user manual - MTE Corporation
Contents
1. 6 j4zelsusrltm 7 AGENCY APPROVALS T 7 ENCEOSURES cV cea mter tee ur i etra 8 null lcm E 9 LOSS eI A od 9 REGULATION TABLE 10 CAPACITOR CURRENTS 4 11 OVER TEMPERATURE SWITCH RATINGS 12 OPEN STYLE SIZE AND WEIGHTS 13 ENCLOSED UNIT SIZE tienne tune adidas 14 PERFORMANCE DATA 15 LOAD EFFECTION THID nine a HARMONIG SPECTRUM 10096 LOAD rti treten dre peti de i LR REIR RTL Len EH ERE RV EE EH LAYER VE RA ERE CIR POWER FACTOR PERFORMANCE WITH UNBALANCED LINE VOLTAGE TYPICAL ALTITUDE DE RATING CURVE TEMPERATURE DE RATING CURVE cadentes cerea eee ince For eee seen d en udo INSTALLATION INSTRUCTIONS iis 18 HMR BOLT HOLE MOUNTING PATTERNS2. lt 786 AMP UNIT SHOWN BOLT PATTERN 20 VERTICAL MOUNT 8 BOLT PATTERN 4 2502 BASE MOUNT 19 00 tod c b E SEEN 4 Figure9 636 786 25 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Installation Instructions Continued HMR MOUNTING amp TERMINAL LOCATIONS HMR 850 1200 Amp 4 TH p qu ustomer Connections to fl HMR z F Output U2 V2 W2 A yo Input U1 V1 W1 pm Filters No Longer Ship With Resistors Figure 10 850 1200 AMP 26 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Installation Instructions Continued CAP ASSEMBLY MOUNTING amp TERMINAL LOCATIONS 5 63 0 28 06 m CONNECTIONS TO a HMR 5 63 5 06 U4 V4 W4 4 i e e 0 218 DIA MOUNTING Rn men a 4 PLCS Figure 12 3 Caps Figure 13 6 Caps 0 281 DIA MOUNTING 2 PLCS CUSTOMER CONNECTIONS TO HMR U4 V4 W4 12 00 11 25 LE 2 PLCS Figure 14 9 Caps Figure 15 12 Caps 27 Part No
3. CURRENT RATING 0006 is 6 Amps 1200 is 1200 Amps VOLTAGE FREQUENCY CODE 208 240 Volts 60 Hz C 400 Volts 50 Hz D 480 Volts 60 Hz E 600 Volts 60 Hz BLANK for Options shows none selected ENCLOSURE OPTIONS 0 None 1 SR White paint 2 Stainless White paint 3 Standard grey rodent screen 4 white paint rodent screen 5 3R Stainless White rodent screen CONTACTOR OPTIONS 00 None 02 Contactor for capacitor Removal 09 Adjustable Contactor capacitor removal 12 Contactor for capacitor Removal Transformer power 10 Bypass contactor 11 Bypass contactor Transformer power 13 Bypass contactor Contactor for capacitor Removal Transformer power 6 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Specifications Service Conditions Load 6 pulse variable torque rectifier only Input voltage 400 VAC 10 50 0 75 Hz 3 phase Input voltage line unbalance 1 maximum Maximum source impedance 6 00 Minimum source impedance 1 5 Service Factor 1 00 Overload 150 for 1 minute duration with 10 output voltage reduction of nominal of voltage Ambient Temperature Operating Enclosed Filters 40 to 40 degrees C Open Panel Filters 40 to 50 degrees C Storage Temperature 40 to 90 degrees C Altitude O to 3300 Feet above sea level Refer to figure 4 for altitude de rating Relative Humidity 0 to 95
4. SHOWN 8 00 psc j EE BOLT i PATTERN 14 00 MOUNT 1 d 128 240 AMP 23 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC Installation Instructions Continued HMR MOUNTING amp TERMINAL LOCATIONS HMR 320 482 Amp 17 97 16 50 BOLT 2 00 PATTERN VERTICAL MOUNT 0 413 DIA SLOT FOR 3 8 16 HARDWARE CUSTOMER A WIRE CAP PANEL S U4 V4 W4 CUSTDMER CDNNECTIDNS UUTPUT Ue va We INPUT A 482 AMP UNIT SHOWN Filters No Longer Ship With Resistors CUSTOMER LIFTING EYE ONE EACH SIDE BOLT PATTERN 16 50 BASE MOUNT Figure 8 320 482 AMP 24 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Installation Instructions Continued HMR MOUNTING amp TERMINAL LOCATIONS HMR 636 786 Amp 237 Filters No Longer Ship With Resistors CUSTOMER LIFTING EYE 0 413 DIA SLOT ONE ON EACH SIDE FOR 3 8 16 HARDWARE CUSTOMER CONNECTIONS DUTPUT INPUT 1 17 50
5. 0 2 4 6 8 10 12 14 16 18 20 Temperature Above Rated Ambient Deg C Note Contact factory if Ambient is 20 C above temperature rating See or click Specifications for temperature ratings 17 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC INSTALLATION INSTRUCTIONS Matrix Filters are supplied in the following mechanical configurations Panel mounted assemblies Floor mounted general purpose NEMA 2 amp cabinets Select a well ventilated dust free area away from direct sunlight rain or moisture Do not install in or near a corrosive environment Avoid locations where the filter would be subjected to excessive vibrations Plan the location of the cable entry carefully to ensure compliant cable bend radius and termination per code Perform all cutting drilling tapping and welding with the system removed from power and be careful to keep any metal debris from falling into the filter Metal debris or other foreign matter can become lodged and can result in damage to the components Panel mounted filters are designed for mounting in the vertical plane within the customer s enclosure Panel mount units are made up of a Harmonic Mitigating Reactor HMR and one or more capacitor panel assemblies referred to as cap panels on drawings and diagrams Mount the Harmonic Mitigating Reactor in a location where the ambient temperature does not exceed 50 degrees C Allow a minim
6. 1 CUSTOMER Supplied 1 CAPACITOR 1 7 Contact E 1 SECTION AC HI CUSTOMER RC Supplied Power 4 1T82 pu AC 1 o Cr 1 1783 I SWITCH CLOSURE CR1 CONNECTS l 1784 CAPACITORS il CRI I 1TB5 Il 1 res J DWG_MNL_0002 Rev 1 The above contactor option diagram is provided to help understand the circuit function and does not reflect actual circuit wiring 43 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Filter Description continued Option 009 Capacitor Contactor with adjustable pick up and drop out This option provides a contactor to disconnect the filter capacitor bank based on the motor load current Two current operated switches provide independent adjustment of the pick up and drop current levels The switches are preset at the factory for pick up at 35 and drop out at 20 of the filter output current rating The switches are each field adjustable over a 0 100 current range This option is only available for enclosed filters and except for ratings 320 482 amps includes a larger cabinet to accommodate the contactor and parts associated with this option PICK UP DROPOUT CURRENT CURRENT for HOHER CURRENT SENSOR SENSOR U2 L1 EN DRIVE CONNECTIONS L3 o CAPACITOR SECTION DROP OUT PICK
