FIP I/O / MODBUS GATEWAY
Contents
1. Download a valid configuration with the ABCConfigurator to the gateway 46 02 2005 Software Configuration Examples Correct Modbus Steps to be followed when the system is not running configuration g Step Action 1 Check that the XPS MC Safety Controller has the correct configuration specifically the correct MODBUS address In our example the XPS MC address is 1 Fie Edit Mode Controller Options Help D W Stop Controller Device Library RUN Controller Co Ss x Bddress Baud Rate Pos Controller Change Password qomo 1 247 i MC16 pi Download Configuration to Controller M fi 19200 7 even 7 ox f Mc32 M Upload Configuration from Controller E Coni Monitoring D Create Validated Co pe tee a mormon R ii J_ Controller 4 pooo a EDM Devices Transfer validated Copy BEA P Controller 5 Start Devices Read Validation F Controller 6 fm Enabling Dev a Read piei from Controller T Gorrolter 7 Tr Open Protocol l Tr A Miscellaneous L Conialtsr 8 Controller Setup Bus Configuration gt Bocce Download Setup to Controller Controller Info Download i oe COM Settings 2 Correct MODBUS configuration in XPS MC Safety Controller and in the ABC LUFP asc ABC LUFP Configurator Untitled S 0 x File Sub Network Port Yiew Help Dao bt Se ts eexk S2. 4 Run the CPU 5 Double click on the above board Result The following window appears on the right side with the data from XPS MC32 EXTENDED DEV CMPCT 32W Version 1 0 T conti rati Deb Fault Channel 0 cela debug W Result Your system is now working If you encounter any problems proceed with Steps to Check When Not Running p 45 44 02 2005 Software Configuration Examples 3 4 Steps to Check When Not Running Steps to Check When Not Running Gateway If the gateway has been configured incorrectly communication may not be possible hardware reset The LED will flash red green LED display LED Status LED Status 1 Flashing red 2 Flashing red Flashing green 4 Flashing orange 100 3 04 0 0 Red Flashing red green 02 2005 45 Software Configuration Examples Steps to be followed for resetting the gateway hardware Step Action Unplug the gateway from the power supply 2 Open the gateway at the front 3 Make a connection between the two points shown in the following figure Note While the connection is made apply power to the module gt F ea5 eas ra PES Fi U be RT ANO PE EREE r 7 uh bn Ch hn a al f PEO a E 3 5 T mer a X a i 5 a a ae N Ti j fats l Sa 5 i y E i Paa r
3. E Checksum H E Response Configuration Alphabetic Categorized 0s000E Eror check type CAL Error check start byte Ox0000 Result There are 5 sub menus of the query 1 Slave Address 2 Function code 3 Starting register address Alter value to 1000 refer to table Addresses and Commands p 38 column 1 4 Number of registers New value is 14 OE hex refer to table Addresses and Commands p 38 column 3 5 Checksum Do not alter Note In the five sub menus we have to define only the Starting register address and the Number of registers The others are fixed or the default values and are sufficient 02 2005 29 Software Configuration Examples Step Action 5 Configure the response by clicking on Response These are the default values do not alter ec ABC LUFP Configurator Untitled 8 10 File Response Port Yiew Help Deed Sl O Bexx S PaT Bas ABC Master Mode Untitled Devices Configuration E H Fe a Categorized RA Sub Network f ffline options for sub network Clear MC32 Trigger byte Disabled Read Holding Registers ES Query Ses eH esponse 7 Slave Address T Function code f Byte count f Data fy Checksum rigger byte address Ox05FF Offline options for sub network The action to take for this transaction if the sub network goes offlin
4. 34 02 2005 Software Configuration Examples Status of the gateway LEDs LED description Fah i l ey Ral Overview of the gateway LEDs Description of the LED status LED Status Meaning 1 ERR Off Gateway online exchanges possible Flashing red Gateway offline exchanges impossible Proceed as follows Check in PL7 Pro that a FIP I O station has been declared for the gateway address Check that the gateway is correctly connected to the FIP I O network 2 1 0 Off No fault Red Internal fault Proceed as follows Replace the gateway Flashing red Timing failure Note Fault mainly due to FIP I O network and or FIP I O master 3 RUN Off No power or critical fault Green Gateway operational Flashing green Duplicate address 4 COM Off Total absence of communication with bus arbitrator Flashing 5Hz Exchanges in progress with bus arbitrator yellow 02 2005 35 Software Configuration Examples LED Status Meaning 5 MODBUS Off No power Green Modbus communications OK with all Modbus slaves Red Loss of communication with one or more Modbus slaves Flashing green No Modbus communications 6 GATEWAY Off No power Green Initialisation and configuration of the gateway Flashing green Gateway in operation Flashing red green Configuration absent invalid Proceed as follows e U
