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USER INSTRUCTIONS - Flowserve Corporation

1. Master Station Clock Active 1 18 2012 8 54 Month Day Year Hours Minutes Time Server IP EAR ESP EA IE Enable Disable Time Server Disabled Configure Local Time Zone Time Zone Wed Jan 18 08 55 05 EST 2012 Additionally the Master Station Clock can be set to the correct local time zone by selecting the Time Zone button in the Clock screen The time zone is configured by selecting the region and locale in which the Master Station is located Figure 6 7 Time Zone Master Station Time Zone Active Set Time Zone by Region and Locale Select Locale Wed Jan 18 08 58 03 EST 2012 8 2 1 4 Screen Saver The Screen Saver menu Figure 8 8 allows the user to set the unit s screen saver parameters The screen saver can be set to activate between one minute and 15 minutes after the last screen use Alternatively the screen saver can be disabled entirely Figure 8 8 Screen Saver Screen Saver Active Screen Saver Timeout min Minimum of 1 and Jo Maximum of 15 10 Enabled E Keypad Back Save Main Menu Minute flowserve com SN FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 8 2 2 Redundant Configuration The Configure Hot Standby screen Figure 8 9 enables the user to configure the Master Station for Hot standby operation The current mode and startup mode can be set to Active Standby or Disabled In addition if two modules are present redundancy should
2. flowserve com rr FLOWSERVE gt 2 Limitorque Master Station ll FCD LMENIM3001 01 05 12 0 2 2 MOV Status The MOV Status screen reveals the actual MOV network address tag name unit type and position In addition it shows the status of the MOV communication channels and the Modbus holding registers that have been selected to be mapped to the PLC DCS data table See Section 8 2 6 3 Configure Data Table for register content details Figure 5 4 MOV Status MOV Status Register 9 Remote Mode MOV Address 3 lt gt Go to MOV Tag MOVFUO03 Unit Type 73 Open E Channel A MXA cl Opened Jammed Close T S Fault Closed J Local Mode Manual Op Fault E stopped Combined Fault Phase Error Opening O T Fault Closing Open T S Fault Back Main Menu Next j j 0 2 3 MSIII Status The MSIII Status screen provides Master Station status of the following functional components 1 CPU Module temperature 2 Available memory for logging data 3 CPU Module up time 4 Last login time 5 Last configuration change time Figure 5 5 MSIII Status MSIII Status Active CPU Module Temp 67 0 C Logging Memory Size 128 MB Module Uptime O Days O Hours 5 Minutes Last Login Time Thu May 20 11 10 40 EDT 2010 Last Config Change Thu May 20 10 39 57 EDT 2010 Back Main Menu rr FLOWSERVE Limitorque Master Station III FCD LMENIM
3. System Status System Configuration System Control Diagnostics Email Configuration File Manager Exit rr FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 5 2 oystem status The System Status main screen Figure 5 2 allows the user to view the overall status of the MOV network and Master Station Figure 5 2 System Status System Status Active Network Status MOV Status MSIII Status Main Menu Exit 5 2 1 Network Status The Network Status screen presents an overview of the entire field unit network up to 25 activated MOVs per page Only those MOVs that have been activated will be displayed See MOV Network Config in System Configuration screen to activate desired MOVs Figure 5 3 Network Status Network Status Active MOVs Active Press on a MOV to view status detail Back GREEN STATUS OK RED FAULT it _ a eo o e O e LL HE LA sn CL RL EL HE The numeric buttons represent addressed MOVS while the and B bars represent associated MOV communication channels A amp B The MOVs and their respective communication channels are constantly being monitored and will display green if OK and red if faulted The user can advance to the MOV Status screen by either touching an addressed MOV or touching the Back button to return to system Status screen and then selecting MOV Status
4. 8 2 1 System Information The System Information menu Figure 8 3 allows the user to view the Master Station s currently loaded firmware version In addition the menu provides means for setting the system clock screen Saver and language parameters Figure 8 3 System Information System Information Active Version Clock Language Screen Saver Back Main Menu Exit flowserve com rr FLOWSERVE N Limitorque Master Station III FCD LMENIM5001 01 05 12 8 2 1 1 Version The Version screen Figure 8 4 displays the Master Station s currently loaded firmware version Figure 8 4 Version Version Active FlowServe Master Station msiii200908171538 Back Main Menu 8 2 1 2 Language The Language menu Figure 8 5 allows the user to set the unit s display language by selecting the desired language button Figure 6 5 Language Menu Language Active Back Save Main Menu 8 2 1 3 Clock The Clock menu Figure 8 6 allows the user to set the unit s clock parameters including the current time and enabling disabling the use of a time server to retrieve the current time If the time server option is enabled the IP address field will become editable and can be used to indicate the desired server IP rr FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 Figure 8 6 Clock
5. Figure 6 3 MOV Control Control MOV Remote Mode lt MOV Address Tag 1 MOVFUOO1 Go to MOV i Channel A Closed Torque Open Back RO a 6 2 2 Emergency Shutdown Should it be necessary to initiate an Emergency Shutdown of the networked MOVs this can be accomplished by accessing the Emergency Shutdown screen Figure 6 4 from the Main Menu Figure 6 4 Emergency Shutdown Emergency Shutdown Active Pressing the red button will initiate an Emergency Shutdown procedure for the Network Once initiated the Emergency Shutdown procedure cannot be revoked Main Menu Or FLOWSE RVE Limitorque Master Station III Two options are available Initiate Emergency Shutdown and Clear Emergency Shutdown Once an emergency shutdown has completed and is no longer necessary the emergency shutdown state can be cleared by pressing the Clear Emergency Shutdown button When an emergency shutdown is initiated the Emergency Shutdown in Progress screen will be displayed Figure 6 5 Figure 6 5 Emergency Shutdown in Progress Emergency Shutdown Active The Emergency Shutdown procedure has been initiated xz In Progress When an emergency shutdown is cleared the Emergency Shutdown Termination in Progress screen will be displayed Figure 6 6 until the procedure is complete Figure 6 6 Emergency Shutdown Termination Clear Emer
6. FLOWSERVE N Limitorque Master Station III FCD LMENIM5001 01 05 12 noure 11 6 AC i Holder Check each of the two fuses located in the holder for continuity Replace if necessary and reinstall the holder into the module 11 6 3 Network Surge Protection The network surge protector is a three stage device for protection of the RS 485 data lines Loss of communication on either channel A or B could result in a faulty surge protector Please see below traces to verify proper operation of the protector Figure 11 7 Network Surge Protector CHANNEL A j CHANNEL B AAA A A4334 eg Fa NF OT a w If faulty please replace device by removing the two outer screws and then the assembly Replace with a new protector assembly Figure 11 8 Removing Network Surge Protector a FLOWSERVE N Limitorque Master Station III FCD LMENIM5001 01 05 12 This page intentionally left blank flowserve com rr FLOWSERVE N Limitorque Master Station III FCD LMENIM5001 01 05 12 This page intentionally left blank a FLOWSERVE N Limitorque Master Station III FCD LMENIM5001 01 05 12 This page intentionally left blank flowserve com Orr FLOWSERVE N ISO 9001 ACCREDITED Registered To find your local Flowserve Limitorque representative Visit www flowserve com limitorque or call 1 484 528 4400 FCD LMENIM5001 01 05 12 Printed in USA Flowserve Corporation has esta
7. 3 4864 R3 opt Disengage Relay 4 5120 R4 opt Disengage Relay 5 5376 R5 opt Disengage Relay 6 5632 R6 opt Disengage Relay 7 5888 R7 opt Move To Enable 6656 Initiates move to Engage Relay 8 6912 R8 opt Disengage Relay 8 7168 R8 opt Note 1 This is a two step command A valid value must be written to Register 2 before issuing this command Other registers may also be preset to control or change other functions but care must always be taken to properly change these values An improper value written to a register can cause undesirable actions from the DDC 100 Field Unit NOTE Null Command The field unit takes no action when this command is received This command is typically used by a Host to reset the Host output register when required From DCS user must address the Master Station II and poll according to the table given in the FC 06 16 configuration rr FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 N This command allows a Host to issue the move to command with a single write utilizing the Modbus function code 06 Register 1 will be used to complete this command Rules for utilizing this command e Field unit scaling must be configured for 0 100 e To use the hexadecimal method of determining a single write move to command 0x4B is always placed into the Hi Byte of Register 1 The desired position value is always placed into the Lo Byte of Register 1 e To move the actuator t
