Compagno 50i USER MANUAL.cdr
Contents
1. 28 Security shutter a cost 9 Brake Fluid Level Inspection 29 DIIS 10 Brake Lever 30 Right hand Handlebar Switch 12 Battery amp 05 32 Left hand Handlebar Switch 12 lji 33 Fuel Recommendation 14 How 90106517 34 15 G EMISSION 35 3 OPERATION 16 18 9 SPECIFICATIONS eee 36 16 KYMCO SCOOTER Starting the 1 LIMITED WARRANTY 37 SECTION 1 FORWARD amp SAFETY INTRODUCTION Thank you for purchasing this KYMCO Compagno 50 Fi scooter and welcome to the KYMCO riding family Please read this owner s manual carefully before riding so that you will be thoroughly familiar with the proper operation of your scooter controls its features capabilities and limitations To ensure a long trouble free life for your scooter provide it with the proper care and maintenance as described in this manual For replacement parts and accessories2. ue uny re p sujuou pz jo poued e 20 YSN 10662 25 Eunqueyeds peoy supuad URIS 5 24 YSN ALNVUUVM 1 H31002S ANY 319A980L0O N OOWAM OD
3. AMC UO time on the clock 71 4 3 Press and hold both the Mode button and Adjust button at the same time for more than two seconds The hour digits will be begin flashing indicating the To end the clock adjustment press both the clock time can be adjusted MODE and ADJUST buttons at the same time Vly The display will stop flashing automatically The MODE ADJ VECES adjustment will be cancelled if any button is not S pressed within approximately ten seconds 4 To set the hour display press the ADJUST button until it displays the correct hour time lt MODE ADJ gt Vl MODE ADJ AMI LE CU EMISSION CONTROL Crankcase Emission Control System Your Compagno 50i engine is equipped with a closed crankcase system Blow by gases are routed back in to the combustion chamber via the intake system This system does not allow the blow by gases to enter the atmosphere Exhaust Emission Control System The exhaust emissions from your Compagno 50i scooter are controlled by engine design factory set fuel delivery ignition settings and exhaust system design This system also includes a catalyzer in the exhaust system Noise Exhaust Emission Control System The engine intake and exhaust systems of your Compagno 50i scooter were designed to comply with federal state and local noise level requirements Do not modify the engine intake or exhaust components as doing so will affect compliance thes
4. WARNING To avoid damage from the scooter s electronic fuel injection system do not remove or install the battery when the ignition switch is at the ON position The petrol could be caused the effects of deterioration from non use or extended storage of the vehicle that would cause the non start situation Service more frequently when operating in severe conditions environment high speed frequent starting stopping usage or extreme riding habit Make sure flammable materials such as dry glass or leaves do not come in contact with the exhaust system when parking your scooter Read this manual carefully This Owner s Manual contains important information on safety operation and maintenance of your KYMCO Compagno 50i scooter Any one who operates your scooter should carefully read and understand the contents of this manual before riding the scooter For your safety understand and follow all of the warnings contained in this Owner s Manual and the labels applied to your scooter This Owner s Manual should be considered a permanent part of the vehicle keep it with your scooter at all times ON ROAD USE ONLY This scooter has been designed to be used on the road Particularly important information is called out in this manual by the following icons and notations The SAFETY ALERT symbol with the exclamation point in the triangle N means ATTENTION BEALERT YOUR SAFETY CAN BEAFFECTED Failure to follow instructions associated with a WARNING
