ACO5000 – USER MANUAL
Contents
1. 6 Eene A mE 6 Power su upply TNO A RTH 6 External braking resistor module 6 Power Drive mod l UU Uu E 6 F O TT l u u unai 6 Gl ielalllechhhiQCaDr 1 C E H 7 Examples of product configuration and weight J J 7 MOUNTING ANG instalation e 8 Mecha ical dimensions anga 8 Description and C O 6CI6W u IILI 9 Power lI u xu 9 MAD UTS POC CAT ONS ETT 9 OUT d dz PSC CANON NER 9 How to unlock the power terminals J 10 Powe TOTEIINANIC OGIO TET 10 Front panerdesoripliiohuu uA 11 Power Supply MOQU G uuu l lll A E E REAR 11 Power Drive lele 11 Control mi Rs oye eT 11 Control terminals description J J J GrH RN sese Cu E usan essea eean nnmnnn mnnn nnna 12 SSNS ON JiipU2. ACOMEL oMsx a M ind kuma KOLLMORGEN ACO Ate Sa ACO5000D Power Drive ACOS5000 USER MANUAL DANAHER MOTION S A La Pierreire 2 CH 1029 Villars Ste Croix Telephone 41 21 631 33 33 Telefax 41 21 636 05 09 E mail info danaher motion ch www danaher motion ch Solutions by D AN AHE HR DANAHER MOTION S A Empty page Page 2 16 User Manual ACO5000 S610 GB 0444 DANAHER MOTION S A Table of content Saey PINS Toa uuu uu A EEN Ei EE a E E E oem 4 Information on the Operating Manual U U U U sena J J 4 The Basic Sa lely BUIBS l llasa a a a haa a aaia a k aia Ga a a a a a a aE huk 4 First read the user Mangal MR E aE 4 Electric drives are potentially dangerous sees eee eee 4 Y OCCT MMC MIO E PER 4 Ili iii hi li TONER 5 Over speed protection UuL LL a uwa a wanawkyasqaquwaqawwakakawaawawwqawaaqhknQuwamuawkwqwwwawwqashwayp aqna qaqa awanku 5 Ovelload OE eneo le aerae uve xut doaEh i teo cachet EAEE EEE oca hne ban ER E e wkuyaqahas lqaykuyutayas 5 iO Gr WAS l ON u u sete ceva cts EEEREN Pasa dudo ae eut tenen EAEN EE uae cop c aude dae sat ge ue ox emPdescE E 5 FS PONS DII o Product descrip ON E E
3. Sensor input Sensor detect 5 VDC 9 RESERVED 18 RESERVED RESERVED RESERVED 6 1 Channel B 14 Channel A 8 Ground 0 V The sensor input accept either 5 V TTL encoder signals or the signal from a magneto resistive sensor Siemens FP210 D 250 22 or FP212 D 250 22 7 Segments display The drive is in STOP mode START mode the segment is rotating clockwise or counter clockwise according to the direction of the rotation of the motor E flashing indicates a failure The display will show alternatively an E and an alphanumeric character indicating the type of failure For detail see paragraph Codification of failure Indicate that the DC current braking is active FCC Indicate that the permanent DC braking current is active FCP The dot indicates that the serial connection via USB port is active point to point with this drive This mode is activated by pressing the push button PROGRAM during more than 5 s S610 GB 0444 User Manual ACO5000 Page 13 16 DANAHER MOTION S A Codification of failure Enable not released This error is displayed when a START is given before the ENABLE has been released c LJ Converter overload E jseneutgmd OOO O Short circuit to ground DC peak This peak could come from the mains or back from the motor Power fails Will be shown when the ENABLE is activated and the AC voltage is missing Auxiliary power supply failures Indicates that one of the auxiliary voltages x
4. established that the machine as a unit complies with the provisions of the EC Machinery Directive 89 392 EEC as well with the standard EN 60204 Safety of machines If the frequency inverter is used for special applications the specific standards and regulations for this environment must always be observed Repairs may only be carried out by authorized repair workshops Unauthorized opening and incorrect intervention could lead to physical injury or material damage The warranty provided by DANAHER MOTION would thereby be void If you have to do it bear in mind that the converter control board uses a large number of MOS Metal Oxide Semiconductor which are highly sensitive to electrostatic charge To avoid any damages to the control board Q make sure you are working on an earthen anti static floor Q use anti static packing material only Responsibility 0 Electronic devices are fundamentally not fail safe The company setting up and or operating the machine or plant is itself responsible for ensuring that the drive is rendered safe if the device fails The standard EN 60204 1 DIN VDE 0113 Safety of machines in the section on Electrical equipment of machines stipulates safety requirements for electrical controls The requirements to comply with are intended to protect the integrity of personnel and machines and to maintain the function capability of the machine or plant The function of an emergency off system d
