BRAVO 500 - Set Up Users
Contents
1. Cables of connection respected there may be danger of the gate open too much in manual mode and jump It is important to use stoppers on the opening and closing of the gate If this is not f It is important to use junction boxes for connections between motors components out of the rail and control board All cables enter and exit under the junction box and box of control board 05 TROUBLESHOOTING FINAL CONSUMERS INSTRUCTIONS e Motor doesn t work e Make sure you have 230V power supply connected to control board and if it is working properly e Motor e Unlock motor and doesn t move move the gate by but makes hand to check for noise mechanical problems on the movement e Unlock motor and move the gate by hand to closed position Lock motor again and turn of power supply for 5 seconds Reconnect it and send order to open gate using transmitter e Motor opens but doesn t close e Unlock motor and move gate by hand to check for mechanical problems on the gate e Motor opens but doesn t close e Still not working e Consult a qualified MOTORLINE technician e Encountered problems e Consult a qualified gates technician e The gate moves easily e Consult a qualified MOTORLINE technician e Gate opened but didn t close again 1 e Check if there is any obstacle in front of the photocells 2 e Check if any of the control devices key selector push button2. C Q Jemm 139mm 183mm 3B 04 INSTALLATION INSTALLATION SITE PREPARATION To ensure full operation of the automatism pay attention the following recommendations e Read the entire manual at least once giving special attention to all notices marked with e Check that the gate structure is sufficiently resistant e The gate should be very well leveled and have a uniform movement without irregular friction during the full course e The foundation to create in step 02 of page 4 B should be very resistant to support the mounting screws of the plate e It is recommended that all locksmith works are carried out before proceeding with installation of the automatism e Check if the size and weight of the gate correspond with the presented with the technical data of the motor p 3B INSTALLATION SITE PREPARATION NOTE For correct operation of the automatism it is necessary to pay attention to the dimensions given in the following images Also check that the fixation plate is parallel to the gate DETAIL 11 01 Make a hole in the ground to create a foundation in concrete The dimensions shown are these recommended to create the foundation You must leave tubes in the middle of the hole for the passage of cables for power and accessories as shown in the detail of image 11 Motorline 4A 04 INSTALLATION SITE INSTALLATION CREATE FOUNDATION 02 Fill the hole with fresh concre
3. video intercom etc of the gate are jammed and sending permanent signal to control unit 3 e Consult a qualified MOTORLINE technician e Encountered problems e Consult a qualified gates technician e The gate moves easily e Consult a qualified MOTORLINE technician 1 e Open control board and check if it has 230V power supply 2 e Check input fuses of the control board SPECIALIZED TECHNICIANS INSTRUCTIONS Procedure Il Discovering the origin of the problem 3 e Disconnect the motor from control board and test them by connecting directly to power supply in order to find out if they have problems see page 11A on the control board for diagnosis e If the motor works problem is Pull it out and send it to our MOTORLINE technical services If the motor doesn t work remove them from installation site and send to our MOTORLINE technical services for diagnosis 1 e Check motion axis and associated motion systems related with the motor and the gate to find out what is the problem 1 Check capacitor testing 2 operator with a new one If capacitors are not the 3e problem disconnect motor from control board and it them by connecting directly to power supply in order to find out if it has for diagnosis problems see page 11A All MOTORLINE control boards have LEDs that easily allow to conclude which devices are with anomalies All safety devices LEDs DS in normal situa