7. ci E Had ea Ald re dr tds ent oa de uu 19 CAP PANEL BOLT HOLE MOUNTING PATTERNS 20 MOUNTING amp TERMINAL LOCATIONS 21 HMR 6 44 221 HMR 52 103 Amp 22 128 240 Amp 23 HMR 320 482 Amp 24 HMR 636 786 Amp 25 29 HMR 850 1200 AMP 26 CAP ASSEMBLY MOUNTING amp TERMINAL 27 ENCLOSED UNIT INTERNAL DETAILS amp TERMINAL LOCATIONS 29 CAB 12C 6 44 AMPS 29 17 52 103 AMPS 30 26 128 240 CAB 26D 320 482 2 CAB 30D 636 786 5 33 CAB 48D 850 1200 AMPS 34 POWER WIRING CONNECTION 35 INPUT AND OUTPUT TERMINAL SPECIFICATIONS su OPEN PANEL UNIT INTERCONNECTION DIAGRAM 38 ENCLOSED UNIT INTERCONNECTION DIAGRAME 5 25 22 c sina Ra SUR Pa Res intense 39 FILTER lllel o Hee M Rm 40 BLOCK DIAGRAM P P 41 MATRIX D BASIC SCHEMATIC DIAGRAM 42 CONTACTOR COIL SWITCHING 45 ee 46 SAFETY PR CAUTIONS
8. Open Style Size and Weights Table 4 Total HMR Cap rang Number Weert Inches Ret Reel Faure 6 MDP0006C 22 11 3 H x e W x 6 2 D Figure 5 201 5 6 H x 5 6 W x 7 3 D Figure 12 8 MDP0008C 24 11 3 H x 6 W x 6 3 D Figure5 202 5 6 H x 5 6 W x 8 2 D Figure 12 11 MDP0011C 29 12 4 H x 7 2 W x 5 7 D Figure5 223 5 6 H x 5 6 W x 7 3 D Figure 12 14 MDP0014C 35 12 4 H x 7 3 W x 6 3 D Figure5 204 5 6 H x 5 6 W x 7 3 D Figure 12 21 MDP0021C 46 15 8 H x 9 W x 6 5 D Figure5 224 5 6 H x 5 6 W x 6 3 D Figure 12 27 MDP0027C 61 15 8 H x 9 W x 7 D Figure 5 225 5 6 H x 5 6 W x 7 3 D Figure 12 34 MDP0034C 72 15 8 H x 9 W x 7 5 D Figure5 208 5 6 H x 5 6 W x 7 3 D Figure 12 44 MDP0044C 84 15 8 H x 9 W x 8 D Figure 5 226 5 6 H x 5 6 W x 7 3 D Figure 12 52 MDP0052C 125 16 5 H x 12 3 W x 9 6 D Figure 6 227 5 6 H x 5 6 W x 8 2 D Figure 12 66 MDP0066C 150 16 5 H 12 3 W x 10 7 D Figure 6 228 5 6 H x 5 6 W x 8 2 D Figure 12 83 MDP0083C 176 16 5 H x 12 3 W x 11 3 D Figure 6 229 8 H x 7 3 W x 12 D Figure 13 103 MDP0103C 180 16 5 H x 12 3 W x 11 D Figure 6 230 8 H x 8 1 W x 12 D Figure 13 128 MDP0128C 213 23 H x 15 3 W x 11 3 D Figure 7 580 8 H x 9 1 W x 12 D Figure 13 165 MDP0165C 278 23 H x 15 3 W x 11 5 D Figure7 232 12 H x 8 1 W x 12 D Figure 14 208 208 289 23 H x 15 3 W x 12 D Figure7 2
9. I 0 5 7 11 13 17 19 23 25 Harmonic order 15 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC Specifications Continued Figure 3 Power Factor Filter Power Factor vs Load Leading PF For All Loads 1 10 1 00 0 90 0 80 0 70 0 60 0 50 Power Factor 0 40 0 30 0 20 0 20 40 60 Percent Filter Load 80 Typical Worst Case 100 120 Performance with Unbalanced Line Voltage Typical Table 7 All Components at Nominal Values and Worse Case Service Conditions 100 Load Nominal THID 3 93 1 Unbalance 4 06 2 Unbalance 4 47 3 Unbalance 5 10 30 Load Nominal THID 7 06 1 Unbalance 7 45 2 Unbalance 8 21 3 Unbalance 10 46 16 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Altitude De rating Curve Figure 4 Altitude Derating Curve 1 05 1 00 0 95 0 90 0 85 0 80 0 75 0 70 Current De Rating Factor 0 3300 6600 9900 13200 16500 Altitude Feet Temperature De rating Curve Figure 4A Series D Matrix Filter Temperature Derating Table 0 99 0 98 0 97 0 96 0 95 0 94 0 93 0 92 0 91 0 9 Filter Current Derating Factor
10. non condensing Overvoltage Rating Category II Agency Approvals UL and cUL listed to UL508 Type MX and CSA C22 2 No 14 95 File E180243 3 1000 HP 120VAC through 600 VAC 50 50 60 60 Hz Three Phase Notes SCCR 1 The Short Circuit Current Rating SCCR is not required under Exception No 1 of UL508A SB4 2 1 effective 4 25 06 This exception also applies to all the Contactor Options 002 009 012 and similar where the Contactors are separated from the Main Power path by exempt components such as Reactors of sufficient Impedance which is assured in case of the Reactors thatare integral components of our Filter 2 The SCCR of Matrix Harmonic Filters with the Bypass Options 010 011 013 and similar is determined by the rating ofthe Bypass Contactor if the Contactor is supplied by MTE These Options use Eaton Cutler Hammer Freedom Series Contactors The Contactors are UL certified as IEC Type 2 and have the SCCR of 100 000 Amps when protected by appropriate Current Limiting Fuses or Fast Acting Breaker of similar characteristics such upstream branch protection devices being supplied and installed by Others Customer s election to substitute their own Contactor for MTE s Standard renders such Contactor separate from the Filter and thus has no impact on the Filter Rating Exemption Status 7 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Performance Total Harmonic Current Distortion Fi
11. z 55 2 OUTPUT U2 v2 wa2 975 1 0 34 DIA 0 63 Le 11 00 6 50 103 UNIT O 0 SHOWN E 1100 BOLT MOUNT PATTERN VERTICAL MOUNT 4 e Ld Figure 6 52 103 22 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC Installation Instructions Continued HMR MOUNTING amp TERMINAL LOCATIONS HMR 128 240 Amp 15 50 EYE 11 00 VIEW 15 25 CUSTOMER CONNECTIONS WIRE CAP PANEL 2 50 U4 V4 W4 B EM zm EC m LUS IL C 4 9 a u2 2 m 1 wi 2 50 0 75 24 14 00 i wa LE CLE TOP BOLT PATTERN VERTICAL MOUNT Figure 7 Filters No Longer Ship With Resistors CUSTOMER CONNECTIONS DUTPUT U2 Va we INPUT Ul V1 W1 eL 0 43 DIA 7e 2 52 240 AMP UNIT
12. 1 MULTIPLE CAP PANELS PARALLEL 2 ST lt 245 637 ADDED ABOVE 240 AMPS 169 m dc MERE E ASSEMBLY I Note Fuse sizes will vary depending on size of filter 41 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Filter Description continued Matrix D Basic Schematic Diagram Figure 27 3 PHASE 3 PHASE OUTPUT TO INPUT ADJUSTABLE POWER SPEED DRIVE CAPACITOR SECTION See specific filter details for exact wiring confiuration DWG 0001Rev 1 42 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Filter Description continued Contactor Options Option 002 Capacitor Contactor This option provides a contactor to disconnect the filter capacitor bank when the drive is not running The contactor is supplied with NO NC auxiliary contacts The contactor coil and auxiliary contacts are wired to a customer terminal block See page 48 for contactor coil switching characteristics This option is provided pre wired complete for enclosed filters and as loose parts for open panel filters Matrix Filter with Contactor option 002 1 L1 o 3 1 68 Ci SECTION CONNECTIONS CR1 CR1 CUSTOMER SUPPLIED
