RP-10 Rotary Hand Pump for Fuel and Petroleum Owner`s Manual
Contents
1. and all inside housing surfaces Replace any scored parts Remove coverplate and inspect for chips or cracks on vanes If necessary install Overhaul Kit or replace vanes Remove pump from tank Remove coverplate and inspect for debris in cavity Clean cavity vanes and rotor Flush contamination from tank Assemble and install pump Remove pump from tank Remove coverplate and inspect for damaged necessary install Overhaul Kit or replace vanes Remove coverplate Use emery cloth to remove debris or corrosion in vane slots Apply lubricant WD 40 if needed ILLUSTRATED PARTS LIST 123504 1 Anti Siphon Vent Kit 123507 1 Shaft Assembly Kit 123008 1 Coverplate 123509 1 Rotor with Springs Kit 123011 1 Vane or Kit 123012 1 Spring or Kit 904004 71 Washer 904004 16 Screw 1 4 20 x 3 4 901003 63 O Ring or Kit Q or 901002 58 Back up Ring or Kit Q or 123013 1 Retainer 904004 60 Retainer Screws 901003 64 O Ring or Kit 110100 1 Suction Pipe Assembly 123015 1 Kits and ACCeSSOri S 904004 59 Set Screws 123501 1 Shaft Seal Kit includes O ring back up ring 904004 73 Elbow Fitting and seal 114045 1 Hose Assembly 123503 1 Overhaul Kit includes vanes springs and 114047 1 Metal Nozzle Shaft Seal Kit 114036 1 Plastic Nozzle 123505 3 Hardware Kit 123506 1 Crank Assembly Kit 115527 2 Suction Pipe Extension 15 inches or 38 1cm 901001 90 Limited Warranty Policy Great Plains Indus2. SAVE THESE INSTRUCTIONS RP 10 Rotary Hand Pump for Fuel and Petroleum Owner s Manual DO NOT RETURN THIS PRODUCT TO THE STORE Please contact GPI before return ing any product If you are miss ing parts or experience problems with your installation our Cus tomer Support Department will be happy to assist you GPI Customer Support 800 835 0113 or 316 686 7361 WARNING This product shall not be used for pumping fuel or other liquids into aircraft GENERAL INFORMATION The RP 10 Rotary Hand pump is designed for use with gasoline up to 15 alcohol blends such as E15 diesel fuel up to 20 bio diesel blends such as B20 kerosene and up to medium weight oils These self priming pumps deliver up to 10 gallons 38 litres per 100 revolutions and are designed for use on a tank with a 2 inch bung They are equipped with an anti siphon vent to prevent possible tank siphoning Do not use the RP 10 pump with chemicals Safety Instructions Observe standard safety precautions when handling fuel e Keep away from open flame or spark e Do not refuel vehicles or equipment with engines running or while equipment engine is hot e Do not smoke while refueling INSTALLATION Before installation clean the tank interior of dirt and foreign mate rial Wrap all threads that are exposed to liquids with 3 to 4 turns of Teflon tape or a thread sealing compound approved for use with petroleum fuels Remove protective covers an
3. d plugs 04 08 5252 East 36th Street North Wichita KS USA 67220 3205 TEL 316 686 7361 FAX 316 686 6746 GREAT PLAINS INDUSTRIES INC A Great Plains Ventures Subsidiary www gpi net 1 800 835 0113 LISTED 1 Hand tighten the riser on to the tank bung 2 Assemble the crank and handle Then snugly tighten the crank on to the shaft Reference the Illustrated Parts Drawing for details 3 Screw the suction pipe into the pump inlet 4 Extend the suction pipe to its full length Insert it through the riser and into the tank Adjust the suction pipe to the length needed to rest on the tank bottom If tank debris is a potential problem raise the end of the suction pipe 2 to 3 inches 5 Secure the pump onto the riser with the two set screws Tighten until snug To install the hose and nozzle thread the elbow fitting into the pump outlet and tighten until snug Hand tighten the hose into the elbow until snug Tighten the nozzle onto the hose fitting Insert the nozzle into the hanger OPERATIONS To dispense fuel remove the nozzle from its hanger and insert into a tank Pump fuel by rotating the crank in the direction of the ar row on the housing After dis pensing fuel drain the hose and replace the nozzle in the hanger standard padlock During daily use this pump is to secure essentially maintenance free However the pump should be inspected periodically for signs of leakage If
4. either send the product transportation prepaid to the company at its office in Wichita Kansas or to a duly authorized service center The company shall perform all obligations imposed on it by the terms of this warranty within 60 days of receipt of the defective product GREAT PLAINS INDUSTRIES INC EXCLUDES LIABILITY UNDER THIS WARRANTY FOR DIRECT INDIRECT INCIDENTAL AND CONSEQUENTIAL DAMAGES INCURRED IN THE USE OR LOSS OF USE OF THE PRODUCT WARRANTED HEREUNDER The company herewith expressly disclaims any warranty of merchantability or fitness for any particular purpose other than for which it was designed This warranty gives you specific rights and you may also have other rights which vary from U S state to U S state Note In compliance with MAGNUSON MOSS CONSUMER WARRANTY ACT Part 702 governs the resale availability of the warranty terms 5252 East 36th Street North Wichita KS USA 67220 3205 TEL 316 686 7361 FAX 316 686 6746 GREAT PLAINS INDUSTRIES INC A Great Plains Ventures Subsidiary Gr use www gpi net 1 800 835 0113 GPI is a registered trademark of Great Plains Industries Inc 2008 by GREAT PLAINS INDUSTRIES INC Wichita KS Printed in U S A 04 08 Rev C 921462 06
