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1. 30 680 1 2 26 8 11 9 2 FS i o 1 9 4 6 n a 2 o T T H d Hil 1 q Jm T o SEA FRONT NE 298 06 11 7 a JL IZ dO 4 rm ms P h i em 26 3 F fos dal e Pa b u SE Se T T e do o o A fl o 20 8 2 i Y ES 18 84 m 68 T 1 2 I 4 5 d 1 415 FRONT 0 zi 8 g e 2 9 4 P T 8 6 23 P le 3 M le SO L4 uw 0 0 a E gt st Dimensions are in millimeters inches DESCRIPTION UPS CABINET DIMENSIONS DRAWING NO 164201603 11 SHEET 4 of 6 REVISION B DATE 021509 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation
2. tase 25 1 00 lt 77 9 m 288 8 3 07 11 37 1 215 9 171 5 6 75 KNOCKOUTS PROVIDED ON FIVE SURFACES FLUSH MOUNT USE 10 PAN 177 8 m 1471 5 cea HEAD SCREWS 7 00 1 87 MOUNT WITH VENT HOLES FACING UP Bao nt 1 0 16 ci5 g i 58 7 7 9 eg 2 31 0 31 1 190 5 SURFACE MOUNT E 8 S 7 50 USE 10 PAN Ba HEAD SCREWS oii e 88 9 FOR HANGING E i 3 50 MOUNT WITH VENT rH HOLES FACING UP HE 6 4 0 25 it 010 9 28 5 8 50 1 12 DESCRIPTION OPTIONAL RELAY INTERFACE MODULE II RIM II DRAWING 164201603 15 SHEET 4 2 Dimensions are in millimeters inches REVISION A 091505 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION 15 PIN D SUB CONNECTORS a Lam DESCRIPTION OPTIONAL RELAY INTERFACE MODULE II RIM II DRAWING NO 164201603 15 SHEEF 2of2 REVISION A DATE 091505 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com A
3. Outputs from UPMs 2B 3B 4B DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201603 6 SHEET o3 of 23 REVISION B DATE 110106 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION INSTALLATION INFORMATION A 36 STANDARD 9390 9390IT UPS MODELS REMOVE DEBRIS SHIELD COVERING EXHAUST GRILL BEFORE OPERATING SYSTEM TOP ENTRY CONDUIT LANDING FOR AC INPUT AND OUTPUT DC INPUT DC CONTROL AND INTERFACE CONNECTIONS REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES CONDUIT LANDINGS FOR X SLOT CONNECTIONS REMOVE PANELS TO DRILL OR PUNCH CONDUIT HOLES TOP VIEW BOTTOM WIRE ENTRY DO STATIC SWITCH EXHAUST BOTTOM ENTRY CONDUIT LANDING FOR AC INPUT AND OUTPUT DC INPUT DC CONTROL AND INTERFACE CONNECTIONS REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES
4. 75 1 00 11 9 288 8 3 07 11 37 E i i 171 5 215 9 6 75 8 50 KNOCKOUTS PROVIDED ON FIVE SURFACES FLUSH MOUNT USE 10 PAN HEAD SCREWS 7 b Es g MOUNT WITH VENT I HOLES FACING UP s i DA i be ner aa 58 7 s WIRING METHODS CN 2 O 2 31 m at Oy tah 190 5 SURFACE MOUNT TL G 6 013 7 50 USE 10 PAN aO gla S HEAD SCREWS eR i s es wines d E 88 9 FOR HANGING isi a eO saa m Les 3 50 MOUNT WITH VENT x aT o Ry Zi HOLES FACING UP m inf FTO SO 0 25 25 9 a 78 5 8 50 1 12 Dimensions in millimeters inches DESCRIPTION OPTIONAL REMOTE MONITOR PANEL II RMP II DRAWING NO 164201603 14 1 of 1 REVISION A DATE 991505 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION
5. NET E2 E3 E6 E7Z EB E12 y ekregp INTERFACE M ehe CONTACTOR BOARD SEE NOTE BATTERY CABINET INPUT FUSE FUSE Optional CON td external STATIC v SWITCH a RECTIFIER E4 E5 D oo AC OUTPUT gt TO BATTERY E9 E10 CRITICAL LOAD CONVERTER E11 E12 BATTERY OUTPUT 5 BREAKER a edt INVERTER N FUSE UPS CABINET Powerware 9390 20 80 kVA UPS SYSTEM 208V 220V INPUT AND 208V 220V OUTPUT 380V 400V 415V 480V INPUT AND 380V 400V 415V 480V OUTPUT SINGLE FEED OR DUAL FEED NOTE 1 See Paragraph 4 7 on page 4 10 for dual feed 2 See Note 7 on page A 14 for DESCRIPTION UPS SYSTEM ONELINE DRAWING neutral bonding instructions DRAWING NO 4642016035 SHEET 4 of6 REVISION C DATE 071608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION AC INPUT TO UPS RECTIFIER AND BYPASS SINGLE FEED 3 or 4 WIRE A B C ROTATION See Drawing 164201603 10 AC INPUT TO UPS RECTIFIER E bed BUILDING ALARMS 3 WIRE A B C 3or4 ALARM RELAY ROTATION c ROTATION X SLOT A B REMOTE EPO FT INTERFACE E1 E2 E3 7 E6 E7 E
6. ail 5 la x x n re CET E PENES li D o ry o 5 B o n wr bd s D A a i a o H 9 a Jj B E WIREWAY FOR TOP J ENTRY POWER WIRING B j A ojo S 1 SS P BB BB j D 1 m AC INPUT TO UPS i 25 RECTIFIER AND BYPASS ps ENS E 105 B 3r 0 AC OUTPUT TO CRITICAL Boo L 90 1015 LOAD SEE SHEET 6 JA O B CM FOR DETAILS BE d beogen DC INPUT FROM BATTERY TX fo ee TO UPS leo Qj AND GROUND TERMINALS MODELS 80 40 80 50 80 60 AND 80 80 380V 400V 415V 480V INPUT AND 380V 400V 415V 480V OUTPUT NOTE Metal shields covering wiring DESCRIPTION UPS POWER TERMINAL LOCATIONS terminals must be removed or opened to gain access to 164201603 9 SHEET 5of6 terminals REVISION C DATE 071608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION SINGLE FEED JUMPERS TERMINAL DETAIL RIGHT SIDE VIEW De input FROM BATTERY
7. 8 37 Fig re 8 50 GOM Setup Sake Bosque iei eben Phase BALES ayuy Cb EE dp 8 38 Figure 8 51 System Controls Screen 1 2 2 2 2 s 8 39 Poue Toz System GOntrolS SCreGn 2 auc ee eu debug Sela eae eed yka es wh ds Faden equa 8 39 Figure 8 53 load OFF SOS NGA NNUS UN He e t t 8 40 Figure 9 Te BEPO DBBratOEl 2222 6 S tnde eamm be are rect Er mie p im eed uan 9 6 Figure 9 2 BEPO Dperatiori uu V Aen a 9 13 Figure 10 T hemote Monitor Panel 72 ou Renae are RISE GRAGS GGIER EE WlRRISEURIA 10 2 Figure 10 2 Relay Interface Module ll x irr tds d rete be sra eed be fede seca e deo Sin egerit ied 10 4 Figure 10 3 Supervisory Contact Module ll 2 2 2 10 5 T5 0 ptofial CAS ses ON os e too fs Io Me Ue exe fea oe t 12 2 vi EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com Chapter 1 Introduction Eaton s Powerwaree 9390 9390IT uninterruptible power supply UPS is a true online continuous duty transformerless double conversion solid state three pha
8. kapu t paqakuy ga 2 Purpose Relay c gt e ay a es 0 3 Remote Monitor Fanel llus ee e p eee dE 0 4 RelayInterface Modulejll tenerte ttt REIR eT ERU ete dene ee e EAR dus 5 Supervisory Contact Medulell i uy ulus ku iere peser BRUM SE dg 11 Responding to System Events 53e medi bt bdo hd oh adele ah dd deb euis y 1 2 GSysteim EVENE HORNS dito at htt ome db hans eC res decur v pA ee 1 9 System Event Indicators coe ituna apy t Neko Sere Nee On reed eee DAs System Event Messages ait ait potett ut mte Def eur Aor bs enu tome Ed 12 COMMUNICATION S rro Eee ewe we EA tee ete 24 Kolot Cards Mos Mat cox et accio op 22 Powerware LanSafe Power Management Software 2 30 Remote NOUPICATION issue Lie ta LA EIC PAIR MITES hes pe 13 Maintaining the UPS
9. LH Figure 1 1 Powerware 9390 UPS 20 80 kVA and Powerware 93901 20 40 kVA UPS EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 1 1 INTRODUCTION The 9390IT UPS model is available in 40kVA 40 kVA 40 kVA 30 kVA and 40 kVA 20 kVA ratings The 9390IT UPS with internal battery configuration is a factory built item only and is not available with external battery cabinets It consists of a self contained battery compartment permanently attached to the main unit see Figure 1 2 The 93901 internal battery model is available in 2 string 80 batteries and 3 string 120 batteries configuration The UPS is shipped with factory installed batteries and requires battery tray interconnection by an Eaton Customer Service Engineer prior to site use The 9390IT configuration is not available with NiCad batteries The 9390IT UPS functions the same as the 9390 UPS 20 40 kVA models It can be paralleled with another UPS for redundancy Battery Compartment xu Figure 1 2 Powerware 9390IT UPS 20 40 kVA Internal Battery Configuration 1 1 UPS Standard Features 1 1 1 1 1 2 1 2 The UPS has many standard features that provide cost effective and consistently reliable power protection Control Panel The control panel located on the UPS
10. Figure 3 2 Powerware 9390IT UPS 20 40 kVA as Shipped Pallet The UPS cabinet is heavy see Table or Table B on page 4 If unpacking instructions are not closely followed the cabinet may tip and cause serious injury gt CAUTION Do not install a damaged cabinet Report any damage to the carrier and contact your Eaton service representative immediately gt Do not tilt the UPS cabinet more than 10 sideways from vertical or the cabinet may tip over To unpack the cabinet 1 Carefully inspect the outer packaging for evidence of damage during transit 2 Use a forklift or pallet jack to move the packaged cabinet to the installation site or as close as possible before unpacking Insert the forklift or pallet jack forks between the pallet skids NOTE Verify that the forklift or pallet jack is rated to handle the weight of the cabinet see Table A or Table B on page A 4 for cabinet weight 3 Setthe pallet on a firm level surface allowing a minimum clearance of 3m 10 ft on each side for removing the cabinet from the pallet NOTE The UPS cabinet is shipped with a debris shield covering the ventilation grill on top of the UPS Do not remove the debris shield until installation is complete 4 Remove the protective covering from the cabinet 5 Remove the packing material and discard or recycle in a responsible manner EATON Powerware 9390 UPS 20 8
11. 10 NOTE 1 All building alarm inputs require an isolated normally open or normally closed contact or switch rated at 24 Vdc 20 mA minimum connected between the alarm input and common terminal as shown Building alarm inputs can be programmed for use with either normally open or normally closed contacts All control wiring and relay and switch contacts are customer supplied 2 The building alarms can be programmed to display the alarm functional name 3 A jumper wire must be connected between pins 1 and 2 on TB1 if the normally closed EPO contact is not used DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING 16420160310 SHEET 30 15 REVISION B DATE 032406 A 48 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION P5 MINI CSB INTERFACE TERMINALS MINI CSB 136 mep e St MEDIE ana e T e e gt 19 S e BUILDING ALARM 3 BUILDING ALARM 3 RTN BUILDING ALARM 4 BUILDING ALARM 4 RTN BUILDING ALARM 5 BUILDING ALARM 5 RTN BUILDING ALARM 6 BUILDING ALARM 6 RTN NOTE 1 All building alarm inputs require an i
12. 3 3 Figure 4 1 Removing the Front Shipping Bracket on the Powerware 9390 5 4 3 Figure 4 2 Removing the Rear Shipping Bracket on the Powerware 9390 5 4 4 Figure 4 3 Removing the Front Shipping Bracket on the Powerware 939011 5 4 7 Figure 4 4 Removing the Rear Shipping Bracket on the Powerware 939017 5 4 8 Figure 5 1 Eaton REPOS WIE u un ette pe SEE Sa LEE SIE DENS RR det On is ME 5 1 Figure 5 2 REPO WIG u ns dde e P a em teet eee aed deco kapu hachi haah dope sedat D dej 5 2 Figure 6 1 Powerware Hot Sync CAN Bridge Card 6 1 Figure 6 2 Supervisory Contact Module 1 TB2 6 7 Fig re 7 1 Main Elerients of the UPS SVstelm 2 22x oe bes eh err Re uq Rid tus Edge e nes 7 1 Figure 7 2 Path of Current Through the UPS in Normal 7 3 Figure 7 3 Path of Current Through the UPS in Bypass 7 4 Figure 7 4 Path of Current Through the UPS in Battery 1 6 Figure 7 5 Path of Current through the UPMs in Normal
13. Message Horn Phone Relay Log Indication Automatic Shutdown Pending 1 No No Information Only Automatic Shutdown Pending OK OFF No No Condition Cleared Automatic Startup Pending 1 No No A Information Only Battery Current Limit 1 No No HA Information Only Battery Current Limit OK Off No No HA Condition Cleared Battery Voltage High 1 1 No HA Information Only Battery Voltage High OK Off No No HA Condition Cleared Battery Voltage Low 1 No No HA Information Only Battery Voltage Low OK Off No No HA Condition Cleared Bypass AC Over Voltage 1 No No HA Information Only Bypass AC Over Voltage OK Off No No HA Condition Cleared Bypass AC Under Voltage 1 No No HA Information Only Bypass AC Under Voltage OK Off No No HA Condition Cleared Bypass Phase Rotation 1 No No HA Information Only Bypass Phase Rotation OK Off No No A Condition Cleared Bypass Source Out of Tolerance 1 No No HA Investigate UPS Bypass Source Out of Tolerance OK Off No No HA Condition Cleared Bypass Under or Over Frequency 1 No No HA Information Only Bypass Under or Over Frequency OK Off No No HA Condition Cleared Charger Off Command 1 No No HA Information Only Charger On Command 1 No No HA Information Only Charger Over Voltage or Current 1 No No HA Information Only Charger Tripped 1 No No HA Information Only Charger Tripped OK Off No No HA Condition Cleared Check Battery 1 No No HA Information Only Check Battery OK Off No No HA Condition Cleared Check Modem 1 No No HA Inform
14. 8 19 Figure 8 25 Maximum Current Log Setup 5 2 8 20 Figure 8 26 Time Interval Monitored Setup 5 2 22 22 8 21 Figure 8 27 Time Interval Monitored Setup Save 5 2 2 2 22 2 2 2 2 2 2 8 21 Figure 8 28 Maximum 96 of Full Load Setup Screen 4 8 22 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com v LIST OF FIGURES Figure 8 29 Maximum of Full Load Setup Save Screen 8 22 Figure 8 30 Calculation Method Setup Screen 8 23 Figure 8 31 System Meters SCEBGTIG T sett eb ee ted ec ebd sala seid sepa etd fada fta apad 8 24 Figure 8 32 Total System Output Meter Screen 8 25 Figure 8 33 Output Unit X Meter Screen sss esee Ce eb RUE RR ERR RR dca 8 26 Fig re 8 34 Unit X Me REY te Ta bat kala epis Gaddis aes 8 27 Figure 8 35 Bypass Unit X Meter Screen 8 27 Fig
15. INPUT UNIT V1 V2 V3 KVA KW I1 12 FREQ PF LEAD 5 5 mr 0 0 0 O0 O Figure 8 7 Unit Input Meter Screen The Bypass screen shows the bypass input voltage phase to neutral input current each phase and frequency of the incoming utility source as well as the kVA kW and power factor measurements BYPASS UNIT V1 V2 V31 KVA KW kkk I1 I2 I3 FREQ PF LEAD pem SYSTEM UNIT lt Q Figure 8 8 Unit Bypass Meter Screen EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 8 7 USING THE CONTROL PANEL The Battery screen displays the battery voltage Vdc the battery current Idc the minutes of battery time remaining and battery temperature Battery temperature must be set up by an authorized Eaton Customer Service Engineer When battery life decreases to less than 2096 Check Battery is displayed BATTERY UNIT VDC do V IDC KK A TIME REMAINING MINUTES TEMPERATURE DEGREES C SYSTEM m Q 0 0 0 0 Figure 8 9 Unit Battery Meter Screen The Output Current Screen displays a real time bar graph of the output current of the
16. TOO KNOCKOUTS REMOVE KNOCKOUTS AS REQUIRED TO ROUTE WIRES BETWEEN CABINETS RIGHT SIDE VIEW DESCRIPTION GONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO 164201603 7 SHEET 2 of 2 REVISION A DATE 091505 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com A 39 INSTALLATION INFORMATION NOTE Metal shields covering wiring EX S fram SEPDI ITE LO WIREWAY FOR TOP TT n o o iki oft cu hj o e Q Oo R 69 eee e o0
17. amp I M UPM 3 Output UPM 3 S Battery UPM 4 Output UPM 4 SS Battery Breakers b Closed Main Power Flow Output to Critical O Open Load Figure 7 5 Path of Current through the UPMs in Normal Mode Parallel If the utility AC power is interrupted or is out of specification the UPMs automatically switch to Battery mode to support the critical load without interruption When utility power returns the UPMs return to Normal mode If the UPMs become overloaded or unavailable the parallel system switches to Bypass mode The parallel system automatically returns to Normal mode when the overload condition is cleared and system operation is restored within specified limits EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 7 9 UNDERSTANDING UPS OPERATION 7 2 3 Bypass Input Bypass Mode Parallel In Bypass mode the output of the system is provided with three phase AC power directly from the bypass input While in this mode the output of the system is not protected from fluctuations spikes or power outages from the source No power filtering conditioning or battery support is available to the output of the system in the Bypass mode of operation The parallel system automatically switches to Bypass mode if it detects a UPM overload UPMs unavailable load fault or internal failure Figure 7 6 s
18. D e 4 45 Ole Oe xem OL C 4 Peal Oo b Spo op Obf 9 9 z ENTRY POWER WIRING AC INPUT TO UPS RECTIFIER AND BYPASS A B C N AC OUTPUT TO CRITICAL LOAD A B C N SEE SHEET 2 FOR DETAILS DC INPUT FROM BATTERY TO UPS AND GROUND TERMINALS MODELS 80 40 80 50 80 60 AND 80 80 208V 220V INPUT AND 208V 220V OUTPUT terminals must be removed or opened to gain access to terminals DESCRIPTION UPS POWER TERMINAL LOCATIONS DRAWING 164201603 9 SHEET 10f6 REVISION B DATE 932406 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION TERMINAL DETAIL RIGHT SIDE VIEW BYPASS INPUT TERMINALS AC INPUT TO UPS PHASE E6 RECTIFIER AND BYPASS SINGLE INPUT PHASE B E7 AC INPUT TO BYPASS DUAL INPUT PHASE C E8 po inp
19. 1 Press the CONTROLS pushbutton on the main menu bar on the UPM to be shut down The System Controls screen appears 2 Press the gt pushbutton to display System Controls Screen 2 3 Press the PM OFF pushbutton on the System Controls menu bar The power module PM status indicates SHUTDOWN The input and output contactors open the battery breaker or disconnect is tripped and the power module is turned off 4 Open the input and bypass if dual feed feeder circuit breakers supplying the shutdown UPM NOTE The monitor screen continues to be active until the UPM is isolated from the critical bus Power is present inside the shutdown UPM cabinet due to connection to the critical bus until the UPM output breaker is opened e b If it is necessary to isolate the from the critical bus open the module output breaker on the tie cabinet or distribution panel EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 9 9 UPS OPERATING INSTRUCTIONS 9 2 6 9 2 7 Restarting a Single UPM To restart a single UPM NOTE When starting a 9390IT UPS with internal batteries remove the battery compartment access panel by loosening the wing nut at the bottom of the panel and lifting the panel off the retaining hook at the top See Drawing 164201603 12 on page A 67 If the UPM was isolated from the critical bus close the module output b
20. BYPASS NOT AVAILABLE TB2 10 through TB2 12 ON BATTERY TB2 13 through TB2 15 UPS ALARM TB2 16 through TB2 18 ON BYPASS TB2 19 through TB2 21 SHUTDOWN IMMINENT TB2 22 through TB2 24 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 10 5 USING FEATURES AND OPTIONS This page intentionally left blank 10 6 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com Chapter 11 11 1 General 11 2 System Event Horns Responding to System Events When the UPS system is running in Normal mode it continually monitors itself and the incoming utility power In Battery or Bypass modes the UPS may issue alarms to let you know exactly what event caused the change from Normal mode System events on the UPS can be indicated by horns lights messages or all three Select Events from the menu bar on the Main Menu screen to look at the Active System Events screen This screen shows any currently active alarms notices or commands For more information on using the Events screen see paragraph 8 2 2 Event Screens The system event horn beeps to alert an operator that an event needing attention is taking place Horn 1 cycles at a one second rate 11 3 System Event Indicators The status indicators on the UPS control panel work in conjunc
21. Battery Positive Negative Gnd Powerware 9390 9390IT 40 40 and 9390 80 40 Powerware 9390 80 50 AC Input to UPS A B C AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd 208 220 AC Battery Positive Negative Gnd AC Input to UPS A B C AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd Battery Positive Negative Gnd Powerware 9390 80 50 AC Input to UPS A B C AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd Battery Positive Negative Gnd DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201603 6 SHEET 11 of 23 REVISION B DATE 110106 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev www powerware com INSTALLATION INFORMATION Table O Power Cable Conduit Requirements continued Number of UPS Model Voltage Terminal Wires in Conduit Minimum Conduit Number of Trade Size inches Conduits AC Input to UPS A B C 208 220 AC Input to Bypass Powerware AC A B C Neut Gnd 9390 80 60 Output A B C Neut Gnd Battery Positive Negative Gnd AC Input to UPS A B C AC Input to Bypass Powerware A B C Neut Gnd 9390 80 60 Output A
22. Figure 8 22 Maximum Current Log Screen Three Phase Measurement MAXIMUM CURRENT LOG MAXIMUM CURRENT EVENT 2 5 INTERVAL 07 30 2005 15 26 10 15 30 10 MAXIMUM OF FULL LOAD TIT t TIME OVER LIMIT 2 MINUTES NUM TIMES OVER THIS INTERVAL 3 PHASES OVER THIS INTERVAL 12 EN REG QUEM SUMMARY RESET lt OU G G O Figure 8 23 Maximum Current Log Screen Individual Phase Measurement 8 18 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com USING THE CONTROL PANEL Press the SETUP pushbutton on the Maximum Current Log Summary Menu bar to display the Maximum Current Log Setup screen 1 The Maximum Current Log Setup screen 1 displays the current user defined log settings If no log settings are configured the screen will display MAXIMUM CURRENT LOG DISABLED Figure 8 24 shows the Maximum Current Log Setup screen 1 To return to the Maximum Current Log Summary screen press the lt pushbutton on the menu bar MAXIMUM CURRENT LOG SETUP TIME INTERVAL MONITORED 3 MINUTES MAXIMUM OF FULL LOAD LEVEL BASED ON 3 PHASE AVERAGE BALE lt O 3 A Figure 8 24 Maximum Current Log Setup Screen 1 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 8 19 USING THE C
23. Reinstall the conduit landing plate and install the conduit Install CAN wiring between UPMs See Drawing 164201603 10 starting on page 46 for Powerware Hot Sync CAN Bridge Card location terminal location and wiring information Install parallel system backup control pull chain wiring between UPMs See Drawing 164201603 10 starting on page 46 for terminal locations and wiring information 6 2 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLING OPTIONS AND ACCESSORIES 12 Install parallel system backup control pull chain wiring between the bypass relay and building alarm 2 See Drawing 164201603 10 starting on page A 46 for terminal locations and wiring information NOTE Setup of the Powerware Hot Sync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer Contact service to schedule a date 13 When all wiring is complete reinstall the safety shield panels removed in previous steps Secure with the retained hardware 14 Close the control panel door and secure with the retained hardware 15 Reinstall the doors removed previously and secure with the retained hardware 16 Close the doors and secure the latch 6 3 Installing a Remote Monitor Panel Il To install RMP II wiring perform the following procedure 1 Verify the UPS system is turned off
24. AC Output to Critical Load Full Load Current 3 Phases 1 Neutral if required 1 Ground Amps 139 131 AWG or kemil each Neutral Bonding Jumper AWG or Minimum Conductor Size kemil 1 Number See Note 7 each NOTE Callout letters A B C and Dmap to Drawing 164201603 5 sheets 1 of 6 4 of 6 5 of 6 and 6 of 6 4 0 1 Minimum Conductor Size Number per Phase DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 1642016036 SHEET 24 of 23 REVISION D DATE 071608 A 16 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION Table J INPUT OUTPUT Ratings amp External Wiring Requirements for the Powerware 9390 80 60 Units Rating 50 60 Hz Basic Unit Rating at 0 9 lagging pF load E ES Input and Bypass Input VOLTS 208 220 380 400 415 480 Output VOLTS 208 220 380 400 415 480 AC Input to UPS Rectifier 0 98 min pF Full Load Current plus Battery Amps 185 100 98 95 80 Recharge Current 3 Phases 1 Ground Minimum Conductor Size AWG or kcmil 250 1 0 1 0 1 0 1 Number per Phase each 1 1 1 1 1 AC Input to UPS Bypass Full Load Current 3 Phases 1 Neutral if required Amps 167 158 91 80 95 e 1 Ground Minimum Conductor Size AWG or kcmil 250 1 0 1 0
25. BOTTOM VIEW DESCRIPTION CONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO 164201603 7 SHEET 1 of 2 REVISION A DATE 991505 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION STANDARD 9390 9390IT UPS MODELS INTER CABINET WIRING ACCESS KNOCKOUTS REMOVE KNOCKOUTS AS REQUIRED TO ROUTE WIRES BETWEEN CABINETS LEFT SIDE VIEW D INSIDE PANELS INTER CABINET WIRING ACCESS KNOCKOUTS REMOVE KNOCKOUTS AS REQUIRED TO ROUTE WIRES BETWEEN CABINETS RIGHT SIDE VIEW DESCRIPTION CONDUIT AND WIRE ENTRY LOCATIONS DRAWING 164201603 7 SHEET 2 of 2 REVISION A DATE 091505 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com A 37 INSTALLATION INFORMATION A 38 9390IT UPS MODELS with INTERNAL BATTERY CONFIGURATION REMOVE DEBRIS SHIELD COVERING EXHAUST GRILL BEFORE OPERATING SYSTEM TOP VIEW BOTTOM VIEW 4 U U u U A mm s
26. Number of Conduits AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd Battery Positive Negative Gnd Powerware 9390 9390IT 40 20 AC Input to UPS A B C Gnd AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd Powerware 9390 9390IT 40 30 208 220 AC Battery Positive Negative Gnd AC Input to UPS A B C Gnd AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd Battery Positive Negative Gnd Powerware 9390 9390IT 40 30 AC Input to UPS A B C Gnd AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd Battery Positive Negative Gnd DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201603 6 SHEET 10 of 23 REVISION B DATE 110106 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION Table O Power Cable Conduit Requirements continued UPS Model Powerware 9390 9390IT 40 40 and 9390 80 40 Voltage 208 220 AC Number of Wires in Conduit Terminal AC Input to UPS A B C Minimum Conduit Trade Size inches Number of Conduits AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd
27. ie eb tea hasda Bu ab deh hd rea ed cb 2 1 Integrated Battery Cabinets neice n en Bk eh ee ee iq UII es 22 Integrated Distribution Cabinets ettet eet due 2 3 Integrated Accessory Cabinets IAC B IAC T 24 Powerware Hot Sync Parallel 2222 2222222 222 2 2 2222 22 2 2 5 gt LL TR go S para TR 2 6 Optional X Slot Cards x eese SATB ESL BEAR NR RIEN RC SR NEM SA 24 Remote MonitoriPanelll Ree fais Bede bida eura ck DL Gta te eL 28 Relay Interface Module ll et heed eit sb Ah edens dece dedic ia 29 Supervisory Contact Module 15 Lae U RE eg EIE THEE 1 32 Basic System Configurations errat pe m i eb eel 1 4 Conventions Used in This 2 22 1b For More Infomation s o endo eed Mite e bode be eed dette Help seinem toe i a estate e Safety Walls sou lu RE eto ee reca aas raped dca wet San ay atu Section Installation 3 UPS Installa
28. E T N Powerware Powerware 9390 9390IT UPS 20 80 kVA Installation and Operation Manual For 9390IT 20 40 kVA 9390 20 80 kVA UPS models IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries Please read all instructions before operating the equipment and save this manual for future reference CONSIGNES DE S CURIT IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel comporte des instructions importantes que vous tes invit suivre lors de toute proc dure d installation et de maintenance des batteries et de l onduleur Veuillez consulter enti rement ces instructions avant de faire fonctionner l quipement et conserver ce manuel afin de pouvoir vous y reporter ult rieurement Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in whic
29. Twisted Wires 2 Figure 5 2 REPO Wiring If you are installing multiple REPO stations wire additional stations in parallel with the first REPO station If required install conduit and wiring from the second contact block in the REPO station to trip circuitry of other equipment such as upstream protective devices facility monitoring devices or alarms Using the contact block that was not used for the UPS EPO wiring will help maintain isolation between the control systems A normally open NO contact and a normally closed NC contact are provided and the two are electrically isolated If single pole double throw action is desired one side of the NO contact can be jumpered to one side of the NC contact to form the common connection point REPO switch wiring must be according to UL Class requirements Secure the UPS by reversing all steps taken to prepare it for a REPO station installation EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com Chapter 6 Installing Options and Accessories 6 1 Installing a Powerware Hot Sync CAN Bridge Card As an option a Powerware Hot Sync Controller Area Network Bridge Card shown in Figure 6 1 can be installed to provide connectivity for operational mode control and metering of a parallel system at any UPM in the system In addition this card can be used to connect optional system monitoring devices such as
30. 14 8 3 73 50 kVA 380 400 415 480 380 400 415 480 13 7 3 45 60 kVA 208 220 208 220 60 kVA 380 400 415 480 380 400 415 480 16 4 4 14 80 kVA 208 220 208 220 23 6 5 96 80 kVA 380 400 415 480 380 400 415 480 21 9 5 52 17 7 4 47 Ventilation required for cooling air exhaust approximately 472 liter sec 1000 cfm DESCRIPTION BHYSICAL FEATURES AND REQUIREMENTS DRAWING NO 164201603 3 SHEET 2 of 2 REVISION D DATE 021509 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION Table E UPS System Oneline Configurations 9390 Standard Version Only Oneline Drawing UPS 164201603 5 Model 9390 9390IT 4 0 20 9390 9390IT 4 0 30 9390 9390IT 4 Sheet 1 amp 2 0 40 9390 80 40 9390 80 50 9390 80 60 9390 80 80 9390 9390IT 4 0 20 9390 9390IT 4 0 30 9390 9390IT 4 Sheet 3 0 40 9390 80 40 9390 80 50 9390 80 60 9390 80 80 9390 9390IT 4 0 20 9390 9390IT 4 0 30 9390 9390IT 4 Sheet 4 0 40 9390 80 40 9390 80 50 9390 80 60 9390 80 80 9390 9390IT 4 0 20 9390 9390IT 4 0 30 9390 9390IT 4 Sheet 5 0 40 9390 80 40 9390 80 50 9390 80 60 9390 80 80 9390 9390IT 4 0 20 9390 9390IT 4 0
31. 7 6 7 7 7 8 7 9 7 10 7 12 7 13 7 13 7 13 7 13 7 14 7 14 8 1 8 2 8 3 8 3 8 4 8 6 8 9 8 11 8 17 8 24 8 29 8 31 EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com TABLE OF CONTENTS 8 3 system Controls Screen a E DR RUNE Sodan Gp si E ES 84 c Load RII ER SCREAM idee uud t acd 8 5 Readingthe Stat s IndiGators s ts eO acu s oce e c Eae E UR E s 9 UPS Operating Instructions fs oo rex heroe ere icit 821 sSNA Module Operation sas srt ere et RN NOE BO eU E RE Starting the UPS in Normal e ttt ese t edic ie ad ass huu e t dc Starting the UPS in Bypass Mode Starting dde de crei Res Transfer from Normal to Bypass 50 Transfer from Bypass t0 Normal Mode l shun ee oh ae et qeu xri Susa Transfer from Normal to Bypass Mode and Shut Down 5 UPS and Gritical Load s eg bee dee breite eate petet dc uuu tu iade Charger Conto 222 set ent LN tatio etam eap extat Uns Week Nem eta eua D
32. 9 O 2 oh Lol 99 Q8 5 4 TBI4 RDX uf 50 fg USE ONLY 8 1 Tes O no wne 2 ils 75 C RATED ir Tas on NU Hi F u lt j TERMINAL TB 3 o 120 VAC POWER E O 8 9 CO REMOTE MONITOR PANEL Il AND RELAY INTERFACE MODULE II TERMINAL LOCATIONS TERMINAL TB 3 120 VAC POWER m U cop lt 8 Eg E 0 TERMINAL TERMINAL TB 2 CUSTOMER SUPERVISORY CONTACT INTERFACE TERMINAL TB 1 C gt o SIGNAL CONNECTIONS FROM THE UPS MANUAL FOR PRESSURE TERMINAL TORQUE VALUES gg 8 am G IS S G G G A warns v 2 2 REFER TD INSTALLATION N iD m n c n TIT TIT SUPERVISORY CONTACT MODULE II TERMINAL LOCATIONS DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING 464501603 10 SHEET 14 of 15 REVISION
33. B I oY Y 1 E Esp b 4 e e 3 E P 71 db alb d 5 J ENS 5 n BATTERY FRONT FRONT BATTERY COMPARTMENT COMPARTMENT BOTTOM ENTRY CONDUIT TOP ENTRY CONDUIT LANDING LANDING FOR AC INPUT AND FOR AC INPUT AND OUTPUT OUTPUT DC INPUT DC DC INPUT DC CONTROL AND CONTROL AND INTERFACE INTERFACE CONNECTIONS CONNECTIONS REMOVE PANEL TO DRILL OR REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES PUNCH CONDUIT HOLES CONDUIT LANDINGS FOR X SLOT CONNECTIONS REMOVE PANELS TO DRILL OR PUNCH CONDUIT HOLES DESCRIPTION cONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO 164201603 8 SHEET 10f2 REVISION A DATE 091505 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION INTER CABINET WIRING ACCESS KNOCKOUTS REMOVE KNOCKOUTS AS REQUIRED TO ROUTE WIRES BETWEEN CABINETS 9390IT UPS MODELS with INTERNAL BATTERY CONFIGURATION INSIDE PANELS 2224 INTER CABINET WIRING ACCESS
34. INSTALLING THE UPS SYSTEM NOTE In the following step the pallet tilts and acts as a ramp once the cabinet is rolled beyond the center of the pallet Be sure to restrain the cabinet as it continues to roll down the pallet ramp Do not stand directly in front of the pallet while unloading the cabinet If unloading instructions are not closely followed the cabinet may cause serious injury gt 10 Slowly roll the cabinet toward the front of the pallet Once the pallet tilts continue rolling the cabinet down the pallet until the cabinet is clear of the pallet 11 After the cabinet is clear of the shipping pallet remove the long angle bracket from the pallet Secure the long angle bracket to the left side of the cabinet as an anti tip measure when rolling the cabinet to its final location 12 Roll the cabinet to the final installation location 13 If installing the cabinet permanently reuse the shipping brackets and hardware otherwise discard or recycle the pallet and brackets in a responsible manner 14 If permanently mounting the system proceed to Step 18 otherwise continue to Step 15 The front and left side anti tip shipping brackets must be reinstalled otherwise injury to personnel and damage to the UPS may result when removing components during service If the brackets are not reinstalled the cabinet may tip and cause serious injury to personnel and damage to equipment 15 Secure the UPS cabinet in posit
35. Sal Important Safety Iristructlors dt rrt ey rae t re Hg en pe ette ue Ea leet veau 3 2 Performing Preventive Maintenance 19 217 Maintenance Bae Oe ee petri radi 13222 et Monthly Maintenance Mate eee ah eae BO e Ee atit ofer kasi puis ARE lo itu Md ru 1323 Annual Maintenance ORs b pH U 1924 Batten Maintenance Pau EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 8 39 8 40 8 41 TABLE OF CONTENTS 13 3 Recycling the Usad Battery or UPS Oe oe ley hein Sy e EE 13 3 19 42 Mairiteriance Tralnlng erm eem ed patak oo ee 2 ate eet hs chef att tae 13 3 14 Product Specifications 14 1 Model Numbers s a ee eig Ld mh Sade d e Ide 14 1 14 27 Single Mod le Specifications ic si De cig Ec pee ev e E RR DeL ero RYE NA DP g PR e aya ks 14 1 423 sitse cete rec ex eee ttt a e ete Ce 14 1 422227 IO HS PIER Arte Sua E x fad 14 2 423 Environment
36. has isolated dry contact Form C relay outputs for UPS status Utility failure Low battery UPS alarm OK or On bypass when interfacing with IBMe AS 400 computers other relay connected computers and industrial applications e Modbuse Card provides direct integration of UPS information meters and status to a BMS using the Modbus protocol NOTE The Modem Card cannot be installed in X Slot 2 Modem Card provides out of band remote notification and monitoring using modem communication directly to cell phones and pagers LAN and telephone drops for use with X Slot cards must be provided by facility planners or the customer For installation and setup of an X Slot card please contact Eaton see page 1 7 Refer to the manual supplied with the X Slot card for user instructions EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 12 1 COMMUNICATION ConnectUPS X Web SNMP Card Bion Modem Card 46 Powerware Hot Sync uU IS A Bridge Card Relay Interface Card J s O Industrial Relay Card Power Xpert Gateway Card i i i Figure 12 1 Optional X Slot Cards 12 2 Powerware LanSafe Power Management Software 12 3 Remote Notification Each Powerware 9390 UPS ships wi
37. A DATE 091505 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev www powerware com INSTALLATION INFORMATION 19 20 21 22 23 24 25 26 Conduit must be installed between the UPS cabinet and the RMP RIM Il or SCM for signal wiring Conduit must be installed between the device and the power source for power wiring Install the signal wiring in separate conduit from the power wiring Conduit and wiring between the UPS and the RMP II RIM Il or SCM II is to be supplied by the customer Maximum distance between the UPS cabinet and RMP II RIM or SCM Il is not to exceed 500 feet Use Class 1 wiring methods as defined by the NEC for RMP RIM or SCM Il power and signal wiring Power wiring should be a minimum of 22 AWG and a maximum of 14 AWG The wire should be rated for 1 minimum RMP Il RIM Il or SCM II signal wiring should be a minimum of 22 AWG and a maximum of 14 AWG The wire should be twisted pair rated for maximum Use only 75 copper wire 120 Vac for the RMP II RIM or SCM II should be provided from the critical bus by facility planners or the customer See Table AD and Chapter 6 for CAN Bridge Card and RMP II RIM or SCM II installation RMP RIM or SCM Wiring Terminations Tightening Torque From UPS CAN Card To RMP RIM or SCM Nm Ib Remarks 13
38. EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION STANDARD 9390 9390IT UPS p o o telo TT E 11 LJ BATTERY CABINET UPS CABINET DESCRIPTION Powerware 9390 9390IT UPS SYSTEM EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION 9390IT UPS with INTERNAL BATTERY CONFIGURATION 97 BATTERY UPS SECTION SECTION AVAILABLE ONLY IN 208V INPUT OUTPUT AND 480V INPUT OUTPUT 40 40 KVA 40 30 KVA AND 40 20 KVA CONFIGURATIONS DESCRIPTION Powerware 9390IT UPS SYSTEM SHEET 1 of 1 DRAWING 64201603 2 DATE 091509 REVISION A EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com A 3 INSTALLATION INFORMATION 1 The UPS equipment operating environment must meet the weight requirements shown in Table A and the size requirements shown on Drawing 164201603
39. NOTES AND TERMINAL LOCATIONS DRAWING NO 164201603 10 SHEET 5 of 15 REVISION B DATE 032406 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION 11 The Remote EPO feature opens all contactors in the UPS cabinet and isolates power from your critical load Local electrical codes may also require tripping upstream protective devices to the UPS The REPO switch must be a latching type switch with a dedicated circuit 12 A jumper wire must be connected between pins 1 and 2 on TB1 if a normally closed EPO Switch is not used or a normally open EPO switch is used 13 Remote EPO wiring should be a minimum of 22 AWG Table AA Remote EPO REMOTE EPO SWITCH NC TYPE OR REMOTE EPO SWITCH NO TYPE LATCHING TYPE SWITCH ONLY UPS TB1 2 INSTALL 4 JUMPER IF SWITCH NOT INSTALLED E THIS POSITION 1 NC 2 O 2 RETURN LATCHING TYPE SWITCH ONLY TWISTED WIRES O 3 NO O 4 RETURN TWISTED WIRES Remote EPO switch rating is 24 Vdc minimum NOTE 7he REPO switch must be a latching type switch with a dedicated circuit DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO 164201603 10 SHEET 6 of 15 REVISION B DAT
