RDA AHVP60-6 NA Manual - Red-D
Contents
1. reddarc com Examples of lubricants Desig 5 nation I Lubricant according P L V RS D DIN 51502 BP n Mobil Eik Tribol DEA EPET NW Shell OIL Degol Enersyn Polydea GLYCO Renodiol Syntheso Glygoyle Optiflex TIVELA TRIBOL PGLP GS460 SG XP PGLP460 LUBE PGP460 D460EP HE460 A460 OIL 800 460 Synthetic ISOVG460 460 460 A SD wes PEVE Oils 2 OIL Degol Enersyn Polydea GLYCO Renodiol Syntheso Glygoyle Optifex TIVELA TRIBOL PGLP GS220 SG XP PGLP220 LUBE PGP220 D220EP 30 A220 OIL 800 220 ISOVG220 220 220 WB E Aralub Energrease Glissando BE Renolit CEN Mobilux Longti ALVA Wiolub TRIBOL pal nieder HL3 153 30 FWA220 TRO 3 me NIA LFK2 4020 greases NLGI 3 2 HL2 152 20 3 PLEX 2 PD2 R3 220 2 l FWA160 GLP402 R2 We would be pleased to recommend further suitable lubricants of the makes ADDINOL CASTROL FUNCHS Lubritech OMV STATOIL TEXACO TUNAP and VALVOLINE Synthetic lubricants polyglycols in accordance with designation PGLP as per DN51 502 These oils are distinguished by their high aging resistance and favourable effect on the efficiency of the gear unit They are suitable for the following operating temperatures PGLP ISO VG 220 30 c 100 c PGLP ISO VG 460 15 c 100 c The maximum temperatures can be exceeded by 10K for a short time Red D Arc Welderentals Page 30 667 South Service Rd Grimsby ON L2. OVERVIEW DRAWING 20 APPENDIX B WIRING DIAGRAM csicissescancsnuscsstinuwenienntvesnesnewandcssusinesivanebicsneseussstevenansesenesesanendekeuntunns 21 APPENDIX C INVERTER DRIVE PARAMETER SETTINGS 22 APPENDIX D GEARBOX MAINTENANCE 23 D 1 Measures before startup 23 0 1 2 Startup without long term preservation 24 0 1 3 Startup in case of long term preservation 24 0 1 3 1 Long term preservation up to 18 months 24 0 1 3 2 Long term preservation up to 36 months 24 D 1 4 Filling with lubricant M ARW 25 Di Dririve with backstop u COC AW vide ag kin xd kr E Ka pd il aa Rd esse 25 0 4 Maintenance and MD AA GRAFU CYN FU 26 D 2 2 Description of maintenance
3. A STRAIGHT FORWARD CALCULATION OF LOAD W X ECCENTRICITY B BUT TO ENSURE AN ACCURATE FIGURE FOR TILT TORQUE T IT IS IMPORTANT TO USE THE FULL DISTANCE TO THE PIVOT POINT THIS IS OBTAINED BY ADDING TOGETHER THE CENTRE OF GRAVITY A AND TABLE PIVOT DISTANCE G THEREFORE ROTATION TOROUE R W X B Kg METRES TILT TORQUE T W X A G Kg METRES MULTIPLY BY 9 81 Figure 1 Loading Calculation Diagram Red D Arc Welderentals Page 4 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Version v1 0 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AH VP3 1 3 LOADING CHART Red D Arc Weld Automation 3 25 4 VP3 Loading Chart Eccentricity mm Centre of Gravity 2 LEE 3 1 t 05 4 o 0 500 1000 1500 2000 2500 3000 3500 4000 4500 Eccentricity amp Centre of Gravity mm Figure 2 Loading Chart Red D Arc Welderentals Page 5 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AH VP3 Teddarc com 1 4 SPECIFICTION Load capacity 3000kgs 0 150mm ecc amp 150mm c o g Table diameter 1220mm Degree of table tilting 135 Degree of table rotation 360 Table rotation speed 0 07 1 RPM Table tilting speed 40 seconds through 135 Height Settings wh
4. SVIC L4VHS g uy a u Ag 051 SO 002 0 900 01 IZIS HLOIM HLd3 3238 SLOTS 53508 31908 1595 SNOLLYOIIGYJ ONINIHJVIN SNOISN3MIG TYWD30 NIVId eV 965587129 WE YIINNN NSNOLLISOd NOL Tu 334 LOVYINOD 10000 1 OA 0 HISV3 AOTI3WN3389 TVNH31X3 39NVHO 20 3m18 ou m 0 0 SLINDYID 1081NOD IV 038 8 20 2V XOVG 9 2 gt c 4 HOLIMS NAOQ ZSI 7 NUSSI HOLIMSLIAN LVL 151 a S aa m w anna or p Ku 1 T S 1 rls leltla T UN 90 70 3010804 ONINLHOLL 3290718 TYNINYIL y P Ow e LO n 3 A OAV1 TYNINHIL ami 5 FY LON x a n 1 4 Li z dois dois 7 AON3983W3 f T9Nvd 1NYON3d t 25 I 13528 yoron 1 W abd f n j n 1 us n V va n anz ISYA asn m VS t ve oo n ama Adans MTH mitc b io 13538 NO io y suivi xou z 00 w gt i s Adans mus 2 EN m WEN 3 ug Mwy
