receiver - IndustryIQ
Contents
1. Connection Instructions to wire the connector Insert the terminated wire in the corresponding cavity Complete terminal insertion by pushing the terminated wire through the cavity until you hear a click Verify proper terminal seating with a light tug on the wire Repeat step 3 until all wires are inserted Use seal plugs in unused cavities Completely insert the secondary locks If a resistance is felt while closing the secondary lock do not force to close LIICRSOOEO 01 fm AUTEC Dynamic Series Installer manual 12 Electrical connection Connection 4 2 3 Removing terminals from the connector To remove the terminals from the connector do the following use the tweezers tool CINCH 599 11 11 628 to remove the secondary lock use the terminal removal tool CINCH 581 01 18 920 to remove the terminals Removing the secondary lock Position the connector so that secondary lock locking tabs are in an upright position Insert the tweezers tool besides the secondary lock locking tabs Push tweezers in and squeeze to remove the secondary lock out of the connector Terminal removal Grasp connector with cavity letter and number identification in the upright position Terminal removal tool is to be inserted in the front of the cavity opposite to the wires Locate wire to be extracted and its cavity in the front of the connector AUTEC Dynamic Series LIICRSOOEO 01 fm Installer manual Electrical connecti2. 1 IN STP_2 OUT STP 2 IN STP_1 OUT STP 1 IN 1 4 o_o sera or I me Gain ease Fair Tn ea i mm e a e e e Ham w wwwma ggg ai RT as Ba a oss fee EN not connected see paragraph 10 PWR CBL transmitting units power supply positive terminal PWR CBL transmitting unit s power supply Se terminal PWR 62 6312 15 Power supply es II Sei cl ln power supply positive terminal of SAF_1_OUT 1 OUT outputofSAF 1 of SAF 1 SAFETY see paragraph 7 SAF 2 OUT pes Sees output of SAF 2 Sea power supply positive terminal of CST 1OUT 1 OUT outputof STP_1 of STP_1 power T positive terminal of SIO STP 2 IN STP 2 see paragraph 6 STP 2 OUT fp G o output of STP 2 STP_C PB smoothing capacitor LIICRSOOEO 01 fm AUTEC Dynamic Series Installer manual 10 Electrical connection Connection PS S CAN SHLD CAN BUS we 1000 uF LF IN CAN L g ii STP 2 CBL ENA I CBL A485 CBL B485 CBL GND CABLE LEN SAF_2 CBL_PWR CBL_PWR 4 2 2 Inserting terminals in the connector Instructions to wire the connector Before wiring make sure that the secondary locks are in the pre stage open position as shown in the picture 4 2 3 Secondary lock Grasp connector with cavity letter and number identification in the upright position AUTEC Dynamic Series LIICRS00E0 01 fm Installer manual Electrical connection 11
3. 4 0 5 0 5 sa mm Instructions to crimp the wires Grip the hand crimp tool securely and squeeze ratcheting the mechanism until it bot toms out Then allow it to open completely With hand tool in ready position open handle open the terminal receptacle Terminal receptacle Insert a single terminal in the middle hole of the terminal receptacle LIICRSOOEO 01 fm AUTEC Dynamic Series Installer manual Electrical connection Crimp 8 Instructions to crimp the wires Close the terminal receptacle with the terminal in it Pre strip wire as shown in the drawing Insert the pre stripped wire into the terminal located in the hand crimp tool With the terminal and wire set in the proper position hold the wire stationary and squeeze the tool together Complete the crimp by squeezing the tool until the ratchet releases Remove the terminated wire from the tool A properly terminated wire would look similar to the drawing The arrow shows the approximate point where the end of the insulation should be placed AUTEC Dynamic Series LIICRSOOEO 01 fm Installer manual Electrical connection 9 Connection 4 2 Connection 4 2 1 Connector Use connector CINCH 581 01 30 029 to connect the terminated wires to the plugs on the receiving unit Fastening screw aJ amp 1 gi ft f Pea j onn oa 2 CAN GND CAN L B485 CBL PWR CBL u ul CAN_T ENA CBL GND_CBL PWR _CBL a sa 2 See aS O F ce H 3 Kk SAF
4. off The receiving unit does not work correctly 3 3 RUN LED green RUN LED signals reflect the guidelines of the CANopen standard CiA recommendation 303 3 Terms used in the following table are therefore consistent with such recommendation The RUN LED indicates the status of the application layer CANopen node The CAN node is off the receiving unit is switched off or is performing a reset blinks fast The CAN node does not send commands on the network configuration through the LSS services is in progress blinks slowly The CAN node does not send commands on the network the receiving unit is in state PREOPERATIONAL off LIICRSOOEO 01 fm AUTEC Dynamic Series Installer manual 6 Light signals ERR LED red repeats the sequence a slow blink and a pause The CAN node does not send commands on the network the receiving unit is in state STOPPED off The CAN node is working correctly the receiving unit is in state OPERATIONAL 3 4 ERR LED red ERR LED signals reflect the guidelines of the CANopen standard CiA recommendation 303 3 Terms used in the following table are therefore consistent with such recommendation The ERR LED indicates the status of the CAN bus physical layer and errors due to wrong configurations No operating problems blinks fast CAN communication is not available configuration through the LSS s
