User`s Manual
Contents
1. EN doc Pilot 1200 wash 14 16 yova ovid na ov WMS EMS ZMS IMS 3000NA NYd 3000N3 LTL 40301 2 e nm P 3 295589 oe 88 58 2574 894 AIM 474600 29 lt m JapooU3 1L 57 3 co aNd m t 3182 804 AYASO HHEH e 80d LIL Nd gt SS EE ipia cessos ny A Ores 1SVTW8OL 5888 Mod ps 9 85 i D lt zweeg zm Ny 10008000180 80019 ON 100w a 89d YIMOd W3MOd tie i NH GvaH ENV a H E lt Oo dii f 4 WV e H OH m c 0 bh 08 INI H apis eui Jo yeu jo E PETH ci TWH LE apis Jo epis Jo ES EN apis yeu jo LLI vi mh 6 PS ONS 17 INS 986 18 95 095 Ono QNS QNO QNS 2 a J8p00U3 ON abd at SAYS SYOLON 7014 e4OLON ZHOLON i aes2. RELIABILITY PILOT 1200 WASH 2901 This product manual contains important information about the safe installation and use of this projector Please read and follow these instructions carefully and keep this manual in a safe place for future reference PR LIGHTING LTD No 571 Yingbin Road Dashi Panyu Guangzhou 511430 China http www pr lighting com INDEX SAFE USAGE OF THE PROJECTOR 3 INSTALLING THE PROJECTOR 4 FITTING THE LAMP 4 POWER SUPPLY MAINS 5 CONTROL CONNECTIONS 5 DMX TERMINATOR 6 SETUP OPTIONS PROJECTOR CONFIGURATION 6 TO SET THE DMX START ADDRESS 6 FUNCTIONS DISPLAY 7 DMX CONTROL CHANNEL FUNCTIONS 9 LED DISPLAY 10 CHANGING BELTS 10 MAINTENANCE 11 LUBRICATION 11 KEEPING THE PROJECTOR CLEAN 11 TROUBLESHOOTING 12 TECHNICAL DATA 13 ELECTRICAL DIAGRAM 14 COMPONENT ORDER CODES 15 Please note that as part of our ongoing commitment to continuous product development specifications are subject to change without notice Whilst every care is taken in the preparation of this manual we reserve the right to change specifications in the course of product improvement The publishers cannot be held responsible for the accuracy of the information herein or any consequence arising from them Every unit is tested completely and packed properly by the manufacturer Please make sure the packing and or the unit are in good condition before installation and use Should there be any damage caused by transportation cons
3. VINSOVIFAWO MOTISAAND 193443 08007 007 MALINHS Y40109 COMPONENT ORDER CODES NAME PART NO QUANTITY REMARK 040030061 1 220 230V TRANSFORMER 040030054 1 200 240 THERMOSTAT 190010035 1 KSD020 1207 1 250 CAPACITOR 140010043 1 70uF 370V BALLAST 040070059 2 230V 50 60Hz 575W IGNITOR 040090036 1 575 1200W 3 5KV LAMP 100050054 1 MSR 1200W SA DE FUSE 270041044 1 T15a3 250V 6 35 32 PAN amp TILT DRIVE BELT 290151221 4 HTD459 3M 6 FAN IN BODY 030060031 1 KDE2408PTB 6 24VDC FAN ON THE REAR COVER 030060039 2 NMB BG0903 B054 000 TO FAN IN BASE 030060048 2 AD0924HB A70GL PAN MOTOR 030040089 23HS2039L 6 35x25 TILT MOTOR 030040089 2 23HS2039L 6 35x25 CYM MAGENTA MOTOR 030040094 1 17HD0013 35L 5 20 CYM YELLOW MOTOR 030040094 1 17HD0013 35L 5 20 ZOOM MOTOR 030040094 2 17HD0013 35L 5 20 CYM CYAN MOTOR 030040112 1 17HD0013 38L 5 15 STROBE MOTOR 030040112 2 17HD0013 38L 5 15 IRIS MOTOR 030040112 1 17HD0013 38L 5 15 EFFECT WHEEL 030040112 1 17HD0013 38L 5 15 PAN amp TILT DRIVE PCB 230020091 1 MOTOR DRIVER PCB I 230020120 1 MOTOR DRIVER PCB II 230020121 1 DIGITAL PCB 230020122 1 POWER PCB 230020098 1 15 16 Pilot 1200 wash _ EN doc PR LIGHTING LTD No 571 Yingbin Road Dashi Panyu Guangzhou China Post Code 511430
