User manual Zonda 2-way- fit wheels
Contents
1. 2 3 HOW TO REPAIR A PUNCTURE LN WARNING Change the tyre immediately if it is punctured even minimally A damaged tyre could explode even suddenly and cause accidents physical injury or death NEVER use pierce resistant sealers containing alkaline substances ammonia sodium hydroxide How to check for air leaks If anomalous pressure losses occur check the tyre bead surface the outer surface of the tyre tread and sidewalls the surface of the bead housing on the rim Make sure the extension Fig 15 D is firmly screwed onto the rim by the ring Fig 15 E Make sure the valve Fig 15 C is firmly screwed onto the extension Fig 15 D We recommend that you do not inflate your TUBELESS tyres to a pressure below 6 bar if they are not inflated sufficiently there is a risk that the bead will separate slightly from their seat and cause small air leaks Remember that you must always check the tyre inflation pressure before you use them every time 3t v o Z W ENGLISH 2 4 WHEN YOU USE TUBES Notes Check that the tube valve is compatible with the rim If it is not contact the nearest dealer to receive more precise information on compatible tubes THE USE OF RIM TAPE IS NOT REQUIRED Deflate the tyre Unscrew the valve ring A Fig 16 by hand and remove the valve Introduce a partially inflated presta inner tube into the tyre Fig 17 Fit the othe2. T ZONDA EURUS d SHAMAL ULTRA 2 WAY FIT tubeless amp clincher profile USER S MANUAL Canech IN WARNING Carefully read follow and understand the instructions given in this manual It is an essential part of the product and you should keep it in a safe place for future reference MECHANIC QUALIFICATION Please be advised that many bicycle service and repair tasks require specialized knowledge tools and experience General mecha nical aptitude may not be sufficient to properly service or repair your bicycle If you have any doubt whatsoever regarding your service repair ability please take your bicycle to a qualified repair shop INTENDED USE This Campagnolo product is designed and manufactured for use only on road racing style bicycles that are ridden only on smooth road or track surfaces Any other use of this product such as off road or on trails is forbidden AN ACCIDENT Please note that throughout this manual reference is made that an accident could occur Any accident could result in damage to your bicycle its components and more importantly could cause you or a bystander to sustain severe personal injury or even death LIFESPAN WEAR INSPECTION REQUIREMENT The lifespan of Campagnolo components depends on many factors such as rider size and riding con ditions Impacts falls improper use or harsh use in general may compromise the structural integrity of the components and significantly reduce their lifes
3. 354 in lbs 4 2 2 DISASSEMBLY 1 Remove the lockring G Fig 30 using the Campagnolo tool UT BBO80 B Fig 30 with a 24 mm hexagonal wrench E Fig 30 and the chain whip Campagnolo UT CS060 F Fig 30 2 Insert the plastic sprocket carrier on the side of the freewheel body and align the spline patterns on the body with those on the carrier Slide the sprockets onto the carrier 3 Slide the sprockets off the freewheel body Fig 31 354 in lbs 4 3 9S 10S 11S SPROCKETS FROM SHIMANO INC and SPROCKETS FROM SRAM CORPORATION on the Campagnolo freewheel body for Shimano Inc 9 10 11s sprockets and Sram OG 1070 OG 1090 sprockets 4 3 1 ASSEMBLY SHIMANO INC SPROCKETS 1 Fit the sprockets on the freewheel body and check that the surface with the name of the group of each sprocket is turned to the outside of the freewheel body the broadest groove of the sprocket A Fig 32 and the broadest of the freewheel body B Fig 32 are aligned ENGLISH Important With the 11s freewheel body only use the adapter M Fig 33 for 9s and 10s sprocket packs by Shimano Inc and Sram Co the adapter must not be used for 11s sprocket packs by Shimano Inc The adapter M Fig 33 must be fitted on the freewheel body of the 9s or 10s sprocket pack or on any washer supplied together with the
4. PREVENT DAMAGING THE TYRE IT IS NECESSARY TO COMPLETE THE INSERTION OF ITS BEAD EXACTLY IN CORRESPONDENCE WITH THE VALVE FIG 10 Check that the tyre is positioned correctly on both sides of the valve zone Fig 10 A TYRE B WHEEL RIM C GROOVE D BEAD ENGLISH ENGLISH Wet the tyre bead and rim profile with soap and water Fig 11 using a brush Inflate the tyre to the working pressure shown on the tyre until the two beads engage with the rim Fig 12 Deflate the tyre almost completely Fig 13 and inspect the tyre by pressing lightly with your fingers along the entire circumference to make sure the bead is perfectly inserted If the tyre is not properly mounted the bead will come out of its housing on the rim Inflate the tyre to the pressure marked on the tyre wall Make sure the tyre shows a regular shape all along its circumference Close the lock ring with your fingers C Fig 14 e Screw back the valve ring C Fig 14 Put back the valve cap B Fig 14
