REPAIR PARTS CATALOG FOR SUNNEN 2M TUBE HONE
Contents
1. 30 ELECTRICAL P Operator Station 31 Q Electrical Enclosure 32 General Information 36 ESD Prevention Review 36 Limited Product Warranty 37 Sunnen Software License Agreement 37 General Safety Instructions 38 PAGE Copyright 2001 by Sunnen Products Company Printed in U S A Like any machinery this equipment may be dangerous if used improperly Be sure to read and follow instructions for operation of equipment Page 4 SECTION I MACHINE BASE ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH X100 Ref Tube Hone Machine Base Assembly 1 of 8 includes 1 STH 2100 1 Machine Base Assembly 2 PHNM 420 4 Nut Jam M16x20 3 PHSM 458 4 Screw M16x50 HHCS 4 STH 2039 1 Prox Stop 5 STH 2037 2 Limit Switch Stop 6 STH 2038 2 Slot Plate 72. NOT USED 77 ASD05 12D5 1 Power Supply Astrodyne 78 ADP 10 1 Din Mount Adaptor Astrodyne N S NOT USED N S NB 350 12 1 Ground Bar llsco 81 ES FL 2A 1 Emergency Stoop Relay Banner N S BI 2 EG08 AP6X 1 Proximity Switch Turck 83 P1817 0100 1 DC Drive Board Extron 84 P1817 0200 1 Reversing Board Extron N S 44N8887 1 D Sub Backshell Servo X5 to BEI Enc Inter Newark N S 87N488 1 9 Pin D Sub Receptacle Servo X5 to BEI Enc Int Newark N S 46F315 1 Receptacle MPS Motor STH 4M amp 6M Remote E St Newark N S 46F316 1 Plug STH 4M amp 6M Remote E Stop Cable if Used Newark N S 44F8394 1 Cable Clamp MPS Motor Newark N S 46F335 1 Cable Clamp STH 4M amp 6M Remote E Stop If Used Newark N S 16F776 1 Indicator Light Newark 92 01F3550 1 10K Ten Turn Potentiometer Newark 93 89F2532 1 Counting Dial Newark N S 01F2644 1 10K Potentiometer Newark 95 01F2660 3 25K Locking Potentiometer Newark N S 91F2248 1 Potentiometer Knob Newark 97 46F051 1 GMA 10A Fuse Newark 98 46F034 1 GMA 500MA Fuse Newark N S 87F1598 2 GMC 1 6A Fuse Newark N S 06WX6613 2 1K OHM Resistor Comes in Min Lots of 50 Newark N S NOT USED PARTS LIST COVERING FIGURE Q Cont d Parts continued on next pa
3. STH 2310 1 2 3 1 9 7 8 12 11 6 4 10 5 Page 19 ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH 2310 Ref Carriage Assembly 2 of 3 includes 1 3SE3180 1C 1 Limit Switch 3 STH 2316 1 Switch Actuator Pin 4 PHSM 573 2 Screw M4x20 SHCS 6 PHSM 401 1 Screw M5x12 SHCS 7 STH 2330 1 Cylinder Subassembly includes N S STH 2336 1 Shot Pin Guide N S STH 2308 1 Shot Pin N S FM 3120 MT 1 Air Cylinder 8 STH 2332 1 Push Pin 9 STH 2333 1 Washer Guide 10 STH 2335 1 Air Switch Assembly includes N S STH 2334 1 Valve Mount N S F546 1 1 Valve 11 PHSM 574 2 Screw M4x30 SHCS 12 PHSM 405 4 Screw M6x16 SHCS PARTS LIST COVERING FIGURE H 2 of 3 Parts continued on next page N S indicates Not Shown FIGURE H CARRIAGE ASSEMBLY 2 of 3 SECTION I MACHINE BASE STH 2310 2 4 1 8 10 6 9 11 3 7 12 TOP VIEW ROTATED Page 20 SECTION I MACHINE BASE ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH 2310 Ref Carriage Assembly 3 of 3 includes 1 3SE3180 1D 1 Limit Switch 2 1 Dowel Pin 8x40 DIN 7979 Type D 3 1 Dowel Pin 12x40 DIN 7979 Type D 4 STH 2036 1 Switch Mounting Bracket 5 STH 2320 1 Chain Anchor 6 PHSM 402 2 Screw M5
4. 19 64 296875 7 5406 5 16 312500 7 9375 314961 8 0000 21 64 328125 8 3344 11 32 343750 8 7313 354331 9 0000 23 64 359375 9 1281 3 8 375000 9 5250 25 64 390625 9 9219 393701 10 0000 13 32 406250 10 3188 27 64 421875 10 7156 433071 11 0000 7 16 437500 11 1125 29 64 453125 11 5094 15 32 468750 11 9063 472441 12 0000 31 64 484375 12 3031 1 2 500000 12 7000 511811 13 0000 33 64 515625 13 0969 17 32 531250 13 4938 35 64 546875 13 8906 551181 14 0000 9 16 562500 14 2875 37 64 578125 14 6844 590551 15 0000 19 32 593750 15 0813 39 64 609375 15 4781 5 8 625000 15 8750 629921 16 0000 41 64 640625 16 2719 INCH FRACTION DECIMAL MILLIMETER 21 32 656250 16 6688 669291 17 0000 43 64 671875 17 0656 11 16 687500 17 4625 45 64 703125 17 8594 708661 18 0000 23 32 718750 18 2563 47 64 734375 18 6531 748031 19 0000 3 4 750000 19 0500 49 64 765625 19 4469 25 32 781250 19 8438 787402 20 0000 51 64 796875 20 2406 13 16 812500 20 6375 826772 21 0000 53 64 828125 21 0344 27 32 843750 21 4313 55 64 859375 21 8281 866142 22 0000 7 8 875000 22 2250 57 64 890625 22
5. 3 4 NPT 18 STH 2412 1 Cover 19 STH 2445 1 Waste Container PARTS LIST COVERING FIGURE N FIGURE N COOLANT TANK ASSEMBLY 235L SKID TYPE STH 2415 SECTION III COOLANT TANK 19 18 3 8 16 14 13 11 12 9 10 2 6 5 4 1 7 17 15 N S indicates Not Shown SECTION III COOLANT TANK ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH 2435 Ref Coolant Tank Assembly 500L Skid Type includes 1 STH 2430 1 Base 2 1 Plug 3 4 NPT Ref Magnetic Separator Assembly includes 3 1 Magnetic Separator 4 STH 2424 2 Support Bar 5 PHSM 495 4 Screw M8x20 SHCS 6 PHWM 407 4 Washer Ref Coolant Pump Assembly includes 7 F205 36 1 Pump 8 PHSM 424 4 Screw M6x20 SHCS 9 PHWM 509 4 Washer M6 10 CK 1279 1 Elbow Street 3 4 NPT 11 CK 1328 1 Reducer 3 4 1 2 NPT 12 F457 3 1 Check Valve 3 4 NPT 13 F469 59 1 Hose Barb 3 4 NPT 14 PPP 621 1 Nipple Close 1 2 NPT 15 STH 2431 1 Cover 16 STH 2445 1 Waste Container PARTS LIST COVERING FIGURE O N S indicates Not Shown FIGURE O COOLANT TANK ASSEMBLY 500L SKID TYPE STH 2435 16 15 3 7 13 12 10 14 11 8 9 2 6 5 4 1 Page 30 Page 31 SECTIO
6. 6 of 8 includes 1 1 Electrical Enclosure see Figure Q 2 CK 1292 1 Hose Clamp 3 1 Hose Barb Fitting 3 4 NPT 4 1 Hose 5 PPP 331 1 Nipple 3 4 NPT 6 PPP 556 1 Coupling 3 4 NPT 7 STH 2145 1 Machine Drip Pan Assembly 8 STH 2545 1 Front Drip Pan Assembly 9 STH 2138 2 Drip Pan Support 10 PHSM 657 4 Screw M6x45 FHCS 11 PHSM 508 10 Screw M6x8 BHCS 12 CP 6525 1 Operator Station Swivel 13 CP 6527 1 Operator Station Angle Adapter 14 1 Operator Station see Figure P 15 STH 2604 1 Box Stiffener 16 PHSM 405 4 Screw M6x16 SHCS 17 PHSM 965 4 Screw M8x20 SHCS PARTS LIST COVERING FIGURE A 6 of 8 Parts continued on next page N S indicates Not Shown FIGURE A TUBE HONE MACHINE BASE ASSEMBLY 6 of 8 STH X100 6 2 1 4 3 5 6 8 7 10 9 14 13 12 11 15 16 17 11 ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH X100 Ref Tube Hone Machine Base Assembly 7 of 8 includes 1 STH 2310 1 Carriage Assembly see Figure H 2 PHSM 452 16 Screw M12x35 SHCS PARTS LIST COVERING FIGURE A 7 of 8 Parts continued on next page N S indicates Not Shown Page 10 FIGURE A TUBE HONE MACHINE BASE ASSEMBLY 7 of 8 SECTION I MACHINE BASE STH X100 7 2 1
