Bw-1050 Manual
Contents
1. The display will now show F 0 000 indicating that the shackle etc has been tared out Next place a known weight on the hook approx 90 of the unit capacity ie 9kg 45kg depending on model Use the INC and DEC keys to make the display reading equal to the weight being used and then press ENTER ENTER The display will now show DONE and then go back to normal operation The units memory should now be cleared using the key se quence CLEAR ENTER CLEAR WILY i emt To by pass any setting just press ENTER 7 To change a setting use inc or dec EA No Wgts No Wgts gt Geen e GER Number of stores 10 200 3 2 997 13 7 278 4 2 998 14 7 279 The maximum number of weighings that can 5 3 991 15 4 275 be recorded is 2000 which can be split 6 3 995 16 3 277 between 1 to 20 different stores or houses 7 3 270 17 3 273 Each time you press the INC or DEC key the 8 3 997 18 3 280 display will change the number of stores and 9 5 277 19 0 999 display the number of weights that can be 10 5 227 20 2 003 recorded within that store before it becomes full I e 1 2000 10 200 20 100 Select House SH Off HY Band Limits Total 0 980 to 0 999 2 This function allows the user to select the 2 000 to 2 019 2 house in which the bird weights are to be 2 980 to 2 999 2 stored If turned off the weighings will be 3 260 to 3 279 3 stored in numerical order 3 280 to 3 299 1 3 980 to 3 999 3 Fast Slow Operation butt 1 EE S Se l The speed of weighing can be changed f2. side of the enclosure Printer Computer Charger connection KGS LBS This key has two main functions 1 to toggle from pounds and ounces to kilos and grammes 2 to enter the SET UP or CALIBRATION in conjunction with the HOLD key The display shows a colon after the right hand two digits when in Ibs mode HOLD This key has two main functions 1 to freeze the display as a weight is applied or as it is removed 2 to enter the SET UP or CALIBRATION in conjunction with the Ibs kg key The display shows flashing decimal points when in the freeze mode TARE This button only has one function to zero the display if a hanging shackle or other implement is used for weighing It can be used at any time but care must be taken to ensure the weight of the shackle is not accepted into the memory This can happen if the TARE button is not pressed quick enough once the unit is turned on If it is accepted then end statistics will be affected ENTER The main function is to confirm actions and settings 15 CALIBRATION KEY SEQUENCE ON KGS display shows C A L OFF THEN HOLD LBS Release the keys then follow the sequence KGS KGS HOLD tHen THEN HOLD then THEN HOLD After this key sequence t should be displayed At this point any auxiliary device to used in the weighing process but not to be re corded as part of the total weight can be fixed to the hook ie hang ing shackle Now press the TARE key
3. INPUT VIA 9 WAY D CONNECTOR FEMALE The BW1050 will work with a number of peripheral devices These include a bar code reader any p c with a serial port serial printers and modems When used in bAud 12 the BW1050 will send the auto answer command to a modem if connected direct It will then be able to send data via the modem when the correct ASCII commands are used The BW1050 does not implement any handshaking When used with any comm s programs The port settings should be set as follows EMULATION AUTO DETECT TERMINAL ANSI CHARACTERS TYPED LOCALLY ECHO BITS PER SECOND 9600 OR 1200 DATA BITS 8 PARITY NONE STOP BITS 1 FLOW CONTROL NONE Some examples of the ASCII codes that can be sent are as follows ALL Sends number of weights in each store and all weights WGT Sends a list of body weights STAT Sends a list of body weight statistics All commands must be in upper case 19 2 GETTING STARTED 2 1Safety Considerations The BW 1050 is a rugged unit designed for outdoor use but should be handled with care The unit should be cleaned with a damp cloth but under no circumstances be immersed in water The BW 1050 is fitted with rechargeable batteries that can be replaced with standard batteries Under no circumstances should the 1050 be connected to the charger while non rechargeable batteries are installed as damage will result to the 1050 charging circuit 2 2 Calibrating the BW 1050
4. should not be altered as it is a setting for your weigher Set Printer type The 1050 can be set to print on a number of different printers Your 1050 is set to print on the portable printer as supplied More detail in printing from the BW1050 can be found later in the manual Set evenness uniformity This is the limit used to calculate the evenness percentage uniformity of the birds This setting can be set from 5 25 However 10 is a standard used throughout most countries except USA which uses 15 High Limit The loadcell fitted will either be 10kg or 50kg max load The maximum load weight should include any shackles or other implements used during weighing Low Limit This is the minimum weight the 1050 will accept in kgs When the Auto zero is switched on any value that is lower than the limit set will automatically be tared out See Automatic Zero FIL 2 J 0 045 AF ON Prnt 1 H10 100 L 0 050 50Kg H50 10 50Kg LO 10 NNN N WNE Ne CONTENTS INTRODUCTION GETTING STARTED Safety Considerations Calibrating your BW 1050 Set up Options OPERATING INSTRUCTIONS Using the keypad Normal Operating Procedure MAINTENANCE TECHNICAL INFORMATION CHARGING PRINTER LED CODES 5 TECHNICAL INFORMATION POWER SUPPLY PP3 9V BATTERY RECHARGEABLE POWER CONSUMPTION 20mA STANDARD BW1050 WEIGHT 1400 GRAMMES approx DIMENSIONS 178mmx313mm INC HOOK AND HANDLE DATA OUPUT