8. 434 528 4400 1 4 Main Menu Once logged in the user will see the Main Menu Figure 1 4 Figure 1 4 Main Menu Main Menu Active System Status System Configuration System Control Diagnostics Email Configuration File Manager Exit From here the menu options are displayed based on the current user role Each button represents a separate logical section of the Master Station SYSTEM STATUS ALL USERS View information related to the network status status of the Master Station and MOV status SYSTEM CONTROL CONTROL CONFIGURE AND ADMINISTRATOR Access to MOV control and emergency shutdown functions EMAIL CONFIGURATION CONFIGURE AND ADMINISTRATOR View and change settings related to email alerts SYSTEM CONFIGURATION CONFIGURE AND ADMINISTRATOR Configure the main functions of the Master Station User Administration functions in this section are accessible only to Administrator users DIAGNOSTICS CONFIGURE AND ADMINISTRATOR Activate event logging communication data analysis or polling statistics FILE MANAGER CONFIGURE AND ADMINISTRATOR Import or export configuration files export an event log import a tag file or update the Master Station software flowserve com rr FLOWSERVE N Limitorque Master Station III FCD LMENIM5001 01 05 12 1 5 Technical Data 1 Power supply 100 240 VAC 50 60HZ or 24 VDC maximum current is 1 5A 2 Operati
9. no repeaters meters 30 Multi drop Daisy Chain with 24 field units Redundant Loop with 240 field units 289 2 Or FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 Function Flowchart The following flowchart graphics illustrate the functions of the Master Station III flowserve com re FLOWSERVE wee Figure 2 1 Function Flowchart Limitorque Master Station III FCD LMENIM5001 01 05 12 rn FLOWSERVE wee Figure 2 1 Function Flowchart continued User Administration DCS Configuration MOV Network Config Configure Files Limitorque Master Station ll FCD LMENIM3001 01 05 12 Add User Delete User User Settings Change Password Modbus FC 03 Read Holding Registers Baud Rate Stop Bits Parity pe Electrical Address Timeout Delays HMI State Lockout Modbus FC 02 Read Input Status Configure Data Table Modbus FC 06 16 Preset Registers IP Address Ethernet Mask Port Gateway Baud Rate Retries Poll Mode Hot Standby IP Poll Passes Timeout Delays Auto Configuration Active MOVs Poll Priority Load Config File Save As Default Restore Factory Defaults Event Log Polling Stats Import Config File Export Config File File Manager Export Event Log Import Tag File Update Software Modbus FC 05 15 Force Coils flowserve com rr FLOWSERVE N Limitorque Master Station III
10. 021 MOVFUO21 Back Save Next 8 2 4 User Administration The User Administration screen Figure 8 12 is accessible when the user is logged in as an Administrator see User Rights Overview in Section 1 It permits the addition or deletion of individual users as well as the assignment of user passwords and roles within the Master Station Figure 8 12 User Administration User Administration Active Add User Delete User User Settings Change Password Back Main Menu 8 2 9 DCS Configuration The DCS Configuration screen Figure 8 13 allows the user to configure communication port parameters in order to successfully link the Master Station to the control system s Host device DCS PLC etc Furthermore data registry mapping is accomplished by selecting the Configure Data Table button Figure 8 13 DCS Configuration DCS Configuration Active Serial Port Ethernet Port Configure Data Table Exit HMI State During Comms DCS Comm Lockout Time ms Back Main Menu flowserve com SE FLOWSERVE wee Limitorque Master Station ll FCD LMENIM3001 01 05 12 8 2 6 1 Serial Port The DCS serial port on the rear of the Master Station III unit is configured via the Serial Port screen Figure 8 14 Simply select appropriate settings for desired application then save Settings available for DCS communicat
11. 18 First Last Conf MOV 1 18 Auto Configure Polling Mode Modbus Mode Retries dund m ere Accept Cancel Next For a baud rate of 4800 use the following initial values Timeout 200ms Prop delay 25 ms and RTS On delay 25 ms These values should be adjusted to best fit the network s configuration For a baud rate of 9600 use the following initial values Timeout 200 ms Prop delay 20 ms and RTS On Delay 20 ms These values should be adjusted to best fit the network s configuration For a baud rate of 19200 use the following initial values Timeout 200 ms Prop delay 15 ms and RTS On Delay 15 ms These values should be adjusted to best fit the network s configuration Figure 8 26 Active MOVs Active MOVs Active Press on a MOV to toggle activation Mov Active MOV Not Active Back Poll Priority Next Figure 8 27 Polling Priority Active MOVs Polling Priority Active MOVs Active Press on a MOV to view status detail Back 1 Poll Every Cycle N Poll Every Nth Cycle a 1 5 i i A A et EJ LI LI In order to optimize the network efficiency lower priority MOVs can be set to be polled at a user defined cycle a FLOWSERVE wee 8 2 8 Configure Files Limitorque Master Station III The Configure Files screen Figure 8 28 permits the user to load the M
12. 4 1 Master Station Rear Panel Connections EXTERNAL 24VDC INPUT ONLY moa HOT STANDBY OPTIONAL CHANNEL A CHANNEL B ik f fe amp A gt a uw p 4 nt PSD dy INPUT AAS LS LSA os 100 240VAC Kor OC Ky 1 5A 1 Ethernet Ports RJ 45 connectors One port is designated for MNET Modbus Ethernet TCP IP The other port is for the webserver Either port may be used for either function as they are connected to the same CPU 2 Main DCS Port DB 9 Female connector Port may be RS 232 or RS 422 or RS 485 Each electrical Standard uses a different wiring convention flowserve com rr FLOWSERVE gt 2 Limitorque Master Station III FCD LMENIM3001 01 05 12 Figure 4 2 DCS Port Connection RS 232 RS 485 RS 422 DB 9 o v v v k DSR RXD O TRE Los DTR 4 I o Do RXD RXD I AS oa DCD TXRXD TXD4 I I o Voa CTS TXRXD TXD I o oa TXD 1 I o GND GND GND LR 9 wc 3 Auxiliary 24 VDC power connection for Main 4 Main power switch and connector for 120 240 VAC 5 Electrostatic Ground A good quality earth ground MUST be attached to the Master Station An effective local low impedance earth ground less than 5 ohms is required 6 Hot Standby unit main power switch and connector for 120 240 VAC 7 Auxiliary 24 VDC power connection for Hot Standby 8 Hot Standby DCS Port DB 9 Female connector Port may be RS 232 or RS 422 or RS 485 Each electrical standard uses a differ
13. Active Import Config File Export Config File Export Event Log Import Tag File Update S oftware Exit Main Menu 10 2 1 Import Contig File The Import Config File screen Figure 10 3 allows the user to access the file chooser and select a configuration file to be copied to the default directory for the Config File archives Figure 10 3 Import Config File Import Config File Active Oo aa 3 8 Files of Type Open Cancel Back 10 2 2 Export Config File The Export Configuration screen Figure 10 4 enables the user to access the file chooser and save the current configuration to a user defined location Figure 10 4 Export Config File Export Config File Active i msiiiConfig xml R msiiiConfig20090820111650 xml j msiiiConfig20090820113036 xml a Files of Type Back FCD LMENIM5001 01 05 12 flowserve com rr FLOWSERVE N Limitorque Master Station III FCD LMENIM5001 01 05 12 10 2 3 Export Event Log The Export Event Log screen Figure 10 5 permits the saving of diagnostic events Each event is related to changes in log in Information configuration network status or MOV status polling activity In addition all captured events are defined numbered and time stamped in order to maintain
14. Figure 9 3 allows the user to display the last 20 events that occurred Each event is related to changes in login Information configuration network status or MOV polling activity Every entry is defined numbered and time stamped in order to maintain the logged data Figure 9 3 Event Log Event Log Active 2009 08 21 08 18 28 715 Event 101 send movi tryl 01 03 00 07 00 02 to chan a com1 2009 08 21 08 18 28 707 Event 13 1 Normal switch to ch a frameHandlerClass null for Back Get Log Main Menu 9 2 2 Comm FC Logger The Comm FC Logger Figure 9 4 captures Modbus requests and responses to from the DCS and MOVs channel A amp B Additionally the Logger screen shows configuration changes related to channel A and or B Ethernet and DCS port activity as well as individual function codes The channels can be selected individually to filter activity being displayed NOTE The Comm FC logger is designed for local diagnostic purposes only While the Comm FC logger is active communication from the DCS host device to the Master Station III is subject to reduced performance rr FLOWSE RVE Limitorque Master Station III Figure 9 4 Comm FC Logger Comm FC Logger Active DCS Ethernet Port Back Stop Main Menu 9 2 3 Polling Statistics The Polling Statistics screen Figure 9 5 allows the user to view the polling history of each activ
15. IP address if Hot Standby is installed Touching each octet on the configuration screen will allow the user to enter the address rr FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 Vs Figure 8 15 Configure Ethernet Port Configure Ethernet Port Active IP Address 25a ee ee er Ds hs Pe 1255 Mask 25i ee lee lee Gateway OTs Pon A5 Peto ts es A Hot Standby IP 255 LORS in 255 Back Save NOTE Use port 4502 for Modbus communications 8 2 6 3 Configure Data Table The Master Station data table is configurable for the Modbus Function codes 02 03 05 15 06 16 The Modbus function code 01 has a fixed data table and does not permit user alteration The data tables are edited by using the Configure DCS Data Table menu Figure 8 16 Figure 8 16 Configure DCS Data Table Configure DCS Data Table Active Modbus FC 02 Read Input Status Modbus FC 03 Read Holding Registers Modbus FC 05 15 Force Coils Modbus FC 06 16 Preset Registers Back Exit 8 2 6 3 1 Modbus FC 02 Read Input Status Touching the Modbus FC 02 Read Input Status button will take the user to the FC 02 Read Input status Screen Figure 8 17 for selection of desired input status bits from field unit holding registers 9 13 Figure 8 17 FC 02 Read Input Status Register 9 Closed Unavail
