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Omega Plus with Wirecut User Manual (UK)
Contents
1. NDSOUOWU 3 91019G gaio XV3 dvd QNI 153 VISNVMS AVMSN33n0 PEZLOG 26 10 131 IN3NGINOS ONON 1109902 TOHINOI YOLOW JOLISOd3Q I ZMW INIWaIND3 ONOW 531 S4l VIII L 9 01 2 3 9 BI 2 821501 JOLOW S 1 0 t 2 3v2 b I A9E 61 FGO79 OMEGA TOUCH inc WIRECUT 07 12 RAC Li 8 B3 uro VISNVMS 910196 5210 x 153 LINNAS NOTE INI AMDA HOLOW AMNVIOM 0150430 Y93NO O DAN v93 O LN3NdINOI ONOW 01 80 60 mE E CE NN hnasy PS 6531 514 VIII 9 01 3 9 01 2 YOLOW AYVLOY G I AQ v IZASE 62 FGO79 OMEGA TOUCH inc WIRECUT 07 12 RAC Li 8 WOD ANDSOLOW mmm 3 JOLISOd3Q VOINO 2 910196 n XV3 QNI 534 VEO lt 2196 26410 31 bl 2 8 30vd 105519 71031409 NOILdO YOLOW 1NIJYIM Jun nata INIWdIND3 ONOW 01 80 60 KA 5 A8 0330033 SI NOWdO 10234IM JHI N3HM AINO 03114 SI NOILdO SIHL NOIL VIV LSNI JOLOW 1123 9531 54 VIII 9 81 2 901 3 21 401 il 37 L 2 3v2 1 8 63 FG079 OMEGA TOUCH inc WIRECUT 07 12
2. Li 8 wo dinbeouou v 3 910196 XV ISIM YISNYMS vEZI9G 26 10 7131 AVMSN33NO ONOW KEKE LINDYID TOHINOI NOUdO HOLOW HOAJANOI 401150430 VIINO ID ZAW VIINO INIWdIND3 ONOW y ooo GAYA ou wwe a t S3l 531 VIII 034033 SI NOILGO HOA3ANOO 3HL N3HM 993113 SI NOILJO SIH YOLON S L AQ L 28 3wZ ASE 64 Li FG079 TOUCH inc WIRECUT 07 12 RAC 65 Wo dnb our 310 r3 28 10 UVA ONI 153 MOLISOd30 VIINO wada eu 1N3MdinD3 I ZANTYIOJNO TINVI 1NQAVI IN3WdIND3 ONOW 1108 sv 5371031405 NOILOW v I v2 SINdINO SINGNI 2 E 3JdvdS o x R 3 95 JYVAS 5 Lal 3 5 x o tus v3 9 3 sdHVASs B 1 42 v8 3 sdUVASs NOHOW 05 35 INIIHIM x o o gt 05 35 3WOH WOILY3A s3UVASs 35 AVL 031 112 NOLINB 83HVASe 9015 3 IWH m m o 26 Q31VAIL2V HOSNIS 3 5 QNVH N o x o 5 o gt ONVH 3 5 1NM23HIM o 25
3. PRESS WINDOWS AND ENTER VALUES VIA KEYPAD DISTANCE mm 1 ROW ON TRAY WHEN USING MANUAL OVER RIDE WHEN USING MANUAL OVER RIDE L MANUAL OVER RIDE FOR ROW SPACIN DIRECTION OF TRAY oe MOVEMENT 1 sam ke DISTANCE mm BETWEEN ROWS lt TRAY EDGE NUMBER OF P HEIGHT mm ROWS PER TRAY PRODUCT TYPE TRAY LENGTH mm WIPE BACK BUTTON DISTANCE MOVED BY TRAY AFTER DEPOSIT TO LAST SCREEN WIRECUT SELECTED ON OFF IF WIRECUT FITTED FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC MANA 32 MONQ HIGHLIGHT 42 GAG B PROGRAM TO COPY MOVE HIGHLIGHT UP MOVE HIGHLIGHT DOWN CONDO GAs WN a e ENTER PROGRAM LIST POSITION REQUIRED TO COPY TO PRESS OK The Rap fye py Pake CONFIRM COPY TO POSITION IS CORRECT Cancel JE PRESS OK PROGRAM DETAILS ARE COPIED TO NEW LOCATION FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 33 HIGHLIGHT E49 man PROGRAM DELETE PRESS DELETE This Will Delete Any Data In The Selected lot TO CONFIRM DELETE MET IS CORRECT a PRESS Ok FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 34 CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS E EDIT COPY EDIT COPY DELETE ua EDIT COPY x PAS
4. To release the emergency stop button turn clockwise STOP BUTTON FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC MONO NOTE Cleaning must be carried out by fully trained personnel only Isolate machine from mains supply before carrying out any cleaning Do not steam clean or use a jet of water All the outer surfaces of the machine should be wiped over daily with warm soapy water HARD AND SOFT DOUGH HOPPERS BETWEEN PRODUCT MIX CHANGES The feed hopper pump assembly template nozzles etc should be removed from the machine and dismantled for thorough cleaning between product mix changes 1 Open top safety guard and remove excess mixture remaining in the feed hopper 2 Lift off front see through safety cover SAFETY COVER FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC MONO 3 Slacken template clamp strip nuts or thumbscrews depending on type of hopper Remove fitted template from pump assembly by sliding out to avoid subsequent damage NOTE Thumbscrews only need to be released slightly to allow the template to slide away from the pump assembly If loosened too much the template will have to be supported TEMPLATE TEMPLATE SOFT DOUGH HOPPER HARD DOUGH HOPPER p E _ OTT A m i cm y 7 SS SS NOZZLES CLAMP STRIP NUTS DIES CLAMPING FITTED TO TEMPLATE THUMBSCREWS 4 To reduce weight and bulk separate a
5. VE ASE 56 FG079 OMEGA TOUCH inc WIRECUT 07 12 RAC WAOD JINDHOLOW 3 910196 26210 Xv3 HUWA ONI 1S3M v3SNYM PEZI9G 26410 7131 AVMSN33 AN3NdINOI ONON LINDYID A133vS rz 3rz l b 3re YOLISOd30 v93WO I ZMW VOINO INIWdIND3 ONOW 31 NOLLABI z 9018 3 IWH cou P OXIZ 2721 201 O3LVAILDV HOLIMS Quvn9 Y3ddOH V OXI NIYII 4015 AON3933W3 0 0XI 22271 GIE 11 01 01 01 80 60 2 OHVNI 57 FG079 OMEGA TOUCH inc WIRECUT 07 12 RAC Li 8 MEME 5525 ONOR A 310198 26010 xvi ONI IS3M V SNYNS 30150430 VIINO owo mi SOs rL C _ 3Nvd NOILVTIVLSNI loa SANIN 031935900 0 0 2 1O LNOD 1N3MdInO3 ONOM 101790760 ou we n os oi 80 60 v OHVONVIS mu ne G ar Q34IND34 SI dmnd 394VI JHI N3HM 031113 LON SI NOILdO SIHI SOLON dNNd 2531 531 VIII 9 01 3 9 BI 2 G 1 A9 Lz2 3v2 avz 21 21 T U 3 L c US 10g KR 1 1 pp s ep j j 58 FG079 OMEGA TOUCH inc WIRECUT 07 12 RAC Li 8 U10196 26 10 vi MV 153 V SNYM 80150420 VOSMO BRE 126110 23
