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User Manual Milli-Q Reference System

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1. Specifications and requirements Milli Q Water The water delivered from a POD Unit has the following characteristics quality MQ cm 25 C TOC lt 5 Particulates gt 0 22 um Particulates mL lt 0 001 pg L 0 05 2 With BioPak Final Filter With Millipak or BioPak Final Filter NOTE These specifications are valid for Elix water feed within specification and for routine operation Some specifications may not be achieved at start up Weight The various weights are found in the table below Weight Weight Milli Q Reference 19 5 kg 14 5 kg System Electrical The electrical specifications and data are found in the table below 100 230 VAC 10 50 60 Hz 10 Main Fuse 2 5 Amp Time Lag 5 mm x 20 mm 250 V safety voltage The fuse should be serviced by a qualified Millipore Service Representative 125 VA Power Cord Length Electrical Ground Earth Grounded Power Cord use The System is powered on and off by removing the power cord from the wall outlet The power cord should be plugged into a wall outlet that is accessible Continued on next page 16 Specifications and requirements Continued Dimensions Materials of Please contact Millipore for a list of the Materials of Construction construction Continued on next page Te Specifications and requirements Continued Feedwater The Feedwater requirements are listed here Type Pre treated water including one or sev
2. after cleaning or to exit CLEAN STRAINER The strainer cleaning date is registered Next maintenance in 365 days Press to exit Continued on next page 7s Cleaning the Inlet Strainer Continued Registering Cones Press 3 times on Go to READY Mode Recirculation Rest 18 2 Mracm TC T 24 3 C TOC ppb Te Calibrating the Flowrate When Procedure The flowrate should be calibrated when a e new consumble is installed such as a POD Pak or Q Gard Pack and Quantum Cartridge e sensor or major component is changed e feedwater parameter has changed such as the pressure setting of pressure regulator larger or smaller Reservoir or Inlet Strainer cleaned temperature changed gt 3 C Follow the procedure shown in the Installation Chapter Ta E Alarms Overview Introduction The purpose of this chapter 1s to explain the Alarm messages shown on a System Specifically this chapter explains how e an Alarm message is displayed e to read an Alarm message e to cancel an Alarm and e a list of Alarm messages is shown Contents This chapter contains the following topics Alarm Information ae 75 Summary of Alarm messages _74 Alarm Information Definition A Alarm shown what to do Types Main Display An Alarm message is a way of informing you that immediate attention is required for the System It is not recommended to
3. consumables Procedure Follow the steps below to view Consumables Status Select Menu Press 6 Select Consumables Status Press 6 Select the consumable that you would like to see information about As an example the Quantum Cartridge status 1s shown here Choose other consumables to see their status Recirculation Rest 18 2 Mracm TC T 24 9 C TOC _ _ ppb READY MEHU Water Quality View Operation Call Millipore Service Tracking Information TOC Curve Check COMSUMABLES STATUS UW 185 am Lamp Quantu POD Pak Hare Guantura Cat H QTUMBTES1 Lot H FEDHET325 Installed 26 Oct 2666 Replace Int 13 days Wolume 1444 L e 54 Calling Millipore Introduction Procedure Call Millipore allows you to see contact information A Millipore Service Representative can enter this information into the System Follow the steps below to view information under Call Millipore Select Menu Press 6 Select Call Millipore Press 6 Select the type of Millipore Representative you wish to contact Press 6 Recirculation Rest 18 2 Mracm TC T 24 9 C TOC _ _ ppb READY MEHU Water Quality View Operation Consumables Status Service Tracking Information TOC Curve Check CALL MILLIPORE Service Engineer Tech Service Other SERVICE ENGIMEER Harme John SMITH Tel 61 95 9995 Email Joha Smith Milipore con _55 Viewing Infor
4. is not turning on Contact Millipore EXAMINE INLET STRAINER The System has determined that it is time to clean the Inlet Strainer Clean the Inlet Strainer and reset the message MILLI Q FEED The measured feedwater conductivity is CONDUCTIVITY gt SP gt Set Point Check the source of feedwater and its conductivity MILLI Q INTERMEDIATE The measured resistivity after the RESISTIVITY lt SP PLEASE Q Gard Pack is lt Set Point ORDER Q GARD AND The Q Gard Pack and Quantum QUANTUM Cartridge are replaced together Contact Millipore about ordering a replacement Q Gard Pack and Quantum Cartridge NEXT CALIBRATION VISIT The System is prompting you that a IN XX DAYS Calibration Visit should be scheduled Contact Millipore NEXT QUALIFICATION The System is prompting you that a VISIT IN XX DAYS Qualification Visit should be scheduled Contact Millipore NEXT SERVICE VISIT IN XX The System is prompting you that a Service Visit should be scheduled Contact Millipore SERVER Restart the System QUALIFICATION VISIT The System has determined that a OVERDUE XX DAYS Qualification Visit is overdue Contact Millipore REPLACE POD PAK The System has determined that the POD PAK needs replacement Replace the POD Pak and reset the timer REPLACE POD PAK IN XX The System has determined that the DAYS POD PAK should be replaced in XX days where XX is 15 1 Replace the POD Pak and reset the timer Continued on next page Ba pl Summar
5. of water in the Reservoir MQ Prod Quality View the quality of water obtained from the POD Unit View Operation READY MEHO Water Quality Consumables Status Call Millipore Service Tracking Information TOC Curve Check VIEN OPERATION System Alerts System Alarms System Measures System Operation 8 0 System Measures 6 0 8 View operating parameters operating mode status of pump and status of UV Lamp See the Alert Chapter for more information See the Alarm Chapter for more information View accumulated production time pump electrical data UV Lamp electrical data and Intermediate Resistivity and temperature measurements Continued on next page s Description of Ready Menu Continued Consumables Status Diagram 1 Diagram 2 Water Quality View Operation UW 183 nm Lamp Guantun Call Millipore gt POD Pak gt Service Tracking Information TOC Curve Check Consumable Description Q Gard View information about various consumable items UV 185 nm Lamp Information may include Quantum e installation date POD Pak e lifetime remaining e volume processed e catalogue number and e serial number NOTE The five items listed above may not be shown in each Consumable Status screen Call Millipore Diagram 1 Diagram 2 Water Quality View Operation Service Engineer Consumables Status Tech Service Other Service Tracking Info
6. page 76 Alarm Information Continued Cancelling an The display of an Alarm message can be cancelled by Alarm message o fixing the cause of the Alarm or e using the Keypad This cancels the display of the Alarm message for 1 hour Alarm before In this example the Alarm message is MILLI Q T gt MAX cancelling Main Display Main Display SYSTEM ALARMS Milli Q T gt Max Cancelling an Alarm message procedure The Alarm message is shown superimposed on the Main Display See Alarms Chapter in the User Manual For more information Press e to cancel the display oF this alarm For one hour or press to exit The display of the Alarm is Press UA cancelled for one hour It appears after one hour unless the cause of the Alarm is fixed Continued on next page page a 2 S Alarm Information Continued cancelling the text display SYSTEM ALARMS Mili G T gt Max Recirculation Resi 18 2 Mracm TC T 24 9 C TOC _ _ ppb Alarm fixed Now suppose a Millipore Service Representative fixes the cause of the Alarm Main Display Main Display SYSTEM ALARMS Ho Alarms Recirculation Res 18 2 Meace TC ti E 78 Summary of Alarm messages Alarm messages LCD message What it means FLOW AUTO STOP INCORRECT Q GARD PACK INCORRECT QUANTUM CARTRIDGE MILLI Q FEED C gt MAX MILLI Q FEED T lt MIN MILLI Q FEED T gt MAX MILLI Q INTER R gt MAX MILLI Q INTE