40. This option is described further in Chapter 10 Using Features and Options 1 3 Basic System Configurations The following basic UPS system configurations are possible Single module UPS and one to four battery cabinets Single module UPS with UPS Sidecar maintenance bypass or 1 1 tie configuration and one to four battery cabinets Single module UPS one to four battery cabinets and an optional IDC Single module UPS one to four battery cabinets and an optional IAC maintenance bypass 1 1 tie or 1 1 tie with maintenance bypass configuration e Single module UPS one to four battery cabinets and an optional IAC distribution configuration Powerware Hot Sync parallel system with two UPS modules one to four battery cabinets for each UPS and an optional module tie cabinet One capacity one redundant 1 1 Two capacity 2 0 Powerware Hot Sync parallel system with three UPS modules one to four battery cabinets for each UPS and an optional module tie cabinet Two capacity one redundant 2 1 Three capacity 3 0 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 1 5 INTRODUCTION Powerware Hot Sync parallel system with four UPS modules one to four battery cabinets for each UPS and an optional module tie cabinet Three capacity one redundant 3 1 Four capacity 44 0 Powerware Hot Sync paral
41. UPS The graph shows the current for each phase OUTPUT CURRENT UNIT 125 L1 L2 L3 100 75 50 25 0 asss SYSTEM UNIT _ C Figure 8 10 Unit Output Current Load Meter Screen 8 8 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com USING THE CONTROL PANEL 8 2 4 Battery Discharge Log Press the METERS pushbutton on the main menu bar to display the Unit Meter screens Scroll through the meter screens using the 4 or V pushbuttons on the menu bar until the Battery Discharge Log Summary screen is displayed The battery discharge log collects information when the UPS is on battery The Battery Discharge Log Summary screen displays the total number of times since the last log reset that the UPS has transferred to battery It also displays the date of the last log reset the average time spent on battery per event and the total time on battery since the last reset Figure 8 11 shows the Battery Discharge Log Summary screen BATTERY DISCHARGE LOG SUMMARY NUMBER OF TIMES ON BATTERY 1 LAST LOG RESET 07 28 2005 AVERAGE TIME ON BATTERY S TOTAL TIME ON BATTERY H M lm Kere A A Figure 8 11 Battery Discharge Log Summary Screen EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Man
42. 11 2 The UPS cabinet is palleted separately from accessory cabinets for shipping The 93901 UPS models with interanl battery configuration ship with batteries installed 3 Do not tilt cabinets more than 10 during handling 4 Dimensions are in millimeters inches 5 The standard 9390 cabinets can be installed in ine up and match or standalone configurations The 9390IT UPS with internal battery configuration is standalone only Table A Standard 9390 9390IT UPS Cabinet Weight Weight kg Ib Shipping Installed Point Loading Powerware 9390 9390IT 40 20 Powerware 9390 9390IT 40 30 231 508 208 458 4 at 52 2 115 Powerware 9390 9390IT 40 40 Powerware 9390 80 40 313 690 290 640 4 at 72 5 160 Powerware 9390 80 50 Powerware 9390 80 60 271 618 258 568 4 at 64 5 142 Powerware 9390 80 80 Table B 9390IT UPS with Internal Battery Configuration Cabinet Weight Weight kg Ib No batteries 2 string 3 string Point Loading batteries batteries see diagram below Powerware 9390IT 40 20 1 amp 2 134 7 296 5 Powerware 9390IT 40 30 318 699 541 1189 657 1445 3 amp 4 135 9 299 0 Powerware 9390IT 40 40 5 amp 6 57 7 127 0 NOTE For shipping add 23 50 FRONT DESCRIPTION BHYSICAL FEATURES AND REQUIREMENTS REVISION D DATE 021509 A 4 EATON Powerware 9390 UPS 20 80 kVA and 93
43. 2 8 14 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com USING THE CONTROL PANEL Select TIME INTERVAL MONITORED from the Current kW Demand Log Setup screen 2 menu to display the Time Interval Monitored Setup screen The Time Interval Monitored Setup screen allows the time duration of the event being monitored to be changed Figure 8 17 shows the Time Interval Monitored Setup screen Use the X or gt pushbuttons to select the character position Use the 4 or V pushbuttons to change the character value Once the new value is entered press the DONE pushbutton The Time Interval Monitored Setup Save screen is displayed TIME INTERVAL MONITORED SETUP 0000 IEEE rm i DOK Q 0 y Cu Figure 8 17 Time Interval Monitored Setup Screen The Time Interval Monitored Setup Save screen lets you save the new time interval retry another time interval or abort the change Figure 8 18 shows the Time Interval Monitored Setup Save screen Press SAVE RETRY or ABORT If SAVE or ABORT is pressed the action is completed and the Current kW Demand Log Setup screen 2 displays If RETRY is pressed the Time Interval Monitored Setup screen is redisplayed TIME INTERVAL MONITORED SETUP 000 Figure 8 18 Time Interval Monitored Setup Save Screen EATON Powerware 9390 UPS 20 80
44. 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 1 2 5 1 2 6 1 2 7 1 2 8 1 2 9 INTRODUCTION Sync Control An optional Sync Control maintains the critical load outputs of two separate single module Powerware 9390 9390IT UPS systems in synchronization This option facilitates the uninterrupted transfer of the load from one load bus to another by means of transfer switches The Sync Control is housed in a wall mounted panel that can be located between the UPS cabinets for easy wiring Optional X Slot Cards The optional X Slot cards support several protocols such as SNMP AS A006 and Modbuse See Chapter 12 Communication for additional information Remote Monitor Panel Il An optional Remote Monitor Panel II RMP II contains backlit status indicators and local horn allowing you to monitor the operational status and alarm condition of the UPS from virtually any location within your facility This option is described further in Chapter 10 Using Features and Options Relay Interface Module ll An optional Relay Interface Module II RIM II uses relay contact closures to indicate the operating status and alarm condition of the UPS This option is described further in Chapter 10 Using Features and Options Supervisory Contact Module ll An optional Supervisory Contact Module II SCM II establishes an interface between the UPS system equipment and the customer s monitor
45. 57 pushbuttons to change the password character Once the new password is entered press the DONE pushbutton The Change Password Save screen is displayed CHANGE PASSWORD OLD L1 NEW i EEE DIOJN EO NEN E Figure 8 44 Change Password Screen The Change Password Save screen lets you save the new password retry another password or abort the password change Figure 8 45 shows the Change Password Save screen Press SAVE RETRY or If SAVE or ABORT is pressed the action is completed and the System Setup screen displays If RETRY is pressed the Change Password screen is redisplayed CHANGE PASSWORD L1 L1 nied in 2451 0L 63 y O Figure 8 45 Change Password Save Screen EATON Powerware 9390 UPS 20 80 kVA 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 8 33 USING THE CONTROL PANEL 8 34 Select DATE AND TIME from the System Setup Level 1 menu to display the Time Format Setup screen The Time Format Setup screen allows the selection of either month day year or day month year formats for display on the screen and for logging events in the Event and History Logs Figure 8 46 shows the Time Format screen Use the 4 or V pushbuttons to highlight the desired format then press the SELECT pushbutton to display the Set Date and Time screen To
46. 6 TX TB1 5 RDX 0 9 8 Use Twisted Pair J3 7 TX TB1 4 RDX 0 9 8 N A Line 0 9 8 N A Neutral 0 9 8 N A Ground Terminal 2 7 24 Maximum O GROUND TERMINAL ub OQ 2 O i m amp HNR i O O O 9 90 O RDX NEUTRAL 120 VAC p 9 9 f 62 go FROM NO 2 rox ket CRITICAL Q i BUS VD UPS CAN CARD J3 1817 2 Z RMP II RIM Il OR SCM II TWISIED DESCRIPTION NTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING 164201603 10 SHEET 45 of 15 REVISION DATE 991505 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION STANDARD 93909390IT UPS MODELS 518 8 20 43 EUER g 20 j 418 8 81 118 91 RET i SS d a 1812 06 b 13 1 d d d ex T 521 rs JE NU SEL 34 16 FRONT VIEW RIGHT SIDE VIEW DESCRIPTION UPS CABINET D
47. 8 L J3 9 H J3 9 H J3 9 H J3 9 H 13 10 Shield TWISTED PAIR 8 910 23458 7 1 QOO COO CC UPM 1 CAN CARD J3 13 10 Shield TWISTED PAIR 8 910 2345267 1 0000000 UPM 2 CAN CARD J3 13 10 Shield TWISTED PAIR 8 910 2346567 1 ODO OO OOO UPM 3 CAN CARD J3 IF INSTALLED PARALLEL SYSTEM CAN WIRING 13 10 Shield 8 910 23456 7 1 0000000Q0 UPM 4 CAN CARD J3 IF INSTALLED DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO 164201603 10 SHEET 10 of 15 REVISION A DATE 091505 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev www powerware com INSTALLATION INFORMATION From UPM 1 Building Alarm Pull Chain Wiring Terminations To UPM 2 To UPM 3 If Installed To UPM 4 If Installed TB2 1 Bldg Alarm 2 TB2 3 On Bypass TB2 3 On Bypass NO TB2 3 On Bypass NO TB2 2 Bldg Alarm 2 Return TB2 4 Byp Common TB2 4 Byp Common TB2 4 Byp Common Bypass Relay Pull Chain Wiring Terminations All UPMs From 10 2 1 Bldg Alarm 2 TB2 3 TB
48. 9 Figure 8 12 Battery Discharge Log 5 ois onec ee echte e EE EPA 8 10 Figure 8 13 KW Demand Log Summary 5 8 11 Fig re 8 14 KW Demand Lon Sereen 45d cesta no Fa motn fecit ebbe rebat Ple bed RS 8 12 Figure 8 15 Current KW Demand Log Setup Screen 1 8 13 Figure 8 16 Current KW Demand Log Setup Screen2 8 14 Figure 8 17 Time Interval Monitored Setup 5 2 2 8 15 Figure 8 18 Time Interval Monitored Setup Save 5 8 15 Figure 8 19 Maximum Level kW Setup Screetr 2 d eto Sepe ER Exe E haan eA 8 16 Figure 8 20 Maximum Level KW Setup Save Screen 8 16 Figure 8 21 Maximum Current Log Summary Screen 8 17 Figure 8 22 Maximum Current Log Screen Three Phase Measurement 8 18 Figure 8 23 Maximum Current Log Screen Individual Phase Measurement 8 18 Figure 8 24 Maximum Current Log Setup Screen 1 14
49. B C Neut Gnd Battery Positive Negative Gnd AC Input to UPS A B C 208 220 AC Input to Bypass Powerware AC A B C Neut Gnd 9390 80 80 Output A B C Neut Gnd Battery Positive Negative Gnd AC Input to UPS A B C AC Input to Bypass Powerware A B C Neut Gnd 9390 80 80 Output A B C Neut Gnd Battery Positive Negative Gnd DESCRIPTION BOWER WIRING INSTALLATION NOTES NS 164201603 6 SHEET 120123 REVISION B DATE 110106 A 24 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION Table O Power Cable Conduit Requirements continued Number of UPS Model Voltage Terminal Wires in Conduit Minimum Conduit Number of Trade Size inches Conduits AC Input to UPS A B C Gnd AC Input to Bypass Powerware B Neut Gnd 9390 40 20 Output A B C Gnd Battery Positive Negative Gnd AC Input to UPS A B C Gnd AC Input to Bypass Powerware A B C Neut Gnd 9390 40 30 Output A B C Gnd Battery Positive Negative Gnd AC Input to UPS A B C Gnd AC Input to Bypass Powerware A B C Neut Gnd 9390 40 40 Output A B C Gnd Battery Positive Negative Gnd AC Input to
50. CAN H Shield J3 G SHIELD CAN H CAN L TX Tx NO COM NC ALM RTN ALARM 8 9 10 2346567 11 8425683 REV XX RI i a FEE HOTSYNC CAN BRIDGE CARD NOTE Allinterface wiring is to be provided by the customer Computer Area Network CAN Input for parallel operation CONNECTIONS FOR PARALLEL SYSTEM CONTROL CONNECTIONS FOR RMP II RIM Il OR SCM II ONLY ONE DEVICE CAN BE CONNECTED AT A TIME BUILDING ALARM 2 REPLACEMENT POWERWARE HOT SYNC CAN BRIDGE CARD DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING 164201603 10 SHEET 90 15 REVISION A DATE 091505 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION CAN PULL CHAIN UPM UPM IF UPM UPM 3 4 INSTALLED IF INSTALLED NOTE UPMs can be placed any physical order PARALLEL SYSTEM CAN PULL CHAIN WIRING CAN Wiring Terminations From UPM 1 CAN Card To UPM 2 CAN Card To UPM 3 CAN Card If Installed This drawing is for parallel wiring purposes and is not a floor layout plan To UPM 4 CAN Card If Installed J3 8 L J3 8 L J3 8 L J3
51. Check Bypass 1 1 1 HA Service Required Check Bypass OK Off No 1 HA Condition Cleared Check Bypass Switchgear 1 No 1 HA Service Required Check Bypass Switchgear OK Off No 1 HA Condition Cleared Check Charger 1 1 1 HA Service Required Check Charger OK Off No 1 HA Condition Cleared Check Fan 1 No 1 HA Service Required Check Fan OK Off No 1 HA Condition Cleared Check Input Switchgear 1 1 1 HA Service Required Check Input Switchgear OK Off No 1 HA Condition Cleared Check Inv Temperature Sensor 1 No 1 HA Service Required Check Inv Temperature Sensor OK Off No 1 HA Condition Cleared Check Inverter 1 1 1 HA Service Required Check Logic Power Supply 1 No 1 HA Service Required Check Logic Power Supply OK Off No 1 HA Condition Cleared Check Output Switchgear 1 No 1 HA Service Required Check Output Switchgear OK Off No 1 HA Condition Cleared Check Power Supply 1 1 1 HA Service Required Check Power Supply OK Off No 1 HA Condition Cleared Check Precharge 1 No 1 HA Service Required Check Precharge OK Off No 1 HA Condition Cleared Check Rect Temperature Sensor 1 No 1 HA Service Required Check Rect Temperature Sensor OK Off No 1 HA Condition Cleared Check Rectifier 1 1 1 HA Service Required Check Static Switch 1 1 1 HA Service Required Check Static Switch OK Off No 1 HA Condition Cleared Close Battery Switchgear 1 1 1 HA User Action Required Close Battery Switchgear OK Off No 1 HA Condition Cleared Log codes indicate where the UPS records the event H His
52. E5 de PHASE 1 AC in AC INPUT TO qO lt PHASE B E2 UPS RECTIFIER _ DUAL INPUT lt PHASE C E3 AC INPUT TO 4 PHASE A E6 UPS RECTIFIER p or AND BYPASS 4O lt PHASE B E7 SINGLE INPUT AC INPUT TO 4 2 lt PHASE E8 8 BYPASS DUAL INPUT e NEUTRAL TERMINALS 12 O PHASE A E9 AC OUTPUT TO e PHASE E10 f CRITICAL LOAD Ol PHASE C E11 4 MODELS 80 40 80 50 80 60 AND 80 80 380V 400V 415V 480V INPUT AND 380V 400V 415V 480V OUTPUT DESCRIPTION UPS POWER TERMINAL LOCATIONS DRAWING NO 164201603 9 SHEET 6 of 6 REVISION B DATE 071608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com A 45 INSTALLATION INFORMATION N Use Class 1 wiring methods as defined by the NEC for power wiring Use Class 2 wiring methods as defined by the NEC for interface wiring from 30 to 600V 3 When installing external interface wiring for example building alarm relay output battery breaker trip and X Slot to the UPS interface terminals conduit must be
53. Installing Interface Connections 4 8 1 TB1 and TB2 Connections NOTE When installing interface wiring for 1 and TB2 connections conduit must be installed between each device and the UPS cabinet To install wiring to connections 1 10 11 12 13 14 15 16 Verify the UPS system is turned off and all power sources are removed See Chapter 9 UPS Operating Instructions for shutdown instructions If not already open unfasten the front door latch and swing the door open If not already removed remove the door Remove the retaining screw located inside the door at the bottom hinge pivot point then lift the door off Retain the hardware for later use Remove the screws securing the control panel door and swing the door open Retain the hardware for later use Remove the screws securing the top internal safety shield panel Remove the panel to gain access to the TB1 and TB2 terminal blocks and the top conduit landing plate see Drawing 164201603 10 starting on page 46 Retain the hardware for later use If installing interface wiring from the bottom of the cabinet proceed to Step 7 otherwise proceed to Step 8 Remove the screws securing the bottom internal safety shield panel and remove the panel to gain access to the bottom conduit landing plate Remove the UPS cabinet top or bottom conduit landing plate to drill or punch conduit holes see Drawing 164201603 7 on page 36 Reinstall the
54. KW Demand Log Summary screen is displayed The kW demand log collects information on events where the UPS load exceeds user defined kW limit within a user defined time interval Choose a time period up to 9999 minutes and a load limit up to 9999 kW If the limit is exceeded within a given time period a log event is created The kW Demand Log Summary screen displays the number of total times the limit has been exceeded since the last log reset the date of the last log reset the maximum kW reading and the total time over the limit It also displays the average kW over the limit and an estimated number of kWH used over the limit Both of these values are calculated using the difference between the actual measurement reading and the user defined limit level For example during a 60 minute interval if the limit is set at 10 KW and the measurement is a constant 15 kW for the entire period the average kW over would be 5 kW and the total kWH used over the limit would be 5 KWH Figure 8 13 shows the kW Demand Log Summary screen KW DEMAND LOG SUMMARY NUMBER OF TIMES OVER LIMIT 12 LAST LOG RESET 07 30 2005 AVERAGE KW OVER LIMIT KW MAXIMUM READING KW KW TOTAL TIME OVER LIMIT MINUTES TOTAL KWH USED OVER LIMIT KWH wamrana LOG SETUP p O 0G A GQ O Figure 8 13 kW Demand Log Summary Screen EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation an
55. M10 Hex Bolt Rectifier Phase B 12 5 110 8 Hex Bolt Bypass Phase B 22 6 200 M10 Hex Bolt Rectifier Phase C 12 5 110 8 Hex Bolt Bypass Phase C Phase A 2 6 250 kcmil 22 6 200 42 4 375 M10 Hex Bolt 5 16 in Phase B 2 6 250 kcmil 42 4 375 5 16 in 2 446 250 kcmil 1 446 350 kcmil Phase C Positive 31 1 275 5 16 in 5 16 in E12 Ground 1 446 350 kcmil 8 2 600 kcmil 8 14 1 0 Negative Neutral Ground 42 4 375 81 1 275 56 5 500 5 6 50 NOTE Customer ground can be run in any conduit listed in Table O 5 16 in 1 2 in Hex Slotted DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201603 6 SHEET 7 of 23 REVISION B DATE 110106 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION Table M UPS Cabinet Power Cable Terminations for the Powerware 9390 9390IT 40 20 9390 9390IT 40 30 and 9390 9390IT 40 40 208V 220V Input and 208V 220V Output and 380V 400V 415V 480V Input and 380V 400V 415V 480V Output Terminal Function AC Input to UPS Rectifier and Bypass Single Input AC Input to UPS Rectifier Dual Input AC Input To Bypass Dual Input
56. Manual Powerware 9390 UPS Sidecar Installation and Operation Manual Powerware 9390 Sync Control Installation and Operation Manual Visit www powerware com or contact your Eaton service representative for information on how to obtain copies of these manuals If you need help with any of the following e Scheduling initial startup Regional locations and telephone numbers Aquestion about any of the information in this manual e A question this manual does not answer Please call the Eaton Help Desk for Powerware products at United States 1 800 843 9433 or 1 919 870 3028 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 1 7 INTRODUCTION This page intentionally left blank 1 8 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries Read all instructions before operating the equipment and save this manual for future reference The UPS is designed for industrial or computer room applications and contains safety shields behind the door and front panels However the
57. Maximum of Full Load Setup Save screen is displayed MAXIMUM 6 OF FULLLOAD SETUP 800 DIOJN O 0 AQ O Figure 8 28 Maximum of Full Load Setup Screen The Maximum of Full Load Setup Save screen lets you save the new load limit retry another load limit or abort the change Figure 8 29 shows the Maximum of Full Load Setup Save screen Press SAVE RETRY or ABORT If SAVE or ABORT is pressed the action is completed and the Maximum Current Log Setup screen 2 displays If RETRY is pressed the Maximum of Full Load Setup screen is redisplayed MAXIMUM OF FULLLOAD SETUP 00 RETR ABORT O 06 m Q O Figure 8 29 Maximum of Full Load Setup Save Screen p 8 22 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com USING THE CONTROL PANEL Select CALCULATION METHOD from the Maximum Current Log Setup screen 2 menu to display the Calculation Method Setup screen The Calculation Method Setup screen allows the full load limit of the event being monitored to be changed Figure 8 30 shows the Calculation Method Setup screen Use the 4 or 7 pushbuttons to highlight the calculation method desired then press the SELECT pushbutton The action is completed and the Maximum Current Log Setup screen 2 displays To return to the Maximum Current
58. Mode Parallel 1 9 Figure 7 6 Path of Current through the UPMs in Bypass Mode Parallel 7 10 Figure 7 7 Path of Current through the UPMs in Battery Mode Parallel 7 12 Figure 8 T2 UPS Gofitrol Panel 2 5 1 rt dte tet al LE teet ge hak sq ask do 8 1 Fig re 8 2 Pars aitete D tetto ct e ToU PCR PE Peel de a dob te A EN 82 Figure 8 3 Main Menu and Mimic Screen Normal 2 8 3 Figure 84 coss os aan ege hp e pah wider e dep add gato Colleen deat Ra a 8 4 Figure 8 5 HISLORVSCFEGN eee Wade SRP dae waa eed 8 5 Figure 8 6 Umt Output Meter Screen ar er ce eene e desee eds o s rd late wad RR 8 6 Fig re 8 7 Unit Input Meter Screen i dent tte pere pid ven phone ha 8 7 Figure 8 8 Unit Bypass Meter Seo coser em SR E UNUS USES RAIN IRENSRSBDETIZRIAW RISE Y Leif 8 7 Fig re 8 9 Unit Battery Meter Steen au t e o teer te vede rend Ead beet CUR e 8 8 Figure 8 10 Unit Output Current Load Meter Screen 2 8 8 Figure 8 11 Battery Discharge Log Summary 5 8
59. NOTE2 E12 SEE NOTE 2 E12 ES SEE NOTE2 E12 PS x Kb Ki K5 FUSE FUSE FUSE FUSE FUSE FUSE RECTIFIER RECTIFIER RECTIFIER EN TE TER x 8 BATTERY BATTERY BATTERY VERTER VERTER VERTER MODULE TIE CAB INET OPTIONAL D wa QUE MBP C INVERTER INVERTER INVERTER FUSE FUSE FUSE I K3 E 5 1 E 5 C 5 BATTERY BATTERY C BATTERY BREAKER BREAKER BREAKER 9 _ 9 Lt E9 10 E10 E10 E11 E11 E11 E12 BATTERY CABINET E12 BATTERY CABINET E12 BATTERY CABINET MOB 1 D D b O XY MOB2 p O O 0 9 MOB3 gum AC Input to UPS Rectifier dual feed Input to UPS Rectifier single feed and Bypass single feed and dual feed DC Input from Battery D UPM AC Output to Parallel Tie Point AC Input Source SOGNO F System Bypass Input EIN Output to Critical Load Overcurrent Protection Provided by Others NOTE 1 and system bypass input feeds TYPICAL PARALLEL SYSTEM Y must come from the same source 2 1 AND 3 0 CONFIGURATIONS 17 79 954794 2 Remove jumper for dual feed DESCRIPTION UPS SYSTEM ONELINE DRAWING 3 See Note 29 on page 29 for DRAWING NO 164201603 5 SHEET 5 of 6 neutral bonding instructions 9 REVISION A DATE 091505 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www po
60. SHEET 4 FOR DETAILS ojo ie ele e DC INPUT FROM BATTERY TO UPS AND 5180 9 9 GROUND TERMINALS MODEL 40 40 40 30 AND 40 20 208V 220V INPUT AND 208V 220V OUTPUT AND 380V 400V 415V 480V INPUT AND 380V 400V 415V 480V OUTPUT DESCRIPTION UPS POWER TERMINAL LOCATIONS terminals must be removed or opened to gain access to terminals DRAWING NO 164201603 9 SHEET 3 of 6 REVISION D DATE 021509 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION SINGLE FEED JUMPERS DC INPUT E FROM BATTERY 5 gt TERMINAL DETAIL RIGHT SIDE VIEW n Ol M n I e n n IOIO f n A MODEL 40 40 208V 220V INPUT AND 208V 220V OUTPUT 380V 400V 415V 480V INPUT AND 380V 400V 415V 480V OUTPUT PHASE A E1 AC INPUT TO PHASE B E2 UP
61. TOTAL TIME OVER LIMIT MINUTES w LOG SETUP OW A m _ Figure 8 21 Maximum Current Log Summary Screen EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 8 17 USING THE CONTROL PANEL Press the LOG pushbutton on the Maximum Current Log Summary Menu bar to display the Maximum Current Log screen The Maximum Current Log screen displays the individual log entries including the interval date and time frame the maximum percent of full load during the interval the total time over limit during the interval and the number of times over during the interval If the individual phase option is selected the phases that exceeded the limit will also be displayed If no events have occurred the screen will display LOG EMPTY Figure 8 22 and Figure 8 23 show the Maximum Current Log screens To scroll through the individual events press the 4 or V pushbuttons on the menu bar To return to the Maximum Current Log Summary screen press the SUMMARY pushbutton on the menu bar To clear the Maximum Current Log press the RESET pushbutton on the menu bar MAXIMUM CURRENT EVENT 2 5 INTERVAL 07 30 2005 15 26 10 15 30 10 MAXIMUM OF FULL LOAD CM TIME OVER LIMIT 2 MINUTES NUM TIMES OVER THIS INTERVAL 3 EE SUMMARY RESET par MAXIMUM CURRENT LOG 0 A m O0 O
62. The System Control screen appears N Press the gt pushbutton to display System Controls Screen 2 w Press the CHGR ON or CHGR OFF pushbutton on the System Controls menu bar to toggle the charger on or off 9 4 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com UPS OPERATING INSTRUCTIONS 9 1 9 Using the UPS LOAD OFF Pushbutton A UPS Load Off is initiated by the LOAD OFF pushbutton from the main menu bar or the System Controls menu bar This pushbutton can be pressed to control the UPS output The UPS LOAD OFF pushbutton de energizes the critical load and powers down the UPS The UPS including Bypass remains off until restarted To use the LOAD OFF pushbutton 1 Press the LOAD OFF pushbutton The Load Off screen appears providing a choice to proceed or abort the shutdown CAUTION All power to the critical load is lost when the LOAD OFF is selected in the following step You should use this feature only when you want to de energize the critical load N To shut down the UPS press LOAD OFF from the Load Off menu bar and hold for three seconds To abort the shutdown press CANCEL When LOAD OFF is selected and held for three seconds the input output and bypass backfeed contactors open the battery breaker or disconnect is tripped and the power module is turned off CAUTION DO NOT attempt to restart the system after Load Off
63. UPS A B C Gnd AC Input to Bypass Powerware A B C Neut Gnd 9390 80 50 Output A B C Gnd Battery Positive Negative Gnd DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NS 164201603 6 SHEET 43 of 23 REVISION C DATE 071608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com A 25 INSTALLATION INFORMATION Table O Power Cable Conduit Requirements continued UPS Model Powerware 9390 80 60 Voltage Number of Wires in Conduit Terminal AC Input to UPS A B C Number of Conduits Minimum Conduit Trade Size inches AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd Battery Positive Negative Gnd Powerware 9390 80 80 AC Input to UPS A B C Gnd AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd Battery Positive Negative Gnd DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201603 6 SHEET 14 of 23 REVISION C DATE 071608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION 14 External overcurrent protecti
64. a a i a Number See Note 29 each AC Input to Tie Cabinet Bypass optional Full Load Current F Amps 222 210 124 116 112 96 3 Phases 1 Neutral if required 1 Ground 2 0 and AC Output to Critical Load 241 Full Load Current Amps 222 210 124 116 112 96 8 Phases 1 Neutral 1 Ground System Neutral Bonding Jumper Minimum Conductor Size AWG or kcmil f 5 Number See Note 29 each AC Input to Tie Cabinet Bypass optional Full Load Current F Amps 333 315 186 174 168 144 3 Phases 1 Neutral if required 1 Ground 3 0 AC Output to Critical Load and Full Load Current Amps 333 315 186 174 168 144 3 1 3 Phases 1 Neutral 1 Ground System Neutral Bonding Jumper 1 0 2 2 2 Minimum Conductor Size AWG or kcmil Number See Note 29 each 1 1 1 1 1 AC Input to Tie Cabinet Bypass optional Full Load Current F Amps 444 420 248 232 224 192 3 Phases 1 Neutral if required 1 Ground AC Output to Critical Load 4 0 Full Load Current Gs Amps 444 420 248 232 224 192 3 Phases 1 Neutral 1 Ground System Neutral Bonding Jumper Minimum Conductor Size AWG or kcmil O d a Number See Note 29 each NOTE Callout letters D E and G map to Drawing 164201603 5 sheets 4 of 6 5 of 6 and 6 of 6 DESCRIPTION POWER WIRING INSTALLAT
65. ae rre Using the UPS EAD DEF PUShbLUEtOn u mana me e dee tec detecte rnt tec 10 Using the Remote Emergency Power off Switch 2 2 92 Multiple Module Parallel Operation 1 92 1 Starting the Parallel System in Normal Mode 1 1 4 4 922 Starting the Parallel System in Bypass Mode 4 9 2 3 Transfer Parallel System from Normal to Bypass Mode 924 Transfer Parallel System from Bypass to Normal Mode 9 2 5 Single z s RESI PTOL us ride spes qus vede ard 9 2 6 Restarting a single URM S uttter tee eh tut ee tt dtt eb ec eate 9 2 7 Parallel System and Critical Load Shutdown 0 0 e es 9 2 8 Using the UPS LOAD OFF Pushbutton 9 2 9 Using the Parallel System Remote Emergency Power off Switch cO cO cO cO cO CO B gt 10 Using Features and Options naan al wa 0 7 Building Alarm Monitoring yaaa r l a
66. and all power sources are removed See Chapter 9 UPS Operating Instructions for shutdown instructions 2 Perform the procedure listed in paragraph 6 1 NOTE If mounting to a hollow wall secure the enclosure to a wood or metal stud within the wall Do not use hollow wall anchors 3 Securely mount the RMP II at the desired location See drawing 164201603 14 on page A 69 for mounting hole locations NOTE When installing signal wiring for CAN card J3 terminals conduit must be installed between the device and the UPS cabinet NOTE Remove the UPS cabinet top or bottom conduit landing plate to drill or punch conduit holes see Drawing 164201603 7 on page A 36 4 Remove the X Slot conduit landing plate from the UPS cabinet to drill or punch conduit holes see Drawing 164201603 7 on page 36 5 Reinstall the conduit landing plate 6 Install conduit between the UPS and RMP II See Appendix A for UPS cabinet and RMP II wiring access information 7 Install wiring between the UPS and RMP Il See Drawing 164201603 10 starting on page A 46 for Powerware Hot Sync CAN Bridge Card and RMP II location terminal location and wiring information NOTE 120 Vac for the RMP II should be supplied from the critical bus by facility planners or the customer 8 Install 120 Vac power wiring from the critical bus to the RMP Il See Drawing 164201603 10 starting on page A 46 for terminal location and wiring information NOT
67. and time of the UPS to be set in the day month year format The date and time information is used for display on the screen and for logging events in the Event and History Logs Figure 8 48 shows the Set Date and Time DD MM YYYY screen Use the X or gt pushbuttons to highlight the setting to be changed Use the 4 or V pushbuttons make the change When finished making changes use the lt or gt pushbuttons to highlight SAVE and the lt gt pushbuttons to select YES To complete the save function and return to the System Setup screen select the lt pushbutton DATE MONTH YEAR HOUR MINUTE SAV 27 ra lt SET DATE AND TIME DD MM YYYY 02 2004 15 42 Mss 0 n A O0 O Figure 8 48 Set Date and Time DD MM YYYY Screen EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com USING THE CONTROL PANEL Select COM PORT SETUP from the System Setup Level 1 menu to display the COM Port Setup screen This screen allows selection of the serial COM port to set up Figure 8 49 shows the COM Port Setup screen Use the 4 or V pushbuttons to highlight the the COM port to be set up then press the SELECT pushbutton To return to the System Setup screen press the lt pushbutton COM PORT SETUP COM 2 COM 3 E SELECT Q Figure 8 49 COM Port Setup Scree
68. conduit landing plate and install the conduit To locate the appropriate terminals and review the wiring and termination requirements see Drawing 164201603 10 starting on page A 46 Route and connect the wiring If wiring TB1 battery cabinet interface connections proceed to paragraph 4 8 2 if wiring the X Slot connections only proceed to paragraph 4 8 3 otherwise proceed to Step 13 When all wiring is complete reinstall the safety shield panels removed in previous steps Secure with the retained hardware Close the control panel door and secure with the retained hardware Reinstall the door removed in Step 3 and secure with the retained hardware Close the door and secure the latch EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 4 13 INSTALLING THE UPS SYSTEM 4 8 2 Battery Cabinet Connections NOTE This procedure does not apply to the 9390IT internal battery configuration To install wiring to connections 1 10 11 12 Verify the UPS system is turned off and all power sources are removed See Chapter 9 UPS Operating Instructions for shutdown instructions If not already open unfasten the front door latch and swing the door open If not already removed remove the door Remove the retaining screw located inside the door at the bottom hinge pivot point then lift the door off Retain the hardware for late
69. door latch and swing the door open Remove the front door from the cabinet Retain the hardware for reinstallation Remove the UPS cabinet X Slot conduit landing plate to drill or punch conduit holes see Drawing 164201603 7 on page A 36 Reinstall the conduit landing plate and install the conduit Route and install the LAN telephone and other cables to the appropriate X Slot cards When all wiring is complete reinstall the safety shield panels removed in previous steps Secure with the retained hardware Close the control panel door and secure with the retained hardware Reinstall the door removed in Step 3 or paragraph 4 2 and secure with the retained hardware Close the door and secure the latch Refer to the manual supplied with the X Slot card for operator instructions EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 4 15 INSTALLING THE UPS SYSTEM 4 9 Installing Accessories and Parallel System Control Wiring To install an optional Remote Emergency Power off control see Chapter 5 Installing a Remote Emergency Power off Control To install optional accessories see Chapter 6 Installing Options and Accessories To install parallel system control wiring see Chapter 6 Installing Options and Accessories 4 10 Initial Startup Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer or the
70. holes see Drawing 164201603 7 on page A 36 NOTE If the load requires a neutral a bypass source neutral must be provided If the load does not require a neutral and there is no neutral conductor connected at the bypass input a neutral to ground bonding jumper must be installed DO NOT install both a source neutral and a bonding jumper See Table F on A 13 through Table K on A 18 or Table T on A 31 through Table W on A 34 for neutral bonding jumper wire sizes Bonding Jumper must be copper wire CAUTION HIGH IMPEDANCE GROUND SOURCES If the supply source is a high impedance ground IT type the input neutral conductor must be connected from the source of supply If there is no output neutral connected to the UPS the neutral forming transformer kit PN 103005400 may be used instead of pulling a neutral from the source If the load requires a neutral then an input neutral conductor must be pulled into the UPS In no circumstances shall a neutral to ground bonding jumper be installed in the UPS CAUTION DELTA SOURCES TN S The 9390 UPS system can be operated only from a delta supply source that is fully floating and if the neutral forming transformer kit PN 103005400 is installed in the UPS The UPS cannot be operated from a mid point or end point grounded delta supply source With this type of supply source there is no capability to provide an output neutral In no circumstances shall a neutral to ground bonding jumper be installed in
71. installed between each device and the UPS cabinet Install the interface wiring in separate conduit from the power wiring 4 When installing internal interface wiring to X Slot terminals route the wiring through the internal opening in the X Slot communication bay 5 All building alarm inputs or remote features require an isolated normally open contact or switch rated at 24 Vdc 20 mA minimum connected between the alarm input and common terminal as shown All control wiring and relay and switch contacts are customer supplied Use twisted pair wires for each alarm input and common 6 The building alarms can be programmed to display the alarm functional name 7 See Table X through Table AD and Chapters 4 5 and 6 for customer interface wiring 8 LAN and telephone drops for use with X Slot connectivity cards must be provided by facility planners or the customer Table X TB1 and TB2 Interface Connections Terminal TB1 Name Description 1 Remote EPO NC Input Normally closed dry contact to activate EPO of UPS 2 Remote EPO Return from a remote switch 3 Remote EPO NO Input Normally open dry contact to activate EPO of UPS 4 Remote EPO Return from a remote switch 5 Batt Breaker Aux Input Normally open contact to indicate when UPS UVR 6 Batt Breaker Aux Return battery breaker is open 7 Battery UVR Output Fused 48 Vdc source to control opera
