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Using the AD-5200 & AD-5300

1. Transmitter receiver IC damaged U3 MC145406 Baud rate and format on serial port 1 does not match host Cable connection problem or invalid pin connections RS232 transmitter receiver IC damaged U3 MC145406 Baud rate and format on serial port 2 does not match host Cable connection problem or invalid pin connections Internal jumper JP3 RS232 422 485 not set properly RS232 transmitter receiver IC damaged U3 MC145406 RS422 485 transmitter receiver IC damaged RS422 U11 75176 RS485 U7 75176 Invalid calibration parameters Load cell or load cell input cable problems 60 AD 5200 amp AD 5300 Users Manual Version 1 a Error Messages Error Err O Err 1 Err 2 Err 3 Err 4 Err 5 Err 5 1 Err 6 Err 7 Err 8 Err 9 Err 10 Err 11 Err 12 Err 14 Err 15 Err 16 Err 18 Err 21 Err 22 Err 23 Error OL undEr Description Power on zero error See parameter 20 Keyboard error Occurs during power up while a key on the keyboard is being pressed or one of the remote switch inputs is activated Restart Trap The microprocessor accessed nonexistent memory location Usual cause is A C power glitch or static electric discharge ees Time out The weight display has not been updated within the watchdog me out period Usual cause is A C power glitch or static electric discharge ERES Error Battery voltage level was Sem 2 V when the indicator was powered off Earom memory error A checks
2. AD 5300 Indicators offer Scale Basic programming capabilities which allow you to customize the operation of the AD 5200 amp AD 5300 to your application Scale Basic is designed to be similar to the common BASIC language used in computer programming Event Monitors work with Scale Basic functions to provide event driven programming capabilities such as activating setpoint relays Events trigger actions Event Monitors activate Scale Basic functions A Scale Basic amp Event Monitor Programming Manual may be obtained through your Dealer AD 5200 amp AD 5300 Users Manual Version 1 a AD 5200 amp AD 5300 Users Manual Version 1 a General Description This section gives you a general description on the operation of the AD 5200 amp AD 5300 keyboard and display The keyboard is used to initiate weighing functions for data entry maintenance setup and testing The numeric display is used for weight and error display and for data entry The LED status lights indicate the status of the weigh scale Additional information about the keyboard and display is provided in section Using the AD 5200 amp AD 5300 AD 5200 amp AD 5300 Display and Keyboard Diagram Model AD 5300 ZERO TARE ae UNITS PRINT AD 5200 amp AD 5300 Users Manual Version 1 a The AD 5200 amp AD 5300 Display The AD 5200 amp AD 5300 DISPLAY consists of a 6 character NUMERIC display and 6 status LED s The NUMERIC display is normally used to display
3. based on weight readings sampled at 0 5sec intervals 30 AD 5200 amp AD 5300 Users Manual Version 1 a Parameter 4 Motion Detection Delay 6 Motion detection delay is used by the motion detection function to determine if the scale is in motion not stable Enter the amount of time in tenths of a second that the scale must be stable for motion status to be false scale status stable Example 0 disables motion detection 2 0 2 second delay before motion false stable true 15 1 5 second delay 30 3 0 second delay Parameter 5 Motion Detection Band 6 The motion band is used by the MOTION DETECT function to determine if the scale is in motion not stable If the amount of change between display updates parameter 2 is greater than the motion band a MOTION status is generated unstable condition The motion band is entered in units of dd i e Fora motion band of Ye display division enter 2 Vex 4 22 2 display divisions enter 8 2x4 8 4 5 display divisions enter 18 4 5 x4 18 Parameter 6 Display Blanking During Motion No Blanking When display blanking is enabled the display is blanked turned off when the scale is in motion not stable Enter a 1 yes to enable display blanking enter a 0 no to disable display blanking Parameter 7 Zero Tracking Delay 0 The automatic zero tracking function removes small deviations from zero The AD 5200 amp AD 5300 adjust the zero setting by app
4. no function executed 52 PRINT key function 136 Print function les ra 53 UNITS key function 127 Units toggle function Se aaa 54 Gross Net key function 128 Gross Net toggle 2 55 TARE key function 129 Tare function Sr 1 56 ZERO key function 130 Tare function u i 57 Function Key 1 F1 0 no function executed 2 58 Function Key 2 F2 0 no function executed ae 39 AD 5200 amp AD 5300 Users Manual Version 1 a Parameter Functions The parameter functions are used to set parameters that are too complex for a single numeric entry The following table lists the parameter functions Parameter Functions Fn No Function Name Display Calibration Audit Number Calibrate Scale deadload first Calibrate Scale span first Calibrate Deadload Only Adjust Gain Calibration Configure Passwords Configure Print Formats Set Time and Date Display Operation Parameters Print Operation Parameters Diagnostic Tests Initialize Operation Parameters to factory defaults Configure Event Monitor Function Editor Initialize Function Memor Debug mode for Event monitors and Scale basic fns Enable Peak Detect optional Set debug mode for event monitors and scale basic fns Erase Id Memory Enable Multi point Linearization default disabled 0 Calibrate using Multi point Linearization Analog output span default 10 000 Analog output offset default 0 Analog output register default 0 di
5. 5200 amp AD 5300 provide three security passwords that can be activated and entered to protect configuration data Password 1 is used to protect I O port configuration setpoint and event monitor data Password 2 is used to protect calibration and scale configuration data Security level 3 provides extra protection for password level 2 data Security level 3 requires the entry of password 2 and the Function Lock inside the AD 5200 amp AD 5300 to be in the unlocked position Password 3 will inhibit viewing changing and uploading of Scale Basic functions to a PC when password is active but will allow downloading a new Scale Basic program from the PC to the indicator All passwords will be disabled once the new program has been downloaded into the indicator and should be reactivated The Operation Parameter Reference Table lists the configuration parameters and the password security level required to access them The AD 5200 amp AD 5300 prompt PASS 1 when a parameter is selected that requires password level 1 If the entered password is incorrect the AD 5200 amp AD 5300 display Error Press the ENTER key to try again Press the CLEAR to exit from password entry IMPORTANT NOTE Write down the passwords and put them in a safe place If you loose and forget a password there is no way to access the protected functions 1 Hold the CLEAR key down and press the ENTER key to enter the configure mode 2 Enter CFG 64 The AD 5200
6. 79 Enable Multi point Linearization 54 Function 80 Multi point Linearization Calibration 55 DIAGNOSTIC TESTS 56 Table of Diagnostic Tests 56 Diagnostic Test 1 Serial com Port 1 Display Input Data 56 Diagnostic Test 2 Serial com Port 1 Display Errors 57 Diagnostic Test 3 Serial com Port 1 Transmit Data 57 Diagnostic Test 4 Serial com Port 2 Display Input Data 57 Diagnostic Test 5 Serial com Port 2 Display Errors 57 Diagnostic Test 6 Serial com Port 2 Transmit Data 57 Diagnostic Test 7 Not used 58 Diagnostic Test 8 A to D Test 58 Diagnostic Test 9 Memory Test 58 Diagnostic Test 10 Lamp Test 58 Diagnostic Test 11 Print EAROM Configuration Table 59 Diagnostic Test 12 Loop Back Tests Serial Port1 59 Diagnostic Test 13 Loop Back Test Serial Port 2 59 TROUBLE SHOOTING 60 Problems and Probable Causes 60 Error Messages 61 HARDWARE INSTALLATION AND WIRING 62 Load Cell Connector TB1 62 Power Source AC DC 62 O Port Connector TB3 62 P C Board Diagram Connectors Jumpers and Switches 63 Isolated Analog Output Option 0 5 10 VDC 4 20mA 64 Analog Output Offset 64 Analog Output Span 64 Analog Output Register 64 ASCII II Chart 65 SPECIFICATIONS 66 AD 5200 amp AD 5300 Users Manual Version 1 a Introduction Congratulations on your purchase and welcome to the AD 5200 amp AD 5300 User s Manu
7. Between OK or over The cycle resets when the scale goes below the empty weight Installation Connect TTL outputs to relays or lamp actuators Under weight indication TTL 1 TB4 Pin 1 Between weight indication TTL 2 TB4 Pin 2 Over weight indication TTL 3 TB4 Pin 3 Ground GND TB4 Pin 4 5 volts DC 5v TB3 Pin 1 Configure empty scale weight Parameter 43 Operators Functions Enter setpoint weights Press the F1 key The display prompts SP 1 Use the numeric keyboard to enter setpoint 1 then press the ENTER key The display prompts SP 2 Use the numeric keyboard to enter setpoint 2 then press the ENTER key NOTE use the F2 key to enter a decimal point if needed Recalculate Press the F2 key to re check the weight on the scale after adjustments have been made to the weight AD 5200 amp AD 5300 Users Manual Version 1 a 3 Weigh in Weigh out This program uses the ID memory for weigh in weigh out transactions An ID record is created using the Weigh in function The Weigh out function recalls the ID calculates Gross Tare Net of the transaction prints the transaction and adds the net weight to the ID s totals register The ID data is saved for further weigh in weigh out transactions or weigh out only transactions A sequential transaction number is maintained for printing purposes Weigh In Press the F1 key The display prompts id Enter up to 8 digits for the weigh in ID and then press
8. amp AD 5300 prompt P1 xxxx where xxxx is the current password number Enter a new password number or press the ENTER key to use the displayed number Enter a 0 zero for the password number to disable the password 3 The AD 5200 amp AD 5300 prompt P2 xxxx Enter password 2 data 4 The AD 5200 amp AD 5300 prompt P3 xxxx Enter password 3 data 44 AD 5200 amp AD 5300 Users Manual Version 1 a Function 65 Configure Print Formats Use function 65 to modify print formats to meet your print requirements The print formats are grouped into PAGES that are used for generating print data onto a form Each page is organized into rows and columns as follows Line No Column Item No No Line No Line number on the page to print the item on Column No Column position where item print begins Item No Item to print Configure Print Formats Print format design requires you to become familiar with the PAGE LIST and the PRINT ITEM LIST The PAGE LIST describes how each PAGE is used The PRINT ITEM LIST describes what ITEMS can be included in each page Use the print format worksheets to design new print formats The PRINT FORMAT DESIGN EXAMPLE illustrates how a print format is designed A list of the default print formats is found in DEFAULT PRINT FORMATS The print formats PAGES are initialized to factory settings when the Initialize System Parameters function is used parameter function 73 Modify or Desi
