Tesla™ TI2000-308 3 kW Inverter System
Contents
1. Power Anytime Anywhere Tesli a TI2000 3 O Q 3 kW Inverter System Pure Sine Wave Inverter User Manual Built Smart Proven Tough Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 302 324 8910 Phone 302 324 8912 Fax www teslaind com NOTE All users must read this entire manual prior to operating the TI2000 308 3 kW Inverter System The TI2ZO00 308 3 kW Inverter System is a maintenance free and sealed unit No repairs are authorized Warranty will be voided if unit is tampered with in any way or if unauthorized repairs are made For technical support please contact TESLA INDUSTRIES INCORPORATED 101 CENTERPOINT BLVD CENTERPOINT INDUSTRIAL PARK NEW CASTLE DELAWARE 19720 PHONE 302 324 8910 FAX 302 324 8912 WEBSITE www teslaind com EMAIL tesla1 teslaind com CAUTION Improper use or failure to follow instructions in this user manual can result in unit damage and or injury or death by electrical shock Any attempts to open or examine the inside of the TI2000 308 3 kW Inverter System via a tool or device borescope probe etc can result in unit failure and or injury by electrical shock This Inverter System is maintenance free and should not be opened or disassembled for any reason Always protect the unit from short circuit Shipping Hazards The T12000 308 3 kW Inverter System does not pose a shipping hazard No part of this manual may be reproduced or transmitted in any form or2. 13 Turn ON AC Output Circuit Breaker 14 If the Over Voltage LED illuminates again shut the T12000 308 3 kW Inverter System down and contact Tesla Industries O PND What to do if the Over Temperature LED Illuminates 1 Turn OFF AC Output Circuit Breaker Turn OFF Inverter Power Switch Turn OFF DC Input Circuit Breaker Move the TI2000 308 3 kW Inverter System to a cool place for a minimum of one hour Reconnect all Power Cables to the T12000 308 3 kW Inverter System Turn ON DC Input Circuit Breaker Turn ON Inverter Power Switch Turn ON AC Output Circuit Breaker If the Over Temperature LED illuminates again shut the TI2000 308 3 kW Inverter System down and contact Tesla Industries SONA PP WH What to do if the Overload LED Illuminates Turn OFF AC Output Circuit Breaker Turn OFF Inverter Power Switch Turn OFF DC Input Circuit Breaker Check the AC Output Cable Connector for serviceability Check the power demands of the unit you are powering Reconnect DC Input Power to the power source Reconnect AC Output Power Turn ON DC Input Circuit Breaker Turn ON Inverter Power Switch 10 Turn ON AC Output Circuit Breaker 11 If the Overload LED illuminates again shut the TI2000 308 3 kW Inverter System down and contact Tesla Industries Ie ONO PP WH T12000 308 3kW Inverter System 17 section 4 Post Operation 4 1 General Although the TI2Z000 308 3 kW Inverter System has been ruggedized and ma
3. 12 5 Amps 120 l Vac 60 Hz 25 Amps 8 24 Vdc Input Receptacle Provides an Input of 20 30 Vdc 250 Amps Max 4 AC Output Circuit Breaker Acts as on On ae A Off Switch for the AC Output 9 DC Input Circuit Breaker Acts as on On Off Switch for the dc Input 4 TIZO00 308 3kW Inverter System Product Overview 2 2 4 General Specifications Electrical AC Output Power e Provides Single Phase 120 240 Vac 5 60 Hz e 12 5 Amps 240 Vac 60 Hz e 25 Amps 120 Vac 60 Hz DC Input Power e 250 Amps Max e 20 30 Vdc 3 kW AC Inverter e 120 Vac 60Hz Pure Sine Wave 05 e 25 amps surge e 12 5 amps continuous power e lt 2 THD e Minimum Unit Efficiency 85 Size of TI2000 308 e 36 33 long x 11 57 wide x 18 40 high e 922 7 mm x 293 9 mm x 467 4 mm Size of optional TI7 000 223 Transportation Case e 48 52 long x 23 99 wide x 15 71 high e 1232 3 mm x 609 4 mm x 399 0 mm Weight e 106 5 Ibs 48 3 kg e 169 5 Ibs 76 8 kg with optional case Operating Temperature e 20 C to 65 C e 4 F to 150 F Storage Temperature e 40 C to 65 C e 40 F to 150 F TIZ000 308 3kW Inverter System 5 2 Product Overview 2 5 Physical Dimensions 11 57 293 9 7 83 198 8 i 14 03 356 2 18 40 467 4 30 82 782 9 36 33 922 7 Figure 2 5 1 TI2000 308 3 kW Inverter Syste
