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AMS4A099 Panel User Manual

1. LM x cz etl AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 41 of 60 36220 1093 e C a 850 Phone d Mee deca one Wireline 7 581346301 Products banchina vielha com 5 2 FRONT VIEW 14 86 10 75 4 4 8X 11 50 AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 42 of 60 858 8 O 00 IDA LV 45 24X 4X 78j 29 25 2 2 25 53 57 0 57 79 69 v 67 69 AMS4A099 TOUCH SCREEN PANEL Rev APR 2010 Page 43 of 60 36220 1093 enc al BOX 850 Phone 381 346 4300 one Wireline fa 53873464301 Products benchmarkwireline com 5 4 SIDE VIEW ol EU Made in the USA Nes 2 D V X Ex 113G ENCANTA CM QR O So Wireline Products Ex II T5 36220 FM 1093 Tamp 20 C to 50 C Simonton TX 77476 Intertek 509 46439 Phone 281 346 4300 em HOISTMAN PANEL ASSY Fax 281 346 4301 Part Number AMS4A095C benchmark wireline com Serial Number YRXXX DATE MO YR JE d N MESS AMS4A099 TOUCH SCREEN PA
2. OUT_PHASE_A R56 374 ohm KEY OUT PHASE B OUT PHASE B Q6 TNOSO4 DOD MN C oO O DCM APRCH SRFC APRCU BEEPER EXC TEN LED DCM Q9 SCL ADJ LED TNO604 SCL ADJ LED DCM 6 5 PWR1 GND COM1 RXD COM1 TXD GND COM3 RXD 5232 COM2 TXD COM3 TXD RS232 2 Y OUT_PHASE_A OUT_PHASE_B APRCH_SRFC LED BEEPER EXC TEN LED SCALE ADJ LED APR 2010 Page 54 of 60 Hev B AMS4A099 TOUCH SCREEN PANEL P6 HN A 18 Diff Ten Meter oa pike 24 144 LTC1452 2 313 Tension Meter D A DATA 3 1 97 DiA 1 HIF 1N0604 aa D A 5V 2 10 C62 22 pF 9 4 20 Out D A CS D A C 1 uF 18 Shid ACM RS7 9 4 cadet 2K z 15 UN 4 Sig 3 Sig Dici Pwr zo oadce CT uF ACM LTC1452 0692 i 5 LA 4 U28 2 NAJIS SV C68 C38 22 pF 10 2 2K 1 15V ACM 15V q uF C82 ACM d U12A 1 UF ADB22 R29 de s 100 ohm 2 R62 25V C83 bap 1 74 01 uF R63 On Jm 806 ohm TOMS uo 90 5 O 2 49 K 1 9559 0 55 U ACM 00 NE gt LOAD CELL LOAD CELL lt u LLI 2N2219A og 10 FORCE omega Ell 4969 o gt lt O 81 Z
3. 36220 1093 enc al BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 581 Products 346 4301 7 4 AMS4A127 ENCODER IN CABLE 53106 165 15 ENCODER Part Number Description AMS4P183 CONN 53106 165 1 AMS4P184 CONN 53106 165 15 AMS4P221 CABLE 20 8C ALPHA 25468 BLACK AM5KP113 DUST CAP MS25042 16DA AMS4A099 TOUCH SCREEN PANEL Rev B Oty UM 1 EA 1 EA 30 ET 1 APR 2010 BRN GRN RED L e BLU BLK T 1 MS3106E D E F MS3106E 16S 1P TU PANEL 165 PHASE PHASE PHASE POWER PHASE BA COMMON CASE Page 60 of 60
4. 5 Tj 5 NOISNSL TANYd 5938 4055390394039 91H 133 NDS 43009N3 away 5 33MOd 1HOTIT142V8 N338ISHINOL od Bg zc Do Co rm nm Az ol IVADOZI z J A00CT AMS4A099 TOUCH SCREEN PANEL Rev APR 2010 Page 51 of 60 36220 1093 enc al BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline ra 5813464301 Products benchmarkwireline com 6 3 Real Time Processor Board Pin Out GND 12 RXD 1 11 IXD 1 10 GND 9 RXD 3 8 TXD 2 7 4 TXD 3 5 5VDC 6 485RX 4 485 Z A COENA ____ ox Sr 4551X PA C 2 212 122 48914 P7 Po A 7 id 1 a v E e A PAD 3 B N Bo Q 1 LATILE y NV D 2 NS m Ca N gt Lu A 478 E 12 9 Y CO Ay oh PA gt 2 Ry N ha LE Nc e C D 2 INR 4 ie Mi Lh keg a 2 U IB EE 1 DIN L IA O C ES fy GND ES LITA CO A NI Nm 3 TX Nf gt Z tr EBD OE S SVO Ngo o RE VVL 2 C C CIUS E 2 TOO JD H 84 CGS A 4 20 5 Z
5. Line Size Line Stretch Coet Line Weight Tension Factor Encoder Encoder Direction Pressure 1 Fullscale Pressure 2 Fullscale 3 96705 Ft Other 3 3325 41 58 1 0 1200 Default 10000 10000 EXIT DAY ct Start Job 00 00 00 Tension Scales The Summary Menu is a quick reference to what parameters are set This 1 a static display All of the defaults are shown AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 36 of 60 36220 1093 enc al BOX 850 Phone 281 346 4300 Wireline fa 2813464301 Products benchmarkwireline com 3 1 19 HELP MENU Setup Menu Panel Information ead Uther Depth Adjust 0 arameters MANUAL ABOUT Stretch Eee ipu omection Drive Space EXIT 4 00 00 00 Tension Cal Factor EngiMet Tension Pressure Pressure 2 etre Restore 0 Defaults 1 2 The HELP button will display the four options displayed above 3 1 19 1 ABOUT SCREEN AMS4A099 TOUCH SCREEN PANEL Rev APR 2010 Page 37 of 60 36220 1093 enc al O BOX 850 bera M Texas ere hone 1 3 Wireline pax 281 346 4301 Products benchmarkwireline com Benchmark Wireline Products Inc Hoistman s Display Rev 2 Acquisition Board Rev 2 www henchmarkwireline cam The ABOUT button displays the software revisions There are two programs that can be updated the HOISTMAN program which i
6. t 0 LTC1655 x A 2k 8 z 5 de I viz 0 E 1 CS OO i 1 uF 2K s i C3 i z lt ACM a ACM 92 gt sos SHUNT IRLML2803 4 APR 2010 Page 55 of 60 Rev B AMS4A099 TOUCH SCREEN PANEL 281 346 4301 Simonton Texas 77476 Phone 281 346 4300 Fax benchmarkwireline com 36220 FM 1093 BOX 850 Wireline Products BenchMark JUMPERS BUTTONS 6 7 TW SW Swit TW 5 10 TW SWS Swa P5 TW SW7 TW_SW65 11 TW SWS 2 S L_LINE_SIZE TW SW 3 O ae y 2 TW SW3 4 4 SPARE 3 TW 5 2 5 p s SPARE 4 TW SW 6 yan SPARE_5 7 SPARE 6 SPARE 7 8 8 SPARE 7 P3 9 3 SPARE 8 10 SPARE Oe SPARE_9 Loadcell Angle 1 s 11 SPARE 10 Loadcell Angle 10 s 12 DCM Loadcell Angle 100 s K Excessive Tension 1 s E Excessive Tension 10 s 4 Excessive Tension 1005 Excessive Tension 1K s 4 Excessive Tension 10K s 95 Unused Unused Unused B Thumbwhee Data 1 s 5 TW IN1 Thumbwhee Data 2 s 4 TW INA TW IN2 Thumbwheel Data 4 s TW INE TW IN4 Thumbwheel Data 8 s 2 TW IN8 1 DCM P4 UP Button 2 SWAN x E Cancel 9 E SW 4 SW 4 IN Zero Cal 8 N SW
7. 2 Mace 65450 Wirelinef 281 346 4301 Products com 2 0 WELLSITE OPERATING SUMMARY 2 1 2 2 2 3 2 4 2 9 2 6 2 7 2 8 2 9 Power up panel and it is working properly Press Zero Depth and verify that panel tension reads 0 Verify tension is recorded on acquisition system Set line size to match cable size installed in head refer to section 3 Set Tension Alarm value refer to section 3 set depth adjust value refer to section 3 Install cable in measuring head and lay it slack on the ground Press Zero Inc Tension to zero the tension value Press T Cal and verify that panel tension reads 5000 Ibs Verify tension is being properly recorded on acquisition system Pull tool to depth 0 position Press D Zero and verify that panel depth reads 0 Set acquisition system depth to 0 at this time Make sure encoder direction is properly set AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 14 of 60 36220 1093 enc al P O BOX 850 Phone 281346 4300 Wireline ra 5813464301 Products benchmarkwireline com 3 0 SOFTWARE OPERATING INSTRUCTIONS When the system first boots up the main screen will appear BenchMark Wireline Products m E TENSION Lbs DE SPEED 1011 00 Tension Shutdown A Ez 42222200 Alam 2000 di 1 9 31 15 Mo File Must Start Job Duff Tension Shutdown A