9. back up enable is set to 1 e Maximum amount of ID s 529 24 AD 5200 amp AD 5300 Users Manual Version 1 a 7 Peak Hold Function The peak hold register maintains the peak weight detected by the weight indicator Enable Peak Hold Access configuration parameter 75 Enter a 1 to enable peak hold enter a 0 to disable peak hold Clear Peak Hold Register Press the CLEAR key to reset the peak hold register to O Use the Scale Basic built in function Clear Peak 143 to reset the peak hold register Display Peak Weight Use the GROSS NET key to scroll thru the display options as follows Initial mode Display gross weight Gross LED on First GROSS NET press Display net weight Net LED on Next GROSS NET press Display gross peak weight Gross LED flashing Next GROSS NET press Display net peak weight Net LED flashing Next GROSS NET press Display gross weight Gross LED on Etc Print Peak Weight Use function 65 Configure Print Formats to format the print output using page 1 Print Item 19 Print Gross Peak weight on page 1 Print Item 20 Print Net Peak weight on page 1 25 AD 5200 amp AD 5300 Users Manual Version 1 a Set Operation Parameters This section describes the operation parameters of the AD 5200 amp AD 5300 and how the settings affect the operation of the weight indicator Access Operation Parameters and Parameter Functions The parameters are accessed by holding the CLEAR key down and th
10. function clears the memory and sets the configuration parameters to their default values Use parameter function 70 described in Parameter Functions section Page 7 7 to initialize the AD 5200 amp AD 5300 NOTE Use the code 10809 for a factory default initialization Calibration and setup must be performed after the AD 5200 amp AD 5300 are initialized with this code Setup amp Quick Calibration Guide The AD 5200 amp AD 5300 should be configured after initializing and BEFORE calibration Set Operation Parameters details all of the scale parameters that are available To quickly get the AD 5200 amp AD 5300 up and running the following Quick Calibration Guide lists only the mandatory parameters that must be defined Enter the following scale parameters using the selection outlined in Set Operation Parameters and Parameter Functions Parameter section Purpose Factory Setting Load Cell mv V 3 Decimal Point none Count by 1 Full Scale Graduations 1 Set Operation Parameters Set Operation Parameters 11 Set Operation Parameters 12 17 a a ma Set Operation Parameters 10 000 18 Set Operation Parameters Overload Graduations 10 200 60 Parameter Functions Calibrate Scale Calibrate the Weight Indicator Use Parameter Function 60 to calibrate the weight indicator AD 5200 amp AD 5300 Users Manual Version 1 a NTEP LABELING INSTRUCTIONS Labeling Guideli
11. function is in the locked position 41 AD 5200 amp AD 5300 Users Manual Version 1 a Function 60 Calibrate Scale Deadload First Use function 60 to calibrate the scale by reading the deadload first and then reading the span Set the Scale Operation Parameters before using function 60 Best results are obtained when the AD 5200 amp AD 5300 load cells have reached thermal equilibrium power applied for approximately 30 to 120 minutes depending on load cell size NOTE function 60 automatically adjusts parameter 19 deadload offset Hold the CLEAR key down and press the ENTER key to enter the configure mode 1 Enter CFG 60 The AD 5200 amp AD 5300 prompt dEAdld Remove all weight from the scale Press the ENTER key The AD 5200 amp AD 5300 read the scale s deadload weight NOTE press the CONTINUE key Units to skip deadload read 2 The AD 5200 amp AD 5300 display alternates between CALib and the weight on the scale Place the calibration weight on the scale Enter the calibration weight using the numeric keypad Press the ENTER key The AD 5200 amp AD 5300 reads the calibration weight If an error is made in data entry press the PRINT T key to re enter the calibration weight 3 The AD 5200 amp AD 5300 prompt CFG 60 Press the CLEAR key to exit the configure mode Function 61 Calibrate Scale Span First Use function 61 to calibrate the scale by reading the span first and then reading the deadloa
12. last digit should be 0 for AM 1 for PM or 2 for 24 hour time The AD 5200 amp AD 5300 prompt D Enter the date using 6 digits in the format MMDDYY Function 67 Display Operation Parameters Use function 67 to view operation parameters This function allows viewing the parameters when the password is not available 1 Hold the CLEAR key down and press the ENTER key to enter the configure mode Enter CFG 67 The AD 5200 amp AD 5300 prompt PAR xx where xx is the currently selected parameter number Press the ENTER key to view the parameter data or enter a parameter number to view Press the CLEAR key to exit function 67 Function 68 Print Operation Parameters 1 Hold the CLEAR key down and press the ENTER key to enter the configure mode Enter CFG 68 The AD 5200 amp AD 5300 prompt Print Press the ENTER key to print the operation parameters or press the CLEAR key to exit without printing 50 AD 5200 amp AD 5300 Users Manual Version 1 a Function 69 Diagnostic Tests 1 Hold the CLEAR key down and press the ENTER key to enter the configure mode 2 Enter CFG 69 The AD 5200 amp AD 5300 prompt diA xx where xx is the currently selected test number Enter a test number or press the ENTER key to use the displayed number 3 The AD 5200 amp AD 5300 begin the selected test Press the CLEAR key when the test is complete Hardware Tested Description Serial Com Port 1 Display
13. mathematical formula a register must be selected for the output to work value 64 AD 5200 amp AD 5300 Users Manual Version 1 a ASCII CHART ASCII DEC ASCII DEC ASCII DEC Null 00 64 i 96 SOH 01 L fas A 6 a 97 STX 02 134 B 66 b 98 ETX 03 C 16 c 99 EOT 04 3s 68 d 100 ENQ 05 96 E e9 e 101 ACK 06 amp 38 F 70 f 102 Bell 07 ae ae I e I7 g 103 BS 08 H 72 h 104 HT 09 0 73 i 105 LF 10 J3 74 j 106 VT 1 kK 75 k 107 FF 12 a RL 108 CR 13 se Om _ 7 m 109 SO 14 4 4 Fu N 738 n 110 SI 15 30 9 o 111 DLE 16 0 as P T 80 p 112 XON 17 Q 18 q 113 TAPE 18 R 82 r 114 XOFF 19 S 83 S 115 DC4 20 T 84 t 116 NAK 21 U 18 u 117 SYN 22 6 54 V lee v 118 ETB 23 w 87 w 119 CAN 24 8 56e X 88 x 120 EM 25 9 57 Y l y 121 SUB 26 588 z T 90 z 122 ESC 27 3 psg cp E T 123 FS 28 gt feo 124 GS 29 601 93 125 RS 30 J 2 126 US 131 lt 98 DEL 1127 65 AD 5200 amp AD 5300 Users Manual Version 1 a SPECIFICATIONS STANDARD FEATURES SCALE SPECIFICATIONS Display Status Indicators Keyboard Internal Resolution Display Resolution Display increments Decimal Point Conversation Rate Signal Sensitivity Signal Range Load Cell Excitation Load Cell Power Auto Zero Tracking Auto Zero Delay Motion De
14. negative weight Weight 6 characters NOT zero blanked with decimal point Units Ib kg oz g space gram t lt space gt ton tn tonne Terminate If cr line feed carriage return 4 OHAUS lt polarity gt lt weight gt lt space gt lt units gt lt 2 spaces mode status term Polarity space positive weight negative weight Weight 7 digits zero blanked with decimal point Units Ib kg oz g space gram t lt space gt ton tn tonne Mode G gross mode N net mode Status space valid weight M motion O over wt l invalid Terminate If cr line feed carriage return 5 Print label 85 transmits the contents of parameter 85 print label 85 Data entered into a print label can include register data 253 reg no buffer register data minimum size zero blanked no spaces 254 reg no buffer data 7 character field zero blanked right justified 96 AD 5200 amp AD 5300 Users Manual Version 1 a Printer Parameters The AD 5200 amp AD 5300 provide a universal printer interface for various printers The printer interface allows you to select and customize the data output for serial printers The serial interface option uses Serial Port 1 TB3 for connection to the printer Refer to the HARDWARE INSTALLATION AND WIRING section for information on connector pin designations Parameter 29 Printer Port Select 2 Serial Port 1 Enter a number from the following
15. reg 1 data ton Select parameter 32 to begin Print Label 1 entry The display prompts CO xxx where xxx is the current character 0 entry Enter 84 111 116 97 108 32 254 1 32 116 111 110 13 0 T o t a regi t o n cr Remember to enter a 0 as the last entry of the print label 37 AD 5200 amp AD 5300 Users Manual Version 1 a Parameters 35 36 37 and 38 Print Codes The AD 5200 amp AD 5300 provide 4 programmable print codes The print codes are used to send special setup parameters to the printer such as select print size or select print font Each print code is up to 4 characters long Consult your printer manual for the print codes that you may want to use Enter the codes in decimal format an ASCII carriage return 13 Select parameter 35 to begin print code 1 entry The AD 5200 amp AD 5300 prompts CO XXX where xxx is the current character O print code value Enter data for character 0 The AD 5200 amp AD 5300 prompts C1 XXX Continue the code entry Enter a 0 to end print code entry Parameter 39 Enable TTL Remote Control 1 enabled Use parameter 39 to enable remote control using TTL inputs 1 thru 3 TB3 pins 8 10 Enter a 1 to use TTL inputs 1 3 to activate scale basic functions 1 3 For example grounding TB3 pin 8 TTL input 1 activates scale basic function 1 Enter a 0 to disable TTL remote control 38 AD 5200 amp AD 5300 Users Manual Version 1 a Display Intensi
16. the CLEAR key to exit Function 59 Display Calibration Audit Number Use function 59 to view the audit and configuration numbers the software ID number and the status of the internal function lock The AD 5200 amp AD 5300 provide a calibration audit number and a configuration number They are used to indicate changes to calibration data and configuration data and can be used in place of mechanical seals by some regulatory agencies The AD 5200 amp AD 5300 audit number increments each time a calibration parameter is changed deadload or weight conversion factor The configuration number increments each time a password level 3 parameter is changed If physical seals are used then place the internal function lock in the locked position before sealing Calibration and password level 3 parameters cannot be accessed when the function lock is in the locked position 1 Hold the CLEAR key down and press the ENTER key to enter the configure mode 2 Enter CFG 59 The AD 5200 amp AD 5300 prompts A xxxx where xxxx is the audit number 3 Press the ENTER key The AD 5200 amp AD 5300 prompts C xxxx where xxxx is the current calibration number 4 Press the ENTER key The AD 5200 amp AD 5300 prompts bixxxx where bixxxx is the ID number of the software installed in the AD 5200 or AD 5300 5 Press the ENTER key The AD 5200 amp AD 5300 prompt un LoC if the function lock is in the unlocked position or Loc Ed if the