7. Firms the UW 135 am Lamp installation by pressing w Press to exit INSTALL UL 18 LAMP UW 135 om Lamp installation is registered Hest maintenance in T38 days Press to exit Press 3 times on 9 21 Aug 2665 21 48 Ready 30 Calibrating the Flowrate Introduction The Milli Q Water flowrate should be calibrated when the System is installed A 1 Litre graduated cylinder 1s needed Procedure Follow the steps below to perform a Flow Calibration 21 Aug 2665 21 48 Ready Select Menu Press 6 Sanitise Clean Language Manager Menu Enter the Manager Menu See the Software Chapter to 3 learn how to enter the Manager a eid et Points Menu Units Setup User Parameters History Select Setup Press 6 Buzzer MG Recirc Mode POD Flow Stop Temp Comp Mode Flow Calibration UW 185 nm Activation Select Flow Calibration Press 6 Place a 1 8L oraduated cylinder under the POD outlet Press w to start calibration press to cancel Continued on next page 33 Calibrating the Flowrate Continued Procedure continued Place a 1 L Graduated Cylinder under the POD Unit Press UA Press VA Water dispenses automatically from the POD Unit Wait until it stops dispensing water Measure the amount of water in ml that was dispensed Suppose 870 ml was collected Input this using the Keypad Perform again the flow calibration to impr
8. Flowrate for more information _ 59 Replacing the Q Gard Pack When Removing The Q Gard Pack should be replaced when one of the following Alarm or Alert messages is displayed e Alarm message MILLI Q RES lt SP REPLACE Q GARD AND QUANTUM e Alert message REPLACE Q GARD PACK Remove the used Q Gard Pack by following the steps below Place the system into STANDBY Mode 25 Aug 2008 22109 Ready Push the POD Plunger down once to depressurise the 25 Aug 2008 22109 System After water stops being Ready dispensed push down the POD Plunger again Open the System left door Lift up the Pack Locking Handle Continued on next page 60 Replacing the Q Gard Pack Continued Removing continued The System will indicate that the Q Gard Pack is removed in a few moments Placing Follow the steps below to install a new Q Gard Pack Remove the covers on the 2 ports of the Q Gard Pack Look inside the ports Make sure the rubber O rings are firmly in place Wet the O rings with water Push the top of the Q Gard Pack into the ports on the System Push on the bottom of the Q Gard Pack Continued on next page 61 Replacing the Q Gard Pack Continued Placing continued Push the Pack Locking Handle down Close the left door Quantum The Quantum Cartridge should be replaced whenever the Q Gard Pack 1s Cartridge replaced in order to ensure optimal water quality Procee
9. Follow the steps below to go to the System Operation LCD Operation Select Menu Press 6 Select View Operation Press 6 Select System Operation Press 6 Recirculation Rest 18 2 Mracm TC T 24 9 C TOC _ _ ppb Consumables Status Call Millipore Service Tracking Information TOC Curve Check VIEN OPERATION System Alerts System Alarms System Measures SYSTEM OPERATIONS MO Operation Recirculation Dist Pump On UU 155 nm Lamp On Continued on next page e Viewing Operation Continued System Alerts System Alarms System Measures Lamp is reset then this Alert 1s no longer shown on the SYSTEM ALERTS LCD E SYSTEM ALARMS An example Alert is shown here This is an Alert that 1s currently being displayed on the bottom of the Main Display in READY Mode or in STANDBY Mode When the timer for the UV 185 nm An example Alarm is shown here SYSTEM ALARMS This is an Alarm that is currently Flow Auto Stop displayed on the Main Display unless you override the display for one hour When the cause of this Alarm is fixed then this Alarm 1s no longer shown on the SYSTEM ALARMS LCD EE Various measurements related to the System are shown here Milli G Water Production UW 185 nm Lampi 138 mA Inter Res 148 4 Mom TE Inter T 26 30 53 Viewing Consumable Status Introduction Consumables Status allows you to see information related to the various
10. For more information make sure to replace it on time For optimal system performance See Alerts Chapter in the User Manual For more information Press e to cancel the text display oF this alert or press to exit Rest 18 2 Mracm TC T 24 9 C TOC _ _ ppb k REPLACE POD PAK see PF Continued on next page 83 Alert information Continued Cancelling a Minor Alert message o procedure A Minor alert message can be cancelled by performing the maintenance action 1 e replace consumable using the Keypad see below or a Major Alert message is shown This eliminates the Minor Alert message Example Before cancelling the Minor Alert message is lt Replace POD Pak in 15 Days gt Main Display Main Display SYSTEM ALERTS Resi 18 2 Mracm TC T 24 9 C TOC _ ppb Press Recirculation Rest 18 2 Mracm TC Te 24 9 E TOC ppb The POD Pak installed on Point oF Distribution should be replaced in 13 days Please make sure to replace it on time For optimal syster performance See Alerts Chapter in the User Manual The display of the Minor Alert 1s cancelled Continued on next page page 84 Alert information Continued Minor Alert after cancelling Minor Alert consumable replaced Cancelling a Major Alert message procedure The Alert message has been cancelled but the cause of the message is still active Main Display Main Display SYSTEM A
11. INSTALL POD PARE INSTALL POD PARK Select the POD Pak that you wish to install Press to continue or to exit INSTALL POD PARE BioP3k EDS Pak Other Pod Pak A Other Pod Pak B Ho Filter INSTALL POD PAR Follow the instructions delivered with the new POD Pak and press e INSTALL POD PAE POD Pak installation is registered Hext maintenance in 122 days Fress to exit 21 Aug 2668 26 44 Ready 30 Registering UV Lamp timer Introduction The timer used for the UV 185 nm Lamp must be reset when the System is installed If this 1s not done then the message indicating that a Lamp replacement is needed is shown too early NOTE Before doing this make sure that the date and time have been checked for accuracy Procedure This procedure shows how to reset the timer used for the UV 185 nm Lamp Place the System in STANDBY Mode 21 Aug 2808 20 44 Ready Select Menu Press 6 Sanitise Clean Language Manager Menu Select Maintenance Press 6 Install Q Gard Install UW 183 Lamp Install Quantum Install FOG Pak Select Install UV 185 nm Lamp Press 6 Continued on next page St Registering UV Lamp timer Continued Procedure continued Step Action Diagram This procedure should be performed by a Millipore trained service engineer Press to continue or to exit INSTALL UL 183 LAMP The Millipore trained service engineer con
12. LERTS Resi 18 2 Mracm TC T 24 5 C TOC _ _ ppb Resi 18 2 Mracm TC T 24 9 C TOC _ _ ppb A Major Alert message can be cancelled by e performing the maintenance action 1 e replace consumable or e using the Keypad This cancels the display of the Major Alert message for 24 hours Example Before cancelling the Major Alert message is lt Replace POD Pak gt Main Display Main Display SYSTEM ALERTS Resi 18 2 Mracm TC T 24 9 C TOC _ _ ppb E REPLACE POD PAK sexe PR A Major Alert message can be cancelled using the Keypad This is done in the same way that a Minor Alert message 1s cancelled The display of the Major Alert is cancelled for 24 hours It appears again after 24 hours unless the maintenance action 1s performed Continued on next page 85 Alert information Continued Major Alert The Alert message has been cancelled but the cause of the message is still after cancelling active Main Display Main Display SYSTEM ALERTS Resi 18 2 Mracm TC T 24 5 C TOC _ _ ppb Major Alert The Alert message has been cancelled when the POD Pak has been replaced consumable pepiatei Main Display SYSTEM ALERTS Ho Alerts Fesi 185 7 Mom TC Torie Spe uu 86 Summary of Alert messages Alert messages LCD message What it means CALIBRATION VISIT The System has determined that a OVERDUE XX DAYS Calibration Visit is overdue Contact Millipore CHECK UV 185 NM LAMP The UV 185 nm Lamp