7. PHWM 509 14 Lockwasher M6 4 PHSM 510 10 Screw M6x12 BHCS 5 PHNM 407 14 Nut Hex M6 6 F551 1 2 Handle 7 PHSM 966 4 Screw M6x25 SHCS 8 STH 2026 4 Splash Guard Stop 9 PHSM 623 8 Screw M4x8 BHCS 10 PHWM 528 8 Lockwasher M4 PARTS LIST COVERING FIGURE M N S indicates Not Shown FIGURE M REMOVABLE SPLASH GUARD ASSEMBLY FRONT SECTION II WORK AREA BASE STH 4520 2 1 4 5 3 8 10 9 7 6 3 5 Page 29 ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH 2415 Ref Coolant Tank Assembly 235L Skid Type includes 1 STH 2420 1 Base 2 1 Plug 3 4 NPT Ref Magnetic Separator Assembly includes 3 KGM 7095 1 Magnetic Separator 4 STH 2411 2 Support Bar 5 PHSM 498 4 Screw M8x1 25x30 HHCS 6 PHSM 535 4 Screw M6x12 SHCS 7 PHWM 407 4 Washer M8 Ref Coolant Pump Assembly includes 8 F412 2 1 Pump 9 PHSM 424 4 Screw M6x20 SHCS 10 PHWM 509 4 Washer M6 11 PPP 621 1 Nipple Close 1 2 NPT 12 CK 1328 1 Reducer 3 4 1 2 NPT 13 CK 1279 1 Elbow Street 3 4 NPT 14 F457 3 1 Check Valve 3 4 NPT 15 PPP 195 1 Threaded Pipe 3 4 NPT 4 Long 16 MAN 1079 1 Elbow 3 4 NPT 17 F469 59 1 Hose Barb
8. when ordering electrical parts 4 The model and serial number of the machine obtained from the name plate where there is any question concerning a part HOW TO USE THIS PARTS LIST Step 1 Locate desired part on illustration Note item number Step 2 Locate item number in the parts list Step 3 If the item has a part number listed order by part number and the description A part number in light face type indicates that it is a component of the last preceding part number in bold face type Step 4 If no number is listed order the part number of the unit of which the desired part is a component ORDER ONLY BY PART NUMBER AND DESCRIPTION NOT by item number NOTE In this manual parts may be followed by For CE Machines or For Non CE Machines to denote domestic machines from exported machines The CE version is constructed to meet the requirements of the European market and is available to any customer ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION 27 MBB 2920A 1 Arm amp Shaft Assembly with 28 MBB 866A 1 Set Collar with 29 1 Set Screw 1 4 28 X 5 16 Soc Cup Pt 30 1 Washer Special 31 1 Spring Washer 32 MBB 867A 3 Thrust Bearings Nylon Pkg of 3 33 MBB 1897A 1 Spacer 34 1 Set Screw 3 8 16 X 1 2 Soc Cup Pt Step 1 Step 2 Step 3 Step 4 Page 3 CONTENTS MACHINE BASE A Tube Hone Machine
9. 15 16 16 8 16 9 13 7 10 14 4 10 17 11 3 19 22 23 19 5 2 1 14 18 Page 23 SECTION II WORK AREA BASE ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH 2050 Ref Work Area Base Final Assembly 3 of 3 includes 1 STH 2940 1 Driveshaft Safety Cage Assembly see Figure J 2 STH 2910 2 Tube Support Fixture Assembly see Figure K 3 STH 4515 1 Removable Splash Guard Assembly Rear see Figure L 4 STH 4520 1 Removable Splash Guard Assembly Front see Figure M PARTS LIST COVERING FIGURE I 3 of 3 N S indicates Not Shown FIGURE I WORK AREA BASE FINAL ASSEMBLY 3 of 3 STH 2050 3 4 3 2 1 Page 24 ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH 2940 Ref Driveshaft Safety Cage Assembly includes 1 F551 2 1 Elliptical Knob 2 PHNM 407 1 Nut Hex M6 3 PHNM 443 1 Nut Torque 4 PHSM 534 1 Screw M6x20 SHCS 5 PHSM 606 1 Screw M10x35 SHCS 6 PHSM 966 1 Screw M6x25 SHCS 7 STH 2926 1 Bracket Upper Support 8 STH 2945 1 Base Plate 9 HL 3289 2 Clamp Lock 10 PHSM 405 2 Pin Spring 6x14 11 PHSM 452 2 Screw M12x35 SHCS 12 STH 2933 2 Slide Plate 13 STH 2934 2 Spacer PARTS LIST COVERING FIGURE J N S indicates Not Shown FIGURE J DRIVESHAFT SAFETY CAGE ASSEMB
10. 6219 905512 23 0000 29 32 906250 23 0188 59 64 921875 23 4156 15 16 937500 23 8125 944882 24 0000 61 64 953125 24 2094 31 32 968750 24 6063 984252 25 0000 63 64 984375 25 0031 1 1 000000 25 4000 1 1 16 1 062500 26 9880 FORMULAS MULTIPLY BY TO GET MULTIPLY BY TO GET INCHES in x 25 4 MILLIMETERS mm MILLIMETERS mm x 0 03937 INCHES in FEET ft x 0 3048 METERS m METERS m x 3 281 FEET ft PRINTED IN U S A 0104 COPYRIGHT SUNNEN PRODUCTS COMPANY 2001 ALL RIGHTS RESERVED SUNNEN PRODUCTS COMPANY 7910 Manchester Ave St Louis MO 63143 U S A Phone 314 781 2100 Fax 314 781 2268 U S A Toll Free Sales and Service Automotive 1 800 772 2878 Industrial 1 800 325 3670 International Division Fax 314 781 6128 http www sunnen com e mail sunnen sunnen com GENERAL HONE CORP A Sunnen Company 471 US 250 East Ashland OH 44805 U S A Phone 419 289 3000 Fax 419 281 0700 U S A Toll Free Sales and Service 1 800 837 1999 SUNNEN PRODUCTS LIMITED No 1 Centro Maxted Road Hemel Hempstead Herts HP2 7EF ENGLAND Phone 44 1442 39 39 39 Fax 44 1442 39 12 12 SUNNEN AG Fabrikstrasse 1 8586 Ennetaach Erlen Switzerland Phone 41 71 648 16 16 Fax 41 71 648 31 31 SHANGHAI SUNNEN MECHANICAL CO LTD 889 Kang Qiao East Road PuDong Shanghai 201319 P R China Phone 86 21 5 813 3322 Fax 86 21 5 813
11. Base Assembly STH X100 04 B Reciprocation Take Up Assembly STH 2075 12 C Servo Motor amp Reducer Assembly STH 2120 13 D Rear Damper Assembly STH 2140 14 E Front Bumper Assembly STH 2180 15 F Spindle Motor Drive STH 2360 16 G Yoke Assembly STH 2355 17 H Carriage Assembly STH 2310 18 WORK AREA BASE I Work Area Base Final Assembly STH 2050 21 J Driveshaft Safety Cage Assembly STH 2940 24 K Tube Support Fixture Assembly STH 2910 25 L Removable Splash Guard Assembly Rear STH 4515 26 M Removable Splash Guard Assembly Front STH 4520 28 COOLANT TANK N Coolant Tank Assembly 235L Skid Type STH 2415 29 O Coolant Tank Assembly 500L Skid Type STH 2435
