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1. T Ne 92 02540 c 17 08 2011 no 16 08 2014 GER RU 0001 11ME92 117910 29 140004 26 554 70 27 554 44 03 E mail sertium mail ru _____ Challenger Gecma Explorer 005 _ 1 40 0000 12 2 007 0 75 51330 0 99 51330 6 99 oo TH 51330 8 99 51330 10 99 51330 17 99 52350 28 2007
2. x2 1 16 since 08 07 10 To K1 4 of 15i 2 18i FNOO BNC x 2 15 optional Input for To K1_3 of 151 2 181 Intrinsically Safe Video 3 14 D Signal 1 pigra ied Wiring max 10m SE 13 Touch Interface K1_12 of 22i FMO O 2 1 3 geret Bast EE To K1_11 of 22iFMO 2 N T Ui Vmax 12 5V li Imax 543mA Pi 6 8W Li 3 eo P ly with and Ci negligible 5 2 15 Sins lo lsc 95mA 4 DL intrinsically safe 1 st 1 4 Terminals Interface K40 5 K40 7 3 5 8 x 3 Ui Vmax 12 5V li Imax 543mA Pi 6 8W Li and Ci negligible 6 8 4 1 1 1 3 DL For Ch 15i 2 FMO 2 5 1 1 PSU14i 6 543 7 1 2 or equivalent 6 12 Q Frch 18LFMO Challenger 7 9 9 Ch 15i 2 18i_FMO with Ch RS232 15i 2 FMO 18i 2 FMO 10 option or Touch Versions 8 1 0 PSU14i 8 543 PSU150i 8 543 Yal 7 or equivalent 17 9 7 Challenger To K14_3 e 1 10 8 8 KB KMU MTD To K14 2 16 2 5 Note or 2D Versions o T 9 11 B For ch 15i 2 FMO without RS232 13 option a K11 18 15 3 12 3 6 Q PS5 amp PS6 notused 3 44 44 4 9 1 3 4 3 PS3 not used at N Ch 15i 1 2 5 14 4 1 12 1216 15 1 1 lt 1117 117 16 2 2 1 1 1 A EN white U 1 1 1 2 2 2 2 2 1 B brown 3 3 2A white Increased safety Terminals 3 3 3 1 1 4 4 2B g
3. d e fy le OMHOM 03 10 2011 A B ki swf S S fr e Sor xe AB 059629 W EU Konformit tserkl rung EU Declaration of Conformity Pioneers in HMI Wir We GECMA Components electronic GmbH Heisenbergstr 26 40 50169 Kerpen Germany GECMA Components electronic GmbH Heisenbergstr 26 40 50169 Kerpen Germany erkl ren in alleiniger Verantwortung dass unsere Produkte declare under our sole responsibility that the products auf welches sich diese Erkl rung bezieht den Bestimmungen der folgenden Richtlinien entspricht to which this declaration relates is in accordance with the provision of the following directives 94 9 EG ATEX Richtlinie ATEX Directive See Table below 2004 108 EG EMV Richtlinie EMC Directive EN 61326 1 2006 2006 95 EG Niederspannungsrichtlinie Low Voltage Directive EN 61010 1 2010 Prod 7 Notified Challenger 15i 2 FMO DMT 00 ATEXE 089X DekraExam amp ll2G Ex ib IIC T4Gb ________ EN 60079 0 2009 60079 11 2007 Challenger KB Challenger KMU Dekra Exam Challenger M Challenger 49120 Ex ib T4 Gb Challenger Sic EExib iCT4 Challenger TCV 2i Challenger Cri Chalenger Ji EN 1127 12011 EN 60079 26 2007 Challenger TP EN 1127 12011 EN 6007926 2007 Changer PSA EN 600787 Eeer Challe
4. All not otherwise specified intrinisical For UL cUL All Intrinsically Safe wiring must com ANSI NFPA 70 for the United States Data cable Intrinsically Safe Wiring max 2000m 6500ft ly safe wiring max 5m 16ft ply with Article 504 of the National Electrical Code or Part 1 Section 18 of the Canadian Electrical Code for Canada All intrinsically safe wiring shall be kept seperate from non intrinsically safe wiring The selected video device connected to X2 or the barcode scanner connected to BU1 shall be approved with intrinsically safe circuits which satisfy the following Uo Voc lt Ui Vmax lo Isc lt li Imax Co Ca gt Ci plus Ccable Lo La gt plus Lcable Po lt Pi Pmax Where cable capacitance and induct be used Ccable 60pF ft Lcable 0 2uH ft ance per foot are mot known the following values shall Optional Rack R z lt SINE 29 gt 5 5 25 m 8 or os ST10 white 1 rt 1 228 m brown 18 2 928 white x 2A 3 35 green 28 _ 4 d30 3 white t 5 3 5 232 m 3B 6 m gt 7 8 2 as white 9 i m 2 SCH 4B 10 d26 N ze 3 mas d26 9 d26 U ST1 white p 1 A 1 25 2 brown 1B 2 white t 2A 55 3 230 Sa green 2B 4 en 8 D 8 white D 3A 5
5. A 4 5 ST10 d26 z26 d28 z28 d30 z30 d32 z32 Challenger Touch 18i Challenger Touch 15i 2 FMO UVI TC17663 TC17671 Gecma Components GmbH Gecma Components GmbH 5 5V ib Ic 6 AC250V 50 60Hz DC250V GeCma Components GmbH 2 Mi Instruments 2 2 TEL 81 0 3 5420 1281 FAX 81 0 3 5420 2405 FSCM No 2 1 8 7 6 5 4 3 P
6. GeCma Components GmbH 22 2 DE ME92 B02540 17 08 2011 186 2011 01 08 2011 1 P 51330 13 99 60079 14 96 7 3 2 CA
7. Lw Cw gt Lw gt Cw DARE GeCma Components GmbH MTL Instruments gt VAT LIE 4 4 TEL 81 0 3 5420 1281 FAX 81 0 9 5420 2405 FSCM No T Chiba 600000564 Se 2008 6 10 ox mn I br Mm 8 7 6 5 3 G 13 K40 5 7 E S t Sore 18 Heisenbergstr 26 40 D 50169 Kerpen 1 2 1 3 4 5 6 7 8 11 12 13 14 15 16 Germany Gecma Components GmbH Heisenbergstr 26 40 D 50169 Kerpen Germany K2 1 2 Gecma Components GmbH FIiChallenger Touch 18i FMO UVI K3 1 2 1 8 7 18 7 18 21 K4 1 10
8. Gecma Explorer KOM 97 Challenger 15i 2 FMO 1 ExibIICT4 18 Challenger 18i FMO 1ExibIICT4 Challenger 1 ExibIICT4 Challenger TB 2 ExibIICT4 Challenger 21 15 18 Challenger Touch 151 181 G Touch c ExibIICT4 Challenger PSU 14i 468 543 2Exge ib IICT4 Challenger PSU 150 12 15 24 PSU 150i 468 543 2Exqe ib IICTA y SC en BEER onnuct ET masa eee PAN OA aaa rim ms tu na
9. tk it DRBRRBNENMHHE Challenger KB or similar Cut out for switehgear cabinet installation 417x153 Depth incl Connector 60mm Mounting by mountingclamps Side view dl Front plate Plan View Challenger TB or similar Cut out for switehgear cabinet installation 84x153 Depth incl Connector 60mm Mounting by mountingclamps Side view JF Se u ou mension KB TB Se ee PG GeCma Components GmbH D H e pg 30100098 Third Angle Projection DB Do Not Scale 615 6 CHALLENGER 22i FMO 22 e 88 1 DEVICES TO POWERSUPPLY TO TRANSMISSION UNIT Y SIDE VIEW FRONT VIEW 581 5 5 e N i N Y 1 N Y i Y 1 a Y 1 N 4 g 8 4 27 6 775 775 775 775 T7758 775 775 27 6 DETAIL OF PANEL COUT OUT AND DRILLING PATERN FOR 22 DISPLAY Originator MICK LOWMAN Sheet 1 of 1 ee Scale N A te 12121 Tolerance N A NOTES GENERAL VIEW CHALLENGER 22i FMO FMO CUT OUT DETAILS ADDED H DIMENSION 88 WAS 89 dads 1 DEPTH INCLUDING CONNECTOR 115 GeCma Components GmbH No ss Description Date Name D 90169 Kerpen Germany 10103530 B A2 Position of 5 5mm holes top view to pipe
10. 11 Design of the CHALLENGER M CHALLENGER TB 13 Design of the TCV2i EE nn E 14 Design of the 19 RACK 84 module carrier amp data cable connection 15 Installation and Connection Installation and connection instructions 16 Installation of the modules potentially explosive 17 Connection of the modules a potentially explosive atmosphere 18 Installation and connection of the modules in a non explosive atmosphere 20 Commissioning and Operation COMMISSIONING NOU 21 Miscelleneous NGI S 24 Software for the TCV2i and KMU KMU 2D KB KB 2D MTD and 20 26 Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 Regulations relating to general operational safety Application The CHALLENGER 15i 2 the CHALLENGER 18i and the CHALLENGER 22i are intrinsic ally safe visualisation and operator terminals for industrial use in potentially explosive atmospheres classified as Zone 2 and Zone 1 ae The EC Type Examination Certificate th
11. TC17663 Gecma Components GmbH 12 5V 543mA ib F 9 K14 5 2 5 43V 356mA Challenger Touch 15i 2 FMO TC17671 Gecma Components GmbH 1 1W E ib NC De Lw Cw 280 H Lw 58 F Cw 10 K14 4 6 7 D 5 43V 3 8mA
12. 1000H Lw G pii ib 40 pF Cw Nc EE 7 K5 1 2 3 4 5 6 9 10 gt Lw RE gt Cw Challenger TCV2i 4 K2 1 2 TC17669 E F F F Components GmbH F 12 5V 543mA 5 5V 6 8W D ib ib IC IC S T gt 2 3 Lw R
13. 7 3 GeCma Components GmbH Heisenbergstrasse 26 40 D 50169 Kerpen GeCma Components GmbH Heisenbergstrasse 26 40 D 50169 Kerpen HA OCHOBAHHH Ne 186ME 2011 01 08 11 RU 0001 211 b05 03 02 10 29 06 2011 RU 0001 11ME92 03 02 10 ISO 9001 2008 01 100 80108 22 04 2009 la i tene n GO NMeHTartro
14. 1000 pH Lw G 40 F Cw 7 5 1 2 3 4 5 6 9 10 Challenger TCV2i TC17669 F Gecma Components GmbH F 5 5V Q ib uc 8 Challenger KMU 2D TC17665 Gecma Components GmbH 12 5V 543mA ib D uc D 9 EE A Challenger KMU 2D TC17665 Gecma Components GmbH C ib
15. Challenger Touch 18i FMO UVI TC17663 Gecma Components GmbH ib Ic Challenger Touch 15i 2 FMO UVI TC17671 Gecma Components GmbH B B GeCma Components GmbH MTL Instruments K K TEL 81 0 3 5420 1281 FAX 81 0 3 5420 2405 FSCM No 2005 6 10 8 7 6 5 4 3 2 i 60000056 2 8 7 6 5 4 3 2 1 7 K12 1 3 Challenger Touch 18i FMO UVI Challenger Touch 15i 2 FMO UVI TC17663 TC17671 H Gecma Components GmbH Gecma Components GmbH ib NC 8 G Challenger Touch 18i FMO
16. ib IC Lw Cw gt Lw Ow F D D DERE C 1617664 B B GeCma Components GmbH MTL Instruments 2 2 A TEL 81 0 3 5420 1281 FAX 81 0 3 5420 2405 FSCM No A Lo m 60000056 2 HE 8 E ES 8 9 L 8 01 9 5002 uH ee ce fg v aux 2 v RFEEHTLUATL IF Mr x TEEN de a 1 a Ig ERI dE Jgd Srel SSE g 8 L ee NE 4 emm E DE EE NEESS 2409 05 i i i SS OV 2 001 2 59 i Ai 1 Qn c 4 3 IR i 1 apa N ks SEN I SE NE prog o per ww rao o o ELE c RT ar M amati 477 lg ER 481 Rae 4 125 lt G SER a m bag o meos M TO
17. 1000uH 5 5V 12 SN 543mA 6 8W 5 5V 7 1 mA 40uF 1000uH 2 5V 8 8mA 0 176W 100uF 0 0 0 A osnow poeogtoy 3 18005 OL N SS N S 9 e y L 8 a Pen TZZ 269100101 SS LE OF UPA BE FIOVE 4 2 9 2910010185 CO EL e 3CBE PIO REY e K dai Kai a say O Dic L sJueuodwog ewgeH P H Pe 22 RAE Br Bm 3 i 4 ov Ns TUM MEE EELER le og em em sm e e ep ep rd exp ME Br 1 A ml Sue H N UN K 2 L d 1 ph Y LR iqxiriri 1 1 421 E rap a 1 v i mool N js ste o gg re ee M 18 8 Eer 0 Hr rag PEP eeneg N a Zien sed port t i q x4 LR qlee ee ee ek 16 1 moi deg 311 Ni uw LA EE gen Vie Para 0
18. 0 0057W ib IC C Lw Cw 2000 H Lw WARE ABEBRER TC17665 B 58 pF Cw GeCma Components GmbH MTL Instruments K K AT 3 4 TEL 81 0 3 5420 1281 FAX 81 0 3 5420 2405 FSCM No A _ anas M DE 60000056 3 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 11 K14 8 9 11 10 H 10 8V H 15mA _ 0 047W ib Ic Lw
19. Challenger RS232 847160 7000 TCS RSI1i 5V1 6V8 8V2 X 1ExiblICT4 40 0000 Challenger K i PS2 8471 60 7000 OExiallCT4 40 0000 471 60 7000 Explorer EFU 1 2 3 2Exeq is IICT4 2Exq op is IICT4 zd wwe opclon ru messen Nr 05 05 09 003 B 495 726 4742 2011 r PPC 00 045365 Gecma Challenger Gecma Explorer 40 0000 8471 60 700 0 8504 40 900 9
20. TC17665 G Gecma Components GmbH G 5 5V 71mA D ib Ic O Lw Cw F gt Lw E 10F Cw ea E E D D u Components GmbH A MTL Instruments KK AR 2 2 A TEL 81 0 3 5420 1281 FAX 81 0 3 5420 2405 FSCH No T Chiba 60000056 2 8 7 6 5 4 3 2 1 2 5 0299 000 19 2003 EL GEN Ir EL za our UN Y EMI TI sjueuodwoy euer xe O Dic L Id 9 L Mr 4 906 061 b gt e mm e em mm e e e e A M Ab AP b T ue WP wp aw up ut We Ue UE WP ur um VP 980 ue Ve us m zm AP uou V WRAP UP VP UP GR ub D em e UD m a ts a m em ov
21. 543mA 6 8W D D ib IC Lw Cw E gt Lw gt Cw C C GeCma Components GmbH MTL Instruments KK HM 2 4 A TEL 81 0 3 5420 1281 FAX 81 0 3 5420 2405 FSCM No A T Chiba 60000056 2 1 8 7 6 5 4 3 2 1 2 8 7 6 5 4 3 2 1 6 K4 1 10 Challenger KMU 2D H TC17665 H Components GmbH 5 5V 71mA ib IC a a RR u G EA
22. 50460 92 2 _ LG u _ _ _ 22 2 Me wor iater n finas EAT S TATE reine Ns 05 08 0903 PO vorab Bi ron 495 726 4742 2011 UCET KoA OK 005 OKTI DE ME92 B02540 0453623 KoA TH 40 0000 8471 60 700 0 40 0000 8471 60 700 0 40 0000 8471 60 700 0 40 0000 8471 60 700 0 40 0000 8471 60 700 0 40 0000 8504 40 900 9 40 0000 8504 40 900 9 9 ONCE EN e Gecma Challenger
23. TC17665 Gecma Components GmbH ib C S IC A C WARE 10 K9 45 6 AM SESS Challenger KMU 2D we TC17665 5 Gecma Components GmbH B Bu a D B ib B IC GeCma Components GmbH A TEL en p E ote 2 4 A A lee 3 4 A FSCM No TEL 81 0 3 5420 1281 FAX 81 0 3 5420 2405 FSCM No iid BOOSTS Aer SNe Cue L mss x v 1 1 8 7 6 5 4 3 2 1 2 8 7 6 5 4 3 2 1 3 F bu 8 7 6 5 4 3 2 1 10 X2 2 5V 88mA 0 176W ib
24. Il J Mfstb 1 1 jGewcht Werkstoff PZ Ablow Allqeneintoler mittel DIN 7168 ___ Challenger Rack 42 2 _____________ gel E Desktophousin IT for exTCV lxTCSlis and PSU i cng wrt Front ge ndert Tee ise Den Components mbH TO en Rev Anderung Dotun Name 1569 Kerpen Germany 10100292 en 57 15 482 6 Depth incl connector 280mm Ersteller Am 5 J Mfstb 1 1 o 5 JWerktfft Zul Abt Algeneintoler mittel DIN 7168 GeCmo Corponents eee Ke Rev derna ame D 50169 Kerpen Germany 10100285 en 11 132 5 482 6 DIA at SS 5 Ef raus wa PsUe go SSS le Depth incl connector 280mm Both power supplys at rearside must be connected to ensure redundant option AJung Ubu 040902 Dtm Il J Mfstb 1 1 o JWerktofftt ________ Zul Abt Algeneintoler mittel DIN 7168 Titel er LL _ sdundent for 4xTCV exTCS and ex PSU2 Lees Seegen mm GeCma Components GmbH Zeichrungsmumer Batt CC D 50169 Kerpen Germany 10100291 en 1 1 1 2 3 4 5 6 7 8 9 10
25. TC17671 D D Een Lw Cw Gecma Components GmbH Gecma Components GmbH 5 5V 71mA ib IC 10004 H Lw C C 40F Cw 5 K11 11 14 Challenger M TC17664 Gecma Components GmbH 5 5V 71mA ib Ic Challenger TB TC17668 Gecma Components GmbH 6 7 18
26. z orange 6 a 7 8 white 9 2 blue 4B C 10 d26 d26 d26 fes EN 0 Earth connection Challenger PSU 2 5V 12V For UL cUL Maximum permitted Power Source of 125VAC 50 60Hz or 125VDC VGA In To PC Keyboard Connector a To PC Mouse Connector VGA Out To local Display To Desktop Keyboard To local Keyboard To Desktop mE To local Mouse To PC COM1 Connector To PC COM2 Connector 100 240V AC 50 60Hz Input must not exceed 250V with respect to earth Power Source connected to PSU 2 must not use or generate more than 250Vrms with respect to earth Ersteller A Jung Datum 20 01 02 Gepr ft Datum Ma stab 1 1 Gewicht i Added connections for 22i FMO at K40 and CRi 120142 Js Werkstoff Oberfl che h Changed RS232 amp Card Reader Power for 22 FMO 12 10 11 R Quarry 0 0 g Touch Supply on K40 08 07 10 G Hahn Titel Challenger 15i 18i 22i e Additional serial Interface Touch CRi 20 10 04 A Jung d change voltage and text 21 02 03 A Jung Installation Plan C add informationtext 20 02 03 A Jung b add text 07 02 03 A Jung i a technical deta added PSU2 240103 Adung CeCma Components GmbH D MA Rev nderung Datum D 50169 Kerpen Germany 30100162 1513 5 L 460 05780
27. 1 P 51 203 l Di eLO 17215 qi OW48I PIO SLY 113 OLO 4 1 OW4 8L emoe 0 13 oosa FT ___ 2 Y 1C 6 VA Lf br Ov SI NMOS Lr Over bio C 1 1 4 2 10 60 C H H 3 1 8 Challenger Touch 18 FMO UVI TC17663 Components GmbH 5 5V 71mA G ib IC Challenger Touch 15i 2 FMO UVI TC17671 Gecma Components GmbH 4 SE Challenger Touch 18i FMO UVI Challenger Touch 15i 2 FMO UVI F F TC17663
28. 6 8W G ib IC Lw Cw gt Lw gt Cw 4 K2 1 2 12 5V F 543mA KA 6 8W ib IC Lw Cw E gt Lw E gt Cw 5 K3 1 2 12 5V
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30. Cw G 150 u H Lw G 2 F Cw F F V E E D D C C WARE AREAREN t 1017665 3 B B GeCma Components GmbH AME i A MTL Instruments K K 4 4 A TEL 81 0 3 5420 1281 FAX 81 0 3 5420 2405 FSCM No 2 1 1 1 6 5 4 3 L t ke EL 01 8 9002 HE TNI iren s 2 tau XJ es ane gg xwa 1921 0259 0 TAL RIS BB 6910010 Ec SED DR OFF UST C T LY O L4 ER Ke LLAN e E Ee UNAYE Kay r e op Tp VE der m m EN UL 3 2 E m T 77 9 t 1 1 OV 001 t nSd N A EE EE EN Ul a le zs sn ep rn mm em e e 4 aee 19028 a 11 H 1 Le 777 1 Je d EN loi Fog EN a SIE et rg T pi 9 Ir KEE 421 B Bloc MET openen 2 5 1 IROS Od OL 1 i 1 822 HS 1 D BR EE gt 1 i 4 apa ws PX ag usce a d pr cut ir e E IBI S MET E
31. Ic 3 Lw Cw 4000 u H Lw 100F Cw 12 K40 1 4 PSU14i 8 543 TC17673 Gecma Components GmbH 12 5V 543mA 6 8W ib lt Challenger RS232 RSI1i X TC17666 Gecma Components GmbH 12 5V 543mA 6 8W ib IC
32. 91 x3 gid NEA EOI Yi ine 9 Sii lt EE EHE T H CW VII i Del ME Y i D be I M GK gel 22 41 eee 0191 Saal 2 See Ne BER sa E vx im sez d HS LL 1 agens a uet dapi o a Rio 5 ny emos 13 01 E Brg D 4 C 4 ONASI 3 511 oLo 7 21 gy bod nhi OWABI 9 91 203 ECH OL S uM MEC 0Wa8L 9914 ___ J H s a SR i 7 4 6 4 vi a Y 4 1 1 6 3 zs KA y 42V 104 1 6 9 9 L 8 gu SE NO NO AU AU AU BS BS Ps ro IX 00 IK IQ C et NN 0 N IN N DEN wd ES ES HEREA HEREA EP RE RE pc EP RE QE iki ki fr Di bh Sne e 2790 1 4 40 5 7 10 60C OS 1 1 4 H 2 10 60 C 3 3 4 5 6 7 8 11 12 13 14 15 16 12 5V 543mA
33. ES 1 2 3 4 5 6 9 10 K9 1 2 K9 3 7 X 2 MENTES 7 17 pE 12 5V 5 4 3mA 6 8W 12 5V 5 4 3mA 6 8W 12 5V 5 4 3mA 6 8W 5 5V 7 1 mA 40uF 1000uH 5 12 5V 54 6 8W 5 5V 40uF 1000 2 5V 8 8mA 0 176W 100 400 boc y G 9 L 8 pun e pou esse EL 198000
34. HEEL wirksame innere Kapazit t Ci 77 77 771 Vernachlassigbar wirksame innere Induktivit t Li vernachlassigbar 15 3 1 3 Klemmleiste zum Anschluss des Ger tes Typ Challenger KMU ys Challenger KB und Typ Challenger MTD ber eine bis zu 5 lange Leitung Spannung Uo DC 55 LN Stromstarke lo mA 15 3 1 4 Klemmleiste K5 zum Anschluss der Datenleitungen der Sende Baugruppe Typ Challenger TCV 2i Werte je Leitungspaar Spannung Ui DC t 5 5 V wirksame innere Kapazit t Ci vernachl ssigbar wirksame innere Induktivit t Li vernachl ssigbar 15 3 1 5 Video Eingang Klemmen X2 Spannung Uo 2 9 V Stromst rke lo 88 mA Leistung Po 176 mW max u ere Induktivit t LO 4 mH max u ere Kapazit t Co 100 ur Seite 2 von 5 zu DMT 00 ATEX E 089 X Dieses Zertifikat darf nur vollst ndig und unver ndert weiterverbreitet werden DEKRA EXAM GmbH Dinnendahlstra e 9 44809 Bochum Telefon 49 234 3696 105 Telefax 49 234 3696 110 zs exam dekra com zum Anschluss eines eigensicheren Video Stromkreises mit den folgenden wih H chstwerten ll Spannung Ui 6 wi Spannung li 188 mA Leistung Pi 194 mW wirksame innere Kapazit t Ci vernachl ssigbar wirksame innere Induktivit t Li vernachl ssigbar 15 3 1 6 Klemmenleiste K9 zum Anschluss des Ger tes Typ Challenger KMU Typ Challenger KB oder Typ Challenger MTD 15 3 1 6 1 Klemmen 1 und 2 Versorgungsausgang verbunden mit Stromkreis
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36. SNBE 1 1 l 9 81 HPL IN 210 11 i H a Caen Onde emas IN LO a E J H 7 qoo eT 11 Il i te ee 42 4 YELLING E A Oe d ee EE i Z E y 5 9 L 8 EE 2 1 TRITHEC S EE OR IN Nu w SIN 85 m pn Er i s co cS ma Hi ER e lt 2 ER CM o 2 E g S ds N eu u 3 3 e am 5 lt cm e d fe FO ege e m N SE po e m r gt gt gt ae E A A O bd B oo o jim mimi tn E xd m m H Eu u d LO uj QE VN NN 2 42 iod nm D UN O O j R ur ya EL aa ay ab ia o o 38 amp ale m x CS m E T v 5 BHO SEN Vu cdd Wem n ug zu 8 42 S el E ag t RM SS e NE Sp E ee Be gl m oja c Di m ER e g i ia S m Je ZS E DC dn 12 4 PX EX 4 gr m x amp D E de m F 1 1 2 2 10 60 C 3
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39. 11 12 A DMT Translation EC Type Examination Certificate Directive 94 9 EC Equipment and protective systems intended for use in potentially explosive atmospheres DMT 00 ATEX E 089 X Equipment Terminal type Challenger with transmitter module type TCV 2i Manufacturer GeCma Components GmbH Address D 50169 Kerpen The design and construction of this equipment and any acceptable variation thereto are specified in the schedule to this type examination certificate The certification body of Deutsche Montan Technologie GmbH notified body no 0158 in accordance with Article 9 of the Directive 94 9 EC of the European Parliament and the Council of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex II to the Directive The examination and test results are recorded in the test and assessment report BVS PP 00 2084 EG The Essential Health and Safety Requirements are assured by compliance with EN 50014 1997 A1 A2 General requirements EN 50020 1994 Intrinsic Safety If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate This EC Type Examination Certificate relates only to the d