16. Query 0106145005008F7B Response 0106145005008F B Table 8 8 Function Code 06 First Command Message Breakdown CE MSIII Unit Address MSIII Unit Address m RM TE Register Address Hi MM Register Address Hi medo um meato NOTE 1 1450h equals register address 45201 field unit 101 command register NOTE 2 0500h requests the register to be preset with 1280d start network ESD Example of a two command write to a single register Move To Command Move an actuator at address 45 to 42 open by first writing the value of 42 to register 45090 After receiving a response write the value of 6656 to register 45089 The actuator will then move to a position of 42 open First Command Query 010613E2002AACA7 Response 010613E2002AACA Table 8 9 Function Code 06 Second Command Message Breakdown aen resone 01 MSIII Unit Address 01 MSIII Unit Address NOTE 1 13E2h equals register address 45090 field unit 45 argument register NOTE 2 002Ah equals 42d FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 Second Command Query 010613E11A00D618 Response 010613E11A00D618 Table 8 10 Function Code 06 Message Breakdown 01 MSIII Unit Address 01 MSIII Unit Address NOTE 1 13E1h equals register address 45089 field unit 45 command register NOTE 2 1A00h equals 6656d Example of multiple register write command Write the command to close an actuator actuator CLOSE to field units 50 51 and 52
17. S1 R1 0017 5 Close 0008 2 S2 R2 0018 5 Open 0009 3 Close 0019 5 SHYRI oa D Lu Du 2 NOTE Table shown with Open and Close Contactors S1 R1 and S2 R2 Coils selected Back FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 N Function code 05 is used to force a single coil Forcing the individual coil either ON 1 or OFF 0 will energize or de energize a coil digital output Coil 1 in the field unit closes the actuator and Coil 2 opens the actuator If the actuator is opening or closing changing the status of coil 1 or 2 from a value of 1 to 0 will stop the actuator the coil will automatically be set to zero when the actuator reaches the full open or full close position For function code 15 it should be noted that the coils are operated from the lowest coil number to the highest Forcing coil 1 or 2 OFF 0 is considered a stop command sending a 15 command to force two coils starting with coil 1 with coil 1 ON and coil 2 OFF would result in the unit stopping since coil 2 is forced OFF after coil 1 is forced ON To prevent inadvertent Stop commands from being issued it is recommended to force one coil at a time Available digital outputs are listed in Table 8 5 Force coil commands should be issued only once for the desired field unit control Repeated issuance of an acknowledged command will degrade network performance NOTE See LMENIM2329 Installation and Operation and Mainte
18. This corresponds to writing the value 768 into command registers 45050 45051 and 45052 Query 011013B90003060300030003006ABB Response 011003B900035569 Table 8 11 Function Code 16 Message Breakdown 01 MSIII Unit Address 01 MSIII Unit Address 00 NumberofRegistersHi 00 Number of Registers Hi 03 Number of Registers Lo 03 Presan mov o Pesos o Prstom o Pesa 00 PrsetDatauo wovsey NOTE 1 13B9h equals register address 45050 field unit 50 command register NOTE 2 0300h requests the register to be preset with 768d Field unit CLOSE see Tables 8 12 and 8 13 for valid register operations For further reference see DDC Modbus Field Unit Installation and Maintenance manual LMENIM2329 flowserve com Can N FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 Table 8 12 Valid Command Register Operations Host Commands to Field Unit Register 1 Value Decimal Function Null Command 0 No action Open 256 Open actuator stop 512 Stop actuator Close 768 Close actuator Reset Field Unit 1024 Reset processor Start Network ESD 1280 ESD initiate Stop Network ESD 1536 ESD terminate Engage Relay 1 2304 S1 or R1 opt Engage Relay 2 2560 S2 or R2 opt Engage Relay 3 2816 R3 opt Engage Relay 4 3072 R4 opt Engage Relay 5 3328 R5 opt Engage Relay 6 3084 R6 opt Engage Relay 7 3840 R7 opt Disengage Relay 1 4352 S1 or R1 opt Disengage Relay 2 4608 S2 or R2 opt Disengage Relay
19. as shown in Figure 7 7 Figure 7 7 Add Email Listener Email Address Cancel a b c e f g Del h i j m n CLR o p q s t u ENT Sft v w y z rr FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 After entering desired email address the Master Station will send a confirmation email to the address Check the email account to verify that the email address was entered correctly Following the email verification the Master Station returns to the Email Notification screen where the email address can be selected and alerts added to the selected email Click on the desired notifica tions for the email address Selections are highlighted in green as seen in Figure 7 8 Figure 7 8 Alarm Selections Email Notification Active email gmail com Network Fault Mov Alerts SMTP smtp gmail com Configure Primary DNS 0 0 0 0 Secondary DNS 0 0 0 0 Back Delete Add Accept flowserve com rr FLOWSERVE N Limitorque Master Station III FCD LMENIM5001 01 05 12 System Configuration 8 1 Main Menu Upon successful login as a user assigned to either Configure or Administrator role level the System Configuration button on the Main Menu screen will be present Simply touching the System Configuration button will advance the HMI display to
20. be enabled to allow for Hot Standby swapping NOTE If redundancy is disabled Standby is not a valid option Figure 8 9 Configure Hot Standby Redundant Config Active Current Mode Startup Mode Standby Standby Redundancy Mode Back When the Redundant Configuration is enabled and changes are saved in the Active unit the two redundant units perform a configuration file transfer During the configuration file sync all user operation is disabled until the synchronization is finished Once the Active unit is finished sending the files operation is restored The Standby unit operation is restored shortly after Figure 8 10 Configuration Transfer Lockout Configuration Lockout HMI Disabled for Configuration Transfer 8 2 3 Change MOV Tags This view enables the user to set or modify MOV tag names Simply select the desired addressed MOV tag name box and a keypad will appear rr FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 N Figure 8 11 Tag List Tag List Cancel 001 MOVFUOO1 008 MOVFU008 015 MOVFUO15 002 MOVFU002 009 MOVFU009 016 MOVFUO16 003 MOVFU003 010 MOVFUO1O 017 MOVFUO17 004 MOVFU004 011 MOVFUO11 018 MOVFUO18 005 MOVFU005 012 MOVFU012 019 MOVFUO19 006 MOVFU006 013 MOVFU013 020 MOVFU020 007 MOVFU007 014 MOVFUO14
21. of torque seen with respect to the configured unit torque setting This percent torque value will be reflected in modbus register 3 when configured for Analog Out 1 and modbus register 4 when configured for Analog Out 2 Example If the unit torque setting is 75 the modbus register will be populated with a percent torque value scaled from 0 to 75 of the unit rated torque Or FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 N Table 8 4 Register Definitions continued Register Description Meaning 10 Fault Register 16 Bits of field status Bit O Open inhibit active Bit 1 Close inhibit active Bit 2 Not Used Bit 3 Not Used Bit 4 One or more phases are missing Bit5 Reverse phase sequence is occurring Bit 6 ESD conflict Bit 7 Inhibit conflict Bit 8 CSE in local stop input must be set for CSE and enabled Bit 9 Not Used Bit 10 Network emergency shutdown is active Bit 11 Local PB emergency shutdown is active Bit 12 Field unit microprocessor has reset since the last poll Bit 13 MX in stop mode Bit 14 Opening in local mode Bit 15 Closing in local mode 11 Digital Outputs Value of 16 Digital Outputs Bit O Close contactor Interlocked Bit 1 Open contactor Interlocked Bit 2 S1 or R1 Opt Bit 3 S2 or R2 Opt Bit 4 R3 Opt Bit 5 R4 Opt Bit 6 R5 Opt Bit 7 R6 Opt Bit 8 R7 Opt Bit 9 Network Relay Bit 10 R8 Opt Bit 11 Not Used BIT 12 15 MOV Series MX 1 MXa 9 QX 6 UEC 3 0 UEX 10 12 Digital In
22. the System Configuration screen Figure 8 2 By selecting Exit the user will end the session and log out Figure 8 1 Main Menu Main Menu Active System Status System Configuration System Control Diagnostics Email Configuration File Manager Exit 8 2 system Configuration The System Configuration main menu allows the user to view configure eight distinct areas within the Master Station System Information provides current firmware version and access to settings for language clock and screensaver Redundant Config provides access to setting the units current mode startup mode and redundancy mode rr FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 Change MOV Tags allows for customizing MOV tag names for each addressed unit User Administration present when logged in as Administrator it permits the addition deletion of users and their respective roles DCS Configuration enables communication settings to the Host device MOV Network Config enables user to select active MOVs for the RS 485 field network Configure Files enables user to load save or restore a system configuration Figure 8 2 System Configuration System Configuration Active System Information User Administration Redundant Config DCS Configuration Change MOV Tags MOV Network Config Configure Files Main Menu Exit
23. the power surge protection module and check for continuity a N FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 11 4 Error Messages Problem Saving File Media Error Full Write Protected Corrupted No USB Device Selected Configuration save attempted without a USB device inserted in a USB port and selected Error Adding User Duplicate User entry Error Saving To Config File Media Error Full Write Protected Corrupted 11 5 Network Communication 11 5 1 DCS communication via RS 232 422 485 Unable to establish comm s with the DCS a Confirm null modem cable connection if using RS 232 b Verify DCS address setting c Verify baud rate handshaking start bit settings d Check host system settings e Test the cable replace if defective 11 5 2 DCS communication via Modbus TCP IP Unable to establish comm s with the DCS a Confirm IP address settings b In command mode ping the MSIII if no response verify the MSIII and the host are on the same network c Verify Ethernet path from host to the MSIII 11 5 3 MSI communication to the MOV network Unable to establish comm s with the MOV s a Confirm proper cable connections on the first MOV in the loop and the MSIII RS 485 is polarity sensitive b Confirm RS 485 baud rate settings match MOV baud rate settings c Confirm MSIII is configured for Modbus RTU mode d Verify timing settings timeout prop delay RTS on delay flow
