From C200H to CS1
Contents
1. 24 VDC 7mA Terminal block 16 inputs C200H ID215 24 VDC 4 1mA Connector 32 inputs Special I O G C200H ID216 24 VDC 4 1mA Connector 32 inputs Group 2 C200H ID218 24 VDC 6 0mA Connector 32 inputs Group 2 _C200H ID111 12 VDC 4 1mA Connector 64 inputs Group 2 C200H ID217 24 VDC 4 1mA Connector 64 inputs Group 2 C200H D219 24 VDC 6 0mA Connector 64 inputs Group 2 24VDC 7mA Terminal block 16 inputs 24VDC 7mA Terminal block 16 inputs 24VDC 6mA Connector 32 inputs 24VDC 6mA Connector 32 inputs 24VDC 6mA Connector 32 inputs i 24VDC 6mA Connector 64 inputs 24VDC 6mA Connector 64 inputs B 24VDC 6mA Connector 64 inputs 5 C200H series Units can be used with CS1 series CPU Units C200H series Unit Corresponding CS series Unit DC Input Unit with terminal block for 8 inputs Replace this unit with a DC Input Unit with 16 inputs 2 If the input circuit specification is not the same check if there is no problem in operation increased wire and connect the terminals and each common terminals If the current consumption is different check if enough power supply capacity is provided 6 Refer to related manuals for details even if functions of C200H series are supported by CS1 series Units Difference 1 Terminal block 2 Input points 8 gt 16 points 3 Input circu2. 16 points 3 Output circuit specification Output capacity 1A point 3A Unit gt 0 5A point 8A Unit Voltage range 12 to 48 VDC gt 12 to 24VDC Residual voltage 1 4V gt 1 5V ON response time 0 2ms gt 0 5ms OFF response time 0 3ms gt 1 0ms 4 Internal current consumption 5VDC 140mA gt 170mA Transistor Output Units with terminal block for 8 outputs Replace this unit with a Transistor Output Unit with 16 outputs 1 Terminal block 2 Output points 8 gt 16 points 3 Output circuit specification Output capacity 2 1A point 5 2A Unit gt 0 5A point 8A Unit Residual voltage 1 4V gt 1 5V ON response time 0 2ms gt 0 5ms OFF response time 0 3ms gt 1 0ms 4 Internal current consumption 5VDC 140mA gt 170mA Transistor Output Units with terminal block for 8 outputs Replace this unit with a Transistor Output Unit with 16 outputs 1 Terminal block 2 Output points 8 gt 16 points 3 Output circuit specification Output capacity 0 8A point 2 4A Unit gt 0 5A point 5A Unit ON response time ims gt 0 5ms 4 Internal current consumption 5VDC 140mA gt 170mA Transistor Output Units with terminal block for 8 outputs Replace this unit with a Transistor Output Unit with 16 outputs 1 Terminal block 2 Output points 8 gt 16 points 3 Output circuit specification Output voltage range 5 to 24 VDC gt 24VDC 4 Internal current consumption 6VDC 10mA gt 170MA
3. C200H series Units can be used with CS1 series CPU Unit 3 Refer to related manuals for details even if functions of C200H series are supported by CS1 series Units since a part of specifications may differ DC Input Transistor Output Unit C200H series Unit Corresponding CS series Unit C200H MD115 Input Output Unit with connector for 16 inputs 16 outputs The CS series 12VDC 16 inputs 12VDC 16 does not have the same type of Unit outputs Sinking Connector No replacement model Use this Unit with CS1 or use CS1W MD261 or MD561 instead Special 1 0 C200H MD215 Input Output Unit with connector for 16 inputs 16 outputs The CS series 24VDC 16 inputs 5 to does not have the same type of Unit 24VDC 16 outputs Sinking No replacement model Use this Unit with CS1 or use CS1W MD261 or MD561 instead Connector Special UO lt TTL Input Output Units gt C200H series Unit Corresponding CS series Unit C200H MD501 Input Output Unit with connector for 16 inputs 16 outputs The CS series 5 VDC 16 inputs 5 VDC 16 does not have the same type of Unit outputs Connector Special No replacement model Use this Unit with CS1 or use CS1W MD261 or MD561 instead 1 0 22 MEMO OMRON AUTOMATION amp SAFETY OMRON AUTOMATION AND SAFETY THE AMERICAS HEADQUARTERS Chicago IL USA 847 843 7900 800
4. Insulation Plates for CPU Backplanes C200HW ATT31 51 81 A1 is unnecessary They do not require brackets I O Unit bracket can not be used with CS1 series The Units of CS1 series can be secured with screws 4 Reading data from C200H Load the ladder program and Data Memory from the C200H using the CX Programmer Required items Support software CX One PC CXONE ALooC Vo CXONE ALaaD Vo Or CX Programmer WS02 CXPCo Vao Peripheral Interface Unit and C200H IP007 and COM1 CIFO2 connecting cable Or C120 LK201 V1 and XW2Z 200P V CX Programmer Connecting cable CQM 1 CIFO2 Or XW2Z 200P V Peripheral Interface Unit C200H IP007 Or C120 LK201 V1 1 Attach the Peripheral Interface Unit onto the C200H and connect it with a PC 2 Start up the CX Programmer On the Start menu select All Program OMRON CX One CX Programmer CX Programmer 3 Select C200H for the Device Type Select File New to display below dialog Change PLC Device Name NewPLC1 Device Type Settings Network Type SYSMAC WAY X Settings Comment Cancel Help Device Type Settings C200H General CPU Type CPU02 x Total Program Area Size DA RAM s Read Only Expansion Memory Nme dl r File Memory Noe zl r Timer Clock Make Default Cancel Help 4 Connect the PLC and the CX Programmer online Select PLC Work Online 5 Transfer the ladde
5. No W226 for details about CompoBus S lt Support software and peripheral devices gt Name C200H series CS1 series Description Support software SYSMAC Support Software CX One SYSMAC Support Software can not be CX Programmer CXONE ALooC VO ALooD Vo CX Programmer Ver 3 0 or higher used with CS1 series CPU Unit C2000 MP103 Va Peripheral Interface C200H IP007 CS1W CN226 626 To load the program onto CX Programmer Unit connecting cable from C200H C200H IPOO7 and cable CQM1 CIFO2 are required Programming Console C120 PRO15 C200H PRO27 CS1W CNoo4 CS1W CNoo4 is a Programming Console C120 PRO25 Connecting Cable CQM1 PRO01 CS1W CN114 _ A cassette interface can not be used PROM Writer C500 PRWO06 None EPROM can not be used with CS1 series Save the data using a PC CX Programmer Floppy disk interface C500 FD103 None Save the data using a PC CX Programmer Printer interface unit C500 PRT01 None Print the data using a PC CX Programmer Other remarks 1 The CPU Unit and Power Supply Unit are separated with CS1 series though they are combined with C200H series The two series use different Backplanes However the installation hole position is the same 2 backplane too The DIN track PFP 50N 100N 100N2 and mounting bracket C200H DINO1 can be used for the CS1 The backplane of the CS1 series has an installation structure to be insulated from the control board etc
