 8 out 8 out 16 out 16 out 16 in 16 out 16 in 16 out 32 out 32 out F2 02DAS 2 F2 08DA 1 8 out F2 08DA 2 8 out 16 out 16 in 16 in 16 in 16 in 16 out REMOTE 1 0 16 out 16 in 16 out 32 in 32 out 32 in 32 out 32 out 32 out 16 out 16 out 32 in 32 in 4 pt modules consume eight points Only the first four points are used 12 pt modules consume 16 points The first six points are assigned two are skipped and then the next six points are assigned For example a D2 12TA installed in slot 0 would use YO Y5 and Y10 Y15 Y6 Y7 and Y16 Y17 would be unused 1 80 0 633 0405 Step 6 Check the Power Budget Managing your power resource When determining the types and quantity of O modules you will be using it is important to remember there is a detined amount of power available from the base power supply The chart on the next page indicates the power supplied and used by each DL205 device The adjacent chart shows an example of how to calculate the power used by your particular system These charts should make it easy for you to determine it the devices you have chos
15. all of the input would have to edit your RLL program to ctal a ressing modules and one starting address for the reflect the address changes The manual aeo8 amp The DL205 uses octal addressing That Output modules addressing feature supported by the is the I O point addresses do not D2 250 1 and D2 260 is especially ata include any 8s or 9s The I O points Leaving empty slots useful when adding an I O module start at O and continue in increments of 8 between existing I O modules or Motor Control or 16 points depending on the modules You may be tempted to leave empty slots removing a module n being used
16. e D2 ACC 2 Spare terminal screws for 4 pt and 8 pt I O modules e D2 ACC 3 Spare terminal screws for 12 pt and 16 pt I O modules ZL D24 CON X Solder type connector for 32 pt and 64 pt modules e DINnectors and ZIPLinks Refer to the Terminal Blocks and Wiring section of this catalog for the complete line of products available DINnectors terminal blocks DINnectors are DIN rail mounted connectors or terminal blocks They provide a means of connecting and iden tifying two or more wires All DINnectors are UL CSA VDE SEV RINA and IEC approved For more information refer to the Terminal Blocks and Wiring section ZIPLink connection systems ZIPLinks consist of PLC interface cables and connector modules that offer plug and play capability by plugging one end of the ZIPLink cable into an I O module and the other end into the ZIPLink connector module This eliminates the tedious process of wiring PLC I O termi nals to terminal blocks individually For more information refer to Wiring Solutions in this section or see the Terminal Blocks and Wiring Solutions section in this catalog 1 800 633 0405 0001 G00 I O Availability HEAHEA HdR alaa D2 230 I 0 Availability Table WinPLC Profibus H2 EBC D2 240 D2 250 1 D2 260 F2 SDS 1 F2 DEVNETS 1 Catalog Discrete Modules Pages 4 31 4 29 4 26 4 34 4 60 4 52 4 64 4 62 DC Sink Source In 4 78 V V q af except 32 pt
17. environ mental specifications Specifications and ratings Storage temperature A F 158 F 20 C to 70 C Ambient operating temperature 32 F 131 F 0 to 55 C Ambient humidity 30 95 relative humidity non condensing Vibration resistance MIL STD 810C Method 514 2 Shock resistance MIL STD 810C Method 516 2 Noise immunity NEMA ICS3 304 Atmosphere No corrosive gases Storage temperature for the Handheld Programmer is 4 to 158 F 20 to 70 C Storage temperature for the DV 1000 is 4 to 158 F 20 to 70 C Operating temperature for the Handheld Programmer is 32 to 122 F 0 to 50 C Operating temperature for the DV 1000 is 32 to 122 F 0 to 50 C This logo is placed by each I O module that supports ZIPLink connection systems The I O modules are listed at the end of this section See the Terminal ZAP INK CONNECTIONSYSTEMS Blocks and Wiring section for details on ZIPLinks Volume 14 e4 38 Programmable Controllers Review O hardware specifications The hardware specifications for every DL205 module are described later in this section Take time to understand the specification charts the derating curves and the wiring diagrams The module specifications should help you determine if this module is right tor your application Factors affecting field termination DL205 modules use three types of field terminations They i
18. manual D2 USER M sold separately or Starters downloadable online contains important safety information that must be followed nee The system installation should comply with all appropriate electrical codes and stan va dards es Motor Controls Environmental ces PET specifications Sensors The Environmental Specifications table at Photo the right lists specifications that apply Sensors globally to the DL205 system CPUs PF bases and I O modules Be sure that the Switches DL205 system is operated within these f Encoders environmental specifications Environmental Specification Current Storage Temperature 4 F 158 F 20 C to 70 C S E ena T a Temperature 32 F 131 F 0 C to 55 C k I ratl ratur F TTF UL to 00 and mounting D pesue Ambient Humidity 30 95 relative humidity non condensing Sensors Use the diagrams below to make sure the Vibration Resistance MIL STD 810C Method 514 2 repens DL205 system can be installed in your Shock Resi EE Sensors application To ensure proper airflow for ock Resistance ba cooling purposes DL205 bases must be Noise Immunity NEMA 1053 304 ase mounted horizontally It is important to Atmosphere No corrosive gases check these dimensions against the condi Process tions required for your application For a example it is recommended that approx ae imately 3 of space is left in front PLC D2 08B 1 D2 03BDC1 1 remm Pm em am surface for ease of access and cable clear D
19. must be 1 bases D2 CM SSAA AA SASS LOGIC direct Nb Expan Contr SON SH WSS SSS dO SSAA p2 ru Direct75 LOGIC D2 250 1 CPU com dl205 Use port 2 on D2 260 or D2 250 1 to network slaves D2 EM Programmable Controllers Use D2 DCM module if D2 240 is slave or if D2 250 1 D2 260 port 2 is occupied Four PID loops with auto tuning The D2 250 1 CPU can process up to 4 PID loops directly in the CPU You can select from various control modes including automatic manual and cascade control There are a wide variety of alarms including Process Variable Rate of Change and Deviation The loop operation parameters Process Variable Setpoint Setpoint Limits etc are stored in V memory which allows easy access from operator interfaces or HMls Setup is accomplished with easy to use setup menus and monitoring views in DirectSOFT programming The auto tuning feature is easy to use and can reduce setup and maintenance time Basically the CPU uses the auto tuning feature to automatically determine near optimum loop settings See the next page for a PID loop control block diagram The D2 250 1 offers e up to two expansion bases e up to 768 physical I O points Direct LOGIC D2 CM D2 EXCBL 1 Category 5 straight through cable with RJ45 connectors Volume 14 e4 29 e up to 30m 98 ft total expansion system cable
20. or if a PC is the RS 422 master you can use DirectSOFT to program any PLC on the network D2 DCM Slave oe DL 405 CPU bottom port ge ooo Emmm ooo DCM as Peer a The D2 DCM can be used for DirectNet networking of PLCs only one DCM or PC can serve as master Peer to peer networking of two DCM modules each can serve as a master or slave e CPU programming with DirectSOFT Programming Software e Data acquisition via HMI DSData Server LookoutDirect or other HMI software e A slave on a Modbus RTU network Connection to a serial modem MDM TEL Volume 14 e4 36 Programmable Controllers 1 800 633 0405 Additional Serial Ports for the WinPLC H2 SERIO serial Communications module for the WinPLC Do you need serial communications ports in addition to the built in serial port on the WinPLC Do you need to connect to multiple C more or other operator inter face panels Would you like to connect devices such as barcode readers weight scales or serial modems to your WinPLC system If so then select the H2 SERIO 4 serial communications module This module is used exclusively with the WinPLC Protocols supported The H2 SERIO 4 module supports serial ASCII comm