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41. IECEx Certificate of Conformity gt BERRA 5 Video Input Terminal X2 Voltage Uo 2 5 V Current lo 88 mA Power Po 176 mW max external inductance Lo 4 mH max external capacitance Co 100 ur for the connection of an intrinsically safe video circuit with following max values Voltage Ui 6 V Current li 188 mA Power Pi 194 mW Effective internal capacitance Ci negligible Effective internal inductance Li negligible 6 Terminal strip K9 6 1 Terminal 1 and 2 power supply output Voltage Uo DC 12 9 V Current lo 543 mA Power Po 6 8 W Max external capacitance Co and max external inductance Lo depend on the power supply connected at terminal K3 6 2 Terminal 3 to 7 to connect an ASD application supporting device for data input output e g to connect a keyboard Voltage Uo DC 5 5 V Current lo 71 mA max external capacitance Co 40 uF max external inductance Lo 1 mH Terminal strip K40 only for types Challenger Touch i FMO 7 1 Terminal 1 to 4 power supply Voltage Ui DC 12 5 V Current li 543 mA Power Pi 68 W Effective internal capacitance Ci negligible Effective internal inductance Li negligible Dynamic output current lo 95 mA 7 2 Terminal 5 to 7 data circuits Voltage Ui DC 12 5 V Current li 543 mA Power Pi 68 W Effective internal capacitance Ci negligible Effective internal inductance Li negligible 8 Ambient temperature range Ta 10 C up to 60 C Certificate of Compliance Certificate of Com
42. ioe gett 15 Er p Food Rond A DIS 1 J IN ous oa 19 d rete N 4 Fog 1 i i 1 1 ON BF LIS 1 un Jimi 3 4 02 3H K deg 20400000006 A Cu 1 1719 493uolleuO 1 e as I ap 9 9 __ ___ J SLM nt lt SF In gt i e i 19 wem mm eg em em gt nn 1 i REE 1 i Ha IAN OW3 8L i 4c 4 A Y us E GG a a 1 reng d 4 1 4e3uejjeun C T n m A N q SEIEN 2 1 1 i s x 1 1 qr 3 i i ea de e ux mm Ee i 1 qum all wm T 4 A eT dgF LU E mel 1 4 cest L I E wax HIER Wel Br 341 1 1 rel uns e an BZ p L 1 Ley m 1 gl 16 OvSIHDI OMdi MOM in B1 1 ot Lx olm i EE X pu Sa 2181 po onasi ee n a i 1 too O81 St ei EIN OLO 4 21 qi xa 1 6 1 lt 9 x3 EU a iz ONSE 1 ONI 8L Pio 9 St 20 YL LN 10 py LE 1 i Ir 2161 pl Ont pe 1 N ___ J
43. IECEx BVS 05 0002 Status Current Date of Issue 2005 02 04 Applicant GeCma Components GmbH Heisenbergstr 26 40 50169 Kerpen Germany Electrical Apparatus Mouse type Challenger M Optional accessory Type of Protection Intrinsic Safety Marking Ex ib lic T4 Approved for issue on behalf of the IECEx Dr R Jockers Certification Body Position Head of Certification Body Signature for printed version Date VAT 7 204 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property of the issuing body 3 The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website men MEL ad Certificate issued by EXAM BBG Pr f und Zertifizier EXAM Fachstelle f r Sicherheit elektrischer Betriebsmittel BVS Dinnendahlstrasse 9 BBG Pr f und Zertifizier GmbH 44809 Bochum Germany IECEx Certificate of Conformity Certificate No IECEx BVS 05 0002 Date of Issue 2005 02 04 Issue No 0 Page 2 of 3 Manufacturer GeCma Components GmbH Heisenbergstr 26 40 50159 Kerpen Germany Manufacturing location s This certificate is issued as verification that a sample s representative of production was assessed and tested and found to comply with the EC Standard list below and that the manufacture rs quality system relating to the Ex products covered by this certificate was as
44. NO Annexe Annex Parameters pdf x TH JI SES IEC IECEx Certificate WR EXAM IECEx Certificate W EXAM i BEG Pr f und Zertifizier GmbH BEG Pr f und Zertifizier GmbH of Conformity of Conformity Certificate No IECEx BVS 05 0003 Certificate No IECEx BVS 05 0003 Annex Annex Page 1 of 3 Page 2 of 3 2 3 Connector K11 Terminals 11 to 14 to connect a ASD application supporting device for data input output e g to connect a pointing device like a mouse circuits connected with supply at Parameters connector K11 terminals 9 and 10 1 Type Challenger KB Challenger KMU and Challenger MTD Voltage Uo DC 55 V Current lo 71 mA 1 1 Connector K11 Terminals 1 to 8 to connect a ASD application supporting device for data max external capacitance Co 40 pF input output e g to connect to a monitor or transmission unit max external inductance Lo 1 mH Voltage Ui DC 55 V Current li 71 mA 24 Connector K11 Terminals 17 and 18 and connector K12 for the connection of floating contacts effective internal capacitance Ci 15 pF Voltage Uo DC 55 V effective internal inductance Li negligible Current lo 71 mA max external capacitance Co 40 uF 1 2 Connector K11 Terminals 9 to 10 max external inductance Lo 1 mH Voltage Ui DC 55 V Current li 1 mA 2 5 Connector K14 Terminals 3 and1 Power supply input effective internal capacitance Ci negligible Voltage Ui DC 125 V effective internal inductance Li negligible Current li 54
45. hrdeten Bereichen gem Anhang II der Richtlinie erf llt Die Ergebnisse der Pr fung sind in dem Pr fprotokoll BVS PP 00 2084 EG niedergelegt Die grundlegenden Sicherheits und Gesundheitsanforderungen werden erf llt durch bereinstimmung mit EN 50014 1997 A1 A2 Allgemeine Bestimmungen EN 50020 1994 Eigensicherheit i Falls das Zeichen X hinter der Bescheinigungsnummer steht wird in der Anlage zu dieser Bescheinigung auf besondere Bedingungen f r die sichere Anwendung des Ger tes hingewiesen Diese EG Baumusterpr fbescheinigung bezieht sich nur auf die Konzeption und die Baumusterpr fung des beschriebenen Ger tes in bereinstimmung mit der Richtlinie 94 9 EG F r Herstellung und Inverkehrbringen des Ger tes sind weitere Anforderungen der Richtlinie zu erf llen die nicht durch diese Bescheinigung abgedeckt sind Die Kennzeichnung des Ger tes muss die folgenden Angaben enthalten amp II 2G EEx ib T4 II 2 G EEx ib f r das Terminal f r die Sende Baugruppe Deutsche Montan Technologie GmbH Essen den 29 Dezember 2000 C010 T Zertifizierungsstelle Fachbereichsleiter Seite 1 von 5 zu 00 ATEX E 089 X Dieses Zertifikat darf nur unver ndert weiterverbreitet werden Am Technologiepark 1 45307 Essen Telefon 0201 172 1416 Telefax 0201 172 1716 15 A DMT Anlage zur EG Baumusterpr fbescheinigung DMT 00 ATEX E 089 X 15 1 Gegenstand und Typ Termin
46. mW uF Lo pH K16 13 K16 16 _ 8 vm 7 1467 40 160 153 40 14000 K16 3 K16 16 WHILE LUTTER K16 7 K16 16 6 97 303 ME UHE K16 1 K16 16 6 K16 5 K16 16 K16 240000 15 3 5 Einheit Typ KMU 2 BCBN KB 2 BCBN und MTD 2 BCBN 15 3 5 1 Ausgangs VersorgundgSs Stromkreis Kl K14 5 und K14 1 Spannung Uo DC 543 V Stromst rke lo 356 mA Leistung Po 1 1 max u ere Induktivit t Lo 280 UH max auRere Kapazitat Co 58 UF Seite 4 von 5 zu DMT 00 ATEX E 089 X N2 Dieses Zertifikat darf nur vollst ndig und unver ndert weiterverbreitet werden DEKRA EXAM GmbH Dinnendahlstra e 9 44809 Bochum Telefon 49 234 3696 105 Telefax 49 234 3696 110 zs exam dekra com 15 3 5 2 RS232 Eingange K14 4 K14 6 und K14 7 d Spannung Uo DC 6 V 771 EP AAS SEE TT Stromstarke lo 38 mA Leistung Po 5 7 mW max u ere Induktivitat Lo 2 max u ere Kapazit t Co 40 LF zum Anschluss eines eigensicheren Stromkreises mit folgendem H chstwert Spannung Ui DC 12 V 15 3 5 3 RS232 Ausg nge KI K14 8 K14 9 und K14 11 m Spannung Uo DC 108 Stromst rke lo 15 mA Leistung Po 47 mW max u ere Induktivit t Lo en yn max u ere Kapazit t Co m WE 15 3 6 15 3 7 Uumgehlngdteniperatungereieh Ta HN Kr C bis 60 Y ei Ae y h A HP LPB ESF SI PA P 16 Pr fprot
47. 0003 Certificate No IECEx BVS 05 0003 Date of Issue 2005 02 04 Issue 0 Date of Issue 2005 02 04 Issues Mo 0 Page 3of4 Page 4014 Schedule Additional information Equipmrent EQUIPMENT The following apparatus are possible Equipment and systems covered by this certificate are as follows Keyboard type Challenger KB or Keyboard type Challenger KB 2 or Description Keyboard type Challenger KMU or The Challenger keyboards keyboard decoder and barrier networks are intrinsically safe apparatus e g for entering and Keyboard type Challenger KMLI 2 or decoding data and limiting power for the supply of other devices The units are designed for use in hazardous areas Keyboard type Challenger KMU 2 BCBN or The electrical parts are integrated into metal enclosures partial or complete made of light metal Keyboard type Challenger 2 The connection of the external intrinsically safe circuits is done by connectors at the rear side of the enclosure Keyboard decoder type Challenger MTD or Keyboard decoder type Challenger MTD 2 or Keyboard decoder type Challenger MTD 2 BCBN Barrier network type Challenger BCBN1i Instead of the the letters D or S will be inserted which characterize different built in electronics The variations Challenger KB Challenger KMU Challenger KB 2 Challenger KMU 2 Challenger KB 2 BCBN and Challenger KMU 2 BCBN have a keyboard front made of plastic see Annex Parameters CONDITIONS OF CERTIFICATION
48. 40uF 1000uH 5 5V 7 1 mA 40uF 1000uH 5 5V 1mA 40uF 1000uH 12 5V 5 4 3mA 0 022uF 5 43V 356mA 1 1W 58uF 280uH 5 43 3 8mA 0 0057W 58uF 2000uH b BE WE SOPZ 0316 E10 19 1821 026 80 18 TAL SR CH uounnsy VIF Ze SJueuoduloO zungen S 9 L 8 229 f B3 0910010158 I PIA C 1 VACC 4 ACC Ire A PTER Zb MATHE WESER Ta are Eg TUN A REENEN Ph A 1909 06 1 OV 2 0011 fSdi ae al Ow c 4 Juey p 4 1 E od q DL D e Ei wm g e u Dm Bere A vr zen
49. Class I Zone Group IIC Hazardous Locations intrinsically safe when connected in accordance with control drawing 30100162 Challenger 15i 2 FMO terminal display unit AEx ib IIC T4 Challenger Touch 15i 2 FMO terminal display AEx ib IIC T4 Challenger 15i 2 FMO terminal display unit AEx ib T4 Challenger Touch 15i 2 FMO UVI terminal display AEx ib IIC T4 Challenger 18i FMO terminal display unit AEx ib IIC T4 Challenger Touch 18i FMO terminal display AEx ib IIC T4 Challenger 18i FMO UVI terminal display unit AEx ib IIC T4 Challenger Touch 18i FMO UVI terminal display AEx ib T4 Challenger KB terminal Keyboard unit AEx ib IIC T4 Challenger KB 2D terminal keyboard unit AEx ib IIC T4 Challenger KMU terminal keyboard unit AEx ib IIC T4 Challenger KMU 2D terminal keyboard unit AEx ib IIC T4 Challenger MTD mouse trackball decoder AEx ib IIC T4 Challenger MTD 2D mouse trackball decoder AEx ib IIC T4 Challenger M terminal mouse unit AEx ib Challenger TB terminal trackball unit AEx ib IIC T4 Challenger RSI1i X 5232 receiving interface AEx ib T4 Challenger Cri terminal card reader AEx ib IIC T4 Issued by gt MER AT Jee 6725 Frederic J Cleary Lead Engineering Associa Paul Kelly Operations Man Underwriters Laboratories Inc Underwriters Laboratories In ema Heisenbe
50. EEE gt t OK I4 OK IG N lt gt N NI AMOR RB AMORA A A DEN CS lt HEREA WER BEA E E E E Ne d K40 1 4 K40 5 7 iran HRV 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 6 Challenger KMU 2D H 1 1 4 H H TC17665 H 2 10 60 C Bap Components GmbH 3 7 8 11 12 13 14 15 16 598 lt 71mA 12 5V ee 543mA Ic 6 8W Lw Cw lt G G
51. Expl ECL TCI ON gy Components GmbH Pat Ne Iss Description D 50169 Kerpen Germany 30102089 1 2 3 Third Angle Projection E 15 DISPLAY ASSEMBLY 429 340 5 CUT OUT DIMENSIONS FOR SWITCHGEAR CABINET INSTALLATION 417 x 328 5 ASSEMBLY SECURED BY MOUNTING CLAMPS HEA TO CHALLENGER KB TO PSU S EDGE 1 2 3 TO CHALLENGER TCV Do Not Scale CHALLENGER KEYBOARD KB 429 LO Te CUT OUT DIMENSIONS FOR SWITCHGEAR CABINET INSTALLATION 417 x 153 ASSEMBLY SECURED BY MOUNTING CLAMPS LO LO CO 3 8 DEPTH INCLUDING CONNECTOR BE MEE E ss 4 5 6 O Dimensions In mm CHALLENGER TRACKBALL TB 96 165 CUT OUT DIMENSIONS FOR SWITCHGEAR CABINET INSTALLATION 84 x 153 ASSEMBLY SECURED BY MOUNTING CLAMPS DEPTH INCLUDING CONNECTOR Originator PH Sheet 1 of 1 Date 30 08 12 8 Chkd CR DW Scale N A Tolerance ______ CUT OUT DIMENSIONS 15 DISPLAY TB Title Iss pg GeCma Components GmbH Pale D 50169 Kerpen Germany 30102112 A Assembly View 18 FMO or similar 10 5 Cut out for switehgear cabinet installation 476x396 Depth incl Connector 107mm outside dimension front frame 506x426 Mounting by bolts and nuts Side view eu To Challenger KB To PSU14i PSU150i Ten To Challenger TCV Plan View roii 12134 1516 7
52. Incomect orunacceptable use aswellasfailure to heed the instructions provided in this instruction manual will void any warranty provided Alterations and modifications to the device that impair the exploson protection are not permitted The device may only be operated if itisundamaged and in good condition All equipment is to be connected and operated properly and conectly in accordance with the valid standards guidelines and installation instructions The EC Type Examination Certificate must be observed The maximum pernmissible cable length between the CHALLENGER 22i 18i 15i 2 FMO and the CHALLENGER TCV2i is 600 m In addition to the regulations specified in DIN EN 60079 14 the cable used must also fulfil the following requirements 500Ve S gt 500 Ver Uppertemperature limit Asthe Challenger uses shunt diode barrier technology forthe intrinsic safety users should be familiar with the installation instructions given in a nationally accepted code of practice e g DIN EN 60079 14 2008 Section 12 2 4 Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 Installation of the modules in a potentially explosive atmosphere General insiuctions ATTENTION The instructions given in this section should be consistently adhered to in order to ensure safe and reliable operation The relevant Standards and the conditions specified in the EC Type E
53. Kapazit t Ci vernachl ssigbar wirksame innere Induktivit t Li vernachl ssigbar Seite 2 von 5 zu DMT 00 ATEX E 089 X Dieses Zertifikat darf nur unver ndert weiterverbreitet werden Am Technologiepark 1 45307 Essen Telefon 0201 172 1416 Telefax 0201 172 1716 A DMT 15 3 1 2 Klemmleiste K2 und K3 Versorgungsstromkreise Klemmen je Klemmleiste 1 2 Spannung Ui DC 125 V Stromst rke li 543 mA Leistung Pi 6 8 W wirksame innere Kapazit t Ci vernachl ssigbar wirksame innere Induktivit t Li vernachl ssigbar 15 3 1 3 Klemmleiste K4 zum Anschluss des Ger tes Typ Challenger KMU Typ Challenger KB und Typ Challenger MTD ber eine bis zu 5 m lange Leitung Spannung Uo DC 5 5 Stromst rke Io 71 mA 15 3 1 4 Klemmleiste K5 zum Anschluss der Datenleitungen der Sende Baugruppe Typ Challenger TCV 21 Werte je Leitungspaar Spannung Ui DC 5 5 wirksame innere Kapazit t Ci vernachl ssigbar wirksame innere Induktivit t Li vernachl ssigbar 15 3 1 5 Video Eingang Klemmen X2 Spannung Uo 2 V Stromst rke Io 85 mA Leistung Po 170 mW max u ere Induktivit t Lo 4 mH max u ere Kapazit t Co 100 uF zum Anschluss eines eigensicheren Video Stromkreises mit den folgenden H chstwerten Spannung Ui 6 V Stromst rke li 188 mA Leistung Pi 194 mW wirksame innere Kapazit t Ci vernachl ssigbar wirksame innere Induktivit t Li vernachl ssigbar 15 3 1 6 Klemmleiste K9 zum Anschluss des Ger tes Typ Challenger KMU Ty
54. Lo 150 uH Max external capacitance Co 2 LE 5 3 Unit Type KMU 2S KB 2S and MTD 2S Output Power Supply Circuits Connector K14 5 and K14 1 Voltage Uo DC 5 43 V Current Io 356 mA Power Po 1 1 W Max external inductance Lo 280 uH Max external capacitance Co 31 uF 6 RS232 Input Connector K14 4 K14 6 and K14 7 Voltage Uo DC 5 43 V Current Io 3 8 mA Power Po 5 7 mW Max external inductance Lo 2 mH Max external capacitance Co 58 uF RS232 Output Connector K14 8 K14 9 and K14 11 Voltage Uo DC 10 8 V Current Io 15 mA Power Po 47 mW Max external inductance Lo 150 uH Max external capacitance Co 2 uF Page 2 of 4 to DMT 00 ATEX E089 X N1 This document may only be copied in full and unaltered Am Technologiepark 1 45307 Essen Phone O201 172 1416 Fax 0201 172 1716 Barrier Network Type Power Supply Input Circuit Connector K17 1 and K17 2 Voltage Ui DC 12 5 V Max internal inductance Li negligible Max internal capacitance Ci negligible Power Supply Circuits Connector K16 K16 13 KI6 16 6 470 1467 40 et K 16 11 K16 16 6 362 _ 1I28 40 270 LK16 9 KI6 16 6 183 571 40 100 LK16 7 KI6 16 6 97 303 40 1370 LK16 KI6 16 6 49 1153 40 ____ 14000 K16 3 KI6 16 __ 6 24 74 40 60000 LK16 1 KI6 16 _ 6 12 38 40 240000 Unit Type KMU 2 BCBN KB 2 BCBN and MTD 2 BCBN Output Power Supply Circuits Connector K14 5 a
55. NUN 8 13 p JO sg 1 L Ip rc r ang 1 Los 1 La rab VY Ir Kar ro 113 21 4 1 1 1 bs 3 SL 1 46 8 Lei tor 8 Si 1 i 1 NN Ux jo we MS CS X sisi i EE J 1209101 proga Gi i 121 aid NUN KA i gk nn Gerges OL 91 A i i 8 Ti ib eer 29 d gt r og i iq xa SIE es Si et ge RIS 2 WE En o S A id 3 pews Gas 1 D 1 BOO o pit 1 mas vov e i H E 1 Vi EJI LL 1 2 govsr moon D A rola 5 1 d VE oH P D CT moto 1 i i LLL over boon tet te KH Tz RA a u se IS szz de t H ERES _ i _ cd on tar SITES S Er p 82 291 EX d 0 sl 3 i 1 ech EM 1 opt rad T 1 i it He T 4e8uojeuo 5 i I tLe LL oF d e ig 8 FE YI J i re OL t e t IAN ON 8t PET Fir in Ge 2 E on gui NN i ETE 4 E kasa Py 4 iroja IS 0 2 i it E Ech 46
56. by visiting the Official IECEx Website DEKRA EXAM GmbH Dinnendahlstrasse 9 44809 Bochum Germany D DEKRA DEKRA EXAM GmbH IECEx Certificate of Conformity Certificate No IECEx BVS 12 0011 Date of Issue 2012 04 04 Issue No 0 Page 2 of 3 Manufacturer GeCma Components GmbH Heisenbergstrasse 26 40 50169 Kerpen Germany Manufacturing location s This certificate is issued as verification that a sample s representative of production was assessed and tested and found to comply with the IEC Standard list below and that the manufacturer s quality system relating to the Ex products covered by this certificate was assessed and found to comply with the IECEx Quality system requirements This certificate is granted subject to the conditions as set out in IECEx Scheme Rules IECEx 02 and Operational Documents as amended STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards IEC 60079 0 2011 Explosive atmospheres Part 0 General requirements Edition 6 0 IEC 60079 11 2011 Explosive atmospheres Part 11 Equipment protection by intrinsic safety i 06 Edition 6 0 This Certificate does not indicate compliance with electrical safety and performance requirements other than those expressly included in the Stand
