User Manual
Contents
1. 4 4 4 4 42. pulled out and rotated to various positions 9 Adjust the stabilizer wheel Fig 24 to align the frame bar parallel with the scan surface see Stabilizer Wheel on page 19 Fig 23 Press down to lock Fig 24 Adjust stabilizer wheel 10 Lower probes to the scanning surface see Slip Joint Probe Holder on page 24 3 2 Using a Probe Positioning System PPS The probe positioning system uses a linear rail with leadscrew system to position two or four probes for weld inspection or one probe for corrosion scanning To setup and install a probe positioning system see nstalling a Probe Positioning System on page 21 xy Fig 25 Mount probe holders PAGE 10 of 55 1 Attach the probe holders see Slip Joint Probe Holder on page 24 to the carriage Fig 25 Y Fig 26 Backing plate positioning 2 The knob on the carriage allows for adjustment of the probe holders on the Fig 27 Quick positioning 3 When the knobs are loose it is possible to just push the carriages in place for quick adjustment Fig 27 Tighten both knobs to lock the carriages in position PAGE 11 of 55 Rev CE0106 Rev 03 02 Fig 29 Position lock knob Fig 28 Adjustment knob 5 The PPS lock knob prevents the leadscrew from movement once scanning is uw wn 4 9 N LLI S a knob to position both carriages simultaneously Fig 28 4 Ensure the leadscrew lock knob Fig 29 is loose Use the PPS adju
3. User Manual Manual Chain Scanner Safety Warnings Precautions KEEP THIS MANUAL DO NOT LOSE THIS MANUAL IS PART OF THE ROTIX AND MUST BE RETAINED FOR THE LIFE OF THE PRODUCT PASS ON TO SUBSEQUENT OWNERS Ensure any amendments are incorporated with this document DANGER The ROTIX is designed for a specific use Using the ROTIX outside of its intended use could cause damage to the product Read and understand this manual before using WARNING macneric MATERIAL The wheels of this device produce a magnetic field which may cause failure or permanent damage to items such as watches memory devices CRT monitors medical devices or other electronics People with pacemakers or ICD s must stay at least 25 cm 10 in away at all times WARNING Do NOT operate scanner in an explosive environment Do NOT operate scanner in the presence of volatile substances The WEEE symbol indicates that the product must not be disposed of as unsorted municipal waste but should be collected separately DISTRIBUTOR MANUFACTURER Jireh Industries Ltd 53158 Range Road 224 Ardrossan Alberta Canada T8E 2K4 Phone 780 922 4534 Fax 780 922 5766 www jireh industries com PAGE i of iv Rev CE0106 Rev 03 02 Table of Contents 1 2 3 4 o AA 1 1 4 Product information 1 biis J tended llSe roe r taddosa 1 1 1 2 Performance specifications ciclo nc 1 1 1 3 Operating environment
4. Fig 112 then slowly lower towards scanning surface to apply spring pressure to the wedge Fig 113 TIP If less spring force is desired refer to step 2 and place the wedge approximately 20 mm in above inspection surface 4 8 3 Probe Holder Transverse Adjustment To adjust the probe holder s transverse angle follow these steps Fig 114 Loosen 3 mm screw Fig 115 Rotate and tighten Fig 116 Stop post locates 90 PAGE 35 of 55 Rev CE0106 Rev 03 02 3 Ensure the probe holder is in latched upper position Fig 110 Using the supplied 3 mm hex driver loosen the transverse adjustment screw Fig 114 and rotate the yoke about the vertical shaft achieving the desired angle Tighten the transverse adjustment screw Fig 115 To return the transverse adjustment to neutral 90 The probe holder must be in the latched upper position Fig 110 Rotate the yoke until the stop post contacts the base of the probe holder Fig 116 Then tighten the transverse adjustment screw 4 8 4 Probe Holder Longitudinal Adjustment To adjust the probe holder s vertical angle for longitudinal scanning follow these steps Fig 117 Loosen 3 mm screw 3 4 Fig 119 Line up markers Ensure the probe holder is in latched upper position Fig 110 Using the supplied 3 mm hex driver Fig 1 loosen the longitudinal adjust ment screw Fig 117 Rotate the main body of the probe holder until it
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6. PPS on page 21 Fig 129 Single probe positioning system PAGE 39 of 55 Rev CE0106 Rev 03 02 4 11 Slider Probe Positioning System The slider probe positioning system uses a slide and leadscrew system to position one or two probes for weld inspection This system can be used to set the probe center spacing and also allows the operator to center the two probes over the weld without removing the scanner To operate a slider PPS see Using a Slider Probe Positioning System Slider PPS on page 13 4 11 1 Slider PPS Assembly To assemble a slider probe positioning system follow these steps Fig 130 Loosen screws Fig 131 Slide main knob to middle of frame bar 1 Ensure the lock screw and the hexagonal screw in the main knob are loose Fig 130 2 Slide the main knob to the middle of the frame bar Fig 131 Fig 132 Attach slide assemblies and tighten lock screw 3 Tighten the lock screw on the main knob bracket Fig 132 Ease the two sliders onto either end of the frame bar and push the sliders to the desired position on the frame bar Fig 132 The slider s friction fit require an ap propriate level of force to position the sliders PAGE 40 of 55 design create innovate Fig 133 Screw leadscrew into place 4 Screw the leadscrew into the first slider then the main knob and finally the 2 slider assembly Fig 133 NOTE The leadscrew s encoder end must be positioned on the same side a
