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Operating Manual

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1. ccccecseeeeeeeeeeeeesaeeeeeeneeeeeenees 184 BS aE E 185 Cleaning maintenance and repair sssssusnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nne 186 OCTA ILaTO MORTE 188 Winter storage and long periods Out of operation ccccceeeeceeceeeeecaeeeeeeeeeeeesseeeeeeeneeeeas 189 LAGOEICAUONMINS UCU ONS scaiutssurcstetsneasahemiecnaseenstiied atapussapuddindsnesuseres idighapeadahesusdiptappaanenelsats 192 LUDIC acu tsunaranudatatonsdacassyecsastaneanbleumneoun E E E 192 L pricaton point OV rviO W cssissstersaisssiciskn sania E ra ea ndanani 193 Service plan OVESVIOW cccceccccceeccccesceceececeeeeceeeeeseucesseucessaeeeseaeesseaeeesuueesaeeesseeeeseaeessaees 195 BE ATO AN Sas tera tat ie etc E dade E T EE sau eatte dared wala EE E E 197 yaa tous 4 01N 6 2 gt eee er ae ener er re ene enter eee rn eer eer eee ee re eee rene ae 198 Inspection instructions for dual line service brake system workshop work c 08008 203 Be U4 816 8 2 1 ec re en eee en ee ee ee eee eee 204 TYNES PANIC meae contacteea ete aquctes E Er E E E 205 Pep o SUC ree E E E E E E E E 205 Fitting tyres workshop work aiccictet vet cotenndtaniaticieeiinastnelal netuetesadaad ontiasianielaaseiidianidiucrceutices 206 FY CAIN Sy SUC eea E E E N 207 Labelling hydraulic hose lines ccc eeccceeeeeceeeeeeeeeeseeeeeseeeesseeeeseaeeeseueeseueeeseeeesaeeeeseneeesees 208 Maintenance intervals ascansisivauanssavanadtanncendelnaan
2. c ssscsssessseeeeeeees 98 Super CS NS ssa vse ccee ste icasitouee T EEEE TENER 100 Supero DOOM Emcee ne ee ae ane E ne Ean ae oe ne ne ee 101 Partwidth Section VAY STG eseina ia a sdiaticaida aR a a Na a alle 103 Ou ter boom locking sciniitated ninctcslonntcstelacnceupiicncdsiar tsa aaa ia Ka iaa Kaaa nia EAEE ia kaanin ia 103 SWO COMPS IS aO eE EEE E A EAEE 104 Folding via the tractor control UNIt cc eeccceeeeeeeeeeeeeeeeseeeeseaeeeseeeeeeeeesseueesseeeseeeeesaneenaes 105 Working with the sprayer boom folded out ON ONE SIE ccccseeceeeseeeeeeeaeeeeeeeeeeeeseeeeeeens 107 Reduction joint on the outer DOOM Optionall cccecccccseeeeeeeeeeeeeeeeeeeeeeeeesaeeeeesaeeeeeesaees 108 Boom width reduction option ccccseeceeceeeeeeeeeeeeeeeeeeeeseeeeeesaeeeeeaeeeeeesaeeeesaaeeeesaaeeeeesaess 109 Boom extension option cccccssscecceesseecceescecceeeeecceeeeecceuseeessageeessegeeeeseueeeessageeessaesesseass 110 Hydraulic tilt adjustment Optional cccccecccecseeeeeeeeeeeeeeeeeeesseeeeeeseeseeeeeeeeesseeeeesaaeeeeeaaees 110 Distance Control Optional ex sesiauensiertnnasseuensacaupracdeucsieudearauanudd sabisadendiauhed a Aia ianiai ni aaa 111 Spray lines and NOZZ ES sisenes ee nee ee Tere a aa ia naaa ee naea 112 TOCAR CAIA esie e a e e EE E i Ei este E E 112 aMale NOZZIO S aae E E TA E E eee 115 Multi nozz6s OD UO MA ssis eea iee aE EE O AEE aA RREA EE 115 Electric boundary n
3. cccccccceeeeeeceeeeeeeeeeeeeeeeeeeeseeeeesaeeeeeeseees 123 PNG FNM ce cents staccato net wi date oben cata ei aoa wie EEr 125 COTATI S SIO MING cetera camaeawencineonsnside ntwawdsaenocied vansiesiannuas de aesesedcansnasceanmeniine 126 Checking the suitability of the tractor cccccccccecseeeeeceeeeeeeeeeeeeesseeeeeeeeeeeeeeaeeeesaeeeeesaaneees 127 Calculating the actual values for the total tractor weight tractor axle loads and tyre load capacities as well as the minimum ballast ec cecccececeeeceeeceeeseeeseeseeeeeeeeneeeseeeaeenes 127 Requirements for tractor operation with attached machines ccccceccceeeeeeeeeceeeeeeeeeeees 131 Machines without their own brake system ccccceeccseeecseeeeeeeeseeeeseeeseeeeseeesseesaeeesaueesaees 132 Adjusting the length of the PTO shaft to the tractor cccccccccseeeeeseeeeeeeseeeeeeeeeeeeeeaeeeeeas 133 Securing tractor machine against accidental starting and rolling cccceeeeeeeeeeeeeeeeees 135 Fitting wheels Specialist WOrKSNOD ccccceecccseceeeeececeeeeceeceeseeceseeecesaueeeseeeeseeeeseeeetenes 136 Initial operation of Service Drake SYStOM ccccccceeccceeceeceeeeeseeeesaeeeeseeeeesaeeessaeeeseneeeseeeenes 136 Adjusting the system setting screw on the hydraulic DIOCK cccceccecseeeeeeeeeeeeeeeseeeenees 137 PUTO Trail DOSINOM CHICOG CI oisicscecctetet ns couesseedsaphenpcsubaccindeuder seadeetann
4. cccccccseeececceeeeeeeeeeeeeeseeeeeeseeeeesseeeeeeseaeeeeesaeeeeseeeeeessaeeeessegeeesaaes 14 User TaN ssn a SE EEEE ASe 15 Safety measures in normal operation cccceeeseeeceeeeeecaeeeeeeaeeeeeeseeeeeeeseeeesseeeeesseeeeeeseeeeeeeas 16 Danger from residual energy ccccccseeeeeeseeeeeeaeeeeeseeeeeeseeeeeesaeseeesseeeesaeeeeesseaueeesaeeesaaeeees 16 Maintenance and repair work fault elimination n0nnnannnnannnennnnnnnennnsnnnnnnnnnnrnnnnrnnnrnnnrrnnnne 16 DESIGN CNAN S erer E e EEE NEE ERE a EN 16 Spare and wear parts and AIS ccccccsesccccesccceesceceseeceeeeceeeeesecesseecesseeesseeeesegeesseneesaeenes 17 Cleaning and CISPOSAl ccecccccseeceeceeeeeeeeeeeeeseeeeeseeeeeeseeeeeeeseeeeesseseeeeeeeeeesseeeeesseeeeesaeeeeeeas 17 User VV OS AOI serrrrenssn nine EEN E a EEE Ne E E 17 Warning symbols and other signs on the machine ccccccseeeeeeeeeeeeeeeeaeeeeseeeeseeeesaeeeesaes 18 Positions of warning symbols and other labels cccccccceececeeececeeeeecaeeeeseeceseeeeeseeeeesaees 19 Potential risks from not observing the safety INStrUCtiONS ccccecseeceeseeeeeeeeeeeeesaeeeeeeeaees 26 Safety CONSCIOUS WOrkKing ccccsecccceecccceeceeaeeeceeececaeececsueeeseeeesecesseucetseeeesseeeseeeesaeeeesaeeenas 26 Safety information for USEPS ccccccecceceeeeeceeececee cece ceeseecesseececeeeeeseeeeeseeeeseueesseeeesseeeesaeeeeeas 27 General safety and accid
5. Fig 116 138 BAG0021 10 09 15 7 8 Axle braked Commissioning Track setting Specialist workshop unbraked Impression depth 100 100 130 130 100 100 130 130 of wheels mm Set the wheelmark spacing of the machine so that the wheels of the sprayer run in the middle of the tractor wheel tracks The track width can be infinitely variably adjust ed The adjustable track widths depend on the im pression depth and the wheel assembly Tighten the wheel bolts to tightening torque 450 Nm Carry out wheelmark spacing adjustment as follows 1 Attach the sprayer to the tractor 2 Apply the tractor s parking brake 3 Secure the sprayer against rolling away with chocks 4 Raise the sprayer on one side with a jack until the respective wheel is raised from the ground Warning Position the jack on the sprayer frame not on the axle Release the clamping screws Fig 118 1 Extend or retract the axle half to the desired position For this purpose determine di mension x from the outer edge of the base frame Fig 117 1 to the centre of the sprayer wheel and extend or retract the axle half accordingly Fig 118 Desired wheelmark spacing mm 1 200 mm 2 7 Tighten the clamping screws to tightening torque 410 Nm for M 20 screws 8 Extend or retract the axle half on the oppo site side in the same way BAG0021 10 09 15 139 Commissioning 7 9 140 Adjus
6. Hang the hose couplings of the machine supply and brake lines in the appropriate empty couplings When filling up or replacing the brake fluid use the prescribed fluid When replacing the brake fluid comply with the appropriate regulations Do not make any changes to the specified settings on the brake valves Replace the air reservoir if o the air reservoir can be moved in the tensioning belts o the air reservoir is damaged o the rating plate on the air reservoir is rusty loose or miss ing Hydraulic brake system for export machines 2 16 7 Tyres 34 Hydraulic brake systems are prohibited in Germany When filling up or replacing the brake fluid use the prescribed hydraulic fluids When replacing the hydraulic fluids comply with the appropriate regulations Repair work on tyres and wheels may only be carried out by specialists with suitable installation tools Check the air pressure at regular intervals Inflate tyres to the specified pressure If the air pressure in the tyres is too high then there is a risk of explosions Park the machine in a safe place and lock the machine against unintentional lowering and rolling parking brake wheel chocks before carrying out work on the tyres Tighten or retighten all the fixing screws and nuts in accordance with the specifications of AMAZONEN WERKE BAG0021 10 09 15 2 16 8 Field sprayer operation General safety instructions Observe the recommendatio
7. When filling keep the cover open to allow the pressure to equal ise Always pay attention to the fill level indicator during filling At the latest you should stop filling the spray liquid tank o when the pointer on the fill level indicator reaches the fill limit mark before the field sprayer s authorised load is exceeded by the quantity of liquid poured in Fig 121 1 Connect the suction hose to the filling con nection 2 Place the suction hose in the extraction point 3 Move switch tap D optional to the position 4 Move switch tap B to the position 5 Move switch tap A to the position 6 Run the pump 7 If the tank is full 7 1 Remove the suction hose from the ex traction point so that the pump is able to suck up all remaining liquid in the suction hose 7 2 Switch tap Ain position 8 Close the filling opening properly using the hinged screw lid 160 BAG0021 10 09 15 Using the machine Increasing the suction power by cutting in the injector Switch tap F in position The injector must not be cut in until the pump has drawn in water The water being sucked via the injector does not flow through the suction filter Comfort equipment with filling stop The auxiliary injector must not be switched on otherwise the automatic filling stop will not work First of all place suction chest lever in position then if the suction hose has not been removed from the w
8. 17 18 19 20 190 Switch the universal joint shaft back on and run the pump for approx 72 a minute until liquid is no longer coming out of the pres sure side connection Do not refit the pressure hose until it is needed again Remove all the spray lines from the part width section valves Fig 142 1 and blow out with compressed air Remove all the nozzles Move the VARIO switch tap on the suction side Fig 138 A and the VARIO switch tap on the pressure side Fig 138 B several times between all their switch positions Move all remaining switch levers several times between all their switch positions Store the removed suction filter until it is needed again in the field sprayer filling sieve Cover the pump pressure connection to protect it from dirt If the sprayer is also equipped with a pres sure circulating system o Remove the drain plug Fig 143 1 from the pressure relief valve o Open the DUS switchover tap Fig 143 2 Lubricate the universal joints on the PTO shaft and for longer periods out of opera tion grease the section tube Before winter storage change the oil in the pump Ey Tae ce zd i r OER i a y 2 eT s chy E yy HALAL A uu 5 A gt 1 S pen i i a ml s r i s ia i aan pond AT ean a een ert pr a W nl iaaa Me a s xe Cle H es Fig 143 BAG0021 10 09 15 AMAZONE Cleaning maintenance and repair
9. 18 BAG0021 10 09 15 2 13 1 Positions of warning symbols and other labels General safety instructions Warning symbols The following diagrams show the arrangement of the warning symbols on the machine Fig 1 BAG0021 10 09 15 19 General safety instructions Order number and explanation Warning symbols MD 078 i T4 N Risk of crushing fingers or hands by acces sible moving machine parts This danger causes serious injuries including i a loss of body parts such as fingers or hand iy Never reach into the danger area while the trac EMD 078 tor engine is running and the PTO shaft hydrau lic system is connected MD 082 Danger of falling from treads and platforms when riding on the machine This danger causes serious or potentially fatal injuries anywhere on the body It is forbidden to ride on the machine and or climb the machine while it is running This also applies to machines with treads or platforms Make sure that nobody is riding on the machine MD 084 Risk of crushing the entire body due to standing in the swivel range when machine parts are being lowered This danger can cause extremely serious and potentially fatal injuries It is forbidden to stand in the swivel range of the machine when machine parts are being lowered Instruct personnel to leave the swivel range of any machine parts which can be lower
10. Tyre pressure can be raised by up to 1 bar after a fast run or in warm weather Tyre pressure should on no account be reduced as it is then too low when the tyres cool down BAG0021 10 09 15 205 Cleaning maintenance and repair 12 8 2 Fitting tyres workshop work Remove any instances of corrosion from the wheel rim seating surfaces before fitting a new another tyre Corrosion can cause damage to the wheel rims when the vehicle is in operation When fitting new tyres always use new valves for tubeless tyres or new inner tubes Always fit the valves with valve caps which have a gasket insert Fitting tyres To jack up the machine for tyre changes place the jack at the jacking point indicated Fig 159 1 Fig 159 206 BAG0021 10 09 15 12 9 Hydraulic system Cleaning maintenance and repair WARNING Risk of infection through the high pressure hydraulic fluid of the hydraulic system entering the body BAG0021 10 09 15 Only a specialist workshop may carry out work on the hydraulic system Depressurise the hydraulic system before carrying out work on the hydraulic system When searching for leak points always use suitable aids Never attempt to plug leaks in hydraulic hose lines with the hand or fingers Escaping high pressure fluid hydraulic fluid may pass through the skin and ingress into the body causing serious injuries If you are injured by hydraulic fluid contact a doctor immediate
11. ed swivelling of the implement or from mov ing parts of the implement This hazard can result in extremely serious and potentially fatal injuries Close the stop tap for transporting 24 max 210 bar BAG0021 10 09 15 MD 224 Risk of contact with hazardous materials due to improper use of clear fresh water from the hand wash tank This danger can cause extremely serious and potentially fatal injuries Never use the clear fresh water from the hand wash tank as drinking water MD 225 Danger of crushing the entire body caused by remaining in the swivel range of the draw bar between tractor and attached machine This danger can cause extremely serious and potentially fatal injuries e Do not remain in the danger area between tractor and machine while the tractor engine is running and the tractor is not secured against unintentional rolling Instruct anyone in the danger area between tractor and machine to leave the danger ar ea while the tractor engine is running and the tractor is not secured against uninten tional rolling MD 226 Risk of crushing the entire body due to standing under suspended loads or raised machine parts This danger can cause extremely serious and potentially fatal injuries It is forbidden to stand under suspended loads or raised machine parts Maintain an adequate safety distance from any suspended loads or raised machine parts Ensure that all
12. ly Risk of infection When connecting the hydraulic hose lines to the hydraulic sys tem of connected machines ensure that the hydraulic system is depressurised on both the drawing vehicle and the trailer Ensure that the hydraulic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and impurities Have the hydraulic hose lines checked at least once a year by a specialist for proper functioning Replace the hydraulic hose lines if they are damaged or worn Only use AMAZONE original hydraulic hose lines The hydraulic hose lines should not be used for longer than six years This period includes any storage time of a maximum of two years Even with proper storage and approved use hoses and hose connections are subject to natural ageing thus limiting the length of use However it may be possible to specify the length of use from experience values in particular when taking the risk potential into account In the case of hoses and hose connections made from thermoplastics other guide values may be decisive Dispose of old oil in the correct way If you have problems with disposal contact your oil supplier Keep hydraulic fluid out of the reach of children Ensure that no hydraulic fluid enters the soil or waterways 207 Cleaning maintenance and repair 12 9 1 Labelling hydraulic hose lines Valve chest identification provides the follow ing information 1 AH
13. oS oe 12 14 2 Removing the diaphragm valve if the nozzle is dripping Deposits on the diaphragm seat Fig 173 6 can cause the nozzles to drip after the boom is shut off If this occurs clean the diaphragm in question as follows 1 Pull the slider Fig 173 7 out of the nozzle body Fig 173 2 towards the bayonet nut 2 Remove the spring element Fig 173 8 and the diaphragm Fig 173 9 3 Clean the diaphragm seat Fig 173 6 4 Reassembly occurs in the reverse sequence Note the correct orientation for installing the spring element For in Stallation the stepped upwards sloping edges on the left and right of the housing of the spring element Fig 173 10 must slope up in the direction of the boom profile BAG0021 10 09 15 221 Cleaning maintenance and repair 12 15 Hose filters e Clean the line filter Fig 174 1 Replace defective filter inserts Fig 174 222 BAG0021 10 09 15 Cleaning maintenance and repair 12 16 Instructions on testing the field sprayer Only authorised centres are permitted to carry out spray tests According to law a spray test must be carried out o 6 months after commissioning if not performed at time of purchase at the latest then o every two years thereafter Field sprayer test kit special equipment order no 935680 Fig 175 1 Push on cap Order no 913 954 and connector Order no ZF195 2 Flow meter connection Order no
14. 4 11 Conformity The implement complies with the e BAG0021 10 09 15 Product description AMAZONE Amazonen Werke H Dreyer GmbH amp Co KG Am Amazonenwerk 9 13 D 49205 Hasbergen Grundgewicht kg a zul Gesamtgewicht kg a zul Stiitzlast kg P Werk a Modelljahr i zul Achslast hinten kg zul Systemdruck bar a Baujahr ann e de fabrication year of construction oq nsroToBNeHna Fig 16 Directives Standards designation Implement directive 2006 42 EC EMC directive 2004 108 EC 47 Product description 4 12 Maximum permissible application rate The permissible application rate of the implement is limited by i e the legally required agitator capacity The permissible application rate is of particular importance for materials that require a high agitating intensity the technical maximum application rate of 200 l min without HighFlow Determining the permissible application rate depending on the agitator capacity Calculation formula for the application rate in l min The agitator capacity per minute must be 5 of the hopper volume Permissible application rate Pump capacity 0 05 x nominal tank volume l min l min I See page 91 See page 49 Conversion of the application rate in l ha 1 Determine the application rate per nozzle divide the permissible application rate by the number of nozzles 2 Read the application rate per hectare depending on the speed from th
15. 45 4 Reinsert the pin into the stand and secure with the linchpin Using the manual crank Fig 46 5 o continue to lower the stand until the coupling point is relieved o completely raise the stand Stand adjustable Fig 45 1 1 2 3 4 82 Loosen linchpin Fig 46 2 l sen Pull out pin Fig 46 3 herausziehen Raise lower stand using handle Fig 46 4 Reinsert the pin into the stand and secure with the linchpin AMAZONE BAG0021 10 09 15 5 15 Spray liquid tank Structure and function The spray liquid tank is filled via the filling opening the suction hose optional on the suction port the pressure filling connection optional Fig 47 Spray liquid tank 1 2 Internal cleaning 3 Hinged screw lid for filling opening 4 External filling connection 5 Filling sieve 6 Float for determining the fill level 7 Agitator 8 Additional agitator only UG Super WARNING Damage to the lid and escaping spray agent when driving The filling sieve made of stainless steel as a surge protection must always be mounted Hinged screw lid for the filling opening BAG0021 10 09 15 e To open the lid rotate to the left and swing open e To close the lid fold down and rotate to the right until tight 83 Structure and function 5 15 1 Fill level indicator on the machine The fill level indicator shows the tank capacity I in the spray liquid tank 5
16. Check the hose connection of the suction hose optional on the suction port for leak tightness The pump does not have any __ Suction filter and filter insert dirty Clean suction filter and filter in power sert The valves are jammed or dam Change the valves aged Pump is sucking in air recog Check the hose connections on nisable from the air bubbles in the suction hose for leak tight the spray liquid tank ness The spray cone vibrates Irregular delivery flow from the Check and if necessary replace pump the suction and pressure side valves see Seite 216 Oil spray liquid mixture in the Pump diaphragm defective Change all six piston diaphragms oil filler neck or clearly visible see 218 consumption of the oil The required spray rate en High operational speed low Reduce travel speed and in tered is not achieved pump drive speed crease the pump drive speed until the fault message goes off There has been a deviation Deviation from the prescribed Alter your operational speed to from the permissible spray operational speed which has an return to the prescribed opera pressure range for the nozzle _ effect on the spray pressure tional speed range set for spray fitted to the sprayer boom ing operation BAG0021 10 09 15 185 Cleaning maintenance and repair 12 Cleaning maintenance and repair WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through e unint
17. Spray table BAG0021 10 09 15 239 AMAZCORRIER WERKE H DREYER GmbH amp Co KG Postfach 51 Tel 49 0 5405 501 0 D 49202 Hasbergen Gaste e mail amazone amazone de Germany http www amazone de Plants D 27794 Hude e D 04249 Leipzig e F 57602 Forbach Branches in England and France Manufacturers of mineral fertiliser spreaders field sprayers seed drills soil cultivation machines and communal units
18. When the parking brake is off the bowden cable must be slightly slack 72 BAG0021 10 09 15 5 8 Foldable wheel chocks Each of the wheel chocks is attached with a thumb bolt in the front storage compartment un der the tractor cab Put the foldable wheel chocks into operating position by pressing the button and apply directly on the wheels before uncoupling BAG0021 10 09 15 Fig 35 Structure and function 73 Structure and function 5 9 Safety chain for implements without brake system Implements without a brake system or with a single line brake system must be equipped with a safety chain in compliance with local country regulations The safety chain must be correctly fixed to a suitable position on the tractor before transporting Fig 36 74 BAG0021 10 09 15 5 10 Drawbars Structure and function DANGER Risk of accident from the machine tipping over For transportation move the steering drawbar steering axle to the transport position Transportation while AutoTrail is switched on is prohibited For the track follow drawbar and universal drawbar on first use and if applicable in event of a change of tractor type adjust the steering geometry of the drawbar to the tractor If using automatic trailer couplings check that the connection is se cure after coupling If using non automatic trailer couplings secure the coupling pin positively after inserting it 5 10 1 Track fol
19. check the correct connection of the supply lines the lighting system for damage function and cleanliness the brake and hydraulic system for visible damage that the parking brake is completely disengaged O O the function of the brake system Ensure that the tractor has sufficient steering and braking power Any machines and front rear weights connected to the tractor influence the driving behaviour and the steering and braking power of the tractor If necessary use front weights The front tractor axle must always be loaded with at least 20 of the tractor empty weight in order to ensure sufficient steering power Always fix the front or rear weights to the intended fixing points according to regulations Comply with the maximum load for the connected machine and the approved axle and drawbar loads for the tractor The tractor must guarantee the prescribed brake delay for the loaded vehicle combination tractor plus connected machine Check the brake power before moving off When turning corners with the machine connected take the broad load and balance weight of the machine into account If the machine is fixed to the tractor s three point linkage or lower links before moving off ensure sufficient side locking of the trac tor lower links Before moving off move all the swivellable machine parts to the transport position Before moving off secure all swivellable machine parts in the transport pos
20. for carrying out the maintenance and repair work on the machine in a way which is both appropriate and safe BAG0021 10 09 15 15 General safety instructions 2 7 Safety measures in normal operation Only operate the machine if all the safety and protection equipment is fully functional Check the machine at least once a day for visible damage and check the function of the safety and protection equipment 2 8 Danger from residual energy Note that there may be residual mechanical hydraulic pneumatic and electrical electronic energy on the machine Use appropriate measures to inform the operating personnel You can find detailed information in the relevant sections of this operating manual 2 9 Maintenance and repair work fault elimination Carry out prescribed setting maintenance and inspection work in good time Secure all media such as compressed air and the hydraulic system against unintentional start up Carefully fix and secure larger assemblies to lifting gear when carry ing out replacement work Regularly check that bolted connections are firmly secured and tight en if necessary When the maintenance work is completed check the function of the safety devices 2 10 Design changes You may make no changes expansions or modifications to the ma chine without the authorisation of AMAZONEN WERKE This also applies when welding support parts Any expansion or modification work shall require the written appr
21. when carrying out work on lubrication systems and equipment and e when cleaning using solvents 2 12 User workstation The machine may only be operated by one person sitting in the driv er s seat of the tractor BAG0021 10 09 15 17 General safety instructions 2 13 Warning symbols and other signs on the machine Always keep all the warning symbols on the machine clean and in a legible state Replace illegible warning symbols You can obtain the warning symbols from your dealer using the order number e g MD 078 Warning symbols structure Warning pictograms indicate dangers on the machine and warn against residual dangers At these points there are permanent or unexpected dangers A warning symbol consists of two fields M vale A Field 1 is a symbol describing the danger surrounded by triangular safety symbol Field 2 is a symbol showing how to avoid the danger Warning symbols explanation The column Order number and explanation provides an explanation of the neighbouring warning symbol The description of the warning symbols is always the same and specifies in the following order 1 A description of the danger For example risk of cutting 2 The consequence of non compliance with the risk avoidance instructions For example causes serious injuries to fingers or hands 3 Risk avoidance instructions For example only touch machine parts when they have come to a complete standstill
22. 09 15 AMAZONE Product description PTO shaft guard Machine PTO shaft guard Stop tap on AutoTrail drawbar against unin tentional activation of the track follow steer ing BAG0021 10 09 15 41 Product description 4 3 Liquid circuit Fig 11 Fig 11 A B C D E VARIO switch tap suction side VARIO switch tap pressure side Setting tap for agitator pressure filter draining Switch tap for fill quick empty Switch tap for ring line induction bowl canister flushing Switch tap for suction induction Main agitator Spray liquid tank Flushing water tank Internal tank cleaning Agitator Hand washing tank Tap for hand washing tank Filling connection for suction hose Spray pressure control Suction filter Piston diaphragm pump iit itil H O Induction bowl Ring line Canister flushing Spray pressure limiting valve Self cleaning pressure filter Injector for extracting liquid from induction bowl Spray lines Return flow meter for control terminal Spray pressure sensor Part width section valves Flow meter Machine computer for control terminal Control terminal or AMASPRAY External washing system Fill level gauge Flushing water filling coupling Complete discharging Main agitator Agitator pump BAG0021 10 09 15 4 4 Supply hoses between the tractor and the machine Product description Supply hoses in parking position
23. 09 15 55 Structure and function 5 2 Fig 1 3 4 5 6 7 8 9 56 Control terminal AMAZONE The relevant operation modes are set centrally on the control termi nal using the various control elements 18 Spray liquid tank filling connection via suc tion hose Flushing water tank filling connection Suction filter Filling connection for spray liquid tank op tional Self cleaning pressure filter Quick emptying via pump Pressure filter drain hose Drain for spray liquid Fill level indicator for fresh water E as J dl a lt z X Ea 10 Connection for Ecofill 11 Connection for Ecofill flushing A B C D E F G VARIO switch tap suction side VARIO switch tap pressure side Setting tap for agitator pressure filter draining Switch tap for fill quick empty Switch tap for ring line induction bowl canister flushing Switch tap for suction induction Setting tap for main agitator UG Super BAG0021 10 09 15 A VARIO switch tap suction side Draw from an external source CE Draw from the flushing water P Q x Draw from the spray tank Drain the technical residue from he spray liquid tank P tad Drain the technical residue from the suction chest and suction filter B VARIO switch tap pressure side Spraying operation Filling quick emptying opti
24. 109 The lift module is actuated using the tractor control unit yellow DANGER Risk of accidents and danger of damaging the implement When driving on the roads the sprayer boom must not be raised above the lifting module The total height of the implement with lifting module can be con siderably higher than 4 m Use the lifting module only when the sprayer boom is folded out Lower the lifting module again before folding in the sprayer boom The sprayer boom can otherwise not be put into the transport lock Always lift or lower the lifting module to the end position BAG0021 10 09 15 125 Commissioning 7 Commissioning This section contains information on commissioning your machine on checking if it is possible to connect the machine to your trac tor Before operating the machine for the first time the operator must have read and understood the operating manual Comply with the section Safety information for the user starting on page 27 when o coupling and uncoupling the machine o transporting the machine o using the machine Only couple and transport the machine to a tractor which is suit able for the task The tractor and machine must meet the national road traffic regulations The operator and the user shall be responsible for compliance with the statutory road traffic regulations WARNING Risk of crushing shearing cutting and being drawn in or trapped in the vicinity of hydraulica
25. 165 Using the machine 10 5 4 Cleaning the canister with flushing water Cleaning the canister with flushing water dilutes the concentration of E the spray liquid Fig 126 1 Move switch tap F to position 0 2 Move switch tap E to position 0 3 Move switch tap D optional to position 0 4 Move switch tap B to the position Move switch tap A to the position UG Super Switch on agitator G Open the induction bowl lid Run the pump at approx 400 rpm S o A m p Wash the canister or other containers using canister flushing Move switch tap E tothe position 10 Press the canister down for at least 30 secs and wash it 11 Move switch tap E to position 0 and re move canister 12 Move switch tap A to the position Fig 126 13 Move switch tap D to the position 14 Move switch tap F to the position until the contents have been fully evacuated from the induction bowl 166 BAG0021 10 09 15 10 5 5 Ecofill Using the machine Fig 127 1 Fill the spray liquid tank halfway with water 2 Move switch tap F to position 0 3 Move switch tap D optional to the position 4 Move switch tap B to the position 5 Move switch tap A to the position 6 Run the pump at approx 400 rpm Open the switch tap on the Ecofill connec tion Close the switch tap on the Ecofill connec tion when the desired quantity has been evacuated from the Ecofill containe
26. 21 Super S boom drain the pressure sensor Fig 144 1 of the boom fitting with the boom lowered by removing the hose from the pressure sensor 22 Super L1 boom drain the pressure sensor of the boom fitting with the boom lowered by removing the hose from the pressure sensor a SS i JN l amp ED Ke NA WS 23 Drain the flushing water tank by removing the hose from the des flushing water tank Before starting up again Install all of the dismantled parts Close the suction port drainage tap At temperatures below freezing hand crank the piston dia phragm pumps before starting to prevent residual ice from dam aging the piston and piston diaphragm Store the pressure gauge and any other electronic accessories in a place where they are safe from frost BAG0021 10 09 15 191 Cleaning maintenance and repair 12 3 Lubrication instructions Q Lubricate all grease nipples keep gaskets clean Lubricate grease the machine at the specified intervals Lubrication points on the machine are indicated with the foil Fig 147 Carefully clean the lubrication points and grease lt 4 gun before lubrication so that no dirt is pressed into the bearings Press the dirty grease out of the bearings completely and replace it with new grease MD114 Fig 147 12 3 1 Lubricants For lubrication use a lithium saponified multipurpose grease with EP additives Lubricant desig