12. Page 11 SECTION I MACHINE BASE ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH X100 Ref Tube Hone Machine Base Assembly 8 of 8 includes 1 STH 2319 1 Cover 2 STH 2328 1 Square Spacer Block 3 STH 2329 1 Round Spacer 4 STH 2513 1 Cover 5 3SE3180 1G 2 Limit Switch 6 PHSM 508 2 Screw M6x8 BHCS 7 PHSM 964 2 Screw M6x35 SHCS 8 PHNM 402 4 Nut Hex M4 9 PHSM 573 4 Screw M4x20 SHCS 10 PHWM 517 4 Lockwasher M4 PARTS LIST COVERING FIGURE A 8 of 8 N S indicates Not Shown FIGURE A TUBE HONE MACHINE BASE ASSEMBLY 8 of 8 STH X100 8 2 1 4 3 6 5 8 7 10 9 Page 12 SECTION I MACHINE BASE FIGURE B RECIPROCATION TAKE UP ASSEMBLY ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH 2075 Ref Reciprocation Take Up Assembly includes 1 STH 2083 1 Sprocket Idler 2 PBR 288 2 Bearing Single Row Angular Contact 3 PHRM 103 2 Ring Bore Retaining 4 PHSM 651 1 Setscrew M10x16 FPSS 5 STH 2074 1 Shaft 6 STH 2080 1 Take Up Frame 7 STH 2076 2 Washer PARTS LIST COVERING FIGURE B N S indicates Not Shown STH 2075 2 1 4 3 6 5 3 7 7 2 Page 13 ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH 2120 Ref Servo Motor amp Reducer Assembly includ
13. includes 1 STH 2034 1 Splash Guard Rear 2 STH 4530 1 Hood 3 PHNM 407 10 Nut Hex M6 4 PHSM 510 10 Screw M6x12 BHCS 5 PHWM 509 10 Lockwasher M6 PARTS LIST COVERING FIGURE L 1 of 2 Parts continued on next page N S indicates Not Shown FIGURE L REMOVABLE SPLASH GUARD ASSEMBLY REAR 1 of 2 SECTION II WORK AREA BASE STH 4515 1 Page 26 2 4 3 5 1 Page 27 ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH 4515 Ref Removable Splash Guard Assembly Rear 2 of 2 includes 1 STH 2027 1 Pane 2 F551 1 2 Handle 3 PHNM 405 4 Nut M5 4 PHNM 407 4 Nut M6 5 PHSM 434 4 Screw M5x16 SHCS 6 PHSM 966 4 Screw M6x25 SHCS 7 PHWM 406 4 Washer M5 8 PHWM 509 4 Lockwasher M6 9 PHWM 529 4 Washer Flat M5 10 STH 2026 4 Splash Guard Stop 11 PHSM 623 8 Screw M4x8 BHCS 12 PHWM 528 8 Lockwasher M4 PARTS LIST COVERING FIGURE L 2 OF 2 N S indicates Not Shown FIGURE L REMOVABLE SPLASH GUARD ASSEMBLY REAR 2 of 2 SECTION II WORK AREA BASE STH 4515 2 7 5 12 11 10 1 2 6 8 4 3 9 Page 28 ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH 4520 Ref Removable Splash Guard Assembly Front includes 1 STH 2033 1 Splash Guard Front 2 STH 4530 1 Hood 3
14. open or remove any machine cover or protective guard with power ON Always disconnect power at main enclosure before servicing this equipment 1 Always wear eye protection when operating this equipment DO NOT attempt any repair or maintenance procedure beyond those described in these instructions Contact your Sunnen Service Representative for repairs not covered in these instructionsl Manual stroked honing and truing should only be performed by operators trained to use safe manual honing practices The key for switch to disable stroker and allow manual honing should be kept by a supervisor or skilled honing operator to prevent unauthorized manual honing Much of the safety of the honing operation is dependent on how workpiece is fixtured Several standard fixturing components are available but each is limited to certain types of applications Homemade fixtures are also not uncommon and can be quite effective if designed and used properly Sometimes it is necessary to clamp workpieces lightly when honing with special fixtures to minimize bore distortion Likewise tooling for small diameter honing is inherently fragile Therefore Always start a new setup with speeds and feed forces that are much lower than recommended to test stability of tooling and fixturing After that speeds and feed forces may be increased slowly to recommended values If specially built automation components are added to this system be sure that safety is not co
15. 0 PHSM 534 7 Screw M6x20 SHCS 21 STH 2131 7 Spacer Trip Dog Strip 22 PHSM 446 2 Screw M10x16 SHCS PARTS LIST COVERING FIGURE A 4 of 8 Parts continued on next page N S indicates Not Shown FIGURE A TUBE HONE MACHINE BASE ASSEMBLY 4 of 8 STH X100 4 2 1 4 3 6 5 8 7 10 9 18 15 16 17 22 12 14 13 19 21 20 6 6 11 ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH X100 Ref Tube Hone Machine Base Assembly 5 of 8 includes 1 STH 2200 1 Control Panel Mounting Arm includes 2 STH 2196 1 Washer 3 HL 639 2 Screw M12x30 SHCS 4 F457 33 1 Lynch Pin 5 STH 2512 1 Guard 6 PHSM 508 5 Screw M6x8 BHCS 7 F414 31 1 Cable Carrier includes N S F414 33 2 Cable Carrier Ends 8 PHSM 401 1 Screw M5x12 SHCS 9 PHWM 502 2 Washer Flat M5 10 STH 2340 1 Adapter Assembly 11 PHSM 959 2 Screw M8x16 SHCS PARTS LIST COVERING FIGURE A 5 of 8 Parts continued on next page N S indicates Not Shown Page 8 FIGURE A TUBE HONE MACHINE BASE ASSEMBLY 5 of 8 SECTION I MACHINE BASE STH X100 5 5 1 6 3 8 7 10 9 11 2 4 Page 9 SECTION I MACHINE BASE ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH X100 Ref Tube Hone Machine Base Assembly
16. 2299 SUNNEN ITALIA S R L Via Stelvio 12 15 20021 Ospiate di Bollate MI Phone 02 33301580 Fax 02 33301572 Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein Such changes do not entitle the buyer to corresponding changes improvements additions or replacements for equipment supplies or accessories previously sold Information contained herein is considered to be accurate based on available information at the time of printing Should any discrepancy of information arise Sunnen recommends that user verify the discrepancy with Sunnen before proceeding
17. 8x12CTD N S C P4824 1 Back Panel Hoffman N S STH 2606 1 Operator Console Hoffman C CB404515 N S C BH4045 1 Bezel Hoffman N S C FP4045 1 Front Panel Per G180D436 Hoffman N S C P1616 1 Backpanel Hoffman 8 SF0516 002 1 Cabinet Fan Hoffman 9 SG0500 002 1 Exhaust Grille Kit Hoffman N S FG 05 2 Gaskets Hoffman N S C WHK 1 Door Handle Hoffman N S NOT USED 13 FS 3 750 1 Transformer Acme N S PL 79906 1 Fuse Kit Acme 15 SDN10 24 100 1 24 VDC Power Supply Sola N S HRGCV34L 1 Main Disconnect Mechanism Cutler Hammer 17 GWF3032 1 Main Breaker Cutler Hammer 18 USCC21 1 Fuse Holder Brake Release Gould 19 ATDR2 2 Fuses Brake Release Gould 20 ATQR6 2 Fuses Primary Gould 21 TRM8 1 Fuse Secondary Gould 22 3RV1021 0FA10 1 Motor Starter Protector Coolant Pump Siemens 23 3RV1021 1JA10 1 Motor Starter Protector Servo Amp Siemens 24 3RV1021 1GA10 1 Motor Starter protector Spindle Siemens 25 3RV1021 OHA10 1 Motor Starter Protector Filter If Used Siemens 26 3RT1023 1BB40 1 Contactor Coolant amp mag Filter If Used Siemens 27 3RT1025 1BB40 2 Contactor Servo Amp Spindle Siemens N S 3RV1 901 1 D 4 MSP Auxiliary Contact Siemens 29 3RA1921 1B 4 Connector Module Siem