8. DISABLE PRESSURE 1 Response Required Would You Like To Enable Pressure 1 When Pressure 1 and or Pressure 2 are enabled the main screen will display these values Once disabled these values will be removed from the main screen 3 1 14 2 ZERO This menu allows the user to zero out the information in Pressure 1 refer to 3 1 12 for a screenshot of this menu AMS4A099 TOUCH SCREEN PANEL Hev B APR 2010 Page 33 of 60 B h M Kia FM C Simonton Teras ere hone 1 3 Wireliner 81 346 4301 Products EET com 3 1 14 3 NAME Setup Menu Pressure 1 Setup 0 Enter Pressure 1 Name onn jure 1 zm Start Job On Screen Keyboard File Keyboard Settings Help 00650 0000 BITs ll I tse ne im a T sspe mu sc BERS ctrl alt alt ctrl This screen provides a way to enter a descriptive name for the pressure data I e tubing pressure Well 12345 3 1 14 4 FULLSCALE Data Input Previous 10000 Set Fullscale PSI 1 10000 20 Fullscale _ AMS4A099 TOUCH SCREEN PANEL Rev APR 2010 Page 34 of 60 36220 1093 enc al P O BOX 850 dci Ne i 1 Wireline fa 813464301 Products benchmarkwireline com The menu adjusts the settings for Fullscale PSI The range 1 1 10000 and the default setting is 10000 3 1 15 PRESSURE 2 The settings menus for Pressure 2 are iden
9. MARK DET PWR APR 2010 Page 57 of 60 Rev B AMS4A099 TOUCH SCREEN PANEL 36220 1093 enc al P BOX 850 phone 281 346 4300 one Wireline 281 346 4301 Products matas com 7 0 CABLES 7 1 AMS4A827 CABLE ASSEMBLY DC POWER IN A A WHITE B BLACK B Part Number Description Oty UM AMS4P177 CONN KPSEO6J12 3S STR PLUG SOCKET dl EA AMS7PO61 CABLE 16 2 SJ CORD 25 EA 7 2 AMS4A826 CABLE ASSEMBLY OVER TENSION SHUTDOWN S 3 _ WHITE BLACK Part Number Description Qty UM AMS4P178 CONN KPSEO6J12 3P STR PLUG PINS 1 EA AMS7PO61 CABLE 16 2 SJ CORD 30 EA AMS4A099 TOUCH SCREEN PANEL Rev APR 2010 Page 58 of 60 36220 1093 enc al BOX 850 dog Noe one Wirelinef 281 346 4301 Products 7 3 ALS8A013 LOAD PIN IN CABLE KPSEO6J12 10P En 4 5 06 10 65 8 PANEL SI i TO LOAD PIN ON Alt MEASURING HEAD P a A A i i L I 6 L 1 KPS06J12 10P KPSE06J10 6S 516 Part Number Description Oty UM AMS4P181 CONN KPSE06J12 10P AMS4P266 CONN KPSE06J10 6S 1 EA AMS4P221 CABLE 20 8C ALPHA 25468 BLACK 30 FT AM5KP059 DUST CAP KPT8010C 1 EA AM5KP070 DUST CAP KPT8012C 1 EA AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 59 of 60
10. Size Default is 1200 PPR 3 1 6 ENCODER DIRECTION Would You Like To Reverse Encoder Direction This screen allows you to change the direction of the encoder If the depth is changing in the opposite direction to which the line is moving this option can be used to correct it On a dual wheel measuring device with two encoders the encoder on one of the wheels will turn in the opposite direction from the other If you change encoders this feature can be used to change the encoder direction AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 23 of 60 36220 1093 enc al BOX 850 TOI Maps Wireline fa 5813464301 Products benchmarkwireline com 3 1 7 STRETCH CORRECTION Stretch Correction Stretch E Enabled Correction EXIT Enabling this allows stretch correction to automatically be applied to the depth The correction is calculated using line size and mud cable coef parameters Stretch is calculated by stretch due to cable weight stretch due to weight at end of cable stretch due to cable weight stretch coefficient depth cable weight 2 stretch due to weight at end of cable stretch coefficient depth tension cable weight When tension 1 less than cable weight tension measured is due to cable weight alone Default is enabled AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 24 of 60 36220 1093 enc al BOX 850 er
11. Alarm 750 4 Y N 522 start 00 00 00 1 Timer Surface Alarm 100 INCREMENT AL Max Depth Alarm 30000 k TENSION Depth 5D Disabled ALARM SET ZERO E MENU TENSION DEPTH DEPTH S D Most of the commands are accessed through the buttons across the bottom of the screen EXIT BUTTON Exits this program and returns to MS Windows MENU BUTTON Invokes a new screen with additional menu options refer to section 3 1 ALARM OFF BUTTON Silences the audio alarm ZERO INC TENSION BUTTON Resets Incremental Tension bar graph to zero SET DEPTH The Set Depth entry screen refer to section 3 1 3 will appear AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 15 of 60 36220 1093 enc al BOX 850 TOI Maps Wireline fa 5813464301 Products benchmarkwireline com The range 1 3047 to gt 30479 Mt or 9999 9 to 99999 8 FT ZERO DEPTH This button will invoke the following screen 2101 xj Are You Sure You Want To Zero Depth When the YES button is pressed the depth value will be set to ZERO If NO is pressed the depth value will remain at the current value TENSION S D The Set Tension S D entry screen will appear refer to 3 1 7 1 The range is 0 1 to 19999 When this value is reached alarm sounds tension display flashes value and tension contact closure switch is closed This can be used to provide a signal to automatically stop the winch Eac
12. SOFTWARE 99 PANEL 40 PCB J 1 11 AMS7A077 ___ ASSY A D CAN 9X PANEL 1 000 12 54 906 INVERTER CCFL5VIN 1200VOUT 1 _____13 4 889 PCB ASSY LEE PULL UP 10000000002 _____14 4 918 STANDOFF HEX M F 6 7 16 LENGT 1 _____16 AMS4P441 CONN 50 57 9005 SNGLRW 5CKTP if o _____17 AMS4P446 CONN 16 02 0097 CRIMP TERMINAL S _____18 1 040 SCREW 6 32 X 3 8 PHILPANSST 17 00000 _____19 C276P331 SCREW 6 32 X 1 2 PHILPANSST 8 o _____20 8 91 SCREW 4 40 1 4 PHILPANSST 6 __ _____21 AM5KP184 SCREW 8 32 X 3 8 PHILPANSST 4 22 AMS4P263 ___ CONN 2 10 6 RECEPTACLE 1 _____29 AMS4P990 CONN USB MS PNLMNTPCB 00 30 5 4 ___ DUST KPT8110C RECEPT 1 _____31 AMS4P188 DUST KPT8112C RECEPT 3 005 _____32 AMS4P191 DUST KPT8114C RECEPT 2000000 _____33 AMS4P924 ___ DUST CAP USB CONN MSTYPE 3 _____34 276 165 FERRULE 18 AWG WHITE ALTECH 21 o _____35 AMSSPO76 MEMORY RAM 2GB DDR2 SODIMM 1 _____36 276 143 SCREW 4 40 X 3 8 PHILPANSST 321 1 0 _____37 AM5KP117 SCREW1 4 20X5 8BTNHDSST 16 38 C276P138 SCREW1 A20Xi1 2FHSOCSST 6 _____39 AMS4P872 ___ SCREW 10 32 X 1 PHILPANSST 4 HANDLES AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 48 of 60 36220 1093 enc dl BOX 850 phone 281 346 4300 one Wirelinef 281
