dolphin-02 a automatic pvc water slot milling machine user`s manual
Contents
1. 10 1 ELECTRIC COMPONENTS item m 10 2 PNEUMATIC COMPONENTS item m 161 008 PAKO SWITCH CA10 A202 1 241 004 6 MM AIR HOSE 1 161 010 MA 111 LATCH SWITCH ON OFF 3 241 005 AIR GUN HOSE 5 163 003 BOSCH MOTOR 3 241 009 FRC 1 8 D MINI CONDITIONER 1 164 015 PRINTED PLUG 3 1 1 241 012 SV 1 4 5 2 D O VALVE 1 165 011 PERFORATED RAIL KLEMSAN 0 25 241 013 MFH 5 1 8 230V VALVE WATER DISCHARGE 4 165 012 WGD1 CONNECTOR STOPPER 3 241 014 1 8 EXHAUST REDUCER SINTER 6 165 016 CABLE CHANNEL 37 5 37 5 0 5 241 016 1 8 EXHAUST SC SINTER 2 165 020 PEK 2 5 MM BEIGE CONNECTOR 10 241 020 MVH 3 1 7 QS 4 SELENOID VALVE 1 165 025 PEK 2 5 MM BLUE CONNECTOR 5 241 021 1 4 EXHAUST REDUCER SVE SINTER 2 165 028 TERMINAL PLATE NPP 2 5 10 5 241 028 MSSD V SOCKET 1 165 031 PG 13 5 SLEEVE 1 242 001 AIR GUN LBP 1 4 1 165 035 PG 36 SLEEVE 1 243 004 1 4 HOSE INLET 1 165 040 WARNING LABEL P 2S 2 243 008 1 4 TRIPLE DISTRIBUTOR 1 165 046 START BUTTON 1 243 010 1 4 1 8 NIPPEL DECREASING 1 165 024 UK 2 5 2 CONNECTOR 4 243 012 1 4 6 ANKLE S6520 6 1 4 4 165 023 UK 2 5 4 CONNECTOR 1 243 014 1 4 8 SLEEVE S65 10 8 1 4 1 165 045 NO 2 PANEL SPIRAL THICK 1 243 023 1 8 6 ANKLE S6520 6 1 8 8 165 060 CABLE SHOE SKN 1 0 4 3 243 024 MID THREADED T S6430 6 1 8 1 165 067 NO 1 PANEL SPIRAL THIN 0 25 243 025 1 8 6 SLEEVE S6510 6 1 8 11 165 078 NO 1 CONNECTOR NUMBER 2 243 038 SEXTANT Y 6560 6 2 165 079 NO 2 CONNECTOR NUMBER 22. DOLPHIN 02 A AUTOMATIC PVC WATER SLOT MILLING MACHINE USER S MANUAL 1 Operating and Safety Instructions AJ ATECH CONTENTS 1 General Information 1 1 Introduction 1 2 Manufacturer 2 Machine s Description and Purpose of Use 2 1 Machine s description 2 2 Technical features 2 3 Overall dimensions 2 4 Part lists and technical drawings 3 Safety 3 1 Safety information 3 2 Accident prevention 3 3 General safety information 4 Transport of the Machine 5 Installation of the Machine and Electric Connection 6 Machine Safety Information 7 Operation 7 1 Changing the router bit 7 2 Adjusting the machine s air pressure 8 Maintenance 8 1 Periodic checks 8 2 Maintenance at the end of working day 9 Troubleshooting Guide 10 Electric Pheumatic Components 10 1 Electric Components 10 2 Pheumatic Components 2 Operating and Safety Instructions Page so ON Ww WwW C 2 NN 00 Q AJ ATECH 1 GENERAL INFORMATION 1 1 INTRODUCTION The user s manual given by the manufacturer contains necessary information about the machine parts Each machine operator should read these instructions carefully and the machine should be operated after fully understanding them Safe and efficient use of the machine for long term depends on understanding and following the instructions contained in this manual The technical d
3. Technical bn American eS Wate DOLPHIN 02 A 600W X 2 With 2 Drills 120V 60Hz DOLPHIN 02 A 600W X 3 With 3 Drills 120V 60Hz 27000 rpm 90 120 psi 1 CFM 20x20x54 27000 rpm 90 120 psi 1 CFM 20x20x54 Technical P x ley Features E Z J Metric WxLxH DOLPHIN 02 A 600W X 2 With 2 Drills 230V 50Hz DOLPHIN 02 A 600W With 3 Drills 230V 50Hz 27000 rpm 27 1 min 50x51x138 cm 27000 r p m 27 1 min 5 Operating and Safety Instructions 2 3 OVERALL DIMENSIONS 6 Operating and Safety Instructions AJ ATECH 2 4 PART LISTS AND TECHNICAL DRAWINGS NO STOCK PART NAME QTY CODE 9 111 149 MOTOR MOVEMENT BAD 3 10 111 152 TABLE HOUSING 3 11 111 150 TABLE 1 12 143 019 AXIS MOVEMENT SHAFT 4 13 141 141 FOOT ADJUSTMENT BOLT 2 14 241 009 CONDITIONER 1 15 145 032 UPPER CONNECTION ROD 2 17 211 017 FRAME 1 18 111 147 FRAME BASE 2 21 111 151 LATERAL CONNECTION 2 23 163 003 MOTOR 3 26 143 021 1 MOTOR HOUSING SHAFT LEFT 1 28 143 023 2 MOTOR HOUSING SHAFT RIGHT 1 33 141 221 CLAMP COLUMN SHAFT 2 35 550 003 PNEUMATIC CLAMP 2 40 550 023 AXIS POSITIONING PISTON 2 42 550 024 2 MOTOR PISTON 2 43 143 017 2 MOTOR PISTON SHAFT 2 48 211 017 PANEL 1 49 141 219 MOTOR ADJUSTMENT BOLT 2 Figure 1 7 Operating and Safety Instructi
4. 243 045 SCU 604 1 8 SCREW TYPE REDUCER 1 165 080 NO 3 CONNECTOR NUMBER 3 243 046 MCU 704 6 1 8 MANUAL REDUCER 1 165 081 NO 4 CONNECTOR NUMBER 4 244 005 O RING 34 2 10 165 082 NO 5 CONNECTOR NUMBER 8 244 011 O RING 28 2 2 165 083 NO 6 CONNECTOR NUMBER 4 165 084 NO 7 CONNECTOR NUMBER 4 165 085 NO 8 CONNECTOR NUMBER 4 165 086 NO 9 CONNECTOR NUMBER 2 17 Operating and Safety Instructions