17. to the span calibration factor Zero the scale and then place a known weight on the scale 1 Hold the CLEAR key down and press the ENTER key to enter the configure mode 2 Enter CFG 63 The AD 5200 amp AD 5300 display the weight on the scale along with a center of digit indication in the least significant digit position of the display the minus sign indicates the center of digit 3 Press the 1 key to adjust by 1 press the 2 key to adjust by 10 the 3 key to adjust by 100 or the 4 key to adjust by 1000 Use the UNITS key J and the PRINT key T to increase or decrease the displayed weight until the displayed weight is the same as the weight on the scale The center of digit indicator should be displayed for maximum accuracy 4 Press the CLEAR key to exit Adjust Gain procedure Adjust Gain 5 Point Linearization If 5 point Linearization is enabled the gain adjust procedure begins with the display alternating between the calibration number example Cal 1 and the calibration weight e Press the ENTER key to adjust the gain at the displayed calibration point e Press the UNITS key J to adjust the next calibration point e Press the PRINT key T adjust the previous calibration point e Press the ZERO key to clear a calibration point Must re calibrate to reuse 43 AD 5200 amp AD 5300 Users Manual Version 1 a Function 64 Configure Passwords Use function 64 to enter password data The AD
18. 0 Ib to kg 0 45359 kg lb 45 359 kg to Ib 2 20462 Ib kg 220 462 Ib to ton 0 0005 Ton lb 50 kg to tonne 0 001 tonne kg 100 gram to oz 0 352739 oz gram 352 739 oz to gram 28 3495 gram oz 2 834 950 Ib to Ib 1 100 000 kb to kg Etc Enter the conversion factor x 100 000 for the configured alternate units Parameter 17 Full Scale Graduations 10 000 Enter the number of graduations at full scale The full scale graduations are calculated using the count by decimal position and full scale weight Full Scale Graduations z Full Scale Weight count by For example if Full Scale Weight 600 0 and count by 0 2 then Full Scale Graduations 600 0 0 2 3000 Parameter 18 Overload Graduations 10 200 Enter the number of graduations at which the scale is in overload status The AD 5200 amp AD 5300 display Err oL on the numeric display when the scale weight exceeds overload For example if the Full Scale Graduations is 10 000 grads and the scale is rated for 2 overload then Overload Graduations 10 000 10 000 x 0 02 10 200 Parameter 19 Deadload Offset This parameter is automatically calculated by the configure function 60 amp 80 33 AD 5200 amp AD 5300 Users Manual Version 1 a Parameter 20 Disable Power On Zero 1 disabled Enter a 1 to disable the power on zero function Enter a 0 to enable power on zero The power on zero function attempts to acquire zero when the power on tests have co
19. 1 234567890 LINE GROSS 54785 LB TARE 12451 LB NET 42243 LB TIME 03 45 PM EXAMPLE FORMAT DESIGN WORKSHEET DATE 05 AUG 1999 4 4 4 1 0 Column Item No 5 6 7 10 0 NOTE A zero in the Line No column terminates printing Use zero only after all required information has been entered The maximum number of entries is 16 If the 16 entry is used a line number 0 is not required Default Print Formats The print formats PAGES are initialized to the following factory settings when the AD 5200 amp AD 5300 are initialized Item Description The Displayed Weight 1 End of Print o 0 Item Description Gross Wt primary units E2 Tare Weight primary units E2 E3 Net Weight primary units E3 End of Print Line No Column 3 5 4 5 5 5 0 0 48 Column Item No AD 5200 amp AD 5300 Users Manual Version 1 a Format Design Worksheets Item Description Line No Column Item No Item Description Column Item No um 3 D Z o 49 AD 5200 amp AD 5300 Users Manual Version 1 a Function 66 Set Time and Date Use function 66 to set the time and date Entering 19 can display the time and date when the meter is in the idle mode Date will be printed in a four digit year 1 Hold the CLEAR key down and press the ENTER key to enter the configure mode Enter CFG 66 The AD 5200 amp AD 5300 prompt t Enter the time using 5 digits The
20. 5300 Users Manual Version 1 a Function 73 Initialize Function Memory The initialize function erases function memory and setpoint monitor memory and initializes all parameters with password level 1 or 2 Function 73 prompts rs Fn Press the Enter key to initialize only or enter a number below to activate a built in program 1 Fill to Setpoint 2 Checkweigh Over Between Under 3 Weigh in Weigh out 4 Axle Weigh Short Scale 5 Axle Weigh Long Scale 6 ID Tare and Total 7 Peak Hold 53 AD 5200 amp AD 5300 Users Manual Version 1 a Function 74 Configure Timers The display prompts tr when function 74 is activated Enter the timer number to be modified 1 to 5 then press the ENTER key The first parameter L is the time length in tenths of a second The second parameter Fn is the function number to be executed when the timer times out Parameter 75 Enable Peak Detect Enter a 1 to enable peak detect enter a 0 to disable peak detect Parameter 76 Debug mode for Event monitors and Scale Basic The Debug mode is used to debug event monitors and scale basic functions Enter a 1 to activate debug mode enter a 0 to disable debug mode When debug mode is enabled Scale Basic functions single step The subroutine stack level and the Function number are displayed when entering a function Example 0 F12 Press the ENTER key to begin execution of the function The instruction address and instruction cod
21. AD 5200 amp AD 5300 Weight Indicator Installation Calibration Operation Version 1 a 02 7 2005 A amp D Weighing 1555 Mc Candless Dr Milpitas CA 95053 408 263 5333 A amp D WEIGHING Clearly a Better Value Fax 408 263 0119 TABLE OF CONTENTS INTRODUCTION 5 What s in each section 6 GENERAL DESCRIPTION 8 The AD 5200 amp AD 5300 Display and Keyboard Diagram 8 The AD 5200 amp AD 5300 Display 9 The AD 5200 amp AD 5300 Keyboard 9 INSTALLATION AND SETUP 10 Unpacking the AD 5200 amp AD 5300 10 Installation Guide Safety Instructions 10 Setup Guide 12 NTEP Labeling Instructions 13 USING THE AD 5200 amp AD 5300 14 Keyboard Layout 14 Operation of Function Keys 15 Memory Registers Entry 15 Execute a scale Basic Function 15 Display time and Date 15 BUILT IN APPLICATION PROGRAMS 16 Select Mode of Operation Parameter73 16 Mode 1 Fill to Setpoint 17 Mode 2 Check Weigh Over Under or Between 18 Mode 3 Weigh In Weigh Out 19 Mode 4 Axle weigh Short Scale 21 Mode 5 Axle Weigh Long Scale Unattended 22 Mode 6 ID Tare and Total 23 Mode 7 Peak Hold 25 SET OPERATION PARAMETERS 26 Access Operation Parameters and Parameter Functions 26 Operation Parameter Reference Tables 27 Scale Parameters 30 Parameter 1 Load Cell m V 3 m V 30 Parameter 2 Digital Filter 9 30 Pa
22. E INSTALLATION AND WIRING section for pin assignments and a sample cable drawing Connect AD 5200 or AD 5300 to the printer optional The AD 5200 OR AD 5300 can be connected to a printer using Com Port 1 TB3 for RS232 Current Loop or RS485 interfaces or by using the TTL I O Port TB4 for TTL compatible interfaces See Hardware and Wiring Diagrams for pin assignments and sample cable drawings See Set Operation Parameters and Parameter Functions for other communication setup parameters AD 5200 amp AD 5300 Users Manual Version 1 a Connect AD 5200 OR AD 5300 to host device optional The Serial Communications Port 2 TB3 provides a continuous output of scale data This is used for connection to a host device such as a computer or to a remote display Scoreboard Continuous output transmission can be enabled or disabled and the output format can be customized to interface with the host device See Hardware and Wiring Diagrams for pin assignments and sample cable drawings See Set Operation Parameters and Parameter Functions for other communication setup parameters Apply AC Power to the AD 5200 OR AD 5300 After the load cell and optional equipment has been connected apply power through the power cord Note The socket outlet should be installed near the equipment and shall be easily accessible On power up the AD 5200 amp AD 5300 perform the following tests 1 A D Conversion Test the AD 5200 amp AD 5300 verify that A D con
23. R to display the date Press ENTER again to return to Gross or Net display mode AD 5200 amp AD 5300 Users Manual Version 1 a Built In Application Programs The following built in programs are available to enable 1 Fill to Setpoint 2 Checkweigh Under Between Over 3 Weigh in Weigh out 4 Axle Weigh Container weighing Short Scale 5 Axle Weigh Long Scale 6 ID Tare and Total 7 Peak Hold Use parameter function 73 Initialize Function Memory to activate a built in program See page 53 CFG 73 for more details The initialize function erases function memory and setpoint monitor memory and initializes all parameters that have a password level of 1 or 2 Use parameter function 73 before configuring parameters with a password level of 1 or 2 AD 5200 amp AD 5300 Users Manual Version 1 a 1 Fill to Setpoint Press the F1 key the display prompts SEt Pt key in the setpoint value and depress the Enter key Place an empty container on the scale Press the F2 key to begin filling TTL output 1 turns on until the weight on the scale is equal or greater than the setpoint Connect TTL out put 1 to a relay to turn on motors open and close gates turn on and off flow valves for automated filling or indication Installation Connect TTL output 1 to relay or lamp actuator TB4 Pin 1 TTL output 1 active low 5volts idle O volts active TB3 Pin 1 5 volts Setup Parameters See chapter 6 Set Oper
24. al This manual describes the installation calibration and setup and operation of the AD 5200 amp AD 5300 weigh scale indicator The AD 5200 amp AD 5300 is a microprocessor based weight indicator with rugged design and state of the art technology It is designed for use in industrial environments to perform the following functions e Analog to Digital conversion A D converts the analog signal from a strain gauge load cell to a numeric weight s Signal Processing filters electrical and mechanical noise from the load cell signal using electronic circuits and digital filtering e Basic Weighing push button zero tare functions push button and keyboard tare display of gross or net weight and scale status and transmission of weight data to a printer and a computer e Additional Functions trip level event monitor programmable Scale Basic functions TTL level setpoint inputs and outputs and remote control via TTL inputs or RS232 serial input The AD 5200 amp AD 5300 have two bi directional serial communication ports that are used for printer output bar code input computer communications and remote control The serial ports support RS232 RS422 RS485 and 20ma Current Loop communication The AD 5200 amp AD 5300 have one digital TTL I O port The TTL inputs can be used for remote control ZERO TARE GROSS NET PRINT the outputs can be used for control Options available include high speed 100 samples per s
25. an axle is on the scale by the increase or decrease of weight on the scale A finish timer parameter 74 3 determines when to complete a weigh cycle print total and wait for empty scale Press the F1 key to manually finish a weigh cycle before finish timer has timed out Press the F2 key to abort the weigh cycle je AD 5200 amp AD 5300 Users Manual Version 1 a 5 Axle Weigh Long Scale Unattended Automatically weigh multiple axles or containers print each axle weight and print axle or containers total Installation Connect the Red light Green light relays Green light TTLout1 TB4pin1 Red light TTLout2 TB4pin2 Ground GND TB4 Pin 4 5 volts DC 5v TB3 Pin 1 Setup Parameters Configure the following parameters Parameter 43 Trip level weight Determines when an axle is on the scale Parameter 74 1 Red light turn delay timer This provides a delay time before the Red light output is turned on Parameter 74 2 Green light turn delay timer The amount of delay time before the Green light is turned on Parameter 74 3 Finish timers Amount of time to wait before automatically activating the finish function Operator Functions The unit is capable of operating unattended with no operator intervention The indicator determines when an axle is on the scale by the increase of weight on the scale A finish timer parameter 74 3 determines when to complete a weigh cycle print total and wait f