13. panel used to acquire display and transmit tool depth and tension data from a wireline logging winch unit The panel i provides the operator a means to set and make adjustments to the data as necessary The AMS4A090 Rig Floor Display Panel is an interface panel used to provide remote display of logging tool depth line speed surface tension and down hole tension is typically placed the rig floor to provide this information to the driller to monitor this information real time amp Y The AMS4A090 AMS4A095 and AMS4A099 share the same enclosure but have different numbers of V The enclosure measures approximately 275mm x 230mm x 120mm ux 14 Report NUMBER Intertek Report Ref 09039450 dated August 2009 15 CONDITIONS OF CERTIFICATION Special Conditions for safe use A Uu There are no special conditions for safe use Conditions For Use Routine Tests There are no conditions for safe use 16 Essential Health and Safety Requirements EhsR s V The relevant EHSR s that have not been addressed by the standards listed in this certificate have been identified and assessed Intertek Report Ref 09041646 dated August 2009 J Y ly Y Intertek Testing amp Certification Limited n Deeside Lane Chester CH1 6DD Tel 44 0 1244 882590 Fax 44 0 1244 882599 http www in http www intertek com i Registered No 3272281 Registered Office 25 Savile Row London W1X 1A
14. x AMS4A090 A 10 13 09 DISPLAY RIG FLOOR WATERPROOF Ex nA A b ITSO9ATEX46439 SHEET 2 OF 2 D AMS4M691 8 26 09 LABEL HOIST PANEL ITS09ATEX46439 Ex nA 1 b SHEET 1 OF 1 A Uu W f A 1 This Certificate is for the exclusive use of Intertek s client and is provided pursuant to the agreement between Intertek and its c Client Intertek s responsibility and liability are limited to the terms and conditions of the agreement Intertek assumes no 4 b liability to any party other than to the Client in accordance with the agreement for any loss expense or damage occasioned 1 n by the use of this Certificate Only the Client is authorized to permit copying or distribution of this Certificate and then only in 1 N its entirety Any use of the Intertek name or one of its marks for the sale or advertisement of the tested material product or 4 service must first be approved in writing by Intertek 4 Y 1 1 1 Intertek Testing amp Certification Limited 4 Deeside Lane Chester CH1 6DD Tel 44 0 1244 882590 Fax 44 0 1244 882599 A A http Awww intertek com Registered 3272281 Registered Office 25 Savile Row London W1X 1AA This Certificate is the property of Intertek Testing and Certification Ltd 2 p y DES le a A 4 Sheet 3 of 3 HH ao me A ao me 4 0 4 FS s MG Em Pa a a uf cd rd et e a T
15. 0 36220 1093 enc al P O BOX 850 TOREM Mace 6550 one Wireline fa 2313464301 Products benchmarkwireline com ATEX Label Details and Information Made in the USA CE Ex Ex nA Il T5 20 C to 50 C Intertek ITSO9ATEX46439 HOISTMAN PANEL ASSY Part Number AMS4A099 BenchMark E Wireline Products 36220 FM 1093 Simonton TX 77476 Phone 281 346 4300 Fax 281 346 4301 benchmarkwireline com DATE MO YR Serial Number YRXXX The following standards have been applied in the certification of this device EN60079 0 2006 Electrical apparatus for explosive gas atmospheres Part 0 General requirements EN60079 15 2005 Electrical apparatus for explosive gas atmospheres Part 15 Construction test and marking of type of protection n electrical apparatus AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 5 of 60 E h M 225056 FM 1093 n Simonton Texas 7 525 Wireline pa 381 346 4301 Products bench markwireline com 1 3 E SCIL 17 1 gt gt f n 1 1 TYPE EXAMINATION CERTIFICATE K n 2 Equipment or Protective System Intended for use in Potentially J lt Explosive Atmospheres gt 1 3 Type Examination Certificate Number ITSOSATEX46439 t 4 Equipment or Protective System AMS4A090 AMS4A095 AMS4A099 Slickline 1 iU Hoistman s Touch Screen Panel Y B Manufacturer BenchMark Wire
16. 1 3 will appear The range is from the surface alarm setting to 30 000 feet Allows you to enter in the maximum depth desired If the tool goes below that depth then an alarm will sound If max depth shutdown is enabled then the relay will close refer to section 3 1 7 5 Default 30 000 ft 3 1 8 3 SURFACE ALARM The Set Surface Alarm entry screen refer to section 3 1 3 will appear The range is 0 304 Mt or 0 to 999 ft When this depth value is reached the alarm will sound warning the operator that you are approaching the surface Default value is 100 feet 3 1 8 4 SET DOWN WEIGHT SHUTDOWN The Set Down Weight S D entry screen will appear refer to section 3 1 3 The range is 0 1 to 5000 This function is similar to a differential tension shutdown except that it only activates when the value is exceeded This will occur when tension decreases rapidly in a negative direction When this event occurs the shutdown relay will close Default 750 AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 26 of 60 36220 1093 enc al P BOX 850 TOI Maps Wireline fa 5813464301 Products benchmarkwireline com 3 1 8 5 MAX DEPTH SHUTDOWN Response Required Would You Like To Enable Max Depth Shutdown If enabled the relay will close and the winch will stop when the maximum depth value is reached The maximum depth value is set on the max depth alarm screen refer to section 3 1 7 2 Default dis