5. Pea hae ABC Master Mode Untitled Devices a POU Sub Network Bitrate bits s 19200 Data bits 8 Parity Even Physical standard RS485 Start bits 1 Stop bits 1 f ABC LUFP Configurator Untitled i File NewNode Port Yiew Help el a OSESS Ol toaxe ee aa PHA D Perrera ABC Master Mode Untitled AB Add Broadcaster ie pe I Devi Load Node DA Su Network Slave address 1 Sub Network Status we New Node 3 Mea Sub Network 02 2005 47 Software Configuration Examples Correct switch position on the Steps to be followed when the system is not running FIP I O gateway eee Action Check if the hardware rotary switches on the gateway are in the correct position in our example 73 and Unity Pro has the same address Address 73 Units Tens Check if you have chosen the correct module Standard Profile Drop Standard profiles FED C32 New Device 5j x Address 64 127 73 Cancel z Hep Gateway drop Inductel drop Lexium drop Magelis drop Momentum drop 7 E Standard profiles ln FED C32 HEHEHEHEH EXTENDED DEY CMPCT 32W D EXTENDED DEY CMPCT 32w P FED MSS bas Sibi Sees al aati FED M32 P EXTENDED DEY MOD 32w P rv FRD C2 RED DEV CMPCT ZW FRD C2P RED DEY CMPCT Zw P STD DEY CMPCT Sw STD DEY CMPCT SW P STD DEY MOD 8w STD DEY MOD 8w P x FSD CBP FSD
6. Program Ethernet TCP IP USB Unitelw T5 PS7CA 02 02 00 57 0 128Kb Program Config 110 220 VAC TSX P5 7CD 02 02 00 57 0 128Kb Program Config 24 VDC 02 2005 41 Software Configuration Examples Step Action 4 Open the FIP I O window by double click on the Fipio p Unity Pro XL lt No name gt File Edit View Services Tools Build PLO Debug Window Help fama BB Derived FB Tapes ay Variables amp FB instances ow Elementary Variables a Derived Variables BL O Derived Variables E Elementary FB Instances E Derived FB Instances x Communication Hardware catalog S Double click on the rectangle 42 02 2005 Software Configuration Examples Step Action 6 Select the correct device and type FED C32 in the address 73 x New Device Address 64 127 fa Cancel z Help ie Gateway drop g Inductel drop i Lexium drop eed eek OF rite RED DEW CMPCT Aw RED DEW CMPCT 2w F STO DEY CMPCT oy STO DEY CMPCT Pw P STO DEY MOD oy STO DEY MOD oy P end Result The following figure shows the result 02 2005 43 Software Configuration Examples Download the Steps to be followed for downloading the program to the CPU program Step Action 1 Generate the project 2 Connect to the Premium 3 Download the program
7. Sa s Gee EE ENG 35 Overview over the Information Available From the XPS MC Salely COMMON Gh res decd ethene a eee AGC Ee au BUG Rees 38 Configure Unity Pro FIP I O Master 0 0 0 ce eee 41 Configure Unity Pro FIP I O Master 0 0 0 ee 41 Steps to Check When Not Running 2 0 0 0 0c eee eee ee eee 45 Steps to Check When Not Running 2 0 00 ccc eee ee eee 45 About the Book At a Glance Document Scope Validity Note Related Documents User Comments This documentation briefly describes the setup for communication between a FIP I O Master and an XPS MC Modbus slave For further information about the gateway refer to the LUFP1 Telemecanique Gateway FIP I O Modbus RTU User s manual In spite of all care taken over the writing of this document Schneider Electric SA does not give any guarantees in the realtion to the information contained in it and may not be held liable for any errors nor for any damage which might result from its use or its application The characteristics and operation of the products and additives presented in this document may change at any time The description is in no way contractually binding Title of Documentation Reference Number LUFP1 Telemecanique Gateway FIP I O Modbus RTU LUFP1_EN pdf User s manual www hms se abc_lufp shtml We welcome your comments about this document You can reach us by e mail at
