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NewCode Profibus-DP1 Manual

1. Page 24 68 32 Insulation Lockout Trip Flag 33 Phase Rotation Trip Flag 34 Starts Per Hour Trip Flag 35 Frozen Contact Trip Flag 36 Trip Flag 37 Timer A Output 38 Inverted Timer A Output 39 Timer A Pulsed Output 40 Inverted Timer A Pulsed Output 41 Timer B Output 42 Inverted Timer B Output 43 Timer B Pulsed Output 44 Inverted Timer B Pulsed Output 45 RTC Output 46 Inverted RTC Output 47 Counter A Output 48 Inverted Counter A Output 49 Counter B Output 50 Inverted Counter B Output 51 Logical Function 1 Output 52 Inverted Logical Function 1 Output 53 Logical Function 2 Output 54 Inverted Logical Function 2 Output 55 Logical Function 3 Output 56 Inverted Logical Function 3 Output 57 Logical Function 4 Output 58 Inverted Logical Function 4 Output 59 Logical Function 5 Output 60 Inverted Logical Function 5 Output 61 Logical Function 6 Output 62 Inverted Logical Function 6 Output 63 Field Input 1 64 Field Input 2 65 Field Input 3 66 Field Input 4 67 Field Input 5 68 Field Input 6 69 Field Input 7 NE VV MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 25 68 70 Field Input 8 71 Field Input 9 72 Field Input 10 73 Field Input 11 74 Field Input 12 75 Field Input 13 76 Field Input 14 77 Fie
2. SLOT INDEX NAME DATA RW IOID TYPE 1 55 0 1 Reserved W RW 1 855 2 Maximum Load 0 B RW 1 855 3 Thermal Class Curve 0 B RW 1 55 4 Maximum Load 1 B RW 1 855 5 Thermal Class Curve 1 B RW 1 55 6 Relay Modal Number B RW 1 55 7 Reserved B RW 1 855 8 9 CT Primary W RW 1 55 10 CT secondary B RW 1 55 11 Voltage Selection B RW e0 110 Vac e 380 Vac e2 400 Vac e 3 525 Vac e 4 550 Vac e 5 680 Vac e 6 950 Vac e 7 IR1 Vac e 8 3K3 Vac e 9 6K6 Vac e 10 11K Vac 1 55 12 Volt Sym Trip Level B RW 1 455 13 Voltage High Limit B RW 1 455 14 Voltage Low Limit B RW I 455 15 Unbalance Trip Level B RW 1 455 16 Unbalance Trip Delay B RW 1 455 17 ML Run Trip Delay B RW 1 455 18 IML Start Up Trip Delay B RW 1 855 19 ML Reset Timer B RW e Manual e 10 Seconds NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 32 68 e 2 5 Minutes e 3 10 Minutes e 4 20 Minutes e 5 30 Minutes e 6 45 Minutes e 7 Hour e 8 3 Hours e 9 6 Hours 1 55 20 ML Trip Level B RW 1 55 21 ML Power Factor Trip Level B RW 1 55 22 23 EL Trip Level W RW 1 55 24 EL Trip Type B RW 1 55 25 Reserved B RW 1 55 26 27 EL Trip Time INST W RW 1 55 28 29 Running Stall Trip Level W RW 1 55
3. ww w WS w AA ALA RR 7 2 54 72 Fault 1 Status Byte 0 Actual Trip NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 45 68 1 Simulated Trip 2 54 73 75 Fault 1 Date B R Byte 1 Year Byte 2 Month Byte 3 Day 21454 76 77 Fault I Time B R Byte 4 HH Byte 5 MM 21454 78 79 Trip Flags A W R 21454 80 81 Trip Flags B W R 2 54 82 83 Trip Flags C W 2 54 84 85 Motor Running Hour Counter W R 21454 86 87 Maximum Current Level in W R 2 54 88 89 Maximum Voltage Level W R 21454 90 91 Breaker Clear Timer in ms W R 2 54 92 Fault 2 Status Byte B R 0 Actual Trip 1 Simulated Trip 2 54 93 95 Fault 2 Date B R Byte 21 Year Byte 22 Month Byte 23 Day 2 54 96 97 Fault 2 Time B R Byte 24 HH Byte 25 MM 2 54 98 99 Trip Flags A W R 2 54 100 Trip Flags B W R 101 2 54 102 Trip Flags C W R 103 2 54 104 Motor Running Hour Counter W R 105 2 54 106 Maximum Current Level in W R 107 2 54 108 Maximum Voltage Level W R 109 2 54 110 Breaker Clear Timer in ms W R 111 NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 46 68 2 54 112 Fault 3 Status Byte B R
4. Byte I e Input Pointer B e Byte 2 e Input Pointer C 101 Logic Function 2 Mask for logic function 1 for switching logic 0 255 Output Table function 2 Logic Function 2 Input Points to a input bit from the function flag table 102 Pointer A to C 2 3 2 eByteO e Input Pointer A 0 255 104 e Byte 1 e Input Pointer B e Byte 2 e Input Pointer C 105 Logic Function 3 Mask for logic function 1 for switching logic 0 255 Output Table function 3 NE VV MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 Logic Function 3 Input NC MK1 PROFI DP1 Page 13 68 Points to a input bit from the function flag table 106 Pointer A to C 2 3 2 ie Byte 0 e Input Pointer A 0 255 108 Byte 1 e Input Pointer B e Byte 2 e Input Pointer C 109 Logic Function 4 Mask for logic function 1 for switching logic 0 255 Output Table function 4 Logic Function 4 Input Points to a input bit from the function flag table 110 Pointer A to C 2 3 2 ie Byte 0 e Input Pointer A 0 255 112 e Byte I e Input Pointer B e Byte 2 e Input Pointer C 113 Logic Function 5 Mask for logic function 1 for switching logic 0 255 Output Table function 5 Logic Function 5 Input Points to a input bit from the function flag table 114 Pointer A to C 2 3 2 ie Byte 0 e Input Pointer A 0 255 116 e Byte 1 e Input Pointer B e Byte 2 e Input Pointer C
5. Switchgear Bench Test DP master system 1 NewElec a MA PROFImodule EE NC MK1 CM PROFI DP1 GB NC MK1 CM PROFI i NewElec 300 Configuration ProfiModC Test Frikkie f Universal module General Parameters 4 1 Byte Dout 3 2 Byte Dout Address JE z 8 1 Word Din lg 2 word Din 4 3 word Din Transmission rate 1 5 Mbps 4 4Word Din 9 5word Din Subnet i 4 6 Word Din CPU 315 2 DP TEER Cutler Hammer aS 1 0 1 Closed Loop Controller Configured Stations CH DP VO slaves Ca DP AS4 CI DP PA Link Set the parametrization of the NewCode e Make sure that the cyclic Dout and Din matches those of the NewCode Bench I TEITE EIS 4 General Parameter Assignment LIE Startup when expected actual config differ EH Device specific parameters HE ComB Prm Protection Setting Disable 4 HEJ ComB Prm Function Setting Disable 2 18 NC MK1 CM PROFI DP1 HE ComB Prm Starter Setting Disable Slot J Module Order number LIE Bytes From SCADA To Relay 0 16D0 2 Byte Dout HE Words From Relay To SCADA 6 Word Din HE Word 1 To SCADA Function Status 1 parametrization bytes Cyclic In to the PLC has been default selected to the following actual variables Word 1 Function Status 1 Word 2 Alarm Flags A Word 3 Current Level Word 4 Trip Flags A Word 5 TC Remaining Word 6 Power
6. e External I O Connected e FLED Connected PROFI DP1 0 255 Control Byte D 47 NewCode control byte D e RTD 1 Enabled e RTD 2 Enabled e RTD 3 Enabled e RTD 4 Enabled e Analog In I Enabled e Analog In 2 Enabled e Analog Out 1 Enabled e Analog Out 2 Enabled 0 255 Starter Type 48 Type of starter logic e 0 Protection e Direct On Line e 2 Reversal Direct On Line e 3 Star Delta e 4 Reversal Star Delta e 5 Dahlander e 6 Reversal Dahlander e 7 Pole Changing e 8 Reversal Pole Changing e 9 Soft Starter e 10 Reversal Soft Starter e 11 Oil Circuit Breaker Direct Online 0 11 NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 10 68 RTD Type RTD Type Bit 0 1 RTDI gt 00 PT100 gt Ol PT1000 gt 10 PTC gt 11 NTC Bit 2 4 RTD2 gt 00 PT100 gt Ol PT1000 gt 10 PTC 49 gt 11 NTC 0 255 Bit 5 6 RTD3 gt 00 PT100 gt Ol PT1000 gt 10 PTC gt 11 NTC Bit 7 8 RTD 4 gt 00 PT100 gt 01 PT1000 gt 10 PTC gt 11 NTC Field Input 1 Delay Delay for input 1 state to register in ms ay Multiplier 50ms Field Input 2 Delay Delay for input 2 state to register in ms a Multiplier 50ms Field Input 3 Delay Delay for input 3 state to register in ms 32 Multiplier 50ms Field Input 4 Delay Delay for input 4 st
7. Analogue In 1 Hi e Bit I Analogue In I Lo e Bit 2 Analogue In 2 Hi e Bit 3 Analogue In 2 Lo e Bit 4 Analogue Out I Hi e Bit 5 Analogue Out 1 Lo e Bit 6 Analogue Out 2 Hi e Bit 7 Analogue Out 2 Lo e Bit 8 15 Reserved 2 54 42 43 Trip Flags A W R e Bit 0 Over Current e Bit 1 Running Stall e Bit 2 Unbalance e Bit 3 Single Phase e Bit 4 Minimum Load e Bit 5 Short Circuit e Bit 6 Phase Rotation NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 41 68 e Bit 7 Earth Leakage e Bit 8 Over Voltage e Bit 9 Under Voltage e Bit 10 Voltage Symmetric e Bit 11 Insulation Lock Out e Bit 12 Low Frequency e Bit 13 High Frequency e Bit 14 Earth Fault e Bit 15 Starts Per Hour 21454 44 45 Trip Flags B W R e Bit 0 System Failure e Bit I Vectorial Stall e Bit 2 Frozen Contact e Bit 3 Execution e Bit 4 Feedback e Bit 5 Unauthorized Current e Bit 6 7 Reserved e Bit 8 RTD 1 Hi e Bit 9 RTD 1 Lo e Bit 10 RTD 2 Hi e Bit 11 RTD 2 Lo e Bit 12 RTD 3 Hi e Bit 13 RTD 3 Lo e Bit 14 RTD 4 Hi e Bit 15 RTD 4 Lo 21454 46 47 Trip Flags C W R e Bit 0 Analogue In 1 Hi e Bit I Analogue In I Lo e Bit 2 Analogue In 2 Hi e Bit 3 Analogue In 2 Lo e Bit 4 Analogue Out I Hi e Bit 5 Analog
8. Field Input 7 e Bit 7 Reserved e Bit 8 Starter Output 1 e Bit 9 Starter Output 2 e Bit 10 Starter Output 3 e Bit 11 Starter Output 4 e Bit 12 Starter Output 5 e Bit 13 Reserved e Bit 14 Local Select Bit Isb e Bit 15 Local Select Bit msb NE VV MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 43 68 21454 54 55 Function Status Word 2 W R e Bit 0 PLC Input Bit 1 e Bit I PLC Input Bit 2 e Bit 2 PLC Input Bit 3 e Bit 3 PLC Input Bit 4 e Bit 4 PLC Input Bit 5 e Bit 5 PLC Input Bit 6 e Bit 6 PLC Input Bit 7 e Bit 7 PLC Input Bit 8 e Bit 8 PLC Input Bit 9 e Bit 9 PLC Input Bit 10 e Bit 10 PLC Input Bit 11 e Bit 11 PLC Input Bit 12 e Bit 12 PLC Input Bit 13 e Bit 13 PLC Input Bit 14 e Bit 14 PLC Input Bit 15 e Bit 15 PLC Input Bit 16 21454 56 57 Function Status Word 3 W R e Bit 0 Timer A Pulse Output e Bit 1 Timer B Pulse Output e Bit 2 Status Reporter Output e Bit 3 Latch Output A e Bit 4 Relay 5 e Bit 5 Relay 6 e Bit 6 Relay 7 e Bit 7 Relay 8 e Bit 8 Pre Start warning Signal e Bit 9 DC breaker Active e Bit 10 Transition Active e Bit 11 Backspin Active e Bit 12 Reserved e Bit 13 Latch Output B e Bit 14 Reserved e Bit 15 TC warning level 2 54 58 59 Function Status Word 4 W R e Bit