5. of lubricant 4 6 MAINTENANCE EARTHING BRUSHES All rotary tables that are used for manipulating components to be welded are fitted with Earthing Brush s to carry welding current away from the machines rotating axis to a suitable pickup point IT IS MOST IMPORTANT TO CONNECT AN EARTHING CABLE TO THE MACHINES PICKUP POINT AND NOT TO EXCEED THE MAXIMUM RATING STATED OTHERWISE SERIOUS DAMAGE CAN OCCUR TO MACHINES ROTATING AND ELECTRICAL PARTS 4 7 MAINTENANCE ELECTRICAL MAINTENANCE It is the responsibility of the user to ensure only competent personnel deal with the operation and maintenance of the equipment Operators should be conversant with the equipment and be able to recognise the symptoms maloperation and or degraded performance They should also be aware of what action to take in the event of a fault emergency It is recommended that maintenance personnel have adequate training on the system and also the component parts They should have a thorough knowledge of diagnosis and fault finding techniques and be conversant with identifying the first signs of maloperation During maintenance fault finding etc the following points should be observed Red D Arc Welderentals Page 16 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AH VP3 reddarc com The eguipment should be completely isolated whene
6. 3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AH VP3 Teddarc com INDEX OF PICTURES Figure 1 Loading Calculation Diagram ARR ATA Rd A Y O 4 Figure 2 loading Chart uuu ns ua RIFAU Y HE EE CAS halus 5 Figure 3 Photo er Earthing Qu u na unuman O na Dreck VoM acad dali aa Pd P de 10 Figure 4 Main Panel ue Gae 11 Fig re 5 Hand Control Pera Lavendel yR 12 Figure 6 Roller Bearing ee 15 Figure 7 Control Panel ENEeTIOD Y di 19 Figure 8 Control Panel Interior kuk a n NAG ese A idR te M Dn 19 Figure 9 Control Pendanta suuni ttiam RR bee 19 Figure 10 Overview Drawing shakka EFE LEE nnne EE EFE FE LEE nne EFE FE enses ener eren FY 20 Figure 11 Wiring Diagram rex eoe pex cie vex ee apex neto FE FIR vex Ue Yay eee vex xoa convene ex 21 Red D Arc Welderentals Page 31 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc We
7. 4 2 MAINTENANCE PHOSPER BRONZE BEARINGS 15 4 3 MAINTENANCE OPEM GEARS 16 4 4 MAINTENANCE ROTATION WORMBO X 16 4 5 MAINTENANCE TILT WORM BOXX 16 4 6 MAINTENANCE EARTHING BRUSHES 16 4 7 MAINTENANCE ELECTRICAL MAINTENANCIEI 16 4 8 MAINTENANCE CLEANLINESS ENVIRONMENT ssonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnener 17 4 9 MAINTENANCE TIGHTNESS OF CONNECTIONS 17 4 10 MAINTENANCE INSULATION 17 4 11 MAINTENANCE CONTROL GEAR 17 5 0 REPLACEMENT PARTS Luanda KU Creep dL EF YE EE WN EDW MONO pied NEU NWR QU MM MEE 18 5 1 MECHANICAL PARTS LIST UI L dakiske ebbet 18 5 2 ELECTRICAL PARTS o ee 19 APPENDIX
8. CTITE 601 bush retaining fluid Any bush which becomes displaced should be carefully removed thoroughly cleaned with the correct application of LOCTITE degreasing fluid and then coated with retaining fluid before being replaced Red D Arc Welderentals Page 15 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AH VP3 reddarc com 4 3 MAINTENANCE OPEN GEARS All gears are liberally coated with grease CASTROL MS3 molybdenum disulphide At 500 hour intervals remove safety guards and check coating and if required replenish grease 4 4 MAINTENANCE ROTATION WORMBOX The worm box fitted on this machine is factory filled with a synthetic lubricant SHELL TIVELA SA and should not require any further maintenance during it s lifetime It is important however to check at regular intervals that there are no leaks If any leaks are observed the unit must be drained new seals fitted and re filled with the correct amount of lubricant 4 5 MAINTENANCE TILT WORM BOX The worm box fitted on this machine is factory filled with a synthetic lubricant SHELL TIVELA SA and should not require any further maintenance during it s lifetime It is important however to check at regular intervals that there are no leaks If any leaks are observed the unit must be drained new seals fitted and re filled with the correct amount
9. L PARTS LIST 18 wiring diagram 21 Red D Arc Welderentals Page 32 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com
10. Red D Arc Weld Automation reddarc com OPERATION MANUAL CONVENTIONAL POSITIONER Model RDA AHVP60 6 NA 6 000 Ib Red D Arc Weld Automation reddarc com Conventional Positioner Model AH VP3 Contents 1 0 PREFACE f FN a YY A DS Rd Y Y Y 3 1 1 MACHINE SPECIFICATIONS u uu AGY CG WU EDW MAFON Co EE ERE SAM WA YR WA WU YY 4 1 2 LOADING DATA uuu M Rn 4 1 3 LOADING CHART M 5 1 4 cales 6 1 5 CE CERTIFICATE OF CONFORMIITY u kb wav ka AGA NWYN HAD AO NOG NOA rnene 7 1 6 UL CAS LISTING INFORMATION 8 2 01 6 L 10 3 0 OPERATION ee 11 3 1 Control ree ip blendende 11 3 2 Control Pendant Operation 11 3 3 Adjusting Height Position 13 LR i gnz i e 15 4 1 MAINTENANCE TAPER ROLLER BEARINGS 8 LOCKNUTS 15
