MAN0963-09-EN XL4 Spec Sheet
Contents
1. Fixed Digital Analog XL4 Model Address I O Function zz EZE 25 31 32 1 I Reserved i 1 i 3 Reserved AQ Reserved 1 EE Digital Inputs Analog Outputs n 1 12 13 31 EE 13 24 2 12 8 a 17 24 2 2 8 Default Address High Speed Counter Function 1 12 13 31 3 1 11601 Q1601 AI0401 AQ0401 Status Bits Command Bits Accumulator 1 amp 2 Preload amp Match Values EE 13 24 5 2 2 12 be re mapped by user of Tk i ol Reserved areas maintain backward compatibility with other XL Series OCS models Model 2 I O XL4 Models Starting Address locations for l Q Al amp AQ may MANO963 09 EN Default 2 5 Address High Speed Output XL4 Models Function 2 5 8 2 a 1 8 1 32 1 8 1 12 l1617 Q1 n a AQ421 Status Bits 1 n PWM or Pulse Train 1 20 Parameters Starting Address locations for l amp AQ may be remapped by user Q1 Q2 are part of the Fixed I O Map In High Speed Output mode they can be used to initiate a Stepper PTO Move The XL4 model 2 HE XC1E2 features 12 DC Inputs 6 Relay outputs and 4 Analog Inputs The DC Inputs are 12 24Vdc compatible and can be jumpered for Positive Logic sinking or Negative Logic sourcing Four of the inputs H1 H4 can be used for high speed functions up to 500kHz The 12 bit Analog Inputs can be jumpered for voltage 0 10V or current 4 20mA on a2. frequency is limited by the switching capability of the output drivers about 10KHz although an optional accessory HE XHSQ can be added to provide parallel output drivers supporting frequencies up to 200KHz The two high resolution Analog Inputs can be configured for 4 20mA 0 10V or 0 100mV at 14 bit resolution They also can be configured for 16 bit temperature measurement supporting Thermocouples or RTDs with 0 05 C resolution The Analog Outputs are sourcing and can be configured for 4 20mA or 0 10V at 14 bit resolution Each Analog Input or Output channel can be configured independently for maximum flexibility J10 J2 Black Positive Logic Positive Logic Digital Inputs Digital Outputs lt OUT12 OUTO 12 24VDC OUT1 PWM1_ N5 T N6 N8 HSC1 IN9 F HSC3 IN11 eae HSC4 IN12 H2 HSC2 INi0 O01 xLEOO orage Mame 0 10 V Analog In Thermocouple In Ti Tc 1 orRTD 14 or 7 RU ADAD j Tc 1 or RTD 1 or La At 100mV 1 24 Tc 2 or RTD 2 or fov 100mV 2 omy ey 100mV 2 20 mA Analog In 1 20mA QD 0 10 V Analog Out 1 1 2 Z 2 001XLE008 QI 10V or 20mA Out ov Commn Nota Besureto wire Mi wg aes MAT _ 0 20mA in 7 too pw pone eel cm l pot pf ton p 7M N MA2 0 20mA In Note V2 0 10V In Loop Power requirements are determined by the
3. transmitter specification JP2 amp JP3 Jumper Setting Details ANALOG INPUT SETTING T C 100mV RTD PT100 JP4 JP2 JP3 ANALOG OUTPUT SETTING 2 g a oo VOLTAGE OR CURRENT HH i l l l l l i CURRENT VOLTAGE T1 T2 T1 T2 JP1 Digital DC Inputs 10V 20mA JP2 JP3 Positive Logic Negative Logic Default A J3 001XLE030 Location of I O jumpers JP1 JP4 and wiring connectors J1 J4 with back cover removed ii I i Default MA1 V1 MA2 V2 Default September 20 2013 Page 6 of 6
4. 2 w Full Handshaking MJ2 RS 485 Half Duplex Two Serial Ports on One Modular Jack 8posn Trin Wut Pins M2 Pins Sinai Direction Signal Direction 7 e ov Ground ov DIP Switches MANO963 09 EN CAN Locking Spring Clamp Two terminators Per Conductor Torque rating 4 5 Lb In 0 50 N m SHLD and V pins are not internally connected to XL4 CAN1 Port Pin Assignments Signal Signal Description VM CAN Ground Black _ Shield Ground None CAN Data High White Name Funcion 5 5V 60mA OUT 5V 60mA 5 sl OUT a RS 485 Termination ON Terminated OFF 4J RTS our o o BJ Ts O N y o a OFF ES o f ae o E E E a OUT 5 Safety WARNING Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life WARNING To avoid the risk of electric shock or burns always connect the earth ground before making any other connections WARNING To reduce the risk of fire electrical shock or physical injury it is strongly recommended to fuse all Power Sources connected to the OCS Be sure to locate fuses as close to the source as possible WARNING Replace fuse with the same type and rati