72. load See Appendix A for wiring and termination requirements and wiring access information CAUTION DO NOT attempt to connect an external battery or DC source to the 9390IT cabinet It has its own internal batteries and damage to the cabinet may occur 23 Route and connect the battery cables between the UPS and battery cabinets in accordance with the instructions in the Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual See Appendix A for UPS cabinet wiring access information 24 Connect the positive negative and ground DC power wiring from the battery cabinet to the UPS cabinet battery terminal block and ground terminals See Appendix A for wiring and termination requirements 25 After wiring the UPS system to the facility power and critical load be sure to ground the system according to local and or national electrical wiring codes 26 f wiring interface connections proceed to paragraph 4 8 otherwise proceed to Step 27 27 When all wiring is complete reinstall the safety shield panels removed in previous steps Secure with the retained hardware 28 Close the control panel door and secure with the retained hardware 29 Reinstall the front door using the retained hardware 30 Close the door and secure the latch 4 12 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLING THE UPS SYSTEM 48
73. lt pushbutton VERSIONS DSP 57 00 DISPLAY 0 54 CSB 3 00 GATE DRIVE 0 00 PLD 1 BOOTLOADER 0 00 T EK OU 6 G O Figure 8 40 Versions Screen 8 30 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com USING THE CONTROL PANEL Select UNIT TYPE from the System Setup Level 0 menu to display the Unit Type screen The Unit Type screen provides the model CTO and serial numbers of the UPS unit Figure 8 41 shows the Unit Type screen To return to the System Setup screen press the lt pushbutton UNIT TYPE MODEL 0000000000000000 CTO Powerware 9390 SERIAL 0000000000000000 ess ue oq q Dee Figure 8 41 Unit Type Screen 8 2 9 System Setup Level 1 Screens A password is required to access the Level 1 functions To enter the password select ENTER PASSWORD from the System Setup Level 0 menu to display the Enter Password screen Figure 8 42 shows the Enter Password screen Use the lt or gt pushbuttons to select the password character position Use the amp or 57 pushbuttons to change the password character Once the password is entered press the DONE pushbutton The System Setup Level 1 menu screen is displayed The default password is L1 ENTER PASSWORD L1 lz DOK O A nm QOO Figure 8 4
74. output remains off until the UPS transfers to Normal mode 7 Observe the following messages appear sequentially on the power module PM status line DC STARTING INVERTER STARTING INVERTER SYNCING READY ONLINE EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 9 1 UPS OPERATING INSTRUCTIONS The rectifier and inverter turn on The inverter continues to ramp up to full voltage Close the battery breaker any time after INVERTER SYNCING or CLOSE BATTERY appears on the display Once the inverter reaches full voltage and the battery breaker is closed the UPS output contactor K3 closes and the static switch turns off Power is now supplied to the critical load in Normal mode It takes approximately 1 minute for the UPS to achieve Normal mode The UPS is now operating in Normal mode and the NORMAL status indicator is illuminated 10 Reinstall the battery compartment access panel 9 1 2 Starting the UPS in Bypass Mode If the inverter output of the UPS is not available and the critical load needs to be energized In Bypass mode the critical load is not protected from commercial power interruptions and abnormalities gt N Close the UPS input feeder circuit breaker If the UPS is dual feed close the UPS Bypass input feeder circuit breaker Observe the UPS control panel becoming active indicating logic power Press the CONTROLS pushbut
75. required for the single module to successfully support its applied loads Single Module RT Modes Powerware 9390 9390IT UPS supports a critical load in three different modes of operation The UPS can automatically use all three modes as required The standard operation modes are Normal mode The critical load is supplied by the inverter which derives its power from rectified utility AC power In this mode the battery charger also provides charging current for the battery if needed e Battery mode The battery provides DC power which maintains inverter operation The battery supports the critical load Bypass mode The critical load is directly supported by utility power The UPS continually monitors itself and the incoming utility power and automatically switches between these modes as required without operator intervention The sophisticated detection and switching logic inside the UPS ensures that operating mode changes are automatic and transparent to the critical load while internal monitoring systems indicate the current mode of operation The UPS switches operating modes in response to these system events A command is an intervention that is externally initiated by an operator or by some site action A command causes the UPS to switch operating modes it usually does not require any further action notice is a minor system event that may or may not require attention An alarm is a system event tha
76. reset the REPO switch and then follow the procedure in paragraph 9 2 1 or 9 2 2 9 2 8 Using the UPS LOAD OFF Pushbutton NOTE The UPM LOAD OFF pushbutton controls only the UPM on which Load Off was activated and only interrupts the ability of that module to deliver power to the critical bus The redundant modules continue to support the critical load The UPM can be shut down only if the remaining UPMs can support the critical load without being overloaded To remove all power from the critical load use the REPO pushbutton A UPS Load Off is initiated by the LOAD OFF pushbutton from the main menu bar or the System Controls menu bar The UPS LOAD OFF pushbutton de energizes the critical load and powers down the UPS The UPS including Bypass remains off until restarted To use the LOAD OFF pushbutton 1 Press the LOAD OFF pushbutton The Load Off screen appears providing a choice to proceed or abort the shutdown CAUTION All power to the critical load is lost when the LOAD OFF is selected in the following step You should use this feature only when you want to de energize the critical load 2 To shut down the UPS press LOAD OFF from the Load Off menu bar and hold for three seconds To abort the shutdown press CANCEL When LOAD OFF is selected and held for three seconds the input output and bypass backfeed contactors open the battery breaker or disconnect is tripped and the power module is turned off EATON Power
77. return to the System Setup screen press the lt pushbutton TIME FORMAT SETUP MM DD YYYY DD MM YYYY _ AQ O Figure 8 46 Time Format Screen EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com USING THE CONTROL PANEL The Set Date and Time MM DD YYYY screen allows the internal date and time of the UPS to be set in the month day year format The date and time information is used for display on the screen and for logging events in the Event and History Logs Figure 8 47 shows the Set Date and Time MM DD YYYY screen Use the lt or gt pushbuttons to highlight the setting to be changed Use the 4 or V pushbuttons to make the change When finished making changes use the lt or gt pushbuttons to highlight SAVE and the Z or 7 pushbuttons to select YES To complete the save function and return to the System Setup screen select the lt pushbutton SET DATE AND TIME MM DD YYYY MONTH DATE YEAR HOUR MINUTE SAVE 02 27 2004 15 42 lt O A nm Figure 8 47 Set Date and Time MM DD YYYY Screen EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 8 35 USING THE CONTROL PANEL 8 36 The Set Date and Time DD MM YYYY screen allows the internal date
78. source of supply is a high impedance ground IT type the input neutral conductor must be connected from the source of supply If there is no output neutral connected to the UPS the neutral forming transformer kit PN 103005400 may be used instead of pulling a neutral from the source If the load requires a neutral then an input neutral conductor must be pulled into the UPS In no circumstances shall a neutral to ground bonding jumper be installed in the UPS DRAWING NO 164201603 6 SHEET 2 of 23 REVISION D 971608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION Table H INPUT OUTPUT Ratings amp External Wiring Requirements for the Powerware 9390 9390IT 40 40 and 9390 80 40 Units Rating 50 60 Hz Basic Unit Rating at 0 9 lagging pF kVA 40 40 40 40 40 load kW 36 36 36 36 36 Input and Bypass Input VOLTS 208 220 380 400 415 480 Output VOLTS 208 220 380 400 415 480 AC Input to UPS Rectifier 0 98 min pF Full Load Current plus Battery Amps 125 68 64 63 55 Recharge Current A 8 Phases 1 Ground Minimum Conductor Size AWG or kcmil 2 0 2 2 2 4 Number per Phase each 1 1 1 1 1 AC Input to UPS Bypass Full Load Current 3 Phases 1 Neutral if required Amps 12 29 ae 5 1 Ground B Minimum Conduct
79. to de energize both the parallel system and the critical load Turn off all equipment that is being powered by the parallel system 2 Press the CONTROLS pushbutton on the main menu bar on any UPM The System Controls screen appears 9 10 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com UPS OPERATING INSTRUCTIONS 3 Press the BYPASS pushbutton on the System Controls menu bar of any UPM The UPMs transfer to Bypass mode 4 Press the gt pushbutton to display System Controls Screen 2 b Press the PM OFF pushbutton on the System Controls menu bar The power module PM status indicates SHUTDOWN The input and output contactors open the battery breaker or disconnect is tripped and the power module is turned off The bypass source supplies the critical load 6 Repeat Steps 2 4 and 5 for each UPM except the last UPM 7 To shut down the last press the REPO pushbutton switch See Using the Parallel System Remote Emergency Power off Switch in paragraph 9 2 9 The input output and bypass backfeed contactors open the battery breaker or disconnect is tripped and the power module is turned off immediately without asking for verification 8 Open all UPM input and bypass if dual feed feeder circuit breakers The parallel system and critical load is now de energized 9 Torestart the parallel system after using the REPO pushbutton
80. to install the UPS 1 Create an installation plan for the UPS system Chapter 3 Prepare your site for the UPS system Chapter 3 Inspect and unpack the UPS cabinet Chapter 3 Unload and install the UPS cabinet and wire the system Chapter 4 2 3 4 b Install features accessories or options as applicable Chapters 5 and 6 6 Complete the Installation Checklist Chapter 4 7 Have authorized service personnel perform preliminary operational checks and startup NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer or the warranty terms specified on page 15 1 become void This service is offered as part of the sales contract for the UPS Contact your Eaton service representative in advance usually a two week notice is required to reserve a preferred startup date Creating an Installation Plan Preparing the Site 3 2 1 Before installing the UPS system read and understand how this manual applies to the system being installed Use the procedures and illustrations in the following chapters to create a logical plan for installing the system For the UPS system to operate at peak efficiency the installation site should meet the environmental parameters outlined in this manual If the UPS is to be operated at an altitude higher than 1500m 5000 ft contact your Eaton service representative for important information about high altitude operation The operating environment m
81. warranty this Warranty applies only to the original end user the End User of the Powerware Three Phase UPS Products the Product and cannot be transferred This Warranty applies even in the event that the Product is initially sold by Eaton for resale to an End User LIMITED WARRANTY PERIOD The period covered by this Warranty for Product installed and currently located in the fifty 50 United States and the District of Columbia is twelve 12 months from the date of Product startup or eighteen 18 months from the date of Product shipment whichever occurs first for parts coverage and 90 days from the date of Product startup for labor coverage The period covered by this Warranty for Product installed and currently located outside of the fifty 50 United States and the District of Columbia is twelve 12 months from the date of Product startup or eighteen 18 months from the date of Product shipment whichever occurs first for parts coverage WHAT THIS LIMITED WARRANTY COVERS The warrantor warrants that the Powerware three phase UPS electronics Eaton built accessories and Powerware built battery cabinets individually and collectively the Warranted Items are free from defects in material and workmanship If in the opinion of Eaton a Warranted Item is defective and the defect is within the terms of this Warranty Eaton s sole obligation will be to repair or replace such defective item including by providing service parts and la
82. wiring and conduit between the REPO switch and the UPS are to be supplied by the customer EMERGENCY POWER OFF UPS SYSTEM Front View 5 2 18 s zS Ba nsa 25 Contact Block Back View Faceplate Removed Dimensions are in millimeters inches NOTE 95 3 3 57 KNOCKOUT PATTERN TYPICAL 5 SIDES 1 Conduit and wiring between the Remote Emergency Power off REPO and the UPS to be supplied by the customer 2 Maximum distance between the Remote EPO and the UPS not to exceed 500 feet 3 Maximum wire size 14 AWG Minimum wire size 22 AWG DESCRIPTION OPTIONAL REMOTE EMERGENCY POWER OFF DRAWING NO 164201603 13 SHEET 1 of 1 REVISION B 971608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION
83. you can add available options to enhance the performance of your system This chapter provides descriptions of some of the features and options introduced earlier in this manual For the customer interface panel and terminal locations and for terminal wiring information see Drawing 164201603 7 on page A 36 Drawing 164201603 10 starting on page A 46 10 1 Building Alarm Monitoring This standard feature lets you connect the UPS to your building alarms such as smoke detectors or overtemperature alarms The customer interface terminals for external connections are located inside the UPS You should use twisted pair wires for each alarm input and common The building alarms can be programmed to display the alarm functional name 10 2 General Purpose Relay Contact One general purpose relay contact is provided as a standard feature on the UPS The alarm contact is located inside the UPS on the customer interface terminal board You can use a normally closed or normally open contact If the state of the contact changes from the state you specify as normal a signal is issued You can connect this contact to equipment at your facility such as a light or an alarm bell to let you know when an alarm is active on the UPS This feature is useful if the UPS is located in a remote area where the UPS horn may not be heard immediately CAUTION Contacts should not be operated in excess of 120 Vac 5A maximum EATON Powerware 9390 UPS 20 80
84. 0 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 3 3 UPS INSTALLATION PLAN AND UNPACKING 6 Inspect the contents for any evidence of physical damage and compare each item with the Bill of Lading If damage has occurred or shortages are evident contact your Eaton service representative immediately to determine the extent of the damage and its impact upon further installation NOTE While waiting for installation protect the unpacked cabinet from moisture dust and other harmful contaminants Failure to store and protect the UPS properly may void your warranty 3 4 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com Chapter 4 Installing the UPS System 4 1 Preliminary Installation Information Installation should be performed only by qualified personnel Refer to the following while installing the UPS system Appendix A contains installation drawings and additional installation notes Dimensions are in millimeters and inches Do not tilt the cabinets more than 10 during installation Remove the conduit landing plates to add conduit landing holes as required Plate material is 16 gauge steel 1 5 mm 0 06 thick The cabinets must be installed on a level floor suitable for computer or electronic equipment f perforated floor tiles are required for ventilation place t
85. 01603 Rev 3 www powerware com 9 3 UPS OPERATING INSTRUCTIONS Transfer from Normal to Bypass Mode and Shut Down UPS To transfer the critical load to Bypass mode and shut down the UPS 1 Transfer the critical load to bypass by performing the procedure in paragraph 9 1 4 2 Press the CONTROLS pushbutton on the main menu bar The System Control screen appears 3 Press the gt pushbutton to display System Controls Screen 2 4 Press the PM OFF pushbutton on the System Controls menu bar The power module PM status indicates SHUTDOWN The input and output contactors open the battery breaker or disconnect is tripped and the power module is turned off The bypass source supplies the critical load Power is present inside the UPS cabinets UPS and Critical Load Shutdown To perform maintenance or service on the critical load shut down power to the load by performing the following procedure 1 Turn off all equipment that is being powered by the UPS 2 Perform the LOAD OFF procedure in paragraph 9 1 9 The input output and bypass backfeed contactors open the battery breaker or disconnect is tripped and the power module is turned off Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened 3 Open the UPS input and bypass if dual feed feeder circuit breakers Charger Control To turn the battery charger on or off 1 Press the CONTROLS pushbutton on the main menu bar
86. 1 0 1 Number per Phase each 1 1 1 1 1 DC Input from Battery to UPS es 384 480 432 480 432 480 432 480 432 480 1 Positive 1 Negative 2 0V cell 151 151 151 151 151 Minimum Conductor Size AWG or kcmil 2 0 2 0 2 0 2 0 2 0 Number per Pole each 1 1 1 1 1 AC Output to Critical Load Full Load Current 3 Phases 1 Neutral if required 1 Amps 167 158 91 87 84 75 Ground Minimum Conductor Size AWG or kcmil 250 1 0 1 0 1 0 1 Number per Phase each 1 1 1 1 1 Neutral Bonding Jumper AWG or kcmil 2 6 6 6 6 Minimum Conductor Size each 1 1 1 1 1 Number See Note 7 NOTE Callout letters A B C and D map to Drawing 164201603 5 sheets 1 of 6 4 of 6 5 of 6 and 6 of 6 DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201603 6 SHEET 5 of 23 REVISION D DATE 071608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com A 17 INSTALLATION INFORMATION Table K INPUT OUTPUT Ratings amp External Wiring Requirements for the Powerware 9390 80 80 Units Rating 50 60 Hz Basic Unit Rating at 0 9 lagging pF load a 2 52 gt 22 Input and Bypass Input VOLTS 208 220 380 400 415 480 Output VOLTS 208 220 380 400 415 480 AC Input to UPS Rectifier 0 98 min pF Full Load Curre
87. 2 Enter Password Screen EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 8 31 8 32 USING THE CONTROL PANEL The System Setup Level 1 screen can be used to set the UPS date and time set the serial ports change the Level 1 password and log out of Level 1 In addition the Level 0 functions are available Figure 8 43 shows the System Setup Level 1 screen Use the 4 or 7 pushbuttons to highlight the setup function screen desired then press the SELECT pushbutton to display the function screen The Level 1 screen times out after 60 minutes or can be logged out at any time by selecting the LOG OUT function from the menu screen SYSTEM SETUP LEVEL 1 ENTER PASSWORD CHANGE PASSWORD CONTRAST ADJUST VERSIONS UNIT TYPE EEUU UY SELECT A A 0 O Figure 8 43 System Setup Level 1 Screen EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com USING THE CONTROL PANEL Select CHANGE PASSWORD from the System Setup Level 1 menu to display the Change Password screen The Change Password screen allows the System Setup Level 1 password to be changed Figure 8 44 shows the Change Password screen Use the lt or gt pushbuttons to select the password character position Use the amp or
88. 2 2 Bldg Alarm 2 Return TWISTED PAIR TB OOOOOOOOOO i o TB N TWISTED PAIR ON O QOO O QO CO Q p C p UPM PARALLEL SYSTEM BACKUP CONTROL PULL CHAIN WIRING TB2 4 Byp Common TWISTED PAIR TWISTED PAIR TB1 TB1 1 1 O 11O Yide 2 O 2 O 210 3 O O 3 O 4 O 4 4 O 5 5 O 5 O 6 O 6 O 6 O 7 O 7 O ra 8 O 8 O 8 O 9 O 9 O 9 O 101 10 O 10 O TB2 TB2 TB2 110 Ji 11 2 O 2 2 O 3 G a QE 410 271 4 Q 5 O 5 O 5 O 6 O TWISTED 6 O TWISTED 6 twistep 7 O PAIR Q PAIR 710 PAIR O O 8 O 9 O 9 O 9 O 10 10 10 UPM2 UPM 3 UPM 4 IF INSTALLED IF INSTALLED DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO 164201603 10 SHEET 11 of 15 REVISION B DATE 032406 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION TWISTED PAIR TWISTED PAIR TWISTED PAIR eO o O
89. 201603 6 SHEET 15 of 23 REVISION C DATE 071608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION 18 Bypass and output overcurrent protection and bypass and output disconnect switches are to be provided by the user Table Q lists the maximum rating for bypass and output circuit breakers satisfying the criteria for both Table Q Maximum Bypass and Output Circuit Breaker Ratings UPS Model Output Voltage Rating d 76 ae cael 380V 400V 415V 480V Powerware a990 99901T 40 20 0 45A 35A Powerware 7 64 9390 9390IT 40 30 55 45 Powerware 96 9390 9390IT 40 40 80 70 Powerware 9390 80 40 80A 70A mM 90A 9 80 Besson 250A _ RETE There is no DC disconnect device within the standard UPS 25 An external battery disconnect device is recommended and may be required by NEC or local codes when batteries are remotely located The battery disconnect device should be installed between the battery cabinet and the UPS 21 The 9390IT UPS model with internal battery configuration has an internal battery breaker for disconnecting the internal battery supply See Drawing 164201603 12 on A 67 CAUTION Every battery cabinet must have a UVR type DC circuit br
90. 3 Bypass TB2 2 Building Alarm 2 Rtn TB2 4 Bypass Rtn Valid only for TB1 amp TB2 with 48V fuseholder configuration NC and NO designation on MOB AUX contacts are defined with breaker in OFF open position If MOB contacts have flying leads use the same wire gauge to connect to UPS and use the correct crimp connections for the wire gauge Always confirm contact operation prior to wiring External CAN connections on CAN bridge terminals require shielded twisted pair wire between 1 2 3 4 Use twisted pair wiring between module MOB AUX contacts 5 6 modules PARALLEL SYSTEM BACKUP DESCRIPTION INTERFACE WIRING INSTALLATION CONTROL PULL CHAIN NOTES AND TERMINAL LOCATIONS WIRING FOR CUSTOMER SUPPLIED DRAWING 164201603 10 SHEET 13 of 15 TIE PANEL REVISION A DATE 071608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION TERMINAL TB 1 SIGNAL CONNECTIONS FROM THE UPS GROUND GROUND TERMINAL 22199 puc OG J 9
91. 30 9390 9390IT 4 Sheet 6 0 40 9390 80 40 9390 80 50 9390 80 60 9390 80 80 208 220 208 220 Single Module Reverse Transfer Single Feed or Dual Feed 380 400 415 480 380 400 415 480 208 220 208 220 Single Module Reverse Transfer Single Feed with Typical Maintenance Bypass Panel 380 400 415 480 380 400 415 480 208 220 208 220 Multiple Module Parallel Single Feed or Dual Feed 1 1 and 2 0 Configurations 380 400 415 480 380 400 415 480 208 220 208 220 Multiple Module Parallel Single Feed or Dual Feed 24 1 and 3 0 Configurations 380 400 415 480 380 400 415 480 208 220 208 220 Multiple Module Parallel Single Feed or Dual Feed DESCRIPTION 80 400 380 SHEET 1 of 1 DATE 971608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION AC INPUT TO UPS RECTIFIER AND BYPASS SINGLE FEED 3 or 4 WIRE A B C ROTATION See Drawing 164201603 10 AC INPUT TO AC INPUT Mg PES UPS RECTIFIER TO BYPASS BATTERY AUX BUILDING ALARMS DUAL FEED DUAL FEED 3 WIRE B BOTATION 3or IS E BATTERY UVR ALARM RELAY 2 X SLOT A B REMOTE EPO INTERFACE
92. 300 1000 1000 4 0 300 1200 1200 DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201603 6 SHEET 18 of 23 REVISION C DATE 071608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION Table T INPUT OUTPUT Ratings for Powerware 9390 9390IT 40 20 9390 9390IT 40 30 9390 9390IT 40 40 and 9390 80 40 Parallel Systems Config uration Units Rating 50 60 Hz kVA Basic Unit Rating at 0 9 lagging pF load kW 29 Bi 20 29 36 36 36 36 36 Input and Bypass Input VOLTS 208 220 380 400 415 480 Output VOLTS 208 220 380 400 415 480 AC Input from UPM Full Load Current for each Module Amps 111 105 62 58 56 48 All 3 Phases 1 Neutral 1 Ground D Minimum Conductor Size for each Module AWG or kcmil See Table H through Table K for wire Number per Phase for each Module each size AC Input to Tie Cabinet Bypass optional Full Load Current F Amps 111 105 62 58 56 48 3 Phases 1 Neutral if required 1 Ground AC Output to Critical Load 1 1 Full Load Current G Amps 11 1 1 05 62 58 56 48 3 Phases 1 Neutral 1 Ground System Neutral Bonding Jumper Minimum Conductor Size AWG or kcmil
93. 390 80 60 Parallel System Configu i rator Units Rating 50 60 Hz Basic Unit Rating at 0 9 lagging pF load n a E A E p Input and Bypass Input VOLTS 208 220 380 400 415 480 Output VOLTS 208 220 380 400 415 480 AC Input from UPM Full Load Current for each Module Amps 167 158 92 87 84 73 AI 3 Phases 1 Neutral 1 Ground D Minimum Conductor Size for each Module AWG or kcmil See Table H through Table K for wire Number per Phase for each Module each size AC Input to Tie Cabinet Bypass optional Full Load Current F Amps 167 158 92 87 84 73 3 Phases 1 Neutral if required 1 Ground AC Output to Critical Load 1 1 Full Load Current G Amps 167 158 92 87 84 73 8 Phases 1 Neutral 1 Ground System Neutral Bonding Jumper 2 6 6 6 6 Minimum Conductor Size AWG or kcmil 1 1 1 1 1 Number See Note 29 each AC Input to Tie Cabinet Bypass optional Full Load Current F Amps 334 316 184 174 168 146 3 Phases 1 Neutral if required 1 Ground 2 0 AC Output to Critical Load and Full Load Current Gs Amps 334 316 184 174 168 146 2 1 3 Phases 1 Neutral 1 Ground System Neutral Bonding Jumper 1 0 4 4 4 4 Minimum Conductor Size AWG or kcmil 1 1 1 1 1 Number See Note 29 each AC Input to Tie Cabinet Bypass optional Full Load Current F Amps 501 474 276 261 252 219 3 Phases 1 Neutral if requir
94. 390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 7 7 UNDERSTANDING UPS OPERATION 7 8 7 2 1 Multiple Module Parallel System Modes Similar to the single module system the Powerware 9390 UPS parallel system supports a critical load in three different modes of operation The standard operation modes are n Normal mode the paralleled UPMs supply the critical load with clean filtered power Each UPM battery charger also provides charging current for the battery if needed n Battery mode the battery provides DC power which maintains UPM operation The UPM batteries support the critical load n Bypass mode the critical load is directly supported by utility power through the continuous duty static bypass switch in each UPM The UPMs continually monitor themselves and the incoming utility power and automatically switch between these modes as required without operator intervention except when manually switching to Bypass mode The sophisticated detection and switching logic inside the UPMs ensures that operating mode changes are automatic and transparent to the critical load while internal monitoring systems indicate the current mode of operation The UPMs switch operating modes in response to these system events A command is an intervention that is externally initiated by an operator or by some site action A command causes the UPMs to switch operating modes it usually does not req
95. 4 1 14 If installing battery and distribution cabinets proceed to paragraphs 4 3 and 4 4 otherwise proceed to paragraph 4 7 15 Using the retained hardware reinstall the shipping brackets removed in Step 5 to the front and rear of the UPS cabinet with the angle facing outward see Figure 4 1 and Figure 4 2 16 Secure the cabinet to the floor with customer supplied hardware 17 If installing battery and distribution cabinets proceed to paragraphs 4 3 and 4 4 otherwise proceed to paragraph 4 7 4 2 20 Unloading the 9390IT Cabinet The UPS cabinet is bolted to a wooden pallet supported by wood skids To remove the cabinet from the pallet 1 If not already moved use a forklift or pallet jack to move the cabinet to the installation area or as close as possible before unloading from the pallet Insert the forklift jacks between the skids The UPS cabinet is heavy See Table B on page 4 for weight of cabinets If unloading instructions are not closely followed the cabinet may cause serious injury CAUTION Do not tilt cabinets more than 10 sideways from vertical NOTE Verify that the forklift or pallet jack is rated to handle the weight of the cabinet see Table B on page 4 for cabinet weight 2 Unfasten the front door latch and swing the door open see Figure 4 3 NOTE The cabinet is front and top heavy Do not remove the front shipping skid until all other brackets have been removed to preve
96. 4 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com Chapter 13 Maintaining the UPS System The components inside the UPS cabinet are secured to a sturdy metal frame that is supported by the UPS magnetics This design allows authorized service personnel to remove repairable components with very little disassembly All repairable parts and assemblies are located in the front of the UPS allowing all routine maintenance and servicing to be performed with front panel access Schedule periodic performance checks of your UPS system to keep it running properly Regular routine checks of operation and system parameters will enable your system to function efficiently for many trouble free years 13 1 Important Safety Instructions gt P Remember that your UPS system is designed to supply power EVEN WHEN DISCONNECTED FR0M THE UTILITY POWER The UPS cabinet interiors are unsafe until the DC power source is disconnected and the electrolytic capacitors are discharged After disconnecting the utility power and the DC power authorized service personnel should wait at least five minutes for capacitor bleedoff before attempting internal access to the UPS module This UPS contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS Servicing and maintenance should be performe
97. 50 kcmil 31 1 275 5 16 in Input and Output Neutral E12 Neutral 4 14 1 0 Slotted Ground Ground 8 14 1 0 Slotted NOTE Customer ground can be run in any conduit listed in Table O DESCRIPTION BOWER WIRING INSTALLATION NOTES DRAWNGNO 164201603 6 SHEET 9023 REVISION C DATE 071608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com A 21 INSTALLATION INFORMATION 12 13 Table O Power Cable Conduit Requirements 11 Per NEC article 300 20 a all three phase conductors must be run in the same conduit Neutral and ground must be run in the same conduit as the phase conductors Conduit is sized to accommodate one neutral conductor the same size as the phase conductor and one 8 AWG ground conductor If two neutral conductors or an oversized neutral conductor are to be installed check the size of the conduit needed to accommodate the extra wire or size and use that conduit size in place of the conduit size listed in Table O All Powerware 9390 products can accommodate a double size neutral Conduit sizes were chosen from NEC Table C1 type letters RHH RHW RHW 2 TW THW THHW THW 2 UPS Model Powerware 9390 9390IT 40 20 Voltage 208 220 AC Terminal AC Input to UPS A B C Number of Wires in Conduit Minimum Conduit Trade Size inches
98. 71 INSTALLATION INFORMATION M 275 1 00 77 0 m 3 07 171 5 6 75 KNOCKOUTS PROVIDED ON FIVE SURFACES FLUSH MOUNT USE 10 PAN HEAD SCREWS MOUNT WITH VENT HOLES FACING UP SURFACE MOUNT USE 10 PAN HEAD SCREWS FOR HANGING MOUNT WITH VENT HOLES FACING UP Dimensions are in millimeters inches 285 8 25 o o 215 9 8 50 o o 273 1 10 75 136 5 5 38 215 9 28 6 8 50 1 13 10 9 0 43 m m M U c5 U i 65 8 2 2 59 KS rO 1 212 1 8 35 190 5 88 9 7 50 3 50 WARNNG E i C SS Or SO SS A warne 5 2r X2 X2 2r Xr X 29 REFER TO NSTALLATION n ep i TH TEF DESCRIPTION OPTIONAL SUPERVISORY CONTACT MODULE II SCM II
99. 8 E12 c INTERFACE ee CONTACTOR BOARD SEE NOTE CABINET INPUT FUSE FUSE Internal CON r STATIC SWITCH DON FACTORY INSTALLED RECTIFIER INTERNAL CONNECTIONS BATTERY AUX BATTERY UVR C E4 E5 mE o AC OUTPUT gt TO BATTERY E9 E10 CRITICAL LOAD CONVERTER 11 12 BATTERY OUTPUT E BREAKER Go 1 INVERTER YN FUSE I UPS CABINET Powerware 9390IT 20 40 kVA UPS SYSTEM WITH INTERNAL BATTERIES 208V INPUT 208V OUTPUT AND 480V INPUT 480V OUTPUT SINGLE FEED OR DUAL FEED NOTE for dual feed 2 See Note 7 on page 14 for neutral bonding instructions 1 See Paragraph 4 7 on page 4 10 DESCRIPTION UPS SYSTEM ONELINE DRAWING DRAWING NO 164201603 5 SHEET 2 of 6 REVISION D DATE 021509 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION To UPS Input AC INPUT MIB Output from UPS MAINTENANCE BYPASS PANEL CRITICAL LOAD DISTRIBUTION UNIT PROVIDED BY OTHERS K5 2 STATIC Backfeed A ES K3 a Q Lo BATTERY BREAKER F BATTERY CABINET MIB MAINTENANCE ISOLATION BREAKER MBP MAINTENANCE BYPASS BREAKER NOTE TYPICAL MAIN
100. 90IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION 6 The clearances required around the UPS cabinet are shown in Table C Table C 9390 and 9390IT UPS Cabinet Clearances From Top of Cabinet Minimum clearance over the UPS cabinet is 457 2 mm 18 inches for ventilation From Front of Cabinet 914 4 mm 36 inches working space From Back of Cabinet None required From Right Side of Cabinet None required From Left Side of Cabinet 76 mm 3 inches for door swing None for 9390IT UPS with internal batteries 7 The basic environmental requirements for operation of the UPS system are Ambient Temperature Range 0 40 C 32 104 F Recommended Operating Range 20 25 68 77 Maximum Relative Humidity The UPS ventilation requirements are shown in Table D 95 noncondensing Table D 9390 and 9390IT Air Conditioning or Ventilation Requirements During Full Load Operation Ratings Input Output Heat Rejection BTU hr x 1000 hr kg cal hr 20 kVA 208 220 208 220 5 9 1 49 20 kVA 380 400 415 480 380 400 415 480 1 38 30 kVA 208 220 208 220 30 kVA 380 400 415 480 380 400 415 480 5 5 8 9 2 24 8 2 2 07 40 kVA 208 220 208 220 11 8 2 98 40 kVA 380 400 415 480 380 400 415 480 10 9 2 76 50 kVA 208 220 208 220
101. ABINET E12 BATTERY CABINET MOB 1 D D MOB 2 an O AC Input UPS Rectifier dual feed AC Input to UPS Rectifier single feed and Bypass single feed and dual feed DC Input from Battery D UPM AC Output to Parallel Tie Point AC Input Source F System Bypass Input G Output to Critical Load ws Overcurrent Protection Provided by Others gC lt l G NOTE 1 UPM and system bypass input feeds TYPICAL PARALLEL SYSTEM Y must come from the same source 2 Remove jumper for dual feed 3 See Note 29 on page A 29 for neutral bonding instructions 1 1 AND 2 0 CONFIGURATIONS OUTPUT TO CRITICAL LOAD DESCRIPTION UPS SYSTEM ONELINE DRAWING DRAWING NO 164201603 5 4 of 6 REVISION A DATE 991505 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION A A A E B B B 0 5 5 Co Co 5 E1 UPM 3 E6E E1 UPM 2 E6E E1 UPM 1 E6E 8 go N 7 7E8 E2 NV 7E8 ES SEE
102. Current for each Module Amps 222 210 122 116 112 97 AI 3 Phases 1 Neutral 1 Ground D Minimum Conductor Size for each Module AWG or kcmil See Table H through Table K for wire Number per Phase for each Module each size AC Input to Tie Cabinet Bypass optional Full Load Current F Amps 222 210 122 116 112 97 3 Phases 1 Neutral if required 1 Ground AC Output to Critical Load 3 Phases 1 Neutral 1 Ground System Neutral Bonding Jumper 2 6 6 6 6 Minimum Conductor Size AWG or kcmil 1 1 1 1 1 Number See Note 29 each AC Input to Tie Cabinet Bypass optional Full Load Current F Amps 444 420 244 232 224 194 3 Phases 1 Neutral if required 1 Ground 2 0 AC Output to Critical Load and Full Load Current G Amps 444 420 244 232 224 194 2 1 3 Phases 1 Neutral 1 Ground System Neutral Bonding Jumper Minimum Conductor Size AWG or kcmil ay f f 4 f Number See Note 29 each AC Input to Tie Cabinet Bypass optional Full Load Current F Amps 666 630 366 348 336 291 3 Phases 1 Neutral if required 1 Ground 3 0 AC Output to Critical Load and Full Load Current G Amps 666 630 366 348 336 291 3 1 3 Phases 1 Neutral 1 Ground System Neutral Bonding Jumper Minimum Conductor Size AWG or kcmil i H PR a Number See Note 29 each AC Input to Tie Cabinet Bypass optional Full Load Current F Amps 888 840 488 464 448 388 3 Phases 1 Neutral if requi
103. DRAWING 164201603 16 SHEET 1of1 REVISION A DATE 991505 A 72 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 164201603 3
104. E 032406 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com A 51 INSTALLATION INFORMATION 14 Wire the maintenance bypass auxiliary contacts as applicable See Table AB Table AB Typical Maintenance Bypass Panel Auxiliary Contact Control Wiring MAINTENANCE BYPASS PANEL PROVIDED BY OTHERS NOTE REFER TO THE INSTRUCTIONS PROVIDED WITH THE MAINTENANCE BYPASS PANEL FOR WIRING INSTRUCTIONS COMMON UPS THIS EXAMPLE SHOWS CONNECTION TO BLDG ALARM 1 AUX CONTACT RATING Refer to the instructions provided with the maintenance bypass panel Minimum Wire Size 22 AWG for auxiliary contact ratings DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING 16420160310 SHEET 70 15 REVISION B DATE 032406 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION 15 120 Vac should be provided from the critical bus by facility planners or the customer See Table AC Table AC Typical Maintenance Bypass Panel Key Switch Control Wiring MAINTENANCE BYPASS PANEL PROVIDED BY OTHERS Solenoid Neutral NOTE THE RED OK TO GO TO 5 MAINTENANCE BYPASS ILLUMINATES ONLY WHEN THE UPS MODULE IS NOT ONLI