5. 6 CHARGING ALL WEIGHERS ARE CHARGED USING THE USER MANUAL SOCKET ON THE SIDE OF THE UNIT PRINTERS OLDER PRINTERS WILL HAVE A SOCKET ON W eltech B W 1050 THE BACK NEXT TO THE PRINTER CABLE Charger socket e NEWER UNITS WILL HAVE A FLYING LEAD Manual Live Bird COMING FROM THE CONNECTOR WHICH HAS ale AN IN LINE SOCKET Weg CT i Printer SIDE or FRONT Logo here N Mains charger f Version 8 1d 4 MAINTENANCE Apart from cleaning with a damp cloth the BW1050 requires no special maintenance The unit cannot be immersed in liquid disinfecting is con fined to using a moist wipe towel or the unit can be enclosed in a poly bag during use with the hook protruding The printer should be office based for optimum life The rechargeable batteries will need to be charged after 6 8 hours use In common with all NiCad batteries a complete discharge and re charge cycle is advised when the battery life between charges reduces to say 4 Hrs to overcome the battery memory effect When the batteries are low on power the display will flash BAT Batteries can be removed during weighing with no loss of memory or data N B Have a spare charged battery available when in use Two types of printers that have been supplied with the BW1050 kits Up until 1998 only portable impact printers were used which can be identified by the three buttons on top of the unit These printers have a ribbon inside which produces a faded print out when it i
6. Decimal Point This should not be altered as it is a factory setting for your weigher Set Weight Display This setting determines whether the1050 starts up in kgs or lbs IU 0 kgs IU 1 Ibs Set Ibs display This setting only applies when the 1050 is set to operate in Ibs SU i ounces SU 0 10ths of a Ib USA Grading Lights Option When grading lights are fitted this option needs to be switched On or SEP in order for the lights to illuminate in the correct order Note that when On or SEP are selected the hystogram print out changes Last digit display This is the increments in which the 1050 will operate Ld 1 Single grams Ld 5 Five grams Stability Limit This is a setting which calculates when the 1050 will accept the weight The lower the setting the faster the acceptance but the lower the accuracy This is a factory setting and should not be altered Stability Count This setting defines the number of counts BEI the 1050 makes within the limit setting before accepting the weight This is a factory setting and should not be altered dCPt3 50Kg IU O SU 1 GL Off Ld 1 StL 04 St 3 n 00000000 It is possible to set an eight digit farm identification number into the unit which will head the print outs To adjust each of the digits use the inc and dec keys and then press ENTER to move to the next digit Note if an id number is not set then nothing will be printed FAST SLOW
7. OR CODES BATTERY GREEN CHARGING GREEN ORANGE GREEN ORANGE CHARGING ORANGE CHARGING RUNNING ORANGE OFF RUNNING ORANGE OFF ORANGE OFF RUNNING RED OFF RED OFF RED OFF ORANGE OFF NO LIGHT FLAT OR IN SLEEP MODE 21
8. The 1050 is calibrated by Weltech before it leaves the factory but should it need recalibrating at any time the procedure is as follows The 1050 should be hanging from a secure support and turned off with nothing hanging from the hook Turn the 1050 on while holding down the Kgs Lbs and HOLD keys together The display will show C A L Release the Kgs Lbs and HOLD keys Now by pushing the HOLD key the first dot on the display will go out By pressing the Kgs Lbs key the second dot will go out Follow the same sequence until the display shows ks By pressing the TARE button the display will go to F 0000 Put a known weight onto the hook which should be 90 of the maximum weighing capacity of the 1050 9kg 45kg Next by pressing the inc or dec keys on the key pad the reading can be adjusted to display the weight on the hook When the two match press ENTER 3 2 Normal Operating Procedure When the BW 1050 has been set to suit the users individual requirement it is ready to start weighing Hang the 1050 up and turn ON As data may already be stored in the memory it will need clearing Press CLEAR then ENTER The display will read SURE then press CLEAR again and the display will read DONE When weighing the 1050 must be securely supported If a holder or length of string is being used to hold the bird it can now be placed on the hook Turn the 1050 ON and the display will show the weight on the hook This can be tared out by pressing