5. HORNER AUTOMATION GROUP MANO963 09 EN XL4 OCS Datasheet for HE XC1E0 HE XC1E2 HE XC1E3 HE XC1E4 HE XC1E5 HEXT251C100 HEXT251C112 HEXT251C0113 HEXT251C0114 HEXT251C0115 1 Specifications General Specifications Control amp Logic Specifications Required Power 95 mA 24 VDC Advanced Ladder Logic Steady state 190 mA 12 VDC Control Language Support Full IEC 1131 3 Languages Required Power 2A for lt 1 ms 24 VDC Logic Program Size 1MB maximum Inrush DC Switched amp Logic Scan Rate 0 013mS K Digital Inputs 2048 Digital Outputs 2048 Analog Inputs 512 Analog Outputs 512 Weight O o eoo 50 000 words Retentive UL CE US Certifications General Purpose Registers 16 384 bits Retentive Europe Certifications 16 384 bits Non retentive Display Specifications Connectivity Display Type 3 5 TFT Transmissive Color Serial Ports 1 RS232 amp 1 RS485 on single Modular Jack QVGA 320x240 USB mini B USB 2 0 480MHz Programming amp Data Access 16 bit 65 535 USBA USB2 0 480MHz for USB FLASH Drives 2TB Screen Memory 27MB Remote I O Peer to Peer Comms Cscape User Programmable 1023 10 100 Mb Auto MDX Screens Modbus TCP C S HTTP FTP SMTP Cscape Backlight LED 50 000 hour life Remote I O SmartRail SmartStix SmartBlock SmartMod Screen Update Rate User Configurable within the scan time Removable MicroSD support for gt 32GB max perceived as instantaneous in many cases Memory Applica
6. RTIES OF MATERIALS USED IN THE Tyco relay PCJ Cover case amp base Mitsubishi engineering Plastics Corp 5010GN6 30 or 5010GN6 30 M8 PBT Sealing Material Kishimoto 4616 50K I part epoxy resin It is recommended to periodically inspect the relay for any degradation of properties and replace if degradation is found Page 4 of 6 HORNER AUTOMATION GROUP Model 3 amp Model 4 I O MANO0963 09 EN The XL4 model 3 HE XC1E3 features 12 DC Inputs 12 DC outputs and 2 Analog Inputs The XL4 model 4 HE XC1E4 increases the I O count up to 24 DC Inputs and 16 DC Outputs and 2 Analog Inputs The DC Inputs are 12 24Vdc compatible and can be jumpered for Positive Logic sinking or Negative Logic sourcing Four of the inputs H1 H4 can be used for high speed functions up to 500kHz The 12 bit Analog Inputs can be jumpered for voltage 0 10V or current 4 20mA on a channel by channel basis The 12 24VDC Outputs feature Electronic Short Circuit protection and support currents up to 0 5A per point and 4A total Two of the DC Outputs can be used for high speed functions PWM or PTO The output frequency is limited by the switching capability of the output drivers about 10KHZz although an optional accessory HE XHSQ can be added to provide parallel output drivers supporting frequencies up to 200kHz HSC1 IN Common No aie oute Q5 OUT15 T OUT14 September 20 2013 a 1224VDG peoo J1 O
