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MACTek Corporation User Manual

1. 1 Alerts 1 Mfg ID 1 STX to Subdevice 1 Turn On Time 2 Wireless Status 2 Device Type 2 ACK from Subdevice 2 Idle Time 3 PV 3 Device ID 3 BACK from Subdevice 3 Estimated On Percent 4 Loop Current 4 Univ Rev 5 Direct Power Voltage 5 Tag 6 Electronics Temperature 6 Long Tag i 7 Sub Device 1 7 Poll Addr Tr ontroue konejnMode MEE 2 Adapter Power 2 Battery Low Voltage Sub Daviea danses 3 Field Device Power Ctrl 3 Battery Critical Voltage 9 Sub Device 3 9 Device Status i 4 Battery Change 40 Sub Device 4 10 Command Support 4 Fld Device Pwr Settings 11 Sub Device 5 11 Statistics 5 External Battery Settings 12 Sub Device 6 x 13 Sub Device 7 burst Mode 14 Sub Device 8 5 sel o Hed ork 2 Subdevice Tag 3 Burst command 1 Configure Power Mode 3 Network ID 4 Update Period 2 Join Device to Network 4 Join Mode 5 Ad ameaci 5 Radio Output Power 1 Guided Setup 6 Over the Air Upgrade 3 vanes 1 Trigger Mode Wireless 2 Trigger Level 3 Wired 5 Wind 3 DERE Period 2 Manual Setup 4 4 20 mA IBAAN 4 Max Update Period 5 Burst Settings 3 Polling Address 5 Device Variables 4 Sub Device Time Sync 6 Event Settings SCA RUP 6 Last Burst Data 7 Device Information DEO EIU 7 Scan Stop Address deed 8 Scan for Devices 1 Burst Variable Code 1 b cong Tag 1 Manufacturer 2 Burst Variable Code 2 3 Device Information 2 Model 3 Burst Variable Code 3 4 Wi
2. File Edit View Project Device Extras Window Help OSG di c mag Ma Y Bus A BULLET 5 MACTeK bea mu 8 Adapter Overview A Setup Wizard amp Configure A Power Tag AB Wi A Wireless Tag TAG 8 Long Tag LONG TAG 32 G wired f 4 20 mA A Burst Settings Event Notification Power Yam Event Status Adapter Power Direct Powered External Battery w G Time Adapter Info A B A 10 00 A a i Field Device Turn On Time nieis A Battery Info Field Device Power Control E vi E S Service Tools 8 00 dm Alerts Field Device Cutoff Enable Disable Field Device Cutoff voltage i Um Device Status a Communications Configure Power Mode Uim Maintenance Boj e3e a3i ag Setup A Device Info Wireless Network ID Join Key part 1 of 4 P 00000001 Join Key part 2 of 4 A 00000001 Join Key part 3 of 4 2 00000001 Join Key part 4 of 4 A 50000001 Join Device To Network igi Adapter is searching For network B zl XE connected LA EEA Comi BuletPW3 Administrator FIGURE 15 SETUP WIZARD CONTINUED Once your Wireless Settings Network ID and Join Key are entered you can verify communication with the WirelessHART Gateway by selecting Communications on the menu P Com3_Bullet PW3 PACTware aca File Edit View Project Device Extras Window Help nc d d meg Sa 28358 BULLET o MACTeK ok B Adapter Overview A Setup Wizard Tag
3. Install the BULLET DTM and HART Communications DTM supplied on the BULLET installation CD Once PACTware is downloaded and installed Start PACTware update the device catalog and create a new project DM1101010UCA 30MAY2012 Copyright 2011 9 of 65 MACTek BULLET User Manual With HOST PC highlighted click Add New Device Icon E PAC Tware File Edi view Project Device Extras Window Help Ogasa o2 e ES b zm Ft H WELL 1 JIL Device taa address QR H HOST PC FIGURE 2 PACTware ADD DEVICE TO NEW PROJECT From this window select the HART Communication Device and click OK p Device for All Devices E Mux Communication HART UDP Code tights GmbH 0 2 0 0 2009 07 29 ke HART Communication L adewnghts GmbH 1 0 35 4 2009 04 21 ET SFEA 73 Comm TM PROFIBUS DP 1 Endress Hauser 1 01 01 2008 06 2 EJ IPFC Level Pressure 4193291 IPC Endress Hauser 1 02 12 2008 10 27 zi Flow Communication F6 193 291 55 Endress Hauser 3 02 00 2008 1 2 1 ET PCP Readwin TU10eFR 4291 PEP Endress Hauser 1 01 12 7 2008 1 2 1 EJ F4520 HART Endress H auser 1 05 05 2007 10 21 ET LLI Communication Fae LCDI Endress H auser 1 01 00 2008 12 11 x HART OPC Client HART Endress Hauser Metso Automation 02 2006 01 09 ia isNet Cube isMet Cube islet Fitak system 1 0 7 2070 03 01 Fal HART IP Communication HART UDP PEPPERL FUCHS GmbH 1 0 0 1 7 2070 06 18 Bl Field innnes Ciannnstic Server FOS Foramuricatinr PFP
4. File Edit View Project Device Extras Window Help 04 di c m mS Ba Y 23 lt Polling amp ddress anal lt NONAME gt Administrator FIGURE 10 SELECT POLLING ADDRESS 15 Click Apply F PACTware File Edit View Project Device Extras Window Help Des dic m3 S80 Bie 8 Bas Bullet HART DTM Baie a Polling Address 15 v ra 35 fx o NONAME Administrator FIGURE 11 APPLY SELECTION DM1101010UCA 30MAY2012 Copyright 2011 14 of 65 MACTek BULLET User Manual Connect to the device using the DTM Click the connect Icon Once connected right click on the BULLET DTM and select Parameter Online parameterization form the menu B PACTware 36 File Edit View Project Device Extras Windo 2993 mg 99 Bas Pss 4 Device tag SQHOST PC f com3 E TAG 8 15 Address QJ Y I isconnect pad from device LA ge g p ore to device arameter Parameterization leasured value Online parameterization Online parameterization wlatio wi eg jo agnostics Print Additional functions gt al Delete device Properties lt 15 TAG 8 gt Bullet HART DTM IPACTware FAO x Jo lt NONAME gt Administrator FIGURE 12 ONLINE PARAMATERIZATION The BULLET s Online Parameterization window will open DM1101010UCA 30MAY2012 Copyrig
5. Automatic Update Rate is off 2 Double click item of list and pop up the dialogue of each burst setting Burst Command Update Periodis Cmd 3 Dyn varsjcurrent 2 Minutes Burst Message Burst Mode Subdevice Tag D Enable LONG TAG 32 Enable LONG TAG 32 Enable LONG TAG 32 Off Unassigned Cmd 9 Device vars w status 5 Minutes Cmd 48 Read Additional Device Status 5 Minutes 32 Seconds 32 Seconds 32 Seconds 32 Seconds 32 Seconds 32 Seconds 32 Seconds Cmd 3 Dyn vars current Off Unassigned Cmd 3 Dyn vars current Off Unassigned Cmd 3 Dyn vars current Off Unassigned Cmd 3 Dyn varsjcurrent Off Unassigned Cmd 3 Dyn varsjcurrent Off Unassigned Cmd 3 Dyn vars current oon nant Y Nme Off Unassigned Cmd 3 Dyn vars current x Connected x O Com3 BuletPw3 Administrator FIGURE 21 BURST SETTINGS Burst Message Settings BURST MESSAGE SETTING Burst Message Enable LONG TAG 32 Mode Subdevice Tag Custom Burst Command Burst Dataffrom last burst message Burst Command Cmd 48 Read Additional Trigger Options el Cmd 48 Read Additional Trigger Mode Continuous Trigger Level Update Period 5 Minutes Burst Data Timestamp Date 09 MOV 2011 Max Update Period TS 13 06 59 Device variable Variable Code O un n o 5 B m ui Variable Code 4 Variable Code 1 Variable Code 2 Variable Code 3 DM1101010UCA 30MAY2012 Copyright 2011 FIGURE 22 Variab
6. CHRFIED BARRIER HAVING PARAMETERS LESS THAN THOSE QUOTED AND FOR WHICH THE OUTPUT AND THE COMBINATIONS OF OUTPUTS IS NON IGNITION CAPABLE UNATHORIZED DUPLICATION OF THIS DRAWING AND OR USES OF INFORMATION IS PROHIBITED ALL INFORMATION HEREIN IS CONSIDERED CONFIDENTIAL AND PROPRIETARY TO MACTek CORPORATION W ARN N G S ENGINEERING CHANGE NOTICE DATE REV A MACT k Corporation 1 TO PREVENT IGNITION OF FLAMMABLE OR COMBUSTIBLE ATMOSPHERE DISCONNECT POWER BEFORE SERVICING ene ase A 2 MAXIMUM OPERATING TEMPERATURE IS 85C CAUTION IN HANDELING ANY POTENTIALLY HOT SURFACE mum lo WIRELESSHART ADAPTER 3 FIELD WIRING MUST BE RATED FOR 85C MINIMUM 28N0V2011 CONTROL DRAWING CAGE CODE DWG NO AT1 101010C SCALE NONE FILE NAME 8 7 6 5 4 3 2 1 DM1101010UCA 30MAY2012 Copyright 2011 63 of 65 MACTek BULLET User Manual 13 Resource Guide MACTek Corporation www mactekcorp com HART Communication Foundation www hartcomm org PACTware www pactware com FDT Group www fdtgroup org DM1101010UCA 30MAY2012 Copyright 2011 64 of 65 MACTek BULLET User Manual 14 Warranty Notice The BULLET has no serviceable parts and must be returned to MACTek for repair For service call the below listed number or visit the MACTek Web site at WWW mactekcorp com LIMITED WARRANTY BULLET WirelessHart Adapter MACTek Corporation warrants this interface and all its component against defects in materials or workmanship for
7. CRC Errors I STA Sent Pe L E e X Connected 4 FIGURE 17 COMMUNICATIONS SCREEN JOIN FINAL STAGE Join is complete P Com3_Bullet PW3 PACTware File Edit View Window Help n d d m mg Sa Skuse Project Device Extras zE R Device tag Address J Adapter HART g BULLET Eco MACTEK Mrasarement A Control Technologies a a DO gt Toggle navigation area zi A Setup Wizard Tag TAG 8 Long Tag LONG TAG 32 amp Configure G Power i Descriptor DESCRIPTOR 16 Message MESSAGE 32 A Wireless Wired l Z 4 20 m Device ID 1054342 Final Asmbly Nbr 0 A Burst Settings a Event Notification Um Event Status Communications G Time i p Wireless Status 9 Adapter Info Join Details Join Status Battery Info POSEE SR Service Tools Wireless Mode SESASI e Wireless Signal Found a Alerts Join Mode Attempt to join imr y f Yim Device Status mp um Wireless Time Synchronized Yam Communications ee BA oo G WirelessHart Identified Kar Maintenance Join Time 324 s A Device Info ice Gomer COE 1 e Network Admission Requested Neighbour Count 1 e Join Retrying Join Attempts 1 Join Failed Burst Service Status e Network Security Clearance Granted Burst Service Requested 300 00 O Network Bandwith Requested Burst Service Granted 0 00 Qo Jon Complete Wireless Statistics Wired Statistics E VE 9 Wired Slave Statistics enerated Packets STX Count ACK Count BACK Count o
8. DD The user configures the FIELD DEVICE POWER on time as required by the application and or as required by the Field Device to operate properly The BULLET has internal circuitry to monitor battery consumption when an external battery is used for the Direct Power input Since the battery is external there are many possible battery options that the user could employ therefore the BULLET battery measurement circuitry is very flexible and configurable There are two major variables measured to determine the remaining battery life the battery voltage and the battery coulomb discharge rate Both of these measurements are continuously being performed by the BULLET on the battery and both of these measurements are used to determine the remaining battery life and the power status DM1101010UCA 30MAY2012 Copyright 2011 30 of 65 MACTek BULLET User Manual 4 Detailed Settings and Parameter Definitions 4 1 HART Dynamic Variables The BULLET appears as a HART device on both the wired HART and WirelessHART networks and supports four HART dynamic variables These can be read using standard HART commands and are displayed in the BULLET DD HART Variable WirelessHART Packets per Second Primary Variable PV Loop Current mA secondary Variable SV Direct Power Voltage V Tertiary Variable TV Internal Temperature C Quaternary Variable QV Storage Voltage V Internal to the BULLET 4 1 1 Configure Power Mode method
9. RETURN wate SEE EXTERNAL GROUNDING CONNECTION WILL ACCEPT UP TO A 10AWG 4mm 2 WIRE HART varo HT a 2 A NOTE 17 8 NOTE 18 16 THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS WITH ASSOCIATED D m APPARATUS WHEN THE FOLLOWING IS TRUE EXTERNAL GROUNDING CONNECTIONS yore 45 lt Ui gt Uo li gt lo Pi gt Po Co gt SUM OF ALL Ci S CCABLE Lo gt SUM OF ALL Li S LCABLE Ui 30V li 120MA Pi 0 9W Ciz0 Li 596uH 17 BULLET WirelessHART ADAPTER MODEL 110101 ENTITY PARAMETERS INTRINSICALLY SAFE Ui 30V li 2 120MA Pi 2 0 90W Ci 2 OUF Li 596uH WHEN Ca OF THE BARRIER IS 22UF THEN TOTAL CABLE CAPACITANCE SHALL BE LIMITED TO 22UF FIGURE 1 LOOP POWER 1 THE TOTAL CABLE CAPACITANCE PLUS THE TOTAL OF ALL Ci S SHALL NOT EXCEED THE Co OF THE ASSOCIATEDARARUS B B THE TOTAL CABLE INDUCTANCE PLUS THE TOTAL OF ALL Li S SHALL NOT EXCEED THE Lo OF THE ASSOCIATED APHAJS i 18 THE ASSOCIATED APPARATUS MUST BE A RESISTIVELY LIMITED SINGLE OR MULTIPLE CHANNEL APPROVED TOHRD BARRIER HAVING PARAMETERS LESS THAN THOSE QUOTED AND FOR WHICH THE OUTPUT AND THE COMBINATIONS OF OUTPUTS IS NON IGNITION CAPABLE UNATHORIZED DUPLICATION OF THIS DRAWING AND OR USES OF INFORMATION IS PROHIBITED WARN N G S RK ONEN E mm m ALL INFORMATION HEREIN IS CONSIDERED CONFIDENTIAL AND PROPRIETARY TO MACTek CORPORATION A MACTek Corporation 1 TO PREVENT IGNITION OF FLAMMABLE OR COMBUSTIBLE ATMOSPHERE DISCONNECT POWER BEFORE SERV
10. 23 OVERVIEW JOIN COMPLETE At this point the BULLET is ready to be installed and commissioned in the field For installation information and wiring drawings proceed to Section 4 Installation 2 3 Device Configuration Using Device Description DD NOTE DD and Simatic PDM Setup instruction are included in BULLET INSTALLATION CD There are generic instructions that should help with your DD based configurator set the HART Tags for the BULLET From the Main DD screen select Configure Select Manual Setup BULLET Information Enter in the HART Tag Enter in the HART Long Tag Transfer the updated information to the BULLET by clicking on the Send or Transfer button ao DM1101010UCA 30MAY2012 Copyright 2011 21 of 65 Set the AM MACTek BULLET User Manual Power Configuration for the BULLET From the Main DD screen select Configure Select Guided Setup Select Configure Power Mode Follow the on screen instructions and select the proper power configuration for the application Configure Burst settings 1 2 3 From the Main DD screen select Configure Select Manual Setup Burst Settings Set the Automatic Burst Mode to the desired update rate recommended or set this to disabled If not using the Automatic Burst Mode manually set the burst mode configuration for each Burst Message Note Sub devices must be detected before configuring the manual Burst Mode config
11. BE RD ES INTRINSICALLY SAFE SYSTEMS FOR HAZARDOUS CLASSIFIED LOCATIONS AND THE LATEST EDITION OF THE PR Rept NATIONAL ELECTRICAL CODE ANSI NFPA 70 NON SPARKING 7 INSTALLATION IN CANADA SHOULD BE IN ACCORDANCE WITH THE LATEST EDITION OF THE CLASS 1 ZONE 2 IIC C22 1 CANADIAN ELECTRICAL CODE PART I 8 ZONE INSTALLATIONS SHALL BE IN ACCORDANCE WITH LATEST EDITION OF THE WIRING PRACTICES AND INTRINSICALLY SAFE DUST 1 OR REGULATIONS FOR THE COUNTRY OF INSTALLATION ZONE 20 9 FOR INSTALLATION IN THE US AND CANADA CONTROL EQUIPMENT CONNECTED TO ASSOCIATED APPARATUS MUST NOT USE OR GENERATE MORE THAN 250 VRMS OR VDC FIELD DEVICE 10 FOR INSTALLATIONS IN EUROPE CONTROL ROOM EQUIPMENT CONNECTED TO INTRINSICALLY SAFE TEE ASSOCIATED APPARATUS SHALL NOT USE OR GENERATE MORE THAN THE MARKED UM OF THE ASSOCIATED APPARATUS usd LA pta SO maz WirelessHART Adapter ENCLOSURE G G CURRENT LOOP 11 RESISTANCE BETWEEN INTRINSICALLY SAFE GROUND AND EARTH GROUND MUST BE LESS THAN 1 0 OHM MODEL nig CHASSIS ZI CONNECTIONS C 12 INSTALLATION OF EXISTING FIELD DEVICE MUST FOLLOW MANUFACTURERS INSTALLATION DRAWINGS meee C 13 TERMINATE UNUSED LEAD WIRES AS REQUIRED BY NATIONAL REGIONAL OR LOCAL CODE AND OR PRACTICES j APPARATUS Q INTERNAL EGND ernvet ae NOTE 14 14 SPLICE DENOTES LEAD WIRE TO LEAD WIRE CONNECTION INSTALL AS REQUIRED BY NATIONAL REGIONAL OR DIRECT POWER bs T a LAW AND OR PRACTICES LOOP POWER RED SPLIC 15
12. TAG 8 Long Tag LONG TAG 32 amp Configure y A Power Descriptor DESCRIPTOR 16 Message MESSAGE 32 PA Wireless A Wired l G 4 20 m Device ID 1054342 Final Asmbly Nbr 0 A Burst Settings a Event Notification Um Event Status Communications LES d ji Wireless Status 2 Supr Imo Join Details Join Status Battery Info i g S Service Tools Wireless Mode a Alerts Join Mode Attempt to join imr e aE sonDuyCyee 0m os Yam Maintenance Join Time 2 z 4 Device Info Advertisement Count 1 Neighbour Count 1 Join Attempts 0 Burst Service Status Burst Service Requested 0 00 Burst Service Granted 0 00 o o E em D e tv er a o Active search Wireless Signal Found Wireless Time Synchronized WirelessHart Identified Network Admission Requested Join Retrying Join Failed Network Security Clearance Granted Network Bandwith Requested 000000866 Join Complete Wireless Statistics Wired Statistics E rater 0 Wired Slave Statistics enerated Packets STX Count ACK Count BACK Count o Terminated Packets D Wired Master Statistics CRC Errors ICO STX Sent Parity Errors Received sd sl X Connected EA FR x Com3_BuletPw3 Administrator FIGURE 16 COMMUNICATIONS SCREEN JOIN IN PROGRESS Join Status shows the WirelessHART gateway has been indentified and is in the final stage of joining the network DM1101010UCA 30MAY2012 Copyright 201