13. MILLIPORE User Manual Milli Q Reference System About this User Manual Purpose Terminology Document This User Manual is intended for use with a Milli Q Reference Water Purification System This User Manual is a guide for use during the installation normal operation and maintenance of a Milli Q Reference Water Purification System It is highly recommended to completely read this manual and to fully comprehend its contents before attempting installation normal operation or maintenance of the Water Purification System If this User Manual is not the correct one for your Water Purification System then please contact Millipore The term Milli Q Reference Water Purification System is replaced by the term System for the remainder of this User Manual unless otherwise noted Rev 0 03 2009 About Millipore Telephone Internet Site Address Manufacturing Site See the business card s on the inside cover of the User Manual binder www millipore com bioscience Millipore SAS 67120 Molsheim FRANCE Legal Information Notice Warranty The information in this document is subject to change without notice and should not be construed as a commitment by Millipore Corporation Millipore Corporation assumes no responsibility for any errors that might appear in this document This manual is believed to be complete and accurate at the time of publication In no event shall Millipore Corporation be l
14. PACK OUT message QUANTUM CARTRIDGE OUT message MILLI Q RES lt SP REPLACE Q GARD and QUANTUM message During the installation of a System certain Alarm messages are generated This occurs because e there is air in the tubings Q Gard Pack and Quantum Cartridge e the Q Gard Pack is not installed and e the Quantum Cartridge is not installed These alarms are explained here The ways to cancel them are explained also For more information about Alarm messages see the chapter titled Alarms It 1s perfectly normal to see alarms during installation The System is designed to use various sensors to alert you of problems during normal operation of the system This insures optimal water quality During installation these sensors are active As a result it is possible to have alarms generated In order to advance during the installation these alarms should be cancelled for a limited time This alarm occurs because the Q Gard Pack is not installed This alarm goes away when the Q Gard Pack is detected by the System To cancel the text display of this alarm message follow the instructions on the LCD This alarm occurs because the Quantum Cartridge is not installed This alarm goes away when the Quantum Cartridge is detected by the System To cancel the text display of this alarm message follow the instructions on the LCD This alarm occurs because the Quantum Cartridge is not fully rinsed out or there
15. Press w to deliver water Press e to exit Continued on next page 49 Dispensing water Continued Volumetric dispensing continued Select the desired volume of water to be delivered Press UA When the volumetric dispensing 1s finished the System recirculates water for 3 minutes The System stops recirculating water WATER DELIVERY Wolume 1 66 L Rus 118 2 Miach Temp 124 9 C TOC _ ppb Press to stop and exit Recirculation Rest 18 2 Mracm TC TOC _ ppb Recirculation Rest Maca TE AA A a e 50 Viewing water quality Procedure Follow the steps below to view the water quality Make sure the System is in READY Mode NOTE The Resistivity Res and Temperature T are seen in the main READY Mode screen To see Tank Level indicator select Menu Press 6 Select Water Quality Press 6 The Tank Level is shown if the System 1s configured to have a level sensor Recirculation Rest 18 2 Mracm TC T 24 9 C TOC _ _ ppb View Operation Consumables Status Call Millipore Service Tracking Information TOC Curve Check WATER QUALITY Tank Level 56 0 MG Prod Quality 5 Viewing Operation Introduction VIEW OPERATION allows you to see the status of major components Under the View Operation LCD the following items can be selected e System Operation e System Alerts e System Alarms and e System Measures System
16. R T lt MIN MILLI Q INTER T gt MAX MILLI Q RES lt SP REPLACE Q GARD AND QUANTUM The System has automatically stopped dispensing water The POD FLOW STOP timer has reached 0 minutes Push the POD Unit Plunger all the way down and release This resets the dispenser timer and makes the POD Unit available for dispensing The System does not recognise the type of Q Gard Pack being installed Contact Millipore The System does not recognise the type of Quantum Cartridge being installed Contact Millipore The feedwater conductivity 1s out of measurement range Contact Millipore The feedwater temperature is out of measurement range Contact Millipore The feedwater temperature is out of measurement range Contact Millipore The Intermediate resistivity is out of measurement range Contact Millipore The Intermediate temperature is out of measurement range Contact Millipore The Intermediate temperature is out of measurement range Contact Millipore The Milli Q Water resistivity is lt set point Dispense water to eliminate any trapped air in the System Replace the Q Gard Pack and the Quantum Cartridge Continued on next page a 79 Summary of Alarm messages Continued Alarm messages LCD message What it means Conbnued MILLI Q RES gt MAX The Milli Q Water resistivity is out of measurement range Contact Millipore MILLI Q T lt MIN The Milli Q Water temperature is out of measure
17. Rinsing The Quantum Cartridge when newly installed needs to be rinsed This ensures optimal water quality Locate the clear tubing and the barbed fitting from the System accessories bag Screw the barbed fitting onto the POD Unit NOTE Do not use any white tape on the threads of the barbed fitting An O ring is located inside the POD Unit Push one end of the clear tubing onto the end of the barbed fitting Place the other end of the clear tubing into a sink The System must be in READY Mode Recirculation TOC _ _ ppb Push the plunger down on the POD Unit In a few minutes water should dispense from the POD Unit Recirculation Rest 18 2 Mracm TC T 24 9 C TOC _ _ ppb Continued on next page 65 Replacing the Quantum Cartridge Continued Rinsing continued Dispense water for about 10 minutes This flushes out any trapped air in most of the System This also rinses off the purification media located in the Q Gard Pack and the Quantum Cartridge Leave the System in READY Mode when finished Recirculation Rest 18 2 Mracm TC T 24 9 C TOC _ _ ppb Recirculation Rest 18 2 Mracm TC Ti 24 3 C TOC _ ppb 66 Replacing a POD Pak Basing on flowrate Basing on LCD message Placing and flushing Registering One possible reason for a decrease in Milli Q Water flowrate 1s a clogged POD Pak The POD Pak should be replaced when it appears to be clogge
18. SE ORDER Q GARD AND QUANTUM Milli Q Product Res Change set point controlling the message MILLI Q RES lt SP REPLACE Q GARD AND QUANTUM Milli Q Product TOC Change set point controlling the message MILLI Q TOC gt SP Millipak Change set point controlling the message REPLACE POD PAK IN XX DAYS where 1 lt XX lt 15 Units Diagram 1 Diagram 2 Change ID and Password Date and Time Tank Volume Set Points Setup User Parameters History Milli Q e Change the displayed units of Milli Q Product Water quality Product e Choices are MQ cm or uS cm Tank e Change the displayed units of Tank Volume Volume e Choices are full Litres or US Gallons Continued on next page 4 Description Continued Setup Diagram 1 Change ID and Password Date and Time Set Points MG Recirc Mode Flow Calibration Units POD Flow Stop UW 183 om Activation Temp Comp Mode Hetwork Settings User Parameters Flow Calibration History UW 183 om Activation Install Date Change the installation date Change the trigger for the Buzzer MQ Recirc Mode Change the amount of time that the System automatically recirculates every hour in READY Mode POD Flow Stop Change the amount of time that the POD Unit dispenses continuously before 1t automatically stops Temp Comp Change the Temperature Compensation Mode Flow Calibration Used for performing a flow calibration UV 185 nm Activatio
