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Contents
1. Familiarize yourself with controls and operating mechanisms before attempting to use the DP1100 These are as follows A Pull Down Pressing Handle for raising and lowering the upper platen This action forces the mating of the platens B Thickness Control Dial C On Off Button The green light above the button will illuminate when turned on to indicate power is in the press 20 625 52 4 cm FRONT Specifications Electrical 120V 60Hz 1425W 11 9 Amps Also available specify when ordering 240V 50 60Hz 1425W 5 93 Amps Includes 72 cord and approved plug Shipping Weight 190 Ibs 79 kgs CONTROL DIAL C POWER ON OFF D CONTROL PANEL E HANDLE ADJUSTMENTS F UPPER PLATEN G LOWER PLATEN H HANDLE FOR SWING OUT PLATEN D Control Panel see Control Board Operations E Handle Adjustments see Tightening the Pull Down Handle F Upper Platen G Lower Platen H Handle for swing out lower platen DP1100 13188 20866 rev 2 7 04 Safety Summary WARNING In case of power cord damage do not attempt to repair or replace the power cord Contact the manufacturer or the local distributor WARNING Avoid touching hot surfaces while operating the machine CAUTION During normal operation the base of the machine must be installed or placed above the wall socket CAUTION When servicing or cleaning the machine make sure that the power cord is removed from the wall soc2. is not required to press a crust and should not be dusted on any part of the machine l First make sure you have the correct type electrical current or serious damage could occur 2 Press the Power Button in order to turn the machine on A green light will illuminate above the power button indicating that power is in the machine 3 Set your desired temperature on the control panel by using the instructions as stated above We recommend a pressing heat of 150 F but by simple trial and error you may desire a different setting Note Heat potential is provided in the upper platen only for purposes of enabling the dough to flow more rapidly in the pressing cycle The heat is not intended for baking 4 Setthe thickness control which is located on top of the machine Once you have pressed a few dough balls you can adjust this control to suit your requirements accordingly 5 Swing open the lower platen and apply a quick spray of a good water based food release to the lower platen Doughpro offers its own food release spray NATURALLY CLEAR Model No DPPCI See our catalog and price list for information Note This spray will not affect the taste of your crust in any way 6 Place your pre portioned ball of dough in the approximate center of the lower platen Add another dash of spray to the top of the dough ball 7 Close the platen and pull the U shaped handle down to commence the pressing ope
3. 336 1109367 1109336 LOWER PLATEN ASSEMBLY 11015932 11015932 11015932 KNOB LOWER PLATEN SWING 110017 110017 110017 HANDLE BRACKET LOWER PLATEN 11063 11063 11063 CAP VINYL ADJUSTMENT SCREWS SC0687 SC0687 SC0687 UPPER PLATEN WITH WIRING BASE ASSEMBLY WITH POST 110074100 1109311 110075100 1109311 110075100 1109311 FEET RUBBER 4 EACH RF209 RF209 RF209 SHIM GEAR RACK 110144120 110144120 110144120 COVER PLATE BASE 11010954 11010954 11010954 STOP LOWER PLATEN 110102130 110102130 110102130 POWER CORD 110969174 110969175 110969176 PLATE LOWER PLATEN LOCK ASSEMBLY 11030623 11030623 11030623 TENSION STRAP ASSEMBLY 11041663 11041663 11041663 HANDLE PRESSURE 1109390 1109390 1109390 ARM 110102121 110102121 110102121 SCREW SP83214 SP83214 SP83214 GEAR BAR 1109361 1109361 1109361 COLLAR GEAR BAR 11013183 11013183 11013183 PINION GEAR 1109360 1109360 1109360 CLAMP CABLE CC38 CC38 CC38 SCREW CLAMP CABLE SP83238 SP83238 SP83238 SCREW TENSION STRAP ADJUSTMENT SSH14203 SSH1420314 SSH1420314 SCREW GROUND SP8321 SP8321 SP8321 TRANSFORMER 11096975 11096975 11096976 WASHER WSAE8 WSAEB WSAE8 SCREW SB142034 SB142034 SB142034 SCREW LOWER PLATEN LOCK ASSY SB5161834 SB