13. The Configure Power Mode DD Method guides the user through the selection of the proper power mode settings for their configuration 4 1 1 1 BULLET Power By Default the BULLET is configured for loop powered operation with a 1 0V insertion voltage drop Through the DD the power setting can be changed to set the insertion voltage drop to 1 0V 1 5V 2 0V or 2 5V The power mode setting can also be set to several different direct power modes Adapter Power Setting WirelessHART Packets per Second Direct Powered Battery 26 66 NOTE The value shown in WirelessHART Packets per second column is the value reported back in HART Command 777 Loop Powered This allows for different StepVolt settings to be selected when operating in a loop powered mode DM1101010UCA 30MAY2012 Copyright 2011 31 of 65 MACTek BULLET User Manual Direct Powered Max Bandwidth This allows for the maximum WirelessHART bandwidth possible and assumes that the direct power source can supply maximum power Direct Powered Power Save This assumes that the direct power source is limited and will limit the amount of WirelessHART packets to a small amount to conserve power Direct Powered External Battery This assumes that the direct power source is an external battery and this will enable the built in battery management functionality battery life calculations battery alerts in the BULLET NOTE e The Bullet will power up and begin
14. allowable operating range for the BULLET Corrective Action Ensure that the BULLET is installed in an environment with its environmental operating range Timestamps otart Set when the alert is first detected otop Set when the alert state goes away 4 4 8 ALERT Power Mode Misconfigured Description The power mode detected on the inputs for the BULLET currently does not match the power mode configuration settings Corrective Action Check the Adapter Power mode setting to ensure it is the same as how the BULLET is wired Timestamps Start Set when the alert is first detected otop Set when the alert state goes away 4 4 9 ALERT Watchdog Reset Description The microprocessor inside of the BULLET has experienced a watchdog reset event Corrective Action Clear the alert report the event to MACTek DM1101010UCA 30MAY2012 Copyright 2011 41 of 65 MACTek BULLET User Manual Timestamps Start Set when the alert is first detected Stop Not Used 4 4 10 ALERT Stack Overflow Description The microprocessor inside of the BULLET has experienced a stack overflow event Corrective Action Clear the alert report the event to MACTek Timestamps Start Set when the alert is first detected Stop Not Used 4 4 11 ALERT Duplicate HART Master Detected Description A HART Master has been detected that is configured as the same Master type as the BULLET This will prevent the BULLET from
15. as diagnostic and alarm data over the WirelessHART network to process control asset management and other automation and engineering applications The BULLET power configuration options are either existing loop power scavenging or local direct power The BULLET when loop powered saves users the long term cost of battery maintenance replacement and disposal programs The BULLET Local Direct power option can be used when the field device is powered either by a DC power supply or an external battery solar system In the case of external battery power the BULLET provides battery power management by cycling the field device power and taking periodic readings Typical Use Cases e Upgrade legacy wired HART or analog only field devices with WirelessHART communication capability to communicate the PV and other device data and diagnostic information to the gateway and ultimately the host application e Access HART device diagnostic information in HART enabled devices in order to lower maintenance cost and improve plant operations e Low cost wireless access to stranded monitoring and control data from improved o Asset management o Condition monitoring o Device diagnostics e Connect up to 8 HART devices using only 1 BULLET making WirelessHART more cost effective Remote IO applications of hard to reach locations Substitute for multiplexers or legacy DCS upgrade to HART enabled I O External Battery powered wireless remote I O data collection Low cost lo
16. by HART devices Data can be burst based on an user defined update time or by a user specified triggered event such as a process variable alarm When the BULLET is configured in burst mode it supports all of these advanced modes on behalf of any connected wired HART sub devices Burst mode is also very useful to publish device status data such as malfunctions or alarms to the Gateway on a periodic basis or immediately when a critical event occurs 1 3 Typical Usage In most typical network configurations the BULLET will be used in conjunction with a wired HART sub device and configured to publish process data and device status data from the connected sub device to the WirelessHART network on a user defined periodic basis such as every 8 seconds or every minute etc The BULLET adds several features to make this typical usage mode very easy to configure such as the Automatic Sub Device detection and Automatic Burst mode configuration 1 4 Power The BULLET WirelessHART Adapter has been designed to be extremely power efficient and flexible to allow for a wide variety of installation options The BULLET can be installed to be powered by one of two sources either 1 current loop denoted as LOOP POWER or 2 by a DC source denoted as DIRECT POWER DM1101010UCA 30MAY2012 Copyright 2011 5 of 65 MACTek BULLET User Manual 1 4 1 Loop Powered Mode The BULLET can be wired in series with devices on a 4 20mA loop and be powered fr
17. communicating with connected Sub Devices while the other HART master is present Corrective Action If there is another HART Master present ensure that it and the BULLET are configured for different HART Master types When using a HART Handheld ensure that it is not set for the same Master Type as the BULLET Timestamps Start Set the first time the duplicate HART Master was detected Stop Set the last time the duplicate HART Master was detected 4 4 12 ALERT HART Devices Count Exceeded Description A HART Master has been detected that is configured as the same Master type as the BULLET This will prevent the BULLET from communicating with connected Sub Devices while the other HART master is present DM1101010UCA 30MAY2012 Copyright 2011 42 of 65 MACTek BULLET User Manual Corrective Action If there is another HART Master present ensure that it and the BULLET are configured for different HART Master types When using a HART Handheld ensure that it is not set for the same Master Type as the BULLET Timestamps otart Set the first time that too many HART devices were detected otop Same as the start time 4 4 13 ALERT HART Sub Device Lost Description A Sub device connected to the BULLET has stopped communicating and has been dropped from the sub device list Corrective Action If the Sub device was removed intentionally clear the alert Else check the connection power to the sub device and v
18. lead wire tied to the negative current loop terminal HART connections are between the yellow lead wire and the RETURN white lead wire The BULLET HART connections are polarity independent WARNING TERMINATE UNUSED LEAD WIRES AS REQUIRED BY NATIONAL REGIONAL AND LOCAL ELECTRICAL CODES AND PRACTICES 3 2 5 Grounding The BULLET provides an external and internal grounding connection The external grounding connection will accept up to a 10AWG 4mm gage wire The grounding conductor is secured by means of a stainless steel screw 10 32 with a captive washer The internal ground connection is attached to the metal housing and exits the threaded Y NPT as a 14 AWG GREEN YELLOW lead wire This grounding connection is typical tied to the internal earth grounding terminal of the Field Device or junction box WARNING GROUND EQUIPMENT AS REQUIRED BY NATIONAL REGIONAL LOCAL ELECTRICAL CODES AND PRACTICES 3 3 Installation Options The flowing sections describe several installation options for the BULLET Please contact MACTek if you need help in determining how best to connect the BULLET for your application To contact MACTek Support Center call 330 487 5477 or visit the MACTek web site at http www mactekcorp com DM1101010UCA 30MAY2012 Copyright 2011 26 of 65 MACTek BULLET User Manual 3 3 BULLET as a Standalone WirelessHART Router Repeater The BULLET is not attached to any Field Devices It is strictly
19. ns 43 4 4 14 ALERT Burst Packets are Being Dropped occoccocccccocconcccconccnoconcnononcnnnnnnonnnncnonnnnnnnnnnnanos 43 4 4 15 ALERT Field Device Power Control cccccccccecceeeeeeeeeeeeeeeceeeeeeeeeeseeeeeeeeseeseeeaeeneeseees 44 DM1101010UCA 30MAY2012 Copyright 2011 MACTek BULLET User Manual Table of Contents 2 of 65 MACTek BULLET User Manual 4 4 16 ALERT Wireless Capacity Denied esses mere 44 4 4 17 ALERT Burst Message Configuration ISSUE L nnnennnnnnnnnnnnnnn nn nan nn rna nna nn 44 4 4 18 ALERT Wired Device in Burst MOode ena mener 45 4 4 19 ALERT BULLET Failed to Join the Network ss ennnnnnennnnnnnnnnznnnanznznnnnnnnnnnnnznnna 45 4 4 20 ALERT Radio Malfunction LA AA AREA KE NKANEKEEKENKENENEEKEZZEZEEE nnn 45 4421 ALERI Vanable eimulallohcss io ee afna 46 4 4 22 ALERT Field Device Cutoff Occurred ccooccoccoccccnconconoconconconoconcnnnononnnnnnnanonnnnnnnanonnnnn 46 442935 JALERXILS LoWBallery u uei iiec orania itas td ide dd 46 4 5 HART Device Description DD TREE nnnnn nn nn nn nr mmm 47 5 MAINTENANCE iria da 48 6 COMMISSIONING csi 48 7 TROUBLESHOOTING ie Ana A u 49 8 PRODUCT INFORMATION ui 50 9 SPECIFICATION Sra 51 10 MECHANICAL ia ae 52 TAE Dimensional IDEA WI sees e MU I CL ante 52 10012 sedute rem 52 11 GERTIFICATION GS sa tt C ta 53 11 1 Eu
20. on the wired HART connection By Default the BULLET is configured to use 5 preambles Through the DD the response preamble count can be set between 5 20 preambles 4 1 6 5 Write Protect This setting allows the configuration inside of the BULLET to be write protected The write protect setting is controlled through the DD By Default the BULLET is configured to have write protect disabled Through the DD the write protect setting can be enabled or disabled 4 1 6 6 Sub Device Time Synchronization If a HART 7 or greater sub device is detected and it supports a real time clock the BULLET can synchronize the sub device time with the WirelessHART Network time if this setting is enabled If the sub device does not support a real time clock this setting has no effect This synchronization will be performed when the BULLET joins the WirelessHART network and then once per day 4 1 6 7 Sub Device Scan on Power up When Sub Device Scan on Power up is enabled the BULLET will scan the 4 20mA loop for attached HART devices on power up or when the BULLET is reset These will be added to the list of supported sub devices for the BULLET and will be communicated with the WirelessHART gateway Within the DD Automatic Sub device detection can be enabled or disabled t is highly recommended that this mode always be left enabled If this mode is disabled the host must support scanning for sub devices in order for any sub device to be detecte
21. this loop current value to the WirelessHART Network The BULLET can convert the 4 20 mA value read from a field device into engineering units that are reported to the WirelessHART network as the Primary Variable PV of the BULLET The BULLET can also implement a lookup table to linearize this conversion 4 1 9 PV Units The engineering units that the BULLET PV will be reported as 4 1 9 1 PV Linearization Mode This can be set to Linear or Special Curve If set to Linear the PV Upper Range Value and Lower Range Value will be the values in engineering units that correspond to the 4 and 20 mA points and a basic linear calculation will be performed to convert the measured loop current to engineering units It this is set to Special Curve the user can enter in data pairs a loop current value to a engineering unit value into the PV Linearization Table The table needs to have at least two DM1101010UCA 30MAY2012 Copyright 2011 3 of 65 MACTek BULLET User Manual data pairs and can have up to 32 pairs When converting the loop current to engineering units the BULLET will use this lookup table to perform a more accurate linearization 4 1 9 2 PV Damping Value This is the damping value in seconds that will be applied to the PV measurement 4 1 9 3 PV Upper Range Value 20 mA When the Linearization Mode is set to Linear this is the value in engineering units that correspond to the loop current at 20 mA 4 1 9 4 PV Lower
22. to the installation of this product must be approved listed and or recognized as suitable for use by a recognized approval agency notified body and or national certification body for use in that classified area for that specific protection type and temperature class Refer to Section 12 CONTROL Drawings for Intrinsically Safe Non Incendive and Non Sparking installation requirements No BULLET installed in a non Intrinsically Safe installation can be re installed in a Intrinsically oafe installation A non Intrinsically Safe installation for this product includes ordinary location non incendive explosionproof and installations employing protection types nA nC d and tb WARNINGS INSTALLATIONS FOR EITHER ORDINARY LOCATION OR HAZARDOUS LOCATION SHOULD ONLY BE PREFORMED BY QUALIFIED PERSONAL TRAINED IN THE APPLICABLE NATIONAL REGIONAL LOCAL CODES AND PRACTICES INSTALLATION IN EXPLOSIVE ATMOSPHERE MUST COMPLY WITH HAZARDOUS LOCATION APPROVALS AND THE MARKINGS ON THE NAMEPLATE EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT WHEN A FLAMMABLE OR COMBUSTIBLE ATMOSPHERE IS PRESENT OPERATING TEMPERATURE RANGE IS 85C CAUTION IN HANDLING ANY POTENTIALLY HOT SURFACES 3 20 BULLET installation to Field Device 32 1 Field Device Mechanical Connection The BULLET 72 male NPT port allows direct connection into a spare Field Device enclosure port or a junction box The BULLET 72 NPT will accept adapters to interface into other ent
23. 1 17 of 65 B Com3_Bullet PW3 PACTware MACTek BULLET User Manual File Edi View Window Help 04439 mg 99 Ga 9 833 Project Device Extras Com3_Bullet Pw3 Administrator RE x Jo a 3 9 BULLET 2 MACTek Corporation MACTek E Mrasarement A Centre Technologies a a be e 8 Adapter Overview A Setup Wizard Tag TAG 8 Long Tag LONG TAG 32 S amp Configure A Power Descriptor DESCRIPTOR 16 Message MESSAGE 32 PA Wireless G Wired i y J 4 20 m Device ID 1054342 Final Asmbly Nbr 0 A Burst Settings a Event Notification um Event Status Communications G Time i p Wireless Status g Adapter Info Join Details Join Status Battery Info ERA SR Service Tools Wireless Mode ados e Wireless Signal Found t Alerts Join Mode Attempt to join irr 4 l Gm Device Status OY tak TNT a Wireless Time Synchronized 3 Yam Communications ida 10000 d ae WirelessHart Identified Um Maintenance Join Time 268 s Device Info Aversa men Court 1 O Network Admission Requested Neighbour Count 1 O Join Retrying Join Attempts 1 Join Failed Burst Service Status O Network Securitv Clearance Granted Burst Service Requested 000 e Network Bandwith Requested Burst Service Granted 0 00 Jain Completa Wireless Statistics Wired Statistics B RET 3 Wired Slave Statistics enerated Packets STX Count ACK Count BACK Count o Terminated Packets 2 Wired Master Statistics