26. ation Parameters for setup details Parameter 43 Minimum scale weight to begin filling Verifies that a container is on the scale Defaults to 0 there is no minimum Parameter 44 Minimum fill amount Defaults to 0 Set to some small value to insure that a fill amount has been entered Parameter 45 Maximum fill amount Default 5000 Maximum fill weight that will ever be used Parameter 46 Scale empty weight Default 50 Maximum weight to begin fill Verifies that an empty container is on the scale Operators Functions Enter setpoint Press F1 key to enter the setpoint Enter the setpoint weight then press the ENTER key Start fill operation Place the container on the scale if required Press F2 key to begin fill operation Stop fill operations Press the Clear key to stop fill operation Print Results Press the Print key to print the Gross Tare and Net results of the fill operation Error Codes Error 30 Scale not empty Error 31 Minimum weight error container is not on scale Error 32 Tare weight error tare function failed scale not stable motion Error 33 Setpoint less than minimum setpoint amount Error 34 Setpoint more than maximum setpoint amount AD 5200 amp AD 5300 Users Manual Version 1 a 2 Checkweigh Under Between Over The indicator monitors the scale for activity when the scale goes above the empty weight the indicator waits for a stable weight and then outputs an indication of Under
27. ays the filtered raw data being read from the A D converter Use this test to determine optimum deadload and gain settings If the number displayed at deadload is less than 1000 or greater than 250 000 then use the deadload offset parameter 19 to add or subtract deadload from the signal input NOTE deadload offset is automatically set using the calibration function 60 If the full scale number displayed is less than 380 000 then use the loadcell mv V parameter 1 to increase the gain If the full scale signal is greater than 1 000 000 then use the loadcell mv V parameter 1 to decrease the gain If no data is being displayed the A D converter is locked up Turn power off and then on and re activate the test Check load cell wiring for reversed signal or excitation signals Press the PRINT key to scroll the AD test function from 1 Display raw data digital filter on 2 Display and transmit via serial port 2 raw data digital filter off 3 Display A D drift Press the ENTER key to clear the drift factor to O Press the CLEAR key to exit AD test Diagnostic Test 9 Perform internal memory test This test writes data to memory and then reads it back to test for failed memory locations The existing data in memory is not affected by this test The display prompts r TEST while the test is in progress The display prompts PAS 32 if the test is successful If an error is detected the Exxxx is displayed where xxxx is the
28. d Set the Scale Operation Parameters before using function 61 Best results are obtained when the AD 5200 amp AD 5300 load cells have reached thermal equilibrium power applied for approximately 30 to 120 minutes depending on load cell size 1 Hold the CLEAR key down and press the ENTER key to enter the configure mode 2 Enter CFG 61 The AD 5200 amp AD 5300 display alternates between CALib and the weight on the scale Place the calibration weight on the scale Enter the calibration weight and press the ENTER key The AD 5200 amp AD 5300 read the calibration weight 3 The AD 5200 amp AD 5300 prompt dEAdld Remove all weight from the scale Press the ENTER key The AD 5200 amp AD 5300 read the scale s deadload weight 4 The AD 5200 amp AD 5300 prompt CFG 61 Press the CLEAR key to exit the configure mode 42 AD 5200 amp AD 5300 Users Manual Version 1 a Function 62 Calibrate Deadload Only Use function 62 to re calibrate the deadload weight without affecting the span calibration 1 Hold the CLEAR key down and press the ENTER key to enter the configure mode 2 Enter CFG 62 The AD 5200 amp AD 5300 prompt dEAdld Remove all weight from the scale Press the ENTER key The AD 5200 amp AD 5300 read the scale s deadload weight 3 The AD 5200 amp AD 5300 prompt CFG 62 Press the CLEAR key to exit the configure mode Function 63 Adjust Gain Calibration Use function 63 to make small adjustments
29. e are displayed Example 21 255 Continue to press the ENTER key to step thru the program NOTE The first step displayed for all scale basic functions is a GOTO 244 Function 78 Initialize ID memory Use function 78 to initialize id memory after it has been corrupted The ID memory becomes corrupted when power is lost when battery backup is disabled or when the battery is allowed to discharge below 2 volts Parameter 79 Enable Multi point Linearization Enter a to 1 to enable multi point Linearization enter a to 0 to disable multi point Linearization The AD 5200 amp AD 5300 use the calibration factors set in function 80 below when multi point Linearization is enabled 54 AD 5200 amp AD 5300 Users Manual Version 1 a Function 80 Calibrate Multi point Linearization Use function 80 to calibrate the scale using up to 5 calibration points to linearize the load cell Set the Scale Operation Parameters before using function 80 Best results are obtained when the indicator and load cells have reached thermal equilibrium power applied for approximately 30 to 120 minutes depending on load cell size NOTE function 80 automatically adjusts parameter 19 deadload offset 1 Hold the CLEAR key down and press the ENTER key to enter the configure mode 2 Enter CFG 80 The AD 5200 amp AD 5300 prompt dEAdld Remove all weight from the scale Press the ENTER key to obtain the deadload weight Press the Units key J to con
30. e power from the indicator and remove the back plate to access the internal board 2 Referto the PC Board Diagram to locate the installation connector and stand off holes on the PC board 3 Install the 2 plastic standoffs into the holes on the CPU board and plug the analog output board J1 onto the analog output connector Secure the analog output module to the CPU board by pushing the standoffs through the holes on the module 4 Set JP1 and JP2 according to the desired output and connect the external device to TB1 according to the selected output 5 Apply power to the indicator and configure parameters 81 82 and 83 as described in the table below SETUP PARAMETERS For proper operation the following parameters are used to configure the operation of the analog output Parameter Description Default Value 81 Analog output span 20ma The value entered here is the display graduations 10 000 weight count by and must correspond with the full scale digits set in parameter 17 Must set to If full scale capacity parameter 17 10 000 then 0 Ib s 4mA 10 000 Ib s 20mA a value 82 Analog output offset 4ma The value entered here is the display graduations 0 optional weight count by and must correspond with the full scale digits set in parameter 17 83 Analog output register mode 64 Gross reg 65 Tare reg 66 Net reg 0 must be Note Scale Basic provides other registers 1 61 43 50 64 68 which can be set based set to a reg on a
31. econd networking analog output solid state relay board module and counting program AD 5200 amp AD 5300 Users Manual Version 1 a What s In Each Section This manual is organized and divided into separate sections which describe the installation calibration setup operation and testing of the AD 5200 amp AD 5300 Some Sections such as Installation Setup and Calibration are intended for trained scale technicians familiar with the installation of computer equipment Other sections present information applicable to a user installer or system integrator The importance of certain information in various sections depends on what features of the AD 5200 amp AD 5300 are to be utilized It is recommended that each installer and user review all sections of the manual and determine what information is useful to his personal needs Installation and Setup allow a user to quickly get the AD 5200 amp AD 5300 ina working manner for simple use and testing Set Operation Parameters and Parameter Functions concentrate upon additional versatile scale setup parameters and interfacing to peripheral devices such as printers computer PLCs remote displays scoreboards etc Diagnostic Tests and Troubleshooting supply fast and simple diagnostic and troubleshooting instructions for virtually any abnormal situation Hardware and Wiring Diagrams provides all external wiring instructions Scale Basic Event Monitor Programming The AD 5200 amp
32. en pressing the ENTER key The numeric display will prompt CFG xx where xx is the currently selected parameter Enter the parameter number to be modified and then press the ENTER key NOTE the UNITS key J and the PRINT key T can be used to scroll the CFG parameter number Press the UNITS key to increment the CFG number press the PRINT key to decrement the CFG number To exit configuration and store changes press the CLEAR key when CFG xx is being displayed To exit configuration and NOT store changes enter 999 when CFG xx is being displayed The display prompts Abort Press the ENTER key to abort exit without saving changes or press the CLEAR key if you do not want to abort Operation Parameters Reference Tables The reference tables provide an overview of the operation parameters The sections following the reference tables describe the setup parameters in detail and the procedures for modifying them Use the Field Settings column of the reference tables to document any changes to the setup parameters Reference Table column headings descriptions e No Use this number to access the parameter to be modified For example to modify the Digital Filter enter CFG 2 e Parameter Name The name of the parameter e Default The value set at the factory The Parameter Function Initialize Operation Parameters to Factory Defaults sets the parameter to this value e Max Value The maximum value for numer
33. er is not necessary 46 AD 5200 amp AD 5300 Users Manual Version 1 a Page List FORMAT DESCRIPTION PAGE 1 Prints when the indicator is in the GROSS weight mode PAGE 2 Prints when the indicator is in the NET weight mode PAGE 3 Used by Scale Basic functions when needed PAGE 4 Used by Scale Basic functions when needed Print Item List Description Print Label 1 2 and 3 see chap 5 Set I O Port parameters 32 34 Print Labels 4 thru 10 Parameters 84 90 Gross Weight primary units Tare Weight primary units Net Weight primary units Gross Weight labeled WEIGHT primary units Scale Status used by continuous transmit Time and Date Time Date Gross Weight alternate units Tare Weight alternate units Net Weight alternate units The Displayed weight in the displayed units and mode Print Code 1 see section Set I O Port Parameters params 35 38 Print Code 2 Print Code 3 Print Code 4 Gross Weight display units Tare Weight display units Net Weight display units Space holder does nothing Form Feed ASCII 12 Carriage Return ASCII 13 Line Feed ASCII 10 ID number ID total ID register 1 ID registers 2 through 6 Memory registers 1 through 16 Print Labels 84 to 90 see parameters 84 to 90 47 AD 5200 amp AD 5300 Users Manual Version 1 a Print Format Design Example EXAMPLE PRINT 1111111111222222222233333333334 COLUMN 12345678901 2345678901 234567890