57. components is 10 lt lt If the glass panelon the front isdamaged the display must be tumed off immediately All other instructions information and regulations contained in this instruction manual must be followed and adhered to If this section is not heeded and infringement occurs the prescribed explosion protection cannotbe guaranteed and itwill notbe possible for any claims to be made under warranty Deviations will require written consentfom Ge ma Components GmbH ATTENTION Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 Introduction The CHALLENGER 15 2 the CHALLENGER 18i and the CHALLENGER 221 are intrinscally safe visualisation and operator terminals They essentially comprise the intnnscally safe CHALLENGER 15i 2 18i 22i display module the intrinscally safe CHALLENGER KB and KB 2D keyboards the KMU and KMU 2D keyboard and mouse the CHALLENGER M industrial mouse the CHALLENG ER TB trackball the MTD and MTD 2D mouse trackball decoder and the intrinscally safe PSU14i 6 543 or PSU14i 8 543 local power supply unit and the associated CHALLENGER TCV2i transmitter This transmitter transmits data from the PC to the CHALLENGER terminal and is intnnscally safe Distances of up to 600 m 400 m and 250 m can be covered the 15i 2 FMO the 18 FMO and the 22i FMO respectively The TCV2i transmitter is installed outsde
58. for data entry via the keyboard or mouse The electronic components in the terminal are securely mounted in a metal housing A viewing panel and an additional keyboard are located on the front of the housing The intrinsically safe circuits are connected using terminals situated behind a cover on the rear of the housing The electronic components of the transmitter module are installed in a plug in unit that plugs into the mounting rack 15 3 Parameters 15 3 1 Challenger 18i FMO and Challenger 151 2 FMO terminals 15 3 1 1 Terminal strip K1 power supply circuits Terminals 4 5 6 7 8 11 12 13 14 and 15 16 Data per circuit Voltage Ui DC 12 5 Current D 543 Output Pi 6 8 Effective internal capacitance Ci Negligible Effective internal inductance Li Negligible page 2 of 5 to DMT 00 ATEX E 089 X This certificate may only be reproduced in its entirety and without change Am Technologiepark 1 45307 Essen Telefon 0201 172 1416 Telefax 0201 172 1716 lt 5 lt A DMT 15 3 1 2 Terminal strips K2 and K3 power supply circuits Terminals 1 2 on each strip Voltage Ui DC 12 5 V Current Ii 543 mA Output Pi 68 W Effective internal capacitance Ci Negligible Effective internal inductance Li Negligible 15 3 1 3 Terminal strip K4 for connection of Challenger KMU Challenger KB and Challenger MTD using a cable up to 5 m in length Voltage Ui DC 5 5 Current Ii 71 mA 15 3 1 4 Terminal strip K5 for connection of data c
59. i LI Dra o re ii merci qe Ae buie hing Jong FERNER ER ER BEER 18 Ng rant zu g IFS igi 8 e i 112117 ge Ta 4 E EO gt e 4 1 Sp uis i Gi Y Hl n Sehen EIL E ee Ada __ E ty izp 9 i LS Hei E pogo _ bo t a S zw i me mu 1 I 1Z 91 XS fine wo ri IP ail EBEN Pres rius 1 ll totzk g m pepe Vi te bp po te 4 1 B i d FIT I Au WM DEI green 9H hat 1 Ep ovst biwon Im va 8 i c 1 Te t L O 9 OMH M 3s 101 4 i Ap m aut VT ces keck se A i 1 egent is wet zd vr BR d 1O 1 l3 1 Zl 1 el Si i ___ E T MU uam NL _ d a 27 RN ER Sur ri N i ati ead 1 1 E imi 11 iol9 zy o a O senga og or n 491 18 5 pum U
60. keyboard Voltage Uo DC 5 5 V Current la 71 mA max external capacitance Co 40 max external inductance Lo 1 mH Terminal strips K5 to connect a data cable to a transmission unit e g Challenger TCV 2i Values each cable pair Voltage Ui 5 5 V Effective internal capacitance Ci negligible Effective internal inductance Li negligible Ambient temperature range Ta 10 C up to 60 C W EXAM BSG Prif und Zertifizier GmbH IECEx Certificate of Conformity INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www iecex com Certificate No ECEx BVS 12 0011 issue No 0 Certificate history Status Current Date of Issue 2012 04 04 Page 1 of 3 Applicant GeCma Components GmbH Heisenbergstrasse 26 40 50169 Kerpen Germany Electrical Apparatus Terminal type Challenger Optional accessory Type of Protection Intrinsic safety Marking Ex ib IIC T4 Gb Approved for issue on behalf of the IECEx Dr F Eickhoff Certification Body Position Deputy Head of Certification Body Signature for printed version Date Certificate issued by Zott eg OF 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property of the issuing body 3 The Status and authenticity of this certificate may be verified
61. keyboard and mouse Weight 0 65 kg Ignition protection I2 G Ex ib Certificate number DMTOO ATEX E089 X Ambient temperature 10 C Ta lt 60 data See EC Type Examination Certificate DMTOO ATEX E 089 X point 15 3 5 Forthe componentsof the EC Type Examination Certificate see A p 4 Special conditionsforsafe use l Ihe transmisson module hasto be installed outsde the hazardousarea in such way that the connecting components will satisfy the requirements of IP20 2 connecting componentsforthe extemal intrinscally safe circuits of the transmission module are to be laid out so that bare partsare atleas 50mm away from connecting componentsorbare wires of nonintrinscally safe Circuits or are separated from them by a bamerconfomning to 6 2 1 of EN 60079 11 2007 3 The transmisson module hasto be installed in the rack in such a way that there isa distancesin airof atleast 1 5 mm between bare partsof the intrinsic ally safe circ uits and the metal housng and of at leat 6 mm between bare partsofthe intrinscally safe circuits and bare partsof non intrinsc ally safe Circuits 4 Along the intnnscally safe circuit connection between transmission unit and the receiving unit equipotential bonding is necessary because the IScircuits are connected to earth enclosure assignment See the wiring diagram in the appendix Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components e
62. of Conformity IECEx BVS 05 0006 2005 05 13 Issue No 0 Page 4of 4 Certificate No IECEx Certificate of Conformity IECEx BVS 05 0006 Annex Page 1 of 2 Parameters 1 Type Challenger 18i FMO and type Challenger 15i 2 FMO 1 1 Terminal strips K1 power supply circuits Terminals 3 4 5 6 7 8 11 12 13 14 and 15 16 Values per circuit Voltage Ui DC 12 5 Current li 543 Pi 68 W Effective internal capacitance Ci negligible Effective internal inductance Li negligible 12 Terminal strips K2 and K3 power supply circuits Value each Terminal 1 2 Voltage Ui DC 12 5 V Current li 543 Pi 68 W Effective internal capacitance Ci negligible Effective internal inductance Li negligible 1 3 Terminal strips K4 to connect an ASD application supporting device for data input output e g to connect a keyboard Voltage Uo DC 55 V Current lo 71 mA max external capacitance Co 40 uF max external inductance Lo 1 mH 15 Terminal strips K5 to connect a data cable to a transmission unit e g Challenger TCV 21 Values each cable pair Voltage Ui 55 VW Effective internal capacitance Ci negligible Effective internal inductance Li negligible 1 6 Video Input Terminal X2 Voltage Uo 2 5 Current lo 88 mA Power Po 176 mW max external inductance Lo 4 mH max external capacitance Co 100 uF for the connection of an intrinsically safe video circuit with following max values Voltage Ui 6 V Cu
63. or suggestions please contact mg GeCma Components GmbH Heisenbergstra e 26 40 D 50169 Kerpen Tel 449 0 22 37 69 960 Fax 449 0 22 37 69 96 99 mallto info gecma com m http www gecma com Technical Developments The manufacturer reserves the right to modify technical data in line with technical developments without notice Trademarks used AT IBM and PS 2 are registered trademarks of the Intemational Busness Machines Corporation Microsoft Windows and Windows are registered trademarks of the Microsoft Corporation If any othertrademarksare used in the text or shown in pictures within this manual they are herewith acknowledged as the trademarks of the respective owners and are consdered to be protected Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 Contents Regulations and general information mo Tracer een 2 CONO 9 Regulations relating to general operational safety 4 Sere TEE eege 5 IL LOGO ee 6 Fields M 8 riusoponejs 9 O O 8 Design of the various components Design of the CHALLENGER 151i 2 18i 22i FMO display module esses 9 Design of the CHALLENGER KB KB 2D KMU KMU 2D MTD MTD 2D
64. side of the housing The following variants are possible Challenger 15i 2 FMO Challenger Touch 15i 2 FMO Challenger 18i FMO Challenger Touch 18i FMO Challenger 22i FMO Challenger Touch 22i FMO The electrical components inside the enclosure are similar each display size has its own corresponding backlight inverter type display and graphics card type and the outer dimensions of the enclosure are different Parameters 1 Terminal strips K1 power supply circuits Terminals 3 4 5 6 7 8 11 12 13 14 and 15 16 Values per circuit Voltage Ui DC 12 5 V Current li 543 mA Power Pi 68 W Effective internal capacitance Ci negligible Effective internal inductance Li negligible 2 Terminal strips K2 and K3 power supply circuits Terminal 1 2 for each terminal strip Voltage Ui DC 12 5 V Current li 543 mA Power Pi 68 W Effective internal capacitance Ci negligible Effective internal inductance Li negligible 3 Terminal strips K4 to connect an ASD application supporting device for data input output e g to connect a keyboard Voltage Uo DC 5 5 V Current lo 71 mA max external capacitance Co 40 ur max external inductance Lo 1 mH 4 Terminal strips K5 to connect a data cable to a transmission unit e g Challenger 2i Values each cable pair Voltage Ui 5 5 V Effective internal capacitance Ci negligible Effective internal inductance Li negligible LEC 24 Certificate No IECEx BVS 12 0011 Annex Page 2 of 2
65. the translation from the German original In the case of arbitration only the German wording shall be valid and binding 45307 Essen 19 02 2001 BVS Schu Ar A 2000641 Deutsche Montan Technologie GmbH IE Head of special services unit DM ion body page 5 of 5to DMT 00 ATEX E 089 X This certificate may only be reproduced in its entirety and without change Am Technologiepark 1 45307 Essen Telefon 0201 172 1416 Telefax 0201 172 1716 1 Supplement Supplement in accordance with Directive 94 9 EG Appendix III No 6 to EC Type Examination Certificate DMT 00 ATEX E 089 X Equipment Terminal Type Challenger with Data Transmission Card Type TCV2i Manufacturer GeCma Components GmbH Adress D 50169 Kerpen Desription The Challenger terminal can also be manufactured according to the illustrative documents listed below Modified versions of the equipment are produced Keyboard with Mouse Type Challenger KMU 2 Keyboard Type KB 2 Mouse Trackball Decoder Type MTD 2 Barrier Network Type 11 Keyboard with Mouse Type Challenger KMU 2 BCBN Keyboard Type KB 2 BCBN Mouse Trackball Decoder Type MTD 2 BCBN The Essential Health and Safety Requirements are assured by compliance with EN 50014 1997 A1 A2 General requirements EN 50020 1994 Intrinsic Safety 1 Parameters 1 Terminal Type Challenger 181 and Type Challenger 151 2 1 1 Video Input Connector X2 Voltage Uo 2 5 V Current Io 88 mA
66. 009 GE sam TN NOS Xf entree em V Xl 229 683939100101 8 BE SLE CBE TIDAL LLN Lh 29 29L00101 8r EIE s C0 E AS POW C 4 SEQ 1BZ1 OZrS E O 18 HL Kies 1 E CH YI UI STH WARE 1 a YU NITE 1 A mec D mas Seer were ese 7105 08 CT A0YZ 001 1 cel Ivu Q 4 4 1 ka U i 9 Komma wv 9 S ee 2 5 A a wy WB Yo te I 1 1 j4Y Ll T i i CH pud Hi i RICH 4 2 1 dEr LG ler TE NEUEN ON E EE vio Tz ii ne K daala G 1 F3 La SS 7n 1 pha e lees pages en NL uM 1 eee 1 p DU A E rw si ver DD 1 foileag li ameish 11 hitt ee Bei pe T3 ra IS A ae LM 17 1 PETIT rt 3 10 4 mw i j M eb gay Jess 1 gt zahl 11 6 _ i gt H U I Fon T i p ol 1 i mur 3 K 3 rw fusi v s ei 11 Lei 6 14 osnow nod CZ 8 8 4 1 9 1 S981 eee aS 4 Gi SL a 40 a i ARS n
67. 0169 Kerpen Germany 26 40 7 18 2 10 60 f T T 1 18 24 7 1 Gecma Components GmbH Gecma Components GmbH i b TC17664 1 8 4E Heisenbergstr Heisenbergstr AlChallengser 18 LCT4 1 8 Ee m HIN 1 2 H 2 10 60 C 3 Wire brown white yellow green Challenger KMU 2D TC17665 Gecma Components GmbH ol G 5 5V 71mA
68. 14 6 und K14 7 YH o HMM Spannung Uo ADS M Stromst rke lo a ul Leistung Po EHI YH 7 max u ere Induktivit t Lo gg Mil mH max u ere Kapazit t Co NN HN R Hi M Willy 12 N MI 15 3 3 3 RS232 Ausg nge Kl K14 8 K14 9 UNA Spannung lg A Stromst rke Hi SN Leistung SLL LLL PH l lI I P A mW max u ere Induktivit t NN M M MI zum Anschluss eines eigensicheren Stromkreises mit folgendem Hochs 7 IE LMA d ZZ e f II Pd f 4 FEX FW Nd H al y d dv j II max u ere Kapazit t TI 2 TT H AVE OA DES d 1l 1 4 T a Han i Mu a d Sei A MAAN 15 34 Barrieren Netzwerk Typ BCBNA ll L A 15 3 4 1 Versorgungsstromkreis Anschl K17 4 und KV7 2 EE Spannung f K Mi O wirksame innere Induktivit t Li ermachlassigbar wirksame innere Kapazit t Ci vernachlassigbar 15 3 4 2 Speisekreise Anschl K16 lo mA Po
69. 20 1994 When installing the transmitting module in a mounting rack there must be an air gap of at least 1 5 mm between the bare parts of the intrinsically safe circuit and metallic parts of the housing and at least 6 mm to the bare parts of non intrinsically safe circuits Deutsche Montan Technologie GmbH Essen 27 September 2002 Head of special service unit Page 4 of 4 to DMT 00 ATEX E089 SINT This document may only be copied in full and unaltered Am Technologiepark 1 45307 Essen Phone O201 172 1416 Fax 0201 172 1716 3 4 5 6 7 8 9 10 11 12 A DMT EG Baumusterpr fbescheinigung Richtlinie 94 9 EG Ger te und Schutzsysteme zur bestimmungsgem en Verwendung in explosionsgef hrdeten Bereichen DMT 00 ATEX E 089 X Ger t Terminal Typ Challenger mit Sende Baugruppe Typ TCV 2i Hersteller GeCma Components GmbH Anschrift 50169 Kerpen Die Bauart dieses Ger tes sowie die verschiedenen zul ssigen Ausf hrungen sind in der Anlage zu dieser Baumusterpr fbescheinigung festgelegt Die Zertifizierungsstelle der Deutsche Montan Technologie GmbH benannte Stelle Nr 0158 gem Artikel 9 der Richtlinie 94 9 EG des Europ ischen Parlaments und des Rates vom 23 M rz 1994 bescheinigt dass das Ger t die grundlegenden Sicherheits und Gesundheitsanforderungen f r die Konzeption und den Bau von Ger ten und Schutzsystemen zur bestimmungsgem en Verwendung in explosionsgef
70. 3 1B brown 4 E 5 y sreen 3 DU 7 2 H 4 2 7 3 8 3 4 2 ES white 2 5 10 1 6 11 2A X white 7 12 2B green lt To K1 7 of 22i FMO Chal K1_8 of 22i GB 7 1 7 To K1_16 of 15i 2 18i FMO 1 To K1_15 of 15i 2 18i Go 2 Supply K1 1 K1 2 Ui Vmax 12 5V 3 Li and Ci negligible 4 X Interface K1 5 K1 7 1 UiVmax 12 5V 3 5 Li and Ci negligible 6 2 7 Option before 08 07 10 To K1_16 of 15i 2 18i FMOO Uo Voc 2 5V lo lsc 88mA Po 176mW Co Ca 100uF Lo La 4mH To connect a intrinsically safe Video Circuit with the following maximum values Ui Vmax 6V li Imax 188mA Pi 194mW Li and Ci negligible To K1 15 of 15i 2 18i o4
71. 3 mA effective internal capacitance Ci 22 nF 1 3 Connector K11 Terminals 11 to 16 to connect a ASD application supporting device for data effective internal inductance Li input output e g to connect a pointing device like a mouse circuits connected with supply at connector K11 terminals 9 and 10 2 6 Connector K14 Terminals 5 and 2 Output supply circuit Voltage Uo DC 55 V Voltage Uo DC 5 43 V Current lo 71 mA Current lo 356 mA max external capacitance Co 40 pF Power 11 W max external inductance Lo 1 mH max external inductance Lo 280 max exlernal capacilance 1 4 Connector K11 Terminals 17 18 and connector K12 for the connection of floating contacts for types KMU 2D KB 2D and MTD 2D Co 58 pF Voltage Uo DC 55 V for types KMU 2S 25 and MTD 25 Co 31 pF Current lo 1 mA max external capacitance Co 40 pF 2 T Connector K14 Terminals 4 6 and 7 RS232 input max external inductarice Lo 1 mH Voltage Uo DC 543 V Current lo 38 mA 1 5 Ambient temperature range Ta 10 C to 60 C Power Po 5 7 mW max extemal inductance Lo 2 mH max extemal capacitance Co 58 uF 2 Type Challenger KMU 2 Challenger KB 2 and Challenger MTD 2 2 8 Connector K14 Terminals 8 9 and 11 RS232 output 2 1 Connector K11 Terminals 1 to 8 to connect a ASD application supporting device for data Voltage Uo DC 108 input output e g to connect to a monitor or transmission unit Current lo 15 mA Voltage Ui DC 55 V Power Po 47 mW Current li 71 m
72. 40 240000 Einheit Typ KMU 2 BCBN KB 2 BCBN und MTD 2 BCBN Ausgangs Versorgungs Stromkreis Kl K14 5 und K14 1 Spannung Uo DC 543 V Stromst rke Io 356 mA Leistung Po 1 1 W max u ere Induktivit t Lo 280 uH max u ere Kapazit t Co 58 uF RS232 Eing nge Kl K14 4 K14 6 und K14 7 Spannung Uo DC 6 V Stromst rke Io 38 mA Leistung Po 5 7 mW max u ere Induktivit t Lo 2 mH max u ere Kapazit t Co 40 uF RS232 Ausg nge Kl K14 8 K14 9 und K14 11 Spannung Uo DC 10 8 V Stromst rke Io 15 mA Leistung Po 47 mW max u ere Induktivit t Lo 150 uH max u ere Kapazit t Co 2 uF Fiir das Datenkabel zwischen der Sende Baugruppe Typ TCV 2i und dem Terminal Typ Challenger 18i FMO bzw 15i FMO bzw 15i 2 FMO gilt Schleifenwiderstand Isolationswiderstand Leitungskapazit t Leitungsinduktivit t Pr fspannung Ader Ader Pr fspannung Ader Schirm Radiale Isolierdicke Ader Kupferdurchmesser einer Ader Einsatz Temperaturbereich i max L nge gt 15 Q km gt 50 MQ x km lt 120 nF km lt 1400 uH km gt 1000 Ver gt 500 Vex Seite 3 von 4 zu DMT 00 E 089 X NI Dieses Zertifikat darf nur unver ndert weiterverbreitet werden Am Technologiepark 1 45307 Essen Telefon 0201 172 1416 Telefax 0201 172 1716 Deutsche Montan Technologie GmbH Essen den 27 September 2002 GA p Fachbereichsleiter Zertifizierungsstelle Seite 4 von 4 zu DMT 00 ATEX E 089 X
73. 5 IL berfl che Allgemeintoler mittel DIN 7168 STD M 1260 IL i Gem Components GmbH eegener vy Rev Anderung lBetum Name D 50169 Kerpen Germany 10100918 1 1 M6 Garland Position of 5 5mm holes top view to pipe Ersteller AJung Dotum180806 GeprOft amp w GENET ewicht berfl che ZulAbw Allgemeintoler mittel DIN 7168 _ Titel GeCma Components GmbH Zeichnungsnummer Blatt Rev Anderung Datum Nome D 90169 Kerpen Germany 10100939 1 1 of material Position Title socket head screw DIN 7984 M6x12 A2 self tapping socket head screw M6x16 E 4l GZ 3 1 fitting lubricant o 3x self topping bolt inside the STF M6 x 20 Fix this screws tightly front Mounting holes in the FH FHP enclosure Benennung _______ __ 110102 Erschfeld BEE portist 10708 AT Nom ____ coupling for Ch Housing _ EEE Fm C te GmbH Zeichnungsnummer Blatt colors 140 02 Gema Componets Gm 10100251 eng ZustjAnderung Datun INonel Urspr 5 4 d 235 64 Depth incl connector 300mm Il AJung Datum 040902 Il
