User Manual
Contents
1. Fit the correction weight in the specific gauge seat with the adhesive part facing upwards Bring the wheel into correct angular position for the plane to be corrected Pull the gauge further outwards 10 Use and maintenance manual Rev 04 2011 Return the gauge to the rest position When the weight application distance has been reached a beep is sounded can be deactivated rotate the gauge until the correction weight adheres to the rim the fact that the weight application position is no longer vertical see figure is automatically compensated INSIDE CORRECTION POSITION OUTSIDE CORRECTION POSITION INDICATION The approach of the weights to the correction positions is indicated by the LEDs number 18 To cancel the function press the button again 5 5 SPLIT FUNCTION unbalance resolution The SPLIT function is used to position the adhesive weights behind the wheel spokes angle gt 18 so that they are no longer visible for alloy rims Use this function in the ALU or STATIC mode where the adhesive weight is ap plied inside the rim Enter the wheel dimensions in the ALU S mode and press START a Turn the wheel to the outer side unbalance correction position 5 b Move one of the spokes to 12 o clock e g 1 and 1 2 1g Al Use of the wheel balancer g 2 la Use and maintenance manual Rev 04 2011 Refit the wheel in such a way that the refere2. j Piano flangia cg O T p f 3 Turn the gauge downward position the round part z ala of the gauge terminal at 40 mm radial distance Z f from the flange as indicated in the figure alternati LI vely use one of the cones provided as shown in the CORRECT CALIBRATION es Return the gauge to rest position The wheel balancer is ready for operation INDICATION In the event of errors or faulty operation the writing 4 The number 290 3 should appear on the left bh JJ F P appears on the display shift the gauge to the display The calibration is already correct rest position and repeat the calibration operation exactly as described above If the error persists contact the oO Technical Service Department In the event of incorrect ce 9 ii input in the rim distance gauge calibration function press STOP to cancel it If not press the button holding the gauge still at 40 i mm the number 290 appears on the left display 6 4 2 Diameter gauge Return the gauge to rest position Display the SETUP menu oD 1 Press tt to view the diameter gauge CALI BRATION function CAL d Place the round part of the gauge terminal on the flange as shown in the figure and press CAL EP d AA 2 The number 28 3 appears on the left display Setup 15 a 2 Z LU 16 Use and maintenance manual Rev 04 2011 7 Diagnostics
3. If the various components must be stored before being taken to the dump make sure to keep them in a safe place protected from atmospheric agents in order to prevent them from contaminating the ground and the water table 92 DISPOSING OF ELECTRONICS COMPONENTS Community directive 2002 96 EC assimi lated in Italy with legislative decree n 151 of 25th July 2005 requires electrical and electronic equipment manufacturers and users to comply with a number of obliga tions concerning the collection treatment recovery and disposal of this waste Please scrupulously comply with these waste disposal regulations Remember that abusive dumping of this waste leads to the application of the administrative penalties established by current law 20 Use and maintenance manual Rev 04 2011 10 Spare parts 10 1 IDENTIFICATION AND ORDERING METHOD The various parts can be identified using the explodeddraw ings the electrical drawings and diagrams in the machine technical file which is archived by the Manufacturer to which a request can be made For off the shelf parts the technical manuals or the supplier s original documents can be provided if the Manufacturer deems this to be useful If not supplied this documentation is also included in the machine Technical File archived by the Manufacturer as regards by Ministerial Decree 98 37 EC In this case contact the Technical Service to identify the required piece If the requir
4. must be kept in a safe and dry place and must always be available for consultation Make a copy and keep it in the archive When exchanging information with the manufacturer or the technical assistance staff authorised by the former quote the rating plate information and the serial number of the machine This manual must be kept for the entire lifetime of the machine and if necessary e g damage making all or some of it illegible etc the user must request another copy exclusively from the manufacturer quoting the pub lication code indicated on the cover 1 4 MANUAL UPGRADES This manual is an integral part of the machine and reflects the state of the art at the moment it was put on the market The publication complies with the directives in force on that date the manual cannot be considered inadequate ale Z LI a Z LU as a result of regulatory updates or modifications to the machine Any manual upgrades that the manufacturer may see fit to send to users will become an integral part of the manual and must be kept together with it 1 5 COLLABORATION WITH USERS The manufacturer will be pleased to provide its custom ers with any further information they may require and will consider proposals for improving this manual in order to more fully satisfy the requirements it was written for In case of transfer of ownership of the machine which must always be accompanied by the use an