11. SEYSIDE PR9 9DT UNITED KINGDOM Column and booms Model MD AMxBM Where A 2 3 or 4 and B 2 3 or 4 Model HD AMxBM Where 3 4 5 6 7 3 4 5 7 Positioners Model VP X Where X 0 25 0 75 1 5 3 5 10 15 20 25 or 35 Rotators Model CR X Where X 10 20 30 60 100 125 200 300 400 or 500 Last Updated on 2012 06 25 Questions Print this page Terms of Use Page Top 2012 UL LLC When the UL Leaf Mark is on the product or when the word Environment is included in the UL Mark please search the UL Environment database for additional information regarding this product s certification The appearance of a company s name or product in this database does not in itself assure that products so identified have been manufactured under UL s Follow Up Service Only those products bearing the UL Mark should be considered to be Listed and covered under UL s Follow Up Service Always look for the Mark on the product UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions 1 The Guide Information Designs and or Listings files must be presented in their entirety and in a non misleading manner without any manipulation of the data or drawings 2 The statement Reprinted from the Online Certifications Directory with permission from UL must appear adjacent to the extracted material In addition the reprinted material must include a
12. T Data such as oil grade oil viscosity and oil quantity required will be found on the rating plate Finally check the oil level see 7 1 1 INP gaUu wn D 1 5 Drive with backstop ere are unit to prevent accidental startup Af notice at the swiciron AN sete direction of rotation before puting into eni E g by manually turning the input shaft or the motor Check the motor direction of rotation according to the phase sequence swap two supply leads if necessary Red D Arc Welderentals Page 25 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Version v1 0 Red D Arc Weld Automation D 2 Maintenance and repair reddarc com D 2 1 General Information on Maintenance A sss Conventional Positioner Model AH VP3 The periods listed in the table below are largely dependent on the conditions of use of use of the gear unit For this reason it is only possible to give average periods which refer to a Daily operating time of 24h Duty factor of Input drive speed of ED 10096 1500 min Max Oil temperature of 100 C NOTE Under different operating conditions the periods should be adjusted accordingly Measures Causes Remedy Observe check gear unit noise from time to time more often for changes during operation if possible Observe check oil temperature from time to ti
13. VP030225 Trunion Flanged Bush KPVP030229 Crosshead Spacer KPVP030240 Slot Cover KPVP030245 Back Frame Guard KPVP030246 Front Frame Guard KPVP030203 1 1kW AC Rotation Motor KPVP030311 Earthing Brush Assembly KPVP030320 Control Panel Frame KPVP030350 Slewing Ring KPVP030260 Tilt Angle Indicator amp Pointer KPVP030261 Tilt Pinion Guard KPVP030262 Tilt Box Pad amp Gusset KPVP030161 Height Adjustment Locking Pins KPVP030162 Height Adjustment Stabilising Bolts el eje Red D Arc Welderentals Page 18 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AH VP3 reddarc com 5 2 ELECTRICAL PARTS LIST 4 7 T Vi st Photo Number Part Number Description Quantity 1 KPVP0305825UL Inverter Drive Rotation 1 KPVPO305833UL Relay and Base KPVPO305802UL 2 Pole Circuit Breaker 2A KPVP0305806UL 1 Pole Circuit Breaker 4A KPVP0305825UL Motor Circuit Breaker KPVP0305821UL Transformer 415V 24V 63VA KPVP0305805UL Reversing Contactor KPVP0305803UL 3 Phase Fuse Holder and Fuses 10 KPVP0305811UL Fused Door Isolator 1 KPVP0305808UL Terminals Grey 12 KPVP0305809UL Earth Terminals Green Yellow 13 KPVP0305812UL 10 Way Earthing Bar 14 KPVP0305832UL Mains Power On Lamp 19 KPVP0305875UL Speed Potentiometer 20 KPVP0305876UL Pendan
