PREFACE
Contents
1. GND RSD 485 5V Irxp 485 10v Chart 3 27 Inverter RS485 Contnected With WINCC Sevral inverters connected together by RS485 controled by PLC or WINCC as chart 3 28 VSI9000 VSI9000 VSI9000 VSI9000 CONTROL CONTROL CONTROL CONTROL PLATE PLATE PLATE PLATE PLC WINCC 485 PE 485 485 PE 485 PE 485 PE Chart 3 28 inverter motor must earthing 26 VSI9000 Series Inverter Manual VSI9000 VSI9000 VSI9000 VSI9000 NTROL CONTROL SORTE CONTRO CONTROL CONTROL PLATE PLATE PLATE PLATE PLATE 485 PE 485 P 485 PE 485 PE 485 PE O O Chart 3 29 Sevral Inverters Connected Wiring inverter motor must earthing 27 VSI9000 Series Inverter Manual CHARPTER 4 OPERATION AND RUNNING 4 1 OPERATOR PANEL Operator pane is chart 4 1 4 2 Chart 4 1 Apply To VSI9000 G2S0004 G2S0022 VSI9000 G4T0007 G4T0055M VSI9000 P4T0015 P4T0075M Vickuns INVERTER Geek irr sos Program ml ekiti won A run ba eite Confirm d it t r mm Y ime 1 t FofWaftd fRunning memory Stop Error Chart 4 2 28 VSI9000 Series Inverter Manual VS19000 G4T0055 G4T4500 VS19000 P4T0075 P4T5000 4 1 2 Direction Wem Description DISPLAY Display the details of the inverter Display i A Hz V Current Frequency Votage Alarm when over current votage Parameter P0 03 0 lit when at constant spe2. BBBB b e MODE aiei ENTER MODE e co e Qu o4 ON o GO OG o co eo Chart 4 5 editing panel status 4 2 Panel Operation 4 2 1 Shift Parameter Press stir you will see the parameter group b 1 SEC 1 SEC 1 SEC m m Hom Hn Output Setting Output Output Fuero RUE Frequency Voltage Current 1 SEC 1SEC T Rx Set Lenght Ee buel EE EE bur Chart 4 6 parameter display in running 1 The initial parameter is b 00 b 06 you can set other parameters with code P3 41 P3 42 2 inquiry mode to monitor dat press key to shift default monitoring the default monitoring data in stopping is setted frequency the data in running is output frequency 31 VSI9000 Series Inverter Manual 4 2 2 Setting Function Code For example To set the code P3 06 as 5 00Hz to 8 50Hz Leo bai ro 05 00 po pb La J er keypad i ee Chart 4 7 setting function code Note if the data does not changed in the III mode it mean the parameter could not be changed for following reasons is an unchanged param for example the actual detection of the state parameters running record of the parameters 2 the parameter could not be changed in running you can stop the inverter then to change it 3 the parameter is protected All of the parameters are not be changed when the unit digit is 1 or 2 of code P3 01 But to set the unit digit as O of the code P3 01 then you can change the data 4 2 3 Inch
3. Co al SR U O e gt I o o Co N N o Multistage P0 20 P0 19 0 01 oio ele QU I I P0 20 P0 19 0 01 o Co N 00 o Co N co je O o o Co U I gt O o E Co je o o Gk m E A al o Gk TI zb P0 20 P0 19 0 01 P0 20 P0 19 0 01 e 0 01 0 01 Caper frequency 1 U VU GO C5 CO Mil ojo w CO NIN zk GO IJI Caper frequency 1 0 00 500 00Hz 0 01 o Co CA de Caper frequency 1 0 00 30 00Hz 0 01 poo 00 30 poo 0 01 ka 0 01 ka poo poo poo U U O GO CO w CO GO Oil ojo C2 N N RICO ER Co ie o Co CA 00 i Caper frequency 00 30 00Hz 0 01 65 53k hours 0 001K Accumulated 0 65 53k hours 0 00 0000 111 LED unit runtime 0 no display 1 display LED tens enter output terminal data 0 no display i 1 display o aa LED hundred analog input VI l E 0 no display 1 display LED kilobit analog input CI 0 no display 1 display O CA N O E 0 7 Caper frequency 3 0 00 500 00Hz 0 01 3 0 00 0 Co CA co o Co l 0 0 45 AA EE BOGEN O CA CA N N co 00 I SR VSI9000 Series Inverter Manual 0000 1111 LED unit external pulse input 0 no display 1 display LED tens external attribute P3 42 Display parameter 2 ong display 1111 1 display LED hundred actual length 0 no display 1 display Display parameter 3 gt 00 b 1
4. 1 7 Do not touch the terminal with wet hands otherwise electric shock could occur 1 2 1 8 Wiring should be at least 10 minutes after stop the power and the panel lights out otherwise you may get an electric shock 1 2 1 9 Do not install the inverter in a wet place otherwise the articles will be damaged 1 2 1 10 Do not connect P PB P otherwise it will fire 1 2 1 11 Escalate the voltage if the inverter long time no used otherwise electric shock could occur or explode Connect AC With R S T Do Not Connect U V W With AC 1 2 2 ATTANTION 1 2 2 1 Do not press the cover board when moving otherwise the inverter will be damaged 1 2 2 2 The inverter should be installed in a load bearing pleace 1 2 2 3 Do not install the inverter in a direct sunshine place 1 2 2 4 The erath terminal should earthing well 1 2 2 5 Do not touch the heat sink when electrify or after stop the power within 10 minutes E VSI9000 Series Inverter Manual 1 2 2 6 Do not operate if the inverter is damaged or parts not match 1 2 2 7 Major loop terminal must connect with lead otherwise the inverter will be damaged 1 2 2 8 When start and stopt the inverter frequently should operating by outside terminal or panel Do not operating directly KE 1 3 OPERATION 1 3 1 Only used in the manual approved situation otherwise it could be a fire or explode 1 3 2 Stop for a while when the inverter working for a long time in a low speed 1 3 3 Rated frequency exceeds