9. e Bit 0 Analogue In 1 Hi e Bit 1 Analogue In 1 Lo e Bit 2 Analogue In 2 Hi e Bit 3 Analogue In 2 Lo e Bit 4 Analogue Out I Hi e Bit 5 Analogue Out 1 Lo e Bit 6 Analogue Out 2 Hi e Bit 7 Analogue Out 2 Lo e Bit 8 15 Reserved NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 18 Page 18 68 Trip Flags A e Bit 0 Over Current e Bit 1 Running Stall e Bit 2 Unbalance e Bit 3 Single Phase e Bit 4 Minimum Load e Bit 5 Short Circuit e Bit 6 Phase Rotation e Bit 7 Earth Leakage e Bit 8 Over Voltage e Bit 9 Under Voltage e Bit 10 Voltage Symmetric e Bit 11 Insulation Lock Out e Bit 12 Low Frequency e Bit 13 High Frequency e Bit 14 Earth Fault e Bit 15 Starts Per Hour 19 Trip Flags B e Bit 0 System Failure e Bit 1 Vectorial Stall e Bit 2 Frozen Contact e Bit 3 Execution e Bit 4 Feedback e Bit 5 Unauthorized Current e Bit 6 7 Reserved e Bit 8 RTD I Hi e Bit 9 RTD I Lo e Bit 10 RTD 2 Hi e Bit 11 RTD 2 Lo e Bit 12 RTD 3 Hi e Bit 13 RTD 3 Lo e Bit 14 RTD 4 Hi e Bit 15 RTD 4 Lo 20 Trip Flags C e Bit 0 Analogue In 1 Hi e Bit I Analogue In 1 Lo e Bit 2 Analogue In 2 Hi e Bit 3 Analogue In 2 Lo e Bit 4 Analogue Out I Hi e Bit 5 Analogue Out I Lo e Bit 6 Analogue Out 2 Hi
10. 54 160 Trip Flags B W R 161 2 54 162 Trip Flags C W R 163 21454 164 Motor Running Hour Counter W R 165 21454 166 Maximum Current Level in W R 167 2 54 168 Maximum Voltage Level W R 169 21454 170 Breaker Clear Timer in ms W R 171 NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 48 68 2 5 Diagnostics For NewCode Diagnostic message will look as follow Byte Description 0 2 Station status as per DP specifications 3 Master profibus address 4 5 Manufacture ID 6 7 Diagnostic identification and length 8 Protection Flags Information Length 9 Protection Flags Information ID 10 Slot number 11 Index 12 13 Trip Flags A e Bit 0 Over Current e Bit I Running Stall e Bit 2 Unbalance e Bit 3 Single Phase e Bit 4 Minimum Load e Bit 5 Short Circuit e Bit 6 Phase Rotation e Bit 7 Earth Leakage e Bit 8 Over Voltage e Bit 9 Under Voltage e Bit 10 Voltage Symmetric e Bit 11 Insulation Lock Out e Bit 12 Low Frequency e Bit 13 High Frequency e Bit 14 Earth Fault e Bit 15 Starts Per Hour 14 15 Trip Flags B e Bit 0 System Failure e Bit 1 Vectorial Stall e Bit 2 Frozen Contact e Bit 3 Execution e Bit 4 Feedback e Bit 5 Unauthorized Current e Bit 6 7 Reserved e Bit 8 RTD 1 Hi e Bit 9 RTD
11. Page 66 68 6 ID NUMBER REGISTRATION FORM MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 67 68 PROFIBUS Nutzerorganisation e V Haid und Neu Str 7 D 76131 Karisruhe Tel 40 721 06 58 590 Fax 49 721 96 58 589 E mail info profibus com http www profibus com Confirmation Registration of a PROFIBUS Device Model name NC MK1 PROFI DP1 Release V01 00 Manufacturer NEWELEC PRETORIA PTY LTD The following details have been registered by PNO for the device mentioned above Device type Master F Slave Protocol type F FMS PDP I DP Extensions ID Number F880 HEX GSD file NEWEF880 GSD Contact person NEWELEC PRETORIA PTY LTD Mr Frikkie N Marais Development 298 Soutter Street Pretoria West 0048 PRETORIA West SODAFRIKA Tel 00 27 12 32 71 729 Fax 00 27 12 32 71 733 E Mail inmarais NEWELEC co ZA We B both Place Date Business office of the PROFIBUS Nutzerorganisation e V NESW LEC MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 68 68 7 DIAGRAMS 7 1 Block Diagram of NC MK1 PROFI DP1 NewCode MK 1 Interface Micro Controller With Memory Profibus Interface 00000 NE VV MOTOR PROTECTION amp CONTROL TECHNOLOGY
12. 0 Field Input 8 e Bit 1 Field Input 9 e Bit 2 Field Input 10 e Bit 3 Field Input 11 e Bit 4 Field Input 12 e Bit 5 Field Input 13 e Bit 6 Field Input 14 e Bit 7 Field Input 15 NE VV MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 44 68 e Bit 8 15 Reserved 2 54 60 Counter A Value 2 54 61 Counter B Value 2 1454 62 Profibus DP Address IE Www VA XIX 2 54 63 Communication Module Status 0 e Bit O to 3 Baud rate o 0000 12 Mbit s 0001 6 Mbit s 0010 3 Mbit s 0011 1 5 Mbit s 0100 500 Kbit s 0101 187 5 Kbit s 0110 93 75 Kbit s 0111 45 45 Kbit s 1000 19 2 Kbit s 1001 9 6 Kbit s o 1111 Baud rate not detected e Bit 4 to 7 Chip Revision o 0000 Revision A o 1011 Revision B o 1100 Revision C o 1101 Revision D O 0 0 0 0 0 0 0 o 2 454 64 Communication Module Status 1 B R e Bit 0 to 3 Reserved e Bit 4 and 5 DP State Machine o 00 Waiting for parameters o 01 Waiting for configurations o 10 Data exchange e Bit 6 and 7 Watch Dog State Machine o 00 Baud search o 01 Baud control o 10 DP control 2 54 65 Reserved 2 54 66 67 Cyclic Time 2 54 68 Cyclic Time Positive Deviation 2 54 69 Reserved 2 54 70 Cyclic Time Negative Deviation 2 54 71 Reserved
13. 1 Lo NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 49 68 e Bit 10 RTD 2 Hi e Bit 11 RTD 2 Lo e Bit 12 RTD 3 Hi e Bit 13 RTD 3 Lo e Bit 14 RTD 4 Hi e Bit 15 RTD 4 Lo 16 17 Trip Flags C e Bit 0 Analogue In 1 Hi e Bit I Analogue In I Lo e Bit 2 Analogue In 2 Hi e Bit 3 Analogue In 2 Lo e Bit 4 Analogue Out I Hi e Bit 5 Analogue Out I Lo e Bit 6 Analogue Out 2 Hi e Bit 7 Analogue Out 2 Lo e Bit 8 15 Reserved 18 19 Alarm Flags A e Bit 0 In Service e Bit I Earth Leakage e Bit 2 Over Current e Bit 3 Running Stall e Bit 4 Unbalance e Bit 5 Single Phase e Bit 6 Minimum Load e Bit 7 Short Circuit e Bit 8 Voltage Present e Bit 9 Over Voltage e Bit 10 Under Voltage e Bit 11 Voltage Symmetric e Bit 12 Insulation Lock Out e Bit 13 Low Frequency e Bit 14 High Frequency e Bit 15 Earth Fault 20 21 Alarm Flags B e Bit 0 Vectorial Stall e Bit 1 Frozen Contact e Bit 2 7 Reserved e Bit 8 RTD 1 Hi e Bit9 RTD 1 Lo e Bit 10 RTD 2 Hi e Bit 11 RTD 2 Lo e Bit 12 RTD 3 Hi NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 50 68 e Bit 13 RTD 3 Lo e Bit 14 RTD 4 Hi e Bit 15 RTD 4 Lo 22 23 Alarm
14. 117 Logic Function 6 Mask for logic function 1 for switching logic 0 255 Output Table function 6 Logic Function 6 Input Points to a input bit from the function flag table 118 Pointer A to C 2 3 2 e Byte 0 e Input Pointer A 0 255 120 Byte 1 e Input Pointer B e Byte 2 e Input Pointer C 121 Timer A Time Out Time out in seconds e Byte0 e Higher Byte 1 3000 122 e Byte I e Lower Byte 123 Timer A Start Input Bit from the function flag table 2 3 2 0 255 124 Timer A Reset Input Bit from the function flag table 2 3 2 0 255 125 Timer B Time Out Time out in seconds e Byte0 e Higher Byte 1 3000 126 e Byte I e Lower Byte 127 Timer B Start Input Bit from the function flag table 2 3 2 0 255 128 Timer B Reset Input Bit from the function flag table 2 3 2 0 255 129 Counter A Limit Counters maximum value 1 250 130 Counter A Count Up Bit from the function flag table 2 3 2 0 255 131 Counter A Count Down Bit from the function flag table 2 3 2 0 255 NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 14 68 132 Counter A Reset Bit from the function flag table 2 3 2 0 255 133 Counter B Limit Counters maximum value 1 250 134 Counter B Count Up Bit from the function flag table 2 3 2 0 255 135 Counter B Count Down Bit from th
15. 30 Running Stall Hold Off Time B RW 1 55 31 Reserved B RW 1 55 32 33 Running Stall Trip Delay W RW 1 55 34 Thermal Class Reset Level B RW 1 55 35 Starts Per Hour B RW 1 55 36 Consecutive Starts B RW 1 55 37 Reserved B RW 1 55 38 Control Byte A B RW e Bit 0 Minimum Load Enabled e Bit I Under Voltage Enabled e Bit 2 Over Voltage Enabled e Bit 3 Voltage Symmetric Trip Enabled e Bit 4 Fail Safe Selected e Bit 5 Unbalance Trip Enabled e Bit 6 Phase Rotation Trip Enabled e Bit 7 Short Circuit Trip Enabled 1 55 39 Control Byte B B RW e Bit 0 Single Phase Trip Enabled e Bit I Running Stall Trip Enabled e Bit 2 0 Under Current Trip 1 Power Factor Trip Enabled e Bit 3 Earth Leakage Trip Enabled e Bit 4 Low Pass Filter Enabled e Bit 5 Isolation Lockout Trip Enabled NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 Page 33 68 e Bit 6 Frequency Trip Enabled e Bit 7 Thermal Auto Calculate Reset Enabled NC MR1 PROFI DP1 1 55 40 Control Byte C e Bit 0 Starts Per Hour Enabled e Bit 1 Voltage Phase Rotation Reversed e Bit 2 Vectorial Stall Trip Enabled e Bit 3 Auto Thermal Reset Enabled e Bit 4 Relay 1 0 Main Trip Relay Enabled 1 Mappable Relay e Bit 5 External I O Connected e Bit 6 FLED Connected 1 55 41 Control Byte D e Bit