4. 308 3kW Inverter System 19 5 Unit Care and Maintenance 5 2 Unit Servicing The TI2ZQO00 308 3 kW Inverter System is a maintenance free sealed unit No repairs outside of Tesla are authorized Warranty will be voided if unit is tampered with in any way including any damage to the WARRANTY VOID stickers located on the case see Figure 5 2 1 below If the unit requires maintenance please contact Tesla Customer Service at 302 324 8910 A Repair Request Form can be found in the back of this manual Figure 5 2 1 Warranty Void stickers on the T12000 308 3 kW Inverter System 5 3 Transporting Unit The TIZ000 308 3 kW Inverter System has four affixed handles See Figure 5 3 1 so that it can be carried for Short distances by hand If the area of operation is further then 45 meters 150 feet the TI12000 308 3 kW Inverter System should be transported on a vehicle inside of the TI7000 223 Transportation Case The case has been designed to be carried by two people It has four permanently affixed handles The case weighs 63 los 28 57 kg i Figure 5 3 1 Affixed Carrying Handles Figure 5 3 2 TI7000 223 Transportation Case 5 4 Packaging and Shipping When returning the Inverter System please ensure that it is properly packaged The recommended method for transport is in it s original Transportation Case be sure to enclose the Repair Request Form Return it to Tesla at the address listed below Please contact Tesla C
5. NSN 6130 01 523 1270 CL IX TI2005 127T TI2005 117 Ua Cobra NATO Negative Contact Cobra NATO Positive Post NATO Replacement NSN 5999 01 525 0582 CL IX NSN 5935 01 523 8914 CL IX Post TI27000 082 N For newer NATO plugs with new style post indicated by the black TI2005 12 uses standard 3 4 Cobra NATO Negative Contact Cobra NATO Positive Contact tip Replacement plug deep well socket for Insertion Extraction Tool Insertion Extraction Tool installation NSN 5120 01 523 8761 CL II NSN 5120 01 527 7729 CL II 8 2 Transportation Case The Tesla TI7000 223 Storage Case is designed especially to hold Tesla s TI2000 308 3kW Inverter e Length 48 52 1232 3 mm e Width 23 99 609 4 mm e Height 15 71 399 0 mm e Weight 63 Ibs 28 57 kg e Limited 2 Year Warranty Figure 8 2 1 TI7000 223 Transportation Case TI2000 308 3kW Inverter System 23 Repair Request Form Please complete the information below to ensure prompt and accurate service Include this form with the unit you are returning Thank you Company name amp Billing address Contact person Phone Fax Email Purchase Order Model Serial Model Serial Shipping method to Tesla Description of shipping package Description of problem Date of return Return to Tesla Industries Inc 101 Centerpoint Boulevard New Castle DE 19720 Attention Repair Department 24 T
6. Off switch for the dc input When the DC Input Circuit Breaker is active the LED will illuminate CAUTION D C INPUT CIRCUIT BREAKER Figure 2 12 1 DC Input Circuit Breaker outlined in blue 2 13 DC Input Voltage LED Indicator The DC Input Voltage LED Indicator provides a way for the user to visually see the voltage that the TI2000 308 3 kW Inverter System is receiving INPUT OUTPUT VOLTAGE POWER Input Voltage Input Voltage at 24 VDC at 30 VDC 10 0 T12000 308 3kW Inverter System Product Overview 2 2 14 DC NATO Cable Assembly The DC NATO Cable Assembly is 15 in length It has been Hardwired to the TI2000 308 3 kW Inverter System NOI Do not connect the Hardwired DC NATO Cable Assembly to the 24 Vdc Input Connector Figure 2 14 2 Hardwired DC NATO Cable Assembly 2 15 Alarm LED Indicators The Alarm LED Indicators alert the user of over voltages dc under voltages dc over temperatures and overloads ac When a problem occurs the proper LED will illuminate and an audible alert tone will sound and the Inverter Power Switch will trip shutting off the Inverter See Section 3 8 for explanations E OVERVOLTAGE mE UNDER VOLTAGE EE OVER TEMPERATURE mm OVERLOAD Figure 2 15 1 Alarm LED Indicator location outlined in blue 2 16 Inverter Power Switch The Inverter Power Switch acts as an On Off switch for the Inverter System When switched to the ON position t
