phoenix-02 sh automatic single head pvc profile
Contents
1. 242 019 PISTON PMY 40 170 242 022 PISTON PMY 50 25 242 031 SHAFT END BOLT 50 mm 1 244 011 O RING 28 2 4 19 Operating and Safety Instructions2. A ATECH 3v Up R 38 A PHOENIX 02 SH AUTOMATIC SINGLE HEAD PVC PROFILE WELDING MACHINE USER S MANUAL Operating and Safety Instructions 4 ATECH CONTENTS 1 General Information 1 1 Introduction 1 2 Manufacturer 2 Machine s Description and Purpose of Use 2 1 Machine s description 2 2 Technical features 2 3 Overall dimensions 2 4 Part list and technical drawings 3 Safety 3 1 Safety information 3 2 Accident prevention 3 3 General safety information 4 Transport of the Machine 5 Installation of the Machine 5 1 Preparation 5 2 Electric connection 5 3 Air pressure adjustment 6 Machine Safety Information 7 Operation 7 1 General 7 2 Buttons and displays on the machine 7 3 Welding operation 8 Maintenance 8 1 Periodic checks 8 2 Replacing and cleaning of the Teflon cover 8 3 Maintenance at the end of working day 9 Troubleshooting Guide 10 Electric and Pneumatic Components 10 1 Electric components 10 2 Pheumatic components 2 Operating and Safety Instructions 4 ATECH 1 GENERAL INFORMATION 1 1 INTRODUCTION The user s manual given by the manufacturer contains necessary information about the machine parts Each machine operator should read these instructions carefully and the machine should be operated after fully understanding them Safe and efficient use of the machine for long term depends on understanding and following the instructions containe
3. 018 PISTON PMY 32x50 1 66 145 033 GUIDE PLATE 1 67 141 232 FORK SHAFT 1 68 111 155 GUIDE BEARING HOUSING 1 71 141 050 MI6x55 FOOT ADJUSTMENT 2 BOLT 73 211 018 PANEL 1 75 550 010 HANDLE 2 7 Figure 2 Operating and Safety Instructions Al ATECH NO STOCK PART NAME QTY NO STOCK PART NAME QTY CODE CODE 1 145 039 TABLE ADJUSTM DOWEL 2 59 145 037 HEATING PLATE HOUSING 1 CONNECT PLATE 2 143 026 PISTON HOUSING SHAFT 4 63 242 019 PISTON PMY 40x170 1 3 141 234 CLAMP SHOE 2 64 242 018 PISTON PMY 32x50 1 4 145 035 LEFT TABLE 1 65 145 034 GUIDE PISTON PLATE 1 6 111 156 CLAMP COLUMN 2 66 145 033 GUIDE PLATE 1 T 111 162 TABLE SHAFT HOUSING 4 67 141 232 FORK SHAFT 1 8 111 159 TABLE SHAFT HOUSING 2 68 111 155 GUIDE BEARING HOUSING 1 9 143 028 TABLE HOUSING SHAFT 2 70 176 004 M12 BOLT 1 12 242 005 PISTON PAG Y 80x90 2 13 112 080 LEFT SET SQUARE 2 15 145 035 RIGHT TABLE 1 18 141 243 TABLE SHAFT HOUSING 2 WASHER 19 142 034 TEFLON WASHER 4 43 191 003 6201 BEARING 2 44 550 025 PIN CYLINDER 2 45 111 157 PISTON CONNECTION 2 48 111 154 MOVEMENT HOUSING 1 51 111 158 RESISTANCE PLATE 1 54 111 160 TABLE PISTON CONNECT 1 55 242 022 PISTON PMY 50x25 1 57 111 161 HEATING PLATE HOUSING 1 58 143 027 HEATING PLATE HOUSING 2 SHAFT 9 Operating and Safety Instructio
4. All directives recommendations and general safety rules contained in this manual have to be observed fully The machine cannot be operated in any way for purposes other than those described herein Otherwise the manufacturer shall not be deemed responsible for any damages or injuries And such circumstances would lead to the termination of the warranty 3 3 GENERAL SAFETY INFORMATION A 3 3 1 The power cable should be led in such a way that nobody can step on it or nothing can be placed on it Special care has to be taken regarding the inlet and outlet sockets 3 3 2 If the power cable should be damaged during operation don t touch and unplug it Never use damaged power cables 3 3 3 Don t overload machines for drilling and cutting Your machine will operate more safely with power supply in accordance with the stipulated values 3 3 4 Don t place your hands between parts in motion To i s x 3 3 5 Use protective eye glasses and ear plugs Don t wear oversize clothes and jewels These can be caught by moving parts A 3 3 6 Keep your working place always clean dry and tidy for accident prevention and safe operation 3 3 7 Use correct illumination for the safety of the operator ISO 8995 89 The Lighting of Indoor Work Systems 11 Operating and Safety Instructions 4 ATECH 3 3 8 Don t leave anything on the machine 3 3 9 Don t use any materials other than those recommended by the manufactur
