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Telecontrol Transformer TCT Manual
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1. DECLARATION OF EEC COMPLIANCE cccceeeeeeeeeeeeeeeeeeeeees 13 Subject to alterations Version 3 3 IPCOMM GmbH 1 TCT Manual GundstraBe 15 Copyright 2012 IPCOMM GmbH D 91056 Erlangen All rights reserved 1 Introduction All technical information descriptions and illustrations contained in this Operating Maintenance and Instal lation Manual remain our property and shall not be used otherwise than for operating this product nor shall they be copied reproduced or passed on to third parties or brought to their notice without our prior written consent The information represented in this manual is in keeping with current standards and is subject to later alter ations This manual contains important instructions referring to safe installation commissioning operation and maintenance Read this manual carefully before starting up the Telecontrol Transformer and observe the instructions Please note that the Telecontrol Transformer has not been protected against the danger of lightning If de sired the operator should implement appropriate protection measures Caution The Telecontrol Transformer is a class A device This device can cause radio disturbances in residential buildings In this case the operator might be obliged to carry out appropriate measures and take responsi bility All trademarks and brand names contained in this user manual are for identification purposes only and can be owned by their respective holder
2. 1 shielded male female e optional 2 cores interconnecting cable 0 5 mm e optional Chassis ground via the electro conductive and grounded DIN Mounting Rail Socket connector BL 3 5 for connecting the external power supply Sockets for cable size 0 5 1 5 mm 100 240 V AC E SN Mains OMRON power supply Input voltage 100 240 V AC Output voltage 12 V DC 10 The power input of a Telecontrol Transformer is approx Momina Dr Toara 0 6 Watt plone The maximum number of Telecontrol Transformers to be connected in a parallel circuit is therefore limited by the maximum power supply 00 Fig 3 5 1 Electrical Installation Important In order to comply with the regulations on electromagnetic compatibility data lines and the power supply cable must be as short as possible Subject to alterations Version 3 3 IPCOMM GmbH 6 TCT Manual Gundstra e 15 Copyright 2012 IPCOMM GmbH D 91056 Erlangen All rights reserved 2 5 2 Pin Allocation Figure 2 5 2 shows the pin allocation of the Telecontrol Transformer The terminal pins marked with a are required for communication 9 pin External DTE 9 pin Internal DCE towards the communication terminal equipment towards the Protocol Converter 1 CD 5 SGnd Rl 9 DSR 2 RX A 4 DTR CTS 8 RTS 7 3 TX CTS aise CTS 8 4 DTR RTS 7 2 Tx Rl 9 5 SGnd DSR 1 CD Fig 2 5 2 TCT pin allocation RTS Requ
3. 4 1 and 2 4 3 Then tighten the 4 screws on the front panel 7 After proper installation the Telecontrol Transformer can be put into operation again Q slanted edge Bei v Bice G Fig 2 7 4 u Controller Fig 2 7 3 Socket for p Controller A Fig 2 7 2 PLCC pliers Subject to alterations Version 3 3 IPCOMM GmbH 9 TCT Manual Gundstra e 15 Copyright 2012 IPCOMM GmbH D 91056 Erlangen All rights reserved 2 8 Scope of Delivery e Telecontrol Transformer TCT e Socket connector BL 3 5 Optional e OMRON 12 V DC power supply Subject to alterations Version 3 3 IPCOMM GmbH 10 TCT Manual GundstraBe 15 Copyright 2012 IPCOMM GmbH D 91056 Erlangen All rights reserved 3 Appendix A Technical Data Sheet Subject to alterations Version 3 3 IPCOMM GmbH 11 TCT Manual GundstraBe 15 Copyright 2012 IPCOMM GmbH D 91056 Erlangen All rights reserved Telecontrol Transformer Technical Data Interface in direction to the PC e RS232 RxD TxD Gnd DCE e DB9 connector e Baud rate max 57 600 baud e Asynchronous data format Interface in direction to the data communi cation device e RS232 RxD TxD RTS CTS Gnd DTE e DB9 connector e Baud rate max 2 400 baud higher baud rates in request s 4in and outputs RxD TxD RTS CTS are optodecoupled in acc to VDE 0884 e Insulation voltage 2 kV Diagnostic display s 1 LED for function diagnosis e 3 LEDs for data transmission receiving tr
4. Telecontrol Transformer TCT General Operating Maintenance and Installation Manual OMM IPCOMM GmbH Gundstra e 15 HT D 91056 Erlangen Edition September 2012 Phone 49 9131 92076 0 Version 3 3 Fax 49 9131 92076 10 Internet http www ipcomm de Email info ipcomm de aura PAN S TOvRheinland IZ T S S 970502 DIN EN 901 ifikat S as IN EN ISO 9001 2008 Zertifikat 01 100 040757 1 INTRODUCTION a unas 2 2 GENERAL SPECIFICATION jiiiiccsisssiecstasssncstarsiadstavssndstacsdadsdadsdndadadsdadsdadedadadedscedededeues 3 2 1 APPIICAHON T TTT 3 2 2 NOMENCIalUran 2 E cenuasercu cates E E su detausvenustessusegeesseuanecrses 4 2 3 Operation 2 2 2 AATETTA E eeseedeneucecteetessnesteucescuslesenceueateetuneeunte 4 2 4 Mounting and Dismounting sssssssssssees esse esse esse esse esse essere essere essere essere esse enes enne ennenen 5 2 5 Electricalilnstallation se ee eb eben 6 2 5 1 CIUCUIE Diagrami a eh Site ashe RR RR RRR AAR 6 2923 SPIN Uae 1110 2 iaat e SEFRELDESEEETIERHERRDLLENEETTEELNETEGELERTETTELTVERBEFERSITTTELSEFELTEERFETHIELFEPBELENEETGERLSEFEEN 7 2 6 Electrical Commissioning sssssseesseesseessee esse esec es sees se esse esse eers seene enrere ennenen ennenen enne 8 2 7 TH T 22 2 near 9 2 8 Scope of Delivery 2 22 naar Brause sa 10 3 APPENDIX A TECHNICAL DATA SHEET uussuunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 11 4 APPENDIX B