7. channel by channel basis The Relay outputs are isolated supporting AC and DC voltages with output currents of up to 3A relay 5A total Orange Digital In Analog In Black Relay Out Digital In Sen iach Name FOR T Te ce Relay 6 com aoc 06 acca Aa BNO a 230VAC 8 Relay 8 COM oF IN4 12a go RS Relay 5 NO 25VDC i ties Relay 4 COM Te Relay 4NO w toe Relay 3 COM 25VDC De clay 3 CON is N8 m Relay 2 COM OR HSC1 N9 Relay 2 NO 20MA Relay 1 COM ae Analog IN1 me Relay 1 NO 25VDC Analog IN2 t cD HSC4 IN12 Analog IN3 Loop PWR C oe HSC3 IN11 za0VAC Analog IN4 5t HSC2 IN10 25VDC 001XLE017 12 24VDC OV ON Jt o Model 2 Jumper Setting Details ERR JP1 Digital DC In HSC JP2 Analog In A1 A4 a Positive Negative Current Voltage Relay Life Expectancy Logic Logic 20 mA 10 V 40 n Sga A J Ee 2 A3 7 a 10 A4 ooo 0 001XLE025 Default 001XLE026 Default 001XLE027 1 3 4 Location of I O jumpers Note The Cscape Module Setup configuration must match the Contact Current A JP1 amp JP2 and wiring connectors J1 and J2 with back cover removed September 20 2013 Note selected I O JP jumper settings When using JP2 A1 A4 each channel can be independently configured WARNING EXPOSURE TO SOME CHEMICALS MAY DEGRADE THE SEALING PROPE
8. he host panel per the diagram on Page 1 creating a 92mm x 92mm 0 1mm opening into which the XL4 may be installed If the opening is too large water may leak into the enclosure potentially damaging the XL4 If the opening is too small the OCS may not fit through the hole without damage 3 Remove all Removable Terminals from the XL4 Insert the XL4 through the panel cutout from the front The gasket needs to be between the host panel and the XL4 4 Install and tighten the four mounting clips provided in the box until the gasket forms a tight seal max torque 1 5Nm 13 2Lb in 5 Reinstall the XL4 I O Removable Terminal Blocks Connect communications cables to the serial port USB ports Ethernet port and CAN port as required 4 Ports amp Connectors Top Dip Switches microsD Memory Slot J4 VO Terminal model 4 only Serial MJ1 2 USB 2 0 A Ethernet USB 2 0 mini B J2 VO Terminal J1 VO Terminal Pocs EES ES g Left Right DC Power In 10 30Vdc amp CAN Port Frame Ground J3 VO Terminal model 4 amp 5 only Bottom XL4 Connector Locations September 20 2013 Page 2 of 6 HORNER AUTOMATION GROUP DC Input Frame Torque rating 4 5 7 Lb In 0 50 0 78 N m DC is internally connected to I O V but is isolated from CAN V A Class 2 power supply must be used Primary Power Port Pins 1 ramom Input Power Supply Ground cr MJ1 2 Serial Ports MJ1 RS 23
9. ilure on Analog Inputs Model 2 3 4 amp 5 If a 4 20mA circuit is initially wired with loop power but without a load the Analog input could see 24Vdc This is higher than the rating of the tranzorb This can be solved by LOOP NOT connecting loop power prior to load connection or by installing a low cost PTC in series between the load and Analog input See SUP0977 01 for additional details NOTET Refers to Model 2 orange pg 4 Models 3 amp 4 J1 pg 5 and Model 5 20mA Analog In pg 6 September 20 2013 Factory Use Always Off 6 Technical Support For assistance and manual updates contact Technical Support at the following locations North America 317 916 4274 877 665 5666 http www heapg com e mail techsppt heapg com Europe 353 21 4321 266 http www horner apg com e mail techsupport hornerirl ie Digi Key 235 1074 ND or equiv 0 10VDC Page 3 of 6 HORNER AUTOMATION GROUP 8 Built in I O Model 2 3 4 amp 5 All XL4 models except the HE XCEO feature built in I O The I O is mapped into OCS Register space in three separate areas Digital Analog I O High Speed Counter I O and High speed Output I O Digital Analog I O location is fixed starting at 1 but the High speed Counter and High speed Output references may be mapped to any open register location For more details on using the High Speed Counter and High Speed Outputs see the XL4 OCS User s Manual MANO964