18. BASE STH 2180 1 2 3 Page 16 SECTION I MACHINE BASE ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION 1 3SE3180 ID 1 Limit Switch 2 CDP3320 1 Feed motor Baldor 3 CLM 442 PB 1 Knob 4 1 Spring Roll Pin DIN IS08750 6x45 5 ERS 49 1 Brake 6 ERS 49 HUB 1 Hub 7 F550 2 1 Plug 8 F552 1 1 Gearbox 9 PHSM 555 1 Screw M8x1 25x12 10 SC040 1 Coupling 11 STH 2346 1 Adapter 12 STH 2355 1 Yoke Assemlby see Figure G 13 STH 2379 1 Feed Motor Adapter 14 STH 2380 1 Cover Mount Assembly 15 STH 2385 1 Spindle Cover 16 STH 2388 1 Stop Collar 17 STH 2389 1 Switch Cover 18 STH 2391 1 Switch Spacer 19 PHNM 402 2 Nut M4x0 7 20 PHSM 437 2 Screw M4x0 7x25 21 PHWM 528 2 Lockwasher M4 22 KN 422 4 Screw 3 8 16x1 HHCS 23 PHS 763 4 Screw 1 4 20x1 2 SHCS 24 PHSM 498 4 Screw M8x1 25x30 HHCS 25 PHSM 625 4 Screw M5x0 8x50 SHCS 26 PHWM 406 4 Lockwasher M5 27 PHSM 509 6 Screw M6x1 0x10 SHCS PARTS LIST COVERING FIGURE F N S indicates Not Shown FIGURE F SPINDLE DRIVE MOTOR 5kW STH 2360 5 12 8 16 26 25 7 6 23 11 2 22 24 13 10 14 27 20 1 18 21 19 3 9 15 4 27 17 Page 17 ITEM NO ORDER BY PART NUMBE
19. ERVO ENABLE F1 MAIN SCREEN 7 8 9 0 4 5 6 1 2 3 D E F A B C ESC ACK ENTER SHIFT INS DEL HELP SUNNEN PRODUCTS COMPANY CYCLE STOP HONING CYCLE STROKE COUNT 150 CNT RUNOUT STROKE COUNT 5 CNT ENTER RECIPROCATION SPEED 1 130 85 FPM CYCLE STOP INCH CYCLE READY START POWER OFF POWER ON EMERGENCY STOP FEED IN PROGRESS FEED R REVERSE FORWARD 0 10 20 30 90 80 100 70 40 60 50 0 0 SHIFT HELP SHORT STROKE 1 2 3 5 6 7 6 7 8 4 9 10 3 13 5 6 7 6 7 8 9 10 11 12 2 20 19 18 16 17 14 15 Page 32 FIGURE Q ELECTRICAL ENCLOSURES L SERIES SECTION IV ELECTRICAL 2 19 9 43 8 2081ELE 20 13 21 38 15 51 37 49 17 39 45 42 44 18 38 33 23 24 22 25 27 29 30 27 29 30 26 29 30 26 29 30 112 111 113 58 57 59 60 61 62 63 64 65 66 67 115 114 116 117 68 81 54 92 95 72 93 63 98 78 77 84 83 97 74 122 120 118 123 121 119 Page 33 ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION Ref Electrical Enclosures Machines S N1010 1011 1015 amp up includes 1 NOT USED 2 G180D450 1 Main Electrical Enclosure Hoffman 266MN 24x4
20. HER KIND EXPRESS OR IMPLIED WHETHER AS TO MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER SPC IS NOT RESPONSIBLE FOR THE IMPROPER USE OF ANY OF ITS PRODUCTS SPC SHALL NOT BE LIABLE FOR DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF USE REVENUE OR PROFIT SPC ASSUMES NO LIABILITY FOR PURCHASED ITEMS PRODUCED BY OTHER MANUFACTURERS WHO EXTEND SEPARATE WARRANTIES REGARDLESS OF ANY RIGHTS AFFORDED BY LAW TO BUYER SPC s LIABILITY IF ANY FOR ANY AND ALL CLAIMS FOR LOSS OR DAMAGES WITH RESPECT TO THE PRODUCTS AND BUYER S SOLE AND EXCLUSIVE REMEDY THEREFOR SHALL IN ALL EVENTS BE LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE Shipping Damages Except in the case of F O B Buyer s destination shipments SPC will not be liable for any settlement claims for obvious and or concealed shipping damages The customer bears the responsibility to unpack all shipments immediately and inspect for damage When obvious and or concealed damage is found the customer must immediately notify the carrier s agent to make an inspection and file a claim The customer should retain the shipping container and packing material SUNNEN SOFTWARE LICENSE AGREEMENT This document is a Legal Agreement between you as user and licensee Licensee and Sunnen Products Company SPC with respect to preprogrammed software Software provided by SPC f
21. INE BASE ASSEMBLY 2 of 8 STH X100 2 1 3 8 4 10 6 2 12 11 5 7 9 13 ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH X4100 Ref Tube Hone Machine Base Assembly 3 of 7 includes 1 STH 2082 1 Clamp Arm 2 2 Screw M10x50 3 PHNM 419 4 Nut Hex M10 4 PHNM 406 1 Nut Hex M12 5 PHSM 453 1 Screw M12x45 SHCS 6 STH 2075 1 Reciprocation Take Up Assembly see Figure B 7 STH 2119 1 Chain Take Up Washer Heavy M30 8 2 Nut Jam M30 9 STH 2550 1 Take Up Cover Assembly 10 STH 2553 1 Take Up Cover Top Plate 11 STH 2551 1 Bracket 12 PHSM 472 4 Screw M5x8 BHCS 13 PHSM 508 6 Screw M6x8 BHCS 14 STH 2516 1 Cover Plate 15 PHSM 472 5 Screw M5x8 SHCS 16 F439 45 1 Motor Spindle Drive 68 340 rpm 16 F439 46 1 Motor Spindle Drive 47 234 rpm 16 F439 47 1 Motor Spindle Drive 38 188 rpm 16 F439 48 1 Motor Spindle Drive 30 148 rpm 16 STH 2360 1 Motor Spindle Drive 12 420 rpm 5 5kW see Figure F 17 PHSM 453 4 Screw M12x45 SHCS 18 PHWM 408 4 Lockwasher M12 19 STH 2120 1 Servo Motor amp Reducer Assembly see Figure C 20 STH 2123 1 Spacer Mount 21 2 Screw M16x110 HHCS 22 PHWM 552 2 Lockwasher M16 23 PHWM 554 2 Washer F
22. LY SECTION II WORK AREA BASE STH 2940 7 5 10 3 8 9 4 6 10 2 1 13 12 11 Page 25 ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH 2910 Ref Tube Support Fixture Assembly includes HL 3270 1 Support Fixture includes 1 HL 3271 1 Tube Support Fixture 2 HL 3281 1 Roller 3 PHP 606 1 Pin 375x3 HGPD 4 HL 613 2 Lock 5 PHSM 548 2 Setscrew M8x16 FPSS 6 HL 3272 4 Clamp 7 PHSM 581 4 Screw M16x45 HHCS 8 HL 625 1 Chain Screw 9 HL 3277 1 Clamp Screw Block 10 HL 3380 1 Chain 11 PHP 409 1 Roll Pin Spring 1 4x1 3 8 12 PHSM 605 2 Screw M8x80 SCHS 13 PHSM 606 4 Screw M10x25 SHCS 14 PHSM 455 1 Screw M12x90 SHCS 15 STH 2912 1 Spacer Bolt 16 STH 2935 1 Screw Assembly 17 STH 2955 1 Fixture Nut Assembly 18 STH 2905 1 Fixture Support 19 STH 2911 2 Fixture Clamp 20 PHSM 453 4 Screw M12x45 SHCS PARTS LIST COVERING FIGURE K N S indicates Not Shown FIGURE K TUBE SUPPORT FIXTURE ASSEMBLY SECTION II WORK AREA BASE STH 2910 1 2 10 11 9 12 8 3 4 6 7 5 13 14 15 16 17 18 19 20 ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH 4515 Ref Removable Splash Guard Assembly Rear 1 of 2