13. 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Specifications Continued Regulation table Table 2 FILTER VOLTAGE REGULATION 400 VAC MAXIMUM OUTPUT VOLTAGE AT RMS 502 NO LOAD PEAK 710 MINIMUM OUTPUT VOLTAGE AT RMS 460 FULL LOAD PEAK 600 MAXIMUM PCC VOLTAGE WITH RMS 490 6 SOURCE IMPEDANCE PEAK 693 Note PCC is the point of common coupling with the power distribution system 10 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Specifications Continued Capacitor Currents Table 3 Capacitor Current at Full Load Filter Current Rating Amps RMS Typical Amps RMS 6 2 3 8 3 1 11 4 2 14 5 4 21 8 1 27 10 4 34 13 1 44 16 9 52 20 0 66 25 3 83 31 9 103 39 6 128 49 2 165 63 4 208 79 9 240 92 2 320 122 9 403 154 8 482 185 1 636 244 2 786 301 8 11 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Specifications Continued Over Temperature Switch Ratings Table 6 NC Switch opens at 180 Deg 5 deg C Current Amps Voltage Contact Load 6 120 AC Resistive Loads 3 120 AC Inductive Loads 3 240 AC Resistive Loads 2 5 240 AC Inductive Loads 8 12 VDC Resistive Loads 4 24 VDC Resistive Loads 12 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC Specifications Continued
14. UP ADJUST ADJUST CAPACITOR CONTACTOR The above contactor option diagram is provided to help understand the circuit function and does not reflect actual circuit wiring 44 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC Filter Description continued Contactor coil switching currents Table 11 Option 002 The following table indicates the 240 VAC 50 Hz current required to switch and hold the various size contactors used in Matrix Filter capacitor switching and bypass options This data is provided to select the proper switch rating to remotely control the contactor Contactor Currents for 240 VAC 50 Hz coils Matrix filter current Capacitor Contactor Option 002 Rating AMPS AMPS INRUSH SEALED 6 0 32 0 024 8 0 32 0 024 11 0 32 0 024 14 0 32 0 024 21 0 32 0 024 27 0 32 0 024 34 0 32 0 024 44 0 32 0 024 52 0 32 0 024 66 0 32 0 024 83 0 32 0 024 103 0 32 0 024 128 0 46 0 032 165 0 85 0 15 208 1 44 0 125 240 0 71 0 013 320 0 71 0 013 403 1 04 0 018 482 1 04 0 018 636 1 04 0 018 786 1 88 0 018 45 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC Filter Description continued STARTUP Safety Precautions Before startup observe the following warnings and instructions WARNING Internal components of the filter are at line potential when the filter is connected to th
15. for connection diagrams Read the vendor drive manual for details in using interlock inputs 36 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400 VAC Installation Instructions Continued Input and Output Terminal Specifications Table 10 Cap panel Terminals HMR Terminals U4 V4 WA i U4 V4 W4 Filter Input Output Power U1 V1 W1 Rating U2 V2 W2 interconnect c Minimum Max Amps cappanel Part Interconnect Terminal Max Terminal Number Wire Gauge Torque Wire Range Terminal Torque Torque AWG in Ibs AWG in Ibs 2 in lbs 6 14 6 16 16 201 14 16 8 14 6 16 16 202 14 16 11 14 6 16 16 223 14 16 14 14 6 16 16 204 14 16 21 14 6 16 16 224 14 16 27 14 6 16 16 225 14 16 34 14 6 16 16 208 14 16 44 18 4 16 16 226 12 16 52 Flat copper tab N A 16 227 12 16 66 Flat copper tab N A 16 228 10 16 83 Flat copper tab N A 16 229 8 40 103 Flat copper tab N A 16 230 8 40 128 Flat copper tab N A 16 580 8 40 165 Flat copper tab N A 16 232 6 45 208 Flat copper tab N A 45 233 4 45 240 Flat copper tab N A 50 234 2 50 120 234 2 50 320 Flat copper tab N A 50 235 8 16 582 2 50 403 Flat copper tab N A 120 583 6 45 237 1 50 482 Flat copper tab N A 120 238 4 45 BD 582 2 50 636 Flat copper tab N A 582 2 50 20 581 10 16 237 1 50 786 Flat copper tab N A 35 237 1 50 241 6 45 Note Cappanel interconnect wiring
16. or governing authority 3 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE IMPORTANT SAFETY INFORMATION CONT WARNING Even if the upstream disconnect protection device is open the drive down stream of the filter may feed back high voltage to the filter The drive safety instructions must be followed INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED WARNING The filter must be grounded with a grounding conductor connected to all grounding terminals WARNING Only spare parts obtained from MTE Corporation or an authorized MTE distributor can be used WARNING Loose or improperly secured connections may damage or degrade filter performance Visually inspect and secure all electrical connections before loading the filter 4 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC Introduction This manual was specifically developed to assist in the installation interconnection and operation of the MTE Corporation Series D Matrix Filter This manual is intended for use by personnel experienced in the operation and maintenance of electronic drives Because of the high voltages required by the filter and drive and the potential dangers presented by rotating machinery it is essential that all personnel involved in the operation and maintenance of this filter know and practice the necessary safety precautions for this type of equipment Pers
17. specification according to UL508 75 C Table Note To prevent flexing or bending of the coil windings attached to Flat copper terminal tabs use two wrenches to tighten customer provided cable mounting hardware 37 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC Installation Instructions Continued Open Panel Unit Interconnection Diagram Figure 24 DISCONNECT AND FUSES PER LOCAL AND NEC REQUIREMENTS OVER TEMP INTERLOCK GROUND ADDED UNIT S CAPPANEL fe ASSEMBLY ASSEMBLY GROUND NOTE SEE FILTER LISTINGS AND INSTALLATION INSTRUCTIONS FOR PARALLEL CAPACITOR CONNECTIONS FOR FILTERS REQUIRING MULTIPLE CAPPANEL WIRING REPEAT AS MOTOR DISCONNECT SHOWN ABOVE IF REQUIRED BY 121 3 SEE DRIVE USER MANUAL FOR TERMINAL DESIGNATIONS WIRING AND STARTUP DETAILS AC MOTOR 38 Part No INSTR 025 OPTIONAL OVER TEMP INTERLOCK WIRING REL 120628 REV 009 Matrix Series DUser s Manual 400VAC Installation Instructions Continued Enclosed Unit interconnection Diagram Figure 25 Matrix Filter Series D FILTER SUPPLIED BY MTE CORPORATION Disconnect and Fuses Per Local and NEC Requirements MOTOR DISCONNECT IF REQUIRED BY CODE w1 V1 U1 DRIVE SEE DRIVE USER MANUAL FOR TERMINAL DESIGNATIONS AC MOTOR Optional Over Temp interlock Wiring 39 Part No INSTR 025 REL 120628 REV 009 Matrix S