6. Same as C200H Same as C200H Same Use a differentiated execution condition for the SNXT instruction FAL 06 Same as C200H Changed from 1 to 2 FAL N gt FAL N 0 FALS 07 Same as C200H Changed from 1 to 2 FALS N gt FALS N 0 MSG 46 MSG 46 0 is added to Operand 1 Changed from 1 to 2 MSG S gt MSG 0 S Number of characters words to be registered from first message word S is changed from 16 characters 8 words to 32 characters 16 words FUN47 Not supported Use MSG 46 instead FUN67 BCNTC 621 Same WDT 94 WDT 094 Same FUN61 IORF 097 On CS1 Unit No of C200H Group 2 High density I O Units is disabled Specify the allocation by using IORF in the same way as Basic I O Units FUN18 Enter the settings from PLC settings FUN48 Not supported L FUN49 Enter the settings from PLC settings SEND 090 Same FUN98 RECV 098 Control data configuration is different Same 14 Appendix B Change of unit area allocation This section describes the difference of unit area allocation in C200H and CS1 series Refer to related manuals for details Group 2 High density I O Units 2 or 4 words allocated for each Unit way as a Basic I O Units depending on the installed position rack and slot Change the channel and bit address used in the program Item C200H series CS1 series Description I O allocation Free location and fixed channel Free location and free channel For CS1 series it is
7. 26VDC 75mA gt 0mA 5 External power supply Not required gt DC24V 40mA Transistor Output Units with terminal block for 12 outputs Replace this unit with a Transistor Output Unit with 16 outputs 1 Terminal block 2 Output points 12 gt 16 points 3 Number of circuit 12 points common x1 circuit gt 8 points common x2 circuits 4 Output circuit specification Residual voltage 1 4V gt 1 5V ON response time 0 2ms gt 0 5ms OFF response time 0 3ms gt 1 0ms 5 Internal current consumption 5VDC 160mA gt 170mA 19 C200H series Unit C200H OD217 Transistor Output Units 24 VDC 0 3A Sourcing Terminal block 12 outputs C200H OD212 24 VDC 0 3A Sinking Terminal block 16 outputs _C200H OD21A 24 VDC 1 0A Sourcing Terminal block load short circuit protection 16 outputs C200H OD218 4 5 to 26 3 VDC 0 1A Sinking Connector 32 outputs Group 2 _C200H 0D215 4 5 to 26 3 VDC 0 1A Sinking Connector 32 outputs Special UO C200H OD21B 24 VDC 0 5A Sourcing Connector load short circuit protection 32 outputs Group2 12 24 VDC 0 5A Sourcing Terminal block load short circuit protection 16 outputs 12 24 VDC 0 5A Sinking Terminal block 16 outputs 12 24 VDC 0 5A Sourcing Terminal block load short circuit protection 16 outputs 12 24 VDC 0 5A Sinking Connect
8. Basic I O Change the channel and bit address necessary to register I O used in the program table UO allocation IR 100 to 199 CIO 2000 to 2199 Refer to CS1G H CPU H Special I O 10words allocated for each Unit 1Owords allocated for each Unit No CS1G H CPU EV1 cs No DM20000 to 21999 SERIES CPU UNITS DM1000 to 1999 100words allocated for each Unit OPERATIAN MANUAL 100words allocated for each Unit No Cat No W339 for details No Change the channel and bit address on I O allocation used in the program I O allocation IR 30 to 49 The allocation is decided in the same Auxiliary Relay Area SR 236 to 255 1 AR Area and Bit Change the channel and bit address used in the program 2 Condition flags and clock pulse Change the operation flags in the program to the condition flags Use the global symbols such as P 0 1ms and P 1ms instead of the clock pulse Operation flags and condition flags of CS1 can be specified by label Link Relay Area PC Link LROO to LR63 CIO 1000 to 1063 Change the channel and bit address used in the program area SYSBUS Remote I O 50 to 99 CIO 3000 to 3049 Change the channel and bit address used in the program Abnormal history storage DM 969 to 999 AR 100 to A199 Change the program if the Error History Area is read in the program Appendix C Change in PLC Settings Item C200H series CS1 series Description Mode
9. Controller Link Units OPERATION MANUAL Optical Ring Controller Link Units OPERATION MANUAL CS CJ Series EtherNet IP Units OPERATION MANUAL CS CJ Series Ethernet Units OPERATION MANUAL Construction of Networks W421 CS1W ETN21 CJ1W ETN21 100Base TX CS CJ Series Ethernet Units OPERATION MANUAL Construction of Applications W456 CS1W CRM21 CJ1W CRM21 CS CJ Series CompoNet Master Units OPERATION MANUAL W457 CRT1 CRT1 Series CompoNet Slave Units and Repeater Unit OPERATION MANUAL W380 CS1W DRM21 V1 CJ1W DRM 1 CS CJ Series DeviceNet Units OPERATION MANUAL W267 CS1W CJ1W C200HW DRT1 DRT2 GT1 CVM1 DeviceNet OPERATION MANUAL W266 W136 C200HW SRM21 V1 CS1W SRM21 CJ1W SRM21 CQM1 SRM21 V1 SRT1 SRT2 C500 RMO001 P V1 C120 RM001 P C500 RT001 RT002 P V1 C500 C120 LK010 P C200H RM001 PV1 C200H RT001 002 P B500 I 0 CompoBus S OPERATION MANUAL C series Rack PCs Optical Remote I O SYSTEM MANUAL W308 C200HW ZW3DV2 ZW3PC2 3G8F5 CLK11 21 3G8F6 CLK21 Controller Link Support Software OPERATION MANUAL Man No Model Manual W120 C500 RM201 RT201 C series Rack PCs Wired Remote I O SYSTEM MANUAL C200H RM201 RT201 202 G71 IC16 OD16 G72C ID16 OD16 S32 RS1 W379 CVM1 DRMe1 V1 DeviceNet Master Units OPERATION MANUAL C200HW DRMe1 V1 W347 C200HW DRT21 DeviceNet Slaves OPERATION MANUAL CQM1 DRT21 DRT1 W135 C200H LK401 C Series PC Link SYSTEM MANUAL C500 LK
10. Expansion Backplanes CS1W CNool This cable connects a CS1 CPU Backplane and an Expansion I O C200HW Bloo1 V2 Backplanes O Units CPU Bus Units Coaxial cable type C200H SLK21 V1 C200HS SLK22 C200HW SLK23 24 Optical Fiber Cable type C200H SLK1 1 C200HS SLK12 C200HW SLK13 14 Coaxial cable type CS1W SLK 1 Optical cable type CS1W SLK11 Or Controller Link Wire type CS1W CLK23 Optical Fiber Cable type CS1W CLK13 53 Unit name C200H series CS1 series Description Basic I O Units C200H Innn C200H Inaa C200H series Basic I O Units can be used C200H Onono C200H Onnun with CS1 series CPU Units C200H Mooo C200H Moo0o Refer to Appendix E Table of Or Input Output Units for CS1 Basic CS1W looo Input Output Units corresponding to C200H CS1W Onnun Basic Input Output Units CS1W Moun We recommend replacing the C200H series Basic Units with CS1 series Basic I O Units for maintenance purpose Special I O C200H noon C200H o000 C200H series Special I O Units can be used Unit Or with CS1 series CPU Units However there CS1W oooo are some remarks to be followed To improve the system performance and to facilitate maintenance we recommend you to use the CS series Units instead Communication Units SYSMAC LINK SYSMAC LINK C200HW SLKoo can not be used with CS1 series CPU Unit Refer to the SYSMAC CS1W SLK11 21 SYSMAC LINK Units OPERATIAN MANUAL Cat No W367 for details about SYSMAC
11. LINK We recommend you to use the Controller Link instead Refer to the Controller Link Units Wire type Operation Manual Cat No W309 and Controller Link Units H PCF Optical Fiber Cable ring connection Operation Manual Cat No W370 for details SYSNET C200H SNT31 C200HS SNT32 SYSNET None Controller Link Wire type CS1W CLK23 Optical Fiber Cable type CS1W CLK13 53 SYSNET can not be used with CS1 series CPU Unit We recommend you to renewal the system with Controller Link instead Refer to the Controller Link Units Wire type Operation Manual Cat No W309 and Controller Link Units H PCF Optical Fiber Cable ring connection Operation Manual Cat No W370 for details Host Link Serial Communication C200H Host Link Unit can not be used with CS1 series CPU Unit Refer to the SYSMAC CS CJ Series Serial Communications Boards Units OPERATIAN MANUAL Cat No W336 for details C200H LK101 PV1 C200H LK201 V1 None CS1W SCU21 V1 CS1W SCU21 V1 CS1W SCB21 V1 CS1W SCB41 V1 Host Link port built in the CPU Unit The CS series does not have the Optical type Serial Communications Board Unit Use the wire type instead or use optical link module an external optical link module Use one of the left CS1 series Unit Board C200H LK202 V1 CS1W SCU31 V1 CS1W SCB41 V1 Use one of the left CS1 series Unit Board PC Link C200H LK401 PC Link C200H