74. 7 so TEE ei es Je 5 J O 5 e mh e we ed ra zus Sen GIEITISTSIVIEININI TI 3 Ca CE 1 Ersteller Konig CH Mostow 1 1 berfl che IL Zu Aw Allgemeintoler mittel DIN 7168 2099 E E Gem Components GmbH Zechungsnunen Batt Rev Anderung Dotun Mme 250169 Kerpen Germany 30100055 200 929 229 5 460 5 2 o 5 a 229 5 CSIIIZISISTEI ST 7I el Ss Io FC VE E EST LS CS _ Dotume0072009 5 Gepr ft Datu 5 Mfstb 1 1 VWerkstofff Zu Abs Allqenelntoler mittel DIN 7168 au sn nere 070 Components GnpH Zekhunesmumen Mett Rev Anderung Datum D 50169 Kerpen Germany 30100066 1 1 1547 65 228 3 e 2122034 5878 Gee NIS TTS CS CE EC 608 5 181 5 ST 7 So 101313 EE El E eyes gt 8 Test ca 1 Erstellen AJung _ IL Zu Aw Allgemeintoler mittel DIN 7168 HP Bendosre eu Ges E etm Compon
75. A max external inductance Lo 190 uH effective internal capacitance Ci 18 pF max external capacitance Co 2 uF effective internal inductance Li negligible m 2 9 Ambient temperature range Ta 10 C to 60 C 2 2 Connector K11 Terminals to 10 Voltage Ui DC 55 V Current li 71 mA 3 Type Challenger BCBN1i effective internal capacitance Ci 200 nF effective internal inductance Li nagligible 3 1 Connector K17 Terminals 1 and 2 Power supply circuil Voltage Ui DC 125 V Effective internal inductivity Li negligible Effective internal capacity Ci negligible i IEC k r IECEx Certificate Wy EXAM of Conformity mni Certificate No IECEx BVS 05 0003 Annex Page 3 of 3 3 2 Connector K16 Supply output circuit 3 3 K16 13 K16 16 6 470 1467 40 K16 11 K16 16 6 362 1128 K16 9 K16 16 6 183 571 160 _ 1000 60000 240000 K16 5 16 16 6 49 153 K16 3 K16 16 6 24 74 K16 1 K16 16 6 12 38 Ambient temperature range Ta 10 C to 60 C 40 27 40 K16 7 K16 16 6 97 303 40 3700 40 140 40 600 40 Type Challenger KMU 2 BCBN Challenger KB 2 BCBN and Challenger MTD 2 BCBN Parameters as types KMU 2 KB 2 MTD 2 see 2 plus parameters BCBN1i see 3 Ambient temperature range Ta 10 C to 60 C IECEx Certificate of Conformity INTERNATIONAL ELECTROTECHNICAL COMMIS
76. A member of The MTL Instruments Group plc Instruction Manual Remote PC Terminals CHALLENGER 15i 2 CHALLENGER 18i CHALLENGER 221i Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 Foreword Attention Please read this instructon manual and the associated EC Type Examination Certificate carefully before starting to assemble connect install and commisson this device ATTENTION The CHALLENG ER 15i 2 the CHALLENG ER 18i and the CHALLENG ER 22i along with the associated PSU14i 6 543 power supply unit for the CHALLENGER 15 2 and the PSU14i 8 543 power supply unit for the CHALLENGER 18i and CHALLENGER 22i may only be installed or removed by qualified personnel Such personnel shall have undergone training which included instruction on installation practices relevant to hazardous area equipment the relevant rules and regulations and on the general principles of area classfication This may include reference to the IEC code of practice IEC 60079 14 The CHALLENGER 25 KMU 2S and MTD 2S and the 2 BN KM U 2 BC BN M TD 2 BC BN and 15i FMO are not currently in production and there are no plans forthese to be produced in the foreseeable future consequently these units are not mentioned ordetailed in this instruction manual The EC Type Examination Certificate see page 4 should be fully adhered to If you have any questions
77. C We OR o Challenger KMU 2D TC17665 Gecma Components GmbH D B b B IC GeCma Components GmbH A MTL Instruments K K 3 4 TEL 81 0 3 5420 1281 FAX 81 0 3 5420 2405 A 8 7 6 5 4 3 2 1 3 8 7 6 5 4 3 2 1 11 X2 2 5V H 88mA H 0 176W ib Ic 40004 H Lw G 100 F Cw G 12 nennen PSU14i 8 543 TC17673 Gecma Components Gmb
78. D 2D keyboards and decoder are assigned entity parameters as stated on the control drawing 30100162 Only those products bearing the UL Listing Mark should be considered as being covered by UL s Listing and Follow Up Service Ihe UL Listing Mark generally includes the following elements the symbol UL in a circle OO with the word LISTED a control number may be alphanumeric assigned by UL and the product category name product identifier as indicated in the appropriate UL Directory Look for the UL Listing Mark on the product d Paul Kelly Operations Manag Underwriters Laboratories Inc Cerificate Number 20050512 E232869 Page 2 of 2 Mepor Reference E232869 2003 March 06 Issue Date 2005 May 12 Underwriters Laboratories Inc UL Associated apparatus for use in nonhazardous locations provides intrinsically safe circuits for use in Class I Zone Group Hazardous Locations when connected in accordance with control drawing 30100162 Challenger TCV2i terminal transmission unit AEx ib Challenger TCS 115 RS232 transmission interface AEx ib Associated apparatus for use in Class I Zone 1 Group IIC Hazardous Locations provides intrinsically safe circuits when connected in accordance with control drawing 30100162 Challenger PSU 14i 6 543 terminal power supply unit AEx qe ib T4 Challenger PSU 1 41 8 5453 terminal power supply unit AEx ge ib T4
79. Datacableconnector Phoenix MSTB 2 5 10 ST 5 08 Datacable C E TP6 BL PC hove to support VGA Non hazardous area hazardous area o ech e AENEA 24V DC 3A or 100 240 30 60Hz poe ee 5 lErstellerr SN jDetum070303 5 J Mfstb 1 1 Werkstoff o Zu bw Algeneintoler mittel DIN 7168 5 Tel WER EEN SEN Installationplan Challenger Mi en eh em GeCma Components GmbH Zelchnungsnumner Blatt Rev Anderung Datum Name D 50169 Kerpen Germany 30100164 1 1 HAZARDOUS AREA For UL cUL Class Zone 1 T4 Class Division 2 Group A B C D T4 To K1_14 for 15i 2 18i FMO before 2007 K1_13 for 15i 2 18i before 2007 To K1 6 for 15i 2 18i since 2007 K1 5 for 15i 2 18i since 2007 1 1 To K1 8 for 22i 2 2 22 9 rek 7 for 22 The use of the two intrinsically 3 safe serial interfaces K3 are arbitrarily Note the technical datas and the 4A white certificates xl 1 a 50 4B blue This wiring are symbolic or 2 t 58 1A X white ER
80. Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 The following variantsare available Device type Designs S CHALLENG ER 15i 2 FMO CHALLENGER 18i FMO CHALLENG ER 22i FMO ________ CHALLENGER Panel mounted keyboard CHALLENGER KB 2D Panel mounted keyboard with PDSfunction and barcode scannerinterface CHALLENGER KMU Panel mounted keyboard mouse CHALLENGER KM U 2D Panel mounted keyboard mouse with PDS function and barcode scanner interface CHALLENG ER TB Trackball CHALLENG ER Mouse trackballdecoder CHALLENGER MTD 2D Mouse trackball decoderwith PDSfunction and barcode scannerinterface CHALLENG ER 15i 18i 22i FH CHALLENG ER 15i 18i 22i FHP eae CHALLENGER TCV A 19 cartridge conssting of transmitter power supply unit and keyboard mouse decoder with video amplifier as standard PSU2 Power supply module for 1 4 TC V2is amp TC 515 19 cartridge RACK 84 RACK 84 2 19 module carrier 426 72 mm wide for switching cabinet applications RACK 42 RACK 42 2 19 module camer 213 36 mm wide fordesktop applications CPS 1 ower supply forthe CHALLENGER 15i 2 18i 22i PSU141 6 543 PSU150i 6 543 Powersupply forthe CHALLENGER 15i 2 FMO PSU14i 8 543 PSU150i 8 543 Powersupply forthe CHALLENGER 18 22i FMO Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 Fiel
81. H F 12 5V F 543mA 6 8W ib IC 13 K40 5 7 E E Challenger RS232 RSI1i X TC17666 Gecma Components GmbH 12 5V 543mA D 6 8W D ib O Lw RU ws Cw gt Lw gt Cw C C ART AH SH 7017663 lt GeCma Components GmbH MTL
82. Instruments KK 4 4 TEL 81 0 3 5420 1281 FAX 81 0 3 5420 2405 4X FSCM No 60000056 4 m Chi 1 1 1 8 7 6 5 4 3 2 1 runter Heisenbergstr 26 40 D 50169 Kerpen Germany Gecma Components GmbH Heisenbergstr 26 40 D 50169 Kerpen Germany Gecma Components GmbH ZH Challenger KMU 2D i b tE x 18 7 18 21 7817BEc E 18 7 18 Kill SL 172 1 8 9 10 11 14 17 18 1 3 3 1 5 2 4 6 7 5 5V 71mA 18uF 5 5V 7 1 mA 0 2uF 5 5V 7 1 mA
83. N ATTENTION General insiuctions The instructions given in this section should be conssently adhered to in orderto ensure safe and reliable operation The relevant standards and the conditions specified in the EC Type Examination Certificate are to be heeded The section entitled Regulations relating to general operational safety pages4 amp 5 as well asthe section on page 16 entitled Installation and connection instructions are to be read through carefully and strictly adhered to Installation may only be camed out by trained engineers who are able to provide comesponding proof that they have received suitable training Those personnel must be able to prove that they are familiar with the characterisics of potentially explosve equipment Setting and switching on Before you switch on the terminal check again to make sure that all the assembly connection and installation instructions provided have been followed in orderto ensure the safe operation of the exploson protection and your equipment Any type of powermanagement software in the PC must be deactivated Fine tuning ofthe picture quality Now adjust the CHALLENGER 151i 2 18 22i FM O to the length of the cable used by means of the three DIP switches S5 to 57 on the back All three switches must be set to the ame setting For cable lengths in excess of 275 m the TCV2i is specially configured and marked in the factory see also the section entitled Design of the ICV2i tran
84. N m i Creo ene U ggg oM wi Ww 4 A8 42 28 x 4 VCH un on 8ePp ej N Od oL _ a 1 7 ere I COE 1421 1 Iddee ek HT MS 44 EN a In 4 n E EE CZ ir Tg e a cU ME rs HE Eum C E omon da elt oi E sets 28 Ten d roo d Gr 8 F oi A lie V west it Br a 1 lgnb bkl Af L 73 lg e Jr 19 i 1 wa bei ern o i ZT r x x 37939 H 1 1 1 8 1 d 122 2414 1 G Jo 1 i I 1 46 Ba 1 8 A E 3 zi I gs 1 c Wey TEE 1 E3133 41 911 3 1 Mz 3 ene o LI d 1791 e N ret J Ni H S SI L 1 B SAK 1 1 L34 EI 7 SL 1 1 1q 2 id Ig 26 lt z G Ai E Isi 4 VM H 1 pez IE ae i gie ele rm el re 1 Ba dq PELIS iL TER everpioon ipg Lei X 7 i ed
85. N1 Dieses Zertifikat darf nur unver ndert weiterverbreitet werden Am Technologiepark 45307 Essen Telefon 0201 172 1416 Telefax 0201 172 1716 2 10 11 12 2 Nachtrag zur EG Baumusterpr fbescheinigung Ger te und Schutzsysteme zur bestimmungsgem en Verwendung in explosionsgef hrdeten Bereichen Richtlinie 94 9 EG Erg nzung gem Anhang III Ziffer 6 Nr der EG Baumusterpr fbescheinigung DMT 00 ATEX E 089 X Ger t Terminal Typ Challenger mit Sende Baugruppe Typ TCV 2i Hersteller GeCma Components GmbH ill i Anschrift 50169 Kerpen UI TET Die Bauart dieser Ger te sowie die verschiedenen zul ssigen A sind in der Anlage 2 zu diesem Nachtrag festgelegt YU YY M HTI Die Zertifizierungsstelle der DEKRA GmbH benannte Stelle Nr 0158 gemat Artikel 9 der Richtlinie 94 9 EG des Europ ischen Parlaments und des Rates vom 23 Marz 1994 bescheinigt dass diese Ger te die grundlegenden Sicherheits und Gesundheitsanforderungen f r Ju PIS LLIS II Konzeption und den Bau von Ger ten und Schutzsystemen zur bestmmungsgemabe Ben Verwendung in explosionsgef hrdeten Bereichen gem Anhang IV Richtlinie erf llen Ergebnisse der Pr fung sind in dem Pr fprotokoll BVS PP 90 2087 EG Motu UU f E Die grundlegenden 5 und Gesundheitsan
86. NE n 1 12 SON PN franz Tun S i lt 2 i bh IL gelon 1 Q9 X3 oe 1 N 5 P5 die La ES E ee wii ir bon mamm 1 acy et a ra 7 Lisasid i e 0 7 Jeduagey ww o Rea DI aa PE DER D W 1 H gt ER 3 EET 12 T it i229 1 Hd Le Ho B por aee 5 PF ply es a er 2 bp Sy i d D 1 see 1 i i 1 In V ran Na Sei 891 T 15190 1 ua Vr 2 Bg 1 i AR AQ E O SL DIOONJI HU GT i peewee cea nod Eu fovsruoowa IT P N OBL Se ME PP 8 5149 E11 OL Om Aa El o 3 e t PIO 51 9 FDL 10 1 1 25 OW moe g iy oo 4 177 2 H 4 H M esee a mu E vm en RR mem ze m m e em op em emm em om om e UD UD UP UP Ce UA oy em CUP m Go om de Um A m A Um vm gt Ld Y x 6 A LA i d e b 8 9 L 8 7 1 7 Germany SS e 4H N Hk Tal 2 1 D 50169 Kerpen 711mA M 26 40 D 5
87. Power Po 176 mW Max external inductance Lo 4 mH Max external capacitance Co 100 uF To connect an intrinsically safe Video Circuit with the following maximum values Voltage Ui 6 V Current Ii 188 mA Power Pi 194 mW Effective internal inductance Li negligible Effective internal capacitance Ci negligible Page 1 of 4 to DMT 00 ATEX E089 X N1 This document may only be copied in full and unaltered Am Technologiepark 1 45307 Essen Phone O201 172 1416 Fax 0201 172 1716 1 2 22 2 3 3 2 3 3 Connector K9 to connect unit types Challenger KMU Challenger KB or Challenger MTD 4 Terminals 1 and 2 Power supply output for use with the circuit on connector K3 4 1 Voltage Uo DC 12 5 V Current lo 543 mA Power Po 6 8 W Maximum external capacitance and inductance depends on the power supply used 4 2 Connection to terminals on K3 from Terminals 3 to 7 Signal circuits Voltage Uo DC 5 5 V Current Io 71 mA Unit Type KMU 2D KB 2D and MTD 2D Output Power Supply Circuits Connector K14 5 and K14 1 Voltage Uo DC 5 43 V Current Io 356 mA Power Po 1 1 W Max external inductance Lo 280 uH Max external capacitance Co 58 uF RS232 Input Connector K14 4 K14 6 and K14 7 2a Voltage Uo DC 5 43 V Current Io 3 8 mA Power Po 5 7 mW Max external inductance Lo 2 mH Max external capacitance Co 58 LE RS232 Output Connector K14 8 K14 9 and K14 11 52 Voltage Uo DC 10 8 V Current Io 15 mA Power Po 47 mW Max external inductance
88. S 05 2011 A 20040599 DE BVS 05 204 1 N1 A 20050125 IECEx Certificate LEC EE IECEx Certificate of Conformity im of Conformity Certificate IECEx BVS 05 0004 Certificate Mo IECEx BYS 05 0004 Date of Issue 2005 04 19 Issue No 1 Date of Issue 2005 04 19 Issue Wo 1 3074 4of 4 DETAILS OF CERTIFICATE CHANGES for issues 1 and above Schedule EQUIPMENT The trackball type Challenger can be modified slightly and can be used with other electrical parameters Equipment and systems covered by this certificate are as follows Modified parameters Voltage Ui DC 55 The Challenger TB is a pointing devices e g for control pointers at screen The unit is designed for use in hazardous Current li 85 areas Power Pi 196 mW The electrical parts are integrated into a metal enclosure partial made of light metal effective internal capacitance Ci 10 The connection of the intrinsically safe circuits is done by a permanently connected cable with a connector at the end 5 Parameters Voltage DE 55 V Current li 71 mA effective internal capacitance ci 10 uF effective internal inductance Li Ambient temperature range Ta negligible Ambient temperature range Ta 10 up to 460 C CONDITIONS OF CERTIFICATION NO Annexe IECEx Certificate of Conformity LE be INTERNA
89. SION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www iecen com Certificate Ho IECEx BVS 05 0005 Status Current Date of Issue 2005 04 19 Page 1013 Applicant GeCma Components GmbH Heisenbergstr 26 40 20168 Kerpen Germany Electrical Apparatus Transmission unit type Challenger TCV2i Optional accessory Type of Protection Intrinsic Safety Marking Ex ib tic Approved for issue on of tha Dr R Jockers Certification Body Posilion Head of Certification Body Signature for printed version Date 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property of the issuing body The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website Certificate issued by EXAM BBG Pr f und Zertifizier Fachstelle f r saan MOH Betriebsmittel BVS O EX A M Dinnendahlstrasse 9 BEG Fr f und Zertifizier GmbH 44809 Bochum Germany IECEx Certificate of Conformity Certificate No IECEx BVS 05 0005 Date of Issue 2005 04 19 Issue Mo 0 Page 2 of 3 Manufacturer GeCma Components GmbH Heisenbergstr 26 40 50169 Kerpen Germany Manufacturing location s This certificate is issued as verification that a sample s representative of production was assessed and tested and found to comply with the IEC Standard lis
90. TIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www iecex com PUTET n Sg _ Certificate Mo IECEx BVS 05 0003 lssue No 0 Status Current Date of Issue 2005 02 04 Applicant GeCma Components GmbH Heisenbergstr 26 40 50169 Kerpen Germany Electrical Apparatus Keyboard Keyboard Decoder Barrier Network Optional accessory Type of Protection Intrinslc Safety Marking Ex ib T4 Approved for issue on behalf of the IECEx Dr R Jockers Certification Body Position Head of Certification Body Signature for printed version U Date f P A J 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property of the issuing body 3 The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website EEE ame Certificate issued by EXAM BBG Pr f und Zertifizier a EXAM Fachstelle f r Sicherheit elektrischer Betriebsmittel BVS Dinnendahlstrasse 9 BBG Pr l und Zertifizier GmbH 44808 Bochum Germany IECEx Certificate of Conformity Se SN LE WAEA mn Certificate No IECEx BVS 05 0003 Date of Issue 2005 02 04 GeCma Components GmbH Heisenbergstr 26 40 50169 Kerpen Germany Manufacturing location s This certificate is issued as v
91. U en SE Cw E E gt Lw Challenger KMU 2D E gt Cw TC17665 5 K3 1 2 Gecma Components GmbH ver 125VE 12 5V E ai 543mA 543mA 6 8W ee D D Ic ib D D Ic 9 K9 3 7 Lw gt Lw Zl st Challenger KMU 2D bed gt Cw we
92. ables of Challenger TCV 2i transmitter module Data per cable pair Voltage Ui DC 5 5 V Effective internal capacitance Ci Negligible Effective internal inductance Li Negligible 15 3 1 5 Video input terminal X2 Voltage Uo 2 V Current Io 85 mA Output Po 170 mW Effective internal capacitance Co 100 Effective internal inductance Lo 4 mH To connect an intrinsically safe video circuit with the following maximum values Voltage Ui 6 V Current Ii 188 mA Output Pi 194 mW Effective internal capacitance Ci Negligible Effective internal inductance Li Negligible 15 3 1 6 Terminal strip K9 for connection of Challenger KMU Challenger KB and Challenger MTD using a cable up to 5 m in length Voltage Uo DC 5 5 V Current Io 71 mA 15 3 1 7 Ambient temperature range Ta 10 C to 60 C 15 3 2 Challenger 181 and Challenger 151 2 terminals 15 3 2 1 Terminal strip Kl power supply circuits Terminals 3 4 5 6 7 8 11 12 13 14 and 15 16 Data per circuit Voltage Ui DC 13 V Current Ii 468 mA Output Pi 5 85 W Effective internal capacitance Ci Negligible Effective internal inductance Li Negligible page3 of 5to DMT 00 ATEX E 089 X This certificate may only be reproduced in its entirety and without change Am Technologiepark 1 45307 Essen Telefon 0201 172 1416 Telefax 0201 172 1716 A DMT 15 3 2 2 Terminal strips K2 and K3 power supply circuits Terminals 2 on each strip Voltage Ui DC 13 V Cur