4. 5161834 SB5161834 SENSOR ASSEMBLY 110949110 110949110 110949110 SET SCREW SENSOR SST381612 SST381612 SST381612 TERMINAL BLOCK 11096914 11096914 11096914 SCREW TERMINAL BLOCK SP83212 SP83212 SP83212 RELAY 110942520 110942520 110942520 MICRO SWITCH V15G31C25K V15G31C25K V15G31C25K SCREW MICRO SWITCH SR44058 SR44058 SR44058 WIRE HARNESS 110969050 110969050 110969050 SCREW GEAR RACK SSH381634 SSH381634 SSH381634 CONTROL PANEL OVERLAY OPRODP1100 OPRODP1100 OPRODP1100 CONTROL FAGIA 11086027 11086027 11086027 DOUGHPRO PROPROCESS CORPORATION PARTS LIST FOR DP1100 DOUGH PRESS 55 DIGITAL CONTROL 11096905211 11096905211 11096905211 56 SPACER NYLON 110969111 110969111 110969111 57 NUT DIGITAL CONTROL NH632 NH632 NH632 58 WASHER LOCK INT DIGITAL CONTROL WLIT6 WLIT6 WLIT6 60 61 FLANGED BUSHING WASHER LOCK INTERNAL GROUND 110102167 110102167 110102167 WLIT8 WLIT8 WLIT8 62 NUT GROUND NH832 NH832 NH832 63 BUSHING BRASS TENSION STRAP 11018966 11018966 11018966 64 MICROSWITCH BRACKET 1101021213 1101021213 1101021213 WOODRUFF KEY KW931634 KW931634 KW931634 ZERK FITTING B792 B792 B792 69 BUSHING INSTRUMENT HOUSING 212NN01420000 212NN01420000 212NN01420000 70 SCREW HANDLE SOCKET SSH14201D SSH14201D SSH14201D 71 WAVE WASHER 5806282 5806282 5806282 73 NSF DECAL DNSF DNSF
5. DNSF NUT STOP LOWER PLATEN NH51618 NH51618 NH51618 UPPER PLATEN WIRE ONLY 1101021100 1101021101 1101021101 1101021201 11015932200 11015932200 11015932200 PINION GEAR ASSEMBLY 1109360A 1109360A 1109360A WWW DOUGHPRO COM DP1100PL R5 0 14013 20927 04 08 08 DOC DP1100 PP1800 WIRING SCHEMATIC BLACK 149 TAN 149 GREEN GREEN YELLUW EUROPE TRANSFORMER NOTES VOLTAGE 120 240 WATTAGE 1500 1500 AMPERAGE 125 625 TRANSFORMER WD PPI800 6_6_03 DWG DOUGHPRO STEARNS PRODUCT DEVELOPMENT CORPORATION 20281 Harvill Ave Perris CA 92570 Tel 800 624 6717 Fax 951 657 4594 Warranty amp Return Policy STEARNS PRODUCT DEVELOPMENT CORPORATION warrants all products manufactured by it against defects in workmanship or materials from the date of purchase for a period of 1 year on parts and labor This warranty applies to only equipment purchased and used in the United States Exclusions 1 WOOD GAS FIRED OVENS STEARNS PRODUCT DEVELOPMENT CORPORATION warranty applies to the main body of the oven being steel 1 refractory and insulation shall be free from defects in materials and workmanship for a period of four 4 years from the date of purchase The gas equipment shall be free from defects in materials and workmanshi for a period of one 1 year from the date of purchase This warranty excludes the tandoori and home oven 2 TANDOORI amp HOME OVENS STEARNS PRODUCT DEVELOPMENT C
6. DOUGHPRO Operation Manual DP1100 Manual Dough Press Doughpro 20281 Harvill Ave Perris CA 92570 Phone 951 657 0379 Toll Free 800 624 6717 Fax 951 657 4594 Website www doughpro com E Mail info doughpro com Listed Ou Gp Congratulations Your selection of the Doughpro DP1100 is a sound business decision Doughpro equipment is a result of the highest quality engineering and time tested design Your machine combined with Doughpro s reputation of innovation in dough press equipment manufacturing insures the continuing capability of delivering the best decorated product possible This manual describes installation operation and maintenance procedures for your new model DP1100 Your model DP1100 machine will have a long and trouble free life Read this manual carefully and keep it with your machine it s your key to proper operation and lasting service Included with your shipment One set of Rubber Feet Installation ZA DOMESTIC Use a separate 15 amp AC circuit On y industrial extension cords with proper wire size should be used size 16 3 wire for distance up to 25 feet and size 14 3 for distance up to 50 feet INTERNATIONAL Use a designated 16 amp AC circuit Only industrial extension cords with proper wire size 2 5 sq mm shall be used ZA Make sure there is a proper electrical wall outlet located within reach of the cord and plug attached to the press Then p