16. Chapter 2 3 2 B RW 1 55 147 Latch A Set Input See Chapter 2 3 2 B RW 1 55 148 Latch A Reset Input See Chapter 2 3 2 B RW 1 55 149 Latch B Set Input See Chapter 2 3 2 B RW 1 55 150 Latch B Reset Input See Chapter 2 3 2 B RW NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 37 68 1 55 151 Pulse Generator Input See Chapter 2 3 2 B RW 1 55 152 Pulse Generator Period B RW 1 55 153 Pulse Generator Duty Cycles B RW 1 55 154 RTC Hour Start Time B RW 1 55 155 RTC Minute Start Time B RW 1 55 156 RTC Hour Stop Time B RW 1 55 157 RTC Minute Stop Time B RW 1 55 158 Relay 1 Input See Chapter 2 3 2 B RW 1 455 159 Relay 2 Input See Chapter 2 3 2 B RW 1 55 160 Relay 3 Input See Chapter 2 3 2 B RW 1 455 161 Relay 4 Input See Chapter 2 3 2 B RW 1 55 162 Relay 5 Input See Chapter 2 3 2 B RW 1 55 163 Relay 6 Input See Chapter 2 3 2 B RW 1 455 164 Relay 7 Input See Chapter 2 3 2 B RW 1 55 165 Relay 8 Input See Chapter 2 3 2 B RW 1 55 166 Reset Input See Chapter 2 3 2 B RW 1 55 167 TC Warning Level B RW 1 55 168 Local Remote Isb See Chapter 2 3 3 B RW 1 55 169 Local Remote msb See Chapter 2 3 3 B RW 1 455 170 Loca
17. Safe Enabled Cyclic Dout Amount Cyclic amount of bytes from PLC to NewCode e Byte 1 and 2 is PLC control byte 4 1 4 e Byte 3 for analogue 1 out e Byte 4 for analogue 2 out 5 Cyclic Din Amount Cyclic amount of words from NewCode to PLC 1 6 6 11 Word In Ptr 1 6 Pointer to NewCode Cyclic Actual Values 2 3 1 0 255 12 Maximum Load 0 Maximum load setting for low speed in percentage 10 100 13 Thermal Curve Class O Thermal class model selected for low speed in sec 5 45 14 Maximum Load 1 Maximum load setting for high speed in 10 100 15 Thermal Curve Class 1 Thermal class model selected for high speed in sec 5 45 Relay Modal Modal number of the relay e 0 NC1 e 1 NC5 16 e 2 NC25 0 4 e 3 NC50 e 4 NC 100 e 5 NC 300 17 18 CT Primary Primary CT ratio 1 1000 19 CT Secondary Secondary CT Ratio 1 9 NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 20 Volt Selection NC MK1 PROFI DP1 Page 7 68 Voltage line input level selector e0 110 Vac e 380 Vac e 2 400 Vac e 3 525 Vac e 4 550 Vac e 5 680 Vac e 6 950 Vac e 7 1KI Vac e 8 3K3 Vac e 9 6R6 Vac e 10 11K Vac 21 Volt Sym Trip Level Voltage symmetric trip level in percentage 1 100 22 Voltage High Limit Voltage high limit for over voltage in 90 0 15 23 Voltage Low Limit Voltage low limit for under voltage in 0 15 24 Unbalance Trip Level
18. W RW 1 55 60 61 Field Input 9 Delay W RW 1 55 62 63 Field Input 10 Delay W RW 1 55 64 65 Field Input 11 Delay W RW 1 55 66 67 Field Input 12 Delay W RW 1 55 68 69 Field Input 13 Delay W RW 1 55 70 71 Field Input 14 Delay W RW 1 55 72 73 Field Input 15 Delay W RW 1 455 74 IRID 1 High Trip Level B RW 1 455 75 IRID 1 High Alarm Level B RW 1 455 76 RTD 1 Low Alarm Level B RW 1 455 77 RTD I Low Trip Level B RW 1 455 78 RTD 2 High Trip Level B RW 1 455 79 RTD 2 High Alarm Level B RW 1 55 80 RTD 2 Low Alarm Level B RW 1 55 81 RTD 2 Low Trip Level B RW 1 55 82 RTD 3 High Trip Level B RW 1 55 83 RTD 3 High Alarm Level B RW NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 35 68 1 55 84 RTD 3 Low Alarm Level B RW 1 55 85 RTD 3 Low Trip Level B RW 1 55 86 RTD 4 High Trip Level B RW 1 455 87 RTD 4 High Alarm Level B RW 1 455 88 RTD 4 Low Alarm Level B RW 1 455 89 RTD 4 Low Trip Level B RW 1 455 90 Analogue In I High Trip Level B RW 1 455 91 Analogue In I High Alarm Level B RW 1 455 92 _ Analogue In I Low Alarm Level B RW 1 455 93 Analogue In 1 Low Trip Level B RW 1 455 94 Analogue In 2 High Trip Level B RW 1 455 95 Analogue In 2 High Alarm Level B RW 1 455 96 Analogue In 2 Low Alarm Leve
19. identification 7 Diagnostic length 8 Thermal capacity used 9 10 Total running hours 11 12 Trip fault counter 13 14 Total number of starts 15 16 Fault 1 Recent e Byte 0 0 Over voltage Byte 0 1 RTD 1 Byte 0 2 RTD 2 Byte 0 3 RTD 3 Byte 0 4 Frozen contact System fault Execution Feedback Unauthorized current Byte 1 0 Over current Short circuit Starts per hour Vectorial stall Byte 1 1 Running stall Byte 1 2 Unbalance Low frequency High frequency Byte 1 3 Single phase Byte 1 4 Minimum load Byte 1 5 Earth leakage Earth fault Insulation lockout Byte 1 6 Phase rotation Voltage symmetric e Byte 1 7 Under voltage 17 Fault 1 date year in hexadecimal 18 Fault 1 date month in hexadecimal 19 Fault 1 date day in hexadecimal 20 Fault 1 time hour in hexadecimal 21 Fault 1 time minute in hexadecimal 22 23 Fault 2 24 Fault 2 date year in hexadecimal NE VV MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 Page 58 68 25 Fault 2 date month in hexadecimal 26 Fault 2 date day in hexadecimal 27 Fault 2 time hour in hexadecimal 28 Fault 2 time minute in hexadecimal 29 30 Fault 3 31 Fault 3 date year in hexadecimal 32 Fault 3 date month in hexadecimal 33 Fault 3 date day in hexadecimal 34 Fault 3 time hour in hexadecim
20. 0 Actual Trip 1 Simulated Trip 2 54 113 Fault 3 Date B R 115 Byte 41 Year Byte 42 Month Byte 43 Day 2 54 116 Fault 3 Time B R 117 Byte 44 HH Byte 45 MM 21454 118 Trip Flags A W R 119 21454 120 Trip Flags B W R 121 21454 122 Trip Flags C W R 123 21454 124 Motor Running Hour Counter W R 125 21454 126 Maximum Current Level in W R 127 2 54 128 Maximum Voltage Level W R 129 21454 130 Breaker Clear Timer in ms W R 131 2 54 132 Fault 4 Status Byte B R 0 Actual Trip 1 Simulated Trip 21454 133 Fault 4 Date B R 135 Byte 61 Year Byte 62 Month Byte 63 Day 2 54 136 Fault 4 Time B R 137 Byte 64 HH Byte 65 MM 21454 138 Trip Flags A W R 139 21454 140 Trip Flags B W R 141 21454 142 Trip Flags C W R 143 NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 47 68 2 54 144 Motor Running Hour Counter W R 145 21454 146 Maximum Current Level in W R 147 2 54 148 Maximum Voltage Level W R 149 21454 150 Breaker Clear Timer in ms W R 151 21454 152 Fault 5 Status Byte B R 0 Actual Trip 1 Simulated Trip 2 54 153 Fault 5 Date B R 155 Byte 81 Year Byte 82 Month Byte 83 Day 2 54 156 Fault 5 Time B R 157 Byte 84 HH Byte 85 MM 2 54 158 Trip Flags A W R 159 2
21. 0 RTD 1 Enabled e Bit I RTD 2 Enabled e Bit 2 RTD 3 Enabled e Bit 3 RTD 4 Enabled e Bit 4 Analogue In 1 Enabled e Bit 5 Analogue In 2 Enabled e Bit 6 Analogue Out 1 Enabled e Bit 7 Analogue Out 2 Enabled 1 55 42 Starter Type e 0 Protection e Direct On Line e 2 Reversal Direct On Line e 3 Star Delta e 4 Reversal Star Delta e 5 Dahlander e 6 Reversal Dahlander e 7 Pole Changing e 8 Reversal Pole Changing e 9 Soft Starter e 10 Reversal Soft Starter e 11 Oil Circuit Breaker Direct Online 1 55 43 RTD Type Bit 0 1 RTDI gt 00 PT100 gt Ol PT1000 gt 10 PTC gt 11 NTC Bit 2 4 RTD2 gt 00 PT100 gt 01 PT1000 gt 10 PTC NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 34 68 gt 11 NTC Bit 5 6 RTD3 gt 00 PT100 gt 01 PT1000 gt 10 PTC gt 11 NTC Bit 7 8 RTD 4 gt 00 PT100 gt Ol PT1000 gt 10 PTC gt 11 NTC 1 55 44 45 Field Input 1 Delay W RW 1 55 46 47 Field Input 2 Delay W RW 1 55 48 49 Field Input 3 Delay W RW 1 55 50 51 Field Input 4 Delay W RW 1 55 52 53 Field Input 5 Delay W RW 1 55 54 55 Field Input 6 Delay W RW 1 455 56 57 Field Input 7 Delay W RW 1 55 58 59 Field Input 8 Delay
22. 0 Degrees 80 0 250 value 30 81 Ana In I Hi Trip Level Analog In 1 high trip level count 0 255 82 Ana In I Hi Warn Level Analog In 1 high warning level count 0 255 83 Ana In I Lo Warn Level Analog In 1 lower warning level count 0 255 84 Ana In I Lo Trip Level Analog In 1 lower trip level count 0 255 85 Ana In 2 Hi Trip Level Analog In 2 high trip level count 0 255 86 Ana In 2 Hi Warn Level Analog In 2 high warning level count 0 255 87 Ana In 2 Lo Warn Level Analog In 2 lower warning level count 0 255 88 AnaOut 2 Lo Trip Level Analog In 2 lower trip level count 0 255 89 AnaOut I Hi Trip Level Analog Out 1 high trip level count 0 255 90 AnaOut 1 Hi Warn Level Analog Out I high warning level count Q 255 91 AnaOut I Lo Warn Level Analog Out 1 lower warning level count 0 255 92 AnaOut I Lo Trip Level Analog Out 1 lower trip level count 0 255 93 AnaOut 2 Hi Trip Level Analog Out 2 high trip level count 0 255 94 AnaOut 2 Hi Warn Level Analog Out 2 high warning level count 0 255 95 AnaOut 2 Lo Warn Level Analog Out 2 lower warning level count 0 255 96 AnaOut 2 Lo Trip Level Analog Out 2 lower trip level count 0 255 97 Logic Function 1 Mask for logic function 1 for switching logic 0 255 Output Table function 1 Logic Function I Input Points to a input bit from the function flag table 98 Pointer A to C 2 3 2 eByteO e Input Pointer A 0 255 100
23. 1 55 194 Feedback Timer W RW 195 1 55 196 Back Spin Timer W RW 197 1 55 198 DC Break Timer W RW 199 1 55 200 Restart Timer W RW 201 1 55 202 Star Maximum Timer W RW 203 1 55 204 Transition Timer W RW 205 1 55 206 Frozen Contact Timer W RW 207 1 55 208 Start up Counter W RW 209 1 55 210 Trip Counter W RW 211 1 55 212 Motor Total Running Hour Counter W RW 213 1 55 214 Motor Full Load Running Hour Counter W RW 215 1 55 216 Relay Running Hour Counter W RW 217 1 55 218 Apparent Power Consumption W RW 219 1 55 220 Real Power Consumption W RW 221 NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 39 68 1 55 222 Start up year 1 55 223 Start up month 1 55 224 Start up day 1 55 225 Start up hour 1 55 226 Start up minutes 2 54 0 Thermal Capacity Remaining 2 54 1 Reserved 2 54 Current Level 2 3 2 54 4 5 Red Phase Current Level 2 54 6 7 White Phase Current Level 2 54 8 9 Blue Phase Current Level 21454 10 11 Voltage Line Level 2 54 12 13 Red Phase Voltage Level 21454 14 15 White Phase Voltage Level 2 54 16 17 Blue Phase Voltage Level 2 1454 18 Unbalance Level 2 54 19 Voltage Symmetric Level 2 54 20 21 Earth Leaka