5. 16 SECTION Pre ride inspection For your safety it is very important to take a few moments before each ride to walk around your scooter and check its condition If you detect any problem be sure to address it immediately or have it corrected by your KYMCO dealer A WARNING Improperly maintaining your scooter or failing to correct a problem before riding can cause a crash in which you can be seriously hurt or killed Always perform a pre ride inspection before every ride and correct any problems 1 Engine oil level Add engine oil if required page 23 Check for leaks 2 Fuel level Fill fuel tank when necessary page 14 Check for leaks 3 Front and rear brakes Check operation make sure there is no brake fluid leakage page 29 4 5 Tires Check condition and inflation pressure page 33 Throttle Check for smooth operation and that it closes completely in all steering positions page 27 Lights and horn Check that headlight tail brake light turn signals indicators and horn function properly Steering Check for condition and smoothness OPERATION Starting the engine Always follow the proper starting procedure described here and on the following pages A CAUTION To prevent damage to the starter motor do not operate the starter motor for more than five seconds at a time If the scooter fails to start immediately check the fuel le
6. DRIVE BELT SECONDARY AIR SUPPLY SYSTEM _ AIRCLEANER SPARKPLUGS THROTTLE OPERATION VALVE CLEARANCE FUELLING 02 CRANKCASE BREATHER ENGNEOIL M ENGINE IDLE SPEED _ TRANSMISSION OIL DRIVEBELT 0 HE CN MAINTENANCE er ODOMETER READING NOTE 1 1000 1031713579 1000 0 210 6 1 8 3 42 54 66 TO NOTE MONTH 3 6 121824 30 PAGE x curcHSHOEWAR JSS BRAKEFLUD NOTE6 I 2 BRAKE PAD WEAR J TE BRAKESYSTEM J STEERING BEARINGS J y f HEADLIGHTAIM _ SSP ff Lo Lo S fff 33 jejejej e c c 22 Engine oil Engine oil recommendation Use a premium quality 4 stroke engine oil to ensure longer service life of your scooter Only use oils that have a SD rating above per the service classification Engine oil viscosity SAE 15W 40 If these viscosities are not available select an alternative engine oil according to the chart shown below Notes The oil viscosity need to be changed to suitable specification especially in extremely cold area ENGINE OIL VISCOSITIES P 20W 40 20W 50 15W 40 15W 50 EN ey T LLL 10 0 10 20 30 40 0 20 40 60 80 100 Engine oil capacity 0 9 US qt 0 85 L MAINTENANC
7. This color tells you whether or not the standard spark plug is suitable for your type of riding Under normal usage a spark plug s porcelain tip should be light brown ortan color If the spark plug porcelain tip is very white or glazed appearing then the spark plug has been operating too hot In such a situation you should replace the standard spark plug with a spark plug that has a colder heat range usually a higher number consult with your KYMCO dealer when selecting an alternate spark plug Recommended spark plug CR7E NGK A CAUTION An improper spark plug may have an incorrect fit or heat range for your engine This may cause severe engine damage which will not be covered under warranty Never use a spark plug with an improper heat range as severe engine damage could result Spark plug gap 0 024 0 028 in 0 6 0 7 mm MAINTENANCE Brake fluid Brake fluid level inspection With the scooter in an upright position check the front and rear fluid level The level should be above the lower level mark If the level is at or below the lower level mark LOWER check the brake pads for wear B NOTE Other checks make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings A WARNING Worn brake pads should be replaced immediately If the pads are not worn have your brake system inspected for leaks Do not ride your scooter unless the brakes are in perfect
8. figure reset automatically 2 Speedometer Indicates the road speed in K PH kilometers per hour 3 Turn Signal Indicator Light Flashes when either turn signal is being used 4 High Beam Indicator Light This light is illuminated when the headlight high beam is on 5 Fuel refill indicator BY This indicator lights when the fuel tank is near empty to alert the rider to refill the fuel tank as soon as possible Clock CO 88 88 KYMCO MODE 1 6 5 ADJ CONTROLS amp FEATURES 7 CELP indication If flashing it indicates that a fault has been detected in the scooter s EFI or electrical system Requires immediate inspection bya KYMCO dealer NOTE The CELP indicator lights momentarily when the scooter is turned ON before the engine is running 8 Oil service indicator Lights when the scooter has reached the oil service interval mileage The indicator also lights when the ignition is turned ON but should go out once the engine is running e Press the ADJ button for two second then displays the ODO TRIP or empty mode e Press the ADJ and MODE button simultaneously at the empty mode then the indicator go out automatically 9 Battery volt