12. With 24 VDC service power supply To use RUN output prepare Output Unit separately C200HW PA204C AC Power Supply Unit With maintenance forecast monitor C200HW PA204R C200HW PA209R AC Power Supply Unit AC Power Supply Unit With RUN output With RUN output For C200H CPCPU03 23 C200H BC031 an C200H BC051 ac C200H BC081 ac C200HW PDO24 DC Power Supply Unit To use RUN output prepare Output Unit separately C200HW PDO25 DC Power Supply Unit CS1W BC033 BC032 CS1W BC053 BC052 CS1W BC083 BC082 C200H BC101 n3 CS1W BC103 BC102 To use RUN output prepare Output Unit separately Respectively for 3 5 8 and 10 slots The installation hole position is the same Memory Cassette Unit name C200H series CS1 series Description Memory Unit Memory Unit RAM type None The CS Series CPU Units have a nonvolatile C200H MR431 memory for user program in it The memory Battery type unit is unnecessary C200H MR432 They also have the clock function Capacitor type C200H MR831 Battery type C200H MR832 Capacitor type C200H MR433 Battery type with clock function C200H MR833 Battery type with clock function EEP ROM Unit None The CS Series CPU Units have a nonvolatile C200H ME431 memory for user program in it The memory C200H ME432 unit is unnecessary with clock function They also have the clock function The C200H ME831 progra
13. at Power ON Setting switch on the memory unit Select the Mode at power ON from PLC settings Constant Cycle Time Constant Cycle Time FUN18 Enter the value in the Constant Cycle Use DI DISABLE Function Time from PLC settings INTERRUPTS instruction and EI ENABLE INTERRUPTS instruction when simultaneity of data is required between the Cycle Tasks and Interrupt Tasks Appendix D Change of execution timing etc CX Programmer Item C200H series CS1 series Description Interrupt execution Write the interrupt program in Write the interrupt program in For CS1 an Interrupt Task is method and execution subroutine interrupt task executed even when an timing instruction is being executed or I O refreshing Cycle Time The cycle time is shortened with CS1 To obtain the same cycle If the system operation is affected by time as C200H set the time cycle time check the operation with from the Constant Cycle the converted program Time in the PLC settings Read protection function FUN49 Use password protection function of 15 Appendix E Table of Input Output Units Input Unit 1 If different terminal block or connector is used you have to change the wiring 2 3 4 5 3 If the number of circuit is different since a part of specifications may differ DC Input Unit C200H 1D211 12 to 24 VDC 10mA Terminal block 8 inputs C200H ID212
14. might change depending on the usage when the used relay is different Refer to the Appendix F Restrictions in Using C200H Special I O Units in the CS1G H CPU H CS1G H CPU EV1 CS SERIES CPU UNITS OPERATIAN MANUAL Cat No W339 for details of the Output Units 5 If the current consumption is different check if enough power supply capacity is provided 6 If the voltage and current consumption of external power supply is different check if enough power supply capacity is provided 7 C200H series Units can be used with CS1 series CPU Unit 8 Refer to related manuals for details even if functions of C200H series are supported by CS1 series Units since a part of specifications may differ Relay Output Units C200H series Unit C200H OC223 250VAC 24VDC 2A Terminal block 5 outputs independent contacts Difference 1 Terminal block 2 Output points independent contacts 5 points gt 8 points 3 Output circuit specification ON OFF response time 10ms gt 15ms Used relay 4 Internal current consumption BVDC 10mA 2100mA 26VDC 46mA gt 48mA 1 Terminal block 2 Output circuit specification ON OFF response time 10ms gt 15ms Used relay 3 Internal current consumption 56VDC 10mA gt 100mA 26VDC 75mA gt 48mA 1 Terminal block 2 Output circuit specification Used relay 3 Internal current consumption BVDC 10mA 100mA 26VDC 90mA gt 48mA Relay Output Units with terminal blo
15. 000 0000 0000 0000 0000 0000 0000 pre Jong 0000 0000 0000 c 0000 0000 0000 E 0000 ROSO Jop 0000 0000 0000 0000 mp mm 00070 i Fe aane lannan SEN Taman Tanne eg Anan J On Off T ChangeOrde E gt Address Cth ForceOn Ctl K ForceOff Ctri L ForceCancel TRO C200H CPUO1 Offline 5 The I O allocation of C200H series is partly different from that CS1 series Refer to Appendix B Change of data area allocation and modify the ladder program 6 The PLC settings of C200H series are partly different from that of CS1 series Refer to Appendix C Change in PLC settings and change the PLC settings 7 Select Program Compile to check the program If an error is detected correct it 8 Save the program by specifying the project name Select File Save As 6 Writing data to CS1 Transfer the converted and modified program PLC settings and Data Memory to the CS1 Required items Support software CX One PC CXONE ALccC VEI ALooD Vo CX Programmer Connecting cable CS1W CN226 626 PC CX Programmer II Connecting cable 1 xe CS1W CN226 626 Peripheral port on CPU Unit 1 Connect the CS1 and the PC 2 Start the CX Programmer and open the converted program file 3 Connect the CS1 and the CX Programmer online 4 Transfer the ladder program and PLC settings to the CS1 Select PLC Transfer To PLC Click the c
16. 009 V1 Support Software Man No Model Manual W463 CXONE ALooC V4 CX One FA Integrated Tool Package SETUP MANUAL W446 CXONE ALoaD V4 CX Programmer OPERATION MANUAL W447 CX Programmer OPERATION MANUAL Function Blocks Structured Text W464 CX Integrator OPERATION MANUAL W344 CX Protocol OPERATION MANUAL C200H Replacement Guide From C200H to CS1 Table of Contents Ch Sp En Ze Fir Je luego EE 2 Selecting the replacement method 3 Selecting Rue EE 4 Reading data from C200El 2 2 1 2 3 ee EEN ad ead cht EE ee ae 8 Gonverting the program ee WEE 10 dreet Ree 12 Appena EE 14 Appendix A Instructions converted by Change Model on Cv Programmer 14 Appendix B Change of unit area allocation essssssssssseesseeeee ener snnt en rente rnnt nnne nn 15 Appendix C Change in PLC Settings ssssssssessseesss esee entente tennis sn tent etre sinis snnt sn tenens 15 Appendix D Change of execution timing ec 15 Appendix E Table of Input Output Units sssssssssssseesseeeenennnneen nennen nint en nent enne nnn intr nr interire 16 This replacement guide describes the procedure to rebuild the system which uses the C200H series PLC by introducing the CS1 series PLC instead The CS series has functions which can replace the functions and operation of C200H series PLC Take the below work flow to replace your system Also refe