24. 7 Field Input 6 8 Field Input 7 9 Field Input 8 10 Field Input 9 11 Field Input 10 12 Field Input 11 13 Field Input 12 14 Field Input 13 15 Field Input 14 16 Field Input 15 NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 28 68 17 PLC Input Bit 1 18 PLC Input Bit 2 19 PLC Input Bit 3 20 PLC Input Bit 4 21 PLC Input Bit 5 22 PLC Input Bit 6 23 PLC Input Bit 7 24 PLC Input Bit 8 25 PLC Input Bit 9 26 PLC Input Bit 10 27 PLC Input Bit 11 28 PLC Input Bit 12 29 PLC Input Bit 13 30 PLC Input Bit 14 31 PLC Input Bit 15 32 PLC Input Bit 16 NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 Page 29 68 2 3 4 Function Flag Table 3 NC MK1 PROFI DP1 It is signals that can be routed to the inputs of the starter logic starts stops and interlock Address Name 0 Constant Zero 1 Constant One 2 In Service Flag 3 Timer A Output 4 Inverted Timer A Output 5 Timer A Pulsed Output 6 Inverted Timer A Pulsed Output 7 Timer B Output 8 Inverted Timer B Output 9 Timer B Pulsed Output 10 Inverted Timer B Pulsed Output 11 RTC Output 12 Inverted RTC Output 13 Counter A Output 14 Inverted Counter A Output 15 Counter B Output 16 Inverted Counter B Output 17 Logical Function 1 O
25. Factor Level Cyclic In can be altered by the user NESW LEC MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 63 68 5 1 3 Installing Of NC MK1 PROFI DP1 GSD File ProfiSim The following steps must be taken to load the GSD into ProfiSim e Open GSD file Configuration Editor Module List Current Configuration 1 Byte Dout Global 2 Byte Dout 2 Byte Dout 1 Word Din B Word Din 2 Word Din Pim Data 3 Word Din Word Din 5 Word Din 6 Word Din Remove lt Default Parameter Current Parameter 180 60 00 80 02 06 17 OF 011200 Ja 00 00 00 01 00 01 00 G4 OA 00 00 00 00 64 00 BE 00 00 64 14 01 01 0 00 00 00 00 00 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 00 00 y a Al x Cancel e Select the amount of cylic bytes out and words in eger EE N X Global E Global Current Configuration Current Configuration Parameter Name Bytes From SCADA To Relay hd Sub Parameter Name Wods From Relay To SCADA v a 2 Byte Dout Text 2 Byte Out v 6 Word Din EM i ord In v Value Data Type Value e Make sure cyclic structure is correctly setuped in parameters Current Slave Address f dl e Set slave address and connect 5 1 4 Setup Of Profibus DPV1 Class 1 SAP 33 can handle up 60 bytes of data at a time 5 1 5 Se
26. Field Input 6 e Bit 6 Field Input 7 e Bit 7 Reserved e Bit 8 Starter Output 1 e Bit 9 Starter Output 2 e Bit 10 Starter Output 3 e Bit 11 Starter Output 4 e Bit 12 Starter Output 5 e Bit 13 Reserved e Bit 14 Local Select Bit Isb e Bit 15 Local Select Bit msb NC MK1 PROFI DP1 24 Function Status Word 2 e Bit 0 PLC Input Bit 1 e Bit 1 PLC Input Bit 2 e Bit 2 PLC Input Bit 3 e Bit 3 PLC Input Bit 4 e Bit 4 PLC Input Bit 5 e Bit 5 PLC Input Bit 6 e Bit 6 PLC Input Bit 7 e Bit 7 PLC Input Bit 8 e Bit 8 PLC Input Bit 9 e Bit 9 PLC Input Bit 10 e Bit 10 PLC Input Bit 11 e Bit 11 PLC Input Bit 12 e Bit 12 PLC Input Bit 13 e Bit 13 PLC Input Bit 14 e Bit 14 PLC Input Bit 15 e Bit 15 PLC Input Bit 16 NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 25 Page 21 68 Function Status Word 3 e Bit 0 Timer A Pulse Output e Bit 1 Timer B Pulse Output e Bit 2 Status Reporter Output e Bit 3 Latch Output A e Bit 4 Relay 5 e Bit 5 Relay 6 e Bit 6 Relay 7 e Bit 7 Relay 8 e Bit 8 Pre Start warning Signal e Bit 9 DC breaker Active e Bit 10 Transition Active e Bit 11 Backspin Active e Bit 12 Reserved e Bit 13 Latch Output B e Bit 14 Reserved e Bit 15 TC warning level NC MR1 PROFI DP1 26 Function Status VVord 4 e Bit 0 F
27. Flags C e Bit 0 Analogue In I Hi e Bit I Analogue In I Lo e Bit 2 Analogue In 2 Hi e Bit 3 Analogue In 2 Lo e Bit 4 Analogue Out I Hi e Bit 5 Analogue Out I Lo e Bit 6 Analogue Out 2 Hi e Bit 7 Analogue Out 2 Lo e Bit 8 15 Reserved 24 Logic Flags Length 25 Logic Flags ID 26 Slot number 27 Index 28 29 Function Status Word 0 e Bit 0 Logic Function 1 Output e Bit 1 Logic Function 2 Output e Bit 2 Logic Function 3 Output e Bit 3 Logic Function 4 Output e Bit 4 Logic Function 5 Output e Bit 5 Logic Function 6 Output e Bit 6 Simulation Active e Bit 7 Counter B Output e Bit 8 Timer A Output e Bit 9 Timer B Output e Bit 10 Real Time Clock Output e Bit 11 Relay 1 Output e Bit 12 Relay 2 Output e Bit 13 Relay 3 Output e Bit 14 Relay 4 Output e Bit 15 Counter A Output 30 31 Function Status Word 1 e Bit 0 Field Input 1 e Bit Field Input 2 e Bit 2 Field Input 3 e Bit 3 Field Input 4 e Bit 4 Field Input 5 e Bit 5 Field Input 6 NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 51 68 e Bit 6 Field Input 7 e Bit 7 Reserved e Bit 8 Starter Output 1 e Bit 9 Starter Output 2 e Bit 10 Starter Output 3 e Bit 11 Starter Output 4 e Bit 12 Starter Output 5 e Bit 13 Reserved e Bit 14 Lo
28. Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 68 Np UV LEG MOTOR PROTECTION amp CONTROL TECHNOLOGY NewCode Profibus DPV1 Communication Module User Manual NC MK1 PROFI DP1 Version 2E 01 NE NC MK1 PROFI DP1 MAN 02 13 E 01 2 April 2013 MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 2 68 Content Page EN SEN ooren bebe heeren 3 2 SPECIFICATIONS RE N 4 2 1 Technical Specifications of NC MK1 PROFI DP1 eenen 4 DES DOS savnede 5 2 2 1 NEWEF880 GSD File NewCode issie sea ess ees eds Gees se esse gese gs ek Gees Ee ese Ee 5 2 2 2 NEWEF877 GSD File MA Relay Jonnie aan 5 2 3 Structure Of The Parameterization Telegram For NewCode anne 6 2 3 1 NewCode Cyclic Data Of Actual Values sessies ges AN SR de ER Sk sek Ge Rg Ge ae Ai ie 16 232 Function Flag Table 1 vreten EE is Ee eed ea So RR eie es Ge 23 2 3 3 Function Flag UR RE RE EE EA 27 23 4 Function Flag Table eee ene 29 2 4 Structure Of The Acyclic Slot Map For NewCode nanne eneen eenn 31 2 5 Diagnostics For NEWCOde inenten ee iaer cei Niele bn etn tel 48 2 6 Structure Of The Parametrization Telegram For MA Relay eee 53 2 7 Structure Of The Cyclic For MA Relay mussnmasgegemnemmsmettiemdd ed 55 2 8 Diagnostics For MA Rel yY zemen ersten 57 3 DEFINITIONS AND TERMINOLOGY Vissies Sers nee ss de ee ee Ge eke sei es Gad RE ig 59 4 FUNCTIONAL DESCRIPTION ese es bees vtech ceeded e
29. TD 2 Hi e Bit 3 RTD 2 Lo e Bit 4 RTD 3 Hi e Bit 5 RTD 3 Lo e Bit 6 RTD 4 Hi e Bit 7 RTD 4 Lo e Bit 8 Analogue In I Hi e Bit 9 Analogue In 1 Lo e Bit 10 Analogue In 2 Hi e Bit 11 Analogue In 2 Lo e Bit 12 Analogue Out I Hi e Bit 13 Analogue Out I Lo e Bit 14 Analogue Out 2 Hi e Bit 15 Analogue Out 2 Lo NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 53 68 2 6 Structure Of The Parametrization Telegram For MA Relay The parametrization telegram data will look as follow Byte Addr Parameter Name Description Range 0 Reserved Set MLC Maximum load setting in 10 100 Minimum load level Minimum load level in to trip at Multiplier 4 5 25 Thermal Curve Class Thermal curve class 5 35 EL trip level Earth leakage trip level Multiplier 10 25 100 1 2 3 4 5 EL trip delay Earth leakage trip delay Multiplier 50 2 40 Control Byte A Control byte e Bit0 e Bit 1 e Bit2 e Bit3 e Bit4 e Bit5 e Bit6 e Bit 7 Auto manual Minimum load disabled Minimum load auto reset Under voltage disabled Fail safe disabled Unbalance disabled Phase rotation disabled Running stall disabled 0 255 Control Byte B Control byte e Bit0 e Bit 1 e Bit2 e Bit3 e Bit4 e Bit5 e Bit6 e Bit 7 Earth leakage d
30. TION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 61 68 5 OPERATING INSTRUCTIONS 5 1 Getting Started 5 1 1 Setting Up The NC MK1 PROFI DP1 Following must be done via the NewCode front end Communication Settings e Connect the NewCode front end to the relay IU Profibus B e Select the communication device as profibus RE e Set the address of the relay En en ae e Select the GSD file to be used e Transmit the data to the relay Transmit comms settings to relay 5 1 2 Installing Of NC MK1 PROFI DP1 GSD File STEP 7 Following steps must be taken to install the GSD File into STEP7 e Import the CHI NEWEFF880 gsd into the STEP7 GSD directory plela ml al ETT E Customize Ctrl Alt E Edit Catalog Profile Update Catalog Edit Catalog Profile Update Catalog Install New GSD Import Station GSD Install New GSD Import Station GSD e Insert the NewCode device into the hardware configuration of the STEP7 program e Set the NewCode stations address in the PLC hardware configuration The address must match the address in the NewCode NE VV MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 62 68 Fi HW Config NewElec 300 Station Edit Insert PLC View Options Window Help Dee s S sle s SM 22 xo Profile Standard PROFIBUS DP CA Additional Field Devices CA General