17. 346 4301 Products o nd com 40 156 050 KNOB HAND BLACK 1 2 13 SST S 42 C276P037 WASHER 1 2 FLATSST o 2 3 3 43 AMSSPO93 SCREW10 32X5 8PHILPANSST 16 44 AMSSPO25 WASHER 1 4 FLAT NYLON 6 6 16 0 45 AMS8P036 WASHERSALOCKSST J 36 3 3 46 C276P046 WASHERHGLOCKSS J 5 47 C276P035 WASHERMIOLOCKSS J 16 _____ 48 54 34 CABLE ASSY ADVANTECH VIDEO 1 __ 49 55 44 WASHER NYLON 6 32 1407 8 POWER SUPPLY PCB 50 AMSAMI95 ENCLOSUREWLDMTPORTABLESL9S 1 _ 51 AMSAMI96 PANELFRONTICDBEZEL 1 52 161 CLAMPTOUCHSCPRTBLSIOS J 1 00 SW AMS4A099 E 201 SOFTWARE FOR THE 99 CMPT FLASH 54 _ Hi 56 5 171 SPACERGLASSTSPRTBLSL9S J 1 ____ 57 AMSAMOS8 YOKEPIVOT875X1075PNL 1 _____ 59 54 159 GASKET TOUCH SCREEN PRTBL95 2 61 54 097 GASKET FRONT amp REAR 95 PANEL 2 o o C276P041 O RING 2 017 BUNAN 2 _____ o 70 AMS4P921 O RING 2 021 BUNAN70D J 5 _____ 77 F244888000 HANDLE OVAL 1 1 2 X 4 9 16AL 20000 78 ALS3PO30 BUMPER RECESSED 3 40D 9 3 4 lt _____80 AMS2PO23 CONN 102540 3 10 POS FRONT 1 102503 81 52 022 CONN 102536 3 AMP 10 POSBACK 1 o _____83 7 21 CONN 102398 4 AMP 12 5 __ 58 _ _____84 5
18. 7 023 CONN 102536 4 12 8 o 85 57 024 CONN 102681 1 AMP 12 POS FRONT 86 AMS7P026 ____ CONN 102536 6 16 05 2 AMP 102536 6 87 AMS7PO22 ___ CONN 102398 6 AMP 16 POSPCB 2 o _____88 57 025 ___ CONN 102681 3 AMP 16 POS FRONT 2 _____89 AMS4P861 TERMINAL INSULATED SOLDR 6 32M__ 2 91 AMS4P907 CABLE INVERTER 5V CCFLINPUT 1 ooo o _____92 AMS4P319 ___ LICENSE WINDOWS XP EMBEDDED 1 o o 93 AMS4P908 CABLE INVERTER CCFLOUTPUT 1 o 94 AMS4P590 KEYBOARD USB MINI TOUCH BLACK 1 ACK 540UB _____99 5 691 LABELHOISTPNLZ2ExnA 1 AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 49 of 60 36220 1093 enc al BOX 850 phone 2 Mee oc one Wireline 281 346 4301 Products 6 0 WIRING DIAGRAMS AND SETUP PROCDURES 6 1 SIGNAL WIRING DIAGRAM JIAFZ 2I avae WNOIS NOISNSL NOISN3L 5938 HJd NYI 305533039 4037915 Ava 3 ILLVIDANDN LHOD WOVE N33 Y39SHINOL a a SVADOSTT z ro 5910021 AMS4A099 TOUCH SCREEN PANEL Rev APR 2010 Page 50 of 60 36220 1093 enc al O BOX 850 phone 281 246 4300 one Wirelinef 281 346 4301 Products ES chris com 6 2 POWER WIRING DIAGRAM LE
19. A 2 4 This Certificate is the property of Intertek Testing and Certification Ltd and is subject to Intertek Testing and Certification Conditions for Granting Certification X Sheet 2 of 3 gt P 2 EY y 2 Y o 4 ws Examinaton Certificate ITSOGATEX46439 Issue 3 March 2009 AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 7 of 60 vs f B h M e n C Simonton Teras 7 525 Wireline pa 381 346 4301 Products bench markwireline com and is subject to Intertek Testing and Certification Conditions for Granting Certification SCHEDULE 0 xX TYPE EXAMINATION CERTIFICATE NUMBER ITS09ATEX46439 2 A 17 DRAWINGS 1 Y Number Issue Date Description 4 AMS4A099B 08 24 09 AMS4A099B WATERPROOF TOUCH SCREEN e BILL OF MATERIALS x AMS4A099 B 8 24 09 PANEL TOUCH SCREEN WATERPROOF ft PORTABLE SHEET 1 OF 2 AMS4A099 B 8 24 09 PANEL TOUCH SCREEN WATERPROOF E N PORTABLE SHEET 2 OF 2 25 fi AMS4A095C 8 20 09 AMS4A095C WATERPROOF TOUCH SCREEN ri BILL OF MATERIALS 4 AMS4A095 8 20 09 PANEL TOUCH SCREEN WATERPROOF PORTABLE SHEET 1 OF 2 f AMS4A095 8 20 09 PANEL TOUCH SCREEN WATERPROOF P PORTABLE SHEET 2 OF 2 d AMS4A090A 10 14 09 AMS4A090A DISPLAY RIG FLOOR 8 TOUCH A Y 24VDC CAN BUS BILL OF MATERIALS gt f AMS4A090 A 10 13 09 DISPLAY RIG FLOOR WATERPROOF Ex nA J ITSOBATEX46439 SHEET 1 OF 2
20. ANDARDS amp REQUIREMENTS PRODUCT SUMMARY The AMS4A099 Panel is used to acquire and display depth and tension data from a wireline logging winch unit and panel provides the operator a means to set and make adjustments to the data as necessary PRODUCT CERTIFICATION amp CODING Il 3 G Ex nR Il T6 20 C to 40 C INSTALLATION INSTRUCTIONS Warnings o The apparatus is ATEX only to be installed in Hazardous Area Zones 2 o The installer is to ensure that the equipment is located in areas that are known not to have an adverse affect on the housing material o Do not modify the enclosure as this will compromise the apparatus certificate Hazardous Area Installation Standards amp Requirements The installer should refer to the latest edition of the following standards before operating in a Hazardous Area EN 1127 1 Explosive Atmospheres Explosion prevention and protection basic concepts and methodology EN 60079 14 Electrical apparatus for explosive gas atmospheres Part 14 Electrical installations in hazardous areas other than mines EN 60079 17 Electrical apparatus for explosive gas atmospheres Part 17 Inspection and maintenance of electrical installations in hazardous areas other than mines Hazardous Area Preparation amp Installation Refer to section 1 7 Operational Parameters Refer to Section 3 0 Maintenance Refer to Section 6 0 AMS4A099 TOUCH SCREEN PANEL Hev B APR 2010 Page 4 of 6
21. B h M a enc d Simonton Toras ous one Wireline prone 221 220 2200 Products benchmarkwireline com OPERATIONS AND MAINTENANCE MANUAL WINCH OPERATORS PANEL AMS4A099 AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 1 of 60 36220 1093 enc al BOX 850 phone 2 Mace 65450 one Wirelinef 281 346 4301 Products com TABLE OF CONTENTS SECTION DESCRIPTION 1 0 GENERAL DESCRIPTION AND FEATURES PRODUCT DESCRIPTION AND INTENDED USE OF EQUIPMENT SAFETY STANDARDS amp ATEX REQUIREMENTS TYPE EXAMINATION CERTIFICATES TECHNICAL SPECIFICATIONS HARDWARE FEATURES USER INTERFACE FEATURES HAZADOUS AREA INSTALLATION STANDARDS amp REQUIREMENTS OBTAINING TECHNICAL ASSISTANCE oh ob hb oh oA Y O 01 A 2 0 WELLSITE OPERATING SUMMARY 3 0 SOFTWARE OPERATING INSTRUCTIONS 4 0 SOFTWARE UPDATE PROCEDURE 5 0 MAINTENANCE AND ASSEMBLY DRAWINGS AND PARTS LIST 6 0 SCHEMATICS WIRELISTS AND SETUP PROCEDURES 7 0 CABLE DRAWINGS Manual Revision Log Current Revision B SEP 2009 Added ATEX information and final certification Added software update support for MAKO and AM5K measuring heads Updated BOM Updated software to Ver 2 02 Previous Revision A NOV 2008 Initial Draft AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 2 of 60 36220 1093 enc al O BOX 850 bera M Texas ere hone 1 3 Wireline pax 281 346 4301 Products benchmarkwireline com 1 0