9. working order Brake fluid type DOT 4 AFA A AA 7 MM e ao e gt t 1 2 Tu Hem d ber 17 valet DE FREIN DITS 2 g n 41 rt T HRL AM QV 7 d a JJ Me nihit iat Pe PS ET 6 2 29 30 MAINTENANCE Brake inspection Your scooter requires the proper brake lever free play so the brakes will be responsive and will not drag causing premature wear to the brake pads The free play is the measured distance between the brake lever at rest and a fully applied brake 1 Measure the free play and the brake lever end 0 4 0 6in 10 20 mm 2 Use the cable adjuster on rear brake lever perch for minor free play adjustment 3 To perform free play adjustment outside of the range of the cable adjusters on the brake lever perches use the adjuster nut at the end of the brake cable where it connects to the brake arm NOTE Before adjusting the free play with the brake arm adjuster nut turn the adjusters on the brake lever perches as far as they will turn in a clockwise direction 4 Rotating the adjuster nut clockwise reduces the clutch lever free play Rotating the adjuster nut counterclockwise increases the clutch lever play MAINTENANCE A WARNING For appropriate brake action make sure the groove of the adjusting nut is aligned with the pin in the brake arm Inspec
10. 1 76in 38 X 44 mm Compression 2 Max Horsepower Engine 7 Cooling 5 1 air Cooled Starting system Electric starter Chassis Tire size 2 90 90 10 Tire size 2 90 90 10 Disk type Hub type Electrical Ignition type Inductive ignition coil 12V 7Ah 12M 35 35W 2145119 MED 2V LED Turn signal NGI 12V LED Position 12V5W ai RC s 15A 8002 5 eunr pesiney Lv 9W 0061 Jequinw 31 16 OL 31V1S WOY4 HOIHM SLHOI 3AVH OSTY AVI NOA SLHOIY 1 931 21312345 S3AID ALNVHNVM SIHL SLHOIY W937 4 nan NI 9NIO93304 NI3H3H H1803 ALNVYYYM HLNOW 3udX3 SI 3SOdYNd V SS3NLIJ YO ALIIEVINYHOMSN 30 1 Mv1 A8 NI3N3H 13S ATIVOIJIO3dS SV 1432 3 5501 1 SNO SERLO 00 UM LA gena 0 4910095 0 290 jo uoneuodsue JO 2910025 JO JI IJO
11. symbol could A WARNING result in severe injury or death to the rider a passenger a bystander or a person inspecting or repairing the scooter A CAUTION symbol indicates that special precautions must be taken to avoid damaging the scooter N CAUTION The NOTE symbol indicates key information about a procedure or to clarify an operation B NOTE Identification Numbers Record 1 VEHICLE IDENTIFICATION NUMBER m 2 ENGINE SERIAL NUMBER ESN Record the Vehicle Identification Number VIN 1 and Engine Serial Number 2 in the boxes above for future reference to assist you in ordering parts from your authorized KYMCO dealer or for reference in case the vehicle is stolen TABLE CONTENTS Q SECTION 1 SAFETY 1 7 COSECTION 4 MAINTENANCE 19 33 1 Maintenance Schedule 20 22 Scooter 2 9 Engine Ae EEE 23 Accessories amp Modifications 4 Engine Oil Replacement 24 Locations of Parts amp Controls 5 7 Transmission Fluid 26 Air Filter Element 27 SECTION 2 CONTROLS amp FEATURES 8 15 Throttle 27 TT DTE 8
12. Air Filter Side Stand 9 Helmet Buckle Engine Number 12 Vehicle Identification Number VIN e 09 D 40 NOTE Your scooter may differ slightly in appearance from the images in this manual LOCATION OF PARTS amp CONTROLS 43 42 Front Right Turn Signal Lamp 43 Rear Right Turn Signal Lamp Ignition Switch 15 Front Brake Lever Oil Filler Cap Dipstick 17 Muffler Rear Passenger Footpeg Center Stand Front Luggage Hook 27 Middle Luggage Hook 47 46 494827 020 04 NOTE Your scooter may differ slightly in appearance from the images in this manual LOCATION OF PARTS amp CONTROLS 22 Left HandleBar Switch 23 Right Handlebar Switch 24 Instruments NOTE Your scooter may differ slightly in appearance from the images in this manual SECTION 2 CONTROLS amp FEATURES With the ignition key in the position the To operate the ignition switch and it s functions engine is not running turn the counterclockwise 94 Position from the tothe p position All electrical circuits are off The engine will not start or run Pull up on the back portion ofthe seatto liftitup Position B Position The ignition circuit is ON and engine can now be To open the fuel filler cap turn the key tothe started The key can not be removed from the position Make sure that the key is at the C ignition switch in this position position when