14. a M i n oat Ove n NIES i ss aon 98 3934 8 Ri a A oi Rd EA 17380080 22503 184 asnd SN NNONO Y uv GN9S 3N02 axes 6 8 1 9 S Y 4 Figure 11 Wiring Diagram V Page 21 Red D Arc Welderentals 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Version v1 0 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AH VP3 reddarc com APPENDIX C INVERTER DRIVE PARAMETER SETTINGS The following settings have been programmed into the inverter at the factory EE Number Value Number Value 2 5 1500 400 A ALAV All other values are as factory set by the inverter manufacturer and need not be altered Red D Arc Welderentals Page 22 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation BL Conventional Positioner Model AH VP3 APPENDIX D GEARBOX MAINTENANCE Startup D 1 Measures before startu D 1 1 Oillevel check Before connecting up the drive system to the current supply check the oil level or Shut down the gear unit by shutting off the drive unit EEE s D 1 1 1 Checking the oil level in the gear unit housing n Screw out the plug screw at the point marked with this symbol f g Oil level For drives with only one plu
15. afety Regulations implementing the EC Machinery Directive 89 392 EEC amended 91 368 EEC and 93 44 EEC and 93 68 EEC codified to 98 37 EC 73 23 EEC Low Voltage Directive amended by the directive 93 68 EEC regarding safety of electrical eguipment 89 336 EEC Electro Magnetic Compatibility amended by directives 92 31 EEC and 93 68 EEC As implemented by the UK Supply of Machinery Safety Regulations 1992 Authorised signatory Sha Steve Piercy Engineering Manager Version v1 0 Red D Arc Welderentals 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Page 7 Red D Arc Weld Automation BILE Conventional Positioner Model AH VP3 1 6 UL CAS LISTING INFORMATION 0 GPNY E353668 Factory Automation Equipment Page Bottom Factory Automation Equipment ral Information for Autom n KEY PLANT AUTOMA TION LTD E353668 KENSINGTON HOUSE 7 ROE LANE SOUTHPORT MERSEYSIDE PR9 9DT UNITED KINGDOM Column and booms Model MD AMxBM Where A 2 3 or 4 and B 2 3 or 4 Model HD AMxBM Where A 3 4 5 6 7 or 8 and 3 4 5 6 0r 7 Positioners Model VP X Where X 0 25 0 75 1 5 3 5 10 15 20 25 or 35 Rotators Model CR X Where X 10 20 30 60 100 125 200 300 400 or 500 Last Updated on 2012 06 25 Questions Print this page Terms of Use Page Top 2012 UL LLC When the UL Leaf Mark is on the product or when the word Environm
16. and repairs 27 INDEX OF depen 31 INDEX 32 Red D Arc Welderentals Page 2 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation reddarc com Conventional Positioner Model AH VP3 1 0 PREFACE This user s manual describes the everyday use and maintenance of our Welding Positioners Any actions that are required to be carried out by the manufacturer have not been included in this manual This manual is part of the machine Please keep this manual safe Information in this manual could be useful at a later time or when a repair or maintenance is carried out We suggest that a copy of the manual is made and kept with the machine the original should be kept in a safe place If necessary replacement copies can be supplied If the machine is sold at a later date then the manual should be also supplied with it to the new user Red D Arc Welderentals Page 3 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AH VP3 1 1 MACHINE SPECIFICATIONS 1 2 LOADING DATA CONVENTIONAL POSITIONERS LOADING DATA LOAD W ROTATION TORQUE R IS
17. change in appearance an insulation resistance measurement is recommended For older equipment these measurements should be taken on a more regular basis where successive lower readings would indicate a problem NOTE It is important to use insulation testing equipment with care Electronic components should be securely isolated before employing meggers or similar test methods 4 11 MAINTENANCE CONTROL GEAR A visual inspection should be performed at regular intervals Movements should be checked for free and unobstructed operation This is very important for critical safety components Emergency Stop Pushbuttons and Relays Red D Arc Welderentals Page 17 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AH VP3 reddarc com 5 0 REPLACEMENT PARTS Use only parts as detailed by the supplier Failure to do so could impair safety of eguipment personnel or impair machine operation or the design of the eguipment 5 1 MECHANICAL PARTS LIST Part Number Description Ouantity KPVP030151 Positioner Mainframe Adjustable Height KPVP030152 Baseframe Adjustable Height KPVP030108 Trunnion Shaft KPVP030118 Rotation Spur Pinion Guard KPVP030117 Rotation Spur Pinion KPVP030204 1 1kW AC Tilt Motor with Brake KPVP030207 Tilt Gearbox KPVP030206 Tilt Spur Pinion KPVP030205 Tilt Ouadrant KPVP030222 Earthing Strip KP