7. mm clamp screw on the index encoder support bracket Fig 66 4 Remove the scanner handle Fig 34 from the scanner body 5 Plug the encoder connector into the auxiliary connector on the umbilical face of the scanner body Fig 67 Connect encoder to umbilical 6 Replace scanner handle PAGE 23 of 55 Rev CE0106 Rev 03 02 Frame Bar Probe Holder Adjustment Knob Latch Swing Arm Knob Yoke Probe Holder Arm Adjustment Knob Probe Holder Arm Arm Clamp Screw I O mnim olov gt Fig 68 Slip Joint Probe Holder Pivot Buttons 4 5 1 Probe Holder Setup Fig 69 Attach to frame bar Fig 70 Adjust on frame bar 1 Rotate the probe holder adjustment knob and attach probe holder to a frame bar Fig 69 2 Use the probe holder adjustment knob to position the probe holder along the frame bar Fig 70 Fig 71 Adjust swing arm Fig 72 Place pivot buttons PAGE 24 of 55 3 Use swing arm knob to position the swing arm Fig 71 TIP The swing arm is typically used to adjust TOFD center to center distance relative to the phased array probes on a four probe configuration Fig 12 4 Using the supplied 3 8 in wrench Fig 2 place the pivot buttons as required Fig 72 TIP If narrow scanning footprint is required use pivot button holes closest to the yoke Wedge pivoting may be impeded when closer to the yoke Fig 73 Adj
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9. to apply spring pressure to the wedge 4 Gently lower probe holder and wedge to the scanning surface Fig 79 4 5 3 Probe Holder Force Adjustment It is possible to adjust the tension of the probe holder spring NOTE To perform this operation the 2 mm hex wrench Fig 4 and 3 mm hex wrench Fig 6 is required When configured correctly these Light 1kg Ap settings exert the indicated spring Medium 2kg 4 Ib force on the Probe Heavy 3kg 6lb To adjust the probe holder s force follow these steps PAGE 26 of 55 NOTE Do not perform this operation on scanning surface Fig 81 Unlatched position 1 Ensure the probe holder is in the upright latched position Fig 76 2 Lift probe holder slightly and press the latch button Fig 80 to release the probe holder the full 45 degrees 3 Insert the short arm of a 3 mm hex wrench into the 3 mm slot Fig 81 a Fig 82 Insert hex wrenches Fig 83 Press 3 mm hex wrench down 4 Place the 2 mm hex wrench into the force adjustment screw Fig 82 5 Lightly press the long arm of the 3 mm hex wrench down Using the 2 mm hex wrench loosen the force adjustment screw but do not remove it Fig 83 6 Gently apply pressure on the long leg of the 3 mm hex wrench until the force adjustment marker lines up with the desired spring tension While keeping the markers in line tighten the force adjustment screw Fig 84 PAGE 27
10. 06 Rev 03 02 JIRE DA Fig 56 Tighten dovetail nuts along linear rail N Adjust the height of the stabilizer wheel s frame bar mount Fig 55 to ensure the frame bar is parallel with the inspection surface Fig 56 Tighten using the black ratchet lever Fig 56 TIP The position of the ratchet handle can be manipulated by pulling the handle out and rotating 4 3 2 Ratchet Lever A Fig 57 Pull ratchet handle Fig 58 Rotate handle Fig 59 Tighten handle The rachet levers are used for various locking functions on the ROTIX system Occasionally movement of the lever locking position is required The lever placement can be adjusted by following these steps 3 Pull the ratchet lever away from the base of which it is connected Fig 57 4 Continue to pull while rotating the lever in the appropriate direction Fig 58 5 Release the lever and utilize the new tightening position H PAGE 20 of 55 design create innovate 4 4 Probe Positioning System PPS The probe positioning system PPS uses a linear rail and leadscrew system to position two or four probes for weld inspection Used to adjust probe to probe spacing as well as allow the operator to center probes over the weld without removing the scanner To operate a probe positioning system see Using a Probe Positioning System PPS on page 10 4 4 1 Installing a Probe Positioning System Fig 60 Slightly loosen al
11. 3mm 0 090m E d 08 Conical Head 2 cb W 09 5mm 0 197in Internal Zetec PA TOFD 02 5 0mm 0 197 in Olympus TOFD 03 27mm 0 106in Sonatest DAAH PA 04 9 5mm 0 375in 5 eene Fig 149 Probe holder button selection NOTE Additional probe holder pivot button types available contact Jireh Industries Ltd on page i 6 6 Variable Components 6 6 1 Frame Bars Part Length Part Length BG0038 05 5 cm 1 969 in s BG0038 35 35 cm 13 780 in BG0038 10 10 cm 3 937 in eu BG0038 40 40 cm 15 748 in BG0038 15 15 cm 5 906 in ES BG0038 45 45 cm 17 717 in BG0038 20 20 cm 7 874 in BG0038 50 50 cm 19 685 BG0038 25 25 cm 9 843 in gt BG0038 55 55 om 21 654 in BG0038 30 30 cm 11 811 in S Fig 150 Frame bar selection PAGE 51 of 55 Rev CE0106 Rev 03 02 6 7 Accessories 6 7 1 Zipper Tube CES044 04 5 Zipper Tube 4 5 m length CES044 09 5 Zipper Tube 9 5 m length Fig 151 Zipper tube 6 7 2 Pre Amp Bracket Part CES029 Pre Amp Bracket CES029 V Pre Amp Bracket with Velcro Fig 152 Pre amp bracket PAGE 52 of 55 Part Description BTG014 Magnetic Wheel Kit Fig 153 Magnetic wheel kit 6 7 4 Reduced Width Scanning Kit Part Description