24. 4 1 5 Join Key The Join Key is a 32 character hexadecimal password broken into four 8 character blocks which is used to get access to the WirelessHART network 4 1 6 Radio Output Power The transmit power of the BULLET s radio Can be set to either OdBm or 10dBm 4 1 6 1 HART Polling Address This is the HART polling address that is used to communicate to the BULLET on the wired HART interface using a HART capable host such as a HART communicator or PC with HART modem By Default the BULLET is at HART polling address 15 Through the DD the polling address can be set to any value between 0 and 63 4 1 6 2 HART Master Mode This is the HART Master mode used by the BULLET when it is communicating as a HART master with wired HART devices By Default the BULLET is configured as a HART primary master Through the DD the master mode can be changed to be either a HART secondary or primary master DM1101010UCA 30MAY2012 Copyright 2011 35 of 65 MACTek BULLET User Manual 4 1 6 3 RT Retry Count This is the amount of retries the BULLET will attempt when communicating as a HART master to wired HART devices By Default the BULLET is configured to use 3 retries Through the DD the retry count can be set to 2 3 4 or 5 4 1 6 4 HART Number of Response Preambles This is the amount of preambles the BULLET will use when responding to HART commands sent by a HART master such as a HART communicator or PC with HART modem
25. 7 08 LANLIAN INSTRUMENTS Flow 1 4 141 0 2007 09 M SYSTEM Temperature 1 4 141 0 2007 09 M SYSTEM Temperature 1 4 141 0 7 2007 03 EQAC 2011 01 01 fr Model 705 3 V1 1 Magnetrol Level 1 4 141 0 2007 03 ou Model 704 V1 1 Magnetrol Level 1 4 141 0 2007 03 ue Jupiter V3 2 Magnetrol Level 1 4 141 0 2007 03 fom Model T 2 V3 1 Magnetrol Flow 1 4 141 0 2007 03 ww Model 707 V2 1 Magnetrol Level 1 4 141 0 2007 03 fom Model RX5 V2 1 MAGNETROL Level 1 4 141 0 2007 09 fom Model RXR VA 1 MAGNFTANI DTM snerific 14141n 2nnz na DD Vers 2 07 i 35 x fo NONAME Administrator FIGURE 8 ADD BULLET DTM TO PACTware PROJECT Right click on the BULLET DTM and select Additional functions Communication form the menu f PACTware jf x File Edit View Project Device Extras Window Help OG d c m3 B80 qa Y Bas boje3e e i ag d E Bullet Ud EE Con Em Disconnect Load from device Store to device Parameter gt Measured value Simulation Diagnostics Print AQ Add device Compare online Q Delete device Set value Properties lt 0 Bullet HART DTM gt Bullet HART DTM M Write device data to file IPACTware re Administrator 35 Tx fo lt NONAME gt FIGURE 9 SELECT COMMUNICATION DM1101010UCA 30MAY2012 Copyright 2011 13 of 65 MACTek BULLET User Manual Configure the Polling Address to 15 B PACTware
26. 9 of 65 MACTek BULLET User Manual 11 4 1 2 Canadian continued ENTITY PARAMETERS Ui 30V li 120mA Pi 0 9W Ci OuFD Li 596uH CLASS 1 ZONE O Special Condition of Use This product enclosure contains aluminum and is considered to constitute a potential risk of ignition by impact or friction Care must be taken into account during installation and use to prevent impact and friction Explosionproof and Ex d IIC Special Condition of Use The flying leads of the apparatus shall be suitably protected against mechanical damage and terminated within an Canadian Certified terminal or junction facility suitable for the location and conditions of use Ex d IIC Special Condition of Use Requires the use of an Canadian Certified cable seal suitable for the location and conditions of use installed at the apparatus and prior to the terminal or junction facility Zone Notice Using the box provided on the nameplate the user shall permanently mark the type of protection chosen for the specific installation Once the type of protection has been marked it shall not be changed 11 4 2 European ATEX Certificates Certification Number FM11ATEXO0019X Intrinsically Safe GAS 8 II 1 G Zone 0 Ex ia IIC Ga Temp Class T5 T6 Intrinsically Safe DUST amp Il 1 D Zone 20 Ex iaD 20 IP68 T95 C Certification Number FM11ATEXO0068X Non Sparking GAS Encapsulation GAS amp Ill 3 G Zone 2 Ex nA nC IIC T5 T6 Certificatio
27. ASS 1 DIVISION I Il III GROUPS AB C D E F D 5 ASSOCIATED APPARATUS AND FIELD DEVICE MANUFACTURERAES INSTALLATION DRAWING MUST BE FOLLOWED CLASS 1 ZONE 0 D WHEN INSTALLING THIS EQUIPMENT SUITABLE FOR 6 INSTALLATIONS IN THE U S SHOULD BE IN ACCORDANCE WITH ANSI ISA RP12 06 01 INSTALLATION OF BLASS ImIPBIVISION S O BR BIE EEE INTRINSICALLY SAFE SYSTEMS FOR HAZARDOUS CLASSIFIED LOCATIONS6 AND THE LATEST EDITION OF THE ds SCR NATIONAL ELECTRICAL CODE ANSI NFPA 70 NON SPARKING 7 INSTALLATION IN CANADA SHOULD BE IN ACCORDANCE WITH THE LATEST EDITION OF THE CLASS 1 ZONE 2 IIC C22 1 CANADIAN ELECTRICAL CODE PART I 8 ZONE INSTALLATIONS SHALL BE IN ACCORDANCE WITH LATEST EDITION OF THE WIRING PRACTICES AND INTRINSICALLY SAFE DUST 1 OR REGULATIONS FOR THE COUNTRY OF INSTALLATION ZONE 20 9 FOR INSTALLATION IN THE US AND CANADA CONTROL EQUIPMENT CONNECTED TO ASSOCIATED APPARATUS MUST NOT USE OR GENERATE MORE THAN 250 VRMS OR VDC MACTek Corporation BULLET 10 FOR INSTALLATIONS IN EUROPE CONTROL ROOM EQUIPMENT CONNECTED TO INTRINSICALLY SAFE WirelessHART Adapter JUNCTION BOX OR ENCLOSURE ASSOCIATED APPARATUS SHALL NOT USE OR GENERATE MORE THAN THE MARKED UM OF THE ASSOCIATED APPARATUS MODEL 110101 ENCLOSURE 11 RESISTANCE BETWEEN INTRINSICALLY SAFE GROUND AND EARTH GROUND MUST BE LESS THAN 1 0 OHM GROUNDING JO CONNECTION ASSOCIATED C 12 INSTALLATION OF EXISTING FIELD DEVICE MUST FOLLOW MANUFACTURERS INSTALLATION DRAWINGS D
28. D LOCATIONS8 AND THE LATEST EDITION OF THE ums n COE NATIONAL ELECTRICAL CODE ANSI NFPA 70 NON SPARKING 7 INSTALLATION IN CANADA SHOULD BE IN ACCORDANCE WITH THE LATEST EDITION OF THE CLASS 1 ZONE 2 IIC C22 1 CANADIAN ELECTRICAL CODE PART I 8 ZONE INSTALLATIONS SHALL BE IN ACCORDANCE WITH LATEST EDITION OF THE WIRING PRACTICES AND INTRINSICALLY SAFE DUST I OR REGULATIONS FOR THE COUNTRY OF INSTALLATION ZONE 20 9 FOR INSTALLATION IN THE US AND CANADA CONTROL EQUIPMENT CONNECTED TO ASSOCIATED APPARATUS MUST NOT USE OR GENERATE MORE THAN 250 VRMS OR VDC FIELD DEVICE FIELD DEVICE 10 FOR INSTALLATIONS IN EUROPE CONTROL ROOM EQUIPMENT CONNECTED TO INTRINSICALLY SAFE S IE ASSOCIATED APPARATUS SHALL NOT USE OR GENERATE MORE THAN THE MARKED UM OF THE ASSOCIATED APPARATUS CONNECTIONS MACTek Corporation L1 L2 11 RESISTANCE BETWEEN INTRINSICALLY SAFE GROUND AND EARTH GROUND MUST BE LESS THAN 1 0 OHM BULLET m 9 O C 12 INSTALLATION OF EXISTING FIELD DEVICE MUST FOLLOW MANUFACTURERS INSTALLATION DRAWINGS WirelessHART Adapter ENCLOSURE Q AO C MODEL 110101 piece E i 13 TERMINATE UNUSED LEAD WIRES AS REQUIRED BY NATIONAL REGIONAL OR LOCAL CODE AND OR PRACTICES CONNECTION 14 SPLICE DENOTES LEAD WIRE TO LEAD WIRE CONNECTION INSTALL AS REQUIRED BY NATIONAL REGIONAL OR E peeing LAW AND OR PRACTICES CDINTERNAL EGND 6RVYEL NOTE 14 DIRECT POWER sacx JISPLIC 15 INSTALL EXTERNAL GROUNDING CONNECTION AS REQUIRED BY NATIONAL R
29. Drop Mode The Bullet can support up to a maximum of eight 8 wired HART enabled Field Devices These can be any combination of either input or output wired HART enabled Field Devices The maximum number of wired HART Field Devices that any loop can support is installation dependent The actual number of allowed Field Devices on any loop is restricted by the insertion voltage drop of all Field Devices wire losses and minimum Loop Power Source voltage DM1101010UCA 30MAY2012 Copyright 2011 28 of 65 MACTek BULLET User Manual 3 3 5 BULLET with HART Field Devices in LOOP POWER Multi Drop Mode For proper HART communication the Wired HART network requires a 2500 terminating resistor When configured for LOOP POWER the terminating resistor must be hard wired into the system as shown in Figure 27 The HART terminating resistor must be located in series with either power source terminal The location of the HART terminating resistor will not affect the wiring shown in Figure 27 To operate in this mode the Device Description DD parameter FIELD DEVICE POWER CONTROL must be set to the OFF position which is the factory default setting FIELD DEVICE FIELD DEVICE FIELD DEVICE 1 8 2 THROUGH 7 CURRENT LOOP CONNECTIONS CURRENT LOOP CONNECTIONS CURRENT LOOP CONNECTIONS POWER SOURCE EARTH GROUND GRN YEL d ra POSITIVE HART YELLOW 0 perupn wore E E ELE L A fsa pe
30. EGIONAL OR LOCAL CODE ANS OR PRAICES LOOP POWER RED NOTE 13 i EXTERNAL GROUNDING CONNECTION WILL ACCEPT UP TO A 10AWG 4mm 2 WIRE RETURN WHITE HART veLLow 16 THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS WITH ASSOCIATED Feu Devoe enctosune NOTE 17 amp NOTE 18 mb APPARATUS WHEN THE FOLLOWING IS TRUE D lt Ui gt Uo li gt lo Pi gt Po Co gt SUM OF ALL Ci S CCABLE Lo gt SUM OF ALL Li S LCABLE EXTERNAL GROUNDING CONNECTIONS NOTE 15 17 BULLET WirelessHART ADAPTER MODEL 110101 Ui 30V li 120MA Pi 0 9W Ci 0 Li 596uH ENTITY PARAMETERS INTRINSICALLY SAFE Ui 30V li 120MA Pi 0 90W Ci 2 OUF Li 596uH WHEN Ca OF THE BARRIER IS 22UF THEN TOTAL CABLE CAPACITANCE SHALL BE LIMITED TO 22UF FIGURE 3 DIRECT POWER THE TOTAL CABLE CAPACITANCE PLUS THE TOTAL OF ALL Ci S SHALL NOT EXCEED THE Co OF THE ASSOCIATED APKRATUS FIELD DEVICE CONTROL B B THE TOTAL CABLE INDUCTANCE PLUS THE TOTAL OF ALL Li S SHALL NOT EXCEED THE Lo OF THE ASSOCIATED APPAATUS 18 THE ASSOCIATED APPARATUS MUST BE A RESISTIVELY LIMITED SINGLE OR MULTIPLE CHANNEL APPROVED CHRFIED BARRIER HAVING PARAMETERS LESS THAN THOSE QUOTED AND FOR WHICH THE OUTPUT AND THE COMBINATIONS OF OUTPUTS IS N
31. GRN YEL DIRECT POWER BLACK RETURN WHITE 20D E C HART YELLOW Qj LOOP POWER RED J SIGNAL WIRE COLOR NOTE 1 ISOLATE RED LEAD WIRE FIGURE 28 DIRECT POWER Multi Drop Configuration FIELD DEVICE CONTROL ON position Figure 28 is a simplified schematic representation of this DIRECT POWER multi drop configuration with FIELD DEVICE CONTROL is set to the ON position The LOOP POWER red lead wire is not required for this configuration and is not shown The EARTH Grounding connection is not shown 3 3 7 BULLET with a 4 20mA Field Device with Battery Powered Operation In this installation option the BULLET is connected in series with an either an analog only or HART enabled Field Device and can be configured for either Loop Power or DIRECT POWER An external battery or other DC power source such as solar is used to power the BULLET and Field Device Configured for Loop power the BULLET and Field Device are continuously powered and is not the optimum energy management configuration for battery operation When configured for DIRECT Power the BULLET can control the power to the Field Device which will result in optimum energy management for battery operation To manage the battery power the BULLET must be configured to use the FIELD DEVICE POWER CONTROL feature which allows the user to specify the battery powered on and off time This software controlled function is enabled by means of the HART Device Description
32. ICING SIND ki i 2 MAXIMUM OPERATING TEMPERATURE IS 85C CAUTION IN HANDELING ANY POTENTIALLY HOT SURFACE ENS BULLET WIRELESSHART ADAPTER 3 FIELD WIRING MUST BE RATED FOR 85C MINIMUM Novant CONTROL DRAWING D CAGE CODE DWG NO AT1 101 01 0C SCALE NONE FILENAME 8 7 6 5 4 3 2 1 DM1101010UCA 30MAY2012 Copyright 2011 60 of 65 MACTek BULLET User Manual 8 7 6 5 4 3 2 1 NOTES 1 NO REVISION TO DRAWING WITHOUT PRIOR FM APPROVAL AREA CLASSIFICATIONS 2 FOR INSTALLATIONS IN THE U S THE ASSOCIATED APPARATUS AND FIELD DEVICE MUST BE FM APPROVED HAZARDOUS AREA UNCLASSIFIED AREA 3 FOR INSTALLATIONS IN CANADA THE ASSOCIATED APPARATUS AND FIELD DEVICE MUST BE CANADIAN CERTIFIED INTRINSICALLY SAFE GAS ORDINARIO CAMION 4 FOR ZONE INSTALLATIONS THE ASSOCIATED APPARATUS AND FIELD DEVICE MUST BE ATEX IEC CERTIFIED CLASS 1 DIVISION I Il Ill GROUPS AB C DEF D 5 ASSOCIATED APPARATUS AND FIELD DEVICE MANUFACTURERZES INSTALLATION DRAWING MUST BE FOLLOWED CLASS 1 ZONE 0 D WHEN INSTALLING THIS EQUIPMENT SUITABLE FOR 6 INSTALLATIONS IN THE U S SHOULD BE IN ACCORDANCE WITH ANSI ISA RP12 06 01 INSTALLATION OF CAS IMIR MISION EB ID
33. INSTALL EXTERNAL GROUNDING CONNECTION AS REQUIRED BY NATIONAL REGIONAL OR LOCAL CODE ANS OR PRAICES RETURN WHITE EXTERNAL GROUNDING CONNECTION WILL ACCEPT UP TO A 10AWG 4mm 2 WIRE BART aio E Deng li NOTE 17 amp NOTE 18 FEILD DEVICE LO cal i 16 THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS WITH ASSOCIATED D APPARATUS WHEN THE FOLLOWING IS TRUE EXTERNAL GROUNDING CONNECTIONS Ui gt Uo li gt lo Pi gt Po Co gt SUM OF ALL Ci S CCABLE Lo gt SUM OF ALL Li S LCABLE NOTE 19 Ui 30V li 120MA Pi 0 9W Ci 0 Li 596uH 17 BULLET WirelessHART ADAPTER MODEL 110101 ENTITY PARAMETERS INTRINSICALLY SAFE Ui 30V li 120MA Pi 0 90W Ci 0UF Li 596uH WHEN Ca OF THE BARRIER IS gt 22UF THEN TOTAL CABLE CAPACITANCE SHALL BE LIMITED TO 22UF FIGURE 2 LOOP POWER 2 THE TOTAL CABLE CAPACITANCE PLUS THE TOTAL OF ALL Ci S SHALL NOT EXCEED THE Co OF THE ASSOCIATED A KRATUS B B THE TOTAL CABLE INDUCTANCE PLUS THE TOTAL OF ALL Li S SHALL NOT EXCEED THE Lo OF THE ASSOCIATED APPRATUS j 18 THE ASSOCIATED APPARATUS MUST BE A RESISTIVELY LIMITED SINGLE OR MULTIPLE CHANNEL APPROVED CHRFIED BARRIER HAVING PARAMETERS LESS THAN THOSE QUOTED AND FOR WHICH THE OUTPUT AND THE COMBINATIONS OF OUTPUTS IS NON IGNITION CAPABLE UNATHORIZED DUPLICATION OF THIS DRAWING AND OR USES OF INFORMATION IS PROHIBITED W A RN N G S ENGNEEHINGOHANGENOTOE DATE REV ALL INFORMATION HEREIN IS CONSIDERED CONFIDENTIAL AND PROP
34. INTERNAL EGND ore gt OM AREARATUS C 13 TERMINATE UNUSED LEAD WIRES AS REQUIRED BY NATIONAL REGIONAL OR LOCAL CODE AND OR PRACTICES E e a oer E ropc 14 SPLICE DENOTES LEAD WIRE TO LEAD WIRE CONNECTION INSTALL AS REQUIRED BY NATIONAL REGIONAL OR RETURN WHITE SPLIC EOM CE LAW AND OR PRACTICES HART vELLOW pee E SPLIC TOHART 15 INSTALL EXTERNAL GROUNDING CONNECTION AS REQUIRED BY NATIONAL REGIONAL OR LOCAL CODE ANS OR PRXICES TERRES Or EXTERNAL GROUNDING CONNECTION WILL ACCEPT UP TO A 10AWG 4mm 2 WIRE NOTE 17 amp NOTE 18 EXTERNAL GROUNDING CONNECTIGNS 16 THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS WITH ASSOCIATED SM ee m APPARATUS WHEN THE FOLLOWING IS TRUE Ui 30V li 120MA Pi 0 9W Ci 0 Li 596uH 4 Ui gt Uo li gt lo Pi gt Po Co gt SUM OF ALL Ci S CCABLE Lo gt SUM OF ALL Li S LCABLE FIGURE 4 DIRECT POWER 17 BULLET WirelessHART ADAPTER MODEL 110101 REPEATER ENTITY PARAMETERS INTRINSICALLY SAFE Ui 30V li 120MA Pi 0 90W Ci OUF Li 596uH WHEN Ca OF THE BARRIER IS 22UF THEN TOTAL CABLE CAPACITANCE SHALL BE LIMITED TO 22UF THE TOTAL CABLE CAPACITANCE PLUS THE TOTAL OF ALL Ci S SHALL NOT EXCEED THE Co OF THE ASSOCIATED APRRATUS B B THE TOTAL CABLE INDUCTANCE PLUS THE TOTAL OF ALL Li S SHALL NOT EXCEED THE Lo OF THE ASSOCIATED APPRATUS 18 THE ASSOCIATED APPARATUS MUST BE A RESISTIVELY LIMITED SINGLE OR MULTIPLE CHANNEL APPROVED
35. L CODE ANSI NFPA 70 NON SPARKING 7 INSTALLATION IN CANADA SHOULD BE IN ACCORDANCE WITH THE LATEST EDITION OF THE CLASS 1 ZONE 2 IIC C22 1 CANADIAN ELECTRICAL CODE PART I 8 ZONE INSTALLATIONS SHALL BE IN ACCORDANCE WITH LATEST EDITION OF THE WIRING PRACTICES AND INTRINSICALLY SAFE DUST OR REGULATIONS FOR THE COUNTRY OF INSTALLATION ZONE 20 9 FOR INSTALLATION IN THE US AND CANADA CONTROL EQUIPMENT CONNECTED TO ASSOCIATED APPARATUS MUST NOT USE OR GENERATE MORE THAN 250 VRMS OR VDC FIELD DEVICE H 1 10 FOR INSTALLATIONS IN EUROPE CONTROL ROOM EQUIPMENT CONNECTED TO INTRINSICALLY SAFE FIELD DEVICE i CURRENT LOOP ASSOCIATED APPARATUS SHALL NOT USE OR GENERATE MORE THAN THE MARKED UM OF THE ASSOCIATED APPARATUS MACTek Corporation LL EA CONNECTIONS BULLET FIELD DEVICE A 11 RESISTANCE BETWEEN INTRINSICALLY SAFE GROUND AND EARTH GROUND MUST BE LESS THAN 1 0 OHM WirelessHART Adapter ENCLOSURE 7A C C MODEL 110101 GROUND wg MIN C 12 INSTALLATION OF EXISTING FIELD DEVICE MUST FOLLOW MANUFACTURERS INSTALLATION DRAWINGS CONNECTION C 13 TERMINATE UNUSED LEAD WIRES AS REQUIRED BY NATIONAL REGIONAL OR LOCAL CODE AND OR PRACTICES ASSOCIATED 14 SPLICE DENOTES LEAD WIRE TO LEAD WIRE CONNECTION INSTALL AS REQUIRED BY NATIONAL REGIONAL OR D EE ER Viii ME Se i APPARATUS BLACK NOTE 14 i NOTE 13 LAW AND OR PRACTICES OO POWER O NOH 15 INSTALL EXTERNAL GROUNDING CONNECTION AS REQUIRED BY NATIONAL REGIONAL OR LOCAL CODE ANS OROARZES