8. an input is a monitoring signal generated the same Modbus slave Because we are only concerned with the XPS MC signals in this document we have only inputs from the Modbus slave 02 2005 Introduction to the LUFP1 Gateway 8 02 2005 Hardware Configuration Examples 2 Introduction Overview This chapter contains the hardware configuration examples What s in this This chapter contains the following topics D Chapter Topic Page Example With a Single XPS MC Safety Controller 10 Example With Multiple XPS MC Safety Controllers or Other Modbus Slaves 13 02 2005 Hardware Configuration Examples Example With a Single XPS MC Safety Controller Example The diagram below shows the connections between a FIP I O master for example Premium TSX P57 454M with the FIP I O Interface and a Modbus slave XPS MC via the LUFP1 gateway Example Premium FIP I O Master and one XPS MC Safety Controller FIP I O Master Premium with FIP I O Interface LUFP1 gateway SUB D 9 pin female TSX FP ACC12 coo 999 ss FIP I O upstream or TSX FB ACC 7 termination mE 277 L LA PAI OO Ld lt lt E pe es oa Be jji gil A TSX FP CA TSX FB ACC 7 TSX FP CA termination f 1 Powersupply xeso a 2 Configuration usu 3 Modbus VW3 A8 306 Re Parts used The connection between Premium and gateway requires the following parts Premium CP
9. 0000 Ox0000 CRC 0 0000 Read Holding Registers Response Slave Address Function code Byte count Data Checksum In Area 30 bytes 512 Out Area 0 bytes 512 B General Area 0 bytes 994 0000 40 0 OCOLE 0 aj 0200 a 0400 r DoD 0 oO 0l 0 oO 0 0 Ol 0 0209 0409 ONA 0 0 0 0f 0l 0 0 Ol 0 0212 0412 QOTB oO 0l 0 021B 041B 0024 0224 0424 002D 022D 042D Result The first two bytes are used by the gateway The next two bytes are the data of the address 1000 Hardware and configuration 02 2005 33 Software Configuration Examples Correct swapped Steps to be followed in the ABC tool if the two bytes are swapped bytes y Step Action 1 Click on the Response menu 2 Click on Data and open the pull down menu in the right side window T TTT Jyefiea 30 bytes 512 N Dut Area 0 bytes 512 neral Area 0 bytes 994 ak Efm Cc 0200 a 00 og il 1B 24 2D ABC Master Mode FIPIO Devices Fieldbus ABC fare Sub Network El iy MC32 B Read Holding Registers EES Query n 7 Slave Address se POC nC aan Eg Function code Eile Hode lt Lommand Y Starting register address TE FE Ss Ea b Eg Number of registers Read Holding Registers Quer Ly Checksum Slave Address Function cfide Starting re Response alue Walue Eg Slave Address O01 O03 0 0000 F Function code F Byte count ff Data Eg Checksum Slave Address FAnction code Bute coun C o oO oO oO oO
10. 05 31 Software Configuration Examples Save and Steps to be followed for saving and downloading to the gateway Download to the Step Action Gateway 1 Save the configuration on the harddisk aec ABC LUFP Configurator L MAC Marketing Pro File Byte count Port View Help OOOO hl A 8X Mew Speichem in a Projektfiles x Se El Open a FIPIO_Holding cfa a FIPIO_Read_Input_Holding cfg Save Upload configuration From 46 LUFP Download configuration to 46C LUFP Print Properties Aad Datciname 0 Holding Dateityp JABC LUFP Configuration files Abbrechen 2 Give a name for the configuration aac Name the Configuration i x Select a Name tor the Configuration FIPIG 3 4 Download to the gateway File Fieldbus Result The gateway is now configured 32 02 2005 Software Configuration Examples Overview over the Data in the ABC Tool Show the node Steps to be followed for displaying the data monitor Step Action 1 Click on the node MC32 2 Click on the icon Node monitor Result The following window appears with the data from the Secuflex XPS MC aj ioi xl File Node Command EET ol as Read Holding Registers Query Slave Address Function code Starting register addres Number of registers Checksum Value Value Value Eror check type Error check start byte x01 0x03 0x
11. 33003186 02 a brand of Schneider Electric FIP 1 0 MODBUS GATEWAY Application Note for Communication between Premium CPU amp XPS MC Safety Controllers eng Table of Contents Chapter 1 Chapter 2 Chapter 3 3 1 3 2 3 3 3 4 About the BOOK io 2 200 0000 000 200d ea OOw eames ame et 5 Introduction to the LUFP1 Gateway 0008 7 Introduction othe LUFRE Galway c u se tc bene use edie ethene as eres ang Oe ra Hardware Configuration Examples 5 9 IMIVOGUICHOMN ss ois 2 Sethe Hehe dad Peete te Ae Reta Meals ea eee aes 9 Example With a Single XPS MC Safety Controller 000005 10 Example With Multiple XPS MC Safety Controllers or Other MOGDUS Sla VES lt 2 a arect us eck peep ink athe test bythe eae chek eae ae cite che eek 13 Software Configuration Examples 0 05 17 MOGUCOM meast rauntta eap hole eral tank aul ea aol ie 2 ea a ie gta 17 Introduction of the Software Configuration Example 0005 19 Example With Premium PLC and an XPS MC Safety Controller 19 LUFP1 Gateway with the ABC LUFP Configuration Tool 21 PIE F CUE TO ah ae esa aah eccyarin cia pa eens th nee oie nian a aan cee foie ae oo ed eae An 21 LUFP1 Gateway With the ABC LUFP Configuration Tool 22 Overview over the Data in the ABC Tool 0 0 cece eee 33 Status of the gateway MEDS 050 4o 0ce MeSe oS avee Sie