7. installation operation maintenance and storage of the unit These notices as illustrated below contain a key word that indicates the level of hazard and a triangular icon that indicates the specific type of hazard Indicates a condition operating procedure or practice which if not WARNING adhered to could result in serious injury or death Indicates a condition or operating procedure which if not strictl CAUTION ee y adhered to could result in damage or destruction of equipment Indicates a condition operating procedure or practice which is essential to highlight 1 2 Symbols The following symbols will appear within the warning triangles to alert the user to the specific type of danger or hazard A A AA General Warning Electrical Hazard Explosion Hazard Fire Hazard A a Guard from Moisture Figure 1 2 1 Different types of hazard and caution symbols T12000 308 3kW Inverter System 1 Safety Review 1 1 3 Hazards WARNING Severe injury or death from electrical shock will occur if either the user or the TI2000 308 3 kW Inverter System is wet while operating the unit Be sure to disconnect power from the AC Output Cable if the TI2000 308 3 kW Inverter System has come into contact with water If the AC Output Circuit Breaker has tripped due to water infiltration DO NOT try to reset circuit breaker until Inverter System has dried completely 7 WERWVASININe Severe injury or death from
8. the unit in a protected environment when not in use maintenance facility shed 9 What is included with my Tesla Inverter System Customers will receive a hardwired fifteen 15 foot DC Mechanized Cable Assembly a hardwired twenty five 25 foot AC Cable Assembly and a full two year warranty 10 Are there any HAZMAT issues or disposability problems There are none Contact Tesla if you have questions TI2000 308 3kW Inverter System 21 6 Troubleshooting and FAQ 6 2 Basic Unit Troubleshooting Fault 1 Output Power LED does not come on 2 Unit will not power from dc Input 3 Unit works then shuts down 4 Inverter Power Switch continuously trips 5 Unit does not output 240 Vac 22 UJ 0 O WD LS gt Possible Cause AC Circuit Breaker has tripped No dc input voltage Input Power Switch has tripped DC Input cord is damaged or bad Is dc Input cord fully plugged into unit DC circuit breaker has been tripped No DC power or under voltage less than 20 volts at source Unit is overheating B Cooling fans and vents are obstructed ammo ouw gt or inoperable Unit is overheating Internal Short Operational voltage is above 30 Vdc Operational voltage is below 20 Vdc AC voltage has exceeded 240 volts AC current load has exceeded 12 5 amps Unit is not connected Inverter Power Switch is not ON C AC Output Circuit Breake
9. 3 Performance Refer to Section 7 PERFORMANCE DATA to determine the capability of the T12000 308 3 kW Inverter System Consideration must be given to changes in performance resulting from variations in ambient temperature and mode of operation 3 4 Temperature Specifications Cold Hot Soaked Temperature The ambient temperature that a unit is exposed to for one 1 hour or more establishes the unit s cold hot soaked stabilization temperature If the unit s cold hot soaked temperature is outside the normal operating temperature range the unit must be stabilized prior to operation For COLD SOAKED temperature Se Saal Stabilization the unit must be placed in an environment with a temperature above 10 C 41 F Se o for 3 hours or a temperature above 20 C 68 F for2 hours For HOT SOAKED temperature stabilization the unit must be placed in an environment with a temperature below 38 C 100 F for 1 hour Figure 3 4 1 Output power capability versus ambient temperature 12 TI2000 308 3kW Inverter System Operating Procedures 3 Hot Soaked or Cold Soaked Definition Simple terms When a material is exposed to a change in temperature its temperature will also change Some material changes temperature quickly others slowly If the ambient temperature changes and is then held constant the materials temperature will also change until its temperature stabilizes Once the material temperature ha
10. I2000 308 3kW Inverter System WE GET THE MILITARY STARTED Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 USA Tel 302 324 8910 Fax 302 324 8912 9475 Double R Blivd Suite 2 Reno NV 89521 Tel 775 622 8801 Fax 775 622 8810 www teslaind com