5. 50 G P4T0900 50 G P4T1100 315 G P4T1320 00 95 G P4T1600 630 a20 2o o y O G P4T2000 3 120 120 G P4T2200 630 G P4T2500 800 G P4T2800 800 G PAT4000 1250 240 240 1 G P4T4500 1250 300 30 i G250004 G250007 2 5 2 6 G250015 2 5 sech sech l ek GO GO GA GO Ei N C1 O OI N O ja jar Ol SIN O U N O O JO ja jar IO N 70 N eo A O eo 238 3 5 3 Major Loop Wiring Diagram VSI9000 Series Inverter Manual 3 5 4 Major Loop Running programmabel terminal corotation reversion signal input 0 ANA VSI9000 Chart3 11 DC reactor braking resistor resistor gr VSI9000 17 oc collecting electrode Da dee opening COM current voltage frequency analog output AO GND P24 assist DC power COM Tamod RS485 connecting port Chart 3 12 Running VSI9000 Series Inverter Manual 3 5 5 Wiring Diagram braking resistor AC power er sn D D isolating AG vSI9000 G P motor switch reactor Chart3 13 System Wiring braking resistor braking unit AG power isolating breaker AC EMI filter YS19000 6 P motor switch reactor output Chart3 14 Standard System Wiring 3 6 MAJOR LOOP TERMINAL WIRING 3 6 1 R S T P PB U V Y Apply To cg Bl AN AN VS19000 G2S0004 G2S0022 KITA NANANA NA NAN VSI9000 G4T0007 G4T0022 peewee
6. 65 535km 0 00 0 00 P9 10 Length percentage 0 001 30 000 0 001 1 00 090AH Length correction 0 001 1 000 factor 0 001 1 00 090BH survey axis 0 01 100 00cm P9 12 perimeter 0 01 10 0 090CH Axis each 1 9999 P9 13 revolution of 1 0001 090DH pulse 5 11 Factory Parameter Group PF Factory oe er zz Tun fi be Factor defaul sd 0900H 0901H ES o 0908H o 0904H Se ES E lo o ZE EN 0905H O um 0909H 0909H al Glo ol o lo o e e e lalala ei X x P9 02 P9 08 ES P9 06 Cy Ge P9 09 P9 10 PF 00 5 12 Monitor Parameter group b AE VSI9000 Series Inverter Manual eo Gt to some b 00 Output frequency present output frequency 00H 0 01H present output voltage Kee OA atum EE o b 06 Rotatespeed presentrotatespeed A b 07 Runningtime poweronhourss th ki a as E terminal data condition b 09 Analog input VI 7 lanaloginputVivaluee LOGO OW gt E MEN 0 001 CHAPTER 6 Troubleshooting 6 1 Fault Display And Method overload acceleration time too l increase Accel time short E 01 E 02 V F improper select correct V F pattern Over current set a starting by check speed restart when power on when mode expediting change manual torque lifting orque promotion setted too large to automatic torque promotion power too small select a larger
7. Earthing terminal P1 P R S TG U V T s e s s s e n E Reen ER e dei Chart 3 19 Major Loop Terminal Wiring Diagram 5 20 VSI9000 Series Inverter Manual Terminal Sign DC voltage positive terminal P1 P can be connected with DC reactor Connected with power grid triphase AC Connected with triphase AC motor Earthing terminal 3 7 CONTROLLING LOOP TERMINAL WIRING 485 10V VI AO P24 X1 X3 X5 FWD REV DO TA ITXD 4854 10V 485 GND CI GND COM X2 X4 X6 COM OC TB TC Apply To VSI9000 G280004 G280022 VSI9000 G4T0007 G4TO055M VSI9000 P4T0015 P4T0075M Chart 3 20 Controlling Loop Terminal Wiring 1 485 P24 X1 X3 X5 FWD REV DO AO VI 10V ITXD EGON 485 COM X2 X4 X6 COM OC GND CI GND PE TA TB TC Chart 3 21 controlling loop terminal wiring 2 apply to VSI9000 G4T0055 P4T0075 21 1 1 VSI9000 Series Inverter Manual Cd Series Inverter Manual Raa baa Impulse Output IN Supply 10V 50mA Frequency setting voltage signal input terminal 1 setted by parameter P0 01 Frequency setting voltage signal input terminal 2 current signal input terminal current input Frequency setting voltage signal public terminal frequency setting current signal input negative terminal current Out impulse signal input terminal public terminal is COM parameter P4 05 setted as 35 Imitation
8. P4T2800 MESS 0 8 3 6 0 5 3 0 5 VSI9000 Series Inverter Manual CHAPTER 3 INSTALLATION AND WIRING 3 1 DEMAND FOR ENVIRONMENT 3 3 1 Fix the inverter in draughty indoors Temperature 10 C 40 C Yon can open the cover board to heat yield when the temperature is above 40 C below 50 C 3 3 2 Do not install the inverter in incendive exploding or caustic air and liquid place 3 3 3 To avoid fixing in dusty place 3 3 4 To avoid fixing in high temperature and moist place the humidity below 9096 and no frost or steam 3 3 5 TO avoid fixing in direct sunlight place 3 3 6 Table board must be firm and no vibration or vibration below 5 9m s2 0 69 3 3 7 Keeping off electromagnetic interference 3 2 INSTALL SIZE 2 bd Ww D SA I E E For Below G4T0055M P4T0075M For G4T0055 P4T0075 G4T0150 P4T0185 10 VSI9000 Series Inverter Manual For G4T0185 P4T0220 G4T1320 P4T 1600 For Over G4T1600 P4T1850 chart 3 1 outside and size WALL HANGING 11 VSI9000 Series Inverter Manual H H1 W W1 D Aperture ere anse aaas VSI9000 G250022 170 157 125 112 150 05 E DD e VSI9O00 P4TO040 VSI9000 G4T0040 VSI9000 P4TOO55 220 204 150 132 178 7 VSI9000 P4T0075 VSI9000 G4T0055M M ro hare ad s0 20 n oo 645 622 358 200 280 d 665 425 300 310 bi VSI9000 G4T1100 V819000 P4T1320 VSI9000 P4T1320 P4T1320 792 7
