Series 90-30 CPU Release, IC693CPU352-EK, 363-BE GFK
Contents
1. Ver 2 2 or later VersaPro version 1 0 or later or Logic Developer PLC software System Registers for reference table 28 words SR viewing only cannot be referenced in user logic program gt 2 000 depends on available user memory Shift Registers Yes Built in Serial Ports Three one uses connector on PLC power supply Supports SNP SNPX slave on all three ports and RTU slave and Serial I O on Ports 1 and 2 Requires CMM module for CCM and PCM module for RTU master Profibus GBC GCM and GCM option modules Override Yes Battery Backed Clock Yes Interrupt Support Supports the periodic subroutine feature Type of Memory Storage RAM and Flash PCM CCM Compatibility Yes Floating Point Math Support Yes Hardware based uses built in math coprocessor 8 Important Product Information GFK 1126AG IC693CPU363 Data CPU Type Single slot CPU module Total Baseplates per System 8 CPU baseplate 7 expansion and or remote Ofort a47500 Load Required from Power Supply 890 milliamps from 5 VDC supply CPU 363 Processor Speed 25 MegaHertz ON Processor Type 80386EX Typical Scan Rate 0 22 milliseconds per 1K of logic Boolean contacts User Memory total 240K 245 760 Bytes Note Actual size of available user program memory depends on the amounts configured for the R AI and AQ configurable word memory types described below Discrete Input Points I 2 048 Discrete Output Points Q 2 048 Disc2. the CPU363 it is on the module s front panel Therefore in substituting a CPU363 a new ground wire supplied with the module will have to be installed if the wire from the CPU351 installation is too short The CPU351 in some installations uses a ground shield bracket that fastens to the bottom of the module and to the back of the enclosure or mounting panel This shield ground bracket is not required on the CPU363 since this module has superior noise immunity compared with the CPU351 Therefore the shield ground bracket should be removed when replacing a CPU351 with a CPU363 Details on CPU module shield grounding can be found in the latest C693 Installation and Hardware manual Before storing the application program folder from your programmer to the CPU363 it is necessary to perform the following steps 1 Record all configuration settings of the CPU351 including SNP ID if used and communications settings If a printer is available you can print the CPU settings 2 On your configuration screen replace the Important Product Information 3 GFK 1126AG CPU351 with the CPU363 3 Finally set the CPU363 configuration settings to match those of the CPU351 recorded in step 1 Also don t forget to update all backup folders and documentation to reflect this change Note The top LED is labeled SNP on the CPU351 and PS Port on the CPU363 These both refer to the built in serial port that is accessed through the 15 pin
3. D shell connector on the PLC main rack power supply CPU363 Hardware Update Version BD to Enhance EMC Performance This note only applies to the CPU363 A hardware update from version AD to version BD was made to the CPU363 to allow it to provide enhanced EMC performance The update also allows faster backplane I O data transfers to be implemented in the future while still meeting all EMC requirements This update is fully compatible with all existing products To realize the maximum EMC benefit this version of the CPU must be used with the latest 90 30 baseplates Radiated emissions EN 55011 of the 90 30 system are reduced with this update User Information Cleared when Upgrading Firmware User information consisting of program configuration CPU ID used for SNP communications and status tables in RAM memory will automatically be cleared if the CPU firmware in flash memory is changed You will need to restore these if upgrading firmware A recommended procedure is to first back up your user information from RAM memory to Flash memory Then write your new firmware to Flash memory firmware is stored in a different location in Flash memory than that used for storing user information such as program configuration etc Finally write your user information back out of Flash into RAM memory As an alternative your user information program configuration etc can be restored from a computer based backup program folder using your PLC programm