17. 0H TV001 002 003 C200H Heat Cool Temperature Control Units OPERATION MANUAL C200H TV101 102 103 W241 C200H PID01 02 03 C200H PID Control Unit OPERATION MANUAL W141 C200H CT001 V1 C200H High speed Counter Units OPERATION MANUAL C200H CT002 W311 C200H CT021 C200H High speed Counter Units OPERATION MANUAL W224 C200H CP114 C200H Cam Positioner Units OPERATION MANUAL W334 C200HW NC113 213 413 C200HW Position Control Units OPERATION MANUAL W137 C200H NC111 C200H Position Control Units OPERATION MANUAL W128 C200H NC112 C200H Position Control Units OPERATION MANUAL W166 C200H NC211 C200H Position Control Units OPERATION MANUAL W314 C200H MC221 C200H Motion Control Units OPERATION MANUAL INTRODUCTION W315 C200H MC221 C200H Motion Control Units OPERATION MANUAL DETAILS W165 C200H ASCO2 C200H ASCII Units OPERATION MANUAL W306 C200H ASC1 1 21 31 C200H ASCII Units OPERATION MANUAL Man No Model Manual W304 C200HW COM01 C200HW Communication Boards OPERATION MANUAL C200HW COMO2 V1 to C200HW COMO6 EV1 W257 CVM1 PRS71 Teaching Box OPERATION MANUAL Network Communications Units Man No W309 W370 W465 W420 Model CS1W CLK23 CS1W CLK21 V1 CJ1W CLK23 CJ1W CLK21 V1 C200HW CLK21 CVM1 CLK21 CQM1H CLK21 CS1W RPTOa CS1W CLK13 CS1W CLK12 V1 CVM1 CLK12 H PCF Cable CS1W CLK53 CS1W CLK52 V1 CVM1 CLK52 GI Cable CS1W EIP21 CJ1W EIP21 CJ2H CPUG6c EIP CJ2M CPU3n CS1W ETN21 CJ1W ETN21 100Base TX Manual
18. 2 outputs 2 A max terminal block Replace this unit with a Relay 3 Number of circuit 12 points common x1 16 outputs Output Unit with 16 outputs circuit gt 8 points common x2 circuits 4 Output circuit specification ON OFF response time 10ms gt 15ms Used relay 5 Internal current consumption 5VDC 10mA gt 100mA 26VDC 75mA gt 96mA 1 Terminal block C200H OC222V OC222N Relay Output Units with 250 VAC 24VDC 250 VAC or 120 VDC terminal block for 12 outputs 2 Output points 12 gt 16 points 2A Terminal block 12 2 A max Replace this unit with a Relay 3 Number of circuit 12 points common x1 outputs 16 outputs Output Unit with 16 outputs circuit gt 8 points common x2 circuits 4 Output circuit specification Used relay 5 Internal current consumption 5VDC 10mA gt 100mA 26VDC 90mA gt 96mA 18 lt Relay Output Units gt C200H series Unit C200H OC225 250VAC 24VDC 2A Terminal block 16 outputs 250VAC 120VDC 2A Terminal block 16 outputs C200H OC226 OC226N 250VAC 24VDC 2A Terminal block 16 outputs 250VAC 120VDC 2A Terminal block 16 outputs Corresponding CS series Unit Relay Output Units with terminal block for 16 outputs Difference 1 Terminal block 2 Number of circuit 16 points common x1 circuit gt 8 points common x2 circuits 3 Output
19. 556 6766 e www omron247 com OMRON CANADA INC HEAD OFFICE OMRON ARGENTINA SALES OFFICE Toronto ON Canada 416 286 6465 866 986 6766 www omron247 com Cono Sur 54 11 4783 5300 OMRON ELECTRONICS DE MEXICO HEAD OFFICE M xico DF 52 55 59 01 43 00 01 800 226 6766 mela omron com OMRON ELECTRONICS DE MEXICO SALES OFFICE OMRON CHILE SALES OFFICE Santiago 56 9 9917 3920 OTHER OMRON LATIN AMERICA SALES Apodaca N L 52 81 11 56 99 20 01 800 226 6766 mela omron com 54 11 4783 5300 OMRON ELETR NICA DO BRASIL LTDA HEAD OFFICE Sao Paulo SP Brasil 55 11 2101 6300 www omron com br OMRON EUROPE B V Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands e 31 0 23 568 13 00 e www industrial omron eu Authorized Distributor Automation Control Systems Machine Automation Controllers MAC Programmable Controllers PLC e Operator interfaces HMI Distributed I O Software Drives amp Motion Controls Servo amp AC Drives Motion Controllers amp Encoders Temperature amp Process Controllers Single and Multi loop Controllers Sensors amp Vision e Proximity Sensors Photoelectric Sensors Fiber Optic Sensors Amplified Photomicrosensors Measurement Sensors Ultrasonic Sensors Vision Sensors Industrial Components RFID Code Readers Relays Pushbuttons amp Indicators e Limit and Basic Switches Timers Counters Metering Devices Power Supplies Saf
20. 6 terminal block for 8 inputs 2 Input points 8 16 points block 8 inputs inputs Replace this unit with a DC 3 Input circuit specification Input Unit with 16 inputs Input voltage range 12 to 24 The CS series does not have VAC VDC gt 24VDC the AC DC Input Unit If this Input impedance 2kQ gt 3 3kQ Unit is used with AC inputs ON Voltage 10 2VDC gt 14 4VDC continue using this Unit or OFF Voltage 3VDC gt 5VDC change the wiring for DC Internal current consumption inputs 5VDC 10mA 100mA C200H IM212 d AC DC Input Unit with 1 Terminal block 24 VAC VDC Terminal 24 VDC 7mA Terminal block 16 terminal block for 16 inputs 2 Number of circuit 16 points common x1 block 16 inputs inputs Replace this unit with a DC circuit gt 8 points common x2 circuits Input Unit with 16 inputs 3 Input circuit specification The CS series does not Input voltage range 24VAC VDC gt 24VDC have the AC DC Input Unit H and input impedance 3kQ gt 3 3kQ this Unit is used with AC 4 Internal power consumption inputs continue using this BVDC 10mA 100mA Unit or change the wiring for DC inputs 17 m Output Unit 1 If different terminal block or connector is used you have to change the wiring 2 If the number of circuit is different increased wire and connect the terminals and each common terminals 3 If the output specification is not same check if there is no problem in operation 4 The relay lifetime
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22. Cat No W339 and User s manual for Special I O Units and CPU Bus Units for details about installation Wiring for the installed Units Refer to the CS1G H CPUxxH CS1G H CPUxx EV1 CS SERIES CPU UNITS OPERATIAN MANUAL Cat No W339 and User s manual for Special I O Units and CPU Bus Units for details about wiring Transfer the converted data to CS1 To check the wiring operate Input Output to see if they operate correctly Turn ON the power and check the operation Table 6 Related Manuals 5 Writing the data to CS1 1 If production is conducted between uploading the program and executing replacement work data handled by the program may change If so upload the data right before the replacement work modify data if necessary and download it to the new PLC 2 The cycle time of C200H and CS1 are different which may effect system operation If SO it is necessary to adjust cycle time from the PLC settings 2 Selecting the replacement method When C200H series Basic I O Units are replaced with CS1 series Basic I O Units rewiring is required The C200H UO Terminal Block Conversion Adapter that allows the terminal block of the C200H series Basic I O Unit to be reused for the CS1 series Basic I O Unit is available This enables efficient replacement by eliminating rewiring and wiring check times 1 Replacing all Replace all C200H series Units with C200H series Units with CS1 series Units Cercles CS1 ser