13. E Engine oil level inspection Check the engine oil level each day before riding your scooter The level must be maintained between the upper D and lower level marks on the oil filler cap dipstick 9 S 1 Startthe engine and letit idle for a few minutes A CAUTION Running the engine with insufficient oil pressure can cause serious engine damage 2 Stopthe engine and putthe scooter on its center stand on level ground 23 24 9 MAINTENANCE After a few minutes remove the oil filler cap dipstick wipe it clean and reinsert the oil filler cap dipstick without screwing itin Remove the oil filler cap dipstick The oil level should be between the upper and lower marks on the oil filler cap dipstick If required add the specified oil so the oil level touches the upper level mark on the dipstick Do not overfill Reinstall the oil filler cap dipstick 89 Check for oil leaks A WARNING The engine and related components become very hot Be careful when inspecting the oil level that you won t burn yourself If needed let the engine and exhaust system cool before working in those areas Engine oil replacement Engine oil quality is the primary factor that affects engine longevity Change your scooter s engine oil as specified in the maintenance schedule NOTE Change the engine oil with the engine at normal operating temperature and the sco
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15. age toolow warning Indicator While user starting the engine if the battery voltage is too low The indicator will Bright light Reminded user wanted to charge or replace new battery 12 CONTROLS amp FEATURES Right handlebar switch Electric starter button D position Press the electric starter button to activate the starter motor NOTE The starter motor will not engage unless a brake lever is squeezed at the same time the starter button is pressed Left handlebar switch Turn signal switch Use the turn signal indicator to signal to other traffic your intention to turn or change lanes The turn signal light on the dash will flash to alert the rid r thatthe switch is engaged forturningtothe left gt forturning to the right To cancel the turn signal press the switch in when itis in the center position Horn button Press the horn button to sound the horn CONTROLS amp FEATURES Dimmer switch A 2D switch position turns the headlight low beam on ED switch position turns the headlight high beam on and the high beam indicator light on the dash is activated as well Front brake lever right handlebar Apply the front brake only by squeezing the right hand brake lever gently towards the grip The brake light will illuminate when the lever is squeezed Rear brake lever left handlebar Apply the rear brake only by squeezing the left hand bra
16. cle or scooter helmet eye protection boots gloves long pants and long sleeved shirt or jacket whenever you ride your scooter Helmets and protection Your helmet is your most important piece of riding 1 because it offers the best protection against ead injuries Your helmet should fit your head comfortably and securely Always wear a face shield or goggles to protect your eyes and to aid your vision Additional riding gear In addition to a helmet and eye protection you should also use Sturdy boots with nonslip soles to help protect your feet and ankles Leather gloves to keep your hands warm and help prevent blisters cuts burns and bruises A motorcycle or scooter riding suit or jacket that has been designed for comfort as well as protection Bright colored and reflective clothing can help make you more noticeable in traffic Be sure to avoid loose clothes that could get caught on any part of your scooter Wear gloves Clothes should be fit properly not too tight or loose Always wear a helmet You should also wear eye protection Wear bright or reflective clothing Footwear should be the proper size have low heels and offer ankle protection WARNING Not wearing helmet increases your chance of serious injury or death in a crash FANN Be sure you and your passenger always wear an approved motorcycle helmet that fits properly You should also wear eye protection and other protect
17. e noise level requirements Please do not modify or change any KYMCO designed components that may alter the sound or emission level from your Compagno 50i scooter KYMCO LIMITED WARRANTY NOISE EMISSIONS KYMCO USA Inc 5 Stan Perkins Road Spartanburg 5C29307 USA warrants that this vehicle was designed manufac tured and equipped so that when new it would conform with the applicable Motorcycle Noise Regulations ofthe U S EPA Environmental Protection Agency This warranty is not limited to any particular part component or system ofthe vehicle Defects in design assembly or in any part component or system of the vehicle which at the time of sale to the first purchaser caused noise emission levels to exceed applicable Federal standards in effect at the time of manufacture are covered by this warranty 35 36 SPECIFICATIONS Dimensions Overall length 69 in 1720 mm Overall width 4 26in 660mm Overall 4 42 in 1050 mm Wheel 48 in 1195 mm Capacitie 0 9US qt 0 85L Transmission 0 11 US qt 0 1 L BC 19 4 rr 5 83 US qt 5 5 L Net 189 Ibs 86kg Engine Type N Four stroke air cooled SOHC Displacement J 49 9 cc 2 99 cu in Bore stroke N 52in X