34. eter 28 TX2 Format 2 Condec data format 36 Printer Parameters 37 Parameter 30 Auto Line Feed after Carriage return 1 yes 37 Parameter 31 End of Print Character 12 form feed 37 Parameters 32 33 34 84 85 86 87 88 and 90 Print Labels 37 Parameters 35 36 37 and 38 Print Codes 38 Parameter 39 TTL Remote Control 1 ttl in scale basic function 38 Display Intensity Watch Dog Timer 39 Parameter 40 Display intensity 10 39 Parameter 41 Battery Enable 0 39 Parameter 42 Enable Watch Dog Timer 0 39 Fixed Registers 39 Parameter 43 50 Fixed Registers 39 Keyboard Events 39 Parameters 51 58 Keyboard Event Functions 39 PARAMETER FUNCTIONS 40 Function 59 Display Calibration Audit Number 42 Function 60 Calibrate Scale deadload first 42 Function 61 Calibrate Scale span first 42 Function 62 Calibrate deadload only 43 Function 63 Adjust Gain Calibration 43 Function 64 Configure Passwords 44 Function 65 Configure Print Formats 45 Function 66 Configure Time and Date 50 Function 67 Display Operation Parameters 50 Function 68 Print Operation Parameters 50 Function 69 Diagnostic Tests 51 Function 70 Initialize Operation Parameters to Factory Default 51 Function 71 Configure Event monitor 52 Function 72 Scale Basic Function Editor 52 Function 73 Select Mode of Operations 53 Function 74 Configure Timers 54 Function 75 Enable Peak Detect 54 Function 76 Debug Mode 54 Function 78 Initialize ID Memory 54 Function
35. eys ENTER and CLEAR This section of the AD 5200 amp AD 5300 manual describes what the keys are used for and how to use them Keyboard Layout Qross KO net Kwon zero KO 16 OD ke 123456 CAPACI m CLASS IL al 00 pE Operation of Function Keys The programmable function keys are located on the AD 5200 amp AD 5300 front panel including the F1 and F2 keys The following are default settings but they can be programmed to execute a number of functions Zero Press the ZERO key to zero the scale The following conditions must be met for the ZERO key to function e The gross weight is within the configured zero acquisition range 1 to 100 of full scale e The scale is stable no motion Tare AUTO TARE Press the TARE key The AD 5200 amp AD 5300 read the weight on the scale and AD 5200 amp AD 5300 Users Manual Version 1 a store it in the tare register The AD 5200 amp AD 5300 switch to NET mode and displays the net weight KEYBOARD TARE Use the numeric keys to enter a tare weight Press the TARE key The AD 5200 amp AD 5300 store the entered weight in the tare register and switch to NET mode and displays the net weight CLEAR TARE Press the numeric ZERO key Press the TARE key The tare weight is cleared to zero and the AD 5200 amp AD 5300 switch to the GROSS mode displaying the gross weight Gross Net Press the GROSS NET key to alternate between Gross and Net disp
36. gn a Print Format 1 Hold the CLEAR key down and press the ENTER key to enter the configure mode Enter CFG number 65 2 The AD 5200 amp AD 5300 prompt PAGE Enter the Page number that you want to modify 3 The AD 5200 amp AD 5300 prompt Px E1 where x is the page number that you entered and E1 indicates that the current entry being modified is entry 1 Press the ENTER key 4 The AD 5200 amp AD 5300 prompt L x where x is the line number on the page that entry 1 is to print on Enter a new line number or press ENTER to use the displayed number 5 The AD 5200 amp AD 5300 prompt C x where x is the column number on the page that entry 1 is to print on Enter a new column number or press ENTER to use the displayed number 45 AD 5200 amp AD 5300 Users Manual Version 1 a 6 The AD 5200 amp AD 5300 prompt i x where x is the item number that is to be printed See Print Item List for a description of items that can be printed Enter a new item number or press the ENTER key to use the displayed number 7 The AD 5200 amp AD 5300 prompt Px E2 Use the procedure above to modify entry 2 Use the UNITS key J to scroll forward in the page table use the PRINT key 1 to scroll backwards 6 8 Enter a zero 0 for the line number L 0 after the last entry that is to be printed Press the CLEAR key to exit from the current page NOTE If the 16 entry is used then a zero entry for the line numb
37. ic parameters the maximum number of characters for alphanumeric parameters e Pass The AD 5200 amp AD 5300 have 4 password levels Level 1 requires entering password 1 before accessing the parameter Level 2 requires password 2 Level 3 requires password 2 and the Lock Switch to be in the unlocked position Level 4 inhibits Scale Basic functions from being uploaded to a PC e Field Setting Record any changes to the parameters in the Field Setting column 26 AD 5200 amp AD 5300 Users Manual Version 1 a Scale Parameters Parameter Name 2 Default Max Value Pas Field Setting Loadellmvv 1 3 4 al Diialfiler 9 18 J3 Display Update Rate 1 20 Motiondelaytime 2 6 250 3 Motionband 6 250 J 3 Motion blanks display Om 1 3 Zero tracking delay 0 250 3 i 1 2 Primary units type 1 1 b o Decimal point position Count by 1 10 Alternate units tyge T 2 kg 6z Altdecimalpont 1 4 Alt conversion factor 45 360 Deadloadoffset Disable Power On Zero 1 1 Deadload Factor CT Weight conversion fact Cd no 2 Ib 1 kg 1 1 3 3 3 3 3 3 3 3 3 3 3 3 Parameter Name Default Max Value Pas Field Setting Serial port 1 mode 4 8N1 6 2 Serial port 1 baud rate 1 9600 6 2 Serial port 2 mode 4 8N1 6 2 Serial port 2 baud rate 1 9600 6 2 TX2 cont
38. input data 2 Serial Com Port 1 Display input error count 83 Serial Com Port 1 Transmit data Serial Com Port 2 Display input data Serial Com Port 2 Display input error count 6 Serial Com Port2 Transmit data 8 A D converter Display raw conversion data Ram Memory Test memory for errors Display Turn on all LED s and display segments Configuration Print the EAROM configuration data Serial Com Port 1 Transmit Receive loop back test Serial Com Port 2 Transmit Receive loop back test See section Diagnostic Tests for more information on each test Function 70 Initialize Operation Parameters to Factory Defaults Use function 70 to reset the AD 5200 amp AD 5300 operation parameters to their factory default values This function is used to reset the AD 5200 amp AD 5300 earom when a new EPROM program is installed Do NOT use this function unless you are ready to begin installation from the beginning 1 Hold the CLEAR key down and press the ENTER key to enter the configure mode 2 Enter CFG 70 The AD 5200 amp AD 5300 prompt rESEt Press the ENTER key to reset operation parameters or press the CLEAR key to exit without changing the operation parameters 3 NOTE enter 10809 when the display prompts rESEt to reset the calibration factors to the factory defaults 51 AD 5200 amp AD 5300 Users Manual Version 1 a Function 71 Configure Event Monitor Use function 71
39. lay modes Print Press the PRINT key to print weight data Page format 1 is printed if the AD 5200 amp AD 5300 are in Gross display mode and page format 2 is printed in the Net display mode See the Parameter Functions section for setup of print formats F1 and F2 The F1and F2 keys can be configured to execute any scale basic function see parameters 57 and 58 to set the key functions When the indicator is in data entry mode the F1 key can be used for entering a minus sign the F2 key can be used to enter a decimal point Memory Register Entry Use the numeric keypad to enter the memory register number 1 to 16 Press the ENTER key The AD 5200 amp AD 5300 display reg xx for 1 second and then displays the current memory register value Press the CLEAR key if no change is to be made or enter a new value and then press the ENTER key Memory registers are used by the Event Monitor to calculate setpoint values store weight data and execute math functions NOTE memory registers are set to zero at power up unless the battery back up is enabled CFG 41 Execute a Scale Basic Function The AD 5200 amp AD 5300 provide up to 16 user programmable functions User programs 1 thru 16 can be executed by entering 1 to 16 respectively for the key function parameter CFG parameters 51 58 See the Scale Basic Event Monitor manual or quick reference guide for more information Display Time Date Enter 19 to display the time Press ENTE
40. list to select a printer option 2 Serial Printer interface Parameter 30 Auto Print LF after CR 1 yes Some printers require a line feed character LF to advance the paper and some printers advance the paper with only a carriage return character CR Enter a 1 to automatically add a line feed after a carriage return Enter a 0 to NOT add a line feed after a carriage return Parameter 31 End of Print Character 13 CR The end of print character is sent to the printer at the end of a print transmission If your printer requires a special character to release the paper or to form feed the paper enter the code here The ASCII chart in the appendix lists the ASCII codes and their numeric values Enter a 0 zero if no end of print character is required Parameters 32 33 34 84 85 86 87 88 89 and 90 Print Labels The AD 5200 amp AD 5300 provide 7 programmable print labels They are available for printing company name address station ID or other messages Labels 32 33 and 34 are up to 16 characters long labels 84 90 are up to 30 characters long Use the ASCII chart in the appendix to look up the numeric values of the ASCII codes Data entered into a print label can include register data 253 reg no buffer register data minimum size zero blanked no spaces 254 reg no buffer register data 7 character field right justified Or time amp date 253 110 time 253 111 date 253 1 12 Example Print Total
41. location of the error 58 AD 5200 amp AD 5300 Users Manual Version 1 a Diagnostic Test 10 Lamp Test This test turns on all the LED displays and numeric display segments Replace any LED or display that does not illuminate Press the CLEAR key to exit diagnostic test 10 Diagnostic Test 11 Print the EAROM Configuration Table This function sends the contents to the EAROM configuration memory to the printer Use this function to document your setup of the when installation is complete Diagnostic Tests 12 amp 13 Loop Back Tests These tests are used by the factory to test the serial ports transmit and receive functions Transmit and receive lines must be jumpered together 59 AD 5200 amp AD 5300 Users Manual Version 1 a Troubleshooting The following table describes the probable causes to some problems you may encounter Most problems can be resolved by using the information provided in the table Printer does not print serial RS232 Continuous output does not update Input port 1 not working Input port 2 not working Invalid weight display or weight fluctuating Cable connection problem or invalid pin connections Baud rate and format on serial port 1 does not match printer Transmitter receiver IC damaged U3 MC145406 TX CONTINUOUS disabled configuration Parameter 28 Cable connection problem or invalid pin connections Baud rate and format on serial port 2 does not match receiver