23. LK401 Controller Link Wire type CS1W CLK23 Optical Fiber Cable type CS1W CLK13 53 PC Link Unit can be used with CS1 series CPU Unit However link area allocation etc must be modified We recommend you to use the Controller Link instead Refer to the Controller Link Units Wire type Operation Manual Cat No W309 and Controller Link Units H PCF Optical Fiber Cable ring connection Operation Manual Cat No W370 for details Unit name C200H series CS1 series Description Communication Units SYSBUS SYSBUS SYSBUS Unit can be used with CS1 series Wire type C200H RM201 Wire type C200H RM201 CPU Unit However relay area allocation Optical Fiber Cable type Optical Fiber Cable type etc must be modified C200H RM001 PV1 C200H RMO01 PV1 CompoNet To improve the system performance and to CS1W CRM21 facilitate maintenance we recommend you DeviceNet to use left networks instead CS1W DRM21 V1 Refer to the CS CJ series CompoNet CompoBus S Master Units Operation Manual Cat No CS1W SRM21 W456 and CompoNet Slave Units and Repeater Unit OPERATION MANUAL Cat No W457 for details of CompoNet Refer to the SYSMAC CS CJ series CS series CS1W DRM21 V1 CJ Series CJ1W DRM21 DeviceNet Units OPERATIAN MANUAL Cat No W380 for details about DeviceNet Refer to the C200HW SRM21 V1 CS1W SRM21 CJ1W SRM21 CQM1 SRM21 V1 SRT1 Series SRT2 Series CompoBus S OPERATIAN MANUAL Cat
24. M Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application requirements Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the Product may be changed without any notice When in doubt special part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions Microsoft products screen shot s reprinted with permission from Microsoft Corporation Other company names and produc
25. Type Settings CS1G H General m CPU Type Y m Total Program Area Size Read Only Read Only r File Memory None ReadOnly m Timer 7 Clock talled Make Default 3 The instructions are automatically converted The Output Window shows the conversion results Double click an error shown on the Output Window to jump to the corresponding section of the ladder program if PLC NewPLLT PLC Model C200H CPOO to W I H CPL42 i Dee PLC Model AR LEUDE to DIGH GELSE fs Conversion issues PLC Program Name Programs NewProgram1 Ladder Section Name Section Ladder Section Name END NewPLC1 0 errors 0 warnings Transfer ll 4 A For Help press F1 NewPLC1 Net 0 Node 0 Offline rung 0 D 0 1 7 Some instructions cannot be converted Modify the ladder program referring to Appendix A Instructions converted 10 by Change Model on CX Programmer You can check the program by selecting Program Compile Program Check The Output Window shows the checking results 4 The PLC memory data cannot be maintained when PLC model is changed Open the PLC Memory window for both C200H and CS series PLCs and copy and paste the necessary memory data after conversion f PLC Memory NewPLC1 IR SBAI File Edit View Grid Window Help 000 000 000 ooo 00 DO 0000 0 Coop 0000 0000 0000 000 0000 0000 0
26. circuit specification ON OFF response time 10ms gt 15ms Used relay 4 Internal current consumption 5VDC 10mA gt 100mA 26VDC 75mA gt 96mA Relay Output Units with terminal block for 16 outputs 1 Terminal block 2 Number of circuit 16 points common x1 circuit gt 8 points common x2 circuits 3 Output circuit specification Used relay 4 Internal current consumption 5VDC 10mA gt 100mA 26VDC 90mA gt 96mA lt Transistor Output Units gt C200H series Unit C200H OD411 12 48 VDC 1A Sinking Terminal block 8 outputs 12 24 VDC 0 5A Sinking Terminal block 16 outputs C200H OD213 24 VDC 2 1A Sinking Terminal block 8 outputs 12 24 VDC 0 5A Sinking Terminal block 16 outputs C200H OD214 24 VDC 0 8A Sourcing Terminal block load short circuit protection 8 outputs 12 24 VDC 0 5A Sourcing Terminal block load short circuit protection 16 outputs C200H OD216 5 24 VDC 0 3A Sourcing Terminal block 8 outputs 12 24 VDC 0 5A Sourcing Terminal block load short circuit protection 16 outputs C200H OD211 24 VDC 0 3A Sinking Terminal block 12 outputs 12 24 VDC 0 5A Sinking Terminal block 16 outputs Corresponding CS series Unit Transistor Output Units with terminal block for 8 outputs Replace this unit with a Transistor Output Unit with 16 outputs Difference 1 Terminal block 2 Output points 8 gt
27. ck for 5 outputs independent contacts Replace this unit with a Relay Output Unit with 8 outputs independent contacts 250 VAC or 120 VDC 2 A max terminal block 8 outputs Independent contacts C200H OC224 250VAC 24VDC 2A Terminal block 8 outputs independent contacts Relay Output Units with terminal block for 8 outputs independent contacts 250 VAC or 120 VDC 2 A max terminal block 8 outputs Independent contacts C200H OC224V OC224N 250VAC 24VDC 2A Terminal block 8 outputs independent contacts Relay Output Units with terminal block for 8 outputs independent contacts 250 VAC or 120 VDC 2 A max terminal block 8 outputs Independent contacts C200H OC221 i Relay Output Units with 1 Terminal block 250VAC 24VDC 2A 250 VAC or 120 VDC terminal block for 8 outputs 2 Output points 8 gt 16 points Terminal block 8 outputs 2 A max terminal block Replace this unit with a Relay 3 Output circuit specification 16 outputs Output Unit with 16 outputs ON OFF response time 10ms gt 15ms Used relay 4 Internal current consumption DC5V 10mA gt 100mA DC26V 75mA gt 96mA C200H OC222 Relay Output Units with 1 Terminal block 250VAC 24VDC 2A 250 VAC or 120 VDC terminal block for 12 outputs 2 Output points 12 gt 16 points Terminal block 1
28. ecification Input voltage 12VDC gt 24VDC Input impedance 2 7kQ gt 3 9kQ ON Voltage 8VDC gt 15 4VDC OFF Voltage 3VDC gt 5VDC 3 Internal current consumption 5VDC 120mA gt 150mA 1 Number of circuit 32 points common x2 circuit gt 16 points common x4 circuits 2 Input circuit specification Input impedance 5 6kQ gt 3 9kQ ON Voltage 14 4VDC gt 15 4VDC Internal current consumption 5VDC 120mA gt 150mA DC Input Unit with connector for 64 inputs 1 Number of circuit 32 points common x2 circuit gt 16 points common x4 circuits 2 Internal current consumption 5VDC 120mA gt 150mA 16 TTL Input Unit gt C200H series Unit Corresponding CS series Unit Difference C200H ID501 No replacement model TTL Input Unit with connector for 32 inputs The CS series does not have the 5VDC 3 5mA Connector 32 same type of Unit inputs Special I O Unit Use the C200H ID501 with CS1 or use 24VDC Input Unit CS1W ID231 or TTL Input Output Unit CS1W MD561 instead lt AC Input Unit gt C200H series Unit Corresponding CS series Unit Difference C200H 1A121 100VAC Input Unit with 1 Terminal block 100 120VAC 10mA and 100 120VAC 10mA 100 to terminal block for 8 inputs 2 Input points 8 gt 16 points Terminal block 8 inputs 120VDC 1 5mA Terminal block Replace this unit with a 3 Input circuit specification 16 inputs 100VAC Input Unit with 16 Input impedance 9 7kQ 50Hz gt 10kQ 50Hz i
29. ety e Laser Scanners Safety Mats Edges and Bumpers Programmable Safety Controllers Light Curtains Safety Relays Safety Interlock Switches PO69 E1 04 10 14 Note Specifications are subject to change 2015 Omron Electronics LLC Printed in U S A Printed on recycled paper amp