10. ng to provide protection against risk of fire and shock hazards WARNING In the event of repeated failure do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse WARNING Battery may explode if mistreated Do Not Recharge Disassemble or Dispose Of in Fire WARNING EXPLOSION HAZARD BATTERIES MUST ONLY BE CHANGED IN AN AREA KNOWN TO BE NON HAZARDOUS Power input and output I O wiring must be in accordance with Class Division 2 wiring methods of the National Electric Code NFPA 70 for installations in the U S or as specified in Section 18 1J2 of the Canadian Electrical Code for installations within Canada and in accordance with the authority having jurisdiction This equipment is suitable for use in Class I Division 2 Groups A B C and D or Non hazardous locations only WARNING EXPLOSION HAZARD Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous WARNING EXPLOSION HAZARD Substitution of components may impair suitability for Class 1 Division 2 Digital outputs shall be supplied from the same source as the Operator Control Station Jumpers on connector JP1 and others shall not be removed or replaced while the circuit is live unless the area is known to be free of ignitable concentrations of flammable gasses or vapors 7 Common Cause of Analog Input Tranzorb Failure A common cause of Analog Input Tranzorb Fa
11. range Positive Logic Digital amp Analog In J2 Black Positive Logic Digital Out N19 M1ixXLAM Jumper Setting Details JP1 Digital DC Inputs J4 Positive Logic Negative Logic Default JP3 Analog Inputs 20mA 10VDC Location of I O jumpers JP1 amp JP3 and wiring connectors J1 J2 J3 amp J4 with back cover removed A1 1 B 2 A2 3 E 4 A1l i o oli A 3 0 Dole OOLXLEOH Ri Note The Cscape Module Setup configuration must match the selected I O JP jumper settings J4 Orange Positive Logic Digital Out J2 Note When using JP3 A1 A2 each channel can be independently configured Note Model 3 uses J1 amp and J2 only Model 4 uses J1 J2 J3 amp J4 Page 5 of 6 HORNER AUTOMATION GROUP MANO963 09 EN Model 5 I O The XL4 model 5 HE XC1E5 features 12 DC Inputs 12 DC outputs with high performance highly configurable Analog Inputs 2 and Analog Outputs 2 The DC Inputs are 12 24Vdc compatible and can be jumpered for Positive Logic sinking or Negative Logic sourcing Four of the inputs H1 H4 can be used for high speed functions up to 500kHz The 12 24VDC Outputs feature Electronic Short Circuit protection and support currents up to 0 5A per point and 4A total Two of the DC Outputs can be used for high speed functions PWM or PTO The output
12. tion Updates Datalogging more Input Output Specifications mA V mA V mA V High Speed Counters Model Dein DCOut Relays HSin sout RY mome Out Numborotcontee fT 2 Model2 12 6 4 4 Maximum Frequency gt 500kHzeach Model3 12 12 4 2 2 Accumulator Size 32 bitseach Model4 24 16 4 2 2 ModesSupported _Model5 12 12 4 2 2 2 Totalizer Quadrature There are 2 high speed inputs of the total DC Inputs There are 2 high speed outputs of the total DC outputs Model 2 3 amp 4 feature 12 bit Analog I O Model 5 features 14 16 bit Analog I O High 2 Position Controlled Outputs speed Outputs can be used for PWM and Pulse Train Outputs currently limited to lt 65kHz 1 ON OFF Setpoint per Output 2 Dimensions amp Panel Cutout Panel Cutout 3 780 96 0 mm E N N N CO 5 mi 09 J li 3 622 92mm 3 780 96 0 mm 2 264 57 5 mm Cutout tolerance to meet NEMA standards is 0 005 0 1mm Max Panel Thickness is 5mm September 20 2013 Page 1 of 6 EJ HORNER HORNER AUTOMATION GROUP MAN0963 09 EN 3 Installation Procedures 1 Carefully locate an appropriate place to mount the XL4 Be sure to leave enough room at the top of the unit for insertion and removal of the microSD card Also leave enough room at the bottom for the insertion and removal of USB FLASH drives N Carefully cut t
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