31. Unbalance trip level in percentage 0 50 25 Unbalance Trip Delay Unbalance trip delay in seconds 1 10 26 ML Run Trip Delay Minimum load running trip delay in seconds 1 10 27 ML Start up Trip Delay Minimum load start up hold off delay in sec 1 200 28 ML Reset Timer Time it will take to reset relay after trip e 0 Manual e 1 10 Seconds e 2 5 Minutes e 3 10 Minutes e 4 20 Minutes e 5 30 Minutes e 6 45 Minutes e 7 1 Hour e 8 3 Hours e 9 6 Hours 29 ML Trip Level Minimum load trip level in percentage of MLC 10 100 30 ML Power Factor Trip Level Minimum load povver factor trip level in 90 10 100 31 32 EL Trip Level e Byte 0 e Byte 1 Earth leakage trip level in milli Amps e Higher Byte e Lower Byte 100 999 33 EL Trip Type Trip must be instantaneous or inverse define minimum time e 0 INST e IDMT NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 8 68 34 EL Trip Time INST Trip time in ms for INST selected in ms incremental 50 100 1000 35 36 Running Stall Trip Level Running stall trip level in percentage m 110 300 37 Running Stall Hold Off Hold off time for running stall to trip in sec 38 0 200 Time 39 Running Stall Trip Delay it will take to t
32. Values Values that can be routed to the PLC words 1 to 6 This will describe the cyclic data going from the NewCode to PLC Address Name 0 TC remaining 1 Current Level 2 Red Phase Current Level 3 White Phase Current Level 4 Blue Phase Current Level 5 Voltage Line Level 6 Red Phase Voltage Level 7 White Phase Voltage Level 8 Blue Phase Voltage Level 9 Unbalance Level 10 Voltage Symmetric Level 11 Earth Leakage Level 12 Power Factor Level 13 Frequency Level 14 Isolation Level NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 15 Page 17 68 Alarm Flags A e Bit 0 In Service e Bit 1 Earth Leakage e Bit 2 Over Current e Bit 3 Running Stall e Bit 4 Unbalance e Bit 5 Single Phase e Bit 6 Minimum Load e Bit 7 Short Circuit e Bit 8 Voltage Present e Bit 9 Over Voltage e Bit 10 Under Voltage e Bit 11 Voltage Symmetric e Bit 12 Insulation Lock Out e Bit 13 Low Frequency e Bit 14 High Frequency e Bit 15 Earth Fault NC MR1 PROFI DP1 16 Alarm Flags B e Bit 0 Vectorial Stall e Bit 1 Frozen Contact e Bit 2 7 Reserved e Bit 8 RTD I Hi e Bit 9 RTD I Lo e Bit 10 RTD 2 Hi e Bit 11 RTD 2 Lo e Bit 12 RTD 3 Hi e Bit 13 RTD 3 Lo e Bit 14 RTD 4 Hi e Bit 15 RTD 4 Lo 17 Alarm Flags C
33. al 35 Fault 3 time minute in hexadecimal 36 37 Fault 4 38 Fault 4 date year in hexadecimal 39 Fault 4 date month in hexadecimal 40 Fault 4 date day in hexadecimal 41 Fault 4 time hour in hexadecimal 42 Fault 4 time minute in hexadecimal 43 Start up date year in hexadecimal 44 Start up date month in hexadecimal 45 Start up date day in hexadecimal 46 Start up time hour in hexadecimal 47 Start up time minute in hexadecimal N MOTOR PROTECTION amp CONTROL TECHNOLOGY UV NC MR1 PROFI DP1 Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 59 68 3 DEFINITIONS AND TERMINOLOGY EEPROM Electrical Erasable Programmable Read Only Memory non volatile Flash memory Similar to EEPROM only block write non volatile GSD Generic station description file In service When the current rise above 10 of full load current it is assumed that the motor is running Intrinsic safe It is a protection technique for safe operation of electronic equipment in explosive atmospheres The concept was developed for safe operation of process control instrumentation in hazardous areas The theory behind intrinsic safety is to ensure that the available electrical and thermal energy in the system is always low enough that ignition of the hazardous atmosphere cannot occur LED Light emitting diode It is used as visual indicators Motor protection It is an intelligent computerized uni
34. arm Flag 0 In service Byte 1 1 Alarm Flag I Over current Running stall Short circuit Vectorial stall Byte 1 2 Alarm Flag 2 Unbalance Single phase Low frequency High frequency Byte 1 3 Alarm Flag 3 Minimum load Byte 1 4 Alarm Flag 4 Earth leakage Earth fault Insulation lockout Byte 1 5 Alarm Flag 5 Over voltage Under voltage Phase rotation Voltage symmetric Byte1 6 Alarm Flag 6 Over temperature Byte 1 7 Alarm Flag 7 Frozen contact Byte 2 I load Current load I load x 4 Byte3 0 Trip Flag 0 Over current Running stall Short circuit Starts per hour Vectorial stall Byte3 1 Trip Flag 1 Unbalance Low frequency High frequency Byte3 2 Trip Flag 2 Single phase Byte3 3 Trip Flag 3 Minimum load Byte3 4 Trip Flag 4 Earth leakage Earth fault Insulation lockout Byte3 5 Trip Flag 5 Under voltage Over voltage Phase rotation Voltage symmetric Byte3 6 Trip Flag 6 Over temperature Byte3 7 Trip Flag 7 Frozen contact System failure Execution Feedback Unauthorized current Byte 4 TC used Thermal capacity used Byte 5 RunHourHi Running hours NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 57 68 Byte 6 RunHourLo 2 8 Diagnostics For MA Relay Diagnostic message for MA Relay will look as follow Byte Description 0 2 Station status as per DP specifications 3 Master profibus address 4 5 Manufacture ID 6 Diagnostic
35. ate to register in ms el Multiplier 50ms Field Input 5 Delay Delay for input 5 state to register in ms 54 Multiplier 50ms 0 40 Field Input 6 Delay Delay for input 6 state to register in ms Multiplier 50ms Field Input 7 Delay Delay for input 7 state to register in ms di Multiplier 50ms 0 40 Field Input 8 Delay Delay for input 8 state to register in ms a Multiplier 50ms Field Input 9 Delay Delay for input 9 state to register in ms a Multiplier 50ms Field Input 10 Delay Delay for input 10 state to register in ms 2 Multiplier SOms NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 Field Input 11 Delay NC MK1 PROFI DP1 Page 11 68 Delay for input 11 state to register in ms 0 Multiplier SOms S Field Input 12 Delay Delay for input 12 state to register in ms 61 REN 0 40 Multiplier 50ms Field Input 13 Delay Delay for input 13 state to register in ms 62 er 0 40 Multiplier 50ms Field Input 14 Delay Delay for input 14 state to register in ms 63 Je 0 40 Multiplier 50ms Field Input 15 Delay Delay for input 15 state to register in ms 64 rn 0 40 Multiplier 50ms RTD 1 Hi Trip Level Thermal high trip level 30 to 220 Degrees 65 0 250 value 30 RTD 1 Hi Warning Thermal high trip level 30 to 220 Degrees 66 0 250 Level value 30 RTD 1 Lo Warning The
36. cal Select Bit Isb e Bit 15 Local Select Bit msb 32 33 Function Status Word 2 e Bit 0 PLC Input Bit 1 e Bit I PLC Input Bit 2 e Bit 2 PLC Input Bit 3 e Bit 3 PLC Input Bit 4 e Bit 4 PLC Input Bit 5 e Bit 5 PLC Input Bit 6 e Bit 6 PLC Input Bit 7 e Bit 7 PLC Input Bit 8 e Bit 8 PLC Input Bit 9 e Bit 9 PLC Input Bit 10 e Bit 10 PLC Input Bit 11 e Bit 11 PLC Input Bit 12 e Bit 12 PLC Input Bit 13 e Bit 13 PLC Input Bit 14 e Bit 14 PLC Input Bit 15 e Bit 15 PLC Input Bit 16 34 35 Function Status Word 3 e Bit 0 Timer A Pulse Output e Bit 1 Timer B Pulse Output e Bit 2 Status Reporter Output e Bit 3 Latch Output e Bit 4 Relay 5 e Bit 5 Relay 6 e Bit 6 Relay 7 e Bit 7 Relay 8 e Bit 8 Pre Start warning Signal e Bit 9 DC breaker Active e Bit 10 Transition Active e Bit 11 Backspin Active e Bit 12 14 Reserved e Bit 15 TC warning level NE VV MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 52 68 36 37 Function Status VVord 4 e Bit 0 Field Input 8 e Bit I Field Input 9 e Bit 2 Field Input 10 e Bit 3 Field Input 11 e Bit 4 Field Input 12 e Bit 5 Field Input 13 e Bit 6 Field Input 14 e Bit 7 Field Input 15 e Bit 8 15 Reserved 38 39 Warning Flags e Bit 0 RTD I Hi e Bit I RTD 1 Lo e Bit 2 R
37. cription Byte 0 0 Reserved Byte O 1 Relay2 Controls relay 2 Byte O 2 Relay 3 Controls relay 3 Byte 0 3 Reserved Byte 0 4 PLC Control Bit 0 If all bits are set then PLC has control over Byte 0 5 PLC Control Bit 1 relay 2 and 3 of the NevvCode Byte 0 6 PLC Control Bit 2 Byte 0 7 Non fail safe When device looses communication with PLC and bit is set then the NewCode will retain Relay 2 and 3 last state Byte 1 0 Reserved Byte 1 1 Reserved Byte 1 2 Reserved Byte 1 3 Reserved Byte 1 4 Reserved Byte 1 5 Reserved Byte 1 6 Reset Relay Reset relay from fault Byte 1 7 Set NewCode with parameters If bit held high for 5 seconds then relay will be parametrized with PLC settings N UV MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 56 68 The cyclic data in of the NewCode as a MA Relay will look as follow Cyclic Data In To PLC Byte Bit Parameter Description Byte 0 0 Field Input I Field input 1 status Byte 0 1 Field Input 2 Field input 2 status Byte 0 2 Field Input 3 Field input 3 status Byte 0 3 Field Input 4 Field input 4 status Byte 0 4 Field Input 5 Field input 5 status Byte 0 5 Field Input 6 Field input 6 status Byte 0 6 Field Input 7 Field input 7 status Byte 0 7 Comms Relay OK Communication status between relay and communication module Byte 1 0 Al