5. 15 VDC J or 5 VDC is missing External interlock is open Motor temperature too high PTC Motor temperature too high NTC Klixon contact open Indicate that the temperature of the external braking resistor is too high or that this external module has been removed and the safety jumper not put in place Motor overload i e Im gt lrer Regen Accel this indicates that the dynamic braking process has been activated during the acceleration A START was probably activated when the motor was still spinning Not allocated Not allocated D Not allocated LS LJ Not allocated Page 14 16 User Manual ACO5000 S610 GB 0444 DANAHER MOTION S A DECLARATION OF CONFORMITY We Danaher Motion S A La Pierreire 2 CH 1029 Villars Ste Croix declare under our sole responsibility that the products of the family ACO5000 are exclusively designed for incorporation in an other machine The operation of the product is submitted to the conformity of the complete equipment following the provisions of the directive 89 392 EEC The conformity of the above specified products with the provisions of the Directive 73 23 EEC is supported by the respect of the standards CEI IEC 1010 1 If the mounting and connecting instructions of the installation s manual have been respected this product will be conform to the standards EN 61000 6 4 EN 61000 6 2 and EN61800 3 A11 relating to the EMC directive 89 336 EEC Mounting instructions related to the
6. Any configuration exceeding the max is not allowed the power supply being not protected for overload Only the drive s integrated a current limitation and an overload protection 610 GB 0444 User Manual ACO5000 Page 7 16 DANAHER MOTION S A Mounting and installation Mechanical dimensions x Module dimensions ACO5000A ACOBOO0R ACOBOO05D ACOBOO08D o Width 71 mm U U U U ACO5012D E S ACOSU20D i o Width 142 mm HHUH DIL TT TITI a Mounting position vertical a Cabinet integration For proper cooling 6 leave 10 cm free NY space on top of the E A I inverter A 2 modules unit made of m 1 ACO5000A B 1 ACO5005D 08D 3 modules unit made of i 1 i one of the above and ly 7 1 ACOSOOOR or 1 ACOSOO0A and 2 ACOB5OO5D 08D or 1 ACO5000A and 1 ACO5012D 20D 4 modules unit made of any combination of 1 ACO5000A drive s ACOBOxxD and or 1 ACOBOO0R 5 modules unit made of any combination of 1 ACO5000A drive s ACOBOxxD and or 1 ACOBOO0R 6 modules unit made of any combination of 1 ACO5000A drive s ACO50xxD and or 1 ACO5000R NOTE At any time the sum of the current of any drive combination must Tf o O a GN not exceed 36A as peak power 3292 309 Page 8 16 User Manual ACO5000 S610 GB 0444 DANAHER MOTION S A Description and c
7. TT 13 TSO CS INS di Ol y aes acest 13 ore iier li ONION AN r uuu sas 14 DECLARATION OF CONFORMITY u III IILI CS ssiaiaawawkuwawuwsawawwuyaswasa 15 Assistance and Trouble shooting u x pereas J MM FE DRE 15 CAUTION DO NOT INSTALL THE WINDOW PROGRAMMING SOFTWARE BEFORE TO INSTALL THE USB PORT CONNECTION AND DRIVER FOLLOW THE INSTRUCTION OF THE INSTALLATION CARD DELIVERED WITH THE WINDOWS SOFTWARE 610 GB 0444 User Manual ACO5000 Page 3 16 DANAHER MOTION S A Safety instructions Information on the Operating Manual This operating manual applies to the ACO5000 frequency inverter family It describes the connections and basic functions of the standard models CAUTION Danger of death by electrocution CAUTION Absolutely essential Be careful Incorrect operation may lead to damage The Basic Safety Rules First read the user manual Before installing and commissioning it is important for such personal to read carefully the operating instructions and safety warnings Electric drives are potentially dangerous Q Electrical voltages gt 230 V 460 V Q High voltages may still be present up to 5 minutes after the power has been cut off Therefore you must always check for presence of power and voltages O In STOP mode the drive remai