12. 50 010 Arm Clamp Screw SHCS M4x0 7 X 10 mm SST PHO104 Swing Arm Knob PHO100 Swing Arm PH0082 Probe Holder Arm Adjustment Knob SEE 6 5 2 Yoke Style SEE 6 5 1 Arm Style PHO0011 X Pivot Button Style See 6 5 3 Fig 145 Slip joint probe holder parts PAGE 49 of 55 Rev CE0106 Rev 03 02 6 4 2 Vertical Probe Holder Parts BOM ID Description Vertical Probe Holder Subassembly Probe Holder Arm Adjustment Knob Arm Style Pivot Button Style See 6 5 3 S SEE 6 5 2 Yoke Style MD050 010 Arm Clamp Screw SHCS M4x0 7 X 10 mm SST Fig 146 Vertical probe holder PAGE 50 of 55 6 5 Probe Holder Components 6 5 1 Arm Style Arm Style Part Arm Style Part A Standard PH0090 Em M F Long Drop PH0094 B Short PH0089 O Gus Standard z G Extra Drop Patike C Long PHOO99 Ss m Ga D Standard Drop PH0093 Er AN H Short Extra Drop PH0095 E Short Drop PH0092 AS Fig 147 Probe holder arm selection 6 5 2 Yoke Style Yoke Style Part Length Yoke Style Part Length Ww Wide PHS027 7 78 om 3 064 in S 3 T i S Standard PHS017 6 27 om 2 470 in Fig 148 Probe holder yoke selection 6 5 3 Pivot Button Style Pivot Hole Size Wedge Type Pivot Hole Size Wedge Type 01 8 0 mm 0 315 in Olympus PA 06 3 0 mm 0 118 in d 07 2
13. CEG018 W XX Y Z Reduced Width Scanning Kit W See 6 2 1 XX See 6 5 3 Y See 6 5 1 Z See 6 5 2 Fig 154 Reduced width scanning kit PAGE 53 of 55 Rev CE0106 Rev 03 02 7 Limited Warranty WARRANTY COVERAGE Jireh Industries warranty obligations are limited to the terms set forth below Jireh Industries Ltd Jireh warrants this hardware product against defects in materials and workmanship for a period of THREE 3 YEARS from the original date of purchase If a defect exists at its option Jireh will 1 repair the product at no charge using new or refurbished replacement parts 2 exchange the product with a product that is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent to the original product or 3 refund the purchase price of the product A replacement product part assumes the remaining warranty of the original product or ninety 90 days from the date of replacement or repair whichever provides longer coverage for you When a product or part is exchanged any replacement item becomes your property and the replaced item becomes Jireh s property When a refund is given your product becomes Jireh s property OBTAINING WARRANTY SERVICE To utilize Jireh s warranty service you must ship the product at your expense to and from Jireh Industries Before you deliver your product for warranty service you must phone Jireh and obtain an RMA number
14. GE 2 of 55 design create innovate 1 4 Chain Configuration Setup Chart PIPE SIZE MIN in MAX in MIN mm MAX mm SHORT LONG SHORT INCLUDES SHORT LINK DOVETAIL LINK RED CATCH LINK 1 5 IS POSSIBLE BY PIVOTING NOSE TO HORIZONTAL POSITION 24 3 0 2 0 3 9 3 0 4 9 4 0 5 8 5 0 6 6 6 0 74 18 21 7 O 83 AAA 9 1 9 o 9 9 10 8 295 na 24 3e l mE 12 3 13 5 343 363 2 4 14 2 361 381 3 4 15 0 381 401 4 4 15 8 401 424 2 5 16 6 17 3 18 2 19 0 19 7 20 5 21 2 1 538 561 6 6 22 0 559 582 7 6 22 8 579 602 8 6 23 6 599 622 9 6 24 4 N es o T e 25 3 26 1 26 8 a 28 4 29 2 30 0 762 785 2 11 30 8 782 803 3 11 31 6 803 823 4 11 32 4 823 843 2 12 33 2 33 9 34 7 35 5 36 3 37 1 37 9 38 8 963 986 9 12 38 6 39 6 980 1006 10 12 PAGE 3 of 55 Rev CE0106 Rev 03 02 2 Configurations 2 1 One Probe One Axis Encoding Fig 7 One probe one axis encoding 2 2 Two Probe One Axis Encoding Fig 8 Two probe one axis encoding PAGE 4 of 55 design create innovate 2 3 Four Probe Two Axis Encoding Fig 9 Four probe one axis encoding 2 4 Single Probe Two Axis Encoding with Single PPS Probe Positioning System Fig 10 Single probe two axis encoding with single PPS PAGE 5 of 55 Rev CE0106 Rev 03 02 Two Axis Encoding with PPS 3 Probe P
15. Probe Holder Parts Probe Holder Components 0 554 ASVI E rine cacao uet estem ert AN MEAE 6 5 2 Yoke Style 6 5 3 Pivot Button Style Variable Components 6 6 1 Frame Bars Accessories ninia seailoiedttiansoa eo Siottoined 6 7 1 Zipper Tube ee 6 7 2 Pre Amp Bracket cc 6 7 3 Magnetic Wheel Kit 6 7 4 Reduced Width Scanning Kit PAGE iv of iv 1 Introduction 1 1 Product information 1 1 1 Intended use The ROTIX chain scanner is a manually operated dual axis encoded scanner lts primary purpose is to move ultrasonic probes circumferentially around piping and tubes to provide encoded positional information second Y axis scanning is optional 1 1 2 Performance specifications Minimum Maximum Pipe Tube Range 38 1 mm 1 5 in 965 2 mm 38 0 in Umbilical Length Standard Kit 5 m 16 4 in X Axis Encoder Resolution 19 13 counts mm 485 9 counts inch Y Axis Encoder Resolution 40 31 counts mm 1023 9 counts inch Y Axis Encoder Resolution 161 26 counts mm 4096 0 counts inch Slider PPS 1 1 3 Operating environment The ROTIX Chain Scanner is designed for use in an industrial environment that is between 20 C 4 F and 50 C 122 F 1 1 4 Environmental Sealing Dust tight water tight not submersible 1 2 Definition of symbols Instructions to look here or to see this part Denotes movement Instructing user to carry out ac
16. TIP If the umbilical does not slide freely from the body you may need to push on the wing knob to loosen the dovetail nut 4 1 6 Tail Located at the rear of the scanner body The tail provides a connection point for chain links Fig 39 Fig 39 Tail PAGE 16 of 55 design create innovate 4 1 7 Pivot Nose Fig 40 Frame bar attachment Fig 41 Pivot The pivot nose is used as an attachment point for various frame bars To attach a frame bar loosen both dovetail jaws mount the frame bar and tighten knobs Fig 40 The angle of the bar can be adjusted by loosening the side mounted lever pivoting to the desired angle and closing the lever again Fig 41 4 1 8 Chain Mount S AD 1 Fig 42 Chain mount Fig 43 Chain mount alignment The chain mount provides a connection point for links Secure to the frame bar by tightening the knob Fig 42 Centre the chain mount by lining up the marker with the centre point marker Fig 43 on the scanner body 4 1 9 Frame Bar Frame bars Fig 44 are used to mount probe holders probe positioning systems and other accessories see Frame Bars on page 51 Frame bars are available in a variety of Fig 44 Frame bar lengths PAGE 17 of 55 Rev CE0106 Rev 03 02 4 1 10 Pivot Buttons Available in a variety of shapes and sizes fitting various wedge dimensions Us