6. GILVALIV HOLIMS sdUVASs YIddOH o SNBQOW AHLIV3H 10949 3 5 4015 AON3983 3 13N43H13 FG079 OMEGA TOUCH inc WIRECUT 07 12 RAC 66 Eee PEU DU 310195 25410 XVa ONI 1538 30150939 JI lt 7196 26 10 131 3 3 2 p a rox d al uv TE 100A 1N3MdInO3 101780760 ow 108 Sv os 01 80 60 v NOILJO 3INQOW 41 1 4 310W38 nn xv s S Jaa OININDIN 34v SNOILHO TOYINOD JLOW3YHY YO YOAJANOD JHI YJHLIJ N3HM AINO 431134 SI NOILdO SIHL E e A MOSN3S AVAL YOAJANOD eeu MOASANDD 17184 TEM 03123NNO2 rcu Q M AJANOD as N Ti N 2 9 01 3 gt 5 0 281 auvas O LLI an 91 3 T 2 PI Ab2 001 O 1810 316N0021810 L 8 e I1 511 ft t h Jlk l e kf e G LL Woo JINDXOVOW 3 910196 26210 3 153 VISNVMS FEZI 10 1 AWMSN33N0 ee ONON SLNNI YITIONLNOD NOILON YOSNIS 3WOH 4 Nani t B 401 2mm SENSING DISTANCE JoOlSod30 VIINO v93NO IN3Ndi 03 ONOW JOSN3S 970 1 LOW G OXI26 IndNI LOW v G 901 E SENSING DISTAN
7. WIRECUT 09 12 RAC ue 1 5 v 8 1 Select template and nozzles and finger frame if wirecut is to be used and fit as section 9a 8 9b following pages Fill hopper with mix and close hopper cover It is recommended that when heavy mixes are used the inside of the hopper should be coated with vegetable oil for lighter mixes such as meringue dampen with water The oil or water will help the mix to settle down the hopper walls and prevent air being sucked in Omega PLUS N SCREEN HOPPER STOP BUTTON TEMPLATE 2 Connect power cable to electrical supply Make sure stop button is in released position turn clockwise if required 3 Select an existing program or create a new program through the on screen menus see section 10 operation 4 The machine is now ready for operation FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 16 Omega a 9a FITTING THE HOPPER CAUTION SHOULD BE TAKEN WHEN FITTING THE HOPPER AND PUMP ASSEMBLY AS WEIGHT EXCEEDS 25kgs ON SOME MODELS it will need to be lifted on by two people or dismantled into smaller components before fitting on the machine MAKE SURE THE FLOOR AREA AROUND THE MACHINE IS CLEAN To reduce weight and bulk fit the complete hopper assembly in two stages first the pump assembly onto the support bars then the feed hopper body onto the pump assembly 1 By hand align pump assembly drive gear roller with drive shaft on machine 2 Fit hopper to pump assembly
8. required product e It is available with soft and hard dough hoppers There is also a large selection of templates and nozzles HARD OR SOFT DOUGH HOPPERS WIRECUT IF FITTED EASY CONTROLS SLIDE IN TEMPLATES LOCKING CASTORS As it is our policy to improve our machines continuously we reserve the right to change specifications without prior notice MODELS ARE AVAILABLE WITH OR WITHOUT WIRECUT OPTION FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC Omega PLUS MODELS ARE AVAILABLE WITH OR WITHOUT WIRECUT OPTION 890mm 5 Q E gt G Q 5 H 5 E EM 5 WIRECU l a G a E 5 gt 2 E E L L s eo co 1210 856 FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC Z 6 SOFT DOUGH HARD DOUGH MODEL 400 450 400 450 Nom hopper width mm Weight with hopper fitted kg 196 210 216 235 Standard hopper 20 22 5 21 24 Capacity litre Extended hopper 36 41 31 35 Capacity litre Power Single phase 13A max load Suitable for 200v 220v 230v and 240v 50 60 Hz supply MAX RATING 2 5kW single phase fused at 13A Cycles per minute Up to 35 Min distance between trays 50mm Max vertical travel 80mm Max program storage 650 Number of languages 13 additional in future Noise level Less than 85dB Electro
9. this manual has CE accreditation As it is our policy to improve our machines continuously we reserve the right to change specifications without prior notice Omega PLUS Omega PLUS And WIRECUT Queensway Swansea West Industrial Estate Swansea SA5 4EB UK Tel 44 0 1792 561234 Spares Tel 44 0 1792 564039 Fax 01792 561016 Email marketing monoequip com Web site www monoequip com DISPOSAL Care should be taken when the machine comes to the end of its working life All parts should be disposed of in the appropriate place either recycling or other means as the law permits at the time FG079 OMEGA TOUCH inc WIRECUT 07 12 RAC MONO 70
10. 1 Lond 5 zan vozno OT o SE E oaoo 1INIYID TOHINOI IN3WAIND3 01 80 60 nwe ou 01 0 60 v NOldO YOLOW 3911 amors ao pol oe 0330033 SI dWNd 393v 3HL N3HM AINO 0313 SI 0490 SIHI YOLOW dAnd 394V1 CW 3d c L GOD ho L e 195 05 901 2 9 B1 3 vol 0 k 2 OTTO Do WE ed Lore lt 81 3 B I N 81 1 3 II GATT MEE DS SE 6 JISNE Pee 59 FG079 OMEGA TOUCH inc WIRECUT 07 12 RAC moo dinbasouourwM 3 910195 26410 XVI dvd 153 VISNYMS B AVMSN33n0 bLZIIS 26 10 131 3 ONOR ri 0 G pa 6 vd LINDYID 1081102 0100 SOT HOLISOd3Q VIJNO 3 DAN v93 O ININdIND3 ONON 01 80 60 E mun ESAI 531 VIII 9701 gt 2 9 01 2 9 21 9B1 JOLOW 90 L Q W 60 FGO79 OMEGA TOUCH inc WIRECUT 07 12 RAC Li 8