11. J Figure 2 8 1 AC Output Circuit Breaker outlined in blue 2 9 AC Output Cord The AC Output Cord See Figure 2 9 1 is 25 in length It has a Hardwired Plug 2 713 Tesla part TI250000 044 Contact Tesla Industries for additional plug configurations Figure 2 9 1 Hardwired AC Output Cord with Plug Plug 2713 Bo T12000 308 3kW Inverter System Product Overview 2 2 10 Output Power Status LED Indicator The Output Power Status LED Indicator See Figure 2 10 1 provides a way for the user to visually see the applied ac load that the TI12000 308 3 kW Inverter System is providing This lets the operator know how much power that the equipment is drawing Figure 2 10 1 Outou Power Status Indicator location outlined in blue 100 Output 50 Output Less Than 20 Max Load Load Output Load 2 11 24 Vdc Input Connector The 24 Vdc Input Connector will support an Input Voltage range of 20 30 Vdc This is a secondary connector It is to be used if the 15 DC NATO Cable Assembly is damaged When the Input Connector is not in use cover the receptacle with the protective cover see Figure 2 11 1 This will protect the Input Connector from dust and foreign matter Figure 2 11 1 24 Vdc Input Connector TIZ000 308 3kW Inverter System 9 2 Prod uct Overview 2 12 DC Input Circuit Breaker This System is equipped with a 100 amp DC Input Circuit Breaker Shown in Figure 2 12 1 that acts as an On
12. and output cables are not damaged See Section 5 1 2 Check unit carefully for any evidence of damage See Section 5 1 3 Make sure that airflow is not obstructed from air intake and outlet See Section 2 6 4 Check that all connections are secure and free from water Figure 3 6 1 TI2000 308 3 kW Inverter System 3 7 20 30 Vdc Input Power Connecting DC Power Cable from Inverter System to Vehicle CAUTION Place the DC Input Circuit Breaker to the OFF position 1 2 The Vehicle must be turned OFF shut down 3 Plug NATO Adaptor into the NATO Connector on the Vehicle 4 Start the vehicle and allow it to warm up to operating temperature 5 Place DC Input Circuit Breaker to the ON position 6 Turn ON Inverter Power Switch 7 Turn ON AC Output Circuit Breaker ee Figure 3 7 1 Attaching DC Power Cable to ground vehicle 14 T12000 308 3kW Inverter System Operating Procedures 3 Disconnecting DC Power from Vehicle Turn OFF AC Output Circuit Breaker Turn OFF Inverter Power Switch Turn OFF DC Input Circuit Breaker Shut down Vehicle Disconnect the DC NATO Plug from the NATO Connector on the Vehicle gp won pb Connecting DC NATO Plug to DC NATO Connector on the Front Panel of the Inverter System CAUTION Nels Do not connect the Hardwired DC NATO Cable Assembly to the 24 Vdc Input Connector Place the DC Input Circuit Breaker to the OFF position Make sure dc ppower sou
13. by any means electronic or mechanical including photocopying recording or any information storage and retrieval system without prior written permission from Tesla Industries Inc Copyright 2015 by Tesla Industries Incorporated All rights reserved 11 13 15 Table of Contents Section 1 Safety Review 1 1 Safety Notices 1 2 Symbols 1 3 Hazards 1 4 Important Safety Precautions 1 5 Extreme Environments Section 2 Product Overview 2 1 Introduction 2 2 Indication of Terms Shall Should May 2 3 Front Panel Overview 2 4 General Specifications 2 5 Physical Dimensions 2 6 Airflow Ports 2 Operating Positions 2 8 Active Output Circuit Breaker 2 9 AC Output Cord 2 10 AC Output Power Status LED Indicator 2 11 24 Vdc Input Connector 2 12 DC Input Circuit Breaker 2 13 DC Input Voltage LED Indicator 2 14 DC NATO Cable Assembly 2 15 Alarm LED Indicators 2 16 Inverter Power Switch Section 3 Pre Operation 3 1 General 3 2 Operating Limits and Restrictions 3 3 Performance 3 4 Temperature Specifications 3 5 Environmental MR N NN NO FP B OO MANNA A WW W eereEeHE e FP FP O O 12 12 12 12 13 13 TI2Z000 308 3kW Inverter System 3 6 Pre Operation 14 3 7 20 30 Vdc Input Power 11 15 3 8 Alarm LED Indications 16 17 Section 4 Post Operation 19 4 1 General 19 4 2 After Use 19 Section 5 Unit Care and Maintena