12. M8 FSD M8P Drop end communicator on 48 02 2005
13. U TSX P57454M LUFP1 gateway XPS MC FIP I O Cable TSX FP CA TSX FP ACC 7 line terminations two in one kit 2 TSX FP ACC 12 Connectors Modbus cable VW3 A8 306 R 10 02 2005 Hardware Configuration Examples Connecting the LUFP1 Gateway to the FIP I O Network Steps to be followed for connecting the LUFP1 gateway to the FIP I O network Step Action Replace one of the two cables by one of the two line terminations supplied in the TSX FP ACC 7 kit two 150 ohm resistor at the end of the line The following illustration shows the wiring of the TSX FP ACC 12 connector when connecting to the main cable two sections of TSX FP CA cable TSX FP ACC 12 Connector 9 pin female SUB D Ss connector _ White 02 2005 11 Hardware Configuration Examples Step Action 2 Connect the SUB D 9 pin female plug on the FIP I O connector to the FIP I O plug on the LUFP1 gateway D SUB D 9 pin male T connector SUB D 9 pin female a OCTAP TSX FP ACC 12 In M Modbus k FIP I O ir main cables Ref TSX FP CA ie a Pin Outs LUFP1 plug TSX FPACC12 connector FIP cables 9 pin SUB D male 9 pin SUB D female TSX FP CA Incoming main cable Outgoing main cable Note If the two main cables are replaced by a TSX FP CC tap off cable the red and orange wires correspond to the signal while the g
14. aster Introduction Configure Unity Pro To run the FIP I O you need a Master In this example we take the Schneider Premium TSX P57 454M with the FIP I O Interface included Steps to be followed for configuring Unity Pro Step Action Start Unity Pro 2 Open new project db unity Pro XL lt No name gt File Edit view Services Tools Build PL 1 New Ctrl M lar Open Ctrl C Ei Save Ctrl 5 Export Project Select the PLC with the FIP I O interface a x PLC El Premium 02 00 Premium Cancel oe TSX PS 0244M 02 00 57 0 128Kb Program CANopen Cancel TS P57 104M 02 00 57 1 224Kb Program Unitelway Help TSM P57 154M 02 00 57 1 224Kb Program Fipio Unitelway TSX P57 1634M 02 00 5 1 224Kb Program Ethernet TCP IP Unitelway TSX P57 204M 02 00 57 2 768Kb Program Unitelway TSM P57 254M 02 00 57 2 765Kb Program Fipio Unitelway TSX P5 2634M 02 00 57 2 768Kb Program Ethernet TCP IP Unitelway T5 PS7 304M 02 00 57 3 1 75Mb Program Unitelway en TSX PS 354M 02 00 57 3 1 75Mb Program Fipio Unitelway TSX P57 3634M 02 00 57 3 1 75Mb Program Ethernet TCP IP Unitelway ae S P57 454M 02 00 57 4 2Mb Program Fipio USB Unitelway TSX P57 4634M 02 00 57 4 2Mb Program Ethernet TCP IP USB Unitelw TSx P57 554M 02 00 57 5 7Mb Program Fipio USB Unitelway TS P57 5634M 02 00 57 5 7Mb
15. dresses Size of Supported Results for Usage hexadecimal decimal Data Modbus Function 0100 0127 256 295 40 bits 01 0x01 8 bit output data 32 bit input data 0 OFF 1 ON 0200 0227 512 551 40 bits 02 0x02 32 bit input data 32 bit output data 0 OFF 1 ON 1000 100D 4096 4109 14words 03 0x03 Information and errors for details refer to next table Information about the 14 words of the holding registers Word Word High Byte Low Byte Details Address Address hexa decimal decimal Hardware and Configuation 1000 4096 Mode Status Mode bit4 0 XPSMC32 bit4 1 XPSMC16 bit6 1 config OK Status bit0 1 RUN biti 1 CONF bit3 1 INT Error bit4 1 EXT Error bits 1 STOP 1001 4097 reserved 38 02 2005 Software Configuration Examples Word Word High Byte Low Byte Details Address Address hexa decimal decimal O Data 1002 4098 Input data Input data Input 1 8 Input 9 16 1003 4099 Input data Input data Bit o Input 17 24 Input 25 32 1 corresponding in output on 1004 4100 not used Output data always 0 Output 1 8 O Errors 1005 4101 Input error Input error Input 1 8 Input 9 16 1006 4102 Input error Input error Bit Input 17 24 Input 25 32 1 corresponding in output error 1007 4103 not used Output error always 0 Output 1 8 Diag