18. 12 MDP0027C 225 3 75 5 6 H x 5 6 W x 7 3 D 5 06 A x 5 06 B 0 218 Figure 12 MDP0034C 208 3 75 5 6 H x 5 6 W x 7 3 D 5 06 A x 5 06 B 0 218 Figure 12 MDP0044C 226 3 75 5 6 H x 5 6 W x 7 3 D 5 06 A x 5 06 B 0 218 Figure 12 MDP0052C 227 3 75 5 6 H x 5 6 W x 8 2 D 5 06 A x 5 06 B 0 218 Figure 12 MDP0066C 228 3 75 5 6 H x 5 6 W x 8 2 5 06 A x 5 06 B 0 218 Figure 12 MDP0083C 229 7 5 8 H x 7 3 W x 12 D 7 25 A x 4 5 B 0 218 Figure 13 MDP0103C 230 7 5 8 H x 8 1 W x 12 D 7 25 A x 4 5 B 0 218 Figure 13 MDP0128C 231 7 5 8 H x 9 1 W x 12 D 7 25 A x 4 5 B 0 218 Figure 13 MDP0165C 232 11 25 12 H x 8 1 W x 12 D 11 25 A x 4 5 B 0 218 Figure 14 MDP0208C 233 11 25 12 H x 9 1 W x 12 D 11 25 A x 4 5 B 0 218 Figure 14 MDP0240C 234 15 15 H x 8 1 W x 12 D 14 25 A x 4 5 B 0 218 Figure 14 MDP0320C 234 15 15 H x 8 1 W x 12 D 14 25 A x 4 5 B 0 218 Figure 15 235 3 75 5 6 H x 5 6 W x 9 3 D 5 06 x 5 06 B 0 218 Figure 12 MDP0403C 234 15 15 H x 8 1 W x 12 D 14 25 A x 4 5 B 0 218 Egun 15 236 7 5 8 H x 9 1 W x 12 D 7 25 A x 4 5 B 0 218 Figure 13 MDP0482C 237 15 15 H x 9 1 W x 12 D 14 25 A x 4 5 B 0 218 Egue 15 238 11 25 12 H x 9 1 W x 12 D 11 25 A x 4 5 B 0 218 Figure 14 239 15 15 H x 9 1 W x 12 D 14 25 A x 4 5 B 0 218 Figure 15 MDP0636C 240 15 15 H x 9 1 W x 12 D 14 25 A x 4 5 B 0 218 Figure 15 227 3 75 5 6 5 6 W x 8 2 D 5 06 A x 5 06 B 0 218 Figure 12 237 15 15 H x 9 1 W x 12 D 14 25 A x 4 5 B 0 218 Figure 15 MDP0786C 237 15 15 H x 9 1 W x 12 D 14 25 A x 4 5 B 0 2
19. 18 Figure 15 241 11 25 12 H x 9 1 W x 12 D 11 25 A x 4 5 B 0 218 Figure 14 Note Units above 240 amps require multiple parallel cap panels Use the above table and referenced figures to establish suitable Cap panel mounting 20 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Installation Instructions Continued HMR MOUNTING amp TERMINAL LOCATIONS HMR 6 44 Amps Filters No Longer Ship With Resistors CUSTOMER CONNECTIONS INPUT U1 V1 W1 WIRE TO CAP PANEL F D OUTPUT U2 V2 W2 U4 V4 W4 REMOVE BRACKET FOR BASE MOUNT B 9 BOLT c 21 PATTERN MOUNT MOUNT dene id BOLT PATTERN A VERTICAL MOUNT 44 AMP UNIT SHOWN i Figure 5 6 44 21 Part INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Installation Instructions Continued HMR MOUNTING amp TERMINAL LOCATIONS HMR 52 103 Amp Filters No Longer Ship With Resistors 0 413 DIA SLOTS TYP FOR 3 8 16 HARDWARE 12 25 CUSTOMER CONNECTIONS WIRE TO CAP PANEL S CUSTOMER CONNECTIONS lt 4 INPUT U1 V1 W1
20. 25 REL 120628 REV 009 Matrix Series DUser s Manual 400 VAC Installation Instructions Continued ENCLOSED UNIT INTERNAL DETAILS amp TERMINAL LOCATIONS CAB 48D 850 1200 AMPS TEM III Customer Connections to af H HMR Output U2 V2 W2 Input U1 V1 W1 E zu E 2 amp EX 56 X 1 00 SLOTS 4025 Filters No Longer Ship With Resistors AUDE 0099139 7 x 9 1 Figure 22 850 1200 Refer to the website www mtecorp com for Detailed Specifications Capacitor placement shown for illustrative purposes only 34 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400 VAC Installation Instructions Continued Power Wiring Connection WARNING Input and output power wiring to the filter should be performed by authorized personnel in accordance with the NEC and all local electrical codes and regulations Cable lugs and mounting hardware are provided by the customer Verify that the power source to which the filter is to be connected is in agreement with the nameplate data on the filter fused disconnect switch or circuit breaker should be installed between the filter and its source of power in accordance with the requirements of the NEC and all local electrical codes and regulations Refer to the drive user manual for selection of the correct fuse rating and class The filter is suitable for use o
21. 33 12 H x 9 1 W x 12 Figure 14 240 MDPO240C 298 23 H x 15 3 W x 12 4 D Figure7 234 15 H x 8 1 W x 12 D Figure 14 320 MDP0320C 460 35 5 H x 18 W x 20 2 D Figure 8 EA MESE 1 235 5 6 H x 5 6 W x 9 3 D Figure 12 appuie 804 ssmuidewoert mand 582 l est 583 8 H x 9 1 W x 12 D Figure 13 482 MDP0482C 598 35 5 H x 18 W x 23 D Figure 8 0 238 12 H x 9 1 W x 12 D Figure 14 582 15 H x 9 1 W x 12 D Figure 15 636 MDP0636C 866 35 5 H x 24 W x 23 5 D Figure 9 582 15 H x 9 1 W x 12 D Figure 15 581 5 6 H x 5 6 W x 8 2 D Figure 12 237 15 H x 9 1 W x 12 D Figure 15 786 MDPO786C 1087 35 5 H x 24 W x 24 D Figure 9 237 15 H x 9 1 W x 12 D Figure 15 241 12 H x 9 1 W x 12 D Figure 14 13 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Specifications Continued Enclosed Unit Size and Weights Table 5 Filter Amps NEMA 2 Enclosure Weight NEMA 3R Enclosure Weight Figure 6 MDG0006C CAB 12C2 76 0006 CAB 12C3 86 Figure 17 8 MDG0008C CAB 12C2 79 MDWOO008C CAB 12C3 89 Figure 17 11 MDG0011C CAB 12C2 83 MDW0011C CAB 12C3 93 Figure 17 14 MDG0014C CAB 12C2 89 MDWO0014C CAB 12C3 99 Figure 17 21 MDG0021C CAB 12C2 100 MDW0021C CAB 12C3 110 Figure 17 27 MDG0027C CAB 12C2 115 MDW0027C CAB 12C3 125 Figure 17 34 MDG0034C CAB 12C2 126 MDW003
22. 46 wie de 46 neue 47 MATRICFILTER FELD CHECKS 48 2 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE IMPORTANT SAFETY INFORMATION WARNING ONLY A QUALIFIED ELECTRICIAN CAN CARRY OUT THE ELECTRICAL INSTALLATION OF THIS FILTER WARNING High voltage is used in the operation of this filter Use Extreme caution to avoid contact with high voltage when operating installing or repairing this filter INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components Connect a DC voltmeter across the capacitor terminals Start with the meter on the highest scale and progressively switch to a lower scale as the indicated voltage falls below the maximum value of the scale used WARNING The opening of the branch circuit protective device may be an indication that a fault current has been interrupted To reduce the risk of fire or electrical shock current carrying parts and other components of the filter should be examined and replaced if damaged WARNING An upstream disconnect protection device must be used as required by the National Electrical Code NEC
23. 4C CAB 12C3 136 Figure 17 44 MDG0044C CAB 12C2 138 MDW0044C CAB 12C3 148 Figure 17 52 MDG0052C CAB 17C2 190 MDW0052C CAB 17C3 199 Figure 18 66 MDGOO66C CAB 17C2 215 MDW0066C CAB 17C3 224 Figure 18 83 MDG0083C CAB 17C2 241 MDW0083C CAB 17C3 250 Figure 18 103 MDG0103C CAB 17C2 244 MDW0103C CAB 17C3 253 Figure 18 128 MDG0128C CAB 26C2 382 MDW0128C CAB 26C3 403 Figure 19 165 MDG0165C CAB 26C2 446 MDW0165C CAB 26C3 467 Figure 19 208 MDGO0208C CAB 26C2 457 MDW0208C CAB 26C3 478 Figure 19 240 MDGO0240C CAB 26C2 467 MDW0240C CAB 26C3 488 Figure 19 320 MDG0320C CAB 26D2 659 MDW0320C 2603 790 Figure 20 403 MDG0403C CAB 26D2 7038 MDW0403C 2603 834 Figure 20 482 MDG0482C CAB 26D2 796 MDW0482C 2603 928 Figure 20 636 MDG0636C 3002 1198 MDWO0636C 3003 1240 Figure 21 786 MDG0786C 3002 1420 MDWO0786C 3003 1462 Figure 21 Note Weight is shown in pounds 14 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC Specifications Continued Performance Data Figure 1 Load effect on THID 5 Filter THID vs Load 9 8 7 4 6 E 5 4 8 3 a 2 1 0 0 20 40 60 80 100 Percent Load Typical Figure 2 Harmonic Spectrum 100 Load 5 Matrix Filter Typical Harmonic Spectrum For 100 Load L4 2 3 5 1