5. this manual 3 2 5 All directives recommendations and general safety rules contained in this manual have to be observed fully The machine cannot be operated in any way for purposes other than those described herein Otherwise the manufacturer shall not be deemed responsible for any damages or injuries And such circumstances would lead to the termination of the warranty 3 3 GENERAL SAFETY INFORMATION A 3 3 1 The power cable should be led in such a way that nobody can step on it or nothing can be placed on it Special care has to be taken regarding the inlet and outlet sockets 3 3 2 If the power cable should be damaged during operation don t touch and unplug it Never use damaged power cables 3 3 3 Don t overload machines for drilling and cutting Your machine will operate more safely with power supply in accordance with the stipulated values 3 3 4 Don t place your hands between parts in motion 3 3 5 Use protective eye glasses and ear plugs jewels These can be caught by moving parts Don t wear oversize clothes and 3 3 6 Keep your working place always clean dry and tidy for accident prevention and safe operation 3 3 7 Use correct illumination for the safety of the operator ISO 8995 89 The Lighting of Indoor Work Systems 3 3 8 Don t leave anything on the machine 9 Operating and Safety Instructions AJ ATECH 3 3 9 Don t use any materials other than those recommended by the manuf
6. 1 The machine should be transported by lifting with proper equipment not touching the ground during the transport 10 Operating and Safety Instructions Al ATECH 4 2 Machines are covered with nylon for delivery unless the customer has not required other method of packing 4 3 For the weight and overall dimensions of the machine see Technical Features 5 INSTALLATION OF THE MACHINE AND ELECTRIC CONNECTION Remove the bolts and stoppers for fixing the movable parts of the machine for safe transport before making the electric and pneumatic connections 5 1 Place your machine onto an even ground The machine s overall dimensions are given under Overall Dimensions The working place should be appropriate for these dimensions 5 2 Level the machine by using the adjustment screws on the machine s rear base 5 3 Make the air connection with a hose appropriate for the sleeve diameter 5 4 Your machine operates under 230 V 50 Hz power supply Let the electric installation carry out by a qualified electrician 5 5 Check the rotation direction of the router bit after making the electric connection 5 6 Ensure that the air pressure at the conditioner is 6 8 Bar 6 MACHINE SAFETY INFORMATION Read the user s manual carefully before starting to operate the machine Follow the instructions in the manual 6 1 The machine has to operated with 230 V 50 Hz Let the electric installation carry out by a qualified electrician 6 2 Li
7. URE ON THE MACHINE The air supply to the machine has to balance 6 8 Bar pressure Don t operate the machine at an air pressure lower than Bar Read the manometer on the conditioner to adjust and to check the air pressure See Figure 2 Pull the conditioner adjustment switch up 7 2 1 Turning the adjustment button in clockwise direction increases the pressure turning itin counter clockwise direction decreases the pressure 7 2 2 Once you read 6 8 Bar on the manometer push the adjustment button of the conditioner down and lock it in that position 7 2 8 In order to prevent that the water inside the air system causes damage to the pneumatic system components the conditioner unit collects the water in the collection receptacle Discharge the collected water periodically at the end of the working day by pressing the button under the cylinder depot of the conditioner 7 2 4 The manufacturer recommends to use the following oils with the conditioner TELLLUS C 10 BP ENERGOL HLP 10 MOBIL DTE LIGHT PETROL OFISI SPINDURA 10 PRESSURE ADJUSMENT OIL DEPOT WATER DISCHARGE SCREW gt OPEN HERE TO FILL OIL 2 8 MAINTENANCE 8 1 PERIODIC 8 1 1 Ensure that the working table and all parts are clean and dry Degreose the table 8 1 2 Remove alll kinds of burr chip and foreign materials form the machine surface 8 1 3 Check the air pressure 8 1 4 Check the air pressure filters and t