17. This number will be used to process and track your product Jireh is not responsible for any damage incurred during transit EXCLUSIONS AND LIMITATIONS This Limited Warranty applies only to hardware products manufactured by or for Jireh Industries This warranty does not apply a to damage caused by accident abuse misuse misapplication or non Jireh products b to damage caused by service including upgrades and expansions performed by anyone who is not an Jireh Authorized Service Provider c to a product or a part that has been modified without the written permission of Jireh Jireh Industries Ltd 53158 Range Rd 224 Ardrossan AB T8E 2K4 Canada PH 780 922 4534 Fx 780 922 5766 www jireh industries com PAGE 54 of 55 All brands are trademarks or registered trademarks of their respective owners and third party entities Changes or modifications to this unit or accessories not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment All specifications are subject to change without notice O 2014 Jireh Industries Ltd PAGE 55 of 55 Rev CE0106 Rev 03 02 9 9 9 9 9 9 9 9 ot ot on t n n 9 9 9 9 9 9 9 6 9 9 9 9 9 9 He He ot ot n n n 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 o9 o9 o t n n 9 9 9 9 9 9 9 9 9 9 9 9 9 9 HH o9 o9 eH ot o on n n 9 9 9 9 9 9 9 9 9 8 9 9 9 09 o9 ot n n 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 o9 o9 o9 t ot ot on n
18. e the supplied 3 8 in wrench Fig 2 to remove and install pivot buttons in desired hole location Fig 45 Fig 45 Pivot buttons 4 2 Chain Components The chain components are used to fasten a scanning cart circumferentially around a pipe or tube Fig 46 Short link Fig 47 Long link Fig 48 Dovetail link Fig 49 Buckle Fig 50 Catch link PAGE 18 of 55 4 2 1 Chain Connection Fig 51 Pull out and twist pins Fig 52 Align mounting holes Fig 53 Align mounting holes To connect chain components see the following steps 1 Pull the pins out from the wheels twist a quarter turn latching the pins in a retracted state Fig 51 2 Align the pins with the mounting holes of the component to be connected Fig 52 3 Twistthe pins until they unlatch and extend into the hole of the connected component Fig 53 4 3 Stabilizer Wheel The stabilizer wheel is used to balance the frame bar and to keep the frame bar parallel to the inspection surface WARNING maenetic MATERIAL The stabilizer wheel uses a magnetic wheel People with pacemakers or ICD s must stay at least 25 cm 10 in away 4 3 1 Installing a stabilizer wheel Fig 54 Attach frame bar Fig 55 Position horizontally To install the stabilizer wheel ensure the dovetail nut is loose using the black ratchet lever Fig 54 Slide the dovetail nut onto the frame bar Fig 54 PAGE 19 of 55 Rev CE01
19. em 21 4 4 2 Four Probe Setup 44 3 Index Encoding cr eC etta a teta 23 4 5 Slip Joint Probe Holder s 4 5 1 Probe Holder Setup ii 4 5 2 Probe Holder Adjustment 4 5 3 Probe Holder Force Adjustment 4 5 4 Slip Joint Probe Holder Left Right Conversion cinco 28 4 6 Cable Management System s s s 4 6 1 Zipper Tube Dovetail Mount 4 6 2 Zipper Tube Setup i 4 6 3 Clamp Setup cinc 4 7 Reduced Width Scanning Kit 4 8 Vertical Probe Holder ssnnnnnnnnnnnuinnnnnnnnnnnnnnee 4 8 1 Probe Holder Setup 4 8 2 Probe Holder Vertical Adjustment 4 8 3 Probe Holder Transverse Adjustment 4 8 4 Probe Holder Longitudinal Adjustment ccoo 36 4 8 5 Probe Holder Left Right Conversion 4 9 Magnetic Wheel Kit cc 4 10 Single PPS s 4 11 Slider Probe Positioning System 4 11 1 Slider PPS Assembly unn 4 11 2 Slider Index Encoding s 4 12 Crank Handle G2 5 Troubleshooting a 43 6 Spare Parts d 44 6 4 Scanner Body i e 44 6 2 Chain Components ac ertt ctos O 6 2 1 Umbilical Style ettet RN 6 3 Probe Positioning ll PAGE iii of iv Rev CE0106 Rev 03 02 6 4 6 5 6 6 6 7 7 Limited Warranty 6 3 1 Probe Positioning System PPS 6 3 2 Slider Probe Positioning System Slider PPS 48 Probe Holders cc cc 6 4 1 Slip Joint Probe Holder Parts 6 4 2 Vertical
20. eshooting Problem Possible Cause Solution 1 Chain is too loose tight Incorrect number or combination of links for proper scanner configuration Refer to the ROTIX setup chart see Chain Configuration Setup Chart on page 3 for required number of links for the diameter of pipe tube that is to be scanned Ensure the correct outer diameter measurement of the pipe tube Reset the scanner with the correct number of links Buckle is incorrectly setup Adjust tightness of buckle 2 Insufficient probe contact Scanner not set properly Reconfigure the scanner as per instructions see Probe Holder Adjustment on page 26 PAGE 43 of 55 Rev CE0106 Rev 03 02 6 Spare Parts To order accessories or replacement parts for your ROTIX system contact Jireh Industries Ltd on page i NOTE These drawings are for parts order This is not a list of kit contents 6 1 Scanner Body Fig 139 Scanner body parts PAGE 44 of 55 MD050 010 1 2 3 E 7 8 X BTO069 Wing Knob 9 CES013 Tail Fig 140 Scanner body parts cont Ep 2 3 5 6 7o PAGE 45 of 55 Rev CE0106 Rev 03 02 6 2 Chain Components 9 PHGot4 2Probe Spare Parts Kit 11 Frame Bar 20 cm 4 CES003 Catch Link Red je CESO09 LongLink 8 EA414 3 mm Hex Driver Fig 141 Rotix parts wWREH PAGE 46 of 55 design create innovate 6 2 1 Umb