4. Note stay 5 seconds while 4 Colour Wheel 000 016 DMX value is 5 6or 7 the function reset perform 017 034 Colour filter 1 035 052 Colour filter 2 053 070 Colour filter 3 071 088 Colour filter 4 089 106 Colour filter 5 107 127 White 128 133 Rotation speed 1 134 139 Rotation speed 2 140 145 Rotation speed 3 146 151 Rotation speed 4 152 157 Rotation speed 5 158 163 Rotation speed 6 164 169 Rotation speed 7 170 175 Rotation speed 8 176 181 Rotation speed 9 182 187 Rotation speed 10 188 195 Stop rotating 196 201 Reverse rotation speed 1 202 207 Reverse rotation speed 2 208 213 Reverse rotation speed 3 214 219 Reverse rotation speed 4 220 225 Reverse rotation speed 5 226 231 Reverse rotation speed 6 232 237 Reverse rotation speed 7 238 243 Reverse rotation speed 8 244 249 Reverse rotation speed 9 9 16 Pilot 1200 wash _ EN doc 250 255 Reverse rotation speed 10 5 Pan 000 255 Pan rotation 6 Tilt 000 255 Tilt rotation 000 127 Cyan enter gradually 128 187 Cyan from light to dark f Penn 188 197 Stop 198 255 Cyan from dark to light 000 127 Yellow enter gradually 128 187 Yellow from light to dark 8 CYM Yellow 188 197 Stop 198 255 Yellow from dark to light 000 127 Magenta enter gradually 9 CYM Magenta 128 187 Magenta from light to dark 188 197 Stop 198 255 Magenta from dark to light 000 042 W
5. TEL 86 20 8478 1888 FAX 86 20 8478 6023 P N 321010231 Last Revision 07 05 2006 16 16 Pilot 1200 wash __ EN doc
6. D ET pisPLAY PROGRAM VERSION MG TE DISPLAY MAIN PCB S PROGRAM VER DISPLAY MOTOR DRIVER 5 PROGRAM VER DISPLAY MOTOR DRIVER PCB II S PROGRAM VER gt d DISPLAY PAN amp TILT DRIVER PCB S PROGRAM VER Y POWER PCB S PROGRAM VER DISP gt E MENU MODE Defaut oFF EXIT DEBUG MODE AND RESET ACCESS DEBUG MODE FSELF TEST MODE Default OFF RESERVED SELF TEST MODE TEST MODE AND RESET SELF TEST MODE LEMP LAMP MENU Default STAT GTA TDISPLAY STATE OF LAMP ON END E gt gt 8 16 Pilot 1200 wash __ EN doc DMX CONTROL CHANNEL FUNCTIONS The PILOT 1200 WASH uses 14 DMX channels They are listed in the following table ITEM CHANNEL DMX DESCRIPTION 1 Strobe 000 010 Shuttering 011 020 White 021 034 Strobe 1 035 048 Strobe 2 049 062 Strobe 3 063 076 Strobe 4 077 090 Strobe 5 091 104 Strobe 6 105 118 Strobe 7 119 132 Strobe 8 133 146 Strobe 9 147 160 Strobe 10 161 174 Strobe 11 175 188 Strobe 12 189 202 Strobe 13 203 216 Strobe 14 217 230 Strobe 15 231 244 Strobe 16 245 255 White 2 Iris Dimmer 000 255 0 wholly open 255 wholly closed 3 Zoom 000 255 Zooming with spot from large to small White
7. OLOUR FILTERS Default STEP P LINEAR ROTATION DISABLED T N LINEAR ROTATION ENABLED T ROTATION OF PAN Default OFF FORWARD ROTATION REVERSE ROTATION T ROTATION OF TILT Default OFF FORWARD ROTATION REVERSE ROTATION SET PAN amp TILT SWAP Default OFF PAN amp TILT SWAP OFF PAN amp TILT SWAP ON B T gt 11 E DIMMER INVERT Default OFF DIMMER INVERT OFF DIMMER INVERT ON EE gt zz SET ZOOM INVERT Default OFF F ZOOM INVERT OFF UN ZOOM INVERT ON M Na SET CYM INVERT Default OFF CYM INVERT OFF CYM INVERT ON 2 mE Default OFF DISABLED ENABLED AND LOAD ALL DEFAULTS CONTINUE zi 7 16 Pilot 1200 wash _ EN doc ETSPpisPLAY MENU Default ON LCD OF PANEL DISPLAY MODE LCD IS ON LCD IS OFF AFTER DELY LCD IS DARK NF MENU LX HRIDISPLAY LAMP S USING TIME OR SET TO 0 LL LAMP S USING TIME 5 SET TO 0 OR NOT PROJECTOR S USING TIME CANNOT RESET L bisPLAY PROJECTOR S USING TIME E MP bisPLAY TEMPERATURE 75 TRIDISPLAY MAIN PCB S TEMPERATUER L LI DISPLAY DRIVER I S TEMPERATURE E 5 DISPLAY DRIVER I S TEMPERATURE DISPLAY PAN amp TILT DRIVER PCB S TEMPERATURE gt HE 1L DISPLAY HEAD S TEMPERATUER RESERVE