14. cuit Breaker Turn OFF Inverter Power Switch Turn OFF DC Input Circuit Breaker Shut down DC Power Source Check the DC Input Power source Turn DC Input Circuit Breaker ON then OFF again Check DC Input Power Cable ensuring it is connected correctly and fully seated Check DC Input Connectors for foreign objects Check Positive and Negative Power Connectors for serviceability 10 Reconnect all power cables to the Unit 11 Turn ON DC Input Circuit Breaker 12 Turn ON Inverter Power Switch 13 Turn ON AC Output Circuit Breaker 14 If the Over Voltage LED illuminates again shut the TI2000 308 3 kW Inverter System down and contact Tesla Industries oe ONO PF wWRKN What to do if the Under Voltage LED Illuminates 1 Turn OFF AC Output Circuit Breaker 2 Turn OFF Inverter Power Switch 3 Turn OFF DC Input Circuit Breaker Continued on next page 16 T12000 308 3kW Inverter System Operating Procedures 3 What to do if the Under Voltage LED Illuminates Continued 4 Shut down DC Power source Check the DC Input Power source Turn DC Input Circuit Breaker ON then OFF again Check DC Input Power Cables ensuring they are connected correctly and fully seated Check DC Input Connectors for foreign objects Check Positive and Negative Power Connectors for serviceability 10 Reconnect all Power Cables to the TI2O000 308 3 kW Inverter System 11 Turn ON DC Input Circuit Breaker 12 Turn ON Inverter Power Switch
15. de weather resistant within the scope of unit s intended use it is essential that good general care be taken to maintain unit in good operating condition and to maximize unit s operational life 4 2 After Use Unit should be protected from environmental elements and man made hazards Ideally unit should be secured inside the carrying case 180 T12000 308 3kW Inverter System Section 5 Unit Care and Maintenance WARNING CAUTION 5 1 Unit Care Avoid Prolonged Exposure to Extremely Damp Environments Be sure to turn off the Inverter Power Switch and disconnect dc input power and ac output power from the Inverter System if the T12000 308 3 kW Inverter System has come into contact with water If the AC Output Circuit Breaker or the DC Input Circuit Breaker has tripped due to water infiltration allow the unit to dry out before attempting to reset circuit breaker Cover the unit to prevent water seepage If the unit is operated in extremely damp conditions it should be stored in an environmentally controlled building when not in use Wipe unit clean periodically with a soft cloth to remove dust dirt etc Protect Cables from Damage Do not cut crush or drag the input or output power cables when handling the TI2000 308 3 kW Inverter System Always inspect cables prior to use If no damage is evident proceed to the next step If damage is evident contact Tesla Customer Service Figure 5 1 1 Damaged cable TI2000
16. electrical shock can occur when damp electrical plugs are connected to the TI2000 308 3 kW Inverter System Make sure the electrical outlet is switched off before making any connections Failure to use proper grounding can cause potential shock hazard CAUTION The unit will be damaged if unapproved dc power is applied This Unit operates from 20 30 Vdc 250 Amps Max CAUTION Turn off dc input power before connecting or disconnecting dc input power Failure to turn off dc power could cause voltage spikes that can permanently damage the Unit 1 4 Important Safety Precautions WARNING Severe injury or death from fire or explosion can occur if electrical sparks are produced near fuel vapors DO NOT CONNECT ac output power from Inverter System while operating or handling any type of fuel 1 5 Extreme Environments CAUTION The TI2000 308 3 kW Inverter System is equipped with a temperature sensor that automatically disables Inverter functions when the internal temperature reaches above 150 F 65 C This protects the unit from overheating and damage If the unit shuts down move the unit into a cooler climate such as shade or air conditioning when possible 2 TI2000 308 3kW Inverter System Section 2 Product Overview 2 1 Introduction Thank you and congratulations on the purchase of your new T12000 308 3 kW Inverter System This System is one of Tesla Industries latest advancements in power techn