105. E Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer Contact service to schedule a date EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 6 3 INSTALLING OPTIONS AND ACCESSORIES 9 To check the operation of the RMP Il ensure that the UPS is supplying the load via inverter or bypass If the indicators on the RMP II show the appropriate status then it is operating correctly If the communication link between the UPS and the RMP II is not present the RMP II performs a self test all indicators flash and the horn beeps at one second intervals If the self test occurs check all harness connectors and the fuse for proper seating If all connections are secure but the RMP II continues to self test replace the fuse with the spare included in the hardware kit If a fuse replacement does not correct the problem contact your Eaton service representative for verification that the RMP Il is working correctly 10 To test the indicator lamps press and hold the horn silence for 3 seconds All lamps should illuminate and the horn sounds continuously until you release the 6 4 Installing a Relay Interface Module ll 6 4 To install RIM II wiring perform the following procedure 1 Verify the UPS system is turned off and all power sources are removed See Chapter 9 UPS Opera
106. EET 2 of 6 Dimensions are in millimeters inches REVISION DATE 921509 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION 9390IT UPS MODELS WITH INTERNAL BATTERY CONFIGURATION 803 5 31 6 o b FRONT VIEW Dimensions are in millimeters inches RIGHT SIDE VIEW CAT DESCRIPTION UPS CABINET DIMENSIONS DRAWING NO 164201603 11 SHEET 3of6 REVISION A DATE 021509 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com A 63 INSTALLATION INFORMATION A 64 9390IT UPS MODELS WITH INTERNAL BATTERY CONFIGURATION
107. EPO Switch 5 1 REPO Installation o NOTE Before installing a REPO switch verify that the UPS was installed according to the instructions in Chapter 4 Installing the UPS System To install a REPO station 1 Verify that the UPS system is turned off and all power sources are removed See Chapter 9 UPS Operating Instructions for shutdown instructions 2 Securely mount the REPO station Recommended locations include operator s consoles or near exit doors See 164201603 13 on page 68 for enclosure dimensions and wiring knockouts 3 Install wiring from the REPO station using gt conduit through the cable entry knockout in the top of the UPS cabinet See Appendix A for conduit landing area terminal board location and terminal wiring assignments 4 Connect the REPO wiring as shown in Table 5 1 and Figure 5 2 Table 5 1 REPO Wire Terminations From Customer Interface To REPO Station s Terminal Board CUSTTB in Contact Block Wire Size Tightening Torque UPS Output Inverter Cabinet Either Block CUSTIB 4 Twisted Wires 2 7 lb in CUSTTB 5 4 NO 22 14 AWG 0 8 Nm EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 5 1 INSTALLING A REMOTE EMERGENCY POWER OFF CONTROL 5 2 NOTE switch rating is 64 120 Vac or 34 240 Vac The REPO switch must be a latching type switch with a dedicated circuit REPO Switch
108. Ensure that the operating environment is within the parameters specified in Chapter 14 Product Specifications and Drawing 164201603 3 starting on page A 4 4 Ensure that the UPS is in Normal mode Normal status indicator is illuminated If an alarm lamp is illuminated or the Normal status indicators are not illuminated contact your Eaton service representative Monthly Maintenance Perform the following steps monthly 1 Monitor system parameters as described in Chapter 8 Using the Control Panel 2 Check the air filters located behind the front doors and replace them as necessary The left filter size is 16 x 30 x 1 and the right filter size is 14 x30 1 To remove filters a Open the front door latch and swing the doors open b Slide each filter up and remove from the cabinet c Slide the new filters into the brackets until seated on the bottom brackets d Close the doors and secure the latch 3 Record the results of your checks and any corrective actions in a suitable log Annual Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system Contact your Eaton service representative for more information about service offerings 13 2 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com MAINTAINING THE UPS SYSTEM 13 2 4 Battery
109. Ethernet 10 100BaseT network Modbus TCP support provides direct integration of the UPS s parameters to a Building Management System BMS It has a built in switching hub that allows a second network device to be connected to the network without the requirement of an additional network drop ConnectUPS MX SNMP Card has SNMP and HTTP capabilities as well as monitoring through a Web browser interface connects to a twisted pair Ethernet 10 100BaseT network It has a built in switching hub that allows three additional network devices to be connected to the network without the requirement of additional network drops In addition a Powerware Environmental Monitoring Probe EMP can be attached to obtain humidity temperature smoke alarm and security information Powerware Hot Sync CAN Bridge Card provides connectivity for operational mode control and metering of a parallel system at any UPM in the system In addition this card can be used to connect optional system monitoring devices such as a Remote Monitor Panel Il II a Relay Interface Module II RIM II or a Supervisory Contact Module II SCM Il to the UPS e Industrial Relay Card IRC indicates the operating status of the UPS system using the customer s monitoring equipment The IRC uses four isolated normally open or normally closed dry relay contacts to indicate the UPS status Normal Bypass Battery and Alarm modes can be monitored Relay Interface Card AS 400
110. Figure 8 38 shows the System Setup Level 0 menu screen Use the 4 pushbuttons to highlight the setup function screen desired then press the SELECT pushbutton to display the function screen w SELECT lt SYSTEM SETUP LEVEL 0 ENTER PASSWORD CONTRAST ADJUST VERSIONS UNIT TYPE A A Figure 8 38 System Setup Level 0 Screen EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 8 29 USING THE CONTROL PANEL Select CONTRAST from the System Setup Level 0 menu to display the Contrast Adjust screen Figure 8 39 shows the Contrast Adjust screen Use the X or gt pushbuttons to adjust the contrast for the LCD When the contrast adjustment is complete press the SAVE pushbutton Once the setting is saved the System Setup screen displays To return to the System Setup screen without saving the setting press the lt pushbutton CONTRAST ADJUST 70 lt SAVE lt _ 0 G O Figure 8 39 Contrast Adjust Screen Select VERSIONS from the System Setup Level 0 menu to display the Versions screen The Versions screen provides the firmware version numbers installed on the UPS Figure 8 40 shows the Versions screen To scroll through the firmware types press the amp or Vv pushbuttons on the menu bar To return to the System Setup screen press the
111. IMENSIONS DRAWING 164201603 11 SHEET 4 of6 Dimensions are in millimeters inches REVISION B DATE 021509 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com A 61 INSTALLATION INFORMATION A 62 STANDARD 9390 9390IT UPS MODELS ms TT T 11 91 I _ i D ID WIRE LEFT SIDE 150 RIGHT SIDE Hl 1 z p o b DH o o 3 8 vm di 1 FRONT TOP VIEW B 16 03 2 PLACES T des Me 66 I 4 j I 66 52 6 0 I STATIC 4 1 P SWITCH 94 65 EXHAUST 3 11 38 1 51 1 P RIGHT SIDE 22 5 LEFT SIDE 366 ENTRY 127 14 4 E 5 01 Y l 2 50 Y 5 9 FRONT BOTTOM VIEW DESCRIPTION UPS CABINET DIMENSIONS DRAWING NO 164201603 11 SH
112. ION NOTES DRAWING NO 164201603 6 SHEET 19 of 23 REVISION D DATE 071608 EATON Powerware 9390 UPS 20 80 kVA 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com A 31 INSTALLATION INFORMATION A 32 Table U INPUT OUTPUT Ratings for Powerware 9390 80 50 Parallel System Config Units Rating 50 60 Hz Basic Unit Rating at 0 9 lagging pF load n m 2 Input and Bypass Input VOLTS 208 220 380 400 415 480 Output VOLTS 208 220 380 400 415 480 AC Input from UPM Full Load Current for each Module Amps 139 131 76 73 70 60 All 3 Phases 1 Neutral 1 Ground D Minimum Conductor Size for each Module AWG or kcmil See Table H through Table K for wire Number per Phase for each Module each size AC Input to Tie Cabinet Bypass optional Full Load Current F Amps 139 131 76 73 70 60 3 Phases 1 Neutral if required 1 Ground AC Output to Critical Load 1 1 Ful Load Current G Amps 139 131 76 73 70 60 8 Phases 1 Neutral 1 Ground System Neutral Bonding Jumper 6 6 6 6 8 Minimum Conductor Size AWG or kcmil 1 1 1 1 1 Number See Note 29 each AC Input to Tie Cabinet Bypass optional Full Load Current F Amps 278 262 152 146 140 120 3 Phases 1 Neutral if required 1 Ground 2 0 AC Output to Critical Load and Full Load Current Amp
113. LLING THE UPS SYSTEM Installation Checklist D D D LI LI L LL O D O O O D DL LI All packing materials and restraints have been removed from each cabinet Each cabinet in the UPS system is placed in its installed location Floor mounting brackets are installed and adjusted A cabinet grounding mounting kit is installed between any cabinets that are bolted together All conduits and cables are properly routed to the UPS and any ancillary cabinets All power cables are properly sized and terminated Neutral conductors are installed or bonded to ground as per requirements Battery cables are terminated on E4 and Not applicable to the 9390IT internal batteriy configuraation Battery UV trip and Aux contact signal wiring is connected from the UPS to the battery breaker Not applicable to the 93901 internal battery configuration LAN and telephone drops are installed All telephone and LAN connections have been completed A ground conductor is properly installed Air conditioning equipment is installed and operating correctly The area around the installed UPS system is clean and dust free Eaton recommends that the UPS be installed on a level floor suitable for computer or electronic equipment Adequate workspace exists around the UPS and other cabinets Adequate lighting is provided around all UPS equipment A 120 Vac service outlet is located within 7 5 meters 25 feet of the UPS eq
114. Log Setup screen 1 press the lt pushbutton on the menu bar MAXIMUM CURRENT LOG SETUP LEVEL BASED 3 PHASE AVERAGE LEVEL BASED ON INDIVIDUAL PHASES SELECT lt O 0 A O0 O Figure 8 30 Calculation Method Setup Screen EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 8 23 USING THE CONTROL PANEL 8 24 8 2 7 System Meters Screens The System Meters screens show the total system and individual UPS unit meter readings from any UPS when a parallel system is installed The default voltage displayed on these screens is phase to neutral However an authorized Eaton Customer Service Engineer can change the screens to display the voltage phase to phase A B B C C A Press the METERS pushbutton on the main menu bar to display the Unit Meter screens Press the SYSTEM pushbutton on the menu bar to display the System Meters screen Use the 4 or V pushbuttons to highlight the Total System meter or Unit meters desired then press the SELECT pushbutton to display the screen SYSTEM METERS M UNIT 1 UNIT 2 UNIT 3 UNIT 4 i Sass SELECT E O0 6 A G O Figure 8 31 System Meters Screen EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com USING THE CONTROL PANEL The
115. Maintenance NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode Contact your Eaton service representative for battery maintenance Battery replacement and maintenance should be performed only by authorized service personnel 13 3 Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS o not dispose of the battery or batteries in a fire Batteries may explode Proper disposal of batteries is required Refer to your local codes for disposal requirements Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic P CAUTION T Do not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous Pb waste center CAUTION Do not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center 13 4 Maintenance Training A basic training course available from Eaton gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance For more information about training and other services contact the Eaton Help Desk for Powerware products
116. Module Tie Cabinet Input Operating Input Voltage 208 Vac for operation from 177 Vac to 229 Vac UPM Dependent 220 Vac for operation from 187 Vac to 242 Vac 380 Vac for operation from 323 Vac to 418 Vac 400 Vac for operation from 340 Vac to 440 Vac 415 Vac for operation from 353 Vac to 457 Vac 480 Vac for operation from 408 Vac to 528 Vac Operating Input Current See Appendix A Table T through Table W 14 3 5 Module Tie Cabinet Output Operating Output Voltage 208 Vac nominal adjustable from 202 Vac to 214 Vac UPM Dependent 220 Vac nominal adjustable from 214 Vac to 226 Vac 380 Vac nominal adjustable from 369 Vac to 392 Vac 400 Vac nominal adjustable from 388 Vac to 412 Vac 415 Vac nominal adjustable from 403 Vac to 428 Vac 480 Vac nominal adjustable from 466 Vac to 494 Vac Operating Output Current See Appendix A Table T through Table W EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 14 3 PRODUCT SPECIFICATIONS This page intentionally left blank 14 4 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com Chapter 15 Warranty Limited Factory Warranty Three Phase Powerware UPS Products WARRANTOR The warrantor for the limited warranties set forth herein is Eaton Corporation a Delaware Corporation Eaton LIMITED WARRANTY This limited
117. N Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 8 1 USING THE CONTROL PANEL 8 1 Using the LCD and Pushbuttons The LCD on the control panel provides an operator interface with the UPS system Figure 8 2 identifies the display areas discussed in the following sections A ALARM INPUT AC UNDER VOLTAGE INPUT UPS BATT STSW OUTPUT BYPASS C EVENTS METERS CONTROLS SETUP LOAD OFF D Figure 8 2 Parts of the LCD The UPS status area automatically scrolls between the Eaton model number current date and time active alarms active notices and load percent and battery runtime for the UPS Shown is a typical alarm message For more information about alarms and notices see Chapter 11 Responding to System Events The information area contains data about UPS status and operations The menu bar lists the titles of the available screens To select a screen press the pushbutton underneath the desired screen The navigation pushbuttons functions depend on the screen displayed Use the pushbuttons to select menu screens or scroll through available screens The LCD options above the pushbuttons indicate each pushbutton s function You can use the LCD and the pushbuttons to Lookata log of UPS events alarms notices an
118. NE OUTPUT CONTACTOR IS OPEN 120 VAC Fused Output Contactor K3 AUX CONTACT RATING Switched Voltage 120 Vac at 6A Maximum Minimum Wire Size 22 AWG 240 Vac at 4A Maximum 24 Vdc at 6A Maximum DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING 64201603 10 SHEET 8015 REVISION A DATE 091505 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION 16 Conduit must be installed between the UPM cabinets for parallel interface wiring Install the interface wiring in separate conduit from the power wiring 17 Use Class 1 wiring methods as defined by the NEC for parallel interface wiring The wire should be shielded twisted pair rated for 5 amps maximum 18 See Table AD and Chapter 6 for parallel interface wiring Table AD Powerware Hot Sync CAN Bridge Card Interface Connections Terminal J3 Name Description 1 Alarm Alarm Rtn Programmable UPS alarm Activated by a remote dry contact closure Not Used Not Used Not Used Not Used Not Used Not Used TX TX Remote Monitor Panel II RMP II Relay Interface Module II RIM II or Supervisory Contact Module II SCM II connections CANL 2 3 4 5 6 7 8 9
119. NTROL PANEL 8 2 6 Maximum Current Log Press the METERS pushbutton on the main menu bar to display the Unit Meter screens Scroll through the meter screens using the 4 or V pushbuttons on the menu bar until the Maximum Current Log Summary screen is displayed The maximum current log collects information on events where the uUPS load exceeds a user defined current limit within a user defined time interval Choose a time period up to 9999 minutes and a load limit up to 10096 The user can also select whether the limit defined is a three phase average of the individual phase currents or is a limit defined for each phase individually In the first case an event is logged if the average across the phases exceeds the defined limit within a given time period and in the second case an event is logged if any individual phase exceeds the defined limit within a given time period The Maximum Current Log Summary screen displays the number of times the limit has been exceeded the date of the last log reset the maximum percent of full load and the total time over the limit It also displays the average percent load over the limit This measurement differs depending on whether a three phase average or an individual phase measurement is selected Figure 8 21 shows the Maximum Current Log Summary screen MAXIMUM CURRENT LOG SUMMARY NUMBER OF TIMES OVER LIMIT 5 LAST LOG RESET 08 04 2005 AVERAGE OF FULL LOAD EET MAXIMUM OF FULL LOAD A Jo
120. ONTROL PANEL Press the CHANGE pushbutton on the Maximum Current Log Setup Menu bar to display the Maximum Current Log Setup screen 2 The Maximum Current Log Setup screen can be used to set up or change the time interval the maximum percent of load and the calculation method three phase average or individual phases log settings Figure 8 25 shows the Maximum Current Log Setup screen 2 Use the 4 or V pushbuttons to highlight the setup function screen desired then press the SELECT pushbutton to display the function screen To return to the Maximum Current Log Setup screen 1 press the lt pushbutton on the menu bar MAXIMUM CURRENT LOG SETUP TIME INTERVAL MONITOR MAXIMUM OF FULL LOAD CALCULATION METHOD O Anm O0 O Figure 8 25 Maximum Current Log Setup Screen 2 8 20 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com USING THE CONTROL PANEL Select TIME INTERVAL MONITORED from the Maximum Current Log Setup screen 2 menu to display the Time Interval Monitored Setup screen The Time Interval Monitored Setup screen allows the time duration of the event being monitored to be changed Figure 8 26 shows the Time Interval Monitored Setup screen Use the lt or gt pushbuttons to select the character position Use the 4 or V pushbuttons to change the character value Once the new value is entered press th
121. OT attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared 2 To deactivate the REPO switch insert the supplied key and rotate clockwise until the red pushbutton releases To remove the key rotate the key back to the vertical position 3 Torestart the UPS after using the REPO pushbutton follow the procedure in paragraph 9 1 1 or 9 1 2 NOTE Follow Lockout Tagout LOTO procedures for your location The key should not be stored in the switch DO NOT insert the key until the fault is resolved Deactivated Unlock pushbutton to release Activated Pushbutton locked into place Figure 9 1 REPO Operation 9 6 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com UPS OPERATING INSTRUCTIONS 9 2 Multiple Module Parallel Operation 9 2 1 Starting the Parallel System in Normal Mode NOTE When starting a 9390IT UPS with internal batteries remove the battery compartment access panel by loosening the wing nut at the bottom of the panel and lifting the panel off the retaining hook at the top See Drawing 164201603 12 on page A 67 To start the parallel system 1 P Close all uninterruptible power module UPM input feeder circuit breakers If the UPMs are dual feed close all UPM Bypass input feeder circuit breakers Observe all UPM control panel displays becomi
122. Output Total System screen shows output voltage phase to neutral output current each phase and frequency being supplied by the UPS as well as the kVA kW and power factor measurements for the total system The displayed voltages and frequency are the highest measured value of all UPSs The displayed currents kVA and kW are totals of all UPSs and the PF is calculated from the total values for the kVA and kW OUTPUT TOTAL SYSTEM V1 V2 V3 KVA KW I1 D I3 FREQ PF LEAD SYSTEM UNIT lt A Figure 8 32 Total System Output Meter Screen EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 8 25 USING THE CONTROL PANEL Figure 8 33 through Figure 8 37 show the System Meters screens To scroll through the meter screens press the amp or 57 pushbuttons on the menu bar The current UPS readings for the selected UPS are displayed in the information area of the screen To return to the present Unit Meter screens press the UNIT pushbutton on the menu bar o NOTE in the following figures X equals the unit number selected from the System Meters screen The Output screen shows output voltage phase to neutral output current each phase and frequency being supplied by the UPS as well as the kVA kW and power factor measurements
123. PEDANCE GROUND SOURCES If the source of supply is a high impedance ground IT type the input neutral conductor must be connected from the source of supply If there is no output neutral connected to the UPS the neutral forming transformer kit PN 103005400 may be used instead of pulling a neutral from the source If the load requires a neutral then an input neutral conductor must be pulled into the UPS In no circumstances shall a neutral to ground bonding jumper be installed in the UPS DESCRIPTION BOWER WIRING INSTALLATION NOTES DRAWING NO 164201603 6 SHEET 17 of 23 REVISION C DATE 110106 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev www powerware com INSTALLATION INFORMATION A 30 CAUTION DELTA SOURCES TN S The Powerware 9390 UPS system can be operated only from a delta supply source that is fully floating and if the neutral forming transformer kit PN 103005400 is installed in the UPS The UPS cannot be operated from a mid point or end point grounded delta supply source With this type of supply source there is no capability to provide an output neutral In no circumstances shall a neutral to ground bonding jumper be installed in the UPS CAUTION backup capability 9390IT CANNOT use the NiCad batteries 30 termination requirements In order to change the 9390 batteries from lead aci
124. S Operating Instructions HOLD LOAD OFF BUTTON FOR a SECONDS TO TURN OFF LOAD CANCEL LOAD O0 0 6 G DO Figure 8 53 Load Off Screen 8 40 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 85 Reading the Status Indicators USING THE CONTROL PANEL The four symbols on the right side of the control panel are status indicators They are colored light emitting diode LED lamps and they work in conjunction with the alarm horn to let you know the operating status of the UPS Normal a This green indicator is illuminated when the UPS is operating in Normal mode The power module is supplying power to the critical load The indicator flashes when the system needs attention The LCD shows all active notices Some notices may be accompanied by an audible horn To silence the horn press any control panel pushbutton once The indicator may be flashing while other indicators are illuminated The indicator continues to flash until acknowledged by pressing any control panel pushbutton once Battery This yellow indicator is illuminated when the UPS is operating in Battery mode Because Battery mode is a normal condition of the UPS the Normal indicator also remains illuminated Bypass This yellow indicator is illuminated when the UPS is operating in Bypass mode The critical load is suppor
125. S RECTIFIER DUAL INPUT PHASE C E3 AC INPUT TO PHASE A E6 UPS RECTIFIER AND BYPASS PHASE B E7 SINGLE INPUT PHASE C E8 AC INPUT TO BYPASS DUAL INPUT NEUTRAL TERMINALS E12 PHASE A E9 AC OUTPUT TO PHASE B E10 CRITICAL LOAD PHASE C E11 DESCRIPTION UPS POWER TERMINAL LOCATIONS DRAWING NO 164201603 9 SHEET 4 of 6 REVISION B DATE 071608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev www powerware com INSTALLATION INFORMATION
126. S is not energized The load is not protected in Bypass mode and a horn sounds after 30 seconds REDUNDANCY BATTERY UPS ALARM The UPS system is issuing an alarm Conditions that affect the current UPS mode are indicated by the indicators and horn on the UPS BYPASS ON BATTERY The UPS battery backup is supplying the critical load The utility power is GENERATOR UNAVAILABLE either interrupted or out of specification The SYSTEM NORMAL indicator is also illuminated BYPASS UNAVAILABLE SHUTDOWN The UPS system is in Normal mode but a bypass source is not within specification A horn sounds after 30 seconds BYPASS IMMINENT SHUTDOWN IMMINENT The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit This indicator is accompanied by a horn EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 10 3 USING FEATURES AND OPTIONS 10 4 Relay Interface Module ll An optional Relay Interface Module III RIM II uses relay contact closures to indicate the operating status and alarm condition of the UPS system The RIM II be flush mounted or surface mounted on a desktop or secured to a wall Figure 10 2 shows the RIM II with its four 15 pin connectors labeled J1 through Figure 10 2 Relay Interface Module II The RIM II can provide the status and alarm signals shown in T
127. Single Feed To Dual Feed Remove Jumpers between Rectifier Input Terminals and Bypass Input Terminals AC Output to Critical Load DC Input from Battery to UPS Input and Output Neutral Customer Ground NOTE Customer ground can be run in any conduit listed in Table O Terminal Function Phase A Size of Pressure Termination 1 14 2 0 Tightening Torque Nm Ib in 13 5 120 3 16 in Phase B 1 14 2 0 18 5 120 3 16 in Phase C Phase A 1 14 2 0 1 14 2 0 13 5 120 13 5 120 3 16 in 3 16 in Phase B 1 14 2 0 13 5 120 3 16 in Phase C Phase A 1 14 2 0 1 14 2 0 13 5 120 13 5 120 3 16 in 3 16 in Phase B 1 14 2 0 13 5 120 3 16 in Phase C Phase A 1 14 2 0 13 5 120 3 16 in 1 4 20 Hex Nut Phase B 1 4 20 Hex Nut Phase C Phase A 1 14 2 0 13 5 120 1 4 20 Hex Nut 3 16 in Hex Phase B 1 14 2 0 13 5 120 3 16 in Hex Phase C Positive 1 14 2 0 1 14 2 0 13 5 120 13 5 120 3 16 in Hex 3 16 in E12 Ground Negative Neutral Ground 1 14 2 0 4 14 1 0 8 14 1 0 18 5 120 3 16 in Slotted Slotted DESCRIPTION BOWER WIRING INSTALLATION NOTES DRAWING NO 164201603 6 SHEET REVISION C DATE 071608 EATON Powerw
128. TENANCE BYPASS PANEL POWER FLOW If installing as part of the UPS system a maintenance bypass without a rectifier input breaker a minimum of two separate feeds with upstream feeder breakers or one feed with two upstream feeder breakers must be provided one for the UPS and one for the maintenance bypass input DO NOT use one feed or a single feeder breaker to supply both the UPS and the maintenance bypass DESCRIPTION UPS SYSTEM ONELINE DRAWING DRAWING NO 164201603 5 SHEET 3 of 6 REVISION A DATE 091505 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION A 10 2 2 2 2 1 T UPM 2 E6E E1 UPM 1 E6E E2 E8 E2 E8 E3 SEE NOTE 2 E SEE NOTE 2 5 2 Ki K5 K5 FUSE FUSE FUSE FUSE e RECTIFIER RECTIFIER AS Y AS Y BATTERY CON BATTERY CON VERTER VERTER MODULE TIE CAB INET OPTIONAL a MBP 9 INVERTER FUSE FUSE 3 E5 C BATTERY BREAKER BREAKER E9 lt E9 EH SE E10 E10 E11 E11 E12 BATTERY C
129. TION UPS CABINET DIMENSIONS DRAWING 464501603 41 SHEET 6 of 6 REVISION B DATE 021509 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION 9390IT UPS MODELS WITH INTERNAL BATTERY CONFIGURATION BATTERY TRAYS INSTALLED LEFT SIDE COVER PANEL AND FRONT BATTERY COMPARTMENT ACCESS PANEL REMOVED FOR CLARITY BATTERY DISCONNECT BREAKER LOCATION 3 STRING 120 BATTS 2 STRING 80 BATTS DESCRIPTION 9390IT UPS BATTERY DETAIL AND INTERNAL BATTERY DISCONNECT LOCATION DRAWING 164201603 12 1 of 1 Dimensions are in millimeters inches REVISION A DATE 021509 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com A 67 INSTALLATION INFORMATION NOTE interface
130. TION BAY TB1 TB2 MINI CSB X SLOT COMMUNICATION BAY WIREWAY FOR BOTTOM ENTRY INTERFACE WIRING BATTERY COMPARTMENT FOR 9390IT MODELS WITH INTERNAL BATTERY CONFIGURATION ONLY NOTE Metal shields covering wiring PESCRIPTION INTERFACE WIRING INSTALLATION terminals must be removed NOTES AND TERMINAL LOCATIONS or opened to gain access to i terminals DRAWING NO 164201603 10 SHEET 2 of 15 REVISION D DATE 021509 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 47 INSTALLATION INFORMATION INTERFACE TERMINALS UPS REMOTE EPO JUMPER REQUIRED EPO RTN IF NOT USED H REMOTE EPO NO EPO RTN d BATTERY BRKR AUX CONTACT pue BATTERY BRKR AUX RETURN BATTERY BRKR UVR 48V FUSED BATTERY UVR CONTROL BUILDING ALARM 1 INPUT BUILDING ALARM RTN TBI 10 PARALLEL PULL CHAIN INPUT BLDG ALARM 2 LO RTN __ ON BYPASS COMMON 177 on BYPASS NO ALARM RELAY NC ALARM RELAY RTN ALARM RELAY NO ALARM RELAY RTN ON INVERTER K8 AUX NC ON INVERTER AUX COMMON TB2 T 33 23 35 7 JH PPP PP PPP PE 100
131. Table 310 16 of the NEC Wire is 90 C specification 5 Ifinstalling as part of the UPS system a maintenance bypass without a rectifier input breaker a minimum of two separate feeds with upstream feeder breakers or one feed with two upstream feeder breakers must be provided one for the UPS and one for the maintenance bypass input DO NOT use one feed or a single feeder breaker to supply both the UPS and the maintenance bypass DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201603 6 SHEET 4 ot 03 REVISION D DATE 071608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION Table G INPUT OUTPUT Ratings amp External Wiring Requirements for the Powerware 9390 9390IT 40 30 Units Rating 50 60 Hz 30 30 30 30 30 Basic Unit Rating at 0 9 lagging pF load kW 27 27 27 27 27 Input Bypass Input VOLTS 208 220 380 400 415 480 Output VOLTS 208 220 380 400 415 480 AC Input to UPS Rectifier 0 98 min pF Full Load Current plus Battery Amps 90 52 50 48 40 Recharge Current 8 Phases 1 Ground Minimum Conductor Size AWG or kcmil 2 0 4 4 4 4 Number per Phase each 1 1 1 1 1 AC Input to UPS Bypass Full Load Current 3 Phases 1 Neutral if required Amps 84 79 us xi 42 98 1 Ground Mi
132. UPS is a sophisticated power system and should be handled with appropriate care This UPS contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS A The UPS is powered by its own energy source batteries The output terminals may carry live voltage even when the UPS is disconnected from an AC source To reduce the risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum The system is not intended for outdoor use Ensure all power is disconnected before performing installation or service All precautions suggested by battery manufacurers concerning working on or around large battery banks should be adhered to Batteries can present a risk of electrical shock or burn from high short circuit current The following precautions should be observed 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Do not lay tools or metal parts on top of batteries 4 Wear rubber gloves and boots In order to change the 9390 UPS batteries from lead acid to Nicad or from NiCad to lead acid the internal firmware setup of the UPS must be changed by your Eaton Service representative Failure to do so will cause bat
133. Web SNMP Card is provided as standard equipment and provides remote monitoring through a Web browser interface e mail and a network management system NMS using SNMP See Chapter 12 Communication for additional information 1 1 6 Technology technology is a three stage charging system that increases battery service life by optimizing recharge time and protects batteries from damage due to high current charging and inverter ripple currents Charging at high currents can overheat and damage batteries 1 1 7 Powerware LanSafe Power Management Software Powerware LanSafee Power Management Software is bundled as part of the Software Suite CD shipped with the UPS See Chapter 12 Communication for additional information 1 1 8 Installation Features Cabinets can be permanently bolted to the floor or left standing on leveling feet Power and control wiring can be routed through the top or bottom of the cabinet with connections made to easily accessible terminals External sensing and monitoring control wire must be installed in accordance with Class 1 wiring methods Line up and match battery cabinets are wired through the side panels of the units Optional X Slot connectivity cards are quickly installed at the front of the unit and are hot pluggable EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 1 3 INTRODUCTION 1 2 1 4 Opti
134. Y CABINET E12 BATTERY CABINET D D D D MOB 1 pM MOB 2 P 0 0 0 MOB3 vm 69x AC Input to UPS Rectifier dual feed O AC Input to UPS Rectifier single feed and Bypass single feed and dual feed ae 4 DC Input from Battery D UPMAC Output to Parallel Tie Point E AC Input Source F System Bypass Input ws Output to Critical Load 4 Overcurrent Protection Provided by Others G NOTE 1 and system bypass input feeds TYPICAL PARALLEL SYSTEM Y must come from the same source 3 1 AND 4 0 CONFIGURATIONS 2 Remove jumper for dual feed DESCRIPTION UPS SYSTEM ONELINE DRAWING 3 See Note 29 on page A 29 for DRAWING NO 164201603 5 SHEET 6of6 neutral bonding instructions z g REVISION A DATE 091505 A 12 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION Table F INPUT OUTPUT Ratings amp External Wiring Requirements for the Powerware 9390 9390IT 40 20 Units Rating 50 60 Hz Basic Unit Rating at 0 9 lagging kVA 20 20 20 20 20 pF load kW 18 18 18 18 18 Input and Bypass Input VOLTS 208 220 380 400 415 480 Output VOLTS 208 220 380 400 415 480 AC Input to UPS Rectifier 0 98 min pF Full Load Current plus Battery Amps 60 34 33 32 30 Recharge Current 3 Phases 1 Grou
135. a Remote Monitor Panel Il a Relay Interface Module 11 or a Supervisory Contact Module Il to the UPS Plug in Terminal Block J3 Figure 6 1 Powerware Hot Sync CAN Bridge Card NOTE Only one Powerware Hot Sync CAN Bridge Card can be installed in the UPS Multiple CAN cards are not supported and will cause system conflicts 1 Verify the UPS system is turned off and all power sources are removed See Chapter 9 UPS Operating Instructions for shutdown instructions 2 If not already open unfasten the front door latch and swing the door open 3 Install the Powerware Hot Sync CAN Bridge Card into an open X Slot on the front of the UPS Remove the X Slot cover panel to gain access to the X Slot See Drawing 164201603 10 starting on page A 46 for location of the X Slot communication bay EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 6 1 INSTALLING OPTIONS AND ACCESSORIES 4 Install wiring from the Powerware Hot Sync CAN Bridge Card in accordance with the instructions listed below Parallel system wiring see paragraph 6 2 RMP II wiring see paragraph 6 3 RIM II see paragraph 6 4 SCM II see paragraph 6 5 6 2 Installing Parallel System Control Wiring NOTE When installing external wiring to the X Slot CAN card conduit must be installed to the UPS cabinet When installing internal wiring to the X Slot CAN card te
136. able 10 2 Table 10 2 Customer Interface Connectors Status J1through J4 Description UPS Pins1and12 Contacts are closed when the UPS is operating in Normal mode or AVAILABLE ready to supply the load UPS OFFLINE Pins3and13 Contacts are open when the UPS is offline Contacts are closed when the UPS is operating in Normal mode BATTERY Pins5and14 Contacts are closed when approximately two minutes of battery time WEAK is remaining before the critical load is lost UTILITY Pins6and15 Contacts are closed when Utility Failure is detected FAILURE 10 4 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 10 5 Supervisory Contact Module ll An optional Supervisory Contact Module II SCM II establishes an interface between the UPS system and the customer s monitor This interface allows the customer to monitor operational status of the UPS system equipment The SCM be flush mounted or surface mounted on a desktop or secured to a wall Figure 10 3 shows the SCM ll The SCM II provides signals for the indications shown in Table 10 3 USING FEATURES AND OPTIONS Figure 10 3 Supervisory Contact Module II Table 10 3 SCM II Status Indicators and Connections Ind ication TB 2 Connections SYSTEM NORMAL TB2 1 through TB2 3 NO REDUNDANCY TB2 4 through TB2 6 ON GENERATOR TB2 7 through TB2 9
137. al ds cu oen be Hose adonde Suka bee ed e dre d dede tad deed 14 2 143 Multiple Module Parallel Specifications 2 41 14 3 14 3 1 UPNUIBDUE Lis dro e d e eit s e ases sx ect adf ire 14 3 14 92 S bos at m ti cote iach 14 3 43 37 LEnVifonmierital ci Lato Eee eode Ab ia 14 3 34 Module heGabinetInput E t EID RM 14 3 435 Module Tie CabinetiOutputs Pte teca ep eto tepido cett un 14 3 18 Warranty uere nete ca RR ee ea enu o 15 1 Limited Factory Warranty i tete SS REESE IM ELS 15 1 Appendix A Installation A 1 iv EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com List of Figures Figure 1 1 Powerware 9390 UPS 20 80 kVA Powerware 93901 20 40 KVA UPS 1 1 Figure 1 2 Powerware 939017 UPS 20 40 kVA Internal Battery Configuration 1 2 Figure 3 1 Powerware 9390 UPS 20 80 kVA as Shipped on 3 2 Figure 3 2 Powerware 939017 UPS 20 40 kVA as Shipped on Pallet
138. and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION STANDARD 9390 9390IT UPS MODELS ONLY B 15 88 4X E ee 64 Pug 6 11 6 5 NES o b d 813 2 P 9 RIGHT SIDE 1 2 6 j i LEFT SIDE p q 1 25 45 1 01 ee peace 64 6 1 6 5 FRONT BOTTOM VIEW with OPTIONAL FLOOR MOUNTING BRACKETS DESCRIPTION UPS CABINET DIMENSIONS DRAWING NO 164201603 11 SHEER 5of6 REVISION B DATE 021509 Dimensions are in millimeters inches EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev www powerware com INSTALLATION INFORMATION STANDARD 9390 9390IT UPS MODELS ONLY SLOT 4X 62 155 5 4 164 6 11 6 5 015 88 6X I 6 i Lb Ps 496 h d 19 5 RIGHTSIDE 4 LEFT SIDE 248 19 81 b 9 E 133 92021 1 0 32 55 64 Dimensions are in millimeters inches SEISMIC KIT INSTALLATION BOTTOM VIEW with OPTIONAL SEISMIC MOUNTING BRACKETS DESCRIP