11. 9 12 RAC Li k k OPERATING KEY FOR FOLLOWING INSTRUCTIONS FOLLOW BLUE ARROWS AND BOXES TO BLUE OPERATION OPERATE THE DEPOSITOR WITH ALREADY SAVED PROGRAMS FOLLOW RED ARROWS AND BOXES TO RED CHANGE SETTINGS CHANGE SETTINGS AND CREATE NEW PROGRAMS WHEN KEYBOARD APPEARS A CODE KEYBOARD ENTRY MUST BE ENTERED BY TOUCHING THE REQUIRED NUMBERS IN THE CORRECT ORDER x IF A GREY BOX IS SHOWN IN THE BUTTON DESCRIPTION e g 7 TO THE CORRESPONDING PAGE FURTHER ON IN THE INSTRUCTIONS x MARKED IN TOP RIGHT HAND CORNER OF EACH PAGE EDIT COPY DELETE GOES TO EDI ALLOWS COPYING OF ALLOWS DELETION SCREEN TO ADJUST SELECTED PROGRAM OF SELECTED PROGEGF H SELECTED PRODUCT n GO TO PART GO TO PAR Ary Date In GO TO PART LOU i i 1TOCREATENEW PROGRAM s MOVE TO AND EDIT EMPTY PROGRAM SLOT BLANK Eme M STANDARD DEFAULTS WILL BE APPLIED AS A STARTING POINT FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC HIGHLIGHT BOX APPEARS TO SHOW SPIRAL SELECTED PRODUCT WHEN SCREEN IS TOUCHED TOWER DROP WITH WITH TWIST TWIST Ts TOWER DROP ARC STRIP SHEETING REVERSE STRIP THESE BUTTONS PROGRESS TO CONTROL CHANGES NEXT SCREEN TO THE MACHINE CHOOSE LANGUAGE PROD
12. ARD DOUGH TO AVOID MACHINE DAMAGE ONLY PRESS CONFIRM BUTTON WHEN ALL PARTS ATTACHED TO THE MACHINE ARE AS SHOWN ON THE SCREEN FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 27 MACHINE IS SET AS SHOWN ON THE SCREEN THIS SCREEN CONTROLS THE ACTIONS REQUIRED BY THE OPERATOR HOPPER TYPE SOFT DOUGH M 7 70 HARD DOUGH JECF WITH TWIST Sig PROGRAM NAME T NOZZLE NUMBER 9 7 TEMPLATE NUMBER RETURN PRIME PUMP START START TO LAST SCREEN MANUAL AUTO e FEED IN TRAY e FEED IN TRAY e DEPOSIT e DEPOSIT e RETURN TRAY e FEED OUT TRAY e STOP e REPEAT AND e RE START CONTINUE FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC WEIGHT VALUE ADJUSTMENT TEMPLATE TYPE NON ROTARY ROTARY STOP PROGRAM STOP PROGRAM LOWER CONVEYOR RETURN TRAY STOP 28 PROGRAM NAME PRODUCT QUANTITY MUST BE ENTERED TO THIS IS A SETTING NUMBER AND ALLOW PROGRAM TO SAVE DOES NOT INDICATE A MEASURE OF ACTUAL VOLUME NOZZLE ROTATIONS NUMBER OF TURNS DURING A DEPOSIT CYCLE NOZZLE HEIGHT mm ABOVE TRAY SURFACE rik A 1 7 D AAA 1 MAX HEIGHT FOR HOPPER TEMPLATE ENTER COMBINATION TRAY SETUP SCREEN PRIME PUMP SOFT DOUGH SHOWN TEMPLATE TYPE ROTARY NOTE A RED BACKGROUND TO ANY NON ROTARY SETTING MEANS THAT THE eae EEE VALUE MUST BE HARD DOUGH CORRECTED SOFT DOUGH SU
13. ARKED FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 3 1 0 INTRODUGTION 2 0 DIMENSIONS 3 0 SPECIFICATIONS 4 0 SAFETY A 5 0 INSTALLATION 6 0 A ISOLATION 7 0 CLEANING INSTRUCTIONS 8 0 JA OPERATING CONDITIONS 9 0 PREPARING FOR OPERATION 9A FITTING THE HOPPER 9B FITTING A TEMPLATE 10 0 OPERATING INSTRUCTIONS 1 SELECT PRODUCT TYPE 2 SELECT SAVED NAME OF PRODUCT TYPE 3 CONFIRM SETUP 4 OPERATOR SCREEN EDIT SCREEN TRAY SETUP 6 COPY DELETE PASSWORDS 9 ENGINEERING SETTINGS FAULT INFORMATION SCREENS 11 0 MAINTENANCE CHECK AND MAINTENANCE SCHEDULE 12 0 SPARES AND SERVICE 13 0 SPARES LIST 14 0 ELECTRIGAL INFORMATION FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC Omega PLUS e The innovative five axis deposit design of MONO s Omega PLUS and Omega PLUS with wirecut depositor allows it to recreate most of the hand movements of the Master confectioner This makes the Omega PLUS capable of exceptional accuracy of product weight size and shape e Maintenance is kept to a minimum and the smooth body design makes daily cleaning quick and easy e Easy to use computer software gives access to 650 programs which are stored in the memory and easily recalled for use or modification Control is via a colour touch screen with graphically represented products already installed that can be created or edited to the
14. ARY GEARBOX A900 11 091 TRAY MOTOR B781 74 004 JOG SENSOR B801 99 012 JOG GEARBOX A900 11 092 JOG MOTOR EMERGENCY STOP BUTTON B781 74 002 B801 12 003 LEGEND B801 15 025 TRAY SENSOR B801 99 01 1 REFLECTOR B801 99 008 FG079 OMEGA TOUCH inc WIRECUT 07 12 RAC 48 OMEGA PLUS WIRECUT VERSION MECHANICAL COMPONENT LAYOUT PARTS DEPOSIT DRIVE SHAFT SEAL A900 12 079 SLIDE PLATE V SLIDE 078 03 00027 M078 03 00016 THUMBSCREW P700 04 018 e m Jaama IDLE SPROCKET p pred l A900 07 072 CONVEYOR BELT 900 22 120 eo I _ i TM BEARING DRIVE SHAFT A900 06 277 BEARING IDLE ROLLER A900 06 261 NYLON WASHER IDLE ROLLER A900 05 210 V ROLLER CONCENTRIC A900 06 274 ECCENTRIC A900 06 273 PLAIN ROLLER A900 06 136 CHAIN A900 08 066 SWIVEL CASTOR A900 20 002 RUBBER FOOT DRIVE SPROCKET A900 18 006 A900 07 071 ROTARY DRIVESHAFT SEAL A900 12 075 LOCKING CASTOR A900 20 043 REAR VIEW WITH COVER REMOVED FG079 OMEGA TOUCH inc WIRECUT 07 12 RAC 49 MECHANICAL COMPONENT LAYOUT PARTS DEPOSIT DRIVE SHAFT SEAL A900 12 079 SLIDE PLATE SSSI sy 078 03 00027 V SLIDE 142 078 03 00016 IDLE SPROCKET A900 07 072 THUMBSCREW P700 04 018 A900 22 120 CONVEYOR BELT BEARING DRIVE SHAFT A900 06 277 BEARING IDLE ROLLER A900 06 261 NYLO