93. al Typ Challenger mit Sende Baugruppe Typ TCV 2i Anstelle der werden Buchstaben und Ziffern eingef gt die unterschiedliche Ausf hrungen kennzeichnen die folgenden Varianten sind m glich Schalttafeleinbau Monitor 18 Schalttafeleinbau Monitor 15 Challenger TB Ma KEE Sende Baugruppe TCV 2i 19 Kassette bestehend aus Sendeeinheit Versorgungseinheit und dem Tastatur Maus Encoder 15 2 Beschreibung Das Terminal dient in Verbindung mit der Sende Baugruppe die au erhalb des explosionsgef hrdeten Bereiches errichtet wird zur Visualisierung von Daten und Prozessabl ufen sowie zur Eingabe von Daten ber eine Tastatur bzw eine Maus Die elektrischen Bauteile des Terminals sind in einem Metallgeh use gesichert befestigt An der Frontseite des Geh uses sind eine Sichtscheibe bzw zus tzlich eine Tastatur angeordnet Der Anschluss der eigensicheren Stromkreise erfolgt ber Klemmen die an der R ckseite des Geh uses unter einer Abdeckung angeordnet sind Die elektrischen Bauteile der Sende Baugruppe sind in einer Kassette untergebracht die zum Einstecken in einen Baugruppentr ger vorgesehen ist 15 3 Kenngr en 15 3 1 Terminal Typ Challenger 18i FMO und Typ Challenger 15i 2 FMO 15 3 1 1 Klemmleiste K1 Versorgungsstromkreise Klemmen 3 4 5 6 7 8 11 12 13 I4 und 15 16 Werte je Kreis Spannung Ui DC 12 5 V Stromst rke li 543 mA Leistung Pi 6 8 W wirksame innere
94. an Klemme K Spannung Uo DC 12 5 MEE Stromst rke lo 543 Vue Leistung Po le 8 Max u ere Kapazit t und Induktivit t h ngen von der verwendeten gem Anschluss an Klemmenleiste K3 ab Ui bla Mu i A DINN 15 3 1 6 2 Klemmen 3 bis 7 Signalstromkreise EN fil m Spannung Uo MD MM Stromst rke lo N YI Hh en SN Mm IM 15 3 1 7 Klemmenleiste nur f r Challenger T Touch 2 YH 15 3 1 7 1 Klemmen 1 bis 4 Versorgungsstiomitels Spannung tt fy MV N Wo N un pedet yy G E HN d i Hi ANI eistung yy i LL IEEE LLL wirksame innere LEG AMI gala lg A TE wirksame innere Induktivitat e HI bar JI Mi Dynamischer Ausgangsstrom lo max 95 mA y FT ET I 4 BIETET ERN 15 3 1 7 2 Terminal 5 bis 7 Datenstromireis 77 1 TIH Spannung I B B P BL Mf HH j BQG 5 Stromst rke 543 Wu III Leistung L9 d dd YY on wir wirk
95. ansportation e inscnptionson the device are illegible e malfunctions occur e Dermissa ble limit values have been exceeded Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 Safety regulations When using the device the user is required to observe the normal safety ATTENTION regulations in orderto rule out the possibility of the device not being used properly Only use the device forits permitted purpose Incomect or unacceptable use as well as failure to heed the instructions provided in this instruction manual will void any wananty provided The CHALLENGER 15i 2 the CHALLENGER 18i or the CHALLENGER 22i may only be used in Zone 1 and or 2 in accordance with the Ex symbols from the EC Type Exa mination Certificate The 19 TCV2i module the module rack as well as the power supply for these and the computerunit are to be installed outsde the potentially explosve atmosphere The TCV2i module may only be installed in the dot provided The TC V2i mus be connected directly to the PC Only components recommended by GeCma may be used forServSwitch applications Alterations and modificationsto the device may impairthe exploson protection and are not pemitted The device may only be operated if itisundamaged and in good condition Damage may invalidate the Ex protection All the equipment is to be connected and operated comectly and properly in accordanc
96. ards listed above TEST amp ASSESSMENT REPORTS A sample s of the equipment listed has successfully met the examination and test requirements as recorded in Test Report DE BVS ExTR12 0022 00 Quality Assessment Report DE TUR QAR09 0005 00 IECEx Certificate of Conformity Certificate No IECEx BVS 12 0011 Date of Issue 2012 04 04 Schedule EQUIPMENT Equipment and systems covered by this certificate are as follows General product information see Annex Parameters see Annex Issue No 0 Page 3 of 3 CONDITIONS OF CERTIFICATION NO Annexe BVS 12 0011 Annex pdf IECEx Certificate of Conformity gt BERRA Certificate No IECEx BVS 12 0011 Annex Page 1 of 2 General product information The terminal Challenger i FMO is a modular apparatus to be integrated into a cut out It is a display e g for process visualization and is designed for use in the hazardous areas It consists of a metallic enclosure with a glass window at the front side Inside the enclosure the boards RCV2i APL2i a graphic card a display and a backlight inverter are fixed In the variant Challenger Touch I a touch screen electronic CRM 1i is also fixed inside the enclosure and a touch screen thickness of foil s 0 2 mm is mounted before the glass front The electrical connection is done by terminals located behind a cover on the rear
97. at is valid here is DMT 00 ATEX E089 X The componentsthat make up the EC Type Examination Certificate are German version e Type Examination Certificate DMTOO ATEX E089 X e lssupplementary appendix DMTOO ATEX E089 X e 2nd supplementary appendix DMTOO ATEX E089 X Safety instructions These safety instructions contain information and precautionary measures which must be taken into account in orderto ensure safe operation underthe conditions gemeng described The section entitled Installation and connection instructions starting on page 16 isto be read through carefully and adhered to Before using the device the instruction manual isto be read through carefully In case of doubt if there are any translation the German instruction manual will apply No liability can be accepted for printing emm mistakes in this instruction manual Please contact usdirectly if you have any questions or problems Defectsand unacceptable loads As soon as it is feared that the safety of the device may have been impaired the device must be taken out of operation immediately Unintentional start up must be prevented We recommend that you send the device to the manufacturer for inspection ATTENTION For example the safety of the device may be jeopardised if e there isvisible damage to the housing e the device hasbeen exposed to unacceptable loads e the device hasnot been stored properly e the device hasbeen damaged dunng tr
98. ber seals fit properly all the way round and observe the cable requirements specified see the installation diagram in the appendix Forthe dimensons of the panel modules please referto the drawing in the appendix Please make sure that the required level of protection IP65 IP66 Nema 4X is provided and maintained Check all the sealsduring installation Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 Connection of the modules in a potentially explosive atmosphere General instuctions The instructions given in this section should be consstently adhered to in order to ensure safe and reliable operation The relevant standards and the conditions specified in the EC Type Examination Certificate are to be heeded The section entitled Regulations relating to general operational safety pages 4 amp 5 ATTENTION aswell asthe section on page 16 entitled Installation and connection instructions are to be read through carefully and strictly adhered to Installation may only be carried out by trained engineers who are able to provide comesponding proof that they have received suitable training Those personnel must be able to prove that they are familiar with the characteristics of potentially explosive equipment The mechanical propertiesof the cablesare to be heeded during installation Additional clamping and shunting of the data cable from the TCV2i
99. ches or a key operated switch The switches can also be installed up to 10 m from the 19 rack The SW3 can be used to select two modesof operation If the svitches are installed ata distance of 10 m a screened cable must be used e Desktop locked The desktop keyboard mouse functions are pemanently locked It is only posible to use the temninal keyboard mouse E Terminal locked The terminal keyboard mouse functions are pemanently locked It is only possble to use the desktop keyboard mouse Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 24 CHALLENGERSM optional keyboard mouse switch With this option it is possible to lock the operation of the terminal keyboa rd mouse as well asthe touchscreen using a key operated switch that is integrated in the terminal housing forexample UMI Video Input This option allows an intrinscally safe video sgnal to be connected to the display That video sgnal can be displayed in full screen mode or picture in picture mode BC SBarcode Scannerinput An intnnscally safe barcode scanner with intnnscally safe RS232 interface i can be connected to the CHALLENGER keyboard The scanner data can be sent to the PC via the TCV2i card without the need for any additional cables to the non explosve area See the section entitled Desgn of the CHALLENGER KB KB 2D KM U KM U 2D Cascading ofup to 4 TVs The parallel outpu
100. chreibung Das Terminal Typ Challenger kann auch nach den im Pr fprotokoll aufgef hrten darstellende Unterlagen gefertigt werden und man erh lt auch die Ausf hrung Challenger 22i FMO 7 ni Challenger Touch 22i FMO hl mu Au erdem wurden das Terminal und die Sende Baugruppe nach den Normen EN 60079 NU lind WM EN 60079 11 2007 gepr ft daraus resultiert eine ge nderte ln ll Con mu Wi 15 3 Kenngr en 22 YY TII I MM AM 193 7 Terminal Typ Challenger 18i FMO Typ Chalengor sr FMO ound Typ Challenger 22i FMO gli mm WI 15 3 1 1 Klemmleiste K1 Versorgungsstromkreise Wf HHI lil f Klemmen 3 4 5 6 7 8 11 12 13 NW und 15 ay 04100000 Werte je Kreis NN Hy Hi Ji Tl Tl Stromst rke Lg pg YY Kach m Leistung pr HHHH HET wirksame innere Ye mme TI wirksame innere Induktivitat YY Le ermachiassigbar 15 3 1 2 Klemmleiste K2 und Versorgungsstromireise d OUT Klemmen 2 je Klemmleiste Fh b LL B ML ph III Spannung M Mie ct 42 52 V ll Stromst rke TM 543 mA HHHH Leistung
101. ds of application The CHALLENGER 15i 2 the CHALLENGER 18i or the CHALLENGER 22i can be used wherever operating and display functions are required in potentialy explosve atmospheres CHALLENG ER 15 2 Any software running on an IBM compatible PC with XGA 1024 x 768 pixels True Color 32 bit can be used CHALLENG ER 18i Any software running on an IBM compatble PC with SXGA 1280 x 1024 pixels True Color 32 bit can be used CHALLENG ER 22i Any software running on an IBM compatible PC with WSXGA 1680 x 1050 pixels True Color 32 bit can be used Thanks to the intnnscally safe technology used in the CHALLENGER remote PC terminals no expensive air purging or pressure encapsulation systems are required Operating principle The VGA screen data keyboard and mouse trackball data are fed into the TCV2i 19 cartridge where they are combined and converted into intrinscally safe sgnals Power is provided by the PSU2 19 powersupply unit No special graphics card is required although we do recommend that only good quality cards are used as otherwise picture quality may suffer The data cable connection should not be shorted The specially designed electronics in the TCV2i cartridge and the CHALLENGER 15i 2 18i 224 FMO enable data to be transmitted across distances of up to 600 m 400 m and 250 m and more if the resolution and display refresh rate are reduced Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components el
102. e with the valid standards directivesand installation instructions It must also be ensured that the regulations specified in DIN EN 60079 14 the EC Type Examination Certificate and other pertinent and applicable standards are followed and adhered to Avoid using aggressive acidsorbases The CHALLENGER 15i 2 the CHALLENGER 18i and the CHALLENGER 22i must be installed and operated in accordance with the valid installation and set up instructions e g EN 60079 14 The generally recognised rules of practice also apply The devices must be operated in accordance with the electrical data and other details prescribed in the instruction manual and EC Type Examination Certificate All earthing must be camed out before any connectionsare made Installation and commissoning may only be carried out by trained personnel who have been trained in accordance with the applicable regulations tandardsand guidelines Only devices which comply with the electrical characteristics stated in the EC Type Examination Certificate orinstruction manual may be connected The national safety and accident prevention regulations will apply Before commissoning the device make sure that the device has been installed according to the regulations and instructions and that neither the device nor any of its cablesare damaged Only recommended cable typesare to be used The data cable mus never be shorted The maximum pemnissble ambient temperature range forthe
103. ectronic GmbH GEC17500102 info gecma com 49 2237 6996 0 Design of the CHALLENGER 15i 2 18i 22i FMO display module Please refer to the drawings in the appendi for the mechanical details of the CHALLENGER 15i 2 18i 22i FMO Ambient temperature Technical data Designation C HALLENG ER 15i 2 FMO Resolution XGA 1024 x 768 pixels Lowerresolutionsare interpolated Screen size 15 approx Display type TFT with 16 million colours Protection IP66 NEMA AX from the front Front panel Anodized aluminium Dimensions 417 x 340 5 x 70 mm w xh xd Weight 12 kg Power supply Via PSU14i 6 543 oder 150 6 543 oder CPS 1 Ex i Ignition protection Ex ib IIC Certificate number DMTOO ATEX E089 X 10 C lt 50 Designation CHALLENGER 18 Resolution SXGA 1280 x 1024 pixels Lower resolutions are interpolated Screen size 19 approx Display type TFT with 16 million colours Protection IP66 NEMA AX from the front Front panel Anodized aluminium Dimensions 505 9 x 427 7 x80 mm w xh xd Weight 16 kg Power supply Via PSU14 6 543 oder 150 6 543 oder CPS 1 Ex i Ignition protection M2G Ex ib FL Gb Certificate number DMTOO ATEX E089 X Ambient temperature 10 C Ta 50 Designation CHALLENGER 221 FMO Resolution WSXGA 1680 x 1050 pixels Lowerresolutions are interpolated Screen size 22 approx Display type TFT w
104. ed suitable training Those personnel must be able to prove that they are familiar with the characteristics of potentially explosive equipment Installation Install the pre assembled Rack 84 Rack 84 2 in a 19 assembly cabinet or set up the pre assembled Rack 42 Rack 42 2 asa desktop housng When insaling a numberoftracks in a switching cabinet a distance ofatleast 4445 mm should be keptbetween the racks Earth connection Earthing is camed out by means of a connection to the earthing studs provided on the back of the CHALLENGER rack Connection in general Connect the VGA keyboard and mouse cable from the PC to the plug contacts marked IN on the TC V2 Now connect PC using the accessory cable provided with the ICV 21 VGA output PS 2 keyboard To PC keyboard A monitor keyboard and mouse can also be connected to the plug contacts marked OUT on the TC V2 EN Additional units To desktop keyboard PS 2 keyboard To desktop mouse Plug in the power supply cable and tum on the power switch on the back of the rack The green LEDson the PSU2 should light up Insert the data cable into the 10 pole Phoenix connector on the back of the rack in question see the section entitled Design of the 19 RACK 84 module camer amp data cable p 15 Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 20 Commissioning ATTENTIO
105. ents Gmb Zechungsnumen Batt Rev Anderung Datum Mame D 50169 Kerpen Germany 30100107 263 65 263 65 528 3 5 5 e mh e cn nn BR Ku EE EE MMW ae Rd x IL J Erstelem Lier Datum 06 07 2009 S Dtm Mfstb 1 1 Werkstoff ________ Aigeneintoler mittel DIN 7168 5 Titel FHP 18 2 Housing CER GeCmo Components GmbH Zelchnungsnunneri Blatt Rev nderung Datum D 90169 Kerpen Germany 30100100 1 1 Third Angle Projection DB Do Not Scale 690 N CABLE GLANDS TYPE POSITION amp QTY TBA 1062 CENTRE OF SPACEBAR DWEBB see 1 v 1 _________ 1642 ____ MA I Im SEN EE FHP22BCHAL 210 D B Components GmbH No Iss Description D 50169 Kerpen Germany 30102088 Third Angle Projection DB Do Not Scale 682 690 m DWEBB kts Scales tes Tolerances FHP22BCHAL ELBOW MOUNT
106. ere Gel A QU len sn zs e e ep a e wm wn em 1 U 1x3 525l 0 P ee 1 DDA Bed ae 1 9 5 6 5 Fog 5 14 iqi x3 rss 2 531 TII I r 48 T In i L 9 T i VJ 172 1 39 lo t D IL EURE e Ind J 1 EES 8 i pup 4 9 vuv oo A ZA 4r 481 waw t o I 2 peo od a Joc salty NE 1 tegt A Si i ae 481 4t wc Mak 9 i 0 4 18 ee SS 8 7 I ws B 4 T ___ 8 p e al E O ETE E a a mie h i Lat 1 ry p EM 1 1 04 ars LS 1 gt gt lt gt mm lt gt we lt gt 1 54 A 1 11d d gi nl obe II ST 25 tl ii 1 i pH40 71 oro x zago 1 i 1 rates m d IR i PNE nu art 1 ae ge qub HE e 1 t i re Teen BC EL lege em AA po 1256110 3 9 1 8144 RR RA DEE 3 pi ass 4 ft Ad OON a 1 L Mes i i d Dei ten t 19 een sl J e ro sk x 864 i
107. erification that a sample s representative of production was assessed and tested and found to comply with the IEC Standard list below and that the manufacture rs quality system relating to the Ex products covered by this certificate was assessed and found to comply with the IECEx Quality system requirements This certificate is granted subject to the conditions as set out in IECEx Scheme Rules IECEx 02 and Operational Documents as amended STANDARDS The electrical apparatus and any acceptabile variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards IEC 60079 0 2004 Electrical apparatus for explosive gas atmospheres Part 0 General requirements Edition 4 0 IEC 60079 11 1999 Electrical apparatus for explosive gas atmospheres Part 11 Intrinsic safety T Edition 4 This Certificate does not indicate compliance with electrical safety and performance requirements other than those expressly included in the Standards listed above TEST amp ASSESSMENT REPORTS i A sample s of the equipment listed has successfully met the examination and test requirements as recorded in IECEx ATR Fila Reference DE BVS 05 2010 A 20040598 IECEx Certificate _ ECEx Certificate of Conformity of Conformity nn cnim DEET T er re ET a ain me Bum LZ Cartificate No IECEx BVS 05
108. erwendeten Stromversorgung DMT 00 ATEX E 089 X Anschluss an Klemmenleiste K3 ab Klemmen 3 bis 7 Signalstromkreise Spannung Uo DC 5 5 V Stromst rke Io 71 mA ate 1 x 1 1 Ger t Terminal Typ Challenger mit Sende Baugruppe Typ TCV 2i 2 Einheit Typ KMU 2D KB 2D und MTD 2D 2 1 Ausgangs Versorgungs Stromkreis Kl K14 5 und K14 1 Hersteller GeCma Components GmbH Spannung Uo DC 543 V Stromst rke Io 356 mA Anschrift D 50169 Kerpen Leistung Po 11 W max u ere Induktivit t Lo 280 pH max u ere Kapazit t Co 58 Beschreibung 2 2 RS232 Eing nge Kl K14 4 K14 6 und K14 7 Spannung Uo DC 5 43 Das Terminal Typ Challenger kann auch nach den im zugeh rigen Pr fprotokoll aufgef hrten Pr fungsunterlagen Stromst rke Io 3 8 mA gefertigt werden und man erh lt ge nderte Ausf hrungen Leistung Po 5 7 mW it 1 EI max u ere Induktivit t Lo 2 mH Tastatur mit Maus Typ Challenger KMU max u ere Kapazit t Co 5g uF Tastatur Typ Challenger KB 2 Maus Trackball Decoder Typ MTD 2 Barrieren Netzwerk Typ 2 3 RS232 Ausg nge Kl K14 8 K14 9 und K14 11 Tastatur mit Maus Typ Challenger KMU 2 BCBN nn s a ER ee Tastatur Typ Challenger KB 2 BCBN ne gt T uo es EK Maus Trackball Decoder Typ MTD 2 BCBN max auBere i5 150 uH max u ere Kapazit t Co 2 HF Die grundlegenden Sicherheits und Gesundheitsanforderungen der ge nderten Ausf hrung werden erf llt durch Ubereinstimmung