22. CREEN PANEL Rev B APR 2010 Page 28 of 60 36220 1093 enc al BOX 850 TOI Mes ecd one Wireline 52813464301 Products benchmarkwireline com nesvonse requires o Are You Sure That You Want To End Job If the response is yes then the LAS file is cleared The button start job is enabled once again 3 1 11 TENSION FACTOR The Set Load Cell Angle entry screen refer to section 3 1 3 will appear The range is 0 5 2 0 degrees Default is 1 0 Load cell angle is used to compensate when a load cell is not hung vertically i e bottom sheave Enter the value derived from the formula Factor 1 Examples 30 degrees 1 035 45 degrees 1 082 90 degrees 1 414 120 degrees 2 0 AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 29 of 60 36220 1093 enc al O BOX 850 phone 281 246 4300 one Wirelinef 281 346 4301 Products Load Cell Load Cell L Example 1 Load Cell Load Pin located at Wireline Lower and Upper Sheave Load Pin Example 2 Combination two wheel counter at wireline unit AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 30 of 60 36220 1093 enc al O BOX 850 nog Mee one Wireline 281 346 4301 Products ESI Dci com 3 1 12 TENSION CAL lini x Tension Calibrate Procedure 1 Install line in head 2 Lay line slack on ground 3 Set computer system ta read zero 4 Press zero after te
23. Fax 281 346 4301 Products benchmarkwireline com Data Input Previous Value 41 68 Line Wt Air Lbs Kft 1 gt 1000 Restore Defaults Data Input Previous Value 3 3326 Range 0 3 10 0 Ft KFt KLhs Valid For Head Type Other Restore Defaults AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 21 of 60 36220 1093 enc al BOX 850 phone 251 Texas core one 1 3 WI 281 346 4301 Produc Wi NC I com 3 1 4 DEPTH ADJUST Data Input Previous Value Set Depth Adjust Shim Range 99 00 99 00 OK CANCEL The Set Depth Adjust Shim entry screen will appear The range is 99 to 99 ft Kft Shim Adds or subtracts depth continually If 1 is entered then 1 foot or 1 meter will be added every 1000 feet or 1000 meters If 2 is entered then 2 feet or 2 meters will be subtracted every 1000 feet or 1000 meters Default is 0 0 AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 22 of 60 36220 1093 enc al BOX 850 aromon Wireline fa 5813464301 Products benchmarkwireline com 3 1 5 ENCODER PPR The range is 1 2000 The screen allows you to set the encoder pulses per revolution setting This number should be printed on the encoder label Note The pulses per foot meter are not set by this screen only the encoder input Pulses per foot meter are calculated from encoder PPR and Wheel
24. G GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGG gt 4 2 10 To re initialize memory by running the MEMDISK program installed in the EPROM instead of the Micro Controllers internal memory set the switches on the CPU piggy back PCB as follows SW1 position towards CPU SW2 position towards CPU SW3 position towards CPU Wait approximately 10 seconds 4 2 11 After the ROM Loader is finished programming the Flash and the MEMDISK program is complete set the switches on the piggy back PCB as follows SW1 position towards CPU SW2 position towards CPU SW3 position away from CPU The real time data acquisition program will start and the front panel Depth and Tension LED s will flash and then show a Depth of 0 0 the Tension reading will vary depending on whether there is a load cell connected to the panel 4 2 12 HyperTerm uses the same serial port as the Hoistman program so close it before opening the Hoistman program AMS4A099 TOUCH SCREEN PANEL Rev APR 2010 Page 40 of 60 36220 1093 enc al BOX 850 phone 2 Mee ecd one Wireline 281 346 4301 Products matas com 5 0 MAINTENANCE 8 ASSEMBLY DRAWINGS AND PARTS LIST 5 1 ASSEMBLY DISASSEMBLY DRAWING UCH SCRE AE r SONALER
25. INTRODUCTION 11 GENERAL DESCRIPTION This panel is used to acquire and display depth and tension data from a wireline logging winch unit The panel provides the operator a means to set and make adjustments to the data as necessary Depth is displayed from data provided from an encoder mounted on a measuring device The tension data is provided by a load pin and is also passed through to the acquisition system The panel will operate with the BenchMark Dual Wheel Measuring Devices for slick line braided line and cased hole e line services The system consists of two main components the real time acquisition board and the PC The acquisition board provides power to and processes the signals from the encoders load pin and magnetic mark detector This board operates independent from the PC and is instantly on when power is applied It also is connected to displays for depth and tension This allows depth and tension to be displayed immediately on power up and always be displayed regardless of the PC status The PC uses an Intel based high speed processor running MS Windows XP embedded The PC includes a color touch screen for operator input and command entry The PC is Ethernet ready for connection to the internet for remote display and control AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 3 of 60 36220 1093 enc al BOX 850 phone 2 Mace one Wireline 281 346 4301 Products 1 2 ATEX ST
26. NEL Hev B APR 2010 Page 44 of 60 36220 1093 enc al BOX 850 ae 346 Wireline 1 346 4301 Products benchmarkwireline com 5 5 INTERNAL VIEW FRONT 8X 46 20 2x 4 6 3X 47 16X 2 xi O Gx OD 6 3 Gia AMS4A099 TOUCH SCREEN PANEL Rev APR 2010 Page 45 of 60 h M PCT FM ES enc al Sim nbn Tor ceo hone Wireline 381 376 4301 Products benchmarkwireline com 5 6 INTERNAL VIEW REAR AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 46 of 60 36220 1093 BOX 850 Simonton Texas 77476 benchmarkwireline com BenchMark Products 5 7 INTERNAL VIEW SIDE _ J J d e 2 6 7 G6 6 G9 62 59 0 x x APR 2010 Page 47 of 60 Rev AMS4A099 TOUCH SCREEN PANEL 36220 1093 enc dl BOX 850 phone 281 346 4300 one Wireline 281 346 4301 Products 5 8 PARTS LIST 1 PC BOARD AMS40 REV W 2xRS232 1 ______2 5 015 COMPUTER SINGLE BOARD 1 6642 1 ______3 4 015 CONNHOUSINGCRIMP3CKT 100 2 ______4 AMS5P041 ___ MEMORY COMPACT FLASH 4 068 1 ______5 4 102 PCBASSYFUSEBOARD 1 o o 6 AMS4P843 LCD 8 4 COLOR TFT TRANSFLECTIV __ 1 SCREEN TOUCH 8 4 INFRARED USB 1 ______8 AMS4A855 PCBASSYPWRSPLYSV9 36VIN 1 Z o 9 ALSAA200 PCBASSYNCKTPROGWCAN 1 o o 1O sw 990201