5. static unbalance of up to 4 g The damage of such approximation is emphasized by the fact that static unbalance is cause of most of disturbances on the vehicle This new function resident in the machine automatically indicates the optimum entity of the weights to be applied by approximating them in an intelligent way according to their position in order to minimize residual static unbalance 12 Use of the wheel balancer Use and maintenance manual Rev 04 2011 6 Setup LL 2 Z LU 6 1 MENU This is used to personalise some balancer functions and to perform calibrations To access this section press the FUNCTIONS MENU button diameter unit of measure mm inch Ta width unit of measure mm inch start from guard closing approximates 1 5g 0 1 0 250z acoustic signal activation on off Selesi TEI opposite position on off Sane in gt g D mje 0 m r STOP RETURN TO MEASUREMENT SCREEN Setup 13 Use and maintenance manual Rev 04 2011 6 2 SELF DIAGNOSTICS 2 Add a standard weight of 60 g 2 00 oz to the outer The machine can perform self diagnostics to check the LED s on the control panel and make sure the encoder side in any position 68 START reads correctly Add To perform this operation view the SETUP menu 3 Shift the standard weight from the outside to the ew inside keeping the same position 60 Add np f l o pg 4 Turn the
6. 7 1 INCONSISTENT UNBALANCE READINGS In some cases when a wheel that has just been balanced is repositioned on the balancer the machine can detect an unbalance This is nota machine problem but is due to faulty mounting of the wheel on the flange In other words when mount ing the wheel after initial balancing it has taken another position with respect to the balancer shaft axis If the wheel has been mounted on the flange with screws the screws may not have been tightened correctly criss cross sequence or the tolerances of the holes drilled in the wheel may be too large Small errors up to 10 grams 0 4 oz are to be considered normal in wheels locked with the relative cone The error is normally greater for wheels locked with screws or studs If after balancing the wheel is still unbalanced when re fitted on the vehicle this could be due to an unbalanced brake drum or very often the tolerances of the holes drilled in the rim and drum are too large In this case balancing should be performed using a balancer with the wheel mounted on the vehicle 7 2 ALARM SIGNAL The machine has a self diagnostics cycle which identi fies the most frequent malfunctions during the normal work cycle These malfunctions are processed by the system and shown on the display a Diagnostics Use and maintenance manual Rev 04 2011 WARNING THE INFORMATION IN THE POSSIBLE REMEDY COLUMN REQUIRES WORK TO BE PERFORMED BY SPECIALIST TEC
7. HNICIANS OR OTHER AUTHOR ISED PEOPLE WHO MUST ALWAYS WORK USING THE PERSONAL PROTECTIVE EQUIPMENT INDICATED IN THE INSTALLATION MANUAL IN SOME CASES THIS WORK CAN BE PERFORMED BY A NORMAL OPERATOR ERROR CAUSE POSSIBLE REMEDY Black The wheel balancer does not Check the machine is properly connected to the mains power switch on supply No rotation signal LL Z LU 1 Ama ees eee FARTIS Check the fuses on the power board and replace if necessary Err 2 Speed too low during detection During the unbalance measure ment revolutions the wheel speed has fallen to below 42 rpm Mount a wheel with more or less known unbalance less than 100 grams and check the response of the machine Replace the CPU board Use the self diagnostics function to check the encoder Replace the encoder Err 3 Unbalance too high Replace the CPU board Err 4 Rotation in opposite direction 1 Use the self diagnostics function to check the encoder 2 Check the encoder bearing spring Err 5 Guard open Reset the error The START pushbutton was pressed without first closing the guard Replace the CPU board Make sure that a vehicle wheel is mounted on the wheel balancer 1 2 Close the guard 3 Verify the function of the protection switch 4 Err 7 NOVRAM parameter read error 1 Err 8 Use the self diagnostics function to check the encoder Press the START button Err 9 on Disconnec