5. s safety outputs Please refer to chapters 7 and 6 for instructions to correctly wire such outputs lt A I lo 6000 H B 141 mm 5 55 In 74 mm 2 91 In at In pins on the plug tS i sl Ea BNC connector for antenna fall Receiving unit s pins are identified through their corresponding cavities on the connector see paragraph 4 2 1 2 2 Technical data NS AS mm wuvwvwwwewvwwwevwvwwvwvwvvvwwwvwvwvvwvwvewwvwvvwvwvvvwvvvwvvwvvwwwwwwewvwvvwwuwvwvwve vwwwwvwvwwwvwvvwwvwwvvvwwvwvewwevw vwevvvvwvavv 8 30 V AD ONS CO 15 gj MU MANN RNA TREE SNI I RN RANA KANTINN URI NR RT 3 W PUTS E E a anna in run E E N E a nn E E dedicated Outputs maximum switching voltage is nainen deaan Ennan ass NEEE GA nai nais s is ds ansa S ma eggs sa GA 30 V Rated current of outputs STP 1 and STP 2 with electronic protection restorable eeeeeeeeeereeereeeeeeereeeereeereeereereeereeese 8A Protection of STP_1 and STP 2 fail Safe csiccsaisaus dala pde n Raar ian anA aleek TAREA AEDT ANA ERNANI ARARA TERNER SAN RINNA 15A Rated current of SAF 1 with electro
6. 8 and 30 V even though the corresponding outputs STP_1 and STP_2 are not used The current of STOP outputs is interrupted at regular intervals for approx 1 ms every 100 ms Risk analysis must consider this interruption Wiring of outputs STP_1 and STP 2 is the factor that defines the safety level for the UMFS protection function 6 1 Stop function complying with cat 4 PL e and SIL 3 The stop function complies with cat 4 and PL e according to the EN ISO 13849 1 and with SIL 3 according to the EN IEC 62061 if outputs STP_1 and STP_2 in the receiving unit have been wired as follows a b redundant devices that bring the machine to a safe state i e contactors safety PLCs The installer or the machine manufacturer is in any case responsible for carrying out wiring in such a way as to ensure the safety level required by risk analysis in particular short circuit among the wires of the STOP circuit outside the receiving unit must be avoided AUTEC Dynamic Series LIICRSOOEO 01 fm Installer manual STOP outputs 17 Stop function complying with cat 3 PL d and SIL 2 6 2 Stop function complying with cat 3 PL d and SIL 2 If outputs STP 1 and STP 2 require a 2 wire wiring the stop function complies with cat 3 and PL d according to the EN ISO 13849 1 and SIL 2 according to the EN IEC 62061 if wiring is carried out as follows a device that brings the machine to a safe state i e contactor safety PLC When outputs
7. Installer manual 3 General instructions 4 Installer manual 1 1 General instructions This manual aims at providing information to install the CRS receiving unit of Autec Dynamic series radio remote controls Instructions regarding the use of the radio remote control are contained in the user manual provided together with the radio remote control This manual and the user manual must be read and understood in all their parts by those who decide and or carry out the radio remote control installation Always remember that photos and drawings contained in this manual are useful examples that help understand its instructions and warnings if necessary contact Autec if any of the instructions and or warnings given in this manual are not clear No part of this manual may be reproduced in any form or by any means without written permission of Autec in cluding recording and photocopying If this manual is lost or damaged ask Autec for a copy Please specify the serial number of the related radio remote control CRS receiving unit All installation operations can only be carried out by qualified technicians who are suitably trained with respect to the relevant norms and laws This manual integrates instructions provided by the manufacturer of the machine where the radio remote control is to be installed As for instructions and warnings regarding the machine where the radio remote control is to be installed follo