18. ften Tire pressure Insufficient air pressure in the tires not only accelerates tire wear but it also affects the stability of your scooter Under inflated tires make smooth cornering difficult and overinflated tires decrease the amount of tire in contact with the ground which can lead to skids and loss of control Make sure that the tire pressures on your scooter are within the specified limits at all times B NOTE Tire pressure should only be adjusted when the tires are cold Fronttire rider only 21 3 PSI 1 5 kgf cm Rear tire rider only 28 4 PSI 2 0 kgf cm j Front tire rider amp passenger 24 9 PSI 1 75 kgf crn Rear tire rider amp passenger 32 0 PSI 2 25 kgf cm 33 34 HOW TO ADJUST CLOCK Multifunction display Digital clock The clock indicates the time in hours and minutes 5 To change the minute display press the MODE when the ignition is ON The clock display also button until the minute digits begin flashing indicates 1 To adjust the clock s time manually MODE ADJ _ AMI ID follow this procedure 7 N 1 Turn the ignition switch ON 2 Press and hold the ADJUST button for more than two seconds to select the ODO mode 6 To set the minute display press the ADJUST The digital clock be only adjusted button until it displays the correct nines in ODO mode don t select the tripmeter or oil 7 service meter mode if want to adjust the
19. ive apparel when you ride ACCESSORIES MODIFICATION There is a large variety of accessories available to KYMCO scooter owners KYMCO cannot have direct control over the quality or suitability of accessories you may wish to purchase The addition of unsuitable accessories to your scooter lead to unsafe operating conditions It is not possible for KYMCO to test each accessory on the market or combinations of all the available accessories however your KYMCO dealer can assist you in selecting quality accessories and then install them correctly Use extreme caution when selecting and installing the accessories for your scooter No modifications KYMCO strongly advises you against removing any original equipment or modifying your scooter in any way that would change its design or operation A WARNING Improper accessories or modifications can make your scooter unsafe and can lead to an accident Never modify your scooter through the improper installation or use of accessories All parts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this scooter and should be installed and used according to instruction If you have any questions consult an authorized KYMCO dealer LOCATION OF PARTS amp CONTROLS 204 4 3 6 1 Headlamp 2 Front Left Turn Signal Lamp 8 Rear Left Turn Signal Lamp 4 Rear Brake Lever Taillamp Stoplamp 6 Fuel Filler Cap 7
20. ke lever gently towards the grip The brake light will illuminate when the lever is squeezed 14 CONTROLS amp FEATURES Fuel level inspection Refilling If the low fuel indicator on the dash begins to flash refill the fuel tank with unleaded gasoline as soon possible Fuel tank filler To add fuel to your scooter follow this procedure Q Usethe ignition key to unlock the cap Turn the key clockwise to the position v s The fuel filler cap will open automatically Fill the fuel Close the filler cap after filling the fuel Fuel recommendation Use unleaded gasoline with a research octane number of 91 or higher to prevent from spark plug and exhaust component damaged After refueling be sure to close the filler cap securely CONTROLS amp FEATURES Seat To unlock the seat With the ignition key at the 3 position the engine is running push the key in and turn it counterclockwise from C to the ZS position With the ignition key in the 9 position the engine is not running turn the counterclockwise from the tothe p position Pull up on the back portion of the seat to lift it up Helmet Buckles To use the helmet buckles open the seat and hook your helmet s fastener ring to the buckles 7 and close the seat securely A WARNING Use the helmet buckles only when your scooter is parked Do not ride with a helmet hanging from the holder