42. mber to display the data in its registers or enter 0 to scan ID memory and depress the ENTER key CLEAR TOTALS Press the ENTER key when CLEAr is displayed The display prompts id Enter an ID number to clear or enter the numeric O to clear all ID totals and depress the ENTER key ERASE ID S Press the ENTER key when the display prompts ErASE The display then prompts id Enter an ID to be erased or enter the numeric O to erase all ID s and depress the ENTER key REBUILD ID MEMORY Press the ENTER key when the display prompts rebuiLd The display then prompts id Enter the numeric 0 then press ENTER to rebuild ID memory COUNT UNUSED ID S Press the ENTER key when the display prompts Count The display prompts FrExxx where xxx is the number of unused ID records in memory 23 AD 5200 amp AD 5300 Users Manual Version 1 a Set Beginning Sequence Number Use the numeric keypad to enter number 1 The display prompts reg 1 for 1 second and then displays the current value Press the CLEAR key if no change is to be made or enter a new value and then press the ENTER key The next sequence number printed will be the entered value 1 Notes e The ID file maintenance functions are password level 1 protected Ifa password has been configured function 64 the operator will be prompted for the password before the file maintenance menu is displayed e ID memory is cleared to zero at power up unless parameter 41 battery
43. mpleted If the weight on the scale is above the zero range the display prompts Err 0 Press the ENTER key to view the scale weight Remove the weight from the scale to enter weighing mode Parameter 21 Deadload Factor The deadload factor is automatically calculated by the calibration function This parameter is not accessible from the keyboard Parameter 22 Weight Conversion Factor The weight conversion factor is automatically calculated by the calibration function This parameter is not accessible from the keyboard Serial I O Ports The AD 5200 amp AD 5300 are equipped with two bi directional serial communication ports that can communicate to an optional printer a computer bar code reader a score board or other serial communication devices The baud rate and format can be set independently for each port Serial port 1 is normally used to output weight data and ID reports to a printer Serial port 2 is normally used for continuous output of weight data Continuous transmission can be enabled or disabled and the output format can be customized using Parameters 27 and 28 Communication between serial devices requires that both devices have the same baud rate transmission speed data bit length and parity The mode parameter selects the data bit length and parity the baud parameter selects the baud rate Parameter 23 Serial Port 1 Mode 4 8 data bits no parity Enter the mode number from the table below to select the mode paramete
44. nes For NTEP Applications These guidelines pertain to the use of the AD 5200 amp AD 5300 in NTEP National Type Evaluation Program applications If you are unfamiliar with NTEP it is probable that this information can be disregarded for your application NTEP has implications for Legal For Trade requirements only These requirements generally pertain to weighing scales that must be certified as accurate by local state and federal Weights and Measures officials Os DID 8 CAPACITY CLASS HIL NTEP Label UBBDEIRD E SIE Capacity Count by F2 129456 For installations that are to be certified as Legal For Trade install the NTEP label approximately as shown The label consists of two parts the label and the backing material Carefully remove the backing from the label and affix the label to the AD 5200 or AD 5300 in the position indicated above Label text must be inserted by the user installer in the space provided to reflect the scale weighing system capacity and minimum display increment count by A permanent ink marking pen or matte finish vinyl lettering is recommended for this purpose After the appropriate information is in place apply one of the supplied transparent overlays to protect the complete label AD 5200 amp AD 5300 Users Manual Version 1 a Using the AD 5200 amp AD 5300 The AD 5200 amp AD 5300 have 7 programmable function keys on the keyboard a numeric keypad and 2 control k
45. ontrol among others Programming the AD 5200 amp AD 5300 can be performed through the keyboard or a PC using the optional EZ LINK software that greatly facilitates setup and programming MODE 0 Normal Basic gross tare and net weighing MODE 1 Fill to Setpoint Single setpoint fill with relay output control and weight print MODE 2 Over Under Checkweigh Provides 3 TTL outputs and 2 setpoints to indicate over under and between weight conditions Outputs can activate lights or alarms MODE 3 Vehicle Weigh In Out with Totals Weigh In Out program for up to 529 vehicles maintains running totals for each vehicle and provides reporting functions MODE 4 Multi Container Axle Auto Weighing Auto weighs and prints each weight placed on the scale each weight is sequentially numbered and accumulated the total can be printed manually or automatically and provides traffic light control MODE 5 Auto Axle Weigh Long Scales Same as Mode 4 but previous axles are auto tared MODE 6 ID Tare Print and Total Provides tare entry and recall by ID prints ID sequence and GTN weights keeps running totals by ID provides reporting functions MODE 7 Peak Hold Mode Display or print the peak gross or net weight detected A 7 63 19 38 cm B 6 88 17 48 cm C 8 56 21 74 cm D 2 00 5 08 cm E 3 00 7 62 cm C D lt gt l 2588 E
46. or PC for continuous output The TTL outputs and inputs are used for remote switch input and relay control The load cell input is used to interface to the scale platform Load Cell Connector TB1 NOTE Remove jumpers JP1 and JP2 to enable SENSE LINES for 6 wire load cells Wire the sheilding from the load cells to the chassis not TB1 pin 7 Load Cell Terminal Block TB1 Pin SignaName 6 fr excitation Analog ground NOT FOR SHIELD Power Source AC DC The unit comes standard with an onboard transformer the AC interface connector is a 3 pin Molex type this connects to the motherboard where the 3 pin Molex header is mounted on the board marked A C power For DC power applications there is a 2 position terminal block marked PWR DC Note the polarity of the terminals The positive is marked as the negative The DC power input will exept 12 to 28 VDC Remove AC power before wiring for DC I O Port Connector TB 3 The I O port connector has Com Ports 1 and 2 and the digital TTL inputs Pin Signal Name 1 5V CL2 TX 2 TXD 1 RS232 3 RXD1 RS232 4 Soft 5 volts 220 ohm to 5V 5 GND CL1 TX 6 CL1 TX 7 GND 8 TTL IN 1 9 TTL IN 2 10 TTL IN 3 62 AD 5200 amp AD 5300 Users Manual Version 1 a 11 12 13 14 15 16 o TXD 2 RS232 CL2 TX RXD 2 RS232 RS485 TX RS485 TX RS485 RX RS485 RX TTL OUT 1 TTL OUT 2 TTL OUT 3 GROUND Digi
47. or empty scale Press the F1 key to manually finish a weigh cycle before finish timer has timed out Press the F2 key to abort the weigh cycle 22 AD 5200 amp AD 5300 Users Manual Version 1 a 6 ID Tare and Total This program uses the ID memory to store tare weights and totals Enter ID and Tare Data Press the F1 key The display prompts id Enter up to 8 digits for ID and then press the ENTER key The display prompts tArE Enter the tare weight for that ID Recall ID and Tare Press the F2 key The display prompts id Enter up to 8 digits for the weigh out ID and then press the ENTER key The indicator recalls the ID from memory and copies the ID tare to the tare register depress the PRINT key The ID number Gross Tare and Net are printed The Net weight is added to the ID s totals register Print ID s Display ID s Clear Totals Erase ID s Entering ID O accesses the ID maintenance functions Press the F1 or F2 key press the numeric 0 key and then press the ENTER key The display prompts rePort Press the UNITS J key or the PRINT T key to scroll through the ID file maintenance menu REPORT Press the ENTER key when the display prompts rePort The display then prompts id Enter an ID number to be printed or enter the numeric 0 to print all ID s and depress the ENTER key DISPLAY ID s Press the ENTER key when the display prompts diSPLA The display then prompts id Enter an ID nu
48. other than Ib are used change print label 85 to the correct units e Uni s key Set parameter 53 127 execute Units function if weighing of dual units is required Notes e The ID file maintenance functions are password level 1 protected If a password has been configured function 64 the operator will be prompted for the password before the file maintenance menu is displayed e D memory is cleared to zero at power up unless CFG parameter 41 battery back up enable is set to 1 20 AD 5200 amp AD 5300 Users Manual Version 1 a 4 Axle Weigh Short Scale Automatically weigh multiple axles or containers print each axle weight and print axle or containers total Installation Connect the Red light Green light relays Green light TTLout1 TB4Pin 1 Red light TTLout2 TB4Pin2 Ground GND TB4 Pin 4 5 volts DC 5V TB3 Pin 1 Setup Parameters Configure the following parameters Parameter 43 Trip level weight Determines when an axle is on the scale Parameter 74 1 Red light turn delay timer This provides a delay time before the Red light output is turned on Parameter 74 2 Green light turn delay timer The amount of delay time before the Green light is turned on Parameter 74 3 Finish timer Amount of time to wait before automatically activating the finish print function Operator Functions The unit is capable of operating unattended with no operator intervention The indicator determines when
49. primary units display For example if the scale is calibrated x 0 05 the decimal position 2 Parameter 12 Count by 1 Enter the primary units count by For example if the scale is configured for x 0 05 count by 5 x 0 2 count by 2 x 1 count by 1 x5 count by 5 x 50 count by 50 Note the entry for 0 05 and 5 is the same The decimal point position parameter 11 differentiates between the count by 0 05 and count by 5 Parameter 13 Alternate Units Type 2 kg Alternate units are the alternate display and print unit of measure that can be used in addition to the primary units The UNITS switch on the AD 5200 amp AD 5300 keyboard toggles the weight display between primary units and secondary units 0 UNDEFINED no units printed 1 Ib 2 kg 3 ton 4 tne 5 gram 6 02 7 use print label 32 for units 8 use print code 1 for units 32 AD 5200 amp AD 5300 Users Manual Version 1 a Parameter 14 Alternate Decimal Point 1 Enter the decimal point position for the alternate units display Parameter 15 Alternate Count by 5 Enter the alternate units count by Parameter 16 Alt Units Conversion Factor 45 360 The AD 5200 amp AD 5300 calculate the alternate weight by multiplying the primary weight by the conversion factor and then dividing by 100 000 The following table lists some common conversions Alternate Units Conversion Factor Table Conversion Conversion Factor Conv Fact x 100 00