8. STP_1 and STP_2 are connected in series wire cavity STP_C as shown in the figure so that the filter capacitor is connected If failure not related to the CRS receiving unit occurs i e short circuit between STP_2_IN and STP 2 OUT the filter capacitor 1000 uF may cause a further delay in de energising the STOP circuit thus extending the declared stop time This delay depends on device a i e new delay is shorter than 500 ms if imped ance of device a is lower than 500 or if such device absorbs constant current higher than 50 mA Take into account this aspect when doing the risk analysis as well as the fact that such failure is not detected by the radio remote control The installer or the machine manufacturer is in any case responsible for carrying out wiring in such a way as to ensure the safety level required by risk analysis in particular short circuit among the wires of the STOP circuit outside the receiving unit must be avoided LIICRSOOEO 01 fm AUTEC Dynamic Series Installer manual 18 SAFETY outputs UMFS function complying with cat 3 PL d and SIL 2 7 SAFETY outputs Outputs SAF_1 and SAF_2 are enabled by the SAFETY command Outputs SAF_1 and SAF_2 are designed to drive power loads and are protected through overvoltage suppressors and reverse recovery diodes to ensure longest lifetime in most applications If these outputs drive inductive loads i e solenoid valves relays it is recommended to use a re
9. agraph 2 2 The current of STOP outputs is interrupted at regular intervals for approx 1 ms every 100 ms If STOP out puts are used to power electronic devices check that they are compatible with this recurring interruption use suitable filters if necessary Fasten the wiring cables of the CRS receiving unit so as not to apply burdens on the wiring connectors 5 5 At end of installation Make sure that during installation the safety mechanisms on the radio remote control and or in the machine have not been made ineffective by possible procedures carried out 5 6 Testing After installation and wiring test the system machinetradio remote control and check that the opera tions carried out correspond exactly to the commands sent in particular check the STOP command The installer must check and complete the Technical Data Sheet in all its parts adding the date the system has been put into service his stamp and signature Make sure that outputs SAF_1 and SAF_2 only activate after the radio remote control start up In case of malfunction disable the system machinetradio remote control until the problem has been completely solved LIICRSOOEO 01 fm AUTEC Dynamic Series Installer manual 16 STOP outputs Stop function complying with cat 4 PL e and SIL 3 6 STOP outputs Outputs STP_1 and STP_2 are enabled by the STOP command Pins K 1 STP_1_IN and H 1 STP_2_IN shall always receive power supply between
10. ampers 5 3 Mounting and fastening the antenna in the best position Install the antenna so that shields structures or materials do not obstruct the radio link in particular the antenna shall not be placed inside closed metal containers the antenna must be installed in a vertical position and possibly in sight of the work area the antenna must be placed at least 50 cm far from metal objects in its surroundings If these warnings are disregarded the typical working range of the radio remote control may be reduced Place the antenna as far as possible from the receiving unit and from other electrical and electronic devices AUTEC Dynamic Series LIICRSOOEO 01 fm Installer manual Warnings for installation 15 Wiring 5 4 Wiring Respect instructions provided in chapter 4 to connect the receiving unit with the machine Make sure that the receiving unit s power supply is protected against short circuits and is supplied either by a battery or by a power supply unit with safety isolating transformer The power supply of the receiving unit must have a switch that allows power supply disconnection during installation wiring and or maintenance operations Connect the receiving unit immediately downstream of the machine main switch or of the electrical panel main switch see chapter 8 Pay special attention to the currents flowing in outputs SAF 1 SAF 2 STP 1 and STP 2 they shall not exceed the maximum permitted values see par