19. ating parameters and other things about the System Contents This chapter contains the following topics a Viewing water quality Viewing Operation Viewing Consumable Status Calling Millipore Viewing Information A Dispensing water Optimise Water Product Water can be recirculated within the System before dispensing it Quality This helps optimised water quality Follow the steps below to do this Start in READY Mode NOTE The Resistivity and temperature values may or may not be shown at this time Rest Mrace TC TE TOC ppt e Select Recirculation e Press 6 Res 14 5 Mom TE Temp 1 24 9 C TOC ppb Press e to exit Wait until the Product water quality 1s optimised Res 115 2 Mrucm TC Recirculation Resi 18 2 Mracm TE T 24 9 C TOC ppb Continued on next page 48 Dispensing water Continued Using the POD Plunger Volumetric dispensing To dispense water press down on the POD Unit plunger while in READY Mode Water flow Low Flow push slightly Medium Flow push slightly H High Flow push down and hold release when done H Continuous high flow push down and release push down again to stop Follow the steps below to volumetrically dispense from the POD Unit Make sure the System 1s in READY Mode Recirculation Rest 18 2 Mracm TC T 24 9 C TOC _ ppb WOLUME SETUP Volume 1 88 L Press and to adjust
20. be entered by a Millipore Service Representative The date 1s not automatically generated by the System 57 Maintenance Overview Introduction The purpose of this chapter is to explain the common maintenance needed for a System Contents This chapter contains the following topics Maintenance Schedule Replacing the Q Gard Pack Replacing the Quantum Cartridge Cleaning the Inlet Strainer Calibrating the Flowrate Replacing a POD Pak _ 58 Maintenance Schedule Consumables Lamp Cleaning Sanitisation Calibrating the flowrate Maintenance needed Q Gard Pack Replacement Prompted to by an LCD message Quantum Cartridge Replacement Prompted to by an LCD message POD Pak Replacement Prompted to by an LCD message or as necessary Maintenance needed UV 185 nm Lamp Replacement Prompted to by an LCD message NOTE It is recommended to have a Millipore Field Service Representative change the UV Lamp in the system The replacement of this lamp involves removing the cover of the system The instructions for replacing these lamps are not included in this User Manual The instructions are included with the replacement lamp Maintenance needed Inlet Strainer Cleaning Contact Millipore for more details Prompted to by an LCD message or as necessary Maintenance needed Flowmeter Recalibration New Consumable Sensor or change to Feedwater See Calibrating the
21. be relied upon In the event of a breach of the foregoing warranty Millipore s sole obligation shall be to repair or replace at its option the applicable product or part thereof provided the customer notifies Millipore promptly of any such breach If after exercising reasonable efforts Millipore 1s unable to repair or replace the product or part then Millipore shall refund to the customer all monies paid for such applicable product or part MILLIPORE SHALL NOT BE LIABLE FOR CONSEQUENTIAL INCIDENTAL SPECIAL OR ANY OTHER INDIRECT DAMAGES RESULTING FROM ECONOMIC LOSS OR PROPERTY DAMAGE SUSTAINED BY ANY CUSTOMER FROM THE USE OF ITS PRODUCTS Continued on next page Legal Information Continued Trademarks Copyright Millipore Elix Q Gard Quantum Milli Q BioPak EDS Pak Millipak and Millipore Express are registered trademarks of Millipore Corporation The M Mark and R1Os are trademarks of Millipore Corporation All other trademarks are trademarks of their respective manufacturers 2008 MILLIPORE CORPORATION PRINTED IN FRANCE ALL RIGHTS RESERVED THIS BOOK OR PARTS THEREOF MAY NOT BE REPRODUCED IN ANY FORM WITHOUT THE WRITTEN PERMISSION OF THE PUBLISHERS Safety Information Statement Symbols Your Milli Q System should be installed and operated according to the instructions in this manual In particular the hydraulic and electrical specifications should be followed and met It is important to use this eq
22. d Make sure the POD Pak is not air locked Dispense water and open the vent to see if there is any trapped air Close the vent after this The POD Pak needs replacement when the following Alert message is displayed e Alert message REPLACE POD PAK Follow the instructions delivered with the POD Pak The POD Pak installation has to be registered Follow the steps below to register the installation of the POD Pak HS Jul 2687 22117 Ready Select Menu Press 6 Sanitise Clean Language Manager Menu Select Maintenance Press 6 Install B Gard Install UW 183 Lamp Install Quantum Install POD Pak Continued on next page Te Replacing a POD Pak Continued Registering continued MAINTENANCE Pak Clean Strainer Install B Gard Install UN 185 Lamp Install Quantum INSTALL POD PAR EA INSTALL POD PARE Select the POD Pak that you wish to install Press to continue or to exit In this example the replacement POD Pak is a 41 BiaPak Millipak E Press 6 Other Pod Pak A Other Pod Pak E Ho Filter INSTALL POD PARE Follow the instructions delivered with the new POD Pak and press e Continued on next page 68 Replacing a POD Pak Continued Registering continued A Press Vv POD Pak installation is registered Hext maintenance in 122 days Press to exit Press 3 times on 9 25 Aug 2685 11 32 Ready 69 Cleaning
23. d to the next section for information about replacing the Quantum Cartridge 6 Replacing the Quantum Cartridge When The Quantum Cartridge should be replaced when one of the following Alert or Alarm messages is displayed e Alert message REPLACE QUANTUM CARTRIDGE e Alarm message MILLI Q RES lt SP REPLACE Q GARD AND QUANTUM The Quantum Cartridge should be replaced whenever the Q Gard Pack 1s replaced Removing Follow the steps below to remove the used Quantum Cartridge Place the System into STANDBY Mode Push the POD Plunger down once to depressurise the 25 Aug 2008 22159 System After water stops being Ready dispensed push down the POD Plunger again Open the System right door Remove the used Quantum Cartridge In a few moments the System indicates that the Quantum Cartridge 1s removed Continued on next page bh Replacing the Quantum Cartridge Continued Placing Follow the steps below to install a new Quantum Cartridge ports of the Quantum Cartridge Wet the O rings with water Install the Quantum Cartridge until it is fully seated Close the right door When a new Quantum Cartridge is installed the LCD A new Quantum has been looks like this installed Catalogue H QTUMETERA Lot H FEDHET3ZS 25 Aug 2685 22300 Ready Proceed to the next set of steps to rinse the Quantum Cartridge Continued on next page e Replacing the Quantum Cartridge Continued