21. for cable management follow these steps Fig 93 Loosen and slide on Fig 94 Tighten knob 1 Loosen the knob on the zipper tube dovetail mount Slide the mount onto the dovetail link Fig 93 2 Once centred on the dovetail link tighten the zipper tube s dovetail mount knob Fig 94 PAGE 30 of 55 4 6 2 Zipper Tube Setup The zipper tube option is offered in a variety of lengths and provides a means of bundling and protecting cables and hoses that run to the scanner Fig 95 Insert cables and hoses Fig 96 Zip up to close 1 Open the zipper tube Begin at the tube s dovetail mount and place the cabling in the tube Fig 95 2 Follow the cable placement zipping the tube closed Fig 96 Fig 97 Zip opposite end Fig 98 Flexibility 3 Once the cable is placed the entire length of tube bring the zipper from the tubes opposite end meeting at any point in the middle Fig 97 4 When necessary the two zippers may be opened to allow any cables to exit the tube anywhere between the ends Fig 98 PAGE 31 of 55 Rev CE0106 Rev 03 02 4 6 3 Clamp Setup If the tube becomes disconnected from the zipper tube dovetail mount follow these instructions to re attach the tube and dovetail mount 1 Loosen the clamp screw using the supplied 3 mm hex driver 2 Slide the clamp around the tube first and then slide the tube around the outside of the zip per tube dovetail mount Fig 99 Al
22. handle left or right to engage or disengage the brake To remove the brake handle pull straight up Fig 35 Pull directly up as a side load will cause the brake to bind and will become difficult to remove To reinsert align the spline on the Fig 35 Brake Handlesremioval handle with the socket and press down PAGE 15 of 55 Rev CE0106 Rev 03 02 4 1 4 Wheels The scanner body wheels are interchangeable Urethane wheels provide smooth rolling but must be used with chain links Optional magnetic wheels may be used in applications when a chain is not practical Fig 36 Umbilical housing removal To remove install the scanner wheels insert the provided 3 mm hex driver Fig 1 in the end of the shaft opposite the wheel you wish to remove Thread or unthread the desired wheel by hand Fig 36 TIP Be sure all wheels are tight as this can affect the brake and encoder performance 4 1 5 Umbilical Housing The umbilical transmits encoder signals to the user s instrument The umbilical may be used for both one and two axis encoded scans To remove the umbilical first remove the scanner handle Fig 34 and brake handle Fig 35 Loosen the black wing knob one turn on the bottom of scanner Fig 37 With the knob loose slide the umbilical housing towards the rear of the scanner Fig 38 TIP The umbilical lock knob is only required to be loose one turn should be enough to remove the umbilical
23. he yoke PAGE 33 of 55 Rev CE0106 Rev 03 02 To mount a UT wedge in the probe holder follow these steps il Fig 107 Adjust inner arm Fig 108 Adjust outer arm Fig 109 Tighten arm knob 4 Position the wedge on the inner probe holder arm TIP The probe holder yoke can accommodate many different probe and wedge sizes of varying widths It is best to centre the wedge with the yoke s pivot axis This can reduce wedge tipping when scanning Position the inner probe holder arm accordingly Fig 107 using the supplied 3 mm hex driver Fig 1 5 Loosen the probe holder arm adjustment knob Fig 108 and slide the probe holder arm along the yoke pinching the wedge in place 6 Tighten the probe holder arm adjustment knob Fig 109 4 8 2 Probe Holder Vertical Adjustment To adjust the probe holder vertically follow these steps E Y Fig 110 Latch probe holder Fig 111 Lower toward scan surface PAGE 34 of 55 design create innovate 1 Ensure the probe holder is in the latched upper position Do this by lifting the probe holder till the latch is fully exposed Fig 110 2 Loosen the vertical adjustment knob and slide the probe holder down until the wedge is approximately 6 mm in above inspection surface Fig 111 3 Tighten the vertical adjustment knob Fig 112 Press latch button Fig 113 Lower toward scan surface 4 Lift the yoke slightly and press the latch button
24. ign the zipper opening and the zipper tube dovetail mount open ing 3 Slide the clamp over the tube and zipper tube dovetail mount pinching the tube in between Fig 100 4 Tighten the clamp screw Fig 101 4 7 Reduced Width Scanning Kit The encoded probe holding link houses the main encoder and provides a mounting base for probe holders To mount adjust the frame bar loosen the bar adjustment knobs insert bar slide to desired placement then z S tighten bar adjustment knobs 6 NA Fig 102 Reduced width scanning kit PAGE 32 of 55 design create innovate 4 8 Vertical Probe Holder Latch Probe Holder Adjustment Knob Vertical Adjustment Knob Pivot Buttons Probe Holder Arms Yoke Probe Holder Arm Adjustment Knob Transverse Adjustment Screw I O mnim olol w gt Frame Bar 4 8 1 Probe Holder Setup Fig 104 Adjust on frame bar Fig 105 Vertical adjustment Fig 106 Place buttons 1 The probe holder adjustment knob allows the probe holder to be attached to a frame bar as well as horizontal positioning on a frame bar Fig 104 2 The vertical adjustment knob allows the vertical probe holder height ad justment Fig 105 3 Position the pivot buttons where necessary Fig 106 When a narrow scanning footprint is required use the pivot button holes closet to the yoke TIP Probe pivoting may be impeded when closer to t