11. ervices is in progress blinks slowly CAN communication does not work correctly configuration errors on the receiving unit CAN communication does not work correctly at least one of the frame error counters has reached the warning level CAN communication does not work correctly a heartbeat event or a guard event has occurred M ts th three slow blinks and repeats tne sequence ree SIOW DIINKS and a pause CAN communication does not work j the SYNC message has not been received within the con figured communication cycle period time out CAN communication does not work the CAN controller is bus off AUTEC Dynamic Series LIICRSOOEO 01 fm Installer manual Electrical connection 7 Crimp 4 Electrical connection Connector indicated in paragraph 4 2 1 and the related terminals are used for the connection with the machine 1 crimp wires see paragraph 4 1 2 insert terminated wires in the connectors see paragraph 4 2 3 insert the connector in the receiving unit s plug and screw it in with the screw 1 4 IN The connector has 30 cavities each of them can only admit a single terminal and a single wire can be crimped to each terminal 4 1 Crimp Use terminals CINCH 425 00 00 873 and the hand crimp tool CINCH 599 11 11 616 to crimp the wires Do not use wires with sections smaller than what provided in the following indications NU Power supply SAFETY STOP Cable control CAN BUS Minimum section 0 5 4
12. nic protection restorable ccccceeccceeeeeseeeeeeeeeaeeeeeeeeeeeseeeeeeeeesseesseeeesesseeseeeeeeessegeeeeeeeaas SA Protection OF SAF MATSAL askana i i an mi ai EEEE 15A Ae CUNO ORS AR ammmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmwrirmmima 2A Protection of SAF 2 rEStOrADle mmmmmmmmmmmmm m mmrmmrmrmrmmrmmmrmrmmmmmHmHmHmHmHrHmH mmmmmmmmmmmmmmmmmmmmmrmH 4 A 25 C UL suil AL xx di OG ARA PBT 30 fg and PA6 30 fg FLOGI ina IP65 Eas SONS mmmmmm mmmmmrmrmmmmmmmmmmmmmmmmmrmmmmmmmmmmmic kmmmm mc rrrmr r H rriria 153 x 148 x 55 mm 6 1 x 5 9 x 2 2 In FL i aen E EEEE EE EEE E 0 5 kg 1 1 Lb AUTEC Dynamic Series LIICRS00E0 01 fm Installer manual Light signals 5 POWER LED green 3 Light signals The CRS receiving unit has four LEDs POWER is green ALARM is red RUN is green ERR is red 3 1 POWER LED green The POWER LED indicates the status of the receiving unit and of the radio link The receiving unit is switched off blinks slowly Radio link has been built No radio link 3 2 ALARM LED red The ALARM LED warns about anomalies in the receiving unit The receiving unit works correctly repeats the sequence a slow blink and a pause O No I Tl Error on the STOP outputs off repeats the sequence two slow blinks and a pause Error on the SAFETY outputs
13. nt fo 0000 m Connector for cable control Transmitting unit Machine Cable control 10 1 Wiring the cable control s connector Install the provided connector on the machine and connect it to the CRS unit as shown below Connector for cable control on the machine Pale blue eat D oo Brown A485_CBL 2 een B485_CBL 3 Bee GND CBL CABLE I 5 6 PWR _CBL PWR _CBL LIICRSOOEO 01 fm AUTEC Dynamic Series Installer manual
14. on 413 Connection Terminal removal Insert the removal tool straight in as show in the picture Push the removal tool straight in so it bottoms against the connector Make sure that the wire is inserted safely by pulling it for approx 2mm without forcing Remove the tool from the cavity Pull the wire out LIICRS00E0 01 fm AUTEC Dynamic Series Installer manual 14 Warnings for installation General 5 Warnings for installation The radio remote control can only be installed and tested by competent staff that masters the technical knowledge required to carry out such procedure and is qualified according to the regulation of the country where the radio re mote control is mounted Only if the radio remote control is installed correctly can it be used safely Besides instructions established by the machine s manufacturers installers must always observe the following warnings Never connect power supply positive pole to the outputs pins Such connection would exclude the UMFS and STOP safety functions In this case the machine may be in a dangerous condition out of the user s control The installer or the machine s manufacturer must avoid that a power supply positive pole is connected to outputs pins 5 4 General Respect and enforce the provisions of all reference standards relevant in the concerned application field i e IEC 60204 32 for hoisting machines Always follow the instructions provided in the
15. technical data sheet and respect values given in the tech nical data to carry out correct installation Due to the characteristics of radio propagation i e EM interference near out of range condition a delay up to the Passive stop time may occasionally occur from the moment a command in the transmitting unit is released to the moment its corresponding output in the receiving unit is deactivated With regards to the SAFETY outputs only SAF_1 and SAF_2 a regular deactivation delay approx 1 sec ond applied to such outputs may add to this time Those who decide upon the installation of the radio remote control must make sure that these delays never lead to a dangerous situation in the specific uses 5 2 Mounting and fastening the receiving unit in the best position Place the receiving unit so that it can be easily reached in case of need Place the receiving unit so that it can be easily reached and far from heat sources i e exhaust pipes heat exchangers radiators Place the receiving unit vertically with the plug facing down The receiving unit s back should be placed against a metal surface to improve heat sink effect Fix the receiving unit in four points using the specific holes in the housing Do not perforate the receiving unit in any case If the unit is installed on machines that produce heavy vibrations it is recommended to mount it on a metal plate and to fasten the metal plate to the machine with vibration d