24. 5001 01 05 12 System Control 6 1 Main Menu Upon successful login as a user assigned to a Control Configure or Administrator role the System Control button on the Main Menu Figure 6 1 will be present Simply touching the System Control button will advance the HMI display to the System Control screen Figure 6 2 By selecting Exit the user will end the session and log out Figure 6 1 Main Menu Main Menu Active System Status System Configuration System Control Diagnostics Email Configuration File Manager Exit 6 2 System Control The System Control screen Figure 6 2 allows for the selection of either MOV Control or Emergency shutdown over the network flowserve com rr FLOWSERVE gt 2 Limitorque Master Station ll FCD LMENIM3001 01 05 12 Figure 6 2 System Control System Control Active MOV Control Main Menu Exit 6 2 1 MOV Control The MOV Control screen Figure 6 3 allows for a selected MOV to be opened stopped closed or moved to a set position such as 38 open As shown in Figure 6 3 if the torque register is selected see Section 8 2 6 3 2 the MOV Control screen displays the torque reading during MOV operation for the latest generation smart actuators MOV control relays can also be energized from this screen if the relays are configured for network network control within the MOV
25. Administration for details flowserve com rr FLOWSERVE gt 2 Limitorque Master Station ll FCD LMENIM3001 01 05 12 1 3 Login When the Master Station completes the boot process it loads the Introduction screen Figure 1 1 Figure 1 1 Introduction FLOWSERVE N Limitorque Master Station IlI Shut Down Reboot Experience In Motion Touching any part of the screen will load the Enter User Name screen Figure 1 2 NOTE If the screen is blank and the green LED is illuminated the unit is in screen saver mode touch the display to exit the screen saver mode Figure 1 2 Enter User Name Enter User Name Cancel Si V W X Y Z Sit Once the user name has been entered the Enter Password screen will be displayed Figure 1 3 NOTE Each user name must have a unique password Figure 1 3 Login Enter Password Cancel ENT Sft V W X Y Z Si Or FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 N Passwords and user names are set via the User Administration menu under System Configuration The correct password entry for the respective user name will advance the screen to the Main Menu Figure 1 4 In the event that passwords are lost or forgotten please contact your Limitorque service coordinator at
26. D LMENIM5001 01 05 12 flowserve com rer FLOWSERVE wee Limitorque Master Station ll FCD LMENIM3001 01 05 12 Troubleshooting Guide 11 1 Front Panel Indicators There are three LEDs on the front of the Master Station that provide a visual reference of the overall health of the Master Station and MOV network These LEDs are described as follows A Network Alarm A red LED indicates a field network communication fault B MOV Alarm A red LED indicates a MOV device alarm is present C Power A green LED indicates that the unit has power 11 2 Network Status Screen The Network Status screen provides a visual reference of the overall health of the MOV network See Section 5 for instructions on viewing the MOV and communication channel status MOV faults can be examined by clicking on the desired box Communication channel faults can be examined and corrected by reviewing log files see Section 9 verifying correct configuration parameters see section 8 and checking wiring connections and or network surge protection module on rear of unit 11 3 Blank Display A blank display can be the result of the activated screen saver feature If setting adjustments are required please see Section 8 Additionally the lack of AC DC power to the Master Station will also cause a blank screen After verifying power is available to the unit disconnect the power and check the power fuse on the rear of the unit If it is good remove
27. FCD LMENIM5001 01 05 12 Quick Startup 3 1 Master Station Quick Startup Instructions 1 Connect earth ground 14AWG minimum wiring MOV network cables Belden 3074F 9841 3107 and power cable 2 Apply power to the Master Station 3 Wait for the Master Station to display the start up screen 4 Touch the screen then enter user name FLOW Select Enter 5 Enter password 100 when prompted Select Enter 6 Next select System Configuration then Redundant Configuration 7 Select current mode to Active startup mode to Active and redundancy mode to desired setting 8 Next select the back button and in the System Configuration select User Administration 9 Set up user accounts per Section 8 10 Select MOV Network Config and set up per Section 8 11 Select DCS Configuration and set up per Section 8 For remote DCS control the three primary registers of interest are 46001 Register for HS Status Read Only O idle 1 standby 2 hot 46002 Register for Host System to toggle Write Only 3 toggle state 46191 Register for Internal Program Execution Heartbeat Watchdog Read Only Updates every scan 8 bit integer 12 Further adjustments may be made by following the procedures outlined in this manual rr FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 gt 2 Connections 4 1 Master Station Rear Panel Connections Figure
28. II FCD LMENIM5001 01 05 12 Introduction 1 1 Overview The next generation master station is designed and manufactured by Flowserve Limitorque specifi cally for use with the Limitorque line of Modbus electric actuators The Master Station II MSI acts as a Single source controller for up to 250 actuators with full redundancy e mail alert notifica tion and multi lingual support The Master Station III is a plug and play solution that provides complete control monitoring and diagnostics of Limitorque electric actuators through a simple touch panel display serving as a Human Machine Interface HMI 1 2 User Role Overview The Master Station requires users to login Four user role levels are configurable for each user View Control Configure and Administrator Each role includes the rights of the lesser roles i e Control includes View s rights and Configure includes Control s rights and View s rights VIEW the user can view the network status and the activity log No control or configuration functionality is available CONTROL in addition to View rights the user has the ability to control MOVs CONFIGURE in addition to Control rights the user has the ability to configure the Master Station and the Network ADMINISTRATOR in addition to Configure rights the user has the ability to add or delete users as well as modify user settings These roles can be changed by the Administrator user See Section 8 2 4 User
29. Query 010F002D000201033290 Response 010F002D00024403 Table 8 7 Function Code 15 Example Message Breakdown CE Response 01 MSIII Unit Address 01 MSIII Unit Address o foreo NOTE 1 002D00020103h equals coil addresses 00101101b field unit 23 coil 2 and 00101110b field unit 24 coil 1 8 2 6 3 4 Modbus FC 06 16 Preset Registers Touching the Modbus FC 06 16 Preset Registers button will take the user to the Modbus Holding Registers screen Figure 8 22 for configuration of desired number of holding registers to be written per MOV The 06 command presets a value into a single holding register Figure 8 22 while the 16 command presets a value into a block of multiple holding registers Figure 8 23 The data table for these function codes permit either one or two write registers per field unit Figure 8 22 Modbus Holding Registers One Per MOV Modbus Holding Registers Active Select Desired Number of Write Holding Registers One Per MOV Back Save Next Or FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 Figure 8 23 Modbus Holding Registers Two Per MOV Modbus Holding Registers Active Select Desired Number of Write Holding Registers Two Per Mov Back Next selecting the Next button will advance the screen to a sample data table screen as shown below Please note that a unique data table is created starting at register 45001 Specific field uni
30. SERVE N Limitorque Master Station III FCD LMENIM5001 01 05 12 Figure 7 5 SMTP Configuration with Password Email Configuration Active Password Port User Name Password SSL Back Yes No 25 myname gmail com DAC IE OK AK 2 OK 2 OK 2K aK OK Once the SMTP Host Address and SMTP Email Account have been configured the IP address of the Master Station III must be set in the Email Notification Screen Set the Primary and Secondary DNS addresses by selecting the octet fields Figure 7 6 Email Notification Screen Email Notification Active Network Fault DCS Port Fault Emergency Shutdown Hot Standby Change MOV Alerts SMTP smtp gmail com Configure Primary DNS 0 0 0 0 Secondary DNS 0 0 0 0 Back Delete Add Accept 7 2 2 Alarm Listener Configuration Once the SMTP configuration has been completed alarm listeners can be added to the email notifica tion system so that email alerts are sent when any of the following network events occur Network Fault DCS Port Fault Emergency Shutdown Hot Standby Change or MOV Alerts Any or all of the Master Station III events can be selected for each individual listener To add an event listener click the Add button on the Email Notification Screen and enter the desired email address