25. ilical Style cdd Company Instrument Maced Company Instrument B Olympus OmniScan MX Zetec ZIRCON TOPAZ G Sonotron Isonic C Olympus Focus LT Zetec Z Scan M GE USM Vision D Olympus OmniScan MX2 OmniScan SX U Sonatest VEO PRISMA F TD Focus Scan Handy Scan Pocket Scan V Pragma PAUT 16 128 PragmaLite Fig 142 Umbilical style NOTE Additional encoder connector styles available contact Jireh Industries Ltd on page i 6 3 Probe Positioning 6 3 1 Probe Positioning System PPS Hf T MD049 004 Fig 143 Probe positioning system parts NOTE Additional PPS lengths available contact Jireh Industries Ltd on page i NOTE Additional leadscrew lengths available contact Jireh Industries Ltd on page i PAGE 47 of 55 Rev CE0106 Rev 03 02 6 3 2 Slider Probe Positioning System Slider PPS BOM ID Part Description CJS008 Slider CJS001 1 2 3 4 5 6 7 CJS009 X Leadscrew CJS017 S 0 3 Slider Index Encoder CJS016 Crank Handle Fig 144 Slider probe positioning system parts NOTE Additional PPS lengths available contact Jireh Industries Ltd on page i NOTE Additional leadscrew lengths available contact Jireh Industries Ltd on page i PAGE 48 of 55 6 4 Probe Holders 6 4 1 Slip Joint Probe Holder Parts BOM ID Part Description PHS022 Slip Joint Probe Holder Subassembly MD0
26. is a two probe one axis configuration for a 24 in pipe diameter 3 Ona flat surface connect the appropriate amount of links as indicated on the ROTIX setup chart Arrange the link setup so the buckle and catch link will be 180 opposite of the scanner body Fig 17 TIP Place the dovetail link 2 in the chain behind the scanner body Fig 92 on page 30 4 Ensure the scanner body brake is locked see Brake 5 Handle on page 15 Fig 18 Drape onto pipe 5 Drape the configured assembly around pipe that will be inspected Fig 18 TIP Use caution when placing the assembly on the scan surface The magnetized stabilizer wheel can lurch towards the metal suddenly Fig 19 Lower pivot nose 6 Adjust the pivot nose Fig 19 angle to align the frame bar parallel with the tangent of the scan surface Fig 20 Fig 21 Hook buckle to catch link Fig 22 Adjust pressure of buckle 7 Bring the buckle arm towards the catch link Hook the buckle s arm to the middle axle of the catch link Fig 21 The buckle adjustment knob Fig 22 1 may have to be loosened to allow arm to reach catch link PAGE 9 of 55 Rev CE0106 Rev 03 02 8 Rotate the knob until the buckle s lever can be pushed down locking the buckle in place Fig 23 The tightness of the ROTIX on the pipe can be adjusted using the buckle adjustment knob Fig 22 1 TIP If additional clearance is needed the handle on the buckle can be
27. is at the desired angle Tighten the longitudinal adjustment screw Fig 178 To return the longitudinal adjustment to neutral 90 Line up the longitudinal adjustment indicator markers Fig 119 PAGE 36 of 55 4 8 5 Probe Holder Left Right Conversion To reverse the probe holder follow these steps NOTE To perform this operation the 1 5 mm hex wrench Fig 3 is required Fig 120 Unscrew yoke pivot screw Fig 121 Remove probe holder arms 1 Ensure the probe holder is in latched upper position Fig 110 2 Using the supplied 3 mm hex driver Fig 1 unscrew the yoke pivot screw and remove yoke Fig 120 3 Loosen the probe holder arm adjustment knob and the arm clamp screw Slide the probe holder arms off the yoke Fig 127 Fig 122 Flip yoke and reverse arms Fig 123 Attach arms amp move buttons 4 Flip the yoke 180 and reverse the probe holder arms Fig 122 5 Place the pivot buttons on the inside of the probe holder arms Fig 123 using a 3 8 in wrench Fig 2 PAGE 37 of 55 Rev CE0106 Rev 03 02 YY lax Fig 124 Screw yoke to opposite side Fig 125 Lower 90 stop post Mount the yoke to the opposite side of the base using the supplied 3 mm hex driver Fig 124 TIP Keep the yoke level with the base as to ensure no conflicts with the plunger set screw attached to the yoke Locate the recessed M3 screw stop post on the bottom of the probe holder Unscrew the s
28. l dovetail nuts 1 To install the PPS to a frame bar ensure all the dovetail nuts are loose Fig 60 using a 2 5 mm hex wrench Fig 5 Fig 61 Slide on frame bar 2 Slide the assembly onto the frame bar Fig 61 and tighten both hexagonal screws in each dovetail nut Fig 62 PAGE 21 of 55 Rev CE0106 Rev 03 02 Fig 62 Tighten dovetail nuts along linear rail TIP In most applications mounting the frame bar flush with the knob side of the PPS is recommended 4 4 2 Four Probe Setup It is possible to augment the probe positioning system to a four probe setup Fig 63 Position the probe holders and screw knobs tight To attach the PPS slider backing plate align the plate with the corresponding backing plate and tighten the 2 knobs Fig 63 PAGE 22 of 55 4 4 3 Index Encoding The index encoder is used to provide positional feedback perpendicular to the scan direction of travel Fig 64 Loosen and slide post in place Fig 65 Align and mount post 1 To install the index encoder loosen the clamp screw of the index encod er support bracket with the supplied 3 mm hex driver Fig 64 2 Insert the encoder post in the index encoder support bracket while aligning the leadscrew shaft with the encoder socket Fig 65 TIP You can rotate the leadscrew by Fig n6 TIUISIS Imp sore hand to assist in alignment of the encoder socket 3 Lock the encoder in place by tightening the 3