36. MACTek Corporation BULLET WirelessHART Adapter Model 1101 Series User Manual MACTek Corporation BULLET e A MACTek Moasurament amp Control Technologies 1 INTRODUCTION cicle 4 A O A EE EUM EUM E 4 1 2 A en een een 5 MEE eU ie RTL 5 i POWO epp eB CCRC CR a 5 AT E0 Powered IMOQ Ea Sess c Se 6 E A 7 1 4 3 Direct Powered Mode 5 etes I Dax eta den nhan nen estu utra ah i npe e sius 7 2 CONFIGURATION Sur osa ui 8 24 Bench TOD FIOOKUD 223555 id 8 2 2 Device Configuration Using DTM sssesssssseeseeennnn emen nne nennen nnne nnns 9 2 3 Device Configuration Using Device Description DD eennnnnnnnnn rna nn nnnn nn nanna 21 3 INSTALLATION me ed 23 3 1 Ordinary and Hazardous LOCAti0NS cooccooccccncoccconcocnnonnonconnnnnconnnonnnnncnnnnonnnnnronanonannnninanos 23 3 2 BULLET installation to Field Device cessere 24 3 2 1 Field Device Mechanical COnne ction ccccccecceeceeecseceeceeeceeceeceueceeseeseeceeseeseeecenseesaees 24 9 2 2 Antenna FP OSMIONING isse ioa dada cti 25 o O A AA eee eRe E LEE AUD ML EUIS MIN ERU eer nine tO Ses 25 3 24 Field Device Electrical Connectlioh vu ii oe eee one ee e A PE ees 25 A ro Toyo PR T AT 26 3 3 Installation Options ccc ccc cece eee ece een eeeeece eee eeseeseeseeee n emm nnm nnne nnne 26 3 3 1 BULLET as a Standa
37. N DM1101010UCA 30MAY2012 Copyright 2011 11 of 65 MACTek BULLET User Manual Configure the other parameters Preamble 5 some devices require a higher setting Number of communication retries 3 Start Address 0 End Address 15 the default polling address for the BULLET is 15 select OK B PACTware aie File Edit View Project Device Extras Window Help nas g c m e 99 Bla Y Bus a te gf O Communication interface HART modem m Serial Interface COM3 VIATOR USB HART Interface v HART protocol Master Secondary Master vw Preamble Number of communication 3 retries Address scan Start address End address Multimaster and Burst mode support works only with standard RS 232 Apply FIGURE 6 COM PORT CONFIGURATION DETAIL 95 fa fo NONAME Administrator Project with COM DTM added Dope3e ai aq b PACTiware i Till 959 x fo lt NONAME gt FIGURE 7 PACTware PROJECT WITH COM PORT CONFIGURE DM1101010UCA 30MAY2012 Copyright 2011 12 of 65 MACTek BULLET User Manual With the COM DTM selected click the Add Device Icon then select the BULLET HART DTM form the Menu And select OK B PACTware maa File Edit View Project Device Extr Help 094944 0290 96 Device tag Address Bo e3e a3i aqg f Device for All Devices Vendor Device Version l LABOM Pressure 1 4 141 0 200
38. ON IGNITION CAPABLE UNATHORIZED DUPLICATION OF THIS DRAWING AND OR USES OF INFORMATION IS PROHIBITED W ARN N G S ENGINEERING CHANGENOHGL sae SEN ALL INFORMATION HEREIN IS CONSIDERED CONFIDENTIAL AND PROPRIETARY TO MACTek CORPORATION A MACT k Corporation 1 TO PREVENT IGNITION OF FLAMMABLE OR COMBUSTIBLE ATMOSPHERE DISCONNECT POWER BEFORE SERVICING Ello cris dad STU UE 2 MAXIMUM OPERATING TEMPERATURE IS 85C CAUTION IN HANDELING ANY POTENTIALLY HOT SURFACE EUR BULLET WIRELESSHART ADAPTER 3 FIELD WIRING MUST BE RATED FOR 85C MINIMUM 28NOV2011 CONTROL DRAWING CAGE CODE DWG NO AT1 101010C SCALE NONE FILE NAME 8 7 6 5 4 3 2 1 DM1101010UCA 30MAY2012 Copyright 2011 62 of 65 MACTek BULLET User Manual 8 7 6 5 4 3 2 1 NOTES 1 NO REVISION TO DRAWING WITHOUT PRIOR FM APPROVAL AREA CLASSIFICATIONS 2 FOR INSTALLATIONS IN THE U S THE ASSOCIATED APPARATUS AND FIELD DEVICE MUST BE FM APPROVED HAZARDOUS AREA UNCLASSIFIED AREA 3 FOR INSTALLATIONS IN CANADA THE ASSOCIATED APPARATUS AND FIELD DEVICE MUST BE CANADIAN CERTIFIED INTRINSICALLY SAFE GAS ORDINARY LOCATION 4 FOR ZONE INSTALLATIONS THE ASSOCIATED APPARATUS AND FIELD DEVICE MUST BE ATEX IEC CERTIFIED CL
39. PFHRI FI IE HS famhH 12500 manna HART Communication FOT 1 2 DTM METER FIGURE 3 PACTware DEVICE MENU DM1101010UCA 30MAY2012 Copyright 2011 10 of 65 MACTek BULLET User Manual Right Click on the Communications DTM you just added and select Parameter form the menu B PACTware ad File Edit View Project Device Extras Window Help 04 439 0200 ga Y Bas bojeje3 a3i ag by Measured value Simulation Diagnostics Display channels Channels Up Download Manager Print Additional functions kel Add device YX Delete device Properties lt COM1 gt HART Communication PACTware FIGURE 4 PACTware PARAMETER SELECTION Assign the correct com port for the HART Modem you are using This example the Viator USB Modem is on COM3 E PACTware Efe fx File Edit View Project Device Extras Window Help Ded c m 200 ga Y a 3 Device tag Address ei COMI Communication interface HART modem BojeJe2 ei aq d Serial Interface COM3 VIATOR USB HART Interface HART protocol COM Device BtPort1 COMS com com bus for serial port pair emulator COMS comOcom bus for serial port pair emulator Address scan Start address End address Multimaster and Burst mode support works only with standard AS 232 i 35 Ta o lt NONAME gt Administrator FIGURE 5 COM PORT CONFIGURATIO
40. RIETARY TO MACTek CORPORATION A MACT k Corporation 1 TO PREVENT IGNITION OF FLAMMABLE OR COMBUSTIBLE ATMOSPHERE DISCONNECT POWER BEFORE SERVICING SRI ee pa alee 2 MAXIMUM OPERATING TEMPERATURE IS 85C CAUTION IN HANDELING ANY POTENTIALLY HOT SURFACE mem E WIRELESSHART ADAPTER 3 FIELD WIRING MUST BE RATED FOR 85C MINIMUM 20NOV2011 CONTROL DRAWING CAGE CODE DWG NO AT1 101010C SCALE NONE FILE NAME 8 7 6 5 4 3 2 1 DM1101010UCA 30MAY2012 Copyright 2011 61 of 65 MACTek BULLET User Manual 8 7 6 5 4 3 2 1 NOTES 1 NO REVISION TO DRAWING WITHOUT PRIOR FM APPROVAL AREA CLASSIFICATIONS 2 FOR INSTALLATIONS IN THE U S THE ASSOCIATED APPARATUS AND FIELD DEVICE MUST BE FM APPROVED HAZARDOUS AREA UNCLASSIFIED AREA 3 FOR INSTALLATIONS IN CANADA THE ASSOCIATED APPARATUS AND FIELD DEVICE MUST BE CANADIAN CERTIFIED INTRINSICALLY SAFE GAS ORDINARY LOCATION 4 FOR ZONE INSTALLATIONS THE ASSOCIATED APPARATUS AND FIELD DEVICE MUST BE ATEX IEC CERTIFIED CLASS 1 DIVISION 1 Il Ill GROUPS AB C DEF E D 5 ASSOCIATED APPARATUS AND FIELD DEVICE MANUFACTURERZES INSTALLATION DRAWING MUST BE FOLLOWED CLASS 1 ZONE 0 D WHEN INSTALLING THIS EQUIPMENT SUITABLE FOR 6 INSTALLATIONS IN THE U S SHOULD BE IN ACCORDANCE WITH ANSI ISA RP12 06 01 INSTALLATION OF CLASSIIIPDIVISION D EROUBS RS CEDE EE INTRINSICALLY SAFE SYSTEMS FOR HAZARDOUS CLASSIFIE
41. Range Value 4 mA When the Linearization Mode is set to Linear this is the value in engineering units that correspond to the loop current at 4 mA 4 1 9 5 Upper Fault Current This is the value of the loop current in milliamps that above which will set a HART loop current alarm 4 1 9 6 Upper Limit of Proportional Range This is the value of the loop current in milliamps that above which will set a HART loop current warning 4 1 9 7 Lower Limit of Proportional Range This is the value of the loop current in milliamps that below which will set a HART loop current warning 4 1 9 8 Lower Fault Current This is the value of the loop current in milliamps that below which will set a HART loop current error 4 2 Automatic Burst Mode Configuration When Automatic Burst Mode Configuration is enabled the BULLET will automatically configure burst messages for BULLET itself and all of the connected sub devices The Automatic Burst Mode Configuration setting can be set from within the DD and allows the user to select several different fixed update rates 1 second 2 seconds 4 seconds 8 seconds 16 seconds 32 seconds 1 minute 2 minutes 5 minutes 10 minutes 30 minutes 60 minutes at which all of the burst messages will be published to the WirelessHART gateway If this mode is disabled burst mode can be configured manually using the DD DM1101010UCA 30MAY2012 Copyright 2011 38 of 65 MACTek BULLET User Manual NOTE If t
42. S amp Il 1 G Zone O Ex ia IIC Temp Class T5 T6 Intrinsically Safe DUST amp 11 1D Zone 20 Ex iaD 20 IP68 T95 C Non Sparking Encapsulation GAS amp Il 3 G Zone 2 Ex nA nC IIC T5 T6 Certification Number IECEx FM11 12 0005X Flameproof GAS amp Il 2 G Class 1 Zone 1 Exd IIC T5 T6 Gb Flameproof DUST amp Il 2 D Class 1 Zone 21 Ex tb IIIC T95 C TEMPERATURE CLASS T5 40 C to 85 C T6 40 C to 75 C ENTITY PARAMETERS Ui 30V li 120mA Pi 0 9W Ci OuFD Li 596uH DM1101010UCA 30MAY2012 Copyright 2011 57 of 65 MACTek BULLET User Manual 11 4 3 IEC Certificates continued ENCLOSURE RATING IP68 1 8m 24hr Zone 0 Special condition of use X This product enclosure contains aluminum and is considered to constitute a potential risk of ignition by impact or friction Care must be taken into account during installation and use to prevent impact and friction Zone Notice Using the box provided on the nameplate the user shall permanently mark the type of protection chosen for the specific installation Once the type of protection has been marked it shall not be changed Ex d IIC Special Conditions of Use 1 The flying leads of the apparatus shall be suitably protected against mechanical damage and terminated within a suitable IECEx Certified Ex d or Ex e terminal or junction facility 2 The Ex d IIC configuration requires the use of an IECEx Certified cable seal suitable for th
43. Safe and Suitable for use when installed per MACTek Drawing AT1101010C Explosionproof for Class I Il Ill Division 1 Groups A B C D E F G DUST IGNITIONPROOF for Class Il Ill Division 1 Group E F G FACTORY SEALED CONDUIT SEAL NOT REQUIRED ZONE MARKINGS Intrinsically Safe GAS 111 G Class 1 Zone O AEx ia IIC Ga T5 T6 Intrinsically Safe DUST Il 1 D Zone 20 AEx iaD 20 IP68 T95 C Non Sparking GAS Encapsulated GAS Il 3 G Class 1 Zone 2 AEx nA nC IIC T5 T6 Flameproof GAS II 2 G Class 1 Zone 1 AEx d IIC T5 T6 Gb Flameproof DUST 112 D Zone 21 AEx tb IIICT95 C TEMPERATURE CLASS T5 40 C to 85 C T6 40 C to 75 C ENCLOSURE RATING TYPE 6P IP68 1 8m 24hr ENTITY PARAMETERS Ui 30V li 120mA Pi 0 9W Ci OuFD Li 596uH CLASS 1 Zone 0 Special Condition of Use This product enclosure contains aluminum and is considered to constitute a potential risk of ignition by impact or friction Care must be taken into account during installation and use to prevent impact and friction DM1101010UCA 30MAY2012 Copyright 2011 54 of 65 MACTek BULLET User Manual 11 4 1 United States continued Explosionproof and Class 1 Zone 1 AExd IIC Special Condition of Use The flying leads of the apparatus shall be suitably protected against mechanical damage and terminated within an NRTL Approved Listed or Recognized terminal or junction facility suitable for the location and conditions of us
44. Terminated Packets E Wired Master Statistics CRC Eres RH 1 STA Sent TA Sa Cs xl Administrator FIGURE 18 COMMUNICATIONS SCREEN JOIN COMPLETE Com3 BuletPw3 FAO s Jo oelect Adapter Info from the menu to enter additional BULLET information including your Country and BULLET Tag details not shown on the Setup Wizard page DM1101010UCA 30MAY2012 Copyright 2011 18 of 65 MACTek BULLET User Manual F Com3_Bullet PW3 PACTware File Edit View Project Device Extras Window Help 09443 0240 gg Y Bas Adapter HART BULLET 2 MACTek Corporation DO gag E ld Adapter Overview 5 Setup Wizard E dh Configure G Power Wireless A Wired A 4 20 mA A Burst Settings a j Event Notification Um Event Status G Time Adapter Info Adapter Information ZP Battery Info 7 E S ea Tools Tag TAGS a Alerts Yam Device Status Descriptor Gas Communications Guu Maintenance Device Info Boj e3e a3i ag Tag TAG 8 Long Taq LONG TAG 32 Descriptor DESCRIPTOR 16 Message MESSAGE 32 Final Asmbly Nbr o Device ID 1054342 Adapter Information LONG TAG 32 Long Tag DESCRIPTOR 16 MESSAGE 32 Message B Date Country vj Final Asembly Num 15 APR 2011 ES SI Unit Control ELA degt Electronics Temperature Write Protected Tips If Write Protected is enable only read operations are allowed any writ
45. WIRING 90 ELBOW FITTING UNION COUPLER ADAPTER SPARE 2nd PORT FIELD DEVICE FIGURE 24 Typical BULLET Field Device installation 3 1 Ordinary and Hazardous Locations The BULLET has been approved for use in both non classified denoted as Ordinary Location and areas classified as Hazardous Locations denoted as Class Division Class Zone and Zone The model number and approval marking on the nameplate defined where the BULLET may be installed Refer to Section 8 Product Ordering information and Section 11 Certificates for the approval markings Each BULLET nameplate located on the housing is clearly marked with that model approval markings Verify that the selected model of the BULLET is appropriate for that installation For Class Zone and Zone installations the BULLET nameplate is to be permanently marked to denote that installation Refer to Section 3 2 3 Nameplate for more details For all installations in areas classified as a hazardous location denoted as Class Division Class Zone and or Zone refer to Section 11 Certifications for any the special condition of use notices and or instalaltion warnings DM1101010UCA 30MAY2012 Copyright 2011 23 of 65 MACTek BULLET User Manual For all installations in areas classified as a hazardous location denoted as Class Division Class Zone and or Zone all fittings junction boxes conduit seals cable glands cabling wiring conduit and any other materials related
46. XTENT PROHIBITED BY APPLICABLE LAW MACTek SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE Some state or countries do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you In addition some states or countries do not allow the exclusion or limitation of incidental or consequential damages so the above limitation may not apply to you This warranty gives you specific legal rights you may also have other rights which vary from state to state and country to country WirelessHART and HART are registered trademarks of the HART Communication Foundation MACTek and BULLET are registered trademarks of the MACTek Corporation DM1101010UCA 30MAY2012 Copyright 2011 65 of 65
47. a period of one year from the date of purchase This warranty only extends to the original consumer of this product If the Interface or a component does not function because of defects in material or workmanship during the warranty period MACTek will either repair the defective product or replace it with a new or remanufactured functionally equivalent product of equal value The original consumer must send proof of purchase along with the defective product as provided below To obtain service under this warranty first call the MACTek Support Center to obtain a Return Merchandise Authorization RMA number from MACTek then deliver the product shipment pre paid to MACTek addressed as follows MACTek Engineering Dept Attn RMA 2112 Case Parkway South 1 Twinsburg OH 44087 USA Call the MACTek Support Center at 330 487 5477 to obtain an RMA number or for further product or service information under this warranty MACTek has no obligation to repair or replace any defective product that has been subject to misuse neglect accident or abuse or subject to alteration or repair by persons other than MACTek or its authorized repair agents This warranty does not cover normal wear and tear REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE SOLE AND EXCLUSIVE REMEDY OF THE CONSUMER MACTek SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THIS PRODUCT EXCEPT TO THE E