50. r Functions Fn No 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 78 79 80 81 82 83 Function Name Display Calibration Audit Number Calibrate Scale Deadload first Calibrate Scale span first Calibrate Deadload Only Adjust Gain Calibration Configure Passwords Configure Print Formats Set Time and Date Display Operation Parameters Print Operation Parameters Diagnostic Tests Initialize Operation Parameters to factory defaults Configure Event Monitor Function Editor Initialize Function Memory Set Debug mode for Event monitors and Scale basic fns Enable Peak Detect optional Set debug mode for event monitors and scale basic fns Erase Id Memory Enable Multi point Linearization default disabled 0 Calibrate using Multi point Linearization Analog output span default 10 000 Analog output offset default 0 Analog output register default 0 disabled 29 Password Level Sl 1S CO CO PO POTD PO LINI Co O O O P N CW w GW OO O AD 5200 amp AD 5300 Users Manual Version 1 a Scale Parameters The scale parameters configure the AD 5200 amp AD 5300 for the weigh platform or load cell that is connected The preceding table titled SCALE PARAMETERS lists the scale parameters and their factory settings Use the Field Setting column to record any changes made to the factory default values Many of the following parameters are entered in term
51. r in the mode description column 8 data bits no parity 8 data bits even parity 6 8 data bits odd parity 94 AD 5200 amp AD 5300 Users Manual Version 1 a Parameter 24 Serial Port 1 Baud Rate 1 9600 baud Enter a baud number from the table below to select a baud rate from the description column HS baud rates for the 100 samples per sec version only Baud Number Baud Description 9600 Baud 4800 Baud 2400 Baud 1200 Baud 600 Baud 300 Baud HS 19 2K Ny or BR oP 150 Baud HS 38 4K Parameter 25 Serial Port 2 Mode 4 8 data bits no parity Enter the mode number from the table below to select the mode parameter in the mode description column Mode Number Mode Description 7 data bits no parity 7 data bits even parity 7 data bits odd parity 8 data bits no parity 8 data bits even parity 8 data bits odd parity Parameter 26 Serial Port 2 Baud Rate 1 9600 baud Enter a baud number from the table below to select a baud rate from the description column HS baud rates for the 100 samples per sec version only Baud Number Baud Description 9600 Baud 4800 Baud 2400 Baud 1200 Baud 600 Baud 300 Baud HS 19 2K 150 Baud HS 38 4K 35 AD 5200 amp AD 5300 Users Manual Version 1 a Parameter 27 TX2 Control Station ID 255 single station Serial Port 2 can be used for continuous transmission of scale data or as a network bus
52. rameter 3 Display Update Rate 0 30 Parameter 4 Motion Detection Delay 15 31 Parameter 5 Motion Detection Band 6 31 Parameter 6 Enable Display Blanking During Motion no blanking 31 Parameter 7 Zero tracking Delay 1 31 Parameter 8 Zero Tracking Band 12 31 Parameter 9 Push Button Zero Percent 100 32 Parameter 10 Primary Units Type 1 lb 32 Parameter 11 Decimal Point Position O no decimal point 32 Parameter 12 Count By 1 32 Parameter 13 Alternate Units Type 2 kg 32 Parameter 14 Alternate Decimal Point 1 33 Parameter 15 Alternate Count By 5 33 Parameter 16 Alternate Units Conversion Factor 45 360 33 Parameter 17 Full Scale Graduations 10 000 33 Parameter 18 Overload Graduations 10 200 33 Parameter 19 Deadload Offset automatically set 33 Parameter 20 Disable Power on Zero 1 power on zero disabled 34 Parameter 21 Deadload Factor automatically set 34 Parameter 22 Weight Conversion Factor automatically set 34 I O Port Parameters 34 Parameter 23 Serial Port 1 Mode 4 8 data bits no parity 34 Parameter 24 Serial Port 1 Baud Rate 1 9600 baud 35 Parameter 25 Serial Port 2 Mode 4 8 data bits no parity 35 Parameter 26 Serial Port 2 Baud Rate 1 9600 baud 35 Parameter 27 TX2 Control Station ID 255 single station 36 Param
53. received by serial communications port 1 The numeric display has limited alpha display capability however numeric and some alpha characters are legible If all data being received is unintelligible the baud rate is probably incorrect If nothing is displayed on the display then check the following 1 RS232 Current loop switch on the main circuit board 2 Cabling between the communicating units 3 Make sure the sending unit is actually sending data Press the CLEAR key to exit diagnostic test 1 56 AD 5200 amp AD 5300 Users Manual Version 1 a Diagnostic Test 2 Serial Com Port 1 Display Errors This test displays the number of framing and parity errors that are detected in the input data stream The error count is set to zero when entering this test New errors are displayed as PxxFxx where Pxx is the number of parity errors and Fxx is the number of framing errors If the error count exceeds 99 the display will remain at 99 Press the CLEAR key to exit Diagnostic test 2 Diagnostic Test 3 Serial Com Port 1 Transmit Data This test transmits data out of serial communications port 1 The display prompts OUT 0 Press the ENTER key to send data Serial Port 1 transmits 1234567890ABCDEF and prompts OUT 1 to indicate that 1 transmission has occurred Press the ENTER key again or press the CLEAR key to exit diagnostic test 3 Diagnostic Test 4 Serial Com Port 2 Display Input Data This test displa
54. rol Station Id 255 255 1 TX2 Data Format 1 AND 4 2 Printer port select 2 Com1 2 2 Auto print LF after CR 1 yes 1 2 End Of Print character 13 cr 255 2 Print label 32 16 char 2 Print label 33 16 char 2 Print label 34 16 char 2 Print label 84 30 char 2 Print label 85 30 char 2 Print label 86 30 char 2 Print label 87 30 char 2 Print label 88 30 char 2 Print label 89 30 char 2 Print label 90 30 char 2 Print code 1 3 codes 2 Print code 2 3 codes 2 Print code 3 3 codes 2 Print code 4 3 codes 2 TTL remote control 1 yes 1 2 27 AD 5200 amp AD 5300 Users Manual Version 1 a yd Intensity Battery Watchdog Timer Parameter Name Default Max Value Pas Field Setting 10 Display intensity 10 15 2 41 Battery backup enable 0 no 1 2 42 Enable watch dog iment es 1 1 Fixed Setpoints No Parameter Name Default Max Value Pas Field Setting 43 Fixed setpoint 43 0 1 44 Fixed setpoint 44 0 1 45 Fixed setpoint 45 0 1 46 Fixed setpoint 46 0 1 47 Fixed setpoint 47 0 1 48 Fixed setpoint 48 0 1 49 Fixed setpoint 49 0 1 50 Fixed setpoint 50 0 1 Keyboard Events No Parameter Name Default Max Value Pas Field Setting 51 Power on start 0 255 2 52 PRINT key 136 255 2 53 UNITS key 127 255 2 54 Gross Net key 128 255 2 55 TARE key 129 255 2 56 ZERO key 130 255 2 57 Fi key 138 255 2 58 F2 key 139 255 2 28 AD 5200 amp AD 5300 Users Manual Version 1 a Paramete
55. roximately 1 30 of a display digit per delay interval The delay interval is the number effective A D conversions between adjustments Parameter 8 Zero tracking band 12 The zero tracking band is the maximum displacement from zero wherein zero tracking is active In order for zero tracking to be active the following conditions must be met e Scale weight is within Zero Track Band e Scale is stable no motion e Zero Track Band is greater than 0 zero The zero tracking bands are entered in units of 1 4 dd i e For a band of Ve display division enter 2 Vex4 2 2 display divisions enter 8 2x4 8 4 5 display divisions enter 18 4 5x4 18 91 AD 5200 amp AD 5300 Users Manual Version 1 a Parameter 9 Push Button Zero Percent 100 Enter the percent of full scale capacity that can be acquired as the zero point with the ZERO key 1 lt 196 2 296 100 100 Parameter 10 Primary Units Type 1 Ib The scale is calibrated in the primary units The UNITS key is used to toggle the weight display between primary units and alternate units Enter the number that corresponds with the primary units 0 UNDEFINED no units printed 1 2lb 2 kg 3 ton 4 ten 5 gram 6 02 7 use print label 32 for units 8 use print code 1 for units NOTE when parameter 10 is changed parameters 13 and 16 must be programmed Parameter 11 Decimal Point Position 0 no decimal point Enter the decimal point position for the
56. s of graduations The full scale graduations can be found by dividing the full scale weight by the count by weight For example if the scale is configured for 500 00kg x 0 05kg the full scale graduations is 500 00 0 05 10 000 graduations to full scale The numbers in parenthesis are the default factory settings Parameter 1 Load Cell mv V 3 mv v The AD 5200 amp AD 5300 can be used with load cell outputs of 1 mv V 2 mv V or 3 mv V Enter a 1 2 or 3 for the load cell type used in your application Setting A D gain 0 200 1 mV v 100 2 mV v 100 3 mV v 50 4 25 Parameter 2 Digital Filter 9 The digital filter removes scale vibrations and other noise signals from the weight display The filter range is between 0 and 18 A setting of 0 provides no filtering a setting of 18 provides maximum filtering The higher the filter number the longer the settle time of the weight display For example Filter Setting Settle Time 3 0 4 sec 6 0 8 sec 9 1 75 sec 12 3 5 sec 15 7 0 sec Use the smallest filter setting that provides satisfactory display stability Parameter 3 Display Update Rate 1 Enter the time between display updates in tenths of a second An update rate of 1 causes a 0 1 second delay between display updates a rate of 200 causes a 20 second delay between updates NOTE motion detection is calculated using the weight values of the display rate If the update rate is 50 the motion calculation is
57. s or for single station remote control e Enter a O to enable continuous transmission of TX 2 data The data sent is configured in parameter 28 TX2 Format e Enter a station ID 1 to 254 for multi drop network configuration e Enter 255 for single station remote control Parameter 28 TX2 Format 2 Condec format Serial Port 2 can be used for continuous transmission of scale data The TX2 Format parameter determines what is sent There are 5 selections 1 AND status mode polarity weight units terminate Status OL overload ST stable US unstable in motion Mode GS gross mode NT net mode Polarity positive weight negative weight Weight 7 characters data NOT zero blanked with decimal point Units Ib kg t ton tn tonne g sp gram oz Terminate If cr line feed carriage return 2 CONDEC stx polarity2 weight units mode status terminate Polarity space positive weight negative weight Weight 7 characters zero blanked with decimal point Units L Ib K kg T ton G gram O oz Mode G gross mode N net mode Status space valid weight M motion O over wt I invalid Terminate If cr line feed carriage return 3 WEIGHTRONIX mode1 mode2 polarity weight space units term Model space gross mode 0 zero if net mode Mode2 G gross mode N net mode Polarity positive weight
58. sabled Password Level Sf SPW CO PO POTP P Go MIC lO OM PO PO CO CO OCO0 CO oO The Password Level is used to prevent unauthorized access to parameter functions See Parameter Function 64 Configure Passwords for more information on passwords Access Parameter Functions Hold the CLEAR key down and press the ENTER key The numeric display prompts CFG xx where xx is the currently selected parameter Enter a parameter function number and then press the ENTER key NOTE use the UNITS key J and the PRINT key T to scroll the CFG parameter number Press the UNITS key to increment the CFG number press the PRINT key to decrement the CFG number 40 AD 5200 amp AD 5300 Users Manual Version 1 a To exit configuration and store changes press the CLEAR key when CFG xx is being displayed To exit configuration and NOT store changes enter 999 when CFG xx is being displayed The display prompts Abort Press the ENTER key to abort exit without saving changes or press the CLEAR key if you do not want to abort Example Begin Calibration of the Scale The AD 5200 amp AD 5300 are in the display weight mode Hold the CLEAR key down and press the ENTER key to enter the configure mode The AD 5200 amp AD 5300 prompts CFG xx where xx is the last selected parameter Enter 60 and then press the ENTER key The AD 5200 amp AD 5300 prompts dEAadld Begin the calibration process or press