38. d aadnk eie GR iis ineen abad 60 5 OPERATING INSTRUCTIONS Ses ees see ae Ese Re ee ese nee ae Ee ee ee Dee ned 61 EEE ES 6 EN N 61 5 1 1 Setting Up The NC MK1 PROFI DP eneen enne ee ee ee 61 5 1 2 Installing Of NC MK1 PROFI DP1 GSD File STEP 7 esse esse esse see ee ee se ee se esse ee 61 5 1 3 Installing Of NC MK1 PROFI DP1 GSD File ProfiSim eenen 63 5 1 4 Setup Of Profibus DPV1 Class 1 sonssnsernaideenndrndtae ee ees denbeach Ge de de Es 63 SAS Setup Of Profibus DPV L Class uer Re ewe oe EA 63 5 2 Monitoring Diagnostic On Front End anneer Ge Re ee ee Ge SR Re ee ee 65 6 ID NUMBER REGISTRATION FORM r2oconiazentonsgasmsesmsssnmmsymsesm sms sn 66 T DIAGRAMS neren 68 7 1 Block Diagram of NC MKI PROFI DP 1 enen ennen ener GR Re ee ee ner 68 NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 3 68 1 ABSTRACT The NC MK1 PROFI DP1 NewCode Profibus DPV1 acts as a translator between the Profibus SCADA and the NewCode It is advisable to read the NewCode user manual as some of the topics will require knowledge on the NewCode It is also advisable to have knowledge on profibus Information on profibus can be found at the web site www profibus com The communication protocol between the NC MK1 PROFI DP1 and SCADA is Profibus DPVI class 1 and class 2 Communication protocol between the NC MK1 PROFI DP1 and the NewCode is a CHI proprietary protocol Enabling the PLC t
39. e Bit 7 Analogue Out 2 Lo e Bit 8 15 Reserved NE VV MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 21 Page 19 68 Warning Flags e Bit 0 RTD 1 Hi e Bit I RTD 1 Lo e Bit 2 RTD 2 Hi e Bit 3 RTD 2 Lo e Bit 4 RTD 3 Hi e Bit 5 RTD 3 Lo e Bit 6 RTD 4 Hi e Bit 7 RTD 4 Lo e Bit 8 Analogue In 1 Hi e Bit 9 Analogue In 1 Lo e Bit 10 Analogue In 2 Hi e Bit 11 Analogue In 2 Lo e Bit 12 Analogue Out 1 Hi e Bit 13 Analogue Out 1 Lo e Bit 14 Analogue Out 2 Hi e Bit 15 Analogue Out 2 Lo NC MR1 PROFI DP1 22 Function Status Word 0 e Bit 0 Logic Function 1 Output e Bit 1 Logic Function 2 Output e Bit 2 Logic Function 3 Output e Bit 3 Logic Function 4 Output e Bit 4 Logic Function 5 Output e Bit 5 Logic Function 6 Output e Bit 6 Simulation Active e Bit 7 Counter B Output e Bit 8 Timer A Output e Bit 9 Timer B Output e Bit 10 Real Time Clock Output e Bit 11 Relay 1 Output e Bit 12 Relay 2 Output e Bit 13 Relay 3 Output e Bit 14 Relay 4 Output e Bit 15 Counter A Output NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 23 Page 20 68 Function Status Word 1 e Bit 0 Field Input 1 e Bit 1 Field Input 2 e Bit 2 Field Input 3 e Bit 3 Field Input 4 e Bit 4 Field Input 5 e Bit 5
40. e function flag table 2 3 2 0 255 136 Counter B Reset Bit from the function flag table 2 3 2 0 255 137 Status Reporter Bit from the function flag table 2 3 2 0 255 138 Latch A Set Bit from the function flag table 2 3 2 0 255 139 Latch A Reset Bit from the function flag table 2 3 2 0 255 140 Latch B Set Bit from the function flag table 2 3 2 0 255 141 Latch B Reset Bit from the function flag table 2 3 2 0 255 142 Pulse Generator Set Bit from the function flag table 2 3 2 0 255 143 Pulse Gen Period Period timer for the pulse generator in minutes 1 240 144 Pulse Gen Duty Duty cycle for the pulse genarator 1 100 145 RTC Hour Start Start time hour value in BCD format 0 255 146 RTC Minutes Start Start time minutes value in BCD format 0 255 147 RTC Hour Stop Stop time hour value in BCD format 0 255 148 RTC Minutes Stop Stop time minutes value in BCD format 0 255 149 Relay I Bit from the function flag table 2 3 2 0 255 150 Relay 2 Bit from the function flag table 2 3 2 0 255 151 Relay 3 Bit from the function flag table 2 3 2 0 255 152 Relay 4 Bit from the function flag table 2 3 2 0 255 153 Relay 5 Bit from the function flag table 2 3 2 0 255 154 Relay 6 Bit from the function flag table 2 3 2 0 255 155 Relay 7 Bit from the function flag table 2 3 2 0 255 156 Relay 8 Bit from the function flag table 2 3 2 0 255 157 Reset Input Bit from the func
41. from the function flag table 2 3 4 0 255 Slow 175 Auto Start Reverse Fast Bit from the function flag table 2 3 4 0 255 176 Auto Start Reverse Bit from the function flag table 2 3 4 0 255 Slow 177 Auto Interlock Bit from the function flag table 2 3 4 0 255 178 Auto Stop Bit from the function flag table 2 3 4 0 255 179 Feedback Signal Input Bit from the function flag table 2 3 4 0 255 180 Pre Start Warning Timer Time for the pre start siren in seconds a 1 3000 181 Execution Timer Time for the execution signal to pick up 182 h 1 10 feedback signal in seconds 183 Feedback Timer Time for the feedback signal to pick up feedback gd signal in seconds Multiplier with 50ms 184 Back Spin Timer Time for the motor to run down in seconds a 1 3000 185 DC Break Timer Time to how long the DC break should be 186 i 1 40 engaged in ms with 50 incremental 187 Restart Timer Time it will take to restart the motor after a power failure in seconds 1 3000 188 NE VV MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 16 68 189 Star Maximum Timer Maximum time for the star sequence in a star d delta circuit in seconds Transition Timer Time it will take to go from high to low speed in 190 I 40 ms Frozen Contact Timer Time till relay will trip on frozen contact 191 1 40 2 3 1 NewCode Cyclic Data Of Actual
42. ge Level 2 54 22 Power Factor Level 2 54 23 Frequency Level 2 54 24 25 Insulation Level 2 54 26 Current MLC setting 2 54 27 Current TC setting 2 54 28 RTD I Level 2 54 29 RTD 2 Level 2 54 30 RTD 3 Level 2 54 31 RTD 4 Level 2 54 32 Analogue In 1 Level 2 54 33 Analogue In 2 Level 2 1 54 34 Analogue Out 1 Level 2 1 54 35 Analogue Out 2 Level sool AAS Su SISIE AA AA AAR RAAI BRA BI RR RAR A A RAAT 21454 36 37 Alarm Flags A e Bit 0 In Service e Bit I Earth Leakage NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 40 68 e Bit 2 Over Current e Bit 3 Running Stall e Bit 4 Unbalance e Bit 5 Single Phase e Bit 6 Minimum Load e Bit 7 Short Circuit e Bit 8 Voltage Present e Bit 9 Over Voltage e Bit 10 Under Voltage e Bit 11 Voltage Symmetric e Bit 12 Insulation Lock Out e Bit 13 Low Frequency e Bit 14 High Frequency e Bit 15 Earth Fault 2 54 38 39 Alarm Flags B W R e Bit 0 Vectorial Stall e Bit 1 Frozen Contact e Bit 2 7 Reserved e Bit 8 RTD 1 Hi e Bit O RTD I Lo e Bit 10 RTD 2 Hi e Bit 11 RTD 2 Lo e Bit 12 RTD 3 Hi e Bit 13 RTD 3 Lo e Bit 14 RTD 4 Hi e Bit 15 RTD 4 Lo 21454 40 41 Alarm Flags C W R e Bit 0
43. ield Input 8 e Bit I Field Input 9 e Bit 2 Field Input 10 e Bit 3 Field Input 11 e Bit 4 Field Input 12 e Bit 5 Field Input 13 e Bit 6 Field Input 14 e Bit 7 Field Input 15 e Bit 8 15 Reserved 27 Counter A Value 28 Counter B Value 29 Start up Counter 30 Trip Counter 31 Motor Total Running Hour Counter 32 Motor Full Load Running Hour Counter 33 Relay Running Hour Counter 34 Apparent Power Consumption 35 Real Power Consumption 36 DP Address NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 37 Page 22 68 Communication Status e Bit 0 to 3 Baud rate o 0000 12 Mbit s 0001 6 Mbit s 0010 3 Mbit s 0011 1 5 Mbit s 0100 500 Kbit s 0101 187 5 Kbit s 0110 93 75 Kbit s 0111 435 45 Kbit s 1000 19 2 Kbit s 1001 9 6 Kbit s 1111 Baud rate not detected Bit 4 to 7 Chip Revision 0000 Revision A 1011 Revision B 1100 Revision C o 1101 Revision D e Bit 8 to 11 Reserved e Bit 12 and 13 DP State Machine o 00 Waiting for parameters o 01 Waiting for configurations o 10 Data exchange e Bit 14 and 15 Watch Dog State Machine o 00 Baud search o 01 Baud control o 10 DP control o 008 00 00 000006 38 Cyclic Time Measurement 39 Cyclic Time Positive Time Deviatio
44. isabled RTD 1 disabled RTD 2 disabled RTD 3 disabled Over voltage disabled Single phase disabled Earth leakage filter disabled Reserved 0 255 Volt Selection Voltage e0 0 el 11 line input level selector Vac NC will see as 380Vac 0 Vac e 72 380 Vac e 3 525 Vac PTC trip delay Thermal trip delay Multiplier 0 05 20 200 10 Unbalance trip level Unbalance trip level in 5 50 11 Unbalance trip delay Unbalance trip delay Multiplier 0 05 20 200 12 PTC trip level Thermals trip level Multiplier 20 5 255 N W MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 54 68 13 Minimum load trip Delay for minimum load Multiplier 0 05 20 200 delay ML Reset Timer Time it will take to reset relay after trip e 0 Manual e 10 Seconds e 2 5 Minutes e 3 10 Minutes 14 e 4 20 Minutes 0 9 e 5 30 Minutes e 6 45 Minutes e 7 1 Hour e 8 3 Hours e 9 6 Hours 15 Initialized TC TC initialized level 0 100 NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 55 68 2 7 Structure Of The Cyclic For MA Relay The cyclic data out of the NewCode as a MA Relay will look as follow Cyclic Data Out From PLC Byte Bit Parameter Des
45. l B RW 1 455 97 Analogue In 2 Low Trip Level B RW 1 455 98 Analogue Out 1 High Trip Level B RW 1 455 99 Analogue Out 1 High Alarm Level B RW 1 55 100 Analogue Out I Low Alarm Level B RW 1 55 101 Analogue Out I Low Trip Level B RW 1 455 102 Analogue Out 2 High Trip Level B RW 1 55 103 Analogue Out 2 High Alarm Level B RW 1 55 104 Analogue Out 2 Low Alarm Level B RW 1 55 105 Analogue Out 2 Low Trip Level B RW 1 55 106 Logic Function I Output Table B RW 1 455 107 Logic Function 1 Input A See Chapter 2 3 2 B RW 1 55 108 Logic Function 1 Input B See Chapter 2 3 2 B RW 1 55 109 Logic Function 1 Input C See Chapter 2 3 2 B RW 1 455 110 Logic Function 2 Output Table B RW 1 455 111 Logic Function 2 Input A See Chapter 2 3 2 B RW 1 455 112 Logic Function 2 Input B See Chapter 2 3 2 B RW 1 455 113 Logic Function 2 Input C See Chapter 2 3 2 B RW 1 455 114 Logic Function 3 Output Table B RW 1 455 115 Logic Function 3 Input A See Chapter 2 3 2 B RW 1 455 116 Logic Function 3 Input B See Chapter 2 3 2 B RW NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 36 68 1 55 117 Logic Function 3 Input C See Chapter 2 3 2 B RW 1 55 118 Logic Function 4 Output Table B RW 1 55 119 Logic Functi