4. 8 BRAVO500 USER S AND INSTALLER S MANUAL v2 1 REV 11 2014 00 CONTENT INDEX 01 SAFETY INSTRUCTIONS STANDARDS TO FOLLOW 02 PACKAGE INSIDE PACKAGE 03 OPERATOR OPEN COVER UNLOCK OPERATOR TECHNICAL SPECIFICATIONS 04 INSTALLATION INSTALLATION SITE PREPARATION SITE INSTALLATION CREATE FOUNDATION SITE INSTALLATION EXISTING FOUNDATION APPLICATION OF MOTOR INSTALLATION OF STEEL GEAR RACK INSTALLATION OF NYLON GEAR RACK INSTALLATION OF PLATES THE LIMIT SWITCHES CLUTCH ADJUSTMENT MAP OF INSTALLATION 05 TROUBLESHOOTING FINAL CONSUMERS INSTRUCTIONS SPECIALIZED TECHNICIANS INSTRUCTIONS 06 COMPONENTS TEST SCHEMES FOR CAPACITORS 07 MAINTENANCE MAINTENANCE 1B 2A 2B 3A 3B 4A 4A 5A 5B 6A 7A 8A 8B 10 10 11A 11B 1A 01 SAFETY INSTRUCTIONS STANDARDS TO FOLLOW ATTENTION e To ensure the safety of people it is important that you read all the following instruc tions Incorrect installation or incorrect use of the product can cause physical injury and material damage e Keep these instructions in a safe place for future reference e This product was designed and produced strictly for the use indicated in this manual Any other use not expressly indicated here could compromise the good condition ope ration of the product and or be a source of danger e ELECTROCELOS S A is not responsible for the improper use of the product or other use than that for which it was de
5. capacitors testing with new capacitors 2 If capacitors are not the 4 f motor work well and move gate at full force during the entire course the problem is MOTORLINE technical services vehicles people etc problem disconnect motor from control board and test it by connecting directly to power supply in order to find out if it is broken 3 f the motor doesn t work remove it from installation site and send to our MOTORLINE technical services for diagnosis from controller Set force using trimmer on the board Make a new working time programming giving sufficient time for opening and closing with appropriate force 5 e If this doesn t work remove control unit and send it to NOTA Setting force of the controller should be sufficient to make the gate open and close without stopping but should stop and invert with a little effort from a person In case of safety systems failure the gate shall never cause physical damaged to obstacles 10 06 COMPONENTS TEST SCHEMES FOR CAPACITORS To detect which components have problems during a sliding automatism installation sometimes it s necessary to conduct tests with a direct connection to a 230V power supply For this it s necessary to interpose a capacitor on the connection so that the motor can work check the capacitor type to be used in the product s manual In the below diagram is shown how this connection must be made and how to merge
6. the different component wires NOTES e To perform the tests you don t need to remove the automatism from it s place because this way you can understand if the automatism directly connected to the power can function correctly e The order of capacitor wires linked with the automatism wires are not important as long as you link one to the Brown wire and the other to the Black one e The common wire of the motor must always be connected to the power supply e To reverse the automatism functioning direction switch the Black wire with the Brown wire of the automatism lt 230V POWER 4 SUPPLY Brown p CAPACITOR l E oe Ss BRAVOS00 Common Blue f Ground wire All tests must be performed by skilled technicians due to serious danger associated with the misuse of electrical systems Motor ine 11A MAINTENANCE A 11B 07 MAINTENANCE e Check all screws of the automation such as the fixing plate to the ground the plates of the limit switches motor and the gear rack eCheck that the distance between rack and motor remains unchanged and this engages the teeth of the pinion of the engine correctly over time can happen some distortion eLubricate all systems axis of movement of the gate Lightly lubricate with spray the rack and pinion These maintenance measures mus
7. the inside For this loosen the 2 screws identified with A until the cover is free to be removed 03 OPERATOR UNLOCK OPERATOR To open manually the gate in case of electric power failure or in case of damage follow the below steps 01 Open the protection cover to acess 02 e Insert the key and turn it 90 the key hole for the release 03 Pull the lever towards the outside and you can now open close the gate manually So that the automation will operate normally close the unlock and turn the key to the original position Close the cover 06 to finish make a move in order to confirm the functioning of the automation Motor ine 3A 03 OPERATOR TECHNICAL SPECIFICATIONS The specifications of the automatism BRAVO 500 are as follows BRAVO500 BRAVO500 110 e Power Supply AC 230V 50Hz AC 110V 60Hz e Power 280W 280W e Current 0 8A 0 8A e Speed 0 16 m sec 0 16 m sec e Thermal protection 120 C 120 C e Force 1200N 1200N e Working temperature gt 45 C a lt 65 C gt 45 C a lt 65 C e Capacitor 8uF 25uF e Noise level IP44 IP44 e Working frequency 25 25 e IP protection lt 56_db lt 56_db e Thermal reset 2min to complete cycle 2min to complete cycle e Maximum weight of leaf 500kg 500kg e Maximum size of leaf 7m 7m The dimensions of automatism BRAVO 500 are the following 186 5mm gt 319 5mm