23. MODEL STH 2000L amp STH 2000H THIS CATALOG COVERS THE ABOVE MODEL BEGINNING WITH SERIAL NO 1015 amp UP X STH 2002 SUNNEN PRODUCTS COMPANY 7910 MANCHESTER AVENUE ST LOUIS MO 63143 U S A PHONE 314 781 2100 REPAIR PARTS CATALOG FOR SUNNEN 2M TUBE HONE Page 2 INTRODUCTION Illustrations show all major components in exploded detail Item numbers on each illustration are keyed to the corresponding parts list providing a descriptive identification of each part The parts lists include assemblies as well as detail parts An item listed without a part number can be obtained as a component of the complete assembly of which it is a part Standard hardware items are listed with complete descriptions such as Item 29 below These may be purchased at your local hardware store but it is important to replace an item with one having the same dimensions as the original In some places brand names and part numbers are shown These may change depending upon availability Sunnen Products Company reserves the right to make changes without notice to materials specifications colors designs and accessories included with units HOW TO ORDER When ordering replacement parts be sure to include the following information to ensure prompt shipment of correct parts 1 The part number and description of each part desired obtained from this parts catalog 2 The quantity of each part desired 3 The voltage frequency and phase
24. N IV ELECTICAL ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION 1 PED 1035A 1 Load Meter N S PED 1035 1A 1 Bulb 2 6AV3617 1JC20 0AX1 1 HMI OP17 3 C BH4045 1 Bezel 4 G180D428 1 Legend Plate 5 HW1M F0202 20 1 Joystick 6 HW1B M2F11 R 1 Red Pushbutton 7 HW1L MF20Q G24 1 Green Illuminated Pushbutton 8 HW1B V3F02 R 1 E Stop Button 9 16F776 1 Indicator Light 10 91F2248 1 Potentiometer Knob 11 6ES7972 0BA40 OXA0 1 Network Connector 12 W79084E1001B2 1 Battery OP17 13 C FP4045 1 Front Panel 14 C CB404515 1 Operator Console 15 C P1616 1 Back Panel 16 CP 6527 000 1 Tilt Adapter 10 deg 17 CP 6525 000 1 Operator Console Coupling 18 199 408 02 8 End Bracket 19 199 053 20 90 Terminal Block 20 101 598 26 2 Din Rail PARTS LIST COVERING FIGURE P N S indicates Not Shown FIGURE P OPERATOR STATION K16 RESET COUNTS K8 WITH DRAW F8 K15 HOME SERVO K7 F G B AUTO ENTER F7 K14 K6 B G F AUTO ENTER F6 K13 K5 COOL MAN AUTO F5 K12 CARRIAGE RELEASE DOWN K4 DWELL OFF ON F4 STORE SELECT SETUP K11 CARRIAGE RELEASE UP K3 SPINDLE JOG F3 SYSTEM SCREEN K10 FEED ADVANCE K2 MAN AUTO MODE F2 SETUP SCREEN K9 FEED RETRACT K1 S
25. PHSM 959 4 Screw M8x16 SHCS 8 STH 2040 5 Chain Guide Support 9 PHSM 405 6 Screw M6x16 SHCS 10 PHWM 541 6 Washer Flat M6 11 PHSM 965 10 Screw M8x20 SHCS 12 STH 4124 2 Chain Guide Upper amp Lower 13 STH 2126 2 Chain Guide Short Upper amp Lower 14 PHSM 555 10 Screw M8x12 SCHS PARTS LIST COVERING FIGURE A 1 of 8 Parts continued on next page N S indicates Not Shown FIGURE A TUBE HONE MACHINE BASE ASSEMBLY 1 of 8 STH X100 1 3 1 4 2 6 5 7 10 9 11 8 13 14 12 14 Page 5 SECTION I MACHINE BASE ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH X100 Ref Tube Hone Machine Base Assembly 2 of 8 includes 1 STH 2326 2 Linear Rail Front amp Rear 2 PHSM 480 12 Screw M12x65 SHCS 3 STH 2327 12 Rail Support 4 HL 639 1 Screw M12x30 SHCS 5 STH 2140 1 Rear Damper Assembly see Figure D 6 STH 2180 1 Front Bumper Assembly see Figure E 7 STH 2146 2 Block 8 F545 4 4 Linear Bearing 9 4 Screw M12x60 10 4 Grease Fitting M8 11 PHNM 461 4 Nut Hex M12 12 PHWM 408 4 Lockwasher M12 13 PHWM 512 4 Washer Flat M12 PARTS LIST COVERING FIGURE A 2 of 8 Parts continued on next page N S indicates Not Shown FIGURE A TUBE HONE MACH
26. R QTY DESCRIPTION 1 STH 2372 1 Drive Yoke 2 STH 2373 1 Universal Output Ring 3 F475 68 2 Inner Ring 4 STH 2376 2 Drive Screw 5 F552 4 1 Bearing Nut 6 F461 7 1 Split Shaft Collar 7 STH 2377 1 Universal Joint 8 STH 2378 1 Hex Feed Rod 9 STH 2374 2 Drive Pin 10 PHSM 588 4 Setscrew M5x0 8x6 11 PHSM 549 2 Setscrew M12x1 75x16 12 PHSM 466 1 Setscrew M6x1 0x6 PARTS LIST COVERING FIGURE G N S indicates Not Shown FIGURE G YOKE ASSEMBLY STH 2355 4 5 8 11 SECTION I MACHINE BASE 3 1 6 2 9 12 7 10 Page 18 SECTION I MACHINE BASE ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH 2310 Ref Carriage Assembly 1 of 3 includes 1 STH 2301 1 Shuttle Plate with 2 F545 3 2 Rail Linear 3 PHSM 443 10 Screw M8x35 SHCS 4 STH 2306 1 Spindle Plate with 5 F545 2 4 Bearing Rail Linear 6 PHSM 959 16 Screw M8x16 SHCS 7 PHSM 453 1 Screw M12x45 SHCS 8 STH 2309 1 Shot Pin Seat 9 STH 2314 1 Shot Pin Seat Mount 10 STH 2321 1 Bolt Plate 11 PHSM 959 3 Screw M8x16 SHCS 12 PHSM 452 4 Screw M12x35 SHCS PARTS LIST COVERING FIGURE H 1 of 3 Parts continued on next page N S indicates Not Shown FIGURE H CARRIAGE ASSEMBLY 1 of 3
27. afety Beam Controller STI N S BS3 XC 1 Safety Beam Transmitter 2nd Needed for CE Ver STI N S BS3 RC 1 Safety Beam Receiver 2nd Needed for CE Ver STI 54 SR05A24 1 Safety Relay STI N S RST4 RKT 4 679 2M 2 PE Cables Tool Drop and CE Mach Guard if Used Lumberg N S ASBV 4 5 66 5M 1 PE Distribution Block Lumberg 57 115 118 11 18 Terminal Blocks Large Gray Screw Terminal Enterlec 58 165 113 16 3 Terminal Blocks GreenNellow Screw Terminal Enterlec 59 199 053 20 90 Terminal Blocks Blue Push On Enterlec 60 199 051 26 9 Terminal Blocks White Push On Enterlec 61 199 054 21 10 Terminal Blocks GreenNellow Push on Enterlec 62 199 408 02 8 End Brackets Enterlec 63 115 657 25 4 Terminal Fuse Block Enterlec 64 101 598 26 2 Din Rail Enterlec 65 168 973 07 2 Jumper Bar Enterlec 66 233 000 01 3 Label Card 6mm Enterlec 67 234 000 02 1 Label Card 8mm Enterlec 68 179 466 06 1 Manual Insertion Tool Enterlec N S NOT USED N S CP 6525 000 1 Operator Console Coupling Rittal N S CP 6527 000 1 10 Degree Tilt Adaptor Rittal N S 924 60001 003 1 Encoder Interface Module BEI N S BH 424 D 63 1 Servo Motor Kollmorgen 74 S60601 El 1 Servo Amplifier Kollmorgen N S CS SS RHGIHE 03 1 Cable Set Kollmorgen 76