139. and Operation Manual 164201603 Rev 3 www powerware com Table 11 2 Notices continued RESPONDING TO SYSTEM EVENTS Message Horn Phone Relay Log Indication Output AC Under Voltage 1 No No HA Information Only Output AC Under Voltage OK Off No No HA Condition Cleared Output Under or Over Frequency 1 No No HA Information Only Output Under or Over Frequency OK Off No No HA Condition Cleared Rectifier Current Over 125 1 No No A Information Only Rectifier Input Over Current 1 No No A Information Only UPS Module Off 1 No No A Information Only UPS Module Off OK Off No No A Condition Cleared UPS on Battery 1 No No A Investigate UPS UPS on Battery OK Off No No A Condition Cleared UPS on Bypass 1 No No A Investigate UPS UPS on Bypass OK Off No No A Condition Cleared UPS on Generator 1 No No A Information Only UPS on Generator OK Off No No A Condition Cleared Log codes indicate where the UPS records the event H History log HA History and Active logs and A Active log only Table 11 3 Status Message Horn Phone Relay Log Indication Battery Switchgear Closed No No No H User Status Battery Switchgear Open No No No H User Status Bypass Switchgear Closed No No No H User Status Bypass Switchgear Open No No No H User Status Charger Status Off No No No H User Status Charger Status On No No No H User Status Check Heatsink Temp Sensor No No No N
140. and the UPS should not allow a voltage drop of more than 196 of nominal DC voltage at rated battery current 25 If the conductors used for DC input from the battery cabinets to the UPS are those provided by the UPS manufacturer and the UPS and battery cabinets are manufactured by the same supplier then it is acceptable if they do not meet the noted minimum conductor sizes 26 Parallel system UPM and system bypass input feeds must come from the same source 27 Parallel UPM input wiring size requirements and output wiring size requirements from the UPMs to the tie cabinet or distribution panel are the same as listed in Table F through Table K 28 All 20 kVA and 30 kVA parallel systems must be wired as for 40 kVA 29 If the load requires a neutral a bypass source neutral must be provided If the load does not require a neutral and there is no neutral conductor connected at the bypass input a neutral to ground bonding jumper must be installed Install neutral conductors from the UPMs to the common point of connection tie cabinet and then install a system neutral to ground bonding jumper If the recommended installation method cannot be accomplished each UPM should have a separate neutral to ground bonding jumper installed in accordance with Note 7 DO NOT install both a source neutral and a bonding jumper See Table T through Table W for system neutral bonding jumper wire sizes Bonding jumper must be copper wire CAUTION HIGH IM
141. are 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 8 of 23 INSTALLATION INFORMATION Table N UPS Cabinet Power Cable Terminations for the Powerware 9390 80 40 9390 80 50 9390 80 60 and 9390 80 80 380V 400V 415V 480V Input and 380V 400V 415V 480V Output Tightening Torque Nm Ib in AC Input to UPS Rectifier Phase A 14 2 0 13 5 120 3 16 in and Bypass Phase B 14 2 0 13 5 120 3 16 in Single Input 14 2 0 13 5 120 3 16 in AC Input to UPS Rectifier Phase A 14 2 0 13 5 120 3 16 in Dual Input Phase B 14 2 0 18 5 120 3 16 in Phase C 14 2 0 13 5 120 3 16 in AC Input To Bypass Phase A 14 2 0 13 5 120 3 16 in Size of Pressure Terminal Function Terminal Function Su S a cug a Cto Termination Dual Input Phase B 14 2 0 13 5 120 3 16 in Phase C 14 2 0 13 5 120 3 16 in Single Feed To Dual Feed Phase A 5 6 50 1 4 20 Hex Nut Remove Jumpers between Rectifier Input Terminals Phase B 5 6 50 1 4 20 Hex Nut and Bypass Input Terminals Phase C 5 6 50 1 4 20 Hex Nut AC Output to Phase A 14 2 0 13 5 120 3 16 in Critical Load Phase B 14 2 0 13 5 120 3 16 in Phase C 14 2 0 18 5 120 3 16 in DC Input from Positive 1 446 350 kcmil 31 1 275 5 16 in Battery to UPS Negative 1 446 3
142. ars Press the BYPASS pushbutton on the System Controls menu bar of any UPM The UPMs transfer to Bypass mode and the critical load is immediately supplied by the bypass source If the bypass source is not available the power processor remains on and an alarm sounds The UPMs are now operating in Bypass mode the BYPASS status indicator on each UPM is illuminated The power module PM status indicates READY on each UPM The system is now on bypass and the UPM power processors remain on Power is present inside the UPM cabinets 9 8 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com UPS OPERATING INSTRUCTIONS 9 2 4 Transfer Parallel System from Bypass to Normal Mode To transfer the critical load to Normal mode 1 Press the CONTROLS pushbutton on the main menu bar on any UPM The System Control screen appears 2 Press the NORMAL pushbutton on the System Controls menu bar of any UPM The UPMs transfer to Normal mode If the power processor is not available the system remains on bypass and an alarm sounds 3 The UPMs are now operating in Normal mode and the NORMAL status indicator on each UPM is illuminated The power module PM status indicates ONLINE on each UPM 92 5 Single UPM Shutdown To shut down a single UPM NOTE UPM can be shut down only if remaining UPMs can support the critical load without being overloaded
143. ation Only Check Modem OK Off No No HA Condition Cleared DC Link Over Voltage 1 1 No HA Information Only DC Link Over Voltage OK Off No No A Condition Cleared DC Link Under Voltage 1 No No HA Information Only DC Link Under Voltage OK Off No No HA Condition Cleared Emergency Transfer To Bypass 1 No No HA Information Only Emergency Transfer To Bypass OK Off No No A Condition Cleared Log codes indicate where the UPS records the event H History log HA History and Active logs and A Active log only EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com RESPONDING TO SYSTEM EVENTS Table 11 2 Notices continued Message Horn Phone Relay Log Indication Input AC Over Voltage 1 No No HA Information Only Input AC Over Voltage OK Off No No HA Condition Cleared Input AC Under Voltage 1 No No HA Information Only Input AC Under Voltage OK Off No No HA Condition Cleared Input Phase Rotation 1 No No HA Information Only Input Phase Rotation OK Off No No HA Condition Cleared Input Under or Over Frequency 1 No No HA Information Only Input Under or Over Frequency OK Off No No HA Condition Cleared Inv Under or Over Frequency 1 No No HA Information Only Inv Under or Over Frequency OK Off No No HA Condition Cleared Inverter AC Over Voltage 1 No No HA Information O
144. aton Customer Service Engineer Contact service to schedule a date EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLING OPTIONS AND ACCESSORIES 9 Install wiring between the SCM II terminal block TB2 and the monitoring equipment See Figure 6 2 for terminal assignments and Drawing 164201603 10 on page 46 for terminal block location System Normal No Redundancy On Generator Bypass Not Available TB2 On Battery UPS Alarm On Bypass Shutdown Imminent Figure 6 2 Supervisory Contact Module TB2 o NOTE Supervisory contacts are rated at 2 0A at 28 Vdc or 120 Vac and 0 15A at 115 Vdc NOTE Supervisory contacts require an external power supply Internal 24 Vdc is not capable of supplying contact current EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 6 7 INSTALLING OPTIONS AND ACCESSORIES 6 8 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com Section Il Operation Chapter 7 Understanding UPS Operation The Powerware 9390 9390IT UPS is a continuous duty solid state transformerless at 208 380 400 414 and 480 Vac three phase true online system that provides conditioned and uninterruptible AC power to the UPS system s output The 9390IT UPS
145. automatically switches to Bypass mode whenever the UPMs can no longer supply the critical load If the parallel system transfers to Bypass mode from Normal mode due to an output voltage deviation the parallel system automatically attempts to return to Normal mode up to three times within a 10 minute period After three transfer attempts or an overload the system locks the critical load to the bypass source and requires operator intervention to transfer Bypass mode is a normal operating mode not an alarm condition However if the parallel system is unable to return to Normal mode following an automatic transfer to Bypass mode an alarm condition is recorded Bypass may also be used when the modules in the system must be shut down to perform routine maintenance or repairs In the Parallel Redundant N 1 arrangement the continuous duty static switch in each module operates to support the applied loads on bypass If both units are in NORMAL and one unit trips offline the remaining unit does not go to bypass as long as it has the capacity to support the load In the Parallel Capacity N 0 arrangement if one unit trips offline and goes to bypass the remaining units also go to bypass EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 7 11 UNDERSTANDING UPS OPERATION 7 2 4 Battery Mode Parallel The UPMs transfer to Battery mode automatically if a ut
146. bor as applicable at the option of Eaton The Warranted Item will be repaired or replaced onsite at the End User s location or such other location as determined by Eaton Any parts that are replaced may be new or reconditioned All parts replaced by Eaton shall become the property of Eaton WHAT THIS LIMITED WARRANTY DOES NOT COVER This Warranty does not cover any defects or damages caused by a failure to properly store the Product before installation including the trickle charge of batteries no later than the date indicated on the packaging b shipping and delivery of the Product if shipping is FOB Factory c neglect accident fire flood lightning vandalism acts of God Customer s neglect abuse misuse misapplication incorrect installation d repair or alteration not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent or e improper testing operation maintenance adjustment or any modification of any kind not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent This Warranty is not valid a unless an authorized Eaton Customer Service Engineer in the USA or Agent outside of the USA performs startup and commissioning of the Product b if the Product is moved to a new location by someone other than an authorized Eaton Customer Service Engineer in the USA or Agent outside of the USA or c if the Product
147. components and re entering the input source While in Battery mode the UPS sounds an audible horn illuminates a visual indicator lamp on the front panel System Normal On Battery and creates an entry into the alarm event history As the battery discharges the converter and inverter constantly make minute adjustments to maintain a steady output The UPS remains in this operating mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows If the input power fails to return or is not within the acceptance windows required for normal operation the battery continues discharging until a DC voltage level is reached where the inverter output can no longer support the connected loads When this event occurs the UPS issues another set of audible and visual alarms indicating SHUTDOWN IMMINENT Unless the rectifier has a valid AC input soon the output can be supported for only two minutes before the output of the system shuts down If the bypass source is available the UPS transfers to bypass instead of shutting down EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com UNDERSTANDING UPS OPERATION If at any time during the battery discharge the input power becomes available again contactors K1 and K5 close and the rectifier begins to supply DC current to the converter and inverter At this point the unit returns to N
148. d Operation Manual 164201603 Rev 3 www powerware com 8 11 USING THE CONTROL PANEL Press the 106 pushbutton on the kW Demand Log Summary Menu bar to display the kW Demand Log screen The kW Demand Log screen displays the individual log entries including the interval date and time frame the maximum reading during the interval the total time over limit during the interval an estimated number of total kWH used during the interval and the number of times over limit during the interval If no events have occurred the screen displays LOG EMPTY Figure 8 14 shows the kW Demand Log screen To scroll through the individual events press the 4 or 57 pushbuttons on the menu bar To return to the KW Demand Log Summary screen press the SUMMARY pushbutton on the menu bar To clear the kW Demand Log press the RESET pushbuttonon the menu bar KW DEMAND LOG KW DEMAND EVENT 6 12 INTERVAL 07 30 2005 15 26 10 15 30 10 MAXIMUM READING KW KW TIME OVER LIMIT 2 MINUTES KWH USED OVER LIMIT NUM TIMES OVER THIS INTERVAL 3 SUMMARY RESET lt O0 6 A G O Figure 8 14 kW Demand Log Screen 8 12 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com USING THE CONTROL PANEL Press the SETUP pushbutton on the kW Demand Log Summary Menu bar to display the Current kW Demand Log Setup sc
149. d by qualified service personnel only e LETHAL VOLTAGE PRESENT DO NOT operate with the cabinet doors open or safety shields removed Do not make any assumptions about the electrical state of any cabinet in the UPS system See Safety Warnings on page 2 1 Since each battery string is an energy source in itself opening the Battery Circuit Breaker does not de energize the voltage within the battery string 00 NOT ATTEMPT TO ACCESS ANY INTERNAL AREA OF THE BATTERY STRING YOURSELF VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING If the string requires service refer to the battery manufacturer s operating manual for instructions on battery maintenance or contact your Eaton service representative EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 13 1 MAINTAINING THE UPS SYSTEM 13 2 Performing Preventive Maintenance 13 2 1 13 2 2 13 2 3 The UPS system requires very little preventive maintenance However inspect the UPS system periodically to verify that the UPS systems are operating normally and that the batteries are in good condition Daily Maintenance Perform the following steps daily 1 Check the area surrounding the UPS system Ensure that the area is not cluttered allowing free access to the UPS 2 Ensure that the air intakes vents on the front doors and exhaust opening on top of the UPS cabinets are not blocked 3
150. d commands see paragraph 8 2 2 Monitor UPS operation see paragraph 8 2 3 Set UPS parameters see paragraphs 8 2 8 and 8 2 9 Control UPS operation see paragraph 8 3 After approximately 30 minutes the display screen darkens To restore the screen press any pushbutton once 8 2 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 8 2 Using the Main Menu USING THE CONTROL PANEL The UPS main menu bar allows you to display data in the information area to help you monitor and control UPS operation The following menus and options are available Menu Option Description EVENTS Displays the list of Active System Events and a historical log of system events METERS Displays performance meters for the system or critical load CONTROLS Displays the System Controls screen SETUP Allows you to set the display contrast set the date and time for the time stamp configure the UPS serial communication ports and view the firmware version numbers LOAD OFF De energizes the critical load and powers down the UPS Pel Returns to Main Menu and Mimic screen from the Events Meters Controls or Setup screens Returns to the main System Setup Level screen from a setup submenu 8 2 1 Mimic Screen Figure 8 3 shows the Main Menu and Mimic screen To select the Mimic screen from the Events Meters Controls
151. d to NiCad or from NiCad to lead acid the internal firmware of the UPS must be changed by your Eaton Service representative Failure to do so will cause battery pack damage and loss of battery See Drawing 164201603 9 for terminal locations and Table L Table M or Table N for 31 Setup of the CAN Bridge card for parallel operation must be performed by an authorized Eaton Customer Service Engineer Contact service to schedule a date 32 For parallel system circuit breaker ratings see appropriate information in Table S 33 For parallel system ratings see the appropriate information in Table T through Table W Table S Recommended UPM Output MOB Main Output MIS and Bypass MBP Circuit Breaker Ratings UPM Model Configuration Output Voltage 208V 220V 380V 400V 415V MOB MIS MBP MOB MIS MBP 9390 93901 40 20 9390 93901 40 30 9390 93901 40 40 9390 80 40 1 1 150 150 150 90 90 90 2 0 and 2 1 150 300 300 90 3 0 and 3 1 150 450 450 90 4 0 150 600 600 90 9390 80 50 1 1 200 200 200 2 0 and 2 1 200 350 350 3 0 and 3 1 200 600 600 4 0 200 700 700 9390 80 60 1 1 225 225 225 2 0 and 2 1 225 500 500 34 0 and 3 1 225 700 700 440 225 1000 1000 9390 80 80 1 1 300 300 300 2 0 and 2 1 300 600 600 3 0 and 3 1
152. ductors are installed or bonded to ground as per requirements A ground conductor is properly installed Controller Area Network CAN wiring between the UPMs is properly installed Pull chain wiring between the UPMs is properly installed Adequate workspace exists around the UPMs parallel tie cabinet and other cabinets LI Startup and operational checks are performed by an authorized Eaton Customer Service Engineer 4 18 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLING THE UPS SYSTEM Notes EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 4 19 INSTALLING THE UPS SYSTEM This page intentionally left blank 4 20 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com Chapter 5 Installing a Remote Emergency Power off Control A latching type Remote Emergency Power off REPO switch can be used in an emergency to shut down the UPS and remove power to the critical load from a location away from where the UPS is installed Figure 5 1 shows an Eaton REPO Switch 2 S OFF UPS SYSTEM 5 2 19 ze ma Ba EE i REPO Switch Front View Contact Block Back View Faceplate Removed Figure 5 1 Eaton R
153. e DONE pushbutton The Time Interval Monitored Setup Save screen is displayed TIME INTERVAL MONITORED SETUP 0000 i DOK 0 0 n QG O Figure 8 26 Time Interval Monitored Setup Screen The Time Interval Monitored Setup Save screen lets you save the new time interval retry another time interval or abort the change Figure 8 18 shows the Time Interval Monitored Setup Save screen Press SAVE RETRY or ABORT If SAVE or ABORT is pressed the action is completed and the Maximum Current Log Setup screen 2 displays If RETRY is pressed the Time Interval Monitored Setup screen is redisplayed TIME INTERVAL MONITORED SETUP 000 Figure 8 27 Time Interval Monitored Setup Save Screen EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 8 21 USING THE CONTROL PANEL Select MAXIMUM of FULL LOAD from the Maximum Current Log Setup screen screen 2 menu to display the Maximum 96 of Full Load Setup screen The Maximum of Full Load Setup screen allows the full load limit of the event being monitored to be changed Figure 8 28 shows the Maximum 96 of Full Load Setup screen Use the lt or gt pushbuttons to select the character position Use the amp or V pushbuttons to change the character value Once the new value is entered press the DONE pushbutton The
154. e or until the utility power returns For extended power outages the UPS allows you to either transfer to an alternative power system such as a generator or shut down your critical load in an orderly manner EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 7 1 UNDERSTANDING UPS OPERATION The emergency bypass consists of a continuous duty static switch and backfeed protection contactor K5 The backfeed protection contactor is located in series with the static switch For manual transfers to bypass the static switch is also used The static switch is armed and ready during both types of transfers The UPS module may be configured for standalone single module Reverse Transfer RT operation or multiple module parallel redundant and or parallel capacity operation see paragraphs 7 1 and 7 2 7 1 Single Module Reverse Transfer RT 7 1 1 7 2 A single module operates independently to support an applied load from the inverter providing conditioned and uninterruptible AC power to the critical load from the output of the module During an outage the inverter continues to operate supporting power to the load from the battery supply If the unit requires service applied loads are transferred to the internal bypass continuous duty static switch either automatically or manually With the exception of a battery cabinet no other cabinets or equipment are
155. eaker with an auxiliary contact Failure to use this type of circuit breaker may cause severe damage to the UPS and create a personnel hazard Note that all battery cabinets provided by the UPS manufacturer have this circuit breaker as a standard feature 22 External DC input overcurrent protection and disconnect switch for the remote battery location is to be provided by the user Table R lists the maximum rating for continuous duty rated circuit breakers satisfying the criteria for both DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201603 6 SHEET 16 of 23 REVISION D DATE 021509 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION Table R Maximum DC Input Circuit Breaker Ratings UPS Model Input Voltage Rating 208 220 380v Powerware 9390 9390IT 40 20 100A 100A 100A 100A 100A Powerware 9390 9390IT 40 30 125A 125A 125A W III ISIsI Powerware 9390 9390IT 40 40 150A 150A 150A 150A 150A Powerware 9390 80 40 Powerware 9390 80 50 200A 200A 200A 200A 200A Powerware 9390 80 60 250A 250A 250A 250A 250A Powerware 9390 80 80 300A 300A 300A 300A 300A 23 Battery voltage is computed at 2 volts per cell as defined by Article 480 of the NEC Rated battery current is computed at 2 volts per cell 24 The battery wiring used between the battery
156. ed 1 Ground 3 0 AC Output to Critical Load and Full Load Current G Amps 501 474 276 261 252 219 3 1 3 Phases 1 Neutral 1 Ground System Neutral Bonding Jumper Minimum Conductor Size AWG or kcmil a n 1 Number See Note 29 each AC Input to Tie Cabinet Bypass optional Full Load Current F Amps 668 632 368 348 336 292 3 Phases 1 Neutral if required 1 Ground AC Output to Critical Load 4 0 Full Load Current G Amps 668 632 368 348 336 292 8 Phases 1 Neutral 1 Ground System Neutral Bonding Jumper Minimum Conductor Size AWG or kcmil d x Number See Note 29 each NOTE Callout letters D E and map to Drawing 164201603 5 sheets 4 of 6 5 of 6 and 6 of 6 DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201603 6 SHEET 21 of 23 REVISION D DATE 071608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com A 33 INSTALLATION INFORMATION A 34 Table W INPUT OUTPUT Ratings for Powerware 9390 80 80 Parallel System Configu pation Units Rating 50 60 Hz Basic Unit Rating at 0 9 lagging pF load n gt 2 22 25 Input and Bypass Input VOLTS 208 220 380 400 415 480 Output VOLTS 208 220 380 400 415 480 AC Input from UPM Full Load
157. ed No No No H User Status System Alarm Active No No 1 No User Status System Notice Active No No No No User Status UPS Normal No No No H User Status Log codes indicate where the UPS records the event H History log HA History and Active logs and A Active log only Table 11 4 Command Message Horn Phone Relay Log Indication Load Off Command Received Yes No No H Information Only To Normal Mode Command No No No H Information Only To Bypass Command No No No H Information Only Log codes indicate where the UPS records the event H History log HA History and Active logs and A Active log only 11 8 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com Chapter 12 12 1 X Slot Cards Communication This chapter describes the communication features of the Powerware 9390 20 80 kVA UPS and provides information about connecting hardware and using Terminal mode The Powerware 9390 UPS has two standard factory installed X Slot communication bays with two slots each See Drawing 164201603 10 starting on page A 46 for bay locations The UPS is compatible with the following X Slot cards see Figure 12 1 Power Xpert Gateway Card provides a data gateway from the UPS to the Power Xpert Software provides remote monitoring through a Web browser interface e mail and a network managment system using SNMP connects to a twisted pair
158. eigh North Carolina 27616 USA EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 15 1 WARRANTY 15 2 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com Appendix A Installation Information The information in this appendix is helpful during the UPS system planning and installation This appendix contains the following drawings 164201603 1 1642016032 164201603 3 164201603 4 164201603 5 164201603 6 164201603 7 164201603 8 164201603 9 164201603 10 164201603 11 164201603 12 164201603 13 164201603 14 164201603 15 164201603 16 Typical Powerware 9390 9390IT UPS System Typical Powerware 9390IT UPS with Internal Battery Configuration System Physical Features and Requirements UPS System Oneline Configurations UPS System Oneline Drawing Power Wiring Installation Notes Standard 9390 9390IT UPS Conduit and Wire Entry Locations 9390IT UPS with Internal Battery Configuration Conduit and Wire Entry Locations UPS Power Terminal Locations Interface Wiring Installation Notes and Terminal Locations UPS Cabinet Dimensions 9390IT UPS with Battery Detail and Internal Battey Disconnect Location Optional Remote Emergency Power off Optional Remote Monitor Panel II Optional Remote Relay Interface Module II Optional Remote Supervisory Contact Module II
159. eme Level OK Off No 1 HA Condition Cleared L1 Overload High Level 1 No 1 HA User Action Required L1 Overload High Level OK Off No 1 HA Condition Cleared L2 Overload 1 No 1 HA User Action Required L2 Overload OK Off No 1 HA Condition Cleared L2 Overload Extreme Level 1 No 1 HA User Action Required L2 Overload Extreme Level OK Off No 1 HA Condition Cleared L2 Overload High Level 1 No 1 HA User Action Required L2 Overload High Level OK Off No 1 HA Condition Cleared L3 Overload 1 No 1 HA User Action Required L3 Overload OK Off No 1 HA Condition Cleared L3 Overload Extreme Level 1 No 1 HA User Action Required L3 Overload Extreme Level OK Off No 1 HA Condition Cleared Log codes indicate where the UPS records the event H History log HA History and Active logs and A Active log only EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 11 3 RESPONDING TO SYSTEM EVENTS Table 11 1 Alarms continued Message Horn Phone Relay Log Indication L3 Overload High Level 1 No 1 HA User Action Required L3 Overload High Level OK Off No 1 HA Condition Cleared Low Battery Shutdown 1 No 1 HA User Action Required Low Battery Shutdown OK Off No 1 HA Condition Cleared Not Enough UPMs 1 No 1 HA User Action Required Not Enough UPMs OK Off No 1 HA Condition Cleared Ou
160. er output can no longer support the shared loads When this event occurs on each UPM UPMs that are about to be shut down issue another set of audible and visual alarms that indicate a two minute SHUTDOWN IMMINENT warning Unless the system has a valid AC input soon redundant UPMs begin shutting down until there are no longer enough UPMs online to support the connected load When this event occurs the system shuts down If the bypass source is available the system transfers to bypass instead of shutting down 7 12 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com UNDERSTANDING UPS OPERATION If at any time during the battery discharge the input power becomes available again the rectifier begins to supply DC current to the inverter At this point the unit returns to Normal mode If at any time during the battery discharge the AC input power becomes available again each rectifier turns on assumes the inverter load from the batteries and begins recharging the batteries Depending on the total load and the duration of the battery discharge battery and rectifier input current limit alarms may be seen for a short time due to the current required to recharge the batteries 7 3 Functional Description 7 3 1 7 3 2 7 3 3 The UPS is a true online double conversion UPS with a transformerless power train A high frequency active rectifier powers a high frequency th
161. ev 3 www powerware com 8 27 USING THE CONTROL PANEL The Battery screen displays the battery voltage Vdc the battery current Idc the minutes of battery time remaining and battery temperature Battery temperature must be set up by an authorized Eaton Customer Service Engineer When battery life decreases to less than 2096 Check Battery is displayed BATTERY UNIT X VDC ek V IDC KKK A TIME REMAINING MINUTES TEMPERATURE DEGREES C haz SYSTEM UNIT Q 0 0 0 0 Figure 8 36 Battery Unit X Meter Screen The Output Current screen displays a real time bar graph of the output current of the UPS for the selected UPS The graph shows the current for each phase 125 100 75 50 25 0 E OUTPUT CURRENT UNIT X L1 L2 L3 SYSTEM UNIT lt O O Figure 8 37 Output Current Load Unit X Meter Screen 8 28 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com USING THE CONTROL PANEL 8 2 8 System Setup Level 0 Screens Press the SETUP pushbutton on the main menu bar to display the System Setup Level 0 Screen This screen can be used to Enter a password to access Level 1 functions see paragraph 8 2 9 No password is necessary to access Level 0 functions Set the screen contrast Show the firmware versions installed Identify the UPS type
162. for the selected UPS OUTPUT UNIT X V1 V2 V3 KVA KW I1 D I3 FREQ PF LEAD r SYSTEM UNIT Q Figure 8 33 Output Unit X Meter Screen 8 26 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com USING THE CONTROL PANEL The Input screen shows input voltage phase to neutral output current each phase and frequency of the incoming utility source as well as the kW and power factor measurements for the selected UPS INPUT UNIT X V1 V2 V3 KVA KW I1 12 FREQ PF LEAD 5 5 mr 0 0 0 0 O Figure 8 34 Input Unit X Meter Screen The Bypass screen shows the bypass input voltage phase to neutral output current each phase and frequency of the incoming utility source as well as the kVA kW and power factor measurements for the selected UPS BYPASS UNIT X V1 V2 V3 KVA KW I1 I2 I3 FREQ PF LEAD pem SYSTEM UNIT lt Q Figure 8 35 Bypass Unit X Meter Screen EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 R
163. front door contains an LCD and pushbutton switches to control the operation of the UPS and to display the status of the UPS system See Chapter 8 Using the Control Panel for additional information Customer Interface Building Alarm Monitoring The facility s alarm system contacts can be connected to six inputs in the UPS The UPS uses these inputs to monitor the building alarms in addition to the UPS status See Chapter 10 Using Features and Options for additional information EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INTRODUCTION Alarm Contact One alarm contact is provided for connection to equipment at the facility such as a light an audible alarm or a computer terminal The equipment connected to this contact alerts you to a UPS alarm See Chapter 10 Using Features and Options for additional information 1 1 3 X Slot Communication Bay A pair of two slot communication bays is standard equipment Four optional X Slote cards can be installed in the UPS module at any time See Chapter 12 Communication for additional information 1 1 4 Mini CSB Communication Server Board The mini CSB provides increased logging to 512 events 5 additional programmable languages a real time clock 4 additional building alarms and enhanced alarm contact programming 1 1 5 ConnectUPS X Web SNMP Card X Slot Card ConnectUPS X
164. g Input Current See Appendix A Table H through Table J Reduced for Generator Adjustable Input Current Harmonic Content 5 96 THD at full load Power Factor Minimum 0 99 Line Surges 6 kV OC 3 kA SC per ANSI 62 41 and IEC 801 4 Battery Voltage 3 84 Vdc 208V 220V units only 432 Vdc 4 80 Vdc EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev www powerware com 14 1 PRODUCT SPECIFICATIONS 14 2 2 UPS System Output UPS Output Capacity 10096 rated current Output Voltage Regulation 1 10 to 10096 load Output Voltage Adjustment Nominal 3 208 Vac nominal adjustable from 202 Vac to 214 Vac 220 Vac nominal adjustable from 214 Vac to 226 Vac 380 Vac nominal adjustable from 369 Vac to 392 Vac 400 Vac nominal adjustable from 388 Vac to 412 Vac 415 Vac nominal adjustable from 403 Vac to 428 Vac 480 Vac nominal adjustable from 466 Vac to 494 Vac Output Voltage Harmonic Content 1 5 max THD linear load 5 max THD nonlinear load Output Current See Appendix A Table H through Table J Output Voltage Balance 3 for 100 maximum load imbalance linear load Output Voltage Phase Displacement 3 for 100 maximum load imbalance linear load Output Transients 5 for 100 load step or removal Frequency Regulation 0 01 Hz free running Synchr
165. g Integrated Accessory Cabinets IACs are designed for use with the Powerware 9390 93901 three phase UPSs The provides maintenance bypass functions The IAC T provides parallel tie cabinet or parallel tie cabinet with maintenance bypass functions The IAC D provides power distribution options for servers racks and other equipment via distribution panelboards or distributes power to larger loads via distribution circuit breakers The IACs are housed in single free standing cabinets designed for line up and match installation but may be installed separate from the UPS cabinet Powerware Hot Sync Parallel System A parallel UPS system with two to four uninterruptible power modules UPMs can be installed to provide a parallel capacity and or redundant system This load sharing system provides more capacity than a single UPS and can provide backup depending on the load and configuration In addition when one UPM is taken out of service for maintenance or is not operating properly a redundant UPM continues to supply uninterrupted power to the critical load A Powerware Hot Sync CAN Bridge Card provides connectivity for system metering and operational mode control The parallel system consists of two to four UPMs each with a parallel CAN Bridge Card and a module tie cabinet or load distribution panel to act as a tie point Each UPM requires a separate battery cabinet EATON Powerware 9390 UPS 20 80 kVA and 93901
166. g from the pallet Insert the forklift jacks between the skids The UPS cabinet is heavy See Table A on page A 4 for weight of cabinets If unloading instructions are not closely followed the cabinet may cause serious injury EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 4 1 INSTALLING THE UPS SYSTEM Do not tilt cabinets more than 10 sideways from vertical page A 4 for cabinet weight NOTE Verify that the forklift or pallet jack is rated to handle the weight of the cabinet see Table A on 2 3 Unfasten the front door latch and swing the door open see Figure 4 1 Remove three bolts securing the front anti tip shipping bracket to the cabinet and two bolts securing the bracket to the pallet see Figure 4 1 Remove the front anti tip shipping bracket Retain the front anti tip shipping bracket and securing hardware for later use Do not discard the front anti tip shipping bracket This bracket is required for installation If the leveling feet are not fully retracted turn the leveling feet until they are retracted Remove three bolts securing the rear shipping bracket to the cabinet and two bolts securing the bracket to the pallet see Figure 4 2 on page 4 4 Remove the rear shipping bracket If installing the cabinet permanently retain the shipping bracket and securing hardware for later use Remove three bolts securing t
167. h case the user will be required to correct the interference at his own expense This is a product for restricted sales distribution to informed partners Installation restrictions or additional measures may be needed to prevent electromagnetic disturbances Eaton Powerware ABM LanSafe Power Xpert Powerware Hot Sync and X Slot are registered trademarks and ConnectUPS is a trademark of Eaton Corporation or its subsidiaries and affiliates IBM and AS 400 are registered trademarks of International Business Machines Corp Modbus is a registered trademark of Schneider Electric National Electrical Code and NEC are registered trademarks of National Fire Protection Association Inc All other trademarks are property of their respective companies Copyright 2004 2009 Eaton Corporation Raleigh NC USA All rights reserved No part of this document may be reproduced any way without the express written approval of Eaton Corporation Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batte
168. he power module PM and battery charger Figure 8 51 and Figure 8 52 show the System Controls screens Use the lt or gt pushbutton on the menu bar to toggle the menu bar functions between the two System Controls screens MAD TERANG BYPASS OFF OFF POWER MODULE PM ONLINE CHARGER OFF SYSTEM CONTROLS OFF NORMAL BYPA 0 n A O0 O Figure 8 51 System Controls Screen 1 SYSTEM CONTROLS MAINTENANCE BYPASS OFF BYPASS OFF POWER MODULE PM ONLINE CHARGER OFF LOAD OFF CHGR PM OFF lt Figure 8 52 System Controls Screen 2 The CHGR pushbutton switch toggles the charger function On and Off The PM pushbutton switch toggles the power module function On and Off For detailed information about using the System Controls see Chapter 9 UPS Operating Instructions EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 8 39 USING THE CONTROL PANEL 8 4 Load Off Screen The Load Off screen appears when the LOAD OFF pushbutton is selected from the main menu bar or System Controls menu bar This screen allows the LOAD OFF process to be aborted if the LOAD OFF pushbutton was pressed accidentally Figure 8 53 shows the Load Off screen For detailed information about using the LOAD OFF and Shutdown screens see Chapter 9 UP