15. CAUTION The feed hopper and pump assembly exceeds 25kg and will need to be lifted off by two people or dismantled into smaller components while still on the machine To reduce weight and bulk separate and remove empty feed hopper from pump assembly whilst still on the machine by unscrewing the wing nuts Ensure that the nuts are placed where they will not be lost The pump assembly will now be lighter and more easily removed 1 Lift off both upper plastic end caps 2 Remove both gears from the assembly one at a time by lifting vertically Remove remainder of pump assembly from the machine for cleaning END CAP END CAP WING NUTS To gain access to the inner wing nut slide the complete hopper away from the machine body slightly keep on support bars this will also disengage the pump assembly from the drive shaft NOTE Use only warm soapy water to clean these parts They should be rinsed and thoroughly dried before re assembly The greatest care must be taken not to drop any parts A Do not leave any components in the hopper A FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 14 To obtain the best product results and consistent operation v Make sure the depositor is used on a level floor Ensure flat trays of consistent length width material and edge dimensions are used Ensure undamaged nozzles and templates are used Keep the machine clean FG079 OMEGA TOUCH INCL
16. CE QJLVALIY 5 O4VND QNVH 3M SENSING DISTANCE ONVH 10238IM 17dNI Quvno NVH 10238IM NON 18 I AQ 1 938 NON 4 MAPZ 67 FGO79 OMEGA TOUCH inc WIRECUT 07 12 RAC Li 68 ee sore 3 1534 VOJNO ee i AVMSN33N 2195 26 10 me b Lesen ri TZ nouvo NOILVIIVASNI oo NOlldO HOAJANOD MIVB MNG 3 3 ONON 01 80 60 Ou 1118 SV H3TI0MINO2 maoism ON 05 35 AVAL MOSN3S 1 Q3153NNOD YOAIANOD HOAJANOI Z0 0I 1 810 10701 0004 IndNI k LO NOILdO 80A3ANO2 9NILHYH 91 51 0 v I ve FG079 OMEGA TOUCH inc WIRECUT 07 12 RAC 69 6210 31 Nvd ONI 153M VISNYMS 30150430 22196 26 19 7131 AvMSN33n0 pec 3 3 ONON v93WO NOILdO 71051909 310W3H 1N3AdInD3 ONON 01 80 60 Y3TIONLNOD NOLLON mo 14 15 0 01 h 9 14V1S 1 NOIL 3NNOO 10 1 02 JIONJY ONILHVH AYM 91 150830 Q3HSINIJ 310N34 2000 indiN0 1810 FG079 OMEGA TOUCH inc WIRECUT 07 12 RAC The equipment mentioned in
17. CK BACK TEMPLATE NUMBER QUANTITY ENTER VIA KEYPAD THAT APPEARS WHEN PRESSED TABLE JOG DISTANCE mm OVERALL MACHINE SPEED OF MAXIMUM 29 FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC SETTING ERROR INDICATOR BOXES TURN RED WHEN DEPOSIT QUANTITY INCORRECT SETTING MADE FOR EACH LAYER NOZZLE HEIGHT mm FOR EACH LAYER NUMBER OF TURNS FOR EACH LAYER VE VALUES POSSIBLE NOZZLE HEIGHT mm FROM TRAY SURFACE 909 B 00001 OTHER SETTING BUTTONS ARE THE SAME AS LAST PAGE PRIME PUMP HARD DOUGH SHOWN DEPOSIT QUANTITY DEPOSIT QUANTITY FOR BEGINNING OF FOR LENGTH PRODUCT DEPOSIT QUANTITY FOR END OF PRODUCT VE VALUES POSSIBLE NOZZLE HEIGHT gt 15 ABOVE TRAY 63 SURFACE 300 2 905 B 00001 Sse LENGTH mm OF TRAY MOVEMENT FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC MONO 30 NOZZLE HEIGHT ABOVE TRAY SURFACE DEPOSIT QUANTITY FOR END OF DEPOSIT QUANTITY PRODUCT DURING ROTATION VE VALUES POSSIBLE TEST 3 RADIUS mm OF DEPOSIT NOZZLE ROTATION NUMBER OF TURNS DURING DEPOSIT ies 1 200 40 25 00001 4 i i 4 A E 4 2 4 DEPOSIT QUANTITY FOR BEGINNING OF PRODUCT VE VALUES POSSIBLE RED TRAY SETUP BUTTON FORCES USER TO ENTER AND CHECK TRAY SETUP VALUES OTHER BUTTONS GREYED OUT GO TO PART SA FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC MONO 31
18. ER PARTS HOPPER FABRICATION STANDARD CAPACITY M078 09 00008 400mm M078 09 00001 450mm M078 09 00046 580mm EXTENDED CAPACITY M073 09 00200 400mm M073 09 00202 450mm M073 09 00203 580mm WINGNUT A900 04 043 HOPPER SEAL A900 12 083 400mm A900 12 084 450mm A900 12 085 580mm DRIVEN GEAR M073 09 00702 400mm M073 09 01602 450mm TEMPLATES M073 09 01702 580mm ROTARY STANDARD DIE DRIVE GEAR STAGGERED SHEETING B NON DRIP m MULTI SHEETING M073 09 00700 400mm M073 09 01600 450mm M073 09 01700 580mm INJECTION WINGNUT A900 04 147 END CAP BUSH END CAP SEAL MO73 09 00600 A900 12 074 FGO79 OMEGA TOUCH inc WIRECUT 07 12 RAC 54 Omega PLUS 14 0 ELECTRICAL INFORMATION ORON NOLdROS3Q 26210 v93NO TUN r 910196 26410 1S3M 5 5 veci9s 26210 31 NS OR beni L INIWdINO3 ZAN NOLYTWISN 01 80 60 OM od 01 80 60 YO IN3WdINO3 ONOW 5 TVOIMLIITI amoism uva LX V2 Av2 l b AbZ Ave f b Av VH7AV2 TOI AVZ l el ve VZ AQ YAO TG AQ T 9 AQ T L AB TB AB T67A0 T BI AB VEI7 AO VZ A9E V 8 A9E
