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1. 24 Options REVISION A Note 25 Options Optional Desiccant Dryer Kit Options 26 REVISION A Note 27 Options Optional Desiccant Dryer Kit 28 SAFETY Safe Handling And Use Of Urethane Foam Equipment Introduction operation that the precautions in this manual be included in any CAUTION Particular caution must be taken with respect to the vapors released during the use of urethane foam sys tems cyanates Personnel Safety Equipment ter Systems listed Operating Safely chemicals used Handling Chemicals Safely vents should be isolated and restricted to specially con SAFETY 29 sorbent material and the absorbed isocyanate should be Clean Up Solvents WARNING A hazardous situation may be present in your pressurized Halogenated Hydrocarbon Solvents can cause an explo sion when used with aluminum or galvanized components substantial property damage genated Hydrocarbon Solvents Some GlasCraft spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents 1 The presence of HHC solvents 2 Aluminum or Galvanized Parts 3 Equipment capable of withstanding pres sure chemical reaction under all circumstances are very desirable in many respects 30 SAFETY WARNING If you are now using Halogenated Hydrocar
2. FOR LOST PROFITS Limited Warranty Policy 56 Thank You for selecting GlasCraft spray equipment GlasCraft distributor Distributor _________________________ Phone ____________________________ Contact ___________________________ If your questions are not urgent You can e mail all correspondence to service glascraft com For Air Powered Systems Serial number _______________________ to your equipment ____________________ Technical Assistance For Your Reference Date Purchased __________________________________________________ Distributor ______________________________________________________ ______________________________________________________ Contact ______________________________________________________ Phone ______________________________________________________ E mail ______________________________________________________ requirements GUARDIAN AIR POWERED A5 amp A6 SERIES EQUIPMENT 6000 OR 12000 WATTS OF HEAT 1600 2200 OR 3000 PRESSURE SET UPS AVAILABLE MH MH II amp MH III HYDRAULIC POWERED SYSTEMS UP TO 45 LBS MINUTE OUTPUT EXCELLENT PERFORMANCE AND RELIABILITY GUARDIAN MMH MOBILE MODULAR HYDRAULIC SYSTEMS SPECIFICALLY DESIGNED FOR ANY TYPE OF SPRAY RIG GIVE COMPLETE UTILIZATION OF FLOOR SPACE IN MOBILE RIG PROBLER P2 SPRAY GUN IMPINGEMENT MIX AIR PURGE OPTIONAL NOZZLE FOR SPRAYING STUD WALLS POURING amp STREAM JET
3. Pressure Problem Correction 1 2 3 4 5 NOTE Once the power has been turned off and problem pressure lighted buttons will automatically be reset CAUTION If you do not understand the electrical hook up de should install power to the supply disconnect You should always follow all local or national electrical codes CAUTION Disconnect power source BEFORE attempting any re pairs or opening the Control Boxes Access to internal Place Main Power Switch in OFF position BEFORE dis connecting power cables This equipment is not approved for use in hazardous locations as set forth in the National Electrical Code Article 500 and Sub Part S of the OSHA Standards Daily Shut Down Procedure 1 2 3 retract position 4 5 40 Operation 6 7 8 9 and add a tablespoon CAUTION Extended Shut Down Procedure periods NOTE Power should be disconnected and all air regulators turned down to zero 1 PROBLER P2 41 Operation 2 3 movement occurs Note NOT pressure until the main proportioner SLOWLY 4 retract position 5 6 7 8 the system 9 10 11 12 1 2 3 42 Operation PROBLER P2 4 5 Open both side blocks simultaneously into seper 6 7 WARNING ALL AIR and FLUID PRESSURES SHOULD BE RELIEVED TO ZERO BLEED OFF WARNING Before performing any repairs on any part of the PLACE ALL CONTR
4. 3 Part Number Description Qty 2 2 1 1 1 2 1 2 1 1 1 22201 01 1 1 23479 01 Part Number Description Qty 2 2 1 1 1 2 1 1 22201 01 1 1 23445 00 ISO Heat Exchanger Assembly 16 REVISION C 23445 00 Part Number Description Qty 1 1 2 2 1 1 1 1 2 2 2 2 12 12 23446 00 POLY Heat Exchanger Assembly 17 REVISION B Part Number Description Qty 1 1 2 2 1 1 1 1 2 2 2 2 12 12 23460 01 Proportioning Unit Assembly 18 REVISION A Part Number Description Qty 2 2 1 1 1 1 1 2 2 1 1 22101 00 1 2 1 2 2 Part Number Description Qty 2 2 1 2 2 2 2 2 2 2 2 1 AM 600 00 1 AM 600 00 Air Motor 19 21835 00 Fluid Section 20 REPAIR KIT 21845 00 REVISION E 21 21835 00 Fluid Section Parts List 21845 00 REPAIR KIT Part Number Description Qty 1 2 1 1 REVISION E Part Number Description Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 22 REVISION E 22023 01 High Pressure Hose Assembly Part Number Description Qty 1 1 1 2 2 1 2 Part Number Description Qty 6 lbs 2 2 23 Typical System Connection Diagram 22023 01 HOSE ASSY