31. Scale affect analog registers 3 4 6 7 8 and move to commands 0 100 0 255 0 4095 NOTE 2 MX DDC actuators shipped after 2nd QTR 1999 have the following definition of Register 9 Bit 6 When this bit has a value of 1 or true the actuator is in LOCAL or STOP unavailable for network control The actuator selector switch in REMOTE available for network control is indicated by Register 12 Bit 0 having a value of 1 or true IMPORTANT Verify host program when installing an MX DDC actuator shipped after 2nd QTR 1999 on a network commissioned before 2nd QTR 1999 for proper indication of selector switch values Failure to verify proper selector Switch indication at the host may cause unsafe conditions at the facility MX DDC actuators shipped prior to 2nd QTR 1999 have the following definition for Register 9 Bit 6 When this bit has a value of 1 or true the actuator selector switch is in LOCAL mode This bit does not indicate STOP or REMOTE The actuator selector switch in REMOTE available for network control is indicated by Register 12 Bit 0 having a value of 1 or true Register 9 Bit 6 value O zero or false AND Register 12 Bit O value O zero or false indicates selector switch is in the STOP position NOTE 3 Combined Fault bit is high when Bit 5 or 8 or 9 or 15 or Bits 10 and 11 is high NOTE 4 Channel A is physical connection A1 Channel B is physical connection A2 NOTE 5 The ATT feature will calculate the percent
32. able Combined Fault A o N D D o a T un er D rr E a Back Save Next selecting the Next button will advance the screen from registers 9 through 13 flowserve com rr FLOWSERVE N Limitorque Master Station III FCD LMENIM5001 01 05 12 The Function Code 02 mapping is a static mapping of the total input table as shown in Table 8 1 per MOV A total of 80 bits represent an individual MOV The use of this function code will provide the user with the input status bits that are used to develop holding registers 9 through 13 Only the enabled bits will be returned as valid data otherwise zeros Address affect is accounted for in MS III decoding process i e 10 000 Table 8 1 Status Bit Definitions Modbus Bit Number Bit MX DDC Address 129 128 Opened 130 129 Closed 131 Stopped in mid travel 132 Opening 133 132 Closing 134 133 Valve jammed 135 Not in remote 136 Combined fault 137 Over temperature fault 138 137 Actuator failing to de energize 139 138 Channel A fault 140 Channel B fault 141 Open torque switch fault 142 Close torque switch fault 143 142 Valve operated manually fault 144 143 Phase error 145 Open inhibit active 146 Close inhibit active 147 146 Not used 148 147 Not used 149 148 One or more phases is missing 150 Reverse phase sequence is occurring 151 ESD conflict 152 151 Inhibit conflict 153 152 Use in local stop input must be set for CSE and enable
33. are subject to change without notice Should any question arise concerning these provisions the purchaser user should contact Flowserve Corporation at any one of its worldwide operations or offices 2012 Flowserve Corporation Irving Texas USA Flowserve is a registered trademark of Flowserve Corporation flowserve com Flowserve Corporation Flow Control United States Flowserve Limitorque 5114 Woodall Road P O Box 11318 Lynchburg VA 24506 1318 Phone 434 528 4400 Facsimile 434 845 9736 England Flowserve Limitorque Euro House Abex Road Newbury Berkshire RG14 5EY United Kingdom Phone 44 1 635 46999 Facsimile 44 1 635 36034 Japan Limitorque Nippon Gear Co Ltd NOF Bldg 9th Floor 1 11 11 Kita Saiwai Nishi Ku Yokohama 220 0004 Japan Phone 81 45 326 2065 Facsimile 81 45 320 5962 Singapore Flowserve Limitorque 12 Tuas Avenue 20 Singapore 638824 Phone 65 6868 4628 Facsimile 65 6862 4940 China Limitorque Beijing Pte Ltd RM A1 A2 22 F East Area Hanwei Plaza No 7 Guanghua Road Chaoyang District Beijing 100004 Peoples Republic of China Phone 86 10 5921 0606 Facsimile 86 10 6561 2702 India Flowserve Limitorque Ltd Plot No 4 Export Promotional Industrial Park Whitefield Bangalore 560066 India Phone 91 80 40146200 Facsimile 91 80 28410286
34. arted with select the Restore Factory Defaults button and confirm Figure 8 31 Restore Factory Defaults Factory Defaults This will restore the Master Station to the Factory Default Configuration Proceed rr FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 Diagnostics 9 1 Main Menu Upon successful login as a user assigned to either Configure or Administrator role level the Diagnostics button on the Main Menu screen will be present Figure 9 1 Simply touching the Diagnostics button will advance the HMI display to the Diagnostics screen Figure 9 2 By selecting Exit the user will end the session and log out Figure 9 1 Main Menu Main Menu Active System Status System Configuration System Control Diagnostics Email Configuration File Manager Exit 9 2 Diagnostics The Diagnostics screen Figure 9 2 provides the user with accessibility to three core areas of MOV network data collection The user may select the Event Log Communication Function Code Logger or Polling Statistics tab to acquire data related to the respective diagnostic feature flowserve com rr FLOWSERVE N Limitorque Master Station III FCD LMENIM5001 01 05 12 Figure 9 2 Diagnostics Diagnostics Active Event Log Comm FC Logger Polling Stats Back 9 2 1 Event Log The Event Log screen
35. aster Station configuration from a file Figure 8 29 either previously saved in the device s memory or from an external USB drive Figure 8 28 Configure Files Configure Files Active Load Config File Save As Default Restore Factory Defaults Back Main Menu selecting Load Config File will advance the display to the following screen Figure 8 29 Load Configuration from File Load Configuration from File Active Do o DD D D msiiiConfig xml D msiii O msiii A Config20090820111650 xml onfig20090820113036 xml Files of Type Back select the desired configuration file and hit the Open button This will change the Master Station s configuration according to the selected file In addition the current configuration can be saved as the default settings Figure 8 30 or the Master Station s current configuration can be returned to the factory default settings Figure 8 31 FCD LMENIM5001 01 05 12 flowserve com rr FLOWSERVE N Limitorque Master Station III FCD LMENIM5001 01 05 12 To save the current configuration as the default select the Save as Default button and confirm Figure 8 30 Save as Default Configure Files Do you wish to save the changes to this configuration To return to the original configuration settings the Master Station st
36. ated MOV on the network This diagnostic feature reveals the total number of polls errors encountered and error rate during a user defined time frame Figure 9 5 Polling Statistics Polling Statistics Active MOV Address None lt gt Go to MOV Tag MOVFUOO1 Total Polls Errors Error Rate 0 0 0 0 Reset MOV Reset All Back Main Menu FCD LMENIM5001 01 05 12 flowserve com SN FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 File Manager 10 1 Main Menu Upon successful login as a user assigned to either Configure or Administrator role level the File Manager button on the Main Menu screen will be present Figure 10 1 Simply touching the File Manager button will advance the HMI display to the File Manager screen Figure 10 2 By selecting Exit the user will end the session and log out Figure 10 1 Main Menu Main Menu Active System Status System Configuration System Control Diagnostics Email Configuration File Manager Exit 10 2 File Manager The File Manager screen Figure 10 2 allows the user to import export the Master Station configura tion file export the event log and import the MOV name files In addition the user can update the unit s software version via this menu rr FLOWSE RVE Limitorque Master Station Il Figure 10 2 File Manager File Manager
37. ation III FCD LMENIM5001 01 05 12 Figure 8 19 FC 03 Sample Data Table Data Table Modbus Function Code 03 Active Reg MOV amp Meaning Reg MOV Meaning 40001 al Pos 40011 6 Pos 40002 al Status 40012 6 Status 40003 2 Pos 40013 7 Pos 40004 2 Status 40014 7 Status 40005 3 Pos 40015 8 Pos 40006 3 Status 40016 8 Status 40007 Pos 40017 9 Pos 40008 Status 40018 9 Status 40009 5 Pos 40019 10 Pos 40010 5 Status 40020 10 Status Back NOTE Data table shown with only registers 8 and 9 Position and Status selected This function code is used to read the binary contents of holding registers This function code is typically used during the network polling cycle A network poll must consist of field unit registers 9 Status and 10 Fault at a minimum Holding register 8 should also be polled when the actuator is configured for the analog feedback option or position control See Table 8 4 for a complete listing of the holding registers Example of read multiple registers command Poll Master Station for 2 registers starting at register 27 i e field unit 14 Query 0103001A0002E5CC Response 010304003200445BCF Table 8 3 Function Code 03 Example Message Breakdown men e OOO 01 MSIII Unit Address 01 MSIII Unit Address 1A Starting AddressLo 00 Data Hi Register 40027 MOV14 00 Data Lo Register 40027 MOV14 02 No of PointsLo 00 Data Hi Register 40028 MOV14 E5CC Data Lo R
38. blished industry leadership in the design and manufacture of its products When properly selected this Flowserve product is designed to perform its intended function safely during its useful life However the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions Although Flowserve can and often does provide general guidelines it cannot provide specific data and warnings for all possible applications The purchaser user must therefore assume the ultimate responsibility for the proper sizing and selection installation operation and maintenance of Flowserve products The purchaser user should read and understand the Installation Operation Maintenance IOM instructions included with the product and train its employees and contractors in the safe use of Flowserve products in connection with the specific application While the information and specifications contained in this literature are believed to be accurate they are supplied for informative purposes only and should not be considered certified or as a guarantee of satisfactory results by reliance thereon Nothing contained herein is to be construed as a warranty or guarantee express or implied regarding any matter with respect to this product Because Flowserve is continually improving and upgrading its product design the specifications dimensions and information contained herein