19. Enter Serial No here In the event of an enquiry please quote this serial number Store this document safely and ensure it is available at all times Non availability may affect the service repair of your machine AVE Malt Drop With Tvist DET OPERATING AND MAINTENANCE MANUAL OMEGA PLUS INCLUDING WIRECUT VERSION DEPOSITOR 400 450 07 12 DECLARATION OF CONFORMITY We hereby declare that this machine complies with the essential health and safety requirements of The Machinery Directive 2006 42 EC The Low voltage Directive 2006 95 EC The requirements of the Electromagnetic Compatibility Directive 2004 108EC 91 263 EEC 92 31 EEC and General Safety of Machinery and food processing Standards applicable chal Am Williams Quality Manager A technical construction file for this machine is retained at the following address MONO EQUIPMENT Queensway Swansea West Industrial Park swansea SAS 4EB MONO EQUIPMENT 15 A BUSINESS NAME OF AFE GROUP LTD REGISTERED IN ENGLAND NO 3872673 VAT REGISTRATION NO 823428136 REGISTERED OFFICE Unit 25 Ereppan North Lynn Industrial Estaba Kings Lynn Norfolk 2HZ Omega PLUS Failure to adhere to the cleaning maintenance instructions detailed in this booklet could affect the warranty of this machine FOR SAFE WORKING PAY SPECIAL ATTENTION TO ITEMS M
20. G SETTING 5 PREVIOUS PAGE NEXT PAGE CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 39 THIS SECTION IS FOR TRAINED ENGINEERS ONLY WIPE BACK DEFAULT SETTINGS SEE TRAY SPEED WIPE BALE TRAY SPEED WIPE BALE ROTARY SPEED 08 ROTARY SPEED WIPE BALE JOG SPEED Speed JOG SPEED EXIT GO TO NEXT SCREEN THIS SCREEN FOR WIRECUT OPTIONS IF WIRECUT FITTED GO TO PREVIOUS SCREEN ENGINEERING SETTING 4 A NEXT PREVIOUS PAGE SCREEN FOR WIRECUT SETUP CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS NEXT PAGE FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 40 WIRECUT SETTINGS HARD DOUGH OFFSET WIRECUT DEFAULT WIRECUT SPEED ACCELERATION HARD DOUGH OFFSET WIRECUT RATIO EXIT THIS SCREEN GO TO PREVIOUS SCREEN ENGINEERING SETTING 4 PREVIOUS PAGE FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 41 EMERGENCY STOP ACTIVATED WIRECUT COVER IF FITTED HOPPER COVER SAFETY BEAM STOP BUTTON THIS SCREEN INDICATES A FAULT CONDITION IN THE SAFETY AREAS WHEN RED CLOSE COVER OR CLEAR OBSTRUCTIONS TO CLEAR FAULT WHEN INDICATOR GOES GREEN FAULT HAS BEEN CORRECTED AT THAT POSITION PRESS BUTTON TO CLEAR SCREEN CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS FG079 OMEGA TO
21. N WASHER IDLE ROLLER A900 05 210 V ROLLER CONCENTRIC A900 06 274 ECCENTRIC A900 06 273 CHAIN A900 08 066 T SWIVEL CASTOR 4 A900 20 002 RUBBER FOOT DRIVE SPROCKET A900 18 006 A900 07 071 ROTARY DRIVESHAFT SEAL A900 12 075 PLAIN ROLLER A900 06 136 A900 20 043 LOCKING CASTOR REAR VIEW WITH COVER REMOVED FG079 OMEGA TOUCH inc WIRECUT 07 12 RAC 50 ELECTRICAL COMPONENT LAYOUT PARTS B801 93 005 B782 93 001 B801 80 035 HMI B801 94 009 HMI CF CARD 2 B801 80 017 we HOPPER GUARD SWITCH DEPOSIT MOTOR DRIVE B781 80 002 ae DEPOSIT MOTOR B781 74 005 SAFETY RELAY B801 11 019 RELAY B801 37 001 BASE B801 36 001 B872 22 102 B872 22 006 B872 22 003 DEPOSIT GEARBOX A900 1 1 097 PHOTOCELL B801 99 010 ROTARY MOTOR B781 74 003 TRAY GEARBOX A900 1 1 091 ROTARY GEARBOX A900 1 1 091 TRAY MOTOR JOG SENSOR B801 99 012 JOG GEARBOX A900 11 092 JOG MOTOR EMERGENCY STOP BUTTON B781 74 002 FG079 OMEGA TOUCH inc WIRECUT 07 12 RAC MONO 51 BASE MACHINE SPARES LIST with wirecut Spares Item Description Deposit Gearbox Jog Gearbox Rotary Gearbox Tray Gearbox Concentric Guide Roller Eccentric Guide Roller V Slide Slide Plate Jog Drive Chain Simplex Sprocket 16T 1 2 Pitch Idler Sprocket 16T 1 2 Pitch Circlip Ext Metric 14mm Dia Circlip Ext Metric 24mm Dia Drive Shaft Hopper Rotary Drive Shaf
22. NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 37 THIS SECTION IS FOR TRAINED ENGINEERS ONLY OFFSET HEIGHT VALUE IS FACTORY SET AND SHOULD NOT BE CHANGED UNLESS OFFSET HEIGHT VALUE mm INSTRUCTED TO DO SO HARD DOUGH HOPPER DAMAGE TO THE MACHINE NON ROTARY TEMPLATE COULD OCCUR OFFSET HEIGHT VALUE mm HARD DOUGH HOPPER ROTARY TEMPLATE OFFSET HEIGHT VALUE mm SOFT DOUGH HOPPER ROTARY TEMPLATE HARD DOUGH OFFSET SOFT pouch orrser T OFFSET HEIGHT VALUE mm Maart caris SOFT DOUGH HOPPER NON ROTARY TEMPLATE HARD DOUGH CENTRE LINE OFFSET DISTANCE mm FROM HARD DOUGH HOPPER DEPOSITING CENTRELINE TO TRAY EDGE DETECTION POINT USED IN ROW SPACING CALCULATIONS SOFT DOUGH CENTRE LINE OFFSET DISTANCE mm FROM SOFT DOUGH HOPPER DEPOSITING CENTRELINE TO TRAY EDGE DETECTION POINT USED IN ROW SPACING CALCULATIONS EXIT THIS SCREEN GO TO PREVIOUS SCREEN ENGINEERING SETTING 2 GO TO NEXT SCREEN ENGINEERING SETTING 4 PREVIOUS PAGE NEXT PAGE CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 38 THIS SECTION IS FOR TRAINED ENGINEERS ONLY GEARBOX RATIOS TRAY TRAY GEARBOX RATIO a T JOG ROTARY GEARBOX RATIO WET EXIT THIS SCREEN GO TO PREVIOUS SCREEN GO TO NEXT SCREEN ENGINEERING SETTING 3 ENGINEERIN