21. update the remote O points These three scan cycles are occur ring at the same time but asynchronously It is recommended that critical O points that must be monitored every scan be placed in the CPU base ERM Workbench is an easy to use Windows based software utility for contig uring the ERM and its remote slaves It is highly recommended that a dedicated Ethernet remote I O network be used for the ERM and its slaves While Ethernet networks can handle a very large number of data transactions and normally handle them very quickly heavy Ethernet trattic can adversely affect the reliability of the slave I O and the speed of the I O network Ensure ERM networks multiple ERM networks and ECOM ofttice networks are isolated from one another Serial remote I O The DL205 Serial Remote O system also allows you to locate I O bases at a remote distance from the CPU The Remote Master module D2 RMSM is placed in an I O slot of the local CPU base The Remote Slave module D2 RSSS is placed in the CPU slot of one or more remote bases You can use stan dard DL205 modules in the remote bases The Remote Slaves are connected to the Master module in a daisy chain manner over a twisted pair communication cable You can assign input and output addresses to the remote I O points by using setup logic in your RLL program The Remote Master polls the slaves and sends the remote I O information to the CPU The communication b
22. 1 system 1 Slave 256 registers 1 46 384 I O pts can be achieved with 16 fully expanded H4 EBC slaves using V memory and bit of word instructions 2 1024 1 0 points can be achieved using 1 fully expanded H4 EBC slave 0000900 ng H2 ERM and EBC slaves PC running ERM Workbench to configure the ERM and its slaves H2 ERM H2 EBC100 I O H4 EBC I O Sunnereneneronne perttese sone T1H EBC100 I O proeerry Note It is highly recommended that a dedicated Ethernet remote I O network be used for the ERM and its slaves While Ethemet networks can handle a very large number of data transactions and normally handle them very quickly heavy Ethernet traffic can adversely affect the reliability of the slave O and the speed of the I O network Ensure ERM networks multiple ERM networks and ECOM office networks are isolated from one another Serial remote I O configuration using D2 RMSM and D2 RSSS Serial Remote 1 0 Configuration CPU D2 250 1 D2 260 Max of Channels Max I O pts per Channel RM NET Bases per Channel SM NET Bases per Channel Total Remote 1 0 pts Volume 14 e4 42 Programmable Controllers
23. 12 24 VDC sink D2 04TD1 8 pt 12 24 VDC sink D2 08TD1 8 pt 12 24 VDC source D2 08TD2 16 pt 12 24 VDC sink D2 16TD1 2 16 pt 12 24 VDC source D2 16TD2 2 16 pt 24 VDC sink Fault protected F2 16TD1P 16 pt 24 VDC source Fault protected F2 16TD2P 32 pt 12 24 VDC sink D2 32TD1 32 pt 12 24 VDC source D2 32TD2 AC output 8 pt 18 220 VAC D2 08TA 8 pt 20 125 VAC F2 08TA 12 pt 18 110 VAC D2 12TA Relay output 4 pt 4A pt Isolated D2 04TRS 8 pt 1A pt D2 08TR 8 pt LOA pt F2 08TR 8 pt 7A pt Isolated F2 08TRS 12 pt 1 5A pt D2 12TR Combination discrete modules 4 ot 24 VDC in 4pt Relay Out D2 08CDR Analog modules Analog input 4 ch in 12 bit current F2 O4AD 1 4 ch in 12 bit voltage F2 04AD 2 8 ch in 12 bit current F2 O8AD 1 8 ch in 12 bit voltage F2 08AD 2 Analog output 2 ch out 12 bit current F2 02DA 1 2 ch out 16 bit current Isolated F2 02DAS 1 2 ch out 12 bit voltage F2 02DA 2 2 ch out 16 bit voltage Isolated F2 02DAS 2 8 ch out 12 bit current F2 08DA 1 8 ch out 12 bit voltage F2 08DA 2 Combination analog in out 4 ch in 2 ch out 12 bit current F2 4 AD2DA 8 ch in 4 ch out 16 bit current F2 8AD4DA 1 8 ch in 4 ch out 16 bit voltage F2 8AD4DA 2 www automationdirect com d l1205 Programmable Controllers Temperature input 4 ch in RTD F2 04RTD 4 ch in Thermocouple F2 04THM
24. 2 04B 1 D2 04BDC1 1 203mm 194mm 179mm 215mm Comm ances Also check the installation guide D2 06B 1 D2 06BDC1 1 D2 06BDC2 1 265mm 256mm 244mm 277mm a lines for recommended cabinet 02 098 1 D2 09BDC1 1 D2 09BDC2 1 368mm 349mm 334mm 370mm fwo clearances Power OK Circuit Protection ld With D2 DSCB 1 on port 2 x pal Enclosures With 32pt ZipLink cable or 440 hase expansion unit cable 113mm oe 3 62 With 16pt 1 0 92mm A Pneumatics With 8pt 1 0 Airflow Safety Appendix a Product Index DIN rail slot 35mm Part Index Volume 14 www automationdirect com dl205 Programmable Controllers e4 47
25. 3 0405 Direct v Company Information DL205 Programming Tools and Cables 5 Programmable Controllers Selecting a programming device on fae DirectSOFT 5 Programming rll_example Ladder iew x File Edit Search View Tools PLC Debug Window Help There are two tools for programming the _ ager ecg el Mal EDI Se ms BE ze wot jy E Software DL205 CPUs DirectSOFT PC based nial a S paz E LOS Fin amp bd Opts St set Help Field I O programming software and the D2 HPP ti BEA ann vow Uetacr ve of bie ha nd held prog rammer fl 4 4 A lle fil rung determines ifthe press is in one cycle or continuous run mode Bees emet p Rung fAdoressh Irate This is line 3 xe y x Control rel dt DirectSOFT A annon anaiena ini TE fp i Start switch Blue 000 Blue 008 programming software C a sa sth 1 oyee mode so swich E fa x41 arters 1 HF e part present p Our powerful Windows based program Blue 001 inii va Limit that detects part signal press is in wr Motors amp ming package makes it easy for you to in fixture auipnade mots Hi d i D 1205 PLC Automatic mode rF earoox program an monitor your x42 EE STRI co Shif2 part locked JH syste m See the Softwa re secti on In th IS aerate zl Rung 2 Ifthe Press is in automatic mode and a partis in place the machine begins A
26. 48 max 8192 max Serial Remote VO pis ue ee local yO Including local and exp 1 0 Including local amp exp 1 0 Remote 1 0 channels N A 2 8 7 1 CPU port 8 7 1 CPU port I O per remote channel N A 2048 limited to 896 2048 2048 Ethernet Remote 1 0 N A Yes Ke max Discrete 1 0 pts WA o local 1 0 Including local and exp 1 0 including local and exp 1 0 Analog 1 0 channels N A Map into V memory Map into V memory Map into V memory Remote 1 0 channels N A Limited by power budget Limited by power budget Limited by power budget I O per remote channel N A 16 384 limited to 896 16 384 16 fully expanded 16 384 16 fully expanded H4 EBC slaves using V memory H4 EBC slaves using V memory and bit of word instructions and bit of word instructions Performance Contact execution Boolean 3 3US 1 4us 0 61us 0 61us Typical scan 1K Boolean 4 6ms 10 12ms 1 9ms 1 9ms Programming and Diagnostics RLL Ladder Style Yes Yes Yes Yes RLL Flowchart Style Stages Yes 256 Yes 512 Yes 1024 Yes 1024 Run time editing Yes Yes Yes Yes Supports Overrides No Yes Yes Yes Variable fixed scan Variable Variable Variable Variable Instructions 113 129 174 231 Control relays 256 256 1024 2048 Timers 64 128 206 256 Counters 64 128 128 256 Immediate 0 Yes Yes Yes Yes Subroutines No Yes Yes Yes For Next loops No Yes Yes Yes Timed Interrupt No Yes Yes Yes Integer Math Yes Yes Yes Yes Floating point Math No No Yes Yes Trigonometric functions No No No Yes
27. 7 Steps to Specifying a DL205 System The following 7 steps will help you specify a DL205 PLC system They are also covered in more detail on the pages that follow Your first priority when designing a system should be safety Please make sure that all of the components in your system will operate within the product s environmental and operating specifications This catalog is intended to provide abbreviated product descriptions benefits and prices It is not intended to be a substitute for the product manuals Review the DL205 family of products The DL205 family offers a wide variety of products Please review the product offering starting on page 4 23 Select a CPU programming tool and cable The DL205 family offers four traditional CPUs the D2 260 D2 250 1 D2 240 and D2 230 The WinPLC a Windows CE based CPU is also covered in this step Please take the time to understand the features and specifications of each CPU model i e built in communications ports protocols instructions etc To program the DL205 CPUs choose between the Windows based DirectSOFT programming software and PC cable or handheld programmer The WinPLC requires Think amp Do Studio or Think amp Do Live tor programming CPU slot slave base controllers are also introduced in this step Additional communications ports needed If your application requires more than the built in CPU communications ports then select the H2 ECOM100 Eth
28. DC Most of the other modules require 24 VDC www automationdirect com dl205 Programmable Controllers H2 CTRIO vs D2 CTRINT high speed counter module Select the H2 CTRIO instead of the D2 CTRINT if your application requires e More than one quadrature encoder e More than two single up counters e Compatibility with the WinPLC e High speed inputs or outputs gt 5 kHz e Output operations on the module based on counts without interacting with the CPU The CTRIO is configured using CTRIO Workbench a Windows based Wizard utility eliminating the need for ladder logic programming to configure the module Multiple CTRIO modules can be used in a base to support additional input output pulse trains Volume 14 e4 39 ING wl Direct vV Company Information Systems Overview Programmable Controllers Field I O Software C more amp other HMI Drives Soft Starters Motors amp Gearbox Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process Relays Timers Comm Terminal Blocks amp Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part Index 0000 DOO Step 5 Choose an I O Configuration I O configurations The DL205 system offers