8. In case of finding some friction between the rack and pinion PARAL PEJS 7 a gt adjust the rack on the oval holes with screws I During the course of the gate all elements of the rack must mesh properly with the pinion space 1 5mm The spacers can t be welded to the rack And also the pieces of rack with one another Do not use mass or other types of lubricant between rack and pinion Motorvline 6A 6B Motor im 04 INSTALLATION INSTALLATION OF NYLON GEAR RACK Place the gate in the open position and unlock the motor p 03A 01 Place a piece of rack on top of the pinion and level it horizontally with a level 02 Fasten the support of the rack over the pinion to the gate D AA P ARABS DRAB B AAR Bp 03 Close the gate a bit until the other end of the rack rests on top of the pinion and fasten the other support 7A 04 INSTALLATION INSTALLATION OF NYLON GEAR RACK LUV Y Y l 04 Close the gate a bit so that the rack is not being supported on the pinion anymore and apply another piece of rack A fitting it into the rack already installed B as you can see in detail of image 41 AAA D N po AA BD SUSE AAA D AAAD AA A alah 2 AADD AAAA AD AA DD DAA AD 06 Ope
9. n the gate until the other end the new rack is on top of the pinion rack ofthe rack stands on top of the pinion and fasten it to the gate Fasten it to the gate 07 Repeat the steps 4 6 for each rack piece until you reach the end During the course of the gate all elements of the rack must mesh properly with the pinion All rack supports must be weld at the gate Do not use mass or other types of lubricant between rack and pinion 04 INSTALLATION INSTALLATION OF PLATES THE LIMIT SWITCHES Place the gate in the open position and unlock the motor p 03A 01 Place the opening limit switch plate in the rack so that it can trigger the limit switch of the motor before the gate gets to opening stopper The plate must activate the spring of the limit switch as visible in the image 45 02 Put the DIN912 M5 x 12 screws supplied 03 Move the gate to the closed position with the accessories until the limit switch and repeat steps 1 and 2 to fix the closing plate is fixed to the rack limit switch plate to the rack The limit switch plates must be tuned for the gate stop before it hits the opening and closing stoppers Manualy test the activation of the limit switches with the gate unlo cked before you connect it to the electric power in order to prevent problems due to bad installation 04 INSTALLATION CLUTCH ADJUSTMENT To start the disassembly of the con
10. signed e ELECTROCELOS S A is not responsible if safety standards were not taken into ac count when installing the equipment or for any deformation that may occur to it e ELECTROCELOS S A is not responsible for the safety and proper operation when using components not sold by them e Do not make any modifications to the operator components and or their accessories e Before installation unplug the automatism from the source of power e The installer must inform the client how to handle the product in case of emergency and provide this manual to user e Keep remote controls away from children to prevent the automated system from being activated involuntarily e The customer shall not under any circumstances attempt to repair or tune the ope rator Must call qualified technician only e Connect the automatism to a 230V plug with ground wire e Operator for outdoor and indoor use 1B Motor in 02 PACKAGE INSIDE PACKAGE Inside the package you will find the following components 01 01 motor Bravo500 07 02 fixation plate of the limit switches 02 02 release keys 08 01 user s manual 03 04 screws DIN912 M5x10 09 02 photocells 04 04 fixing screws to the plate 10 02 remote controls 05 04 fixing screws to the ground 11 01 Control board 06 01 fixation plate 03 OPERATOR OPEN COVER During installation you will need to open the motor cover to access various components on
11. t be made every 6 months to maintain the good functioning of the automatism
12. te and 03 e Attach the screws to the plate with smooth the top part where you will fixthe nut and counter nut as shown in picture plate 13 04 Insert the plate with screws in the concrete while it is still fresh and level it horizontally with a level Also align it parallel to the gate keeping a distance of 60mm between them as visible in picture 16 4B Motor i 04 INSTALLATION SITE INSTALLATION EXISTING FOUNDATION In case there is already a foundation at the installation site proceed as below 01 Place the fixing plate on top of the foundation and align it parallel to the gate kee ping a distance of 60mm between them as visible in Figure 19 02 Mark the place to make the holes for 03 Drill four holes with 018mm on foun the bushings Must make the mark atthe dation Place M10 steel anchors on the center of the oval holes of the plate holes 04 Place the fixing plate on the foundation in cement respecting the distances of image 19 Use a level to levelit horizontally and fasten it with M10 screws Motorline 5A P O F SSIO AL EY 04 INSTALLATION APPLICATION OF MOTOR 01 Remove the side covers of the motor by pulling them up visible in the image 26 Oval holes of the motor should be centered with the threaded holes in the fixing plate as visible on DETAIL 26 04 Fix it wi