5. having replaced defective safety devices or faulty parts 6 6 If you wish to terminate the PVC profile welding operation for any reason press the Emergency Stop button 14 Operating and Safety Instructions 4 ATECH 6 7 Keep foreign materials away from the working area of the machine keep away from the machine s moving parts 6 8 As the machine is equipped with foot pedal you do not need your hands during the welding operation Keep away from the pistons during the operation The safety data have been defined above In order to prevent physical damage or damage to the equipment please read the safety information carefully and keep the manual always in an easy accessible place 7 OPERATION 7 1 GENERAL The PHOENIX I Automatic Vinyl PVC Single Corner Welding Machine has been designed for the corner joining of PVC profiles Do not use the machine for any other purposes 15 Operating and Safety Instructions 4l ATECH 7 2 BUTTONS AND DISPLAYS ON THE MACHINE Clamp Pressure Display Maintenance Temperature Button Display Welding Pressure Display Heating Time Adjustment Welding Pressure Clamp Pressure Start Welding Time ERES CEU Adjustment Figure 4 Temperature Display For adjusting the temperature of the resistance which heats and welds PVC profiles between 0 260 C The temperature is pre set to 245 C at the factory To change this value press Set The pre set value wi
6. The transport should be done by qualified personnel only 4 1 The machine should be transported by liffing with proper equipment not touching the ground during the transport 4 2 The Machine is delivered wrapped in nylon as packaging unless other form of packing is agreed upon with the customer 4 3 For the weight and overall dimensions of the machine see Technical Features 5 INSTALLATION OF THE MACHINE The machine should be located at least 50 cm in front of the back wall The machine is equipped with a burr collection bag connector and power supply socket on the back side 5 1 PREPARATION Remove the bolts and stopper connections first which are used to fix the moving parts before making the electric and pneumatic connections and starting the machine 5 2 ELECTRIC CONNECTON 5 2 1 The electric connections have to be carried out by a qualified electrician Use only cables in accordance with the CE Directives 5 2 2 Check the inlet power before plugging the machine in 5 3 AIR PRESSURE ADJUSTMENT The air pressure of the machine has to be between 6 8 Bar for proper functioning of the pneumatic system Don t operate the machine with an air pressure lower than 6 Bar To adjust and to check the air pressure read the manometer on the conditioner See Figure 3 5 3 1 Pull the adjustment button of the conditioner upwards 5 3 2 Turning the adjustment button in clockwise direction increases the pressure turning it in count
7. ber Voltage and frequency Name of dealer where machine was purchased Date of purchase Description of the machine fault Average daily operation period 4 Operating and Safety Instructions 2 2 TECHNICAL FEATURES h COLLE L Technical N i Features to i2 J B American Weleh a PHOENIX 02 SH 1 5kW Max h 5 4s 120V 60Hz a 30 180 S Technical AX Y Z 1 E Features Metric F LS uc Wake 1 5kW Max h 130 mm PHOENIX 02 SH 6 8 Bar 35l min 78x85x140 mm 230V 50Hz a 30 180 5 Operating and Safety Instructions A ATECH 2 3 OVERALL DIMENSIONS ES ED se ae Ss Lm EE VEI BO NEM E o ED SEES E Emm VE E Oo EJ E E m aS E 6 Operating and Safety Instructions AJ ATECH 2 4 PART LISTS AND TECHNICAL DRAWINGS Operating and Safety Instructions Figure 1 NO STOCK PART NAME QTY CODE 2 143 126 PISTON HOUSING SHAFT 4 3 141 234 CLAMP SHOE 2 4 145 035 LEFT TABLE 1 6 111 156 CLAMP COLUMN 2 12 242 005 PISTON PAG Y 80x90 2 13 112 080 LEFT SET SQUARE 2 30 147 001 SUPPORT PROFILE 2 42 191 003 6201 BEARING 1 44 550 025 PIN CYLINDER 2 51 111 158 RESISTANCE PLATE 1 55 242 022 PISTON PMY 50x25 1 57 111 161 HEATING PLATE HOUSING 1 58 143 027 HEATING PLATE HOUSING 2 SHAFT 61 212 002 FRAME 1 63 242 019 PISTON PMY 40x170 1 64 242