29. Host Automation Products LLC Programming the WinPLC Develop flowchart programs for the WinPLC with the FREE PC TD8 USB Think amp Do Demo download which operates as a fully functioning software with no restrictions or timed limitations when tar geting the WinPLC When you compile your project the PC automatically down loads the flowcharts into the WinPLC Then at runtime or at power up the WinPLC will run the tlowchart program CE only version WinPLC This version of the WinPLC is not precontig ured with any control software It s for qual ified OEMs or software developers who want to develop their control code in VB or C AUTOMATIONDIRECT does not sell this version of the WinPLC It you are interested in the CE only version visit www hosteng com for details See the Think amp Do PC Control software section in this catalog for information on the PC WPLC START Starter Kit Starter Kit includes hardware but not software Use the FREE PC TD8 USB Think amp Do Demo download 1 800 633 0405 Direct v Company Information DL205 CPU Slot Slave Controllers som Programmable Controllers The controller modules are plugged into Overview This allows you to use industry proven the CPU slot of any size DL205 base The There are currently four slave base DL205 I O for general purpose distrib slave controllers must be connected to a Field vo controllers or slave I O controllers uted appli
30. Modbus Read Write instructions that expand our existing Modbus network instruction capabilities The MRX or MWX instructions allow you to enter native Modbus addressing in your ladder program with no need to perform octal to decimal conversion We added Function codes 05 06 and the ability to read Slave Exception Codes These flex ible instructions allow the user to select the following parameters within one instruction window 584 984 or 484 Modbus data type e Slave node 0 247 e Function code e Modbus starting master slave memory address e Number of bits e Exception code starting address Examples of MRX and MWX instructions in DirectSOFT Parsee MAX CPU DCM Peni Port Numbe l125 l ort Number k C DCM Ixa Slave Address Mh Function 2 Read Input CPU DCM el Start Slave Memory Address f CPU Pod Number K2 7 cpm F eo Start Master Memory Address Slave Address Eodeon 16 Preset Multiple Registers _v Start Slave Memory Address 40001 Start Master Memory Address V 2200 Number of Elements Modbus Data Format 594 984 mode C 484 mode Exception Response Buffer Number of Elements Modbus Data Format C 484 mode Exception Response Buffer 400 1 2 3 4 5 6 Port 1 Pinouts Pin Signal ozo o_O 1 OV o o 2 5V oo 3 RXD RS 232 e s 4 TXD RS 232 5 5V 6 OV Port 2 Pi
31. PROM chips two per pack These can be installed in the CPU D2 230 D2 240 only and programmed or they can be programmed directly with the DL205 handheld programmer CPU Side View a Write Protect Jumper EEPROM EEPROM location EEPROM CPU D2 EE 1 D2 230 D2 EE 2 D2 240 CPU Program Storage Capacity es on 10 000 10 000 Writing Cycle Life Write Inhibit CPU jumper CPU jumper Memory Clear Method Electrical Electrical www automationdirect com dl205 Programmable Controllers D2 230 CPU D2 230 our lowest price DL205 CPU The D2 230 is our most economical CPU in the DL205 product family If you are looking at the DL205 primarily because of the size or for other reasons that don t require lots of CPU horsepower then give the D2 230 a try Built in EEPROM memory There is 2 0K of EEPROM program memory in the D2 230 No additional memory is required If you have critical data stored in the capacitor backed V memory simply purchase the optional lithium battery D2 BAT to permanently maintain these parameters as well One built in communications port The D2 230 has only one communica tion port If you are considering any network connections in the future you will need the D2 240 D2 250 1 or D2 260 CPU The extra port may b
32. Table Instructions No No No Yes PID No No Yes 4 loops Yes 16 loops Drum Sequencers No No Yes Yes Bit of Word No No Yes Yes ASCII Print No No Yes Yes Real time clock calender No Yes Yes Yes Internal diagnostics Yes Yes Yes Yes Password security Yes Multi level Multi level Multi level System and user error log No No Yes Yes Communications Built in ports Port 1 RS 232 Port 1 RS 232 and Port 1 RS 232 and Port 1 RS 232 and K sequence proprietary protocol DirecNET Modbus RTU master slave ASCII communications Maximum baud rate www automationdirect com d l1205 Yes No No No 9600 Port 2 RS 232 Yes Yes No No 19 2K port 2 Port 2 RS 232 422 Yes Yes Yes OUT 38 4K port 2 Programmable Controllers Port 2 RS 232 422 485 Yes Yes Yes IN OUT 38 4K port 2 Volume 14 e4 25 Direct v Company Information Systems Overview Programmable Controllers Field I O Software C more amp other HMI Drives Soft Starters Motors amp Gearbox Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process Relays Timers Comm Terminal Blocks amp Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part Index e4 26 D2 260 Key Features D2 260 CPU
33. ailable in the CPU base or when the base power budget will be exceeded Each local expan sion base requires the D2 CM module in the CPU slot The local CPU base requires the D2 EM Expansion Module as well as each expansion base The modules are connected using the D2 EXCBL 1 When using expansion bases discrete O are updated synchronously with each scan while analog I O are asynchronous with the scan Ethernet remote I O The DL205 Ethernet Remote O system allows you to locate I O bases at a remote distance from the CPU For many applica tions this can reduce wiring costs by allowing O points to be located near the devices they are controlling The Ethernet Remote Master module H2 ERM is placed in an I O slot of the local CPU base Ethernet Base Controller EBC modules serve as the remote slave units and are placed in the CPU slot of one or more remote bases You can use standard DL205 modules in the remote bases The Remote Slaves are connected to the Master using Category 5 UTP cables for cable runs up to 100 meters Use repeaters to extend distances and hubs to expand the number of nodes Our fiber optic version uses industry standard 62 5 125 ST style fiber optic cables and can be run up to 2 000 meters Each H2 ERM module can support up to 16 H2 EBC systems 16 Terminator O EBC systems 16 fully exoanded H4 EBC systems or any combination of these The PLC ERM and EBC slave modules work together to
34. ca tions protocol using the CPU ports H2 ECOM or D2 DCM The AIN instruction is not used in this case 3 If a D2 260 PLC is a master on a network the Network Read instruction RX can be used to read embedded ASCII data from a slave device via a supported communications protocol using port 2 H2 ECOM or D2 DCM The RX instruction places the data directly into V memory Volume 14 e4 28 Programmable Controllers Here s how the D2 260 can write ASCII output strings 1 Print from V memory PRINTV Use this instruction to write raw ASCII strings out of port 2 to a display panel or a serial printer etc The instruction features the starting V memory address string length byte swapping options etc When the instruction s permissive bit is enabled the string is written to port 2 2 Print to V memory VPRINT Use this instruction to create pre coded ASCII strings in the PLC i e alarm messages When the instruction s permissive bit is enabled the message is loaded into a pre detined V memory address location Then the PRINTV instruction may be used to write the pre coded ASCII string out of port 2 American European and Asian Time Date stamps are supported 3 Print Message PRINT This existing instruction can be used to create pre coded ASCII strings in the PLC When the instruction s permissive bit is enabled the string is written to port 2 The VPRINT PRINTV instruction combi nation is more po
35. cations network master controller module or to a available for the DL205 hardware PC running PC based control HMI or er SCADA software C more amp other HMI Drives H2 EBC100 Ethernet Base Controller Module Soft Ethernet Slaves Starters H2 EBC100 slave Motors amp we Gearbox eee PC based control E i software master w or PLC Ethernet remote I O Steppers H4 EBC slave Seis Motor Controls T1H EBC100 slave Proximity Sensors Photo Sensors H2 PBC Profibus slave nodes PLC j Profibus master m Profibus DP Slave H2 PBC slave H2 PBC slave Base Controller Module Encoders Current Sensors Pressure Sensors See page 4 59 Temperature Sensors Pushbuttons Lights Process PLC or PC based DeviceNet master B A F2 DEVNETS 1 slave F2 DEVNETS 1 slave T a l F2 DEVNETS 1 a acter Nic cee aD DeviceNet slave nodes DeviceNet Slave Module Relays Timers Comm Terminal Blocks amp Wiring See page 4 61 Power Circuit Protection Enclosures F2 SDS 1 PLC or PC based SDS master vos Smart Distributed System I O poe ii F2 SDS 1 slave B A Pneumatics Safety Appendix See page 4 63 Product Index Part Index Volume 14 www automationd