27. Actuate tractor control unit green gt Set the spraying height for the sprayer boom 105 Construction and function of the sprayer boom Folding in the sprayer boom Actuate tractor control unit green Super L1 completely raise the sprayer boom Super S Raise the sprayer boom to a medium height Set tilt adjustment to 0 if present Actuate tractor control unit yellow until the individual segments of the two booms are fully folded in Super S the two boom packages are folded in Super L1 both the boom packages are swivelled to the front Actuate tractor control unit green Lower the boom locking it in the transport position E E E d CAUTION Only drive in locked transport position The swing compensation locks automatically before the boom folds in 106 BAG0021 10 09 15 6 6 1 Working with the sprayer boom folded out on one side Construction and function of the sprayer boom Working with the sprayer boom only folded out on one side is only permissible e with the swing compensation locked e only if the other boom is folded down as a package from the transport position Super S boom briefly for passing obstacles trees electricity pylons etc Lock the swing compensation before folding unfolding the sprayer boom on one side If the swing compensation is not locked the sprayer boom may swing off to one side If the unfolded boom extension strikes the ground this can cause dama
28. Fig 12 1 Hydraulic hose lines depending on equip ment 2 Electric cable for lighting 3 Machine cable with machine connector for operating terminal 4 Brake line with coupling head for air brake Alternatively Brake line with connection to hydraulic brake 4 5 Transportation equipment Fig 13 1 rear lights brake lights turn 2 2 warning signs square 3 2 red reflectors triangular 4 1 registration plate holder with lighting 5 Reflector on the side of the boom 6 Additional rear light and brake light Fig 14 1 2 x 3 reflectors yellow lateral view distance of max 3m Connect the lighting system via the connector to the 7 pin tractor socket For France additional lateral danger signs and warning beacon on the sprayer boom are required BAG0021 10 09 15 43 Product description 4 6 44 Intended use The field sprayer is intended for the transportation and application of crop protection agents insecticides fungicides herbicides etc in the form of sus pensions emulsions and mixtures as well as of liquid fertilisers uses state of the art technology to ensure organic success pro vided that all the correct adjustments are made and correct dos es applied Economical use of spraying agents and low rates of pollution are achieved e is intended exclusively for agricultural use for treating field crops Sloping terrain can be traversed as fo
29. NP solutions by 0 85 Fig 178 helps with the selection of the right nozzle type The nozzle type is determined by o the intended operational speed o the required spray rate and o the required atomisation characteristic fine medium or coarse dropped of the crop protection agent used for the crop protection measure Fig 179 is used to o determine the nozzle size o determine the required spray pressure o determine the required individual nozzle output for calibrat ing the field sprayer Permissible pressure ranges for different nozzle types and sizes Nozzle type a Ac Permissible pres sure range bar ee eat ee ari weet IDK IDKN oag oe Lechler ps fos ofe TeeJet wanes wee ef For further information about the nozzle characteristics see the noz zle manufacturer s website www agrotop com www lechler agri de www teejet com BAG0021 10 09 15 227 Spray table Selecting the nozzle type Example Required spray rate 200 I ha Intended operational speed 8 km h Required atomisation characteristic for coarse dropped fine drift the crop protection measure ing Required nozzle type Required nozzle size Required spray pressure bar Required individual nozzle output for calibrating the field sprayer I min 228 BAG0021 10 09 15 Spray table Det
30. a EEE EEES paeanoteatenuearaseeamuesetocuete 83 Fill level indicator on the machine cccccecccceeccceeeeeeeeseeeeseeeeseueceeeeseeeeseeessueeseeeeseeeseeeeaees 84 AOO e E E N cach acenetonian tuseaatinenetemeutieu 84 Maintenance platform with ladder ccccccccceecccseeceeeeceseeececeececeeceseeeesseecesseeessueeeseeeesaees 85 Suction port for filling the spray liquid tank Optional ccceeccecseeeeeeeeeeeeeseeeeeseeeeeaeeeees 86 Filling connection for filling the spray liquid tank with pressure OptiOn cccceeeeeeeeees 86 FS aM Op water tanik tec Sassen ace arent ears sae eta uals aN dencaetdee ew N candatettintiontdeat ones 87 Induction bowl with canister flUSNING cccccceececeeceeeseeeeeesaeeeeeseeeeeeaeeeeeesaeeeeseeeeeesaeeeeeens 88 Spray agent addition ECofill OptON sss cccssscatandundscandovdates wed nceasesnadanense ducnaduedansndavandecduadtonaiacns 89 Frosh water TAIAK sa cesecceiencatenceeesadassen A E Er EEEE 90 Pump equipment ccccccceecccseeceeeeceuceceueecaeeeceeseueeceueesaueesaeesaueesseeseueessueesaueesaeessaeesegeessaess 91 Filter CQUIPMENL cccccccceececeeeeceeeccseeceuceceueceeecaueesaeeseaeeseueecaueeseeseaeesauseseeesueesaeesseeessaeess 92 Filling Sie ve nannnannannnannannnannnnennnnnnnnnnrrnrernrrnrrnrernnernrrsrernrrnnrrernrrsnrrnrrnnrennernrrsnernrrnnnennnennen 92 UCUN TO a ee E S E E E S 92 Self cleaning pressure Filter eee
31. a e e o a a a a eo 2 13 4 ar 2 a 22 a0 a 14 15 16 18 22 24 25 2 29 30 32 34 36 reo a is 16 18 a ae ee es or 29 wo ae a Goo 15 16 18 20 at 24 a7 28 30 22 a3 36 38 40 oo so 32 a0 e 48 sa 66 60 oe ee 72 m4 0 a00 a 43 sa e0 68 72 et sa 00 6 99 108 114 120 a0 60 6a v2 a0 sa o6 108 112 120 128 132 144 152 160 s00 7s 80 90 100 105 120 135 120 180 160 165 180 190 200 Fig 120 BAG0021 10 09 15 157 Using the machine 10 3 Filling with water WARNING Danger for people and animals from accidental contact with spray liquid while filling of the spray liquid tank is underway e When filling the spray liquid tank using a mains water supply never allow the filling hose and the contents of the spray liquid tank to come into direct contact This is the only way to prevent spray liquid from being sucked or pushed into the mains supply secure the end of the filling hose at least 10 cm above the filling opening on the spray liquid tank The free flow which this cre ates offers the absolute maximum levels of safety against the backflow of spray liquid into the mains water supply Avoid the formation of froth No froth should escape from the spray liquid tank during filling A large cross section funnel ex tending down the base of the spray liquid tank is an effective ob stacle to the for
32. again when it is loaded to test the braking behaviour of the tractor with cou pled trailed sprayer We recommend that you have a specialist workshop coordinate the brakes on the tractor and trailed sprayer in order to attain optimum braking and minimum wear to brake linings see Maintenance sec tion page 198 136 BAG0021 10 09 15 7 6 Adjusting the system setting screw on the hydraulic block Commissioning Profi folding only The machine is not suitable for use with the Load Sensing hydraulic system Always adjust the system setting screw to the hydraulic system on your tractor Increased hydraulic fluid temperatures are the result of an incorrectly adjusted system setting screw caused by constant strain on the tractor hydraulics pressure relief valve Fig 113 1 System converting bolt 2 LS connection for load sensing control line Fig 114 1 Tractor connection for load sensing control line 2 Tractor connection for the load sensing pressure hose 3 Tractor connection for the pressure free return flow The tractor hydraulic system available deter mines the setting of the system setting screw on the hydraulic block Fig 113 1 Depending on the tractor hydraulic system the system setting screw must be e screwed out up to the stop factory setting on tractors with o open centre hydraulic system con stant flow system geared pump hy draulics o setting pump with adjus
33. bar 2 Calculate individual nozzle output l ha d l min x 1200 Spread rate l ha e km h o d Nozzle output calculated average value l min o Operational speed km h 1 7 l min x 1200 291 V ha 7 km h 3 Read the individual nozzle output l ha from the spray table From the spray table see page 230 Spread rate 291 l ha Spray pressure 1 6 bar If the calculated values for spread rate spray pressure do not agree with the set values Calibrate the flow meter see the operating manual for the oper ator control terminal Check all nozzles for wear and blockages BAG0021 10 09 15 220 12 14 Nozzles Cleaning maintenance and repair From time to time check the seating of the slider Fig 173 7 o To do this insert the slider into the nozzle body Fig 173 2 as far as possible using moderate thumb pressure Do not insert the slider up to the stop when in a new condition under any circumstances Fig 173 12 14 1 Fitting the nozzle 1 Insert the nozzle filter Fig 173 1 into the nozzle body Fig 173 2 from below 2 Insert the nozzle Fig 173 3 into the bayonet nut Fig 173 4 Different coloured bayonet nuts are available for the different nozzles Insert the rubber seal Fig 173 5 above the nozzle Press a rubber seal into the seat for the bayonet nut Position a bayonet nut on the bayonet connection Screw on the bayonet nut up to the stop
34. cseeececeeeeeeeeeeeeecaeeeeeeaeeeeeesseeeeeseeeeeeeeeeeeseaeeeesseeeesaeeees 93 NO2216 ee ne ee ee nee eee ne ee ene ee ee ee eee eee eer eee 93 Bottom sieve in the induction DOWL cccccccceccceeeeceeeeceeeceeeeseseeseeesseeeseeeeseueesaeeseeesaeeesaeeees 94 Transport and secure container Optional ccccccccceseeeeeeeeeeeeeeeeeeeesaeeeesaeeeeeeseeeeesaeeeeeas 94 Caine la Sy SC 0 DU OIGN cane haesasiciareates eone tated re ccesastecssctnctee tates ee csineecny tunel asscsed ouestatct maccacaaepecdelas 94 Exterior wash down Kit Optional ccccccccsecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeaeeeeeeaeeeeeeaaess 95 WY OM MOMS i catencgses neh sanaseuansoudnad EE T E E EE 95 Op rating terminalaren na a a a a nadine sdiewedlimamianting a a sens 96 CORTO TOTA ee e e E E E E E S 96 AMASPRAY o oo ecsssessesesseesseceuseceesceeeecenseseneeceessensesenseceasseneeseneeseneeseaseseusseeesesesesessnsteneesents 96 Comfort equipment Optional ccccccseccccsseeeceececseeeeceeeesseeeeseaeeeseusesseeeessseessaeeeseasesseeees 97 BAG0021 10 09 15 6 1 6 2 6 3 6 4 6 5 6 6 6 6 1 6 7 6 8 6 9 6 10 6 11 6 12 6 12 1 6 12 2 6 12 3 6 12 4 6 12 5 6 12 6 6 12 7 6 13 6 13 1 6 13 2 6 14 6 14 1 6 14 2 6 14 3 6 15 6 16 6 17 7 1 7 1 1 7 1 2 1 1 3 7 2 1 3 1 4 1 9 7 6 Tf 7 8 7 9 8 1 8 2 8 2 1 Table of Contents Construction and function of the sprayer DOOM
35. equipment 250 l min Single pump as operation pump and agita tor pump Pump equipment 370 l min Operation pump with 210 l min e Agitator pump with 160 I min Never exceed the maximum permissi ble pump drive speed Fig 63 370 I min A SAAE inneem aen en a 160 l min Pumptype BP280 BP235 BPA 71 Delivery quantity at a bar 250 208 i 540 rpm 20bar 240 202 154 O o a l Construction type 6 cyl 6 cyl 4 cyl piston operated diaphragm oump rasatonsaming j Ordmeno f ondamena peee reservoir Ree O S e Pare O oe o O o Pump equipment tot BAG0021 10 09 15 91 Structure and function 5 21 Filter equipment Use all the filters provided with the filter equipment Clean the filters regularly refer to the Cleaning section page 188 Fault free field sprayer operation can only be achieved by correct fil tering of the spray liquid Correct filtering has a significant effect on the success of the crop protection measures Pay attention to the permissible combinations of filters and mesh sizes The mesh sizes for the self cleaning pressure filter and the nozzle filters must always be smaller than the nozzle open ing of the nozzles in question Ensure that the use of pressure filter inserts with 80 or 100 mesh inch for some crop protection agents can filter out active agents In individual cases enquire with crop protection agent manufacturers 5 21 1 Filling sieve The
36. falls below approx 0 5 bar the spring ele ment 3 presses the diaphragm onto the diaphragm seat 4 in the nozzle body This ensures that when the sprayer boom is switched off the nozzles are deactivated without subsequent dripping 3 Spring element 4 Diaphragm seat 5 Slider holds the entire diaphragm valve in the nozzle body 6 Nozzle filter fitted as standard on ma chines with 50 mesh inch is inserted from below into the nozzle body Refer to the Nozzle filter section 7 Rubber seal 8 Nozzle 9 Bayonet connection 10 Coloured bayonet cap 11 Spring element housing 6 12 3 Multi nozzles optional It is beneficial to use multiple nozzles Fig 94 when using various nozzle types In each case the nozzle pointing upwards is the one that is supplied Turning the multi nozzles head Fig 94 1 anti clockwise brings a different nozzle into play The multi nozzles head is switched off in the intermediate positions This provides the possi bility of reducing the working width of the boom Rinse the spray lines before twisting the multi nozzles head onto another nozzle type Fig 94 BAG0021 10 09 15 115 Construction and function of the sprayer boom 4 5 6 7 8 9 99 Nozzle carrier Triple nozzle head Diaphragm If the pressure in the nozzle line falls below approx 0 5 bar the spring ele ment 4 presses the diaphragm onto the diap
37. filling sieve Fig 64 1 prevents the spray liquid from being contaminated when the spray liquid tank is being filled via the filling dome Mesh size 1 00 mm Fig 64 5 21 2 Suction filter The suction filter Fig 65 1 filters e the spray liquid during the spraying opera tion e the water when filling the spray liquid tank via the suction hose Mesh size 0 60 mm Fig 65 92 BAG0021 10 09 15 5 21 3 Self cleaning pressure filter The self cleaning pressure filter Fig 66 1 prevents the nozzle filter upstream of the spraying nozzle from becoming blocked has a greater mesh count inch than the suction filter With the additional agitator switched on the in side surface of the pressure filter insert is con stantly rinsed through and undissolved particles of spraying agent and dirt are conveyed back into the spray liquid tank Overview of the pressure filter inserts e 50 mesh inch standard blue for nozzle size 03 and larger Filter area 216 mm Mesh size 0 35 mm e 80 mesh inch yellow for nozzle size 02 Filter area 216 mm Mesh size 0 20 mm 100 mesh inch green for nozzle size 015 and smaller Filter area 216 mm Mesh size 0 15 mm 5 21 4 Nozzle filters The nozzle filters Fig 67 1 prevent the spraying nozzle from becoming blocked Overview of the nozzle filters 24 mesh inch for nozzle size 06 and larger Filter area 5 00 mm Mesh size 0 50 mm e 5
38. from the sum of basic machine listed assemblies and sprayer boom unbraked 1000 1050 e braked 1110 1160 Track follow drawbar 122 Universal drawbar 204 e Yoke bar 198 k 230 95R48 390 270 95R42 384 270 95R48 412 300 95R46 440 340 85R48 520 420 85R38 470 460 85R38 496 Control units TG 38 Other special equipment maximal 90 Super S booms Working wigth tm 18 16 18 20 a ans 24 27 2 Super L1 booms a U 0 g U C 3 5 z z O oO Oo O O D T D D O gt Q a 2 D D Z 2 oO D So 5 2 10 a gt O amp D m D 3 O D 0 BAG0021 10 09 15 QI 4 13 2 Permissible total weight and tyres Product description The permissible total weight of the machine depends on the permitted drawbar load permitted axle load permitted load capacity per pair of tyres The permissible total weight is the total of e the permitted drawbar load and e one of the following whichever is smaller O permitted axle load O permitted load capacity for each pair of wheels Please refer to the following tables for the values used for determining the permissible total weight Permitted drawbar load UG 2200 max 800 kg UG 3000 max 1000 kg Permitted axle load Unbraked up to m Braked up to 25 km h Braked up to 40 km h 25 km h Permitted axle load 6500 6000 3000 in kg BAG0021 10 09 15 51 Product description Load cap
39. liquid tank is always forbidden Repair work in the spray liquid tank must only be carried out by a specialist workshop Only carry out cleaning maintenance and repair work on the machine when o the drive is switched off o the tractor engine has come to a complete stop o the ignition key has been removed O the machine connector has been removed from the on board computer Check tightness of nuts and bolts after the first 20 operating hours and at regular intervals and retighten as necessary If the machine or parts of the machine are raised secure them against unintentional lowering before cleaning maintaining or repairing the machine When replacing work tools with blades use suitable tools and gloves Dispose of oils greases and filters in the appropriate way Disconnect the cable to the tractor generator and battery before carrying out electrical welding work on the tractor and on at tached machines Spare parts must meet at least the specified technical require ments of AMAZONEN WERKE This is ensured through the use of AMAZONE original spare parts When repairing field sprayers which have been used for liquid fertiliser application with ammonium nitrate urea solution ob serve the following points Residues of ammonium nitrate urea solutions may form salts by the evaporation of the water on or in the spray liquid tank This produces pure ammonium nitrate and urea In its undiluted form ammonium nitrat
40. m s Actual calculated Dc value given on the tractor for the connec Dc value for the combination tion fitting You can find the De value for the connection fitting on the connection fitting itself in the operating manual for your tractor 7 1 3 Machines without their own brake system WARNING Risk of crushing cutting being caught or drawn in or impact through inadequate brake power of your tractor The tractor must achieve the brake rate specified by the tractor manu facturer even with the machine connected If the machine does not possess its own brake system Then the actual tractor weight must be greater than or equal to gt the actual weight of the connected machines In many countries other regulations apply In Russia for exam ple the weight of the tractor must be double that of the attached machine The maximum operational speed is 25 km h 132 BAG0021 10 09 15 7 2 Adjusting the length of the PTO shaft to the tractor Commissioning WARNING Danger from e damaged and or destroyed flying parts for the operator third party if the PTO shaft is compressed or pulls apart while the machine coupled to the tractor is being raised lowered because the length of the PTO shaft has not been adjusted properly being caught and drawn in if the PTO shaft is installed in correctly or if unauthorised design changes are made Have the length of the PTO shaft checked in all operating positions by a sp
41. of the spray liquid in the sprayer boom decreases via this return flow thus ensuring drip free switching off of the nozzles in conjunction with the diaphragm valves in the nozzles 6 4 Outer boom locking The outer boom locking mechanisms protect the boom from damage if the outer boom sections come into contact with solid obstructions The locking mechanism enables the outer boom sec tion to avoid collision by moving around the ar ticulated axle in and against the direction of trav el it is then automatically returned to its working position Fig 86 BAG0021 10 09 15 103 Construction and function of the sprayer boom 6 5 Swing compensation The operating terminal shows when swing com pensation Fig 87 1 is locked Fig 87 1 Swing compensation unlocked 2 Swing compensation locked For illustration purposes in this image the pro tective device has been removed from the swing compensation Fig 87 Unlocking the swing compensation Even lateral distribution can only be achieved with the swing compen sation unlocked After the sprayer boom is fully folded out actuate the operating lever for another 5 seconds The swing compensation Fig 87 1 unlocks and the unfolded sprayer boom can swing free opposite the boom frame Locking the swing compensation o For road transport o When folding the boom out and in Folding via the tractor control unit The swing compensation automatic
42. on a headland and on tight bends at high speeds due to the shifting of the centre of gravity when the steering drawbar is pushed in The risk of tipping over is especially great when travelling downhill on uneven ground Adapt your driving accordingly and reduce speed when performing a turning manoeuvre on a headland so that you are in complete control of the tractor and trailed sprayer To prevent the sprayer from tipping over observe the following gen eral principles Avoid sudden sharp turns Reduce speed before turning While turning do not brake suddenly if still steering Exercise extreme caution when steering in furrows 79 Structure and function 5 12 1 AutoTrail steering drawbar Fig 43 1 Steering drawbar 2 Control cylinder 3 Stop tap for locking the hydraulic cylinder during transportation 0 gt operation locked 1 gt operation unlocked Transportation DANGER Risk of accident from the machine tipping over For transportation move the steering drawbar to the transport position Transportation while AutoTrail is switched on is prohibited On the control terminal for this purpose 1 Set the steering drawbar to central position drawbar flush with machine On the control terminal for this purpose 1 1 M Put AutoTrail into manual mode 1 2 i Align steering drawbar steering axle manually AutoTrail stops automatically once the central position
43. pressed downwards the closed folding cover is pressed downwards Fig 59 WARNING Close the induction bowl before rinsing out 88 Fig 56 Fig 59 BAG0021 10 09 15 Spray gun for flushing the induction bowl Structure and function The spray gun is used for flushing the induction bowl with flushing water during or after the flush ing process Secure the spray gun against uninten Q tional spraying using the locking mechanism Fig 60 1 e before each pause in spraying before depositing the spray gun in its holder after cleaning work is complete Fig 60 5 18 Spray agent addition Ecofill option Ecofill connection for extracting spraying agent from Ecofill tanks Fig 61 1 Ecofill filling connection optional 2 Flushing port for Ecofill counter 3 Ecofill switch tap Fig 61 BAG0021 10 09 15 89 Structure and function 5 19 Fresh water tank Fig 62 1 Fresh water tank capacity 201 2 Drain tap for clear fresh water o for cleaning hands o for cleaning the spraying nozzles Only fill the fresh water tank with clear fresh water WARNING A Danger of poisoning from using unclean water in the fresh water tank Never use the water from the fresh water tank as drinking water The ma terials used to construct the fresh wa ter tank are not food safe 90 BAG0021 10 09 15 5 20 Pump equipment Structure and function Pump
44. stability and insufficient tractor steering and brake power It is forbidden to couple the machine to the tractor used as the basis for calculation if one of the actual calculated values is greater than the permissi ble value there is no front ballast if required attached to the tractor for the minimum front ballast Gy min You must use a front weight which is equal to at least the required minimum front ballast Gy min 130 BAG0021 10 09 15 7 1 2 Requirements for tractor operation with attached machines Commissioning WARNING Risk of breakage during operation of components through unap proved combinations of connecting equipment s Ensure o thatthe connection fitting on the tractor possesses a per missible drawbar load sufficient for the actual drawbar load that the axle loads and weights of the tractor altered by the drawbar load are within the approved limits If necessary weigh them that the tractor s actual static rear axle weight does not ex ceed the permissible rear axle weight that the permissible total weight of the tractor is observed that the approved load capacities of the tractor tyres are not exceeded 7 1 2 1 Combination options for connection fittings and towing eyes Fig 111 shows permitted combination options for joining the connec tion fitting on the tractor and the towing eye on the machine in relation to the maximum permitted drawbar load You will find the maximum perm
45. the dead weight of the tractor The tractor must achieve the brake rate specified by the tractor manu facturer even with the machine connected 7 1 1 Calculating the actual values for the total tractor weight tractor axle loads and tyre load capacities as well as the minimum ballast The permissible total tractor weight specified in the vehicle documen tation must be greater than the sum of the Tractor empty weight Ballast weight and Total weight of the connected machine or drawbar load of the connected machine This information is only valid for the Federal Republic of Germa ny If having tried all possible alternatives it is not possible to comply with the axle loads and or the permissible total weight then a survey by an officially recognised motor vehicle traffic expert can with the approval of the tractor manufacturer be used as a basis for the au thority responsible to issue an exceptional approval according to 70 of the German Regulations Authorising the Use of Vehicles for Road Traffic and the required approval according to 29 paragraph 3 of the German Road Traffic Regulations BAG0021 10 09 15 127 Commissioning 7 1 1 1 Data required for the calculation Fig 110 kg Tractor empty weight Ty kg Front axle load of the empty tractor pee Pperanng MANAO yeni documentation kg Rear axle load of the empty tractor kg Front weight if available See front weight in technical data
46. tics of the tractor and the connected machine WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through e unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and the machine against unintentional start up and rolling before eliminating faults on the machine See page 135 Wait for the machine to stop before entering the machine danger area WARNING Danger for the operator or third parties from damaged compo nents being ejected due to impermissibly high drive speeds of the tractor universal joint shaft Observe the permissible machine drive speed before switching on the tractor universal joint shaft BAG0021 10 09 15 Using the machine WARNING Risk of being caught and drawn in and danger from foreign ob jects being caught and thrown out in the danger area of the driv en PTO shaft Whenever the machine is used first check to ensure that the safety devices and guards of the PTO shaft are fully intact and functional Have damaged safety devices and guards of the PTO shaft re placed immediately by a specialist workshop Check that the PTO shaft guard is secured against rotation by the supporting chain Maintain a sufficient safety clearance between you and the driv en PTO shaft Direct people out of the danger area of the driven PTO shaft Shut down the tractor engine i
47. when both are at a standstill BAG0021 10 09 15 141 Coupling and uncoupling the machine WARNING Risk of contusions cutting catching drawing in and knocks when the machine unexpectedly releases from the tractor Use the intended equipment to connect the tractor and the ma chine in the proper way When coupling the machine to the tractor s three point hydraulic system ensure that the attachment categories of the tractor and the machine are the same You must upgrade the machine s cat II upper and lower links to cat Ill with the aid of adapter sleeves if your tractor has a cat III three point hydraulic system Only use the upper and lower link pins provided for coupling the machine Check the upper and lower link pins for visible defects whenever the machine is coupled Replace the upper and lower link pins in the event of clearly visible wear Secure the upper link pin and lower link pin in the attachment points of the three point attachment frame against unintentional detachment using a linchpin Perform a visual inspection to ensure that the upper and lower link hooks are correctly locked before reversing the tractor WARNING Risk of energy supply failure between the tractor and the ma chine due to damaged power supply lines During coupling check the course of the power supply lines The power supply lines must give slightly to all movement of the connected machine without tensioning kinking or
48. working on the hydraulic system lower the machine depressurise the hydraulic system shut off the tractor engine apply the parking brake remove the ignition key Have the hydraulic hose lines checked at least once a year by a specialist for proper functioning O O O Replace the hydraulic hose lines if they are damaged or worn Only use AMAZONE original hydraulic hose lines The hydraulic hose lines should not be used for longer than six years This period includes any storage time of a maximum of two years Even with proper storage and approved use hoses and hose connections are subject to natural ageing thus limiting the length of use However it may be possible to specify the length of use from experience values in particular when taking the risk potential into account In the case of hoses and hose connections made from thermoplastics other guide values may be decisive Never attempt to plug leaks in hydraulic hose lines with the hand or fingers Escaping high pressure fluid hydraulic fluid may pass through the skin and ingress into the body causing serious injuries If you are injured by hydraulic fluid contact a doctor immediately Danger of infection When searching for leakage points use suitable aids to avoid the serious risk of infection BAG0021 10 09 15 2 16 3 Electrical system BAG0021 10 09 15 General safety instructions When working on the electrical system always disconnect the bat
49. 0 mesh inch standard for nozzle size 02 to 05 Filter area 5 07 mm Mesh size 0 35 mm 100 mesh inch for nozzle size 015 and smaller Filter area 5 07 mm Mesh size 0 15 mm BAG0021 10 09 15 Fig 66 Fig 67 Structure and function 93 AMAZONE Structure and function 5 21 5 Bottom sieve in the induction bowl The bottom sieve Fig 68 1 in the induction bowl prevents lumps and foreign bodies from being drawn in Fig 68 5 22 Transport and secure container optional Transport and secure container Fig 69 1 for storing protective clothing and accessories 5 23 Camera system option The implement can be equipped with Fig 70 1 a camera Features e Viewing angle of 135 Heater and lotus coating Infrared night view technology e Automatic backlight compensation 94 BAG0021 10 09 15 5 24 Exterior wash down kit optional Fig 71 Exterior wash down kit for cleaning the field sprayer includes 1 Hose coiler 2 20m pressure hose 3 Spray gun Structure and function Operating pressure 10 bar Water output 18 l min Fig 71 WARNING Danger from liquids escaping under pressure and contamination with spray liquid if the spray gun is acti vated accidentally Secure the spray gun against uninten tional spraying using the locking mechanism Fig 72 1 e before each pause in spraying before depositing the spray gun in its hol
50. 15 2 Agitator UG Super UG Super has a main agitator and an additional agitator The main agitator has its own agitator pump UG Super Special The additional agitator is supplied by the opera tion pump Both agitators are designed as hydraulic agita tors The additional agitator is also combined with pressure filter rinsing for the self cleaning pressure filter When the agitators are switched on they mix the spray liquid in the spray liquid tank thereby providing a homogeneous spray liquid The stir ring performance can be infinitely adjusted Fig 49 The stirring performance is adjusted 9 using switch tap G for the main agitator on the setting tap using switch tap C for the additional agita tor on the setting tap To switch off the relevant agitator turn the set ting tap to position 0 The fastest stirring performance is available in position 1 Safety device for drainage function on the pres sure filter Fig 49 2 When stirring the spray liquid follow the instructions of the spraying agent manufacturer 84 BAG0021 10 09 15 5 15 3 Maintenance platform with ladder Structure and function Maintenance platform with swivel down ladder for reaching the filling dome DANGER e Never climb into the spray liquid tank Risk of injury from poisonous vapours It is strictly forbidden to ride on the field sprayer Riding on the machine creates a risk of falling It is essential
51. 50 Nm MD139 MD 153 This pictogram indicates a hydraulic oil filter MD158 ES Af D PRAYER RSS y When using wheels that are not factory assem bled ensure that the rim only touches the wheel hub and not the brake drum 4 ke x CLL Lie vA MD 159 WIL 158 Only fill the hand wash tank with clear fresh wa ter and never with crop protection agent MD 172 It is essential to ensure that the ladder is locked in the transport position BAG0021 10 09 15 23 General safety instructions MD 173 Risk of breathing in hazardous materials via poisonous vapours from the spray liquid tank This danger can cause extremely serious and potentially fatal injuries Never climb into the spray liquid tank MD 174 Danger from unintended continued movement of the machine Causes serious potentially fatal injuries any where on the body Secure the machine against unintended contin ued movement before uncoupling the machine from the tractor To do this use the parking brake and or the wheel chock s MD 192 Danger of fluids escaping under high pres sure while working on hoses and connec tions under pressure This can result in extremely serious injuries on all parts of the body It is not allowed to work on this component MD 199 The maximum operating pressure of the hydrau lic system is 210 bar MD 209 Danger during transportation from unintend
52. 8 4 Cleaning the suction filter when tank is full 1 Run the pump adjust pump speed to 300 rpm 2 Move switch tap D to the position 3 Move switch tap B to the position 4 Switch off agitator s C G UG Super Move switch tap to the position 6 Loosen cover plate on the suction filter Fig 133 1 7 Activate relief valve on the suction filter Fig 133 2 8 Remove cover plate and suction filter Fig 133 3 and clean with water 9 Reassemble the suction filter in the reverse sequence 10 Move switch tap A to the position 11 Check the suction filter for leak tightness 180 BAG0021 10 09 15 10 8 5 Cleaning the pressure filter when the tank is empty Using the machine 1 Undo the sleeve nuts 2 Remove the pressure filter Fig 135 1 and clean with water Refill the pressure filter Check the screw connection for leaks Fig 135 10 8 6 Cleaning the pressure filter when the tank is full 1 Manually move suction chest A to position Move switch tap C to position i 2 Drain the residue into the pressure filter 1 Undo the sleeve nuts 2 Remove the pressure filter Fig 135 1 and clean with water 3 Refill the pressure filter Check the screw connection for leaks 5 Move switch tap C to position 0 BAG0021 10 09 15 181 Using the machine 10 8 7 External cleaning Fig 136 1 Move switch tap F to position 0 2 Move switch tap E to positio