8. LANCE OPTIMISATION Ea This operation is performed to reduce the static unba Ea lance of the wheel a It is suitable for static unbalance values in excess of 30 Lo grams Ss If OPPOSITE POSITION is enabled the eventual appli cation position for the bottom weight is also indicated next to the positioning arrows to facilitate cleaning the GPE gt rim and the relative application of adhesive weights The symbol used is a Ifno unbalance was measured before START appears on the display Press this button to proceed SEA rE b Make a reference mark on the flange and the rim using a piece of chalk for example With the aid of a tyre remover turn the tyre on the rim by 180 OL OON Use of the wheel balancer 11 Use and maintenance manual Rev 04 2011 5 8 AUTOMATIC MINIMIZATION OF STATIC UNBALANCE az Initial unbalance it SX dx Phase shift 59 Possible approximations a A sx dx SX dx sa dx static residue 8 static residue 3 g static residue 6 g ith traditional wheel Choice with minimum static balancer unbalance This program is designed to improve the quality of balancing without any mental effort or loss of time by the operator In fact by using the normal commercially available weights with pitch of 5 in every 5g and by applying the two counterweights which a conventional wheel balancer rounds to the nearest value there could be a residual
9. TION Use and maintenance manual Rev 04 2011 1 Foreword A WARNING THIS MANUAL IS AN INTEGRAL PART OF THE INSTALLATION MANUAL WHICH SHOULD BE CONSULTED CONCERNING STARTING AND USING THE MACHINE SAFELY READ CAREFULLY BEFORE CONTINUING 1 1 GENERAL The machine has been constructed in conformity with the current EC Directives and the technical standards imple menting the requirements as stated in the declaration of conformity issued by the manufacturer and attached to the manual This publication hereinafter simply referred to as man ual contains all the information required to safely use and service the machine referred to in the Declaration of Conformity This appliance hereinafter is generically referred to as machine The manual addresses operators instructed on the precau tions to take in relation to the presence of electric current and moving devices This publication is intended for all users who as far as within their competence need to and or are obliged to give instructions to others or operate on the machine themselves These persons can be identified as follows operators directly involved in transporting storing installing using and servicing the machine from when it is put on the market until when it is scrapped direct private users The original Italian text of this publication constitutes the only reference to resolve any interpretation controversies related to the trans
10. Use and maintenance manual General Index i 1 2 1 3 1 4 1 9 1 6 lg 1 8 1 9 2 1 2 2 2 3 5 1 I2 5 3 5 4 ope 5 6 5 5 8 6 1 6 2 6 3 6 4 A LZ FOREWORD GENERAL PURPOSE OF THE MANUAL WHERE AND HOW TO KEEP THE MANUAL MANUAL UPGRADES COLLABORATION WITH USERS MANUFACTURER MANUFACTURER S RESPONSIBILITY AND WARRANTY 1 7 1 Terms of warranty TECHNICAL ASSISTANCE SERVICE COPYRIGHT MACHINE DESCRIPTION PURPOSE TECHNICAL SPECIFICATIONS DIMENSIONS AND WEIGHTS STARTING CONTROL PANEL USE OF THE WHEEL BALANCER PRESETTING OF WHEEL DIMENSIONS 5 1 1 Modifying set dimensions MEASUREMENT RESULT STATIC UNBALANCE EXACT POSITIONING OF THE ADHESIVE WEIGHT BY MEANS OF THE GAUGE WITH CLIPS SPLIT FUNCTION UNBALANCE RESOLUTION UNBALANCE OPTIMISATION OPPOSITE POSITION AUTOMATIC MINIMIZATION OF STATIC UNBALANCE SETUP MENU SELF DIAGNOSTICS CALIBRATION AUTOMATIC GAUGES CALIBRATION 6 4 1 Rim distance gauge 6 4 2 Diameter gauge DIAGNOSTICS INCONSISTENT UNBALANCE READINGS ALARM SIGNAL ENGLISH OO0OO OIO AAAA F amp F FP BPW WW WO IO 10 10 10 10 11 11 12 13 13 14 14 14 14 16 16 16 0945 04 11 Rev C MAINTENANCE GENERAL 8 1 1 Introductory notes 8 1 2 Safety rules 8 1 3 Replacing fuses DISPOSAL DISPOSING OF THE BALANCER DISPOSING OF ELECTRONICS COMPONENTS SPARE PARTS IDENTIFICATION AND ORDERING METHOD ATTACHED DOCUMENTA
11. cal pieces tools or devices used dur ing the operative procedure that could cause damage or malfunctions are not left inside the balancer For safety before starting work maintenance inspection and repair staff must disconnect all power sources and take all the necessary preventive safety measures As well as operating frequencies the operations described below indicate the qualifications that staff must possess in order to perform the operation 8 1 3 Replacing fuses Some protection fuses are located on the power board see wiring diagrams accessible by dismantling the weight shelf If fuses require replacement use ones with an identical current intensity 19 ale 2 Z LU a Z LI 9 Disposal CAUTION THE INSTRUCTIONS IN THIS CHAPTER ARE INDICATIVE REFER TO THE REGULATIONS IN FORCE IN THE COUNTRY WHERE THE EQUIP MENT IS USED 9 1 DISPOSING OF THE BALANCER The balancer must be disposed of after dismounting the various parts For disposal operations as well as wearing the Personal Protective Equipment indicated in the INSTALLATION MANUAL refer to the instructions and diagrams in this manual If necessary request specific information from the manufacturer Once you have removed the various parts and components separate them into the different types of materials according to the differentiated waste disposal regulations in force in the country where the machine is dismantled