8. VDC Available to activate an input This output is short circuit protected This enable is given by the CNC or PLC once all START conditions are satisfied Without this enable a START is impossible as the drivers of the chopper and the output stage are locked Apply 24 VDC to energise the safety relay Note If this function is not managed by the CNC or PLC a jumper must be put between terminals X1 1 1 and X1 1 2 If the AC power is not applied to the drive when the enable is powered an error message will be displayed A RESET is then needed before to start This NO relay contact will close when the enable is powered This information has normally to be sent back to the CNC or PLC as status confirmation This relay contact is potential free Max contact load 230VAC 2A or 24VDC 2A 5 DRR This NO relay potential free contact will close when the drive is READY resp the START STOP RESET relay energized The contact will be open in case of FAILURE Maximal contact load 125VAC 0 6A resp 30VDC 2A or 110VDC 0 6A Apply 24 VDC to START the drive This function is active only if the drive enable has been powered X1 1 2 The START can be activated with OQ A permanent signal Q Animpulse signal duration min 5 ms The type of START is selected by program The drive will STOP when the 24 VDC is not applied to this input If you use a permanent signal to START this input must be connected to 24 VDC by a jumper to terminal X1 1 1 for e
9. module 24 VDC auxiliary power input supplied by customer 2 to 4 A depending of the number of axis CAN port internally interconnected to the drive s USB port internally interconnected to the drive s RS485 port dedicated to remote KeyPad Article designation ACO5000A External braking resistor module U U U UD Same dimensions as the power supply module Internal connection to the power supply module Used when full braking power is required Rating 22 Q 1200 W 5 kW peak Article designation ACO5000R Power Drive module U U U U U U U U U U U Internal connections to the power supply module Motor power OUT and PTC input connect to the bottom Pluggable screw terminals see Control terminals description All Control terminals are opto insulated CAN port PROFIBUS port Option Sensor feedback connector not compulsory to drive a motor 7 segments status display 4 power ratings 5 8 12 and 20 A 2 physical sizes Max output frequency 5000 Hz Article designation ACO50xxD see Power ratings table Power ratings Drive Nominal Peak Max output Max Output current current Power 230 V Power 400 VAC dissipation ACO5005D ACO5008D ACO5012D ACO5020D Page 6 16 User Manual ACO5000 S610 GB 0444 DANAHER MOTION S A General technical data Hz lt 0 5 o of the set frequency 0 Output frequency step Type of load Hz lt 0 Resistive Inducive Short circuit protec
10. prior notice 610 GB 0444 User Manual ACO5000 Page 15 16 DANAHER MOTION S A MANUAL ACO5000_ GB printed in Switzerland 02 2005 Subject to change without prior notice Page 16 16 User Manual ACO5000 D DANAHER MOTION Danaher Motion SA La Pierreire 2 CH 1029 Villars Ste Croix Switzerland Tel 41 0 21 631 33 33 Fax 41 0 21 636 05 09 E mail info danaher motion ch Internet www DanaherMotion net 5610 GB 0444
11. to unlock the power terminals To avoid the risk of inverting the connectors of the power supply and the drive s both connectors are coded The pictures show the coding position white square and the way to insert the coding tag the right pictures show a half inserted tag Coding of the drive s Page 10 16 User Manual ACO5000 S610 GB 0444 DANAHER MOTION S A Front panel description Power supply module D sub 9 poles connector for the specific user interface This option is currently under design an will be available Q2 2005 USB Port dedicated as service port to Program the drive s Up date the firmware Commission the installation Testing and debugging Internally connected to the drive s Note Not to be used to operate the equipment in production CAN Port IN This field bus is currently under design and will be available in 2005 This bus is connected internally to the drive s Power Drive module 7 segments display shows the current status of drive used as fault indicator too um PROGRAM a service push button used to En upgrade the firmware via the USB port Pressing this button at power ON or under power for more than 5 sec will initiate a point to point connection e This port is used to set the of the drive s and their CAN or PROFIBUS adress PROFIBUS D sub 9 poles connector This option is currently under design and a limited version will be available end of Q