24. 6 of the NEC motor current rating Filters for variable torque AC drives rated less than 1 5 HP should be selected for an output current rating greater than or equal to 11096 of the motor current rating or 11096 OF the NEC motor current rating 40 For constant torque AC and DC drive applications operating from six pulse rectifier front ends selected a filter current rating according to application engineering note Matrix Filter Operation in Constant Torque Applications with Six Pulse Rectifiers or consult MTE engineering For phase controlled DC drive applications select filter current rating per application note Matrix Filter with Phase Controlled DC Drivers Where a single filter is used to feed multiple drives the output current rating of the filter should be selected to equal the total current rating of the individual drives when calculated according to the instructions above Because the filter supplies harmonic currents required by the drive linear loads such as space heaters incandescent lighting and AC motors operated across the line should not be connected to the output of the filter Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC Filter Description continued MTE Block Diagram Figure 26 MATRIX 3 PHASE SERIES INPUT m POWER D HMR 3 PHASE OUTPUT TO ADJUSTABLE DRIVE OVER TEMPERATURE SWITCH FAN POWER WIRING IF INSTALLED un n
25. AN SL INDUSTRIES COMPANY MATRIX FILTER SERIES D 400 Volts 50HZ USER MANUAL NN 2012 MTE Corporation Matrix Series DUser s Manual 400VAC MTE IMPORTANT USER INFORMATION NOTICE The MTE Corporation Matrix Filter is designed for harmonic mitigation of six pulse inverter drives supplying variable torque loads in a wide variety of applications The suitability of this filter for a specific application must therefore be determined by the customer In no event will MTE Corporation assume responsibility or liability for any direct or consequential damages resulting from the use or application of this filter Nor will MTE Corporation assume patent liability with respect to the use of information circuits or equipment described in this instruction manual The series D Matrix Filter uses patented Harmonics Mitigating Reactor HMR technology to limit full load current distortion to less than 596 THID MDP0482C 1 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE TABLE OF CONTENTS IMPORTANT USER INFORMATION 1 TABLE CONTENT me 2 IMPORTANT SAFETY INFORMATION en suuin en cer Ea aano DR COO DURER RR Dn DDR EORR Ra RR RR Ce A Ke sae 3 INTRODUCTION Me In 5 PART NUMBER CODES e
26. Capacitor placement shown for illustrative purposes only 29 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Installation Instructions Continued ENCLOSED UNIT INTERNAL DETAILS amp TERMINAL LOCATIONS 17 52 103 AMPS 23 00 WITH OPTIONAL NEMA 3R WEATHERSHIELDS CUSTOMER CONNECTIONS INPUT U1 V1 W1 OUTPUT U2 V2 W2 41 X 88 SLOT o 4 PLACES SPLASH GUARD Filters No Longer Ship 17 75 With Resistors 7 7C 22 C ES SE JUS ET mt 00000 000 000000 ts 000000080805000000 i Figure 18 52 103 AMP Refer to the MTE website www mtecorp com for Detailed Specifications Capacitor placement shown for illustrative purposes only 30 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Installation Instructions Continued ENCLOSED UNIT INTERNAL DETAILS amp TERMINAL LOCATIONS CAB 26C 128 240 AMPS 0 00 WITH OPTIONAL NEMA 3R WEATHERSHIELDS KIT 000000001 t Filters No Longer Sh
27. INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Installation Instructions Continued CAP ASSEMBLY MOUNTING amp TERMINAL LOCATIONS CONT Customer Connections to HMR U4 V4 W4 164 it 16 4 b TD CD EL b cr m Figure 16 Up to 30 Caps Note Number of capacitors will vary depending on the size of the filter 28 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Installation Instructions Continued ENCLOSED UNIT INTERNAL DETAILS amp TERMINAL LOCATIONS CAB 12C 6 44 AMPS 23 00 WITH OPTIONAL CUSTOMER NEMA 3R WEATHERSHIELDS CONNECTIONS INPUT U1 V1 W1 OUTPUT U2 V2 W2 ui Dd M e N d lt v T j 99 9 9 9119 9 9 24 00 _ Y 41 88 SLOT 4 PLACES SPLASH GUARD Filters No Longer Ship With Resistors Figure 17 6 44 AMP Refer to the MTE website www mtecorp com for Detailed Specifications
28. RW Adds connection inspection and use of over temperature switch 004 7 21 09 By WRW added additional trouble shooting guides and adds notes for Short Circuit Ratings By CAB added warning symbols updated table 10 and updated fax number 110420 04 20 11 Added capacitor warning Added Field Check List Modified Table 11 and Table 1 Added Overload rating Service conditions page 7 updated table 10 and product figures 10 21 By CAB Updates option 002 to state 240V updated table 11 removed 006 06 24 11 diagrams for options 010 011 012 013 Modified Revision scheme to match Avante 007 09 06 11 By CAB Updated cap panel numbers per engineering 128C 403C 636C 008 05 01 12 Cosmetic changes to Figure 27 Updated drawings for contactor option 002 to clarify customer supplied components 009 06 28 12 By LB Updated logo Added No Resistors note to drawings 51 Part No INSTR 025 REL 120628 REV 009
29. e utility This voltage is extremely dangerous and may cause death or severe injury if you come in contact with WARNING After disconnecting the utility power wait at least 5 minutes before doing any work on the filter connections After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components Connect a DC voltmeter across the capacitor terminals Start with the meter on the highest scale and progressively switch to a lower scale as the indicated voltage falls below the maximum value of the scale used Sequence of Operation 1 Read and follow safety precautions 2 After installation ensure that e All filter ground terminals are connected to ground e Power wiring to the utility drive and motor is in accordance with the power wiring connection diagrams shown in installation instructions section Use the guidelines of table 10 for power and cap panel wire gauges 46 3 Check that moisture has not condensed on the filter components If moisture is present do not proceed with startup until the moisture has been removed 4 Disconnect the filter output from the drive 5 Connect the filter to the utility WARNING Use extreme caution to avoid contact with line voltage when checking for power INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED 6 Confirm that line voltage is present at the inp