36. ck connector 300 600 1200 2400 4800 9600 19 2k baud Odd or no parity Selectable address 1 90 HEX 1 5A 8 data bits one start one stop Asynchronous Half duplex DTE Battery Optional CR14250SE Note Batteries are not needed for program back up However you should order a battery if you have parameters in V memory that must be main tained in case of a power outage Volume 14 e4 32 Programmable Controllers LED indicators Mode switch Analog adjustments RS 232 communication port DirectSOFT Operator interface RS 232 communication port DirectSOFT DirectNET Operator interface DL240 CPU TERM DL230 240 DL240 Port 1 Pinouts Port 2 Pinouts Pin Signal Pin Signal 1 OV 1 OV 2 5V Phone jack S RXD RS 232 3 RXD RS 232 connector 4 TXD RS 232 4 TXD RS 232 5 5V 5 RTS 6 OV 6 OV CPU side view Optional battery ti wee EE PROM Batt O EN cru Turn clockwise to DL240 increase value Analog C Potentiometers O cH O cH Four external potentiometers for adjustments There are four potentiometers on the face plate of the D2 240 CPU They have a resolution of 256 steps and can be used to externally adjust four predefined V memory locations inside the D2 240 CPU You specify upper and lower limits for the values and the CPU takes care of the rest 1 800 63
37. dule noel This logo is placed next to the I O F2 08SIM 50 f modules that are supported by the ZIPLink pe Output Modules 60 connection systems See the I O module T Specialty Modules specifications at the end of this section D2 CTRINT 5Q 0 100 a D2 CM D2EM 100 130 0 ON H2 CTRIO 400 0 ZAP INK H2 CTRIO2 275 0 70 300 0 70 160 0 250 160 0 250 930 0 300 0 Power Consumed AC Output Modules a Device 5V mA 24V Auxiliary p2 08Ta 250 300 0 Operator Interface F2 08TA 250 T DV 1000 D2 121A 350 F more Micro Relay Output Modules aa ao disse Remote 0 D2 04TRS 250 H2 ERM 100 F 320 300 450 D2 081R 200 D2 RMSM 200 F2 08TR S 670 D2 RSSS 150 D2 121R 450 Ba nq Devi vee rogramming vevices Combination In Out Module f d D2 HPP 200 D2 08CDR 200 requires external 5VDC for outputs Note 1 Add an additional 20 mA per output loop Volume 14 e4 46 Programmable Controllers 1 800 633 0405 Direct v GOOO Company Information Dimensions and installation ser Programmable Understanding the installation require Controllers ments for your DL205 system will help ensure that the DL205 products operate Field I O within their environmental and electrical ar Software limits C more amp Plan for safety ees This catalog should never be used as a Eye replacement for the user manual The user r
38. e Volume 14 e4 34 Programmable Controllers Power Consumption 680 mA at 5VDC Weight 6 02 Operating Temperature 0 60 C Storage Temperature 20 70 C Agency Listings UL Listing Manufacturer e H2 ERM 100 module for Ethernet remote 1 0 limited to one ERM and one EBC slave per system e H2 CTRIO 2 Counter I O module DL205 specialty modules not listed above are not supported by the WinPLC Built in Ethernet port The WinPLC is programmed via a built in 10 MB Ethernet port WinPLCs can use OPC or DDE to link to an HMI or other application using this high speed port or share tags with any controller running Think amp Do software for coordinated control with a PC system The built in Ethernet port can also be used for peer to peer communications between multiple WinPLCs Built in serial port A built in RS 232 serial port lets you connect a C more or other operator interfaces to the WinPLC You can also connect to devices such as barcode readers weight scales or serial modems to the serial port Unlike most RLL programming the Think amp Do program ming method is designed for easy commu nication programming and string manipulation Up to nine additional serial ports can be added to a WinPLC system by using the H2 SERIO serial communication module For more information on the H2 SERIO module see Additional Serial Ports for the WinPLC later in this section
39. e Addresses are re numbered and program modification is required Index Part Index Volume 14 www automationdirect com dl205 Programmable Controllers e4 45 GOO STEP STES A OO Module Placement and I O Usage Tables Verify planned I O module locations There are very few O module placement restrictions in the DL205 family In general any mix of analog and discrete module types can be used in any local expansion or remote base However there are a few situations with the analog and specialty modules that warrant some special considerations Reference the Module Placement Restrictions table to the right tor the DL205 Analog I O with a D2 230 CPU DL205 analog modules map into the CPU as 16 point discrete modules They actu ally consume discrete I O points With a D2 240 D2 250 1 or D2 260 CPU analog I O modules can reside in any I O slot If you are using a D2 230 CPU then the analog module must start on one of the word addresses boundaries You may have to rearrange your modules to ensure this happens Analog O with expansion bases When using an analog module in an expansion base the analog update time to the CPU will be asynchronous to the scan time I O point usage The table to the right indicates the number of I O points consumed by each module Use this information to ensure you stay within the maximum O count of the I O system you have chosen Volume 14 e4
40. e worth the cost especially during machine startup or troubleshooting sessions The D2 230 does not support the Ethernet or Data Communications modules Basic instruction set The D2 230 provides a subset of the D2 240 s well rounded instructions The D2 230 s instructions cover basic Boolean and simple integer math Volume 14 e4 31 A Direct v Company Information Systems Overview Programmable Controllers Controls Proximity Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights D2 230 240 Key Features The diagram to the right shows the various hardware features found on the D2 230 and D2 240 CPUs CPU Status Indicators CPU is in RUN mode CPU is in PROGRAM mode Battery backup voltage is low Battery backup voltage is OK or disabled CPU internal diagnostics detects error CPU is OK CPU power good CPU power failure Mode Switch D2 240 only Puts CPU into RUN mode Allows peripherals HPP DirectSOFT to select the mode of operation Port 1 K sequence slave Can connect w HPP DireciSOFT C more D V 1000 6P6C phone jack connector RS 232 9 600 baud Fixed address Odd parity only 8 data bits one start one sto asynchronous half duplex DTE Port 2 D2 240 only K sequence slave DireciNET slave Can connect w many devices such as PCs running DirectSOFT DSData HMI packages C more DV 1000 or any DirectNET master 6P6C phone ja
41. ect NG oeg ia Abe Al C more amp m gt other HMI D2 240 206 206 206 D2 250 1 256 256 256 zs D2 260 206 206 206 Soft oS Starters Motors amp 6 slot hase 160 pts max Gearbox SAax3s sSAas7 Steppers SV Servos ae REED run jou ve Directo K sete coin Proximity Sensors Photo Sensors i i l l Limit Local expansion I O configurations using D2 EM and D2 CM modules Swiches D2 260 local expansion system D2 250 1 local expansion system Bile The D2 260 supports local expansion up to five total bases The D2 250 1 supports local expansion up to three total bases ee one CPU base and four expansion bases All bases in an one CPU base and two expansion bases The CPU base can expansion system must be 1 bases The CPU base can be be located at any point in the expansion system layout The Pressure located at any point in the expansion system layout The maximum total expansion system cable length is 30m 98 f 75r maximum total expansion system cable length is 30m 98 ft Temperature For more information refer to the Expansion Module specitica er tion pages later in this section Sar S Lights aani N Aann a ae pee D Aaa z Directa e 6 Process 2 260 CPU Mi aia D2 250 1 CPU stool elays 4 my Timers SSSsg Comm WISIN 3 A ppe oree ae i T D2 EM ined D2EM fmia pat a Wiring Power D2 M ROO WIGS SSS Do not use D2 CM LlLl Circuit pean z JEE J w dow l Ethernet hubs Dire izok k aan Prot
42. ection mo to connect the i modules Enclosures Expansion Controll The D2 EXCBL 1 is a Category 5 straight through cable that connects the D2 EM loge SSS modules together The cable can be user made in custom lengths up to 30m DirgctON6 depending upon the configuration Pneumatics Safety Total Max erie SSS A Aa X D2 EM I 0 Ou tpu ts fe ji 68 912 Product e w Index 1280 1024 a as oe DL 230 DL240 CPUs and WinPLCs do not support local expansion systems indo Volume 14 www automationdirect com d1l205 Programmable Controllers e4 41 Remote O Configurations Ethernet remote I O configuration usi Specifications Communications H2 ERM 10Base T Ethernet H2 ERM F 10Base FL Ethernet a oe o E Data Transfer Rate 10Mbps Link Distance 100 meters 328 ft 2Km 6560 ft Ethernet Port RJ45 ST style fiber optic Ethernet Protocols Ethernet Remote 1 0 Configuration Max of Slaves Channel CPU Max of Channels TCP IP IPX 1 0 pts Discrete as 15 Remote 1 0 pts Channel Analog 1 0 D2 230 N A N A N A N A D2 240 D2 250 1 D2 260 Be Limited by udget 16 Slaves H2 EBC THFEBC limited to 896 CPU Not recom mended 896 2048 16 384 8192 Map into available memory 16 384 H2 WPLC