46. l Start Forward Fast See Chapter 2 3 4 B RW 1 455 171 Local Start Forward Slow See Chapter 2 3 4 B RW 1 55 172 Local Start Reverse Fast See Chapter 2 3 4 B RW 1 55 173 Local Start Reverse Slow See Chapter 2 3 4 B RW 1 455 174 Local Interlock See Chapter 2 3 4 B RW 1 455 175 Local Stop See Chapter 2 3 4 B RW 1 55 176 Remote Start Forward Fast See Chapter 2 3 4 B RW 1 455 177 Remote Start Forward Slow See Chapter 2 3 4 B RW 1 55 178 Remote Start Reverse Fast See Chapter 2 3 4 B RW 1 55 179 Remote Start Reverse Slow See Chapter 2 3 4 B RW 1 55 180 Remote Interlock See Chapter 2 3 4 B RW 1 55 181 Remote Stop See Chapter 2 3 4 B RW 1 455 182 Auto Start Forward Fast See Chapter 2 3 4 B RW 1 55 183 Auto Start Forward Slow See Chapter 2 3 4 B RW NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 38 68 1 55 184 Auto Start Reverse Fast See Chapter 2 3 4 B RW 1 55 185 Auto Start Reverse Slow See Chapter 2 3 4 B RW 1 55 186 Auto Interlock See Chapter 2 3 4 B RW 1 55 187 Auto Stop See Chapter 2 3 4 B RW 1 55 188 Feedback Signal Input See Chapter 2 3 4 B RW 1 55 189 Reserved B RW 1 55 190 Pre Start Warning Timer W RW 191 1 455 192 Execution Timer B RW 1 55 193 Reserved B
47. ld Input 15 78 PLC Input Bit 1 79 PLC Input Bit 2 80 PLC Input Bit 3 81 PLC Input Bit 4 82 PLC Input Bit 5 83 PLC Input Bit 6 84 PLC Input Bit 7 85 PLC Input Bit 8 86 PLC Input Bit 9 87 PLC Input Bit 10 88 PLC Input Bit 11 89 PLC Input Bit 12 90 PLC Input Bit 13 91 PLC Input Bit 14 92 PLC Input Bit 15 93 PLC Input Bit 16 94 Restart Flag 95 Status Reporter Output 96 Latch A Output 97 Latch B Output 98 Pulse Generator Output 99 TC Warning Alarm 100 Execution Trip flag 101 Feedback trip flag 102 Unauthorized current trip flag 103 System failure trip flag 104 RTD 1 high warning flag 105 RTD 1 high alarm flag 106 RTD 1 high trip flag 107 RTD 1 low warning flag NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 26 68 108 RTD 1 low alarm flag 109 RTD 1 low trip flag 110 RTD 2 high warning flag 111 RTD 2 high alarm flag 112 RTD 2 high trip flag 113 RTD 2 low warning flag 114 RTD 2 low alarm flag 115 RTD 2 low trip flag 116 RTD 3 high warning flag 117 RTD 3 high alarm flag 118 RTD 3 high trip flag 119 RTD 3 low warning flag 120 RTD 3 low alarm flag 121 RTD 3 low trip flag 122 RTD 4 high warning flag 123 RTD 4 high alarm flag 124 RTD 4 high trip flag 125 RTD 4 low warning flag 126 RTD 4 low alarm flag 127 RTD 4 low trip flag 128 Analogue In 1 high wa
48. n 40 Cyclic Time Negative Time Deviation NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 23 68 2 3 2 Function Flag Table 1 It is signals that can be routed to the inputs of the logic functions timers counters status reporter latch starter control and relays Address Name 0 Constant Zero 1 Constant One 2 In Service Flag 3 Voltage Present Flag 4 Over Current Alarm Flag 5 Short Circuit Alarm Flag 6 Running Stall Alarm Flag 7 Unbalance Alarm Flag 8 Single Phase Alarm Flag 9 Earth Fault Alarm Flag 10 Earth Leakage Alarm Flag 11 Minimum Load Alarm Flag 12 Over Voltage Alarm Flag 13 Under Voltage Alarm Flag 14 Voltage Symmetric Alarm Flag 15 High Frequency Alarm Flag 16 Low Frequency Alarm Flag 17 Isolation Lockout Alarm Flag 18 Frozen Contact Alarm Flag 19 Over Current Trip Flag 20 Short Circuit Trip Flag 21 Running Stall Trip Flag 22 Unbalance Trip Flag 23 Single Phase Trip Flag 24 Earth Fault Trip Flag 25 Earth Leakage Trip Flag 26 Minimum Load Trip Flag 27 Over Voltage Trip Flag 28 Under Voltage Trip Flag 29 Voltage Symmetric Trip Flag 30 High Frequency Trip Flag 31 Low Frequency Trip Flag NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1
49. o communicate with the NewCode via Profibus DPVI NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 Page 4 68 2 SPECIFICATIONS NC MR1 PROFI DP1 2 1 Technical Specifications of NC MR1 PROFI DP1 General Data Mounting Positions Mounted inside of NewCode Allovved Ambient Temperature Operation 0 C to 60 C e Humidity e lt 87 Power Supply e 5Vdc NC MK 1 Consumption 100 mA PROFI DPO Communication Mediums Profibus e PC Protocol Profibus DPV1 Baud Rate 9600 bit s to 12 Mbit s Cable Length Baud Rate e 1200 m 9600 bit s to 45450 bit s 1000 m 93 75Kbit s to 187 5Kbit s e 400 m 500 Kbit s Profibus e 200 m 1 5 Mbit s e 100m 3 Mbit s to 12 Mbit s Termination Resistor e 220 Ohm Termination resistors must be connected at the beginning and end of bus Type e Light Emitting Diode LED LED Indications e SCADA Communication e Address Of Module Indication o Green Flash 1 Lights Red Flash 10 Orange Flash 100 Orange Solid I2C Error Red Solid VPC Error oy Oo N W MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 5 68 2 2 GSD Files GSD files stands for generic station description These files help the PLC to under stand the device that is connected to the bus The GSD file describes the following to the PLC Device specifications Pa
50. on 4 Input A See Chapter 2 3 2 B RW 1 55 120 Logic Function 4 Input B See Chapter 2 3 2 B RW 1 55 121 Logic Function 4 Input C See Chapter 2 3 2 B RW 1 55 122 Logic Function 5 Output Table B RW 1 55 123 Logic Function 5 Input A See Chapter 2 3 2 B RW 1 55 124 Logic Function 5 Input B See Chapter 2 3 2 B RW 1 55 125 Logic Function 5 Input C See Chapter 2 3 2 B RW 1 55 126 Logic Function 6 Output Table B RW 1 55 127 Logic Function 6 Input A See Chapter 2 3 2 B RW 1 55 128 Logic Function 6 Input B See Chapter 2 3 2 B RW 1 55 129 Logic Function 6 Input C See Chapter 2 3 2 B RW 1 55 130 Timer A Time Out W RW 131 1 55 132 Timer A Start Input See Chapter 2 3 2 B RW 1 55 133 Timer A Reset Input See Chapter 2 3 2 B RW 1 55 134 Timer B Time Out W RW 135 1 55 136 Timer B Start Input See Chapter 2 3 2 B RW 1 55 137 Timer B Stop Input See Chapter 2 3 2 B RW 1 55 138 Counter A Limit B RW 1 55 139 Counter A Count Up Input See Chapter 2 3 2 B RW 1 55 140 Counter A Count Down Input See Chapter 2 3 2 B RW 1 55 141 Counter A Reset Input See Chapter 2 3 2 B RW 1 55 142 Counter B Limit B RW 1 55 143 Counter B Count Up Input See Chapter 2 3 2 B RW 1 55 144 Counter B Count Down Input See Chapter 2 3 2 B RW 1 55 145 Counter B Reset Input See Chapter 2 3 2 B RW 1 55 146 Status Reporter Input See
51. rameters of the device Cyclic data in and out Acyclic data Diagnostic data Two different GSD files can be used to describe the NewCode NEWEF877 and NEWEF880 NEVVEF880 will not work on the MA Relay The GSD files and profibus address can be setup on the NewCode frontend under the Comm Statistic tab Communication Settings Protocol Profibus Address 5 Baud Rate kbps GSD Supported NEWEF880 w Transmit comms settings to relay 2 2 1 NEWEF880 GSD File NewCode Describes the NewCode relay as a NewCode relay with DPV I functionality 2 2 2 NEWEF877 GSD File MA Relay Will describe the NewCode relay as a MA Relay Allowing old plants to change there MA Relays to NewCode relays without changing there SCADA configurations This GSD file will convert the NewCode relay to only work as a DPVO slave device All DPVI functionality will not work NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 6 68 2 3 Structure Of The Parameterization Telegram For NewCode The parameterization telegram data will look as follow Byte Parameter Name Description Raves Addr g 0 2 DPVI Selection Profibus DPV I settings Set CM Settings Communication module settings e Bit 0 e Overwrite Relay Settings 3 re Bit 1 e Overwrite Relay Logic Control e Bit 2 e Overwrite Relay Starter Logic e Bit 7 e Fail
52. rip the relay on running Delay stall in ms with incremental of 50 100 2000 40 Thermal Class Reset Reset level that thermal level must build up to 4 Level reset relay after a thermal trip 42 Starts Per Hour Starts that can be attempted in a hour 1 60 43 Consecutive Starts Starts that can be taken after a start failed 1 3 Control Byte A NewCode control byte A e Bit 0 e Minimum Load Enabled e Bit I e Under Voltage Enabled e Bit 2 e Qver Voltage Enabled aa Bit3 Voltage Symmetric Trip Enabled 0 255 e Bit 4 e Fail Safe Selected e Bit 5 e Unbalance Trip Enabled e Bit 6 e Phase Rotation Trip Enabled e Bit7 e Short Circuit Trip Enabled Control Byte B NewCode control byte B e Bit 0 e Single Phase Trip Enabled e Bit I e Running Stall Trip Enabled e Bit 2 e 0 Under Current Trip 1 Power Factor Trip Enabled De Bit 3 e Earth Leakage Trip Enabled 1555 e Bit4 e Low Pass Filter Enabled e Bit5 e Isolation Lockout Trip Enabled e Bit 6 e Frequency Trip Enabled e Bit 7 e Thermal Auto Calculate Reset Enabled NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 Control Byte C e Bit 0 e Bit 1 e Bit 2 de ls Bit 3 e Bit 4 e Bit5 e Bit6 NC MK1 Page 9 68 NewCode control byte C e Starts Per Hour Enabled e Voltage Phase Rotation Reversed e Vectorial Stall Trip Enabled e Auto Thermal Reset Enabled e Relay 1 0 Main Trip Relay Enabled 1 Mappable Relay