9. voltage imitation current output terminal dis junctive output meter public terminal is GND setted by parameter P4 17 P4 18 Impulse signal output terminal public terminal is COM setted by parameter P4 19 P4 20 Programmable opening collecting electrode output public terminal is COM setted by parameter P4 10 22 0 10V 4 20mA Selected by JP3 default 0 10V 0 10V 4 20mA selected by JP2 default 0 10V Highest output frequency is 20kHz 10V Voltage range 9 30V Highest output current 50mA VSI9000 Series Inverter Manual Programmable relay output setted by parameter P4 11 default is Capacity of electric error output shock AC250V 1A working TA TB disconnected DC30V 1A resistive TA TC closed load error TA TB closed TA TC disconnected TA TB TG Multifunction terminal 1 Multifunction terminal 2 Setted by parameter Multifunction terminal 3 P4 00 P4 05 public Multifunction terminal 4 terminal is COM ion termi Relay Output Multifunction terminal 5 Multifunction terminal 6 it also can be out impulse singnal input terminal Positive rotation Public is COM running direction is setted by Reversion parameter P0 03 P0 04 Power is 24V 50mA COM is Selected by JP1 negative terminal default is OV Multi functi on Terminal Power Output Power is 10V 50mA GND is 10V f negative terminal RS485 communication terminal RS485 etted by parameter Communi
10. 0015C PRODUCT CODE i Bel un NO DETENT TYPE CODE 0007 0 75kW Dranght Fan 0015 1 5kW Water Pump 0150 15kW Injection Machine a ila TA ZG aiuta Machine VOLTAGE CODE 2 2 NAMEPLATE VicRuns TYPE VSI9000 G4TOO15C m POWER 1 5kW INPUT 3PH 380VAC 50 60Hz OUTPUT 2 5kVA 4A 0 500Hz Frequency HUNAN VICRUNS ELECTRIC amp TECHNOLOGY CO LTD Rated Output Power Current And Frequency 4500 450kW INPUT CODE VOLTAGE SINGLE S PHASE TRIPHASE VSI9000 Series Inverter Manual 2 3 STANDARD 2 3 1 SINGLE PHASE 220V 50 60Hz g Rated Output Rated Capacity Current KVA VSI9000 G250004 V519000 G250007 VSI9000 G250015 V519000 G250022 2 3 2 TRI PHASE 380V 50 60Hz VSI9000 Series Inverter Manual Inverter Model P Series Rated Rated Dranght Fan Capacity Output Water Pump KVA Current G Series General VSI9000 P4T0015 VSI9000 P4T0022 VSI9000 P4T0040 VSI9000 G4T0055M V8lo000 GATons VSI9000 P4T0055 VS19000 P4T0075M VS19000 P4T0075 VSI9000 P4T0110 VSI9000 P4T0150 VSI9000 P4T0185 VSI9000 P4T0220 VSI9000 P4T0300 VSI9000 P4T0370 VSI9000 P4T0450 VSI9000 G4T0075 VSI9000 Series Inverter Manual Inverter Model Rated Rated G Series G Series b Output apaci General General ddl Current KVA VSi8000 GaTo450 VSIG000 PATo4s0 60 20 24 27 s S 33 39 3 9 56 62 somme ws 3 4 4 VSI9000 G4T2800 VSI9000
11. 02H Factory Default 0 panel P0 03 Runnin 1 terminal 1 0003H on 9 2 RS485 LED unit O corotation 1 reverse P0 04 Direction LED tens 1 10 0004H O allow to reverse 1 forbid reverse Corotation P0 05 Reversal dead 0 0s 120 0s 0 1 0 1 0005H time 35 VSI9000 Series Inverter Manual pn 06 Max output 50 00Hz 500 00Hz 0 01 50 00Hz 0006H frequency Rated P0 07 frequency 1 00Hz 500 00Hz 0 01 50 00Hz x 0007H of load motor x poog voltade 124 x 4800 1 0008H of load motor 096 30 0 P0 09 Torque promotion a EE 0 1 0009H Limiting 0 10 frequency torque 0 00Hz P0 07 25 00Hz 000AH promotion P0 12 Carrier frequency 1 0kHz 15 0kHz 000CH 000DH 0 SL P0 13 Speed up down 1 S curve 1 f 10 0 50 0 po 14 S curve PO 14 PO 15 lt 90 0 1 000EH 000FH start section S curve 10 0 80 0 E E up section P0 14 P0 15 lt 90 d 0010H 0011H P0 16 Time unit O second 1 minute 0012H P0 18 DecT 1 01 600 d x 1 o o o 60 0 0 00Hz x x x x olo bedi E al N 3 EN P0 19 P0 20 P0 06 0 0 P0 20 0 00Hz P0 19 o O 36 VSI9000 Series Inverter Manual LED unit 0 save frequency data when power off 1 no save LED tens 0 Lower limit frequency zero frequency output 1 running with LRL LED hundred P0 21 Minor control to 0 no saving data power 4444 0010 set frequency off with termina
12. 2 FWD REV 2 three line control 1 3 three line control 2 45 VSI9000 Series Inverter Manual Factory P4 09 UP DOWN 0 01 99 99Hz s 0 01 1 00 running frequency signal FDT1 FDT2 overload alarming P4 10 OG output undervoltage locking external error output frequency upper limit 8 output frequency lower limit 9 zero speed running 10 PLC 11 PLC end cycles 12 attribute setting 13 attribute appointed 14 ready 15 error 16 frequency running time 17 DC braking time 18 braking time stop running 19 wobbler bound limit 20 appointed running time 0 00 Hz 50 00Hz o 4 13 FDT1 0 00 Hz FO 19 UFL 0 4 14 FDT1 lagging 0 00 Hz 50 00Hz 4 15 FDT2 0 00 Hz F0 19 UFL 0 01 4 16 FDT2 lagging 0 00 Hz 50 00Hz 0 01 o CH ct C1 Output multifrequency eo 5 00 O oj O sch 46 VSI9000 Series Inverter Manual 0 0utput frequency 0 UFL 1 output current 0 2 times of motor rated current 2 output voltage 0 1 2 times of inverter rated voltage P4 17 Analog output 3 busbar voltage 0 800V 1 0411H 4 given PID 5 PID feedback 6 VI 0 10V 7 Cl 0 10V 4 20mA P4 18 Analog output 0 50 200 HEU 100 o 0412H 0 0utput frequency 0 UFL 1 output current 0 2 times of motor rated current 2 output voltage 0 1 2 times of inverter rated voltage P4 19 DO output 3 busbar voltage 0 800V 1 0413H 4 given PID 5 PID feedback 6 VI 0 10V 7 CI 0 10V 4 20mA P4 20 hig