48. able seal suitable for the location and conditions of use installed at the apparatus and prior to the terminal or junction facility DM1101010UCA 30MAY2012 Copyright 2011 59 of 65 MACTek BULLET User Manual 12 Control Drawing 8 T 6 5 4 3 2 1 NOTES 1 NO REVISION TO DRAWING WITHOUT PRIOR FM APPROVAL AREA CLASSIFICATIONS 2 FOR INSTALLATIONS IN THE U S THE ASSOCIATED APPARATUS AND FIELD DEVICE MUST BE FM APPROVED HAZARDOUS AREA UNCLASSIFIED AREA 3 FOR INSTALLATIONS IN CANADA THE ASSOCIATED APPARATUS AND FIELD DEVICE MUST BE CANADIAN CERTIFIED INTRINSICALLY SAFE GAS ORDINARY LOCATION 4 FOR ZONE INSTALLATIONS THE ASSOCIATED APPARATUS AND FIELD DEVICE MUST BE ATEX IEC CERTIFIED CLASS 1 DIVISION I II III GROUPS A B C D E F D 5 ASSOCIATED APPARATUS AND FIELD DEVICE MANUFACTURERZS INSTALLATION DRAWING MUST BE FOLLOWED CLASS 1 ZONE 0 D WHEN INSTALLING THIS EQUIPMENT SUITABLE FOR 6 INSTALLATIONS IN THE U S SHOULD BE IN ACCORDANCE WITH ANSI ISA RP12 06 01 INSTALLATION OF a CLASS 1 11 II DIVISION 2 GROUPS A B C D E F G INTRINSICALLY SAFE SYSTEMS FOR HAZARDOUS CLASSIFIED LOCATIONS AND THE LATEST EDITION OF THE NATIONAL ELECTRICA
49. complaint corrosion coating and polyurethane enamel paint As with any aluminum threads to prevent the potential of aluminum galling an electrically conductive thread lubricant is recommended to be applied to the BULLET NPT threads prior to assembly Refer to Section 11 Certifications for the enclosure ratings DM1101010UCA 30MAY2012 Copyright 2011 52 of 65 MACTek BULLET User Manual 11 Certifications 11 1 European Directive Information The EU Declaration of Conformity for this product can be found on the MACTek web site www mactekcorp com A hardcopy can be obtained by contacting MACTek Corporation directly ATEX Directive 94 9 EC This product compiles with the ATEX Directive Electro Magnetic Compatibility Directive EMC 2004 108 EC This product compiles with the EMC Directive Radio and Telecommunications Terminal Equipment Directive R amp TTE 1995 EC This product compiles with the R amp TTE Directive Declaration of Conformity The Declaration of Conformity can be obtained be either contacting the MACTek Corporation or visiting the web site at www mactekcorp com 11 2 Telecommunication Compliance All Wireless devices require certifications of compliance to ensure that they meet applicable regulations regarding to the RF spectrum This type of certification is required by most countries MACTek Corporation is seeking certification in the countries of use as required by national regulations to provide a ful
50. controls the loop current The BULLET is capable of monitoring and reporting the analog loop current to the WirelessHART network and will also communicate wired HART data with the connected wired HART sub device Connect the BULLET and Field Device as shown in either Figure 25 Configuration 1 or Figure 26 Configuration 2 drawings DM1101010UCA 30MAY2012 Copyright 2011 2 of 65 MACTek BULLET User Manual FIELD DEVICE CURRENT LOOP CONNECTIONS GROUNDING CONNECTION p EARTH GROUND GRN YEL _ DIRECT POWER BLACK M A CURRENT LOOP NOTE 1 D4 LOOP POWER RED ae t T RETURN WHITE mem LOOP HART YELLOW ta _ n SIGNAL WIRE COLOR NOTE 1 ISOLATE BLACK LEAD WIRE FIGURE 25 Configuration 1 BULLET inserted into the current loop between the power source positive terminal and the FIELD DEVICE positive current loop terminal L1 FIELD DEVICE CURRENT LOOP CONNECTIONS GROUNDING CONNECTION EARTH GROUND GRN YEL DIRECT POWER BLACK N NOTE 1 LOOP POWER RED RETURN WHITE CURRENT LOOP 7 HART YELLOW CURRENT LOOP SIGNAL WIRE COLOR NOTE 1 ISOLATE BLACK LEAD WIRE FIGURE 26 Configuration 2 BULLET inserted into the current loop between the FIELD DEVICE negative current loop terminal L2 and the power source negative terminal 3 3 4 BULLET with HART Field Devices in Multi
51. d or you must manually execute the Scan for Sub Devices method The list of sub devices is not retained through a power cycle or reset of the BULLET so the host would need to detect this and rescan for sub devices DM1101010UCA 30MAY2012 Copyright 2011 36 of 65 MACTek BULLET User Manual NOTE The sub device scan is only performed after a power up or reset of the Bullet If wired HART devices are added to the loop after the Bullet is powered execute the Scan for Sub Devices method or reset the Bullet to detect them The Bullet can support a maximum of eight sub devices If more than eight wired HART devices are detected only the first eight devices will be used 4 1 6 8 Scan Start Address This is the first HART polling address that will be used when a scan for Sub devices performed IS 4 1 6 9 Scan Stop Address This is the last HART polling address that will be used when a scan for Sub devices is performed 4 1 7 Scan for Devices method The Scan for Devices DD method will perform a scan for sub devices connected to the BULLET across the HART polling addresses defined This method allows for the existing sub device list to be either retained or erased prior to the new scan 4 1 8 4 20 mA Settings The BULLET has the ability to measure the loop current from field devices when wired in a loop powered mode The BULLET can be connected to analog only 4 20 mA field devices with no HART capability and report
52. devices the BULLET will remove power from the field devices by turning off the Field Device Power Control switch For this mode to work properly the user needs to determine and configure the Power On Time parameter for the connected wired HART field devices Field Device Turn On Time The time in seconds that a HART field device needs to be powered on in order to obtain an accurate measurement NOTE Improper selection of the Power On Time parameter can lead to a field device reporting measurements outside of the published tolerances for the device Consult the field device documentation or contact the field device vendor to determine this information The Power On Time is different for every Field Device If not specified in the Field Device data sheet contact the manufacturer of the Field Device for this parameter Incorrect measurement reading from the Field Device may result if Power On Time parameter is not set properly The Field Device may not have adequate time to power up initialize and respond with a correct measurement value prior to power beina removed DM1101010UCA 30MAY2012 Copyright 2011 33 of 65 MACTek BULLET User Manual Field Device Idle Time The time in seconds that the field device will remain powered after an unscheduled event This event could be a HART query over the WirelessHART handheld or detection of another HART master trying to communicate such as a wired HART handheld This paramet
53. e Class 1 Zone 1 AEx d IIC Special Condition of Use Requires the use of an NRTL Approved Listed or Recognized cable seal suitable for the location and conditions of use installed at the apparatus and prior to the terminal or junction facility CLASS Zone Notice Using the box provided on the nameplate the user shall permanently mark the type of protection chosen for the specific installation Once the type of protection has been marked it shall not be change 11 4 1 2 Canadian Certificates CLASS DIVISION GAS DUST and FIBER Intrinsically Safe for Class I Il Ill Division 1 Groups A B C D E F G Suitable for Use Class Il IIl Division 2 A B C D E F G Intrinsically Safe and Suitable for use when installed per MACTek Drawing AT1101010C Explosionproof for Class I Il Ill Division 1 Groups A B C D E F G DUST IGNITIONPROOF for Class Il Ill Division 1 Group E F G FACTORY SEALED CONDUIT SEAL NOT REQUIRED CLASS DIVISION DUST Class II Division 2 Groups E F G ZONE MARKINGS Intrinsically Safe GAS 111 G Zone 0 Ex ia IIC Temp Class T5 T6 Intrinsically Safe DUST Il 1 D Zone 20 Ex iaD 20 IP68 T95 C Non Sparking GAS Encapsulation GAS Il 3 G Zone 2 Ex nA nC IIC T5 T6 Flameproof GAS I 2 G Class 1 Zone 1 Exd IC T5 T6 Gb TEMPERATURE CLASS T5 40 C to 85 C T6 40 C to 75 C ENCLOSURE RATING TYPE 6P IP68 1 8m 24hr DM1101010UCA 30MAY2012 Copyright 2011 9
54. e BULLET P Com3_Bullet PW3 PACTware File Edit View Project Device Extras Window Help Oda S80 Bis Y Bas Y E Taca nte parametro Ad HART 248 vu 405 BULLET semm MACTek Measurement A Control Technologies Boj e3e a3i ag Tag TAG 8 Long Tag LONG TAG 32 gur G Power PA Wireless A Wired A 4 20 mA Burst Settings a GQ Event Notification Vm Event Status Setup VA Time Tag GA Adapter Info Battery Info Tag TAG 8 Long Tag LONG TAG 32 a S Service Tools Gum Alerts m Device Status Yas Communications Gama Maintenance Adapter Power Loop Powered Low 1v Y A Device Info Descriptor DESCRIPTOR 16 Message MESSAGE 32 Device ID 1054342 Final Asmbly Nbr 0 Power Field Device Power Control Off Field Device Turn On Time 10 00 s Field Device Cutoff Voltage Field Device Cutoff Enable Disable Configure Power Mode Wireless Network ID 2011 Join Key part 1 of 4 voookokokojoke Join Key part 2 of 4 Hallo Join Key part 3 of 4 okololokokelok Tnin Kev nart 4 nf 4 sokookokeookoke a PRS le Com3 Bulet PwW3 Administrator E FIGURE 14 SETUP WIZARD On this page you can enter Tag Power and Wireless Settings Please refer to the detailed configurations section of the manual for explanations to each setting DM1101010UCA 30MAY2012 Copyright 2011 16 of 65 MACTek BULLET User Manual P Com3 Bullet PW3 PACTware
55. e location and conditions of use installed at the apparatus and prior to the terminal or junction facility 11 4 4 Required Certification Notices and Warnings As required by the standards for which this product has been approved the following Notices and Warnings are required to be listed in this document WARNING FIELD WIRING MUST BE RATED FOR 85C MINIMUM WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT WHEN A FLAMMABLE OR COMBUSTIBLE ATMOSPHERE IS PRESENT WARNING MAXIMUM OPERATING TEMPERATURE IS 85C CAUTION WHEN HANDLING HOT SURFACES Class 1 Zone O and ZONE O Special Condition of Use This product enclosure contains aluminum and is considered to constitute a potential risk of ignition by impact or friction Care must be taken into account during installation and use to prevent impact and friction CLASS Zone and Zone Notice Using the box provided on the nameplate the user shall permanently mark the type of protection chosen for the specific installation Once the type of protection has been marked it shall not be changed Explosion proof Installation Notice FACTORY SEALED NO CONDUIT SEAL REQUIRED DM1101010UCA 30MAY2012 Copyright 2011 58 of 65 MACTek BULLET User Manual US Listing Special Condition of Use The flying leads of the apparatus shall be suitably protected against mechanical damage and terminated within an NRTL Approved Listed or Recognized terminal or junction facility suitable
56. e protection Ext Power Operating Current Typical 1mA Max 20 mA HART Output Level Fully HART compliant trapezoidal wave 1200 2200 Hz Multi Drop Direct Power 32mA DC maximum 8 devices at 4mA DC Multi Drop Loop Power 24mA DC maximum 6 devices at 4mA DC Loop Current Monitoring and 4 0mA to 20mA DC Accuracy 1 FSR 40C to 85C Environmental Operating Temperature Hazardous Location Temperature Class T5 40 C to 85 C Temperature Class T6 40 C to 75 C Operating Temperature 40C to 85 C General Purpose Ordinary Location Humidity relative Storage Temperature 100 40 C to 85 C Physical Dimensions Dimensions Height 100 mm 3 9 Diameter 60 8 mm 2 4 Weight 0 46 kg 1lbs Enclosure Housing Aluminum alloy RoHS complaint corrosion coating polyurethane enamel paint Dome propriety resin Connection One Male Y NPT Field Termination 5 lead wires x 600mm 24 long exiting from male 72 NPT opening 5 leads 4 signal and 1 internal earth grounding connection Enclosure 1 external earth grounding screw SS 10 32 with captive washer DM1101010UCA 30MAY2012 Copyright 2011 51 of 65 MACTek BULLET User Manual 10 Mechanical 10 1 1 Dimensional Drawing 2 393 60 79mm gt 4 477 113 72mm 830 21 08mm Dimensions are in inches millimeters 10 1 2 Enclosure The BULLET enclosure is a die cast low copper aluminum alloy housing is protected by a ROHS
57. ected x a o Com3 Bullet F w 3 Administrator Configure Burst settings DM1101010UCA 30MAY2012 Copyright 2011 19 of 65 MACTek BULLET User Manual The BULLET will auto configure Basic Burst data for itself and connected devices Should you want to add advanced settings double click on the Burst Message to add the details and complete by clicking Save B Com3_Bullet PW3 PACTware File Edit View Project Device Extras Window Help Des d e m 80 ga 9 93 g Q i Adapter HART BULLET 5 DAS E ld Adapter Overview Setup Wizard Tag TAG 8 Long Tag g Configure j A Power Descriptor G wireless A Wired 3 Device ID 1054342 Doje3e a3i aq d LONG TAG 32 DESCRIPTOR 16 Message MESSAGE 32 Final Asmbly Nbr 0 a 7 Event Notification Y Event Status G Time A Adapter Info A Battery Info S Service Tools Gm Alerts Automatic Update Rate Gm Device Status Y Communications Ya Maintenance v Device Info Burst Settings Auto Burst Tips Set the automatic burst settings Automatic Burst will automatically configure the burst mode settings For the device whenever a new sub device is detected But any manual burst mode setting will turn off the automatic burst mode control code Off v Sub device Cmd3 Vector Cmd9 amp Cmd48 Automatic Commands Apply Auto Burst Manual Burst Tips 1 Set the manual burst settings Manual Burst Setting will only take affect when
58. egs 37 2 b5 20m Sells cioe snc cocto Or kq O eer kant 37 AMES PM UNS c O X 37 4 2 Automatic Burst Mode ConfiguratiQN coocccoccconcocncccoooconcnnncnnnconnncnronaronannnrnnnnonannnrnnnnenannns 38 4 9 FACON nicis TERM 39 A ABR 40 441 ACUSE catarro dates 40 7 ASAS o rice 40 zs E A A ss ecce O M ti a at 40 4 4 4 Clear All Alerts Method cccccccsccseccecceeceeceeceeceeeceeseeseeecseseeseueceesueseeeceeseeseseseesenseeess 40 4 4 5 ALERT Direct Power Out of Range cccccccecceeeeeeseeseeeceeceeseeeceecueseeeceecueseeseeesensesees 40 4 46 ALERT Loop Power Out of RQNQ6 ccoccocccoccnccccccoconccnnccnncnconnnnnnonconanonnnnronannnnnnronanennnnninanos 40 4 4 7 ALERT Temperature Out of Range occocccoconccncccoconccnnnnccnnconanonnonconnnnnnonronanonnonrnnanennnnninanos 41 4 48 ALERT Power Mode MisconfiQured cccccccccecceeeeeeeeeeeeeeeeceeeeeeseeeeeeeeeseeseeseeeaeeseeseeas 41 449 ALERT s Watchdog IeSel itu etie Pallet de aluet us idad 41 44 10 ALERT Stack OVSrfloW critica net o dev ae ete Ie o est d esa De eo et d e o I o eed ae 42 4 4 11 ALERT Duplicate HART Master Detected ss sess ennennnnenznnnzznnznnnzknnnnzznzznnnzzzznnenzan 42 4 4 12 ALERT HART Devices Count Exceeded esses nennen nnne nnne 42 4 4 13 ALERT HART Sub Device Lost esses nennen nnne nennen nnn nnne nna
59. er consideration from a WirelessHART network standpoint is that many devices in a WirelessHART network are battery powered and all Wireless transmissions performed by these devices impact their battery life The more WirelessHART devices that a battery powered node has to route messages for the shorter its overall battery life The BULLET is different since it is loop powered it can support Wireless messages indefinitely without any concerns of battery life By placing MACTek BULLET s at key locations in a WirelessHART network such as places that route messages for other WirelessHART nodes this routing function can be offloaded from battery powered nodes to the BULLET and help to preserve their battery life of the battery powered nodes StepVolt Setting WirelessHART Packets per Second 1 0 V 4 25 425 0 00 00 12 65 19 66 26 66 Note The value shown in WirelessHART Packets per second column is the value reported back in HART Command 777 Recommendation Using the highest StepVolt setting possible will improve the overall WirelessHART network performance 1 4 3 Direct Powered Mode The BULLET can be powered by an external DC power source such as battery solar panel or the DC power supply used to power the Field device The DIRECT POWER voltage range is 7VDC to 32VDC The DIRECT POWER connections are 1 DIRECT POWER black lead wire to the positive potential and 2 RETURN white lead wire to the negative terminal