53. rmal lower trip level 30 to 220 Degrees 67 0 250 Level value 30 RTD 1 Lo Trip Level Thermal lower trip level 30 to 220 Degrees 68 0 250 value 30 RTD 2 Hi Trip Level Thermal high trip level 30 to 220 Degrees 69 0 250 value 30 RTD 2 Hi Warning Thermal high trip level 30 to 220 Degrees 70 0 250 Level value 30 RTD 2 Lo Warning Thermal lower trip level 30 to 220 Degrees 71 0 250 Level value 30 RTD 2 Lo Trip Level Thermal lower trip level 30 to 220 Degrees 72 0 250 value 30 RTD 3 Hi Trip Level Thermal high trip level 30 to 220 Degrees 73 0 250 value 30 RTD 3 Hi Warning Thermal high trip level 30 to 220 Degrees 74 0 250 Level value 30 RTD 3 Lo Warning Thermal lower trip level 30 to 220 Degrees 75 0 250 Level value 30 RTD 3 Lo Trip Level Thermal lower trip level 30 to 220 Degrees 76 0 250 value 30 RTD 4 Hi Trip Level Thermal high trip level 30 to 220 Degrees 71 0 250 value 30 RTD 4 Hi Warning Thermal high trip level 30 to 220 Degrees 78 0 250 Level value 30 NE VV MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 12 68 RTD 4 Lo Warning Thermal lower trip level 30 to 220 Degrees 79 0 250 Level value 30 RTD 4 Lo Trip Level Thermal lower trip level 30 to 22
54. rning flag 129 Analogue In 1 high alarm flag 130 Analogue In 1 high trip flag 131 Analogue In 1 low warning flag 132 Analogue In 1 low alarm flag 133 Analogue In 1 low trip flag 134 Analogue In 2 high warning flag 135 Analogue In 2 high alarm flag 136 Analogue In 2 high trip flag 137 Analogue In 2 low warning flag 138 Analogue In 2 low alarm flag 139 Analogue In 2 low trip flag 140 Analogue Out 1 high warning flag 141 Analogue Out 1 high alarm flag 142 Analogue Out 1 high trip flag 143 Analogue Out 1 low warning flag 144 Analogue Out 1 low alarm flag 145 Analogue Out 1 low trip flag NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 27 68 146 Analogue Out 2 high warning flag 147 Analogue Out 2 high alarm flag 148 Analogue Out 2 high trip flag 149 Analogue Out 2 low warning flag 150 Analogue Out 2 low alarm flag 151 Analogue Out 2 low trip flag 180 Starter Output 1 181 Starter Output 2 182 Starter Output 3 183 Starter Output 4 184 Starter Output 5 185 Pre Warning Flag 186 DC Break Flag 187 Transition Flag 188 Back Spin Flag 2 3 3 Function Flag Table 2 It is signals that can be routed to the inputs of the local and remote selection Address Name 0 Constant Zero 1 Constant One 2 Field Input 1 3 Field Input 2 4 Field Input 3 5 Field Input 4 6 Field Input 5
55. t monitoring an electric motor s relay current and voltage supply In case of overloading phase lost etc the power supply of the motor will be interrupted by the protection relay to prevent damage to the motor Dout Data send from the PLC to the slave device Din Data received by the PLC from a slave device NC MK1 PROFI DPI NewCode Profibus module with DPV1 capability PLC Programmable Logic Controller NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 60 68 4 FUNCTIONAL DESCRIPTION The NC MK1 PROFI DP1 can be broken down into the following function blocks Micro Controller NewCode Interface Profibus Interface Light Emitting Diodes LED Micro Controller Is the core of the system The micro controller ensures that the operation of the NC MK1 PROFI DP1 gets executed The micro controller acts as a bridge between the NewCode and the PLC NewCode Interface Is the communication bus between the NewCode and NC MK1 PROFI DP1 With the NewCode interface it is possible for the two micro controllers NewCode and NC MK1 PROFI DPI to exchange data Profibus Interface Allows the NewCode to communicate with the PLC With the profibus interface it is possible to update the NC MK1 PROFI DP1 with new values as well as the PLC Light Emitting Diodes Allows the NC MK1 PROFL DPI1 to indicate conditions to the operator NESW MOTOR PROTEC
56. tion flag table 2 3 2 0 255 158 TC Warning Level Bit from the function flag table 2 3 2 0 255 159 Local Remote Isb Bit from the function flag table 2 3 3 0 255 160 Local Remote msb Bit from the function flag table 2 3 3 0 255 161 Local Start Forward Bit from the function flag table 2 3 4 0 255 Fast 162 Local Start Forward Bit from the function flag table 2 3 4 0 255 Slow 163 Local Start Reverse Fast Bit from the function flag table 2 3 4 0 255 NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 15 68 164 Local Start Reverse Bit from the function flag table 2 3 4 0 255 Slow 165 Local Interlock Bit from the function flag table 2 3 4 0 255 166 Local Stop Bit from the function flag table 2 3 4 0 255 167 Remote Start Forward Bit from the function flag table 2 3 4 0 255 Fast 168 Remote Start Forward Bit from the function flag table 2 3 4 0 255 Slow 169 Remote Start Reverse Bit from the function flag table 2 3 4 0 255 Fast 170 Remote Start Reverse Bit from the function flag table 2 3 4 0 255 Slow 171 Remote Interlock Bit from the function flag table 2 3 4 0 255 172 Remote Stop Bit from the function flag table 2 3 4 0 255 173 Auto Start Forward Fast Bit from the function flag table 2 3 4 0 255 174 Auto Start Forward Bit
57. tup Of Profibus DPV1 Class 2 When initializing the NC MR 1 PROFI DPI1 class 2 the following configuration must be send e Feature Supported 01 Hexadecimal 00 Hexadecimal e Profile Feature Supplied 00 Hexadecimal 00 Hexadecimal e Profile Ident Number 0000 Hexadecimal NESW LEC MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 64 68 e Source API 0 e Destination API 0 SAP 30 to SAP 2E is the only availiable ports for the Profibus DPV1 Class 2 interface SAP s can handle 52 bytes at a time NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 65 68 5 2 Monitoring Diagnostic On Front End The front end will shows the following diagnostics under the Statistics tab 1 Profibus module present 2 NC MKI PROFI DPI revision 3 Parametrization status Tells the state of the parameter telegram 4 Configuration status Tells the state of the configuration telegram 5 Baud rate Speed of the baud rate found 6 DP State Status of the VPC state machine 7 VPC revision Revision of chip placed on PCB 8 Average cyclic message time Time between cyclic messages 9 Negative Error Biggest negative time error between cyclic messages 10 Positive Error Biggest positive time error between cyclic messages NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1
58. ue Out I Lo e Bit 6 Analogue Out 2 Hi e Bit 7 Analogue Out 2 Lo e Bit 8 15 Reserved 21454 48 49 Warning Flags W e Bit 0 RTD 1 Hi e Bit 1 RTD 1 Lo e Bit 2 RTD 2 Hi e Bit 3 RTD 2 Lo e Bit 4 RTD 3 Hi e Bit 5 RTD 3 Lo e Bit 6 RTD 4 Hi NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 Page 42 68 e Bit 7 RTD 4 Lo e Bit 8 Analogue In I Hi e Bit 9 Analogue h 1 Lo e Bit 10 Analogue In 2 Hi e Bit 11 Analogue In 2 Lo e Bit 12 Analogue Out I Hi e Bit 13 Analogue Out I Lo e Bit 14 Analogue Out 2 Hi e Bit 15 Analogue Out 2 Lo NC MK1 PROFI DP1 2 54 50 51 Function Status Word 0 e Bit 0 Logic Function 1 Output e Bit I Logic Function 2 Output e Bit 2 Logic Function 3 Output e Bit 3 Logic Function 4 Output e Bit 4 Logic Function 5 Output e Bit 5 Logic Function 6 Output e Bit 6 Simulation Active e Bit 7 Counter B Output e Bit 8 Timer A Output e Bit 9 Timer B Output e Bit 10 Real Time Clock Output e Bit 11 Relay 1 Output e Bit 12 Relay 2 Output e Bit 13 Relay 3 Output e Bit 14 Relay 4 Output e Bit 15 Counter A Output 2 1454 52 53 Function Status Word 1 e Bit 0 Field Input 1 e Bit 1 Field Input 2 e Bit 2 Field Input 3 e Bit 3 Field Input 4 e Bit 4 Field Input 5 e Bit 5 Field Input 6 e Bit 6
59. utput 18 Inverted Logical Function 1 Output 19 Logical Function 2 Output 20 Inverted Logical Function 2 Output 21 Logical Function 3 Output 22 Inverted Logical Function 3 Output 23 Logical Function 4 Output 24 Inverted Logical Function 4 Output 25 Logical Function 5 Output 26 Inverted Logical Function 5 Output 27 Logical Function 6 Output 28 Inverted Logical Function 6 Output 29 Field Input 1 30 Field Input 2 31 Field Input 3 32 Field Input 4 NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 NC MK1 PROFI DP1 Page 30 68 33 Field Input 5 34 Field Input 6 35 Field Input 7 36 Field Input 8 37 Field Input 9 38 Field Input 10 39 Field Input 11 40 Field Input 12 41 Field Input 13 42 Field Input 14 43 Field Input 15 44 PLC Input Bit 1 45 PLC Input Bit 2 46 PLC Input Bit 3 47 PLC Input Bit 4 48 PLC Input Bit 5 49 PLC Input Bit 6 50 PLC Input Bit 7 51 PLC Input Bit 8 52 PLC Input Bit 9 53 PLC Input Bit 10 54 PLC Input Bit 11 55 PLC Input Bit 12 56 PLC Input Bit 13 57 PLC Input Bit 14 58 PLC Input Bit 15 59 PLC Input Bit 16 NESW MOTOR PROTECTION amp CONTROL TECHNOLOGY Rev 2E 00 02 April 2013 2 4 Structure Of The Acyclic Slot Map For NewCode Page 31 68 NC MK1 PROFI DP1 The following slots are available to Profibus DPV 1 for class I and class 2 master

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