12. chine weighs 90 kg Machine description Use and maintenance manual Rev 04 2011 3 Starting Before powering the machine carry out the following WARNING BEFORE SWITCHING ON THE MACHINE MAKE SURE THAT ALL THE CONNECTIONS DESCRIBED IN THE INSTALLATION CHAPTER HAVE BEEN MADE CORRECTLY THE FOLLOWING OPERATIONS INVOLVE A POTENTIAL RISK FOR THE OPERATOR GIVEN THE PRESENCE OF VOLTAGE ON THE EQUIPMENT THE PERSONAL PROTECTIVE EQUIPMENT DESCRIBED IN THE INSTALLATION MANUAL MUST BE WORN AND WORK MUST BE DONE WITH DUE CARE AND ATTENTION OPERATIONS MAY ONLY BE PERFORMED BY A SPECIALISED TECHNICIAN checks 1 check that the balancing machine touches the floor at the three support points 2 make sure that all the parts of the balancer are cor rectly connected and fixed 3 make sure that the parameters voltage and frequency of the mains power supply are compatible with those indicated on the rating plate of the balancer 4 make sure the power cable is correctly connected 5 make sure the machine shaft and flange hole are clean CAUTION ANY TRACES OF DIRT MAY AFFECT BALANCING ACCURACY 6 To switch on the balancer press the switch on the left hand side of the machine Starting ale 2 Z LU 7 Position the wheel on the terminal with the inner part facing the balancer 8 Firmly attach the wheel to the balancer shaf
13. d maintenance manual the original user must inform the manufacturer of the name and address of the new user in order to allow it to send the new user any communications and or updates deemed to be indispensable This publication is the property of the Manufacturer and may not be fully or partly reproduced without prior written agreement 1 6 MANUFACTURER The machine identification data is indicated on the plate mounted on the machine The plate below is shown for the sake of example eee AR AIR SUPPLY Kglem 1 7 MANUFACTURER S RESPONSIBILITY AND WARRANTY In order to make use of the manufacturer s warranty the user must scrupulously observe the precautions contained in the manual in particular he must never exceed the limits of use of the machine always constantly and carefully clean and service the machine have the machine used by people of proven capacity and attitude adequately trained for the purpose The manufacturer declines all direct and indirect liability caused by useofthe machine in a different way from that indicated Use and maintenance manual Rev 04 2011 in this manual use of the machine by people who have not read and fully understood the contents of this manual use in breach of specific regulations in force in the country of installation modifications made to the machine software and op erating logic unless authorised by the manufacturer in writing una
14. ed pieces are not in any position or they can not be identified contact the Technical Service specify ing the type of machine its serial number and year of construction This information is indicated on the machine identifica tion plate 11 Attached documentation If not supplied this documentation is included in the Techni cal File of the machine archived by the Manufacturer In this case contact the Technical Service for detailed information concerning the machine Disposal Spare parts Attached documents
15. ge provided Use of the wheel balancer 9 ale 2 Z LU a 2 Z LU 5 2 MEASUREMENT RESULT Inside correction A X ee ri ete SHH rr NAN Dye Wa Stan ven Y W A Ara Ni a Ap D Ma Fas WANA SAS SN iY e After performing a balancing spin the amounts of unba lance are shown on the digital readouts Digital readouts with LED lit up indicate the correct angular wheel position to mount the counterweights 12 o clock position If the unbalance is less than the threshold selected wv is displayed instead of the unbalance with it is pos sible to read the values below the threshold chosen INDICATION In the case of wheels with a diameter less than or equal to 13 and at temperature conditions near 0S the wheel balancer automatically inserts a special measuring cycle composed of two successive measurements The accuracy of the unbalance values and the reliability of the wheel balancer remain unchanged This type of operation is reset each time the wheel balancer is started 5 3 STATIC UNBALANCE Itis selected by pressing and is shown on the central display The position is indicated on the displays 3 and 4 5 4 EXACT POSITIONING OF THE ADHESIVE WEIGHT BY MEANS OF THE GAUGE WITH CLIPS D Pe Press if using the correction method with adhe sive weights on the inside of the rim