4. May 10 2010 GFK 1126AG IMPORTANT PRODUCT INFORMATION READ THIS INFORMATION FIRST Product 1C693 CPU Modules 1IC693CPU352 EK with Firmware Release 10 50 1C693CPU363 BE with Firmware Release 10 50 Introduction This document contains information that is not available in any other publication therefore we recommend you save it for future reference This version of the CPU352 module IC693CPU352 EK incorporates a hardware change to correct the problem described in the section Problems Resolved by this Hardware Upgrade The IC693CPU363 module does not have this problem and therefore is not affected by this upgrade This document includes a correction to the Mini Converter Kit part number in Firmware Upgrade Hardware Requirements on page 3 Feature Highlights of Firmware Release 10 50 No new features Hardware Identification The following table shows the revision level of each circuit board used in the current version of these CPUs CPU Catalog Circuit Board ID Circuit Board Version Number CV3B2 Main board 44A737922 G01R04 1C693CPU352 EK CA3A2 Daughter board 44A737909 G01 R02 CX3A1 Main board 44A739579 G01 R05 1C693CPU363 BE ES3A1 Daughter board 44A739604 G01R04 Firmware Upgrade Kits If you wish to upgrade an existing CPU352 or CPU 363 to the latest firmware version you may purchase the applicable kit identified in the following table All previous versions are capable of
5. a Run Mode Store Alt S hot key combination of a large program block greater than 14 kilobytes the Ethernet module may time out causing communications to fail Changing the Communications Window to Run to Completion mode or storing the program in Stop mode will allow the store to take place successfully e FBC Compatibility FBC version 3 or later is required for these CPUs e GCM Compatibility Fab board R08 or later of the IC693CMM301 should be used with the CPU352 Writing Flash Using a Serial Programmer When writing very large programs to flash memory it may be necessary to increase the Windows PLC programming software request timeout value to avoid receiving a request timeout message An upper bound of 25 seconds is typically satisfactory Storing Large Configurations The IC693 PLC will normally support 20 DSM314 modules in a system This number may be reduced by other modules in the system such as APM and GBC modules It may also be further reduced if using datagrams that read the reference or fault tables If the configuration and user program are stored at the same time the presence of either C blocks within the LD program or a C logic program may also affect the number of DSM314 modules that may be included in a system If the store fails it may be possible to work around this problem by first storing the logic program and then storing the configuration on a separate store request The number of modules supported may be further
6. al Baseplates per System 8 CPU baseplate 7 expansion and or remote Load Required from Power Supply 890 milliamps from 5 VDC supply Processor Speed 25 MegaHertz Processor Type 80386EX Typical Scan Rate 0 22 milliseconds per 1K of logic Boolean contacts User Memory total 240K 245 760 bytes starting with firmware release 9 0 Note Actual size of available user program memory depends on the amounts configured for the R AI and WAQ configurable word memory types described below Pre 9 0 firmware supported 80K bytes of fixed memory Discrete Input Points I 2 048 Discrete Output Points Q 2 048 Discrete Global Memory G 1 280 bits Internal Coils M 4 096 bits Output Temporary Coils T 256 bits System Status References S 128 bits S SA SB SC 32 bits each Register Memory R Configurable in 128 word increments from 128 to 16 384 words with DOS programmer and from 128 to 32 640 words with Windows programmer Ver 2 2 or later VersaPro version 1 0 or later or Logic Developer PLC software CPU 352 SNP Analog Inputs AI Configurable in 128 word increments from 128 to 8 192 words with DOS programmer and from 128 to 32 640 words with Windows programmer Ver 2 2 or later VersaPro version 1 0 or later or Logic Developer PLC software Analog Outputs AQ Configurable in 128 word increments from 128 to 8 192 words with DOS programmer and from 128 to 32 640 words with Windows programmer
7. and Open Issues Timing Issue with ALG220 221 Modules May Result in Incorrect Al Values Read by CPU A problem was found with the IC693ALG220 221 where the actual AI values reported by the card may exhibit erratic behavior catalog module revisions F and earlier may show this problem revision G has fixed this problem Certain current or voltage levels within the input range applied to the card could cause the AI values to report incorrectly The problem stems from the use of particular optocouplers which may exhibit timing issues with these CPU35x 36x modules Note CPUs 341 331 321 313 and 311 have not exhibited this timing problem when reading AI values The IC693 PLC will generate a fatal fault if a ladder containing DOIO function block calls to a smart module is repeatedly placed in RUN then STOP mode A problem was found with the CPU where a ladder containing a call to a DOIO function block would cause the PLC to run out of system memory This is caused when the PLC transitions to run mode and back to stop mode several times If the configuration is stored the system memory will be freed and the PLC will resume normal operation IC693 PLC CPU may Develop Fatal Fault During Store of Folders with Large Configurations The IC693 PLC CPU may generate a fatal fault during a store of a folder with an especially large configuration This may be made worse by storing a program and configuration at the same time or by having datagrams from a p