39. d 154 Not used 155 Network emergency shutdown ESD is active 156 Local emergency shutdown is active 157 156 Field unit microprocessor has reset since the last poll 158 15 MX in stop move 159 158 Opening in local mode 160 Closing in local mode 161 Close contactor interlocked 162 161 Open contactor interlocked 163 162 S1 or R1 opt 164 163 S2 or R2 opt 165 164 R3 opt 166 165 R4 opt 167 166 R5 opt rr FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 Vs Table 8 1 Status Bit Definitions continued Modbus Bit Number Bit MX DDC Address 168 167 R6 opt 169 168 R7 opt 170 Network relay 171 R8 opt 172 171 Not used 173 176 172 175 Mov series 0 1 A 9 177 176 Remote switch 178 Thermal overload 179 Open torque switch 180 179 Open limit switch 181 180 Close torque switch 182 181 Close limit switch 183 Not used 184 Not used 185 184 User Input O 186 185 User Input 1 187 User Input 2 188 Remote stop input 189 Remote open input 190 189 Remote close input 191 190 Not used 192 Not used 198 Analog board 1 present 194 198 Analog board 2 present 195 194 Analog Input 1 lost 196 195 Analog Input 2 lost 197 Network Channels A B timed out 198 Relay board R5 R8 present 199 198 DDC board present 200 199 Relay board R1 R4 and RM present 201 200 FF board present 202 PB PA board present 203 CLE assigned for input 2 204 203 DNET board present 205 204 Lost Phase Input 206 205 Phase Rever
40. egister 40028 MOV14 NOTE 1 0032h equals 50 decimal actuator Analog Input 1 in percent format NOTE 2 0044h equals 68 decimal or 0000 0000 0100 0100 actuator stopped between limits in local mode flowserve com rr FLOWSERVE N Limitorque Master Station III FCD LMENIM5001 01 05 12 Table 8 4 Register Definitions Register Description Meaning 1 Command Registers 1 and 2 are write only registers used for Modbus Function Code 06 2 Argument Registers 1 and 2 are write only registers used for Modbus Function Code 06 3 Analog Output 1 Position APT Value Default 0 100 4 Analog Output 2 Torque ATT Value Default 0 100 D Analog Input Main Power Volts 6 Analog Input Analog Input 1 Default 0 100 User 4 20 mA 0 20 mA Input T Analog Input Analog Input 2 Default 0 100 User 4 20 mA 0 20 mA Input 8 Position Valve Position Scaled Value Default 0 100 9 Status Register 16 Bits of field unit status Bit O Opened Bit 1 Closed Bit 2 Stopped in Mid Travel Bit 3 Opening Bit 4 Closing Bit 5 Valve jammed Bit6 Not in Remote Bit 7 Combined fault Bit 8 Over temperature fault Bit 9 Future Implementation Bit 10 Network Channel A fault Terminals 5 and 4 Bit 11 Network Channel B fault Terminals 13 and 14 Bit 12 Open torque switch fault Bit 13 Close torque switch fault Bit 14 Valve operated manually fault Bit 15 Phase error NOTE 1 Default value is scaled 0 100 of span Changes made to Analog
41. en Figure 7 7 Add Email Listener Figure 7 8 Alarm Selections Figure 8 1 Main Menu Figure 8 2 System Configuration Figure 8 3 System Information Figure 8 4 Version Figure 8 5 Language Menu Figure 8 6 Clock Figure 8 7 Time Zone Figure 8 8 Screen Saver Figure 8 9 Configure Hot Standby Figure 8 10 Configuration Transfer Lockout Figure 8 11 Tag List Figure 8 12 User Administration Figure 8 13 DCS Configuration Figure 8 14 Serial Port Configuration Figure 8 15 Configure Ethernet Port Figure 8 16 Configure DCS Data Table Figure 8 17 FC 02 Read Input Status Figure 8 18 Modbus Holding Registers Figure 8 19 FC 03 Sample Data Table Limitorque Master Station ll FCD LMENIM3001 01 05 12 flowserve com SX FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 we Figure 8 20 Modbus Coils 42 Figure 8 21 FC 05 15 Sample Data Table 4 Figure 8 22 Modbus Holding Registers One Per MOV 44 Figure 8 23 Modbus Holding Registers Two Per MOV 45 Figure 8 24 FC 06 16 Sample Data Table 45 Figure 8 25 MOV Network Configuration 50 Figure 8 26 Active MOVs 50 Figure 8 27 Polling Priority Active MOVs 50 Figure 8 28 Configure Files 51 Figure 8 29 Load Configuration from File 51 Figure 8 30 Save as Default 52 Figure 8 31 Restore Factory Defaults 52 Figure 9 1 Main Menu 53 Figure 9 2 Diagnostics 54 Figure 9 3 Event Log 54 Figure 9 4 Comm FC Logger 55 Fi
42. ent wiring convention 9 Network Connections Channel A and B Connections for the network wiring for channels A and B see Tables 4 1 and 4 2 below for connection details NOTE Each module Main or Hot Standby can support up to two of the three power inputs Main 120 240 VAC Optional 120 240 VAC 24 VDC Table 4 1 Network Channel B Connection Connector LE EE DATA A2 TB4 D S DATA A2 TB4 D S Shield Connector ma emo OOOO DATA A1 DATA A1 Shield Or FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 N 4 2 Master Station Front Panel Connections Figure 4 3 Master Station Front Panel Connections 1 Ethernet Port RJ 45 connector Can be used for MNET Modbus Ethernet TCP IP or for the webserver 2 Hot Standby Ethernet Port RJ 45 connector Can be used for MNET Modbus Ethernet TCP IP or for the webserver 3 USB Ports 4 Hot Standby USB Ports 5 Printer Debug Port DB 9 Female connector RS 232 port Used for Master Station diagnostics Figure 4 4 Debug Port Connection RS 232 P NY a DSR o T CO DTR RTS RXD l CTS d TXD I I I I I I I I I DCD l l 1 i i 1 GND 60900006 flowserve com rr FLOWSERVE gt 2 Limitorque Master Station III FCD LMENIM3001 01 05 12 6 Hot Standby Printer Debug Port DB 9 Female connector RS 232 port Used for Master Station diagnostics 7 VGA Port Used f
43. gency Shutdown Active The Emergency Shutdown procedure is clearing BE In Progress FCD LMENIM5001 01 05 12 flowserve com rr FLOWSERVE N Limitorque Master Station III FCD LMENIM5001 01 05 12 Email Configuration 7 1 Main Menu Upon successful login as a user assigned to either Configure or Administrator role level the System Configuration button on the Main Menu screen will be present Simply touching the Email Configuration button will advance the HMI display to the Email Notification Screen Figure 7 2 By selecting Exit the user will end the session and log out Figure 7 1 Main Menu Main Menu Active System Status System Configuration System Control Diagnostics Email Configuration File Manager Exit 7 2 Email Configuration The Email Configuration allows the user to setup and maintain email notification alerts for network faults DCS port faults ESD activity HOT STANDBY changes and or MOV alarms Each email entry can be independently configured for any all alarm events In the event of an alarm any email addresses configured for that particular fault will be sent a notification email that a fault has occurred rr FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 Figure 7 2 Email Notification Screen Email Notification Active Network Fault DCS Port Fault Emergency Shutdown Hot Sta
44. gure 9 5 Polling Statistics 59 Figure 10 1 Main Menu 56 Figure 10 2 File Manager 57 Figure 10 3 Import Config File 57 Figure 10 4 Export Config File 57 Figure 10 5 Export Event Log 50 Figure 10 6 Import Tag File 58 Figure 10 7 Update Software 59 Figure 11 1 Surge Protection Access 62 Figure 11 2 Main AC Power Input Module 62 Figure 11 3 Removing Main AC Input Power Module 63 Figure 11 4 AC Surge Protector 63 Figure 11 5 Removing Fuse Holder 63 Figure 11 6 AC Fuse Holder 64 Figure 11 7 Network Surge Protector 64 Figure 11 8 Removing Network Surge Protector 64 Table 4 1 Network Channel B Connection 14 Table 4 2 Network Channel Connection 14 Table 8 1 Status Bit Definitions 36 37 Table 8 2 Function Code 02 Example Message Breakdown 38 Table 8 3 Function Code 03 Example Message Breakdown 39 Table 8 4 Register Definitions 40 42 Table 8 5 DDC 100 Coil Assignments Modbus 05 Command Usage for Digital Outputs 43 Table 8 6 Function Code 05 Example Message Breakdown 43 Table 8 7 Function Code 15 Example Message Breakdown 44 Table 8 8 Function Code 06 First Command Message Breakdown 46 Table 8 9 Function Code 06 Second Command Message Breakdown 46 Table 8 10 Function Code 06 Message Breakdown 47 Table 8 11 Function Code 16 Message Breakdown 47 Table 8 12 Valid Command Register Operations 48 Table 8 13 Valid Argument Register Operations 49 Or FLOWSERVE Limitorque Master Station I
45. ion include baud rate parity electrical standard DCS address timeout RTS ON delay and RTS OFF delay Serial connection requires null modem cable adapter Figure 8 14 Serial Port Configuration DCS Configuration Active Baud Rate DCS Address j Timeout ms 5000 9600 RTS ON Delay ms 10 RTS OFF Delay ms 10 mm Parity Electrical i Back Accept Cancel Baud Communication rate in bits per second Parity Error checking option for serial communication Timeout Defines the maximum acceptable response delay time from the MODBUS Slaves after request sent by Master RTS ON Delay Delay the timing to start sending the message after the RTS Request To Send signal turns ON RTS OFF Delay Delay the timing to turn OFF the RTS Request To Send signal after the message sent to the external device is completed Electrical Serial standard interface These values are dependent upon the message reply length as well as the poll rate 8 2 6 2 Ethernet Port The Ethernet port assigned to the control system s Host device is configured via the Configure Ethernet Port screen Figure 8 15 to communicate via Modbus TCP IP Simply set the desired IP address mask gateway and Hot Standby IP address if applicable and then save entries Please note that each Master Station processing unit must be configured with a unique IP address mask gateway and Hot Standby