16. lation into the European Community languages This publication forms an integral part of the machine and must therefore be kept for future reference until final dismantling and scrapping of the machine Introduction 1 2 PURPOSE OF THE MANUAL This manual and the installation manual contains the instructions required to use the machine safely and carry out routine maintenance work Any calibrations adjustments and extraordinary mainte nance operations are not considered in this document as they may only be performed by the service engineer who must work on the machine according to the technical and rated characteristics for which it was built Though it is fundamental to read this manual it cannot replace skilled technical staff who must be adequately trained beforehand The foreseen use and configurations of the machine are the only ones allowed by the manufacturer do not attempt to use the machine in a different way Any other use or configuration must be agreed in advance with the manufacturer in writing and in this case an annex will be attached to this manual For use the user must also comply with the specific workplace legislation in force in the country where the machine is installed The manual also refers to laws directives etc that the user must know and consult in order to accomplish the goals that the manual sets out to achieve 1 3 WHERE AND HOW TO KEEP THE MANUAL This manual and relative attachments
17. nce marks c Following the direction of rotation indicated by the on the rim and the flange coincide position LED s move spoke 2 to12 o clock and press l l Press START to begin reading ale 2 Z LU Es 3 The value to use for correction in position 2 is fc ION START displayed gt 8G mies c RH display percentage reduction value LH display actual static unbalance value which can be reduced by rotation g d Move spoke 1 to the correction position as indicated 45 80r by the position LED s 1 J 2 Mark the two positions of the rim and tyre and turn the Li d 2a a 2 S nN tyre on the rim until the positions coincide to achieve gt 0 ie the optimisation shown on the display TYRE If the OPPOSITE POSITION function is enabled see the POSITION relative paragraph the bottom correction position at 6 o clock is indicated by the central LED coming on for each C m phase column RIM POSITION 1 To return to the n rmal unbalance indication press any TO CANCELO PUNIS ater ah al E ple STOP l button I INFORMATION The distance between the spokes must be at least 18 9 7 OPPOSITE POSITION i and at most 120 if not the errors 24 25 or 26 appear The normal balancing condition requires the correction Spokes with irregular or inconstant angles can be weight to be applied at the top 12 o clock when the compensated symbol is displayed 5 6 UNBA
18. on of the balancer A WARNING THE PEOPLE RESPONSIBLE FOR CLEANING THE AREA WHERE THE MACHINE IS INSTALLED MUST WEAR PERSONAL PROTECTIVE EQUIPMENT IN ORDER TO WORK IN SAFETY AND ACCORDING TO THE CURRENT OCCUPATIONAL HEATH AND SAFETY REGULATIONS As extraordinary maintenance must be performed by service staff or in any case by specifically authorised and trained people is not dealt with in this manual 8 1 2 Safety rules Performing specialist activities on the equipment particu larly if the guards need to be dismounted exposes people to serious danger due to the presence of potentially live parts The rules shown below must be scrupulously followed People must always use the Personal Protective Equip ment indicated in the Installation Manual During activi ties unauthorised people may not access the equipment and WORK IN PROGRESS signs will be erected in the department in such a way that they are visible from every place of access Maintenance Specialist staff must be authorised and especially trained concerning the dangers that may arise during operation and the correct methods for avoiding them They must always work with great care and pay full at tention If exceptionally the staff removes the guards to carry out a particular specialist technical maintenance inspection or repair job they are required to put them back after work After work staff must make sure that foreign objects in particular mechani
19. positioned b adhesive weights make two successive measurements on two correction planes inside the rim The balancing machine automatically interprets that the correction will be made with adhesive weights and the following appears For a different combination of the type or position of the weights on the rim use the as button WU J 5 1 1 Modifying set dimensions b oc N If the wheel dimensions have been entered incorrectly E os S TA the parameters can be modified without repeating the balancing spin by pressing for 2 seconds E gt access parameter modification While the gauge is moving the following appears E 5 5 select t to modify a distance b width d Su a diameter when the measurement has been stored In the case of standard weights CLJ C23 a distance b width d diameter In the case of adhesive weights a standard weights when only one measurement is made the machine interprets the presence of a rim with clip on weight correction diameter d2 outside diameter i i press to select a b or d stop to recalculate the unbalance Or pull out the gauge to repeat the measurement sToP e to obtain the new measurement a1 inside distance a2 outside distance d1 inside The correct measurement is that which can be measured with the compass gau