17. he Output will provide 120 240 Vac at 12 5 A 60 Hz El UNDER VOLTAGE T12000 308 3kW Inverter System 11 section 3 Operation Procedures This section deals with normal procedures and includes all steps necessary to ensure safe and efficient operation of the TI2ZO00 308 3 kW Inverter System The ambient temperature may cause the unit s protective over temperature sensors to shut down the Inverter functions until the unit cools to normal operating temperatures If the unit shuts itself down get the unit into a cooler environment such as shade or air conditioning if possible Perform a full function check prior to continued use once the unit is allowed to cool For continued use in extremely hot environments it is advised to send the unit back to Tesla for recalibration for use in these environments 3 1 General Correct operation of the TI2Z000 308 3 kW Inverter System includes both pre use and operational checks of the unit Knowledge of the operating limits restrictions performance unit capabilities and functions is fundamental to correct and safe operation The operator shall ensure compliance with the instructions in this manual that affect operational safety and the warranty of the unit 3 2 Operating Limits and Restrictions The minimum maximum and normal operating ranges result from careful engineering and evaluation of test data These limitations must be adhered to during all phases of operation 3
18. m physical dimensions 6 T12000 308 3kW Inverter System Product Overview 2 l 48 52 1232 3 f 23 99 609 4 Figure 2 5 2 TI7000 223 Transportation Case Dimensions 2 6 Airflow Ports CAUTION When the TI2000 308 3 kW Inverter System is plugged into 20 30 Vdc input power the internal cooling system will efficiently regulate unit temperature regardless of load At room temperature 77 F the exhaust air will not exceed the ambient temperature by more than 5 F In more extreme temperatures greater than 90 F the exhaust air will not exceed the ambient temperature by more than 10 F See Figure 2 6 1 Figure 2 6 1 Air intake exhaust ports and internal air circulation 2 Operating Positions The TI2Z000 308 3 kW Inverter System is operated in horizontal position as shown Make sure that the airflow is not obstructed from air intake and outlet TI2ZO00 308 3kW Inverter System 7 2 Prod uct Overview 2 8 AC Output Circuit Breaker This System is equipped with a 12 5 Amp AC Output Circuit Breaker Shown in Figure 2 8 1 that acts as an On Off switch for the AC Output When the AC Output Circuit Breaker is active the LED will illuminate 4 OUTPUT CIRCUIT BREAKAR A
19. nce 19 5 1 Unit Care 19 5 2 Unit Servicing 20 5 3 Transporting Unit 20 5 4 Packaging and Shipping 20 section 6 Troubleshooting and FAQ 21 6 1 Frequently Asked Questions 21 6 2 Basic Unit Troubleshooting 22 Section 8 Optional Accessories 23 8 1 Replacement Contacts and Tools 23 8 2 Transportation Case 23 Repair Request Form 24 TI2000 308 3kW Inverter System Abbreviations and Symbols Abbreviations that may be used within the text headings and titles of this manual LIST OF ABBREVIATIONS Abbreviation Definition ac AFT AWG amp or A cont C i dc EFF ft FWD GPU Hr Hz kg kHz kW LED max MQ min MPU NEMA PF PFC rms THD TMDE UAV Vac Vdc Alternating Current Airflow Technology American Wire Gauge Ampere Continuous Degree Celsius Degree Fahrenheit Direct Current Efficiency Feet Forward Ground Power Unit Hour Hertz Kilograms Kilohertz Kilowatts Light Emitting Diode Maximum megaohm Minimum Micro Power Unit National Electrical Manufacturers Association ohm power factor power factor correction root mean square Total Harmonic Distortion Test Measurement amp Diagnostic Equipment Unmanned aerial vehicle Volts Alternating Current Volts Direct Current watts TI2000 308 3kW Inverter System section 1 Safety Review 1 1 Safety Notices Safety notices appear throughout this manual to alert the user to important information regarding proper