9. When the unit is being used for grading purposes it maybe necessary to work at speed and this is possible by reducing the accuracy from 2grms to 5grms which significantly reduces the time to reach a stable reading Each time the button is pressed the status of the weigher will be displayed before returning to the normal display which willshow an ex tra decimal point to the left I f the unit is in fast mode PRINT EACH The user can select the type of information to be printed by the PRINT DATA key When pressed once the display will show EA ON or OFF When EA is turned ON the weight of each bird will be printed as it was weighed When pressed twice the display will show Hy ON or OFF When Hy is selected ON the bird weights are put into a numerical histogram of 20 gram bands When pressed a third time the display will show St On or OFF When St is selected ON all the statistics are printed Each one can be turned ON or OFF independently by pressing the inc key The following are examples of printouts from the weighing of 20 birds 14_ As of version 7 5 a new function was added called LOG Pr This E was created so data could be downloaded and saved onto a DATAPOD or into the DATAPOD FILE MANAGER software 12 Hide Display hd OFF When the 1050 is in use and HD is set to OFF the display will read 0 000 When set to ON it will display READY Automatic Zero AU ON When set to ON any weight on the 1050 which is below t
10. a in each memory store Once pressed the display will show the data for the current store being used It will then go back to store number one and start to toggle through the statistics automatically If GL ON then the display shows each band indicated by a single bar in the first digit followed by the number of readings birds in that band and returns to the current store display Ye This can be speeded up by using the ENTER key It is also possible to jump from store to store if required To do this wait for the display to show a store number and then press either the inc or dec keys The display will then skip through the stores Once the desired store number is displayed press ENTER A shortcut to exit the function without waiting for the unit to run tv through all the stores is to simply press CLEAR when a store number Ww is shown PRINT DATA This key sends the data from the machine The type of data sent is determined by the PRINT EACH key 10 MEMORY STORE is pressed the display will show Str 1 To change this press the inc or dec buttons until the house you want is displayed then press ENTER To view the weighings at any time press SHOW DATA Information will scroll across the display automaticaly or can be advanced using the ENTER key When the weighing is complete turn the 1050 OFF It can now be connected to a printer or computer and turned on to download the stored data 17 PATTERN 7 PRINTER LED INDICAT
11. ed options and protected settings which are vital to correct operation can be found in the SET UP To enter the SET UP routine follow these steps With the 1050 turned off hold down the MEMORY STORE key and the SET BAND keys together and turn the 1050 ON The display will show S E T U P press the HOLD key then the Kgs Lbs sequentially until all the dots have disappeared The 1050 setup can then be modi fied To alter settings the inc and dec keys are used A step by step guide is shown below ON MEMORY SET display shows S E T U P Release the keys then follow the sequence below KGS KGS Weltech manufacture a 10kg and a 50kg version All values below apply to both except where stated and are default values inc 2 This key has two main functions 1 to toggle functions ON and OFF 2 to increase numerical values for example the reject limit dec J This key has two main functions 1 to toggle functions ON and OFF 2 to decrease numerical values for example the reject limit CLEAR The CLEAR button has two main functions 1 clearing down unwanted data from the weigher before a new weighing session see below 2 exiting the SHOW DATA function without having to run through all the stores To CLEAR data follow the key sequence below Ei display shows SURE THEN All information is now cleared and permanently lost ENTER The main function of the ENTER button is to confirm actions and settings 14
12. he low limit setting will automatically zero the display Set Power down Pd 15 This option enables the user to set a time for the 1050 to automatically turn itself off to save power when not in use It is set to 15 minutes S S NOTE NO INFORMATION IS LOST WHEN THE 1050 IS TURNED OFF Divisions div 1 The BW1050 has the ability to work out an average weight for a given multiple in a single weighing I e if the DIV was set to 10 10 chicks could be placed into a bucket and weighed at the same time The BW1i050 would then work out the average weight and store this as 10 birds at that weight However because of the nature of this type of weighing some of the statistics will not be printed as they would be false The maximum number for the setting is 10 3 OPERATING INSTRUCTIONS 3 1 USING THE KEYPAD MEMORY STORE This key is used to store weights in individual pens or houses It can be used in two ways depending on how the SH is set in the main SET UP With SH off the houses run in numerical order and advance each time The key sequence for this is MEMORY STORE ENTER MEMORY STORE With SH on the user chooses which store number to put the weights into The key sequence for this is MEMORY STORE then the inc and dec keys to move to the desired store number and then press MEMORY STORE again From this point all weights accepted will be placed into that store SHOW DATA This key is used to display the statistics of the dat