29. occa 1 1 1 4 Environmental Sealing 1 2 Definition of symbols 1 3 Hardware O ee od 1 3 1 Included tools ure 1 3 2 Opt onaltools oce EN EE 2 1 3 3 Maintenance sees aci 2 1 4 Chain Configuration Setup Chart sss 3 Configurations nnn 4 2 1 One Probe One Axis Encoding cc 2 2 Two Probe One Axis Encoding iii 4 2 3 Four Probe Two Axis Encoding 5 2 4 Single Probe Two Axis Encoding with Single PPS 5 2 5 Two Probe Two Axis Encoding with PPS 6 2 6 Four Probe Two Axis Encoding with PPS 6 2 7 Single Probe Two Axis Encoding with Slider PPS 7 2 8 Two Probe Two Axis Encoding with Slider PPS 7 Operation enna 8 3 1 Setup of Rotix on Scanning Surface cc 8 3 2 Using a Probe Positioning System PPS 3 3 Using a Slider Probe Positioning System Slider PPS System Components 4 1 Scanner s ANA Scanner Body tette beet te ettet ttl tid 4 1 2 Scanner Handle 4 1 3 Brake Handle AA me erroe edited sud 4 1 5 Umbilical Housing 4 1 6 Tail 4 1 7 Pivot Nose INS EA UNES M MT PAGE ii of iv AO brameiale orto Ue dea epe 17 4 1 10 Pivot Buttons 20 nnn 18 4 2 Chain Components 4 2 1 Chain Connection 4 3 Stabilizer Wheel 4 3 1 Installing a stabilizer wheel nnn 19 4 3 2 Ratchet Lever nd 20 4 4 Probe Positioning System PPS ci 21 4 4 1 Installing a Probe Positioning Syst
30. of 55 Rev CE0106 Rev 03 02 4 5 4 Slip Joint Probe Holder Left Right Conversion To reverse the probe holder follow these steps Fig 85 Unscrew yoke pivot screw Fig 86 Remove arms 1 Unscrew the yoke from the swing arm Fig 85 2 Loosen the probe holder arm adjustment knob and arm clamp screw Slide the arms from the yoke Fig 86 Fig 87 Flip yoke and reverse arms Fig 88 Attach arms and move buttons 3 Flip the yoke 180 and reverse the probe holder arms Fig 87 4 Place the pivot buttons on the inside of the probe holder arms Fig 88 using a 3 8 in wrench Fig 2 Slide the arms onto the yoke and tighten the probe holder arm adjustment knob and the arm clamp screw PAGE 28 of 55 Y Fig 89 Position swing arm Fig 90 Install yoke to swing arm 5 Loosen the swing arm knob and slide the swing arm to the opposite end of the probe holder bracket Fig 89 or preferred position Tighten swing arm knob 6 Using the 3 mm hex driver screw the yoke pivot screw into the opposite side of the probe holder swing arm Fig 90 Ensure the yoke is level to avoid issues with the plunger set screw Fig 91 Reversed probe holder PAGE 29 of 55 Rev CE0106 Rev 03 02 4 6 Cable Management System Fig 92 Cable management TIP When using the zipper tube ensure the dovetail link is placed 2 in the chain behind the scanner body 4 6 1 Zipper Tube Dovetail Mount To attach a zipper tube
31. ositioning System Fig 11 Two probe two axis encoding with PP Four Probe Two Axis Encoding with PPS Probe Positioning System Two Probe 2 5 2 6 Fig 12 Four probe two axis encoding with PPS PAGE 6 of 55 r m E 3 u 2 o gt E 7 h I 7 E u E a u o v 2 7 Single Probe Two Axis Encoding with Slider PPS Probe Positioning System 2 8 Two Probe Two Axis Encoding with Slider PPS Probe Positioning System Fig 14 Two probe two axis encoding with slider PPS PAGE 7 of 55 Rev CE0106 Rev 03 02 3 Operation 3 1 Setup of Rotix on Scanning Surface Wm d E M 4 es ae N 1 i da y m A a da ah m T Fig 15 Refer to setup chart Fig 16 Assemble configuration 1 Determine the diameter of the pipe or tube to be scanned Included in the ROTIX kit is a setup chart which will indicate the number of links required based on the diameter of the pipe or tubing Fig 15 2 Assemble the appropriate configuration to the scanner body Fig 16 Install the wedge and probes that will be used see Slip Joint Probe Holder on page 24 TIP Route cables and hoses though the scanner body as a means of cable manage ment to the zipper tube see Cable Management System on page 30 Fig 17 Assemble links on flat surface wiREH design create innovate PAGE 8 of 55 TIP This example provided
32. s the scanner body Fig 134 Tighten hexagonal screw 5 Tighten the main knob s hexagonal screw Fig 134 PAGE 41 of 55 Rev CE0106 Rev 03 02 4 11 2 Slider Index Encoding The slider index encoder is used to provide positional feedback perpendicular to the scan direction of travel Follow these steps for installation 1 Ensure the encoder s lock screw is loose Fig 135 Loosen and slide post in place Fig 136 Align and mount post 2 Slide the encoder s dovetail nut onto the frame bar Fig 135 continue sliding the encoder towards the leadscrew until the leadscrew and the encoder s coupling are attached Fig 136 3 Tighten the encoder s lock screw Fig 136 TIP Leave space for the pivot nose and chain mount when placing the encoder on the frame bar If necessary repeat the slider PPS installation see Slider PPS Assembly on page 40 sequence and position the system with space for the chain mount 4 12 Crank Handle Used in conjunction with a single probe with slider PPS setup Fig 13 The crank handle provides faster probe positioning and greater ease of use To install the crank handle follow these steps Fig 137 Align posts Fig 138 Tighten screw 1 Align the dowels of the crank handle with the holes of the main knob Fig 137 2 Using the supplied 3 mm hex driver Fig 1 tighten the hexagonal screw Fig 138 PAGE 42 of 55 design create innovate 5 Troubl