28. any SPC product an authorization RMA and shipping instructions must be obtained from the Customer Service Department or items sent to SPC will be returned to the customer Warranty Limitations and Exclusions This Warranty does not apply to the following Normal maintenance items subject to wear and tear belts fuses filters etc Damages resulting from but not limited to Shipment to the customer for items delivered to customer or customer s agent F O B Shipping Point Incorrect installation including improper lifting dropping and or placement Incorrect electric power beyond 10 of rated voltage including intermittent or random voltage spikes or drops Incorrect air supply volume and or pressure and or contaminated air supply Electromagnetic or radio frequency interference from surrounding equipment EMI RFI Storm lightning flood or fire damage Failure to perform regular maintenance as outlined in SPC manuals Improper machine setup or operation causing a crash to occur Misapplication of the equipment Use of non SPC machines tooling abrasive fixturing coolant repair parts or filtration Incorrect software installation and or misuse Non authorized customer installed electronics and or software Customer modifications to SPC software THE LIMITED WARRANTY DESCRIBED HEREIN IS EXPRESSLY IN LIEU OF ALL ANY OTHER WARRANTIES SPC MAKES NO REPRESENTATION OR WARRANTY OF ANY OT
29. dental damages arising out of the use of or inability to use such product even if SPC has been advised of the possibility of such use It is recognized that some states do not allow the exclu sion or limitation of liability for consequential or accidental damages and to the extent this is true the above limitations may not apply Any alteration or reverse engineering of the software is expressly forbidden and is in violation of this agreement SPC reserves the right to update the software covered by this agreement at any time without prior notice and any such updates are covered by this agreement GENERAL SAFETY INSTRUCTIONS READ FIRST This equipment like any machine tool may be dangerous if used improperly As a result of our commitment to continual safety improvement many new safety features have been incorporated into this machine However these features cannot protect the operator from all hazards of misuse or abuse of the product Please read all warnings and instructions before attempting to use this equipment DO NOT turn power on until all guards and covers are securely in place DO NOT remove or defeat any safety device Depressing foot pedal with power ON can start spindle and stroker motion Use foot pedal ONLY to start a honing cycle after workpiece is securely fixtured and located on honing tool Begin each new setup by depressing Emergency Stop button to clear all previous spindle and stroker speed settings NEVER
30. ens 30 3RA1922 11A 4 Adaptor Plate Siemens N S 3RV1915 lB 1 Line Feeder Siemens N S 3RV1915 5A 1 FeederLug Siemens 33 3RH1921 lCA10 2 Aux Contact Servo MSP Siemens N S 3SE3180 1 D 1 Limit Switch Base Safety Siemens N S 3SE3180 1C 1 Limit Switch Carriage Shot Pin Siemens N S 3SE3180 1G 2 Limit Switch Overtravel Siemens 37 3TH4040 OBB4 1 Relay MCR Siemens 38 3TH2040 OBB4 5 Control Relays Siemens 39 3TX4404 OA 3 Relay Auxiliary Contacts Siemens N S 6AV3 617 lJC20 OAX1 1 OP17 HMI Siemens N S W79084E1 001 B2 1 OP17 Battery Siemens 42 6ES7 216 2BF21 OXB0 1 PLC Siemens 43 6ES7 223 1BH20 OXA0 1 In Out Expansion Module Siemens 44 6ES7 232 0HB20 OXA0 1 Analog Output Expansion Module Siemens 45 6ES7 235 0KD20 OXA0 1 Analog In Out Expansion Module Siemens N S 6ES7 972 0BB1 I OXA0 1 Battery Siemens N S 6ES7 972 0BA40 OXA0 1 Network Connector Siemens N S 6ES7 901 3BF20 OXA0 1 Network Connector Siemens 49 6XV1 830 OEH10 1 RS2321RS485 Converter Cable Servo Ctrl to PLC Siemens N S 1 Profibus Cable PLC to OP 17 Siemens PARTS LIST COVERING FIGURE Q Parts continued on next page N S indicates Not Shown SECTION IV ELECTRICAL Page 34 ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION 51 BS3 C 1 S
31. es 1 F544 1 1 Motor Brushless Servo Standard 1 F544 2 1 Motor Brushless Servo Optional with 5 5kW Spindle 2 F545 1 1 Reducer with 3 PHSM 515 4 Screw M8x25 SHCS 4 PHWM 407 4 Lockwasher M8 5 STH 2121 1 Motor Mount with 6 PHSM 453 4 Screw M12x45 SHCS 7 PHWM 408 4 Lockwasher M12 8 STH 2139 1 Sprocket Drive 9 F310 18 1 Locking Ring Assembly PARTS LIST COVERING FIGURE C N S indicates Not Shown FIGURE C SERVO MOTOR amp REDUCER ASSEMBLY SECTION I MACHINE BASE STH 2120 2 4 3 6 5 8 7 1 9 Page 14 SECTION I MACHINE BASE ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH 2140 Ref Rear Damper Assembly includes 1 STH 2175 1 Damper Plate Weldment 2 PHM 548 1 Bumper Female 3 PHSM 480 1 Screw M12x65 SHCS 4 STH 2161 1 Extension Rear Bumper PARTS LIST COVERING FIGURE D N S indicates Not Shown FIGURE D REAR DAMPER ASSEMBLY STH 2140 1 3 2 4 Page 15 ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH 2180 Ref Front Bumper Assembly includes 1 PHM 548 1 Bumper Female 2 PHSM 549 1 Setscrew M12x16 FPSS 3 STH 2159 1 Extension Front Bumper PARTS LIST COVERING FIGURE E N S indicates Not Shown FIGURE E FRONT BUMPER ASSEMBLY SECTION I MACHINE
32. ge N S indicates Not Shown SECTION IV ELECTRICAL Page 35 ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION N S NOT USED N S P9EPEG1 1 Enclosure STH 4000 6000 Remote e Stop Only GE N S P9B01BN 1 NC contacts STH 400 6000 Remote E Stop Only GE N S P9XER4RA 1 E Stop Pushbutton STH 4000 6000 Remote E Only GE N S HW1M F0202 20 1 Joystick Idec N S HW1B V3FO2 R 1 E Stop Buttom Idec N S HW1B M2F11 R 2 Red Pushbutton Idec N S HW1L MF2F20Q G 24 2 Green Illuminated Pushbutton Idec N S NOT USED 111 09 33 010 2716 1 Receptacle Coolant Pump Mag Separator Harting 112 09 33 010 2616 1 Plug Coolant Pump Mag Separator Harting 113 09 30 010 0302 1 Base Coolant Pump Mag Separator Harting 114 09 30 510 1431 1 Hood Coolant Pump Mag Separator Harting 115 09 33 016 2716 2 Receptacle Operator Console Harting 116 09 33 016 2616 2 Plug Operator Console Harting 117 09 30 032 0301 1 Base Operator Console Harting 118 09 30 532 0421 1 Hood Operator Console Harting 119 G2X2LG6 2 Wireway 6 it Panduit 120 G1X2LG6 1 Wireway 6 it Panduit 121 C21 G6 2 Wireway Cover 6 ft Panduit 122 C1LG6 1 Wireway Cover 6 ft Panduit 123 SNS2F C 22 Wireway Bracket Panduit N S SNS1F C 7 Wireway Bracket Pandui