13. 3 definable m 43 Display parameter 3 parameter 3 monitoring parameter LM P3 44 tat speed tat speed CS 1 72 0 rawl 1 reaction P3 45 Crawl Reaction Speed up down time is P3 07 P3 08 5 5 Terminal Function P4 0 unused 1 multiple speed terminal 1 P4 00 P4 01 2 multiple speed terminal 2 3 multiple speed terminal 3 4 input of external clockwise spot move controling 5 input of external inverse move controling 6 speed up down time terminal 1 7 speed up down time x3 terminal 2 8 speed up down time terminal 3 P4 02 P4 03 9 three line control 10 FRS 11 external stop instruction 12 engine off DC brake input instruction 13 stop running 14 frequency up instruction 15 frequency down 44 VSI9000 Series Inverter Manual instruction 16 speed up down inhibit command 17 exterior replacement input clear faults 18 external instruction fault input normally open 19 given frequency 1 20 given frequency 2 21 given frequency 3 22 instruction shift to terminal 23 running instruction 1 24 running instruction 2 X5 25 frequency swing EN 26 frequency swing replace 27 closed loop invalid 28 simple PLC supend X6 instruction 29 PLC invalid 30 stop mode PLC replacement 31 frequency shift to CI FWD 32 counter trigger pip input 33 counter reset input 34 exterenal interrupt input 35 pulse frequency input only for X6 36 actual length reset input REV O two line control 1 1 two line control
14. 4 VSI9000 Series Inverter Manual fan damaged change fan inverter unnormal ask for service accel time too short increase Accel time reduce DC brake current DC brake too large increase brake time select correct V F user set incorrect V F pattern Inverter over pattern increase torque load set a starting by check restart when power on speed mode network voltage too low check voltage select a larger power over load E inverter select correct V F user set incorrect V F pattern pattern increase torque E network voltage too low check voltage motor operating in long term low select correct motor 10 Motor over load speed and high load over load protection coefficient bt set the correct coefficient incorrect motor over load too much check load E 11 Low voltage network voltage too low check voltage output three phase fault or earth Kees wiring again short circuit Contravariant UC clear ventilation or change module air duct blocked or fan damaged an protection temperature too high reduce temperature wiring or inserts not hard up check and wiring again uds VSI9000 Series Inverter Manual output phase fault make current check wiring waveform unusual accessory power damage slaving ask for service voltage lower contal panel unusual ask for service External scram terminal closed open scram terminal wiring or inserts not hard up check and wiring again Current accessory power damag
15. 50 Hz it will be more vibration and noise Make sure the axletree s speed 1 3 4 To avoid tripping operation If increase load you should use breking resistor 1 3 5 Advancing examine and service when the inverter working for a long time in a low speed 1 3 6 To avoid load and inverter resonanting with a certain frequency you can set other frequency 1 3 7 When the lead longer than 30m it will be a high dv dt you can fix an exchanged output reactor 1 3 8 Make sure the insulating resistance is big than 5MQ when the first time used or long time no used 1 3 9 Because the output U V W s wave pattern is PWM the inverter may damage if fix other capacitance or resistance U VSI9000 G P 1 Zu U Chart 1 2 capacitor is forbidden toconnect with inverter output terminal 1 3 10 Please make sure the inverter is not working when you need fix additional equipment 1 3 11 You need change the voltage if make the inverter working out of routine voltage 1 3 12 Please take protective measures when the electric motor is not match with the inverter rated capacity VSI9000 Series Inverter Manual 1 3 13 When the elevation exceed 1000m the inverter frequency should be reduced You can see the relationship between rated output and elevation in chart1 3 1000 2000 3000 400 X Chart 1 3 rated output and elevation VSI9000 Series Inverter Manual CHAPTER 2 TECHNIQUE AND INDEX 2 1 MODEL VS19000 G 4 T
16. 70 490 315 345 011 VS19000 G4T1320 VSI9000 PAT1600 VSI9000 P4T1600 P4T1600 349 VSI9000 Series Inverter Manual CABINET 3 3 OPERATION PANEL SIZE 3 3 1 Operation Panel I Chart3 2 Panel Size I 63 Chart3 4 Outside Hole Size I 413 99 Chart3 3 Outside I Chart3 2 3 3 3 4 Using For VSI9000 G2S0004 G2S0022 VSI9000 G4T0007 G4T0055M VSI9000 P4T0015 P4T0075M VSI9000 Series Inverter Manual 3 3 2 Operation Panel IT 56 68 oo oo VicRuns INVERTER 16 Chart3 5 Panel Size II 130 5 5000 NEN A V Hz AM 135 Goo a num 21 Chart3 6 Outside II Chart3 5 3 6 3 7 Using For VS19000 G4T0055 VS19000 P4T0075 71 Chart3 7 Outside Hole Size Il 3 4 DIRECTION AND SPACE Regularly install the inverter perpendicularly and should leave enough area to ventilate Outlet Over 10c Over Over 8cm 8cm Over 10cm Chart3 8 Interval Size Inlet CD il INVERTER Inlet Right INVERTER Wrong Chart3 9 Position Of The Draft Fan AA VSI9000 Series Inverter Manual 3 5 WIRING DOnly professional can wire Please make the inverter voltage matching the supply power before electrify 3Wiring should be at least 10 m
17. LII LL VSI9000 P4T0015 P4T0022 IRS PNAS HARIR esistor power input Chart3 15 Major Loop Terminal Wiring 18 VSI9000 Series Inverter Manual Terminal Sign DC voltage positive terminal PB P PB can be connected with DC braking resistor Connected with power grid triphase AC triphase 220V 380V R T connected with single phase AC single phase 220V Connected with triphase AC Earthing terminal T MG H nd RA ko Ro ko Roll SE iS KO Z b Z A Z A Z VSI9000 G4T0040 G4TO055M VSI9000 P4T0040 P4T0075M R T DI three phase braking resistor power input Chart 3 16 Major Loop Terminal Wiring Diagram 2 Apply To VSI9000 G4T0055 G4T0150 VSI9000 P4T0075 P4T0185 resistor power input Chart 3 17 Major Loop Terminal Wiring Diagram 3 id VSI9000 Series Inverter Manual Terminal Sign DC voltage positive terminal DC voltage negative terminal OPE P can be connected with DC reactor P PB can be connected with DC braking resistor Connected with power grid triphase AC Connected with triphase AC motor Earthing terminal braking unit TT braking three phase resistor power input Chart 3 18 Major Loop Terminal Wiring Diagram 4 Terminal Sign Description P DC voltage positive terminal P DC voltage negative terminal RS T Connected with power grid triphase AC U V W Connected with triphase AC motor G