33. stment underway Fig 29 3 3 Using a Slider Probe Positioning System Slider PPS The slider probe positioning system uses a slide and leadscrew system to position one or two probes for weld inspection To setup and install a slider probe positioning system see Slider PPS Assembly on page 40 Fig 30 Mount probe holders 1 Attach the probe holders see Slip Joint Probe Holder on page 24 to the top groove on the mounting bracket of the slider Fig 30 Fig 31 Individual slider positioning PAGE 13 of 55 Rev CE0106 Rev 03 02 2 Loosen the knob at the top of the slider Rotate the small knobs allowing individual placement of the sliders Fig 31 The main knob must be held firm when rotating the small knobs for the correct movement to take place Fig 32 Simultaneous slider positioning 3 Ensure the slider knobs are tight and rotate the main knob to position both sliders simultaneously Fig 32 PAGE 14 of 55 4 System Components 4 1 Scanner Fig 33 Scanner body 4 1 1 Scanner Body The housing for the main encoder and provides a mounting base for probe holders and the umbilical Fig 33 4 1 2 Scanner Handle The handle is used to both manage cabling and provide an ergonomic grip during use To remove the scanner handle simultaneously Fig 34 Scanner handle removal depress the handle release catch and slide forward Fig 34 4 1 3 Brake Handle Pivot the brake
34. tion in a specified direction Indicates alignment axis can also indicate insertion or movement of parts LX Alerts user that view has changed to a reverse angle PAGE 1 of 55 Rev CE0106 Rev 03 02 1 3 JIRE Hardware 1 3 1 Included tools O Ss Fig 1 3 mm hex driver Fig 2 3 8 in wrench The 3 mm hex driver Fig 1 is sufficient for all typical operations and adjustments of the ROTIX The 3 8 in wrench Fig 2 is used to remove and install buttons on the probe holders 1 3 2 Optional tools Some specialized adjustments require tools that are not included with this kit Fo CD Fig 3 1 5 mm Fig 4 2 mm Fig 5 2 5 mm Fig 6 3 mm hex wrench hex wrench hex wrench hex wrench 1 3 3 Maintenance General cleaning of components is important to keep your system working well All components that have no wiring or cables are completely waterproof Components can be washed with warm water dish soap and a medium bristle brush After washing your system use a light oil to lubricate the slide and the adjustment screw on the buckle component Fig 49 Before using the scanner ensure all connectors are free of water and moisture NOTE All components with wiring cables or electrical connections are splash proof However these components are NOT submersible NOTE Never use strong solvents or abrasive materials to clean your scanner components IH PA
35. top post using a 1 5 mm hex wrench until it has cleared all obstructions Do not remove stop post Fig 125 Fig 126 Raise opposite 90 stop post Fig 127 Reversed probe holder 8 Raise the stop post on the opposite side until the side of the post clearly contacts the 90 stop point on the probe holder s base Fig 126 PAGE 38 of 55 4 9 4 10 Single PPS Magnetic Wheel Kit When the use of a chain scanner is not appropriate the magnetic wheel kit Fig 128 can be used to replace the urethane wheels on a ROTIX scanner body Two sets of the magnetic wheel kits can also be used on the scanner body to double the magnetic force To install or remove wheels see Wheels on page 16 Fig 128 Magnetic wheel Kit NOTE Do not use the magnetic wheels in conjunction with a chain assembly NOTE Magnetic wheels may lose their magnetic properties if heated above 175 F 80 C WARNING macneric MATERIAL The magnetic wheel kit produce a magnetic field which may cause failure or permanent damage to items such as watches memory devices CRT monitors medical devices or other electronics People with pacemakers or ICD s must stay at least 25 cm 10 in away Similar to the standard probe positioning system The single PPS Fig 129 is commonly used for corrosion mapping Use an additional backing plate to allow for two probe scanning To instal and setup see Probe Positioning System
36. ust probe holder arms Fig 74 Place wedge 5 Loosen the probe holder arm adjustment knob Fig 73 and remove outer probe holder arm from yoke 6 Adjust inner probe holder arm as required to best centre the probe on the yoke s pivot axis Fig 73 TIP The probe holder yoke can accommodate many different probe and wedge sizes of varying widths It is best to centre the wedge with the yoke s pivot axis to reduce wedge tipping when scanning Position the inner probe holder arm accordingly with the centre of the yoke Fig 73 7 Position the wedge on the inner probe holder arm Fig 74 8 Slide outer probe holder arm along the yoke pinching the wedge in place 9 Tighten probe holder arm adjust ment knob Fig 75 Fig 75 Pinch wedge with arm PAGE 25 of 55 Rev CE0106 Rev 03 02 4 5 2 Probe Holder Adjustment To adjust the probe holder follow these steps 6mm approx Fig 76 Lift to Latched position Fig 77 Lower to scanning surface 1 Ensure probe holder is in latched upper position Fig 76 If the probe holder is already latched it will only move within the slip joint adjustment range and have no spring tension 2 Push the probe holder yoke down toward inspection surface until the wedge is approximately 6 mm in above the inspection surface Fig 77 Fig 78 Lift and press latch button Fig 79 Spring loaded scan position 3 Lift probe slightly and press latch button Fig 78
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