16. e This optioy fects the data that is reported to the fieldbus master j Note When you select an item in the right part of the screen a summary about the selected item is shown in the lower part of the screen Result There are 5 sub menus of the response Slave Address Function code Byte count Change into 28 1C hex 14 registers each with one word or two bytes Refer to table Addresses and Commands p 38 Data The length is 28 bytes data location is 2 because the first 2 bytes are used by the status of the gateway Refer to table Addresses and Commands p 38 Checksum Do not alter 30 02 2005 Software Configuration Examples Step Action In the five sub menus only the Byte count and the Data must be defined The others are fixed or the default values are sufficient aec ABC LUFP Configurator Untitled File Response Port View Help Configuration Alphabetic Categorized Value Fieldbus D 2 S OBC Eley Sub Network Configurations Flay MC32 Alphabetic oo J L Read Holding Registers Ea F ry E z aon Value x03 Configuration Alphabetic Categorized Ff Data IC inn Ej Checksum Configuration Alphabetic Categorized Alphabetic Categorized No swapping 020070 Data location Ox0002 Byte swap Eror check type CAC Error check start byte Ox0000 02 20
17. e and the TSXCSA 00 Modbus cables Connect the RJ45 connector on the VW3 A8 306 cable to the Modbus connector on the LUFP1 gateway TSXSCA62 TSXCA50 tap boxes The connections are shown below lanl B Modbus LUFP1 Gateway TSXCSA 00 e TSXSCAEB2 box This passive box has a printed circuit fitted with screw terminals and allows the connection of two subscribers to the bus two female 15 point SUB D connectors It includes the line termination when the connector is located at the end It is fitted with two screw terminals for the connection of two double twisted pair Modbus cables e TSXSCA50 box This passive box allows a Modbus unit to be connected to a screw terminal It includes the line termination when the connector is located at the end It is fitted with two screw terminals for the connection of two double twisted pair Modbus cables 02 2005 15 Hardware Configuration Examples Pin Outs Wiring recommen dations The pin out for the VW3 A8 306 cable is shown below It is the only Modbus cable that does not exclusively use RJ45 connections Pin Outs LUFP1 connector VW3 A8 306 cable for TSXSCA62 box Female RJ45 Male RJ45 15 pin male SUB D General wiring recommendations for the Modbus network Use a shielded cable with 2 pairs of twisted conductors Connect the reference potentials to one another The maximum length of line is 1000 meters The maximum length of drop line
18. eae fe Miscellaneous LJ Soniollsr 5 Controller Setup Bus Configuration gt MEE Download Setup to Controller Controller Info Download i Eere COM Settings 8 Add new node by clicking on Add Node and give the new node a name e g MC32 The slave address is 1 ABC LUFP configurator NER E asc ABC LUFP Configurator Untitled File sub Network Port View F File NewNode Port View Help 2 TEE EEEE EEN ALTERA EE dd Mode ABC Master Mode Untitled Add Broadcaster ae suv Load Node 3 Alphabetic Categc 5 Rh Sub Network Slave address 1 TT New Node she 9 Delete the node New Node by selecting it and then clicking the right mouse button Result A window appears with the message Delete 26 02 2005 Software Configuration Examples Add Commands This example shows how to add all available commands Step Action Click in the left window on MC32 Open MC32 in the menu bar and select Add Command Add command aec ABC LUFP Configurator Untitled File mos Pork wiew Help 4 Copy Strg Node Monitor 4dd Transactions Add Command 7 Insert Mew Node 2 Insert From File Double click on the command 0x03 Read Holding Registers asc Select Command 5 x File Command Command Mame AIE lead Halding Registers Ox06 Preset Single Register O10 Preset Multiple Regs File Read Holding Registers Port View Help H
19. ep Action 1 Adjust the hardware address of the gateway e g 73 Address 73 o o 9 Units b Tens 2 Supply 230VAC to the Premium and 24VDC to the gateway and the XPS MC Note It may be necessary to reset the power supply when a new configuration is downloaded or the hardware address is changed Connect the FIP I O field bus cable from gateway to Premium CPU 4 Connect the Modbus cable from the gateway to the XPS MC Install the The installation of the following software packages is required necessary e Configuration tool ABC LUFP Config Tool see also Example With Premium PLC software and an XPS MC Safety Controller p 19 e Unity Pro software e XPS MC configuration software 22 02 2005 Software Configuration Examples Define the Steps to be followed for defining the networks Networks Step Action Connect a PC using the PC cable and start the configuration program ABCConfigurator LUFP1 Gateway seen from underneath Configuration j f D Straight POWERSUITE cable RS232 RS8453 UPD 9 LUFP1 Configuration Female RJ45 Male RJ45 8 Straight POWERSUITE cable RS 485 D B RS 485 D A RS458 RS232 converter Female RJ45 Female 9 pin SUB D Male 9 pin SUB D Note The inversion of the Rx and Tx signals between the gateway and the PC is shown on the 9 pin SUB D connectors Beyond this junction the RS232 signals are replaced by the D A and D B polarisation of