33. lat M16 24 PHSM 452 4 Screw M12x35 SHCS N S F197 5 1 Chain Double Roll Metric PARTS LIST COVERING FIGURE A 3 of 8 Parts continued on next page N S indicates Not Shown Page 6 FIGURE A TUBE HONE MACHINE BASE ASSEMBLY 3 of 8 SECTION I MACHINE BASE STH X100 3 2 1 4 3 6 5 8 7 10 9 20 19 18 14 13 12 11 15 16 17 23 22 21 13 24 Page 7 SECTION I MACHINE BASE ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH X100 Ref Tube Hone Machine Base Assembly 4 of 8 includes 1 STH 2505 1 Rear Skin Assembly 2 STH 2508 1 Back Plate 3 STH 2510 1 Front Skin Assembly 4 PHSM 515 14 Screw M8x25 SHCS 5 STH 2132 14 Cover Support 6 PHSM 508 28 Screw M6x8 BHCS STH 2110 1 Tool Rest Assembly includes 7 PHM 543 1 Split Shaft Collar M25 8 STH 2105 1 Tool Rest Stand 9 STH 2111 1 Clamp Block 10 PHM 544 1 Adjustable Handle 11 STH 2115 1 Arm 12 STH 2117 1 Threaded Rod 13 STH 2118 1 Wear Strip 14 PHSM 540 5 Screw M4x10 FHCS STH 2130 2 Trip Dog Assembly includes 15 F457 32 1 Hand Knob 16 STH 2127 1 Trip Dog Body 17 STH 2128 2 Dog Latch Plate 18 PHSM 616 4 Screw M4x8 FHCS 19 STH 2129 1 Trip Dog Strip 2
34. mpromised If necessary obtain special enlarged work area safety system from Sunnen Products Co Indicates CE version ONLY 1 DO NOT touch electrical components until main input power has been turned off and CHARGE lamps are extinguished WARNING The capacitors are still charged and can be quite dangerous Like any machinery this equipment may be dangerous if used improperly Be sure to read and follow instructions for operation of equipment FRACTION DECIMAL MILLIMETER EQUIVALENTS CHART INCH FRACTION DECIMAL MILLIMETER 003937 0 1000 007874 0 2000 011811 0 3000 1 64 015625 0 3969 015748 0 4000 019685 0 5000 023622 0 6000 027559 0 7000 1 32 031250 0 7938 031496 0 8000 035433 0 9000 039370 1 0000 3 64 046875 1 1906 1 16 062500 1 5875 5 64 078125 1 9844 078740 2 0000 3 32 093750 2 3813 7 64 109375 2 7781 118110 3 0000 1 8 125000 3 1750 9 64 140625 3 5719 5 32 156250 3 9688 157480 4 0000 11 64 171875 4 3656 3 16 187500 4 7625 196850 5 0000 13 64 203125 5 1594 7 32 218750 5 5563 15 64 234375 5 9531 236220 6 0000 1 4 250000 6 3500 17 64 265625 6 7469 275591 7 0000 INCH FRACTION DECIMAL MILLIMETER 9 32 281250 7 1438
35. of 3 includes 1 1 Bushing Reducer 1 5 1 25 2 1 Street Nipple 1 1 2 NPT 3 1 Street Elbow 3 4 NPT 4 1 Hex Nipple 3 4 NPT 5 F469 85 1 Hose Barb Fitting 1 1 4 NPT 6 1 Hose 3 4 7 PPP 152 1 Nipple 3 4 NPT 8 STH 2436 1 Pipe Coolant Supply 9 STH 2438 1 Pipe Coolant Supply 10 2 Valve Ball 3 4 NPT 11 2 Plug Pipe 3 4 NPT 12 CK 1292 2 Hose Clamp 13 MAN 1079 2 90 Elbow 3 4 NPT 14 PPP 496 2 Loc Line Pipe Adapter 3 4 NPT F441 8 15 STH 2437 2 Pipe Coolant Supply 16 PPP 201 3 Tee 3 4 NPT 17 CK 1279 4 Street Elbow 3 4 NPT 18 F434 19 4 Pipe Bushing Grommet 3 4 NPT 19 F469 59 4 Hose Barb Fitting 3 4 NPT 20 F434 9 8 Stacking Nut 21 F434 25 8 Clamp Unit 22 PHW 119 8 Lockwasher 5 16 23 KN 567 16 Screw 5 16 18x 75 HHCS N S F441 26 16 Hose Segment 3 4 N S F441 9 2 Nozzle Round 3 4x3 4 N S F441 15 2 Adaptor 3 4x1 2 N S F441 13 2 Nozzle Round 1 2x1 2 PARTS LIST COVERING FIGURE I 2 of 3 Parts continued on next page N S indicates Not Shown FIGURE I WORK AREA BASE FINAL ASSEMBLY 2 of 3 SECTION II WORK AREA BASE STH 2050 2 Page 22 17 19 12 6 12 19 17 11 20 21 23 21 15 13
36. or use on SPC Equipment By using the Software you as Licensee agree to become bound by the terms of this Agreement In consideration of payment of the license fee License Fee which is part of the price evidenced by your receipt Receipt SPC grants to you as Licensee a non exclusive right without right to sub license to use the particular copy of the SPC Software licensed hereunder only on the particular equipment sold with the Software SPC reserves all rights including rights not otherwise expressly granted and retain title and ownership to the Software including all subse quent copies or updates in any media The Software and all accompanying written materials are covered by copyrights owned by SPC If supplied on removable media floppy disk you as Licensee may copy the Software only for back up purposes or you may request that SPC copy the Software for you for the same purposes All other copying of the Software or of the accompanying written materials is expressly forbidden and is in violation of the Agreement The Software and accompanying written materials including the user s manual if any are provided in an as is condition without warranty of any kind including the implied warranties of merchantability and fitness for a particular purpose even if SPC has been advised of this purpose SPC specifically does not warrant that it will be liable as a result of the operation of the Software for any direct indirect consequential or acci