8. e attached as shown in installing the projector section The lamp used in this projector is a PHLIPS MSR 1200 SA DE discharge lamp After switching off don t attempt to restart the projector until lamp has cooled this will require approx 15 minutes Switching the lamp on and off at short intervals will reduce the life of both the lamp and the projector But occasional breaks will prolong the life of the lamp and projector Never run the projector without a lamp There is no user serviceable parts inside the projector do not open the housing and never operate the projector with the covers removed Always disconnect from the mains when the device is not in use or before cleaning it or before attempting any maintenance work If you have any questions don t hesitate to consult your dealer or manufacturer 3 16 Pilot 1200 wash _ EN doc INSTALLING THE PROJECTOR SAFETY CORDS 2PCS To pass 2 SAFETY CORDS through 4 HOLES for safety CLAMPS 2PCS SAFETY CORD PASSING THROUGH Take 2 clamps and 2 safety cords out from the package and mount 2 clamps on the underside of fixture with 2 retainers attached to each clamp Hang the fixture on the structure and fasten the screws attached to each clamp Read the WARNING on the underside of the base as shown above To pass 2 SAFETY CORDS through 4 HOLES for safety Always ensure that the projector is firmly anchored to avoid vibration and slipping whilst functioning Always ensu
9. eat humidity and dust Do not allow contact with water or any other liquids The projector is not designed or intended to be mounted on to inflammable surfaces The projector is only intended for installation operation and maintenance by qualified personnel The projector must be installed in a location with adequate ventilation at least 50cm from adjacent wall surfaces Be sure that no ventilation slots are blocked Do not project the beam onto inflammable surfaces minimum distance is 5m 9 5m Avoid direct exposure to the light from the lamp The light is harmful to the eye Do not attempt to dismantle and or modify the projector in any way Electrical connection must only be carried out by qualified personnel Before installation ensure that the voltage and frequency of power supply match the power requirements of the projector It is essential that each projector is correctly earthed and that electrical installation conforms to all relevant standards Do not connect this device to any other types of dimmer apparatus Make sure that the power cord is never crimped or damaged by sharp edges Never let the power cord come into contact with other cables Only handle the power cord by the plug Never pull out the plug by tugging the power cord Keep the lamp clean Do not touch the lamp glass with bare hand The projector should always be installed with a secondary safety fixing A safety cord is supplied for this it should b
10. hite 043 084 Effect 1 10 Effect Wheel 085 127 Effect 2 128 255 Fresnel effect index 11 Pan amp Tilt Speed 000 255 From slow to fast 12 Pan Fine 000 255 Pan rotation in 16 Bit precision 13 Tilt Fine 000 255 Tilt rotation in 16 Bit precision Control when ext 14 enannels d d 000 048 Reserved this channel performed by channel 11 049 080 Reset 081 112 Reserved 113 144 Lamp off 10 seconds later 145 223 Reserved 224 255 Lamp on 10 16 Pilot 1200 wash EN doc LED DISPLAY Green ON DMX signal or Slave OFF No DMX signal Flash DMX error Red Medium flash Menu mode Fast flash software cpu error Both ON Address mode Flash in turn Master mode CHANGING BELTS Farms Dells Free 2 screws on assembly s maintenance door and open the door change the belts close the door and fasten the screws TP BASE is Tilt s belts Bx iesus os OPEN THE DOOR The common users replacing the belts is not MAINTENANCE DOOR recommended MAINTENANCE If the projector s lens becomes damaged or broken it should be replaced If the lamp becomes damaged or deformed in any way it must be replaced If the light from the lamp appears dim this would normally indicate that it is reaching the end of its life and it should be changed at once aged lamps run to the extremity of their life might explode If the projector does not function check the fuses on the power socket of the projector the