5. Introduction About This Manual 1 Parts amp Illustrations A6 6000 System Standard amp Optional Equipment 2 Safety Installation Operation Overhaul Procedure Notes Limited Warranty Policy Technical Assistance For Your Reference Table Of Contents Introduction About This Manual GlasCraft GlasCraft your GlasCraft distributor or GlasCraft GlasCraft appropriate NOTE Is information about the procedure in progress CAUTION Is imperative information about equipment protection WARNING Is imperative information about personal safety only to indicate the components and their normal should be directed by a GlasCraft distributor or GlasCraft assembly instructions provided GlasCraft GlasCraft GlasCraft 1 Parts amp Illustrations 2 Model A6 6000 A6 6000 Standard Equipment Part
6. Number Description A6 6000 Optional Equipment Part Number Description A6 6000 Power Options Part Number Description 3 Note Overpressure switches are factory set at 3200 PSI NOTE 23675 System Assembly 4 REVISION C 23675 System Assembly 5 REVISION C 23675 System Assembly 6 REVISION C 23675 System Assembly 7 REVISION C 23675 System Parts List 8 REVISION C Part Number Description 21110 00 23450 XX GUARDIAN HYBRID ASSEMBLY Part Number Description 23675 System Parts List 9 REVISION C 23450 XX Part Number Description Qty 1 2 1 1 1 20226 00 1 1 2 1 1 1 1 22162 00 1 1 2 2 2 1 1 2 2 2 1 1 1 1 2 2 1 1 6 1 6 10 REVISION C 23675 Generic System Schematic 23675 System Schematic 220V Single Phase 11 REVISION C 23675 System Schematic 220V Three Phase 12 REVISION C 23675 System Schematic 380V Three Phase 13 REVISION C 23478 01 Control Panel Assembly 14 REVISION C Part Number Description Qty 21112 00 1 1 1 1 1 2 1 6 1 Part Number Description Qty 2 1 2 1 1 2 2 1 6 2 2 2 23479 Electrical Assembly 15 23479 01 220 V Single Phase 23479 03 380 V Three Phase 23479 0
7. OLS ON THE MACHINE AND THE MAIN POWER SOURCE IN THE OFF POSITION AND DISCONNECT THE ELECTRICAL POWER CABLE FROM THE MAIN POWER SOURCE 43 Maintenance Daily Routine Maintenance 1 2 3 and add a tablespoon Weekly Maintenance 1 2 See related manuals 44 Material Or Mechanical Problem NOTE these procedures The material pressure gauges are to be used for troubleshooting purposes only The pres sures registered on one gauge will not necessarily match the other This difference can be caused by vari 1 2 system NOTE only one stroke of the Proportioning Pump Check the pressure gauges during one of these bursts of missing materials and always stop spraying while you are get ting a burst of good material Troubleshooting 3 A 1 Material in drums 2 Material temperature B C D 45 Troubleshooting NOTE Follow the procedures in the order given Remember that repairs should be made as soon as possible Don t tering the system and causing the isocyanate to crystallize should be run long enough to displace the material that was in the unit when it was opened up 4 WARNING ALL AIR and FLUID PRESSURES SHOULD A B C TROUBLESHOOTING A POOR SPRAY PATTERN NOTE understand the factors that affect the spray pattern A B C cause a poor pattern NOTE 46 Overhaul Procedure 19875 00 01 Pumps 21835 00 Pumps 1 WARNING Be s
8. bon solvents IMMEDIATELY TAKE THE FOLLOWING STEPS ize in accordance with equipment service instructions in accordance with equipment servicing instructions place any damaged parts Thoroughly clean all parts of the equipment with a non halogenated solvent and reassemble in accor dance with equipment servicing instructions Flush equipment with non halogenated solvent Do NOT reuse equipment with HHC solvents or with materials containing such solvents be consulted to ensure that the solvents used are com patible with your equipment NOTE GlasCraft is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in a closed TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous system Solvents haust the solvent vapors Toxicity of Chemicals sonnel each chemical used in your plan First Aid nate the eyes WARNING Contact a doctor immediately in the event of an injury and give him the information you have collected If your aid immediately while you are contacting the doctor 31 SAFETY Ventilation WARNING Hazardous concentrations of some chemical vapors ex ist before they can be smelled Chemical component suppliers should be contacted to determine at what concentrations the vapors of the chemicals they supply needed to detect such dangerous c