20. ology development The TI2000 308 is a Pure Sine Wave Inverter System The TI2000 308 3 kW Inverter System was designed to provide 120 240 Vac 12 5 amps of pure regulated AC power This manual contains the complete operating instructions and procedures for the TI2000 308 3 kW Inverter System that the end user will need to safely and efficiently operate this system ci L Figure 2 1 1 TI2000 308 3 kW Inverter System pictured with optional case 2 2 Indication of Terms Shall Should and May Within this technical manual the word shall is used to indicate a mandatory requirement for proper operation and warranty purposes The word should is used to indicate a non mandatory but preferred method of accomplishment The word may is used to indicate an acceptable method of accomplishment TIZ000 308 3kW Inverter System 3 2 Prod uct Overview 2 3 Front Panel Overview oo oo ol 1 15 Hardwired DC NATO Cable Assembly 5 Alarm LED Indicators Alerts the user of over Provides an Input of 20 30 Vdc 250 Amps voltages under voltages over temperatures Max and overloads 2 Inverter Power Switch Acts as on On 6 Output Power Status Indicator Displays the Off Switch for the TI2ZO00 308 3 kW Inverter ac current load System l 7 Input Voltage Indicator Displays Input 3 25 Hardwired AC Line Cord Provides an Voltage from a range of 20 30 Vdc Output of 240 Vac 60 Hz
21. out maintenance facilities instructional facilities laboratories manufacturing plants aircraft hangars and many other locations The reason is due to the precise flat line dc power the small portable and quiet nature of our systems and the maintenance free aspect of our Inverter Systems We can custom tailor ground power systems to fit your individual requirements 5 Can one person transport it It is not recommended for one person to transport the TI2000 308 3 kW Inverter System The system alone weighs 106 5 los and when it is in it s case it weighs 169 5 Ibs 6 How do get my Inverter System serviced Contact Tesla Customer Service at 302 324 8910 You can also email us at tesla1 teslaind com Once we receive the unit at our facility we will examine it Systems that are protected under warranty will be repaired at no charge If the warranty has expired you will receive a quote for necessary repairs prior to work being done Our turnaround time is 48 hours once repairs are authorized T Can make my own repairs to unit During the warranty period the unit can only be repaired by Tesla Industries for the warranty to remain in effect Regardless we strongly recommend allowing Tesla to repair any unit as we will analyze the complete system and re calibrate it 8 What type of maintenance does the Tesla Inverter System require The systems is maintenance free Keep the vent areas clean and free of debris Keep
22. r is not ON Remedy Reset AC Output Circuit Breaker Switch Verify that dc input power is applied If LEDs still do not illuminate Please contact Tesla Customer Service at 302 324 8910 Check if the Input cord is properly secured Check to make sure DC Circuit Breaker is placed in the ON position Move the unit to an area 10 20 less ambient temperature Clean and clear cooling vents turn on unit and inspect if air is flowing through unit If no airflow please contact Tesla Disconnect unit from dc input and ac output Check Alarm LED and refer to Section 3 6 If LED still illuminates please contact Tesla Customer Service at 302 324 8910 Plug unit into dc power source to maintain 240 Vac Turn on Inverter Power Switch Turn on AC Output Circuit Breaker TI2Z000 308 3kW Inverter System section 8 Optional Accessories 8 1 Cobra DC Replacement Contacts and Tools Cobra DC Plugs are designed to provide reliable high power connections up to 3000 amps even in the harshest conditions Each plug is constructed from a rugged combination of advanced composite materials and corrosion resistant alloys to maximize durability and connectivity To extend the life of the Cobra Connector included with your Inverter System replacement contacts and tools can be ordered through the Tesla Customer Service TI2005 078 Cobra NATO Connector