8. acturer for cutting operations on the machine 3 3 10 Ensure that the work piece is clamped appropriately by the machine s clamp or vice 3 3 11 Ensure safe working position always keep your balance 3 3 12 Keep your machine always clean for safe operation Follow the instructions at maintenance and replacement of accessories Check the plug and cable regularly If damaged let it replace by a qualified electrician Keep handles and grips free of any oil and grease 3 3 13 Unplug first before conducting and maintenance works 3 3 14 Ensure that any keys or adjustment tools have been removed before operating the machine 3 3 15 If you are required to operate the machine outside use only appropriate extension cables 3 3 16 Repairs should be carried out by qualified technicians only Otherwise accidents may occur 3 3 17 Before starting a new operation check the appropriate function of protective devices and tools ensure that they work properly All conditions have to be fulfilled in order to ensure proper operation of your machine Damaged protective parts and equipment have to be replaced or repaired properly by the manufacturer or dealer 3 3 18 Don t use machines with improper functioning buttons and switches 3 3 19 Don t keep flammable combustive liquids and materials next to the machine and electric connections 4 TRANSPORT OF THE MACHINE The transport should be done by qualified personnel only 4
9. fting installation electric maintenance of the machine should be carried out by qualified personnel only 6 3 Routine maintenance and scheduled maintenance should be carried out by qualified personnel after unplugging the machine first 6 4 Ensure that the machine has been cleaned tested and maintained before starting to operate it 11 Operating and Safety Instructions AJ ATECH 6 5 Check the safety devices power cable and moving parts regularly Don t operate the machine before having replaced defective safety devices or faulty parts 6 6 Keep foreign materials away from the working area of the machine keep away from the machine s moving parts 6 7 Protect the router bit against impacts 6 8 Don t use the machine for improper purposes for working of iron and ferrous metals 12 Operating and Safety Instructions ROUTER MOTOR NO 3 HOLDER MOTOR NO 2 MOTOR NO 1 PANEL ROUTER BIT START BUTTON AXIS POSITIONING Figure 2 MAIN SWITCH Figure 3 13 Operating and Safety Instructions AJ ATECH 7 OPERATION a Main Switch ON Figure 3 b Place the PVC profile on which you want to open the water slots onto the machine table Figure 2 c Switch motor No 1 Figure 3 to ON and press the Start button At the same time the profile will be clamped automatically and motor No 1 will start Then the water slot milling process is carried out automatically d Apply the same procedure f
10. he oil level in the conditioner Fill up if the oil level is low ILLUSTRATION 2 15 Operating and Safety Instructions AJ ATECH 8 2 MAINTENANCE AT THE END OF THE WORKING DAY 8 2 1 Disconnect the power and air supply 8 2 2 Remove all kinds of burr chip and foreign materials form the machine surface 8 2 3 Clean the table and dry it with a piece of cloth don t use any materials which could cause damage to the machine s paint Disconnect the power and air supply before carrying out all these works 9 TROUBLESHOOTING GUIDE Here are some recommendations for solving urgent problems If the trouble cannot be solved or if you have a problem other than those described hereunder please contact our technical service or your nearest dealer 9 1 Check the socket whether power supply is established 9 2 Tighten the router bits at the cylindrical shaft side 9 3 Use router bits with a shaft diameter in accordance with that of the router bit holders 9 4 Keep the factory settings for motor travel speed and table travel speed Excessive travel soeed may cause the router bits to brake 9 5 Keep the router bit of motor No 2 away from the table when adjusting the profile cutting depth 9 6 Don t use broken and damaged router bits replace them with new ones 16 Operating and Safety Instructions 10 ELECTRIC PNEUMATIC COMPONENTS AJ ATECH