8. d in this manual The technical drawings and details contained in this manual constitute a guide for the operator 1 2 DISTRIBUTOR ATech Machine Inc 10752 A Tucker Street Beltsville MD 20705 USA Phone 1 301 595 1816 Fax 1 301 560 6627 Website www ATechMachinery com E mail infoG ATechMachinery com In case of any technical problem please contact your nearest ATECH dealer or ATECH head office through the above mentioned phone fax or e mail address Technical labels with the model description of the machine are fixed onto the front side of each machine The machine s serial number and manufacturing year are stipulated on the technical label 2 MACHINE S DESCRIPTION AND PURPOSE OF USE 2 1 MACHINE S DESCRIPTION Machine is designed for the joining of vinyl PVC profiles though corner welding Capable of adjusting the clamp and welding pressure according to the profile type Equipped with a timer for melting and welding time Capable of welding at angels between 30 180 Profiles are clamped one by one via foot pedal gt After clamping the profiles the welding is carried out automatically gt The thermostat is electronic and can be adjusted in a temperature range between 0 260 C 3 Operating and Safety Instructions AJ ATECH Please mention the below mentioned data in all your correspondence regarding the machine with the manufacturer and or your ATECH dealer Machine model Machine s serial num
9. e thermocouple wire The temperature display needs to be set Check the temperature display adjustment 245 The heating plate does not move The air pressure is too low Check the air hose connections of the machine Adjust the air pressure at the conditioner Machine does not weld or the The profiles were cut in different Check the angles of the profile ends welding is not clean angles The saw blade might need to be sharpened The Teflon is dirty or torn The Teflon should be cleaned or replaced If these recommendations do not solve the trouble please ask for technical service 18 Operating and Safety Instructions 4 ATECH 10 ELECTRIC AND PNEUMATIC COMPONENTS 10 1 ELECTRIC COMPONENTS 161 011 RESISTANCE 1 164 010 3 1 TTR CABLE 3 164 015 PRINTED PLUG 3 1 1 164 017 SILICON CABLE 2 5mm RED 1 7 164 018 SILICON CABLE 2 5mm YELLOW GREEN 3 4 165 005 UY3010 1 mm CABLE THUMB 3 165 038 PORCELAIN CONNECTOR 1 165 045 NO 2 PANEL SPIRAL THICK 1 165 049 GROUNDING SHOE 1 165 058 SINGLE PHASE PLUG 1 165 100 STEEL SPIRAL 11mm 0 5 10 2 PNEUMATIC COMPONENTS 242 005 PISTON PAG AY 80 90 2 242 008 PISTON FORK 32 50 242 010 PISTON EB 50 242 011 PISTON EYB 32 50 242 018 PISTON PMY 32 50
10. er for cutting operations on the machine 3 3 10 Ensure that the work piece is clamped appropriately by the machine s clamp or vice 3 3 11 Ensure safe working position always keep your balance 3 3 12 Keep your machine always clean for safe operation Follow the instructions at maintenance and replacement of accessories Check the plug and cable regularly If damaged let it replace by a qualified electrician Keep handles and grips free of any oil and grease 3 3 13 Unplug first before conducting and maintenance works 3 3 14 Ensure that any keys or adjustment tools have been removed before operating the machine 3 3 15 If you are required to operate the machine outside use only appropriate extension cables 3 3 16 Repairs should be carried out by qualified technicians only Otherwise accidents