169. he power module is turned off immediately without asking for verification CAUTION DO NOT attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared 2 deactivate the REPO switch insert the supplied key and rotate clockwise until the red pushbutton releases To remove the key rotate the key back to the vertical position EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com UPS OPERATING INSTRUCTIONS 3 Torestart the UPS after using the REPO pushbutton follow the procedure in paragraph 9 1 1 or 9 1 2 NOTE Follow Lockout Tagout LOTO procedures for your location The key should not be stored in the switch DO NOT insert the key until the fault is resolved Deactivated Unlock pushbutton to release Activated Pushbutton locked into place Figure 9 2 REPO Operation EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 9 13 UPS OPERATING INSTRUCTIONS This page intentionally left blank 9 14 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com Chapter 10 Using Features and Options The many standard features of your UPS system provide consistent economical and dependable power protection In addition
170. he removable skid and remove the skid see Figure 4 2 on page 4 4 Close and latch the door before rolling the cabinet from the pallet EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLING THE UPS SYSTEM D NOTE Do not discard the front anti tip shipping bracket This bracket is required for installation Front View Vented Front Door Door Latch Z Upper Shipping Bracket Bolts 3 Pallet Wooden Mounting Guide DO NOT REMOVE Front Anti tip Shipping Bracket L hipping Bracket Bolts 2 ole wide base ower Shipping Bracket Bolts 2 Figure 4 1 Removing the Front Shipping Bracket on the Powerware 9390 UPS EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 4 3 INSTALLING THE UPS SYSTEM Rear View Skid Bolts 3 places Removable Skid Upper Shipping Bracket Bolts 3 Pallet Wooden Mounting Guide DO NOT REMOVE Lower Shipping Bracket Bolts 2 Rear Shipping Bracket Figure 4 2 Removing the Rear Shipping Bracket on the Powerware 9390 UPS NOTE the following step the pallet tilts and acts as a ramp once the cabinet is rolled beyond the center of the pallet Be sure to restrain the cabinet as it continues
171. he user is notified at the remote location The UPS calls through the modem to the user s computer or pager and leaves a message Remote Notification is an extension of the Terminal mode with the additional support algorithms necessary to control an external modem Connection to the UPS is made when a user calls the UPS on the phone The user has exactly the same capabilities as if using a terminal connected directly to an RS 232 port 12 2 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com COMMUNICATION Remote Notification differs from the basic Terminal mode with the addition the following functions Call Answer The Call Answer function allows the user to call into the UPS from a remote location and enter Terminal mode Call Out The Call Out function allows the UPS to be configured to call either a remote computer or numeric paging service over the phone line Call Out allows the UPS to call a remote computer and leave a one line descriptive message of the alarm or notice condition Numeric paging support allows the UPS to call a paging service and send numeric messages Housekeeping The Housekeeping function maintains the link between the UPS and modem EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 12 3 COMMUNICATION This page intentionally left blank 12
172. heavy To prevent possible injury do not stand directly in front of the cabinet when removing the cabinet from the pallet 4 6 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLING THE UPS SYSTEM Front View Vented Front Door Door Latch Upper Shipping Bracket Removable Skid Bolts 4 Bolts 5 Long Angle Shipping Bracket Removable Front Skid Upper Shipping Bracket Bolts 3 Pallet Wooden Mounting Guide DO NOT REMOVE Front Anti tip Shipping Bracket note wide base Lower Shipping Bracket Bolts 2 Figure 4 3 Removing the Front Shipping Bracket on the Powerware 9390IT UPS EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 4 7 INSTALLING THE UPS SYSTEM Rear View Wooden Mounting Guide DO NOT REMOVE Upper Shipping Bracket Bolts 3 Removable Skid Pallet Lower Shipping Bracket Bolts 2 Rear Shipping Bracket Figure 4 4 Removing the Rear Shipping Bracket on the Powerware 9390IT UPS 4 8 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com
173. hem in front of the UPS See Table A on page 4 for equipment weight and point loading Details about control wiring are provided in each procedure for connecting options and features Drawing 164201603 10 and Table X through Table AD starting on page 46 identify the control wiring terminations NOTE For standard 9390 UPS models only When a line up and match UPS system is ordered together with battery cabinets the first battery cabinet is supplied with two cosmetic covers The UPS cabinet additional battery cabinets and other ancillary cabinets are supplied without cosmetic covers NOTE For standard 9390 UPS models only When a UPS system is ordered together with battery cabinets for standalone installation the first battery cabinet is supplied with two cosmetic covers Additional battery cabinets are supplied without cosmetic covers Cosmetic covers must be ordered for the UPS cabinet and or other ancillary cabinets 4 2 Unloading the Powerware 9390 UPS Cabinet from the Pallet 4 2 1 To install a standard UPS cabinet perform the procedures in section 4 2 1 To install 939017 UPS cabinet perform the procedures in section 4 2 2 Unloading the Standard 9390 Cabinet The UPS cabinet is bolted to a wooden pallet supported by wood skids To remove the cabinet from the pallet 1 If not already moved use a forklift or pallet jack to move the cabinet to the installation area or as close as possible before unloadin
174. her damage to the Product if there is a covered defect OTHER LIMITATIONS Eaton s obligations under this Warranty are expressly conditioned upon receipt by Eaton of all payments due to it including interest charges if any During such time as Eaton has not received payment of any amount due to it for the Product in accordance with the contract terms under which the Product is sold Eaton shall have no obligation under this Warranty Also during such time the period of this Warranty shall continue to run and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts COSTS NOT RELATED TO WARRANTY The End User shall be invoiced for and shall pay for all services not expressly provided for by the terms of this Warranty including without limitation site calls involving an inspection that determines no corrective maintenance is required Any costs for replacement equipment installation materials freight charges travel expenses or labor of Eaton representatives outside the terms of this Warranty will be borne by the End User OBTAINING WARRANTY SERVICE In the USA call the Eaton Customer Reliability Center 7x24 at 800 843 9433 Outside of the USA call your local Eaton sales or service representative or call the Eaton Customer Reliability Center in the USA at 919 870 3028 For comments or questions about this Limited Factory Warranty write to the Customer Quality Representative 3301 Spring Forest Road Ral
175. hows the path of electrical power through the parallel system when operating in Bypass mode UPM Input Module Tie Cabinet 4 UPM 1 Output UPM1 Sd Battery UPM 2 Output UPM2 5 gt 9 Battery eo UPM 3 Output UPM3 Sd 9 Battery UPM 4 Output UPM 4 SD Battery Breakers 4 M Closed Main Power Flow Output to Critical O O Open Load Figure 7 6 Path of Current through the UPMs in Bypass Mode Parallel In a parallel redundant or capacity type system each module operates similar to a single module but in parallel with each other The bypass source for the load is derived from the bypass input of one two three or four modules depending on the system configuration through the internal continuous duty static switches If a module is taken offline the other modules remain online to support the load If more modules than can support the load must be taken offline the load must be transferred to maintenance bypass or shut down 7 10 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com UNDERSTANDING UPS OPERATION The parallel system can be transferred from Normal mode to Bypass mode manually However the parallel system
176. ically switches to Battery mode to support the critical load without interruption When utility power returns the UPS returns to Normal mode If the UPS becomes overloaded or unavailable the UPS switches to Bypass mode The UPS automatically returns to Normal mode when the overload condition is cleared and system operation is restored within specified limits If the UPS suffers an internal failure it switches automatically to Bypass mode and remains in that mode until the failure is corrected and the UPS is back in service Bypass Mode RT The UPS automatically switches to Bypass mode if it detects an overload load fault or internal failure The bypass source supplies the commercial AC power to the load directly Figure 7 3 shows the path of electrical power through the UPS system when operating in Bypass mode CAUTION The critical load is not protected while the UPS is in Bypass mode Breakers 6 A O K1 Con Rectifier Inverter K3 Battery Converter E Main Power Flow actors Trickle Current Closed 4 o Battery Breaker Energized Open De Energized Battery Figure 7 3 Path of Current Through the UPS in Bypass Mode RT EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com UNDERSTANDING UPS OPERATION In B
177. ility power outage occurs or if the utility power does not conform to specified parameters In Battery mode the battery provides emergency DC power that the inverter converts to AC power Figure 7 7 shows the path of electrical power through the parallel system when operating in Battery mode B Input UPM Input ypass Input npu Module Tie Cabinet UPM 1 Output e UPM 1 Sd Battery e UPM 2 Output UPM 2 55 Battery d cA UPM 3 Output e UPM 3 SSB 2 Battery UPM 4 Output UPM 4 55 Battery Breakers is Closed Output t ios utput to ain Power Flow Critical O Open Load Figure 7 7 Path of Current through the UPMs in Battery Mode Parallel While in Battery mode the UPMs sound an audible horn illuminate a visual indicator lamp on the front panel System Normal On Battery and create an entry into the alarm event history As the battery discharges the boost converter and inverter constantly make minute adjustments maintaining a steady output The UPMs remain in this operating mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows If the input power fails to return or is not within the acceptance windows required for normal operation the battery continues discharging until a DC voltage level is reached where the invert
178. installed The default voltage displayed on these screens is phase to neutral However an authorized Eaton Customer Service Engineer can change the screens to display the voltage phase to phase A B B C C A Press the METERS pushbutton on the main menu bar to display the Unit Meter screens Figure 8 6 through Figure 8 10 show the Unit Meter screens To scroll through the meter screens press the amp or V pushbuttons on the menu bar The current UPS readings are displayed in the information area of the screen NOTE The UNIT designation after the meter type and the SYSTEM and UNIT menu bar pushbutton selections are visible only when a parallel system is installed The Output screen shows output voltage phase to neutral output current each phase and frequency being supplied by the UPS as well as the kVA kW and power factor measurements V1 kk I1 OUTPUT UNIT V2 V3 KVA KW I2 I3 FREQ PF LEAD SYSTEM UNIT lt i 0 A A O0 O Figure 8 6 Unit Output Meter Screen EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com USING THE CONTROL PANEL The Input screen shows input voltage phase to neutral input current each phase and frequency of the incoming utility source as well as the kW and power factor measurements
179. ion by lowering the leveling feet until the cabinet is not resting on the casters and the cabinet is level 16 Using the retained hardware reinstall the front anti tip shipping bracket bracket with wider base removed in Step 3 to the front of UPS cabinet with the angle facing outward and adjusted level with the floor see Figure 4 1 17 If installing distribution or accessory cabinets proceed to paragraphs 4 4 and 4 5 otherwise proceed to paragraph 4 7 18 Using the retained hardware reinstall the shipping brackets removed in Step 5 to the front and rear of the UPS cabinet with the angle facing outward see Figure 4 1 and Figure 4 2 19 Secure the cabinet to the floor with customer supplied hardware 20 If installing distribution or accessory cabinets proceed to paragraphs 4 4 and 4 5 otherwise proceed to paragraph 4 7 4 3 Battery Cabinet Installation o NOTE This procedure does not apply to the 9390IT internal battery configuration To install the battery cabinet refer to the Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual After the battery cabinet is installed return to paragraph 4 7 to wire the UPS and battery cabinet EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 4 9 INSTALLING THE UPS SYSTEM 4 4 4 5 4 6 4 7 4 10 Integrated Distribution Cabinet Installation To insta
180. irectly from the regulated rectifier output through a buck or boost DC converter depending on whether the system is 208V 380V 400V 415V or 480V and the size of the battery string attached to the unit The battery converter derives its input from the regulated DC output of the rectifier and provides either a boosted or bucked regulated DC voltage charge current to the battery The UPS monitors the battery charge condition and reports the status on the control panel The battery is always connected to the UPS and ready to support the inverter should the utility input become unavailable EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 7 3 UNDERSTANDING UPS OPERATION 7 1 3 The neutral from the system input is connected to the neutral regulator in the DC capacitors The output neutral of the system is connected with the required neutral supplied at the utility bypass input and should never be bonded to ground at the module s output The inverter produces a three phase AC output to a customer s load without the use of a transformer The inverter derives regulated DC from the rectifier and uses IGBT devices and pulse width modulation PWM to produce a regulated and filtered AC output The AC output of the inverter is delivered to the system output through the output contactor K3 If the utility AC power is interrupted or is out of specification the UPS automat
181. kVA Installation and Operation Manual 164201603 Rev 3 www powerware com USING THE CONTROL PANEL Press the HISTORY pushbutton on the Active Events Menu bar to display the History Log The History Log lists up to the 512 system events in chronological order with the most recent event listed last once 512 is reached the earliest event is overwritten The History Log lists the events in the following groups User and service status User instruction User alarm Check UPS Schedule service UPS shutdown Service alarm The end of the log the most recent events appears when you display the screen and you must scroll upward to view older event listings Figure 8 5 shows the History screen To scroll through the events press the 4 or V pushbuttons on the menu bar To return to the Active Events screen press the EVENTS pushbutton on the menu bar NOTICE ALARM NOTICE NOTICE 5 of 29 CONTROL POWER BUILDING ALARM 1 OK NORMAL COMMAND TO BYPASS COMMAND iUe 02 26 2004 10 20 03 539 HISTORY EVENTS O 0 A Q0 O Figure 8 5 History Screen EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 8 5 USING THE CONTROL PANEL 8 6 8 2 3 Unit Meter Screens The Unit Meter screens show the UPS meter readings for the unit or units if a parallel system is
182. kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 10 1 USING FEATURES AND OPTIONS 10 3 Remote Monitor Panel As an option a Remote Monitor Panel Il RMP II can be installed to monitor the operation of the UPS system from virtually any location within the facility up to 152 4m 500 ft from the UPS The RMP II contains backlit status indicators and a local horn The RMP II can be flush mounted or surface mounted on a desktop or secured to a wall Figure 10 1 shows an RMP Il UNINTERRUPTIBLE POWER SYSTEM SYSTEM STATUS NORMAL REDUNDANCY GENERATOR HORN Figure 10 1 Remote Monitor Panel Il 10 2 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com USING FEATURES AND OPTIONS The RMP II contains a local horn and the backlit status indicators listed in Table 10 1 Table 10 1 RMP II Status Indicators SYSTEM NORMAL The UPS is energized either with utility power or battery backup and is supplying conditioned power to the critical load NO REDUNDANCY This indicator applies only to parallel systems when one cabinet is not SYSTEM functioning ON GENERATOR NORMAL The UPS input and bypass are being supplied by the power from the genera tor instead of from the utility power ON BYPASS The bypass source is supplying the critical load Usually this means that the UP
183. kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 8 15 USING THE CONTROL PANEL Select MAXIMUM LEVEL KW from the Current kW Demand Log Setup screen 2 menu to display the Maximum Level KW Setup screen The Maximum Level kW Setup screen allows the kW limit of the event being monitored to be changed Figure 8 19 shows the Maximum Level KW Setup screen Use the X or gt pushbuttons to select the character position Use the amp or V pushbuttons to change the character value Once the new value is entered press the DONE pushbutton The Maximum Level KW Setup Save screen is displayed MAXIMUM LEVEL KW SETUP 0000 DON 0 A A O0 Figure 8 19 Maximum Level kW Setup Screen The Maximum Level KW Setup Save screen lets you save the new kW limit retry another kW limit or abort the change Figure 8 20 shows the Maximum Level kW Setup Save screen Press SAVE RETRY or ABORT If SAVE or ABORT is pressed the action is completed and the Current kW Demand Log Setup screen 2 displays If RETRY is pressed the Maximum Level kW Setup screen is redisplayed MAXIMUM LEVEL KW SETUP 1000 Figure 8 20 Maximum Level kW Setup Save Screen EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com USING THE CO
184. lel system with two UPS modules one to four battery cabinets for each UPS an optional module tie cabinet and an optional IDC One capacity one redundant 1 1 Two capacity 2 0 Powerware Hot Sync parallel system with three UPS modules one to four battery cabinets for each UPS an optional module tie cabinet and an optional IDC Two capacity one redundant 2 1 Three capacity 34 0 Powerware Hot Sync parallel system with four UPS modules one to four battery cabinets for each UPS an optional module tie cabinet and an optional IDC Three capacity one redundant 3 1 Four capacity 44 0 The UPS system configuration can be enhanced by adding optional accessories such as a Remote Emergency Power off REPO control RMP II or X Slot communication cards 1 4 Conventions Used in This Manual 1 6 This manual uses these type conventions Bold type highlights important concepts in discussions key terms in procedures and menu options or represents a command or option that you type or enter at a prompt Italic type highlights notes and new terms where they are defined Screen type represents information that appears on the screen or LCD Icon Description Information notes call attention to important features or instructions Keys Brackets are used when referring to a specific key such as Enter or Ctrl In this manual the term UPS refers only to the UPS cabinet and its internal e
185. lements The term UPS system refers to the entire power protection system the UPS cabinet the battery cabinet and options or accessories installed EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 1 5 1 6 For More Information Getting Help INTRODUCTION Refer to the Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual for the following additional information Integrated Battery Cabinet IBC installation instructions including site preparation planning for installation wiring and safety information Detailed illustrations of the cabinet including dimension and connection point drawings The following ancillary equipment manuals include installation and operation instructions including site preparation planning for installation and wiring and safety information as well as controls functions of the standard and optional features procedures for using with the UPS and information about maintenance Detailed illustrations of the cabinet with dimensional and connection point drawings are provided e Powerware 9390 Integrated Distribution Cabinet 80 kVA Installation and Operation Manual e Powerware 9390 Integrated Accessory Cabinet IAC B and Configurations Installation and Operation Manual e Powerware 9390 Integrated Accessory Cabinet IAC D Configuration Installation and Operation
186. les From UPM 1 To UPM 2 To UPM 3 To UPM 4 Function Remarks CAN Card J3 10 CAN Card J3 10 CAN Card J3 10 CAN Card J3 10 CAN Card J3 9 CAN Card 43 9 43 9 43 9 J3 8 CAN Card J3 8 CAN Card J3 8 CAN Card J3 8 External CAN Network Shielded Twisted Pair 2 2 TB2 4 2 4 1 1 2 4 Function Pullchain Remarks CAN Card J3 1 AUX 1 NC CAN Card J3 2 AUX 1 COM MOB Open Alarm Twisted Pair 2 1 From UPM 2 AUX 2 NO To MOB 2 Pullchain Function Remarks CAN Card J3 1 AUX 1 NC CAN Card J3 2 AUX 1 COM MOB Open Alarm Twisted Pair TB2 1 From UPM 3 AUX 2 NO To MOB 3 Pullchain Function Remarks CAN Card J3 1 AUX 1 NC CAN Card J3 2 AUX 1 COM MOB Open Alarm Twisted Pair 2 1 From UPM 4 AUX 2 NO To MOB 4 Pullchain Function Remarks CAN Card J3 1 AUX 1 NC CAN Card J3 2 AUX 1 COM MOB Open Alarm Twisted Pair TB2 1 From MOB 1 AUX 2 NO To MOB 2 To MOB 3 Pullchain To MOB 4 Remarks AUX 2 COM AUX 2 COM AUX 2 COM AUX 2 COM Pullchain MOB Common Bypass Relay Pull Chain Jumpers NOTE All UPMs Jumper From 10 TB2 1 Building Alarm 2 TB2
187. ll and wire an IDC refer to the Powerware 9390 Integrated Distribution Cabinet 80 kVA Installation and Operation Manual After the IDC is installed and wired return to paragraph 4 7 to complete the UPS cabinet wiring Integrated Accessory Cabinet Installation UPS Sidecar Wiring To install and wire an IAC refer to the Powerware 9390 Integrated Accessory Cabinet IAC B and IAC T Configurations Installation and Operation Manual or the Powerware 9390 Integrated Accessory Cabinet IAC D Configuration Installation and Operation Manual After the IAC is installed and wired return to paragraph 4 7 to complete the UPS cabinet wiring To wire a UPS Sidecar refer to the Powerware 9390 UPS Sidecar Installation and Operation Manual After the UPS Sidecar is wired return to paragraph 4 7 to complete the UPS cabinet wiring Installing UPS External and Battery Power Wiring NOTE The 93901 unit internal battery configuration requires an Eaton Customer Service Engineer to connect the internal battery tray connections prior to system startup NOTE The UPS cabinet is shipped with a debris shield covering the ventilation grill on top of the cabinet Do not remove the debris shield until installation is complete However remove the shield before operating the UPS Once the debris shield is removed do not place objects on the ventilation grill NOTE Remove the UPS cabinet top or bottom conduit landing plate to drill or punch conduit
188. llation and Operation Manual 164201603 Rev 3 www powerware com 7 5 UNDERSTANDING UPS OPERATION 7 1 4 Battery Mode RT The UPS automatically transfers to Battery mode if a utility power outage occurs or if the utility power does not conform to specified parameters In Battery mode the battery provides emergency DC power that the inverter converts to AC power Figure 7 4 shows the path of electrical power through the UPS system when operating in Battery mode Static Pp K5 Switch Rectifier Inverter K1 Battery Converter mmm Main Power Flow Breakers Contactors Trickle Current gt Closed om Energized Open 7 6 De Energized Battery Figure 7 4 Path of Current Through the UPS in Battery Mode RT During a utility power failure the rectifier no longer has an AC utility source from which to supply the DC output current required to support the inverter The input contactor K1 opens and the battery instantaneously supplies energy to the battery converter The converter either bucks or boosts the voltage so that the inverter can support the customer s load without interruption If bypass is common with the rectifier input the backfeed protection contactor K5 also opens The opening of contactors K1 and K5 prevent system voltages from bleeding backwards through the static switch and rectifier snubber
189. lode when exposed to flame eep the UPS door closed and front panels installed to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the UPS Do not install or operate the UPS system close to gas or electric heat sources The operating environment should be maintained within the parameters stated in this manual eep surroundings uncluttered clean and free from excess moisture Do not use this equipment for other than intended use The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition Observe all DANGER CAUTION and WARNING notices affixed to the inside and outside of the equipment AVERTISSEMENT A Les batteries peuvent pr senter un risque de d charge lectrique ou de br lure par des courts circuits de haute intensit Prendre les pr cautions n cessaires Pour le replacement utiliser le m me nombre et mod le des batteries ATTENTION Une mise au rebut r glementaire des batteries est obligatoire Consulter les r glements en vigueur dans votre localit Ne jamais jeter les batteries au feu L exposition aux flammes risque de les faire exploser 2 2 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com Section Installation Chapter 3 3 1 3 2 UPS Installation Plan Unpacking Use the following basic sequence of steps
190. minals are UL and CSA rated at 90 Refer to Table L through Table N for power cable terminations and Table O for conduit requirements Drawing 164201603 9 shows the location of the power cable terminals inside the UPS cabinet Table L UPS Cabinet Power Cable Terminations for the Powerware 9390 80 40 9390 80 50 9390 80 60 and 9390 80 80 208V 220V Input and 208V 220V Output Terminal Function AC Input to UPS Rectifier and Bypass Single Input AC Input to UPS Rectifier Dual Input AC Input To Bypass Dual Input Single Feed To Dual Feed Remove Jumpers between Rectifier Input Terminals and Bypass Input Terminals AC Output to Critical Load DC Input from Battery to UPS Input and Output Neutral Customer Ground Terminal Size of Pressure Function Termination Phase 2 6 250 kcmil Tightening Torque Nm 16 in 42 4 375 5 16 in Phase B 2 6 250 kcmil 42 4 375 5 16 in 2 446 250 kcmil 2 446 250 kcmil Phase C Phase A 42 4 375 42 4 375 5 16 in 5 16 in Phase B 2 6 250 kcmil 42 4 375 5 16 in 2 446 250 kcmil 2 446 250 kcmil Phase C Phase A 42 4 375 42 4 375 5 16 in 5 16 in Phase B 2 6 250 kcmil 42 4 375 5 16 in Rectifier PhaseC 2 6 250 kcmil Phase A 42 4 375 12 5 110 5 16 in M8 Hex Bolt Bypass Phase A 22 6 200
191. model is only available in 208V and 480V The UPS supports process control data processing telecommunications PBX research and non patient medical equipment The Powerware 9390 UPS maintains power to the critical loads during commercial electrical power brownout blackout overvoltage undervoltage and out of tolerance frequency conditions The basic system consists of a rectifier battery converter inverter monitoring operation control panel integrated communication server and digital signal processor DSP logic In this manual the power required by your equipment is called the critical load The UPS supplies the critical load with conditioned power that is synchronized with your utility power Figure 7 1 shows the main elements of the UPS system External Battery Cabinet or Internal Battery Compartment Ignore the dotted lines for the 9390IT internal battery configuration Contactor AC Input to Rectifier Charger Battery Battery Breaker o Battery Converter Contactor K3 Inverter Power Module Digital Metering AC Input to Bypass Backfeed Protection Contactor 5 UPS Cabinet AC Output to Critical Load Figure 7 1 Main Elements of the UPS System If utility power is interrupted or falls outside the parameters specified in Chapter 14 Product Specifications the UPS uses a backup battery supply to maintain power to the critical load for a specified period of tim
192. n EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 8 37 USING THE CONTROL PANEL The COM Setup screen is used to change and save the settings for the serial communication ports The COM port number selected from the COM Port Setup screen displays If the changes are not wanted use the ABORT pushbutton to return to the COM Port Setup screen Figure 8 50 shows the COM Setup screen Use the 4 or 7 pushbuttons to highlight the setting to be changed Use the gt pushbutton to toggle through the values for the setting to make the change Press SAVE or ABORT Once the action is completed the COM Port Setup screen appears BAUD RATE DATA BITS STOP BITS PARITY ws COM 1 SETUP 19200 8 NONE SAVE ABORT 8 38 Q Figure 8 50 COM Setup Screen EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 8 3 System Controls Screen USING THE CONTROL PANEL Press the CONTROLS pushbutton on the main menu bar to display the System Controls screen LOAD OFF normal operation transfer to bypass charger control and power module startup and shutdown functions are controlled from this screen In addition the screen displays the current status of the UPS and indicates whether the UPS is in Maintenance Bypass or Bypass and the state of t
193. nd Minimum Conductor Size AWG or kcmil 2 6 6 6 6 Number per Phase each 1 1 1 1 1 AC Input to UPS Bypass Full Load Current 3 Phases 1 Neutral if required Amps 56 53 31 9 28 2t 1 Ground Minimum Conductor Size AWG or kcmil 2 6 6 6 6 Number per Phase each 1 1 1 1 1 DC Input from Battery to UPS m 384 480 432 480 432 480 432 480 432 480 1 Positive 1 Negative 2 0V cell 51 51 51 51 51 Minimum Conductor Size AWG or kcmil 2 2 2 2 2 Number per Pole each 1 1 1 1 1 AC Output to Critical Load Full Load Current 3 Phases 1 Neutral if required Amps 56 53 31 29 eS 24 1 Ground Minimum Conductor Size AWG or kcmil 2 6 6 6 6 Number per Phase each 1 1 1 1 1 Neutral Bonding Jumper AWG or kcmil 4 6 6 6 6 Minimum Conductor Size each 1 1 1 1 1 Number See Note 7 NOTE Callout letters A B C and D map to Drawing 164201603 5 sheets 1 of 6 4 of 6 5 of 6 and 6 of 6 Read and understand the following notes while planning and performing the installation 1 Refer to national and local electrical codes for acceptable external wiring practices 2 Material and labor for external wiring requirements are to be provided by designated personnel 3 For external wiring use 90 copper wire See the appropriate information in Table F through Table K Wire sizes are based on using the specified breakers gt Wire ampacities are chosen from
194. nding plate to drill or punch conduit holes see Drawing 164201603 7 on page 36 Reinstall the conduit landing plate and install the conduit Route the UV trip and Aux wiring from the battery cabinet to the UPS Connect the wiring to the TB1 terminals If wiring X Slot connections proceed to paragraph 4 8 3 otherwise proceed to Step 18 4 14 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 18 19 20 21 INSTALLING THE UPS SYSTEM When all wiring is complete reinstall the safety shield panels removed in previous steps Secure with the retained hardware Close the control panel door and secure with the retained hardware Reinstall the door removed in Step 3 and secure with the retained hardware Close the door and secure the latch 4 8 3 X Slot Connections NOTE LAN and telephone drops for use with X Slot connectivity cards must be provided by facility planners or the customer NOTE When installing external wiring to X Slot cards conduit must be installed to the UPS cabinet When installing internal wiring to X Slot terminals route the wiring through the internal opening in the X Slot communication bay For installation and setup of an X Slot card please contact Eaton see page 1 7 To install wiring for connections 1 2 10 11 If not already installed install the LAN and telephone drops Unfasten the front
195. ng active indicating logic power Press the CONTROLS pushbutton on the main menu bar of any UPM The System Controls screen appears on each UPM On the System Controls screen of each UPM the power module PM status should indicate SHUTDOWN Press the NORMAL pushbutton on the System Controls menu bar of any UPM If Auto Bypass is enabled the critical load is immediately supplied by the bypass source in Bypass mode until the inverters turn on and the UPMS transfer to Normal mode The status indicator on each UPM control panel indicates the UPM is in Bypass mode If Auto Bypass is not enabled the UPM outputs remain off until the UPMs transfer to Normal mode Observe the following messages appear sequentially on the power module PM status line of each UPM DC STARTING INVERTER STARTING INVERTER SYNCING READY ONLINE The rectifier and inverter turn on The inverter continues to ramp up to full voltage Close the battery breakers for each UPM any time after INVERTER SYNCING or CLOSE BATTERY appears on the display Once the inverter reaches full voltage and the battery breaker is closed each UPM output contactor K3 closes and each static switch turns off Power is now supplied to the critical load in Normal mode It takes approximately 1 minute for the UPMs to achieve Normal mode The UPMs are now operating in Normal mode and the NORMAL status indicator on each UPM is illuminated 10 Reinstall the battery compartment acce
196. nimum Conductor Size AWG or kcmil 2 0 4 4 4 4 Number per Phase each 1 1 1 1 1 DC Input from Battery to UPS Paes 384 480 432 480 432 480 432 480 432 480 1 Positive 1 Negative e OV cel 77 77 77 77 77 Minimum Conductor Size AWG or kcmil 1 1 1 1 1 Number per Pole each 1 1 1 1 1 AC Output to Critical Load Full Load Current 3 Phases 1 Neutral if required Amps 84 79 18 a T 1 Ground Minimum Conductor Size AWG or kcmil 2 0 4 4 4 4 Number per Phase each 1 1 1 1 1 Neutral Bonding Jumper AWG or kemil 4 6 6 6 6 Minimum Conductor Size each 1 1 1 1 1 Number See Note 7 NOTE Callout letters A B C and Dmap to Drawing 164201603 5 sheets 1 of 6 4 of 6 5 of 6 and 6 of 6 6 The bypass feed into this equipment uses three or four wires The rectifier feed into this equipment uses three wires The phases must be symmetrical about ground from a Wye source for proper equipment operation 7 Ifthe load requires a neutral a bypass source neutral must be provided If the load does not require a neutral and there is no neutral conductor connected at the bypass input a neutral to ground bonding jumper must be installed DO NOT install both a source neutral and a bonding jumper See Table F through Table K for neutral bonding jumper wire sizes Bonding jumper must be copper wire See Following Cautions CAUTION HIGH IMPEDANCE GROUND SOURCES If the
197. nly Inverter AC Over Voltage OK Off No No HA Condition Cleared Inverter AC Under Voltage 1 No No HA Information Only Inverter AC Under Voltage OK Off No No HA Condition Cleared Inverter Off Command 1 No No A Information Only Inverter On Command 1 No No HA Information Only Inverter Output Overcurrent 1 No No HA Information Only Inverter Phase Rotation 1 No No HA Information Only Inverter Phase Rotation OK Off No No HA Condition Cleared Load Dumped Load Power Off 1 1 No HA Investigate UPS Load Dumped Load Power Off OK Off No No HA Condition Cleared Load Off Command Executed 1 No No HA Information Only Load Power Command 1 No No HA Information Only Load Power Command Received 1 No No HA Information Only Loss of Redundancy 1 No No HA Information Only Loss of Redundancy OK Off No No HA Condition Cleared Maintenance Bypass Mode 1 No No HA Information Only Modem Call Completion Failed 1 No No HA Information Only Neutral Current Limit 1 No No HA Information Only Neutral Current Limit OK Off No No HA Condition Cleared Non Volatile Memory Failure 1 No No A Information Only Non Volatile Memory Failure OK Off No No A Condition Cleared Output AC Over Voltage 1 No No HA Information Only Output AC Over Voltage OK Off No No HA Condition Cleared Log codes indicate where the UPS records the event H History log HA History and Active logs and A Active log only 11 6 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation
198. nt plus Battery Amps 240 135 130 125 105 Recharge Current 3 Phases 1 Ground Minimum Conductor Size AWG or kcmil 2 0 2 0 2 0 2 0 1 0 Number per Phase each 2 1 1 1 1 AC Input to UPS Bypass Full Load Current 3 Phases 1 Neutral if required Amps 222 210 122 119 min 98 1 Ground Minimum Conductor Size AWG or kcmil 2 0 2 0 2 0 2 0 1 0 Number per Phase each 2 1 1 1 1 DC Input from Battery to UPS es 384 480 432 480 432 480 432 480 432 480 1 Positive 1 Negative 2 0V cell 203 203 203 203 203 Minimum Conductor Size AWG or kcmil 3 0 3 0 3 0 3 0 3 0 Number per Pole each 1 1 1 1 1 AC Output to Critical Load Full Load Current 3 Phases 1 Neutral if required 1 Amps 222 210 119 T1 96 Ground Minimum Conductor Size AWG or kcmil 2 0 2 0 2 0 2 0 1 0 Number per Phase each 2 1 1 1 1 Neutral Bonding Jumper AWG or kcmil 1 0 6 6 6 6 Minimum Conductor Size each 1 1 1 1 1 Number See Note 7 NOTE Callout letters A B C and D map to Drawing 164201603 5 sheets 1 of 6 4 of 6 5 of 6 and 6 of 6 DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201603 6 SHEET 6 of 23 REVISION D DATE 071608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION 10 Ter