12. 1 2005 This fieldbus is an option not to be retrofit in the field Ask for the specific user manual CAN Port this field bus is currently under design and will be available in 2005 This bus is connected internally to the drive s Ask for the specific user manual SENSOR input for speed feedback TTL encoder or magneto resistive sensor Removable CONTROL TERMINALS See Control terminals description 610 GB 0444 User Manual ACO5000 Page 11 16 DANAHER MOTION S A Control terminals description NOTE All digital and analogue inputs and outputs are opto isolated All outputs are short circuit proof Hardware enable input from The 24 VDC OUT are common to the 24 VDC PLC in accordance with the supplied and short circuit protected EN954 1 standard 24V OUT 24V OUT 24 VDC to power safety relay Enable IN Safety relay floating contact 8 programmable closed when drive is enabled digital inputs Drive failure output Floating contact closed when ready Function allocated 2 programmable analogue outputs 0 10 V Internal 10 VDC and analogue by user 4 programmable digital outputs Function allocated by user IN IIS IN RN cO oo N O gt SA E RES O IN input 0 10 V for speed reference All 0 V are inter connected _ Name _ DESCRIPTION First terminal bloc section X1 1 2 ENABLE 9 4 24V OUT EN A ENA Same potential as the external supplied 24
13. EMC directive 89 336 EEC The frequency converter must be mounted in a closed metal cabinet The power connection between converter and motor must be made using shield cable The control connection must utilize shielded cables The shield of the cables must be grounded at both ends Power connections and control connection must be placed in separated canals No external input filter is required O Q gt Q N Assistance and Trouble shooting All our products are manufactured in accordance with an accurate quality process Before delivery they are checked for many hours under power The quality system and production process guarantee that all products are shipped free of default The respect of the installation procedure describes in this manual and a correct definition of the application should avoid any commissioning problems Should you meet some problems during installation or commissioning of the frequency inverter our technical staff are available for assistance Please contact your local supplier or the local DANAHER MOTION subsidiary Please includes following information Description of the application Default or problem you met Copy of the programmed parameters Wiring diagram RONS In case of emergency Danaher Motion S A La Pierreire 2 CH 1029 Villars Ste Croix Tel 41 21 631 33 33 Fax 41 21 636 05 09 E mail info danaher motion ch NOTE This user manual is subjet to modification without
14. ns active and the motor terminals are at a potential of 300 VDC against the ground Q Rotating parts a Hot surfaces Your qualification Q In order to prevent personal injury and damage to property only personnel with electrical engineering qualifications may work on the device Q According to IEC364 DIN VDE0100 the qualified personnel must be familiar with the User Manual QO Have knowledge of national standards and accident prevention regulations Page 4 16 User Manual ACO5000 S610 GB 0444 DANAHER MOTION S A Working instruction During installation observe the following instructions a Always comply with the connection conditions and technical specifications a Comply with the standards for electrical installations such as regarding wire gauges grounding lead and ground connections Q Without prior writing agreement you are not allowed to open the drive If you do it the warranty will be void Over speed protection If an over speed protection is required it must be provided by the motor manufacturer as this function is not integrated in the drive Overload protection The drive doesn t integrate any input line overload protection An external overload protection is required for the AC main and the supplied 24 VDC Proper installation 0 Inverter drives are components that are intended for installation within electrical systems or machines The inverter may not be commissioned or put into operation until it has been