60. er prevents the BULLET from powering off a field device when some other master is attempting communication with the field device This parameter can generally be left at the default of 60 seconds 4 1 1 6 Field Device On Estimated Percentage This is the estimated time that the field device will be powered during normal operation This is a calculation based upon the Field Device Power On Time and the Burst mode settings of the BULLET The lower this value is the less amount of power will be used 4 1 1 7 External Battery Settings The BULLET has internal circuitry to monitor battery consumption when an external battery is used for the Direct Power input Since the battery is external there are many possible battery options that the user could employ therefore the BULLET battery measurement circuitry is very flexible and configurable There are two major variables measured to determine the remaining battery life the battery voltage and the battery coulomb discharge rate Both of these measurements are continuously being performed by the BULLET on the battery and both of these measurements are used to determine the remaining battery life and the power status 4 1 2 Power Status WirelessHART defines three power status levels for battery powered devices Power Status Nominal The power for the device is operating correctly Power Status Low The power source for the device has under 25 days of life remaining The power source shou
61. erify communications with a wired HART handheld or PC Timestamps Start Set when the sub device was lost Stop Same as the start time 4 4 14 ALERT Burst Packets are Being Dropped Description One or more burst packets have been dropped from the BULLET to the WirelessHART Network Corrective Action Check to ensure that the WirelessHART Network has granted the requested bandwidth for the burst settings If not either adjust the WirelessHART network settings or adjust the burst times for the BULLET If the burst messages being dropped are for a wired Sub device ensure that there are no other HART masters on the connection as these can cause burst message delays Timestamps Start Set when the first HART Burst packet was dropped Stop Set when the last HART Burst packet was dropped DM1101010UCA 30MAY2012 Copyright 2011 43 of 65 MACTek BULLET User Manual 4 4 15 ALERT Field Device Power Control Description The field device power control mode is set to Switching however the burst event configuration will keep the device always powered on Corrective Action If the Field Device Power Control Mode Switching is not required change this option Else reduce the burst times for the wired Sub devices such that the system will switch the power to the devices Check the Field Device Estimate On Percentage for an estimated duty cycle that the Field Devices will be powered on for This alert will be set when
62. ever this value is 100 and the Field Device Power Control Mode is set to Switching Timestamps Start Set when the Field Device Power Control issue is first detected Stop Set when the Field Device Power control issue is corrected 4 4 16 ALERT Wireless Capacity Denied Description The WirelessHART network has denied a request for Wireless bandwidth Corrective Action Check the burst mode settings for the device and reduce the requested bandwidth Timestamps Start Set when the WirelessHART Network first denies bandwidth otop Set when the WirelessHART Network grants bandwidth 4 4 17 ALERT Burst Message Configuration Issue Description A burst message is configured to a command that is not supported by the selected Sub device Corrective Action Change the command number of the burst message to a command that is supported by the Sub device Timestamps Start Set when the configuration issue if first detected Stop Set when the configuration issue is corrected DM1101010UCA 30MAY2012 Copyright 2011 44 of 65 MACTek BULLET User Manual 4 4 18 ALERT Wired Device in Burst Mode Description A wired device is configured for wired burst mode which may conflict with the BULLET burst settings Corrective Action Change the configuration of the wired device to not be in wired burst mode Timestamps Start Set when the wired burst mode message is first detected Stop Set when the last wired burst mode mes
63. for the location and conditions of use The Class I Zone 1 AEx d IIC configuration requires the use of an NRTL Approved Listed or Recognized cable seal suitable for the location and conditions of use installed at the apparatus and prior to the terminal or junction facility CANADIAN Listing Special Condition of Use The flying leads of the apparatus shall be suitably protected against mechanical damage and terminated within a Canadian Certified terminal or junction facility suitable for the location and conditions of use The Class I Zone 1 Ex d IIC configuration requires the use of a Canadian Certified cable seal suitable for the location and conditions of use installed at the apparatus and prior to the terminal or junction facility ATEX Listing Special Condition of Use The flying leads of the apparatus shall be suitably protected against mechanical damage and terminated within a suitable ATEX Certified Ex d or Ex e terminal or junction facility The Ex d IIC configuration requires the use of an ATEX Certified cable seal suitable for the location and conditions of use installed at the apparatus and prior to the terminal or junction facility IECEx Listing Special Condition of Use The flying leads of the apparatus shall be suitably protected against mechanical damage and terminated within a suitable IECEx Certified Ex d or Ex e terminal or junction facility The Ex d IIC configuration requires the use of an IECEx Certified c
64. he Automatic Burst Mode Configuration setting is set this will override any manual configuration of the burst mode settings If any manual burst mode settings are configured Automatic Burst Mode will be automatically turned off 4 3 Factory Reset Executing the factory reset will reset the following BULLET parameters and then cause the BULLET to reset The software controlled factory reset can be initiated by means of the HART Device Description DD A password will be requested s part of the this reset process password mactek BULLET Parameter Default Value 44555354 4E455457 4F524B53 524F434B hex Don t Join HART Retry Count 1 3 A4 4 0 HART Polling Address 1 15 J A HART Polling Scan Start Address 1 1 10 0 Gh 4 SS HART Sub device Time Sync Enabled HART Response Preambles PVUnis MA DM1101010UCA 30MAY2012 Copyright 2011 HART Polling Scan Stop Address IN 5 O Write Protect 3 15 15 5 mA 39 of 65 MACTek BULLET User Manual 4 4 ALERTS The BULLET will detect and log system events to alert the user when something has occurred that could effects system operation Note All Alerts are also mapped into HART Command 48 status bits 4 4 1 Active Alerts The condition that caused the alert is still present Active alerts cannot be cleared corrective action must be taken to eliminate the alert such as modifying some external
65. ht 2011 15 of 65 MACTek BULLET User Manual F Com3_Bullet PW3 PACTware File Edit View Project Device Extras Window Help Dada nHL Bis 2 83 g II Adapter HART BULLET 5 MAETUE Corporation MACTeK Measarement A Control Technologies He e G le Adapter Overview N setup Wizard Tag TAG 8 Long Taq LONG TAG 32 S Configure A Power l Descriptor DESCRIPTOR 16 Message MESSAGE 32 A Wireless 7 wired Y 4 20 m Device ID 1054342 Final Asmbly Nbr 0 A Burst Settings Event Notification Uim Event Status Overview A Time G Adapter Info Adapter Status Device Status Join Status y A Battery Info Wireless Signal Found a S Service Tools E ET Ed uM um Device Status Yas Communications Um Maintenance Device Info Wireless Status Direct Power Voltage Boyeje3 a3i aq B Wireless Time Synchronized WirelessHart Identified py Network Admission Requested Join Retrying Join Failed Network Security Clearance Granted Network Bandwith Requested Join Complete Electronics Temperature OOOCOOOCUOCO Sub Devices Device Number Long Tag Polling Address Mfg ID Device Type Device ID Univ Rev Scan for Devices m 4 b X Connected A PRS fx O Com3 BuletPW3 Administrator FIGURE 13 BULLET OVERVIEW SCREEN Select Setup Wizard from the menu then click the Load active page data from device icon q This will update the window with the information stored in th
66. ices The BULLET has both a Wireless interface to communicate with the WirelessHART network and a wired HART interface to communicate to a traditional 4 20mA current loop device The BULLET communicates as a wired HART master to connected HART devices on the loop and can transmit and receive HART data from these connected HART devices to the WirelessHART network The BULLET also supports being configured like a wired HART slave device so traditional HART configuration tools such as HART Field Communicators and PCs with HART modems can be used to configure the BULLET In WirelessHART terminology any wired HART devices that can be communicated with a WirelessHART Adapter are known as a sub device A single BULLET WirelessHART Adapter can support up to eight 8 wired HART sub devices The WirelessHART Gateway maintains a list of all of the devices in the WirelessHART network including sub devices connected to WirelessHART Adapters Host applications that communicate with the WirelessHART gateway communicates in directly with the wired HART sub device through the WirelessHART Adapter The WirelessHART gateway and WirelessHART Adapter transparently handle the message conversion between the Host application and wired HART sub device WirelessHART supports publishing of data from devices to the WirelessHART Gateway on a periodic basis This is called burst mode in HART terms but is much more advanced than the burst mode traditionally supported
67. ill automatically control the operation of the Field Device Power Control switch DM1101010UCA 30MAY2012 Copyright 2011 32 of 65 MACTek BULLET User Manual 4 1 1 3 Field Device Cutoff Enable This option allows the BULLET to cutoff power to the Field Devices when the direct power input drops below the voltage set in the Field Device Cutoff Voltage parameter To use the cutoff the Field Device Power control must set to either On or Switching When this parameter is disabled this cutoff will not occur and the Field Device Cutoff Voltage parameter is not used 4 1 1 4 Field Device Cutoff Voltage When enabled defines the direct power voltage at which the Field Device Cutoff will occur There is a built in 0 5V hysteresis in this to bring the BULLET out of the Field Device Cutoff mode 4 1 1 5 Field Device Power Control Switching Mode When the BULLET is used in the Field Device Power Control Switching mode the BULLET will control this switch to power on and off HART Field Devices as needed by the network operation This is useful when running off a limited power source such as an external battery or solar cell and can be used to power off the HART field devices between measurements When used in combination with Burst mode the BULLET will schedule measurements from the HART devices connected and will turn on the loop when a scheduled measurement is needed After all the measurements have been read from the connected HART
68. ing operations will be prohibited Write Protected Disabled v le L FIGURE 19 ADAPTER INFO X Connected x a Jo Com3 Bullet F w 3 Administrator Set the Power Configuration for the BULLET f Com3 Bullet PW3 PACTware File Edit View Project Device Extras Window Help 04439 0230 ba 2838 Adapter HART BULLET 7 5 DO ag G ld Adapter Overview 5 Setup Wizard Tag TAG 8 Long Tag E dh Configure A Power Descriptor A Wireless A Wired 4 20 m Device ID 1054342 v Burst Settings a a Event Notification Boj e3e a3i aqg LONG TAG 32 DESCRIPTOR 16 Message MESSAGE 32 Final Asmbly Nbr 0 Um Event Status G Time Adapter Info Battery Info B S Service Tools Gam Alerts Power Adapter Power Setting Set the Adapter Power mode Loop Power Choose the highest voltage step possible Direct Power Choose the setting based on available power Um Device Status Gas Communications Gama Maintenance A Device Info Direct Powered External Battery v Adapter Power Field Device Power Control Field Device Power Control Off v Field Device On Estimated Percent 100 00 VA Field Device Turn On Time 10 00 s Field Device Cutoff Enable Disable mios Field Device Idle Time 60 00 s Field Device Cutoff Voltage 18 00 Y NOTE These settings are only used when the device is wired in the Field Device Power Control Configuration ee FIGURE 20 POWER X Conn
69. is is working without moving the HART connections on the modem verify HART operation with the HART sub device If the HART Communicator is able to communicate with both the sub device and the BULLET the BULLET should be able to communicate with the sub device Cannot Connect to the WirelessHART Network Check the WirelessHART Gateway for the correct Network ID and Network Join Keys Using the BULLET HART DD both of these settings are entered in with a decimal format It is possible that either of these settings are shown in a hexadecimal format on the WirelessHART Gateway If so convert these values into a decimal format before entering them into the BULLET Resetting the BULLET Soft Reset Via DD Through the DD a reset command can be performed to reset the BULLET Soft Reset Via Power connections Disconnect all power sources to the BULLET for 5 seconds Reapply power and the BULLET reset Hard Reset Since the BULLET has a large internal energy store to perform a true Hard Reset complete power loss disconnect all power sources to the BULLET for 5 minutes Then re apply power to the BULLET Resets to factory default setting DM1101010UCA 30MAY2012 Copyright 2011 49 of 65 MACTek BULLET User Manual 8 Product Information APPROVED MANUFACTURE MACTek Corporation Gates Mills Ohio 44044 ORDERING INFORMATION FORMAT MODEL OPTION CODES 1101XX ABCD EXAMPLE 1 110100 2000 General Purpose 2 multi dro
70. ld be exchanged when the low indication is set Power Status Critical The power source for the device is critically low and loss of power will happen in the immediate future 4 1 2 1 Battery Life Remaining The amount of days of battery life that the system is expected to be able to run based on the average battery consumption rate from the previous one hour of operation 4 1 2 2 Battery Capacity This is the capacity of the battery in milliamp Hours and is used by the coulomb counter algorithm to determine the remaining battery life in days DM1101010UCA 30MAY2012 Copyright 2011 34 of 65 MACTek BULLET User Manual 4 1 2 3 Battery Low Voltage This is the battery voltage value below which the power status will be set to Low and the battery life remaining will be 25 days or less This is an independent failsafe check for the coulomb counter remaining life calculation 4 1 2 4 Battery Critical Voltage This is the battery voltage value below which the power status will be set to Critical and the battery life remaining will be set to O days This is an independent failsafe check for the coulomb counter remaining life calculation 4 1 3 Join Device to Network method The Join Device to Network DD Method guides the user through entering in the WirelessHART network ID and join key and starting the WirelessHART join procedure 4 1 4 Network ID The Network ID is the ID of the WirelessHART Network to join