199. nt the unit from tipping forward during the other procedures o EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 4 5 INSTALLING THE UPS SYSTEM Remove three bolts securing the front anti tip shipping bracket to the cabinet and two bolts securing the bracket to the pallet see Figure 4 3 on page 4 7 Remove the front anti tip shipping bracket If the leveling feet are not fully retracted turn the leveling feet until they are fully retracted NOTE Do not discard the front anti tip shipping bracket This bracket is required for site installation Close and latch the front door see Figure 4 3 Remove three bolts securing the rear shipping bracket to the cabinet and two bolts securing the bracket to the pallet see Figure 4 4 on page 4 8 Remove the rear shipping bracket If installing the cabinet permanently retain the shipping bracket and securing hardware for later use Remove the five bolts securing the long angle shipping bracket to the cabinet Retain the bracket and mounting bolts for use as an anti tipping safety precaution in later procedures NOTE Do not remove the long left side angle shipping bracket from the pallet This bracket is used to guide the cabinet off the pallet 8 Remove three bolts securing the removable front skid see Figure 4 3 on page 4 7 Carefully remove the front skid The cabinet is front
200. o ON On On O O O m 0 O O O CE aan same Met ON QN ON W N Es On E Or z Or UPM 1 UPM 2 UPM 3 UPM 4 CAN CARD J3 CAN CARD J3 CAN CARD J3 CAN CARD J3 IF INSTALLED F INSTALLED C nu MOB 1 HERREN MOB 2 MOB 3 MOB 4 NC NC NC NC AUX 1 Noo 1 COM Noo COM COM auxe No en oH NS NG Sr Ws ail COM L IL L L eLEZLL E a u 1 1 1 1 710 Pare O 8 O 9 O 9 O 9 O 9 O 10 10 O 10 O 10 O TB2 TB2 TB2 TB2 1 1 1 1 2 2 2 210 3 O 3 4 4 4 4 5 O 50 50 5 0 6 O 6 O 6 O 6 O 7 O 7 O 7 Q z O O 8 O 8 O 9 O 9 O 9 Q 9 O 10 10 10 10 UPM 1 UPM 2 UPM 4 IFINSTALLED IFINSTALLED PARALLEL SYSTEM BACKUP DESCRIPTION NTERFACE WIRING INSTALLATION CONTROL PULL CHAIN NOTES AND TERMINAL LOCATIONS WIRING WITH CUSTOMER SUPPLIED TIE PANEL DRAWING NO 46420160910 SHEET 12 of 15 REVISION A DATE 071608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION Parallel Interface Wire Charts Using Customer Supplied MOB Dual Aux Contacts Building Alarm Pull Chain Wiring Terminations All Modu
201. o Service Status Check Heatsink Temp Sensor OK No No No No User Status Control Power Status Off No No No No User Status Control Power Status On No No No No User Status Heatsink Overtemperature No No No No Service Status Heatsink Overtemperature OK No No No No User Status Incoming Modem Call Started No No No H User Status Inverter Status Off No No No No User Status Inverter Status On No No No No User Status Modem Call Completed Successfully No No No H User Status Log codes indicate where the UPS records the event H History log HA History and Active logs and A Active log only EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 11 7 RESPONDING TO SYSTEM EVENTS Table 11 3 Status continued Message Horn Phone Relay Log Indication Modem Connection Established No No No H User Status Outgoing Modem Call Started No No No H User Status Output Switchgear Open No No No H User Status Output Switchgear Open OK No No No H User Status Rectifier Phase L1 Current Limit No No No H Service Status Rectifier Phase L2 Current Limit No No No H Service Status Rectifier Phase L3 Current Limit No No No H Service Status Rectifier Status Off No No No H User Status Rectifier Status On No No No H User Status Rectifier Switchgear Closed No No No No User Status Rectifier Switchgear Open No No No No User Status Rectifier Tripp
202. on is not provided by this product but is required by codes Refer to Table F through Table K for wiring requirements If an output lockable disconnect is required it is to be supplied by the user 15 Table P lists the maximum rating for input circuit breakers When wiring a single feed input the rating requirements for the input circuit breakers are superceded by the ratings listed in Table Q UPS Model Input Voltage Rating TRUE 9390 9390IT 40 20 COLUMN OMEN ms NEUE 9990199901 40 30 P 100 400A 60A 6 50 Powerware 175 NU 175A m mm NE NEG Powerware 9390 80 80 84 CAUTION To reduce the risk of fire connect only to a circuit provided with maximum input circuit breaker current ratings from Table P in accordance with the National Electrical Code ANSI NFPA 70 16 Source protection for the AC input to bypass should be treated as if supplying an 80 kVA three phase transformer to allow for inrush current if an IDC with a transformer is installed Bypass input wiring and bypass input breaker rating should be treated as if supplying an 80 kVA load regardless of the rating of the UPS 17 The line to line unbalanced output capability of the UPS is limited only by the full load per phase current values for AC output to critical load shown in Table F through Table K The recommended line to line load unbalance is 50 or less DESCRIPTION BOWER WIRING INSTALLATION NOTES DRAWING NO 164
203. onnections for dual feed systems If wiring an IDC or IAC proceed to Step 16 otherwise proceed to Step 19 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 4 11 INSTALLING THE UPS SYSTEM 16 Route and connect the output cable between the UPS cabinet and the IDC or IAC Refer to the applicable IDC or IAC installation and operation manual referenced in paragraph 1 5 on page 1 7 for wiring instructions See Appendix A for UPS cabinet wiring access information 17 Connect phase and and Neutral if required power wiring from the IDC or IAC to the UPS cabinet output and neutral terminals See Appendix A for wiring and termination requirements 18 Proceed to Step 23 19 If wiring a parallel system proceed to Step 20 otherwise proceed to Step 22 CAUTION Parallel system wiring length should be in accordance with Drawing 164201603 6 sheet 23 of 23 to ensure approximately equal current sharing when in static bypass mode 20 Connect phase A B and C and Neutral if required power wiring from the output and neutral terminals of each uninterruptible power module UPM to the module tie cabinet See Appendix A for UPM wiring and termination requirements and wiring access information 21 Proceed to Step 23 22 Connect phase A B and C and Neutral if required power wiring from the output and neutral terminals to the critical
204. onous to Bypass Bypass within voltage limits of 5 996 of output setting bypass within 0 5 Hz Frequency Slew Rate 1 Hz per second maximum Overload Current Capability 10296 for 10 minutes 100 101 9 11096 for 30 seconds 102 109 9 125 for 10 seconds 110 124 9 gt 125 for 10 cycles 14 2 3 Environmental Operating Temperature 0 to 40 C 32 104 F without derating excluding batteries The recommended operating temperature is 25 C 77 F Operating Altitude Maximum 1500m 5000 ft at 40 C without derating Storage Temperature 25 to 60 C excluding batteries prolonged storage above 40 causes rapid battery self discharge Relative Humidity operating and storage 5 to 95 maximum noncondensing Acoustical Noise 65 dB at a 1m distance c weighted EMI Suppression EN62040 2 2006 CATC3 Electrostatic Discharge ESD Immunity Meets IEC 801 2 specifications Withstands up to 25 kV pulse without damage and with no disturbance or adverse effect to the critical load 14 2 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com PRODUCT SPECIFICATIONS 14 3 Multiple Module Parallel Specifications 14 31 UPM Input Same as single module para 14 2 1 14 3 2 Output Same as single module para 14 2 2 14 3 3 Environmental Same as single module para 14 2 3 14 3 4
205. ons and Accessories 1 2 1 1 2 2 1 2 3 1 2 4 Contact your Eaton sales representative for information about the following options Integrated Battery Cabinets NOTE This item cannot be used with the 9390IT internal battery configuration Battery backup protection can be enhanced by equipping the UPS system with up to four Powerware 9390 battery cabinets containing sealed lead acid maintenance free batteries The battery cabinets are available in small and large sizes with 192 cell for 208V UPS models only 216 cell and 240 cell configurations for 380V 400V 415 480V UPS models The cabinets are designed for line up and match installation but may be installed separate from the UPS cabinet NOTE NiCad batteries can also be used with the UPS although firmware EEP settings would need modification for proper operation Please consult your local Eaton Service representative for additional information The 9390 T models cannot use the NiCad battery option Integrated Distribution Cabinet The Integrated Distribution Cabinet IDC provides adaptation and expansion with distribution panelboards distribution circuit breakers a maintenance bypass switch and voltage transformation The IDC is housed in a single free standing cabinet designed for line up and match installation but may be installed separate from the UPS cabinet Integrated Accessory Cabinets IAC B IAC T and IAC D The followin
206. or Setup screens press the lt pushbutton on the current menu bar The Mimic screen shows the internal components of the UPS cabinet and a real time graphical representation of the operating status of the system TIME 11 35 43 INPUT UPS BATT BYPASS EVENTS DATE 02 25 2004 STSW OUTPUT LOAD OFF METERS CONTROLS SETUP OA Figure 8 3 Main Menu and Mimic Screen Normal Mode Q EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com USING THE CONTROL PANEL 8 4 8 2 2 Event Screens Press the EVENTS pushbutton on the main menu bar or History Menu bar to display a listing of all system events that are currently active The most recent event is listed first As events clear they are removed from the Active System Events listing Figure 8 4 shows the Active Events screen To scroll through the events press the 4 or Vv pushbuttons on the menu bar ACTIVE EVENTS ALARM INPUT AC UNDERVOLTAGE ALARM BYPASS AC UNDER VOLTAGE NOTICE BATTERY VOLTAGE LOW NOTICE NO SYNC ON NOTICE BYPASS NOT AVAILABLE NOTICE CONFIGURATION ERROR EMI BSS HISTORY pum O0 06 m 06 O Figure 8 4 Active Events Screen EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40
207. or Size AWG or kcmil 2 0 2 2 2 4 Number per Phase each 1 1 1 1 1 DC Input from Battery to UPS m 384 480 432 480 432 480 432 480 432 480 1 Positive 1 Negative C 2 0V cell 101 101 101 101 101 Minimum Conductor Size AWG or kcmil 1 0 1 0 1 0 1 0 1 0 Number per Pole each 1 1 1 1 1 AC Output to Critical Load Full Load Current 3 Phases 1 Neutral if required 1 Amps 111 105 61 58 56 48 Ground D Minimum Conductor Size AWG or kcmil 2 0 2 2 2 4 Number per Phase each 1 1 1 1 1 Neutral Bonding Jumper AWG or kemil 4 6 6 6 6 Minimum Conductor Size each 1 1 1 1 1 Number See Note 7 NOTE Callout letters A B C and D map to Drawing 164201603 5 sheets 1 of 6 4 of 6 5 of 6 and 6 of 6 CAUTION DELTA SOURCES TN S The Powerware 9390 UPS system can be operated only from a delta supply source that is fully floating and if the neutral forming transformer kit PN 103005400 is installed in the UPS The UPS cannot be operated from a mid point or end point grounded delta supply source With this type of supply source there is no capability to provide an output neutral In no circumstances shall a neutral to ground bonding jumper be installed in the UPS 8 The UPS cabinet is shipped with a debris shield covering the ventilation grill on top of the cabinet Do not remove the debris shield until installation is complete However remove the shield before o
208. ormal mode Depending on the total load and the duration of the battery discharge battery current limit alarms may be seen for a short time due to the current required to recharge the battery The system s total operating time on battery depends on many factors Some factors that affect battery support times are battery type and capacity number of parallel strings environmental temperatures age of the battery and fluctuations in load demand during the discharge The greater the load the less support time the battery has Decreasing the load generally increases the battery support time 7 2 Multiple Module Parallel System Parallel operation extends the normal operation of Powerware 9390 UPS units by offering increased capacity and or redundant capability The parallel system continues to maintain power to the critical loads during commercial electrical power brownout blackout overvoltage undervoltage and out of tolerance frequency conditions See Drawing 164201603 5 sheets 4 of 6 5 of 6 and 6 of 6 in Appendix A for a detailed relationship of the parallel system The output of the system is normally supplied by several uninterruptible power modules UPMs Multiple UPMs are connected with their outputs in parallel tied together to provide a load level greater than the rating of one UPM and or for redundancy The paralleled UPMs supply the output load with protected power as long as the load does not exceed the combined rating of the pa
209. ottom conduit plate prior to mounting on the UPS Install the conduit plate and install all conduit runs into the plate Pull wiring through the conduit into the UPS wiring area Route the input and output cables to the UPS terminal blocks See Drawing 164201603 9 starting on page A 40 for wiring access information and terminal locations If wiring a single feed system proceed to Step 10 if wiring a dual feed system proceed to Step 12 Connect phase A B C and Neutral if required input power wiring from the utility source to the bypass input terminals and neutral terminals in the UPS cabinet See Appendix A for wiring and termination requirements and wiring access information Note wiring connections for single feed systems Proceed to Step 15 Disconnect the single feed jumpers from phase A B and C terminals on rectifier input terminals and bypass input terminals Remove the jumpers from the cabinet Connect phase A B and C rectifier input power wiring from the utility source to the rectifier input terminals in the UPS cabinet See Appendix A for wiring and termination requirements and wiring access information Note wiring connections for dual feed systems Connect phase A B and C and Neutral if required bypass input power wiring from the utility source to the bypass input terminals and neutral terminals in the UPS cabinet See Appendix A for wiring and termination requirements and wiring access information Note wiring c
210. owerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com To are m SETS ci par p S ire Ware OME YAY C C OF BKK BW 00 CO WHOM DS ma N 1 3 1 3 1 3 1 3 2 3 2 4 1 4 1 4 1 4 1 4 5 4 9 4 10 4 10 4 10 4 10 TABLE OF CONTENTS 48 4 9 4 10 4 11 Installing a Remote Emergency Power off Control 5 1 Installing Options and Accessories 6 1 62 6 3 6 4 6 5 Installing Interface Connections 4 8 1 TB1 and TB2 Connections 4 8 2 TB1 Battery Cabinet Connections 4 8 3 X Slot Connections Installing Accessories and Parallel System Control Wiring Initial Startup Completing the Installation Checklist REPO Installing a Powerware Hot Sync CAN Bridge Card Installing Parallel System Control Wiring Installing a Remote Monitor Panel II Installing a Relay Interface Module Il Installing a Supervisory Contact Module II Installation Section Operation 7 Understanding UPS Operation 7 1 72 7 3 Using the Control Panel 8 1 82 Sinle Module Reverse Transfer RIN uu s erm eem Ret erp bees ee ave ee N 74 4 Single Module MOGGS sien e hs ote et tene Cte ete e ecu adn edes 74 2 Normal Mode S RT 9 2 5 aruit oot bas E est eds td s 7 4 3 Bypass nu b E tb e k 3 a OE EE S sett e t
211. perating the UPS Once the debris shield is removed do not place objects on the ventilation grill 9 Refer to Section I of this manual for installation instructions DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201603 6 SHEET 3 of 23 REVISION C DATE 071608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION Table I INPUT OUTPUT Ratings amp External Wiring Requirements for the Powerware 9390 80 50 Units Rating 50 60 Hz Basic Unit Rating at 0 9 lagging pF load 2 Pe 99 45 45 45 45 Input Bypass Input VOLTS 208 220 380 400 415 Output VOLTS 208 220 380 400 415 AC Input to UPS Rectifier 0 98 min pF Full Load Current plus Battery Amps Recharge Current 3 Phases 1 Ground AWG or kemil each 4 0 1 Minimum Conductor Size Number per Phase AC Input to UPS Bypass Full Load Current 3 Phases 1 Neutral if required 1 Ground Minimum Conductor Size AWG or Number per Phase kemil each 5 22 384 480 432 480 432 480 432 480 432 480 9 veoh 126 126 126 126 126 AWG or kemil each Amps 139 131 4 0 1 1 1 1 1 DC Input from Battery to UPS 1 Positive 1 Negative 1 0 1 0 1 0 1 0 1 0 1 1 1 1 1 Minimum Conductor Size Number per Pole
212. r use Remove the screws securing the control panel door and swing the door open Retain the hardware for later use Remove the screws securing the top internal safety shield panel Remove the panel to gain access to the TB1 and TB2 terminal block see Drawing 164201603 10 starting on page A 46 Retain the hardware for later use To locate the appropriate terminals and review the wiring and termination requirements see Drawing 164201603 10 starting on page A 46 If battery cabinets are installed attached to the UPS cabinet proceed to Step 8 if battery cabinets are installed separated from the UPS cabinet proceed to Step 11 Route the UV trip and Aux wiring harness supplied with the battery cabinet from the battery cabinet to the UPS cabinet Refer to Appendix A and to the Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual for wiring access information Connect the wiring to TB1 terminals Proceed to Step 17 If installing interface wiring from the bottom of the cabinet proceed to Step 12 otherwise proceed to Step 13 Remove the screws securing the bottom internal safety shield panel and remove the panel to gain access to the bottom conduit landing plate NOTE When installing UV trip and Aux battery interface wiring to the UPS interface terminals conduit must be installed between the UPS and battery cabinets 13 14 15 16 17 Remove the UPS cabinet top or bottom conduit la
213. ralleled UPMs The power system is redundant as long as one of the UPMs can be disconnected from the output bus and the remaining UPMs can continue to supply power to the load without exceeding their ratings When the load is being supplied by the UPMs the system output bus is continuously monitored for an overvoltage or undervoltage condition If an out of limits condition is detected the paralleled UPMs transfer the load to bypass using the UPM static switches Communication is required between the UPMs for system metering and mode control System level communication and control are accomplished using a Powerware Hot Sync CAN Bridge Card A single building alarm in each UPM connected to the other UPMs in parallel and tied to the bypass contactor auxiliary contacts in each UPM are used for a secondary communication path This arrangement ensures bypass control even if the CAN bus is lost Up to four units can be paralleled for redundancy or capacity without any additional cabinets The system is paralleled for redundancy 1 1 in a system where two UPMs paralleled together and the load is less than the supporting capability of one of the UPMs The system is paralleled for capacity 2 0 if both UPMs in a system are required to support the load A parallel capacity system can also be redundant 24 1 as long as there is always one or more UPMs online than required to support the load EATON Powerware 9390 UPS 20 80 kVA and 9
214. re the load remains energized the UPS automatically transfers the output to the internal bypass when one of these abnormal conditions occur the output of the system exceeds acceptable voltage and frequency tolerances the system is overloaded or the inverter fails The transfer is initiated by turning on the static switch and opening the output contactor K3 also called a Make Before Break transfer The transfer occurs in less than 4 mS quarter cycle to ensure that the output load is not interrupted The static switch remains on until either the inverter is able to support the system output or the unit is placed into a maintenance position where repairs can be made If the UPS initiates its own transfer to bypass for any reason other than operator intervention the UPS attempts to restart the inverter if not running already and attempts a transfer back online to support the output of the system Three attempts are made within ten minutes to return the inverter online automatically before the UPS locks out any further attempts After three attempts the UPS remains in bypass and an alarm condition is enunciated The UPS can also be transferred to bypass using the front panel controls Bypass mode is a normal operating mode not an alarm condition However if the UPS is unable to return to Normal mode following an automatic transfer to Bypass mode an alarm condition is recorded EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Insta
215. reaker on the tie cabinet or distribution panel Observe the UPM control panel display becoming active indicating logic power UPM logic is being powered from the critical bus Close the UPM input feeder circuit breaker If the UPM is dual feed close the UPM Bypass input feeder circuit breaker Press the CONTROLS pushbutton on the main menu bar of the UPM The System Controls screen appears On the System Controls screen the power module PM status should indicate SHUTDOWN Press the NORMAL pushbutton on the System Controls menu bar of the UPM Observe the following messages appear sequentially on the power module PM status line of the UPM DC STARTING INVERTER STARTING INVERTER SYNCING READY ONLINE The rectifier and inverter turn on When the inverter reaches full voltage the UPM synchronizes with the output and closes output contactor K3 The UPM is online and in Normal mode with the NORMAL status indicator illuminated and in parallel with the other system UPMs Close battery breakers for the UPM any time after INVERTER SYNCING or CLOSE BATTERY appears on the display 10 Reinstall the battery compartment access panel Parallel System and Critical Load Shutdown To perform maintenance or service on the critical load shut down power to the load by performing the following procedure CAUTION Using the following procedure removes all output from the critical load You should use this procedure only when you need
216. red 1 Ground AC Output to Critical Load 4 0 Full Load Current G Amps 888 840 488 464 448 388 3 Phases 1 Neutral 1 Ground System Neutral Bonding Jumper Minimum Conductor Size AWG or kcmil e a am Number See Note 29 each NOTE Callout letters D E and map to Drawing 164201603 5 sheets 4 of 6 5 of 6 and 6 of 6 DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201603 6 SHEET 22 of 23 REVISION D DATE 071608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 34 Required parallel system wiring length should be in accordance with the following rule as referenced to the diagram below to ensure approximately equal current sharing when in Static Bypass mode Total length of 1A 1B Total length of 2A 2B Total length of 3A Total length of 4A 4B This rule has a tolerance of approximately 1096 for the combined input and output wire lengths If installing only two UPMs in a fully redundant system this requirement is no longer required as each UPM is capable of supporting the full bypass requirement However this would preclude future expansion Bypass inputs to UPMs Lm
217. ree phase inverter The bypass circuit uses a solid state continuous duty static switch The UPS operates from battery strings from 192 cells 384V to 240 cells 880V 400V 415V 480V Input Rectifier The rectifier is a three phase high frequency PWM IGBT based power conversion stage that provides input power factor correction and low input current harmonic distortion The rectifier maintains a DC level that is optimized for maximum inverter efficiency A precharge system charges the energy storage elements in the power train prior to energizing the rectifier Inverter The inverter is a three phase high frequency PWM IGBT based power conversion stage that continuously supplies the critical load with high quality AC power The IGBTs are modulated to maintain the highest efficiency Battery Charger and ABM The charger is a high frequency IGBT based power conversion stage The UPS uses ABM technology which isolates the battery from the electrical environment except for periodic charging or reserve mode operation extending its life ABM extends battery life by keeping the batteries charged and performing periodic battery testing An ABM charging cycle starts with the charger driving the battery voltage at maximum current limit to a battery charge level of 2 34 volts cell The time it takes for the voltage to reach to the battery charge level is saved as the battery charge time If the battery charge time exceeds 100 hours an alarm
218. reen 1 The Current kW Demand Log Setup screen 1 displays the current user defined log settings If no log settings are configured the screen will display KW LOG DISABLED Figure 8 15 shows the Current kW Demand Log Setup screen 1 To return to the kW Demand Log Summary screen press the lt pushbutton on the menu bar TIME MAXIMUM LEVEL KW KW lt CURRENT KW DEMAND LOG SETUP INTERVAL MONITORED 3 MINUTES EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 0 n A Figure 8 15 Current kW Demand Log Setup Screen 1 USING THE CONTROL PANEL Press the CHANGE pushbutton on the Current kW Demand Log Setup Menu bar to display the Current kW Demand Log Setup screen 2 The Current KW Demand Log Setup screen can be used to set up or change the time interval and maximum level log settings Figure 8 16 shows the Current kW Demand Log Setup screen 2 Use the 4 or VX pushbuttons to highlight the setup function screen desired then press the SELECT pushbutton to display the function screen To return to the Current kW Demand Log Setup screen 1 press the lt pushbutton on the menu bar CURRENT KW DEMAND LOG SETUP TIME INTERVAL MONITORED MAXIMUM LEVEL KW pur SELECT _ 6 C Figure 8 16 Current kW Demand Log Setup Screen
219. ries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center ON Indicates that the switch is in the ON position OFF Indicates that the switch is in the OFF position PHASE The word phase This page intentionally left blank Table of Contents 1 2 nonne teres e bem bun ele ER pe re 1 7 WPSestandard Features 3 0 0 canes INO Ba M LES BS Sema ita 3131 Control Pangla i 22st oot il este op See e ees Mahe del dcus Bub su e a muku bi 12 CUSTOMER au ansa n 1 3 X slot Communication Bay seis er eer C ed stu 1 4 Mini CSB Communication Server Board _ 15 ConnectUPS X Web SNMP Card X Slot Card 16 ABM Technology vc naue wis etd Gh ee et esate Brett Mme MA E 4 7 Powerware LanSafe Power Management 2222 2 22 2 18 Bs au un e eh C a Ae bo Pate et et 1 2 Options and AECessbrl8s
220. rminals route the wiring through the internal opening in the X Slot communication bay NOTE When installing interface wiring for the parallel system pull chain conduit must be installed between UPMs To install parallel system control wiring perform the following procedure 1 10 11 Verify the UPS system is turned off and all power sources are removed See Chapter 9 UPS Operating Instructions for shutdown instructions Perform the procedure listed in paragraph 6 1 If not already removed remove the doors Remove the retaining screws located inside each door at the top and bottom hinge pivot points then lift the door off Retain the hardware for later use Remove the screws securing the control panel door and swing the door open Retain the hardware for later use Remove the screws securing the top internal safety shield panel Remove the panel to gain access to the TB1 and TB2 terminal blocks X Slot communication bays and the top conduit landing plate see Drawing 164201603 10 starting on page A 46 Retain the hardware for later use If installing interface wiring from the bottom of the cabinet proceed to Step 7 otherwise proceed to Step 8 Remove the screws securing the bottom internal safety shield panel and remove the panel to gain access to the bottom conduit landing plate Remove the X Slot conduit landing plate from the UPS cabinet to drill or punch conduit holes see Drawing 164201603 7 on page 4 36
221. roperly NOTE Read this section of the manual have thorough knowledge of parallel and UPS operation before attempting to operate any of the controls NOTE The UPS displays two minutes of battery runtime at the initial startup After a 24 hour charging period the UPS automatically runs a battery test and the correct battery runtime displays 9 1 Single Module Operation 9 1 1 Starting the UPS in Normal Mode NOTE When starting a 9390IT UPS with internal batteries remove the battery compartment access panel by loosening the wing nut at the bottom of the panel and lifting the panel off the retaining hook at the top See Drawing 164201603 12 on page A 67 To start the UPS system 1 Close the UPS input feeder circuit breaker 2 Ifthe UPS is dual feed close the UPS Bypass input feeder circuit breaker 3 Observe the UPS control panel display becoming active indicating logic power 4 Press the CONTROLS pushbutton on the main menu bar The System Controls screen appears 5 Onthe System Controls screen the power module PM status should indicate SHUTDOWN 6 Press the NORMAL pushbutton on the System Controls menu bar If Auto Bypass is enabled the critical load is immediately supplied by the bypass source in Bypass mode until the inverter turns on and the UPS transfers to Normal mode The status indicator on the UPS control panel indicates the UPS is in Bypass mode If Auto Bypass is not enabled the UPS
222. s 278 262 152 146 140 120 2 1 3 Phases 1 Neutral 1 Ground System Neutral Bonding Jumper 1 0 4 4 4 4 Minimum Conductor Size AWG or kcmil 1 1 1 1 1 Number See Note 29 each AC Input to Tie Cabinet Bypass optional Full Load Current F Amps 417 393 228 219 210 180 3 Phases 1 Neutral if required 1 Ground 3 0 AC Output to Critical Load and Full Load Current Amps 417 393 228 219 210 180 3 1 3 Phases 1 Neutral 1 Ground System Neutral Bonding Jumper Minimum Conductor Size AWG or kcmil 7 z i 0 Number See Note 29 each AC Input to Tie Cabinet Bypass optional Full Load Current F Amps 556 524 304 292 280 240 3 Phases 1 Neutral if required 1 Ground AC Output to Critical Load 4 0 Full Load Current Gs Amps 556 524 304 292 280 240 3 Phases 1 Neutral 1 Ground System Neutral Bonding Jumper Minimum Conductor Size AWG or kcmil d a Number See Note 29 each NOTE Callout letters D E and map to Drawing 164201603 5 sheets 4 of 6 5 of 6 and 6 of 6 DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201603 6 SHEET 20 of 23 REVISION D DATE 071608 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION Table V INPUT OUTPUT Ratings for Powerware 9
223. s nte sat 7 1 4 Battery Mode s ss oce tcu ttt eue bte cette le e e e DM e eoe etu Multiple Module Parallel System 2 7 24 Multiple Module Parallel System MOdes RU er RE upiyak ahua Se SA une 722 Normal Mode Parallel 2 TER ele 7 2 3 Bypass Mode Parallel i255 2 Ae oe kn sae Laan Bate ee eee 7 24 Batten ira tie tet chads t Let e incer E RACE LStEAeieM nu eie Rus its Functional Description 2 A lu Qiu edd uqa slika saa eredi kilu a 7 3 1 ranas side Tr fool vu Phat SS maser dat tha tie att Some dei 7 3 2 7 3 3 Battery Chargerand ABM s s eet oet Met sese olent to ole 7 3 4 Bypass ofl L has 7 3 5 Batteries sea ea o a d a Np b dti capt et yo duced ovv bres Using Using 82 1 8 2 2 8 2 3 8 2 4 8 2 5 8 2 6 8 2 7 8 2 8 8 2 9 he Main Menu Mimic Screen Event Screens Uni W Demand Log Maximum Current Log System Meters Screens System Setup Level 0 Screens System Setup Level 1 Screens he LCD and Pushbuttons Meter Screens Battery Discharge Log 7 2 7 2 7 3
224. s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof Labor warranty is not provided for Product located outside of the fifty 50 United States or the District of Columbia Any equipment parts or materials included in the Product and not manufactured by Eaton are warranted solely by the manufacturer of such equipment parts or materials and are not included as part of this Warranty Batteries are not warranted by Eaton THIS WARRANTY IS THE END USER S SOLE REMEDY AND IS EXPRESSLY IN LIEU OF AND THERE ARE NO OTHER EXPRESSED OR IMPLIED GUARANTEES OR WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PURPOSE WHICH ARE EXPRESSLY DISCLAIMED LIMITATION OF LIABILITY In no event shall Eaton be liable for any indirect incidental special or consequential damages of any kind or type whatsoever or based on any claim or cause of action however denominated Eaton shall not be responsible for failure to provide service or parts due to causes beyond Eaton s reasonable control In no case will Eaton s liability under this Warranty exceed the replacement value of the Warranted Items END USER S OBLIGATIONS In order to receive the benefits of this Warranty the End User must use the Product in a normal way follow the Product s user s guide and protect against furt
225. se system providing conditioned and uninterruptible AC power to protect the customer s load from all nine power failures The Powerware 9390 9390IT UPS is available as a single module or a multiple module parallel system see paragraph 1 3 Powerware 9390 93901 online power protection system is used to prevent loss of valuable electronic information minimize equipment downtime and minimize the adverse effect on production equipment due to unexpected power problems The Powerware 9390 9390 UPS continually monitors incoming electrical power and removes the surges spikes sags and other irregularities that are inherent in commercial utility power Working with a building s electrical system the UPS system supplies clean consistent power that sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power interruptions batteries provide emergency power to safeguard operation The UPS system is housed in a single free standing cabinet with safety shields behind the door for hazardous voltage protection The cabinet matches the battery and distribution cabinets in style and color and can be installed in line up and match or standalone configurations Figure 1 1 shows the Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA UPS 4 4 XX AM ex M y x M x Q x AM M Q AQ 5
226. see page 1 7 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 13 3 MAINTAINING THE UPS SYSTEM This page intentionally left blank 13 4 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com Chapter 14 Product Specifications 14 1 Model Numbers The UPS systems are housed in free standing cabinets with safety shields behind the doors The UPS systems are available in 50 60 Hz with various output power ratings Models Power Rating Frequency Powerware 9390 40 20 20 kVA 50 60 Hz Powerware 9390 40 30 30 kVA 50 60 Hz Powerware 9390 40 40 40 kVA 50 60 Hz Powerware 9390 80 40 40 kVA 50 60 Hz Powerware 9390 80 50 50 kVA 50 60 Hz Powerware 9390 80 60 60 kVA 50 60 Hz Powerware 9390 80 80 80 kVA 50 60 Hz The following sections detail the input output environmental and battery specifications for the UPS 14 2 Single Module Specifications 14 2 1 UPS System Input Operating Input Voltage Nominal 10 15 208 Vac for operation from 177 Vac to 229 Vac 220 Vac for operation from 187 Vac to 242 Vac 380 Vac for operation from 223 Vac to 418 Vac 400 Vac for operation from 340 Vac to 440 Vac 4 4 15 Vac for operation from 353 Vac to 457 Vac 80 Vac for operation from 408 Vac to 528 Vac Operating Input Frequency Range 5 Hz Operatin
227. solated normally open or normally closed contact or switch rated at 24 Vdc 20 mA minimum connected between the alarm input and common terminal as shown Building alarm inputs can be programmed for use with either normally open or normally closed contacts All control wiring and relay and switch contacts are customer supplied 2 The building alarms can be programmed to display the alarm functional name DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO 164201603 10 SHEET 4ofl5 REVISION A DATE 091505 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION 9 The UPS DC UVR trip and Battery Aux signal wiring from the UPS must be connected to the DC source disconnect device 10 Battery Aux and UVR wiring should be a minimum of 18 AWG Table Y Battery Disconnect Interface BATTERY BREAKER OR DISCONNECT BATTERY AUX BATTERY AUX BATTERY UVR BATTERY UVR Table Z Alarm Relay Contact ALARM RELAY CONTACT RATING Switched Voltage 277 Vac Maximum Current 5A Minimum Wire Size 22 AWG 28 Vdc NOTE Relays are shown in de energized state Relays change state when the UPS is in Normal mode DESCRIPTION INTERFACE WIRING INSTALLATION
228. sounds As soon as a battery charge level of 2 34 volts cell is reached the battery is charged at a float level of 2 31 volts cell for 48 hours battery float time plus 15096 of battery charge time Twenty four hours into the float period a series of battery tests are performed to check the battery health The float level charge continues after a successful test At initial startup the battery run time on the front panel display indicates two minutes After the 24 hour float charging period and battery testing the actual battery run time is determined and the actual battery run time is displayed After the float period is completed the charger is disconnected and the batteries are allowed to rest for 672 hours 28 days maximum rest time If the battery voltage falls below the opportunity charge level of 2 1 volts cell during the first 240 hours of the rest period an alarm sounds EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 7 13 UNDERSTANDING UPS OPERATION An ABM charge cycle is initiated whenever one of these four conditions occurs since the last charge cycle The batteries have rested over the maximum rest time of 672 hours Accumulated discharge time is over a maximum battery discharge time of 20 seconds Battery voltage is under the opportunity charge level of 2 1 volts cell and the cabinet has been in rest mode for longer than 240 ho