11. ing its life LIGHT OUTPUT 33 lux 3800 950 420 270 15 lux 22800 5700 2500 1420 4m 3 m s 2m i im 15 33 2 m ii 5m DISTANCE Om 5m 10m 15m 20m 15 DIAMETER 0m 1 3m 2 6m 3 9m 5 2m 33 DIAMETER 12 16 2 96m 45 92m 8 88 11 8 Pilot 1200 wash _ EN doc TECHNICAL DATA VOLTAGES 200 220 230 245V AC 50Hz or 60Hz POWER CONSUMPTION 1380W LAMP Type PHILIPS MSR 1200 SA DE or OSRAM HMI 1200 W S Colour Temperature 6000 K Socket SFc10 4 double ends Manufacturers Rated Lamp Life 750 Hours COLOURS Linear CYM colour mixing system from 0 100 with macro function 1 colour wheel with 5 Dichroic colours plus white bicolour and bidirectional rainbow effects linear and nonlinear colour shifting EFFECTS White 1 CTO 6000 K 3200 K 1 frost and 1 fresnel lens DIMMER Large diameter iris 0 100 linearly adjustable STROBE Double shutter blades 0 3 6 F P S HEAD MOVEMENT Pan 540 Tilt 270 BEAM ANGLE 15 33 linearly adjustable CONTROL DMX512 11 Channels plus 3 16Bit HI precision channels RUNNING MODE DMX Controller OTHER FUNCTIONS Forward and reverse rotation of PAN amp TILT PAN amp TILT rotation in 16 Bit precision PAN amp TILT Speed adjustable Remote reset Lamp ON OFF remote or controlled by panel Display the using time of lamp and luminaire HOUSING Metal and composite plastic IP20 WEIGHT 42Kg 13 16 Pilot 1200 wash __ EN doc
12. nal optics at least once every 30 60 days Do not use any organic solvent e g alcohol to clean the reflector mirror dichroic colour filters or housing of the apparatus 11 16 Pilot 1200 wash _ EN doc TROUBLESHOOTING PROBLEM POSSIBLE CAUSE ACTION projector doesn t The power supply is not Check the fuse on the power switch on present socket The lamp doesn t work Replace the lamp The lamp comes o the projector does respond to the controller n but n t Wrong DMX configuration and or start address Defective DMX cable Make sure that the projector is correctly configurated Replace or repair the DMX cable The projector functions intermittently only The fan has failed Make sure the fan is working and not dirty Defective projection The lens is broken Dust or grease on lenses Check the lenses are not broken Remove dust or grease from the lenses appears to have a The projected image Installation of the lamp is not correct Dust or grease contamination on the optics halo Make sure the lamp is installed correctly Carefully clean the optical group lenses and the projector components The beam appears dim Dust or grease contamination on the Check the optics is clean optics Replace with a new lamp of the The lamp is at the end of specified type and rat
13. re that the structure that you are going to mount the projector is secure and is strong enough to support a weight of PILOT 1200 WASH WARNING 1 Unlock the PAN and TILT before the 15 application of projector for safety 2 The projector MUST be lifted or carried by the HANDLES instead of clamps FITTING THE LAMP 9 2 SPRING En NL NUTS Lock tilt before fitting replacing the lamp Loosen 2 M5 screws and open one of the rear covers you can see the structure as shown in the figure above Loosen 2 nuts at the both ends of lamp and take out the worn out lamp Suggest to free one end after another Fit new lamp and fasten 2 nuts at the both ends of lamp Notes don t touch the bulb of the new lamp with bare hand so as not to influence the beam output the PST pumping stem tip off on the bulb facing the rear cover with fans perpendicularly and being not in the beam s way is a must and aids cooling Close the rear cover and fasten 2 M5 screws WARNING The MSR series are high pressure lamps with external igniters A Care should always be taken when handling these lamps Always read the manufacturers Instructions for use enclosed with the lamp 4 16 Pilot 1200 wash __ EN doc POWER SUPPLY MAINS Connect the power cord as follows L live brown E earth yellow green N neutral blue Use the plug provided to connect the mains power to the projector paying attention to the voltage and freq