30. e voltage is not present at the filter output terminals Possible cause Power to the filter is turned off Solution Turn power on Possible cause One or more external line fuses are blown Solution Verify the continuity of line fuses in all phases Replace as necessary PROBLEM Possible cause Solution Possible cause Solution Possible cause Solution Full Load Harmonic current distortion exceeds 596 on one or more phases at full load The capacitor assembly has not been connected Check interconnection of capacitor assembly with HMR Figure 19 amp 20 A capacitor has failed Inspect the tops of all capacitors for bowing Replace failed capacitors Source impedance is less than 1 5 Add a minimum 1 596 impedance line reactor to the filter input Possible cause Solution Input source voltage harmonic distortion Identify equipment causing harmonic voltage distortion and add filters as required or accept elevated THVD Possible cause Solution Line voltage unbalance exceeds 1 Balance input line voltage to 196 or less 49 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE STARTUP CONTINUED PROBLEM Filter output voltage is not within specification Possible cause Filter input voltage is not within specification Solution Check the AC input line voltage and verify that it is wi
31. erating installing or repairing this filter INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components Connect a DC voltmeter across the capacitor terminals Start with the meter on the highest scale and progressively switch to a lower scale as the indicated voltage falls below the maximum value of the scale used Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE STARTUP CONTINUED Troubleshooting Cont 11 MTE Matrix Filter Field Checks Read and understand the voltage appropriate MTE Matrix user manual These manuals may be downloaded from the www mtecorp com web site Locate figures and drawings for your particular filter and identify the terminals locations Disconnect all power and remove input power wiring from U1 V1 W1 terminals Remove VFD drive power connections from filter terminals U2 V2 W2 and any contactor or temperature switch wiring For filters having control transformers remove power fuses on top of transformer Visually inspect filter terminals and wiring lugs for signs of heat and corrosion Contact factory if any wires appear to be missing or cut Inspect the U4 V4 W4 capacitor interconnect terminals and wiring Visually inspect all capacitors for signs of case deformation bowing of the top leaking
32. eries DUser s Manual 400VAC FILTER DESCRIPTION The MTE Matrix Filter is a low pass filter containing proprietary technology which makes it particularly useful for harmonic mitigation of adjustable speed drives Figure 26 shows a block diagram of the filter Three phase AC power is connected to the Harmonic Mitigating reactor section which contains patented circuitry which inhibits oscillation of the filter with the AC power system Shunt resistors and capacitor panels make up the rest of the filter Because of the capacitor bank the filter operates with leading power factor at light loads but unlike trap filters the MTE Matrix Filter does not produce significant voltage rise at the point of common coupling with the power system Matrix Filters are suitable for use with AC and DC drives and they can be used in both regenerative and non regenerative applications when properly selected For AC regenerative drives application consult the factory Filters for variable torque AC drives rated 7 5 HP and above should be selected for a filter output current rating greater than or equal to the motor current rating If the motor current rating is not available use the NEC motor current rating Filters for variable torque AC drives rated 2 5 HP should be selected for a filter output current rating greater than or equal to 10596 of the motor current rating If the motor current rating is not available select on the basis of 1059
33. g Figure 27 visually check the wired components for wiring errors then with a multi meter check phase to phase isolation using the 100 K ohm range The multi meter will read the parallel equivalent of the bleeder resistors after the capacitors initially charge All phase to phase resistance values should be the same WARNING Any extremely low or high resistance readings indicate a mis wire and may result in damage to filter components if not corrected Check for the following faults Resistors wired phase to phase Capacitor shorted Capacitor bus not connected Capacitor bus to chassis short Paralleling wiring errors Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400 VAC Installation Instructions Continued Power Wiring Connection Cont Grounding and Ground Fault Protection The filter must always be grounded with a grounding conductor connected to all ground terminals Due to high leakage currents associated with variable frequency drives ground fault protective devices do not necessarily operate correctly when placed ahead of a Matrix Filter feeding a drive When using this type of device its function should be tested in the actual installation Over Temperature Switch The temperature switch is provided to annunciate adverse filter heating Damage to the filter or drive may be avoided by interlocking this switch to shut down the drive or illuminate a service light see figures 24 and 25
34. ip With Resistors 000000000 0000000000000000000000 Figure 19 128 240 AMP Refer to the MTE website www mtecorp com for Detailed Specifications Capacitor placement shown for illustrative purposes only 31 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Installation Instructions Continued ENCLOSED UNIT INTERNAL DETAILS amp TERMINAL LOCATIONS CAB 26D 320 482 AMPS 40 00 WITH OPTIONAL NEMA 3R WEATHERSHIELDS CUSTOMER CONNECTIONS __ OUTPUT U2 V2 W2 INPUT U1 V1 W1 SS C 41 x 88 SLOT 4 PLACES SPLASH GUARD Filters No Longer Ship With Resistors 0000 9000000 00000000 000000 00000 Figure 20 320 482 AMP Refer to the MTE website www mtecorp com for Detailed Specifications Capacitor placement shown for illustrative purposes only 32 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Installation Instructions Continued ENCLOSED UNIT INTERNAL DETAILS amp TERMINAL LOCATIONS CAB 30D 636 786 AMPS CUSTOMER CONNECTIONS OUTPUT U2 V2 W2 INPUT U1 V1 W1 SPLASH GUARD Filters No Longer Ship With Resistors Figure 21 636 786 AMP Refer to the MTE website www mtecorp com for Detailed Specifications Capacitor placement shown for illustrative purposes only 33 Part No INSTR 0