18. VSI9000 Series Inverter Manual PREFACE Thank you for using VSI9000 Series Inverters It is our company independent researched and developed product a comprehensive functions excellent performance and new generation drive it inosculates specialized and personalized demands from many kinds of industry and we try our best to meet you needs in various sites Our product complies with the national standards of GB T12668 2002 and it passed the state electronic and power distribution equipment quality supervision and inspection center s type test and it also passed the international quality system authentication IS09001 2000 This manual expounds the related issues installing the wiring setting parameters operating diagnosing and excluding errors and daily maintenance Please read this manual and take good care of it to make sure you can operate the converters correctly then play their superior performance If you have any query or special demands please contact our various regions agency or franchiser you also can contact after sale services center we will service for you with all our heart Welcome to use the following series VS113000 Series VSI9000 G General VSI9000 P Special For Draught Fan And Water Pump VSI9000 ZS Special For Injection Molding Machine VSI9000 ZG Special For All In One Injection Machine VSI9000 L Special For Drawbench 906009009090 Please check it when you open the package 1 The products are whether d
19. amaged the components are whether come off 2 The rating in the nameplate is whether as the same as you ordered 3 Please contact our various regions agency or franchiser if the packing specification is fall short of your ordered or any other problems And at the same time please explain the product s item standard number the purchased date and the damaged degree so we can solve those problems as soon as possible VSI9000 Series Inverter Manual CONTENTS CHAPTER 1 PRECAUTIONS x x x x x lees 3 ee Ai cds 3 gara E re EE 3 HES erare 4 CHAPTER 2 TECHNIQUE AND INDEX 6 ga MOEN 6 de Nameplate ar 6 ee A elio eme TANA eL KANA LANANG 7 CHAPTER 3 INSTALLATION AND WIRING 9 Sil IDEMANGS Siak ee Eika ERR T I bar Pak bear 9 die e EE 9 3 3 Operation Panel BAA 11 3 4 Direction And Space cor e rt ad e Re ts 12 A ee 13 3 6 Major oop Termiliales succes ra eth rote Es 16 3 7 Controlling Loop Terminal Wiring lt 19 3 8 Additional Remarks assess dE DER eere ee ars 22 3 9 Communication Terminal Wiring Lies 24 CHAPTER 4 OPERATION seeseeseeeeeeee 26 4 1 Operation Panel eii 26 4 2 Panel Operation aars i e b ni up rudis KAG 29 23 FEM ves 32 CHAPTER 5 PARAMENT LIST LLsusessss 33 Del BEIGE C CTI 33 A a E m 36 S3 DING s lene EE ge 36 5 4 Auxiliary Operation x e x e e e K nrnna 39 5 5 Teminal BUCIOLD ses ere x
20. cati on Interface RJ45 standard communication P3 09 P3 13 terminal 93 VSI9000 Series Inverter Manual JP JUMPERCE 4V power output internal power supply to DO terminal Default DO 24V DO OV 24V no output Analog output terminal AO AO V 0 10V voltage sign Default AO V Output A0 1 4 20mA current sign voltage current Analog TT input terminal CI cedo Voltage Sign Default CI V Cl 1 4 20mMA current sign Input voltage current 3 8 ADDITIONAL REMARKS 24V power output selection 3 8 1 Analog Input Output Terminal Wiring VSI9000 0 10V GND Proximal shield grounding Chart 3 22 3 8 2 X1 X6 FWD REV Input Dry Contact Wiring VSI9000 K Xi FWD REV COM Proximal shield grounding Chart 3 23 24 VSI9000 Series Inverter Manual 3 8 3 Multifunction Output Terminal OC Wiring V8SI9000 VSI9000 24V RELAY Highest 30V 50mA i Standard 24V 50mA OC COM Chart 3 24 external power supply wiring Chart 3 25 internal power supply wiring XE It should be fixed a parallel continuous current diode when connected inductance load relay contactor etc 3 8 3 Multifunction Terminal TA TB TC Wiring ACIDO TI AC250V IA TA VSI9000 Load p SE TB AC DC BEES Load TC Add surge absorption Chart 3 26 25 VSI9000 Series Inverter Manual 3 9 CONMUNICATION TERMINAL WIRING WINCC RS485 RS232CONVERTO RS232 DB9 BAA nana RASA RASA RR VS19000 5V
21. down only P3 05 Slip frequency compensation P3 06 0 10Hz 50 00Hz 0 frequency p3 07 Inching 9 15 60 0s SE speed up time Inching P3 08 speed down 0 1s 60 0s time x o UE VSI9000 Series Inverter Manual LED unit baudrate 0 1200BPS 1 2400BPS 2 4800BPS 3 9600BPS 4 19200BPS 5 38400BPS LED tens data format Communi 0 1 7 2 no check CHK P3 09 1 1 7 1 0dd cation 2 1 7 1 even 3 1 8 2 no check CHK 4 1 8 1 0dd 5 1 8 1 even LED hundred communication modes 0 MODBUS ASCII 1 MODBUS RTU 0 248 P3 10 Address O broadcast address 248 host address 0 05 1000 0s P3 12 Time delay Oms 1000ms m 34 Multimachine 0 01 1 00 0 linkage P3 1 Speed uP 9 1 6000 0 0 1 time 2 speed down 9 1 6009 0 0 1 time 2 3 1 Speedup o 4 6000 0 0 1 time 3 P3 17 9Peed down 9 1 6000 0 0 1 time 3 3 1 Speed up 4 1 6000 1 time 4 Speed down 9 1 6005 0 4 time 4 3 20 SPeetUP 9 4 6000 0 0 1 time 5 42 x 0309H 030AH o o o VSI9000 Series Inverter Manual P3 21 SPeed down 4 16000 0 time 5 P3 22 Speed up o 4 6000 0 time 6 23 Speed down 4 1 6000 0 time 6 316H o osim o Co N Co o Co N gt 318H eo O O O Speed up 91 6000 0 time 7 25 Speed down 4 1 6000 0 0 1 time 7 3 26 0 01 Multistag Multistag Multistag Multistag Multistag 20 20 20 20 20 0 0 0 0 0 Co N al 319H o o o o o