53. 919967 3 Pressure gauge connection Order no 7107000 4 O Ring Order no FC122 5 Hose connection Order no GE095 6 Sleeve nut Order no GE021 7 Hose clip Order no KE006 8 Plug in socket Order no 919345 9 O Ring Order no FC112 10 Turned socket Order no 935679 11 Securing plug Order no ZF195 BAG0021 10 09 15 UX UG UF js oA m ER See ee UX UG UF Fig 175 223 Cleaning maintenance and repair Pump test testing pump performance delivery capacity pressure Connect the test kit to the pump pressure con nection Fig 176 1 P ae di f AYO AL QQ i z j a Sa 3 f 113 yf i h x e Flow meter test 1 Remove all spray lines from the part width section valves Fig 177 1 2 Connect the flow meter connection Fig 175 2 to a part width section valve and connect to the tester 3 Block the connections for the remaining part width section valves using blanks Fig 175 1 4 Switch on spraying Pressure gauge test 1 Remove a spray line from a part width section valve 2 Connect the pressure gauge connection Fig 175 3 to a part width section valve with the help of the turned socket Screw the check gauge 1 4 of an inch into the inside thread Switch on spraying 12 17 Electric lighting system Replacement of light bulbs 1 Unscrew the safety glass 2 Remove the
54. 92 83 76 0 81 0 71 95 85 18 0 84 0 74 98 88 80 0 89 0 78 93 84 0 93 0 82 98 8 0 96 0 84 92 BAG0021 10 09 15 231 Spray table AMAZONE spray table for three ray nozzles blue Nozzle output AUS spray rate I ha km h Water AUS 9 10 11 bar l min 1 0 0 86 0 76 91 83 1 2 0 94 0 83 99 91 1 5 1 05 0 93 1 8 1 11 0 98 2 0 1 15 1 01 2 2 1 20 1 06 2 5 1 26 1 12 2 8 1 32 1 17 3 0 1 36 1 20 AMAZONE spray table for three ray nozzles white Nozzle output AUS spray rate I ha km h Water AUS 9 10 11 bar l min 1 0 1 16 1 03 1 2 1 27 1 12 T5 1 42 1 26 1 8 1 56 1 38 2 0 1 64 1 45 2 2 1 73 1 54 25 1 84 1 62 2 8 1 93 1 71 3 0 2 01 1 78 13 2 2 Spray table for 7 hole nozzles AMAZONE spray table for 7 hole nozzle SJ7 02VP yellow Pressu Nozzle output AUS spray rate l ha re km h per nozzle Water AUS l min 232 BAG0021 10 09 15 Spray table AMAZONE spray table for 7 hole nozzle SJ7 03VP blue Pressu Nozzle output re per nozzle Water AUS bar l min Pressu Nozzle output re per nozzle Water AUS l min Pressu Nozzle output re per nozzle Water AUS bar l min 1 49 1 32 1 68 1 49 1 83 1 62 1 95 1 73 2 11 1 87 2 16 1 91 Pressu Nozzle output re per nozzle Water AUS bar l min BAG0021 10 09 15 AUS spray rate I ha km h AUS spray rate l ha km h AUS spray rate l ha km h 10 11 AUS spray rate I ha km
55. D100 BAG0021 10 09 15 21 General safety instructions MD101 This symbol indicates jacking points for lifting gear jack MD 102 Danger from intervention in the machine e g installation adjusting troubleshooting cleaning maintaining and repairing due to the tractor and the machine being started unintentionally and rolling These dangers can cause extremely serious and potentially fatal injuries Secure the tractor and the machine against unintentional start up and rolling before any intervention in the machine Depending on the type of intervention read and observe the instructions in the appro priate sections of the operating manual MD 104 Risk of crushing the entire body or impacts due to standing in the swivel range of lateral ly moving machine parts These dangers can cause extremely serious and potentially fatal injuries Maintain an adequate safety distance from moving machine parts while the tractor en gine is running Please ensure that all personnel maintain a sufficient safety distance from moving ma chine parts MD 114 This symbol indicates a lubrication point MD 118 This symbol indicates the maximum drive speed 540 rpm and direction of rotation of the drive shaft on the machine side 22 MD118 MD101 MD114 max 540 min BAG0021 10 09 15 MD 139 General safety instructions The torque of the screw connection is 4
56. DUS tap DUS option to avoid separation of the spray liquid 7 Then spray the undiluted residue out of the sprayer boom onto an untreated area 8 Then spray the residue which has been diluted with water from the flushing water tank out of the suction filter pump valve chest and spray line on to an untreated ar ea 9 Dump the technical residue from the valve chest into a suitable collection vessel see Seite 179 10 Clean the suction filter see Seite 180 11 Switch off pump drive 12 Reopen the DUS tap Continuing the spraying operation Before continuing with the spraying operation activate the pump for five minutes at 540 min and switch on the agitators completely 184 BAG0021 10 09 15 11 Faults Faults WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through e unintentional falling of the machine raised using the trac tor s three point linkage unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and the machine against unintentional start up and rolling before eliminating faults on the machine See page 135 Wait for the machine to stop before entering the machine danger area Fault Remedy There is no suction from the Blockage on the suction side Remove the blockage pump suction filter filter insert suction hose Pump is sucking in air
57. F 04102 Fig 160 1 Manufacturer s marking on the hydraulic hose line A1HF 2 Date of manufacture of hydraulic hose line 04 02 year month February 2004 3 Maximum approved operating pressure 210 BAR X HD 210 EN85 Fig 160 12 9 2 Maintenance intervals After the first 10 operating hours and then every 50 operating hours 1 Check all the components of the hydraulic system for tightness 2 If necessary tighten screw unions Before each start up 1 Check the hydraulic hose lines for visible damage 2 Repair any areas of chafing on hydraulic hose lines and pipes 3 Replace any worn or damaged hydraulic hose lines immediately 12 9 3 Inspection criteria for hydraulic hose lines For your own safety and in order to reduce pollution ensure the fol lowing inspection criteria Replace hoses if the respective hose fulfils at least one of the follow ing Criteria Damage to the outer layer up to the ply e g scouring points cuts cracks Brittleness of the outer layer crack formation of the hose materi al Deformations which do not match the natural shape of the hose Both in a depressurised and pressurised state or when bent e g layer separation bubble formation pinching bends Leak points Installation requirements not complied with Life span of 6 years has been exceeded The date of manufacture of the hydraulic hose line on the as sembly is decisive for determ
58. N and 34 kg P O per 100 kg NP solution If the liquid fertiliser is sprayed using flat fan nozzles multiply the corresponding values from the spray table for the spray rate l ha by 0 88 for AUS and by 0 85 for NP solutions as the spray rates listed in I na only apply for water As a rule Use coarse dropped application for liquid fertiliser to avoid chemical burns to the plants Overly large drops roll off the leaf and drops which are too small cause a magnifying glass effect which burns the leaves Too much fertiliser may cause burns to appear on the leaves due to the salt concentration in the fertiliser As a rule do not spray more liquid fertiliser than for example 40 kg N see also Conversion table for spraying liquid fertiliser Always discontinue nozzle based AUS fertilisation at development stage EC 39 because chemical burns to on ears have a particularly bad effect 6 14 1 Three ray nozzles optional The use of three ray nozzles for applying liquid fertiliser is beneficial if the liquid fertiliser needs to be taken up more by the roots of the plant than through the leaves Thanks to its three openings the dosing aperture which is integrated into the nozzle ensures a coarse dropped almost depressurised distribution of the liquid fertiliser This prevents an undesirable spray mist and the formation of smaller drops The coarse drops produced by the three ray nozzle hit the plants with little force and roll
59. Operating Manual AMAZONE UG 2200 Super UG 2200 Special UG 3000 Super UG 3000 Special Trailed Field Sprayer Please read this operating MG3506 manual before commissioning BAG0021 10 09 15 Keep it in a safe place Printed in Germany for future use en Reading the instruction Manual and following it should seem to be in convenient and superfluous as it is not enough to hear from others and to realize that a machine is good to buy it and to believe that now everything should work by itself The person in question would not only harm himself but also make the mistake of blaming the machine for pos sible failures instead of himself In order to ensure success one should enter the mind of a thing make himself familiar with every part of the ma chine and get acquainted with how it s handled Only in this way could you be satisfied both with the machine and with yourself This goal is the purpose of this instruction manual Leipzig Plagwitz 1872 P 0 Lh 2 BAG0021 10 09 15 Identification data Manufacturer s address Spare part orders Identification data Manufacturer AMAZONEN WERKE H DREYER GmbH amp Co KG Machine ID no Type Permissible system pressure bar Maximum 10 bar Year of manufacture Factory Basic weight kg Permissible total weight kg Maximum load kg AMAZONEN WERKE H DREYER GmbH amp Co KG Postfach 51 D 49202 Hasbergen Germany Tel 49 0 5405 501 0 E mail ama
60. RAY or check the stored value 12 Run pump at pump operating speed 13 Select the right tractor gear and move off 14 Switch on spraying via the control terminal AMASPRAY At low spray rates the pump speed can be reduced to save energy BAG0021 10 09 15 171 Using the machine Driving to the field with the agitator switched on 1 Switch off the control terminal AMASPRAY 2 Switch on the universal joint shaft 3 Set the desired agitating intensity If this agitating intensity differs from that required for spraying opera tion reset the agitating intensity selected for the journey before com mencing spraying operation 10 6 2 Drift reduction measures Reschedule treatment for the early morning or the evening hours there is generally less wind e Choose larger nozzles and a higher water spray rate Reduce spray pressure Precisely maintain the working height of the boom because the risk of drifting rises very sharply as the distance between the nozzles increases Reduce operational speed to below 8 km h Use so called anti drift AD nozzles or injector ID nozzles nozzles which produce a high proportion of coarse drops Observe the distance requirements of the respective crop pro tection agent 172 BAG0021 10 09 15 10 7 Residues Using the machine There are three types of residue excessive residue remaining in the spray liquid tank when the spraying op
61. Spray rate l ha x working width m Required distance m E AMAZONE Construction and function of the sprayer boom Spray line Super S2 sprayer boom with single nozzles or multi nozzles not diluta dilutable not diluta ble ble dilutable part width sec tion lating system pressure circu NUS U c O D O Oo C E Number of nozzles per Weight i ee oe as eo 5 e eee 2 Mp as oo iss ee Ps ss e sessseees Tir oeesesssss 7 eee a BAG0021 10 09 15 113 Construction and function of the sprayer boom Spray line Super L1 sprayer boom with single nozzles or multi nozzles not diluta dilutable not diluta ble Number of part width sections ble system dilutable Number of i per width sec tion pressure circu NL IC paja m foe ve fe COMAE o esas es eo as mo is as moo pss ol as as is ne ao COMAE so rs s ors 18 eefa meres os moze esf 20 as ao ss m5 m0 m0 20 frof soo mers a0 es ms ros 20 as avo Te eses as os mo 0 20 mo moo n ra os as 0 0 20 0 a0 so wo wo 0 20 a zoo re esseer as ms mo Teo 20 mo soo assor os as mo mo 20 o10 0 rr 6 12 2 Single nozzles Construction and function of the sprayer boom Fig 93 1 Nozzle body with bayonet connection standard 2 Diaphragm If the pressure in the spray line
62. acement of worn or damaged parts increases the lifespan of your machine Dear Reader We update our operating manuals regularly Your suggestions for improvement help us to create ever more user friendly manuals AMAZONEN WERKE H DREYER GmbH amp Co KG Postfach 51 D 49202 Hasbergen Germany Tel 49 0 5405 501 0 E mail amazone amazone de BAG0021 10 09 15 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 10 4 11 4 12 4 13 4 13 1 4 13 2 4 14 4 15 Table of Contents User Information sciceicee sees reectneeesceteenenneteceenectevewsesiesevenctseeusvetssswnmstectenestexewsrs 10 P rpose OF the document aii ceiiccsadsavcssling oxic nadana iiaa tad aaa a ai a aaa ait 10 Locations in the operating manual sssrini 10 EVAN ANS caste neues scan taeunte ssencsusccoesntacasiceaies A A wean sdeuanessmecaus te sue E 10 General safety INStrUCTIONS cccccceeseeseeseeseeseeseeneeseeseesenseesenneesoneeeees 11 Obligations and liability oc Sisheidectisnceasdiessicrdaneisinn sta teninatientision daadatentiaweatt det sasditedsvatien dua sdelataleswenatidauneededenu 11 Representation of Safety SYMDOIS ccccccseecceceeceeeeeeeeeeseeeeeeeeeueeeseeeesseeeeeeseeeeeesaeeeesaaeeees 13 Organisational MEASUTOS yirssusastasucisconqueeutacanesaunssied sean sued ETE E AE AERE EON 14 Safety and protection equipment ccccceecccceecceseececaeececeeeeeceeeeceucesseeesseeeesseeeseeeeseeeesees 14 Informal safety MEASULES
63. acity for each pair of wheels 25 km h 40 km h Tyres Load index permitted load capacity permitted load capacity kg kg at air pressure b at air pressure b 230 95 R48 LI 134 A8 pee oe ee T yes me 5710 5150 LI 146 A8 6660 6000 LI 155 A8 8600 7750 Table 1 Driving with reduced tyre pressure The tyre pressure given in table 1 is required for achieving the permitted load capacity If the tyre pressure is lower the load capacity will also be lower as shown in table 2 If this is the case please also note the reduced payload of the machine Please additionally follow the specifications of the tyre manufac turer 52 BAG0021 10 09 15 Tyres 1 6 table 1 Product description Air pressure b max load capacity Tyres 7 9 table 1 Air pressure b ef te fat fae max load capacity 100 Table 2 WARNING Never select air pressure lower than the values given in table 2 Vehicle stability is no longer guaranteed Risk of accident 4 14 Noise emissions data The workplace related emissions value acoustic pressure level is 74 dB A measured during operation at the ear of the tractor driver with the cab closed Measuring unit OPTAC SLM 5 The noise level is primarily dependent on the vehicle used BAG0021 10 09 15 53 For the machine to be operated as intended the tractor must fulfil the following requirements Product description 4 15 Required tract
64. adequate distance from overhead cables when folding the sprayer boom out and in Contact with over head cables may lead to fatal injuries 98 BAG0021 10 09 15 BAG0021 10 09 15 Construction and function of the sprayer boom WARNING Risk of crushing the entire body and impact due to personnel becoming trapped by laterally swivelling machine parts These dangers can cause extremely serious and potentially fatal injuries Maintain an adequate safety distance from moving machine parts while the tractor engine is running Ensure that all personnel maintain an adequate safety distance from moving machine parts Instruct personnel to leave the swivel range of any moving machine parts before swivelling the parts WARNING Danger for third parties from crushing being drawn in and or caught by the moving parts of the boom or impact if they stand in the swivel range of the boom while it is folding out or in Instruct personnel to leave the swivel range of the boom before you fold the boom out or in Release the control for folding the boom out and in immediately if someone enters the swivel range WARNING Risk of crushing and impact for other road users if the boom accidentally unfolds from the transport position during road transport Lock the folded boom package in the transport position using the transport safety catch before undertaking road transport The hydraulic cylinders for boom folding maintain their resp
65. aft by hand until the used oil has all run out The option also exists to drain the oil from the drain plug However with this procedure a slight oil residue remains in the pump we therefore recommend the first approach Place the pump on an even surface Turn the drive shaft left and right alternately and slowly fill with new oil The right quantity of oil has been reached when the oil is visible at the mark Fig 170 1 12 11 3 Cleaning fresh water for several minutes Q After each use thoroughly clean the pump by pumping clea BAG0021 10 09 15 215 Cleaning maintenance and repair 12 11 4 Check and replace suction and pressure valves workshop work Fig 171 216 Pay attention to the respective installation positions of the valves on the suction and pressure sides before removing the valve groups Fig 171 5 When reassembling ensure that the valve guide Fig 171 9 is not damaged Damage may cause the valves to jam Always tighten the nuts Fig 171 1 2 in a crosswise fashion using the specified torque Improper tightening of the screws causes warping which results in leaks Remove the pump Release the screws Fig 171 1 and remove the tensioning clamp Fig 171 2 Remove the suction and pressure ports Fig 171 3 and Fig 171 4 Remove the valve groups Fig 171 5 Check the valve seat Fig 171 6 valve Fig 171 7 valve spring Fig 171 8 and valve guide Fig 171 9 for damage o
66. ailable at every spraying nozzle immedi ately after the sprayer boom is switched on with no delay prevents damage to the spray line The principal components of the pressure circulating system are one suction port hose Fig 106 1 per part width section the DUS switchover tap Fig 107 1 the DUS pressure relief valve Fig 107 2 The DUS pressure relief valve is permanently set at the factory and reduc es the pressure in the pressure circulating system to 1 bar If the DUS switchover tap is in position Fig 107 A the pressure circulating system is switched on If the DUS switchover tap is in position Fig 107 B the pressure circulating system is switched off if the DUS switchover tap is in position Fig 107 C liquid is released from the field sprayer BAG0021 10 09 15 Fig 106 123 Construction and function of the sprayer boom Overview pressure circulating system DUS 4 Fig 108 1 Pressure circulating system DUS 2 DUS switchover tap 3 DUS pressure limiting valve 4 DUS return valve 124 BAG0021 10 09 15 6 17 Lifting module Construction and function of the sprayer boom option The lifting module allows the sprayer boom to be raised by an addi tional 70 cm to a nozzle height of 3 20 m L h fi T es V A Fig
67. ally locks before the booms fold in 104 BAG0021 10 09 15 Construction and function of the sprayer boom 6 6 Folding via the tractor control unit Preselected folding depending on the equipment you must press the fold sprayer boom preselection button on the operating terminal before activating tractor control unit green in order to fold out the sprayer boom Adjust spraying height WARNING Risk of crushing and impact for personnel who are caught while the height of the sprayer boom is being raised or lowered Direct people out of the danger area of the machine before raising or lowering the sprayer boom using height adjustment 1 Direct people out of the danger area of the machine 2 Set spraying height as per spray table via e Actuate tractor control unit yellow e Operating terminal with Profi folding Always align the sprayer boom parallel to the ground only then can the specified spraying height be achieved on all nozzles Folding out the sprayer boom 1 Actuate tractor control unit yellow Raise the boom to unlock it from its transport position 25 2 Activate tractor control unit green until gt Super S both boom packages are folded down y y the individual segments are fully folded out and the swing compensation is unlocked The appropriate hydraulic cylinders lock the boom in its working position Folding out does not always happen symmetrically BAG0021 10 09 15 3
68. and dispose of them in a proper manner Do not re use them for other purposes If only spray liquid is available for washing the agent canisters first use this to carry out preliminary cleaning Then wash them meticulously when clear fresh water is available e g before pre paring the next load for the spray liquid tank or when diluting the residue from the last load Carefully wash out the empty agent tank e g using canister flushing and add the flushing water to the spray liquid To prevent limescale the degree of hardness of the water may not exceed 14 dH German degrees of hardness 154 BAG0021 10 09 15 10 2 1 Calculating the filling and re fill quantity Using the machine To calculate the required re fill quantity for final filling of the spray liquid tank use the Filling table for remaining spray area page 157 Example 1 The following are given Tank nominal volume 3000 Residue in the tank 0 Water consumption 400 I ha Agent required per ha Agent A 1 5 kg Agent B 1 01 Question How many litres of water how many kg of Agent A and how many litres of Agent B must be used to treat a surface of 2 5 ha in area Answer Water 400 I ha x 2 5ha 1000 Agent A 1 5 kg ha x 2 5ha 3 75kg Agent B 1 0 I ha x 2 5ha 2 5 Example 2 The following are given Tank nominal volume 3000 Residue in the tank 200 Water consumption 500 I ha Recommended concentration 0 15 Question 1 How ma
69. and will prevent early signs of wear Regular and proper maintenance is a requirement of our warranty conditions Use only genuine AMAZONE spare parts See Spare and wear parts and aids section page 17 Use only genuine AMAZONE replacement hoses and hose clamps made of V2A for assembly Specialist knowledge is the requirement for carrying out testing and maintenance operations This specialist knowledge is not given here in this operating manual Observe environmental protection measures when carrying out cleaning and maintenance work Observe legal requirements when disposing of lubricants e g oils and grease Also affected by these legal requirements are parts that come into contact with these lubricants Do not exceed a greasing pressure of 400 bar when greasing with high pressure grease guns The following are prohibited o drilling the running gear o drilling through pre existing holes on the transport frame o welding load bearing components Protective measures are necessary such as covering lines or extending lines in particularly critical locations o during welding drilling and grinding work o when working with cut off wheels near plastic lines and electric wires Clean the field sprayer thoroughly with water before carrying out repair work Carry out repair work on the field sprayer with the pump switched off Thorough cleaning must be carried out before repair work can be carried out inside the s
70. approved bend ing radius is not undershot over the whole area of movement and or the hydraulic hose line is not overtensioned Fix the hydraulic hose lines at the specified fixing points There avoid hose clips which impair the natural movement and length changes of the hose The coating of hydraulic hose lines is not permitted BAG0021 10 09 15 209 Cleaning maintenance and repair 12 9 5 Fluid filter Oil filter for Profi folding Hydraulic fluid filter Fig 161 1 with contamina tion indicator Fig 161 2 Green Filter fully functional Red Replace filter To remove the filter twist off the filter cover and remove the filter CAUTION Beforehand depressurise the hy draulic system Otherwise there is a risk of injury from hydraulic fluid escaping at high pres sure After replacing the filter press the contamination indicator back into place Green ring again visible 12 9 6 Cleaning the solenoid valves hydraulic block for Profi folding To eliminate impurities from the solenoid valves they must be flushed through This may be nec essary if deposit prevent the slider fully opening or closing 1 Unscrew the magnetic cap Fig 162 1 abschrauben 2 Remove the solenoid Fig 162 2 abneh men 3 Unscrew the valve rod Fig 162 3 with valve seats and clean with compressed air or hydraulic fluid CAUTION Beforehand depressurise the hy draulic system Otherwise the
71. ar l min 1 0 0 20 0 18 47 43 37 1 2 0 22 0 19 52 47 43 1 5 0 24 0 21 57 51 47 1 8 0 26 0 23 61 55 50 2 0 0 28 0 25 66 60 54 2 2 0 29 0 26 68 62 56 2 5 0 31 0 27 73 66 60 2 8 0 32 0 28 76 68 62 3 0 0 34 0 30 80 72 66 3 5 0 36 0 32 85 77 70 4 0 0 39 0 35 92 83 76 BAG0021 10 09 15 235 Spray table AMAZONE spray table with dosing disc 4916 32 dia 0 8 mm Nozzle output per dosing disc Water AUS l min 0 31 0 27 0 34 0 30 0 38 0 34 0 41 0 36 0 43 0 38 0 45 0 40 0 48 0 42 0 51 0 45 0 53 0 47 0 57 0 50 0 61 0 54 Nozzle output per dosing disc Water AUS bar l min 1 0 0 43 0 38 1 2 0 47 0 41 1 5 0 53 0 47 1 8 0 58 0 51 2 0 0 61 0 53 2 2 0 64 0 56 2 5 0 668 0 59 2 8 0 71 0 62 3 0 0 74 0 64 0 79 0 69 0 85 0 74 AUS spray rate I ha km h 9 10 11 13 66 60 80 72 66 90 81 74 97 87 19 92 83 96 87 93 98 AUS spray rate l ha km h 9 10 11 92 84 91 AMAZONE spray table for dosing disc 4916 45 dia 1 2 mm Nozzle output per dosing disc Water AUS l min 0 57 0 50 0 62 0 55 0 70 0 62 0 77 0 68 0 81 0 72 0 86 0 76 0 92 0 81 0 96 0 85 1 00 0 89 1 10 0 97 1 16 1 03 AUS spray rate I ha km h 9 10 11 121 110 132 120 149 135 164 148 172 157 183 166 196 178 204 186 213 193 234 213 246 224 BAG0021 10 09 15 AMAZONE spray table for dosing disc 4916 55 dia 1 4 mm Spray table Nozzle output AUS spray rate l ha per dosing disc km h Wa
72. ater extraction point uncouple the suction hose from the suction port The total suction power is 500 l min Pump 2501 min injector 250 l min 10 4 Filling the fresh water tank WARNING Unauthorised contamination of the fresh water tank with crop protection agent or spray liquid Only fill the fresh water tank with clear fresh water never with crop protection agent or spray liquid When using the field sprayer ensure that there is always an ade quate supply of clear fresh water When filling the spray liquid tank also check and fill the fresh water tank BAG0021 10 09 15 161 Using the machine 10 5 Inducting agents DANGER While inducting agents wear appropriate protective clothing as prescribed by the crop protection agent manufacturer The agitators normally remain switched on from filling to the end of spraying operation On this account the instructions of the agent manufacturer are decisive With the agitator running insert the water soluble plastic film bag straight into the spray liquid tank Induct the respective agent via the induction bowl Fig 122 1 into the water of the spray liquid tank A distinction is drawn here between the induction of agents in liquid and powder form and of urea Fig 122 162 BAG0021 10 09 15 10 5 1 Inducting liquid agents Using the machine Fig 123 1 Fill the spray liquid tank halfway with water 2 Move switch tap F to the Yi positio
73. ation constantly check actual spray liquid consumption with reference to the area treated Calibrate the flow meter if there are any differences between the actual and displayed spray rate Calibrate the distance sensor impulses per 100 m if there are differences between the actual distance covered and that dis played See operating manual for software ISOBUS AMASPRAY If spraying operation is interrupted due to bad weather clean the suction filter the pump the valve chest and the spray lines See page 184 Spray pressure and nozzle size influence drop size and the vol ume of liquid sprayed The higher the spray pressure the small er the droplet diameter of the spray liquid The smaller droplets are subject to increased undesirable drifting If the spray pressure is increased the spray rate also increases If the spray pressure is decreased the spray rate also decreas es If the operational speed is increased while the nozzle size and spray pressure remain constant the spray rate decreases If the operational speed is decreased while the nozzle size and spray pressure remain constant the spray rate increases Operational speed and pump drive speed can be selected within broad limits owing to the automatic area based spray rate con trol via the control terminal AMASPRAY 169 The pump delivery capacity is dependent on the pump drive speed Select the pump speed between 400 and 550 rpm so that ther
74. avasandaginniananasdeadennelnuanesedvdusiaiavneseapstnnieataiataws 208 Inspection criteria for hydraulic NOSE lines eee eceecseeeeeeeeeeeeeeeeeeeeaeeeeeeaeeeeeeseeeeesaeeeeeens 208 Installation and removal of hydraulic NOSE lines cece ccc eeeeeeeeeeeeeeaeeeeeeaeeeeeeseeeeeeeaeeeeeas 209 PM TC rnc ants E E E A E A O E estan ccmstie E A enna 210 Cleaning the solenoid valves ccccceeecceceeeeeeeseeeeeeeaeeeeeeeeeeeeeeeeeeesseeeeeesaaeeeesaaeeesaaeeeeesaees 210 Clean exchange the filter in the hydraulic plug ccceeeeceecseeeeeeaeeeeeeeeeeeeesaeeeesaeeeeesaess 211 Adjusting the hydraulic throttle Valve ccccseccccseeeeseeeeeeeeeeeseeeeeseeeeseeeeeseeeeseeeesaneeeseneeess 212 BAG0021 10 09 15 12 10 12 11 12 11 1 12 11 2 12 11 3 12 11 4 12 11 5 12 12 12 13 12 14 12 14 1 12 14 2 12 15 12 16 12 17 12 18 12 19 13 13 1 13 2 13 2 1 13 2 2 13 2 3 13 2 4 13 3 Table of Contents Adjustments on the folded out Sprayer DOOM ccccseecceeeeeeeeeeaeeeeeeseeeeeseeeeeeseeeeeeeeaaeeenens 214 PUI ee ee eee eee ee ee ee ee eee 215 hE CK Me oleve lecsem E EE E EAE EAEE NE RAA 215 Changing TS Olleros a EE E A EE E EERE EE 215 Cleaning recreere ra E E E AE EE 215 Check and replace suction and pressure valves workshop WOrk cccccseeeeeeseeeeeeaeeees 216 Checking and replacing piston diaphragms workshop work 0ccceeeeeeeeeeeeeeeaeeeeeeneees 217 Calibrate the f
75. axle and drawbar loads of the tractor If necessary drive only with a partially filled tank 146 BAG0021 10 09 15 Transportation WARNING Risk of falling when riding on the machine contrary to instruc tions It is forbidden to ride on the machine and or climb the machine while it is running Instruct people to leave the loading site before approaching the ma chine CAUTION During transportation follow the instructions given in the section Safety instructions for the operator page 29 Transportation while AutoTrail is switched on is prohibited Transportation is prohibited with a locked control unit As a gen eral rule put the control unit on the tractor into neutral for trans portation Move the sprayer boom to the transport position and secure mechanically If a working width reduction of the outer elements is mount ed unfold it for transporting purposes Use the transport safety catch to secure the induction bowl when it has been swivelled up into its transport position to prevent it from swivelling down again accidentally Securing elements engage in the catching hooks and secure the ladder in the transport position against unintentional lowering If a boom extension option is mounted move it into the transport position Switch the work lights off during transport to avoid blinding other motorists WARNING Risk of accident from the machine tipping over or unstable ma chine driving be
76. brake is being charged DANGER Risk of accident through brake malfunction After withdrawing the safety splint e g when activating the emergen cy brake it is essential to insert the safety splint into the brake valve from the same side Fig 30 Otherwise the brake will not function After reinserting the safety splint carry out a brake test for the service brake and the emergency brake When the implement is uncoupled the pressure accumulator presses hydraulic oil into the brake and decelerates the implement or into the hose line to the tractor and impedes the coupling of the brake line to the tractor In these cases relieve pressure using the hand pump on the brake valve BAG0021 10 09 15 71 Structure and function 5 7 Parking brake When the parking brake is on it secures the uncoupled machine against unintentional rolling The parking brake is operated by turning the crank which in turn operates the spindle and bowden cable Crank locked in idle position Crank position for releasing applying in the end area the parking brake requires approx 20 kg manual force to be applied Crank position for quick releasing apply ing A Apply the tractor parking brake B Release parking brake Fig 33 Correct the setting of the parking brake if the spindle s tension is no longer sufficient Ensure that the bowden cable is not lying or rubbing against other vehicle parts
77. camlock coupling 2 Push the guard plate to the side and move switch tap D to the position 3 Move switch tap B to the position 4 Move switch tap A to the position 5 Run the pump at pump operating speed 540 rpm BAG0021 10 09 15 175 Using the machine 10 8 Cleaning the field sprayer Keep the exposure time as short as possible for example by daily cleaning after the spraying operation is complete Do not leave the spray liquid in the spray liquid tank for an excessively long period i e overnight The service life and reliability of the field sprayer mainly depend on the exposure time of the crop protection agent on the materi als of the field sprayer Clean the field sprayer thoroughly before applying a different crop protection agent Carry out the cleaning process on the field where you last car ried out the treatment Carry out the cleaning process using water from the flushing water tank You can carry out the cleaning process in the courtyard if you have a collecting facility installed e g a Biobed Observe all national regulations involved When spreading residues on areas already treated observe the maximum permissible spray rate of the agents For machines with comfort equipment see operating manual for soft ware ISOBUS 176 BAG0021 10 09 15 10 8 1 Cleaning the sprayer with the tank empty Using the machine Clean the spray liquid tank on a daily basis The flushing
78. ceeeeeseeeeeaeeeeseueessaeeeseeeeseneeesaes 70 Emergency fc oe eee nen a een ee eee eee eee Ei 70 POO IK Oei pen iae EE AE E EE IE E A AEE EEO 72 Foldable wheel COCKS sirosiiee sata neaixiniconeedexaiceaxseicanten sate idna EEn EE ERAEN EET EN EURE E 73 Safety chain for implements without brake SYStOM cccccceseeeeeecaeeeeeaeeeeeeseeeeeesaaeeeeseeees 74 DAVOS ecb a este ve co ces eee cee neste ne np ease ene asen eva dee ape esd aeace esate sunsets tseeeseeee eterna es 15 Track follow drawbar Se alll cc 2csns05e2ssndenncoceeseedeusbasuasedaeececdaiecsedssebseeccelecstdssehouenislcbereesiess 75 Universal drawbar Un i Trail cccccccccccsececeeeeseeeseeeseeeeseeeeeeeeseeeeseeeeseeeeseesseeeseeesaneeseueesaees 176 Straight and hitch Crawbar ccceccecccsescccesececeeeeceeceeseeceseeeceseeeeeseeesseeeeseeeesseeeseneeeseeenes 77 Lower link safety chain siciies daicnele sndendtn deeucnde dovwe dae hodnedidd cdeSenncodeiss dewnedap Dexsiendapioedadel deenelaihodoxdeadee 77 A to Trail tracking COMMON sitecc scierietivnnesiswine sn dcien Gru doreoene iden ena o eai a 78 Auto Trail steering drawbar ccccceeceeceeeeeeeeeeeeeeeeaeueeseeeeeseaeeeseeeeseeeessaueesaeeesaeeesaneeeseneeesees 80 Tracking control via tractor control unit ee ccceeeeceeeeeeeeeeeseeeeeseeeessaueeseaeesseeeeeeeeeeseneeees 81 Naess mice se ects ore E onede sdk teeta aeeegaezshensanenceenoie sce E E 82 opay AA a tereersape csc dato a E a