43. en will operate within the power budget of your system contiguration It the I O you have chosen exceeds the maximum power available from the power supply you may be able to resolve the problem by using local expansion or remote I O bases DL205 power supply specifications The table below lists base power supply specitications including maximum inrush current and maximum power consumed from your power source Power budget example The example on the right shows how to calculate the power budget for the DL205 system The examples are constructed around a single 9 slot base using the devices shown It is recommended you construct a similar table for your DL205 system Follow the steps to the right to determine your power budget Specification Part Numbers D2 03B 1 D2 04B 1 D2 06B 1 D2 09B 1 1 Using a chart similar to the one below fill in column 2 2 Using the tables on the next page enter the current supplied and used by each device columns 3 and 4 Devices which fall into the Other category Row D are devices such as the oper ator interface and the handheld programmer which also have power requirements but do not directly plug into the base 3 Add the current used by the system devices columns 3 and 4 starting with the CPU slot and put the total in the row labeled Maximum Current Required Row E Column 1 Device Type Column 2 4 Subtract the row labeled Maximum Current Requi
44. equence slave DireciNET 14 CTS2 RS 422 ip Ee Master Slave Modbus RTU Master Slave ASCII OUT Remote 1 0 Master Can connect w many devices such as PCs running DirectSOFT DSData HMI packages C more DV 1000 other O I panels any DireciNET or Modbus RTU master or slave or ASCII devices HD15 connector RS 232 422 300 600 1200 2400 4800 9600 19 2 K 38 4 Kbaud Odd even or no parity Selectable address 1 90 HEX 1 5A 8 data bits one start one stop Asynchronous Half duplex DTE Battery Optional Coin type 3 0 V Lithium battery 560 mA battery number CR2354 Note Batteries are not needed for program back up However you should order a battery if you have parameters in V memory that must be main tained in case of a power outage D2 BAT 1 DL205 analog output or discrete output module Control Control Control Equation Output Element valve etc PID loop control block diagram C more DV 1000 or other Ol Units Setpoint Value Process heater etc DL205 Analog or Process Process Temperature Variable Variable Input Modules Input Sensor 1 800 633 0405 000800 D2 230 240 Key Features D2 240 CPU D2 240 for basic applications The D2 240 provides a subset of the D2 250 1 s capabilities If you need a good CPU with multiple communications ports and complex math or PID isn t required then the D2 240 is the CPU for you
45. ernet commu nications module or the D2 DCM serial communications module These modules add more ports for networking or connec tion to an HMI etc The H2 SERIO 4 serial communications module can be used with the WinPLC to add more communications ports Ft DirectSOF1 Programming 205 SI Before you begin selecting products for your DL205 PLC system be sure to evaluate all of your application needs and any future growth potential EER oe co seach ow os pc bon now tp TE al gt S Element ie a c101 c1i0 alo olg A C121 oja wl f5 bel Fs A 215 ZIR AR www automationdirect com dl205 ARINA Programmable Controllers Volume 14 e4 21 Direct v Company Information Systems Overview Programmable Controllers Field I O Software C more amp other HMI Drives Soft Starters Motors amp Gearbox Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process Relays Timers Comm Terminal Blocks amp Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part Index 7 Steps to Specifying a DL205 System Select the discrete analog and specialty O modules Since there are several diffe
46. etween the Remote Master and the CPU is asynchronous to the CPU scan For this reason Remote I O applications should be limited to those that do not require the Remote I O points to be updated with every scan The number of bases supported depends on your choice of Remote I O communi cations protocol Remote Master RM NET or Slice Master SM NET In SM NET mode the communications port on the D2 RSSS remote slave can be used to connect to an operator interface or to program monitor the CPU with DirecfSOFT however the communication will not be as fast as using a CPU port Remote master protocol RM NET allows you to connect up to seven remote bases to a single master The baud rate is fixed at 38 4 Kbaud with a total allowable distance of 3 900 feet Slice master protocol SM NET allows you to connect up to 31 remote bases to a single master The baud rate is selectable over several ranges with a maximum baud rate of 614 4 Kbaud Volume 14 e4 40 1 800 633 0405 Programmable Controllers 00 GONO O Company Information E E 4 Systems ocal and Local Expansion onfigurations Programmable a Controllers Local I O configurations Four I O base configurations to select from z z 3 slot base 64 pts max pts max ee Local 1 0 Configuration ise ee SSSSSAWN SS SSSA WSS CPU Total 0 Max Inputs Max Outputs ADD j SSS m D2 230 128 128 128 DiectOH e 2s jaw Ap Dir
47. f duplex DTE K sequence slave DireciNET Master Slave Modbus RTU Master Slave ASCII IN OUT Remote 1 0 Master Can connect w many devices such as PCs running Direc amp OFT DSData HMI packages C more DV 1000 other O I panels any DireciNET or Modbus RTU master or slave or ASCII devices HD15 connector RS 232 RS 422 485 300 600 1200 2400 4800 9600 19 2K 38 4K baud Odd even or no parity Selectable address 1 90 HEX 1 5A 8 data bits one start one stop Asynchronous Half duplex DTE Battery Optional DAT Coin type 3 0V Lithium battery 560mA D2 BAI 1 battery number CR2354 Note Batteries are not needed for program backup However you should order a battery if you have parameters in V memory that must be maintained in case of a power outage RS485 for Modbus protocol only On board memory The D2 260 has 15 5K words of flash memory on board for your program plus 14 2K words of data registers With flash memory you don t have to worry about losing the program due to a bad battery Built in remote I O connection The bottom port on the D2 260 can be used as a master for serial remote I O networks see the D2 RSSS later in this section for details Volume 14 e4 27 Direct v Company Information Systems Overview Programmable Controllers Field I O Software C more amp other HMI Drives S
48. for each slave The remote 1 0 points are updated asynchronously to the CPU scan For this reason remote 1 0 applications should be limited to those that do not require the 1 0 points to be updated on every scan 1 800 633 0405 Y M Direct v Company OOE I O Addressing Schemes o Programmable DL205 I O Remote I O addressing Since the CPU automatically assigns the WNE I O addresses it is possible to cause addressing scheme Remote I O allows you to assign problems by adding a module to the Feni addresses manually You can choose the system Examine the example system data type for the remote points Ethernet shown below If you added an input Sofware remote I O H2 ERM allows you to map module to the empty slot the new input the analog I O channels directly into addresses would start after the existing ae You may have used other PLC systems prior to trying DirectLOGIC products One of the key differences between various PLC systems is the I O module addressing This section will show you V memory 16 bit words while mapping input addresses so no problems would howwe address the individual l O poinis the discrete I O points into input output occur However if you added an output Drives in a DL205 system bit memory Xs amp Ys Serial remote O to the empty slot your remaining output 7 D2 RMSM allows you to assign one addresses would change Therefore you Starters Octal add starting address for
49. he same format i e BCD ASCII etc Swap Bytes SWAPB Usually used to swap V memory bytes on ASCII data that was written directly to V memory trom an external HMI or similar master device via a communications protocol The AIN and AEX instructions have a built in byte swap feature Example of VPRINT instruction in DirectSOFT TAA YPRINT Byte Swap All but null Print to starting memory address V1400 Starting memory address Byte count Starting V memory address 1 Start of data Message Temperature 2000 B degrees FEN Pressure 2001 B psifN 1 800 633 0405 Direct v Company Information Systems Overview Programmable Controllers D2 250 1 replaces D2 250 Our D2 250 1 CPU replaces the D2 250 CPU The D2 250 1 offers all the features and functionality of the D2 250 with the addition of local I O expansion capability The D2 250 1 offers an incredible array of teatures for a CPU that costs so little Release 2 1 or higher of DirectSOFT is required to program the D2 250 1 Release 4 0 or higher is required if you intend to use local expansion O If you re using a handheld programmer version 2 10 or later of the handheld programmer firmware is required A tew key features of the D2 250 1 CPU follow Local expansion I O The D2 250 1 supports local expansion up to three total bases one CPU base and two expansion bases Expansion bases are comm