46. ion strategies MOV 2 MOV 3 See Note 5 See Note 5 Siete foal Minin aimee mess dO Data 1 SH N 7 n Data 2 eH T Z N Ground 3 Earth ground ee See Note 4 H 0 st Network port A Network RS 485 MOV 250 MOV 249 MOV 248 controller PORT 2 See Note 5 See Note 5 See Note 5 Network port B 2 ee DE ER ener MEAN rima A1 4 qu At 5 LR A5 oreo vee bs 14 A2 Ground 3 14 p22 N C o 13 A2 13 A2 Earth ground See Note 4 Notes 1 Belden 3074F 3105A or 9841 shielded cable is recommended 2 Correct polarity for field unit and network controller connection is necessary for proper operation Connections shown are typical The number of MOVs shown may not indicate true system size 4 77 Earth ground ground rod 5 777 Earth ground ground rod or lug in actuator if actuator is grounded C2 flowserve com rr FLOWSERVE N Limitorque Master Station III FCD LMENIM5001 01 05 12 System Status 5 1 Main Menu Upon successful login as a user assigned to any role level the System Status button on the Main Menu screen will be present Simply touching the System Status button will advance the HMI display to the System Status screen Figure 5 2 By selecting Exit the user will end the session and log out Figure 5 1 The Main Menu screen Main Menu Active
47. nance Manual for MX DDC 100 Field Unit to configure AS and AR Relays for DDC control Table 8 5 DDC 100 Coil Assignments Modbus 05 Command Usage for Digital Outputs Coil Number Bit Number Function 1 00 Close Stop 2 01 Open Stop 3 02 S1 or R1 Opt Latched 4 03 S2 or R2 Opt Latched 5 04 R3 Opt Latched 6 05 4 Opt Latched 7 06 5 Opt Latched 8 07 R6 Opt Latched 9 08 7 Opt Latched 10 09 8 Opt Latched The normal response to the 05 command is an echo of the command From DCS user must address the Master Station Ill and poll according to the table given in the FC 05 configuration See the following example of a request response exchange between the DCS and MSIII Example of force coil command Force coil 17 of Master Station ON This will close the valve controlled by field unit 5 Query 01050010FFOO8DFF Response 01050010FFOO8DFF Table 8 6 Function Code 05 Example Message Breakdown CC Response 01 MSIII Unit Address 01 MSIII Unit Address NOTE 1 0010h equals coil address 0001 0001b field unit 5 coil 1 NOTE 2 FFOOh requests the coil to be ON 0000h requests the coil to be OFF flowserve com rr FLOWSERVE N Limitorque Master Station III FCD LMENIM5001 01 05 12 Example of force multiple coils command Force coil 2 of field unit 23 ON This will CLOSE the valve controlled by field unit 23 Additionally force coil 1 of field unit 24 ON This will OPEN the valve controlled by field unit 24
48. ndby Change MOV Alerts SMTP smtp gmail com Configure Primary DNS 0 a 0 0 a 0 Secondary DNS 0 a 0 0 a 0 Back Delete Add Accept 7 2 1 SMTP Configuration NOTE SMTP Email Setup must be completed before email addresses can be added to the mailing list Email notification is enabled by setting up a SMTP server and valid email account in the Master Station III This can be done either with an accessible private SMTP server and email account or by creating a new email address with Gmail service provided by Google and utilizing their public SMTP server To set up the email account first enter the SMTP host by selecting the button left of the Configure button Figure 7 3 SMTP Address SMTP Cancel Sft v w x y z Once the SMTP host has been configured select the Configure button to finish setting up the outgoing email Depending on the type of connection the user specifies the account login may be configured with or without a password as shown in Figures 7 4 and 7 5 The connection type can also be configured with or without SSL Figure 7 4 SMTP Configuration without Password Email Configuration Active Password Yes Port Fra User Name myname gmail com Password SSL Back flowserve com rr FLOW
49. ng temperature 0 60 C 32 140 F 3 Enclosure Desktop Shelf housing standard 19 rack mountable optional NEMA 4 4X wall mountable optional or mounted in a stand alone cabinet optional Standard dimensions are 16 w x 8 25 h x 18 5 d 4 Human machine interface 5 6 diagonal 640x480 resolution lighted TFT color graphic LCD Supports multiple languages English Spanish Italian German and French 5 Electromagnetic Compatibility EMC Compliance a Emissions Immunity EN 61326 1 2006 b Harmonics EN 61000 3 2 c Flicker EN 61000 3 3 Communication protocol MSIII to Field Units Modbus RTU Communication protocol MSlll to Host System Modbus RTU or Modbus TCP IP Network topology Bi directional redundant loop or multi drop daisy chain Physical layer MSIII to field units EIA 485 RS 485 10 Physical layer MSIII to Host System TIA 232 RS 232 EIA 485 RS 485 Ethernet o D m gt 11 Unit redundancy options MSII module redundancy isolated power connections standard 12 Communications Rate MSIII to field units 19 2 Kbaud max Serial Host System to MSIII 115 2 Kbaud max Serial Host System to MSIII 100 Mbits per second max Ethernet Maximum recommended host system polling rate 125 register reads 500 ms 44 register writes 500 ms 13 Network Topology Network Topology Max Segment Length Max Cable Length kbit s Belden 3074F with kilometers
50. nly 53 TP_MID_T_AV_VAL special Torque Applications Only 54 TP_STOP_VAL Special Applications Only 55 TP BEFORE MID_T_HIGH Special Torque Applications Only 56 TP AFTER MID T HIGH Special Torque Applications Only Note 1 Range is 90 C to 55 C High byte 00 indicates positive and 01 indicates negative Low byte indicates temperature value Example 0x0019 25 C 0x011E 30 C From DCS user must address the Master Station II and poll according to the table given in the FC 03 configuration Address affect is accounted for in the MSIII decoding process i e 40 000 8 2 6 3 3 Modbus FC 05 15 Force Coils Touching the Modbus FC 05 15 Force Coils button will take the user to the Modbus Coils screen Figure 8 20 for selection of desired field unit coils Note that the Open and Close Contactor coils are always included in the data table Figure 8 20 Modbus Coils Modbus Coils Active Open Contactor Close Contactor E SaaS adaf ms AS2 S2 R2 Back Next Selecting the Next button will advance the screen to the sample data table screen shown below Figure 8 21 FC 05 15 Sample Data Table Data Table Modbus Function Code 05 Active Reg MOV Meaning Reg MOV Meaning 0001 1 Close 0011 3 S1 R1 0002 al Open 0012 3 S2 R2 0003 1 S1 R1 0013 4 Close 0004 1 S2 R2 0014 4 Open 0005 2 Close 0015 4 S1 R1 0006 2 Open 0016 4 S2 R2 0007 2
51. ns 4 FLOWSERVE 2 USER INSTRUCTIONS Limitorque Master Station III Installation FCD LMENIM5001 01 05 12 Operation Maintenance Experience In Motion rr FLOWSERVE gt 2 Contents S Sle ee ea eee Introduction Function Flowchart Quick Startup Connections system Status system Control Email Configuration system Configuration Diagnostics File Manager Troubleshooting Guide Limitorque Master Station ll FCD LMENIM3001 01 05 12 12 13 18 21 24 28 53 56 60 a FLOWSERVE N Figures Figure 1 1 Introduction Figure 1 2 Enter User Name Figure 1 3 Login Figure 1 4 Main Menu Figure 2 1 Function Flowchart Figure 4 1 Master Station Rear Panel Connections Figure 4 2 DCS Port Connection Figure 4 3 Master Station Front Panel Connections Figure 4 4 Debug Port Connection Figure 4 5 Modbus Redundant Loop Topology Figure 5 1 The Main Menu Screen Figure 5 2 System Status Figure 5 3 Network Status Figure 5 4 MOV Status Figure 5 5 MSIII Status Figure 6 1 Main Menu Figure 6 2 System Control Figure 6 3 MOV Control Figure 6 4 Emergency Shutdown Figure 6 5 Emergency Shutdown in Progress Figure 6 6 Emergency Shutdown Termination Figure 7 1 Main Menu Figure 7 2 Email Notification Screen Figure 7 3 SMTP Address Figure 7 4 SMTP Configuration without Password Figure 7 5 SMTP Configuration with Password Figure 7 6 Email Notification Scre
52. ns in the event of power failure to field units this consideration must be added Example To ensure opera tion within specification when any two consecutive field units lose power the maximum length of Or FLOWSERVE Limitorque Master Station III FCD LMENIM5001 01 05 12 cable up to 19 2 bkps should not exceed 3500 1 km per every four field units See Section 3 1 2 3 Network Cable Connection to Host Controller or Master Station Key Specifications e Resistance 1000 ft 24 AWG 7 x 32 24 ohms each conductor 48 ohms for the pair e Capacitance ft 12 8 pF conductor to conductor e Capacitance ft 23 pF conductor to shield 4 4 Master Station Network Topologies Figure 4 5 Modbus Redundant Loop Topology MASTER STATION III Channel A Channel B Legend MOV Motor operated valve Diagnostic Note 2 5 Data A e i d 4 Data A1 Polarity and level of the network s data connection 43 Data A can be checked by measuring voltage between data ala and data terminals This voltage should be greater 14 o pd Shie than 200 mV DC with network controller host network poris disconnected Data terminal is positive with respect to data terminal N C No connection Data terminal is positive with respect to Earth Ground Note data terminal If low impedance earth ground is not available at each actuator contact engineering for alternative earth ground surge protect
53. o a position of 50 place the value 0x4B in the high byte and the value of 0x32 50 decimal into the low byte Example Hex format 0x4B32 To use the decimal method of determining a single write move to command add the desired position value to 19200 Example Desired position 50 19200 50 19250 19200 Value Position Value for units capable of commands accepting 1 write move to Table 8 13 Valid Argument Register Operations Values Function 8 2 MOV Network Config The MOV Network Config screen Figure 8 25 provides access to communication parameters essen tial for connecting the Master Station to all assigned field units By selecting the Next button the screen will advance to Active MOVs display Figure 8 26 to allow user to activate desired addressed field units to be networked After completion of MOV activation simply select the Poll Priority tab to advance to the Polling Priority view Figure 8 27 This screen enables the user to set the poll cycle interval for each activated MOV After the MOV network has been configured please save the settings under the System Configuration screen Figure 8 28 flowserve com rr FLOWSERVE gt 2 Limitorque Master Station ll FCD LMENIM3001 01 05 12 Figure 8 25 MOV Network Configuration MOV Network Configuration Active Baud Rate Timeout ms 500 Prop Delay ms 2 RTS ON Delay ms 10 Total Active MOVs