109. esign examination and tests of the specified equipment in accordance to Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment These are not covered by this certificate The marking of the equipment shall include the following 2 EEx ib T4 2 G EEx ib for the terminal for the transmitter module Deutsche Montan Technologie GmbH Essen dated 29 December 2000 Signed Jockers Signed Dill DMT Certification body Head of special services unit page 1 of 5to DMT 00 ATEXE 089 X This certificate may only be reproduced in its entirety and without change Am Technologiepark 1 45307 Essen Telefon 0201 172 1416 Telefax 0201 172 1716 13 14 15 A DMT Appendix to EC Type Examination Certificate DMT 00 ATEX E 089 X 15 1 Subject and type Terminal type Challenger with transmitter module type TCV 2i Instead of the letters and numerals will be placed to indicate different versions the following variations are available Control panel mounting 15 monitor Control panel mounting keyboard transmitter module TCV 21 19 plug in unit consisting of transmitter module power supply module and keyboard mouse encoder 15 2 Description The terminal is used in conjunction with a transmitter module which is located outside the hazardous area for the visualisation of data and processes and
110. forderungen werden dureh ili bereinstimmung mit lil 22 MMMM 60079 0 2009 Allgemeine Anforderu hgen EN 60079 11 2007 Eigensicherheit YI A Fs 6 4 Falls das Zeichen A hinter der GA in Anlage zu Bescheinigung auf besondere Bedingungen f r die sichere Ger tes hingewiesen Dieser Nachtrag zur Baumusterpr fbescheinigung Si nur auf bid Konzeption und M i Baumusterpr fung der beschriebenen Ger te in bereinstimmung mit der Richtlinie 94 9 EG F r Herstellung und Inverkehrbringen der Ger te sind weitere Anforderungen der Richtlinie zu erf llen die nicht durch diese Bescheinigung abgedeckt sind Die Kennzeichnung des Ger tes muss die folgenden Angaben enthalten 126 ExibIIC T4 Gb f r das Terminal 2 Ex ib Gb IIC f r die Sende Baugruppe DEKRA EXAM GmbH Bochum den 28 03 2012 Zertifizier ngsstelle Fachbereich Seite 1 von 5 zu DMT 00 ATEX E 089 X N2 Dieses Zertifikat darf nur vollst ndig und unver ndert weiterverbreitet werden DEKRA EXAM GmbH Dinnendahlstra e 9 44809 Bochum Telefon 49 234 3696 105 Telefax 49 234 3696 110 zs exam dekra com 13 Anlage zum 14 2 Nachtrag zur EG Baumusterpr fbescheinigung DMT 00 ATEX E 089 X 15 15 1 Gegenstand und Typ Terminal Typ Challenger mit Sende Baugruppe Typ TCV 2i 15 2 Bes
111. forred The DIP switches are used to increase the propagation time by between 0 ns and 15 ns foreach colour Each switch block conssts of 4 DIP switches whereby each individual switch can be setto ON orOFF Default switch settings S8 S10 S12 all DIP switches set to ON 59 S11 S13 all DIP switches set to OFF The two DIP switch blocks for the associated colour are always adjusted in pairs for the colour in question e g if DIP switch 1 from block S8 is set to OFF then DIP switch 1 from block S9 mus be set to ON This would increase the propagation time forthe colour red by ins If you look at the tes picture you will see that the colour red has been moved fractionally to the right DIP switchesare set to their default setting that comespondsto a time increase of 0 ns If the setting of just DIP switch 1 from the block pair in question is changed that Comespondsto a time increase of 1ns If the setting of just DIP switch 2 from the block pair in question is changed that Comespondsto a time increase of 2 ns If the setting of just DIP switch 3 from the block pair in question is changed that Comespondsto a time increase of 4 ns If the setting of just DIP switch 4 from the block pair in question is changed that Comespondsto a time increase of 8 ns Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 22 A time increase of up to 15 nscan be ac
112. he data cable The data cable isfed through the M20 cable gland and connected to the display at 5 by means of screws see the section entitled Design of the 19 RACK 84 module camer amp data cable 15 Earthing between the slandpipe orelbow and FT FHP housing When using a standpipe or an elbow and a rotary coupling the pre installed earth connection on the FH FHP housng should be connected to the M6 x 20 self tapping coupling screw the standpipe For the installation of the coupling see drawing ATTENTION no 10100251 in the appendix connected by meansof the coupling screw Star point in the housng Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 Installation and connection of the modules in a non explosive atmosphere ATTENTION General instuctions The instructions given in this section should be consstently adhered to in order to ensure safe and reliable operation The relevant standards and the conditions specified in the EC Type Examination Certificate are to be heeded The section entitled Regulations relating to general operational safety pages 4 amp 5 aswell asthe section on page 16 entitled Installation and connection instructions are to be read through carefully and strictly adhered to Installation may only be carried out by trained engineers who are able to provide comesponding proof that they have receiv
113. hieved by combining DIP switches 1 4 in binary notation The shift in the individual colours can be seen in the test picture Langenabgleich omp and the optimum time forthe primary coloursblue green and red can be set De GE EC gt LE 1 6 gt Bei Leitungsl ngen 22759 Bedenungsonleltung beachten For Line lenght longer 2755 read Manvel S11 S10 Power Supply EX see D S Rear view of 18 display Test picture Length compensation Length compensation procedure 1 Open tes picture Langenabgleich omp and maximise to full screen 2 Compare the transtions between the vertical red green and blue colours The colour that is furthest to the right of the perpendicular will be taken asa reference and the time will ha ve to be increased forthe othercolours 3 The DIP switches can be used to increase the times for the relevant colours by between 0 ns and 15 ns so that the vertical shift comes as close as possble to the reference colour The way to operate the DIP switchesisdescnbed above 4 The setting of the propagation time is completed once the vertical aspect of the Coloursis virtually identical The next sep to be carried out if necessary is the process of fine adjustment using the four buttons on the back of the CHALLENGER 151 2 18i 22i FM O Press the Menu button to bring up the On Screen Display OSD menu or make a d
114. his certificate ts not transferable and remains the property of the issuing body 3 The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website Certificate issued by EXAM BBG Pr f und Zertifizier Ge EXAM Fachstelle f r Sicherheit elektrischer Betriebsmittel BVS Dinnendahlstrasse 9 Prof und Zertifizier GmbH 44809 Bochum Germany IECEx Certificate of Conformity Certificate No IECEx BVS 05 0006 Date of Issue 2005 05 13 Issue No 0 Page 2014 Manufacturer GeCma Components GmbH Heisanbergstr 26 40 50169 Kerpen Germany Manufacturing location s This certificate is issued as verification that sample s representative of production was assessed and tested and found to comply with the IEC Standard list below and that the manufacture ts quality system relating to the Ex products covered by this certificate was assessed and found to comply with the IECEx Quality system requirements This certificate is granted subject to the conditions as set out in IECEx Scheme Rules IECEx 02 and Operational Documents as amended STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards IEC 60079 0 2004 Electrical apparatus for explosive gas atmospheres Part 0 General requirements Edition 4 0 IEC 60079 11 1999 Electrical appa
115. internal inductance Ambient temperature range 10 up to 60 C CONDITIONS OF CERTIFICATION NO Annexe IECEx Certificate of Conformity INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit wwwrlecex com Certificate No IECEx BVS 05 0004 Issue No 1 Status Current Date of Issue 2005 04 19 1 ot 4 Applicant GeCma Components GmbH Heisenbergstr 26 40 50169 Kerpen Germany Electrical Apparatus Trackball type Challenger TB Optional accessory Type of Protection Intrinsic safety Marking Ex ib T4 Approved for issue on beha of the IECEx Dr R Jockers Certification Body Position Head of Certification Body Signature for printed version gt A C1 ar Date A dl d 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property of the issuing body 3 The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website Certificate issued by EXAM BBG Pr f und Zertifizier Fachstelle f r Sicherheit elektrischer Betriebsmittel BVS Wy E X AM Dinnendahlstrasse 9 BEG Pr f und Zertifizier GmbH 44809 Bochum Germany IECEx Certificate of Conf
116. iometers on the back of the CHALLENG ER 15i 2 18i 22i FMO The Focus trimming potentiometer is used to adjust the sharpness of the picture while the Brightness trimming potentiometer is used to adjust the brightness of the picture Tuming the controls for the trimming potentiometers to the left will make the picture sharperor brighter while tuming them to the right will ha ve the opposte effect in each case Start by making the picture darker and less sharp Now use the Brightness controller to adjust the brightness to half the required value and then use the Focus controller to sharpen the image Adjust sightly as required Then out an Autoadjus see the section entitled Operation and adjustment of the display with regard to this If the picture is not set conectly the brightness and contras values in the OSD menu should be set to approximately 25 and adjusted using the Brightness and Focus controllers on the display At distancesof more than 275 m length compensation may be required in orderto get a better picture quality Length compensation can be carried out usng DIP switch blocks S8 to S13 and a suitable test picture e g L ngenabgleich bmp Description of DIP such blocks 5810 513 The individual DIP switch blocks S8 to S13 can be used to adjust the propagation times of the individual coloured cables There are 2 blocksforeach colour S12 and S13 are used for blue 510 and S11 are used forgreen S8 and S9 are used
117. irect selection by smultaneousy pressing the CTRL 0 S and D keysfollowed by the ARROW UP key Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 23 Options There are a number of useful accessories and options available forthe CHALLENG ER 15i 2 18i 22i and these are described in detail below CHALLENGERSNZ optional keyboard mouse switch The CHALLENG ER SW2 is a front panel with two switches that can be installed in the 19 rackasan option SW2 can be used to select three modesof operation e Automatic mode Normal mode No operator terminal is pemanently manually locked e Desktop locked The desktop keyboard mouse functions are pemanently locked It is only possble to use the teminal keyboard mouse Terminal locked The terminal keyboard mouse functions are locked is only possble to use the desktop keyboard mouse CHALLENGERSWL key operated switch With this option it is possible to lock the operation of the terminal keyboard mouse using a key operated switch that is integrated in the terminal housing for example See the section entitled Desgn of the CHALLENGER KB KB 2D KMU KMU 2D starting on page 11 The key should not be leftin the lock optional keyboard mouse switch The CHALLENG ER SW3 option can be insalled in a 19 rack asa front panel with two swit
118. ith 16 million colours Protection IP66 NEMA AX from the front Front panel Anodized aluminium Dimensions 615 6 x 436 6 x 115 mm w xh xd Weight 20 kg Power supply Via PSU14i 6 543 oder 150 6 543 oder CPS 1 Ex i Ignition protection Ex ib IIC FL Gb Certificate number DMTOO ATEX E089 X Ambient temperature 10 C Ta 50 Manual CHALLENGER Terminal 15i 18i 221 Rev 6d en GEC17500102 Gecma Components electronic GmbH info gecma com 49 2237 6996 0 data Forthe CHALLENG ER 15 2 18i 221 FMO See EC Type Examination Certificate ATEX 089 X point 15 3 1 12 supplementary appendix DMTOO ATEX E X point 1 Forthe componentsof the EC Type Examination Certificate see A p 4 2d supplementary appendix DMTOO AEX E 089 X Temminal assignment See the wiring diagram in the appendix Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 Design of the CHALLENGER KB KB 2D KMU KMU 2D MTD MTD 2D keyboard CHALLENGER KBkeyboard CHALLENG ER KMU keyboard mouse unit The CHALLENGER KB KMU keyboards are based on a 105 key keyboard which is essentially the ame as a sandard Windows 95 keyboard The CHALLENGER KB keyboard has an extemal interface K11 11 14 for connecting the CHALLENG ER M mouse module or a TB trackball The CHALLENGER KMU keyboard has an integrated pressure senstive mo
119. lectronic GmbH GEC17500102 info gecma com 49 2237 6996 0 Design of the 19 RACK 84 module carrier amp data cable connection If required we can supply the TCV2i transmitter and the associated PSU2 power supply unit and the optional TCSli card as a complete assembly in a 19 rack The components will then be installed in a desktop housing type Rack 42 Rack 42 2 or in a Rack 84 Rack 84 2 19 housing Then all you will need to do isto provide the powerand plug in the connection cable 10 pole Phoenix connector When installing a number of racks a switching cabinet a distance of at least 44 45 mm should be kept between the racks The twisted pair data cable should comply with the conditions specified on page 16 Installation and connection instructions All terminal blocks Connectors on the rack amp K5 on the FMO module are 10 pole Phoenix connectors Data cable Pin connector 10 pole socket LLENG recommended p connectoron el SC Ge cues cable colour Rack White a ____ Brown White Green White Orange White Blue The installation and connection of the data cable should be camed out in accordance with the valid regulations Sandardsand rules Coding ofthe plug connecipisonthe rack with CHALLENGERRS232 When connecting the 10 pole plug connector on the module camer as also integrated in the CHALLENGER RS232 TCS1i interface converter it Should be ensured that the coding sliders see bel
120. lt voltage Um AC 250 V page A of 5to DMT 00 ATEX 089 X This certificate may only be reproduced in its entirety and without change Am Technologiepark 1 45307 Essen Telefon 0201 172 1416 Telefax 0201 172 1716 16 17 A DMT 15 3 5 2 Connector ST10 intrinsically safe electric circuits for connection to the terminal terminal strip K5 Voltage Uo DC 5 5 V Current Io 105 mA 15 3 5 3 Ambient temperature range Ta 10 C to 60 Test and assessment report BVS PP 00 2084 EG as of 29 12 2000 Special conditions for safe use The following applies to the transmission module type Challenger TCV 21 17 1 The transmission module has to be installed outside the hazardous area in such a way that the connecting components will satisfy the requirements of IP20 17 2 The connecting components for the external intrinsically safe circuits of the transmission module are to be laid out so that bare parts are at least 50 mm away from connecting components or bare wires of non intrinsically safe circuits or are separated from them by a barrier conforming to 6 4 1 of EN 50020 1994 17 3 The transmission module has to be installed in the rack in such a way that there is a distances in air of at least 1 5 mm between bare parts of the intrinsically safe circuits and the metal housing and of at least 6 mm between bare parts of the intrinsically safe circuits and bare parts of non intrinsically safe circuits We confirm the correctness of
121. men Ms OHE venei ran 14951 726 4742 2011 JIQ apa os 0453624 _ DE ME92 B02540 e nn OK 005 OKI quus TR Na NUI ll nn ze mmm 40 0000 PC Tuna Explorer 151 181 8471 60 7000 2Exem ia lICT4 40 0000
122. mit 3 Einheit Typ KMU 2S KB 2S und MTD 2S EN 50014 1997 A A2 Allgemeine Bestimmungen 3 1 Ausgangs Versorgungs Stromkreis Kl K14 5 und K14 1 EN 50020 1994 Eigensicherheit i Spannung Mo E Stromst rke Io 356 mA Leistung Po 1 1 W max u ere Induktivit t Lo 280 uH Kenngr en max u ere Kapazit t Co 31 Terminal Typ Challenger 18i FMO und Typ Challenger 15i 2 FMO 32 RS232 Eingange Kl K14 4 K14 6 und K14 7 1 1 Video Eingang Klemmen X2 Spannung Uo DC 5 43 V Spannung Uo 25 Stromst rke Io 3 8 mA Stromst rke Io 88 mA Leistung Po 57 mW Leistung Po 176 mW max u ere Induktivit t Lo 2 mH max u ere Induktivit t Lo 4 mH max u ere Kapazit t Co 58 uF max u ere Kapazit t Co 100 uF 3 3 RS232 Ausgange Kl K14 8 K14 9 und K14 11 zum Anschluss eines eigensicheren Video Stromkreises mit den folgenden H chstwerten Spannung Uo DC 10 8 Spannung Ui 6 M Stromst rke Io 15 mA Stromst rke Ii 188 mA Leistung Po 47 mW Leistung Pi 194 mW max u ere Induktivit t Lo 150 uH wirksame innere Kapazit t Ci vernachl ssigbar max u ere Kapazit t Co 2 uF wirksame innere Induktivit t Li vernachl ssigbar Seite 1 von 4 zu DMT 00 ATEX E 089 X N1 Seite 2 von 4 zu DMT 00 ATEX E 089 X N Dieses Zertifikat darf ver ndert weiterverbreitet werden Am Technologiepark 1 45307 Essen Telefon 0201 172 1416 Telefax 0201 172 1716 EN a E ee 4 2 5 2 5 3 Barrieren Netzwe
123. nd K14 1 Voltage Uo DC 5 43 V Current Io 356 mA Power Po 1 1 W Max external inductance Lo 280 uH Max external capacitance Co 58 LE RS232 Input Connector K14 4 K14 6 and K14 7 Voltage Uo DC 6 V Current Io 3 8 mA Power Po 3 7 mW Max external inductance Lo 2 mH Max external capacitance Co 40 uF RS232 Output Connector K14 8 K14 9 and K14 11 Voltage Uo DC 10 8 V Current Io 15 mA Power Po 47 mW Max external inductance Lo 150 uH Max external capacitance Co 2 LE The Data Cable between the Data Transmission Card Type TCV2i and the Terminal Type Challenger 181 15i FMO and 15i 2 FMO Maximum Length Page 3 of 4 to DMT 00 ATEX E089 X N1 This document may only be copied in full and unaltered Am Technologiepark 1 45307 Essen Phone O201 172 1416 Fax 0201 172 1716 Test Report BVS PP 00 2084 EG Date 27 09 2002 Special requirements conditions for safe use The following applies to the Challenger TCV 2i transmitting module 1 DMT Certification body The transmitting module must be installed outside the hazardous area in such a way that the terminals are protected to IP 20 The terminals for the external intrinsically safe circuits of the transmitting module are to be arranged so that there is a gap of at least 50 mm between the bare parts and the terminals or bare conductors of non intrinsically safe circuits or they should be separated from them by means of a barrier in accordance with 6 4 1 of EN 500