18. copyright notice in the followng format 2012 UL LLC 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AH VP3 2 0 INSTALLATION Remove transport protection if any from the machine Locate the machine on a level floor that is capable of withstanding approximately 2 5 tonnes over the contact area Connect the electrical mains to the machine 380 480 volts 3 phase 50 60Hz Connect the welding earth cable to the copper earthing strip that is located on the underside of the table fixed to the crosshead If this connection is NOT made the weld current will earth through the centre of the table assembly and damage the bearings and other transmission parts see photo below for earthing connection bracket Figure 3 Photo of Earthing Point Before making the machine fully operational remove any necessary covers and check that gearboxes have not lost any lubrication during transport Red D Arc Welderentals Page 10 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AH VP3 3 0 OPERATION 3 1 Control Panel The control panel at the rear of the positioner has the following controls 1 Power On Lamp 2 Emergency Stop Reset Button After an Emergency Stop or when first pow
19. e rating plate The lubricants listed have no approval according to USDA H1 H2 United States Department of Agriculture and are as such not or only limited approved for use in the food or pharmaceutical industry The lubricants are not or only limited biologically decomposable They are usually according to the Classes 2 or 1 of hazard for water If lubricants are necessary according to these classifications please contact the factory If the gearboxes are filled with special lubricants from the factory for the cases given above this can be seen on the name plate e g CLP H1 VG220 or CLP E VG220 Note As a precaution against misunderstandings we would like to point out that the recommendation does not imply any release in the sense of a warranty for the guality of the lubricant provided by your supplier Each lubricant manufacturer must warrant the guality of his product himself If you do not follow our recommendations you must take the responsibility for the technical suitability of the lubricant In the case of synthetic oils not listed in the table below the corrosiveness of the oil to our internal coating should be checked A check of this nature is carried out by us at cost cost on reguest Red D Arc Welderentals Page 29 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AH VP3
20. en table horizontal Position 1 1050 Position 2 1250mm Position 3 1450mm Table equipped with efficient built in earthing 300 amps and mounted on pre loaded crossroll bearing Table rotation fitted with AC motor and controlled by an Inverter unit suitable for 380 to 480V 3 Phase supply Tilting through AC electric motor equipped with limit switches to prevent over run Table can be manually elevated from the base and locked into position using one of the three pin locations The main control panel mounted on the machine containing the following mains isolator mains on lamp emergency stop button and reset button The positioner is also supplied with a low voltage remote pendant control containing forward stop reverse tilt up tilt down pushbuttons and a variable speed potentiometer connected with 6 meters of cable to the control panel Mains electrical supply suitable for 380 480 Volts 3 phase 50 60 Hz Red D Arc Welderentals Page 6 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation reddarc com 1 5 CE CERTIFICATE OF CONFORMITY Machine Type 3T Welding Positioner Model AHVP3 Conventional Positioner Model AH VP3 We hereby certify that the above machine has been manufactured by Key Plant Automation Limited and conforms with the essential reguirements of the following E U Directives Supply of machinery S