20. ng Unity Pro Result The fieldbus is configured in the gateway 6 Check the values for part ABC Default values for ABC asc ABC LUFP Configurator Untitled ABC Master Mode Untitled evices i g m Alphabetic Categorized HRA Sub Network Physical Interface Serial E Module Control Status Byte Disabled Module Reset Disabled E Protocol Protocol Master Mode 02 2005 25 Software Configuration Examples Step Action 7 Check the Modbus values of the sub network aec amp BC LUFP Configurator Untitled File Sub Network Port View Help Det Si eaexe e PET Aas ABC Master Mode Untitled Devices Configuration Fieldbus bere T Tategonsen at araja Bitrate bits s 19200 we cals Data bits 8 Parity Even Physical standard RS485 Start bits top bits 1 Note These must be the same values as in the XPS MC Safety controller See XPSMCWIN software File Edit Mode Controller Options Help D Stop Controller Device Library RUN Controller xl A Controller Change Password conneg 1 247 g i eae IV Qontroller 7 ni fisz00 Jeven gt ES M Con _ Controller 3 Ea Monitoring De Create Validated Copy F Controller 4 Ea EDM Denicas Transfer Validated Copy ene p EQ Start Devices f Read validation F Controlere Read Protocol from Controller _ Controller 7 Ea Enabling Dev g PORE S
21. nostic Hints DH 1008 4104 DH 1 DH 1 Index Index High Index Low number of devices 1009 4105 not used DH 1 Message always 0 Message Diagnostic Hint Significtaion see next table 100A 4106 DH 2 DH 2 9 Index High Index Low 100B 4107 not used DH 2 always 0 Message The index gives the order of the 100C 4108 DH 3 DH 3 devices in the configuration The Index High Index Low indexes for all devices can be 100D 4109 AGG DH 3 found in the protocol of the always 0 Message configuration 02 2005 39 Software Configuration Examples Diagnostic inthe Error meassage and indication of XPS MC eae Code No Meaning Status 0 OK no message Operation 1 Short circuit between inputs 2 Hardware defect 3 Muting error 4 Override timeout 5 Timeout error 6 Over travel exceeded 7 Short circuit e 8 Muting lamp defect 9 Cam switch mechanism defect 10 Press safety valve defect 11 External voltage defect 12 Output will not switch ON 13 14 15 16 Reset button blocked 17 Timeout 18 Incomplete opening 19 Start interlock active 20 Open circuit 21 Delay time running 22 Check locking device hdicaion 23 Check valve 24 Unexpected muting signal 25 26 27 28 29 30 31 40 02 2005 Software Configuration Examples 3 3 Configure Unity Pro FIP I O Master Configure Unity Pro FIP I O M
22. ollowing sections it is assumed that the hardware is connected and power is on 20 02 2005 Software Configuration Examples 3 2 LUFP1 Gateway with the ABC LUFP Configuration Tool Introduction Overview This section describes the steps required for the ABC LUFP configuration tool What s in this This section contains the following topics Section Topic Page LUFP1 Gateway With the ABC LUFP Configuration Tool 22 Overview over the Data in the ABC Tool 33 Status of the gateway LEDs 35 Overview over the Information Available From the XPS MC Safety Controller 38 02 2005 21 Software Configuration Examples LUFP1 Gateway With the ABC LUFP Configuration Tool Introduction With this tool the gateway between the FIP I O and the Modbus networks is configured In this example the FIP I O Master is a Schneider Premium PLC and the Modbus Slave an XPS MC Safety Controller The following steps detail the configuration process Step Action 1 Connect the hardware See Connect the hardware p 22 2 Install the necessary software See Install the necessary software p 22 3 Define the networks See Define the Networks p 23 4 Add commands See Add Commands p 27 5 Save and download to the gateway See Save and Download to the Gateway p 32 Connect the Steps to be followed for connecting the hardware naraware St