8. being upgraded Firmware Upgrade Kits Firmware Upgrade Kit Catalog Number 1C693CPU352 all versions 10 50 44A739385 G08 1C693CPU363 all versions 10 50 44A747766 G04 CPU Catalog Number Firmware Version Firmware Identification Important Product Information CPU Catalog Number Motherboard Firmware Version Daughterboard Firmware Version 1C693CPU352 EK Main R10 50 35A1 Boot R9 00 33A1 Main R10 00 49A1 Boot R1 00 12A2 IC693CPU363 BE Main R10 50 35A1 Boot R9 00 33A1 Main R10 00 49A1 Boot R2 00 30A1 Functional Compatibility CIMPLICITY Machine Edition Logic Developer PLC software or VersaPro software version 1 10 or later is required to use the features introduced in release 10 00 or later firmware The Windows PLC Programming software version 2 00 or later is required to take advantage of Sequential Function Chart SFC subroutines C programming requires version 2 00 or later of this software Version 4 00 or later of the C toolkit must be used for C programming Operating Notes Replacing an IC693CPU351 with an IC693CPU363 This topic applies to users wishing to replace an IC693CPU351 module with an IC693CPU363 The CPU363 functionally is fully backward compatible with the CPU351 However there are a few differences between these modules to consider when making this replacement Q Make sure you have a backup copy of t
9. he application program folder When the CPU351 is removed from the PLC the application program in its RAM memory will be lost You must have a current backup copy available to store to the new CPU363 So before proceeding ensure that your backup copy is up to date If you do not have a current backup copy you can load the application program include ladder logic configuration and registers from the PLC to your computer to create a current backup copy As an extra margin of safety you could also write the application program from RAM memory to flash memory in the CPU351 before removing it from the PLC this would create a non volatile copy of the program inside the CPU351 See your programming software s user s manual or on line help for instructions on writing to a CPU s Flash memory CPU351 will not receive feature upgrades beyond firmware release 9 11 Therefore it does not have the features that were added to the CPU363 in firmware release 10 00 The front panel serial port connectors labeled Port 1 and Port 2 are oriented differently between the two modules they are rotated 180 degrees This could impact CPU351 installations that use a right angle connector to connect to Port 2 In that case the Port 2 cable may have to be re routed or the connector may have to be reversed to allow it to connect to the CPU363 There is a difference in the location of the module shield ground tab On the CPU351 it is on the bottom of the module on
10. ing software The SNP ID if required must be set separately using the programming software or the Hand Held Programmer HHP Firmware Upgrade Hardware Requirements The Model 35x and 36x CPUs operating firmware is stored in FLASH memory The firmware upgrade is provided on a floppy disk and must be serially downloaded from a Personal Computer An IBM AT personal computer or better PC with a minimum 640K of RAM one 3 5 floppy drive MS DOS version 3 3 or later or Windows 95 or later a hard drive and one RS 232 serial port is required In addition a serial cable is required The following serial cable kit is available IC690ACC901 Mini Converter Kit with cable RS 232 RS 485 Changing Firmware to an Earlier Version If you have a CPU352 with firmware version 9 00 or later and you want to install a pre 9 00 version of firmware a special upgrade disk must be obtained from your distributor Do not attempt to use a firmware version 8 10 or earlier upgrade disk on a CPU that contains firmware version 9 00 or later Note that pre 9 00 firmware versions do not support the CPU363 4 Important Product Information GFK 1126AG Option Module Revision Requirements e Ethernet Interface Module Compatibility All IC693 Ethernet Interface IC693CMM321 modules used with these CPUs should be updated to IC693CMM321 firmware release 1 10 or later This is also a requirement of the TCP IP Ethernet version of the MS DOS programming software During
11. le rotating a string with a rotation request greater than 16 times the length in words of the array These functions should only be used with the rotation request less than 16 times the length in words of the array These function blocks will now treat any request to rotate more than the length of the array as a copy request Time of Day clock at powerup may not operate In releases prior to 10 50 this would result in a Fatal PLC CPU HW FAULT being logged The supercap had to be shorted to restore the board to normal operation Error when run mode storing loading or verifying exactly 50 blocks in run mode In releases prior to 10 50 if a programmer attempts to verify with a CPU containing exactly 50 subroutines not including main the operation will fail If the programmer attempts to load from a CPU containing exactly 50 subroutines the operation may fail or the programmer may appear to succeed but incorrectly load the data If an attempt to do a run mode store on a CPU with exactly 50 subroutines is attempted the operation will fail Fatal Fault retry does not work correctly for some faults In releases prior to 10 50 the fatal fault retry feature will not work correctly for faults which reoccur on powerup such as system configuration mismatch The CPU will go into a loop where it consistently powers up experiences the fault and retries This will continue indefinitely 6 Important Product Information GFK 1126AG Restrictions