35. n a circuit capable of delivering not more than 100K RMS symmetrical amperes at 480 volts maximum when protected by type J T or RK1 class fuses or a circuit breaker having a interrupting rating not less than 100K RMS symmetrical amperes 480 volts maximum For panel mounted filter applications interconnection between the filter its power source the cap panels and the drive is shown in Figure 24 Table 10 lists the wire range and terminal torque requirements as a function of filter current ratings Use table 10 for selecting conductors that interconnect the HMR and capacitor assemblies Filters that use multiple cap panels share total cap current shown on table 3 Refer to the drive user manual for instructions on interconnecting the drive and motor and the correct start up procedures for the drive The filter is designed for use with copper conductors with a minimum temperature rating of 75 degrees C 35 For filters supplied in general purpose NEMA 2 amp 3R cabinets interconnection between the filter its power source and the drive is shown in Figure 25 Refer to Figures 5 to 10 for the location of input output ground and over temperature switch terminals Table 10 lists the wire range and terminal torque requirements as a function of filter current ratings Refer to the drive user manual for instructions on interconnecting the drive and motor and the correct start up procedures for the drive Wiring checks Usin
36. oil or terminal damage Note the CAP and date code of any damaged capacitors Using a multi meter setto read 100K ohms check a Phase to phase U1 V1 W1 U1 mechanically activate contactor if present after reactor and caps charge reading should be about 40K total equivalent breeder resistance value and should be the same for each phase Open circuit or very low readings indicate a problem b Phase to chassis U1 case V1 case W1 case low readings indicate a ground fault problem Ensure the disconnect is safe then wire the utility power to U1 V1 W1 Apply power and verify that proper output voltage is present on U2 V2 and W2 Using a clamp on amp meter read the filter input current a Readings will be 0 7 of the capacitor current listed in table 3 for the listed filter current in the user manual mechanically activate the contactor if the filter is equipped with one Readings should be the same 5 for all phase currents contact the factory if currents are out of tolerance b Open contactor readings will show zero current for all phases Disconnect filter power and wire the VFD to U2 V2 and W2 as well as any control wiring to the filter contactor or temperature switch Replace any control transformer fuses Follow the drive power startup guidelines in the drive manufactures user manual 48 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC STARTUP CONTINUED PROBLEM Lin
37. onnel should read and understand the instructions contained in this manual before installing operating or servicing the filter and the drive to which the filter is connected Upon Receipt of this Filter The MTE Matrix Filter has been subjected to demanding factory tests before shipment Carefully inspect the shipping container for damage that may have occurred in transit Then unpack the filter and carefully inspect for any signs of damage Save the shipping container for future transport of the filter In the event of damage please contact and file a claim with the freight carrier involved immediately If the equipment is not going to be put into service upon receipt cover and store the filter in a clean dry location After storage ensure that the equipment is dry and that no condensation or dirt has accumulated on the internal components of the filter before applying power Repair Exchange Procedure MTE Corporation requires a Returned Material Authorization Number before it can accept any filters that qualify for return or repair If problems or questions arise during installation setup or operation of the filter please call the Director of Corporate Quality for assistance at Phone 262 253 8200 FAX 262 253 8222 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE PART NUMBER CODES MD X X Matrix Series D Panel mounts G General Purpose NEMA 2 W Weather
38. rical code for the selection of the appropriate enclosure Type Number for your application Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400 VAC Installation Instructions Continued HMR Bolt Hole Mounting Patterns Table 8 Re ue oversize Eat Moura paguro MDP0006C 14 11 3 H x 6 W x 6 2 D 10 25 A x 5 B x 2 5 E 0 281 DIA Figure 5 MDP0008C 16 11 3 H x 6 W x 6 3 D 10 25 A x 5 3 C x 2 5 E 0 281 DIA Figure 5 MDP0011C 21 12 4 H x 7 2 W x 5 7 D 11 38 A x 5 B 3 C x 2 38 E 0 281 DIA Figure 5 MDP0014C 26 12 4 H x 7 3 W x 6 3 D 11 38 A x 5 B 3 C x 2 88 E 0 281 DIA Figure 5 MDP0021C 42 15 8 H x 9 W x 6 5 D 14 25 A x 6 B 4 26 C x 3 2 E 0 358 DIA Figure 5 MDP0027C 51 15 8 H x 9 W x 7 D 14 25 A x 6 B 4 26 C 3 75 E 0 358 DIA Figure 5 MDP0034C 61 15 8 H x 9 W x 7 5 D 14 25 A x 6 B 4 26 C x 4 25 E 0 358 DIA Figure 5 MDP0044C 71 15 8 H x 9 W x 8 D 14 25 A x 6 B 4 26 C x 4 75 E 0 358 DIA Figure 5 MDP0052C 80 16 5 H x 12 3 W x 9 6 D 12 24 A x 11 B 6 5 C x 11 E 0 413 DIA Figure 6 MDP0066C 90 16 5 H x 12 3 W x 10 7 D 12 14 A x 11 B 6 5 C x 11 E 0 413 DIA Figure 6 MDPO0083C 101 16 5 x 12 3 W x 11 3 D 12 15 A x 11 B 6 5 C x 11 E 0 413 DIA Figure 6 MDP0103C 125 16 5 Hx 12 3 W x 11 D 12 21 A x 11 B 6 5 C x 11 E 0 413 DIA Figure 6 MDP0128C 150 23 Hx15 3 W x 11 3 D 17 83 A x 14 B 8 C x 14 E 0 413 DIA Fig