124. ndung F r die Sende Baugruppe Typ Challenger TCV 2i gilt 17 1 Die Sende Baugruppe muss au erhalb des explosionsgef hrdeten Bereiches so errichtet werden dass f r die Anschlussteile die Schutzart IP 20 gew hrleistet wird 172 Die Anschlussteile f r die u eren eigensicheren Stromkreise der Sende Baugruppe sind so anzuordnen dass die blanken Teile mindestens 50 mm von Anschlussteilen oder blanken Leitern nichteigensicherer Stromkreise entfernt oder von diesen durch eine Trennwand nach 6 4 1 von EN 50020 1994 getrennt sind 17 3 Der Einbau der Sende Baugruppe in einen Baugruppentr ger hat so zu erfolgen dass die Luftstrecken von blanken Teilen der eigensicheren Stromkreise zu den metallischen Geh useteilen mindestens 1 5 mm und zu blanken Teilen nichteigensicherer Stromkreise mindestens 6 mm betragen Seite 5 von 5 zu DMT 00 ATEX E 089 X Dieses Zertifikat darf nur unver ndert weiterverbreitet werden Am Technologiepark 1 45307 Essen Telefon 0201 172 1416 Telefax 0201 172 1716 A A DMT N 1 2 Klemmenleiste K9 zum Anschluss des Ger tes Typ Challenger KMU Typ Challenger KB Nachtrag oder Typ Challenger MTD Erg nzung gem Richtlinie 94 9 EG Anhang III Ziffer 6 Klemmen 1 und 2 Versorgungsausgang potentialm ig verbunden mit Stromkreis an Klemme K3 Spannung Uo DC 12 5 V Stromst rke Io 543 mA zur EG Baumusterpr fbescheinigung Leistung Po 6 8 W Max u ere Kapazit t und Induktivit t h ngen von der v
125. nger reet EN 60079 72007 7 411 2007 ET RE TUNOZATEX 1090 T V Nord amp II2G EEx ib IIC T4 EN 60079 0 2009 EN 60079 11 2007 Challenger RS232 1i DMT 03 ATEX E 032X amp lI2G EEx ib TA EN 60079 0 2009 EN 60079 11 2007 Challenger 15i 2 HB FMO BVS 05 ATEX E 020 II2G EEx ib IIC T4 EN 60079 0 2009 EN 60079 11 2007 8116 EEx ia EN 60079 0 2009 EN 60079 11 2007 Challenger MLPS2 und Mi PS2 B t BVS 05 ATEX E 175 sen bean SING EEx ia IB T4 EN 60079 0 2009 EN 60079 11 2007 Challenger KHPS2 BVS OS ATEX E 174 X II2G EEx ia EN 60079 26 2007 IBExU 06 ATEX 1043 X IBExU 91120 Ex tD A21 IP6X T120 C EN 60079 0 2009 EN 60079 31 2009 CPS 1 11 ATEX 7018 X T V Rheinland 112G Ex eq ib lIC T4 Gb EN 60079 0 2009 EN 00079 52007 EN 60079 7 2007 EN 60079 11 2007 beschreibt beliebige Character welche keinen Einfluss auf den Explosionsschutz bzw das ATEX Zertifikat haben describe free signs which have no effect to the hazardous protection resp the ATEX certificate Note on EMC Under radiated immunity testing the 22i FMO some visible disturbances can be seen on the display but this does not obscure any displayed content This would be considered Criterion B pass Das jeweilige Zertifikat ist Bestandteil der Konformit tserkl rung welcher weitere Details zu entnehmen sind The respective certificate is a part of this declaration of conformity and should be referred to f
126. nsmitiing the scannerdata conectly Setting OFF state ON state Keyboard layout German DIP switch 2 S3 0 Keyboard layout French DIP switch S3 DIP switch S2 Keyboard layout English DIP switch S2 DIP switch S3 Note The following ASCII charactersthat are sent by the barcode scannercannot be tra nsmitted Keyboard layout German ASCII codes 0 1Dhex bEnex 7Fnex o Keyboard layout French ASCII codes OOhex o Keyboard layout English ASCII codes OOhex 7Fhex Technical data Designation CHALLENG ER KB KB 2D KMU KMU 2D MTD MID 2D Powersupply Via CHALLENGER 18i FM O 15i 2 FM O 22i FMO Ex Connectors K11 18 pole Phoenix terminals K12 3 pole Phoenix terminals K14 12 pole Phoenix terminals only for KB 2D KM U 2D Dimensons 429 x 165 x 60 mm w xh xd Weight 2 0 kg Film lechnoplast resstant to most solvents Ignition protection M2G Ex ib FL Gb Certificate number DMTOO ATEX E089 X Ambient temperature 109 Ta 60 Only for CHALLENG RR KB Keyboard type 105 key QWERTZ D QWERTY UK AZERTY F layout as well asa further 30 languagesand special keyboards IBM compatible Keys Flm protected short travel keyboard Protection IP66 from the front Hectical data See EC Type Examination Certificate DMTOO ATEX E 089 X point 15 3 3 12 supplementary appendix DMTOO ATEX E 089 X point 2 Forthe component
127. okoll BVS PP 00 2084 EG Stand 28 03 2012 17 Besondere Bedingungen f r die sichere Anwendung F r die Sende Baugruppe Typ Challenger TCV 2i gilt 17 1 Die Sende Baugruppe muss au erhalb des explosionsgef hrdeten Bereiches so errichtet werden dass f r die Anschlussteile die Schutzart IP 20 gew hrleistet wird 17 2 Die Anschlussteile f r die u eren eigensicheren Stromkreise der Sende Baugruppe sind so anzuordnen dass die blanken Teile mindestens 50 mm von Anschlussteilen oder blanken Leitern nichteigensicherer Stromkreise entfernt oder von diesen durch eine Trennwand nach 6 2 1 von EN 60079 11 2007 getrennt sind 17 3 Der Einbau der Sende Baugruppe in einen Baugruppentr ger hat so zu erfolgen dass die Luftstrecken von blanken Teilen der eigensicheren Stromkreise zu den metallischen Geh useteilen mindestens 1 5 mm und zu blanken Teilen nichteigensicherer Stromkreise mindestens 6 mm betragen Seite 5 von 5 zu DMT 00 ATEX E 089 X N2 Dieses Zertifikat darf nur vollst ndig und unver ndert weiterverbreitet werden DEKRA EXAM GmbH Dinnendahlstra e 9 44809 Bochum Telefon 49 234 3696 105 Telefax 49 234 3696 110 zs exam dekra com IECEx Certificate of Conformity INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www iecex com r TED Certificate
128. or further details Die berwachung des QS Systems gem der RL 94 9 EG Anhang IV wird durchgef hrt durch The surveillance of the quality system according to Directive 94 9 EG IV is carried out by TUV Rheinland No 0035 23 April 2013 S Parfitt J Schiffer Global Engineering Director Product Line Manager inane GeCma Components electronic GmbH COOPER Crouse H nds Kerpen Germany
129. ormity Certificate No IECEx BVS 05 0004 Date of Issue 2005 04 19 Issue No 1 Page 2 of 4 Manufacturer GeCma Components GmbH Heisenbergstr 26 40 50169 Kerpen Germany Manufacturing location s This certificate is issued as verification that a sample s representative of production was assessed and tested and found to comply with the IEC Standard list below and that the manufacture rs quality system relating to the Ex products covered by this certificate was assessed and found to comply with the IECEx Quality system requirements This certificate is granted subject to the conditions as set out in IECEx Scheme Rules IECEx 02 and Operational Documents as amended STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards IEC 60079 0 2004 Electrical apparatus for explosive gas atmospheres Part 0 General requirements Edition 4 0 IEC 60079 11 1999 Electrical apparatus for explosive gas atmospheres Part 11 Intrinsic safety T Edition 4 This Certificate does not indicate compliance with electrical safety and performance requiraments other than those expressly included in the Standards listed above TEST amp ASSESSMENT REPORTS A sample s of the equipment listed has successfully met the examination and test requirements as recorded in IECEx ATR File Reference DE BV
130. ow are fitted in the correct place in orderto prevent an unacceptable connection with the TC Sli terminal block CHALLENGER RS232 e oo Ba un en Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 Installation and connection instructions ATTENTION ATTENTION The instructions given in this section should be consstently adhered to in order to ensure safe and reliable operation The relevant standards and the conditions specified in the EC Type Examination Certificate are to be heeded The section entitled Regulations relating to general operational safety pages 4 amp 5 isto be read through carefully and stnctly adhered to Installation may only be carried out by trained personnel who are able to provide comesponding proof that they have received suitable training Those personnel must be able to prove that they are familiar with the characteristics of potentially explosive equipment The marking of the equipment will include the following 126 ExibllC T1 Gb 4M 2 G ib IIC for TC V2i Only use the device for its permitted purpose The TCV2i transmitter is to be installed outside the potentially explosive atmosphere The maximum permissble ambient temperature range forthe componentsis 10 lt lt 50 If the glass panelon the front isda maged the display must be tumed off immediately
131. p Challenger KB und Typ Challenger MTD ber eine bis zu 5 m lange Leitung Spannung Uo DC 5 5 V Stromst rke lo 7 mA 15 3 1 7 Umgebungstemperaturbereich Ta 10 C bis 60 C 15 3 2 Terminal Typ Challenger 15i FMO 15 3 2 1 Klemmleiste Versorgungsstromkreise Klemmen 3 4 5 6 8 9 10 11 12 13 14 und 15 16 Werte je Kreis Spannung Ui DC 13 V Stromst rke li 468 mA Leistung Pi 5 88 W wirksame innere Kapazit t Ci vernachl ssigbar wirksame innere Induktivit t Li vernachl ssigbar Seite 3 von 5 zu DMT 00 ATEX E089 X Dieses Zertifikat darf nur unver ndert weiterverbreitet werden Am Technologiepark 1 45307 Essen Telefon 0201 172 1416 Telefax 0201 172 1716 15 3 2 2 Klemmleiste K2 und K3 Versorgungsstromkreise Klemmen je Klemmleiste 1 2 Spannung Ui DC 13 V Stromst rke Ii 468 mA wirksame innere Kapazit t Ci vernachl ssigbar wirksame innere Induktivit t Li vernachl ssigbar 15 3 2 3 Klemmleiste K4 zum Anschluss des Ger tes Typ Challenger KMU Typ Challenger KB und Typ Challenger MTD ber eine bis zu 5 m lange Leitung Spannung Uo DC 5 5 Stromst rke Io 71 mA 15 3 2 4 Klemmleiste K5 zum Anschluss der Datenleitungen der Sende Baugruppe Typ Challenger TCV 21 Werte je Leitungspaar _ Spannung Ui DC 5 5 V _ wirksame innere Kapazit t Ci vernachl ssigbar wirksame innere Induktivit t Li vernachl ssigbar 15 3 2 5 Umgebungstemperaturbereich Ta 10 C bis 60 C 15 3 3 Typ Challenger KB T
132. pliance Certificate Number 20050512 E232869 Page 1 of 2 Report Reference E232869 2003 March 06 Issue Dale 2005 May 12 Issued to This is to certify that representative samples of Standard s for Safety Additional Information Issued by gt Frederic J Cleary Lead Engineering Associate Underwriters Laboratories Inc Underwriters Laboratories Inc UL GECMA COMPONENTS GMBH Heisenberg str 26 40 50169 Kerpen Germany Programmable Controllers Challenger Computer Terminal including all components shown on page 2 of this Certificate Have been investigated by Underwriters Laboratories Inc in accordance with the Standard s indicated on this Certificate UL 60079 0 Electrical Apparatus for Explosive Gas Atmospheres Part 0 General Requirements UL 60079 5 Electrical Apparatus for Explosive Gas Atmospheres Part 5 Powder Filling q UL 60079 7 Electrical Apparatus for Explosive Gas Atmospheres Part 7 Increased Safety e UL 60079 11 Electrical Apparatus for Explosive Gas Atmospheres Part 11 Intrinsic Safety i UL 60950 Safety of Information Technology Equipment All components that make up the Challenger terminal have an ambient temperature rating of 10 to 60 C The PSU14i power supply has an input rating of 24 dc 3 A The PSU2 power supply has an input rating of 100 to 240 V ac 50 60 Hz The X2 connector on the 151 181 UVI displays and the BUI connector on the KB 2D KBU 2D MT
133. ratus for explosive gas atmospheres Part 11 Intrinsic safety i Edition 4 This Certificate does not indicate compiance with electrical safety and performance requirements other than those expressly included in the Standards listed above TEST amp ASSESSMENT REPORTS sample s of the equipment listed has successfully mal the examination and lest requirements as recorded in IECEx ATR File Reference DE BVS 05 2052 A 20040299 IECEx Certificate of Conformity Certificate No IECEx BVS 05 0006 Date of Issue 2005 05 13 Issue No 0 3 of 4 Schedule EQUIPMENT Equipment and systems covered by this certificate are as follows The display type Challenger 1 i FMO is used in conjunction with a transmitting module for the visualisation of data and processes and for data entry via a keyboard or mouse The unit is designed for use in hazardous areas The electrical parts are integrated into metal enclosure with a glass plane at the front side The intrinsically safe circuits are connected using terminals located behind a cover at the rear side of the enclosure The name and address of the manufacturer Type Challenger 18i FMO or 15i FMO or 15i 2 FMO Ex ib T4 Senal number Certificate number Tamb 10 up to 60 CONDITIONS OF CERTIFICATION NO Certificate Mo Date of Issue Additional information Electrical parameters see Annex Annexe Annex pdf IECEx Certificate
134. rd from a non IS circuit into an IS circuit The unit is designed for use outside the hazardous area with intrinsically safe circuits leading into the hazardous area Parameters 1 Non intrinsically safe circuits at the connectors 12 V PS2 Terminals keyboard and mouse RS485 and VGA input output max voltage Um AC 250 V Connector ST10 IS circuite for the connection of a receiving unit e g a monitor or keyboard For each circuit each cable pair 1 up to 4 Voltage 5 5 V Current 105 mA max external capacitance i 10 uF max external inductance 2 mH Ambient temperature range 10 up to 60 C CONDITIONS OF CERTIFICATION NO Annexe IECEx Certificate of Conformity INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www iecex corm Certificate Ho IECEx BVS 05 0006 Status Current Date of Issue 2005 05 13 lof 4 Applicant GeCma Components GmbH Heisenbergstr 26 40 50169 Kerpen Germany Electrical Apparatus Display type Challenger 15i FMO Challenger 15i 2 FMO Challenger 18i FMO Optional accessory Type of Protection Intrinsic safety Marking Ex ib T4 Approved for issue on behalf of the Dr R Jockers Certification Body Position Head of Certification Body Signature for printed version Date 1 This certificate and schedule may only be reproduced in full 2 T
135. reen L N Earth PSU150i 4 4 4 3A m F 24VDC Earth PSU14i i white 5 5 5 3B 3 1 2 3 6 6 6 6 i Sei BCS 1 7 7 1 7 7 7 16 8 8 tn eue it nn L To K9 2 2 8 8 8 1 Ges EH ToK9 1 3 9 9 9 Y Powerwiring for 24VDC to PSU14i must comply with u blue Article 505 15b for Zone or Article 501 4b for Division 2 RxD 2 10 10 4 10 10 10 Ky of the National Electrical Code ANSI NFPA 70 for the GND 3 U United States or Part 1 Section 18 of the Canadian 5 1 1 Electrical Code for Canada G 6 12 N ei Ba red 754 13 S k blue 8 14 Ch TB A green i GND 4 9 1 5 hit Data cable MORE Intrinsically Safe Wiring 1 0 1 6 11 max 600m 1900ft 11 17 ToK97 or lan 13 12 18 ToK9 3 brown white Ch M or Ch Ji or ellow Ch TPi BU1 2 4 green PE Power supply K14 5 and K14 1 3 optional Uo Voc 5 43V Io lsc 356mA Po 1 1W PE Intrinsically Safe Co Ca 31uF Lo La 280uH Barcode 2 3 scanner RS232 Input K14 4 1 Uo Voc 6V 10 15 3 8 Po 5 7mW 6 Co Ca 40uF Lo La 2mH SAFE AREA Customer supplied POWER SUPPLY Output 24VDC 3A For UL cUL Power Source connected to the PSU14i must not use or generate more than 125Vrms or dc with respect to earth
136. rent Ii 468 mA Effective internal capacitance Ci Negligible Effective internal inductance Li Negligible 15 3 2 3 Terminal strip K4 for connection of Challenger KMU Challenger KB and Challenger MTD using a cable up to 5 m in length Voltage Uo DC 5 5 V Current Io 71 mA 15 3 2 4 Terminal strip K5 for connection of data cables of Challenger TCV 2i transmitter module Values per cable pair Voltage Ui DC 5 5 V Effective internal capacitance Ci Negligible Effective internal inductance Li Negligible 15 3 2 5 Ambient temperature range Ta 10 C to 60 C 15 3 3 Challenger KB Challenger KMU and Challenger MTD 15 3 3 1 Terminal strip K11 terminals 1 10 for connection of terminals terminal strip K4 Voltage Ui DC 5 5 V 15 3 3 2 Terminal strip K12 terminals 11 16 for connecting Challenger TB or Challenger M Voltage Uo DC 5 5 V 15 3 3 3 Terminal strip K13 terminals 17 18 and terminal strip K12 or connecting voltage free switches pushbuttons Voltage Uo DC 5 5 V Current Io 1 mA 15 3 3 4 Ambient temperature range Ta 10 C to 60 C 15 3 4 Challenger TB and Challenger M for connecting to Challenger KB Challenger KMU and Challenger MTD terminal strip K11 terminals 11 16 Voltage Ui DC 5 5 V Ambient temperature range Ta 10 C to 60 C 15 3 5 TCV 2I transmitter module 15 3 5 1 Non intrinsically safe electric circuits on the 12 V terminals keyboard and mouse PS2 interfaces RS 485 and VGA input VGA output Max fau
137. rgstr 26 40 D 50169 Kerpen Germany Gecma Components GmbH IHeisenbergstr 26 40 D 50169 Kerpen Germany Gecma Components GmbH i b ICT4 f 1 8 7 18 21 Zei d 18 7 18 SE K2 K3 K 4 KS K 9 9 1 2 7 8 11 12 13 14 15 16 1 2 1 2 1 10 EIS 1 2 3 4 5 6 9 10 1 2 3 7 X 2 12 5V 543mA 6 8W 12 5V 5 4 3mA 6 8W 12 5V 5 4 3mA 6 8W 5 5V 7 1 mA 40uF
138. rk Typ BCBN11 Versorgungsstromkreis Anschl K17 1 und K17 2 Pr fprotokoll BVS PP 00 2084 EG Stand 27 09 2002 Besondere Bedingungen f r die sichere Anwendung F r die Sende Baugruppe Typ Challenger TCV 2i gilt 1 Die Sende Baugruppe muss au erhalb des explosionsgef hrdeten Bereiches so errichtet werden dass f r die Anschlussteile die Schutzart IP 20 gew hrleistet wird 2 Die Anschlussteile f r die u eren eigensicheren Stromkreise der Sende Baugruppe sind so anzuordnen dass die blanken Teile mindestens 50 mm von Anschlussteilen oder blanken Leitern nichteigensicherer Stromkreise entfernt oder von diesen durch eine Trennwand nach 6 4 1 von EN 50020 1994 getrennt sind 3 Der Einbau der Sende Baugruppe in einen Baugruppentr ger hat so zu erfolgen dass die Luftstrecken von blanken Teilen der eigensicheren Stromkreise zu den metallischen Geh useteilen mindestens 1 5 mm und zu blanken Teilen nichteigensicherer Stromkreise mindestens 6 mm betragen Spannung Ui DC 125 V wirksame innere Induktivit t Li vernachl ssigbar wirksame innere Kapazit t Ci vernachl ssigbar Speisekreise Anschl K16 Uo Io Po mW Co uF K1613 K16 16 6 470 1467 40 160 16 11 16 16 6 362 1128 40 270 IK16 9 K16 16 6 183 571 40 1000 IK16 7 K16 16 6 97 303 40 3700 K16 5 K16 16 6 49 153 40 1400 _ IKi6 3 K16 16 6 24 74 40 6000 _ Ki6 1 Ki6 16 6 12 38