5. Vote Subject to alterations Version 3 3 IPCOMM GmbH 14 TCT Manual GundstraBe 15 Copyright 2012 IPCOMM GmbH D 91056 Erlangen All rights reserved
6. alfunction has occurred 5 The LEDs P R S and E light up A malfunction has occurred Subject to alterations Version 3 3 IPCOMM GmbH 8 TCT Manual Gundstra e 15 Copyright 2012 IPCOMM GmbH D 91056 Erlangen All rights reserved 2 7 Maintenance Generally the Telecontrol Transformer is mainte nance free Fig 2 7 1 shows the assembled circuit board of the Telecontrol Transformer The heart of the circuit board is the u Controller Controller Should it become necessary to exchange the p Controller proceed as follows Fig 2 7 1 Circuit board TCT k Disconnect the Telecontrol Transformer from the mains detach the data lines 2 After dismounting as per point 3 4 remove the four housing screws on the front panel of the Telecon trol Transformer 3 The circuit board complete with the front panel is then pulled out of the housing 4 The u Controller is removed by means of PLCC pliers fig 2 7 2 Apply the pliers in such a way that those parts of the pliers that are marked with an A correspond with the socket see fig 2 7 2 and 2 7 3 When inserting the new u Controller ensure that the slanted edge of the u Controller corresponds with the one of the socket Important Any transfer of charges to the u Controller must be avoided 5 Then press carefully the u Controller into the socket 6 Push the circuit board back into the housing Ensure that the correct mounting position is maintained see figures 2
7. ansmission and error Housing e Aluminum surface passivated Assembly e 35mm DIN Mounting Rail Dimension without clip fas tening e Width 44mm e Height 105 mm e Depth 103mm Power supply e 12VDC 10 external Power input e Approx 0 6 W Standards e CE certified Operating Environ ment e Temperature 0 C to 55 C e Relative humidity non condensing 5 to 90 Subject to alterations Version 3 3 IPCOMM GmbH 12 TCT Manual GundstraBe 15 Copyright 2012 IPCOMM GmbH D 91056 Erlangen All rights reserved 4 Appendix B Declaration of EEC Compliance Subject to alterations Version 3 3 IPCOMM GmbH 13 TCT Manual GundstraBe 15 Copyright 2012 IPCOMM GmbH D 91056 Erlangen All rights reserved Declaration of EEC Compliance For the following product Telecontrol Transformer TCT it is hereby confirmed that it complies with the main specifications laid down in the Coun cil Guidelines on Harmonising the Statutory Regulations of the Member States for Elec tromagnetic Compatibility 89 336 EWG Any changes to the said Telecontrol Transformer not authorised by this company invali dates this declaration The evaluation of this product for electromagnetic compatibility was carried out in ac cordance with the following standards EN 55022 1998 EN 50082 2 1997 Place Date Manufacturer signature Erlangen 31 August 2004 Position of signatory Managing Director Artur Votteler
8. est To Send CTS Clear To Send DTR Data Terminal Ready Rx Receive Data Tx Transmit Data SGnd Signal Ground Subject to alterations Version 3 3 IPCOMM GmbH 7 TCT Manual Gundstra e 15 Copyright 2012 IPCOMM GmbH D 91056 Erlangen All rights reserved 2 6 Electrical Commissioning After electrical installation of the Telecontrol Transformer as per circuit diagram 2 5 1 electrical commis sioning can commence As soon as the Telecontrol Transformer is supplied with voltage all four LEDs will light up function test of the LEDs Now the Protocol Converter is switched on Immediately on bootstrapping the Protocol Converter default or after starting the ipConv software dependent on the configuration the DTR signal is activated This extinguishes all four LEDs After initializing the Telecontrol Transformer by the Protocol Converter the following operational states can occur 1 The red LED P Operational Indicator lights up The Telecontrol Transformer is ready to operate there is however no data waiting in line to be transmitted open circuit operation This LED is always lit up 2 The yellow LED R Reception Indicator lights up Data are received from the external communication terminal equipment 3 The green LED S Transmission Indicator lights up Data are sent to the external communication terminal equipment 4 The red LED E Error Indicator lights up In this case a communication error m