5. leaks are present or other problems occur refer to the Troubleshooting Section handle Rev C 921462 06 SPECIFICATIONS The Rotary Hand Pump is compatible with gasoline up to 15 alcohol blends such as E15 diesel fuel up to 20 biodiesel blends such as B20 kerosene and up to medium weight oils Construction Lightweight die cast aluminum housing Stainless steel shaft Fluorocarbon seals Cast iron rotor and carbon vanes Built in anti siphon vent Pumping Capacity Up to 10 gallons 38 litres per 100 revolutions Inlet 1 inch NPT female Outlet 3 4 inch NPT female Shipping Weight 17 lbs 7 7 kg Hose and Nozzle 3 4 inch x 8 foot 2 4m Buna N statically grounded hose Aluminum Alloy unleaded nozzle Suction Pipe Plastic adjustable from 22 to 40 inches 55 to 102cm TROUBLESHOOTING SYMPTOM PROBABLE CAUSE A FLUID LEAKS AROUND SHAFT 1 Retainer loose 2 O ring worn PARTS AND SERVICE For warranty consideration parts or other service information please contact your local distributor or the GPI Customer Service Department during normal business hours at 1 800 835 0113 To obtain prompt efficient service be prepared with e the model number of your pump e the serial number or manufacturing date code of your pump and e parts descriptions and numbers Reference the Illustrated Parts List for specifics on parts For war ranty service be prepared with your original sales
6. slip or other evidence of purchase date A CAUTION Do not return the pump without specific authority from the GPI Customer Service Department Due to strict regula tions governing transportation handling and disposal of hazardous or flammable liquids GPI will not accept pumps for rework unless they are completely free of liquid residue CORRECTIVE ACTION Tighten retainer screws Check shaft O ring for excessive wear Replace Shaft Seal O ring if necessary FLUID LEAKS AT ANTI 1 Anti siphon vent or SIPHON VENT O ring damaged LOW FLOWRATE 1 Internal parts worn or debris in vane cavity 2 Vanes cracked PUMP FAILS TO PUMP 1 Suction pipe leak 2 Internal parts worn or debris in vane cavity 3 Vanes cracked HANDLE TURNS HARD 1 Debris in vane cavity OR PUMP SEIZED 2 Internal parts worn VANES STICKING 1 Debris in vane cavity Remove vent cap Loosen vent by turning counterclockwise Remove vent and O ring Clean To replace seat O ring on vent and screw vent into place until bottomed out Replace vent cap Remove coverplate and inspect for wear on vanes coverplate and all inside housing surfaces Replace any scored parts Remove coverplate and inspect for chips or cracks on vanes If necessary replace vanes Remove pump from tank and riser Inspect the spacer and suction pipe for wear or damage Replace as necessary and install pump on tank Remove coverplate and inspect for wear on vanes coverplate
7. tries Inc 5252 E 36 Street North Wichita KS USA 67220 3205 hereby provides a limited warranty against defects in material and workmanship on all products manufactured by Great Plains Industries Inc This product includes a 2 year warranty Manufacturer s sole obligation under the foregoing warranties will be limited to either at Manufacturer s option replacing or repairing defective Goods subject to limitations hereinafter provided or refunding the purchase price for such Goods theretofore paid by the Buyer and Buyer s exclusive remedy for breach of any such warranties will be enforcement of such obligations of Manufacturer The warranty shall extend to the purchaser of this product and to any person to whom such product is transferred during the warranty period The warranty period shall begin on the date of manufacture or on the date of purchase with an original sales receipt This warranty shall not apply if A the product has been altered or modified outside the warrantor s duly appointed representative B the product has been subjected to neglect misuse abuse or damage or has been installed or operated other than in accordance with the manufacturer s operating instructions To make a claim against this warranty contact the GPI Customer Service Department at 316 686 7361 or 800 835 0113 Or by mail at Great Plains Industries Inc 5252 E 36 St North Wichita KS USA 67220 3205 The company shall notify the customer to
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