21. nd use B NOTE Always follow the inspection and maintenance recommendations and schedules in this Owner s Manual A WARNING If your scooter tips over or becomes involved in a crash be sure your KYMCO dealer inspects all major parts even if you are able to make some repairs Improperly maintaining this scooter or failing to correct a problem before you ride could result in a crash in which you could be seriously hurt or killed A WARNING When performing maintenance on your scooter you may need to start the engine Running your scooter s engine indoors or in a garage can be hazardous Exhaust gas contains carbon monoxide a gas that is colorless and odorless and can cause death or severe injury Operate the engine only where these is adequate ventilation preferably outdoors 20 MAINTENANCE Maintenance schedule Perform the pre ride inspection see page 16 at each scheduled maintenance period This interval should be judged by odometer reading or months whichever comes first Maintenance schedule legend see page 21 and 22 l INSPECT AND CLEAN ADJUST LUBRICATE OR REPLACE IF NECESSARY C CLEAN R REPLACE A ADJUST L LUBRICATE The maintenance schedule on the following two pages specify the maintenance required to keep your Compagno 50i scooter peak operating condition Maintenance work should be performed in accordance with KYMCO standards and specifications by properly trained and e
22. oter on its center stand to assure complete and rapid draining Remove the oil filler dipstick from the right crankcase cover Place a suitable container drain pan under the a leftcrankcase MAINTENANCE 3 Remove the oil drain plug from the crankcase to drain the oil 4 Reinstall the drain plug and tighten it to the specified torque 5 Add oil to the engine per the amounts listed below and reinstall the oil filler dipstick Engine oil capacity 0 9 Us qt 0 85 L Engine oil exchanging capacity 0 74 Us qt 0 7 L NOTE Amounts are after draining the oil only 6 Startthe engine and letit idle for 2 3 minutes 7 Stop the engine and check the oil level on the dipstick when the scooter is parked by the center stand on level ground 8 Adjust the oil level as required so the level reaches the upper mark on the dipstick Replace the dipstick and inspect for any leaks A CAUTION Running the engine with insufficient oil pressure can cause serious engine damage 225 26 MAINTENANCE Transmission fluid change 1 Place the scooter on its center stand 2 Remove the transmission fluid drain bolt D 3 Remove the transmission fluid filler bolt then slowly rotate the rear wheel to drain the fluid 4 Fill the transmission with the recommend fluid to the capacity listed below Transmission fluid type SAE 90 Transmission fluid capacity 0 11 US qt 0 1 L Tran
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24. ourself more visible wear bright reflective clothing position yourself so other drivers can see you signal before turning or changing lanes and use your horn when it will help others notice you Know your limits Ride within the boundaries of your own skill at all times Knowing these limits and staying within them will help you to avoid accidents Keep your scooter in safe condition For safe riding its important to inspect your scooter before every ride and perform all recommended maintenance Never exceed load limits and only use accessories that have been approved by KYMCO for this scooter Inspect your scooter before riding Do not forget to perform an entire safety inspection to ensure you and your passenger s safety before each ride Be extra safety conscious on bad weather days Riding on bad weather days especially wet ones requires extra caution Braking distance can double on a rainy day Stay off of the painted surfaces manhole covers and greasy appearing areas on the pavement as they can be especially slippery Use extreme caution at railway crossings and on metal gratings and bridges Whenever you are in doubt about the road conditions slow down Modification Modification of your scooter or removal of original equipment may render the vehicle unsafe or illegal Obey all applicable equipment regulations in your area SCOOTER SAFETY PROTECTIVE APPAREL For your safety always wear an approved motorcy