7. ORPORATION warrants the Tandoori amp Home Oven including gas equipment shall be free from defects in materials and workmanship for a period cf one 1 year from the date of purchase 3 Air compressors are excluded from this warranty but STEARNS PRODUCT DEVELOPMENT CORPORATION may act as a warranty expeditor in certain instances regarding these compressors The air compressor manufacturer provides a limited warranty and a copy of this warranty is furnished wilh all compressors sold by STEARNS PRODUCT DEVELOPMENT CORPORATION For prompt handling of compressor warranty claims the instructions of the compressor manufacturer must be adhered to 4 Equipment built to special order as well as accessories are not returnable unless defective within the terms of this warranty 5 In no event shall STEARNS PRODUCT DEVELOPMENT CORPORATION be liable for consequential damages arising out of the failure of any of its products if operated improperly or caused by normal wear or damage by operator abuse Returned Merchandise Policy Should it become necessary to return any of the company s products the following instructions must be adhered to First contact our customer service department for approval and a return authorization number Please have the serial number of your item available at that time All merchandise must be shipped freight prepaid by customer or service agency Subject to the inspection of the product by the company a restocking charge
8. brasives or you will cause costly damage 2 All other exterior surfaces Here again a daily wipe down with mild soap and warm water will do the job quite nicely Never use steel wool or harsh abrasives or you will cause costly damage Piston Maintenance In order to ensure proper and trouble free operation of the press piston it is important that the machine be lubricated once every three 3 months under normal operation High volume users may require more frequent lubrication The lubricant used must be USDA H 1 authorized for food machinery This lubricant can be ordered through Doughpro Proprocess Corporation as part number 110 002 Please follow these simple instructions l Locate the grease port on the machine Machines with pull down arms have a single grease port located below the upper head on the right side of the vertical post Machines with swing away upper heads have two grease ports one on the right side of the vertical post and one on the back of the vertical post All other machines have a single port refer to illustration 2 Place grease gun head against grease port and apply enough pressure to allow gun head to engage the grease port 3 Squeeze handle of grease gun This will force the grease into the piston One squeeze is all it takes DP1100 13188 20866 rev 2 7 04 Service Problems Contact our factory or approved service agency U S only Note When contacting factory for i
9. hipped at purchaser s risk Inspection must be made by purchaser at time goods are received If goods are damaged the PURCHASER shall request that the agent of the transportation company make a written notation on the proper shipping documents immediately and then file a claim for damage GOODS DAMAGED IN SHIPMENT ARE NOT RETURNABLE 7 RETURNS Machines may not be retumed after 60 days Purchased parts may not be retumed after 30 days A restocking fee of 20 will be assessed on non warranty returns 8 TAXES Prices indicated herein DO NOT include State Federal Local or foreign taxes or duties nor do they include fees permits insurance or other levies all of which are the responsibility of the purchaser 9 All orders are subject to acceptance by STEARNS PRODUCT DEVELOPMENT CORPORATION 10 Possession of this price list shall not be considered an offer to sell