39. thin tolerance Refer to the filter service conditions and performance specifications for tolerances Possible cause Source impedance is out of tolerance Solution Verify that the source impedance is within tolerance Refer to the filter service conditions and performance specifications for tolerances Possible cause One or more Capacitors is damaged Solution Visually check capacitor top for distortion or doming check for shorts or open caps Possible cause Drive set up parameters do not allow for input filter Solution Consult drive manufacturer to update setup to accommodate input filter Possible cause Input voltage subject to extreme transients such as switching between two voltage sources Drive faults on over or under voltage Solution Source switching is not recommended without proper phase synchronizing or allowing reasonable time delay before transfer to new source 50 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE STARTUP CONTINUED Matrix Filter Series D 400 50Hz User Manual Responsibility Sales INSTR 025 Approved By Wayne Walcott ISO Section 7 2 3 Revision Date Revision History 8 1106 New document written by Wayne Walcott 001 9 12 06 Revised by Wayne Walcott correct page 11 and 18 to show two 273 CAPPANELS instead of one added a temperature derating curve 002 8 3 07 Revised by Wayne Walcott 003 12 7 07 By W
40. um side clearance of four 4 inches and a vertical clearance of six 6 inches for proper heat dissipation and access WARNING Do not install capacitor assembly above near resistors and Harmonic Mitigating Reactor Premature or catastrophic failure may occur 18 The capacitor assembly must be located in the lowest temperature regions of the enclosure generally toward the bottom and away from high temperature components HEAT SENSITIVE CAPACITORS FIRE DANGER DIELETRIC OIL amp REDUCED MTBF BY HEAT MOUNT IN COOL LOCATION BELOW REACTOR amp RESISTORS AVOID WIRE PLACEMENT NEAR HOT COMPONENTS FOLLOW TORQUE INSTRUCTIONS ON TERMINAL BLOCK Figure s 5 22 contain outline drawings for the various ratings and show mounting orientation with bolt patterns Include the power dissipation of the filter along with all the other components located in the enclosure to determine the internal temperature rise and cooling requirements of the enclosure General purpose NEMA 2 and 3R enclosed filters are designed for floor mounting in the vertical plane in an environment suitable for the enclosure type Do not install in or near a corrosive environment Avoid locations where the filter would be subjected to excessive vibrations Allow a minimum side and back clearance of eight 8 inches and front clearance of thirty six 36 inches for proper heat dissipation and access Refer to Article 430 Table 430 91 of the National Elect
41. ure 7 MDP0165C 200 23 Hx15 3 W x 11 5 D 17 86 A x 14 B 8 C x 14 E 0 413 DIA Figure 7 MDP0208C 250 23 H x 15 3 W x 12 D 17 91 A x 14 8 C x 14 E 0 413 DIA Figure 7 MDP0240C 275 23 H x 15 3 W x 12 4 D 17 95 A x 14 8 C x 14 E 0 413 DIA Figure 7 MDP0320C 375 35 5 H x 18 W x 20 2 D 31 A x 16 5 B 17 5 C x 16 5 E 0 413 DIA Figure 8 MDP0403C 480 35 5 H x 18 W x 22 5 D 31 A x 16 5 B 17 5 C x 16 5 E 0 413 DIA Figure 8 MDP0482C 560 35 5 H x 18 W x 23 D 31 A x 16 5 B 17 5 C x 16 5 E 0 413 DIA Figure 8 MDPO0636C 725 35 5 H x 24 W x 23 5 D 31 A x 22 5 B 17 5 C x 22 5 E 0 413 DIA Figure 9 MDP0786C 900 35 5 H x 24 W x 24 D 31 A x 22 5 B 17 5 C x 22 5 E 0 413 DIA Figure 9 Use the above table and referenced figures to establish suitable reactor mounting 19 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400 VAC Installation Instructions Continued Cap panel Bolt Hole Mounting Patterns Table 9 panel Part Number Eu Met Overall Size D Figure MDP0006C 201 3 75 5 6 H x 5 6 W x 7 3 D 5 06 A x 5 06 B 0 218 Figure 12 MDP0008C 202 3 75 5 6 H x 5 6 W x 8 2 D 5 06 A x 5 06 B 0 218 Figure 12 MDP0011C 223 3 75 5 6 H x 5 6 W x 7 3 D 5 06 A x 5 06 B 0 218 Figure 12 MDP0014C 204 3 75 5 6 H x 5 6 W x 7 3 D 5 06 A x 5 06 B 0 218 Figure 12 MDP0021C 224 3 75 5 6 H x 5 6 W x 6 3 D 5 06 A x 5 06 B 0 218 Figure
42. ut terminals U V1 W1 of the filter 7 Confirm that line voltage is present at the output terminals U2 V2 W2 of the filter and that it is less than or equal to 1 05 times the input voltage 8 Using a clamp on Amp meter check input phase currents to verify they are within a 5 match to each other Use 7096 of the values from Table 3 9 Remove power and verify that NO VOLTAGE is present on the filter terminals 10 Connect the filter output to the drive 11 Refer to the drive user manual for the drive startup procedure Observe all safety instructions in the drive user manual WARNING INJURY OR DEATH MAY RESULT IF THE DRIVE SAFETY PRECAUTIONS ARE NOT OBSERVED DAMAGE TO EQUIPMENT MAY OCCUR IF THE DRIVE STARTUP PROCEDURES ARE NOT OBSERVED Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC STARTUP CONTINUED TROUBLESHOOTING WARNING When properly installed this equipment has been designed to provide maximum safety for operating personnel However hazardous voltages exist within the confines of the enclosure Servicing should therefore be performed by qualified personnel only and in accordance with OSHA Regulations To aid in troubleshooting a block diagram is shown in Figure 26 and a list of potential problems and solutions are listed below 47 WARNING High voltage is used in the operation of this filter Use Extreme caution to avoid contact with high voltage when op
43. ve Percent Filter 5 MAX at FULL LOAD Standby Current Without Optional Capacitor Contactor 70 of the full load capacitor current listed in Table 3 With Optional Capacitor Contactor Refer to Drive User s Manual Enclosures MTE enclosures are designed to provide a degree of protection for electrical components and prevent incidental personnel contact with the enclosed equipment Depending on the enclosure selected these enclosures meet the requirements of NEMA 1 2 or 3R An approximate cross reference guide between NEMA UL CSA and IEC enclosure follows 1 NEMA IEC IP20 enclosure Are designed for indoor use and will provide protection against contact with the enclosed equipment 2 NEMA IEC IP20 enclosure Are designed for indoor use and will provide protection against contact with the enclosed equipment and provide a degree of protection against limited amounts of falling water and dirt NEMA IEC IP21 enclosure Are designed for outdoor use primarily to provide protection against contact with the enclosed equipment and provide a degree of protection against falling rail sleet and external ice formation 8 Part No INSTR 025 REL 120628 REV 009 Matrix Series DUser s Manual 400VAC MTE Specifications Continued Ratings Watts loss Table 1 Power Dissipation Maximum Efficiency Rated Current Output Amps Typical RMS 96 Typical Watts 9 Part No INSTR 025 REL
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