25. quipped technicians Your KYMCO dealer meets all of these requirements Should be serviced by your KYMCO dealer unless you have the proper tools service data and are technically qualified Concerning about the safety we recommend these items be serviced only by your KYMCO dealer KYMCO recommends that your KYMCO dealer road test your scooter after each periodic maintenance service is completed Maintenance schedule legend see page 21 and 22 NOTE 1 At higher odometer readings repeat at the frequency interval established here 2 Service more frequently if the scooter is ridden in unusually wet or dusty areas 3 Service more frequently when riding in rain or at full throttle 4 Clean every 2000 km 1200 mi after replacement and replace every 5000 km 3000 mi 5 Replace every 4000km 2500mi whichever comes first Replacement requires mechanical skill 6 Replace every 2 years Replacement requires mechanical skill MAINTENANCE ODOMETER READING NOTE 1 X 1000 km 0 3 1 3 5 7 9 11 REFER 3 42 54 6 6 TO NOTE MONTH PAGE AIR CLEANER EE _ 3 SPARK PLUGS THROTTLE OPERATION VALVE CLEARANCE FUEL LINE CRANKCASE BREATHER 0 6 1 8 316 _ _ _ _ a cje C R _ olaf af fi EUN oif ENGINE OIL STRAINER C SCREEN ENGINE IDLE SPEED TRANSMISSION OIL
26. smission fluid exchanging capacity 0 1 US qt 0 09 L 5 Install the transmission filler bolt and tighten it to the specified torque MAINTENANCE Air cleaner filter element The air cleaner filter element T should be serviced at regular intervals by a KYMCO dealer unless you have the proper tools service data and are technically qualified to do so Have the element serviced more often when riding nl in unusually wet or dusty areas A CAUTION Using the wrong KYMCO air cleaner element or a non KYMCO air cleaner element which is not of equivalent quality may cause premature engine wear or performance problems 4 2 4 Throttle operation 1 Before each ride check for smooth throttle grip rotation from the fully open to the fully closed position at both full steering positions 2 Measure the throttle grip free play at the throttle grip flange per the illustration right Throttle free play 0 08 0 24 in 2 0 6 0 mm 27 28 MAINTENANCE Spark plug Remove the carbon deposits from the spark plug with a small wire brush or a spark plug cleaning machine After cleaning or when installing a new spark plug readjust the spark plug gap to specified limit by using a spark plug gap thickness gauge The spark plug should be replaced periodically Whenever removing the carbon deposits be sure to observe the color of the removed spark plug s porcelain tip
27. starting the engine us A Position To lock the steering turn the handlebar all the way to the left push down and turn the key to the i position and remove the key All electrical circuits are off Position With the ignition key at the position the engine is running push the key in and turn it counterclockwise from C to the ZS position CONTROLS amp FEATURES SECURITY SHUTTER To open the ignition switch security shutter Push the shut button on the ignition switch cover and then the shutter D should be closed To shut the ignition switch security shutter Insert the specific key until the fillister is facing the pin Turn clockwise and then the security shutter 3 0 should be opened The keys have a unique code that is stamped on the tab supplied with the keys This code is not stamped on the scooter and is not recorded in the vehicle s basic documentation for security reasons Since this code is required if you need replacement keys record this important code in the box provided on the inside rear cover of this Owner s Manual 10 CONTROLS amp FEATURES Instruments D Odometer Tripmeter Press the mode button to toggle between the overall and trip mileage or to reset the tripmeter e Press the ADJ button for two second then displays the ODO TRIP or empty mode e Press the ADJ and MODE button simultaneously at the TRIP mode then the
28. stem or a fire may result causing a dangerous loss of lights or engine power Fuse Specification 10 1 15 1 MAINTENANCE Tires A WARNING Failure to follow these warnings may result in an accident due to tire failure The tires on your scooter are a Crucial link between your scooter and the road You and your passenger s personal safety are dependant upon the condition of your scooter s tires Follow these instructions Check tire condition and pressure and adjust the inflation pressure before each ride Avoid overloading your scooter Replace a tire when worn to the specified limit or if you find any damage such as cuts or cracks Always use the proper size and type of tires as specified in this Owner s Manual Balance the wheel after tire installation Read this section of Owner s Manual carefully Failure to perform a reasonable break in of the tires could cause tire slip and loss of control Use extra care when riding on new tires as the grip will be limited Perform proper break in of the tires as stated in the break in recommendation section of this manual Avoid hard acceleration hard cornering and hard braking for the first 100 miles 160 km NOTE Check the tire inflation pressure tire tread condition at the periods listed in the periodic maintenance schedule For maximum safety and good tire life the tire pressures should be inspected more o