79. correctly and are sealed 1 Swivel the actuation lever on the control valve on the tractor to float position neutral position 2 Clean the hydraulic plugs on the hydraulic hose lines before coupling the hydraulic hose lines with the tractor 3 Connect the hydraulic hose line s to the tractor control unit s 5 4 2 Disconnecting hydraulic hose lines 1 Swivel the actuation lever on the control unit on the tractor to float position neutral position Unlock the hydraulic connectors from the hydraulic sockets Protect the hydraulic plug and hydraulic socket against soiling using the dust protection caps 4 Store the hydraulic hose lines in the hose cabinet 66 BAG0021 10 09 15 5 5 Air pressure brake system Structure and function the dual circuit service brake system Q Keeping to the service interval is essential for proper functioning of Fig 27 The access of the dual circuit air brake system requires a dual circuit air brake system on the tractor as well e Brake valve of the trailing vehicle with man ually adjustable brake pressure regulator Brake pressure regulator Fig 27 1 for manual adjustment of brake pressure The setting of the braking power is done in 4 steps depending on the load of the ma chine o Sprayer filled 1 1 o Sprayer partly filled 1 2 o Sprayer empty 0 o Towing operation ext i Fig 29 1 Hose coupling on brake line yellow 2 Hose co
80. crop protection agents with which we are familiar e g Las so Betanal and Tramat Stomp Iloxan Mudecan Elancolan and Ter idox can cause damage to the pump diaphragms hoses spray lines and tanks The examples given are in no way intended to represent a comprehensive list In particular we warn against unauthorised mixtures of two or more different crop protection agents Substances which have a tendency to stick together or set must not be applied When using such aggressive crop protection agents it is recom mended that the spray liquid be applied immediately after preparation and then that the sprayer be thoroughly cleaned with water Viton membranes are available as replacements for pumps These are resistant to solvent containing crop protection agents However their service life is reduced by use at low temperatures e g AUS in frosty conditions The materials and components used in the construction of AMAZONE field sprayers are safe for liquid fertiliser 45 Product description 4 9 Danger areas and danger points The danger area is the area around the machine in which people can be caught by e work movements made by the machine and its tools materials or foreign bodies thrown out of the machine e tools rising or falling unintentionally unintentional rolling of the tractor and the machine Within the machine danger area there are danger points with perma nent or unexpected risks Warning symbols indica
81. cseseeecseeeecseeeessseeeesauseeessuseesssaees 232 opravy table tor FO NOZZIO Saeni ne ee er ee ee 234 Spray table f r drag hose UNI sss lt secenuencosuuanacisdausnctnantactiananidedanudsanssmbdsabtnadeneeniadeasuinedaiasens 235 Conversion table for spraying ammonium nitrate urea solution AUS liquid fertiliser 238 BAG0021 10 09 15 9 User Information 1 User Information The User Information section provides information on use of the oper ating manual 1 1 Purpose of the document This operating manual describes the operation and maintenance of the machine provides important information on safe and efficient handling of the machine is a component part of the machine and should always be kept with the machine or the towing vehicle Keep it in a safe place for future use 1 2 Locations in the operating manual 1 3 Diagrams Instructions and responses Lists Item numbers in diagrams 10 All the directions specified in the operating manual are always seen in the direction of travel Activities to be carried out by the user are given as numbered instruc tions Always keep to the order of the instructions The response to an instruction is given by an arrow Example 1 Instruction 1 Machine response to instruction 1 2 Instruction 2 Lists without an essential order are shown as a list with bullets Example Point 1 Point 2 Numbers in round brackets refer to items in diagram
82. ctions for the universal joint shaft page 32 61 Structure and function 5 3 1 Coupling the PTO shaft WARNING Risk of crushing or impact if there is insufficient clearance when coupling the PTO shaft Couple the PTO shaft with the tractor before coupling the machine with the tractor This will ensure the necessary clearance for safe coupling of the PTO shaft 1 Drive the tractor up to the machine leaving a clearance approx 25 cm between the tractor and the machine 2 Secure the tractor against unintentional starting and unintention al rolling away see page 135 Check whether the tractor universal joint shaft is switched off 4 Clean and grease the tractor universal joint shaft Fit the latch of the PTO shaft over the universal joint shaft of the tractor until the latch is heard to engage When coupling the PTO shaft refer to the operating manual provided for the PTO shaft and observe the permissible universal joint shaft speed of the machine The tractor symbol on the protective tube of the PTO shaft identifies the tractor side connection of the PTO shaft 6 Secure the PTO shaft guard using the supporting chain s to prevent movement 6 1 Fasten the supporting chain s so that it as perpendicular to the PTO shaft as possible 6 2 Attach the supporting chain s in a way that ensures suffi cient swivel range of the PTO shaft in all operating posi tions CAUTION Supporting chains must not become caug
83. d When coupling the supply line red the supply pressure coming from the tractor automatically presses out the actu ator button for the release valve on the trailer brake valve 3 Loosen the parking brake and or remove the wheel chocks 68 BAG0021 10 09 15 Structure and function 5 5 2 Uncoupling the brake system BAG0021 10 09 15 WARNING Risk of crushing cutting being caught or drawn in or impact through from the accidentally rolling machine caused by unin tentionally releasing the service brake Dual circuit pneumatic braking system e Always uncouple the supply line hose coupling red first and then the brake line hose coupling yellow The service brake of the machine only moves into the brake position when the red hose coupling has been uncoupled Always keep to this order otherwise the service brake system will trip and may set the unbraked machine moving When the machine is uncoupled or pulled away from the trailer air is vented from the trailer brake valve supply line The trailer brake valve is automatically switched and operates the service braking system independently of the automatic load dependent braking force regula tor 1 Secure the machine against unintentionally rolling To do this use the parking brake and or wheel chocks 2 Pneumatic braking system e Dual circuit pneumatic braking system 2 1 Release the supply line hose coupling red 2 2 Release the brake line hose coupl
84. d hitch drawbars Fig 39 Hitch drawbar The hitch drawbar is fastened in the tractor hitch hook Fig 40 Straight drawbar The straight drawbar is fastened in the tractor pin coupling Fig 39 Fig 40 1 Fixing bar 2 Hydraulic cylinder optional The straight and hitch drawbars can be used as e fixed drawbar with fixing bar steering drawbar o with AutoTrail control for precise track ing with hydraulic cylinder O with control via the tractor control unit for travel on gradients 5 11 Lower link safety chain The safety chain prevents unintentional raising of the lower link if there is a negative drawbar load This can prevent damage to the universal joint shaft BAG0021 10 09 15 Structure and function T7 Structure and function 5 12 AutoTrail tracking control AutoTrail tracking control for automatic virtually 100 precise tracking captures the position of the angle of the drawbar Fig 42 1 to determine the direction of travel of the tractor If the position of the drawbar deviates from the tractor s central position drawbar lined up with tractor s direction of travel AutoTrail realignsthe tracking steering drawbar until the central posi tion is reached again Fig 42 Connecting the AutoTrail position encoder 1 Insert the rod Fig 42 2 into the plastic bush Fig 42 3 steck en Insert the position encoder Fig 42 4 into the holder Fig 42 5 Align the potentiomet
85. d regularly on a test rig Rectify any deficien cies immediately Make sure of using the correct filter equipment see page 92 Clean the field sprayer thoroughly before spreading a different crop protection agent Flush the nozzle line before o each time changing a nozzle o before rotating the multiple nozzle head to another nozzle See the section on Cleaning page 188 Fill the flushing water tank and the clear water tank 150 BAG0021 10 09 15 10 2 Preparing the spray liquid Using the machine WARNING Risk of accidental contact with crop protection agent and or spray liquid e Always induct the crop protection agent into the spray liquid tank using the induction bowl Swivel the induction bowl into the filling position before pouring in crop protection agent Observe the safety regulations on physical protective equipment and breathing apparatus for use when handling crop protection agent and preparing the spray liquid in the instructions for use of the crop protection agent Do not prepare the spray liquid in the vicinity of wells or surface water Avoid leaks and contamination with crop protection agent and or spray liquid through appropriate conduct and wearing appropri ate physical protection equipment To avert risks to third parties do not leave the prepared spray liquid unused crop protection agent or used crop protection agent canisters and the uncleaned field sprayer unattended Protect c
86. defective bulb 3 Insert the replacement bulb note the correct voltage and watt age 4 Insert and screw on the sight glass 224 BAG0021 10 09 15 Cleaning maintenance and repair 12 18 Screw tightening torques M 20x1 5 M 22x1 5 fa a 325 460 460 640 145 150 230 250 355 380 485 550 690 770 930 1050 1200 1300 1800 1950 2400 2700 BAG0021 10 09 15 225 Cleaning maintenance and repair 12 19 Disposing of the field sprayer Carefully clean the whole field sprayer inside and out before dispos ing of the field sprayer The following components are eligible for energy recovery spray liquid tank induction bowl flushing water tank fresh water tank hos es and plastic fittings Metal parts can be scrapped Follow the statutory requirements for each individual material Energy recovery is the process of reclaiming the energy contained in plastics by burn ing them and using the energy released to generate electricity and or steam or to supply process heat Energy recovery is suitable for mixed and contaminated plastics in particular for any plastics which have come into contact with pollutants 226 BAG0021 10 09 15 13 Spray table Spray table 13 1 Flat fan anti drift injector and airmix nozzles spraying height 50 cm The spray rates l ha listed in the spray tables are only valid for water To convert the spray rates given into AUS multiply these by 0 88 and for
87. der after cleaning work is complete Fig 72 5 25 Work lights Separate power supply from the tractor is required Work floodlights LED individual nozzle illumination Fig 74 BAG0021 10 09 15 95 Structure and function 5 26 Operating terminal UG field sprayers with AMATRON 3 or AMASPRAY have quantity regulation The spread rate is set on the operating terminal 5 26 1 Control terminal The following are performed via the control ter minal input of implement specific data input of job related data e control of the field sprayer to change the spray rate used in spraying operation e the operation of all functions on the sprayer boom the operation of special functions e the monitoring of the field sprayer during spraying operation The control terminal controls a job computer Here the job computer receives all necessary information and manages the area based regula tion of the spray rate l ha depending on the quantity target quantity entered and the current operational speed km h See operating manual for software ISOBUS 5 27 AMASPRAY The AMASPRAY can be used on the field sprayer as a fully automatic control device The device carries out area based regulation of the spread rate depending on the current speed and working width Current spread rate speed worked area total area quantity applied and overall spread rate working time a
88. e CABELL GO Eta LO km h 80 74 69 64jeojsejss 100 92 a 80 75 71 67 6ojss aa alto 22 42 P27 1 6 BR 1 8 BAG e j Qi J LU XR 1 5 bar 700 646 00 seo 525 408 467 a20 382 a50 300 283 AD 15 6 bar 720 685 617 576 s40 508 a80 a82 a08 T a60 300270 D Alk2 8bar 740 653 4 so2 565 522 aos 24a a04 870 a18 278 37 K Mi 1 6 bar xose e08 570 507 s07 456 a15 390 a26 285 3 8 Ho Ant 624 585 551 520 ase 425 300 395 298 3 9 xama 640 e00 565 538 400 496 a00 343 200 40 Fig 179 230 BAG0021 10 09 15 13 2 Spraying nozzles for liquid manure Nozzle type Spray table Manufacturer Permissible pres sure range bar pressure pressure agrotop 7 hole TeeJet 13 2 1 Spray table for three ray nozzles spraying height 120 cm AMAZONE spray table for three ray nozzles yellow Nozzle output AUS spray rate l ha km h Water AUS 10 11 bar l min 1 0 0 36 0 32 39 35 1 2 0 39 0 35 42 38 1 5 0 44 0 39 47 43 1 8 0 48 0 42 51 47 2 0 0 50 0 44 53 48 2 2 0 52 0 46 55 50 2 5 0 55 0 49 o 54 2 8 0 58 0 52 62 56 0 60 0 53 64 58 AMAZONE spray table for three ray nozzles red Nozzle output AUS spray rate l ha km h Water AUS 9 10 11 l min 0 61 0 54 72 65 59 0 67 0 59 78 70 64 0 75 0 66 88 19 72 0 79 0 69
89. e axle stub Label the removed wheel hubs and bearing cages so that you do not confuse them when refitting Clean the brakes check for wear sound condition and function and replace worn parts The interior of the brake must be kept free from lubricants and dirt Thoroughly clean the interior and exterior of the wheel hubs Remove all traces of old grease Thoroughly clean the bearings and seals diesel oil and check for reusability Before refitting the bearings lightly grease the bearing carrier and then refit all parts in the reverse order Carefully fit parts with press fits and pipe bushings so that they are not twisted or dam aged The bearings the wheel hub cavity between the bearings and the dust cap must be smeared with grease before fitting The grease should fill approximately a quarter to a third of the space in the fitted hub Fit the axle nut and adjust the bearing and brake Finally carry out a function check and an appropriate test run and rectify any detected faults BAG0021 10 09 15 12 4 Service plan overview Cleaning maintenance and repair Carry out maintenance work when the first interval is reached The times continuous services or maintenance intervals of any third party documentation shall have priority Maintenance work see Workshop work page Hydraulic system e Check for leak tightness 207 Spraying pump e Check the oil level 215 On a daily basis Component Maintenance w
90. e O ring is not twist ed in the guide slot BAG0021 10 09 15 12 6 1 Inspection instructions for dual line service brake system workshop work Cleaning maintenance and repair 1 Leak tightness check 1 Check all connections pipe lines hose lines and screw connec tions for leak tightness 2 Remedy leakages 3 Repair any areas of chafing on pipes and hoses 4 Replace porous and defective hoses 5 The dual circuit service brake system may be considered leakproof if the drop in pressure is no more than 0 15 bar after 10 minutes 6 Seal any leaking areas or replace leaking valves 2 Checking the pressure in the air reservoir 1 Connect a pressure gauge to the test connection on the air res ervoir Set value 6 0 to 8 1 9 2 bar 3 Checking the brake cylinder pressure 1 Connect a pressure gauge to the test connection on the brake cylinder Set value with brake not applied 0 0 bar 4 Visual inspection of the brake cylinder 1 Check the dust sleeves or gaiters for damage 2 Replace damaged parts 5 Joints on brake valves brake cylinders and brake linkages Joints on brake valves brake cylinders and brake linkages must move freely Grease or lightly oil if necessary BAG0021 10 09 15 203 Cleaning maintenance and repair 12 7 Parking brake On new machines the brake cables of the parking brake may stretch Readjust the parking brake if three quarters of the spindle tensioning distance is requ
91. e boom damping 4 Deactivate the respective boom part width sections in the on board computer 5 Perform work with reduced working width Close the stop tap for the boom damping For road transport For use with full working width BAG0021 10 09 15 109 Construction and function of the sprayer boom 6 9 Boom extension option The boom extension increases the working width infinitely up to 1 20 metres Fig 90 1 Boom extension in transport position 2 Boom extension in working position 3 Stop tap for the outer nozzle A Stop tap opened B Stop tap closed 4 Wing bolts for securing the boom extension in the transport or working position 6 10 Hydraulic tilt adjustment optional In unfavourable ground conditions e g when there are ruts of varia ble depth or when driving with one side of the vehicle in a furrow the sprayer boom can be aligned parallel to the ground or to the target surface using hydraulic tilt adjustment Adjust using e AMATRON 3 e AMASPRAY tractor control unit natural See the operating manual for the operating terminal 110 BAG0021 10 09 15 6 11 DistanceControl optional The DistanceControl regulating unit for the sprayer boom automatically holds the sprayer boom parallel at the desired distance from the target surface DistanceControl with 2 sensors DistanceControl with 4 sensors Ultrasound sensors Fig 91 1 detect the dis tance to the
92. e crop protection agent manufacturer and wear appropriate protective clothing BAG0021 10 09 15 173 10 7 1 Diluting the residue in the spray liquid tank and spraying the diluted residue at the end of spraying operation Using the machine ware ISOBUS Q For machines with comfort equipment see operating manual for soft Fig 129 1 Switch off the sprayer boom 2 Move switch tap F to position 0 3 Move switch tap E to position 0 4 Move switch tap D to the position 5 Move switch tap B to the position Move switch tap A to the position Run the pump at approx 400 rpm Dilute the residue in the spray liquid tank with approx 200 litres from the flushing wa ter tank 9 Move switch tap A to the position 10 Move switch tap B to the position 11 Move switch tap D to the position 12 Spray the diluted residue onto an untreated area 13 When the residue in the spray liquid tank Fig 129 falls below 50 litres switch agitator C and G UG Super to 0 14 Flush the bypass line and pressure relief by switching spraying on and off five times Keep spraying switched off for at least 10 seconds each time The spray pressure should be at least 5 bar 15 Repeat steps 3 to 14 174 BAG0021 10 09 15 10 7 2 Draining the spray liquid tank using the pump Using the machine Fig 130 1 Connect the drainage hose to the drainage connection on the machine side using a two inch
93. e is always an adequate flow rate to the sprayer boom and for the agitator When making this choice always take ac count of the fact that more spray liquid needs to be conveyed at higher operational speeds and higher spray rates Using the machine The agitator normally remains switched on from filling to the end of spraying operation On this account the instructions of the agent manufacturer are decisive If there is a sudden significant drop off in spray pressure the spray liquid tank is empty Residues in the spray liquid tank can be applied correctly up to a pressure drop of 25 If the spray pressure drops off while conditions remain otherwise unaltered the suction or pressure filter is blocked 10 6 1 Applying the spray liquid Properly couple the field sprayer to the tractor Before starting spraying check the following machine data on the operating terminal o the values for the permitted spray pressure range of the spraying nozzles installed in the sprayer boom o the value Pulses per 100m Take the appropriate action if a fault message appears on the display during spraying Check the indicated spray pressure during spraying operation Ensure that the indicated spray pressure does not deviate under any circumstances by more than 25 from the target spray pressure given in the spray table e g by changing the spray rate using the plus minus buttons Larger deviations than this from the target spray
94. e is explosive when combined with organ ic substances e g urea and subjected to critical temperatures during repair work e g welding grinding filing This danger can be eliminated by thoroughly washing out the spray liquid tank or the parts intended for repair with water be cause the salt of the ammonium nitrate urea solution is water soluble For this reason clean the field sprayer thoroughly with water before carrying out repair work BAG0021 10 09 15 3 Loading and unloading Loading and unloading Loading and unloading with a tractor WARNING There is a risk of accident if the tractor is unsuitable and the machine brake system is not connected to the tractor or filled Couple the machine to the tractor correctly before loading the machine onto a transport vehicle or unloading it from a transport vehicle You may only couple and transport the machine with a tractor for loading and unloading if the tractor meets the necessary power requirements Pneumatic braking system Only move off with the machine connected when the pressure gauge on the tractor shows 5 0 bar Loading using a lifting crane There are 4 attachment points Fig 2 1 on the right and on the left of the machine DANGER If loading the machine with a lifting crane use the marked attachment points for lifting belts A DANGER The minimum tensile strength for each lifting belt must be e 1000 kg BAG0021 10 09 15 37 Prod
95. e machine If you still have queries please contact the manufacturer BAG0021 10 09 15 11 General safety instructions Risks in handling the machine Guarantee and liability 12 The machine has been constructed to the state of the art and the recognised rules of safety However operating the machine may cause risks and restrictions to e the health and safety of the user or third parties e the machine other property Only use the machine e forthe purpose for which it was intended in a perfect state of repair Eliminate any faults immediately which could impair safety Our General conditions of sales and delivery are always applicable These shall be available to the operator at the latest on conclusion of the contract Guarantee and liability claims for damage to people or property will be excluded if they can be traced back to one or more of the following causes Improper use of the machine Improper installation commissioning operation and mainte nance of the machine Operation of the machine with defective safety equipment or improperly attached or non functioning safety equipment Non compliance with the instructions in the operating manual regarding commissioning operation and maintenance Unauthorised design changes to the machine Insufficient monitoring of machine parts which are subject to wear Improperly executed repairs Disasters through the impact
96. e moving off check o thatthe supply lines are connected correctly o the lighting system for damage proper operation and cleanliness the braking and hydraulic systems for obvious defects that the parking brake is completely released the function of the brake system WARNING Risk of crushing shearing cutting being caught and or drawn in or impact when making interventions in the machine through unintentional machine movements On foldable machines check that the transport locks are correct ly locked Secure the machine against unintentional movements before starting transportation WARNING Risk of crushing cutting being caught and or drawn in or im pact from tipping and insufficient stability Drive in such a way that you always have full control over the tractor with the attached machine In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving characteristics of the tractor and the connected machine Before transportation fasten the side locking device of the trac tor lower link so that the connected or coupled machine cannot swing back and forth WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor These risks pose serious injuries or death Comply with the maximum load of the connected machine and the permissible
97. e spray table See page 230 Example UG 3000 pump BP 280 Super S 24 m 48 nozzles 10 km h Permissible application rate 240 I min 0 05 x 3000 90 I min Application rate per nozzle 1 9 l min Permissible application rate per hectare 228 l ha 48 BAG0021 10 09 15 4 13 Technical data Product description The following tables show the technical data for the individual assem blies Combining individual assemblies results in many model variants so for example to determine the total weight add the respective weights of the individual assemblies Spray liquid tank Actual volume Filling height from the maintenance platform mm 650 1000 Permissible system pressure ban S o O Direction of travel 20 to left Direction of travel 20 to righ Cental switching mechanism Eeatre part wath secon valve coupling Spray pressure setting range Pressure filter a 50 80 100 Maschen Agitator az Infinitely adjustable Nozzle height 500 2500 Payload permissible total weight basic weight DANGER Exceeding the permitted payload is prohibited Risk of accident because of unstable driving conditions Carefully determine the payload and therefore the permitted filling amount for your machine Not all filling media can be used to fill the tank completely BAG0021 10 09 15 49 Product description 4 13 1 Weights basic machine and modules The basic weight empty weight is calculated
98. ecialist workshop and if necessary adjusted before coupling the PTO shaft to your tractor for the first time Always observe the operating manual supplied with the PTO shaft when adjusting the PTO shaft This adjustment of the PTO shaft applies only for the current tractor type You may need to readjust the PTO shaft if you couple the ma chine to another tractor WARNING Risk of being caught and drawn in if the PTO shaft is installed incorrectly or if unauthorised design changes are made Only a specialist workshop may make design changes to the PTO shaft When doing so read and follow the operating manual from the manufacturer Adjusting the length of the PTO shaft is permitted with consideration of the minimum profile overlap Design changes to the PTO shaft that are not described in the operat ing manual from the PTO shaft manufacturer are not permitted WARNING Risk of crushing between the rear of the tractor and the machine when raising and lowering the machine to determine the short est and longest operating position of the PTO shaft Only actuate the operator controls for the tractor s three point linkage from the intended workstation if you are outside of the danger area between the tractor and the machine BAG0021 10 09 15 133 Commissioning WARNING Risk of crushing from unintentional rolling of the tractor and the connected machine e lowering of the raised machine Secure the tracto
99. ective end positions transport position and working position in both the folded in and folded out boom state 99 Construction and function of the sprayer boom 6 1 Super L1 Gestange b amui q i a AUUE i 1 Sprayer boom with spray lines folded boom 5 Vibration compensation PAC KAJE le SNOWN IE 6 Part width section fittings 2 Nozzle protection tube 7 Boom support oP ee 8 Safety clip as transport locking mechanism 4 Catch hooks as transport locking mecha nism Locking and unlocking the transport locking mechanism Unlocking the transport locking mechanism Raise the sprayer boom using the height adjust ment until e the catch hooks Fig 79 1 release the boom support Fig 79 2 e the boom is completely raised above the safety clip 100 BAG0021 10 09 15 Construction and function of the sprayer boom Locking the transport locking mecha nismCompletely lower the sprayer boom using the height adjustment until e the catch hooks Fig 79 1 latch onto the boom support Fig 79 2 e the boom is locked using the safety clip Fig 80 1 6 2 Super S boom C y gt s wy No X m D a Pie Te S ne a SPN AEA MISS SIS 5 Fig 81 Fig 81 1 Sprayer boom with spray lines here folded 4 Outer boom locking see Seite 103 boom package 2 Nozzle protection tube 3 Spacer 5 Swing compensation see Seite 104 6 Part
100. ed before you lower the parts 20 BAG0021 10 09 15 MD 094 Danger from electric shock or burns due to unintentional contact with electric transmis sion lines or from approaching high voltage transmission lines without authorisation General safety instructions X These dangers can cause extremely serious and l potentially fatal injuries _ MD 094 J Maintain an adequate safety distance from transmission lines carrying high voltage Nominal voltage Safety distance from transmission lines up to 1 kV 1m over 1 up to 110 kV 2m over 110 up to 220 kV 3m over 220 up to 380 kV 4m MD 095 A Read and follow the operating manual and safety information before starting up the machine MD 095 MD 096 Danger from escaping high pressure hydrau lic fluid due to leaking hydraulic hose lines This danger may cause serious injuries perhaps even resulting in death if escaping high pressure hydraulic fluid passes through the skin and into the body Never attempt to plug leaks in hydraulic hose lines with your hand or fingers Read and observe the information in the operating manual before carrying out maintenance work on the hydraulic hose lines If you are injured by hydraulic fluid contact a doctor immediately MD 100 This symbol indicates anchorage points for fas tening slinging gear when loading the machine M
101. edelevopddedansadiectcwoetebeseucaieles 138 Track setting Specialist workshop c ccccccseececesececeeeeceeeeeeeeeeeeeeesseeeeeseeeeseeeeseeeessaeeess 139 Adjusting the steering geometry for track follow drawbar or universal drawbar to the tractor Specialist WOPKSNOD sia iancccawssnneues iann nunnana na a a a ddedudocaidiuwsataductibuveuunawndeawdwiudctents 140 Coupling and uncoupling the machine sssssssunnnnnnnsnnnnnnnnnnnnnnnnnnnnnnnnn 141 Coupling the machine ccceccccceeeceeceeeeeeeaeeeeeeeeeeeesaeeeeeeseeeeeeesaueeesseeeeesaeeeeeseueeesseeeeessaeeees 141 Uncoupling the Machine ccccccccceseceseseceeeeeeseseeceeseeseaeceseuecesegeceeaseeesaeeeseaeeseaesensuesenees 144 Manoeuvring the uncoupled Machine cccccccceececeeecseeeeee cece eeceueeseueeseeeseesseeesaeeeseueesaes 145 Tanpo UON cies cscs ees oe te ees os eei enacts ee canes anes ee teen eossiveneecepeec antes eceeeetstees 146 BAG0021 10 09 15 7 Table of Contents 10 10 1 10 2 10 2 1 10 2 2 10 3 10 3 1 10 3 2 10 4 10 5 10 5 1 10 5 2 10 5 3 12 9 6 12 9 7 12 9 8 Using the machine cease et au ceee cree cenenwenaseeesce oxarcususectsveusseu oven cestsecesveraseueweisest 148 Preparing for spraying OPeratiOn c cccccccccssseecceeseecceeeeecceseeeceaeeecseuseeessuseeesegeeeeseaseesees 150 Preparing the Spray liquid cccccccccecccseeeeeeeeeeeeeseeeeseeeeeeeeseeeeseeesseeseeeeseueeseeeseeesseeesaee
102. eecegeesaueesseesseeeseeeesegeens 170 Drift reduction measures 5csi sscccocdniciectetavareiexntiv od iannetweiasieseetaradiauieravadelievelweiela lt sceeianeetceiierins 172 FS US ear dacens ered E waite nau sce E E cae ese aetateserseanscsaseCasteac 173 Diluting the residue in the spray liquid tank and spraying the diluted residue at the end of spraying OOS OM senise nE O EEE EE auandastatentien 174 Draining the spray liquid tank USING the pump ccccceccceeeceeeeeeeeeeee esses eeseeeeseeeeseeaaeetaes 175 Cleaning Me feld Spr ayol usta sscarrencrcaneannesateracue O E 176 Cleaning the sprayer with the tank empty cccccceeceeceeeeeeeeeeeeeseeeeeesaeeeeeeseaeeeesaeneeesneeees 177 Draining Me TI ANS SNS S sss E E E E E EE 179 Cleaning the suction filter when tank is CMPty cceccccseeeeeeeeeeeeeeaeeeeeeeeeeeeeeaeeeeeaeeeeeeeeees 180 Cleaning the suction filter when tank is full 0 0 0 0 eeccceeeeeeeeeeeeeeeaeeeeeeeeeeeeesaeeeesaeeeeeseees 180 Cleaning the pressure filter when the tank is empty ccccceeeeeceeeeeeeeeeeeeeeaeeeeeeaeeeeesaees 181 Cleaning the pressure filter when the tank is full ccc ccceeseeeeeeeeeeeeeeeeeeeeeaeeeeeaeeeeeeaees 181 Si al GIS ANN eisene Ene E cuban E amansinculantuucntiuiduaniorsdewiniamotakatets 182 Cleaning the sprayer during a critical agent CNANGE ccccccceeeeceeeeeeeeeeeeeeeeueeseeeaeeeeeeeaes 183 Cleaning the sprayer with a full tank Work interruption
103. eeceuceceueesauesaueeseeessaeesseeeseaeens 54 BAG0021 10 09 15 5 Table of Contents 5 5 1 9 2 Structure and function cccccccceeeeeeeesseeeeseesceneeeeeneesenseesenseesenseseensesseees 55 PONC MOTE eero E E E E E EER 55 Eo pige Bic aana coe A gs E A E A E E T A E 56 PTO SA i etc EE E E E E E E 60 Coupling the PTO eo 6 2 Cement ene ren ai aa ea a a ra ENE aa AENA NANTE 62 Unco MINA nE PTO SA e e E E E ue nt E E eelecionie soe daeesteaausedos 63 Hydraulic CONnnNections sersirssriieiisirainernnianini iienaa aaia aN E E NiE aa 64 Coupling hydraulic hose lines ce ccceeeeeeeeeeeeeeeeeeeeecaeeeeeeseeeeesaeeeesseeeeeeseeeeeseaeeesseneeesnaeeees 66 Disconnecting hydraulic NOSE lines eee cc ceecc eee ceeeeee cece eeseeeeseeeeseeeseeeeseueeseeesseeeseeesaeeess 66 Air pressure brake system cccccccsecccseeccseeceucecaueecaueecaeeesceceueesaueeseeseaessaeeseueeseueessueenaass 67 Coupling the brake SYStOM cccccccssececceeseeecceseeecceuseeecsaeeecseseeessaueeessaueessageeesssageeessageees 68 Uncoupling the brake SYStOM ccccceccceececeeecceeece cece eecaueecaueecaeessaeeseusesaueesueeseaeessueeneness 69 Hydraulic Service Drake System sasicwisccsnswedd conasetacevendeecancaiastaesabentiecocbexndonste a a a 70 Coupling the hydraulic service Drake SYStOM ccccccecseeeeeeeeeeeeeseeeeeeaeeeeeesseeeeesaaseeeeaaeeees 70 Uncoupling the hydraulic service brake SYStOM ccccceeeee