may occur 3 3 17 Before starting a new operation check the appropriate function of protective devices and tools ensure that they work properly All conditions have to be fulfilled in order to ensure proper operation of your machine Damaged protective parts and equipment have to be replaced or repaired properly by the manufacturer or dealer 3 3 18 Don t use machines with improper functioning buttons and switches 3 3 19 Don t keep flammable combustive liquids and materials next to the machine and electric connections 12 Operating and Safety Instructions 4 ATECH 4 SAFE TRANSPORT OF THE MACHINE
11. er clockwise direction decreases the pressure 5 3 3 Once you read 6 8 Bar on the manometer push the adjustment button of the conditioner down and lock it in that position 5 3 4 The conditioner unit collects the water within the air system in a receptacle in order to prevent damage to the pneumatic system components Discharge this water periodically at the end of the working day by pressing or opening the button under the conditioner 13 Operating and Safety Instructions 4l ATECH 5 3 5 The manufacturer recommends to use the following oils with the conditioner TELLUS C 10 BP ENERGOL HLP 10 MOBIL DTE LIGHT PETROL OFISI SPINDURA 10 PRESSURE ADJUST BUTTON 1 p MANOMETER gt OIL DEPOT e OPEN THE OIL FILLING WATER DISCHARGE CAP FROM HERE SCREW gt 6 MACHINE SAFETY INFORMATION 6 1 Your machine operates with 230V 50Hz Let the electric installation of your machine carry out by a qualified electrician only 6 2 Lifting installation electric pneumatic maintenance of the machine should be carried out by qualified personnel only 6 3 Routine maintenance and scheduled maintenance should be carried out by qualified personnel after unplugging the machine and disconnecting the air supply first 6 4 Ensure that the machine has been cleaned tested and maintained before starting to operate 6 5 Check the safety devices power cable and moving parts regularly Don t operate the machine before
12. g operation 8 MAINTENANCE 8 1 PERIODIC CHECKS 8 1 1 Ensure that the table and all parts are clean and dry Degrease the table and dry it 8 1 2 Clean the machine surface 8 1 3 Check the pressure of the air pressure system 8 1 4 Check the air pressure filter and the oil level of the conditioner Fill up oil if necessary Figure 3 17 Operating and Safety Instructions 4 ATECH 8 2 CLEANING AND REPLACING THE HEATING PLATE TEFLON COVER 8 2 1 To clean the Teflon cover press the Maintenance button Figure 4 The heating plate Figure 1 No 51 will move upwards 8 2 2 Clean the Teflon with a dry cloth 8 2 3 To replace the Teflon cover remove the thin plates on both sides of the heating plate with a proper key 8 2 4 Replace the old Teflon with a new one and fix it by tightening the thin plates 8 3 MAINTENANCE AT THE END OF WORKING DAY 8 3 1 Disconnect the electric and air supply to the machine 8 3 2 Clean the machine surface and remove all foreign materials 8 3 3 After cleaning the table dry it with a cloth don t use aggressive substances for cleaning which could damage the paint Unplug and disconnect the air pressure connections first before carrying out these works 9 TROUBLESHOOTING GUIDE TROUBLES CAUSES REMEDY The resistance does not heat No power supply to the machine Check the fuse plug and socket The thermocouple connection wire is The thermocouple does not work displaced Connect th