5. occur Please note that any accident can result in damage to your bicycle and more importantly personal injury or death to you or a bystander Always follow all warnings and instructions in this manual ENGLISH tampagniley SAFETY RECOMMENDATIONS N AN WARNING o Always wear protective gloves and glasses while working on the wheels DO NOT RIDE YOUR BICYCLE IF IT DOES NOT PASS THIS PRE RIDE TEST CORRECT ANY CONDITION BEFORE YOU RIDE Never use a bicycle or bicycle component unless you are thoroughly familiar with its use and maintenance history Used equipment may have been misused and abused and can unexpectedly fail resulting in an accident Be sure that your wheels are perfectly centered Spin the wheels to be sure that they do not wobble up and down or from side to side and that they do not make contact with the brake pads while rotating Be sure that all of the components of your bicycle including but not limited to your brakes pedals handgrips handlebars frame and seating system are in optimum condition and suitable for use Be sure that none of the components of bicycle are bent damaged or out of alignment Check to be sure that all quick release fasteners nuts and bolts are properly adjusted see the Quick Release instruction sheet Bounce the bicycle on the ground and listen and look for anything which may be loose Be sure that your wheels are perfectly centred Spin the wheels to be sure that
6. D 9s or 10s sprocket pack 30 50 Nm See the instruction sheet provided by the sprocket pack manufacturer 266 443 in lbs for installation removal and maintenance instructions 2 Using tool TL LR15 from Shimano Inc or FR 5 from Park Tool Co B Fig 34 tighten the lockring G Fig 34 on the freewheel body to 30 50 Nm 266 443 in lbs SRAM CORPORATION SPROCKETS 1 The sprockets are preassembled on a support A Fig 35 2 Insert the support on the side of the freewheel body align the grooves press the sprockets onto the freewheel body and extract the support A from the hub Fig 35 3 Using tool TL LR15 from Shimano Inc or FR 5 from Park Tool Co B Fig 34 tighten the lockring G Fig 34 on the freewheel body to 30 50 Nm 266 443 in lbs ENGLISH 4 3 2 DISASSEMBLY 1 Remove the lockring G Fig 36 using tool TL LR15 from Shimano Inc or FR 5 from Park Tool Co B Fig 36 and a chain whip e g Shimano Inc TL SR20 D Fig 36 2 Remove the sprockets from the freewheel body Fig 37 5 BRAKES Please consult the instruction sheet supplied by the manufacturer 6 MAINTENANCE ATTEN
7. Inflate the inner tube until the two tyre beads go into place correctly Fig 4 Deflate the tyre completely and check the correct adherence of the bead around the whole rim If the tyre is not fitted correctly the bead will separate from the tyre if defla ted Inflate the tyre again and respect the working pressure Screw back the valve ring Put back the valve cap To deflate the tire 1 remove the cap 2 unscrew the valve 3 4 5 replace the cap A WARNING Never exceed the maximum inflation pressure recommended by the tire manufacturer or for the cross section of the clincher tire you are using Excessive tire pressure reduces grip on the road and increases the risk that the tire will unexpectedly burst Inflation pressure that is too low reduces tire performance and increases the probability of sudden and unexpected loss of tire pressure In addition premature wear and damage to the rim may occur A WARNING Incorrect tire pressure could cause sudden and unexpected tire failure or loss of control of the bicycle resulting in an accident personal injury or death press and hold down the valve to obtain the required pressure then tighten the valve ENGLISH ENGLISH Campagnolo 2 2 FITTING THE TUBELESS TYRE In order to properly and safely use Campagnolo rims a perfect seal must exist between the rim and tire While Campagnolo makes no representations about thei
8. TION NOTE FOR SPECIALIZED MECHANICS CONTACT YOUR CAMPAGNOLO SERVICE CENTER FOR THE INSTRUCTIONS FOR ASSEMBLING MAINTAINING AND REPLACING RIMS SPOKES AND HUBS OR YOUR CAMPAGNOLO DEALER Note We recommend that you contact a specialized mechanic for all the assembly disassembly and all hub rim and spoke replacement operations Choose with him the most suitable interval of inspections for you on the basis of the conditions of use and intensity of your activities e g racing rain salted roads muddy roads cyclist s weight etc TYPE OF OPERATION KMS MAX 25 n Check at a specialized mechanic s 2 000 5 000 check the lubrication rolling and clearance of the hubs e e check the wheel centering Check at a specialized mechanic s 10 000 20 000 check the lubrication rolling and clearance of the hubs and replace any worn parts of the hubs and free wheel body e check the wheel centering check the wear of the braking track and replace rim if required e f the hub bearings are CULT in Cronitect advanced solution by FAG and the balls in ceramic periodically take the bicycle to a specialised mechanic to have the hub bearings and the balls lubricated with specific oil for bearings e f the hub bearings are USB or Standard periodically take the bicycle to a specialised mechanic to have the hub bearings and the balls lubricated with specific grease for bearings Keep the braking surf