21. ent is included in the UL Mark please search the UL Environment database for additional information regarding this product s certification The appearance of a company s name or product in this database does not in itself assure that products so identified have been manufactured under UL s Follow Up Service Only those products bearing the UL Mark should be considered to be Listed and covered under UL s Follow Up Service Always look for the Mark on the product UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions 1 The Guide Information Designs and or Listings files must be presented in their entirety and in a non misleading manner without any manipulation of the data or drawings 2 The statement Reprinted from the Online Certifications Directory with permission from UL must appear adjacent to the extracted material In addition the reprinted material must include a copyright notice in the following format 2012 UL LLC Red D Arc Welderentals Page 8 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation ML Conventional Positioner Model AH VP3 GPNY7 E353668 Factory Automation Equipment Certified for Canada Page Bottom Factory Automation Equipment Certified for Canada I Inf f n KEY PLANT AUTOMA TION LTD E353668 KENSINGTON HOUSE 7 ROE LANE SOUTHPORT MER
22. ering up this button must be pressed before the machine will operate Once pressed and the machine is ready the button will illuminate 3 Emergency Stop Button Panel door opening key 5 Door electrical isolator must be turned off before panel door can open P Figure 4 Main Panel 3 2 Control Pendant Operation It is imperative when loading the machine that the fabrication is held firmly on the table using the table slots provided It is also important that the machine is NOT OVERLOADED by placing on it fabrications which are heavy or are beyond the capacity of the machine in terms of Centre of Gravity or Eccentricity Once the machine has power connected and the power on light is illuminated The machine will be ready to run If the emergency stop button has been depressed then release this by twisting the cap then press the emergency stop reset button on the control box Red D Arc Welderentals Page 11 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AH VP3 reddarc com Speed and movement of the positioner are controlled by the hand pendant see photo below The buttons on the pendant operate as follows Button A Hold to Run Push Button Tilt UP Button B Hold to Run Push Button Tilt Down Button C Table Rotation Reverse Direction Push Button Button D Table Rotation Stop Push Button Butto
23. g screw checking the oil level is not possible Red D Arc Welderentals Page 23 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AH VP3 reddarc com D 1 1 2 Oil sight glass Special feature If an oil inspection glass is provided the oil level must be visible in the middle of the inspection glass Oil level D 1 1 3 Dipstick Special feature Check oil level with dipstick The oil level must be between the lower and upper mark of the dipstick D 1 2 Startup without long term preservation MOTOX drives are delivered with the appropriate lubricants ready for operation depending on the specified conditions of use A EE It must be used at the position indicated by this symbol CSS D 1 3 Startup in case of long term preservation D 1 3 1 Long term preservation up to 18 months up te seor unt tono be ea winte D 1 3 2 Long term preservation up to 36 months Red D Arc Welderentals Page 24 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AH VP3 reddarc com D 1 4_ Filling with lubricant e Screw out venting screw or venting filter or plug screw at the highest point see 3 2 or point of ventilation
24. ld Automation Conventional Positioner Model AH VP3 Teddarc com Back Frame Guard 18 OPEN GEARS 16 OPERATION 11 C Overview Drawing 20 CE CERTIFICATE 7 8 P Centre of Gravity 11 CLEANLINESS ENVIRONMENT 17 Panel 11 13 Contents 2 Preface 3 CONTROL GEAR 17 Control Panel Frame 18 Crosshead 18 R Crosshead Spacer 18 Replacement Parts 18 Rotation Box Pad 18 E Rotation Spur Pinion 18 Rotation Spur Pinion Guard 18 earthing 10 ROTATION WORMBOX 16 Earthing 18 EARTHING 16 Earthing Bracket 18 S Earthing Brush Assembly 18 Eccentricity 11 Slewing Ring 18 ELECTRICAL PARTS LIST 19 Slot Cover 18 slots 11 F SPECIFICATIONS 4 Forward 12 T Front Frame Guard 18 Table 18 TAPER ROLLER BEARINGS amp LOCKNUTS 15 G TIGHTNESS OF CONNECTIONS 17 Tilt Angle Indicator amp Pointer 18 gearbox 10 Tilt Box Pad 18 Gearbox 18 Tilt Pinion Guard 18 Gearbox Maintenance 22 23 Tilt Quadrant 18 Tilt Spur Pinion 18 Tilt Up 12 TILT WORM BOX 16 Trunion Flanged Bush 18 INSTALLATION 10 Trunnion Shaft 18 INSULATION 17 U L UL CAS 8 LOADING CHART 5 LOADING DATA 4 lubricants 24 29 30 V M Variable Speed Potentiometer 12 14 Mainframe 18 W MAINTENANCE 15 MECHANICA