30. heck boxes for Program and PLC Settings Press the OK button to start transfer Download Options Include Cancel v Program s v Settings T 10 table ve Special Unit Setup __ Transfer ai al Symbols 535 S Comments Program index Symbols Comments Program index Transfer To From Memory card X Transfer files of all tasks C Transfer files by the task r Exclude Port HostLink Peripheral of PLC Settings from the transfer target Check when transferring CPU unit serial comms port settings changed by NT Link auto online or GPU unit parameter edit of OX Inteerator 12 5 Select PLC on the menu bar and then click Edit Memory to display below dialog Transfer the PLC memory Data Memory D and Holding Transfer to PLC Relay HR after selecting the transfer data Click the Transfer to PLC button Transfer To PY Cancel Select All Transfer Range e All Selection C Range eg 10 90 93 95 100 6 Make the CX Programmer offline 7 Appendix Appendix A Instructions converted by Change Model on CX Programmer 1 The data type of operand is changed from BCD data to BIN data for some instructions 2 The number of operand is changed for some instructions 3 Interrupt control instructions must be changed Use MSKS MSKR CLI DI and El Refer to the list below for deta
31. ies Units CS1 series Units Cons Rewiring of Basic I O Units is required It takes about 1 hour to rewire all Basic UO Units 8 to 10 Units mounted to a Backplane 2 Using C200H UO Replace all C200H series Units with Terminal Block CS1 series Units and mount the C200H I O Reusing existing cpu ps CS1 series Units Conversion Adapter Terminal Block Conversion Adapter to terminal blocks CS1 series Units Pros Rewiring of Basic I O Units is not required which reduces replacement time Cons The installation depth is increased Reusing existing Ps i terminal blocks For details refer to the C200H I O Terminal We Block Conversion Adapter Data Sheet C200H I O Terminal Block Conversion Adapter CS1W AT2 Note 1 Depending on the type of Basic I O Unit there may be some restrictions e g change in I O specifications or wiring or some models cannot be used 2 When you reuse a terminal block with wiring confirm that there is no problem in the terminal block and wiring conditions e The screws are securely tightened e The cables are not damaged e There is no rust or corrosion e The terminal block is not damaged The terminal block is securely inserted and fixed Image of replacement using C200H I O Terminal Block Conversion Adapter Wired terminal block of C200H series Basic I O Unit to be replaced lcm Basic I O Unit C200H UO Term
32. il The table lists the instructions which are automatically converted producing some difference between instructions before and after conversion The other instructions are automatically converted Instruction for Instruction for CS1 Operand Number of Operand C200H JMP 04 JMP 4 or When 0 is set to the Operands JMP is converted 0 1 gt 0 JMP0 515 to JMPO and operand is deleted 0 Same If 0 is not set same as C200H JME 05 JME 5 or When 0 is set to the Operands JME is converted 0 1 gt 0 JME0 516 to JMEO and operand is deleted 0 Same If 0 is not set same as C200H WSFT 16 Same as C200H Changed from 2 to 3 WSFT D1 D2 gt WSFT 0 D1 D2 ASFT 017 XFER 70 XFERC 565 Same as C200H MOVB 82 MOVBC 568 DIST 80 DISTC 566 COLL 81 COLLC 567 CMPL 060 MCMP 019 Same as C200H FUN63 LINE 063 FUN64 COLM 064 SEC 065 FUN66 HMS 066 Same as C200H Same INC 38 B 594 Same DEC 39 B 596 Same ADD 30 B 404 Same as C200H Same ADDL 54 BL 405 Same SUB 31 B 414 Same SUBL 55 BL 415 Same MUL 32 B 424 Same MULL 56 BL 425 Same DIV 33 B 434 Same as C200H Same DIVL 57 BL 435 Same ADB 50 400 Same SBB 51 410 Same MLB 52 420 Same DVB 53 430 Same FUN69 APR 069 Same FUN89 Not supported Combine and use below instructions MSKS 690 CLI 691 MSKR 692 DI 693 EI 694 are all converted into the WR relay SNXT 09
33. inal Block Conversion Adapter CS1W AT2 Y Se a 3 Selecting the model Outline of the system configuration SYSMAC Support Software CX Programmer PC CX Programmer PC C200H CS1 Expansion Backplanes Expansion Backplanes The table below lists the models of C200H series and each corresponding models of CS1 series Select the CS1 series model which is compatible with the C200H series model Or select the CS1 series model with similar specification to the C200H series Unit Refer to the CS1G H CPU H CS1G H CPU W339 for details of the Units lt CPU Units and Power Supply Units gt Unit name C200H series EV1 CS SERIES CPU UNITS OPERATIAN MANUAL Cat No CS1 series Description CPU Units C200H CPUO1 C200H CPU02 C200H CPU03 C200H CPU21 C200H CPU22 C200H CPU23 CS1G CPU42H UM 10K steps CPU Unit mounting Host Link Units C120 LK201 RS232C C120 LK202 RS422 1 Built in Host Link port To replace C120 LK202 use a NT AL001 to convert RS232C into RS422 Power Supply Units CPU Backplanes For C200H CPU01 02 21 22 C200HW PA204 AC Power Supply Unit To use RUN output prepare Output Unit separately C200HW PA204S AC Power Supply Unit
34. it specification Input voltage range 12 to 24 VDC gt 24VDC Input impedance 2kQ gt 3 3kQ ON Voltage 10 2VDC gt 14 4VDC OFF Voltage 3VDC gt 5VDC 4 Internal current consumption 5VDC 10mA gt 100mA DC Input Unit with terminal block for 16 inputs 1 Terminal block 2 Number of circuit 16 points common x1 circuit gt 8 points common x2 circuits 3 Input circuit specification Input impedance 3kQ gt 3 3kQ 4 Internal current consumption BVDC 10mA 2100mA DC Input Unit with connector for 32 inputs 1 Connector 2 8 points common x4 circuits gt 16 points common x2 circuits 3 Input circuit specification Input impedance 5 6kO 3 9kQ ON Voltage DC14 4V gt DC15 4V 4 Internal current consumption 5VDC 130mA gt 150mA DC Input Unit with connector for 32 inputs 1 Number of circuit 32 points common x1 circuit gt 16 points common x2 circuits 2 Input circuit specification Input impedance 5 6kQ gt 3 9kQ ON Voltage DC14 4V gt DC15 4V 3 Internal current consumption BVDC 100mA 2150mA DC Input Unit with connector for 32 inputs 1 Number of circuit 32 points common x1 circuit gt 16 points common x2 circuits 2 Internal current consumption 5VDGC 100mA gt 150mA DC Input Unit with connector for 64 inputs DC Input Unit with connector for 64 inputs 1 Number of circuit 32 points common x2 circuit gt 16 points common x4 circuits 2 Input circuit sp
35. lock 8 outputs C200H OA221 250VAC 1 2A Terminal block 8 outputs 250VAC 1 2A Terminal block 8 outputs C200H OA224 0 5 A 250 V AC 0 5A Terminal block 12 outputs 0 5 A 250 V AC 0 5A Terminal block 16 outputs C200H OA222V 250 V AC 0 3A Terminal block 12 outputs CE 0 5 A 250 V AC 0 5A Terminal block 16 outputs Corresponding CS series Unit Difference 1 Terminal block 2 Output circuit specification Max Inrush Current 15A Pulsewidth 100ms 30A Pulsewidth 10ms gt 10A Pulsewidth 100ms and 20A Pulsewidth 10ms 3 Internal current consumption 5VDC 180mA gt 230mA Triac Output Units with terminal block for 8 outputs Triac Output Units with terminal block for 8 outputs 1 Terminal block 2 Output circuit specification Max Inrush Current No regulation gt 10A Pulsewidth 100ms and 20A Pulsewidth 10ms Residual voltage 1 2VAC gt 50 to 1200mA 1 5VAC 10 to 50mA 5VAC OFF response time 1 2 of load frequency or less gt 1 2 of load frequency 1 ms or less 3 Internal current consumption 5VDC 140mA gt 230mA Triac Output Units with terminal block for 12 outputs Replace this unit with a Triac Output Unit with 16 outputs 1 Terminal block 2 Output points 12 gt 16 points 3 Number of circuit 12 points common x1 circuit gt 8 points common x2 circui