71. le Code 5 Variable Code 6 Variable Code 7 BURST SETTINGS DETAIL 20 of 65 MACTek BULLET User Manual From the Adapter Overview screen you can verify BULLET Operation P Com3_Bullet PW3 PACTware File Edit View Project Device Extras Window Help neg dc D280 Be Y Bus Address i Adapter HART TYPE B e MACTek Corporation MACTek narma tene eatin E boj e3e a3i ag DO RA G ld Adapter Overview a S Setup Wizard Tag TAG 8 Long Tag LONG TAG 32 eh Configure A g Power Descriptor DESCRIPTOR 16 Message MESSAGE 32 A Wireless G Wired G 4 20 m Device ID 1054342 Final Asmbly Nbr A Burst Settings Event Notification Um Event Status Overview v Time A Adapter Info Adapter Status Device Status Join Status i A Battery Info e Wireless Signal Found E S Service Tools i 3 E Yam Alerts PV Loop Current 0 000 mA o Mess e eenen Um Device Status O WirelessHart Identified am Communications py 0 000 m O Network Admission Requested m Maintenance EAN e loin Retryin GF Device Info r Wireless Status me Direct Power 7 183 Y Q Join Failed Vokege 1 Network Security Clearance Granted Electronics 19 000 degC Operational O Network Bandwith Requested Temperature Sa O Join Complete Sub Devices Device Number Tag Long Tag Polling Address Mfg ID Device Type Device ID Univ Rev Scan for Devices E 4 b X Connected 4 PRS fa O Com3 BulletPw3 Administrator FIGURE
72. le HU CJ DIRECT POWER BLACK NEGATIVE Q So TERMINATING RESISTOR SIGNAL WIRE COLOR NOTE 1 ISOLATE BLACK LEAD WIRE FIGURE 27 LOOP POWER Multi Drop Configuration Figure 27 is a simplified representation of this LOOP POWER multi drop configuration The DIRECT POWER black lead wire is not required for this configuration and is not shown The EARTH Grounding connection is not shown 3 3 6 BULLET with HART Field Devices in DIRECT POWER Multi Drop Mode When configured for DIRECT POWER the HART terminating resistor requirement can be meet by either by physically wiring a resistor into the system or by using the BULLET internal terminating resistor The BULLET provides a switchable resistor connecting a 250 Ohm resistor between the HART yellow lead wire and RETURN white lead wire To use the BULLET internal resistor the operator must properly configure the Device Description DD The operator must configure the DD parameter FIELD DEVICE POWER CONTROL to the ON setting Refer to section 2 Configuration Detailed Setting Field Device Power Control section for the description and use of the Device DM1101010UCA 30MAY2012 Copyright 2011 29 of 65 MACTek BULLET User Manual FIELD DEVICE FIELD DEVICE FIELD DEVICE 1 8 2 THROUGH 7 CURRENT LOOP CONNECTIONS L2 CURRENT LOOP CONNECTIONS CURRENT LOOP CONNECTIONS POWER SOURCE POSITIVE A d EARTH GROUND
73. lone WirelessHART Router Repeater ss enennenennnnnnnnnnznnna 27 3 3 2 BULLET with a 4 20mA Analog only Non HART Field Device ss enennnznnnenzennnnzna 27 3 3 3 BULLET with a HART enabled Field Device ooccooccoccoccocococoocoonncononcnnnncnnoncnnnnnancnronoos 27 3 3 4 BULLET with HART Field Devices in Multi Drop Mode ccoccoccoccoccccccccccccnoccncnnconccnnconcnncnnos 28 3 3 5 BULLET with HART Field Devices in LOOP POWER Multi Drop Mode 29 3 3 6 BULLET with HART Field Devices in DIRECT POWER Multi Drop Mode 29 3 3 7 BULLET with a 4 20mA Field Device with Battery Powered Operation 30 4 DETAILED SETTINGS AND PARAMETER DEFINITIONS eese nnn nenne nnns 31 4 1 HART Dynamic Varlabl amp s diaiziduiidscdasdu ei di a m n angu aci ams adr Cm du cd SR En RR Gd a 31 4 1 1 Configure Power Mode method ccccccecceecceeceeceeeceeceeseeeceeceeseeeceeseesueeceeseeseeseeesenseeees 31 Hebe POW illa EI LEA EIS EP ri 34 4 1 3 Join Device to Network method cccccceccsecceeceeceeeceeceeceeecseceeceeeceeceeseeeceeseeseeseeesenseeees 35 Aid INCU WOU VE gos ke a a a a a a a 35 inodo T 35 4 16 Radi Ou utput PO WC a c ari tire rta dir Hermae tede desc up edes 35 4 1 7 Scan for Devices method ccccccceccseccseceeceeeceeceeceeeceeceeseueceeseeseeeceeseeseeeceeseeseeseeeseesee
74. ly compliant product 11 2 1 FCC amp IC This device complies with FCC rules Part 15 of CFR 47 and IC specification RSS 210 The operation of this devise is subject to the following conditions of use This device will not cause harmful interference This device must accept any interference received including inference that may cause undesirable operation To ensure FCC and IC compliance this device is to be used as configured from the factory No modifications to either the radio or antenna are allowed 11 2 3 R amp TTE Radio and Telecommunications Terminal Equipment Directive R amp TTE 1995 EC This product compiles with the R amp TTE Directive 11 3 Ordinary Locations Certifications As requirement of the R amp TTE Directive and Hazardous Location approval process this product has been examined and tested to meet basic electrical mechanical and fire protection requirements of EN61010 1 and ANSI ISA 61010 1 DM1101010UCA 30MAY2012 Copyright 2011 53 of 65 MACTek BULLET User Manual 11 4 Hazardous Location Certificates Issuing approval agencies FM Approvals for US Canada and IEC FM Approvals Ltd for ATEX 11 4 1 North America Certificates 11 4 1 1 United States Certificates CLASS DIVISION GAS DUST and FIBER Intrinsically Safe for Class I Il Ill Division 1 Groups A B C D E F G Non Incendive for Class I Division 2 Group A B C D Suitable for Use Class Il III Division 2 Group E F G Intrinsically
75. n Number FM12ATEX0021X Flameproof GAS 6 Il 2 G Class 1 Zone 1 Exd IIC T5 T6 Gb Enclosure Type IP68 Flameproof DUST II 2D Class 1 Zone 21 Ex tb IIIC T95 C TEMPERATURE CLASS T5 40 C to 85 C T6 40 C to 75 C ENTITY PARAMETERS Ui 30V li 120mA Pi 0 9W Ci OuFD Li 596uH DM1101010UCA 30MAY2012 Copyright 2011 56 of 65 MACTek BULLET User Manual 11 420 European ATEX Certificates continued ENCLOSURE RATING IP68 1 8m 24h Zone 0 Special condition of use X This product enclosure contains aluminum and is considered to constitute a potential risk of ignition by impact or friction Care must be taken into account during installation and use to prevent impact and friction Zone Notice Using the box provided on the nameplate the user shall permanently mark the type of protection chosen for the specific installation Once the type of protection has been marked it shall not be changed Ex d IIC Special Conditions of Use 1 The flying leads of the apparatus shall be suitably protected against mechanical damage and terminated within a suitable ATEX Certified Ex d or Ex e terminal or junction facility 2 The Exd IIC configuration requires the use of an ATEX Certified cable seal suitable for the location and conditions of use installed at the apparatus and prior to the terminal or junction facility 11 4 3 IEC Certificates Certification Number IECEx FMG 11 0010X Intrinsicallv Safe GA
76. nsmitting NOTE e On power up the insertion voltage drop will default to 1 0V until the Bullet has finished initialization After initialization the insertion voltage drop will change to the user specified value in the HART Device Description DD The Bullet cannot control the loop current if connected in loop powered mode there must be device controlling the loop current such as a 4 20mA transmitter WARNING IF THE BULLET HAS AN INTERNAL FAILURE AND STOP REGULATING TO THE SPECIFIED STEPVOLT VALUE THE MAXIMUM INSERTION VOLTAGE DROP CAN RISE TO 4 935VDC DM1101010UCA 30MAY2012 Copyright 2011 6 of 65 MACTek BULLET User Manual 1 4 2 StepVolt Benefits The benefit to using a high StepVolt setting is that the BULLET will be able to support a much higher amount of WirelessHART packets per second Even if the particular device attached to the BULLET is configured for a very low update rate being able to support a high amount of WirelessHART packets per second helps the overall WirelessHART network operation WirelessHART is a mesh network each node in the network will route messages on behalf of other nodes in the network This is done to expand the overall range of the network and also for the data reliability of the network by forming multiple redundant paths By setting the BULLET to a high StepVolt setting more WirelessHART packets can be routed through the BULLET for other nodes in the network Anoth
77. of the external DC source DM1101010UCA 30MAY2012 Copyright 2011 7 of 65 MACTek BULLET User Manual 2 Configuration This section contains information on configuration that should be performed prior to installation of the BULLET in the field Initial configuration is performed through the use of a HART Device Descriptor DD or Device Type Manager DTM for the BULLET over the wired HART connection Once connected to the WirelessHART network configuration changes can be made using the DD DTM over either the wired HART interface or the WirelessHART interface 2 1 Bench Top Hookup Tools Required e 32VDC Power Supply e HART modem e WirelessHART network settings Network ID an Join Key e PC with DTM Frame application PACTware with the BULLET and Com DTMs installed Before configuring the bench top configuration test setup adjust the DIRECT POWER source to a voltage between 7 32VDC and turn off the DIRECT POWER source Configure the BULLET DIRECT POWER source and HART communicator per Figure 1 Referring to Figure 1 connect the DIRECT POWER source positive terminal to the BULLET s black lead wire and the DIRECT POWER source negative terminal to the BULLET s white lead wire Connect HART modem to the BULLET The BULLET s HART signal connections are polarity independent Connect the HART modem leads to the BULLET s white lead wire and yellow lead wire Ensure the Loop Power lead wire RED is not connected
78. om the loop The BULLET utilizes MACTek s patent pending StepVolt technology to allow the user to set this insertion voltage drop between 1 0 2 5 Volts in 0 5 Volt increments StepVolt allows users to select the best insertion voltage drop for their application The higher the voltage drop setting used the more WirelessHART messages the BULLET will be able to transmit and receive In applications where there is very little voltage overhead in the loop such as transmitters on very long cable runs or with IS barriers StepVolt allows the selection of a low insertion voltage drop However in typical applications there is adequate voltage overhead on the loop to allow for a higher insertion voltage drop from the BULLET A concern with a loop powered WirelessHART Adapter is being able to operate under worst case low current conditions since very little power is available to be used by the Adapter The BULLET is designed to operate at the worst case operating conditions at all power settings and will respond to Wired or WirelessHART commands The BULLET will operate as specified with reliable communications even under the following conditions Loop current of 3 2mA and 1 0V insertion voltage drop Temperature Extremes 40C to 85C Worst Case wired HART communication on the loop Constant wired HART communication addressed to the Adapter and the Adapter responding to every command Every WirelessHART timeslot filled and tra
79. p devices supported Aluminum enclosure MACTek Standard product EXAMPLE 2 110102 8000 Explosionproof Flameproof 8 multi drop devices supported Aluminum enclosure MACTek Standard product MODEL CODES XX 00 General Purpose Ordinary Location 01 Intrinsically Safe Non incendive Non Sparking 02 Explosion proof Flameproof OPTION CODES ABCD A Defines number of multi drop devices supported 0 Repeater 2 2 multi drop devices 8 8 multi drop devices B Defines Housing Material 0 Aluminum C For Internal Use 0 MACTek D For Internal Use O Standard product DM1101010UCA 30MAY2012 Copyright 2011 50 of 65 MACTek BULLET User Manual 9 Specifications System Platform Compliance WirelessHART capable network Fully compliant HART 7 1 device complies with HART 7 1 Wireless Adapter device type Backward compatible to HART 5 devices HART Sub Devices Supports up to 8 wired HART sub devices maximum number depends on multi drop installation Radio Range Operating Frequency Modulation of Channels RF Output Power 235 meters outdoors open air nominal 2 4 GHz to 2 4835GHz 16 Channel frequency hopping 10dBm 10mW Series Loop Voltage Drop 1 0VDC 2 5VDC user settable in 0 5VDC steps Series Loop Operating 3 2 ma to 25 mA DC operating Protected against overvoltage over current and Current reverse connections Ext Power Operating Voltage 7VDC to 32VDC Reverse voltag
80. reless Information 3 MAC Address 1 Battery Capacity 4 Burst Variable Code 4 ISLE de et 4 Serial Number 2 Battery Low Voltage 5 Burst Variable Code 5 5 Model Number 3 Battery Critical Voltage 6 Burst Variable Code 6 6 Production Date 4 Power Status 7 Burst Variable Code 7 d Wireless Manufacturer 7 Lot Num 5 Battery Life Remaining 8 Burst Variable Code 8 2 Device NE 8 Dev id 6 Battery Consumption Rate 3 Deco Revision 9 Universal rev 7 Battery Capacity Used j 10 Field device rev 8 Battery Capacity Remain 1 Burst Cmd ee SUIS Riv 11 Hardware rev 9 Last Battery Changed 2 Value Bu T 12 Software rev 3 Units 7 AR hind Vd 13 Software rev minor 4 Quality i 14 Bootloader rev 5 Date ces Rad mee 15 Software date 1 Automatic Burst Rate 6 Time 9 Software Rev Build 16 DD Version gt Burst Message 1 17 Final asmbly num 18 Date 1 Event Mode 19 Descriptor 19 Burst Message 18 2 Subdevice Tag 1 License Key 20 Message 3 Retry Time 2 Subdevice Supported 21 Country 4 Debounce Interval 3 Power Modes Supported 22 SI Unit Control 5 Max Update Time 4 Set License Key 23 Write Protect lum 0 6 Event Mask RO de 7 Event Status 8 Event Message 8 5 AB DS 1 Clear Alerts 1 Status Mask Byte 1 1 Wireless Mode 2 Join Status 24 Status Mask Byte 24 A Device Status 1 Field Device Pwr Ctrl 3 Join Mode 2 Ext dev Status e unon Time 4 Join Duty Cycle 3 Diag status 0 3 Idle Time 5 Advertisement Count 4 I O Subdevice
81. ropean Directive Informal so o3 11 2 jJelecommiuni atlof Compliance scada tata tom fen fette te aa o3 x vU MEE iG A prt MM on Per a ee 53 E ROME cn HC CT T m 53 11 3 Ordinary Locations Certifications sees 53 11 4 Hazardous Location Certificates ooccocccocionncocnoncconncncnnnconnncnnonnronnnonnonnronanonnnnnrenannn o4 11 41 Nortn America Cerincates oer dal ete Poet E Reiten rh eie et iud Feet tet roter dada 54 11 4 2 European ATEX Certificates sess 56 e NE Sn ea rc ass a cae ae LEE i rca en tg Lu i ia 57 11 4 4 Required Certification Notices and WAarningS ooccoccocccoccocncnncnconcnnancnnonononnnoronannnnnnnonoos 58 12 CONTROL DRAWING diaria Aa 60 13 RESOURCE GUIDE iii iii e d a EE aE 64 14 WARRANTY NOTICE sia Tm 65 DM1101010UCA 30MAY2012 Copyright 2011 3 of 65 MACTek BULLET User Manual 1 Introduction 1 1 Overview The BULLET enables new and existing wired HART field devices to communicate with host applications by means of WirelessHART technology The BULLET is permanently installed by attaching it directly into an available spare port of a HART field device or by means of using a short right angle elbow conduit connector The BULLET can be inserted anywhere on the loop using a junction box or T fitting A wired HART field device retrofitted with a BULLET communicates its PV over the existing wire and simultaneously communicates the PV SV TV and QV as well