50. hen monitoring your High speed peer to peer networking of PLCs any PLC can initiate communications PLC you will notice much faster updates e CPU programming with DirectSOFT Programming Software using the ECOM module The H2 High speed data acquisition via HMI DSData Server LookoutDirect or other HMI software ECOM100 module supports the industry e Virtually unlimited number of network nodes standard 1OBase T with an RJ45 port The Ba a l H2 ECOM F has ST style bayonet connec D2 DCM serial network tors for 1OBase FL fiber optic connections al weer ae Connect The ECOM modules use standard cables hubs and repeaters which are available trom a large number of suppliers A virtu ally unlimited number of PLCs can be connected to an Ethernet network using Ir the D2 DCM to our er MDM TEL serial modem DCM as Master S ia Sa L see the Communication oe products section Converter ECOM modules l T __ _ 8232 to R842 a a ge ge jogg iN a O a Serial networking with the D2 DCM The D2 260 D2 250 1 and D2 240 CPUs support the D2 DCM Data Communications Module which can serve as a _DirectNet master slave 03 340 Slave Peer to peer network DirectNet peer or a Modbus RTU slave S The D2 DCM supports both RS 232 and RS 422 You can program the CPU through the DCM locally
51. irect com dI205 Programmable Controllers e4 35 Step 3 Additional Communications Ports Needed Do you need communications ports in H2 ECOM100 Ethernet network addition to the built in CPU communica tions ports to connect to an operator inter face or HMI Would you like to connect to raaraa Ga a network of other AUTOMATIONDIRECT z DSData or HMI software products or a Modbus RTU or Ethernet e network If so then choose between the H2 ECOM100 Ethernet communications module or the D2 DCM serial data communications module Both modules specitications and communications details _ PCs running DirectSoft PLC are covered later in this section CE an ee ooo see the Communications D4 450 j Ethernet networking Products section D4 440 fo with the H2 ECOM100 ee The D2 260 D2 250 1 and D2 240 H4 ECOM100 CPUs support the H2 ECOM 100 Ethernet communications module Any PLC on an ECOM network can initiate communications with another PLC or use a H2 ECOM00 DirectSOFT to program any PLC on the p H2 ECOM100 network This is the fastest data transfer rate we offer for HMI or other Windows The H2 ECOM 100 can be used for based software W
52. local local expansion and remote I O system configu rations A DL205 system can use a combi nation of the configuration arrangements The tables along with the contiguration diagrams list the number of I O points bases etc that are available with each contiguration I O bases I O bases are used in local local expan sion or remote I O configurations The 1 bases are required for local I O expansion that is supported only by the D2 250 1 and D2 260 CPUs The 1 bases can be used with all DL205 CPUs and the WinPLC Older non 1 bases can be used it local expansion is not required There are four DL205 base sizes 3 4 6 and 9 slot each of which has a built in power supply Local I O All of the DL205 CPUs support local I O The D2 230 and D2 240 CPUs are limited to one base of local I O The D2 250 1 and the D2 260 CPUs support local expansion bases All local I O points are updated on every CPU scan The I O count limits are determined by the number of available I O slots the I O module point density and the power budget available for the system Local expansion The D2 260 supports local expansion up to five total bases one CPU base and four expansion bases and the D2 250 supports local expansion up to three total bases one CPU base and two expansion bases The D2 230 240 CPUs and WinPLCs do not support local expansion I O Expansion bases are commonly used when there are not enough slots av
53. mmunications or advanced instructions choose the D2 250 1 or D2 260 CPU The D2 260 is our fastest CPU for performing even the most basic of math or data instructions and will provide better overall perform ance than the other DL205 CPUs Programming and diagnostics Our CPUs offer an incredible array of instructions and diagnostic features that can save you many hours of programming and debug time From basic Boolean contact logic to PID and floating point math we have it covered The table on the next page covers some of the basic instruction categories but for more details see our complete list of instructions at the end of this section If you already have DirectSOFT and or a Handheld Programmer you may have to upgrade the sottware tirmware to accommodate the D2 260 Built in CPU Communications Every DL205 CPU provides at least one built in RS 232 communication port It you re using an operator interface then you should choose the D2 240 D2 250 1 or D2 260 CPU The D2 240 D2 250 1 and D2 260 CPUs offer two built in communication ports The D2 240 supports our DirectNET slave protocol on the bottom port which provides a quick and easy network connection to any DirectNET master If you need the most flexibility possible then consider the D2 250 1 or D2 260 CPU These CPUs offer built in DirectNET slave support capability on the top and bottom ports and DirectNET Modbus RTU master slave support on the bo
54. nclude a low density removable terminal block used on modules with eight or fewer points a high density removable terminal block European style terminal block available on modules with 12 to 16 points and a 40 pin connector for modules with 32 points The module diagrams indicate the connector type that is on the module You can also use our super fast and inexpen sive ZIPLink I O connector systems Module types and suggested AWG range 4 point 16 24 AWG 8 point 16 24 AWG 12 point 16 24 AWG 16 point 16 24 AWG 32 point Ribbon and Solder style Connectors Note 16 AWG Type TFFN or Type MTW can be used on 8 pt modules Other types of 16 AWG may be acceptable but it really depends on the thickness of the wire insulation If the insulation is too thick and you use all the I O points then the plastic terminal cover may not close properly ZIPLink system connected to an I O Module OO Need spare parts Sometimes it is helpful to have extra I O module connectors or spare fuses The DL205 spare parts and accessories are listed below D2 FILL Filler module for empty slots e D2 8IOCON 8 pt I O terminal blocks e D2 16IOCON 16 pt I O terminal blocks D2 IOCVR Spare terminal block covers D2 FUSE 1 Fuses for D2 12TA e D2 FUSE 3 Fuses for D2 04TD1 D2 04T RS D2 08TR D2 O8CDR e D2 FUSE 4 Fuses for D2 12TR e D2 ACC 1 Base power terminal strip screws
55. nouts Pin Signal phi 1 5VDC jlo oli 2 TXD2 RS 232 3 RXD2 RS 232 e 4 RTS2 RS 232 e e 5 CTS2 RS 232 e 6 RXD2 RS 422 485 7 OVDC 5 ie 15 8 ovDC 9 TXD2 RS 422 485 10 10 TXD2 RS 422 485 11 RTS2 RS 422 485 12 RTS2 RS 422 485 13 RXD2 RS 422 485 14 CTS2 RS 422 485 15 CTS2 RS 422 485 ZIPLink communications adapter modules ZIPLink cables and communications adapter modules offer fast and conven ient screw terminal connec tion for the bottom port of the D2 260 CPU The adapter modules are RS232 422 485 compot ible and are offered with or without indicating LEDs and ae See i ZL CMA15L ermina ocks and Wiring Solutions section shown in this catalog for more information www automationdirect com d l1205 Programmable Controllers CPU Status Indicators CPU is in RUN mode CPU is in PROGRAM mode Battery backup voltage is low Battery backup voltage is OK or disabled CPU internal diagnostics detects error CPU Is OK CPU power good CPU power failure Mode Switch Puts CPU into RUN mode Allows peripherals HPP DirecfSOFT to select the mode of operation Forces CPU out of RUN mode Port 1 K sequence slave DireciNET slave Modbus RTU slave Can connect w HPP DireciSOFT C more DV 1000 O I panels or any DireciNET master 6P6C phone jack connector RS 232 9 600 baud Fixed address Odd parity only 8 data bits one start one sto asynchronous hal