20. rect electrical connections The warranty is invalidated in case of repairs made by people who were not authorised by the manufacturer modifications that were not authorised by the manu facturer use of parts and or equipment that were not supplied or approved by the manufacturer removal or alteration of the machine identification plate Introduction Use and maintenance manual Rev 04 2011 1 8 TECHNICAL ASSISTANCE SERVICE For any technical service operation contact the manufacturer directly or an authorised dealer always quoting the model the version and the serial number of the machine 1 9 COPYRIGHT The information contained in this manual may not be disclosed to third parties Partial or total duplication un less authorised by the Manufacturer in writing through photocopying duplication or other systems including electronic acquisition is breach of copyright and can lead to prosecution Introduction ale 2 Z LU aE 2 Z LU Use and maintenance manual Rev 04 2011 2 Machine description 2 1 PURPOSE It is used to balance the wheels of cars vans 4 WD motorcycles and scooters The wheels must weigh less than 75 kg It can be operated in the temperature range of 0 to 45 C The machine can operate only on flat non resilient floor To lift the machine lever only on the base where the 3 support points are located never under any circustance apply force
21. t the piezo connectors from the board and do a spin if no error is detected replace the piezo sensors Replace the CPU board Check the wheel dimensions setting Switch off the machine and wait for at least 1 min re start the machine and check it works properly 2 Repeat machine calibration 3 Replace the CPU board Check the detection unit connections Run the machine calibration function Err 11 Too high speed error 1 Check functioning of the phase encoder and in particular the The average spinning speed is reset signal more than 2 Replace the computer board 240 rpm Unbalance measurement error 1 Use the self diagnostics function to check the encoder 2 Check the detection unit connections 3 Check the machine earthing connection 4 Mount a wheel with more or less known unbalance less than 100 grams and check the response of the machine 5 Replace the CPU board Err 20 Wheel still The wheel must 1 Use the self diagnostics function to check the encoder remain still for more than one 2 Check the connections on the power board second after START 3 Replace the CPU board Err 21 Motor on for more than 15 1 Use the self diagnostics function to check the encoder seconds 2 Check the connections on the power board 3 Replace the CPU board Err 22 Maximum number of spins Check that a vehicle wheel has been mounted on the wheel possible for the unbalance balancer measurement has been exceeded 2 Check f
22. t using the lock nut 9 The pedal controls a mechanical brake which facili tates locking the locking ring and positioning the wheel for correction 10 At this point you can read the tyre measurements and perform balancing Use and maintenance manual Rev 04 2011 4 Control panel al 2 Z LUI Digital readouts AMOUNT OF UNBALANCE inside outside Digital readouts POSITION OF UNBALANCE inside outside Inside correction mode selection button Indicators correction mode selected Outside correction mode selection button Special function indicators Manual WIDTH DISTANCE DIAMETER setting buttons and MENU selection Push button FUNCTION MENU Balancing cycle stop button Balancing cycle start button Position repeater push button Push button SPLIT unbalance resolution MENU selection confi rmation pushbutton Push button unbalance reading lt 5 g 25 oz Unbalance optimization selection pushbutton Grams ounces selection pushbutton CAUTION PRESS THE BUTTONS WITH YOUR FINGERS NEVER USE THE COUNTERWEIGHT GRIPPERS OR OTHER POINTED OBJECTS 8 Control panel Use and maintenance manual Rev 04 2011 5 Use of the wheel balancer 5 1 PRESETTING OF WHEEL DIMENSIONS The balancing data is set by means of an intelligent au tomatic gauge confi rmation of the measurement and the position appear on the display The round part of the gauge must rest on the rim where the weight will be