22. e ask for service E 14 examing circuit fault hall device damaged ask for service enlarge electric circuit unusual ask for service baud rate incorrect select correct baud rate RS232 485 serial port communicate fault press sr ask for service E 15 Communication fault fault warning data incorrect alter P3 09 P3 12 data host computer unworking check host computer and System S interference press or ask for DSP fault f service E E2PROM press ern or ask for control parameter fault fault service Input phase input power unusual check input power 16 17 6 2 Fault Records Inquiry 56 VSI9000 Series Inverter Manual The inverters record latest 6 fault codes and the last inverter fault data the fault data saved in P6 group users can see these data from P6 6 3 Fault Reset There are 3 ways to reset the inverter 1 press key rises 2 set any one of X1 X6 terminal as exterior replace input mode P4 00 P4 05 17 then open with terminal COM 3 turn off the inverter CHAPTER 7 Maintenance Precautions B Be sure to remove the drive power input while performing maintenance E Be sure to perform maintenance only after checking that the DC bus has discharged The bus capacitors in the electronic circuit can still be charged even after the power is turned off B The correct output voltage can only be measured by using a rectifier voltage meter Other voltage meters including digital voltage meters are likely to d
23. ed and blinks when accelerating or decelerating P0 04 210 or 00 is forwar P0 04 01 is reverse Inching Key setted with parameter P3 06 P3 07 Press to stop inverter during operation Press to reset when a fault has occurred Program or Exit key Press twice to shift to control parameters Confirm the data Programming or warning press the key once to save data one more time to next level Press to move through codes or to increase parameter values Press to move through codes or to decrease parameter values Switch monitor key Programming press the key to alter data figure in other mode can switch display the monitor parameter b 00 b 07 99 VSI9000 Series Inverter Manual 4 1 3 Panel Display The inverter panel display status status includes stopping running error function 4 1 3 1 Display Status In Stopping SHIFT SHIFT MODE A STOP ator EWER OW ear REBET A Initializing B Stopping C Running Chart 4 3 4 1 3 2 Display Status In Running When the inverter running the lamp is as chart 4 3 C 4 1 3 3 Display In Fault Alarming When there is error you can see e o 502 the lamp as chart 4 4 5888 WODE RIUN em vo It will damage the inverter only if the serious error has been excluded 30 VSI9000 Series Inverter Manual 4 1 3 4 Edit Status Presg MODE to set status when the inverter is stopping running or error alarming Gd ra O O
24. hest output 0 1kHz 20 0kHz na 0414H EZ Anribute seting Pre 1 ooo o pare S Aniue SE t oo o onon 20 200 Overload 5 6 Protection Group P5 0 no output 1 stop running P5 00 overload P5 02 stallout O forbidden 1 allow 47 VSI9000 Series Inverter Manual 380V 120 150 voltage a 0 220V 110 130 P5 04 Current limit 110 200 1 P5 05 frequency 0 00 99 99Hz s rate of decline 0 01 10 00Hz when current S 1 P5 07 Restart Ge setting 1 setting 1 setting waiting time self recovery 9 10 P5 09 0 no self recovery times P5 10 Pel recovery o 55 20 05 0 5 0 x 050AH f time interval Automatic O constant rate in vain EE current limiting 1 constant rate valid 1 1 1 Latest error Output frequency LE f Setting frequency LE a Output current LE 6 04 Output voltage LE Direct current generatrix voltage 0 6 0 z O invalid 48 VSI9000 Series Inverter Manual 0 digit P7 01 Closed loop given 1 VI 0 10V 1 2 CI 0 10V 0 VI analog input voltage 0 10V 1 Cl analog input 2 VI CI 3 VI CI 4 Min VI CI 5 Max VLCI ES e Feedback eng 061 500 ar erd Givin data setting 10 00V 10 00V lol P7 06 P7 07 Feedback to 0 P7 06 o Lu P7 08 10 Proportion gan 0000 9989 0 00 eggen Jess Ee 0 0 P7 12 Sampling period 1 10 00S 0 Deviation limit 0 0 20 0 O affectin Closed loop 1 gida adjustment O stop adjust
25. ing Operation EX the inverter is not running the inching frequency is 5Hz 50 00 0 01 50 00 ress Pres Release Standby Hold on JOG JOG JOG Stop Setted Output set the output set the output Frequency Frequency frequency to frequency to 5Hz OHz Chart 4 8 32 VSI9000 Series Inverter Manual 4 2 4 Setting Password re omna da L aa Ce 3 Chart 4 9 4 2 5 Quering Error Parameter gt gt En sry STE y output fre fure setted fre fault output cur output vol module tem busbar vol Chart 4 10 fault inquiry 4 2 7 Locking Keybord Press for 5 seconds to lock the keybord 4 2 8 Unlock Press key for 5 seconds to unlock ea VSI9000 Series Inverter Manual 4 3 Electrify 4 3 1 Check Inverter Before Power On Please vide part 3 5 to wiring 4 3 2 Operation Vide Part 3 5 To Wiring Check Inpu Voltage y Yes NO Contactor Voice Yes NO Display Setted Frequency ed d Yes Chart 4 11 primary electrify operation 294 VSI9000 Series Inverter Manual NOTE o can be altered x pre unchangeable the parameter is relevant to inverter model the parameter is monitering or retention parameter Basic Group PO 5 1 CHARPTER 5 PARAMETER LIST 1 0 RP 1 key 2 P0 02 3 UP DOWN requency 4 RS485 P0 01 setting 5 VI GND 0001H 6 CI GND 7 reserved 8 P3 00 P0 02 P0 19 LRL P0 20 UFL 50 00HZ 00