24. eens Continued on next page POD Unit tubing and power cord Continued Alarm Because the System is starting without a Q Gard Pack or a Quantum messages Cartridge installed there are alarm messages displayed These alarms are e Q GARD PACK OUT and e QUANTUM CARTRIDGE OUT NOTE The TANK EMPTY Alarm message 1s shown 1f the System 1s configured to have a Level Sensor Cancel Alarms When an Alarm message is displayed follow the instructions on the screen to cancel the text display of the Alarm Check the date When the Alarm messages are cancelled check that the displayed date is correct If necessary go to the Manager Menu Software and correct the date and time See the Software Map in the beginning of the Software Chapter for more information A Do not install a Q Gard Pack or a Quantum Cartridge until the displayed date 1s correct oe Installing the Q Gard Pack Procedure Follow the steps below to install a new Q Gard Pack Start in STANDBY Mode NOTE The Q GARD PACK OUT Alarm message is not shown at this time By following the instructions earlier in this manual the alarm was cancelled Open the left door of the System Cabinet Remove the 2 protective caps located on the ports inside Remove the covers on the 2 ports of the Q Gard Pack Make sure the rubber O rings are firmly in place Wet the O rings with water Push the top of the Q Gard Pack into the ports on the System C
25. em or Elix Water Purification System This type of feedwater typically has some ions but contains little organic particulate and colloidal contamination The Q Gard T2 Pack is used whenever the feedwater comes from a source other than mentioned above and has a Fouling Index lt 5 Q Gard T3 Pack The Q Gard T3 Pack is used whenever the feedwater comes from a source other than mentioned above and has a Fouling Index gt 5 The dual wavelength UV 185 nm Lamp emits light at 185 nm and at 254 nm The UV 185 nm Lamp kills bacteria and reduces the level of organic molecules in the water Continued on next page 14 Consumables Continued Quantum The Quantum Cartridge removes trace levels of ions and organic molecules Cartridge Quantum TIX The Quantum TIX Cartridge contains only ion Cartridge exchange resin This type of Quantum Cartridge is used when maintaining absolutely trace levels of ions 1s critical Quantum TEX The Quantum TEX Cartridge contains ion exchange Cartridge resin and synthetic carbon These purification media are used when the Milli Q Water needs to have both trace levels of ions and trace levels of organic molecules POD Pak The POD Pak 1s the final water purification device It 1s attached to the Point of Delivery outlet The POD Pak provides additional quality and insurance that trace contaminants related to specific applications are removed just before ultrapure water is delivered ME
26. eral of the following technologies e RO e RO EDI eRO DI e Distillation and e DI Environmental The Environmental requirements are listed here Location The System is intended for indoor use only Relative humidity during storage Maximum relative humidity 80 for and operation temperatures up to 31 C decreasing linearly to 50 relative humidity at 40 C Noise Level The noise level is lt 50 dB at a distance of 1 metre Consumables The minimum consumables required for installation are listed here Note that these items are not shipped with the System and must be ordered separately e Q Gard Pack e Quantum Cartridge and e POD Pak 18 Installation Overview Purpose This chapter explains how to install the System Contents This chapter contains the following topics Alarms generated during installation POD Unit tubing and power cord Installing the Q Gard Pack 24 Rinsing the System Installing a POD Pak Registering UV Lamp timer Calibrating the Flowrate Summary list The steps shown below outline the sequence and major actions of a System installation Please refer to this list throughout the installation Cartridge Install and Register the POD Pak Register the UV Lamp timer Calibrate the Product Water flowrate l 2 3 5 7 Le MEN MEM nal Install flush and rinse the Q Gard Pack and the Quantum E E ETA MO Alarms generated during installation Overview Q GARD
27. essescececcccccceceeeceaeaaesesesesesececeeeeeseeeeeseasaaeseeeees 16 A A NTT oa TNE Oe TR Tg Oa ee Tae eRe ore 19 COV CE VIC Wy ioc ase ii A A is 19 Alarms generated during installation oooooonooooaoaonanoccnnnnononnnonononnnnnononinononnnnonnnnnnnnoss 20 POD Unit tubing and power COTU ooncncnnnncncncnnncnccnnnnononncnnnnnnnnnnnnnnnnnononnnnnnnnnnnnnannnnnnnnnnnnnnns 21 Installine tie O Garde ACK se ane dss sas bases aiii 24 FRIAS TOES ai 27 SANA PAP A ee nee ee 29 Registern UV Lamp aa 31 Calibratito tne KIA a eae ene ee 33 SIENE A o O E E E E AA E A N 35 CCL VNC Wy oiid e cape a ea ieee esd es 35 Sofware MID AA AAA AA AAA 36 a O ee ee ee ee eee 37 General miooo is 37 Description ol Stand by Ment seinien a tioihen a 38 Manaset MU na en et aE EO eee 40 Descrip as 40 Kaa YA NIN Pa KA AA rT Menon ee ge eT eee ne 43 General TONDA M sisne sedeate edna aa 43 Description of Ready Menta 44 Une the MIA Ui 47 NG isc eee ees A Wa AA AI AA AA WA 47 By A IE E O REO oe renee 48 a a A AA PR ts Re oe 51 VIEWS PA Oti AA 52 Viewing COUTOS a 54 Call Otal 55 A AA AA IA a seamen ene 56 A OR ENS Re nen eR OR ce ea oT ORC em eae eee nC REET 58 CA NIO WA AA ee ol 58 Mamenn SCMEGU IC rr O callate 59 R placino tie O Gard Pacs 60 Replacins the Quant Cad iia 63 Replaciie POP boe 67 Ciao he Malet A ed eS DO O 70 Calbratio the Ela ias 73 A ees tee Wana od Blac epee teeter A O Bate ate eee Rie 74 OV CTV NCW sais ee N 74 Pola
28. iable for incidental or consequential damages in connection with or arising from the use of this manual We manufacture and sell water purification systems designed to produce pure or ultrapure water with specific characteristics uS cm T TOC CFU ml Eu ml when it leaves the water purification system provided that the System is fed with water quality within specifications and properly maintained as required by the supplier We do not warrant these systems for any specific applications Itis up to the end user to determine if the quality of the water produced by our systems matches his expectations fits with norms legal requirements and to bear responsibility resulting from the usage of the water Millipore Corporation Millipore warrants its products will meet their applicable published specifications when used in accordance with their applicable instructions for a period of one year from shipment of the products MILLIPORE MAKES NO OTHER WARRANTY EXPRESSED OR IMPLIED THERE IS NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE The warranty provided herein and the data specifications and descriptions of Millipore products appearing in Millipore s published catalogues and product Literature may not be altered except by express written agreement signed by an officer of Millipore Representations oral or written which are inconsistent with this warranty or such publications are not authorized and 1f given should not
29. is air in the tubing near a resistivity sensor This alarm goes away when a few litres of water are dispensed from the POD Unit To cancel the text display of this alarm message follow the instructions on the LCD 0 POD Unit tubing and power cord Separate POD Separate the POD Arm and the Point Of Delivery by cutting and Arm and Point removing the tape that holds them together Of Delivery f e 4 x POD Arm Place the POD and POD Arm onto the POD Mast as shown below Feedwater The Feedwater tubing is connected to either a tubing e Reservoir or e Loop pipe end Reservoir Connect the feedwater tubing according to the specifications supplied with the Reservoir Continued on next page 29 iis POD Unit tubing and power cord Continued Loop e Install the Inlet Strainer as shown here e Connect one end of the feedwater tubing to the Inlet Strainer NOTE e A pressure regulator 1s normally required after the Inlet Strainer 77 Connections to Follow the steps below System Cabinet Plug one end of the feedwater tubing to the Cabinet Open the valve on the other end of the feedwater tubing to allow water flow later Plug in the Termination Plug It must be plugged in before the power cord Wait for the Main Display to show a STANDBY Mode 20 Aug 2008 22 48 screen This may take up to a few minutes Ready Plug in the power cord The Main Display goes through a series of start up scr