104. ees 151 Calculating the filling and re fill QUANTITY cece c cc eeeceeeeeeeeeeeeeeeeeeaeeeeeeeeeueeesaeeesaeeeeeeaaees 155 Filling table for remaining spray APEA cccceeececcseeeeeeceeeeeeeaeeeeeeeeeeeeeeaseeesaaeeeeeseeeeeesaeeeeeeas 157 FUN WET WMS ect E a ents cette E se tated uae E ee gana tine E aac Meta Utne waitin te 158 Filling the spray liquid tank via the filling OPENING cccceeeeeeeeeeeeeeeaeeeeeeaeeeeeeaeeeeesaeeeeeas 159 Filling the spray liquid tank via the suction port on the control terminal c cecceees 160 Filling the fresh water tank cccccscccccsescecceeseeccesseecseaseeeceaeeeceeeeeeseseeessageeeesaeeesssaeeesens 161 NAG UG WAG ACS IANS sina cagienand coimermacinncacustavauetibasavsaaaseauaugsosavndatinn aad aeinuaasd E 162 INGUGTIAG NQUIG agents iascacpishseccseecsdwen diana anian EE aa NER 163 Inducting agents in powder form and Ulea cccceeeccecseeceeeeeeeeeeeeeeeeeseeeeeesaeeseesaeeeeeeseneenens 164 Preliminary cleaning of the canister using spray liquid ccceccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeens 165 Cleaning the canister with flushing WalteEr cccccseeeceeeeeeeeeeeeeeeeeeeeeeeeseeeeeesaeeesnaeeeeaaees 166 6 6 e E A Mery erie era ere me tere meet eee ee ee 167 opraving ORCL A ON creases caloric erate nce catatincatanteta atten anaes ETE NRE 168 Applying the spray liquid ccccccccsscccsseccseeceseeceeeeceueecaeeceueeceueces
105. ent prevention information ccccseeeceeeeeeeeaeeeeeeeeeeeesaeeeesaaeeees 27 Hydraulic SY SUC sie ac Sersaicdniccncc cna daves dein cin dncistris cna ened dite duds dines snjes dels ondcinn Paes dele domadeeissxied dens deeucaiciess 30 Electrical system sas vies Sceusiccwsnsatinins dene caieetio sd Orcwatunns sana feiss dete taycnduinw nenaaioals dnoadesaigneisdeneinaed dese tape dana Seeaden Suese 31 Universal joint shaft OPCration cccccccsecccceececeeececaeeceeaeeeseeeceseeeeeseeeeeseecesseeeesaneeesaeeeesaaees 32 Coupled TAG TAINS S carsi a a oes cide dasadeeeanedenciGebadeactions E a a ia 33 Brako SY SUS oes oes waren cress Serge RE AEE ERE 33 IYO ett whe eae hcl thin tbe cn et wi cabo nice nrouats hacen ats ae a beowd nist ehenadcowatodng 34 Field sprayer Operati ON sia scielie cine setainiien oc deat RAER sameanilendlvezanevdan ian A 39 Cleaning maintenance and repairs ccceecceceeeeeeceeeeeecaeeeeeseeeeeeseeeeeesseueeeseeeeeesseneeeseeeeeeas 36 Loading and unloading ssssnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn mnnn 37 Produc GESGCFIDUON sesers nsa saaie aeaaaioii 38 Overview Of the assemblies ccccccccccseeccceeeeeceececceeeeceeeeeceaeeseaeeesaueesseeesseeeessuseeseneeeseneeees 38 Safety and protection equipment ccccceeccecescecceececeeeeeceeeeeseaeeseucessaucessaueessaeeeseaeeeseeeeseas 40 E T GW O eenn a a E E E EE E E A E saeesecaasenses 42 Supply hoses betwee
106. entional falling of the machine raised using the trac tor s three point linkage unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and machine against unintentional start up and rolling before carrying out cleaning maintenance or repair work on the machine see page 135 WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through unprotected danger points Mount protective equipment removed when cleaning maintain ing and repairing the machine Replace defective protective equipment with new equipment DANGER e When carrying out maintenance and repair observe the safety instructions particularly Field sprayer operation section Seite 35 You may only carry out maintenance or repair work under moving machine parts that are in a raised position if such parts are secured with suitable positive fit locking devices against accidental lowering Before each start up 1 Check hoses tubes and connection pieces for any visually obvi ous defects leaking connections Repair any areas of chafing on hoses and pipes Immediately replace worn or damaged hoses and pipes 4 Immediately repair leaking connections 186 BAG0021 10 09 15 BAG0021 10 09 15 Cleaning maintenance and repair Regular and proper maintenance will Keep your trailed sprayer in good condition for a long time
107. eople being trained may only work with on the machine under the supervision of an experienced person Person special Trained person Person with specialist ly trained for the training activity specialist workshop Loading Transport Commissioning Set up tool installation Operation Maintenance Troubleshooting and fault elimina tion Disposal X Legend X permitted not permitted A person who can assume a specific task and who can carry out this task for an appropriately qualified company Instructed persons are those who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been in formed about the necessary protective equipment and measures People with specialist technical training shall be considered as a specialist Due to their specialist training and their knowledge of the appropriate regulations they can evaluate the work with which they have been charged and detect possible dangers Comment A qualification equivalent to specialist training can be obtained from several years experience in the relevant field lf maintenance and repair work on the machine is additionally marked Workshop work only a specialist workshop may carry out such work The personnel of a specialist workshop shall possess the ap propriate knowledge and suitable aids tools lifting and support equipment
108. er in direction of travel cable to rear and secure with a locking screw against rotation See operating manual for software ISOBUS A precondition for the perfect functioning of the hydraulically operated following steering axle drawbar is a correctly performed AutoTrail calibration Perform a AutoTrail calibration before initial operation if there are any deviations between the following steering axle control shown on the display and the actual following steering axle control 78 BAG0021 10 09 15 Structure and function Safety functions for preventing the machine from tipping over when the AutoTrail is switched on BAG0021 10 09 15 Safety functions gt If the sprayer boom is raised higher than 1 5 m If the boom is folded in transport position AutoTrail is switched off once the drawbar is in its central posi tion If an operational speed greater than 20 km h is reached AutoTrail axle drawbar moves automatically to the central posi tion and remains in on road mode DANGER The use of the AutoTrail steering drawbar for precise tracking on sloping terrain is prohibited Only use the AutoTrail steering drawbar on level ground Unevenness of a maximum 5 due to furrows is permitted for manoeuvring while reversing is prohibited Risk of the machine tipping over When using the tracking steering drawbar there is a risk of tipping over when performing a turning manoeuvre
109. erated o Drain spray liquid tank O Drain suction chest Fig 77 BAG0021 10 09 15 97 Construction and function of the sprayer boom 6 Construction and function of the sprayer boom The proper condition of the sprayer boom and how it is suspended have considerable influence on the distribution accuracy of the spray liquid With the spraying height of the sprayer boom to the crop set correctly a complete overlap is achieved Nozzles are attached to the boom at intervals of 50 cm Profi folding The boom is operated via the operating terminal During use locate tractor control unit red See operating manual for software ISOBUS Profi folding consists of the following functions e Folding the sprayer boom in and out e Hydraulic height adjustment Hydraulic tilt adjustment e Folding in one side of the sprayer boom One sided independent raising and lowering of the sprayer boom boom extension Profi folding II only Folding via the tractor control unit The boom is operated via tractor control units Depending on equipment sprayer boom folding must be select ed using the operating terminal and carried out using tractor control unit green preselected folding See operating manual for software ISOBUS Height adjustment is controlled via tractor control unit yellow Folding out and in CAUTION It is prohibited to fold the sprayer boom in and out during travel DANGER Always maintain an
110. eration is finished This excessive residue is discharged diluted or pumped out and disposed of the technical residue that remains in the spray liquid tank the suction chest and the spray line when the spray pressure drops off by 25 The suction chest is composed of the suction filter pump and pressure controller sub assemblies Observe the values for the technical residues given on page 112 This technical residue is discharged diluted onto the field while cleaning the field sprayer The final residue that remains in the spray liquid tank the suc tion chest and the spray line after being cleaned with air dis charge from the nozzles This final diluted residue is drained off after cleaning Disposing of residues Ensure that the residue in the spray line is still being sprayed at an undiluted concentration Always spray this residue on an un treated area The distance needed to use up this undiluted resi due can be found in the section Technical Data spray lines page 112 The residue contained in the spray line is dependent on the sprayer boom working width Switch on the agitator for spraying the spray liquid tank empty when the residue in the spray liquid tank is only 5 of the nomi nal volume With the agitator switched on the technical residue increases compared to the specified values Measures intended for the user s protection apply when empty ing residues Observe the instructions from th
111. ermining the nozzle type nozzle size spray pressure and individual nozzle output BAG0021 10 09 15 1 a aay Y Determine the working point for the required spray rate 200 I ha and the intended operational speed 8 km h At the working point trace a line down the table Depending on the position of the working point this line will run through the cells for various nozzle types Select the best nozzle type for the crop protection measure in question with reference to the required atomisation characteris tic fine medium or coarse dropped Nozzle choice for the example given above Nozzle type Al or ID Go to the spray table Fig 179 In the column with the intended operational speed 8 km h find the required spray rate 200 I ha or a figure which is as close as possible to the required spray rate in this case for example 195 I ha In the line with the required spray rate 195 I ha o read the nozzle sizes in question Select a suitable nozzle size e g 03 o where the nozzle size column intersects with the selected nozzle size read the required spray pressure e g 3 7 bar o read the required individual nozzle output 1 3 I min for calibrating the field sprayer Required nozzle type Al ID Required nozzle size 03 Required spray pressure 3 7 bar Required individual nozzle output for calibrating the field sprayer 1 3 I min 229 Spray table 50 cm PPOFISPSS RR ih H20
112. essary X Super S boom Correct the settings Electric lighting Replace defective bulbs Hydraulic throttle valve Adjusting the operating speed Replace worn parts Hydraulic plug e Rinse exchange the filter in the 211 hydraulic plug 196 BAG0021 10 09 15 12 5 Drawbars Cleaning maintenance and repair DANGER e Replace damaged drawbars immediately on road safety grounds Repairs may only be carried out by the manufacturing facto ry For reasons of safety performing welding and drilling work on the drawbar is prohibited Regularly lubricate the drawbar Yoke bar The pulling eye diameter of the yoke bar when new is 40 or 50 mm Wear to the pulling eye is permissible this will increase the pulling eye diameter by up to 1 5 mm lf wear is greater than this the wearing bushing on the pulling eye must be promptly replaced Hitch drawbar Wear to the pulling eye is permissible this will increase the pulling eye diameter by up to 1 5 mm lf wear is greater than this the ball point coupling on the eye must be promptly replaced BAG0021 10 09 15 197 Cleaning maintenance and repair 12 6 Axle and brake For optimum brake performance with a minimum of wear we recom mend that the brakes on the tractor are balanced with those on the trailed sprayer After the service braking system has been run in for a suitable period arrange for the brakes to be balanced by a specialist workshop Ha
113. f the machine This is how to prevent unintentional falling Shut down the tractor engine Remove the ignition key Apply the tractor s parking brake Secure the machine against unintentional rolling only attached machine o On flat ground using the parking brake if present or wheel chocks o On uneven ground or slopes using the parking brake and wheel chocks 135 Commissioning 7 4 Fitting wheels Specialist workshop If the machine is fitted with inflatable spare tyres running wheels must be fitted before putting into operation WARNING Only one permitted set of tyres may be used as specified in the technical data see page 51 Wheel rims that are suitable for the tyres used must have a rim that has been fully welded all the way round 1 Lift machine slightly using lifting crane See also Loading section page 37 2 Loosen wheel nuts on the inflatable spare tyres 3 Remove inflatable spare tyres CAUTION Take care when removing the inflatable spare tyres and putting the running wheels in place 4 Place the running wheels on threaded bolts 5 Tighten wheel nuts Required tightening torque for wheel nuts 510 Nm DANGER Use the attachment points marked for lifting belts 6 Lower machine and remove lifting belts 7 After 10 operating hours tighten wheel nuts 7 5 Initial operation of service brake system Perform a brake test while the trailed sprayer is empty and
114. f the sprayer boom 6 14 3 Drag hose equipment for Super S boom optional Drag hose unit with dosing discs no 4916 39 for late top dressing with liquid fertiliser 2 3 4 Numbered separate drag hose part width sections with 25 cm nozzle distance and hose distance No 1 on the left hand side is fitted on the outside looking in the direction of travel no 2 next to it and so on Thumb nuts for securing the drag hose unit Turned plug connection for connecting the hoses Metal weights stabilise the position of the hoses during opera tion The dosing discs determine the spray rate l ha The following dosing discs are available 4916 26 dia 0 65 50 104 I AUS ha at 8 km h 4916 32 dia 4916 39 dia 4916 45 dia 4916 55 dia 0 8 1 0 1 2 1 4 80 162 AUS ha 115 226 AUS ha standard 150 308 I AUS ha 225 450 AUS ha Refer to the section Spray table for the drag hose unit Seite 232 BAG0021 10 09 15 121 Construction and function of the sprayer boom 6 15 Foam marker optional Fig 103 1 Foam concentrate tank 2 Slotted screw for foam concentrate tank 3 Compressor The foam marker which can be retrofitted at any point makes it possible to drive the next bout precisely when spraying fields without marked out tramlines Marking involves the use of foam bubbles The foam bubbles are laid at adjustable intervals of approx 10 15 metres providi
115. ge to the sprayer boom Use a significantly reduced speed for spraying operation to avoid the sprayer boom swinging out and coming into contact with the ground with the swing compensation locked Unless the sprayer boom is guided smoothly even lateral distribution cannot be guaranteed The sprayer boom is fully unfolded 1 Lock the swing compensation 2 Using the height adjustment lift the sorayer boom to a medium height 3 Fold up the desired boom extension WARNING Super S boom Folded in boom must remain in horizontal position After folding in the boom lifts into the transport position Interrupt the folding process in good time for one sided spraying WARNING Super L1 boom Folded in boom must remain in horizontal posi tion After folding in the boom lifts into the transport position Interrupt the folding process in good time for one sided spraying 4 Align the sprayer boom using tilt adjustment so it is parallel to the target surface 5 Set the spraying height for the sprayer boom such that the sprayer boom is a minimum of 1 m off the ground Switch off the part width sections of the folded in boom During spraying operation drive at a significantly reduced speed BAG0021 10 09 15 107 Construction and function of the sprayer boom 6 7 Reduction joint on the outer boom optional Using the reduction joint the outer element of the outer boom can be folded manually to reduce the wo
116. ground or the crop If the height deviates from the desired measurement on one side the DistanceControl regulates the tilt ad justment in order to adjust the height If the ter rain rises on both sides the height adjustment raises the entire boom Switching off the sprayer boom on a headland will automatically raise the sprayer boom by ap prox 50 cm When switched back on again the sprayer boom is lowered back to the calibrated height See operating manual for software E ISOBUS Setting the ultrasound sensors gt see Fig 91 BAG0021 10 09 15 Construction and function of the sprayer boom 111 Construction and function of the sprayer boom 6 12 Spray lines and nozzles The sprayer booms can be fitted with various spray lines In turn the spray lines can be fitted with single nozzles or multi nozzles depend ing on the predominant conditions of use i i e a e e A A CTE ee N E O E E N O E E E a O E wo Wy t li i i ee O Fa i E FASE FASE A Fig 92 6 12 1 Technical data Ensure that the residue in the spray line is still being sprayed at an undiluted concentration Always spray this residue on an untreated area The residue contained in the spray line is dependent on the sprayer boom working width Formula for calculating the required distance in m for spraying out the undiluted residue in the spray line Undiluted residue I x 10 000 m ha
117. h 233 Spray table AMAZONE spray table for 7 hole nozzle SJ7 08VP white Pressu Nozzle output AUS spray rate l ha re km h per nozzle Water AUS bar l min 13 2 3 Spray table for FD nozzles AMAZONE spray table for FD 04 nozzle Druck Dusenausstof Aufwandmenge AHL l ha km h pro Duse Wasser AHL 6 7 8 9 10 11 12 14 16 bar l min 1 5 1 13 1 00 200 171 150 133 120 109 100 86 19 2 0 1 31 1 15 230 197 173 153 138 125 115 99 86 2 5 1 46 1 29 258 221 194 172 155 141 129 111 97 3 0 1 60 1 41 282 241 211 188 169 154 141 121 106 4 0 1 85 1 63 326 279 245 217 196 178 163 140 122 AMAZONE spray table for FD 05 nozzle Druck Dusenausstoh Aufwandmenge AHL l ha km h pro Duse Wasser AHL bar l min 1 41 1 24 1 63 1 44 1 83 1 61 2 00 1 76 2 31 2 03 Nozzle output AUS spray rate l ha km h per nozzle Water AUS 10 11 bar l min 1 70 1 49 1 96 1 72 2 19 E95 240 2 11 2 f 2 44 234 BAG0021 10 09 15 AMAZONE spray table for FD 08 nozzle Spray table Pressu Nozzle output AUS spray rate I ha re km h per nozzle Water AUS bar l min 1 99 Nozzle output AUS spray rate l ha km h per nozzle Water AUS 10 11 bar l min 2 83 2 49 3 27 2 88 3 65 3 21 4 00 3 52 462 4 07 13 2 4 Spray table fur drag hose unit AMAZONE spray table for dosing disc 4916 26 dia 0 65 mm Nozzle output AUS spray rate I ha per dosing disc km h Water AUS 9 10 11 b
118. haft while it is turning Never switch on the universal joint shaft while the tractor engine is shut off Always switch off the universal joint shaft whenever excessive bending occurs or it is not needed WARNING After the universal joint shaft is switched off there is a danger of injury from the continued rotation of freewheeling machine parts Do not approach the machine too closely during this time You may work on the machine only after all machine parts have come to a complete stop Secure the tractor and machine against unintentional starting and unintentional rolling before you perform any cleaning servic ing or maintenance work on universal joint shaft driven machines or PTO shafts After decoupling the PTO shaft place it on the holder provided BAG0021 10 09 15 2 16 5 Coupled machines 2 16 6 Brake system BAG0021 10 09 15 General safety instructions After removing the PTO shaft attach the protective sleeve to the universal joint shaft stub When using the travel dependent universal joint shaft note that the universal joint shaft soeed depends on the drive speed and that the direction of rotation reverses when you drive in reverse Observe the permitted combination options of the attachment equipment on the tractor and the machine drawbar Only couple permitted combinations of vehicles tractor and at tached machine On single axle machines observe the maximum permitted draw bar load of the trac
119. has been reached Switch off control terminal Actuate tractor control unit red betatigen Switch off oil circulation a Yo oN Secure steering drawbar by closing the stop tap in position 0 80 BAG0021 10 09 15 5 13 Tracking control via tractor control unit Structure and function When working on sloping terrain Sprayer slips off e the tractor control unit blue can be used from the comfort of the tractor seat to manually steer the steering drawbar so that it is tracking precisely When steering manually hydraulic control reduces damage to the crop particularly with regard to drill crops e g potatoes or vegeta bles when driving or manoeuvring in and out of the drills Turning circle dwk gt 18 m Transportation DANGER Risk of accident from the machine tipping over Move the steering drawbar to the transport position for transportation 1 Actuate tractor control unit b ue until the drawbar is at the zero setting Fig 44 1 Pay attention to the pointer and scale on the hydraulic cylinder 2 Universal drawbar Secure the hydraulic cylinder in position A see page 76 Fig 44 BAG0021 10 09 15 81 Structure and function 5 14 Stand Raise the stand after coupling to the tractor Before uncoupling the machine from the tractor lower the stand Stand with crank Fig 46 1 1 2 3 4 Loosen linchpin Fig 45 2 Pull out pin Fig 45 3 Raise lower stand using handle Fig
120. haviour Set the steering drawbar to central position drawbar flush with machine longitudinal axis Secure steering drawbar by closing the stop tap in position 0 Attach the universal drawbar by securing the fixing bar the hy draulic cylinder between the machine and drawbar Otherwise there is the risk of the machine tipping over BAG0021 10 09 15 147 Using the machine 10 Using the machine 148 When using the machine observe the information in the following sections e Warning symbols and other labels on the machine starting on page 18 and e Safety information for the user starting on page 27 ff Observing this information is important for your safety WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor Comply with the maximum load of the connected machine and the permissible axle and drawbar loads of the tractor If necessary drive only with a partially filled tank WARNING Risk of crushing cutting being caught and or drawn in or im pact through insufficient stability and tipping of the tractor and or the attached machine Drive in such a way that you always have full control over the tractor whether the machine is attached or unattached In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving characteris
121. he cover plates CAUTION Dirt entering the drums may be deposited on the brake pads Fig 151 2 and thus die appreciably reduce brake performance Risk of accident If dirt is discovered in the brake drum the brake pads must be inspected by a specialist workshop For this to happen the wheel and brake drum must be removed Fig 151 Checking wheel hub bearing clearance workshop work To check the play on wheel hub bearings raise the axle until the wheels turn freely Release the brake Place a lever between the tyre and the ground and check the play If bearing play can be detected Adjust the bearing play Remove the dust cup or hub cap Remove the split pin from the axle nut Tighten the wheel nut while turning the wheel at the same time until the wheel hub is lightly braked as it turns Turn axle nut back to the next available split pin hole To the next matching hole max 30 Fit split pin and bend slightly open Top up the dust cap with high melting point grease and drive it into or screw it onto the wheel hub Fig 153 BAG0021 10 09 15 199 Cleaning maintenance and repair Brake pad check Open the inspection hole Fig 154 1 by pulling out the rubber stopper if present At a residual thickness a for riveted pads 5mm N 2504 3mm b for adhesive pads 2mm the brake pad must be replaced Reinsert the rubber tab Brake adjustment Depending on u
122. hiness and operational safety 2 16 1 General safety and accident prevention information e Beside these instructions comply with the generally applicable national safety and accident prevention regulations e The warning symbols and other labels attached to the machine provide important information on safe machine operation Com pliance with this information is in the interests of your safety Before moving off and starting up the machine check the imme diate area of the machine children Ensure that you can see clearly It is forbidden to ride on the machine or use it as a means of transport Drive in such a way that you always have full control over the tractor with the attached machine In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving characteristics of the tractor and the connected machine Coupling and uncoupling the machine Only connect and transport the machine with tractors suitable for the task e When coupling machines to the tractor s three point linkage the linkages of the tractor and the machine must always be the same Connect the machine to the prescribed equipment in accordance with the specifications e When coupling machines to the front or the rear of the tractor the following may not be exceeded o The approved total tractor weight o The approved tractor axle loads o The approved load capacit
123. hragm seat 5 in the three way nozzle carrier This ensures that when the sprayer boom is switched off the nozzles are deac tivated without subsequent dripping Spring element Diaphragm seat Sleeve nut holds the entire diaphragm valve in the three way nozzle carrier Nozzle filter fitted as standard on machines with 50 mesh inch Rubber seal Bayonet cap 10 O ring 116 Fig 95 BAG0021 10 09 15 6 12 4 Electric boundary nozzles optional Construction and function of the sprayer boom Using boundary nozzle switching the last nozzle can be switched off from the tractor and a boundary nozzle can be electrically switched on 25 cm further out right at the edge of the field TF ibid Fig 96 6 12 5 Electric end nozzle switching optional Using end nozzle switching up to three of the outer nozzles at the edge of the field close to a water source can be electrically switched off from the tractor Fig 97 6 12 6 Electric additional nozzle switching optional With the additional nozzle switching another exterior nozzle is cut in increasing the working width by one metre PF OCC OCOOE Fig 98 BAG0021 10 09 15 117 Construction and function of the sprayer boom 6 12 7 Line filter for spray lines optional Line filters Fig 99 1 are e fitted in the spray lines in each part width section an additional measure to avoid contamina tion of the sprayi
124. ht on machine or tractor parts 7 Check that there is sufficient clearance around the PTO shaft in all operating conditions Insufficient clearance will result in dam age to the PTO shaft 8 Provide the necessary clearance if required 62 BAG0021 10 09 15 5 3 2 Uncoupling the PTO shaft Structure and function WARNING Risk of crushing or impact if there is insufficient clearance when uncoupling the PTO shaft First uncouple the machine from the tractor before uncoupling the PTO shaft from the tractor This will ensure the necessary clearance for safe uncoupling of the PTO shaft CAUTION Risk of burning on hot components of the PTO shaft This danger can cause minor to serious injuries to the hands Do not touch components of the PTO shaft that have become hot particularly clutches Store the uncoupled PTO shaft in the holder provided This pro tects the PTO shaft from damage and dirt Never use the supporting chain on the PTO shaft to hang up the uncoupled PTO shaft Clean and lubricate the PTO shaft if it is going to be out of use for a long time 1 Uncouple the machine from the tractor See page 141 2 Drive the tractor up to the machine leaving a clearance of ap proximately 25 cm between the tractor and the machine 3 Secure the tractor and machine against unintentional starting and rolling away see page 135 4 Withdraw the PTO shaft from the universal joint shaft of the trac
125. id 2 SS Pour the quantity of agent or urea calculat ed and measured for filling the tank into the induction bowl max 60 I 10 Run the pump at approx 400 rpm 11 Move switch tap E to the position Pump liquid through the induction bowl until its contents have fully dissolved 12 When the agent has fully dissolved move switch tap F to the position until the contents have been fully evacuated from the induction bowl 13 Move switch tap E F to position 0 14 Close the induction bowl lid 15 Top up with water For simultaneous filling of the spray liquid tank via the suction port on the control terminal Move switch tap A to the posi tion 164 BAG0021 10 09 15 10 5 3 Preliminary cleaning of the canister using spray liquid Using the machine Fig 125 1 Move switch tap F to position 0 2 Move switch tap E to position 0 3 Move switch tap D optional to the position 4 Move switch tap B to the position Move switch tap A to the position Open the induction bowl lid Run the pump at approx 400 rpm eo S amp S 6 Wash the canister or other containers using canister flushing Move switch tap E to the position 9 Press the canister down for at least 30 secs and wash it 10 Move switch tap E to position 0 and re move canister 11 Move switch tap F to the E7 position until the contents have been fully evacuated from the induction bowl BAG0021 10 09 15
126. idues On the field Spread the final residues over the field In the courtyard o Place a suitable collecting container under the drain open ing of the suction chest and the drain hose for the pressure Using the machine filter and collect the final residues Dispose of the collected spray liquid residue in accordance with the corresponding legal guidelines Collect the spray liquid residues in suitable containers 1 Place a suitable collection vessel under the outlet opening of the VARIO switch tap on the suction side 2 Move switch tap A to the LU position and dump the final residue from the spray liquid tank into a suitable collection vessel 3 Move switch tap A to the position and dump the final residue from the suction chest into a suitable collection vessel 4 Place a suitable collection vessel under the outlet opening of the pressure filter 5 Press guard plate back set setting tap C to position and drain the final residue from the pressure filter BAG0021 10 09 15 179 Using the machine 10 8 3 Cleaning the suction filter when tank is empty field sprayer Q Clean the suction filter Fig 133 on a daily basis after cleaning the 1 Unscrew the cover of the suction filter Fig 133 2 2 Remove the cover with suction filter Fig 133 3 and clean with water 3 Reassemble the suction filter in the reverse sequence 4 Check the filter housing for leaks Fig 133 10
127. ies of the tractor tyres Secure the tractor and the machine against rolling unintentionally before coupling or uncoupling the machine e It is forbidden for people to stand between the machine to be coupled and the tractor whilst the tractor is moving towards the machine Any helpers may only act as guides standing next to the vehi cles and may only move between the vehicles when both are at a standstill Before connecting the machine to or disconnecting the machine from the tractor s three point linkage secure the operating lever of the tractor hydraulic system so that unintentional raising or lowering is prevented BAG0021 10 09 15 27 General safety instructions Use of the machine 28 When coupling and uncoupling machines move the support equipment if available to the appropriate position stability When actuating the support equipment there is a risk of injury from crushing and cutting points Be particularly careful when coupling the machine to the tractor or uncoupling it from the tractor There are crushing and cutting points in the area of the coupling point between the tractor and the machine It is forbidden to stand between the tractor and the machine when actuating the three point linkage Coupled supply lines o must give slightly to all movements while cornering without tensioning kinking or rubbing o must not chafe against other parts The release ropes for quick couplings must hang loose
128. ing yellow 3 Close the hose coupling covers on the tractor 69 Structure and function 5 6 Hydraulic service brake system To control the hydraulic service brake system the tractor requires hydraulic braking equipment 5 6 1 Coupling the hydraulic service brake system Only couple clean hydraulic couplings 1 Remove the protective caps Clean the hydraulic plug and hydraulic socket if necessary Insert the tractor s hydraulic plug into the machine s hydraulic socket 4 Tighten the hydraulic screw union if present hand tight 5 6 2 Uncoupling the hydraulic service brake system 1 Loosen the hydraulic screw union if present 2 Protect the hydraulic plug and hydraulic socket against soiling using the dust protection caps 3 Store the hydraulic hose line in the hose cabinet 5 6 3 Emergency brake In event of the machine being released from the tractor during travel the emergency brake will brake the machine Fig 30 1 Pulling cable 2 Brake valve with pressure accumulator 3 Hand pump to relieve the brake A Brake released B Brake applied DANGER Before travel set the brake to the application position 70 BAG0021 10 09 15 For this purpose Structure and function 1 Secure the pulling cable to a fixed point on the tractor 2 Apply the tractor brake with the tractor en gine running and hydraulic brake connect ed Pressure accumulator of the emergency