56. odular serial port supports K sequence or any protocol from Windows CE RJ45 8 pin modular Ethernet 10IMBPS Backplane to DL205 Up to 9 Slot base expandable with H2 ERM 100 1 0 Interface PC control with a WinPLC The WinPLC provides a Windows CE oper ating system environment in our DL205 CPU hardware The small size and low cost of DL205 products is desirable but the oper ating systems of the D2 230 240 250 1 and 260 CPUs are proprietary like most PLCs The WinPLC provides a hybrid PC PLC solution that brings the best of the PLC and PC control worlds together A WinPLC system is the best solution if your applications requires e Complex math e Heavy serial communications can use the H2 SERIO module e Advanced data manipulation e Advanced handling of string or array data Up to 64 PID loops Here s how it works The WinPLC module is plugged into the CPU slot of the DL205 base It uses Windows CE a real time operating system combined with the advantages of open standard software such as OPC ActiveX and other Microsoft communications tools The WinPLC offers both deterministic control and open communications It uses advanced software development tools for control data management communica tion and integration with business systems The WinPLC supports the following DL205 modules only All discrete and analog modules e Temperature input modules e H2 SERIO serial communications modul
57. oft Starters Motors amp Gearbox Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process Relays Timers Comm Terminal Blocks amp Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part Index D2 260 Key Features ASCII communications instructions The D2 260 CPU supports several easy to use instructions that allow ASCII strings to be read into and written from the PLC communications ports Raw ASCII Port 2 can be used for either reading or writing raw ASCII strings but not for both Embedded ASCII characters The D2 260 can decipher ASCII embedded within a supported protocol K Sequence DirectNet Modbus Ethernet via the CPU ports H2 ECOM or D2 DCM Here s how the D2 260 can receive ASCII input strings 1 ASCII IN AIN This instruction config ures port 2 for raw ASCII input strings with parameters such as fixed and vari able length ASCII strings termination characters byte swapping options and instruction control bits Use barcode scanners weight scales etc to write raw ASCII input strings into port 2 based on the AIN instruction s param eters 2 Write embedded ASCII strings directly to V memory from an external HMI or similar master device via a supported communi
58. omationdirect com d l1205 Programmable Controllers Volume 14 e4 37 Direct v Company Information Systems Overview Programmable Controllers Soft Starters Motors amp Gearbox Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons Lights Process Relays Timers Comm Terminal Blocks amp Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part Index Step 4 Select the I O Modules There are several factors you should consider when choosing an I O module 1 Environmental specifications What envi ronmental conditions will the O module be subjected to 2 Hardware specifications Does this product have the right features performance and capacity to adequately serve your applica tion 3 Field termination How does this module connect to field devices Do you need a sinking or sourcing DC module 4 Power budget It is very important that your module selections operate within the base power budget Refer to the power budget description later in this section Check the environmental specifications The following table lists the environmental specifications that globally apply to the DL205 system CPUs bases and I O modules Be sure the modules you choose are operated within these
59. only used when there are not enough slots available in the CPU base when the base power budget will be exceeded or when placing an O base at a location away from the CPU base but within the expansion cable limits All local and expansion I O points are updated on every CPU scan Each local expansion base requires the D2 CM module in the CPU slot The local CPU base requires the D2 EM Expansion Module as well as each expansion base For more informa tion on local expansion refer to the Expansion Modules pages later in this section www automationdirect D2 250 1 can serve as network master Easily connect programming devices or HMI to CPU ports Connect operator interfaces to port 1 on the slaves Powerful built in CPU communications The D2 250 1 offers two communication ports that provide a vast array of commu nication possibilities The top RS 232 port is for programming connection to a C more operator interface panel or DV 1000 or to serve as a single DirectNET slave The 15 pin bottom port port 2 supports RS 232 or RS 422 This port offers several different protocol options such as e K sequence e DirectNET master slave e Modbus RTU master slave Port 2 can also serve as a remote O master The D2 250 supports the Ethernet Communication Module and Data Communication Module for addi tional communications ports D2 250 1 local expansion system Note All bases in the system
60. op opera tion parameters Process Variable Setpoint Setpoint Limits etc are stored in V memory which allows easy access trom operator interfaces or HMls Setup is accomplished with easy to use setup menus and monitoring views in DirectSOFT programming The auto tuning feature is easy to use and can reduce setup and maintenance time Basically the CPU uses the auto tuning feature to automatically determine near optimum loop settings See the D2 250 1 CPU section for a PID loop control block diagram Note All bases in the system must be 1 bases D2 EXCBL 1 Category 5 straight through my cable with RJ45 oe 4 connectors SSEQhAow SSS AQ 3 7A w The D2 260 offers Up to four expansion bases e Up to 1 024 inputs and 1 024 outputs e Up to 30m 98 ft total expansion system cable 1 800 633 0405 GOOO D2 260 Key Features Full array of instructions The right instruction can greatly simplify your programming task and can save hours of programming time The D2 260 supports over 280 powerful instructions such as Four types of drum sequencers e Leading trailing edge triggered one shots e Bit of word manipulation e Floating point conversions e Trigonometric functions e Table instructions e ASCII IN OUT instructions For a complete list of instructions supported by all DL205 CPUs see the end of this section Modbus RTU instructions The D2 260 CPU supports easy to use
61. q 4 83 N except 32 pt 4 80 4 88 4 90 DC In Relay Out 4 95 Analog Modules Analog Voltage In Analog Current Out Analog Voltage Out Analog Isolated Current Out Analog Isolated Voltage Out Combination Analog Temperature Input Speciality Modules Local Expansion L lt lt E L 2 Communications Remote 1 0 H2 ERM CoProcessor Counter 1 0 CTRIO Counter Interface Sinking and sourcing for DC field devices If you are using a DC type of field device then you should consider whether the device is a sinking or sourcing contigura tion This may affect your module selec tion since it determines the manner in which the device must be wired to the module AUTOMATIONDIRECT offers both sinking and sourcing modules Refer to the sinking sourcing appendix tor a complete explanation on how this affects your system selection Analog module selection tips If you re going to control the speed of an AC inverter or drive with the DL205 analog module make sure you select either the current sourcing F2 O2DAS 1 or voltage sourcing F2 O2DAS 2 isolated analog output module Complete module specitications are listed later in this section If you need to operate within a 12 VDC environment the analog module part numbers that end with L will operate at 12 V
62. red Row E from the row labeled Current Supplied Row B Place the difference in the row labeled Remaining Current Available Row F 5 f Maximum Current Required is greater than Current Supplied in either column 3 or 4 the power budget will be exceeded It will be unsafe to use this configuration and you will need to restructure your I O configura tion Note the auxiliary power supply does not need to supply all the external power If you need more than the 300mA supplied you can add an external 24V power supply This will help keep you within your power budget tor external power Column 3 Column 4 External Power 24 VDC mA CURRENT SUPPLIED Base CURRENT REQUIRED CPU SLOT SLOT 0 SLOT 1 SLOT 2 SLOT 3 SLOT 4 SLOT 5 SLOT 6 SLOT 7 D2 260 CPU D2 16ND3 2 D2 16ND3 2 D2 16NA D2 08NA 1 D2 161D1 2 D2 081A oO OOO OO OTHER Operator interface Handheld programmer 150 0 200 0 Maximum Current Required 1730 80 Remaining Current Available Power Supply Specifications AC Powered Bases 2600 1520 1080 300 80 220 24 VDC Powered Bases 125 VDC Powered Bases D2 03BDC1 1 D2 04BDC1 1 D2 06BDC1 1 D2 09BDC1 1 D2 04BDC 2 D2 06BDC2 1 D2 09BDC2 1 Voltage Withstand dielectric 1 minute 1 500 VAC between primary secondary field ground and run relay Insulation Resistance gt 10MQ at 500 VDC