10. isplay range is 0000 to 9999 To reset the cycle counter display the counter reading then push and hold both UP A and DOWN V arrow buttons for 3 seconds until the counter resets to zero 0000 on the display Tightening the Pull Down Handle The pull down pressing handle requires adjustment periodically to prevent it from free falling Whenever the handle seems too loose or is falling by itself the problem can be corrected easily and quickly as follows 1 Using a 3 16 hex shaped Allen wrench insert in key slot located on the right beneath the upper shroud 2 Tighten until the press action of the handle becomes firm but not too tight Serial Tag Doughpro 5 Pre nea MODEL op uon 4 Yohei Rode Domestic Tog WATTS 1460 m 2608 icon Gai s e CA Doughpro us rae ner MODEL OB100 ay Mope opyo agau m CE Serial Tag WATTS 150 _ wm 2008 DP1100 13188 20866 rev 2 7 04 International Symbols O Power Off Power On Hot Surface Risk of Electrical Shock Protective Earth Terminal Caution Warning gt gt P Preventative Maintenance Suggestions The Doughpro DP1100 machines are relatively maintenance free For a long and trouble free life the following preventative maintenance should be followed Daily Care l Platens These platens should only be cleaned with mild soap and warm water then wiped off with a clean soft cloth or soft sponge Never use steel wool or harsh a
11. ket P P P P Control Board Operations Solid State Controller This controller has three 3 control features 1 Temperature Temperature may be set from 100 325 F 38 163 C The factory default setting is 150 F If you would like to change this setting simply follow the Controller Operation directions 2 Counter Cycle counter counts the number of applications from 1 to 9999 see additional Notes Counter 3 Count down Timer Press Mode button until timer is displayed Push and hold Set button and simultaneously push UP or DOWN arrow buttons to desired time setting Controller Operation Temperature Control l Pressthe MODE button until temperature is displayed Push and hold SET button and simultaneously push UP A or DOWN V arrow buttons to the desired temperature setting Time Control Optional Please call 1 800 624 6717 if required Dough Pressing Operations SETTING CRUST THICKNESS CONTROL Setting crust thickness is as simple as the twist of a dial The thickness adjustment dial can be located on the top of the DP1100 By means of trial and error rotate the dial until desired thickness is obtained Note Never force the dial past its stop position or damage could occur DP1100 13188 20866 rev 2 7 04 PRESSING DOUGH For best results your dough should be proofed before pressing but it will also press directly out of your refrigerator Flour
12. lace the press in an area that allows for swing clearance The lower platen of the press requires room in which to rotate and we suggest that you allow at least 36 91 44cm of unobstructed space in front of the press as shown below Fo A As DIAMETER Limited Machine Warranty Doughpro warrants this dough press machine when operated under normal conditions to be free from manufacturing defects in material and workmanship for a period of one year on parts and labor from the invoice date This warranty will be effective only when Doughpro authorizes the original purchaser to return the product to the factory in South Gate California freight prepaid and only when the product upon examination has proven to be defective This warranty does not apply to any machine that has been subjected to misuse negligence or accident Doughpro shall not be liable for the injury loss or damage direct or DP1100 13188 20866 rev 2 7 04 consequential arising out of the use or the inability to use the product No claim of any kind shall be greater in amount than the sale price of the product or part to which claim is made This is the sole warranty given by tlie company it is in lieu of any other warranties expressed or implied in law or in fact including the warranties of merchantability and fitness for a particular use and is accepted such by the purchaser in taking delivery of this product 10 5625 26 82 cm