9. ace of the rim and the brake pads free from oil and grease At the end of lubrication operations CAREFULLY degrease the braking surface and the brake shoes To maintain the brake pads are in efficient working order and to avoid wear on the sides of the rims you should remove with a file any residue of sand debris or foreign objects which may become embedded in the brake pads especially during use in the rain When riding in wet conditions remember that the stopping power of your brakes is greatly reduced and the adherence of the tires to the ground is considerably reduced This makes it harder to control and stop your bicycle Extra care is required when riding your bicycle in wet conditions to avoid an accident An accident could result in severe personal injury or death ENGLISH Never make any modifications whatsoever to any component of any Campagnolo product Parts which have been bent or otherwise damaged in an accident or as a result of any other impact must not be re straightened They must be replaced immediately with original Campagnolo parts After using the wheel for the first time check wheel trueness and circularity N WARNING Using wheels that have not been centred properly or which have broken or damaged spokes may result in accidents personal injury or death Do not expose the carbon wheels to high temperatures Do not store bike parts in vehicles parked in the sun and do not store near radiators or other he
10. at sources Do not store carbon fiber products in direct sunlight 6 1 CLEANING THE WHEELS When cleaning the wheels only use non aggressive non corrosive products such as water and neutral soap or specific products specially designed for cleaning bicycles Absolutely never use abrasive or metal sponges Dry with a soft cloth NOTE Never spray your bicycle with water under pressure Pressurized water even from the nozzle of a small garden hose can pass seals and enter into your Campagnolo components damaging them beyond repair Wash your bicycle and Campagnolo components by wiping them down with water and neutral soap N WARNING Salt water environments as found on winter roads and near the seaside can cause galvanic corrosion on most bike parts Carefully rinse clean dry and re lubricate all exposed parts to avoid damage malfunctions and accidents 6 2 TRANSPORT AND STORAGE When transporting the wheel separately from the bike or if the wheel will not be used for a long period of time store it in the wheelbag to protect it against impacts and dirt Campagnolo S r l reserves to modify the content of this manual without notice The updated version will always be available www campagnolo com Rev 00 04 2014
11. d from its seat Fig 20 making it drop into the rim groove Fig 21 Continue around the whole wheel circumference Fig 22 Starting from the valve pull the tyre with your hands until it comes out of the rim Fig 23 Continue around the whole wheel circumference I m C ENGLISH Carry out the same operations on the other side of the tyre Fig 24 and 25 Note Completely remove one side of the tyre before going on to the other side wn Lift off the tyre Fig 26 ke mmm Eu Fee 2 6 CHECKING THE TIGHTNESS OF THE TUBELESS SYSTEM TUBELESS RIM TUBELESS TYRE Check that the tyre and rim are in good condition Check that the inside of the tyre and rim are perfectly clean clean them with a cloth if necessary Inflate the tyre to the working pressure and immerse the wheel with its tyre in a basin of water to check for cuts or punctures Replace the tyre if necessary e If the leakage occurs in the valve zone check that the valve is screwed onto the adapter properly that the ring is securely tightened If the leakage persists replace both of them If the leakage occurs between the bead and the edge of the rim disassemble the tyre make sure that there are no cuts or punctures and repeat assembly If after all these checks the tightness of the Tubeless system is still not satisfactory contact your neare