63. rent types of I O and specialty modules available for the DL205 system it is important to review the module specifications in detail when selecting them for your system The hard ware specifications for the modules are described at the end of the DL205 section starting with the specialty modules and followed by the discrete and analog I O modules Choose an I O configuration method The DL205 offers several configurations of I O Choose among local I O local expansion I O and remote I O A DL205 system can be developed using a combi nation of the configuration arrangements It is important to understand the octal addressing scheme and I O module placement restrictions that are described in this step Check the power budget It is very important to verity that the selected CPU and I O modules will operate within the base power budget Tables list the power supplied and consumed by each DL205 device This step also describes base dimensions and mounting requirements Remaining i available Place your order N Place your order either online at Thre e Ways to Order Phone Fax or Online www automationdirect com by calling 1 800 633 0405 or by faxing your order to An d oF 1 770 889 7876 See the Ordering i BN RA EL gt 5 section in this catalog for details Ema t ins N a M gt j Volume 14 e4 22 Programmable Controllers 1 800 633 0405 Q 90800 Step 1 Re
64. ttom The bottom port supports baud rates up to 38 4K baud The D2 260 provides support for ASCII IN OUT communications If you require more than two ports we also Ethernet Module that can be used to quickly add a offer an Communications communication port to a DL205 system with a D2 240 D2 250 1 or D2 260 CPU The D2 DCM module can also be added to these CPUs to provide an addi tional serial communications port D2 260 D2 250 1 POWER RUN y ERROR H2 WPLC2 powered oy H2 WPLC3 EN Volume 14 e4 24 Programmable Controllers The WinPLC brings PLC and PC technologies together by providing a Windows CE operating system envi ronment for DL205 hard ware See the WinPLC pages later in this section for details on the WinPLC 1 800 633 0405 DL205 CPU Specifications DL205 CPU Comparison System Capacity D2 230 D2 240 D2 250 1 D2 260 Total memory available words 2 4K 3 8K 14 8K 30 4 Ladder memory words 2048 EEPROM 2560 EEPROM 7680 Flash 15872 Flash V memory words 256 1024 7168 14592 Battery backup Yes Yes He Total CPU memory 1 0 pts available actual V0 pts 256 896 1024 X 1024 Y depend on 1 0 pa athog selected 320 X 320 Y 256 CR 312 X 512 Y 1024 CR 2048 CR 2048 GX 2048 GY Local 1 0 pts 256 256 ben a heh j exp bases max exp bases max Local Expansion I O pts ee ve Including ca 1 0 Including ine 1 0 j 20
65. unications and can also serve as a Modbus RTU slave Up to ten serial ports The WinPLC has one built in serial port Each H2 SERIO 4 module has three serial ports on board Up to three H2 SERIO 4 modules can be used per WinPLC system That s a total of ten serial ports that can be used in one WinPLC system to handle all of your serial commu nications needs Separate communication parameters for each port Use Think amp Do software packages to set baud rate parity data bits and stop bits for each serial port Choose from 300 to 57 6 Kbaud communication speeds Think amp Do Studio or Think amp Do Live allows each port to be designated as a Modbus slave or a generic serial device Each port on the H2 SERIO 4 module is capable of full hardware handshaking Note on processing large amounts of serial data While the H2 SERIO 4 module will support virtually any serial device processing large amounts of serial data will increase the system response time This is important to consider when using multiple H2 SERIO 4 modules espe cially in a WinPLC local base with an H2 ERM or H2 CTRIO module Connect the WinPLC H2 SERIO system to a variety of serial or ASCII devices Barcode scanners Weigh scales POWER RUN C more HMI panels A RCV A RCVB h RCVB RCVC XM xX RCVC XMT C RCV C H2 SERIO y H2 SERIO RS 232 SERIAL PORTS C more Micro Graphics panels MDM TEL Serial modems www aut
66. view the DL205 Product Family CPUs D2 260 30 4K words total memory 2 communications ports 16 built in PID loops with auto tuning D2 250 1 14 8K words total memory 2 communications ports 4 built in PID loops with auto tuning D2 240 3 8K total memory 2 communications ports D2 230 2 4K total memory 1 communications port Windows CE CPUs WinPLC H2 WPLC Programming tools DirectSOFT Programming Software for Windows Handheld Programmer D2 HPP Bases 3 slot base includes power supply 110 220 VAC D2 03B 1 12 24 VDC D2 03BDC1 1 4 slot base includes power supply 110 220 VAC D2 04B 1 12 24 VDC D2 04BDC1 1 6 slot base includes power supply 110 220 VAC D2 06B 1 12 24 VDC D2 06BDC1 1 125 VDC D2 06BDC2 1 9 slot base includes power supply 110 220 VAC D2 09B 1 12 24 VDC D2 09BDC1 1 125 VDC D2 09BDC2 1 Local expansion modules D2 250 1 or D2 260 using D2 0 B 1 or D2 0 BDC 1 only Base expansion module D2 EM Expansion base controller module D2 CM Expansion base cable D2 EXCBL 1 Discrete input modules DC input 8 pt 12 24 VDC sink source D2 08ND3 16 pt 24 VDC sink source D2 16ND3 32 pt 24 VDC sink source D2 32ND3 32 pt 5 12 VDC sink source D2 32ND3 2 Discrete inputs continued next column AC input 8 pt 110 VAC D2 08NA 1 16 pt 110 VAC D2 16NA 8 pt 220 VAC D2 08NA 2 Discrete output modules DC output 4 pt
67. werful and flexible than the PRINT instruction 4 lf a D2 260 PLC is a master on a network the Network Write instruction WX can be used to write embedded ASCII data to an HMI or slave device directly trom V memory via a supported communications protocol using port 2 H2 ECOM or D2 DCM Example AIN instructionin DirectSOFT vx AIN Lenath Type C Fixed Length 1 Termination Code Length C 1 Character 2 Characters Port Number Data Destination 2000 Data Destination Byte count Data Destination 1 Start of data Maximum Variable K128 Py Length Busy Interchar Timeout 2 ms First Char Timeout 3500 ms Byte Swap Complete Interchar T20 Error First Char T20 Error None C Al C All but null Additional instructions that help manage the ASCII strings The following instructions can be very helpful in managing the ASCII strings within the CPU s V memory ASCII Find AFIND Finds where a specific portion of the ASCII string is located in continuous V memory addresses Forward and reverse searches are supported ASCII Extract AEX Extracts a specific portion usually some data value from the ASCII tind location or other known ASCII data location Compare V memory CMPY This instruction is used to compare two blocks of V memory addresses and is usually used to detect a change in an ASCII string Compared data types must be of t
68. woi A stample dta ajx the pressing operation catalog for detailed information on pe Control retayusedto p DirectSOFT Be a 30MM ices a ae a h Blue 001 Automatic mode Automatic mode art present TE Controls s press complete K1 DirecSott D gs release clamp 2 mis 4b escri tion 1 cycle mode Rung 3 controls the fixture clamp that clamps the part in place Proximit Part Number p b hen gia ar Sansa start switch Confirms that the controls the releasing Motor starter for z PC DSOFT5 Programs all Direci_OGIC PLC CPUs bon present ate oo of the fixture clamp carey et zo _ offers Box intelligent instructions TET ati ee a E lower limit 3 bf a Free version of DireciSOFT upper limit a ERNEA me PC DS100 programs all DirectOGIC PLC CPUs 2 ince conveyer pce Al duit limited to 100 word program For Help press F1 offline 00047 02560 240 o002 001 002 4 Switches Note The D2 260 requires DirectSOFT version 4 0 or later ae Pin labeling conforms to IBM DTE and DCE standards Current D2 DSCBL Sensors DL205 programming cables Pemonal Computer D2 230 240 250 1 260 CPU Ports Pressure Choose the proper cable to connect the RS 232C Sensors DL205 CPU to your PC running DirectSott er ratu Sensors Port 7 123456 Only one D2 DSCBL 8 eee 6 pin Phone Plug ights Z 6P 6C Top port D2 DSCBL 9 pin D Connector female hes Bottom port D2 DSCBL Relays Top port D2 DSCBL pp D2 DSCB L 1 D2 250 1
69. y a EEA EE BE ES modules or combinations of modules S x f x20 Yo J yo Relays S 3 Timers see the next page The diagram to the 5 2 x x vy v right shows sample addresses for a X10 a oar simple system that contains a few discrete i a Y27 I O modules etal 1 0 base with a slot left empty The examples below show the addressing changes if an ae amp input or an output module is added to the system me Manual addressing 2f SS es Power The 27 7504 and D2 260 CPUs allow z XO x20 x30 Yo Y10 Circuit you to manually assign I O addresses tor a x7 x27 oar v ve Protection X10 X40 Y20 any or all I O slots on the local or expan El i x17 x47 yz f Enclosures sion bases This feature is useful if you Fo area Fr ener ae l l nput module Addresses follow existing so no program modification have a standard configuration that you Eiio Tools need to change slightly to accommodate a special request i e adding or ae Eeee Pneumatics removing I O modules from a system o E84 E54 E34 E84 BS F 2 xo X20 Yo Y20 Y30 Manual addresses are based on 16 p lt x7 X27 Y7 Y27 Y37 point bounda res Gl xo Y10 40 Appendix D I 7 aa X17 W17 Y47 eae Product Add output modul

7 Steps to Specifying a DL205 System

Contents

Download Pdf Manuals

Related Search

Related Contents