129. ining these six years If the date of manufacture on the assembly is 2004 then the hose should not be used beyond February 2010 See also Labelling of hy draulic hose lines 208 BAG0021 10 09 15 Cleaning maintenance and repair Common causes for leaking hoses pipes and connection pieces include missing O rings or seals e damaged or badly fitting O rings brittle or deformed O rings or seals foreign bodies badly fitting hose clips 12 9 4 Installation and removal of hydraulic hose lines Use e only genuine AMAZONE replacement hoses These hoses stand up to chemical mechanical and thermal loads hose clips made from V2A for fitting hoses as a rule When installing and removing hydraulic hose lines always observe the following information Ensure cleanliness e Always install the hydraulic hose lines to ensure the following in all operating positions o There is no tension apart from the hose s own weight o There is no possibility of jolting on short lengths o External mechanical influences on the hydraulic hose lines are avoided Use appropriate arrangements and fixing to prevent any scouring of the hoses on components or on each other If necessary secure hydraulic hose lines using protective co vers Cover sharp edged components The approved bending radii may not be exceeded When connecting a hydraulic hose line to moving parts the hose length must be appropriate so that the smallest
130. ired to firmly apply the parking brake if you have just fitted new brake pads Adjusting the parking brake When the parking brake is off the brake cable must be slightly slack However the brake cable must not rest or chafe against other parts of the vehicle 1 Release the cable clamps 2 Shorten the brake cable as appropriate and retighten the cable clamps 3 Check for the correct braking effect from the parking brake when applied 204 BAG0021 10 09 15 12 8 Tyres wheels Cleaning maintenance and repair Required tightening torque for wheel nuts or bolts 450 Nm Regularly check the o wheel nuts for firm seating o tyre pressure for information on this see unterhalb Only use the tyres and wheels which we have specified see Seite 51 Repair work on tyres must only be carried out by specialists us ing suitable assembly tools Tyre fitting requires sufficient skills and proper assembly tools Use the jack only at the jacking points indicated 12 8 1 Tyre pressures The required tyre pressure is dependent on o tyre size o tyre loading capacity o speed The operational performance of the tyres is reduced o by overloading o if tyre pressure is too low o _ if tyre pressure is too high Check tyre pressures regularly when the tyres are cold i e be fore starting a run see Seite 51 The difference in pressure between the tyres on one axle must be no greater than 0 1 bar
131. ise There must be a free travel of at least 50 mm for a lever length of 150 mm 3 Actuate the brake lever several times by hand This should cause a smooth automat ic readjustment it should be possible to hear the coupling engaging and on the back stroke the adjusting screw should turn clockwise slightly 4 Refit the stopper cap Lubricate with BPW ECO_Li91 special high melting point grease Fig 156 Air reservoir Q Drain the air reservoir every day Fig 157 1 Air reservoir 2 Tensioning belts 3 Drainage valve 4 Test connection for pressure gauge 1 Pull the drain valve 3 in a sideways direc tion using the ring until no more water es capes from the air reservoir 1 Water flows out of the drain valve 3 2 Unscrew the drain valve 3 from the air reservoir and clean the reservoir if there are signs of dirt Fig 157 BAG0021 10 09 15 201 Cleaning maintenance and repair Line filter 202 Q Change damaged filter inserts Press together the locking piece on the two lugs Remove the locking piece with O ring pres sure spring and filter insert Clean rinse out the filter insert with petrol or thinner and blow dry with compressed air To reassemble reverse the procedure and make sure that the O ring is not twisted in the guide slot Insert the locking piece with O ring pres sure spring and filter insert When inserting the locking piece make sure that th
132. it the valve groups Fig 172 5 10 Insert new O rings 11 Mount the suction Fig 172 3 and pressure port Fig 172 4 on the pump housing 12 Tighten the nuts Fig 172 1 2 in a crosswise fashion using a torque of 11 Nm 12 12 Calibrate the flow meter For this purpose observe the operating manual Software ISOBUS E chapter Pulses per litre 218 BAG0021 10 09 15 Cleaning maintenance and repair 12 13 Field sprayer calibration Calibration equipment 1 Quick check beaker 2 Stopwatch Test the field sprayer by carrying out calibration before the start of the season each time a nozzle is changed to check the setting information in the spray tables in the case of deviations between the actual and required spray rate l ha Any deviations between the actual and required spray rate l ha may be caused by the difference between the actual operational speed and that indicated on the tractor meter and or natural wear to the spraying nozzles D o a Al Determining the actual spray rate while stationary via the individual nozzle output BAG0021 10 09 15 Determine the nozzle output from at least 3 different nozzles To do this check one nozzle on the left boom one on the right boom and one in the middle of the sprayer boom as described below 1 a ot Ol Determine the precise spray rate l ha required for the crop pro tection measure Determine the required spray pressure Control
133. ition against dangerous position changes Use the transport safety catches intended for this Before transportation secure the operating lever of the three point hydraulic system against unintentional raising or lowering of the connected or coupled machine Check that the transport equipment e g lighting warning equipment and protective equipment is correctly mounted on the machine Before transportation carry out a visual check that the upper and lower link pins are firmly fixed with the linchpin against uninten tional release Adjust your driving speed to the prevailing conditions Before driving downhill switch to a low gear Before moving off always switch off independent wheel braking lock the pedals 29 General safety instructions 2 16 2 Hydraulic system 30 The hydraulic system is under a high pressure Ensure that the hydraulic hose lines are connected correctly When connecting the hydraulic hose lines ensure that the hy draulic system is depressurised on both the machine and tractor sides It is forbidden to lock the operator controls on the tractor used for hydraulic and electrical movements of components e g folding swivelling and pushing movements The movement must stop automatically when you release the appropriate control This does not apply to equipment movements that o are continuous o are automatically controlled o require a floating position or pressed position to function Before
134. itted drawbar load in the vehicle doc umentation or on the rating plate on the connection fitting of your trac tor Maximum permissible Connection fitting Towing eye drawbar load on the tractor on the fixed drawbar trailer 2000 kg Pin coupling Towing eye 40 for hydraulic high DIN 11028 ISO 6489 2 lift drawbar DIN 11043 Non automatic pin coupling DIN 3000 kg lt 40 km h Trailer hook hitch hook Towing eye hitch ring ISO 5692 1 2000 kg gt 40 km h aa Trailer peg Piton fix ISO 6489 4 Ball coupling 80 Ball bracket 80 Fig 111 7 1 2 2 Calculating the actual Dc value for the combination to be coupled WARNING Risk of breakage of the connection fitting between tractor and machine due to improper use of the tractor Calculate the actual Dc value for your combination made up of trac tor and machine to check whether the connection fitting on your trac tor displays the required De value The actual calculated Dc value for the combination must be less than or equal to lt the given De value of the connection fitting of your tractor BAG0021 10 09 15 131 The actual Dc value of a coupling combination is calculated as fol lows Commissioning Fig 112 T Permissible total weight of your tractor in t see tractor operat ing manual or vehicle documents C Axle load of the machine loaded with the permitted mass pay load in t without drawbar load g Acceleration due to gravity 9 81
135. le PTO shaft W100E 810 mm for open straight drawbar hitched at the top Fig 26 WARNING Risk of crushing from the tractor and machine unintentionally starting up or rolling Only couple uncouple the wide angle PTO shaft from the tractor if the tractor and machine are secured against unintentional starting and rolling WARNING Risk of being caught and drawn in by the unguarded PTO shaft or due to damaged safety devices Never use the PTO shaft if the safety device is missing or dam aged or without correctly using the supporting chain Before each use check that o all PTO shaft protective devices are installed and fully func tional o the clearance around the PTO shaft is sufficient in all oper ating positions Insufficient clearance will result in damage to the PTO shaft Attach the supporting chains in a way that ensures a sufficient swivel range of the PTO shaft in all operating positions Support ing chains must not become caught on machine or tractor parts Have any damaged or missing parts of the PTO shaft replaced immediately with genuine parts from the PTO shaft manufactur er Note that only a specialist workshop may repair a PTO shaft With the machine uncoupled place the PTO shaft in the holder provided This protects the PTO shaft from damage and dirt o Never use the supporting chain of the PTO shaft to sus pend the uncoupled PTO shaft 60 BAG0021 10 09 15 BAG0021 10 09 15 Struct
136. lease the lock nut of the adjusting screw Fig 169 1 2 Turn the adjusting screw against the stops until the inner boom is flush with the sprayer boom middle section 3 Tighten the lock nut Outer boom section 1 Release the screws Fig 168 2 of the se curing link Fig 168 3 The boom is aligned directly at the plastic catch Fig 168 4 through the slotted holes of the securing link 2 Align the boom section 3 Tighten the screws Fig 168 2 214 Fig 169 BAG0021 10 09 15 12 11 Pump Cleaning maintenance and repair 12 11 1 Check the oil level Only use 20W30 branded oil or 15W40 multi purpose oil Ensure the correct oil level Dam age may be caused both by the oil level being too low or too high MAUL DA amp ral tax D zN Ffi TT The read off oil level can be av eraged from the non horizontal orientation of the pump in the hitch drawbar Foam generation and cloudy oil are signs of a faulty pump mem brane 1 Check whether the oil level is visible at the Fig 170 mark Fig 170 1 with the pump not running and standing on a flat surface 2 If the oil level is not visible at the mark Fig 170 1 remove the lid Fig 170 2 and top up with oil 12 11 2 Changing the oil Q After a few operating hours check the oil level top up if necessary Remove the pump Remove the lid Fig 170 2 Drain the oil 3 1 Turn the pump on its head 3 2 Rotate the drive sh
137. llows e Along the contours Direction of travel to left 15 Direction of travel to right 15 e Along the gradient Up the slope 15 Down the slope 15 Using the steering drawbar with AutoTrail control for precise tracking is prohibited if on sloping terrain See page 72 Intended use also covers Compliance with all the instructions in this operating manual Execution of inspection and maintenance work Exclusive use of genuine AMAZONE spare parts Other uses to those specified above are forbidden and shall be con sidered as improper For any damage resulting from improper use e the operator bears the sole responsibility e AMAZONEN WERKE accepts no liability BAG0021 10 09 15 Product description 4 7 Regular device inspections The implement underlies the European Union universally applicable regular device inspections Crop Protection Directive 2009 128 EC and EN Gepruftes ISO 16122 Pflanzenschutzgerat Have the device inspected at regular intervals by aed Halbjahr 2017 a recognised and certified inspection workshop The date for performing the next device inspec Name der Kontrollwerkst tte tion is written on the inspection plate on the im plement Fig 15 German inspection plate Amtlich anerkannte Kontrollwerkst tte Fig 15 4 8 Consequences of using certain crop protection agents BAG0021 10 09 15 We would like to draw attention to the fact that extended exposure 20 hours to
138. lly or electrically actuated components Do not block the operator controls on the tractor which are used for hydraulic and electrical movements of components e g folding swivelling and pushing movements The movement must stop auto matically when you release the appropriate control This does not apply to equipment movements that are continuous or are automatically locked or e due to their function require a float position or pressure position 126 BAG0021 10 09 15 7 1 Checking the suitability of the tractor Commissioning WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor Check the suitability of your tractor before connecting the ma chine to the tractor You may only connect the machine to tractors suitable for the purpose Carry out a brake test to check whether the tractor achieves the required braking rate with the machine connected Requirements for the suitability of a tractor are in particular Permissible total weight Permissible approved axle loads Permissible drawbar load at the tractor coupling point Load capacity of the tyres fitted e The approved trailer load must be sufficient You can find this data on the rating plate or in the vehicle docu mentation and in the tractor operating manual The front axle of the tractor must always be subjected to at least 20 of
139. low drawbar SelfTrail The track follow drawbar is secured to the lower Category Il coupling points of the tractor s hy draulic system The track follow drawbar Fig 37 1 ensures the exact track follow up of the sprayer behind the tractor The steering geometry is adjusted to the tractor via the longitudinal adjustment of the drawbar see page 140 Fig 37 BAG0021 10 09 15 75 Structure and function 5 10 2 Universal drawbar UniTrail The universal drawbar is secured to the lower Category II coupling points of the tractor s hy draulic system Fig 38 1 Universal drawbar 2 Fixing bar standard equipment alternatively 3 Hydraulic cylinder for hydraulic drawbar control via tractor control unit optional 4 Brake to prevent increased shaking of the machine The universal drawbar ensures precise tracking of the machine behind the tractor The universal drawbar can be used e with track follow effect Fixing bar hydraulic cylinder in position A During use on the field without track follow effect Fixing bar hydraulic cylinder in position B During transport road travel WARNING Risk of accident from unstable driv ing behaviour secure the fixing bar hydraulic cylin der in the transport position before transportation The steering geometry is adapted to the tractor by adjusting the drawbar length see page 140 76 BAG0021 10 09 15 5 10 3 Straight an
140. low meter cccccscccceeseeeeeeceeeeeeeseeeeeeeeseeeseeeeeeeaeeeeseeaeeeeseaueeessaeeeeesaeeeessaases 218 Field sprayer calibration cccccssscccsssecceeeeeceseeceseeeceuececeuecenaueeesageeeeaseessaeeensaeseseuesenenesess 219 NOTES ae a e a a a 221 PURTONE re E E a e E 221 Removing the diaphragm valve if the nozzle is dripping cceeceeeeeeeeeeeeeeeeeaeeeeeeaeeeeesaees 221 FU TS ees T PPE A A N I A E N AE E A AEE A E A NE 222 Instructions on testing the field sprayer cccccseeceecseeeeeeeeeeeeeeseeeeeeseeeeeesaeeeeeseeseeesaeeeeeeas 223 Electio NOMUNG SYSTE scncscupscsanmiaianseaes cite iatasanerieencoetnnchidsatitancndseuniciandiaiaumeasnionamentaiciansincoinds 224 Screw tightening torques ccccceeecceceeeeeeeeeeeceeeeeeeeeseeeeeeseeeeeeseeseeesseeeeeaeeeeeseeeeeessaeeessaneees 225 Disposing of the field SPrayel cccccsecccceeeeeeeceeeeeeeeeeeeeeseeeeeeseeeeeseeeeesaaeeeessaeeeesaeeeeessaess 226 Spray table aceite eras ese cele teens mee en eva ee een teenleeeeeeatesieeseeeee asin 227 Flat fan anti drift injector and airmix nozzles spraying height 50 CM cccceeseeeeee ees 22 Spraying nozzles for liquid MANULE ccceecceeceeeeeeceeeeeeeaeeeeeeseeeeesseeesseeeeesaeseeeseaeeeesaeeees 231 Spray table for three ray nozzles spraying height 120 CM cc ceeccceeeeeeeeeeeeeeeeeeeesaeeeees 231 Spray table for 7 hole nozzles ccccecccccecccccesseecceseec
141. lso read and follow the operating manual from the PTO shaft manufacturer The protective tube and PTO shaft guard must be undamaged and the shield of the tractor and machine universal joint shaft must be attached and be in proper working condition Work is prohibited while the safety devices are damaged You may install or remove the PTO shaft only after you have done all of the following o Switched off the universal joint shaft o Switched off the tractor engine o Applied the parking brake o the ignition key has been removed Always ensure that the PTO shaft is installed and secured cor rectly When using wide angle PTO shafts always install the wide an gle joint at the pivot point between the tractor and machine Secure the PTO shaft guard by attaching the chain s to prevent movement Observe the prescribed pipe overlaps in transport and opera tional positions Read and follow the operating manual from the PTO shaft manufacturer When turning corners observe the permitted bending and dis placement of the PTO shaft Before switching on the universal joint shaft check that the se lected universal joint shaft speed of the tractor matches the per mitted drive speed of the machine Instruct people to leave the danger area of the machine before you switch on the universal joint shaft While work is being carried out with the universal joint shaft there must be no one in the area of the universal joint or PTO s
142. ly and must not release themselves when lowered Also ensure that uncoupled machines are stable Before starting work ensure that you understand all the equip ment and actuation elements of the machine and their function There is no time for this when the machine is already in opera tion Do not wear loose fitting clothing Loose clothing increases the risk of being caught by the drive shaft Only start up the machine when all the safety equipment has been attached and is in the safety position Comply with the maximum load for the connected machine and the permissible axle and drawbar loads for the tractor If neces sary drive only with a partially filled tank It is forbidden to stand in the working area of the machine It is forbidden to stand in the turning and swivel range of the machine There are crushing and cutting points at externally actuated e g hydraulic machine points Only actuate externally actuated machine parts when you are sure that no one is standing within the prescribed safety dis tance Before leaving the tractor secure it against unintended starting and rolling To do this O lower the machine onto the ground o apply the parking brake o switch off the tractor engine o remove the ignition key BAG0021 10 09 15 Machine transportation BAG0021 10 09 15 General safety instructions When using public highways national road traffic regulations must be observed Before moving off
143. mation of froth Only fill the spray liquid tank using a used filling sieve The least dangerous way is to carry out filling at the side of the field from the water tank where possible making use of the natural lie of the land Depending on the type of spraying agent used this type of filling is not permitted in water protection zones Always enquire with the low water authority 158 BAG0021 10 09 15 10 3 1 Filling the spray ai tank via the filling opening Determine the precise water filling quantity refer to the section Calculating the filling quantity or re fill quantity page 155 Using the machine Open the hinged screw lid on the filling opening Fill the spray liquid tank via the filling opening with a free flow from the mains water supply 4 Always pay attention to the fill level indicator during filling At the latest you should stop filling the spray liquid tank e when the pointer on the fill level indicator reaches the fill limit mark before the field sprayer s authorised load is exceeded by the quantity of liquid poured in 6 Close the filling opening properly using the hinged screw lid BAG0021 10 09 15 159 Using the machine 10 3 2 Filling the spray liquid tank via the suction port on the control terminal Please observe the relevant instructions when filling the spray liquid tank via the suction hose from public water points please also see the section Use of the machine page 152
144. misation characteristic fine medium or coarse dropped of the crop protection agent used for the crop protection measure Refer to the section Spray tables for flat fan anti drift injector and airmix nozzles Seite 227 e Select the required nozzle size from the spray table before spraying starts taking account of o the intended operational speed o the required spray rate and o the target spray pressure Refer to the section Spray tables for flat fan anti drift injector and airmix nozzles Seite 227 Select a low operational speed and a low spray pressure to pre vent wastage from drifting Refer to the section Spray tables for flat fan anti drift injector and airmix nozzles Seite 227 e At wind speeds of 3 m s take additional drift reduction measures refer to the section Measures for drift reduction Seite 172 168 BAG0021 10 09 15 BAG0021 10 09 15 Using the machine Refrain from use if average wind speeds top 5 m s leaves and thin twigs move Only switch the sprayer boom on and off during travel to avoid the application of excessive doses Avoid the application of excessive doses through overlapping caused by imprecise bout tracking from one spray path to the next and or when cornering on the headland with the sprayer boom switched on When increasing operational speed make sure that the maxi mum permissible pump drive speed of 550 rpm is not exceeded During spraying oper
145. mmediately in case of danger WARNING Risk of accidental contact with crop protection agents spray liquid Wear personal protective equipment o when preparing the spray liquid o when cleaning replacing the spraying nozzles during spraying operation for all cleaning work carried out on the field sprayer after spraying operation When wearing the required protective clothing always observe the manufacturer s instructions the product information the user manual the safety datasheet or the operating manual for the crop protection agent to be used For example use Chemical resistant gloves Chemical resistant overalls Water resistant footwear A face mask Breathing apparatus Safety glasses Skin protection agents etc BAG0021 10 09 15 149 Using the machine WARNING Risk to health from accidental contact with crop protection agents or spray liquid Put on protective gloves before o using crop protection agent o carrying out work on a contaminated field sprayer or o cleaning the field sprayer Wash the gloves with clear fresh water from the fresh water tank o immediately after contact with crop protection agent o before removing the gloves To use AutoTrail open the stop tap on the hydraulic cylinder 10 1 Preparing for spraying operation The field sprayer must be operating properly in order to guaran tee correct application of the crop protection agent Have the field sprayer teste
146. mpact through inadequate stability and tipping over of the uncoupled machine Park the empty machine on a horizontal space with a hard surface When uncoupling the machine there must always be enough space in front of the machine so that you can align the tractor with the ma chine if necessary 1 Park the empty machine on a horizontal space with a hard sur face 2 Uncouple the machine from the tractor 2 1 Secure the machine against unintentionally rolling See page 135 2 1 Lower the stand to the parking position 2 2 Uncouple the connection fitting 2 3 Draw the tractor forwards by approximately 25 cm The space created between the tractor and the machine al lows better access for decoupling the PTO shaft and the power supply lines 2 4 Secure the tractor and machine against unintentional start ing and unintentional rolling 2 5 Decouple the PTO shaft 2 6 Place the PTO shaft in the holder 2 7 Uncouple the supply lines 2 8 Fasten the supply lines in the corresponding parking sock ets 2 9 Hydraulic brake detach parking brake pulling cable from tractor 144 BAG0021 10 09 15 8 2 1 Manoeuvring the uncoupled machine Coupling and uncoupling the machine DANGER You must be particularly careful when shunting the machine with the service brake system released since only the manoeuvring vehicle is now braking the trailed sprayer The machine must be connected to the manoeuvring vehicle before yo
147. n 3 Move switch tap E to the position 4 Move switch tap D optional to the position 5 Move switch tap B to the position Move switch tap A to the position UG Super Switch on agitator G Open the induction bowl lid oe ae Pour the quantity of agent calculated and measured for filling the tank into the induc tion bowl max 60 1 10 Run the pump at approx 400 rpm Fully evacuate the contents from the induc tion bowl 11 Move switch tap E to position 0 12 Move switch tap F to position 0 13 Close the induction bowl lid 14 Top up with water For simultaneous filling of the spray liquid tank via the suction port on E the control terminal Move switch tap to the position BAG0021 10 09 15 163 Using the machine 10 5 2 Inducting agents in powder form and urea Before spraying fully dissolve the urea by circulating liquid When dissolving large quantities of urea the temperature of spray liquid will fall more sharply meaning that the urea will only dissolve slowly The warmer the water the faster and more completely the urea will dis solve Fig 124 1 Fill the spray liquid tank halfway with water 2 Move switch tap F to position 0 3 Move switch tap E to position 0 4 Move switch tap D optional to the position 5 Move switch tap B to the position Move switch tap A to the position UG Super Switch on agitator G Open the induction bowl l
148. n 0 3 Move switch tap D optional to the Kol 4 Move switch tap B tothe position Move switch tap A to the Kol position Run the pump at pump operating speed at least 400 rpm 7 Clean the field sprayer and the sprayer boom with the spray gun KESI AS 182 BAG0021 10 09 15 Using the machine 10 8 8 Cleaning the sprayer during a critical agent change BAG0021 10 09 15 1 2 3 4 Clean the sprayer in three runs as always see page 177 Fill up the flushing water tank Clean the sprayer two runs see page 177 If the sprayer has been previously filled via the pressure con nector Clean the induction bowl using the spray pistol and extract the content of the induction bowl Drain the final residue see page 179 By all means clean the suction filter and pressure filter see page 180 Clean the sprayer one run see page 177 Drain the final residue see page 179 183 Using the machine 10 8 9 Cleaning the sprayer with a full tank work interruption suction filter pumps pressure controller and spray line Q If spraying is interrupted due to bad weather clean the suction chest Fig 137 1 Switch off spraying at operator control ter minal 2 Switch off agitator C 3 Move switch tap B to the position Move switch tap A to the L position Run the pump at pump operating speed at least 400 rpm 6 Approx 20 seconds after switching on the pump close the
149. n coupling uncoupling the hydraulic hose line ensure that the hydraulic system is not under pressure on the tractor or machine side If you are injured by hydraulic fluid contact a doctor immediately Profi folding Maximum permissible pressure in oil return 5 bar Therefore do not connect the oil return to the tractor control unit but to a pressure free oil return flow with a large plug coupling WARNING For the oil return use only DN16 lines and select short return paths Pressurise the hydraulic system only when the free return has been correctly coupled Install the coupling union supplied on the pressure free oil return flow BAG0021 10 09 15 65 Structure and function 5 4 1 Coupling hydraulic hose lines WARNING Risk of crushing cutting being trapped or drawn in or impact through faulty hydraulic functions when hydraulic hose lines are incorrectly connected When coupling the hydraulic hose lines please note the coloured markings on the hydraulic plugs Check the compatibility of the hydraulic fluids before connecting the machine to the tractor hydraulic system Do not mix any mineral oils with biological oils Observe the maximum permissible hydraulic fluid pressure of 210 bars Only couple clean hydraulic connectors Slide the hydraulic connector s into the hydraulic sockets until they are heard to engage Check the coupling points on the hydraulic hose lines to see if they are sitting
150. n the suc tion and pressure sides 4 After removing the screws Fig 172 6 remove the cylinder head Fig 172 7 5 Check the piston diaphragm Fig 172 8 BAG0021 10 09 15 217 Cleaning maintenance and repair Replacing the piston diaphragm Ensure the correct position for the recesses and or holes on the hydraulic cylinders Secure the piston diaphragm Fig 172 8 with a washer disc and a screw Fig 172 11 on the piston Fig 172 9 so that the rim shows on the cylinder head side Fig 172 7 Always tighten the nuts Fig 172 1 2 in a crosswise fashion using the specified torque Improper tightening of the screws causes warping which results in leaks 1 Undo the screw Fig 172 11 and remove the piston diaphragm Fig 172 8 and the washer disc from the piston Fig 172 9 2 If the piston diaphragm has been punctured drain the oil spray liquid mixture from the pump housing 3 Remove the hydraulic cylinder Fig 172 10 from the pump housing 4 Clean the pump housing by flushing it thoroughly with diesel oil or paraffin 5 Clean all sealing faces 6 Insert the cylinder Fig 172 10 back into the pump housing 7 Fit the piston diaphragm Fig 172 8 8 Mount the cylinder head Fig 172 7 on the pump housing and tighten the screws Fig 172 6 an equal amount in a crosswise fashion Use adhesive for medium tight screw connections for the screw connection 9 After testing and cleaning f
151. n the tractor and the MACNING ccccceeccceeceeeeeeeceeeeceeeeseeeesseeeees 43 Transportation CQUIPMENL ccccccccsecceeeccseeceseeceucecaueesaeeccaeeceueecaeesauesaueesaeessueessueesaueenaees 43 Mondod U Gosia isco eE a E E E A A E E 44 Regular device inspections se ssssssssrrserresrsrrerrorrrrsrrserrernrrrerresrrrrsrrrenrernnrrsnreenrnsnrrenreennes 45 Consequences of using certain crop protection AGENHS cccccccseeceeeeeeeceeeeeceeeeseeeeesseeeas 45 Danger areas and danger points cccsecccceeeeceeeceseeeeeceeeeeseeeeeseeeeseeeesseueesseeesseeeesneeesanees 46 Rating plate and C Mark vs adiesioristes exp ardaxdeaducdalapixenedisdcvweduh bngrediad cad alashendadesdenwatIaebodoasindenweadiadaws 47 COET pec sre sete ec E E EE E dpe Snes elses E E saeco E E TEE 47 Maximum permissible application rate cccccccccecceceeeceeeeeeeeese cess eeseeeeseeeeseeeseueeseeeeseeeseeeess 48 TCCN OPA een ee en ee ree ee ene en a ee ee ee re eee ore 49 Weights basic machine ANd modules cece cecccceeccceeeeeeeeceeeeceeeeseeeeseeeesueesueessueesaeeesaueesaees 50 Permissible total weight and tyres cccccssccccesececeseceesseeceaseeseseeeeeseesseeessueeeneueeensesenseees 51 Noise emissions Gata cccccsscccsecccseecesceceuceceeecaueeseeecueeceacecaueesaueesaeeseaeesaueeseesseeesseesaeeeens 53 Required tractor equipment cccccccceecceseccseeceeeeceuceceueesaeeccu
152. nal protective equip ment as per the information provided by the manufacturer of the crop protection agent to be used such as e Chemical resistant gloves 6 Chemical resistant overalls Water resistant footwear A face mask Breathing protection Safety glasses Skin protection agents etc The operating manual must always be kept at the place at which the machine is oper ated must always be easily accessible for the user and maintenance personnel Check all safety equipment regularly 2 4 Safety and protection equipment Before starting up the machine each time all the safety and protection equipment must be properly attached and fully functional Check all safety and protection equipment regularly Faulty safety equipment Faulty or disassembled safety and protection equipment can lead to dangerous situations 2 5 Informal safety measures As well as all the safety information in this operating manual comply with the general national regulations pertaining to accident prevention and environmental protection When driving on public roads and routes you should comply with the statutory road traffic regulations 14 BAG0021 10 09 15 General safety instructions 2 6 User training Only those people who have been trained and instructed may work with on the machine The operator must clearly specify the responsi bilities of the people charged with operation maintenance and repair work P
153. nation Normal use conditions Extreme use conditions Beacon EP 2 192 BAG0021 10 09 15 12 3 2 Lubrication point overview Fig 148 Lubrication point Drawbar bearing Ea Parking brake F ro jae Brake shaft bearing outer and inner 2o Linkage adjuster Renew wheel hub bearing grease check taper roller bearings for wear PTO shaft For winter operation grease the protective tubes to prevent them from freezing Also observe the installation and service instruc tions from the PTO shaft manufacturer which are fastened to the PTO shaft BAG0021 10 09 15 Cleaning maintenance and repair Number of Type of lubrication lubrication points o eee gt owe Grease the cables and guide rollers Grease the spindle using the grease nipple 193 Cleaning maintenance and repair Axle Fig 150 Brake shaft bearing outer and inner Caution no grease or oil should be allowed to get into the brakes Depending on the model series the cam bearing for the brakes may not be sealed Only use lithium saponified grease with a dropping point greater than 190 C Renewing the wheel hub bearing grease 1 2 3 4 194 Jack up the vehicle securely and release the brakes Remove the wheels and dust caps Remove the lynch pin and unscrew the axle nut Use a suitable extraction device to remove the wheel hub and brake drum taper roller bearing and sealing elements from th
154. nd distance travelled are continu ously detected See also the AMASPRAY operating manual 96 NAAN TSG NES Fig 75 que AMASPRAY t P bar ha amp km h ha 1 Vmin h sha Ji Im eee SEES Typ bon ema TS ann mes mo lt Fig 76 BAG0021 10 09 15 AMAZONE 5 28 Comfort equipment optional Structure and function Comfort equipment for implements with control terminal Comfort equipment functions e Cleaning remote controlled residue dilution and internal cleaning O Remote controlled switching of the intake cock from spraying to flushing o Automatic agitator cutout during flushing o Remote controlled switching on and off of internal cleaning Filling stop when filling via suction port o Filling stopped automatically when the desired fill level is reached signal limit o Filling stopped manually Remote controlled switching of intake cock from filling to spraying The intake cock is operated i by remote control via the control terminal and electric motor For remote control the hand lever must be engaged with the cylinder screw 2 in the hole of the slewing ring 3 manually at the control terminal For manual operation o swivel the hand lever 1 to guide the cylinder screw 2 out of the slewing ring o turn the hand lever to the desired position Remote controlled o Spraying o cana 2 o Flushing e Manually op