11. ons 3 SAFETY 3 1 SAFETY INFORMATION The symbols shown hereunder are necessary to be read with special attention Not reading or observing of them may cause damage to the equipment or personal injury The IMPORTANT symbol above is one telling to apply special care and to be careful at carrying out the specified operation The CAUTION Symbol above warns you against specific dangers and requires to read the text Not observing may cause damage to the equipment DANGER WARNING The DANGER WARNING above warns you against specific dangers and definitely requires the text to read Not observing may result in serious bodily injury Please read the user s manual carefully before using the machine or carrying out maintenance 3 2 PREVENTION OF ACCIDENTS 3 2 1 Our machines are manufactured in accordance with EN 60204 1 and EN 292 2 CE safety directives which cover national and international safety directives 3 2 2 It is the task of the employer to warn his staff against accident risks to train them on prevention of accidents to provide for necessary safety equipment and devices for the operator s safety 3 2 3 Before starting to work with the machine the operator should check the features of the machine learn all details of the machine s operation 8 Operating and Safety Instructions Al ATECH 3 2 4 The machine should be operated only by staff members who have read and understood the contents of
12. or milling of the other slots e You can open two slots simultaneously For this purpose switch the motors 1 2 or 1 3 to ON and press the Start button The machine will complete the operation automatically NOTE The milling depth of the cutter can be adjusted at all three motors This adjustment can be done with the Motor Adjustment Bolt Figure 1 No 49 NOTE The clamps operate pneumatically The profile is clamped automatically when the Start button is pressed f The travel soeed of the motors can be increased and decreased via the reducers located on the valves inside the panel g The table travel speed can be adjusted via the reducer located on the table motion piston 7 1 CHANGING THE ROUTER BIT If it becomes necessary to replace the router bit for any reason unplug the machine first 7 1 1 Hold the router bit holder with a 17 mm wrench key FIGURE 12 7 1 2 Place the cylindrical pin delivered with the wrench key into the hole on the router bit holder and turn the key to the left 7 1 3 Replace the router bit holding unit Apply reverse order to tighten the router bit 7 1 4 Check the router bit before using it The router bit has to be inserted into the holder properly Don t use damaged router bits with improper function Operate the machine for at least 30 seconds to be sure that the router bit has been inserted and fixed correctly 14 Operating and Safety Instructions Al ATECH 7 2 ADJUSTING THE AIR PRESS
13. rawings and details contained in this manual constitute a guide for the operator 1 2 DISTRIBUTOR ATech Machine Inc 10752 A Tucker Street Beltsville MD 20705 USA Phone 1 301 595 1816 Fax 1 301 560 6627 Website www ATechMachinery com E mail info ATechMachinery com In case of any technical problem please contact your nearest ATECH dealer or ATECH head office through the above mentioned phone fax or e mail address Technical labels with the model description of the machine are fixed onto the front side of each machine The machine s serial number and manufacturing year are stipulated on the technical label 2 MACHINE S DESCRIPTION AND TECHNICAL FEATURES 2 1 MACHINE S DESCRIPTION This machine has been designed for milling of water discharge slots onto PVC profiles on two or three axes in different angles and heights It automatically adjusts axis deviations Automatic operation via single button Motor selection via buttons Model DOLPHIN 02 A is equipped with 3 motors Please mention the below mentioned data in all your correspondence regarding the machine with the manufacturer and or your ATECH dealer 3 Operating and Safety Instructions ZAlIATECH Mochine s serial number Voltage and frequency Name of dealer where machine was purchased Date of purchase Description of the machine fault Average daily operation period 4 Operating and Safety Instructions 2 2 TECHNICAL FEATURES
Download Pdf Manuals
Related Search