26. ing at upper Automatic reset frequency choice 1 keep adjusting at upper frequency Closed loop O upper frequency pre placed frequency 0701H 0702H 0705H 0707H 070BH 070CH 070DH 070EH 070FH 0710H 0711H 0712H Closed loop feedback o o ojo X X XN 0 N 00 o o O EN o O EN I o aS ava o N O N a x 2 o Kai E O gt GO tai o 2183 3 Closed loop 0 0 250 0s initialization frequency maintenance time PID the zero 0 00 500 00Hz frequency sleep regains consciousness 49 0 01 TU TU N N a a AR ev VSI9000 Series Inverter Manual he zero frequency P7 19 returns to the 0 00 500 00Hz 0 01 0 01 x 0713H difference 5 9 Simple PLC Running Group P8 Factory zei pez per iE Jo Pam LED barren selection 0 no action 1 After single cycle engine off After the single cycle maintains the end value 3 continuous loop LED tens The PLC interrupt movement starts the way choice again P8 00 Simple PLC running P restart from the first 0000 0800H section 1 continue moving at interrupt frequency LED hundreds PLC memory choice power off 0 no memory 1 stage frequency power off LED thousand unit of time 0 SEC 1 MIN 50 VSI9000 Series Inverter Manual LED unit frequency setting O multistage frequency i 1 7 1 frequency decided on P0 01 LED ten
27. inutes after stop the power and the panel lights out otherwise you may get an electric shock 4 Before Inner wiring make sure the voltage between P and P is lower than DC 36V Do not connect power lead with output terminal U V W 6 There must be have a breaker between inverter and power 7 User dose not have to make inverter pressure tight test again tightening enough all the leads with terminal major loop lead should be used cable or copper bar 3 5 1 Inverter may leak away inverter and electric motor must earthing safely inverter earthing lead must be separate with other motors earthing lead the shorter the better following is the standard EARTH Earth resistance should below 100 MOTOR LEAD It should be used separate terminal 0 4 4kW It will not be earth return when several inverters erathing together 11 15KW 18 5 37kW 45 55kW Above 55kW HILYIANI ID H3lIH3ANI Z YILYIANI Correct Wrong Chart 3 10 earthing between inverter and inverter x45 VSI9000 Series Inverter Manual 3 5 2 Capacity of lead in switch and connected lead section surface Lead In Switch Main Circuit mm Steering Circuit mm Model VSI9000 G2S0022 4 G P4T0040 4 0 75 GPATOUS 195 e e o GiPATOMO am 10 1 GiP4TOISO 50 1 10 10 O 1 gt G PaTot8s 6 16 16 gt G PATOP0 e 16 16 1 25 16 G P4T0300 100 25 G P4T0370 125 G P4T0450 160 G P4T0550 160 G P4T0750
28. isplay incorrect values caused by the high frequency PWM output voltage of the drive Routine Inspection Be sure to check the following before operation B The conditions of the installation location B The conditions of the drive cooling B Abnormal vibration B Abnormal heating Periodical Inspection R Any loose bolt nut or rust caused by surrounding conditions If so tighten up or replace E Any deposits inside of the drive of cooling fan If so remove the deposits using air E Any deposit on the drive s PCB Printed Circuit Boards If so remove the deposits using air E Any abnormal contacts in the various connectors of the drive s PCB If so check the condition of the connector in question B Check the rotating condition of the cooling fan the size and condition of the capacitors and the connections with the magnetic contactor Replace it if there is any abnormality SETE
29. l UP DOWN 1 save data with terminal UP DOWN LED thousand 0 no saving data power off with key 1 save data with terminal UP DOWN O constant torque curve 1 falls the torque characteristics curve 1 1 2 powers P0 22 V F curve 2 falls the torque 1 characteristics curve 2 1 7 powers 3 falls the torque characteristics curve 3 2 0 powers 4 multisection V F V F frequency F1 0 00Hz P0 25 Da siet eg e E EO Set GREEN EEE EEEa 0 1 00 o01AH HPoz5 poo 0 01 ooo ooibH P0 28 V F voltage V8 P0 26 100 0 0 1 o 001CH 0017H Ee VSI9000 Series Inverter Manual 5 2 Frequency Group P1 Analog P1 00 filter time constant 9 01s 30 00s P1 01 pioa VAI gen val soos ida HEE Frequency P1 03 of P1 02 0 00 P0 19 0 01 VI max given value P1 04 P1 02 10 00V 0 01 10 00V Frequency P1 05 of P1 04 0 00 P0 19 P1 06 Cl plus 0 01 9 99 P1 0 Cl min given value 0 00 P1 09 0 01 Frequency P1 08 of P1 07 0 00 P0 19 0 01 P1 09 Cl max given value P1 07 10 00V 10 Frequency P1 10 of P1 09 0 00 P0 19 0 01 50 00Hz P1 11 P1 12 P1 13 P1 14 P1 15 5 3 Drive Group P2 S ko Factory O start by starti frequency 1 brake first then start by P2 00 Running way the starting frequency 1 x 2 detecting speed then start 0 0 N P2 01 0 40Hz 20 00Hz P2 02 Frequency duration 0 0s 30 0s 0 1 38 VSI9000 Series Inver