27. _5_IN Shunt Cal 7 _ 61 SWEN SOLA Ground 4 DCM 3 D KEY Ground 2 DCM 1 1 49 9 oh DISP 00 DISP 00 9 9 ohm R9 31 49 9 oh 22 DISP D1 7 3 24 DISP D2 35 28 DISP D3 37 8 DISP_DGT1 29 10 DISP 0672 24 12 P_DGT4 1 a 15 16 DISPLAY 1 85 AMP 17 gt 18 DISPLAY2 _ 19 20 DSPLY_SPR APR 2010 Page 56 of 60 Rev B AMS4A099 TOUCH SCREEN PANEL 281 346 4301 Simonton Texas 77476 Phone 281 346 4300 Fax benchmarkwireline com 36220 FM 1093 P O BOX 850 Wireline Products BenchMark POWER SUPPLIES 6 8 EXC_TEN R1 4 99 K DCM BATT m E 50 7 2 2 uF EXC TEN 026 LM2940 12 Y PWR1 C49 C67 T 33 uF T 1 uF DCM DCM DCM BATT c9 100 uF 1 35 V 1 uF R18 DCM 2 74 im GND FB LT1074 DCM DCM LIA L1B je 2 3 200 uH 200 uH 100 uF 35 V DCM Eos 5 EMIT ILIM R16 2 ohm 1 2 W GND DCM LM2578 U25 LM2940 12 BATT Th m ENC_PWR2 C48 C70 C59 2 2 uF 33 uF luF DCM DCM DCM DCM DCM 03 1953398 5 6 SW 24V cs 220 uF 220 uF R14 35 V 35 Y 232 K ACM ACM R17 10 K ACM U21 15V DC DC IN C53 2 2 uF DCM IN OUT i omm 15V C72 2 2 uF C75 2 2 uF OUT 15V
28. abled 3 1 8 6 TEST SHUTDOWN ESI Response Required 3 B xj Would You Like Test The Shutdowm When this button is pressed the contact closure pins are shorted This can be used to test the winch shutdown mechanism or any other mechanism that uses these contacts 3 1 8 7 RELEASE SHUTDOWN Would You Like To Release The Shutdown AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 27 of 60 B h M ke 0 FM C at Texas Apts one Wireline 281 346 4301 Products ch markwireline com When this button is pressed the contact closure pins A and B on J8 are open 3 1 9 START JOB Start Job Unit Number 1234 Wireline Operator CUSTOMER t Start Job On Screen Keyboard File Keyboard Settings Help Ft rz ra Md Fs ro r7 ro rio eni riz sc Ton 2 4 fine hm Eee al eajsjale ojnjs k r en ctrl amp alt alt ctrl An on screen keyboard is provided automatically for data entry Upon closing of the dialog screen a LAS file is created using the time stamp as the name of the file This file name is displayed on the screen If job is not started the screen will show no file must start job Note No LAS file is created until the operator chooses start job 3 1 10 END JOB AMS4A099 TOUCH S
29. as Wireline 531346 4301 Fax Products benchmarkwireline com 3 1 8 ALARMS Setup Menu Alarms Tension i k Shutdown mg m surface Alarm Start Job _ Max Depth Shutdown Shutdown 00 00 00 Release Shutdown Test Shutdown Tension Shutdown refer to 3 1 7 1 Max Depth Alarm refer to 3 1 7 2 Surface Alarm refer to 3 1 7 3 set Down Weight Shutdown refer to 3 1 7 4 Max Depth Shutdown refer to 3 1 7 5 Test Shutdown refer to 3 1 7 6 Release Shutdown refer to 3 1 7 7 Test Alarm refer to 3 1 7 8 Alarm Off refer to 3 1 7 9 Note All shutdowns refer to the relay contact closure It is the operator s responsibility to connect the relay contacts to the actual reel shutdown mechanism AMS4A099 TOUCH SCREEN PANEL Rev APR 2010 Page 25 of 60 36220 1093 enc al BOX 850 phone 2 Mace one Wireline 281 346 4301 Products 3 1 8 1 TENSION SHUTDOWN The Set Tension S D entry screen will appear The range is 0 1 to 19999 When this value is reached alarm sounds tension display flashes value and tension contact closure switch is closed This can be used to provide a signal to automatically stop the winch Each wireline size will have a corresponding Tension Alarm setting Only the setting for the cable size selected can be adjusted Default is 2000 16 3 1 8 2 MAX DEPTH ALARM The Set Max Depth Alarm entry screen refer to section 3
30. h wireline size will have a corresponding Tension Alarm setting Only the setting for the cable size selected can be adjusted Default is 2000 lbs AMS4A099 TOUCH SCREEN PANEL Rev APR 2010 Page 16 of 60 36220 1093 enc al BOX 850 Serge std 1 1 one Wireline 2813464301 Products benchmarkwireline com 3 1 MENU Setup Menu Line Size Encoder PPR Head Type Encoder Direction Head Other Parameters Stretch Correction Depth Adjust Alarms Start Job 00 00 00 Tension Start Job EIU Tension Cal nits Scales Tension Pressure Pressure 7 Restore Defaults Following are the functional descriptions of each of the buttons AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 17 of 60 36220 1093 enc al O BOX 850 mcn RI i 1 Wireline fa 813464301 Products benchmarkwireline com 3 1 1 LINE SIZE 3 1 2 HEAD TYPE Setup Menu Select Head Type er DAT rt Start Job 00 00 00 There are different options for each head type Shark 20 Mako and 5K SHARK Line Sizes For SharkfMegamouth select the line size by pressing the corresponding gray box Default is 125 AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 18 of 60 36220 1093 enc al O BOX 850 Phone 381 346 4300 i 1 one Wireline fa 5813464301 Products benchmarkwireline co
31. ht readable Touch Screen Interface replaces current key pad 5 wire resistive USB interface Real Time Acquisition board Kerr Measurement Systems proprietary design 8051 Microprocessor based Provides power to encoders load cell Processes encoder quadrature load cell Runs independent of PC board Connected to digital displays for real time display of depth and tension Overtension Relay Contact Closure output Analog output interface Encoder quadrature output 0 10vdc tension output 4 20ma tension output Dual Pressure signal inputs AMS4A099 TOUCH SCREEN PANEL Hev B APR 2010 Page 10 of 60 36220 1093 enc al P BOX 850 TOREM Mace ecd one Wireline fa 7 28134643601 Products benchmarkwireline com 16 USER INTERFACE FEATURES Total Tension numeric graphic Incremental or Differential tension meter graphic Meter reset button graphic touch screen control Over_tension Warnings and Shutdown settings for both Differential and Total Tension readings touch screen activated Tension Calibration Setup Window touch screen control Encoder Resolution Settings PPR value set by touch screen control Approaching Surface Max Depth Set Down AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 11 of 60 36220 1093 enc al BOX 850 TOREM Mace ecd one Wireline fa 7 28134643601 Products benchmarkwireline com 1 7 HAZARDOUS AREA PREPARATION AND INSTALLATION This equipment is to be installed only by s