82. rovals There is a Class Zone and ZONE installation requirement to permanently mark the nameplate for the selected installation protection type On each nameplate there is a box at the start of each line of approval markings so the nameplate can be permanently marked to denote the type of protection chosen for that specific installation Once the BULLET is installed and nameplate marked it should not be re installed using any other protection type Class Division installation do not have the same nameplate marking requirement as Class Zone ZONE Although not required a box is provided at the start of each Class Division approval marking line to mark the nameplate 3 2 4 Field Device Electrical Connection The following table described the lead wire and function of the lead wires exiting the BULLET NPT port Wire Color Wire Gage Description Green 14AWG Internal Earth Ground Yellow 20AWG Red 20AWG 20AWG 20AWG HART External Accepts External Earth Ground 10AWG 4mm Grounding Screw wire connection DM1101010UCA 30MAY2012 Copyright 2011 25 of 65 MACTek BULLET User Manual 3 2 4 1 Field Wiring Functional Description DIRECT POWER connections are between the black lead wire tied to the positive source terminal and RETURN the white lead wire to the negative source terminal LOOP POWER connections are between the red lead wire tied to the positive current loop source terminal and RETURN the white
83. ry thread types such as M20 WARNING TO PREVENT THE POTENTIAL OF ALUMINUM GALLING AN ELECTRICALLY CONDUCTIVE THREAD LUBRICANT IS RECOMMENDED TO BE APPLIED TO THE NPT THREADS PRIOR TO ASSEMBLY DM1101010UCA 30MAY2012 Copyright 2011 24 of 65 MACTek BULLET User Manual 3 2 2 Antenna Positioning The BULLET has an internal antenna which radiates out from top cap in a 360 pattern The BULLET should be positioned vertically and located approximately 1 meter from any metal or conductive material which could impact the WirelessHART communications The BULLET can placed anywhere on the current loop and does not need to be positioned directly next to the associated Field Device This allows positioning the BULLET in an optimal location for RF coverage The operating range can be reduced by interference from other nearby devices transmitting in the 2 4 GHz ISM band These external sources of interference can prevent the establishment of WirelessHART connection and may result in intermittent loss of network connections causing HART network message retries To maintain optimum antenna performance periodically removal any accumulated material from the dome such as dust fiber snow and ice Use caution in removing any material off the resin dome so as not to damage the dome or mechanically stress the NPT threaded connection 3 2 3 Nameplate BULLET model 110101 110102 and 110103 nameplates contain multiple hazardous location app
84. s by having a direct power voltage high enough 4 4 23 ALERT Low Battery Description The BULLET is configured to use an external battery and the battery voltage has dropped below the Battery Low Voltage parameter or the calculated remaining battery life is under 25 days remaining Corrective Action Replace the external battery Timestamps Start Set when the external battery voltage or remaining life calculation passes the low battery threshold Stop Set when the external battery voltage is above the low battery threshold or the user clears the battery counters DM1101010UCA 30MAY2012 Copyright 2011 46 of 65 MACTek BULLET User Manual 4 5 HART Device Description DD TREE 1 Overview 2 Configure 3 Service Tools 1 Alerts 2 Device Status 3 Power 4 Communications 5 Maintenance 6 Time T Simulate DM1101010UCA 30MAY2012 Copyright 2011
85. sage was detected 4 4 19 ALERT BULLET Failed to Join the Network Description The BULLET has failed to join the WirelessHART Network Corrective Action Check the Network ID and Join key set on both the BULLET and the WirelessHART Network Timestamps Start Set when the WirelessHART Network Join procedure failed Stop Set when the WirelessHART Network Join procedure succeeds 4 4 200 ALERT Radio Malfunction Description The radio module inside the BULLET is malfunctioning Corrective Action Report this issue to MACTek Timestamps Start Set when the radio malfunction was detected Stop Set when the radio malfunction clears DM1101010UCA 30MAY2012 Copyright 2011 45 of 65 MACTek BULLET User Manual 4 4 21 ALERT Variable Simulation Description One or more of the device variables are being simulated Corrective Action Check the simulation settings for the variables Timestamps Start Set when one of the device variables is put into simulation mode Stop Set when all of the devices variables are put into normal mode 4 4 22 ALERT Field Device Cutoff Occurred Description The Field Device Cutoff function is enabled and the direct power voltage dropped below this setting causing the Field Device power to be cutoff Corrective Action Ensure the direct power voltage is a high enough voltage Timestamps Start Set when the field device cutoff occurs Stop Set when the field device cutoff end
86. source of the event such as the power supply or by changing an incorrect setting in the BULLET 4 4 2 Alert History The condition that caused the alert is no longer present or the alert is a onetime event The start timestamp indicates when this alert first occurred and the stop timestamp indicates when the alert stopped or the last time the alert was detected 4 4 3 Clear Alert method This will clear the current alert 4 4 4 Clear All Alerts method This will clear the entire alert history for the BULLET 4 4 5 ALERT Direct Power Out of Range Description The BULLET is configured for Direct Power Mode and the voltage on the Direct Power input is outside of the allowable operating range for the BULLET Corrective Action Correct the Direct Power source supply Timestamps Start Set when the alert is first detected otop Set when the alert state goes away 4 4 6 ALERT Loop Power Out of Range Description The BULLET is configured for Loop Power Mode and the current on the loop power connection is outside of the allowable operating range for the BULLET DM1101010UCA 30MAY2012 Copyright 2011 40 of 65 MACTek BULLET User Manual Corrective Action Correct the loop power supply Timestamps Start Set when the alert is first detected otop Set when the alert state goes away 4 4 7 ALERT Temperature Out of Range Description The electronics temperature inside of the BULLET is outside of the
87. status ESI l 6 Neighbor Count rd led 5 WirelessHART Status 3 20 De 7 Join Attempts spe ba Sl 6 Device Specific Status 6 Off Time 8 Burst Service Requested 3 Date of First Unack Event 7 Cfg chng count 7 On Percent 9 Burst Service Granted 4 Time of First Unack Event i 8 External Battery 5 Latched Status Byte 1 1 Generated Packets 1 PV Unit 2 Terminated Packets 28 Latched Status Byte 24 is OS 1 Perform Master Reset 3 PV Damping 4 DLL failures l 2 Self test 4 PV Upper Range Value 5 NL Session failures 2 Raa ss EE 5 PV Lower Range Value 6 Nonce Counter Values 6 Upper Fault Current e olde 7 Upper Limit of Prop Range 1 STX Count 8 Lower Limit of Prop Range 2 ACK Count 9 Lower Fault Current 3 BACK Count 1 System Uptime 10 PV Linearization Table 2 Current Date 3 Current Time 1 STX Sent 1 Wireless Status 2 ACK Received 2 Wireless Statistics 3 OSTX Received 1 Simulate Loop Current 3 Wired Slave Statistics 4 OACK Received 2 Simulate Direct Power 4 Wired Master Statistics 5 BACK Received 3 Simulate Temperature 47 of 65 MACTek BULLET User Manual 5 Maintenance The BULLET has no scheduled maintenance requirements and has no serviceable parts As required to maintain optimum antenna performance periodically removal any accumulated material from the dome such as dust fiber snow and ice Use caution in removing any ma
88. terial off the resin dome so as not to damage the dome or mechanically stress the NPT threaded connection No solvents should used in the removal of any accumulated material 6 Commissioning Upon power up of the BULLET in the field the BULLET will attempt to identify any connected HART devices if the Automatic Sub device Detection option is enabled Operation can be verified through the use of the BULLET HART DD via a HART communicator or PC with HART Modem Operation can also be verified via the WirelessHART Gateway interface With the DD verify that the correct HART sub device s have been detected by the BULLET Also verify that the BULLET is attempting to join or has joined the WirelessHART Network With the WirelessHART Gateway verify that the BULLET has been detected and that all of the connected wired HART sub devices have been detected NOTE The Bullet should be installed after the WirelessHART gateway has been installed and is verified to be working NOTE To speed the WirelessHART joining procedure it is recommended to turn on the Active Advertising mode of the WirelessHART Gateway whenever new devices are added DM1101010UCA 30MAY2012 Copyright 2011 48 of 65 MACTek BULLET User Manual 7 Troubleshooting Does Not Detect Wired HART Sub Devices Verify the BULLET wiring for the mode of operation that is being used Verify HART communication with the BULLET with a HART Communicator or PC with HART modem Once th
89. to any terminal of the DC power Source and or Earth Ground Green Yellow Re verify the test setup is configured per Figure 1 and then turn on the DIRECT POWER source verify that the HART modem and PC or HART communicator is operating as expected and proceed to the following section QUICK SETUP Wire Color Description Green Yellow Internal Earth Ground Red DM1101010UCA 30MAY2012 Copyright 2011 8 of 65 MACTek BULLET User Manual POWER SUPPLY 7VDC 32VDC ew E POSITIVE NEGATIVE NOTE 1 ISOLATE RED LEAD WIRE SIGNAL WIRE COLOR HART MODEM 8 HOST PC OR HART COMMUNICATOR FIGURE 1 BENCH TOP CONFIGURATION SETUP NOTE By default the Bullet is at HART polling address 15 By default all WirelessHART Adapters are configured as a primary HART master The HART communicator used to configure the Bullet should be configured in Secondary HART master mode WARNING THE BULLET CAN BE DAMAGED IF THE DIRECT POWER SOURCE IS GREATER THAN 32VDC 2 2 Device Configuration Using DTM This section utilizes the BULLET DTM and HART Communication DTM supplied on the product CD and PACTware which is a no cost device configurator that utilizes FDT Technology A DTM is an application that provides you configuration capabilities like an app on a Smartphone or a printer driver on your PC You can download the PACTware application from one of the links at http www pactware com en downloads pactware html
90. to operate with any valid power installation regardless of what the Bullet s Power setting is configured as This allows for the user to change this setting even if it is configured incorrectly however any changes to this should be performed before the Bullet has joined the WirelessHART network If this power setting set different than how the Bullet is actually powered such as a Direct Powered setting is selected but the unit is actually loop powered the system operation is not guaranteed and it is possible that the Bullet will reset due to insufficient power once connected to the WirelessHART network The unit can be both Direct Powered and wired in series with the loop When configured in any of the Direct Powered modes there will be an insertion voltage drop of 1 0V if the Bullet is also wired in series with the loop 4 1 1 2 Field Device Power Control When used in a direct power configuration the BULLET can activate a switchable terminating resistor between the HART and the RETURN signal wires This can eliminate the need for an external terminating resistor in some installation and also allows for the field device power to be switchable and controlled automatically by the BULLET The parameter Field Device Power Control can be set to three different states Off On or owitching Off The Field Device Power Control switch is never connected On The Field Device Power Control switch is always connected Switching The BULLET w
91. uration Transfer the updated information to the BULLET by clicking on the Send or Transfer button Configure WirelessHART Network settings FORS e From the Main DD screen select Configure Select Guided Setup Select Join Device to Network Follow the on screen instructions and enter in the WirelessHART Network ID and join key After accepting the settings the BULLET will attempt to join the network if the WirelessHART gateway is in range Monitoring WirelessHART Network join status 1 2 3 At this From the Main DD screen select Service Tools Select Communications Wireless Status Monitor the progress of the WirelessHART join If Join Failed under Join Status becomes set check the Network ID and Join Key that were used to see that they are correct point the BULLET is ready to be installed and commissioned in the field For installation information and wiring drawings proceed to Section 4 Installation DM1101010UCA 30MAY2012 Copyright 2011 22 of 65 MACTek BULLET User Manual 3 Installation The BULLET was designed to be extremely flexible and support a variety of installation options A typical BULLET installation to a field device is shown Figure 24 The BULLET is attached to the field device using the standard commercially available hardware as required by the installation requirements and area classification Bullet WirelessHART Adapter PORT FIELD
92. used at key points in a WirelessHART network to help with the WirelessHART routing of packets on behalf of other network connected devices This is useful when it is identified in a WirelessHART network that additional WirelessHART devices located at key points will improve the overall network robustness In this installation option the BULLET is powered by a DC power source supplied by direct power The BULLET can be powered by an external DC power source such as DC power supply battery or solar panel The DIRECT POWER specified input voltage range is 7VDC to 32VDC For direct powered operation connect the DC power source positive terminal t DIRECT POWER black lead wire and the DC power source negative terminal to the BULLET s RETURN white lead wire NOTE When used in loop powered mode the Bullet cannot control the loop current It is up the user to ensure that the loop current is limited to within the operating specifications WARNING THE BULLET CAN BE DAMAGED IF THE DIRECT POWER SOURCE IS GREATER THAN 32VDC 3 3 2 BULLET with a 4 20mA Analog only Non HART Field Device The BULLET is connected in series with 4 20mA analog output only Field Device which does not support HART The BULLET is capable of monitoring and reporting the analog loop current to the WirelessHART network 3 3 3 BULLET with a HART enabled Field Device The BULLET is connected in series with a HART Field device such as a 4 20mA HART transmitter which also
93. w risk means to test and evaluate WirelessHART networks Monitor control of rotating and mobile equipment Features e HART Registered fully HART compliant for communication reliability Universal connectivity works with all registered HART devices Supports WirelessHART MESH and STAR network configurations Loop powered no batteries or other power sources required Connects directly to HART field device and optionally anywhere on the 4 20 mA control loop MACTek patent pending StepVolt technology sets insertion voltage in steps from 1 to 2 5 volts to optimize the tradeoff between available loop power and Wireless communication bandwidth Direct Power option when local DC power is available system power external battery solar system e In Direct Power mode can switch field device on off to take periodic readings to save power e Internal 250 Ohm loop current sense and HART terminating resistor provided configurable by WirelessHART command e Multidrop support for up to 8 devices maximum number depends on installation e 235 meters open air range nominal e Rugged internal antenna design DM1101010UCA 30MAY2012 Copyright 2011 4 of 65 MACTek BULLET User Manual 1 2 Basic Operation The BULLET WirelessHART Adapter allows new and existing wired HART devices to be connected integrated into a WirelessHART network This allows remote access to diagnostic data digital process variables and alarm data stored inside HART dev

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