15. oes not necessarily have to cut the power supply to the drive To protect against risk of injury it may be more beneficial to maintain individual drives in operation or to initiate specific safety sequences The emergency stop process may be assessed by means of a risk analysis of the machine or plant including the electrical equipment to EN 1050 Part of this analysis is determined by the selection of the circuit category in accordance with EN 954 Safety of machines Safety related parts of controls We strongly suggest the use of the provided certified safety relay in accordance with the EN954 1 recommendations see paragraph Control terminals description 610 GB 0444 User Manual ACO5000 Page 5 16 DANAHER MOTION S A Product description Highlights a PAM Pulse Amplitude Modulation a technology with regulated intermediate DC bus Q Traditional ACOMEL SHS Selective Harmonic Suppression modulation a Windows based programming software Q Can be operated via Terminal Block dedicated KeyPad KP5 CAN or Profibus O Large number of free programmable parameters a 32 complete sets of motor parameters can be stored and selected aa CE and UL pending Power supply module L U U U U U U U U U Input voltage 200 480 VAC 10 15 50 60 Hz auto ranging DC power output max 36 A Power IN connect to the bottom Integrated dynamic braking resistor 330 Q 1000 W peak Possibility to add an external braking resistor
16. onnection Power terminals TERMINAL BLOCK XA1 24 VDC INPUT PE Principal Earth gcc e c PTC INPUT Mains input L3 PTC INPUT Earth All terminals 10 mm EE V Mdb dd One block ad U removable HJ All terminals 10 mm egl overload 7 g LEM One block removable protection require E c VA gt ACO5000A ACO50xxD y lZ Input specifications a AC line o Input voltage min 200 V single phase 15 max 3 phases 480 V 50 60 Hz o Single phase input connect to any 2 of L1 L2 or L3 o External overload protection fuse required max 32 A o Use copper conductors 75 C a 24 VDC power supply o Voltage tolerances 10 o Required power min 1 A per module o External overload protection required if not short circuit proof Output specification a Motor power o Use power cable according to the recommendation of the motor manufacturer o Cable gauge according the motor current requirements a PTC input o This input is over voltage proof up to 500 VAC o In case of use of temperature sensor program the appropriate input calibration S610 GB 0444 User Manual ACO5000 Page 9 16 DANAHER MOTION S A How
17. tion between phases Atterminads 1 Ground short circuit protection AtpowerONandatterminas Efficiency at nominal load 99 196 0 0 Max ambient temperature Output power derating relative to the mdEE 1000 m derating of 596 per 1000 m Max operating altitude operating altitude 2000 m derating 10 Output power derating relative to the 396 C over the ambient of 40 C operating ambient temperature Max ambient temperature 50 C Relative humidity o Examples of product configuration and weight 5000A 5005D 5008D 5012D 5020D 5000R kg ACO5 0005T 1 1 j S j 2 15 ACO5 0005R 1 tt 3 138 ACO5 0008T 1 1 f S j 2 15 ACO5 0008R 1 tt 3 1398 ACOSO0012T 1 jJ 1 3 186 ACO5 0012R 1 tt 4 207 ACO5 0020T 1 jJ Jj 1 f 3 186 ACO5 0020R 1 j J 1 1 4 207 MULTI AXIS ACO5 0055T 1 2 j j 3 169 ACO5 0055R 1 2 j 1 4 1992 ACO5 0085T 1 1 1 J j J 3 169 ACO5 5555T 1 4 J mJ J 5 276 ACOB5555R 1 4 J o 1 6 299 ACO5 0888R 1 L 3 J4 JmpJ 1 5 245 ACOS255T 1 2 J 1 J 5 267 ACO5 1285R 1 1 1 j 1 1 J 6 290 ACO5 1212R 141 2 1 Any configuration up to size 6 6 modules units so far at any time the sum of the currents doesn t exceed 36A as peak power
18. xample If not the drive will not start and an error message will be displayed Apply 24 VDC to reset Need always to be done after a failure Don t apply a permanent 24 VDC as the reset is triggered by the positive edge of the signal Min duration of the pulse 5 ms Electronic ground of the drive linked to the 0 V of the external 24 VDC EE A OUTI A OUT2 10 VDC 2 free programmable 0 to 10 V analogue outputs Allocated parameters selected by program Refer to 0 V terminal X1 2 15 Max load 10 mA short circuit proof Available to connect a potentiometer between X1 2 13 and X1 2 15 with the cursor to the input A IN to make a manual analogue speed reference Use a 10 kQ potentiometer Analogue speed reference input 0 to 10 V referred to 0 V X1 2 15 Electronic ground of the drive linked to the 0 V of the external 24 VDC Page 12 16 User Manual ACO5000 S610 GB 0444 DANAHER MOTION S A R Name T DESCRIPTION 8 programmable digital inputs Function allocated by user All inputs are opto isolated Insulated type 24 VDC VOFF VDC 0 3 5 0 1 mA max VON VDC 15 30 10 mA typical 4 programmable digital outputs function allocated by user All outputs are opto isolated max load 10 mA 24 VDC By allocating the output frequency SDIG 6 times the output frequency to one of these outputs use a load resistors of max 3 3 kO Electronic ground of the drive linked to the 0 V of the external 24 VDC
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