25. me more often during operation if possible Oil level check monthly see D 1 1 Check gear unit for leakage monthly Initial oil change after startup after approx 10000 operating see D 2 2 1 hours at the latest after 3 years Subsequent oil changes every 3 years or 10000 operating see D 2 2 1 hours Clean vent plug every 3 months see D 2 2 2 Clean drive according to the degree of see D 2 2 3 contamination Check all fixing screws for at least once a year see D 2 2 4 tightness Carry out complete inspection of atleast once a tear see D 2 2 5 gear unit Version v1 0 Red D Arc Welderentals 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Page 26 Red D Arc Weld Automation Conventional Positioner Model AH VP3 reddarc com D 2 2 Description of maintenance and repairs D 2 2 1 Perform oil change or oil flushing Types of oil mineral oil CLP oil DIN 51517 3 synthetic oil with a specific base PGLP I Specifications like oil type oil viscosity and required oil quantity are shown on the name plate Hmm i Thoroughly remove oil sludge abraded material and used oil residue from the housings by oil flushing Shut down the gear unit shutting off the drive unit 1 Place a suitable collection receptacle under the oil drain plug of the gear unit housing 2 Unscrew vent plug on the upper side
26. n E Table Rotation Forward Direction Push Button Dial F Rotation Speed Potentiometer Button G Emergency Stop Push Button Figure 5 Hand Control Pendant Red D Arc Welderentals Page 12 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com i Bg 3 m Susa nf fu V B LA wwe i gal 1 Conventional Positioner Model 3 3 Adjusting Height Position The positioner can be set at one of three height positions To aletr the height of the machine please follow this simple procedure First loosen off bolts D 2 on either side of the machine this will release the table section so that it can be lifted Then connect a crane to the lifting eyes on either side of the machine A Take up the slack on the lifting eyes so the the weight is taken by the crane then the lock pins B on either side of the positioner can be removed The table can then be raised or lowered by using the crane so that hole C lines up with the lock pin B holes Pin B on both sides of the machine can then be replaced Once pins B are fully in place on both sides then the weight of the table can be taken by the pins and the crane removed Tighten the 4 bolts D 2 on either side of the machine this will prevent any movement of the positioner inside the height adjustment sleeve Red D Arc Welderentals Page 13 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Pho
27. ne 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AH VP3 Front Top Rear Top Note the vertical leg with holes C through is designed to sit flush metal on metal at the top rear of the and bottom front of the sleeve see pictures above These areas are designed to take the weight of the machine The bolts D are there to close the gap at the top front and bottom rear of the sleeve so that there is no movement of the position in the sleeve Version v1 0 Red D Arc Welderentals 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Page 14 Red D Arc Weld Automation ML Conventional Positioner Model AH VP3 4 0 MAINTENANCE 4 1 MAINTENANCE TAPER ROLLER BEARINGS amp LOCKNUTS Self aligning roller bearings are present to give zero end float In time due to wear and vibration they may slacken off They should then re tightened to regain zero end float Adjustment is obtained by means of the two lock nuts BEARINGS SHAFT BEARING HOUSING LOCKNUTS Figure 6 Roller Bearing Replenish at 500 hour intervals with CASTROL SPHEEROL MP3 For high temperature conditions change grease to CASTROL SPHEEROL B3 4 2 MAINTENANCE PHOSPER BRONZE BEARINGS Replenish at 500 hour intervals be means of grease nipples using CASTROL SPHEEROL MP3 All of the phosphor bronze bushes used are retained with LO