229. ss panel EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 9 7 UPS OPERATING INSTRUCTIONS 9 2 2 9 2 3 Starting the Parallel System in Bypass Mode If the inverter output of the UPMs is not available and the critical load needs to be energized CAUTION In Bypass mode the critical load is not protected from commercial power interruptions and abnormalities gt N Close all UPM input feeder circuit breakers If the UPMs are dual feed close all UPM Bypass input feeder circuit breakers Observe all UPM control panel displays becoming active indicating logic power Press the CONTROLS pushbutton on the main menu bar of any UPM The System Controls screen appears on each UPM On the System Controls screen of each UPM the power module PM status should indicate SHUTDOWN Press the BYPASS pushbutton on the System Controls menu bar of any UPM The critical load is immediately supplied by the bypass source in Bypass mode The UPMs are now operating in Bypass mode and the BYPASS status indicator on each UPM is illuminated Transfer Parallel System from Normal to Bypass Mode To transfer the critical load to Bypass mode CAUTION In Bypass mode the critical load is not protected from commercial power interruptions and abnormalities Press the CONTROLS pushbutton on the main menu bar on any UPM The System Controls screen appe
230. t requires immediate operator intervention System events alarm horns and indicator lights are described in Chapter 11 Responding to System Events The following paragraphs describe the differences in the three UPS operating modes using block diagrams to show the power flow during each mode of operation EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com UNDERSTANDING UPS OPERATION 7 1 2 Normal Mode RT Figure 7 2 shows the path of electrical power through the UPS system when the UPS is operating in Normal mode Static gt Switch Rectifier Inverter K1 K3 Battery Converter ENNENENENEENEN Main Power Flow Breakers Contactors Trickle Current 6 Closed Battery ete Breaker Energized De Energized Battery Figure 7 2 Path of Current Through the UPS in Normal Mode RT During normal UPS operation power for the system is derived from a utility input source through the rectifier input contactor K1 The front panel displays Normal indicating the incoming power is within voltage and frequency acceptance windows Three phase AC input power is converted to DC using IGBT devices to produce a regulated DC voltage to the inverter The battery is charged d
231. tdown instructions 2 Perform the procedure listed in paragraph 6 1 NOTE If mounting to a hollow wall secure the enclosure to a wood or metal stud within the wall Do not use hollow wall anchors 3 Securely mount the SCM II at the desired location See drawing 164201603 16 on page A 72 for mounting hole locations NOTE When installing signal wiring for CAN card J3 terminals conduit must be installed between the device and the UPS cabinet NOTE Remove the UPS cabinet top or bottom conduit landing plate to drill or punch conduit holes see Drawing 164201603 7 page A 36 4 Remove the X Slot conduit landing plate from the UPS cabinet to drill or punch conduit holes see Drawing 164201603 7 on page 4 36 5 Reinstall the conduit landing plate 6 Install conduit between the UPS and SCM II See Appendix A for UPS cabinet and SCM Il wiring access information 7 Install wiring between the UPS and SCM Il See Drawing 164201603 10 starting on page A 46 for Powerware Hot Sync CAN Bridge Card and SCM II location terminal location and wiring information NOTE 120 Vac for the SCM II should be supplied from the critical bus by facility planners or the customer 8 Install 120 Vac power wiring from the critical bus to the SCM See Drawing 164201603 10 starting on page A 46 for terminal location and wiring information NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized E
232. ted by the bypass source The Normal indicator is not illuminated when the system is in Bypass mode Alarm This red indicator is illuminated when a situation requires immediate attention The LCD shows the highest priority active alarms All alarms are accompanied by an audible horn To silence the horn press any control panel pushbutton once The Alarm indicator may be illuminated along with other indicators The indicator flashes until acknowledged by pressing any control panel pushbutton once For more information about audible horns see System Event Horns on page 11 1 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 8 41 USING THE CONTROL PANEL This page intentionally left blank 8 42 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com Chapter 9 UPS Operating Instructions The following procedures provide instructions for operating the UPS or parallel system For a description of the UPS control panel functions see Chapter 8 Using the Control Panel NOTE Before starting the UPS or parallel system ensure all installation tasks are complete and a preliminary startup has been performed by authorized service personnel The preliminary startup verifies all electrical interconnections to ensure the installation was successful and the system operates p
233. tenance bypass For external wiring requirements including the minimum AWG size of external wiring see Table H through Table J starting on page A 15 The power wiring connections for this equipment are rated at 90 C If wire is run in an ambient temperature greater than 30 C higher temperature wire and or larger size wire may be necessary Control wiring for Emergency Power off EPO and optional accessories such as building alarms and monitoring interface should be connected at the customer interface terminal blocks located inside the UPS LAN and telephone drops for use with X Slot connectivity cards must be supplied by facility planners or the customer Inspecting and Unpacking the UPS Cabinet The cabinet is shipped bolted to a wooden pallet and protected with outer protective packaging material see Figure 3 1 or Figure 3 2 9 X y 5 XX 5 MM NV d Q p 4 9 Y Y XX o p 7 f y TA 4 OXY Shipping Pallet Figure 3 1 Powerware 9390 UPS 20 80 kVA as Shipped on Pallet EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com UPS INSTALLATION PLAN AND UNPACKING Battery Compartment Shipping Pallet
234. tery pack damage and loss of battery backup capability The 939017 UPS CANNOT use Nicad batteries ELECTRIC ENERGY HAZARD Do not attempt to alter any UPS or battery wiring or connectors Attempting to alter wiring can cause injury Do not open or mutilate batteries Released electrolyte is harmful to the skin and eyes It may be toxic EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 2 1 SAFETY WARNINGS CAUTION P Installation or servicing should be performed by qualified service personnel knowledgeable of UPS and battery systems and required precautions Keep unauthorized personnel away from equipment Consider all warnings cautions and notes before installing or servicing equipment DO NOT DISCONNECT the batteries while the UPS is in Battery mode Replace batteries with the same number and type of batteries as originally installed with the UPS Disconnect the charging source prior to connecting or disconnecting terminals Determine if the battery is inadvertently grounded If it is remove the source of the ground Contacting any part of a grounded battery can cause a risk of electric shock An electric shock is less likely if you disconnect the grounding connection before you work on the batteries Proper disposal of batteries is required Refer to local codes for disposal requirements Never dispose of batteries in a fire Batteries may exp
235. th Powerware LanSafe Power Management Software To begin installing Powerware LanSafe software see the instructions accompanying the Software Suite CD Powerware LanSafe software uses an RS 232 serial link to communicate with the UPS The software provides up to date graphics of UPS power and system data and power flow a complete record of critical power events and notification of important UPS or power information With custom views for monitoring status and metering information various user groups can select the most useful view for their specific needs For connection and setup of a modem or to enable Remote Notify and Call Home features within the UPS please contact Eaton see page 1 7 Remote Notification provides the UPS with the capability to use a standard off the shelf PC modem as a telephone interface The features provided by this option are Call a remote terminal or pager based on programmable events and alarms Four separate programmable notification groups phone numbers Automatic answering user configurable for access to the Terminal mode of the UPS Remote and local ability to clear Call Out alarms and events Error detection and correction for misconfigured and disconnected modems Remote Notification provides the user with the option of receiving alarms and notices at a remote location Using the Terminal mode the user calls the UPS to perform basic monitoring In the event of a UPS alarm or notice t
236. the UPS EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLING THE UPS SYSTEM To install wiring to connections 1 BOO N 10 11 12 13 14 15 If not already removed remove the front door Slide the air filter up and remove it from the cabinet Remove the screws securing the control panel door and swing the door open Remove the screws securing the bottom internal safety shield panel and remove the panel to gain access to the input output and battery terminals Retain the hardware for later use If installing power wiring from the top of the cabinet proceed to Step 6 otherwise proceed to Step 7 TOP ACCESS WIRING Remove the screws securing the top internal safety shield panel and remove the panel to gain access to the top wiring entry Retain the hardware for later use Remove the top conduit plate from its storage location on the top of the UPS Identify all conduit requirements and mark their location Drill and punch all conduit holes in the top conduit plate prior to mounting on the UPS Install the conduit plate and install all conduit runs into the plate Pull wiring through conduit into the UPS wiring area BOTTOM ACCESS WIRING Remove the bottom conduit plate from its location on the bottom of the UPS Identify all conduit requirements and mark their location Drill and punch all conduit holes in the b
237. the critical load 9 1 4 Transfer from Normal to Bypass Mode To transfer the critical load to Bypass mode In Bypass mode the critical load is not protected from commercial power interruptions and abnormalities 1 Press the CONTROLS pushbutton on the main menu bar The System Controls screen appears 2 Press the BYPASS pushbutton on the System Controls menu bar The UPS transfers to Bypass mode and the critical load is immediately supplied by the bypass source If the bypass source is not available the power processor remains on and an alarm sounds 3 The UPS is now operating in Bypass mode and the BYPASS status indicator is illuminated The power module PM status indicates READY The system is now on bypass and the UPS power processor remains on T See EDU Power is present inside the UPS cabinets 9 1 5 Transfer from Bypass to Normal Mode To transfer the critical load to Normal mode 1 Press the CONTROLS pushbutton on the main menu bar The System Controls screen appears 2 Press the NORMAL pushbutton on the System Controls menu bar The UPS transfers to Normal mode If the power processor is not available the system remains on bypass and an alarm sounds 3 The UPS is now operating in Normal mode and the NORMAL status indicator is illuminated The power module PM status indicates ONLINE EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 1642
238. ting Instructions for shutdown instructions 2 Perform the procedure listed in paragraph 6 1 NOTE If mounting to a hollow wall secure the enclosure to a wood or metal stud within the wall Do not use hollow wall anchors 3 Securely mount the RIM Il at the desired location See drawing 164201603 15 for mounting hole locations NOTE When installing signal wiring for CAN card J3 terminals conduit must be installed between the device and the UPS cabinet NOTE Remove the UPS cabinet top or bottom conduit landing plate to drill or punch conduit holes see Drawing 164201603 7 on page A 36 4 Remove the X Slot conduit landing plate from the UPS cabinet to drill or punch conduit holes see Drawing 164201603 7 on page A 36 5 Reinstall the conduit landing plate 6 Install conduit between the UPS and RIM Il See Appendix A for UPS cabinet and RIM II wiring access information 7 Install wiring between the UPS and RIM Il See Drawing 164201603 10 starting on page 46 for Powerware Hot Sync CAN Bridge Card and RIM II location terminal location and wiring information NOTE 120 Vac for the RIM Il should be supplied from the critical bus by facility planners or the customer 8 Install 120 Vac power wiring from the critical bus to the RIM II See Drawing 164201603 10 starting on page A 46 for terminal location and wiring information NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an a
239. tion Plan and Unpacking 3 1 32 3 3 Installing the UPS System 4 1 42 4 3 4 4 4 5 4 6 4 7 Creating an IstallatiomPlano 2 u Net ENDE tetto c daten us ae E de un UM Preparing the Siton em teeta Let erae riesce teet et ea 3 2 1 Environmental Considerations 322 Preparing for Wiring the UPS 2 22 2222222 2 Inspecting and Unpacking the UPS Cabinet Preliminary Installation Information usr wore Shouse deh ee odie Se Bead Shan mahu eerie Unloading the Powerware 9390 UPS Cabinet from the Pallet 0 2 00 III 4 2 1 Unloading the Standard 9390 Cabinet 4 2 2 o ee e ete tog P Spr e Cte peri Uo Fre OOA Battery Cabinet Installation s Se ERROR ERIS etapa ma DIN MUERE ARRIBA ka en deni S Integrated Distribution Cabinet Installation 2 2 2 Integrated Accessory Cabinet Installation UPS Side e e Ete REIR RN Dee UE LEEREN oe AN Installing UPS External and Battery Power Wiring EATON P
240. tion of Battery 8 Battery UVR Breaker UVR function 9 Building Alarm 1 Input Programmable UPS alarm activated by a remote dry 10 Building Alarm 1 Return contact closure Terminal TB2 Name Description 1 Building Alarm 2 Input Programmable UPS alarm activated by a remote dry contact closure Dedicated for Pull Chain function when part 2 Building Alarm 2 Return of Parallel System 3 On Bypass NO Output Normally open contact closes when UPS is on bypass Dedicated for Pull Chain function when part of 4 On Bypass Common Parallel System 5 Alarm Relay NG 6 Alarm Relay Common utput General purpose normally closed relay contact 7 Alarm Relay NO Bones i 8 Alarm Relay Common utput General purpose normally open relay contact 9 On Inverter NC Output Normally closed contact opens when output 10 On Inverter Common contactor closes NOTE RETURN INDICATES CONNECTION TO ELECTRONICS CIRCUIT GROUND COMMON INDICATES CONNECTION TO COMMON SIDE OF ISOLATED RELAY CONTACT DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO SHEET 10f 15 164201603 10 DATE REVISION B 032406 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLATION INFORMATION INTERFACE TERMINAL LOCATIONS MINI CSB BUILDING ALARM TERMINAL BLOCK P5 X SLOT COMMUNICA
241. tion with the event horn to let you know when the UPS system is operating in any mode other than Normal Only the Normal indicator is visible during normal UPS system operation The other indicators illuminate to indicate alarms or events When an alarm occurs you should first check these indicators to see what type of event has taken place For descriptions of the status indicators see paragraph 8 5 Reading the Status Indicators 11 4 System Event Messages When a system event occurs a message appears on the LCD in the UPS status area This message is also written to the Active Events log and may be added to the Events History log The messages are divided into four categories alarms notices status and commands The following tables contain the events displayed on the Events screen of the control panel EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 11 1 RESPONDING TO SYSTEM EVENTS Table 11 1 Alarms Message Horn Phone Relay Log Indication Battery Totally Discharged 1 No 1 HA Shutdown Imminent Battery Totally Discharged OK Off No 1 HA Condition Cleared Building Alarm 1 1 No 1 HA User Action Required Building Alarm 1 OK Off No 1 HA Condition Cleared Building Alarm 2 1 No 1 HA User Action Required Building Alarm 2 OK Off No 1 HA Condition Cleared
242. to roll down the pallet ramp Do not stand directly behind the pallet while unloading the cabinet If unloading instructions are not closely followed the cabinet may cause serious injury 8 Slowly roll the cabinet toward the rear of the pallet Once the pallet tilts continue rolling the cabinet down the pallet until the cabinet is clear of the pallet 9 Roll the cabinet to the final installation location 4 4 EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLING THE UPS SYSTEM 10 If installing the cabinet permanently retain the shipping brackets and hardware otherwise discard or recycle the pallet and rear bracket in a responsible manner 11 If permanently mounting the system proceed to Step 15 otherwise continue to Step 12 The front anti tip shipping bracket must be reinstalled otherwise injury and damage to the UPS may result when removing components during service If the bracket is not reinstalled the cabinet may tip and cause serious injury and damage 12 Secure the UPS cabinet in position by lowering the leveling feet until the cabinet is not resting on the casters and the cabinet is level 13 Using the retained hardware reinstall the front anti tip shipping bracket bracket with wider base removed in Step 3 to the front of UPS cabinet with the angle facing outward and adjusted level with the floor see Figure
243. ton on the main menu bar The System Controls screen appears On the System Controls screen the power module PM status should indicate SHUTDOWN Press the BYPASS pushbutton on the System Controls menu bar The critical load is immediately supplied by the bypass source in Bypass mode The UPS is now operating in Bypass mode and the BYPASS status indicator is illuminated 9 1 3 Starting the Power Module To start the power module without transferring the critical load to normal 1 2 3 4 6 Close the UPS input feeder circuit breaker If the UPS is dual feed close the UPS Bypass input feeder circuit breaker Observe the UPS control panel becoming active indicating logic power Press the CONTROLS pushbutton on the main menu bar The System Controls screen appears On the System Controls screen the power module PM status should indicate SHUTDOWN Press the gt pushbutton to display System Controls Screen 2 9 2 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com UPS OPERATING INSTRUCTIONS 7 Press the PM ON pushbutton on the System Controls menu bar 8 Observe the following messages appear sequentially on the power module PM status line DC STARTING INVERTER STARTING INVERTER SYNCING READY The rectifier and inverter turn on When the inverter reaches full voltage the UPS is ready to transfer to the Normal mode and supply
244. tory log HA History and Active logs and A Active log only 11 2 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com Table 11 1 Alarms continued RESPONDING TO SYSTEM EVENTS Message Horn Phone Relay Log Indication Configuration Error 1 No 1 HA Service Required Configuration Error OK Off No 1 HA Condition Cleared External Comm Failure 1 No 1 HA Service Required External Comm Failure OK Off No 1 HA Condition Cleared Internal Comm Failure 1 No 1 HA Service Required Internal Comm Failure OK Off No 1 HA Condition Cleared Invalid Board ID 1 No 1 HA Service Required Invalid Board ID OK Off No 1 HA Condition Cleared Inverter L1 Current Limit 1 No 1 HA Service Required Inverter L2 Current Limit 1 No 1 HA Service Required Inverter L3 Current Limit 1 No 1 HA Service Required Inverter Output Failure 1 1 1 HA Service Required Inverter Output Failure OK Off No 1 HA Condition Cleared Inverter Overtemperature 1 No 1 HA Service Required Inverter Overtemperature OK Off No 1 HA Condition Cleared Inverter Overtemperature Trip 1 No 1 HA Service Required Inverter Overtemperature Trip OK Off No 1 HA Condition Cleared L1 Overload 1 No 1 HA User Action Required L1 Overload OK Off No 1 HA Condition Cleared L1 Overload Extreme Level 1 No 1 HA User Action Required L1 Overload Extr
245. tput Overload 1 No 1 HA User Action Required Output Overload OK Off No 1 HA Condition Cleared Output Watts Overload 1 No 1 HA User Action Required Output Watts Overload OK Off No 1 HA Condition Cleared Parallel System Overload 1 No 1 HA User Action Required Parallel System Overload OK Off No 1 HA Condition Cleared Rect Overtemperature Trip 1 No 1 HA Service Required Rect Overtemperature Trip OK Off No 1 HA Condition Cleared Rectifier Overtemperature 1 No 1 HA Service Required Rectifier Overtemperature OK Off No 1 HA Condition Cleared Remote Emergency Power off 1 No 1 HA User Action Required Remote Emergency Power off OK Off No 1 HA Condition Cleared Selective Trip 1 1 1 HA Service Required Selective Trip OK Off No 1 HA Condition Cleared Shutdown Imminent 1 No 1 HA User Action Required Shutdown Imminent OK Off No 1 HA Condition Cleared Software Incompatibility 1 No 1 HA Service Required Software Incompatibility OK Off No 1 HA Condition Cleared Utility Out Of Limits 1 No 1 HA User Action Required Utility Out Of Limits OK Off No 1 HA Condition Cleared Log codes indicate where the UPS records the event H History log HA History and Active logs and A Active log only 11 4 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com Table 11 2 Notices RESPONDING TO SYSTEM EVENTS
246. ual 164201603 Rev 3 www powerware com 8 9 USING THE CONTROL PANEL Press the 106 pushbutton on the Battery Discharge Log Summary Menu bar to display the Battery Discharge Log screen The Battery Discharge Log screen displays the individual log entries including the date and time of the event how long it was on battery the UPS load when the event occurred and the end voltage of the battery for that discharge period If no events have occurred the screen will display LOG EMPTY Figure 8 12 shows the Battery Discharge Log screen To scroll through the individual events press the 4 or V pushbuttons on the menu bar To return to the Battery Discharge Log Summary screen press the SUMMARY pushbutton on the menu bar To clear the Battery Discharge Log press the RESET pushbutton on the menu bar BATTERY DISCHARGE LOG BATTERY DISCHARGE EVENT 1 1 DATE 07 28 2005 TIME 15 26 10 TIME ON BATTERY M S LOAD WHEN ON BATTERY KW END VOLTAGE kk V EE SUMMARY RESET OU 6 A G O Figure 8 12 Battery Discharge Log Screen EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com USING THE CONTROL PANEL 8 25 kW Demand Log Press the METERS pushbutton on the main menu bar to display the Unit Meter screens Scroll through the meter screens using the 4 or V pushbuttons on the menu bar until the
247. uipment The REPO device is mounted in its installed location and its wiring is terminated inside the UPS cabinet The REPO switch must be a latching type switch with a dedicated circuit The normally closed NC Emergency Power off contact pins 1 and 2 on TB1 is jumpered if not used Alarm relays and building alarms are wired appropriately OPTIONAL A remote battery disconnect control is mounted in its installed location and its wiring is terminated inside the UPS and battery cabinet OPTIONAL Not applicable to the 9390IT internal battery configuration Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet OPTIONAL The debris shield covering the UPS cabinet ventilation grill is removed Startup and operational checks are performed by an authorized Eaton Customer Service Engineer EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 4 17 INSTALLING THE UPS SYSTEM Parallel System Installation Checklist Each cabinet in the parallel system is placed in its installed location All conduits and cables are properly routed to the 5 and to the parallel tie or distribution cabinet All power cables are properly sized and terminated D DL The bypass source feeding the optional bypass of the parallel tie cabinet and the UPMs is from the same source of supply and is a four wire wye configuration Neutral con
248. uire any further action notice is a minor system event that may or may not require attention An alarm is a system event that requires immediate intervention System events alarm horns and indicator lights are described in Chapter 11 Responding to System Events To assist in developing an understanding of the parallel system modes of operation review and understand thoroughly the single module modes of operation The following paragraphs describe the differences in the three parallel system operating modes using block diagrams to show the power flow during each mode of operation EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 7 2 2 UNDERSTANDING UPS OPERATION Normal Mode Parallel In Normal mode utility AC power is supplied to the UPMs Each UPM then conditions the incoming AC power and provides clean regulated AC power to either a module tie cabinet or distribution panel for parallel systems up to four modules The applied load is equally shared among the available UPMs in the system Figure 7 5 shows the path of electrical power through the parallel system when operating in Normal mode B Input UPM Input LAG ue Module Tie Cabinet oH UPM 1 Output UPM 1 Sd Battery nF UPM 2 Output UPM2 E gt 9 Battery
249. until the cause of the shutdown has been identified and cleared 3 Torestart the UPS after pressing the LOAD OFF pushbutton follow the procedure in paragraph 9 1 1 or 9 1 2 9 1 10 Using the Remote Emergency Power off Switch A UPS emergency power off is initiated by the REPO pushbutton switch In an emergency you can use this switch to control the UPS output The REPO switch de energizes the critical load and powers down the UPS immediately without asking for verification The UPS including Bypass remains off until restarted CAUTION All power to the critical load is lost when the REPO switch is activated in the following step You should use this feature only when you want to de energize the critical load EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 9 5 UPS OPERATING INSTRUCTIONS switch is used it may not activate in the same manner refer to the operating instructions provided with the NOTE The following instructions are for the Eaton supplied REPO switch If a customer supplied REPO switch To use the REPO switch 1 Firmly push the red pushbutton until it locks into place The switch latches into the activated state The input output and bypass backfeed contactors open the battery breaker or disconnect is tripped and the power module is turned off immediately without asking for verification CAUTION DO N
250. ure 8 36 Battery Unit X Meter 5 2 2 8 28 Figure 8 37 Output Current Load Unit X Meter Screen 8 28 Figure 8 38 System Setup Level O Screen tiec fb Ges Sasia ek 8 29 Figure 8 39 Contrast Ad USE Screens s arc C e de dee E E Ce E Eat tSt 8 30 Figure 8 40 Versions SCre A eMe 8 30 Figure B lt 41 U Nit TYPE ERU S PACEM Seq o ro 8 31 Figure 8 42 Enter ica otn br d be Ce ke ees d ci emt 8 31 Figure 8 43 System Setup Level T Screens uos suae RUNS HN 8 32 Figure 8 44 Change PasSword SCre nis Ses ai ave cried ne dca cobbled bebe cebat eed dade aede halides eddie aji 8 33 Figure 8 45 Change Password Save Screen 8 33 Figure B 46 Time Format SCN x u e ce sx dec dee 8 34 Figure 8 47 Set Date and Time MM DD YYYY Screen 8 35 Figure 8 48 Set Date and Time DD MM YYYY Screen 2 1 8 36 Figure 8 49 COM Port Setup Screen
251. urs An XCP command Initiate Battery Test is received 7 3 4 Bypass The bypass has a continuous duty fully rated SCR switch in the bypass circuit and a contactor in the inverter leg In Normal mode the contactor connects the inverter to the output A backfeed contactor is also provided 7 3 5 Batteries The UPS operates from battery strings from 192 cells 384V nominal to 240 cells 880V 400V 415V 480V nominal EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com Chapter 8 Using the Control Panel This chapter describes the UPS control panel including controls and indicators and how to monitor UPS operation The control panel see Figure 8 1 is located on the front door of the UPS E T N Powerware PRESS ANY KEY TO CONTINUE Figure 8 1 UPS Control Panel The control panel consists of the following Aliquid crystal display LCD 1 A horizontal row of pushbutton switches 2 A vertical column of status indicators 3 The following paragraphs describe using the UPS control panel to monitor the UPS See Chapter 9 UPS Operating Instructions for use of the operational controls When the UPS powers up the screen displays the Eaton Powerware logo as shown in Figure 8 1 To advance to the Main Menu and Mimic screen press any control panel pushbutton once EATO
252. ust meet the weight clearance and environmental requirements specified in Drawing 164201603 3 on page 4 and size requirements specified on Drawing 164201603 11 starting on page A 61 The UPS cabinets use forced air cooling to regulate internal component temperature Air inlets are in the front of the cabinet and outlets are in the top You must allow clearance in front of and above each cabinet for proper air circulation See Table Table C on page 5 Environmental Considerations The life of the UPS system is adversely affected if the installation does not meet the following guidelines The system must be installed on a level floor suitable for computer or electronic equipment The system must be installed in a temperature and humidity controlled indoor area free of conductive contaminants Failure to follow guidelines may void your warranty EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 3 1 UPS INSTALLATION PLAN AND UNPACKING 3 3 3 2 2 Preparing for Wiring the UPS System NOTE f installing as part of the UPS system a maintenance bypass without a rectifier input breaker a minimum of two separate feeds with upstream feeder breakers or one feed with two upstream feeder breakers must be provided one for the UPS and one for the maintenance bypass input DO NOT use one feed or a single feeder breaker to supply both the UPS and the main
253. ut 7 BATTERY ES NEUTRAL TERMINALS E12 MODELS 80 40 80 50 80 60 AND 80 80 208V 220V INPUT AND 208V 220V OUTPUT SINGLE FEED RECTIFIER INPUT JUMPERS TERMINALS Q r gt 6 NS PHASE A E1 CIR G T AC INPUT TO gt 3 a PHASE B E2 UPS RECTIFIER e a DUAL INPUT 8 RA gt 6 e C 40 Se 15 PHASE E9 HOL i 4 p Ld G AC OUTPUT TO e PHASE B E10 CRITICAL LOAD D ei 9 PHASE C E11 OUTPUT TERMINALS DESCRIPTION UPS POWER TERMINAL LOCATIONS DRAWING NO 164201603 9 SHEET 2of6 REVISION A DATE 091505 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev www powerware com INSTALLATION INFORMATION BATTERY COMPARTMENT FOR 9390IT MODELS WITH INTERNAL BATTERY CONFIGURATION ONLY NOTE Metalshields covering wiring WIREWAY FOR TOP ENTRY POWER WIRING 9ieoloio o 9 o g9 o G AC INPUT TO UPS RECTIFIER AND BYPASS 880 eee ellae 1101191 lololo BBB AC OUTPUT TO CRITICAL LOAD B C N SEE
254. uthorized Eaton Customer Service Engineer Contact service to schedule a date EATON Powerware 9390 UPS 20 80 kVA and 93901 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTALLING OPTIONS AND ACCESSORIES 9 Contact your Eaton service representative for verification and testing of the RIM and its connections prior to making connections with J1 through see Table 6 1 and Drawing 164201603 15 on page A 70 You can order interface cables separately for connecting to the 15 Pin D Sub Connectors Table 6 1 J1 through J4 Interface Connectors Status J1 through J4 Description UPS AVAILABLE Pins 1 and 12 Contacts are closed when the UPS is offline UPS OFFLINE Pins 3 and 13 Contacts are closed when the UPS is operating in Normal mode BATTERY WEAK Pins 5 and 14 Contacts are closed when approximately two minutes of battery time is remaining before the critical load is lost UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 6 5 INSTALLING OPTIONS AND ACCESSORIES 6 5 6 6 Installing a Supervisory Contact Module ll To install SCM II wiring perform the following procedure 1 Verify the UPS system is turned off and all power sources are removed See Chapter 9 UPS Operating Instructions for shu
255. ware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com 9 11 UPS OPERATING INSTRUCTIONS 9 12 9 2 9 CAUTION DO NOT attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared 3 Torestart the UPS after pressing the LOAD OFF pushbutton follow the procedure in paragraph 9 2 1 or 9 2 2 Using the Parallel System Remote Emergency Power off Switch A parallel system emergency power off is initiated by the REPO pushbutton switch In an emergency you can use this switch to control the UPM outputs The REPO switch de energizes the critical load and powers down the UPMs immediately without asking for verification The UPMs including Bypass remain off until restarted CAUTION All power to the critical load is lost when the REPO switch is activated in the following step You should use this feature only when you want to de energize the critical load NOTE The following instructions are for the Eaton supplied REPO switch If a customer supplied REPO switch is used it may not activate in the same manner refer to the operating instructions provided with the switch To use the REPO switch Firmly push the red pushbutton until it locks into place The switch latches into the activated state The input output and bypass backfeed contactors open the battery breaker or disconnect is tripped and t
256. warranty terms specified on page 15 1 become void This service is offered as part of the sales contract for the UPS Contact service in advance usually a two week notice is required to reserve a preferred startup date 4 11 Completing the Installation Checklist The final step in installing the UPS system is completing the following installation checklist This checklist ensures that you have completely installed all hardware cables and other equipment Complete all items listed on the checklist to ensure a smooth installation Make a copy of the installation checklist before filling it out and retain the original If installing a parallel system complete the parallel system installation checklist in addition to the installation checklist After the installation is complete an authorized Eaton Customer Service Engineer must verify the operation of the UPS system and commission it to support the critical load The Eaton service representative cannot perform any installation tasks other than verifying software and operating setup parameters Eaton service personnel may request a copy of the completed installation checklist to verify all applicable equipment installations have been completed o NOTE The installation checklist MUST be completed prior to starting the UPS system for the first time 4 16 EATON Powerware 9390 UPS 20 80 kVA and 9390IT 20 40 kVA Installation and Operation Manual 164201603 Rev 3 www powerware com INSTA
257. werware com A 11 INSTALLATION INFORMATION A A A A E B B B B 5 6 5 1 4 EGE E1 UPM 3 E6E E1 UPM 2 E6E E1 UPM 1 E6E E2 zs 75 7 8 E2 Hen 7E8 E2 ISO 7E8 E2 7 8 SEE 2 12 SEE 2 12 2 12 SEE 2 12 K5 Ki K5 UK K5 ck K5 FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE RECTIFIER RECTIFIER RECTIFIER RECTIFIER K SWIICH ERR Y aem Swen Y K SWIICH F BATTERY CON BATTERY CON BATTERY CON BATTERY CON VERTER VERTER VERTER VERTER MODULE TIE CAB INET OPTIONAL e gt quA vU 5 INVERTER INVERTER INVERTER INVERTER FUSE FUSE FUSE FUSE E E5 E E5 E 5 5 C BATTERY C BATTERY C BATTERY BREAKER BREAKER BREAKER BREAKER E9 dt E9 dt E9 NES E9 dt E10 E10 E10 E10 E11 E11 E11 E11 E12 BATTERY CABINET E12 BATTERY CABINET E12 BATTER
258. ypass mode the output of the system is provided with three phase AC power directly from the system input While in this mode the output of the system is not protected from voltage or frequency fluctuations or power outages from the source Some power line filtering and spike protection is provided to the load but no active power conditioning or battery support is available to the output of the system in the Bypass mode of operation The internal bypass is comprised of a solid state silicon controlled rectifier SCR static switch SSW and a backfeed protection contactor The static switch is rated as a continuous duty device that is used anytime the inverter is unable to support the applied load The static switch is wired in series with the backfeed protection contactor and together they are wired in parallel with the rectifier and inverter The static switch being an electronically controlled device can be turned on immediately to pick up the load from the inverter while the inverter output contactor K3 opens to isolates the inverter The backfeed protection contactor is normally always closed ready to support the static switch unless the bypass input source becomes unavailable During an outage the UPS prohibits transfers to bypass and provides upstream protection The backfeed protection contactor is opened preventing system output voltage from bleeding across the static switch snubber components to the bypass input source To ensu

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