30. lace the System into READY Mode Push the POD Plunger all the way down and then release it In a few minutes water should come out of the POD Unit Dispense water for at least 10 minutes Rest 18 2 Mracm TC T 24 9 C TOC _ ppb Continued on next page AA Rinsing the System Continued Procedure continued Push the POD Plunger all the way down and then release it to stop dispensing water Leave the System in READY Mode Rest 18 2 Mracm TC T 24 9 C TOC _ ppb _28 Installing a POD Pak Overview Placing and flushing Registering The installation of a POD Pak involves 2 steps These are e placing and flushing the POD Pak onto the POD Unit and e registering the installation of a specific POD Pak Follow the instructions delivered with the POD Pak Follow the steps below to register the installation of the POD Pak Select Menu Press 6 Select Maintenance Press 6 Scroll down to Install POD Pak Select it 21 Aug 2685 28141 Ready STAHDE MEHL Sanitise Clean Language Manager Menu MAIN TEMAMCE Install G Gard Install UN 125 Lamp gt Install Quantum Install POD Pak MAIN TEMAMCE Clean Strainer Install G Gard Install UN 125 Lamp Install Cuantun Continued on next page 10 Installing a POD Pak Continued Registering continued In this example you choose Millipak Press 6 D Press Vv Press 3 times on 9
31. lean 38 Description of Standby Menu Continued Language STANCEY MENU Maintenance Sanitise Clean Manager Menu Portuguese Change the displayed language _ 39 Manager Menu Description How to enter See the Software Map at the beginning of this chapter The map shows how to enter the Manager Menu To enter the Manager Menu it is necessary to input a Login and a Password The Software Map indicates how to input a Login and a Password Change ID and Password Diagram 1 Diagram 2 Cate and Tire Set Points abcderFohijk lmnop Units qrstuyuxyzal2sds Setup ETI WW w User Parameters History _ Change the Login and Password used to enter the Manager Menu Sa CHANGE ID amp PASSWORD Date and Time DATE ARE TIME Sep 2666 Press and to adjust Press and to navigate Press w to confirm and exit User Parameters History DATE AND TIME Adjust your local date and time Continued on next page _ AQ Description Continued Set Points Milli G Product Res Mili amp Feed Cond Milli Product TOC Mili A Inter Res Millipak Mili Product Res BiaPak Milli Product TOC ECS Puk Pod Pak A Strainer Frequency Change set points for controlling the frequency of the message EXAMINE INLET STRAINER MILLI Q FEED CONDUCTIVITY gt SP Milli Q Inter Res Change set point controlling the message MILLI Q INTER R lt SP PLEA
32. logue Number Cabinet Wall Mounting Bracket WMBSMT002 Feedwater Conductivity Cell ZFCONDCLI1 Footswitch for Remote POD ZMQSFTSO1 Continued on next page _ 89 Consumables Accessories and Systems Continued Milli Q cele Catalogue Number t e Wa Milli Q Reference Cabinet ZOOQSVO01 NOTE A complete Milli Q Reference System consists of a e Milli Q Reference System Cabinet and e Q Gard Pack Quantum Cartridge and POD Pak Note Regularly scheduled preventive maintenance calibration will help you obtain the best performance from your Millipore water purification system throughout its entire lifetime Please contact your Millipore representative to find the best options for your system including our maintenance programs _ 90
33. mation Introduction Procedure INFORMATION allows you to view e flow schematic information e version information and e serial number and other information Follow the steps below to see information about the System Start in READY Mode Select Menu Press 6 Select Information Press 6 Select the type of information you wish to view Two examples are shown below Press 6 Recirculation Rest 18 2 Mracm TE T 24 9 C TOC _ ppb READY MEHU Water Buslity Print Menu View Operation Consumables Status Service Tracking InFormation INFORMATION Flow Schematic System Information Boot Loader U 1 62 Systems uT EFLD 1 8 Measure 11 0 Tag Reader 11 yi Continued on next page 56 Viewing Information Continued Version The various versions for the System are shown here This LCD shows the version used for various components inside the Boot Loader U 1 82 Systems VT System EFLD v1 8 Measure 1 8 Power Supply v1 6 G POD 1 41 6 B POD Zi 41 6 System The Catalogue Number Serial Number and other information are shown here Information The Serial Number is something you should reference when you contact Millipore This LCD shows information such as the Serial Number and the Catalogue Milli Reference Nube Cat H ZRXOOB3TO Serial N FEDN27327B MFG Dates 1 April 2006 NOTE Inst Date 1 June 2086 The Inst Date Installation Date needs to
34. ment range Contact Millipore MILLI Q T gt MAX The Milli Q Water temperature is out of measurement range Contact Millipore POD LOCKED The POD Unit microswitch 1s locked Push the Plunger all the way down and release Q GARD PACK OUT The Q Gard Pack 1s not installed correctly or it has been removed The System stops operating Verify that the Q Gard Pack is installed correctly Contact Millipore if the problem continues QUANTUM CARTRIDGE OUT The Quantum Cartridge is not installed correctly or it has been removed The System stops operating Verify that the Quantum Cartridge is installed correctly Contact Millipore if the problem continues TANK EMPTY The System has detected an empty Reservoir Refill the Reservoir Verify that the Reservoir level sensor 1s plugged into the System Cabinet WATER DETECTED A Water Sensor an accessory connected to the System has detected water The System stops operating Clean up the spilled water Make sure the source of the leak is fixed 80 Alerts Overview Introduction The purpose of this chapter 1s to explain the Alert messages shown on a System Specifically this chapter explains how e an Alert message 1s displayed e to read an Alert message e to cancel an Alert and e a list of Alert messages is shown Contents This chapter contains the following topics 87 Summary of Alert messages E BA 81 Alert information Purpose Types Exa
35. mples Main Display An Alert message corresponds to a maintenance request Most of the Alert messages are related to the replacement of a consumable The following table summarises the different types of Alert messages Minor Alert A minor alert message indicates that a maintenance action is needed within a number of days Major Alert A major Alert message corresponds to an immediate maintenance request An example of a minor alert message would be REPLACE POD PAK IN 15 DAYS An example of a major alert message would be REPLACE POD PAK An Alert message is shown on the bottom of the Main Display In this example the Alert message REPLACE POD PAK scrolls across the bottom of the LCD The yellow LED 1s lit steadily when an Alert message 1s shown However if an Alert and an Alarm are both present then only the red LED is lit When an Alert is shown it 1s listed under the System Alerts LCD To access the System Alerts LCD see the Section View Operation SYSTEM ALERTS Continued on next page 8 Alert information Continued Viewing an Follow the steps below to view an Alert message Alert Message STANDBY Mode Recirculation Rest 18 2 Mracm TC T 24 9 C TOC _ ppb Recirculation Rest 18 2 Mracm TC T 24 9 C TOC _ _ ppb The POD Pak installed on Point oF Distribution should be replaced Please make sure to replace it on time For optimal system performance See Alerts Chapter in the User Manual