30. power inverter deceleration time too short extend deceleration time Over current when decelerating energy back coupling load or big eb fix or change braking element inertial load B3 Over current when constant rate running Over voltage when expediting Over voltage when declerating Constant rate running over voltage ower over voltage Inverter overheat VSI9000 Series Inverter Manual NEN power less than normal select a larger power inverter time setted too short increase Accel Decel time check input voltage network voltage too low power less than normal select a larger power inverter input voltage unnormal check input voltage cceleration time setted too short set a starting by check speed mode deceleration time too short increase deceleration time energy back coupling load or the big fix or change braking element check or reduce the load load altere sudden changing load unn restart when power on d check load inertial load input voltage incorrect check input voltage Accel Decel time setted too short increase Accel Decel time input voltage incorrect fix input reactor energy back coupling load or the big inertial load element e check input voltage or ask input voltage incorrect for service air duct blocked fix or change braking clear or improve ventilation l improve ventilation reduces ambient temperature too high the carrier frequency 5
31. s running direction 0 FWD 1 REV P8 01 Section 1 decided on instruction LED hundreds speed up down choice 0 speed up down time 1 1 speed up down time 2 speed up down time 3 3 speed up down time 4 4 speed up down time 5 speed up down time 6 6 speed up down time 7 8 02 Running time of section 1 Section 2 8 04 Running time of section 2 P8 05 Section 3 8 06 Running time of section 3 P8 07 Section 4 8 08 Running time of section 4 P8 09 Section 5 8 10 Running time of section 5 P8 11 Section 6 8 12 Running time of section 6 P8 13 Section 7 00 621 P8 01 P8 14 Running time of section 7 1 6000 0 e 0 1 6000 0 e 00 621 P8 01 o 1 6000 0 00 621 P8 01 e 1 6000 0 eo 00 621 P8 01 1 6000 0 00 621 P8 01 1 6000 0 o o mb o 00 621 P8 01 a o 1 6000 0 e i O O SET VSI9000 Series Inverter Manual 5 10 Suspend Frequency Group P9 P9 00 Suspend frequency SEN suspend 00 11 LED unit investment mode 0 automatic P9 01 mode 1 manual LED tens amplitude of Vibration control O alter 1 fixed P9 02 Preplace frequency 0 00 500 00Hz P9 03 Waiting time 0 0 3600 0s P9 04 amplitude 0 0 50 0 Kici frequency 0 0 50 0 relative to P9 04 pos cycle forms 7 ada wave 0 0 98 0 P9 08 Length setting 0 000 65 535 k 0 001k 0 00 P9 09 Actual length 0 0
32. ter Manual 0 1 0 0 paga Brake current DC egene y 0203H starting d 0 1 P2 04 BraketimeDC 95 60 05 IM 0204H starting 0 speed down 1 stop freely P2 05 Stopping way 2 pes daonn E Kaka 0205H P2 06 Brake frequency 99Hz 15 00Hz 0206H DC stoping P2 07 BraketimeDC 9 96 60 08 ve 0207H stopping 011 0 0 P2 08 Brake current DC 9 0 80 0 FM 0208H stopping 99 VSI9000 Series Inverter Manual 5 4 Auxiliary Operation P3 Geer zl zm zez b E S a LC pm v yla 11 RS485 C Enter 12 RS485 VI frequency 13 RS485 VI 14 VI Cl key parameter P0 02 15 VI Cl key v parameter P0 02 16 MAX VI CI 17 MIN VI CI 18 MAX VI CI PULSE 19 MIN VI CI PULSE 20 VI Cl any un zero value is effective VI is preferred 21 given CI VI amended VI 5V frequency up VI lt 5V 40 VSI9000 Series Inverter Manual LED unit 0 all parameters can be altered 1 other parameters can not be altered except this parameter SE 2 other parameters can not be P3 01 a altered except P0 02 and this initialization parameter LED tens O inaction 1 recover factory default 2 clear fault records O inaction 1 parameter uploading P3 02 Parameter 2 parameter downloading copy note only for remot operation panel 0301H 0302H 0303H 0304H 0305H 0306H 0307H 0308H Automatic Gaiez P3 03 energy 4 move conservation 0 no move P3 04 AVR 1 moving 2 no move speed
33. x x LIGA GANA KAYA 42 5 0 Protection amergi r ctae duse ud 45 Sr FANE are ee 46 O o Js E EEA Ne 46 E GI 48 5 10 Suspend Frequency x x x K e K e e 48 5 11 Factory Parameter use a ken 50 VSI9000 Series Inverter Manual 5 12 Monitor Parameter pur 51 CHAPTER6 TROUBLESHOOTING Lss 51 6 1 Fault Display And Method eee eee eee 51 6 2 Fault Record Inquiry cue sarete n oa atcur i tre Re Dev 55 6 9 Mesias bi setis s e s cba tct acd e a daten 55 CHAPTER 7 MAITENANCE 000 o 55 VSI9000 Series Inverter Manual CHAPTER 1 PRECAUTIONS Read this chapter carefully before transporting installing wiring operating servicing or inspecting the drive 1 1 CAUTION Do not operate the inverter against to the manual Do not operate the inverter against to the manual Operate the inverter according to the prompting 1 2 INSTALLING 1 2 1 Danger JAN 1 2 1 1 Only professional staff wiring otherwise electric shock could occur 1 2 1 2 The inverter is strictly enforced to open and change privately 1 2 1 3 Please install the inverter at a metal or other non combustibe material otherwise it will be a fire 1 2 1 4 Do not install in the inflammable and explosive place 1 2 1 5 Do not open the cover board when the inverter is electrifying otherwise electric shock could occur or explode 1 2 1 6 The lead or the metals is strictly enforced leave in the inverter otherwise electric shock could occur or explode 1 2
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