23. SWORD TT CHANGE EDIT COPY DELETE PASSWORD THIS SECTION IS FOR TRAINED ENGINEERS ONLY A ENGINEERING SETTINGS OR THIS SECTION IS FOR TRAINED ENGINEERS ONLY DIAGNOSTICS EL 2 m gt QD m OR THIS SECTION IS FOR TRAINED ENGINEERS ONLY Y FACTORY DEFAULTS FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 35 THIS SECTION 15 FOR TRAINED ENGINEERS ONLY IN MANUAL MODE DISTANCE THE LEADING EDGE OF THE TRAY IS BROUGHT BACK PASSED THE TRAY SENSOR WHEN RETURNING TO OPERATOR TRAY UNLOAD DISTANCE MANUAL TRAY SEARCH EXIT GO TO NEXT SCREEN THIS SCREEN ENGINEERING SETTING 2 NEXT PAGE CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 36 THIS SECTION IS FOR TRAINED ENGINEERS ONLY DEFAULT TRAY SPEED MOVEMENT BETWEEN ROWS DEFAULT JOG SPEED VERTICAL AFTER DEPOSIT DEFAULT SPEED OF PUMP 100 VALUE IN PRODUCT SETUP PROGRAM DEFAULT ACCELERATION FOR PUMP DEFAULT PUMP Acceleration DEFAULT ACCELERATION FOR JOG DEFAULT JOG Acceleration DEFAULT ACCELERATION FOR TRAY DEFAULT TRAY Acceleration PRIME PUMP PUMP SPEED WHEN USING PRIME BUTTON EXIT THIS SCREEN GO TO PREVIOUS SCREEN GO TO NEXT SCREEN ENGINEERING SETTING 1 ENGINEERING SETTING 3 PREVIOUS PAGE NEXT PAGE CAUTION DO
24. UCH INCL WIRECUT 09 12 RAC 42 IF THE FOLLOWING SCREEN APPEARS CHECK THAT THE TABLE MOVEMENT ETC IS NOT JAMMED WITH SOMETHING IF IT IS CLEAR THE OBSTRUCTION AND PRESS TO PROCEED PRESS THIS BUTTON IF MORE INFORMATION IS REQUIRED AS TO WHICH MOTOR IS AT FAULT IF THE FAULT IS NOT OBVIOUS AND NOT ABLE TO BE CLEARED SAFELY A SUITABLY TRAINED ENGINEER SHOULD BE CALLED GROUP ir ra RECIPE Ia STATUS ERROR ERROR WHEN LOADING SAVING RECIPE DATA TO HMI STORAGE CARD PLEASE CONTACT SERVICE DEPT ENGINEER IF PROBLEM PERSISTS FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 43 Omega PLUS Under most conditions the machine only needs to be kept clean and used as instructed in this manual WARNING DO NOT UNDER ANY CIRCUMSTANCES USE A WATER HOSE OR PRESSURE WASHER TO CLEAN THIS MACHINE FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 44 LI ki Mono Omega Touch Check and Maintenance Schedule x Check condition and tension of conveyor adjust replace as required Check end cap bearings 0 check alignment of sensors on guards Check tray sensor is secure 0 Check condition of idle roller bearings Check condition of drive shaft bearings Check condition and tension of chain and grease as required Grease slides as required adjust eccentric guide rollers as required o fo ko x x x inspect electrical connections and tighten as r
25. UCT EDITING COPYING DELETING PASSWORDS ARE REQUIRED FOR _ THESE FUNCTIONS SEE BACK TO THIS SCREEN FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC PAGE NUMBER PAGE BACK BEING DISPLAYED PAGE FORWARD PROGRAM NAME USER DEFINED 2 3 4 5 B MOVE UP LIST 2 a an k e il ettet 4 EMPTY SLOT USED TO CREATE NEW PROGRAM v TYPE OF PRODUCT THIS SCREEN APPLIES TO 3 M MOVE DOWN LIST SCREEN RETURN TOLAST SCREEN EDIT COPY DELETE GOES TO EDIT ALLOWS COPYING OF ALLOWS DELETION SCREEN TO ADJUST SELECTED PROGRAM OF SELECTED PROGRAM OF PROGRAM SELECTED PRODUCT GO TO PART GO TO PART GO TO PART 5 e TO CREATE NEW PROGRAM MOVE TO AND EDIT EMPTY PROGRAM SLOT BLANK STANDARD DEFAULTS WILL BE APPLIED AS A STARTING POINT FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC MONO 26 MACHINE MUST BE SET AS SHOWN ON THE SCREEN THEN PRESS CONFIRM BUTTON PROGRAM NAME CHOSEN ON PREVIOUS SCREEN DROP WITH TWIST S g Please set up the machine as follows TEMPLATE TYPE NON ROTARY ka L NOZZLE NUMBER T 25 41 Press contirm when installation is completed as above ROTARY CONFIRM MACHINE SETUP WARNING TO AVOID MACHINE DAMAGE ONLY PRESS WHEN ALL SETTINGS SHOWN ARE CORRECT RETURN TO LAST SCREEN HOPPER TYPE TEMPLATE NUMBER OU SOFT DOUGH H
26. and secure with wing nuts 3 Slide hopper on support bars until fully up against machine FEED HOPPER FEED HOPPER WING NUTS EACH END SUPPORT BARS HARD DOUGH SOFT DOUGH 4 After the hopper is fitted the safety cover MUST BE replaced with the reflector facing towards the machine body SAFETY COVER REFLECTOR ZN DO NOT OPERATE MACHINE WITHOUT TEMPLATE FITTED ZN 17 FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC Omega 9b FITTING A TEMPLATE PLUS e Soft dough Non rotary templates can be fitted with nozzles This requires screwing the nozzles into the threaded holes provided Rotary templates can have plastic nozzles screwed into nozzle holders straight or offset OR Metal nozzles secured in place by a separate nut 1 Select template and nozzles required Nozzles are not required for sheeting staggered or stub templates 2 Attach nozzles to template body RECESS FOR TEMPLATE TEMPLATE BODY NOZZLES CLAMP STRIP NUTS 3 Slide the template into the matching recess at the base of the pump assembly until the stop is in position 4 Tighten the nuts on the clamp strip on underside of pump assembly to secure template NOTE Ifthe nuts not securely tightened leakage of mix will occur affecting deposit weights A DO NOT OPERATE MACHINE WITHOUT TEMPLATE FITTED WAN BEFORE USING STRAIGHT amp OFFSET NOZZLE HOLDERS RINGS MUST BE FITTED Nozzle holders provi