37. rogramming amp troubleshooting of your Sunnen equipment All support is available during normal business hours 8 00 AM to 4 30 PM Central Time Review all literature provided with your Sunnen equipment This literature provides valuable information for proper installation operation and maintenance of your equipment Troubleshooting information can also be found within the Instructions If you cannot find what you need call for technical support Where applicable programming information for your Sunnen equipment is also included Most answers can be found in the literature packaged with your equipment Help us help you When ordering parts requesting information or technical assistance about your equipment please have the following information available Have ALL MANUALS on hand The Customer Services Representative or Technician will refer to it Have Model Number and Serial Number printed on your equipment Specification Nameplate Where Applicable Have Drive model and all nameplate data Motor type brand and all nameplate data For Troubleshooting additional information may be required Power distribution information type delta wye power factor correction other major switching devices used voltage fluctuations Installation Wiring separation of power amp control wire wire type class used distance between drive and motor grounding Use of any optional devices equipment between the Drive amp motor ou
38. t N S CG90 5075 2 90 Deg Cord Grip Servo Spindle Power Cord Appleton N S CG90 3775 2 90 Deg Cord Grip Resolver amp Spin DC Con Cable Appleton N S CG 1850 3 Cord Grip Air Solenoids amp Air Pressure Sw Appleton N S CG 3150 1 Cord Grip Photo Eye Distribution Box Appleton N S E978DC 4 Conduit Support Straps Coolant Tank Carlon N S FS4X2LG6 1 6 Length Wireway 4mm Machine Only Panduit N S C41 G6 1 6 Wireway Cover 4m Machine Only Panduit N S NOT USED N S G180D436 1 Front Plate Machining Drawing N S STH 2601 1 Pot Mount N S G18OA136 1 Bracket Potentiometer Mounting PARTS LIST COVERING FIGURE Q Cont d N S indicates Not Shown SECTION IV ELECTRICAL GENERAL INFORMATION The Sunnen equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipment With proper care and maintenance this equipment will give years of service READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE UNPACKING INSPECTING OR INSTALLING THIS EQUIPMENT IMPORTANT Read any supplemental instructions BEFORE installing this equipment These supplemental instructions give you important information to assist you with the planning and installation of your Sunnen equipment Sunnen Technical Service Department is available to provide telephone assistance for installation p
39. tput chokes etc For fast service on your orders call Sunnen Automotive Customer Service toll free at 1 800 772 2878 Sunnen Industrial Customer Service toll free at 1 800 325 3670 Customers outside the USA contact your local authorized Sunnen Distributor Additional information available at http www sunnen com or e mail sunnen sunnen com NOTE Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein Such changes do not entitle the buyer to corresponding changes improvements additions or replacements for equipment supplies or accessories previously sold Information contained herein is considered to be accurate based on available information at the time of printing Should any discrepancy of information arise Sunnen recommends that user verify the discrepancy with Sunnen before proceeding ESD PREVENTION REVIEW Let s review the basics of a sound static control system and its effective implementation First in the three step plan 1 Always ground yourself when handling sensitive components or assemblies 2 Always use a conductive or shielded container during storage or transportation These materials create a Faraday cage which will isolate the contents from static charges 3 Open ESD safe containers only at a static safe work station At the static safe work station follow these procedures before beginning any work A Put on your
40. wrist strap or foot grounding devices B Check all grounding cords to make sure they are properly connected to ground ensuring the effective dissipation of sta tic charges C Make sure that your work surface is clean and clear of unnecessary materials particularly common plastics D Anti static bubble wrap has been included for use at the machine when an ESD safe workstation is not available You are now properly grounded and ready to begin work Following these few simple rules and using a little common sense will go a long way toward helping you and your company in the battle against the hazards of static electricity When you are working with ESD sen sitive devices make sure you GROUND ISOLATE NEUTRALIZE SUNNEN LIMITED PRODUCT WARRANTY Sunnen Products Company and its subsidiaries SPC warrant that all new SPC honing machines gaging equipment tooling and related equipment will be free of defects in material and or workmanship for a period of one year from the date of original shipment from SPC Upon prompt notification of a defect during the one year period SPC will repair replace or refund the purchase price with respect to parts that prove to be defective as defined above Any equipment or tooling which is found to be defective from improper use will be returned at the customer s cost or repaired if possible at customer s request Customer shall be charged current rates for all such repair Prior to returning
41. x16 SHCS 7 PHSM 573 2 Screw M4x20 SHCS 8 PHSM 452 4 Screw M12x35 SHCS 9 STH 2575 1 Cover Assembly 10 PHSM 402 4 Screw M5x16 SHCS PARTS LIST COVERING FIGURE H 3 of 3 N S indicates Not Shown FIGURE H CARRIAGE ASSEMBLY 3 of 3 STH 2310 3 9 5 10 8 2 3 1 7 6 4 Page 21 SECTION II WORK AREA BASE ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH 2050 Ref Work Area Base Final Assembly 1 of 3 includes 1 STH 2020 1 Work Base Coolant Guard 2 STH 2025 1 Work Base Assembly 2M 3 STH 2008 2 Fixture Support 4 PHNM 420 4 Nut Jam M16 5 PHSM 458 4 Screw M16x50 HHCS 6 HL 639 12 Screw M12x30 SHCS 7 STH 2014 1 Side Cover Front 8 STH 2016 1 Side Cover Rear 9 PHNM 407 2 Nut Hex M6 10 PHSM 541 2 Screw M6x16 BHCS 11 PHWM 509 2 Lockwasher M6 12 PHWM 530 2 Washer Flat M6 13 PHSM 510 6 Screw M6x12 BHCS 14 PHSM 716 6 Screw M8x16 BHCS PARTS LIST COVERING FIGURE I 1 of 3 Parts continued on next page N S indicates Not Shown FIGURE I WORK AREA BASE FINAL ASSEMBLY 1 of 3 STH 2050 1 6 3 8 14 6 3 10 4 2 1 10 5 13 7 9 11 12 ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION STH 2050 Ref Work Area Base Final Assembly 2
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