14. rect control signals This DMX start address is the channel number from which the projector starts to listen to the digital control information being sent out from the controller When ext channels enabled the PILOT 1200 WASH has 14 channels so set the No 1 projector s address 001 2 projector s address 015 No projector s address 029 No 4 projector s address 043 and so on When ext channels disabled the PILOT 1200 WASH has 11 channels so set the No 1 projector s address 001 No 2 projector s address 012 No 3 projector s address 023 No 4 projector s address 034 and so on Launch the projector Press the button FUNC to Addr Press the button ENTER it will display UU 1 Press the button UP or DOWN you can set the address Press the button ENTER to confirm 6 16 Pilot 1200 wash _ EN doc Press the button FUNC it will return to the upper menu one by one FUNCTIONS DISPLAY SET ADDR Default 001 UL ADDR 001 ES T REsET MENU RESET OR NOT E CNED conre MENU O SET DMX EXT CHANNEL Default ON DMX EXT CHANNEL ENABLED DMX EXT CHANNEL DISABLED R DMX CONTROL CHANNEL Default ON LIN DMX CONTROL CHANNEL ENABLED DMX CONTROL CHANNEL DISABLED sen LAMP CONTROL MODE Default CTRL BY CONTROL CHANNEL BY LAMP MENU M IBY DMX SIGNAL EXISTING OR NOT 77 TNJoPrioN MENU RISET C
15. to be connected with a DMX terminator This prevents electrical noise from disturbing and corrupting the DMX control signals The DMX terminator is simply an XLR connector with a 120Q ohm resistor connected across pins 2 and 3 which is then plugged into the output socket on the last projector in the chain The connections are illustrated below PIN 2 PIN 3 SETUP PROJECTOR CONFIGURATION mob pins mi in an xi ciun BEBB and insert into the DMX OUT socket on the last unit in the chain FUNC DOWN UP ENTER Projector configuration can be set conveniently via pressbutton switch and digital display Turn the projector on and the digital display will show DMX address you set and save last time and it can be reset and saved again as you please Press the button ENTER and hold it 5 seconds the yellow LED is on which means the panel is unlocked Press the button UP or DOWN if you want to browse through the various Setup Options Press the button ENTER to save your settings or enter the next menu Press the button UP DOWNI to shift the display between OFF or change the address Press the button it will return to the upper menu one by one TO SET THE DMX START ADDRESS Each PILOT 1200 WASH must be given a DMX start address so that the correct projector responds to the cor
16. uency marked on the panel of the projector It is recommended that each projector be supplied separately so that they may be individually switched on or off IMPORTANT It is essential that each projector is correctly earthed and the electrical installation conforms to all relevant standards Power consumption of the PILOT 1200 WASH is 1380W CONTROL CONNECTIONS 3 PIN a DMX OUT DMX IN 5 Connection between controller and projector between one projector and another must be made with 2 core screened cable with each core having at least a 0 5mm diameter Connection to and from the projector is via cannon 3 pin which are included with the projector or 5 pin XLR plugs and sockets The XLR