27. cam track 3 Replace drop arm pins 4 Disconnect motor release knob and fingers forward in order to line up the fe wire with the dies mE FS MOTOR RELEASE KNOB yo FINGER ADJUSTING BOLTS 5 Adjust individual finger bolts to raise the wire to touch the bottom surface of the dies used in the template OR Adjust the spring loaded screw to raise or lower all fingers at the same time _ EA SASI FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC IF WIRECUT FITTED REPLACING BROKEN WIRE MAKE SURE THAT ALL PIECES OF WIRE HAVE BEEN FOUND BEFORE OPERATING MACHINE AFTER A WIRE REPLACEMENT 1 Remove fingers from the machine 2 Remove broken wire 3 Feed new wire round screw between washers and tighten screw 4 Feed the wire through the eyehole in the end of each finger 5 Feed new wire round other screw between washers Pull tight and tighten screw wire should be like a guitar string 6 Replace the fingers back in the machine and check set up and operation FIXING SCREW FIXING SCREW FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC MOMO 22 MONO Software Information OMEGA TOUCH HMI V1 6 TLCC L Ti W sane sot up machine as follows mo Bia 22205 Press confirm when installation completed as above 23 FG079 OMEGA TOUCH INCL WIRECUT 0
28. de the means of attaching standard plastic nozzles to the soft dough rotary templates and the sealing rings need to be fitted before using and may need replacing occasionally to ensure correct operation O RING PART NUMBER A900 12 010 SUPPLIED IN BAGS OF 20 FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 19 e Hard dough Non rotarv templates that can be fitted with nozzles require them to be secured in place with a separate nut Nozzles are not required for sheeting or wirecut templates Rotary templates require nozzles to be secured in place with a separate nut 1 Select wirecut template or template and nozzles required 2 Attach nozzles if required to template bodv using special nut 3 Slide template into position and hand tighten thumbscrews NOTE Thumbscrews only need to be released slightly to allow the template to Slide away from the pump assembly If loosened too much the template will have to be supported while the screws are tightened TEMPLATE DIES CLAMPING FITTED TO TEMPLATE THUMBSCREWS A DO NOT OPERATE MACHINE WITHOUT TEMPLATE FITTED WAN FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 20 LI W IF WIRECUT FITTED FITTING WIRECUT FINGERS 1 Select wirecut fingers that suit the chosen template to be used i e the correct number to match the number of dies across template 2 Remove drop arm pins and insert finger frame into arms Ensure that the follower arm roller is positioned on the
29. equired Under no circumstances should maintenance or cleaning of this machine be done with the power connected FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 45 Omega PLUS lf a fault arises please do not hesitate to contact the Customer Service Department quoting the machine serial number on the silver information plate of the machine and on the front cover of this manual UK SERVICE SPARES and OVERSEAS SUPPORT Queensway Swansea West Industrial Estate Swansea SA5 4EB UK email spares monoequip com Spares Tel 44 0 1792 564039 Web site www monoequip com Main Tel 01792 561234 Fax 01792 561016 FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 46 Omega PLUS 13 0 SPARES OMEGA PLUS INCLUDING WIRECUT VERSION OMEGA PLUS WIRECUT VERSION ELECTRICAL COMPONENT LAYOUT PARTS SAFETY RELAY B801 11 019 RELAY B801 37 001 24V PSU 36V PSU LMC 20 BASE 801 36 001 B801 93 005 B782 93 001 B801 80 035 B872 22 102 B872 22 006 lt B801 94 009 B872 22 003 HMI CF CARD B801 80 017 HOPPER GUARD SWITCH lt B818 07 017 WIRECUT MOTOR EZ WIRECUT GEARBOX EE 18 A900 11 096 GUARD SWITCH B801 07 005 DEPOSIT MOTOR DRIVE B781 80 002 DEPOSIT MOTOR B781 74 005 DEPOSIT GEARBOX A900 1 1 097 PHOTOCELL B801 99 010 WIRECUT SENSOR B801 99 012 ROTARY MOTOR B781 74 003 TRAY GEARBOX A900 11 091 ROT