36. n Used to activate or deactivate the UV 185 nm AE a e Contact Millipore for more information AD x Ready Mode General information Purpose Display STANDBY Mode from READY Mode READY Mode water quality values In READY Mode water can be dispensed from the POD Unit The System should be left in READY Mode most of the time Recirculation Rest 15 2 Mricm TC Ti 24 9 C TOC _ _ ppb Recirculation Rest 18 2 Hrac TC T 29 9 C TOC _ ppb 13 Dec 2665 21136 Menu The READY Mode screen display is explained below Recirculation Rest 18 2 Mrcm TE TOC _ ppb Recirculation Res Mracm TE AS E TOC _ _ ppb In this example the water being dispensed has e a resistivity of 18 2 M02 cm temperature compensated TC to 25 C e a temperature of 24 9 C and e the TOC is not measured In this example the System is powered on but 1s not dispensing or recirculating water Asa result there are no water quality measurements to display NOTE A Milli Q Reference System can be upgraded to have TOC measurements Contact Millipore for more information 2A 2 Description of Ready Menu Water Quality READY MEHO View Operation Consumables Status Call Millipore Service Tracking Information TOC Curve Check WATER QUALITY Tank Level SELB MO Prod Quality MQ Feed Quality View the feedwater quality accessory Tank Level View the level
37. nd therefore does not display a TOC value Should you wish to have a display of the TOC value please contact Millipore and inquire about availability of the TOC Indicator Upgrade Kit In this example there are no water quality measurements to display The water quality is only displayed when it is actually measured during water delivery or recirculation Recirculation Rest Miach TC T C TOC _ ppb LEDs The LEDs are described below Green LED System is operating within specifications Yellow LED An Alert is present Red LED An Alarm is present NOTE If an Alarm and an Alert are present at the same time then only the red LED is lit The red and yellow LEDs are never lit at the same time Continued on next page s e Cabinet Continued Port and cables The port and cable connections are explained below maximum 5 VDC maximum 5 VDC maximum 24 VDC o Mis maximum 5 VDC 100 240 VAC 1 Consumables Flow diagram Q Gard Pack UV 185 nm Lamp The water flow through a System 1s shown here in a flow diagram The various consumables are described below AB UVI85nmLamp D PODPak __ _ The Q Gard Pack is used to remove ions and organic molecules from the feedwater Q Gard T1 Pack The Q Gard T1 Pack is used when the feedwater comes from RO distillation or Electrodeionisation EDI An example of RO or EDI feedwater is the water coming from either a Millipore RIOs Syst
38. ontinued on next page 24 Installing the Q Gard Pack Continued Procedure continued Push the bottom of the Q Gard Pack inwards Push the pack locking handle down Close the left door One minute later the Main LCD shows that a new Q Gard Pack is installed puke Catalogue H 3 QGARDT1 RI Lot H FEDNEZT3ZO A new Gl Gard T1 has been 26 Aug 2685 2248 Ready INSTALL G GARD o Installing the Quantum Cartridge Procedure Follow the steps below to install a new Quantum Cartridge Open the right door of the System Cabinet Remove the 2 protective caps located on the ports inside Remove the covers on the 2 ports of the Quantum Cartridge Wet the O rings with water Install the Quantum Cartridge until it is fully seated Close the right door One minute later the Main LCD shows that a new A new Quantum has been installed Catalogue H QTUMETEXA Lot H FEDHZTZZ5 Quantum Cartridge is installed e Rinsing the System Procedure Follow the steps below to rinse the System Locate the clear tubing and the barbed fitting from the System Accessories Bag Screw the barbed fitting onto the POD Unit Push one end of the clear tubing onto the end of the barbed fitting Place the other end of the clear tubing into a sink NOTE Do not use any white tape on the threads of the barbed fitting An O ring located inside the POD Dispenser ensures water tightness P
39. ouea uaig Yg 00d AO ld COD Wel degli WTEC pesa er tt dwet 581 An palsy Rabo psu IARE VEB BY Qu paowssad 55Yd Besse Me pue BO pea po 35007 aja JS Jo ai ind E pl UNA Jene Sup J NE poms ris KPA Jee a 5 aug Buwa Aq gt a l muag JE yy aii Jai WOR Wes LOREAL ILL OE MD y LOBA eno 1408 LOJEJ Es peas SE 125 2913 KIBA perio aos JEJE AN ua Ls ANETO BOJA OA Ey EKE An AL METO DOS TH 36 Standby Mode General information Purpose STANDBY mode is used primarily for e maintenance actions and e going to the Manager Menu Display BB Jul ZAAT 17 06 Ready gt READY Mode from STANDBY Mode 13 Dec 2665 21125 Menu Ti 24 9 C Recirculation Rest 18 2 Mracm TC TOC _ _ ppb 37 Description of Standby Menu Maintenance The Maintenance Menu is described below Diagram 1 Diagram 2 Maintenance Sanitise Clean Install G Gard Language Install UN 125 Lamp Install Cuantun Install POD Pak as Used to reset Alert message EXAMINE INLET STRAINER Used to see general information about the Q Gard Pack exchange Used to reset Alert message REPLACE 185 NM LAMP Quantum Cartridge exchange Used to reset Alert message REPLACE POD PAK Diagram 1 Diagram 2 Maintenance Language Manager Menu NS System Cleaning Contact Millipore for more information Continued on next page Sanitise c
40. ove accuracy Press VA Press 3 times on 3 FLOW CALIBRATIOM Press e or press VER on the Q POD keypad iF you have installed one to start Water delivery AFter the water dispensing is complete measure the collected valurme FLOW CALIERATIOA The system is now delivering Water Task Completions As 3 FLOW CALIBRATIOM S68 mL Use and keys to register the value oF the collected Volume Press s to confirm and exit FLOW CALIBRATIOM Wolune STA mL Use and keys to register the value oF the collected volume Press e to confirm and exit Install Date Buzzer MG Recirc Mode POD Flow Stop Temp Comp Mode UW 133 nm Activation 21 Aug 2S 21158 Ready 94 Overview Introduction Contents Software The purpose of this chapter 1s to explain the various software used in the System This chapter contains the following topics Software Map Standby Mode Ready Mode 35 Software Map suo wud ACT OH Td daHad ens ASH ABA greed yaa ALOE Sape e Su YS Brno DOL Gus NE ON RRA Jani WA LA SUN ZAL IIL FA UHRE Moja enojy duc dira y mi td si AOL Od Ly UU APO 11554 DIA vary e wu ON a ea igan M DA ner Lis ent ue i npold Seal A Bd 00d sed 00d 4d SO we Org AI SOL Froud TAA S94 PAPO O N sek aapa CHA PLCS paad iini AUenbeu4 AUERE Lied Ss san KA UE EUER aer sio resetiay ry Jahid ON E Ed 00d UO B
41. ress Temp Comp Mode Flow Calibration UW 185 nm Activation Network Settings Continued on next page 10 Cabinet Continued A Up Down UA Validate The use of the Up Keypad button is shown below Itis used to scroll up in a menu Press e Recirculation Rest 18 2 Macr TC Rest 18 2 Mracm TC Ti 24 9 FE TOC _ ppb T 24 3 C TOC ppb The use of the Down Keypad button is shown below Itis used to scroll down in a menu Press O Recirculation Rest 18 2 Macr TC Rest 18 2 Mracm TC T 29 9 C TOC _ ppb T 24 3 C TOC ppb The use of the Validate Keypad button is shown below Itis used to confirm a parameter modification Milli Q Product Resistivity Strainer Frequency Setpoint 16 5 Mace TC Mili Feed Cond Press and to adjust Mili Inter Res Milli Q Product TOC Millipak BioPak Continued on next page 11 Cabinet Continued READY Mode The READY Mode screen display is explained below water quality vues In this example the water dispensed from the POD Unit has e a resistivity of 18 2 MQ cm e is temperature compensated TC at 25 C e a temperature of 24 9 C and Recirculation Rest 18 2 Mracm TC T2495 C TOC __ppb the TOC value is not indicated with a Milli Q Reference System and indicated with a Milli Q Reference C System NOTE This Milli Q Reference System does not have a built in TOC indicator a