23. reen and black wires correspondent to the signal 12 02 2005 Hardware Configuration Examples Example With Multiple XPS MC Safety Controllers or Other Modbus Slaves General Using Modbus Hub LU9GCO3 The connection between the Premium and the gateway will always be the same as shown here Premium with LUFP1 FIP VO Master LUFP1 gateway Premium with FIP I O Interface SUB D 9 pin female TSX FP ACC12 ses ss sapi FIP I O upstream or IPPILI LA AIII TLA nn a TSX FB ACC 7 TSX FP CA termination E termination Modbus Hub LU9GCO3 LUFP1 Gateway ies Modbus hubs Line termination VW 3 A8 306 Re Maximum of 8 XPS MC Modbus slaves 02 2005 13 Hardware Configuration Examples Using Bus VW3 A8 306 TF3 drop boxes topology with Passerelle LUFP 1 VW3 A8 306 TF3 noma Sr Sea drop boxes a aT n Terminaison de ligng Terminaison de pbd pd p Line terminator For the previous networks shown the following line terminator is always needed for terminating the line VW3 A8 306 RC VW AB 306 AC line fermination 14 02 2005 Hardware Configuration Examples Using Bus This topology is similar to the previous one except that it uses TSXSCA62 topology withtap subscriber connectors and or TSXCA50 subscriber connectors We recommend boxes using a VW3 A8 306 connection cabl
24. se ABC Conf to load a valid configuration 36 02 2005 Software Configuration Examples LED displays There are three possibilities when the gateway is configured correctly Modbus and FIP I O are not connected to the gateway LED display LED Status LED Status 1 Flashing red out 3 Green out 10 2 Red Flashing green 30 914 50 06 Modbus is not connected but FIP I O is connected to the gateway and FIP I O is running LED display LED Status LED Status 1 out out Green 4 Flashing orange 1002 Red Flashing green 3 4 5 6 Modbus and FIP I O are connected to the gateway and both are running LED display LED Status LED Status 1 out out Green Flashing orange 10 02 Green Flashing green 30 04 5 6 02 2005 37 Software Configuration Examples Overview over the Information Available From the XPS MC Safety Controller Overview Addresses and Commands Holding Registers The following describes the information transmitted by the XPS MC over Modbus In the HOLDING Register command 03 you can see in addition to the diagnostics also the information for the INPUTS command 01 and the OUTPUTS command 02 The last line is the holding register Address 1000 100D Only this line is of interest Addresses and commands Addresses Ad
25. t Fieldbus z ABC E i Sub Network El py MC32 H E Quer H E Response 02 2005 27 Software Configuration Examples Step Action 3 Click on Query for the configuration of the query These are the default values do not alter asc ABC LUFP Configurator Untitled File Query Port View Help Alphabetic Categorized oi I ABC i Offline options for fieldbus Clear E Sub N etwork Reconnect time 10ms 1000 El o MU32 Retries 3 El Read Holding Registers Timeout time 10ms 100 H E Query Trigger byte address Ox05FF A E Response Cyclically Update time 10ms 100 Update mode The update mode for the transaction NOTE Do not forget to set t the data object when using On data change Note When you select an item in the right part of the screen a summary about the selected item is shown in the lower part of the screen 28 02 2005 Software Configuration Examples Step Action Click on the plus to open the query fac ABC LUFP Configurator Untitled File Query Port View Help Configuration Alphabetic Categorized Value Oxi ABC Configuration fae Sub Netwark Alphabetic Categor El MC32 0 LA Read Holding Registers Malye Us EES Query E f AE AUE Configuration H H Function code F Starting register address Alphabetic Categorized F Number of registers GB 01000
26. tap off is 20 meters Do not connect more than 9 stations to a bus 8 slaves and one LUFP1 gateway Keep the bus away from power cables at least 30 cm If crossings are necessary make then at right angles Connect the cable shielding to the earth on each unit Adapt the line at both ends using a line terminator 16 02 2005 Software Configuration Examples Introduction Overview This chapter contains the software configuration examples What s in this This chapter contains the following sections D Chapter Section Topic Page 3 1 Introduction of the Software Configuration Example 19 3 2 LUFP1 Gateway with the ABC LUFP Configuration Tool 21 3 3 Configure Unity Pro FIP I O Master 41 3 4 Steps to Check When Not Running 45 02 2005 17 Software Configuration Examples 18 02 2005 Software Configuration Examples 3 1 Introduction of the Software Configuration Example Example With Premium PLC and an XPS MC Safety Controller Introduction The example shows a configuration with following devices see also Example With a Single XPS MC Safety Controller p 10 the values shown in the pictures are the defaults with which the example was running These values should not be changed unless neccessary Hardware devices e Premium PLC TSX P57 454M as FIP I O MASTER e Power supply for PREMIUM TSX PSY 2600 230 VAC input 24 VDC output can be taken to suppl