30. lied to the machine during manufacture and the operating instructions in this manual are required to operate this machine safely The owner and the operator are responsible for operating this machine safely People undergoing training on the machine must be under direct supervision Do not operate the machine with any panels or guards removed No loose clothing or jewellery should be worn while operating the machine Switch off power at the mains isolator when machine is not in use and before carrying out any cleaning or maintenance Omega PLUS 10 The bakery manager or the bakery supervisor should carry out daily safety checks on the machine 11 Do not operate machine without hopper template and guard fitted correctly 11 HOPPER TEMPLATE AND GUARD FITTED 12 Duetothe essential reguirement for handling heavy components during cleaning it is recommended that protective footwear be worn when carrying out such procedures ALL CLEANING AND MAINTENANCE OPERATIONS MUST BE MADE WITH THE MACHINE DISCONNECTED FROM THE POWER SUPPLY FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC Omega PLUS 1 Ensure that the depositor is connected to correct electric supply as specified on the serial number plate on the side of the machine 2 Ensure that the correct fuse rating is fitted in the electrical supply AN IN AN EMERGENCY SWITCH OFF THE ELECTRICAL MAINS WALL ISOLATOR OR PUSH THE EMERGENCY STOP BUTTON
31. nd remove empty feed hopper from pump assembly whilst still on the machine by unscrewing the wing nuts To gain access to the inner wing nut slide the complete hopper away from the machine body slightly keep on support bars this will also disengage the pump assembly from the drive shatt HOPPER WINGNUTS Ensure that the nuts are placed where they will not be lost FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 1 2 v WIN Omega SOFT DOUGH HOPPER CAUTION The feed hopper and pump assembly exceeds 25kg and will need to be lifted off by two people or dismantled into smaller components while still on the machine Take care to avoid damage to the sealing surface of the feed hopper during removal cleaning assembly and storage 1 After removing the feed hopper check condition of feed hopper seal 2 Unscrew the end cap retaining nuts from the accessible side of the pump assembly Ensure that the nuts are placed where they will not be lost ENDCAP NUTS 3 Withdraw the end cap with the pump gears Ensure that the O sealing ring on the inside of the end cap is not damaged during cleaning O RING INGROOVE END CAP PUMP GEARS REMOVE WITH END CAP NOT SHOWN 4 Remove remainder of pump assembly from the machine and remove remaining end cap to fully dismantle pump assembly components for cleaning FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC 13 Omega HARD DOUGH HOPPER
32. nics All microprocessor controlled NOTE The minimum deposit that can be made depends on several factors recipe mixing method template size nozzle size and deposit speed As a quide the following is the minimum that should be attempted Macaroons 60 Meringues 39 Choux Paste 5g Viennese 4g oponge Drops 4g However consult Mono Equipment if intended product falls outside the above general machine specification to determine the exact capabilities of the Omega with any specific product As it is our policy to improve our machines continuously we reserve the right to change specifications without prior notice FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC FG079 OMEGA TOUCH INCL WIRECUT 09 12 RAC Never use a machine in a faulty condition and always report any damage Only trained engineers may remove parts that need a tool to remove them Always ensure hands are dry before touching any electrical appliance including cable switch and plug NEVER move machinery by pulling on the power cords or cables Ensure that the floor area around the OMEGA is clean to avoid slipping especially if carrying heavy hopper and template components to and from the machine All operatives must be fully trained Use of the machine can prove dangerous if a the machine is operated by untrained or unskilled staff a the machine is not used for its intended purpose a the machine is not operated correctly All safety devices app
33. t Drive Gear Rotary Template Lip Seal Rotary Drive Shaft Lip Seal Deposit Drive Shaft Top Guard 400mm 450mm Hopper Top Guard 580mm Hopper End Guard Retainer End Guard Seal Rear Cover FG079 OMEGA TOUCH inc WIRECUT 07 12 RAC Mono Part No A900 11 097 A900 11 092 A900 11 091 A900 11 091 A900 06 274 A900 06 273 078 03 00016 078 03 00027 A900 08 066 A900 07 071 A900 07 072 A900 01 280 A900 01 193 078 03 00015 078 03 00011 078 03 00010 A900 12 075 A900 12 079 078 09 00005 078 09 00044 078 11 00020 078 11 00002 A900 25 309 Omega PLUS Aty Reg per M C 52 HARD DOUGH HOPPER PARTS HOPPER FABRICATION STANDARD CAPACITY M078 09 00086 400mm M078 09 00042 450mm M078 09 00089 580mm EXTENDED CAPACITY M078 09 00087 400mm 78 09 00088 450mm UPPER END BLOCK M073 09 00092 580mm SIDE f 078 09 00036 WINGNUT A900 04 147 UPPER END BLOCK DRIVEN SIDE M078 09 00037 DRIVE ROLLER N KA om eae M078 09 00066 400mm M078 09 00034 M078 09 00060 450mm M078 09 00074 580mm THUMBSCREW M078 09 00043 ROTARY M078 09 00067 400mm LOWER END BLOCK TEMPLATES DRIVEN ROLLER m SMALL BORE DRIVEN SIDE m LARGE BORE M078 09 00061 450mm M078 09 00035 STANDARD m SMALL BORE M078 09 00075 580mm m LARGE BORE DIE SHEETING FG079 OMEGA TOUCH inc WIRECUT 07 12 RAC 53 SOFT DOUGH HOPP
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