42. rian MO ri ALOIS AAA PP AN 75 Summary OF Alani mess ACC S555 ites e oscsetanes ios 79 IN 81 ONCE Will sie 81 Alert mtor ma Oi AAA dia 82 Summary OL Alen mess DES AT EA 87 Ordino Trma NOM ii E N EE EEEE ET NRA 89 Consumables Accessories and Systems da 89 Overview Purpose Contents Product Information This chapter contains topics related to the System Some of the more important topics in this chapter are e installation requirements e consumable information and e dimensions of various components of the System This chapter contains the following topics Cabinet Consumables Specifications and requirements Cabinet Overview Description Name Point Of Delivery POD E AB PODPak SS D E Main Display The Main Display 1s used to navigate the System software function Continued on next page Cabinet Continued Details of the Main Display Right Left Recirculation Rest 18 2 Mracm TC T 24 9 C TOC _ ppb Main LCD Main Keypad The use of the Right Keypad button is shown below It is used to move to the next screen In this example the system is changed from STANDBY Mode to READY Mode Recirculation Fesi _ a Mracm TC Tee es AA The use of the Left Keypad button is shown below It is used to move to the former screen Diagram 1 Action Diagram 2 Automatic Recirculation 5 Buzzer minh Press and to adjust POD Flow Stop Press e to Validate P
43. rmation TOC Curve Check View e name e phone number and Other e email address of a Millipore Representative NOTE This information 1s entered by a Millipore Service Representative Continued on next page 45 Description of Ready Menu Continued Service Tracking Diagram 1 Diagram 2 Water Quality View Operation Repair Consumables Status Service Contract Call Millipore Contract Expires Hext Service Information Hext Calibration TOC Curve Check Hext Qualification Item Description Installation View information that was inputted into the System Repair at time of servicing Service Contract View information related to upcoming service Contract Expires NOTE Next Service pan o eS Next Calibration This information is entered by a Millipore Next Qualification Representative Information Diagram 1 Diagram 2 Water Quality View Operation Mersion Consumables Status System Information Call Millipore Service Tracking TOC Curve Check Flow Schematic View information that explains the purpose of the major components View Software versions System Information View e System Type e Catalogue Number e Serial Number e Installation Date and e Manufacturing Date 46 Using the Milli Q System Overview Introduction The purpose of this chapter 1s to explain e various ways that water can be dispensed from the System and e how to view information oper
44. the Inlet Strainer Purpose When Procedure Registering The purpose of the Inlet Strainer 1s to prevent a large particle from entering the System If the Inlet Strainer becomes clogged then feedwater does not flow freely to the System Cleaning the Inlet Strainer removes any trapped debris The Inlet Strainer should be cleaned when the following Alert message is displayed e Alert message EXAMINE INLET STRAINER The Inlet Strainer should also be cleaned whenever you suspect it is clogged Follow the steps below to clean the Inlet Strainer Apply 3 to 4 turns of new white tape to the threads of the feedwater pipe Screw the Inlet Strainer back onto the feedwater pipe 8 Attach the tubing to the other end of the Inlet Strainer O9 Open the feedwater supply valve Go to READY Mode Follow the steps below to register the cleaning of the Inlet Strainer Go to STANDBY Mode 28 Aug 2008 11132 Ready Continued on next page 70 Cleaning the Inlet Strainer Continued Registering continued Select Menu Press 6 Select Maintenance Press 6 Select Clean Strainer Press 6 A picture 1s shown Press 6 Press UA STADE MEHU Sanitise Clean Language Manager Menu MAINTENANCE Install G Gard Install UN 185 Lamp Install Quantum Install POD Pak CLEAN STRAINER CLEAN STRAINER See Maintenance Chapter in the User Manual For more information Press w
45. uipment as specified in this manual using this equipment in a different manner may impair the safety precautions of the Milli Q System This HAZARD symbol is used to refer to instructions in this manual that need to be done safely and carefully This ATTENTION symbol is used to refer to instructions in this manual that need to be done carefully Symbol A This UV RADIATION sticker is used to refer to a a position on the Milli Q System Cabinet or inside of it where exposure to UV light is possible This DANGER sticker is used to refer to a position on the Milli Q System Cabinet or inside of it that could be hazardous This ELECTRICAL GROUND sticker is used to refer to a position on the Milli Q System Cabinet or inside where an electrical ground connection 1s made This ELECTRICAL DANGER sticker is used to refer to a position on the Milli Q System Cabinet or inside where an electrical danger could exist Do not remove the covers of the Milli Q System at any time Electrical and mechanical components inside the Milli Q System could pose a hazard A qualified Millipore Service Representative should perform any work that needs to be done while the Milli Q System is opened Table of Contents Prodoct Informa HOU ssc edu const yaeesntace A 8 CV CR VNC Waar sage Pe a ees 8 Cabin MEER DSR ene nero ne a Bese ne or UNITE TENE A UNE Ea Soper Dae ens 9 consuma DIGS ui eae eed da 14 Specifications and requireMents ccese
46. use the System when an Alarm message is shown Contact Millipore if an Alarm message 1s shown and the problem can not be resolved The following table summarizes the different types of Alarm messages Some Alarms automatically stop the System from dispensing water An example of this is the Alarm message QUANTUM CARTRIDGE OUT The text display of this type of Alarm can be Alarm stops the System Alarm does not stop the System cancelled for one hour by using the Keypad Some Alarms do not automatically stop the System from dispensing water An example of this is the Alarm message MILLI Q T lt MIN The text display of this type of Alarm can be cancelled for one hour by using the Keypad The Alarm message is shown superimposed on the Main Display The red LED is lit steadily when an Alarm message is shown In this example the Alarm Message MILLI Q T gt MAX is shown Continued on next page _75 Alarm Information Continued System Alarms When an Alarm is shown it is listed under the System Alarms LCD See the section lt View Operation gt for information on how to access this LCD Mili T gt Max Viewing an Follow the steps below to view an Alarm message Alarm Message The Alarm message is shown superimposed on the Main Display See Alarms Chapter in the User Manual For more information Press w to cancel the display oF this alarm For one hour or press to exit Continued on next
47. y of Alert messages Continued Alert messages continued LCD message What it means REPLACE Q GARD PACK The System has determined that the Q Gard Pack should be replaced Replace the Q Gard Pack REPLACE Q GARD PACK IN The System has determined that the Q XX DAYS Gard Pack should be replaced in XX days where XX is 15 1 Replace the Quantum Cartridge REPLACE QUANTUM The System has determined that the CARTRIDGE Quantum Cartridge should be replaced Replace the Quantum Cartridge REPLACE QUANTUM The System has determined that the CARTRIDGE IN XX DAYS Quantum Cartridge should be replaced in XX days where XX is 15 1 Replace the Quantum Cartridge REPLACE UV 185 NM LAMP The System has determined that the UV 185 nm Lamp should be replaced Contact Millipore REPLACE UV 185 NM LAMP The System has determined that the IN XX DAYS UV 185 nm Lamp should be replaced in XX days where XX 1s 15 1 Contact Millipore SERVICE VISIT OVERDUE XX The System has determined that a DAYS Service Visit 1s overdue Contact Millipore THE NETWORK CABLE IS Check the Ethernet Cable plugged into UNPLUGGED the System and the computer Restart the System THIS IP ADDRESS IS Contact your network administrator ALREADY USED BY Restart the System ANOTHER SYSTEM 88 Ordering Information Consumables Accessories and Systems Consumables EDS Pak Installation Kit ordered 1 time only for multiple EDS Pak uses Accessories Cata

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