13. rom o 5 279 2 d 6 280 to 6 299 1 normal to a fast setting by using the FAST 7 260 to 7 279 3 SLOW button on the front panel A setting of f 1 enables the use of this button and 0 disables it Baud Rate bAud 96 St Total 20 Average wot This is the speed at which data is sent and Deviation received The BW1050 works at 9600 Baud Evenness factory setting and 1200 Baud The latter is C V usualy only used when connecting the BW1050 to a modem Sl i Range rnG 4 rnG2 50Kg Isi Did you know that if connected to an 80 column serial printer the BW1050 will print out a graph plotting every bird weight and an D This is a scaling factor and should not be evenness trend line Added to this it will also print areas for farm altered as it is a factory setting for your details to be entered and all of the options above weigher 13 6 SET BANDS This button is multifunctional and is mainly used when grading lights have been fitted Each function is described below NSE KR To move to the next item press ENTER GL OFF ON SEP This is a shortcut to enabling and disabling the grading lights function There are several types of grading machines and some need an external power source to drive the lights fitted To select the options use the inc and dec keys r 0 000 Once the lights have been set to ON or SEP you will need to have a reject limit This is the limit below which the red light fitted will illuminate To adju
14. s low on ink Replacement ribbons can be purchased from Weltech After 1998 portable thermal printers were issued The main difference being that they have a single green button on the top with a light that changes colour depending on the state of the battery These printers do not have a printer ribbon but need to have thermal paper rolls inserted rather than normal ones If a normal paper roll is fitted then the paper will advance but nothing will be printed Both types of paper rolls are available from Weltech The battery should be charged for 16 hrs before first use The led codes for this printer are tabulated in the back of the manual 18 1 INTRODUCTION The BW 1050 is designed to allow one person to weigh live poultry either individually or in groups and is ideal for all types of birds It is totally battery operated and will weigh for up to 8 hours between charges It can be charged from the wall charger supplied a car charger or the batteries can be removed and charged separately without losing any data already stored The 1050 can store up to 2000 individual weights and place them in houses or pens numbered from 1 20 Information stored can only be cleared by the operator entering the CLEAR key sequence The maximum weight the unit can weigh is 10kgs 22lbs for the chicken weigher and 50kgs 110lbs for the turkey weigher BW 1050 Control Panel Note On current models the charger and printer sockets are mounted on the
15. st this setting use the inc and dec keys G 0 000 GL ON ONLY Now that you have a reject limit you will need a banding value This value is used to determine the group into which the weights will go For example if you have a reject limit of 1 000kg and a group of 0 100kg then the bands would show as below REJECT LIMIT 0 TO 0 999KG GROUP ONE 1 001KG TO 1 099KG GROUP TWO 1 101KG TO 1 199KG and so on To adjust this setting use the inc and dec keys SEPARATE When GL is set to SEP four individual limits will need to be entered Each band is shown by the number on the left of the display and the band limit set by using the inc and dec keys When the hystogram is printed all four groups and the reject limit will be shown with the total number of birds that have been accepted into each band next to them t 0 000 Along with the evenness of the average weight the BW1050 can work out the evenness of the birds weighed against a target weight This is represented here by the t figure To adjust this setting use the inc and dec keys Note if a target is not set then nothing will be printed 11 Set Filter This setting filters out all movement on the 1050 to create a stable reading The higher the value the greater the filter and the more accurate the unit becomes However this does slow down the acceptance speed Set filter jump out This should not be altered as it is a setting for your weigher Set Acceptance freeze qi This
16. the TARE button Sometimes if the weight is above the low limit setting the 1050 will accept it This can be cleared by following the clear procedure as described above If the same holder is always used it can be permanently tared by following the calibration procedure as described in Section 2 2 With the 1050 reading 0 000 and the memory clear birds can be weighed When a bird is placed in the holder the display will show it s weight When the 1050 is happy that the weight is stable it will bleep and A will be appear to say the weight has been accepted This may take a second or two depending on the amount of movement of the bird When accepted the bird can be removed and the next weighed and so on When weighing is complete the data can then be stored by pressing MEMORY STORE The display will show Str 1 press ENTER The display will now show SURE press MEMORY STORE again to confirm All the data will be stored in the first store section You can now move to the next house or pen and follow the same procedure The 1050 must be turned off when moved to avoid spurious readings If SELECT HOUSE has been set to ON in the set up see sections 2 3 and 3 1 the data can be stored in the house or pen selected When 16 2 3 Set up Options The 1050 is set in the factory to a standard setting but can be changed by the user to suit his individual needs Most user functions are accessed directly from the front panel keys some less frequently us
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