29. t the brake pad and shoe thickness to verify there is enough material for the brakes to function properly 1 If the wear indicator grooves in the front brake pads no longer visible itis an indication that the brake pads are worn and require replacement 2 If the wear indicator grooves in the rear brake pads are no longer visible 4 itis an indication that the brake pads are worn and require replacement A WARNING The brakes will wear quickly if the lever is continually applied during riding dragging the brake Consult your KYMCO dealer for braking system service 31 MAINTENANCE Battery Your KYMCO scooter is equipped with a maintenance free sealed type battery so it is not necessary to check the battery s electrolyte level or add distilled water NOTE If your battery seems weak and or is leaking electrolyte causing hard starting or other electrical troubles contact your KYMCO dealer immediately A CAUTION Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed Po 5 Jr ZA ez es mE KYMCO Fuse When frequent fuse failures occur it usually indicates a short circuit or an overload in the electrical system NOTE See your KYMCO dealer for electrical system diagnosis and repair A WARNING Never use a fuse with a different rating from that specified Serious damage to the electrical sy
30. vel and the battery condition and allow the starter motor to cool before attempting to start the engine again 1 Place your scooter on its center stand and put the side stand up 2 Insert the ignition key and rotate the ignition switch to 7 ON 18 OPERATION 3 Squeeze the left rear brake lever 4 With the throttle closed press the starter button D Release the starter button as soon as the engine starts CAUTION Operating your scooters engine with insufficient pressure can cause serious engine damage 5 Keep the throttle closed while warming up the engine 6 Keepthe engine to warm up fully before riding SECTION 4 MAINTENANCE The importance of maintenance Maintaining your scooter properly is essential for safe economical and trouble free riding It will also help reduce air pollution and maximize fuel economy To help you properly care for your scooter the following pages in this Owner s Manual include a maintenance schedule to help you make sure your scooter is serviced atthe appropriate intervals These instructions are based on the assumption that your scooter will be used exclusively for its designed purpose Sustained high speed operation or operation in unusually wet or dusty conditions will require more frequent service than specified in the maintenance schedule Consult your KYMCO dealer for recommendations applicable to your individual needs a
31. you should always use genuine KYMCO products as they have been specially designed for your vehicle and manufactured to meet KYMCO s demanding standards Keep this owner s manual aboard your scooter at all times so that you can refer to it whenever you need information This manual should be considered a permanent part of the scooter and should remain with the scooter when it is sold All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there may be information in this manual that differs slightly from your vehicle KYMCO reserves the right to make product and publication changes at any time without notice and without incurring any obligation SCOOTER SAFETY IMPORTANT SAFETY INFORMATION Your scooter can provide you many years of service and pleasure if you take responsibility for your own safety and understand the challenges that you can meet on the road There is much that you can do to protect yourself when you ride You will find many helpful recommendations throughout this manual Here are some very important safety tips Wear a helmet ocooter safety equipment starts with a quality helmet One of the most serious injuries you can suffer in a crash is a head injury Always wear a properly approved helmet You should also wear suitable eye protection Make yourself easy to see To make y
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