12. d model of wheel Failure to use correct spokes can result in an accident personal injury or death WARNING To correctly assess wheel tension a tensiometer must be used do not go by the tension you feel manually It is therefore essential to have all the spoke replacement operations carried out by a Campagnolo Pro Shop a Campagnolo Service Centre or a mechanic specialised in assembly and maintenance on Campagnolo wheels The spoke part numbers can be found in the spare parts catalogue which is downloadable from our website www campagnolo com ENGLISH ENGLISH Campagnolo 2 TIRES 2 Way Fit rims are designed for both tubeless and standard clin chers 2 1 INSTALLING CLINCHER TIRES N WARNING RIM TIRE COMPATIBILITY All Campagnolo rims are made with very precise dimensionally If a tire is too easy to install on a Campagnolo rim that tire is most likely too big and will not seat properly on the rim If a tire is too difficult to install that tire is most likely too small Use only high quality tires that require the use of tire levers and a reasonable installation effort Using talcum powder on the tire will make installation easier Using a tire that does not fit properly on the rim can cause sudden and unexpected tire failure resulting in an accident personal injury or death Before fitting the tires check that the diameter indicated on the tire is 622 and that the cross section is between 23 and 28 mm t
13. e WARRANTY use exclusively the parts and components supplied or specified by Campagnolo S r l without interfacing or replacing them with products parts or components manufactured by other companies Note Tools supplied by other manufacturers for wheels similar to Campagnolo wheels may not be compatible with Campagnolo wheels Likewise tools sup plied by Campagnolo Wheels S r l may not be compatible with components wheels supplied by other manufacturers Always check with your mechanic or the tool manufacturer to insure compatibility before using tools supplied by one manufacturer on components wheels supplied by another The user of these Campagnolo wheels expressly recognizes that there are risks inherent in bicycle riding including but not limited to the risk that a component of the bicycle can fail resulting in an accident personal injury or death By his purchase and use of these Campagnolo wheels the user expressly voluntarily and knowingly accepts and or assumes these risks including but not limited to the risk of passive or active neglicence of Campagnolo S r l or hidden latent or obvious defects in the product and agrees to hold of Campagnolo S r l harmless to the fullest extent permitted by law against any resulting damages If you ever have any questions please contact your mechanic or your nearest Campagnolo dealer for additional information Please note that throughout this manual reference is made that an accident could
14. o insure that the tire and wheel are compatible N WARNING Failure to properly install the tire can cause sudden and unex pected loss of tire pressure resulting in an accident personal injury or death TYRE V BEAD RIM 3 Be sure that you do not damage or otherwise bend any portion of the rim when installing the tire Be careful not to damage or bend any part of the rim when mounting the tyre Damaging the edge of the rim can compromise its operation especially when using tubeless tyres Check that the inside of the tyre and rim are perfectly clean clean them with a cloth if necessary WARNING If you are unable to fit and remove the tyres by hand use plastic tyre levers never use metallic levers because you could damage the rim and the tyre Fit the first bead of the tyre into the rim groove Fig 1 starting from the point opposite the valve Introduce a partially inflated presta inner tube into the tyre Fig 2 tampagniley Fit the other bead of the tyre into the rim groove Fig 3 starting from the point opposite the valve and continue around the whole circumfe rence of the rim taking care not to pinch the tube Wet the tyre bead and rim profile with soap and water
15. pan Some components are also subject to wear over time Please have your bicycle and its components regularly inspected by a qualified mechanic for any cracks deformation signs of fatigue or wear use of penetrating fluid or other visual enhancers to locate cracks on parts is recommended Disassembly your bicycle components and especially the pedals is required during these inspections If the inspection reveals any deformation cracks impact marks or stress marks no matter how slight immediately replace the component components that have experienced excessive wear also need immediate replacement The frequency of inspection depends on many factors check with your authorized representative of Campagnolo S r l to select a schedule that is best for you f you weigh over 109 kg 240 lbs we advise you not to use this product Non compliance with this warning can damage the product irreversibly If you weigh 82 kg 180 lbs or more you must be especially vigilant and have your bicycle inspected more frequently than someone weighing less than 82 kg 180 Ibs Check with your mechanic to discuss whether the wheels you selected are suitable for your use and to determine the frequency of inspections ENGLISH The components of Campagnolo 9s 10s and 11s transmissions as well as the brakes rims pedals and all other Campagnolo products are designed as a single integrated system Not to affect safety perforWmance longevity functionality and th