36. m file and the parameters are stored C200H ME832 in the memory card It is possible to execute with clock function operation by reading them at power ON Automatic Transfers at Power ON C200H MP831 None The CS Series CPU Units have a nonvolatile memory for user program in it The memory unit is unnecessary They also have the clock function The program file and the parameters are stored in the memory card It is possible to execute operation by reading them at power ON Automatic Transfers at Power ON lt l O Expansion System gt Unit name C200H series CS1 series Description Power Supply Units C200H PS221 C200HW PA204 AC Power Supply Unit C200HW PA204C AC Power Supply Unit With maintenance forecast monitor C200HW PA204S AC Power Supply Unit With 24 VDC power supply C200HW PA204R AC Power Supply Unit The RUN output does not operate C200HW PA209R AC Power Supply Unit The RUN output does not operate C200H PS211 C200HW PD024 DC Power Supply Unit C200HW PD025 DC Power Supply Unit Backplanes Expansion Backplanes C200H BCO31 C200H BCO51 C200H BCO81 C200H BC101 CS1W BI033 BI032 CS1W BI053 BI052 CS1W BI083 BI082 CS1W BH 03 BI102 Respectively for 3 5 8 and 10 slots The installation hole position is the same Connecting Cables for Expansion Backplanes C200H CNada1 CS1W CNoo3 This cable connects a CS1 CPU Backplane and a CS1
37. nal power supply 24 VDC 35mA gt 40mA 6 Alarm output Supported gt Not supported Transistor Output Units with connector for 32 outputs 1 Number of circuit 32 points common x1 circuit gt 16 points common x2 circuits 2 Output circuit specification Output voltage range 5 to 24 VDC gt 12 to 24VDC Residual voltage 0 8V gt 1 5V ON response time 0 1ms gt 0 5ms OFF response time 0 4ms gt 1ms 3 Internal current consumption DC5V 180mA gt 270mA 4 External power supply 5 to 24 VDC 110mA gt 12 to 24VDC 50mA Transistor Output Units with connector for 32 outputs The CS series does not have Unit which supports Dynamic Output Continue using this C200H Unit or change the wiring for static mode 1 Connector 2 Output method Dynamic or Static mode gt Static only The specification of static is as follows 3 Number of circuit 8 points common x 4 circuits gt 16 points common x2 circuits 4 Output circuit specification Output voltage range 5 to 24 VDC gt 12 to 24VDC Residual voltage 0 7V gt 1 5V ON response time 0 2ms gt 0 5ms OFF response time 0 6ms gt 1ms 5 Internal current consumption 56VDC 220mA gt 270mA 6 External power supply 5 to 24 VDC 90mA gt 12 to 24VDC 50mA Transistor Output Units with connector for 32 outputs 1 Number of circuit 32 points common x1 circuit gt 16 points common x2 circuits 2 O
38. nputs ON Voltage 60V gt 65V 4 Internal current consumption i 5VDC 10mA gt 110mA C200H 1A221 200VAC Input Unit with 1 Terminal block 200 240VAC 10mA and 200 240VAC 10mA Terminal terminal block for 8 inputs 2 Input points 8 16 points Terminal block 8 inputs block 16 inputs Replace this unit with a 3 Internal current consumption 200VAC Input Unit with 16 BVDC 10mA 110mA inputs 100VAC Input Unit with 1 Terminal block terminal block for 16 inputs 2 Number of circuit 16 points common x1 circuit gt 8 points common x2 circuits 3 Input circuit specification Input impedance 9 7kQ 50Hz gt 10kQ 50Hz ON Voltage 60VAC gt 65VAC Internal current consumption 5VDC 10mA gt 110mA C200H 1A222 1A222V 200VAC Input Unit with 1 Terminal block 200 240VAC 10mA Terminal 200 240VAC 10mA Terminal terminal block for 16 inputs 2 Number of circuit 16 points common x1 block 16 inputs IA222V block 16 inputs circuit gt 8 points common x2 circuits Complying with EC Directive 3 Internal current consumption 5VDC 10mA gt 110mA C200H 1A122 1A122V 100 120VAC 10mA Terminal block 16 inputs IA122V Complying with EC Directive 100 120VAC 10mA 100 to 120VDC 1 5mA Terminal block 16 inputs AC DC Input Unit gt C200H series Unit Difference C200H IM211 AC DC Input Unit with 1 Terminal block 12 24 VAC VDC Terminal 24 VDC 7mA Terminal block 1
39. omnon Programmable Controller C200H series Replacement Guide From C200H to CS1 C200H CPUO C200H CPU2x CS1G CPU42H Replace Guide SALS mMaALC PO69 E1 04 always in control About this document This document provides the reference information for replacing C200H PLC systems with CS1 series PLC This document does not include precautions and reminders please read and understand the important precautions and reminders described on the manuals of PLCs both of PLC used in the existing system and PLC you will use to replace the existing PLC before attempting to start operation Terms and Conditions Agreement Read and understand this catalog Please read and understand this catalog before purchasing the products Please consult your OMRON representative if you have any questions or comments Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all wa
40. or 32 outputs 12 24 VDC 0 5A Sinking Connector 32 outputs 12 24 VDC 0 5A Sourcing Connector load short circuit protection 32 outputs Corresponding CS series Unit Transistor Output Units with terminal block for 12 outputs Replace this unit with a Transistor Output Unit with 16 outputs Difference 1 Terminal block 2 Output points 12 gt 16 points 3 Number of circuit 12 points common x1 circuit gt 8 points common x2 circuits 4 Output circuit specification Output voltage range 5 to 24 VDC gt 24VDC 5 Internal current consumption BVDC 10mA 170mA 26VDC 75mA gt OMA 6 External power supply Not required gt 24VDC 40mA Transistor Output Units with terminal block for 16 outputs 1 Terminal block 2 Number of circuit 16 points common x1 circuit gt 8 points common x2 circuits 3 Output circuit specification Residual voltage 1 4V gt 1 5V ON response time 0 2ms gt 0 5ms OFF response time 0 3ms 1 0ms Transistor Output Units with terminal block for 16 outputs 1 Terminal block 2 Number of circuit 16 points common x1 circuit gt 8 points common x2 circuits 3 Output circuit specification Output capacity 1A point 4A Unit gt 0 5A point 5A Unit Residual voltage 0 8V gt 1 5V ON response time 0 1ms gt 0 5ms OFF response time 0 3ms gt 1ms 4 Internal current consumption 5VDC 160mA gt 170mA 5 Exter
41. r program and I O table Select PLC Transfer From PLC Press the OK button to start transfer Upload Options PLC NewPLCI Include LET Program s vig IO table v Transfer END instruction together with the program Use comments rung comments annotations of the PC 6 Transfer the PLC memory data Data Memory Select PLC on the menu bar and then click Edit Memory Transfer From PLC R D U Cancel H Ww EO De select All Transfer Range All C Visible area only CS Scroll and check all the areas Press the Transfer from PLC button to start transfer Transfer From PLC IR Transfer From PLC D TK H Ww E De select All Transfer Range e All Visible area only te lectin 7 Make the CX Programmer offline Select PLC Work Online 8 Save the program by specifying the project name Select File Save As 5 Converting the program for CS1 On the CX Programmer convert the program for CS1 1 Start the CX Programmer and open the program file for C200H Select File Open 2 Change the Device Type from C200H to CS1 Select PLC Change Model to display below dialog Change PLC Device Name NewPLC1 Device Type CS1G H Settings r Network Type Toolbus X Settings Comment Cancel Help Device