155. ng a clearly visible orientation line The foam bubbles dis solve after a certain time without leaving any residue behind Set the interval between the individual appli cations of bubbles using the slotted screw as follows turn clockwise distance is increased turn anti clockwise distance is decreased Fig 104 1 Air and liquid agitator 2 Flexible plastic nozzle Operating device For machines without control terminal Fig 105 1 Left hand foam marker on 2 3 N Right hand foam marker on Foam marker off N 4 5 Connection to the tractor power supply N Connection to the compressor 122 Fig 104 Fig 105 BAG0021 10 09 15 6 16 Construction and function of the sprayer boom Pressure circulating system DUS optional For normal spraying operation the pressure circulating system should usually be switched on When using drag hoses the pressure circulating system should usually be switched off The pressure circulating system enables the constant circulation of liquid in the spray line For these purposes a suc tion port hose Fig 106 1 is assigned to each part width section enables operation using spray liquid or flushing water as desired reduces the undiluted residue for all spray lines to 2 The constant circulation of liquid enables production of an even spray pattern right from the start because spray liquid is av
156. ng nozzles Overview of the filter inserts Filter insert with 50 mesh inch series blue Filter insert with 80 mesh inch grey Filter insert with 100 mesh inch red Fig 99 6 13 Automatic single nozzle control optional 50 cm part width sections can be controlled separately by the electric single nozzle control In combination with the automatic part width section control Section Control overlapping can be reduced to a minimum area 6 13 1 Single nozzle control AmaSwitch Each nozzle can be switched on and off separately via Section Con trol 6 13 2 4 way AmaSelect single nozzle control e The sprayer boom is fitted with 4 way nozzle bodies Each of them is operated by an electric motor e The nozzles can be switched on or off as desired depending on Section Control Due to the 4 way nozzle bodies several nozzles can be simul taneously active in a nozzle body e Alternatively the nozzles can be manually selected For boundary treatment an extra nozzle body can be separately configured LED single nozzle illumination integrated in the nozzle body Nozzle distance of 25 cm possible optional E rr 6 14 Special optional equipment for liquid fertiliser Construction and function of the sprayer boom There are currently two main types of liquid fertiliser available e Ammonium nitrate urea solution AUS with 28 kg N per 100 kg AUS e An NP solution 10 34 0 with 10 kg
157. ns of the crop protection agent manufacturer in respect of o protective clothing o warning information on exposure to crop protection agents o regulations on dosing applications and cleaning Observe the information in the German Plant Protection Law Never open lines which are under pressure Only use genuine AMAZONE replacement hoses which stand up to chemical mechanical and thermal requirements Only use hose clamps made from V2A for installation e The nominal volume of the spray liquid tank must not be ex ceeded during filling When there will be exposure to crop protection agent wear the proper protective clothing i e gloves overalls safety glasses etc When using tractors with a cab with ventilation fans re place the fresh air filters with activated carbon filters Observe the information on the compatibility of crop protec tion agents and substances for the field sprayer Do not spray any crop protection agents which have a ten dency to stick together or set Do not fill field sprayers with water from bodies of water which are open to the public for the protection of people animals and the environment Only fill field sprayers o using a free flow from the mains water supply o using genuine AMAZONE filling equipment BAG0021 10 09 15 35 General safety instructions 2 16 9 Cleaning maintenance and repairs 36 Due to toxic vapours in the spray liquid tank climbing into the spray
158. ny litres or kg of agent are needed to fill the tank Question 2 How large is the area to be treated in ha if a residue of 20 remains in the tank after spraying BAG0021 10 09 15 155 Using the machine Formula and answer to Question 1 Refill amount of water I x Concentration Addition of ageni or kg 100 3000 200 I x 0 15 4 2 l or kg 100 Formula and answer to Question 2 Quantity of liquid available I Residue I Area to be treated ha Water consumption l ha 3000 I tank nominal volume 20 I residue 5 96 ha 500 l ha Water consumption 156 BAG0021 10 09 15 10 2 2 Filling table for remaining spray area Using the machine To calculate the required re fill quantity for final filling of the spray liquid tank use the Filling table for remaining spray area Deduct the residue in the spray line from the calculated re fill quantity See Spray lines section page 112 The specified re fill quantities apply for a spray rate of 100 I ha For other spray rates the re fill quantity increases by a multiple Re fill quantities I for sprayer booms with working widths m of 18 20 21 24 27 28 30 32 33 36 39 40 ro 2 2 2 2 2 3 s s s s laja ro fs fsj4 4 4i s sfelele 7 7lele ro s s s e s 7 sfefe wm winnie ro s 7 7 e s oini nj els wii w e so e e e oi nei mimi we 2 10 11 12 13 14 16 17 18 19 20 22 23 24 eo o o a i is
159. o be treated Fill the machine and blend in the agent Agitate the spray liquid before commencing spraying operations in accordance with the instructions of the spraying agent manu facturer Fill the machine preferably using a suction hose and blend in the agent while filling The induction area is thereby flushed with water constantly During the filling process start blending in the agent once the tank filling level has reached more than 20 When using more than one agent o Clean the canister immediately after each induction of an agent o Flush the induction port after each induction of an agent When filling no foam must escape from the spray liquid tank The addition of a froth inhibiting agent also prevents the spray liquid tank from frothing over The agitators normally remain switched on from the initial filling to the end of the spraying operation The instructions of the agent manufac turer however have priority 153 With the agitator running feed the water soluble plastic film bag directly into the spray liquid tank Using the machine Before spraying fully dissolve the urea by circulating the liquid When dissolving large quantities of urea the temperature of the spray liquid falls more sharply the urea consequently dissolves more slowly The warmer the water the faster and more com pletely the urea can dissolve Carefully wash the empty agent canisters render them unusa ble collect
160. of foreign bodies and Acts of God BAG0021 10 09 15 General safety instructions 2 2 Representation of safety symbols BAG0021 10 09 15 Safety instructions are indicated by the triangular safety symbol and the highlighted signal word The signal word DANGER WARNING CAUTION describes the gravity of the risk and has the following sig nificance DANGER Indicates an immediate high risk which will result in death or serious physical injury loss of body parts or long term damage if not avoided If the instructions are not followed then this will result in imme diate death or serious physical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in death or serious physical injury CAUTION Indicates a low risk which could cause minor or medium level physical injury or damage to property if not avoided IMPORTANT Indicates an obligation to special behaviour or an activity re quired for proper machine handling Non compliance with these instructions can cause faults on the machine or disturbance to the environment NOTE Indicates handling tips and particularly useful information These instructions will help you to use all the functions of your machine in the best way possible 13 General safety instructions 2 3 Organisational measures The operator must provide the necessary perso
161. off their surface Although this avoids damage from burns to the greatest extent possible avoid the use of three ray nozzles for late top dressing and use drag hoses For all three ray nozzles listed in the following only use the black bayonet nut Different three ray nozzles and their operational areas at 8 km h yellow 50 801 AUS ha red 80 1261 AUS ha blue 115 1801 AUS ha e white 155 2671 AUS ha BAG0021 10 09 15 119 Construction and function of the sprayer boom 6 14 2 7 hole nozzles FD nozzles optional The same conditions apply for using 7 hole noz zles FD nozzles as for the three ray nozzles In contrast to the three ray nozzle in the case of the 7 hole nozzle FD nozzles the outlets are not oriented downwards but instead point to the side This allows very large drops to be produced on the plants using only slight impact forces Fig 100 gt 7 hole nozzle Fig 101 gt FD nozzle Fig 100 Fig 101 The following 7 hole nozzles are available e S J7 02 CE 74 1201 AUS at 8 km h e S J7 03 CE 110 1801 AUS e SJ7 04 CE 148 2401 AUS e SJ7 05 CE 184 3001 AUS e SJ7 06 CE 222 4111 AUS e SJ7 08 CE 295 4801 AUS The following FD nozzles are available e FD04 150 240 I AUS ha at 8 km h e FDOS5 190 3001 AUS ha e FDO6 230 360 AUS ha e FDO08 300 480 AUS ha e FD10 370 600 AUS ha 120 BAG0021 10 09 15 AMAZONE Construction and function o
162. on Internal tank cleaning with flushing water H20 External cleaning with flushing water H20 C Setting tap for agitator drain pressure filter O Agitator Zero setting Drain technical residue from pressure filter e7 2 la BAG0021 10 09 15 Structure and function Fig 19 Fig 20 Fig 21 57 Structure and function e D Filling switch tap Rapid draining optional O Filling o 0 Zero setting O Quick emptying Fig 22 e E Switch tap for ring line induction bowl canister flushing O Ring line O 0 Zero setting O Canister flushing Fig 23 e F Switch tap for suction induction O E Draw in additionally from an ex ternal source via an injector O 0 Zero setting O Evacuate induction bowl Fig 24 58 BAG0021 10 09 15 e G Setting tap for main agitator O Agitator O 0 Zero setting Structure and function Fig 25 All stop taps are open when lever position is in direction of flow closed when lever position is transverse to direction of flow BAG0021 10 09 15 59 Structure and function 5 3 PTO shaft The wide angle PTO shaft takes on the power transmission between tractor and machine Fig 26 e Wide angle PTO shaft 860 mm for straight drawbar and hitch draw bar Russia only Wide angle PTO shaft 860 mm for straight drawbar and hitch draw bar e Wide ang
163. ontaminated crop protection agent canisters and the contaminated field sprayer from precipitation During and after preparing the spray liquid ensure sufficient cleanliness in order that risks may be kept as low as possible e g thoroughly wash used gloves before removing them and dispose of the washing water and cleaning fluid in the proper manner The prescribed water and agent spray rate can be found in the directions for use for the crop protection agent Read the directions for use for the agents and observe the spec ified precautions BAG0021 10 09 15 151 Using the machine WARNING Danger for people and animals from accidental contact with spray liquid while filling of the spray liquid tank is underway Wear personal protective equipment when handling crop protec tion agent dumping spray liquid from the spray liquid tank The type of personal protective equipment required depends on the manufacturer s instructions the product information the direc tions for use the safety datasheet or the user manual for the crop protection agent in question Never leave the field sprayer unattended during filling O Never fill the spray liquid tank beyond the nominal volume o When filling the spray liquid tank never exceed the permis sible load of the field sprayer Pay attention to the respec tive specific weight of the liquid in question During filling always watch the fill level indicator to avoid overfilling the
164. or equipment Tractor engine power UG 2200 from 65 kW 90 hp upwards UG 3000 from 75 kW 100 hp upwards Electrical system Battery voltage 12 V volts Lighting socket 7 pin Hydraulic system Maximum operating pressure e 210 bar Tractor pump capacity At least 25 l min at 150 bar for the hydraulic block with Profi folding optional Machine hydraulic fluid HLP68 DIN 51524 The implement hydraulic fluid is suitable for the combined hy draulic fluid circuits of all standard tractor brands Control units Depending on the equipment see Seite 64 Service brake system depending on equipment Dual circuit service brake sys e 1 hose coupling red for the supply line tem or l 1 hose coupling yellow for the brake line Single circuit service brake e 1 service line hose coupling for the brake line system or Hydraulic brake system 1 hydraulic coupling conforms to ISO 5676 The hydraulic brake system is prohibited in Germany and several other EU countries Universal joint shaft depending on equipment Required speed 540 rpm Direction of rotation Clockwise viewed from rear toward the tractor 54 BAG0021 10 09 15 5 Structure and function The following section provides information on the machine structure and the functions of the individual components Structure and function 5 1 Functionality OO Fig 17 The piston diaphragm pump 2 draws the spray liquid from the
165. or weigh Fa ikal Maximum drawbar load See technical data of machine m Distance between the centre of gravity of the See technical data of tractor and front ma front machine mounting or the front ballast chine mounting or front ballast or measure and the centre of the front axle total a a2 ment m Distance from the centre of the front axle to See tractor operating manual or measure the centre of the lower link connection ment Distance between the centre of the lower See technical data of front machine mount link connection point and the centre of gravi ing or front ballast or measurement ty of the front machine mount or front ballast centre of gravity distance m Tractor wheel base See tractor operating manual or vehicle documents or measurement m Distance between the centre of the rear axle See tractor operating manual or vehicle and the centre of the lower link connection documents or measurement 128 BAG0021 10 09 15 7 1 1 2 Calculation of the required minimum ballasting at the front Gy min of the tractor for assurance of the steering capability Commissioning _ FF ec T eb 0 2 T eb at b Enter the numeric value for the calculated minimum ballast Gy min required on the front side of the tractor in the table Section 7 1 1 7 7 1 1 3 Calculation of the actual front axle load of the tractor Ty ta _G e at b T eb F ec V tat b Enter the numeric value for the calculated actual f
166. ork see Workshop work mn Whole machine e Visual check for faults ee Fluid filter Profi folding ae 210 Check the clogging indicator If necessary replace Spraying pump Spray liquid tank Line filter in the nozzle lines Cleaning flushing if present Spraying nozzle Brake e Drain air reservoir Weekly every 50 working hours Component Maintenance work Hydraulic system Check the air pressure BAG0021 10 09 15 195 Brake Check for leak tightness Check pressure in the air reser voir Check brake cylinder pressure Visual inspection of brake cylin der Joints on brake valves brake cylinders and brake linkages x ee Cleaning maintenance and repair Every three months 200 operating hours ings Line filter Clean Replace damaged filter inserts Parking brake e Check the braking effect with the 2 brake on Annually 1000 operating hours Spraying pump e Changing the oil Check valves replace as neces sary Brake drum 203 X 200 X Wheels e Check play on wheel hub bear 199 X 222 04 e Check the piston diaphragm and 217 if necessary replace Flow meter and return flow e Calibrate the flow meter 218 merer e Align the return flow meter Calibrate the field sprayer and 221 check the lateral distribution if necessary replace worn nozzles 05 00 24 e Check for dirt 2 Brake Automatic linkage adjuster Check function Brake settings As nec
167. oval of AMAZONEN WERKE Only use modification and accessory parts approved by AMAZONEN WERKE so that the type approval for ex ample remains valid in accordance with national and international regulations Vehicles with an official type approval or with equipment connected to a vehicle with a valid type approval or approval for road transport according to the German road traffic regulations must be in the state specified by the approval WARNING Risk of crushing cutting being trapped or drawn in or impact through the failure of support parts It is strictly forbidden to drill holes in the frame or on the running gear increase the size of existing holes on the frame or the running gear weld support parts 16 BAG0021 10 09 15 2 10 1 Spare and wear parts and aids General safety instructions Immediately replace any machine parts which are not in a perfect state Only use genuine AMAZONE spare and wear parts or those ap proved by AMAZONEN WERKE so that the type approval remains valid according to the national and international regulations The use of spare and wear parts from third parties does not guarantee that they have been constructed in a way as to meet the requirements placed on them AMAZONEN WERKE shall accept no liability for damage caused by the use of non approved spare and wear parts or aids 2 11 Cleaning and disposal Handle and dispose of any materials used carefully in particular e
168. ozzles OptiOnall cccccccccsssceceseeeceeeeceeeesecesseecessaeeesseeeseeeseeeeseas 117 Electric end nozzle switching Optional ccccseecceccseeeeseseeeeeeeeeeeeeeeueeesseeeeeeseeeesaeeeeeeaaees 117 Electric additional nozzle switching optional cccccseccecseceeeeeceeeeeceseeeesseeeeseeeesaeeeeenes 117 Line filter for spray lines Optional ccccscscccceeeeecceeseecceeseeecsegececseseeeseeeessseeessaneeesseass 118 Automatic single nozzle Control Optional ccccecccccseeeeeceeeeeeeeeeeeeeseeeeeeeseeeeesseeeeeseeeeeeas 118 Single nozzle Control AMASWItCHN cccccccceececeeeeeceeeeeceeeeeceasessecesseeeessaeesseeessaeeesaneessaaees 118 4 way AmaSelect single nozzle control ccecccccseeeceeeeeeeeeeaeeeeeeeeeeeeseeeeeeesaeeeessaeeeesaeeeeeas 118 Special optional equipment for liquid fertiliser cecccceecccceeceeeeeeeeaeeeesaeeeseeeeesaeeessneees 119 Three ray nozzles Optional cccccccescecceeeeceeeeeceeeeceeeeeseaeeeseacesseeessaeeeseaeeeseeeeeseesesseeeees 119 7 hole nozzles FD nozzles Optional ccccecccecseeeeeseeeeeeeeeeeeeseeeeeeeeeeeeseeseeesseeeesnaeeees 120 Drag hose equipment for Supoer S boom optional ccceccccseeeeeeeseeeeeeeeeeeeeeeeeeeseees 121 Foam marker O DUOMAN canctecuersetcesnearcesaceee lee ueedea tei gonucevanten ecautesnanctmuacumenaecenteewiantetencey 122 Pressure circulating system DUS Optional
169. peration Clean the field sprayer thoroughly before placing it in winter storage see Seite 188 Remove and clean the suction filter Fig 138 1 see Seite 180 Run the pump at a universal joint shaft speed of 300 rpm and let it pump dry when flushing is complete and liquid is no longer coming out of the spraying nozzles Switch off the universal joint shaft Agitator 5 1 Drain the pressure filter Fig 138 2 via tap C Setting tap C to position 5 2 Unscrew the agitator hose Fig 139 4 which comes out of tap C from the spray liquid tank Unscrew the supply hose Fig 139 1 from the control valve The supply hose connects the VARIO switch tap on the pressure side Fig 138 B with the suction chest Unscrew the return hose Fig 139 2 for the part width section valve from the VARIO switch tap on the suction side Fig 138 A Detach the hose Fig 140 1 from the switch tap F Swivel the switch tap F Fig 140 2 to posi l ion Remove the internal cleaning hose Fig 139 3 for the VARIO switch tap on the pressure side Fig 138 B Remove the pressure hose Fig 141 1 for the pump so that any re maining water can flow out of the pressure hose and VARIO switch tap on pressure side B Also remove the external cleaning hose even if there is no external cleaning Fig 139 5 BAG0021 10 09 15 Fig 139 189 Cleaning maintenance and repair 12 13 14 15 16
170. personnel maintain an ade quate safety distance from suspended loads or raised machine parts BAG0021 10 09 15 General safety instructions 25 General safety instructions 2 14 Potential risks from not observing the safety instructions Non compliance with the safety information can pose both a danger to people and also to the environment and machine can lead to the loss of all warranty claims In particular non compliance with the safety information could pose the following risks Danger to people through non secured working areas Failure of important machine functions Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical influences Risk to the environment through leakage of hydraulic fluid 2 15 Safety conscious working Besides the safety information in this operating manual the generally applicable national workplace safety and accident prevention regula tions are binding Comply with the accident prevention instructions on the warning sym bols When driving on public roads and routes comply with the appropriate statutory road traffic regulations 26 BAG0021 10 09 15 2 16 Safety information for users General safety instructions WARNING Risk of crushing cutting being trapped or drawn in or impact through inadequate roadworthiness and operational safety Before starting up the machine and the tractor always check their roadwort
171. pray liquid tank Keep out of the spray liquid tank Disconnect the machine cable and power supply from the on board computer when carrying out any cleaning or maintenance work This applies especially to welding on the machine 187 Cleaning maintenance and repair 12 1 Cleaning Pay particular attention to the brake air and hydraulic hose lines Never treat brake air or hydraulic hose lines with benzin ben zene petroleum or mineral oils After cleaning grease the machine in particular after cleaning with a pressure washer steam jet or liposoluble agents Observe the statutory requirements for the handling and removal of cleaning agents Cleaning with a pressure washer steam jet Always observe the following points when using a pressure washer steam jet for cleaning o Do not clean any electrical components o Do not clean any chromed components o Never aim the cleaning jet of the cleaning nozzle of the high pressure cleaner steam jet directly at lubrication points bearings rating plates warning signs and stickers Always maintain a minimum jet distance of 300 mm be tween the pressure washer or steam jet cleaning nozzle and the machine The set pressure of the high pressure cleaner steam jet must not exceed 120 bar Comply with safety regulations when working with pressure washers 188 BAG0021 10 09 15 12 2 Cleaning maintenance and repair Winter storage and long periods out of o
172. pressure make it impossible to achieve the best possible results from your crop protection measure and cause pollution of the environment Decrease or increase the operational speed until you are back within the permissible spray pressure range for the target spray pressure Example Required spray rate 200 I ha Intended operational speed 8 km h Nozzle type Al ID Nozzle size 03 Permissible pressure range for the min pressure 3 bar spraying nozzle when fitted max pressure 8 bar Target spray pressure 3 7 bar Permissible spray pressure 3 7 bar min 2 8 bar and max 4 6 bar 25 170 BAG0021 10 09 15 Fig 128 1 Prepare and stir the spray liquid correctly in accordance with the instructions from the crop protection agent manufacturer Refer to the section Preparing the spray liquid Seite 151 Using the machine 2 Switch on agitators C G only UG Super The stirring can be infinitely adjusted 3 Switch on the control terminal AMASPRAY 4 Fold out the sprayer boom Depending on the nozzles being used set the working height of the sprayer boom gap between the nozzles and the crop ac cording to the spray table 6 Switchover tap F to position 0 7 Switchover tap E to position 0 8 Switchover tap D optional to position 9 Switchover tap B to position 10 Switchover tap A to position ol 11 Enter the target rate value for the required spray rate in the control terminal AMASP
173. r 8 Top up with water After filling the Ecofill rinse the counte E with flushing water 1 Move the switch tap D to position Attach the counter to the rinsing stand Connect the Ecofill connection to the Ecofill coupling Open the Ecofill switch tap The counter is rinsed while the pump is on Reset the Ecofill switch tap and D to 0 and disconnect the coun ter BAG0021 10 09 15 167 Using the machine 10 6 Spraying operation Q Observe the separate operating manual for the operating terminal Special instructions for spraying operation e Test the field sprayer by carrying out calibration Q o before the start of the season o inthe case of deviations between the actual indicated spray pressure and the spray pressure prescribed in the spray table e Before starting spraying determine the exact spray rate re quired referring to the instructions of the crop protection agent manufacturer Before starting spraying enter the required spray rate target rate in control terminal AMASPRAY During spraying operation precisely adhere to the required spray rate l ha o in order to achieve the best possible results from your crop protection measure o to avoid unnecessary pollution of the environment e Select the required nozzle type from the spray table before spraying starts taking account of o the intended operational speed o the required spray rate and o the required ato
174. r wear Remove the O ring Fig 171 10 Replace defective parts After testing and cleaning fit the valve groups Fig 171 5 Fit new O rings Fig 171 10 Mount the suction Fig 171 3 and pressure ports Fig 171 4 on the pump housing and fit the tensioning clamp Fig 171 2 Tighten the screws Fig 171 1 crosswise to 11 Nm torque BAG0021 10 09 15 12 11 5 Checking and replacing piston diaphragms workshop work Cleaning maintenance and repair At least once a year check that the piston diaphragm Fig 172 8 is in perfect condition by removing it Pay attention to the respective installation positions of the valves on the suction and pressure sides before removing the valve groups Fig 172 5 Check and replace the piston diaphragm for each piston individ ually Only remove the next piston in sequence after the current ly removed piston has been completely checked and refitted Always swivel the piston to be checked upwards so that the oil in the pump housing does not run out As a rule replace all piston diaphragms Fig 172 8 even if only one piston diaphragm distorted punctured or porous Fig 172 Checking the piston diaphragm 1 Remove the pump 2 Release the screws Fig 172 1 and remove the tensioning clamp Fig 172 2 3 Remove the suction and pressure ports Fig 172 3 Fig 172 4 including the valve groups Fig 172 5 Pay attention to the installation position of the valves o
175. r and machine from unintentionally starting or rolling and secure the raised machine against unintentional lowering before entering the danger zone between the tractor and raised machine in order to adjust the PTO shaft The PTO shaft is at its shortest when it is horizontal The PTO shaft is at its longest when the machine is fully lifted 1 Couple the tractor to the machine do not connect the PTO shaft Apply the tractor s parking brake Determine the clearance height of the machine with the shortest and longest operating position for the PTO shaft 3 1 To do s raise and lower the machine via the tractor s three point hydraulic system While doing so actuate the manual controls for the tractor s three point hydraulic system on the rear of the tractor from the provided workstation 4 Secure the machine lifted in the measured clearance height against unintentional lowering for example by supporting it or hooking it to a crane 5 Secure the tractor from unintentional starting before entering the danger area between the tractor and machine 6 When measuring the length and shortening the PTO shaft read and follow the operating manual from the PTO shaft manufactur er Put the shortened halves of the PTO shaft back together Grease the universal joint shaft of the tractor and the gearbox input shaft before connecting the PTO shaft The tractor symbol on the protective tube of the PTO shaft identi fies the t
176. ractor side connection of the PTO shaft 134 BAG0021 10 09 15 Commissioning 7 3 Securing tractor machine against accidental starting and rolling BAG0021 10 09 15 WARNING Risk of crushing shearing cutting being caught and or drawn in or impact when making interventions in the machine through 4 ir w wN unintentional falling of the unsecured machine raised using the tractor s three point linkage unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and the machine against unintentional start up and rolling before making any intervention in the machine It is forbidden to make any intervention in the machine such as installation adjustment troubleshooting cleaning maintenance and repairs o when the machine is running o foras long as the tractor engine is running with a connect ed PTO shaft hydraulic system when the ignition key is inserted in the tractor and the trac tor engine with the connected PTO shaft hydraulic system could be started unintentionally when the tractor and machine are not secured against un intentional rolling using their parking brakes and or wheel chocks when moving parts are not locked against unintentional movement When carrying out such work there is a high risk of contact with unsecured components Lower the raised unsecured machine raised unsecured parts o
177. re is a risk of injury from hydraulic fluid escaping at high pres sure 210 Fig 161 BAG0021 10 09 15 12 9 7 Clean exchange the filter in the hydraulic plug Cleaning maintenance and repair Not with Profi folding LL LL The hydraulic plugs are equipped with a filter Apnea Fig 160 1 that may block and then have to be Ma E f cleaned exchanged 3 aN WAZ AX a This is the case when the hydraulic functions run slower 1 Unscrew the hydraulic plug from the filter housing Fig 163 Remove the filter with compression spring Clean exchange the filter 4 Re fit the filter and compression spring cor rectly 5 Screw back on the hydraulic plug In doing so observe the correct seating of the O ring seal CAUTION Danger of injuries from escaping hydraulic oil at high pressure Work on the hydraulic system only in a depressurized state BAG0021 10 09 15 211 Cleaning maintenance and repair 12 9 8 Adjusting the hydraulic throttle valve The operating speeds for the individual hydraulic functions are set at the factory from the valve block using the respective hy draulic throttle valves fold unfold sprayer boom lock unlock the swing compensation etc However depending on the type of tractor it may be necessary to correct these speed settings The operating speed for a hydraulic function associated with a par ticular throttle pair can be adjusted b
178. rking width Case 1 Number of nozzles Number of nozzles on the outer part width section foldable outer element When spraying with a reduced working width keep the outer part width sections switched off Case 2 Number of nozzles Number of nozzles on the outer part width section foldable outer element Close the outer nozzles manually triple nozzle head Perform changes on the control terminal o Enter the changed working width o Enter the changed number of nozzles on the outer part width sections Fig 88 2 bolts lock the folded and unfolded outer element in its respective end positions CAUTION Before road transport unfold the outer elements again so that the transport locking mechanism is active when the boom is folded 108 BAG0021 10 09 15 6 8 Boom width reduction option Construction and function of the sprayer boom With the boom width reduction one or two booms can remain folded in during operation depending on the version In addition switch on the hydraulic accumulator optional as a colli sion protection The respective boom part width sections have to be activated in the on board computer Fig 89 1 Boom width reduction 2 A Stop tap opened B Boom width damping Option Stop tap closed Working with reduced working width 1 Reduce the boom width hydraulically 2 Close the stop taps for the boom width reduction 3 Open the stop tap for th
179. ront axle load and the approved tractor front axle load specified in the tractor operating manual in the table Section 7 1 1 7 7 1 1 4 Calculation of the actual total weight of the combined tractor and machine Guar G T Fy Enter the numeric value for the calculated actual total weight and the approved total tractor weight specified in the tractor operating manual in the table Section 7 1 1 7 7 1 1 5 Calculation of the actual rear axle load of the tractor Ty tat H tat tat V tat Enter the numeric value for the calculated actual rear axle load and the approved tractor rear axle load specified in the tractor operating manual in the table Section 7 1 1 7 7 1 1 6 Tyre load capacity Enter the double value two tyres of the approved load capacity see for example tyre manufacturer s documentation in the table Section 7 1 1 7 BAG0021 10 09 15 129 Commissioning 7 1 1 7 Table Actual value according to Permissible value Double the permis calculation according to tractor sible load capacity operating manual two tyres Minimum ballast front kg __ rear Rear axle load kg lt kg lt kg You can find the permissible values for the total tractor weight axle loads and load capacities in the tractor registration papers The actually calculated values must be less than or equal to lt the permissible values WARNING Risk of crushing cutting being caught or drawn in or impact through insufficient