54. or connecting a monitor to the Master Station Main unit 8 Hot Standby VGA Port Used for connecting a monitor to the Master Station Hot Standby unit 4 3 Master Station Wiring Requirements The network cable connects the field units to the host controller or Master Station Belden 3074F 3105A or 9841 shielded twisted pair cable should be used The use of other cables may result in a reduction of internodal distances or increased error rate and is the user s responsibility BELDEN 3074F SPECIFICATIONS e Total cable length between repeaters or nodes with repeaters up to 19 2 kbps 4000 1 2 km For loop mode this is the total length between operating field units If a field unit loses power the relays internal to the field unit connect the A1 Channel to the A2 Channel which effectively doubles the length of the cable assuming a single field unit fails To ensure operation within specifications in the event of power failure to field units this consideration must be added Example To ensure operation within specification when any two consecutive field units lose power the maximum length of cable up to 19 2 bkps should not exceed 4000 1 2 km per every four field units See Section 3 1 2 3 Network Cable Connection to Host Controller or Master Station Key Specifications e Resistance 1000 ft 18 AWG 7 x 26 6 92 ohms each conductor 13 84 ohms for the pair e Capacitance ft 14 pF conductor to conductor e Capacitance ft 14
55. pF conductor to shield BELDEN 3105A SPECIFICATIONS e Total cable length between repeaters or nodes with repeaters up to 19 2 kbps 4000 1 2 km For loop mode this is the total length between operating field units If a field unit loses power the relays internal to the field unit connect the A1 Channel to the A2 Channel which effectively doubles the length of the cable assuming a single field unit fails To ensure operation within specifications in the event of power failure to field units this consideration must be added Example To ensure operation within specification when any two consecutive field units lose power the maximum length of cable up to 19 2 bkps should not exceed 4000 1 2 km per every four field units See Section 3 1 2 3 Network Cable Connection to Host Controller or Master Station Key Specifications e Resistance 1000 ft 22 AWG 7 x 30 14 7 ohms each conductor 29 4 ohms for the pair e Capacitance ft 11 0 pF conductor to conductor e Capacitance ft 20 0 pF conductor to shield BELDEN 9841 SPECIFICATIONS e Total cable length between repeaters or nodes with repeaters up to 19 2 kbps 3500 1 km For loop mode this is the total length between operating field units If a field unit loses power the relays internal to the field unit connect the A1 Channel to the A2 Channel which effectively doubles the length of the cable assuming a single field unit fails To ensure operation within specificatio
56. puts 1 Value of 16 Digital Inputs Bit O Remote Switch Bit 1 Thermal Overload Bit 2 Open Torque Switch Bit 3 Open Limit Switch Bit 4 Close Torque Switch Bit 5 Close Limit Switch Bit 6 Not Used Bit 7 Not Used Bit 8 User Input O Default ESD Terminal 30 Bit 9 User Input 1 Default Open Inhibit Terminal 34 Bit 10 User Input 2 Default Close Inhibit Terminal 35 Bit 11 Remote Stop Input Terminal 26 Bit 12 Remote Open Input Terminal 25 Bit 13 Remote Close Input Terminal 27 Bits 14 15 Not Used 13 Digital Inputs 2 Value of 16 Digital Inputs Bit 0 Analog board 1 present Bit 1 Analog board 2 present Bit 2 Analog Input 1 lost Bit 3 Analog Input 2 lost 41 Bit 4 Network Channels A B timed out o Bit5 Relay board R5 R8 present Bit6 DDC board present Bit 7 Relay board R1 R4 and RM present flowserve com rr FLOWSERVE gt 2 Limitorque Master Station ll FCD LMENIM3001 01 05 12 Table 8 4 Register Definitions continued Register Description Meaning 21 Field Unit Holding Register Special Applications Only 22 Field Unit Holding Register Special Applications Only 23 Field Unit Holding Register Special Applications Only 24 44 Reserved Special Applications Only 45 47 Not Named Special Applications Only 48 TP_START_POSITION Special Applications Only 49 TP_STOP_POSITION Special Applications Only 50 TP_SAMPLE Special Applications Only 51 TP_MID_T_HIGH Special Torque Applications Only 52 TP_MID_T_POS special Applications O
57. se Input 207 206 Not used 208 207 PB DP board present From DCS user must address the Master Station Ill and poll according to the FC 02 data table See the following example of a request response exchange between the DCS and the Master Station III flowserve com rr FLOWSERVE N Limitorque Master Station III FCD LMENIM5001 01 05 12 Example of read inputs command Poll Master Station for 16 inputs starting at input 81 i e field unit 2 Query 01020050001079D7 Response 0102020408BABE Table 8 2 Function Code 02 Example Message Breakdown CE Resne 01 MSIII Unit Address 01 MSIII Unit Address 50 Data Inputs 10088 10081 MOV2 00 Data Inputs 10096 10089 MOV2 NOTE 1 04h equals 0000 0100 actuator stopped in mid travel input bit is ON NOTE 2 08h equals 0000 1000 actuator Channel B fault input bit is ON 8 2 6 3 2 Modbus FC 03 Read Holding Registers Touching the Modbus FC 03 Read Holding Registers button will take the user to the Modbus Holding Registers screen Figure 8 18 for selection of desired field unit holding registers 3 15 Note that registers 8 and 9 are always included in the data table Figure 6 16 Modbus Holding Registers Modbus Holding Registers Active 8 Position 9 Status Back Save Next Selecting the Next button will advance the screen to the following sample data table screen Or FLOWSERVE Limitorque Master St
58. serve com rer FLOWSERVE gt 2 Limitorque Master Station ll FCD LMENIM3001 01 05 12 11 6 Surge Protection Figure 11 1 Surge Protection Access AC Fuse Protection AC Surge Protection Network Surge Protection Jf behind panel behind panel Es D EXTERN AL 24VDC INPU1 ONLY HOT STANDBY OPTIONAL CHANNEL A j CHANNEL B e u it 2 amp Nr TO FS NPUT 100 240VAC 1 5A AM o SL To SF A NAO 11 6 1 AC Surge Protection It is recommended to replace the surge protector if a known primary AC power surge has occurred For a Hot Standby unit please ensure that both main AC surge protectors are replaced Follow the below procedure to ensure proper replacement Figure 11 2 Main AC Power Input Module SINGLE NPUT 100 240VAC 1 5A Remove two screws on the main AC power input module and then remove the module from the chassis rr FLOWSE RVE Limitorque Master Station III Figure 11 3 Removing Main AC Input Power Module SINGLE Locate the AC surge protector unplug wiring connector on both sides of the protector and remove it from the cable assembly Figure 11 4 AC Surge Protector Install replacement protector by following above procedures in reverse order 11 6 2 AC Fuse Protection Release clip on bottom of the fuse holder and gently remove holder from main AC power input module Figure 11 5 Removing Fuse Holder FCD LMENIM5001 01 05 12 flowserve com SE
59. t registry convention is as follows DCS Command Write Register MOV address 1 selected number of registers per MOV 45001 Address affect is accounted for in MSIII decoding process i e 40 000 Figure 8 24 FC 06 16 Sample Data Table Data Table Modbus Function Code 06 Active Reg MOV Meaning Reg MOV Meaning 45001 al CMD 45011 6 CMD 45002 1 ARG 45012 6 ARG 45003 2 CMD 45013 7 CMD 45004 2 ARG 45014 7 ARG 45005 3 CMD 45015 8 CMD 45006 3 ARG 45016 8 ARG 45007 4 CMD 45017 3 CMD 45008 4 ARG 45018 9 ARG 45009 5 CMD 45019 10 CMD 45010 5 ARG 45020 10 ARG Back These function codes are typically used to command Limitorque Modbus field units by writing values directly into command argument registers A predetermined value may be used to open stop close the actuator move the actuator to a preset position activate deactivate network ESD reset the field unit etc See the following example of a request response exchange between the DCS and MSIII flowserve com SE FLOWSERVE N Limitorque Master Station III FCD LMENIM5001 01 05 12 Write register commands should be issued only once for the desired field unit control Repeated issuance of an acknowledged command will degrade network performance Example of a single register write command Field Unit Command Start a network ESD operation to field unit number 101 This corresponds to writing the value 1280 to register 45201
60. the logged data Figure 10 5 Export Event Log Export Event Log Active ca le a Eele D MSIIL log 5 MSIIL_Events log Files of Type Back 10 2 4 Import Tag File The Import Tag File screen Figure 10 6 allows the user to access the file chooser and select a MOV tag name file to be copied to the default directory for the tag name file archives Figure 10 6 Import Tag File Import Tag File Active a fil E C cdrom C cdromo File N Files of Type open Cancel Back Or FLOWSE RVE Limitorque Master Station Il 10 2 5 Import Software Update The Import Software Update screen Figure 10 7 allows the user to access the file chooser and select a software update file to be copied to the default directory for the Master Station device software file archives Figure 10 7 Update Software Update Software Active ca le co BRIE msiii201201201043Run zip msiii201202011125Run zip msiii201201231024Run zip msiii201202060924Run zip 5 msiii201201250904Run zip msiii201202060954Run zip msiii201201251033Run zip msiii201202151028Run zip msiii201201251138Run zip msiii201201270857Run zip 5 msiii201201301119Run zip File Name Files of Type Open Cancel Back FC

USER INSTRUCTIONS - Flowserve Corporation

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