9. rters and power current lines near the Telecontrol Transformer should be avoided Following conditions have to be observed e Temperature range 0 C 55 C e Relative humidity 5 90 non condensing e Installation as per IP 40 i e installation site and environment comply with the appropriate degree of protection e The housing is not protected against the penetration of water e The supply voltage must remain within the permissible voltage range see technical data sheet e Precautionary measures must be taken in order to avoid excessively high mains voltage fluctuations e Mounting on electro conductive and grounded DIN Mounting Rail Note Excessive voltages either fed directly via the power voltage or indirectly via data lines mains power line or as a result of voltage excesses to the TCT might cause damage to the TCT This situation must be avoided Important The instructions necessary for the operation of the power supply included in the delivery can be found in the OMRON mains power supply operating manual enclosed provided that this power supply is delivered by IPCOMM GmbH Subject to alterations Version 3 3 IPCOMM GmbH 4 TCT Manual GundstraBe 15 Copyright 2012 IPCOMM GmbH D 91056 Erlangen All rights reserved 2 4 Mounting and Dismounting No minimum distance Din need be observed if several Telecontrol Transformers are to be in stalled in a row The function of the Telecontrol Transformers is independen
10. s Finally we want to draw your attention to the fact that any warranties with respect to the delivered goods will be invalid in the event that e Operation servicing and maintenance are not carried out accurately according to the instructions repairs are not carried out by our personnel or without our prior written consent e Commissioning is not carried out by our personnel or we have not given our approval for the commissioning or the commissioning is carried out by untrained personnel s The unit is used inadequately incorrectly negligently or inappropriately or for a purpose other than that originally intended s The serial number is removed from the product Subject to alterations Version 3 3 IPCOMM GmbH 2 TCT Manual GundstraBe 15 Copyright 2012 IPCOMM GmbH D 91056 Erlangen All rights reserved 2 General Specification 2 1 Application Control Station Substations m All I Fig 2 1 Basic structure Control station Protocol Converter TCT Substation Subject to alterations IPCOMM GmbH Gundstra e 15 D 91056 Erlangen The Telecontrol Transformer TCT is used for coupling bit syn chronous or pulse length modulated i e non asynchronous pro tocols Figure 2 1 shows the basic structure between control station pro tocol converter ipConv with TCT and substation The TCT is equipped with a u Controller responsible for converting data from or into the asynchronous format The TCT does no
11. t assume a higher protocol function i e tele grams are transformed on a one to one basis In order to prevent delays in receiving or transmitting the connec tion in the direction of the Protocol Converter operates at very high baud rates max 57 600 Baud Data transfer does not occur after a complete telegram has been received but in smaller data blocks during reception The Telecontrol Transformer is fitted with a serial RS232 interface in both directions as a standard The serial interface towards the communication terminal equip ment has been electrically isolated Version 3 3 23 TCT Manual Copyright 2012 IPCOMM GmbH All rights reserved 2 2 Nomenclature a ra 1 LED Transmission Indicator S green seep R E 2 LED Operational Indicator P red ate wy 3 LED Reception Indicator R yellow Sf 4 LED Error Indicator E red E 5 DB9 Socket DCE N a Tr 6 DB9 Plug DTE H D E 7 Connector for external power EN supply 12 VDC E Gnd i 12V Fig 2 2 Nomenclature 7 2 3 Operation The Telecontrol Transformer protection class IP 40 has been designed for installation in a switch cabinet and is supplied with 12 V DC via an external power supply optional In order to maintain operating function greater variations in temperature should be avoided An air conditioned operating environment for the TCT is recommended Possible sources of interference such as current inve
12. t of their position They can therefore be mounted in any desired position fig 2 4 1 rn DTE Int Ext Fig 2 4 1 Arrangement of TCT The Telecontrol Transformer is mounted on a 35 mm DIN Mounting Rail As per figure 2 4 2 opposite clip A is putted on to the DIN Mounting Rail By pressing in the direction of the marked point B the Telecontrol Transformer snap into place The ground connection is completed via clip A directly to the DIN Mounting Rail It must be ensured that the DIN Mounting Rail is elec tro conductive and grounded gt mm DIN Mounting Rail lectro conductive Fig 2 4 2 Mounting the TCT For dismounting press in the direction of the marked point C while pulling at the bottom of the Telecontrol Transformer in the direction D fig PrP l 2 4 3 Dor gt mm DIN Mounting Rail Fig 2 4 3 Dismounting the TCT Subject to alterations Version 3 3 IPCOMM GmbH 5 TCT Manual Gundstra e 15 Copyright 2012 IPCOMM GmbH D 91056 Erlangen All rights reserved 2 5 Electrical Installation 2 5 1 Circuit Diagram The Telecontrol Transformer must be electrically connected as per the following circuit diagram fig 2 5 1 The operating voltage of the Telecontrol Transformer is 12 V DC 10 Protocol Converter DTE Communication l Terminal Equipment DCE DB9 serial interface cable 1 1 shielded male female e optional DB9 serial interface cable 1
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