42. r to the reference pages for details 1 Work flow 1 Preliminary Steps Take the Selecting the model Preparing Units Reading PLC data Converting and modifying data Continue to actual replacement work following steps before starting the replacement work Description Select the unit programming software and connecting cable to replace C200H with CS1 Some C200H Units can be used with CS1 However some Units can not be used with CS1 Read the reference pages recommended models and precautions and select the models Prepare the units programming software and connecting cable Load the program I O Memory and other settings from the C200H using the programming software and connecting cable Convert the data read from C200H for CS1 Most of the data can be automatically converted however some instructions and some Unit data can not be converted Refer to the reference pages and modify the data and program separately 2 Actual replacement work Take the steps below to replace the C200H to CS1 Description Replacing Units Writing the data to CS1 Checking operation Replacement completion Reference Pages 2 Selecting the model 3 Reading data from C200H 4 Converting and changing the program for CS1 Reference pages Install the prepared Units instead of C200H Units Refer to the CS1G H CPUxxH CS1G H CPUxx EV1 CS SERIES CPU UNITS OPERATIAN MANUAL
43. rranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right c Buyer Remedy Omron s sole obligation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsible for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were properly handled stored installed and maintained and not subject to contamination abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http Awww omron com global or contact your Omron representative for published information Limitation on Liability Etc OMRON COMP
44. s Position Control Units OPERATION MANUAL CJ1W NCc71 MA W435 CS1W MCH71 CS CJ series Motion Control Units OPERATION MANUAL CJ1W MCH71 W440 CS1W FLN22 CS CJ Series EL net Units OPERATION MANUAL CJ1W FLN22 100BASE TX W336 CS1W SCBoo V1 CS CJ Series Serial Communications Boards Serial Communications Units CS1W SCUna V1 OPERATION MANUAL CJ1W SCUoc V1 W345 CS1W AD0cc V1 AD161 CS CJ Series Analog I O Units OPERATION MANUAL CS1W DAOun CS1W MAD44 CJ1W ADOna V1 AD042 CJ1W DAOnu DA042V CJ1W MAD42 W368 CS1W PTSon CS CJ Series Analog I O Units OPERATION MANUAL CS1W PTWoo CS1W PDCna CS1W PTRoo CS1W PPSoo CS1W PMVoo CJ1W PTSoo CJ1W PDCan CJ1W PH41U W902 CS1W CT021 041 CS Series High speed Counter Units OPERATION MANUAL W378 CS1W HIO01 V1 CS Series Customizable Counter Units OPERATION MANUAL CS1W HCP22 V1 CS1W HCA22 V1 CS1W HCA12 V1 W384 CS1W HIO01 CS Series Customizable Counter Units PROGRAMMING MANUAL CS1W HCP22 CS1W HCA22 W376 CS1W NCooo CS Series Position Control Units OPERATION MANUAL W359 CS1W MCanoa V1 CS Series Motion Control Units OPERATION MANUAL W124 C200H TS001 002 101 102 C200H Temperature Sensor Units OPERATION MANUAL W127 C200H AD001 DA001 C200H Analog I O Units OPERATION GUIDE W229 C200H AD002 DA002 C200H Analog I O Units OPERATION MANUAL W325 C200H AD003 C200H Analog I O Units OPERATION MANUAL C200H DA003 DA004 C200H MADO1 W225 C200H TC001 002 003 C200H Temperature Control Units OPERATION MANUAL C200H TC101 102 103 W240 C20
45. t names in this document are the trademarks or registered trademarks of their respective companies Related Manuals CPU Units Man No Model Manual W394 CS1G H CPUooH CS1G H CPUnc V1 CS1D CPUooH CS1D CPUnaSs CJ1H CPUncH R CJ1G H CPUcoH CJ1G CPUooaP CJ1M G CPUnao NSJo ooon B o00 CS CJ NSJ Series PROGRAMMING MANUAL W474 W342 CS1G H CPUooH CS1G H CPUnc V1 CS1D CPUunH CS1D CPUunnS CJ1H CPUncH R CJ1G H CPUooH CJ1G CPUooP CJ1M G CPUnoo NSJa nnon B nna CS1G H CPUnnH CS1G H CPUnc V1 CS1D CPUunH CS1D CPUunanS CS1W SCUnun V1 CS1W SCBaoc V1 CJ1H CPUncH R CJ1G H CPUooH CJ1G CPUnooP CJ1M G CPUnn CJ1W SCUno V1 CP1H Xoooo o CP1H XAqcooo o CP1H Yoooo o NSJo ooo0n0 B o00 CS CJ NSJ Series INSTRUCTIONS REFERENCE MANUAL CS CJ CP NSJ Series Communications Commands REFERENCE MANUAL W341 W339 W302 W303 CQM1H PROO1 CQM1 PROO1 C200H PRO27 CS1W KS001 CS1G H CPUooH CS1G H CPUna V1 C200HX HG HE CPUnc CPUnn Z C200HX HG HE CS CJ Series Programming Consoles OPERATION MANUAL CS Series OPERATION MANUAL SYSMAC o INSTALLATION GUIDE SYSMAC a OPERATION MANUAL W322 C200HX CPUaa ZE C200HG CPUnn ZE C200HE CPUnno ZE SYSMAC o OPERATION MANUAL W227 CV500 CV1000 C200H C1000H C2000H 3G8F5 FINS Commands Reference Manual Special I O Units Man No Model Manual W426 CS1W NCo71 CS CJ Serie
46. ts 4 Output circuit specification Max Switching Capacity 0 5 A 250 V AC 2 A Unit gt 0 5 A 250 V AC 2 A common 4 A Unit Max Inrush Current 10A pulse width 100 ms 20A pulse width 10 ms 15A pulse width 10ms Min Switching Capacity 10VAC 100mA 24VAC 50mA 100VAC 10mA gt 75VAC 50mA Residual voltage 1 5 V AC max 50 to 500 mA 5 gt 1 6 VAC 10 to 50 mA 5 Internal current consumption 5VDGC 270mA gt 406mA Triac Output Units with terminal block for 12 outputs Replace this unit with a Triac Output Unit with 16 outputs 1 Terminal block 2 Output points 12 gt 16 points 3 Number of circuit 12 points common x1 circuit gt 8 points common x2 circuits 4 Output circuit specification Max Inrush Current No regulation gt 15A Pulsewidth 10ms Min Switching Capacity 10 VAC 10 mA resistive load 40 mA inductive load gt 75VAC 50mA Residual voltage 1 2VAC gt 1 6VAC ON response time 1 2 of load frequency or less gt 1 ms or less OFF response time 1 2 of load frequency or less gt 1 2 of load frequency 1 ms or less 5 Internal current consumption 5VDC 200mA gt 406mA 21 minput Output Units 1 The CS series has two Input Output Units CS1W MD261 and MD561 The unit area allocation is different from C200H series input output units since the number of input output of CS series unit is 32 points each 2
47. utput circuit specification Output capacity 0 5A point 5A Unit gt 0 5A point 2 5A Common 5A Unit Residual voltage 0 8V gt 1 5V ON response time 0 1ms gt 0 5ms OFF response time 0 3ms gt 1ms 3 Internal current consumption 5VDC 180mA gt 270mA 20 C200H series Unit C200H OD219 _ lt Transistor Output Units gt 4 5 to 26 3 VDC Sinking 0 1A Connector 64 outputs Group2 12 24 VDC 0 3A Sinking Connector 64 outputs Corresponding CS series Unit Difference Transistor Output Units with 1 Number of circuit 32 points common x2 connector for 64 outputs circuit gt 16 points common x4 circuits 2 Output circuit specification Output voltage range 5 to 24 VDC gt 12 to 24VDC Residual voltage 0 8V gt 1 5V ON response time 0 1ms gt 0 5ms OFF response time 0 4ms gt 1ms 3 Internal current consumption 5VDC 270mA gt 390mA TTL Output Unit gt C200H series Unit C200H OD501 5 VDC 35A Connector 32 outputs Special I O lt Triac Output Unit gt C200H series Unit C200H OA223 Corresponding CS series Unit Difference TTL Output Unit with connector for 32 outputs The CS series does not have No replacement model the same type of Unit Continue using this Unit or use Transistor Output Unit CS1W OD231 or TTL Input Output Unit CS1W MD561 instead 250VAC 1 2A Terminal block 8 outputs 250VAC 1 2A Terminal b
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