13. th the M10 x 25 screws provided to hide the screws 05 Reassemble the motor s side covers 5B Motor im EY P O F SSIO AL 04 INSTALLATION 04 INSTALLATION INSTALLATION OF STEEL GEAR RACK INSTALLATION OF STEEL GEAR RACK Place the gate in the open position and unlock the motor p 03A DETAIL 29 ae ao ce l 05 Close the gate a bit so that the rack is not being supported on the pinion anymore 01 Place spacers in all holes of the rack to fix it to the gate Must put them in the and apply another piece of rack A To synchronize the teeth with the piece already center of the oval holes in the rack as shown in Figure 29 so you can adjust the rack at installed use an additional piece of rack B and place it under the union of the other the end of the installation if necessary two holding them with clamps C 02 Place a piece of rack on top of the pi BIO SNe tee uIP AO EA wie teen 06 Open the gate to support the point of 07 Remove the piece of auxiliary rack the new piece of rack on top of the pinion and open the gate until the other end and weld the spacer of the rack stands on top of the pinion Weld the spacer 08 Repeat the steps 5 7 for each meter of the rack until you reach the end 09 e Manually test the movement of the gate with all racks already installed and weld T the remaining spacers
14. tions remain On All START circuits LEDs in normal situations remain Off If LEDs devices are not all On there is some security systems malfunction photocells safety edges etc If START circuits LEDs are turn On there is a control device sending permanent signal A SECURITY SYSTEMS 1 e Close with a shunt all safety systems on the control board check manual of the control board in question If the automated system starts working normally check for the problematic device 2 e Remove one shunt at a time until you find the malfunction device 3 e Replace it for a functional device and check if the motor works correctly with all the other devices If you find another one defective follow the same steps until you find all the problems B START SYSTEMS 1 e Disconnect all wires from START terminal input If the motor works the problem is from control board Pull it out and send it to our MOTORLINE technical services 4 If the motor doesn t work remove them from installation site and send to our MOTORLINE technical services for diagnosis 2 If the LED turned Off try reconnecting one device at a time until you find the defective device NOTE In case procedures described in sections A and B don t result remove control board and send to our technical services for diagnosis 1 e Check all motion axis and associated motion systems related with the gate to find out what is the problem 1 e Check
15. trol board disconnect the power and have maximum care when handling it 01 Unbolt the screws and remove the cover as explained in p 02B 02 You must now access the adjusting screw of the clutch For this remove the cover of the control board box Loosen the 2 screws of the control board and remove it from the box Now loosen the 2 screws that fix the box of control board to the motor and remove it as well 03 Adjust the screw in the upper part of the motor Use a 6mm hexagon key as shown in image 49 How to make the adjustment elrreversibility of the motor Do a test to the motor s irreversibility For that just try to move the gate manually with the motor locked If the gate is moving it is necessary to adjust the screw by rotating it clockwise eldle speed of the motor If the gate does not move at idle speed it means that the screw is too much tightened Rotate it counterclockwise until the motor moves the gate at idle speed The tuning must achieve a balance between the gate s irreversibility and the engines power Any adjustment must always be made lightly always experimenting the motor s operation with every adjustment until you achieve the necessary balance between the irreversibility of the motor and the strength of idle speed 04 INSTALLATION MAP OF INSTALLATION e FLASH LAMP e ANTENNA e CONTROL e BRAVO500 e PHOTOCELL e PHOTOCELL e KEY SELECTOR BOARD ae LEGEND
Download Pdf Manuals
Related Search