13. intenance Button Used for cleaning and changing the Teflon cover of the heating plate It moves up the heating plate and keep it in that position to clean or to change the Teflon cover The Teflon cover is cleaned with a dry cloth Foot Pedal When the foot pedal is pre4ssed once the guide fence moves down The PVC profile is placed on the right table and pressed against this guide fence After pressing the foot pedal the second time the clamp piston over the right table moves down and clamps the profile After pressing the foot pedal the third time the clamp piston over the left table moves down and clamps the profile on the left table 7 3 WELDING OPERATION 7 3 1 Ensure that the machine s electric and pneumatic connections have been made correctly 7 3 2 Press the System Start button Figure 4 7 3 3 Place the first PVC profile onto the right table Figure 2 No 15 Press the foot pedal once whereupon the guide plate fence moves down Figure 1 No 66 7 3 4 Press the profile end against the guide plate Press the foot pedal again whereupon the profile will be clamped 7 3 5 Place the second profile on the left table Figure 2 No 4 and press it against the other side of the guide plate Press the foot pedal again to clamp the profile via clamp piston The remaining operation will be carried out automatically within the adjusted temperature and time period NOTE Never place your hands under the pistons during the weldin
14. ll blink Input the new temperature value using the arrows on the display Press Set again to save the input value Caution Do not touch the PRG button next to the Set button It has been pre set in the factory Emergency Stop Button When the Emergency Stop button is pressed all pneumatic electric components of the machine return to their original position System Start Button Used to start the welding operation Welding Pressure Adjustment For adjusting the welding pressure of profiles to be joined via heating and welding It is pre set to 6 Bar in the factory If you want to change this value turn the switch to the right or left respectively to increase or decrease it To lock the set value press the outer frame of the switch down Welding Pressure Display It reads the welding pressure force in Bar Clamp Pressure Adjustment It adjusts the pressure force of the clamps which clamp the PVC profiles to be welded It is pre set to 4 Bar This adjustment is made in the same way like the welding pressure adjustment Clamp Pressure Display t reads the pressure force of the PVC profiles clamp in Bar Heating Time Display Adjusts the time for application of the set temperature It can be adjusted between 0 30 sec It is pre set to 20 sec 16 Operating and Safety Instructions 4l ATECH Welding Time Display To adjust the welding time of PVC profiles This period can be adjusted between 0 30 sec It is pre set to 25 sec Ma
15. ns 3 SAFETY 3 1 SAFETY INFORMATION The symbols shown hereunder are necessary to be read with special attention Not reading or observing of them may cause damage to the equipment or personal injury The IMPORTANT symbol above is one telling to apply special care and to be careful at carrying out the specified operation The CAUTION Symbol above warns you against specific dangers and requires to read the text Not observing may cause damage to the equipment DANGER WARNING The DANGER WARNING above warns you against specific dangers and definitely requires the text to read Not observing may result in serious bodily injury Please read the users manual carefully before using the machine or carrying out maintenance 3 2 PREVENTION OF ACCIDENTS 3 2 1 Our machines are manufactured in accordance with EN 60204 1 and EN 292 2 CE safety directives which cover national and international safety directives 3 2 2 It is the task of the employer to warn his staff against accident risks to train them on prevention of accidents to provide for necessary safety equipment and devices for the operator s safety 3 2 3 Before starting to work with the machine the operator should check the features of the machine learn all details of the machine s operation 10 Operating and Safety Instructions 4 ATECH 3 2 4 The machine should be operated only by staff members who have read and understood the contents of this manual 3 2 5
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