27. techpub schneider electric com 02 2005 About the Book 6 02 2005 Introduction to the LUFP1 Gateway 1 Introduction to the LUFP1 Gateway Overview Terminology The LUFP1 gateway allows a master located on a FIP I O network to communicate with slaves on a Modbus RTU network This is a generic protocol converter operating in a way which is transparent to the user This gateway allows the user to interface many products marketed by Schneider Electric with a FIP I O network These include TeSys U motor starters Altivar driver and the XPS MC Safety Controllers This document concerns the communication between a Premium CPU and an XPS MC Safety Controller The present documentation only briefly describes the setup for communication between a FIP I O Master and an XPS MC Modbus slave For further information about the gateway refer to the LUFP1 Telemecanique Gateway FIP I O Modbus RTU User s manual The term RTU refers to the Modbus RTU communication protocol and can be omitted As a result the term Modbus will refer to the Modbus RTU communication protocol As is still the case with all communication systems the terms input and output are somewhat ambiguous To avoid any confusion we use a single convention throughout this document So the notions of input and output are always as seen from the PLC or the FIP I O master Hence an output is a command signal sent to a Modbus slave whereas
28. the RS458 signals 02 2005 23 Software Configuration Examples Step Action 2 Start the ABC LUFP Configurator Result The following message is displayed rersion 1 61 z Copyright Se Be amp T AnyBus Communicator for Win SWANMEINTiIOGCXP Copyright C AMS Industrial Networks Click Yes to connect to the LUFP1 automatically otherwise click No 3 Check that the correct COM port is selected Note Sometimes the ABC tool connects to a COM where the Modem is connected ABC LUFP Configurator aec ABC LUFP Configurztar Untitled File Fieldp4s Pork view Hels 24 02 2005 Software Configuration Examples Step Action 4 Select the FIP I O bus zec ABC LUFP Configurator Untitled amp 10l x File Fieldbus Port Yiew Help Det Sel tePexe S PT Bim ta ABC Master Mode Untitled Devices Fieldbus ahati A ABC BHP SubNotwork Fieldbus Type Profibus DP Profibus DP DeviceNet FIP 170 Modbus RTU 5 Select the fieldbus specific FED C32 zec ABC LUFP Configurator Untitled File Fieldbus Port View Help Det Sle i aeaxk S Pea Baeza ABC Master Mode Untitled Devices Configuration ss Fieldbus Alphabetic Categorized ca nee E Fieldbus Fieldbus Type FIP 1 0 E Fieldbus Specific FED C32 FED C32 Note Because the LUFP1 is configured using the ABC tool the FED C32 must be selected If the FED C32P is selected the LUFP1 can be configured usi
29. y the XPS MC and the gateway e LUFP1 as gateway for FIP I O SLAVE MODBUS MASTER XPS MC as MODBUS SLAVE e FIP I O from Premium CPU to gateway e cable TSX FP CA e TSX FP ACC 7 line terminations two in one kit e 2 TSX FP ACC 12 Connectors e Modbus for XPS MC to gateway e VW3 A8 306 R cable Software devices e ABC LUFP configuration tool See LUFP1 Gateway with the ABC LUFP Configuration Tool p 21 Note It is recommended that the Schneider Electric ABC tool is installed You can download the actual one on www hms se abc_lufp shtml Important Before you install this ABC tool you have to uninstall all other ABC tools e Unity Pro XL application software See Configure Unity Pro FIP I O Master p 41 e XPSMCWIN configuration tool for the XPS MC Safety Controllers Cables to program or configure the different modules e TSXPCX 1031 cable switch in the second position TER direct for program the Premium CPU e TSXPCX 1031 cable switch in the third position other direct and adapter XPSMCCPC for to configure the XPS MC e VWS A8 106 cable and RS232 RS 485 converter for to configure the LUFP1 02 2005 Software Configuration Examples Cables to program or configure the different modules LUFP1 Gateway seen from underneath PC Configuration lanl r I I I I i i I I RJ45 I I I I I I I I RJ45 sss Straight POWERSUITE cable RS232 RS converter Note In the f
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