32. line Products 1 E 6 Address BenchMark Wireline Products 36220 FM 1093 Simonton Texas 77476 USA Y T This equipment or protective system and any acceptable variation thereto is specified in the t schedule to this certificate and the documents therein referred to 8 Intertek Testing and Certification Limited certifies that this equipment or protective system has y SE been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive E N atmospheres given in Annex 11 to the Directive 94 9 EC of 23 March 1994 j The examination and test results are recorded in confidential Report 09039450A1 dated August 1 2009 4 9 Compliance with the Essential Health and Safety Requirements has been assured by 1 A compliance with standards EN60079 0 2006 and EN60079 15 2005 except in respect of those requirements referred to at item 16 of the Schedule 1 2 10 If the sign X is placed after the certificate number it indicates that the equipment or protective system is subject to special conditions for safe use specified the schedule to this certificate Y J 4 11 This Type examination certificate relates only to the design examination and tests of the specified equipment or protective system in accordance to the directive 94 9 EC Further 1 requirements of
33. m 20 Mako Line Sizes For Mako Head 092 select the line size by pressing the corresponding gray box Default is 108 5K Braided Line Line Sizes For 5K Head 45132 select the line size by pressing the corresponding gray box Default is 5 16 AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 19 of 60 36220 1093 enc al BOX 850 c e 1 1 one Wireline fa 813464301 Products benchmarkwireline com 3 1 3 OTHER Setup Menu Line Size Head Type Depth Adjust Encoder Stretch Encoder PPR Direction Correction Alarms Start Job E NOTICE ension Cal No Line Size Menu Available For Head Other Eng Met Tension Units x Scales Restore Summa HELP EXIT Defaults Dy WHEEL SIZE OTHER Setup Menu Head Other Parameters Depth Adjust arameters Wheel Size Line Weight DAY Stretch fu Alarms Start Job Stretch EXIT o 00 00 00 Tension actor Tension Cal End Met Tension T Pressure Pressure 2 elas Restore Summary HELP ENSION 2 SD This setting allows you to change the size of the depth measuring wheel that is used to measure depth To use a different measuring head from the Benchmark head this setting will need to be changed to match the wheel size of the new head AMS4A099 TOUCH SCREEN PANEL Hev B APR 2010 Page 20 of 60 h M 52 cc C Texas Wireline Phone 281 346 4300
34. nsion stabilizes TENSION icon ZERO 5 Set computer system ta read cal value b Press Tension Cal Button EXIT Sheps 1 4 should be done before each run Steps 5 and 6 need to be done only at the beginning of each job 2 3 1 12 1 TENSION ZERO Pressing Tension Zero will null out any tension offset voltage up to 200 16 slickline head or 1000 AM5K braided line head Zero Tension Calibration Sle 250 Perform Zero Cancel Exit AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 31 of 60 36220 1093 enc al P BOX 850 TOI Maps 75 Wireline 52813464301 Products benchmarkwireline com 3 1 12 2 TENSION CAL Pressing Tension Cal will activate the tension relay inside the panel The load pin should then return a calibrated signal of 5000 Ibs HE High Tension Calibration Calibrate Cancel Exit 3 1 13 ENG MET UNITS iBl x FEET METERS This menu allows you to select the display units for either depth or tension Default is feet and lbs AMS4A099 TOUCH SCREEN PANEL Hev B APR 2010 Page 32 of 60 36220 1093 enc al P O BOX 850 dci Ne i 1 Wireline fa 813464301 Products benchmarkwireline com 3 1 14 PRESSURE 1 setup Menu Pressure 1 Setup Depth Adjust 0 2010 En Disable Disabled bes Alarms Start Job Name 00 00 00 Tension Cal Fullscale EXIT Tension Scales 3 1 14 1 ENABLE
35. rer 4 2 3 Open a Hyperterminal session Use the following settings serial Port COM1 Baud Rate 57600 Data Bits 8 Parity None Stop Bits 1 Flow Control None 4 2 4 Set the switches on the piggy back PCB to PROGRAM mode as follows SW1 position away from CPU SW2 position away from CPU SW3 position towards CPU 4 2 5 Press the keyboard ENTER key The MicroController ROM Loader will respond with a banner and then a gt prompt AMS4A099 TOUCH SCREEN PANEL Rev APR 2010 Page 39 of 60 36220 1093 enc al BOX 850 TOREM Mace one Wireline 2313464301 Products benchmarkwireline com 4 2 6 Type an uppercase for Klean and Erase When complete the prompt should appear If the prompt does not appear cycle the switches and repeat steps 4 2 4 and 4 2 5 4 2 7 Type an uppercase L and the ROM Loader will wait to Load a HEX file 4 2 8 Pull down the FILE menu and choose OPEN The file browser will open and then go to the C root directory and choose the new revision file to transfer Next choose DOWNLOAD in the same FILE menu 4 2 9 The ROM Loader will begin programming the Flash and will report a GOOD Status for the duration of the programming procedure about 5 minutes as follows GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
36. s run by the PC and the ACQUISITION program that is run by the real time board 3 1 19 2 DRIVE SPACE Drive Space Total Size Dre In 400808105 MegaBytes 4028 03125 Free Space Drive In 349885948879 MegaBytes 2498 85546875 EXIT AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 38 of 60 36220 1093 enc al BOX 850 phone 2 Mace one Wireline 281 346 4301 Products 4 0 SOFTWARE UPDATE PROCEDURE 4 1 HOISTMAN PROGRAM UPDATE PC BASED PROGRAM 4 1 1 Close all running programs in Windows XP Embedded 4 1 2 Copy Hoistman Display EXE to the directory C Program Files Kerr 4 1 3 Shutdown Windows XP Embedded and cycle power When the Hoistman Display program comes up check the HELP ABOUT menu and confirm that both software versions are at the latest revision 4 1 4 Copy this file manual pdf to CA This manual can then be evoked from the help menu 4 2 REAL TIME BOARD PROGRAM UPDATE AMS40 BOARD The following Instructions for programming the DS89C450 MicroController s internal Flash memory with the real time data acquisition program NOTE the rear panel screws need to be removed to gain access to the switches on the CPU piggy back PCB 4 2 1 Close all running programs in Windows XP Embedded 4 2 2 Copy the file S990000 HEX to the root directory C Transfer these files to the CompactFlash root directory via Ethernet or USB connection using the Windows Explo