12. reduced by the size of CPU user memory No Model Number Checking with DOS based programmer The No Model Number Checking feature does not support storing a 311 313 321 323 or 331 configuration to a Release 9 0 or later CPU Minimum Sweep Time for these CPUs Reduced in Release 10 50 The minimum sweep time while in run mode for Release 10 50 of these CPUs has been reduced about ms from that of Release 10 00 Simultaneous Load and Store When operating with multiple programmers attached if a store operation is initiated by one programmer while a load operation is already in progress the load request will fail Transition Tables are not cleared when the reference tables are cleared The transition tables are not cleared upon clearing the reference tables through the programmer Important Product Information 5 GFK 1126AG Problem Resolved by this Hardware Upgrade Fatal Fault Sometimes Occurs when Powering up from Flash A fatal sequence store fault may be generated when the PLC is configured to read the user program from flash upon power up in the case where the CPU has been without power for 30 minutes or more The current version of this module IC693CPU352 EK which incorporates a hardware upgrade corrects this problem Problems Resolved in Firmware Release 10 50 Rotate Right and Rotate Left functions do not handle error condition correctly In releases prior to 10 50 the Rotate Right and Rotate Left functions do not correctly hand
13. rete Global Memory G 1 280 bits Internal Coils M 4 096 bits Output Temporary Coils T 256 bits System Status References S 128 bits S SA SB SC 32 bits each Register Memory R Configurable in 128 word increments from 128 to 16 384 words with DOS programmer and from 128 to 32 640 words with Windows programmer 2 2 or later VersaPro 1 0 or later or Logic Developer PLC Analog Inputs AI Configurable in 128 word increments from 128 to 8 192 words with DOS programmer and from 128 to 32 640 words with Windows programmer 2 2 or later VersaPro 1 0 or later or Logic Developer PLC Analog Outputs AQ Configurable in 128 word increments from 128 to 8 192 words with DOS programmer and from 128 to 32 640 words with Windows programmer 2 2 or later VersaPro 1 0 or later or Logic Developer PLC System Registers for reference table 28 words SR viewing only cannot be referenced in user logic program Timers Counters Shift Registers Built in Serial Ports gt 2 000 depends on available user memory Three one uses connector on PLC power supply Supports SNP SNPX slave on all three ports and RTU slave and Serial I O on Ports 1 and 2 Requires CMM module for CCM and PCM module for RTU master LAN Supports multidrop Also supports Ethernet FIP Profibus GBC GCM and GCM option modules Type of Memory Storage RAM and Flash Floating Point Math Support Yes firm
14. rogrammer present during the store PID Integral Contribution The PID Integral Contribution is not calculated correctly with an integral rate of 0 or 1 A CPU360 Configuration Stored to CPU352 may Cause Fatal Fault If a CPU360 configuration file is stored to a CPU352 the PLC may generate a fatal fault when transitioning to run mode Reading from an Invalid Flash Part may Cause a Watch Dog Timeout If a corrupted flash part is read the Watch Dog Timer on the PLC may be triggered This can be fixed by completing a valid flash store Fatal Fault Occurs when Configuring a Module with the HHP Following a Maximum Size PLC Store The IC693 PLC CPU may generate a fatal fault while attempting to configure a module with the Hand Held Programmer following a maximum size store to the PLC Firmware Update Fail Following Power up with Clear M T and a Write to Flash Firmware update may fail following a power up with Clear M T pressed on the HHP and a write to flash Cycling power on the PLC will enable the upgrade to proceed Documentation Instructions for using these three modules can be found in the latest version of the following manuals Hardware Description Installation Instructions C693 Installation and Hardware Manual Ladder Logic Programming C693 PLC Reference Manual Serial Communications C69 PLC Serial Communications User s Manual Important Product Information 7 GFK 1126AG IC693CPU352 Data CPU Type Single slot CPU module Tot
15. ware based
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