23. to other points such as the spindle head or accessory shelf It functions properly without having to fasten it to the floor with wheels weighing up to 35 kg for heavier wheels fasten it at the points indicated Do not mount anything other than motorbike car or truck tyres on the wheel balancer Thanks to the new and exclusive VDD Virtual Direct Drive system reliable unbalance measurements can be made in a short time almost half the time of the cycle used with respect to other balancers in this range CONTROL PANEL WEIGHT TOOL HOLDER LOCK NUT AUTOMATIC GAUGE BRAKE PEDAL ae eS The main features include machine settings menu direct selection of the metrical or Anglo Saxon system optimisation of tyre and rim unbalance static programme ALUS SPLIT unbalance optimiza tion indication of exact correction weight position self diagnostics calibration automatic minimisation of static unbalance 2 2 TECHNICAL SPECIFICATIONS The following data refers to the balancer in its standard configuration 2 3 DIMENSIONS AND WEIGHTS 1440 1280 The ma
24. unctioning of the phase encoder and in particular the reset signal Replace the computer board Diagnostics 17 ENGLISH 18 Distance between the spokes less than 18 degrees Distance between the spokes greater than 120 degrees First spoke too far from the unbalance Use and maintenance manual Rev 04 2011 The minimum distance between the spokes where the unbalance is to be split must be greater than 18 degrees Repeat the SPLIT function increasing the distance between the spokes The maximum distance between the spokes where the unbalance is to be split must be less than 120 degrees Repeat the split function increasing the distance between the spokes The maximum distance between the unbalance position and the spoke must be less than 120 degrees Repeat the split function increasing the distance between the spokes and the unbalance Diagnostics Use and maintenance manual Rev 04 2011 8 Maintenance 8 1 GENERAL CAUTION BEFORE PERFORMING ANY MAINTENANCE OPERATIONS MAKE SURE THE MACHINE HAS BEEN DISCONNECTED FROM THE MAINS POWER SUPPLY ALWAYS USE THE PERSONAL PROTECTIVE EQUIPMENT INDICATED IN THE INSTALLATION MANUAL 8 1 1 Introductory notes This machine has been designed so as not to require rou tine maintenance apart from accurate periodic cleaning It is important to keep the machine perfectly clean in or der to prevent dust or impurities from compromising the operati
25. uthorised repairs exceptional events Transfer of the machine to a third party must also include this manual failure to include the manual automatically invalidates all the rights of the purchaser including the terms of warranty where applicable Ifthe machine is transferred to a third party in a country with a different language from the one written in this manual the original user shall provide a faithful translation of this manual in the language of country in which the machine will operate 1 7 1 Terms of warranty The Manufacturer guarantees the machines it manufac turers against all manufacturing or assembly faults for 12 twelve months from the date of collection or delivery The Manufacturer undertakes to replace or repair any part which it deems to be faulty free of charge at its factory Carriage paid If a Manufacturer s repairman or a person authorised by the same is required to work at the user s facilities the relative travel expenses and board and lodging shall be charged to the user The free supply of parts under warranty is always subject to the faulty part being inspected by the manufacturer or a person authorised by the same The warranty is not extended following repairs or other work done to the machine The warranty does not cover damage to the machine deriving from transport neglect improper use and or use not in compliance with the instructions in the operating manual incor
26. wheel until the standard weight is at the top 12 o clock In the self diagnostics sequence all the LED s on the pa 5 End of calibration nel light up for a few seconds in order to check operation When the LED s go out the machine automatically moves CAL on to the encoder reading phase When the wheel is turned aE 2 Z LU r9 f manually forwards and backwards the display shows its exact position The value lies between 0 zero and 255 To cancel calibration at any time press stop 6 3 CALIBRATION 6 4 AUTOMATIC GAUGES CALIBRATION To calibrate the machine proceed as follows i 6 4 1 Rim distance gauge Fitan average size wheel with a metal rim on the shaft Example 6 x 15 1 Display the SETUP menu 4 A OS i SETTING INCORRECT DIMENSIONS WOULD MEAN THAT THE MACHINE IS NOT CORRECTLY CALIBRATED THEREFORE ALL SUBSEQUENT MEASUREMENTS WILL BE INCORRECT UNTIL CALIBRATION IS PER 1 Press to view the rim distance FORMED ONCE AGAIN WITH THE CORRECT DIMENSIONS gauge CALIBRATION function Setthe wheel measurements as described in paragraph USE OF THE WHEEL BALANCER Display the SETUP menu gt oo 1 Press t to view the CALIBRATION function Ca 14 Setup Use and maintenance manual Rev 04 2011
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