180. rubbing must not chafe against other parts CAUTION Lower link hitch Damage to the PTO shaft when braking suddenly after driving in reverse because the machine bangs up Secure the lower link connection upwards to prevent a release 142 BAG0021 10 09 15 Coupling and uncoupling the machine 1 Direct people away from the danger area between the tractor and machine before you approach the machine with the tractor 2 Couple the supply lines first before coupling the machine with the tractor 2 1 Drive the tractor up to the machine leaving a clearance of approximately 25 cm between tractor and machine 2 2 Secure the tractor against unintentional starting and unin tentional rolling 2 3 Check whether the universal joint shaft of the tractor is switched off 2 4 Couple the PTO shaft and supply lines with the tractor 2 5 Hydraulic brake fasten the parking brake pulling cable to the tractor 3 Now reverse the tractor towards the machine so that the con nection fitting can be coupled Couple the connection fitting Lift the stand into transport position Remove wheel chocks release parking brake the first time make sure that no tractor attachments collide with the machine Q When driving the tractor with the machine coupled round a curve for BAG0021 10 09 15 143 Coupling and uncoupling the machine 8 2 Uncoupling the machine WARNING Risk of crushing cutting being caught or drawn in or i
181. s The first num ber refers to the diagram and the second number to the item Example Fig 3 6 Figure 3 Item 6 BAG0021 10 09 15 2 General safety instructions General safety instructions This section contains important information on safe operation of the machine 2 1 Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault free machine operation Obligations of the operator The operator is obliged only to let those people work with on the ma chine who are aware of the basic workplace safety information and accident prevention regulations have been instructed in working with on the machine have read and understood this operating manual The operator is obliged to keep all the warning symbols on the machine in a legible state e to replace damaged warning symbols Obligations of the user Before starting work anyone charged with working with on the ma chine is obliged to comply with the basic workplace safety instructions and acci dent prevention regulations e to read and follow the General safety information section of this operating manual e to read the section Warning symbols and other labels on the machine page 18 of this operating manual and to follow the safety instructions represented by the warning symbols when operating th
182. se the wear and function of the brakes must be constantly checked and if nec Fig 154 essary readjustment must be carried out Read justment is required after using approx 2 3 of the max cylinder stroke for emergency braking To do this jack up the axle and secure it against unintended movement Adjustment on linkage adjuster workshop work Move the linkage adjuster by hand in the pres sure direction If the free travel of the long stroke diaphragm cylinder pressure rod is max 35 mm gt the wheel brake must be readjusted BUTT lt A wan a Adjustments are made using the readjustment EEA AV hexagon bolt on the linkage adjuster Set the free 7 i S j travel a to 10 12 of the connected brake l i lever length B e g lever length 150 mm free travel 15 18 mm Fig 155 Adjustment on automatic linkage adjuster workshop work Basic settings are made in the same way as for the standard linkage adjuster Readjustment occurs automatically at a cam rotation of ap prox 15 The ideal lever position which cannot be altered owing to the attach ment of the cylinder is approx 15 before perpendicularity and the same in the actuation direction 200 BAG0021 10 09 15 Checking the function of the automatic linkage adjuster Cleaning maintenance and repair 1 Remove the rubber stopper cap 2 Slacken the adjusting screw arrow with a ring Spanner approx of a turn anti clockw
183. spray liquid tank 1 via the VARIO switch tap suction side A the suction line 3 and the suction filter 4 The spray liquid which is drawn up is conveyed via the pressure hose 5 to the VARIO switch tap pressure side B The liquid reaches the pressure gauge via the VARIO switch tap pressure side B The pressure gauge consists of the spray pressure control 6 and the self cleaning pressure filter 7 From the pressure gauge the spray liquid is conveyed via the flow meter 8 to the part width section valves 9 The part width section valves take on the task of distributing the liquid to the individual spray lines 10 The return flow meter 11 control terminal only determines the quantity of spray liquid to be conveyed back to the spray liquid tank in the case of a low application rate In its switched on state the agitator 12 ensures that the spray liquid in the spray liquid tank remains homogenous The stirring perfor mance of the agitator can be set at the setting tap C Additional agi tator G Main agitator only with UG Super The field sprayer is operated from the tractor via the AMATRON 3 control terminal 13 or e the AMASPRAY control terminal To prepare the spray liquid fill the induction bowl 14 with the agent quantity required to fill the spray liquid tank and draw it into the spray liquid tank The fresh water from the flushing water tank 15 is used for cleaning the spraying system BAG0021 10
184. spray liquid tank Pay particular attention while filling the spray liquid tank to sealed surfaces no spray liquid may be allowed to get into the sewerage system Before each filling check the field sprayer for damage e g for leaking tanks and hoses as well as for the correct positioning of all control elements During filling pay attention to the permissible load capacity for your field sprayer Always take into account when filling your field sprayer the differing specific weights kg l for individual liquids Specific weights of different liquids Control terminal In the control terminal call up the filling display from the Job menu 152 BAG0021 10 09 15 Method BAG0021 10 09 15 Using the machine As it is difficult to dispose of residues in an environmentally friendly manner carefully calculate the required filling quantity or re fill quantity to avoid leaving any residue at the end of spraying operation o Tocalculate the required re fill quantity for topping up the spray liquid tank use the Filling table for remaining spray area To do this subtract the technical undiluted residue in the sprayer boom from the calculated re fill quantity Refer to the section Filling table for remaining areas page15 1 Determine the required water and agent spray rate by consulting the directions for use of the crop protection agent 2 Calculate the filling quantity or refill quantity for the area t
185. table oil extrac tion via the control unit screwed in up to the stop in contrast to the factory setting on tractors with o closed centre hydraulic system con stant pressure system pressure regu lated setting pump o _load sensing hydraulic system pres sure and power controlled setting pump with direct load sensing pump connection Using the flow control valve on the tractor adjust the actual flow rate to the required flow rate The machine must be depressurised before making adjustments Q The hydraulic block can be found at the front on the right of the machine behind the cover plate BAG0021 10 09 15 137 Commissioning 7 7 AutoTrail position encoder If using AutoTrail drawbar a holder for the posi tion encoder Fig 115 1 must be fitted to the tractor The holder must be made according to the actual circumstances of the tractor with the sleeve with locking screw Fig 115 2 and metal plate Fig 115 3 provided When installed the position encoder must be directly above the pivot point of the tractor pin coupling Fig 115 4 Keep the distance between the coupling point and position encoder Fig 116 X as small as possible particularly with the hitch drawbar In neutral position with the machine cou pled the rod of the position encoder must be pulled approximately 100 mm out of the holder If necessary fasten the holder in an alterna Fig 115 tive position
186. te these danger points and warn against residual dangers which cannot be eliminated for practical reasons In such cases the special safety regulations in the appropriate section are valid No one may stand in the machine danger area e if the tractor engine is running with the PTO shaft hydraulic system connected if the tractor and machine are not protected against unintentional start up and rolling The operating person may only move the machine or switch or drive the tools from the transport position to the working position or vice versa when there is no one in the machine danger area Danger points exist between the tractor and field sprayer particularly when coupling and uncoupling e where there are moving components on the moving machine in the swivel range of the sprayer boom in the spray liquid tank due to poisonous vapours under raised unsecured machines or machine parts e when unfolding folding the sprayer boom in the vicinity of over head electricity cables through contact with the cables 46 BAG0021 10 09 15 4 10 Rating plate and CE mark The type plate and CE sign are located on the front frame in the direction of travel The rating plate shows e Vehicle machine ID no e Type Basic weight kg Permissible support load kg Permissible rear axle load kg Permissible system pressure bar Permissible total weight kg Factory Model year
187. ter AUS 9 10 11 l min 0 86 0 76 0 93 0 82 1 05 0 93 1 15 1 02 1 22 1 08 1 27 1 12 1 35 1 19 1 43 1 27 1 47 1 30 1 59 1 41 1 69 1 50 BAG0021 10 09 15 237 AMAZONE trate urea solution AUS Ing ammonium ni Conversion table for spray Spray table 13 3 OS ze sez ose SiL eeel SP 88 eval ezz OP Vsk zzz bY re oost s r Zy zeg oem oru Ov esel gso ge o i o 9ss ooz ousy oase sz soe geez 0969 orvs cek cosy oose oz ove egez 0 629 O Zzs 061 oebe ore vet ezez zzz oo99 oris cet oser oece zz esez vee o et9 0 00S og oeey osese oz esz siz 82 Lect ool 9E oszo 098r cz orze oeze em ez ouz 9L vizi Ste re 0 209 OzLP ot er vee ob zvoz eroz we z u oeg ze oes oser cot sop sore vit zsz oooz z4 vrzo ves o orso oler cst ogee ssoe ol oerz ess s9 eze osz g orzo 090r or gie ssegz ro ziz ezz z9 s sss oz oz0s ores zv vse oezz oor ezoz rio es iis sw oF oeer orge gel eve zog oes ost rs ezr ese ZI BAG0021 10 09 15 iser d fertil 3 oser os ger gsee zig v6 0 981 Svi zs ss sz o E By By By By By By By By Nios N IOS N Nios NIOS N Nios NIOS N Nios N IOS N G e JBSI I 49 p nb JO S 141 00L 10 N Y 9E 10 JOSIE PINbI Jo BY OO 40 N 64 gz xosdde 3 1 6y 8z L Asuaad 238
188. terminal AMASPRAY 3 1 Enter the required spray rate into the operating terminal 3 2 Enter the permissible spray pressure range for the spraying nozzles fitted to the sprayer boom on the operating termi nal 3 3 Switch the operating terminal from AUTOMATIC mode over to the MANUAL mode Fill the spray liquid tank with water Switch on the agitator Manually set the required spray pressure Switch on spraying and check that all nozzles are functioning perfectly Calculate the individual nozzle output l min at several nozzles To do so hold the quick check beaker under a nozzle for pre cisely 30 seconds Switch off spraying Calculate the average individual nozzle output l ha Using the table on the quick check beaker By calculation Using the spray table 219 Cleaning maintenance and repair Example Nozzle size 06 Intended operational speed 7 km h Nozzle output on the left boom 0 85 1 30s Nozzle output in the centre 0 84 1 30s Nozzle output on the right boom 0 86 I 30s Calculated average value 0 85 1 30s 1 7 l min 1 Calculate the individual nozzle output l ha using the quick check beaker 7 100 i LS a gt i AMAZONE gt 3 43 J lt 6 20 Ww aT N Aagnratmp system EP Pal Nr WL1 9 200 150 109 Quic Check 0 4 150 109 50 50 a i j NA Pa 7 onedeons CILTIS ALIT 1 calculated spread rate 290 l ha 2 calculated spray pressure 1 6
189. tery negative terminal Only use the prescribed fuses If fuses are used with too high a rating the electrical system will be destroyed danger of fire Ensure that the battery is connected correctly firstly connect the positive terminal and then connect the negative terminal When disconnecting the battery disconnect the negative terminal first followed by the positive terminal Always place the appropriate cover over the positive battery termi nal Contact with earth may cause an explosion Risk of explosion avoid the production of sparks or the presence of naked flames in the vicinity of the battery The machine may be equipped with electronic components whose function is influenced by electromagnetic interference from other units Such interference can pose risks to people if the following safety information is not followed o If retrofitting electrical units and or components on the ma chine with a connection to the on board power supply the user is responsible for checking whether the installation might cause faults on the vehicle electronics or other com ponents o Ensure that the retrofitted electrical and electronic compo nents comply with the EMC directive 2004 108 EC in the appropriate version and bear the CE mark 31 General safety instructions 2 16 4 Universal joint shaft operation 32 Use only the PTO shafts prescribed by the AMAZONEN WERKE factories equipped with the proper safety devices A
190. ting the steering geometry for track follow drawbar or universal drawbar to the tractor Specialist workshop Fig 119 a Distance between the tractor s rear axle and the pivot point of the drawbar b Distance between the machine s axle and the pivot point of the drawbar c Distance between the pivot point and lower link connection of the drawbar d Distance between the centre of the tractor s rear axle and the tractor s lower link connection Exact as possible track follow up of the sprayer behind the tractor is achieved if the pivot point of the drawbar is exactly in the centre be tween the tractor s rear axle Fig 119 2 and the machine s axle gt a b For this purpose the distance c between the pivot point and the lower link connections is adjustable as follows e with the track follow drawbar from 1020 to 1260 mm 4 x in steps of 80 mm e with the universal drawbar from 1100 to 1260 mm 3 x in steps of 80 mm Adjust the steering geometry of a non installed machine placed on the stand as follows 1 Determine the dimension c to be set between the pivot point and the lower link connection of the drawbar C a d Release and remove the securing screws Screw on the lower link arms or drawbar as per distance c noon Tighten the securing screws to tightening torque 360 Nm with M 20 screws 450 Nm with M 22 screws BAG0021 10 09 15 8 Coupling and uncoupling the machine Co
191. to ensure that the ladder is locked in the transport posi tion Fig 50 1 Folded up ladder secured in transport posi tion 2 Automatic catch To unlock turn the lever up BAG0021 10 09 15 85 Structure and function 5 15 4 Suction port for filling the spray liquid tank optional tank via the suction hose from public water points please page 152 Q Please observe the relevant instructions when filling the spray liquid Fig 51 1 Suction hose 8 m 3 in transport position 2 Quick coupling 3 Suction filter for filtering the intake water 4 Non return valve Prevents liquid already in the spray liquid tank from running out if the vacuum suddenly collapses during the filling process Fig 51 5 15 5 Filling connection for filling the spray liquid tank with pressure option Filling connection with free flow path and swivel spout Fig 52 Return flow safe direct filling Filling connection switch tap Fig 53 lt x 86 BAG0021 10 09 15 5 16 Flushing water tank Structure and function Clear water is carried In the flushing water tank The water serves to e thin the residue in the spray liquid tank at the end of spraying operation clean flush the whole field sprayer in the field clean the suction chest and the spray lines when the tank is full Only fill the flushing water tank
192. tor Place the PTO shaft in the holder provided Clean and lubricate the PTO shaft if it is not going to be used for a longer period of time BAG0021 10 09 15 63 Structure and function 5 4 Hydraulic connections All hydraulic hose lines are equipped with grips Coloured markings with a code number or code letter have been applied to the gripping sections in order to assign the respective hydraulic function to the pressure line of a tractor control unit Films are stuck on the implement for the markings that illustrate the respective hydraulic function e The tractor control unit must be used in different types of activa tion depending on the hydraulic function Latched for a permanent oil circulation o Tentative activate until the action is executed O Float position free oil flow in the control unit raise height adjustment Double acting tower eiie mocu acting optional tower Sa a green fold boom Double acting a fold in fold in raise left boom tilt adjustment l optional Double acting raise right boom extend hydraulic cylinder steering drawbar machine left onal Double acting optional retract hydraulic cylinder machine right 64 BAG0021 10 09 15 Structure and function Profi folding P Permanent oil circulation Single acting CO IT Pressure free return flow WARNING Risk of infection from hydraulic fluid escaping at high pressure Whe
193. tor on the attachment equipment Ensure that the tractor has sufficient steering and braking power Machines attached or coupled to a tractor influence the driving behaviour and steering and braking power of the tractor and in particular single axle machines with drawbar loads on the tractor Only one specialist workshop can adjust the height of the draw bar if it is a straight drawbar with drawbar load Only specialist workshops or recognised brake services can carry out adjustment and repair work on the brake system Have the brake system thoroughly checked regularly If there are any malfunctions stop the tractor immediately using the brake system Have the malfunction rectified immediately Before performing any work on the braking system park the machine safely and secure the machine against unintentional lowering or rolling away wheel chocks Be particularly careful when carrying out any welding torch cut ting or drilling work in the area of the brake lines Always carry out a braking test after any adjusting or repair work on the braking system 33 General safety instructions Pneumatic braking system Before coupling the machine clean the sealing rings on the hose couplings of the supply and brake line Only move off with the machine connected when the pressure gauge on the tractor shows 5 0 bar Drain the air reservoir every day Before driving without the machine lock the hose couplings on the tractor
194. ttle transport safety catch Hydraulic joints tilt adjustment the throt tles are located on the hydraulic cylinder for tilt adjustment Throttle fold in the left hand boom Throttle fold out the left hand boom 10 Throttle lower the left hand boom 11 Throttle raise the left hand boom BAG0021 10 09 15 Cleaning maintenance and repair rt Di H e H Fig 167 213 Cleaning maintenance and repair 12 10 Adjustments on the folded out sprayer boom Alignment parallel to the ground With the sprayer boom folded out and correctly set all the spraying nozzles must be of the same parallel distance to the ground If this is not the case with the swing compensa tion unlocked align the folded out sprayer boom by means of counterweights Fig 168 1 Secure the counterweights to the boom extension ac cordingly Horizontal alignment Viewed in the direction of travel all boom sec tions of the sprayer boom must be flush in line Horizontal alignment may be necessary e after a long period of use or in the event of rough contact between the ground and the sprayer boom Inner boom section 1 Re
195. u actuate the release valve on the trailer brake valve The manoeuvring vehicle must be braked The service brake system cannot be released using the release valve if the air pressure in the air reservoir drops below 3 bar e g if the release valve has been actuated multiple times or if there are leaks in the brake system To release the service brake fill the air reservoir Remove all air from the braking system at the drain valve on the air reservoir Connect the machine to the manoeuvring vehicle Brake the manoeuvring vehicle Remove the wheel chocks and release the parking brake gt 2 N J pneumatic braking system only 4 1 Press the actuator button on the release valve as far as it will go see page 67 The service brake system is released and the machine can be manoeuvred 4 2 Once the manoeuvring procedure is finished pull out the actuator button on the release valve as far as it will go gt The pressure from the air reservoir brakes the trailed sprayer again 5 Actuate the brakes on the manoeuvring vehicle again once you have finished manoeuvring the machine 6 Tighten the parking brake again and secure the machine against rolling with wheel chocks 7 Uncouple the machine and manoeuvring vehicle BAG0021 10 09 15 145 Transportation 9 Transportation During transportation follow the instructions given in the section Safety instructions for the operator page 29 Befor
196. uct description 4 Product description This section provides a comprehensive overview of the machine structure provides the names of the individual modules and controls If possible read this section when actually at the machine This helps you to understand the machine better 4 1 Overview of the assemblies AMAZO G 3000 Ss Fig 3 Fig 3 1 Spray liquid tank 7 Fill level indicator spray liquid tank 2 Filling opening for spray liquid tank 8 Maintenance platform 3 Control terminal 9 Foldable ladder 4 Swivelable induction bowl 10 Hose cabinet 5 Spraying pump 11 Drawbar 6 Fresh water tank 12 Tyres 38 BAG0021 10 09 15 Product description INT WY TVS Aa N PAN AVA VV 4G pt 5 UG 32000 Super Fig 4 Fig 4 5 Pump equipment 1 Flushing water tank 6 Wheel chocks 2 Flushing water tank filling opening 7 Hydraulic block with system setting screw 3 Parking brake job computer optional 4 Stand 8 Super S sprayer boom 9 Transport box BAG0021 10 09 15 39 AMAZONE Product description 4 2 Safety and protection equipment Transport locking mechanism to prevent the Super S boom from folding out uninten tionally Transport locking mechanism on the Super L1 boom to prevent unintentional unfold ing o Boom support on the inner boom o Safety clip against unintentional un folding Handrail on the maintenance platform 40 BAG0021 10
197. upling and uncoupling the machine When coupling and decoupling the machine comply with the section Safety information for the user page 27 WARNING Risk of crushing from unintentional starting and rolling of the tractor and machine when coupling or uncoupling the machine When coupling or decoupling the machine secure the tractor and machine against unintentional start up and rolling before entering the danger area between the tractor and machine refer to page 135 WARNING Risk of crushing between the rear of the tractor and the machine when coupling and uncoupling the machine Only actuate the operator controls for the tractor s three point linkage from the intended workstation if you are outside of the danger area between the tractor and the machine 8 1 Coupling the machine WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor You may only connect the machine to tractors suitable for this pur pose Refer to the section Checking the suitability of the tractor page 127 WARNING Risk of crushing when coupling the machine and standing be tween the tractor and the machine Instruct people to leave the danger area between the tractor and the machine before you approach the machine Any helpers may only act as guides standing next to the tractor and the machine and may only move between the vehicles
198. upling on supply line red Fig 29 1 Air reservoir 2 Drainage valve for condensate 3 Test connection Fig 29 BAG0021 10 09 15 67 Structure and function 5 5 1 Coupling the brake system WARNING Risk of crushing cutting being caught or drawn in or impact through incorrectly functioning brake system e When coupling the brake and supply line ensure that o the sealing rings on the hose couplings are clean o the sealing rings on the hose couplings seal properly Replace damaged sealing rings immediately Drain the air reservoir before the first transport of the day Only start up with the machine coupled if the pressure gauge on the tractor shows 5 0 bar WARNING Risk of crushing cutting being caught or drawn in or impact through from the accidentally rolling machine caused by unin tentionally releasing the service brake Dual circuit pneumatic braking system e Always couple the hose coupling on the brake line yellow first and then the hose coupling on the supply line red The service brake on the machine is immediately released from the brake setting if the red hose coupling is coupled 1 Open the cover on the hose coupling on the tractor 2 Dual circuit pneumatic braking system 2 1 Fasten the brake line hose coupling yellow in the yellow coupling on the tractor as specified 2 3 Fasten the supply line hose coupling red in the red cou pling on the tractor as specifie
199. ure and function WARNING Risk of being caught and drawn in by unguarded PTO shaft parts in the power transmission area between the tractor and driven machine Work only when the drive between the tractor and driven machine is fully guarded The unguarded parts of the PTO shaft must always be guarded by a shield on the tractor and a PTO shaft guard on the ma chine Check that the shield on the tractor or the PTO shaft guard on the machine and the safety devices and guards of the extended PTO shaft overlap by at least 50 mm If they do not you must not power the machine via the PTO shaft Use only the PTO shaft provided or one of the same type Read and follow the operating manual provided for the PTO shaft Correct use and maintenance of the PTO shaft prevents serious accidents When coupling the PTO shaft O refer to the operating manual provided for the PTO shaft o observe the permissible drive speed of the machine o observe the correct installation length of the PTO shaft Re fer to the section Adjusting the length of the PTO shaft to the tractor page 133 observe the correct installation position of the PTO shaft The tractor symbol on the protective tube of the PTO shaft identifies the tractor side connection of the PTO shaft Always mount the overload or freewheel clutch on the machine if the PTO shaft has an overload or freewheel clutch Before activating the universal joint shaft refer to the safety instru
200. ve the balancing process carried out before these empirical values are reached if you discover excessive wear on the brake pads To avoid problems with the brakes adjust all vehicles in accordance with EC Directive 71 320 EEC WARNING e Repair and adjustment work on the service braking system should only be carried out by trained specialist personnel Special care is required for welding torch cutting and drill ing work in the vicinity of brake lines Always perform a braking test after any adjusting or repair work on the braking system General visual inspection WARNING Carry out a general visual inspection of the brake system Ob serve and check the following criteria e Pipe lines hose lines and coupler heads must not be exter nally damaged or corroded Hinges e g on fork heads must be properly secured easy to move and not worn out Ropes and cables o must be properly run o may not have any visible cracks o may not be knotted Check the piston stroke on the brake cylinders and adjust as necessary The air reservoir must not o move around in the tensioning belts o be damaged o show any outward signs of corrosion damage 198 BAG0021 10 09 15 Checking the brake drum for dirt workshop work Cleaning maintenance and repair 1 Unscrew the two cover plates Fig 151 1 on the inside of the brake drum 2 Remove any dirt and plant debris which may have entered the drum 3 Refit t
201. water tank must be filled completely The cleaning process should be carried out in a threefold reduc tion procedure Fig 131 1 Set the pump drive pumping speed to 450 rpm 2 Switch tap A in position m7 3 Switch tap B in position U J 4 Agitator C open G completely to remove deposits in the in the hose Flush the agitators with 10 of the flushing water supply 5 Switch off the agitator s DUS Spray lines are automatically rinsed To do so use 10 of the flushing water supply 6 Switch tap B in position i Perform internal cleaning with 10 of the flushing water supply 7 Switch tap B in position U J 8 Switch tap Ain position ol 9 Spreads residues already diluted on the treated area when driving 10 Using the on board computer switch spray er on and off several times for several sec onds The valves and return lines are flushed by switching on and off Keep flushing the diluted residues until air escapes from the nozzles BAG0021 10 09 15 177 Using the machine Repeat this procedure three times Third pass rinsing of the DUS and agitators is not nec essary during the third pass use the rest of the flushing water supply for the internal cleaning 11 Drain the final residue see page 179 12 Cleaning the suction filter and pressure filter see page 180 181 178 BAG0021 10 09 15 10 8 2 Draining the final res
202. width section valve BAG0021 10 09 15 101 Construction and function of the sprayer boom Unlocking and locking the transport safety catch Unlocking the transport safety catch Raise the sprayer boom using height adjustment until the catching lugs Fig 82 1 are released from the catching sockets Fig 82 2 The transport safety catch unlocks the sprayer boom from the transport position Fig 82 shows the unlocked sprayer boom Locking the transport safety catch Lower the sprayer boom fully using height ad justment until the catching lugs Fig 83 1 grasp the catching sockets Fig 83 2 aufnehmen The transport safety catch locks the sprayer boom in the transport position Fig 83 shows the locked sprayer boom If the catching lugs Fig 83 1 do not grasp the catching sockets Fig 83 2 align the sprayer boom using tilt ad justment 102 BAG0021 10 09 15 6 3 Part width section valve TG Construction and function of the sprayer boom Fig 84 Super S Fig 85 Super L1 1 Bypass valve 2 Pressure connection for the spraying pressure pressure gauge with drain cock and test connection 3 Flow meter for determining the spray rate l ha Flow meter only with control terminal 4 Motor valves for switching the boom part width sections on and off 5 Boom part width section return flow Serves for pressure relief with the sprayer boom switched off the residual pressure
203. with clear fresh water o UG 2200 Tank volume 280 litres O UG 3000 Tank volume 420 litres Fig 54 1 Flushing water tank 2 Filling opening with screw lid and venting valve Fig 55 1 Fill level indicator in litres Filling the flushing water tanks 1 Remove the cover from the flushing water tank 2 Fill the flushing water tank via o the filling connection o the tank opening 3 Screw on the lid Fig 55 BAG0021 10 09 15 87 Structure and function AMAZONE 5 17 Induction bowl with canister flushing Fig 56 1 Swivel out induction bowl for receiving dissolving and drawing in crop protection agents and urea 2 Hinged lid 3 Handle for swivelling the induction bowl 4 Spray gun 5 Hinged lid catch E Switch tap for ring line canister flushing Fig 57 Induction bowl with transport safety catch for preventing the induction bowl from being swiv elled down while in transport position To swivel the induction bowl in filling position 1 Take hold of the handle on the induction bowl 2 Unlock transport safety catch Fig 57 1 entriegeln 3 Swivel the induction bowl down Fig 58 1 Rotating canister flushing nozzle for wash ing out canisters or other containers 2 Pressure plate 3 Ring line to dissolve and induct crop protec tion agent and urea Water escapes from the canister flush ing nozzle if the pressure plate is
204. y screwing the hexagon socket head screw on the corresponding throttle in or out Reduce operating speed screw in hexagon socket head screw Increase operating speed screw out hexagon socket head screw Always adjust the two throttles in a throttle pair equally when correct ing the operating speed of a hydraulic function Folding via the tractor control unit Fig 164 1 Hydraulic throttle valve Height adjustment 2 Hydraulic throttle valve Fold in the left boom extension 3 Hydraulic throttle valve Fold in the right boom extension 4 Hydraulic throttle valve Lock and unlock the swing compensation Fig 165 5 Hydraulic throttle valve Fold out the boom extension 6 Hydraulic throttle valve Fold in the boom extension Fig 165 212 BAG0021 10 09 15 Profi folding Fig 166 Throttle fold in the right hand boom Throttle fold out the right hand boom Throttle lock the swing compensation Throttle transport safety catch Hydraulic joints tilt adjustment the throt tles are located on the hydraulic cylinder for tilt adjustment Throttle fold in the left hand boom Throttle fold out the left hand boom Profi folding Il Fig 167 Throttle lower the right hand boom Throttle raise the right hand boom Throttle fold in the right hand boom Throttle fold out the right hand boom Throttle lock the swing compensation Thro
205. zone Qamazone de Spare parts lists are freely accessible in the spare parts portal at www amazone de Please send orders to your AMAZONE dealer Formalities of the operating manual BAG0021 10 09 15 Document number MG3506 Compilation date 09 15 Copyright AMAZONEN WERKE H DREYER GmbH amp Co KG 2015 All rights reserved Reprinting even of extracts is only possible with the approval of AMAZONEN WERKE H DREYER GmbH amp Co KG Foreword Foreword User evaluation Dear Customer You have chosen one of the quality products from the wide product range of AMAZONEN WERKE H DREYER GmbH amp Co KG We thank you for your confidence in our products On receiving the machine check to see if it has been damaged during transport or if parts are missing Using the delivery note check that the machine has been delivered in full including any special equip ment ordered Damage can only be rectified if problems are signalled immediately Before commissioning read and understand this operating manual and particularly the safety information Only after careful reading will you be able to benefit from the full scope of your newly purchased machine Please ensure that all the machine operators have read this operating manual before the machine is commissioned Should you have any questions or problems please consult this op erating manual or contact your local service partner Regular maintenance and timely repl

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