16. r bead of the tyre into the rim groove Fig 18 starting from the point opposite the valve and continue around the whole circumference of the rim taking care not to pinch the tube Wet the tyre bead and rim profile with soap and water Inflate the inner tube until the two tyre beads go into place correctly Fig 19 Deflate the tyre completely and check the correct adherence of the bead around the whole rim If the tyre is not fitted correctly the bead will separate from the tyre if deflated Inflate the tyre again and respect the working pressure Screw back the valve ring Put back the valve cap AN WARNING Also when using an inner tube proper coupling is absolutely neces sary to maintain the tire or the rim and avoid personal injury or death A C e l c O 18 a rep GES magna 2 5 REMOVING THE TUBELESS TYRE N WARNING Carefully follow the instructions provided by the tubeless tyre manufac turer Deflate the tyre Starting from the point opposite the valve press one side of the tyre with your ENGLISH hands until you uncouple the bea
17. r performance or quality and is not responsible for any possible failure of the tire O RECOGNIZE A TUBELESS TYRE CHECK FOR THE TUBELESS WORDING OR LOGO 2 2 1 FITTING THE M1 102 TUBELESS VALVE Notes The valve is supplied already fitted on the rim Periodically check the tightness of the valve and of the entire Tubeless system see paragraph 2 6 We recommend changing the Tubeless valve once a year to optimize tightness Only use original Campagnolo M1 102 valves Tighten the valve ring A Fig 5 by hand only 2 2 2 FITTING THE TUBELESS TYRE LN wARNINGI Carefully follow the instructions provided by the tubeless tyre manufactu rer Check that the inside of the tyre and rim are perfectly clean clean them with a cloth if necessary Thoroughly wet the tyre bead with a dampened sponge or with a moistener placed Fig 6 Fit the first bead of the tyre into the rim groove Fig 7 starting from the point opposite the valve Bend the tyre to fit the second bead into the groove on the rim Fig 8 starting on the part opposite the valve and continuing along the rim s entire circumference Fig 9 NOTE TO
18. st Campagnolo dealer 3 FITTING THE WHEEL ON THE FRAME USING THE QUICK RELEASE See the Quick Release instruction sheet 4 SPROCKET ASSEMBLY AND REMOVAL ENGLISH 4 1 10s SPROCKETS Refer to the instruction leaflet enclosed with the 10s sprockets for all the assembly disassembly use and maintenance operations 4 2 11s SPROCKETS of Campagnolo s r l on FW body for 11s sprockets of Campagnolo s r l 4 2 1 ASSEMBLY 1 The sprockets are pre assembled and timed on the plastic support A Fig 27 The ring G Fig 27 is pro vided with a preassembled washer H ensure that it is positioned as in fig 27 1 2 Remove the ring G Fig 27 3 Insert the support on the side of the freewheel body align the spline patterns press the sprockets onto the freewheel and extract the support A from the hub Fig 27 ENGLISH 4 If installing the sprockets without the plastic support install the individual or preassembled sprockets and the spacers on the sprocket body of the hub aligning the spline patterns Fig 28 The profile of the freewheel body with two asymmetri cal grooves Fig 28 ensures automatic sprocket timing since there is only one assembly option 5 Using a torque wrench D Fig 29 equipped with Campagnolo tool UT BBO80 B Fig 29 tighten the lockring G Fig 29 which is provi ded with the Campagnolo sprockets on to the freewheel body to 40 Nm
19. they do not wobble up and down or from side to side and that they do not make contact with the fork legs or brake pads while rotating Check all reflectors to make sure that they are clean straight and securely mounted Check you brake pads and cables to be sure they are in good condition Test your brakes in the beginning of your ride to make sure that they are operating properly Wear clothes which are snug fitting and which make you visible to traffic such as neon fluorescent or other bright colors Avoid biking at night because it is more difficult for you to be seen by traffic and it is more difficult for you to see obstructions on the ground If you do ride at night you should equip your bicycle with and use a headlight and a taillight Learn and follow the local bicycle laws and regulations and obey all traffic signals signs and laws while you ride Campagnolo s r l reminds you to always wear a properly fitted and fastened bicycle helmet that has been approved by ANSI or SNELL 1 1 WHEEL TECHNICAL SPECIFICATIONS tampagniley 1 TECHNICAL SPECIFICATIONS RIM 634 622x15C O L D front 100 mm rear 130 mm INFLATION PRESSURE see the inflation pressure recommended by the producer of the tire USE road racing on smooth road or track surfaces only 1 2 SPOKES TECHNICAL SPECIFICATIONS WARNING Only use genuine Campagnolo spokes for your specific type an
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