28. of the housing 3 Unscrew oil drain plug and drain oil off into the receptacle A F rdes 4 Screw in oil drain plug o g Red D Arc Welderentals Page 27 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AH VP3 reddarc com 5 Filling with lubricant see D 1 4 6 Screw vent plug on the upper side of the housing D 2 2 2 Clean vent plug The vent plug must be cleaned after deposit of a dust layer at least every 3 months For this the filter must be unscrewed flushed out with cleaning benzine or a similar cleaning agent and dried or blown through with compressed air D 2 2 3 Clean the drive Shut down the gear unit by shutting off the drive unit N rmn reden Af note at heswltchon Keep drives free of dirt and dust etc in order to ensure sufficient heat dissipation Cleaning the drive with a high pressure cleaning device is not permissible Do not use sharp edged tools D 2 2 4 Checking all fixing screws for tightness Shut down the gear unit by shutting off the drive unit N Fe Check all fixing screws for tightness with a torque wrench Thread size Tightening torque Property class min M6 10 Nm M8 25 Nm M 10 50 Nm M 12 90 Nm M 16 210 Nm 8 8 M 20 450 Nm M 24 750 Nm M 30 1500 Nm M 36 2500 Nm Note Unse
29. rviceable screws should be replaced by new ones of the same property class and type Red D Arc Welderentals Page 28 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AH VP3 reddarc com D 2 2 5 Inspection of the drive The drive should be checked annually In addition the drive should be checked according to the criteria described in section 2 Safety notes e g check tight fit of the protective devices Any damage of the coating should be repaired by an expert D 2 3 Lubricants Oil selection should always be determined by the oil viscosity ISO VG class specified on the rating plate of the gear unit The viscosity class is valid for the operating conditions agreed on by contract Under different operating conditions it will be necessary to consult us We have put together a list of suitable lubricants for the gear unit in the table below We are acguainted with the composition of these lubricants and know that in accordance with the latest technology they possess values in respect of loadability corrosion protection load carrying capacity with micro pitting as well as compatibility with seals and internal coating on which the design of the gear unit has been based Thus we recommend that our customer should select a lubricant from this table taking in account the viscosity class stated on th
30. t Emergency Stop Button Not Shown KPVP0305899UL Pendant Cable Red D Arc Welderentals Page 19 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Ir j 3 Conventional Positioner Model AH VP3 reddarc com Red D Arc Weld Automation APPENDIX A OVERVIEW DRAWING 1001 i 0 d HY YOU NOL O S d Mal s3 o 1HOBH 318 1n8 NOUSHVd3Hd 30 03000 KURUNI a Juuuos ly avi Ss ANIL 17 you ued ui JO u 40 paonpoudau JOUUED je uoneuuogui Kysudoud pue jeguspguoo uieyuco pue yusuudinb3 Buuowsod zuu weig jo Auedoud ave 5 31 v ONY IIYNIXOYdd 30 1 es qwouwas 3 37894 1HOI3H TWN3AO 5 Figure 10 Overview Drawing Page 20 Red D Arc Welderentals 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Version v1 0 Website reddarc com Conventional Positioner Model AH VP3 reddarc com Red D Arc Weld Automation APPENDIX B WIRING DIAGRAM 6 8 1 9 Y 4 60909 Ano3 06 0081 83 0 OL3ZIS S30V4 OL 381N39 S3ONVISIO 381N30 SIN TS3WV3N S 4051 007 920 01 325 1094
31. ver possible If an element of live diagnosis is reguired the use of barriers warning notices is a must The maintenance staff should be familiar with the appropriate factory and safety regulations that apply in the province and country that they are employed in and work on the eguipment is such a manner as to comply with them The period between specific maintenance tasks will vary dependant on such factors as type of eguipment and environment of the eguipment These factors should be assessed by the respective maintenance staff and maintenance periods adjusted accordingly Maintenance should include attention to the points listed below 4 8 MAINTENANCE CLEANLINESS ENVIRONMENT It is essential that the cubicle interior remains clean and dry Any ingress of moisture or dirt should be cleaned with a lint free cloth or suitable suction device Fans and filters should be checked regularly for blockages and dirty filter mats should be replaced with the correct grade of mat 4 9 MAINTENANCE TIGHTNESS OF CONNECTIONS It will be necessary to periodically check the tightness of terminals and busbar connections including earth connections especially in areas where vibration is apparent Check for any hot spots developing during running Checks should be performed with the power supply isolated 4 10 MAINTENANCE INSULATION A visual check of cable control gear insulation should be performed at regular intervals If this inspection reveals any
Download Pdf Manuals
Related Search