37. the Directive apply to the manufacturing process and supply of this equipment J es protective system These are not covered by this certificate gt 12 The marking of the equipment or protective system shall include the following 1 Ps j gt Ex 3 G Ex nA II T5 Tamb 20 C 50 gt Intertek Testing amp Certification Limited 4 i Deeside Lane Chester CH1 6DD Certification Officer Tel 44 0 1244 882590 Fax 44 0 1244 882599 Date 23 November 2009 http www Intertek com j Registered No 3272281 Registered Office 25 Savile Row London W1X 1AA 2 This certificate may only be reproduced in its entirety and without any change schedule included 2 ja and is subject to Intertek Testing and Certification Conditions for Granting Certification Ks Sheet 1 of 3 HD d gt af NSS a _ omy A _ _ 4 A Tye Examination Cerificate ITSOGATEXA46439 Issue 3 March 2008 AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 6 of 60 R h M 1093 en C Fe S 77476 Fax 346 4301 Products benchmarkwireline com eo eee 4 Intertek d SCHEDULE N TYPE EXAMINATION CERTIFICATE NUMBER ITSOSATEX46439 1 A 13 Description of Equipment or Protective System Uu The AMS4A095 and AMS4A099 Slickline Hoistman s Touch Screen Panel is an interface
38. tical to Pressure 1 See sections 3 1 14 1 through 3 1 14 4 for more information 3 1 16 TENSION SCALE Setup Menu Tension Scales LS auge scale The Tension Scale Screen allows the changing of both Bar Meter Scale near the top and the Needle Gauge Scale at the center of the screen It also allows the Gauge Scale to be used either in a Differential or Incremental scale Incremental tension provides a high resolution tension scale It must be periodically reset as tension increases or decreases to keep it from pegging out AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 35 of 60 BenchMark Wireline Products 36220 FM 1093 P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Fax 281 346 4301 benchmarkwireline com Differential tension provides a delta tension reading The meter will slowly reset itself to 0 so the reset switch is not necessary 3 1 17 RESTORE DEFAULTS ES Response Required Are You SURE That You Want To Restore Default 5 x When this button is pressed all the settings will be restored to their default values This functions as a software reset Depth will be zeroed 3 1 18 Summary Of Parameters Unit Number Operator Depth Units Depth Adjust Max Depth Alarm SUMMARY 1234 CUSTOMER Max Depth shutdown curtace Alarm Stretch Correction Tension Units Tension S D Dif Tension 5 0 Head Type wheel Size
39. uitably trained and qualified personnel to local national codes INSTALL PANEL INTO WIRELINE UNIT Bolt the mounting bracket to the wireline unit Install the panel into the mounting bracket 0 275 2 476 OO IL 028 5 5 LU SS 10 105 4 000 144 1 000 dp 531 3 0 750 AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 12 of 60 36220 1093 enc al BOX 850 TOI Mes ecd one Wireline 52813464301 Products benchmarkwireline com CONNECT INPUT POWER AND SIGNAL CABLES Connect the cables from the measuring head to the LOAD CELL and ENCODER connectors on the box SIG OUT 1 8 OBTAINING TECHNICAL ASSISTANCE Call BenchMark Wireline Products Inc at 1 281 346 4300 Or contact by email mail benchmarkwireline com Or fax in request at 1 281 346 4301 Information is also available on website www benchmarkwireline com Parts can be ordered by email phone or fax Equipment can be returned for repair and maintenance Please notify us by Phone email or fax before sending any equipment To return equipment to BenchMark ship it to BenchMark Wireline Products 36220 FM 1093 Simonton Texas 77476 U S A AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 13 of 60 36220 1093 enc al P O BOX 850 phone
40. ype Examination Certificate 5 48439 Issue 3 March 2009 AMS4A099 TOUCH SCREEN PANEL Rev APR 2010 Page 8 of 60 36220 1093 enc al BOX 850 Mee end one Wireline 5813464301 Products benchmarkwireline com 14 TECHNICAL SPECIFICATIONS lt a 6 75 gt 9 4 TOUCH M 8 75 i e e Hi M 8 Y 1 55 22 WEIGHT PANEL ONLY 10 LBS 4 55 KG POWER REQUIREMENTS INPUT VOLTAGE INPUT CURRENT OPERATING TEMPERATURE Min Max 14 149 degrees 10 65 degrees C STORAGE TEMPERATURE Min Max 22 158 degrees F 30 70 degrees AMS4A099 TOUCH SCREEN PANEL 12 24VDC 4 AMPS STARTUP SURGE 3 AMPS NORMAL OPERATION Rev B APR 2010 Page 9 of 60 36220 1093 enc al P O BOX 850 phone 2 Mace 65450 Wirelinef 281 346 4301 Products 1 5 HARDWARE FEATURES 12 24 VDC Power Input Internal PC board Intel based personal computer board 4 gb solid state media device Embedded windows XP operating system Three USB ports One inside one in front and one on brake outbox 1 RS232 port RJ 45 Ethernet port USB Mouse Keyboard included Color Display TFT LCD Backlit 400 NITS Sunlig
41. z U 5 Se V J ai 007 16 2 COM 10 ES Ol FJ A A J UA AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 52 of 60 281 346 4301 Simonton Texas 77476 Phone 281 346 4300 Fax benchmarkwireline com 36220 FM 1093 P O BOX 850 Wireline Products BenchMark ENCODER INPUTS 6 4 _1 ENC_1A ENC_1A 18 18 IS 1 PWR ENC 1 GND D ENC 1 GNO D6 ENCODER WHEEL 1 9 8 7 5 ENC_1_PWR 5 at 3 JENC_PWRI 2 1 100 ohm _2 ENC 2A ENC_28 28 ENC_PWR2 ENC_2_GND E 2 07 ENCODER WHEEL 2 DCM STRNG_MRK STRNG_MRK WEAK_MRK WEAK_MRK 100 ohm PHASE 18 gt PHASE 2A J PHASE 2B gt STRNG gt WEAK APR 2010 Page 53 of 60 Hev B AMS4A099 TOUCH SCREEN PANEL 281 346 4301 Simonton Texas 77476 Phone 281 346 4300 benchmarkwireline com 36220 FM 1093 BOX 850 Wireline c Products BenchMark COM1_RXD COM38_RXD COM38_RXD Ha e 14 COMI TXD COMI TXD Mt COM2_TXD COM2 TXD 6 d E 1 uF MAX3386 DCM E O O O lt 26631 2 E 2 Lu O O c79 l uF RXD COM3A_RXD 49 UART_OE3 UART OE3 TXD COM3_TXD U23B 26C31

AMS4A099 Panel User Manual

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