16. ve a switch that allows power supply disconnection during installation wiring and or maintenance operations Connect the receiving unit immediately downstream of the machine main switch or of the electrical panel main switch 8 1 Wiring power supply Connect power supply to the receiving unit as follows LIICRSOOEO 01 fm AUTEC Dynamic Series Installer manual 20 CAN BUS Wiring the CAN network 9 CAN BUS The CAN BUS port is used to connect the receiving unit in a network that communicates through CANopen pro tocol 9 1 Wiring the CAN network Use CAN_H and CAN L to wire the CAN network Use CAN_GND to wire GND of CAN network A coiled and shielded cable should be used In this case use CAN_SHLD to wire the shield CAN_GND CAN_T CAN BUS 120 Q ome De If the CRS receiving unit is at the beginning or at the end of the network connect outputs CAN_T and CAN_L so that the line termination is connected CAN BUS All CAN network nodes must have the same bit rate The bit rate defines the maximum length for the network Bitrate AUTEC Dynamic Series LIICRSOOEO 01 fm Installer manual Cable control 21 Wiring the cable control s connector 10 Cable control The cable control is used to connect the transmitting unit to the receiving unit through a cable that replaces the radio link To connect the cable the corresponding connectors on the transmitting unit and on the machine must be prese
17. verse recovery diode with the load to further reduce the effects of demagnetisation currents Pin F 1 SAF 1 IN shall always receive power supply between 8 and 30 V even though output SAF 1 is not used When failure is detected on outputs SAF_1 and SAF_2 the STOP circuit automatically opens within 200 ms Risk analysis must consider this delay Wiring of outputs SAF 1 and SAF 2is the factor that defines the safety level for the UMFS protection function 7 1 UMFS function complying with cat 3 PL d and SIL 2 The UMFS safety function meets the requirements of cat 3 and PL d according to the EN ISO 13849 1 and of SIL 2 according to the EN IEC 62061 only if SAFETY outputs enable the device that releases pressure from the machine s hydraulic circuit Wiring shall be as follows a device releasing pressure from the hydrau lic circuit i e solenoid valve Only use SAF 2 OUT as indicated in the wiring diagram on the side The installer or the machine manufacturer is in any case responsible for carrying out wiring in such a way as to ensure the safety level required according to the risk analysis AUTEC Dynamic Series LIICRSOOEO 01 fm Installer manual Power supply 19 Wiring power supply 8 Power supply Power on the receiving unit through a battery or a power supply unit with safety isolating transformer and always respect technical data Power supply must be protected against short circuits The power supply must ha
18. w the instructions given in the machine s manual 1 2 Symbol conventions Three symbols are employed in this manual which are used to highlight specific safety related issues They are classified according to the hazardous situation that may arise and on the possible consequences If the highlighted instructions are not respected a dangerous situation consequences for people consequences for property will occur may be may be very likel sa CHCA critical Bi y death or physical damage Ei l Critical probably death or physical damage Critical robabl e modere moderate P y non severe physical damage E This symbol is also used and it identifies texts to be read carefully LIICRS00E0 01 fm AUTEC Dynamic Series Installer manual 4 CRS receiving unit Description 2 CRS receiving unit 2 1 Description The receiving unit uses the CANopen communication protocol to communicate in a CAN bus network The receiv ing unit acts as a slave node within this network STOP and SAFETY commands are sent via CAN network and also activate their corresponding outputs It is not possible to only rely on the CAN communication status to maintain or bring the remote controlled machine to a safe condition Messages sent by the radio remote control via CAN network do not in fact en sure the same Safety features as the corresponding commands that are directly carried out by the receiving unit
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