s are connected as shown in the figure above Note care should be taken to ensure that none of the pins touch the metallic body of the plug or each other The body of the plug is not connected in any way The PILOT 1200 WASH accepts digital control signals in protocol DMX512 1990 Connect the controller s output to the first fixture s input and connect the first fixture s output to the second fixture s input and connect the rest fixtures in the same way Eventually connect the last fixture s output to a DMX terminator as shown in the figure below DMX IN FROM CONTROLLER TERMINATOR 5 16 Pilot 1200 wash __ EN doc DMX TERMINATOR In the Controller mode at the last fixture in the chain the DMX output has
17. ult your dealer and do not use the unit Any damage caused by improper use will not be assumed by the manufacturer and or dealer ACCESSORIES THESE ITEMS ARE PACKED TOGETHER WITH THE PROJECTOR G clamps 2 PCS XLR cable with 3 pin plug and socket 1 PCS Safety cords 2 PCS This manual 1 PCS Q clamps Options 2PCS INTRODUCTION Thank you for purchasing the PILOT 1200 WASH PR 2901 This product manual contains important information about the safe installation and use of this projector Please read and follow these instructions carefully and keep this manual in a safe place for future reference PILOT 1200 WASH is an innovative projector with an elegant housing which complies to CE norms and standards and uses international protocol DMX 512 The projector uses PHLIPS MSR 1200 SA DE discharge lamp and high quality optical system which produces soft and beautiful light beam The projector features effects of strobe rainbow and CYM so it is suitable for applications in TV station discotheque singing and dancing stage nightclub etc 2 16 Pilot 1200 wash _ EN doc SAFE USAGE OF THE PROJECTOR When unpacking and before disposing of the carton check there is no transportation damage before using the unit Should there be any damage caused by transportation consult your dealer and do not use the unit The projector is for indoor use only IP20 Use only in dry locations Keep this device away from rain and moisture excessive h
18. y should only be replaced by fuses of the same specification Should these be damaged call a qualified technician before replacement The projector has thermal protection device that will switch off the projector in case of overheating should either of these operate check that the fans are not blocked and if they are dirty clean them before switching on the projector again Check that the fans are operational if not call a qualified technician Any maintenance work should only be carried out by qualified technicians LUBRICATION To ensure linear motion of the lens it is recommended that the 3 shafts for the focusing lens holder be lubricated periodically preferably every two months Use only high quality high temperature resistant grease instead of any type of oil KEEPING THE PROJECTOR CLEAN To ensure the reliability of the projector it should be kept clean It is recommended that the fans should be cleaned every 15 days The lens and dichroic colour filters should also be regularly cleaned to maintain an optimum light output Do NOT use any type of solvent on dichroic colour filters Cleaning frequency depends on the environment in which the fixture operates damp smoke or particularly dirty surroundings can cause greater accumulation of dirt on the unit s optics A soft cloth and typical glass cleaning products should be used in cleaning It is recommended to clean the external optics at least once every 20 days and clean the inter
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