13. nformation parts or service instructions it is of the utmost importance that the serial number of the machine be provided This number can be found on the serial plate located on the rear of the machine Note Your Doughpro is equipped with a set of rubber mounting pads If you would prefer a set of legs which would raise your machine off the table about 4 please advise us and we will send you a set at no charge You simply pay the UPS charge DP1100 13188 20866 rev 2 7 04 DP1100 EXPLOSION WWW DOUGHPRO COM ar vos DOUGHPRO PROPROCESS CORPORATION PARTS LIST FOR DP1100 DOUGH PRESS DESCRIPTION DP1100A DP1100B DP1100C 120 AC 240 AC 240 AC KNOB THICK THIN 1109309 1109309 1109309 HOUSING INSTRUMENT 11094222 11094222 11094222 CABLE STRAIN RELIEF MPSS168 MPSS168 MPSS168 SCREW HOUSING SF142034 SF142034 SF142034 HANDLE SOCKET 11016650 11016650 11016650 BRACKET HOUSING 110144130 110144130 110144130 CAM RAMP ASSEMBLY 1109310 1109310 1109310 RETAINING CLIP CAM RAMP MPSC240 MPSC240 MPSC240 SET SCREW GEAR BAR ASSEMBLY SST142038 SST142038 SST142038 GEAR RACK 1109380 1109380 1109380 PISTON ASSEMBLY 11018974 11018974 11018974 LOCKING BOLT ADJUSTMENT BH51618134G5 BH51618134G5 BH51618134G5 BOLT LEVEL ADJUSTMENT SHROUD UPPER PLATEN 1109367 1109336 1109367 1109
14. of 20 of the Net purchased price paid to STEARNS PRODUCT DEVELOPMENT CORPORATION vill be assessed Merchandise may not be returned for credit without prior written approval of STEARNS PRODUCT DEVELOPMENT CORPORATION Collect shipments will not be accepted No retums after 60 days of original Shipment dale on machines Purchased parts may not be returned after 30 days If upon inspection by STEARNS PRODUCT DEVELOPMENT CORPORATION or its authorized agent it is determined the equipment has not been used in an appropriate manner has been modified or has not been properly maintained or has been subject to misuse misapplication neglect abuse accident unauthorized modification damage during transit delivery fire flood act or war riot or act of God then this warranty shall be deemed null and void Terms amp Conditions 1 Prices indicated in the PRICE LIST are suggested retail prices and are shown in U S DOLLARS 2 Terms of Payment 2 10 days NET 30 days 3 NEW ACCOUNTS Satisfactory credit information must be provided before open account status can be extended Unless agreed otherwise all shipments will be made C O D CASH IN ADVANCE 4 PRICING Prices specificalions model numbers capacities and accessories are subject to change without notice 5 FREIGHT ROUTING Method of shipment will be determined by STEARNS PRODUCT DEVELOPMENT CORPORATION unless otherwise advised by PURCHASER 6 DAMAGED CLAIMS All merchandise s
15. ration 8 Hold the handle down for as long as you have determined to be the appropriate amount of time for your particular product and then simply pull the handle back up when you have completed 9 Inspect your dough If it is too thick rotate the thickness control dial located on the top of the machine to the line marked THIN Reverse this procedure if your product presses too thin Experiment with temperature dough weight time and pressure until you arrive at the desired result Note Increasing the dough portion results in a thicker product while reducing it produces a thinner product Adding additional heat will also contribute to thinner crusts 10 Remove the finished product by rotating the lower platen until you have sufficient space to DP1100 13188 20866 rev 2 7 04 remove your dough Place the dough on a screen or in a pan Since the shape of the dough may be altered slightly in the transfer process some hand fitting may be required Add toppings if desired and now you are ready to bake ADDITIONAL NOTES Temperature ZA Note Fahrenheit Centigrade Celsius Conversion The temperature controller can be programmed to display either F or C To change Press the MODE button until the temperature is displayed then push and hold the SET button for 10 seconds Counter The controller has a built in cycle counter Press MODE button until the counter is displayed Counter d
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