23. rce is turned OFF Connect NATO Cable from power source to Inverter Turn ON dc power source Place DC Input Circuit Breaker to the ON position Turn ON Inverter Power Switch Turn ON AC Output Circuit Breaker NOg PWN P Disconnecting DC Cable from the TI2000 308 3 kW Inverter System 1 Turn OFF AC Output Circuit Breaker Turn OFF Inverter Power Switch Turn OFF DC Input Circuit Breaker Shut down dc power source Disconnect the NATO Cable a SS TI2000 308 3kW Inverter System 15 3 Operating Procedures 3 8 Alarm LED and Tone Indications Over Voltage DC The Over Voltage LED will illuminate if the operational voltage for the Inverter System exceeds the preset value of 30 Vdc Input power This Alarm will only apply to the dc functions of The TI2000 308 Under Voltage DC The Under Voltage LED will illuminate if the operational voltage for the Inverter System has dropped below the preset value of 20 Vdc Input power This Alarm will only apply to the dc functions of The T12000 308 Over Temperature The Over Temperature LED will illuminate if the Inverter System is operating at a temperature exceeding the preset value of 150 F 65 5 C Overload The Overload LED will illuminate if the ac voltage or ac current load of the Inverter System has exceeded 240 volts or 12 5 Amps This Alarm will only apply to the ac functions of The TI2000 308 What to do if the Over Voltage LED IIluminates 5 Turn OFF AC Output Cir
24. s stabilized it is considered soaked Example A unit is moved from the cool shade into the hot sun That unit s temperature will increase until it stabilizes Once stabilized the unit would be considered hot soaked The unit s temperature switch automatically disables ac power functions when the internal temperature is above 150 F 65 C This protects the unit from overheating and damage If the unit shuts down move the unit into a cooler climate such as shade or air conditioning when possible Perform a full function test prior to use after the unit has been allowed to cool 3 5 Environmental WARNING Operating any electrical equipment in the presence of moisture creates possible safety hazards and or potential for equipment damage Every effort has been made within the scope of existing technology to prevent foreseeable safety hazards and make the TI2000 308 3 kW Inverter System moisture resistant to prevent damage or failure If the TI2000 308 3 kW Inverter System is exposed to moisture preventive measures and precautions shall be taken to A Prevent accumulation of moisture on ac and dc connectors receptacles B Minimize moisture entering forward inlet and AFT outlet cooling fan vent ports Unit inlet and outlet vent ports shall be covered from exposure Unit shall be kept horizontal TI2000 308 3kW Inverter System 13 3 Operating Procedures 3 6 Pre Operation 1 Be sure to check that all input
25. ustomer Service at 302 324 8910 with any questions or concerns TESLA INDUSTRIES INCORPORATED 101 CENTERPOINT BLVD CENTERPOINT INDUSTRIAL PARK NEW CASTLE DELAWARE 19720 PHONE 302 324 8910 FAX 302 324 8912 Website www teslaind com Email Teslai teslaind com 0 T12000 308 3kW Inverter System section 6 Troubleshooting and FAQ 6 1 Frequently Asked Questions 1 Why should buy a Tesla Power Inverter System A Tesla Power Inverter System is an advanced piece of equipment and an ideal method of converting 20 30 dc voltage to pure usable 120 240 ac voltage This system can be used in a tactical or non tactical environment giving the user the needed flexibility to operate ac components with approved connectors like laptop computers test measurement and diagnostic equipment additional lighting or any other item that requires ac voltage This unit is man portable maintenance free and can be operated from any 20 30 dc voltage power sources Designed for military applications it is easily transported and is invaluable for times when ac power is required in a field environment 2 How much power will my Inverter System provide The TI2000 308 3 kW Inverter System will provide up to 12 5 amps continuous regulated ac power at 120 240 Vac 3 Is it waterproof Water resistant but not waterproof 4 Are Tesla Power System s used in shop maintenance and testing Tesla systems are gaining popularity through
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