139. rrent li 188 Power Pi 194 mW Effective internal capacitance Ci negligible Effective internal inductance Li negligible EXAM BBG Pr f und Zertilizier GmbH IECEx Certificate of Conformity Certificate No IECEx BYS 05 0006 Annex Page 2 of 2 1 7 Terminal strips K9 1 8 1 8 2 2 2 3 2 4 2 5 Terminal 1 and 2 power supply output identical with circuit at terminal K3 Voltage Uo DC 12 5 V Current lo 543 mA Power Po 68 W Max external capacitance and inductance depend on used power supply at terminal K3 Terminal 3 to 7 to connect an ASD application supporting device for data input output e g to connect a keyboard Voltage Uo DC D V Current lo 71 mA max external capacitance Co 40 ur max external inductance Lo 1 mH Ambient temperature range Ta 10 C up to 60 C Type Challenger 15i FMO Terminal strips K1 power supply circuits Terminals 3 4 6 7 8 11 12 13 14 and 15 16 Values each circuit Voltage Ui DC 13 Current li 4B8 5 85 W Effective internal capacitance Ci negligible Effective internal inductance Li negligible Terminal strips K2 and K3 power supply circuits Values each Terminal 1 2 Voltage Ui DC 13 V Current li 468 Power Pi 68 W Effective internal capacitance Ci negligible Effective internal inductance Li negligible Terminal strips K4 to connect an ASD application supporting device for data input output e g to connect a
140. rtificate see A p 4 Terminal assignmentforC HALLENGERM cable KB KB 2 KMU KMU 2 MTD MTD 2 K11 terminal 11 K11 terminal 12 K11 terminal 13 K11terminal 14 Terminal asignmentforC HALLENGER E ee KB KB 2 KMU KMU 2 MTD MTD 2 K11 terminal 11 K11 terminal 12 K11 terminal 13 K11 terminal 14 Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 Design of the TCV2i transmitter ATTENTION The TCV2i transmitter is designed asa 19 cartridge that is 71 12 mm wide and 133 35 mm high The connections for connecting the VGA cable the PS 2 keyboard cable and the PS 2 mouse cable to the PC are located on the front panel The connections for an additional monitor a Pf2 keyboard and a PS 2 mouse can be found to the right of these The four intrinsically safe data lines are used to transmit data from the display keyboard and trackball mouse to the CHALLENG ER terminal in the potentially explosve atmosphere The terminal and the local keyboard mouse controls can be locked and released using digital inputs 14D and 14Z The ICV2i transmitter is compatible with PS2 pointing devices but not with the Microsoft intelllmouse or wheel mouse Technical data Designation C HALLENG ER TC V2i Housing installation 19 cartridge 71 12 mm wide and 133 35 mm high Powersupply H band 12 volts via extemal devices Connectors VGA PS2
141. same innere Kapazit t Ci vernachl ssigbar wirksame innere Induktivit t Nernachlassigbar HET 15 3 2 Einheit Typ KMU 2D KB 2D und MTD 2D 15 3 2 1 Ausgangs Versorgungs Stromkreis K14 und K14 1 Hi Spannung Uo DC 5 43 Stromst rke lo 356 mA Leistung Po 2 1 J NM max u ere Induktivit t LO 280 UH max u ere Kapazit t Co 58 ur 15 3 2 2 RS232 Eing nge Kl K14 4 K14 6 und K14 7 Spannung Uo DC 5 43 V Stromst rke lo 3 8 mA Leistung Po 5 7 mW max u ere Induktivit t Lo 2 mH max u ere Kapazit t Co 58 UF zum Anschluss eines eigensicheren Stromkreises mit folgendem H chstwert Spannung Ui DC 12 V Seite von 5 zu DMT 00 ATEX E 089 X N2 Dieses Zertifikat darf nur vollst ndig und unver ndert weiterverbreitet werden DEKRA EXAM GmbH Dinnendahlstra e 9 44809 Bochum Telefon 49 234 3696 105 Telefax 49 234 3696 110 zs exam dekra com 15 3 2 3 RS232 Ausgange Kl K14 8 K14 9 und K14 11 Spannung Uo DC 108 Stromst rke lo 15 mA Leistung Po 47 mW max u ere Induktivit t Lo 150 uH max u ere Kapazit t Co 2 uF 15 3 3 Einheit Typ KMU 2S KB 2S und MTD 2S 15 3 3 4 Ausgangs Versorgungs Stromkreis Kl K14 5 und K14 1 MI Spannung Uo DC 5 49 Stromst rke lo 356 mA Leistung Po WIRE max u ere Induktivit t Lo 280 pH max uftere Kapazit t Co mm 15 3 3 2 RS232 Eingange K14 4 K
142. sessed and found to comply with the IECEx Quality system requirements This certificate is granted subject to the conditions as set out in IECEx Scheme Rules IECEx 02 and Operational Documents as amended STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards IEC 60079 0 2004 Electrical apparatus for explosive gas atmospheres Part 0 General requirements Edition 4 0 IEC 60079 11 1999 Electrical apparatus for explosive gas atmospheres Part 11 Intrinsic safety T Edition 4 This Certificate does not indicate compliance with electrical safety and performance requirements other than those expressly included in the Standards listed above TEST amp ASSESSMENT REPORTS sample s of the equipment listed has successfully met the examination and test requirements as recorded in IECEx ATR File Reference DE BVS 05 2009 A 20040600 IECEx Certificate ofConformity a ee RE e Certificate No IECEx BVS 05 0002 Date of Issue 2005 02 04 lesue Ne 0 Page 3 of 3 Schedule EQUIPMENT Equipment and systems covered by this certificate are as follows The Challenger M is a pointing devices e g for control pointers at a screen The unit is designed for use in hazardous 5 5 V 71 13 uF negligible Curent effective internal capacitance effective
143. smitter 555 1 2 3 4 5 6 7 8 9 10 30 75 m 1 Be 1 1 75 125m __ ___ 125 175m SS LL 175 300m LL RAN 1 275 325m 325 375m MM A _ 450 500m m FT Fine Tuning the grey hatched switches 6 and 7 can be connected to all the switch postions and are used to fine tune the picture Switch on the terminal and PC and check to make sure that the keyboard and mouse are working properly To tune the picture quality select an application such as e g Windows Explorer Remember that the bes picture quality can only be achieved when working in the resolution for the CHALLENG ER 15i 2 1024 x 768 pixels the CHALLENG ER 18i 1280 x 1024 pixels and the CHALLENG ER 22i 1680 x 1050 pixels That is due to the LCD used asit will only provide a perfectly sharp image when working with these resolutions If you select a Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 21 lower resolution the intemal logic will automatically interpolate the sgnal to a resolution of 1024 x 768 1280 x 1024 or 1680 x 1050 pixels However assoon asthisisno longeran integer ratio the optimum quality of the picture will be lost The optimum image refresh rate forthe terminal should be approximately 60 Hz but can be higher The linear fine tuning is carried out first of all usng the trimming potent
144. sof the EC Type Examination Certificate see A p 4 24 supplementary appendix DMTOO ATEX E 089 X Teminal assignment See wiring diagram in the appendix Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 Design of the CHALLENGER M amp CHALLENGER TB CHALLENGERM mouse module The CHALLENGER M is a Microsoft compatible industrial mouse module that is often used in conjunction with the CHALLENG ER KB The foursage pressure senstive mouse allows precise control of the speed and direction of the mouse pointer CHALLENGER Btrackball module The CHALLENGER TB is a Microsoft compatible industrial trackball that is often used in conjunction with the CHALLENGER KB The 55 mm trackball allows high precison control of the cursor Technical data Designation CHALLENGER TB Description Trackball module with 55 mm trackball Designation CHALLENGERM Description Industrial trac kball with FSR technology Powersupply Via CHALLENGER 22 18i and 15i 2 FMO intrinsc ally safe Protection IP65 from the front Front panel Anodized aluminium Dimensions 98 x 165 x 40 5 mm w xh xd Weight 0 45 kg Ignition protection Ex ib IIC FL Gb Certificate number DMTOO ATEX E089 X Ambient temperature 10 C Ta lt 60 Hectrical data See EC Type Examination Certificate DMTOO ATEX E 089 X point 15 3 4 Forthe componentsof the EC Type Examination Ce
145. t below and that the manufacture rs quality system relating to the Ex products covered by this certificate was assessed and found to comply with the IECEx Quality system requirements This Flo sonne subject to the conditions as set out in IECEx Scheme Rules IECEx 02 and Operational Documents as ame STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards IEC 60079 0 2004 Electrical apparatus for explosive gas atmospheres Part 0 General requirements Edition 4 0 IEC 60079 11 1999 Electrical apparatus for explosive gas atmospheres Part 11 Intrinsic safety i Edition 4 This Certificate does not indicate compliance with electrical safety and performance requirements other than those expressly included in the Standards listed above TEST amp ASSESSMENT REPORTS sample sj of the equipment listed has successfully met the examination and test requirements as recorded in IECEx ATR File Reference DEI BVSI05 2044 A 20040601 IECEx Certificate of Conformity Certificate No IECEx BVS 05 0005 Date of Issue 2005 04 19 keue Mo 0 3073 Schedule EQUIPMENT Equipment and systems covered by this certificate are as follows Description The transmission unit Challenger TCV2i is a unit for transmission of video and data signals e g video mouse and keyboa
146. t of the first ICV2i can be connected to the input of the second TCV2i Up to 4 TCV2is can be connected based on the same principle The same image will be displayed on al the connected CHALLENGER terminals The keyboard and mouse keyboard can also be operated from any of the terminals Automatic mutual interlocking will ensure that operation can only be carried out from one terminal at a time the otherteminals will be released again aftertwo seconds Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 25 Software for the TCV2i and KMU KMU 2D KB KB 2D MTD and MTD 2D Software is required in order to enable the TCV2i and KMU KMU 2D KB KB 2D MTD MTD 2D to communicate the data the PC along the transmission path The software version forthe TC V2i and KMU KM U 2D KB KB 2D M TD M TD 2D is gt 1 16 Additional functions within version 116 compared with 1 15 1 Optical enoranalyss in the remote unit If there isa faulty RS485 connection between the local unit and the remote unit an optical emor sgnal will be activated This will ta ke the following form JlHzflashing of the SCROLLLOCK LED data line not connected lHzflashing of the NUM LOCK LED data line cross wired 2 Backlightcontrol system With this standard function the life of the background lighting can be increased sgnificantly If the CHALLENGER keyboard mouse is not used for approximatel
147. the potentially explosve atmosphere in the so called SAFE AREA and connected directly to the PC Thisis done usng the VGA graphics card connection forthe RGB sgnal and the 5 2 connections forthe keyboard and mouse All that is needed in order to ensure that the system is able to operate fault free is an IBM compatible PC The PC sending the data does not require any sysem specific graphics cardsor software drivers The display keyboard and mouse data will be transmitted from the 19 TCV2i cartridge via a screened twised paircable to the CHALLENGER 15i 2 18i 22i FMO display module The CHALLENGER 151i 2 18i 22i FMO display module houses the receiver electronics and the connector blocks for the keyboard and mouse trackball The CHALLENGER Ur A 18 22i FMO display module is powered by the intrinscally safe PSU14i 6 543 or PSU14i 8 543 power supply unit An RS232 device for sending data via the CHALLENGER keyboards ordecoderto the ICV2i and from there to the PC can be connected via the CHALLENGER KMU 2D and KB 2D keyboards or the CHALLENG ER MTD 2D decoder The RS232 device will be powered either using the K14 PIN1 5 power supply circuit provided forthe CHALLENG ER KMU 2D KB 2D and MTD 2D oranothersuitable power source A second pointing device PDS such ase g the CHALLENG ER TB orthe CHALLENGER M can also be connected to the CHALLENGER KM U 2D the KB 2D and the CHALLENGER M TD 2D Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en
148. to the display must be avoided Connection ofthe powersupply cable to The comesponding PSUI14i instruction manual and the EC Type Examination Certificate DMT AEN E090 apply to the CHALLENGER PSU14i 6 543 and PSU14 8 543 The instructions given in these documents must be strictly adhered to MUERTE Feed the 24 V power supply cable through the M25 cable gland in the standpipe elbow and connect it to the PSU 14 6 or PSU14i 8 at the auxiliary powerterminal box Auxiliary power terminal boxes 20 V to 30 VDC Dimensioning ofthe auxiliary power cable The following values relate to a supply voltage of 24 VDC and a cument of 3A The maximum voltage drop along the cable mus not exceed 4 VDC Cable length Cable cross section m mn 4 o 820 60 Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 Connection ofthe powersupply cable to the 5 The comesponding FILM instruction manual and the EC Type Examination Certificate TUV ATEX 2032 apply to the CHALLENGER 50150 6 543 and PSU150i 8 543 The instructions given in these documents must be strictly adhered to Feed the power supply cable through the M25 cable gland in the sandpipe elbow and connect it to the PSU 150 6 or PSU150 8 the auxiliary powerteminal box Auxiliary powerterminal boxes ATTENTION 1 2 86 265 VAC or 120 370 VDC Connection oft
149. use but no extemal mouse trackball interface CHALLENGER KB 2D KMU 2D MID 2D The CHALLENGER KB 2D KMU 2D MTD 2D keyboard has the same basc functions as the relevant CHALLENG ER keyboard CHALLENGER MID The CHALLENGER MTD module is an interface for connecting a mouse or trackball module It is used when there isno keyboard forconnecting a mouse ortrackball INTERFACE FOR BARCODESCANNER inthe keyboard The KMU 2D KB 2D M TD 2D keyboard also hasan intrinscally safe RS232 interface that is Currently only used forthe connection of an intrinscally safe barcode scanner RS232 data are forwarded to the TCV2i via the KMU 2D KB 2D M TD 2D and then to the PC askeyboard PS2 data The RS232 devicesare powered by the KMU 2D KB 2D and MTD 2D The intrinscally safe RS232 barcode scanner is connected to the 7 pole round socket that is mounted on the doorof the desktop housng asstandard Scanner The scanner power supply hasthe following minimum values 4 5 V and gt 800 mW The DIP switches that are located on the back of the KB 2D KMU 2D can be used to produce various settings Setting RS 232 parameters forthe RxD line OFF state ON state DIP switch S1 9600 baud 7 bits 2sop 9600 baud 8 bits 1 stop bit bits parity bit EVEN no parity bit Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 Setting Country code fortra
150. xamination Certificate are to be heeded The section entitled Regulations relating to general operational safety pages 4 amp 5 aswell asthe section on page 16 entitled Installation and connection instructions are to be read through carefully and stnctly adhered to Installation may only be carried out by trained engineers who are able to provide comesponding proof that they have received suitable training Those personnel must be able to prove that they are familiar with the characteristics of potentially explosive equipment instaling the terminal with modules pre indialled ATTENTION With the CHALLENGER 15 18 22 FH and CHALLENGER 15i 18i 22i FHP versions the comesponding modules can be pre installed in the factory including the fitting of cables if required The only cabling that will then be required will be the data cable and the power supply cables Forthe exact dimensons please referto the drawing in the appendix All the housing nuts and fixing brackets must be tightened evenly Fixing the FH FHP C HALLENG ER 15i 197 22i housing Fixthe sandpipe to the floororto the ceiling or if using an elbow to the wall asapproprite Fixthe installation coupling to the tandpipe elbow asshown in drawing 10100251 see appendix Fxthe CHALLENGER FH FHP 15i 18 22i housing to the installation coupling using screws Installing the pane mounied modules If you have ordered the panel mounted modules make sure that the rub
151. y 1 hour the brightness of the background lighting will be reduced to 5096 As soon as the keyboard mouse is used the default brightness setting will be restored Available from software verson 1 09 onwards If you want to disable this function all you have to do is to disconnect the connector Terminal Pin 4 on the CHALLENGER 151i 2 18i 22i FMO display from the connector Terminal K11 Pin 4 on the CHALLENG ER KB 3 Backlightdimming via the remote keyboard The backlight can be dimmed by pressing the 4 amow keys on the remote keyboard simulta neously 4 Displaying software revisions The key combination CTRL S 0 on the remote unit can be used to display the software verson when the Editor window isopen 5 Expansion ofthe KEYLOCK inputs The previous KEYLOCK input K11 18 has now been expanded by adding 3 inputs K12 1 3 i e the key operated switch can be connected to both K11 18 and inputs K12 1 3 6 Automatic deactivation of OSD mode OSD mode will be deactivated automatically approximately 5 s after it is activated and afterthe last keystroke 7 Optical indication that 050 mode is active If OSD mode is active all 3 LEDs on the local and remote keyboard will flash at a frequency of 1 Hz Manual CHALLENGER Terminal 15i 18i 22i Rev 6d en Gecma Components electronic GmbH GEC17500102 info gecma com 49 2237 6996 0 26 C E R42 2 incl C E TCV2I and C E PSU2 100 240V AC Illustration symbolic 90 60Hz
152. yp Challenger KMU und Typ Challenger MTD 15 3 3 1 Klemmleiste K11 Anschl 1 10 zum Anschluss des Terminals Klemmleiste K4 Spannung Ui DC 5 5 V 15 3 3 2 Klemmleiste K11 Anschl 11 16 zum Anschluss des Ger tes Typ Challenger TB oder Typ Challenger M Spannung Uo DC s 5 V 15 3 3 3 Klemmleiste K11 Anschl 17 18 und Klemmleiste K12 zum Anschluss von potentialfreien Schaltern Tastern Spannung Uo DC 5 5 V Stromst rke lo 1 mA 15 3 3 4 Umgebungstemperaturbereich Ta 10 C bis 60 C 15 3 4 Typ Challenger TB und Typ Challenger M zum Anschluss an die Ger te Typ Challenger KB Typ Challenger KMU und Typ Challenger MTD Klemmleiste K11 Anschl 11 16 Spannung Ui DC 5 5 V Umgebungstemperaturbereich Ta 10 C bis 60 C 15 3 5 Sende Baugruppe Typ TCV 21 15 3 5 1 nichteigensichere Stromkreise an den Anschl ssen 12 V PS2 Anschl sse Tastatur und Maus RS 485 und VGA Eingang VGA Ausgang max Fehlerspannung Um AC 250 V Seite 4 von 5 zu DMT 00 ATEX E 089 X Dieses Zertifikat darf nur unver ndert weiterverbreitet werden Am Technologiepark 1 45307 Essen Telefon 0201 172 1416 Telefax 0201 172 1716 16 17 A DMT 15 3 52 Stecker ST10 eigensichere Stromkreise zum Anschluss an das Terminal Klemmleiste K5 Spannung Uo DC 3 5 V Stromst rke Io 105 mA 15 3 5 3 Umgebungstemperaturbereich Ta 10 C bis 60 C Pr fprotokoll BVS PP 00 2084 EG Stand 29 12 2000 Besondere Bedingungen f r die sichere Anwe

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