9. ight 34 Installation Electrical Connections NOTE Electrical connections must be checked on a periodic basis 1 2 WARNING black wires in the console are always live Disconnect or turn off Main Power source before opening console to make any repairs or before making any electrical repair of any type to the system CAUTION If you do not understand the electrical hook up described electrician Air Supply Connection 35 Operation WARNING Never leave machine unattended while system power is on or system is running Machine operators must be familiar with the component functions and operation of the machine Pre Operation Check List A B C OFF position D OFF position E OFF position WARNING Do not place any part of the body in the path of the material spray Do not point the gun at or near other personnel Because of the hazardous materials used in this laws in the area where the equipment is being used Initial Start Up Procedure Filling The System 1 2 PROBLER P2 MAKE SURE VALVES ARE OFF 36 Operation 3 vidual side block Slowly open material valves material system NOTE Remember to dispense one to two gallons of material to clear the system of grease and plasticizer that was used during factory testing 4 block over the container Bleed pressure until both 5 NOTE applied by dabbing a white lithium grease into holes inside of Gun Front Housing and w
10. iping grease over SideBlock Seals Grease will purge itself when air valve is turned on at Gun and Gun is triggered 6 7 etc 8 9 ON position 10 a b 37 Operation 11 a b achieved WARNING NOTE CAUTION 12 cations 13 ON OFF 14 NOTE The Emergency Stop Switch is located on the bottom right turn handle on push button 15 38 Operation WARNING Do not place any part of the body in the path of the material spray Do not point the gun at or near other personnel time Because of the hazardous materials used in this other safety equipment as prescribed by current ment is being used 16 CAUTION The Polyol will expand in the Hose if any normal operating pressures are bled off whenever the mate rial is above approximately 75 degrees F Hot Polyol pressure for two reasons 1 The seals in the Gun rely on high pressure to make their seal The high pressure cannot be maintained if the pumps are attempting to apply this pressure Gun seal may leak 2 Re starting immediately after hot Polyol has ex panded in the system may result in spraying sub stantial amounts of bad foam This will continue un til the expanded Polyol in the primary Heater and the Hose has been completely purged Over Pressure System Protection There are pressure sensors located on each propor is an over pressure situation WARNING WARNING 39 Operation Over
11. oncentrations Such equipment should be obtained Adequate ventilation must be provided in any area where the material containers are opened be provided in these areas to prevent chemical vapors tilation ventilation normally provided is likely to be inadequate chemical vapors are likely to spread cal supplier can recommend such equipment and pro cedures Proper Safety Equipment air ventilation is not adequate to remove isocyanate va tor attention and contact lenses are prohibited NOTICE believed to be accurate and reliable but are presented expressed or implied The user should not assume that all safety measures are indicated or that other measures are not required 32 Installation Assembly Instructions NOTE The GlasCraft System is factory assembled If any please refer to illustrations located in the forward portion of this User Manual or contact your GlasCraft distribu tor Fluid Line Connection Required Tools 1 2 3 a b This practice is required on all connection points 1 Hose machine 2 Hose gun 3 Adding additional hose sections 4 a b Once connections are made tape connections well enough to keep plugs from coming undone damaged etc 33 Installation WARNING connections 1 2 3 the system 4 material hose 5 circuit Note Jumper not needed with 18006 01 heated whip hose 6 7 t
12. ure air and power are off to system containers 2 solvent NOTE 3 a remove outlet hose b remove inlet hose 4 a CAUTION Do not immerse Over Pressure Valve in solvents externally Flushing will not affect 5 a b 47 Overhaul Procedure Breaking Down Pump 1 in a criss cross pattern 2 NOTE right side up for diagnostics 3 4 5 6 48 Overhaul Procedure Disassemble Sub Assemblies 1 2 49 Overhaul Procedure Cleaning 1 2 3 Inspection 1 2 3 NOTE ing on Seat or Ball 4 above step NOTE Re Assemble NOTE All parts underlined are contained in Repair Kit 1 2 3 4 on 50 Overhaul Procedure 5 6 7 8 9 10 11 51 Overhaul Procedure 12 13 14 15 16 17 52 Overhaul Procedure For 19875 00 Pumps 1 2 3 4 5 6 7 8 9 10 Notes 53 Notes 54 55 THE AFORESAID WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IM PLIED SPECIFICALLY THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH WARRANTIES ARE SPECIFICALLY DISCLAIMED UNDER NO CIRCUMSTANCES SHALL GLASCRAFT S LIABILITY EXCEED THE AMOUNT PUR CHASER PAID FOR THE CLAIMED DEFECTIVE EQUIPMENT OR PART UNDER NO CIRCUM STANCES SHALL GLASCRAFT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAM AGES OR

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