59. ss the ENTER key when the display prompts diSPLA The display then prompts id Enter an ID number to display the data in its registers or enter 0 and then the ENTER key to scan ID memory CLEAR TOTALS Press the ENTER key when CLEAr is displayed The display prompts id Enter an ID number to clear or enter the numeric 0 to clear all ID totals and depress the ENTER key ERASE ID S Press the ENTER key when the display prompts ErASE The display then prompts id Enter an ID to be erased or enter the numeric O to erase all ID s and depress the ENTER key AD 5200 amp AD 5300 Users Manual Version 1 a REBUILD ID MEMORY Press the ENTER key when the display prompts rebuiLd The display then prompts id Enter the numeric 0 then press ENTER to rebuild ID memory COUNT UNUSED ID S Press the ENTER key when the display prompts Count The display prompts FrExxx where xxx is the number of unused ID records in memory Set Beginning Sequence Number Depress the number 9 key and then the ENTER key The display prompts reg 9 for 1 second and then displays the current value Press the CLEAR key if no change is to be made or enter a new value and then press the ENTER key The next sequence number printed will be the entered value 1 Options e Print key Set parameter 52 4 execute user function 4 to enable the print key to print the weight on the scale The print data is sent to Serial Communications Port 1 If units
60. tal Output Port Connector TB4 P C Board Diagram Connectors Jumpers and Switches Replaceable fuse Ground Jumper DC Operation Connector Com 2 RS232 485 Jumper Calibration lock switch A C Connector Keyboard Connector 63 Loadcell Connector FTB IEKE N Remote sense Me ab sens Jumpers JP1 amp JP2 Analog output board connector Digital output port TB4 a Com 1 amp 2 TTL I O AD 5200 amp AD 5300 Users Manual Version 1 a ISOLATED ANALOG OUTPUT OPTION ANALOG OUTPUT OPTION AD 5200 amp AD 5300 The Analog Output option board is internally mounted inside the indicator The Analog Output has two jumpers JP1 amp JP2 These jumpers are used to configure the output format Terminal block TB1 is for making external wiring connections JP1 amp JP2 are factory set for 4 20mA Refer to the diagram below for configuration format and alternative wiring No interconnect cables are provided by the factory the recommended cables used should be suitable for the conduit fittings and should comply with National Electrical code requirements R4 Optional JP2 1 5000hm EH 0 5 VDC output JP2 iB 0 10VDC JP1 Stand off EH 4 20 ma output Stand oft 7 hole hole x Ground U2 TB1 EH 0 24mA output Voltage aes Current 20mA output FR 0 10 VDC option ae See eaten cate Analog Output pene cpm Fe ee Connector INSTALLATION OF ANALOG OUTPUT BOARD 1 Before installation remov
61. tect Motion Delay Digital Filter Calibration Watchdog Timer RFI Protection RAM Clock Module COMMUNICATIONS Serial Port 1 Serial Port 2 Digital Port Print Formats Bright red LED 1 inch x 6 digit numeric Gross Net Motion Zero LB Kg LED 19 key sealed tactile feel membrane 20 bit A D Sigma Delta 1 048 000 d 120 000 dd industrial 10 000 dd HB44 Selectable 1 2 5 10 20 50 100 Selectable 0 1 2 3 4 decimal places 60 samples second typical 0 1 uV graduation min 0 5 mV V to 6mV V 10 0 5VDC 5 to 5 12 x 350 Q or 24 x 700 Q load cells 0 60 dd in 1 4 dd increments 0 25 seconds In 0 1 second increments 0 60 dd in 1 4 dd increments 0 25 seconds In 0 1 second increments 0 18 selectable filter DSP levels Selectable multi point up to 5 digital calibration to linearize input signal Enable disable fault tolerant operation Signal excitation and sense lines 32K provides 500 ID storage parts etc Time amp Date clock Leap Year compliant Simplex RS232 or 20mA current loop Full duplex RS232 or RS485 3 inputs and 3 outputs Low active TTL 4 user configurable print formats GENERAL SPECIFICATIONS Power Power Consumption Operating Temperature Weight Warranty OPTIONS Analog Output Module Relay Board Relay Modules High speed HS Counting EZ LINK 110 220VAC 10 50 60Hz or 12 28 VDC 10W 115VAC 6W 12VDC 10 to 40 C 6 Ibs 2 72 kg 2 year limited Fully isola
62. ted 0 10VDC or 4 20mA 16 bit resolution 650Q load resistance 4 channel external relay enclosure Input output solid state AC DC relays 100 samples second conversion rate High speed process control applications Simple counting average piece weight batch counting and ID batch counting PC software Facilitates configuration and Scale Basic programming 66 MODES OF OPERATION The AD 5200 amp AD 5300 are versatile indicators for use in various industries and applications that can range from basic weighing material testing to more complex formula batch weighing The indicators are housed in a rugged stainless steel or cold rolled steel enclosure and provide a universal mounting bracket for wall or desk mounting The viewing angle can be adjusted for the best possible view of the weight The bright red 1 inch high LED display makes it easy to read the weight from longer distances compared to other indicators The keyboard features large keys which give you tactile and audible confirmation of data entry The indicators are programmable in an easy and flexible macro language called Scale Basic In addition to the built in modes of operation Scale Basic allows you to customize the operation of the indicators to meet your application requirements The Scale Basic language provides various commands and functions that include math operations I O control setpoints timers data entry id storage message display and program sequence c
63. the ENTER key The scale weight is stored in the ID s tare register and print page 3 is sent to the printer If the ID has been weighed in but not weighed out then Err 20 is displayed Press the CLEAR key to exit without changing the ID data press the ENTER key to enter the new ID data Weigh Out Press the F2 key The display prompts id Enter up to 8 digits for the weigh out ID and then press the ENTER key The indicator recalls the ID from memory calculates the gross tare and net weights totals the net weight and sends the weigh out data page 2 to the printer If an ID is entered that is not found in memory the displays Err 21 Press the CLEAR key to exit the weigh out function The print formats label IN GROSS for weigh in gross transactions IN TARE for weigh in tare transactions and MEM TARE to designate Memory tare for ID s recalled 2 or more times Print ID s Display ID s Clear Totals Erase ID s Entering ID 0 accesses the ID maintenance functions Press the F1 or F2 key press the numeric 0 key and then press the ENTER key The display prompts rePort Press the UNITS J key or the PRINT T key to scroll through the ID file maintenance menu REPORT Press the ENTER key when the display prompts rePort The display then prompts id Enter an ID number to be printed or enter the numeric 0 to print all ID s and depress the enter key and report will be printed on port 1 DISPLAY ID s Pre
64. the weight on the scale The LED s display the scale status When lighted they indicate the following conditions GROSS The number displayed is the gross weight on the scale NET The number displayed is the net weight on the scale MOTION The weight on the scale is changing not stable ZERO The scale is at Center of Zero Ib The weight displayed is in increments of pounds kg The weight displayed is in increments of kilograms The AD 5200 amp AD 5300 Keyboard The keyboard is used to initiate weighing functions and for data input and setup of the AD 5200 amp AD 5300 It is divided into 3 sections Numeric Keypad Function Keys and Control keys as shown on the previous page Numeric Keypad The numeric keypad is used for numeric data entry Alphanumeric entry is performed using a three digit code for every alphanumeric character Some system parameters may require alphanumeric entry Instructions for alphanumeric entry are provided where needed Control Keys The function keys ZERO TARE GROSS NET UNITS and PRINT are used to perform the functions of zeroing the scale tarring the scale switching the weight display between gross and net display switching the weight display between LB and KG display and printing the weight The function keys F1 and F2 are programmable using Scale Basic functions Function Keys The control keys ENTER and CLEAR are used to control the data entry operations for ID s setpoints and se
65. tinue without reading a new deadload weight 3 The AD 5200 amp AD 5300 s display alternates between CAL 1 and the weight on the scale Place the first calibration weight on the scale Enter the calibration weight using the numeric keypad Press the ENTER key The AD 5200 amp AD 5300 reads the calibration weight 4 The AD 5200 amp AD 5300 s display alternates between CAL 2 and the weight on the scale Repeat step 3 The AD 5200 amp AD 5300 will accept up to 5 calibration points Press the CLEAR key to complete calibration if less than 5 calibration points are used 5 The AD 5200 amp AD 5300 prompt CFG 80 Press the CLEAR key to exit the configure mode 55 AD 5200 amp AD 5300 Users Manual Version 1 a Diagnostic Tests The DIAGNOSTIC TESTS are accessed using configuration function 69 Hold the CLEAR key down and press the ENTER key The display prompts CFG xx where xx is the currently selected parameter Enter 69 and press the ENTER key to access the DIAGNOSTIC TESTS The display prompts diA xx where xx is the last selected diagnostic function Select a test number from the table below Enter the test number and press the ENTER key Table of Diagnostic Tests 6 _ SerialCom Port2 jTransmitdata 8 ADconveter X Displayrawconversion data 9 RamMemor Test memory for errors Diagnostic Test 1 Serial Com Port 1 Display Input Data This test displays serial data as it is
66. to enter setpoint data into the Event Monitor See the Scale Basic Event Monitor manual for more information on the event monitor parameters 1 Hold the CLEAR key down and press the ENTER key to enter the configure mode Enter CFG 71 The AD 5200 amp AD 5300 prompt Eno Enter the Event number to be modified The AD 5200 amp AD 5300 prompt PO xx where PO is parameter 0 and xx is the current value of parameter 0 Enter new data for PO or press the ENTER key to use the displayed data Use the UNITS key J or the PRINT key T to scroll through the parameter numbers Press the CLEAR key to exit from the current Event number Press the CLEAR key again to exit from event monitor data entry Function 72 Scale Basic Function Editor Use function 72 to create or modify Scale Basic functions See the Scale Basic Event Monitor manual for more information on Scale Basic functions 1 Hold the CLEAR key down and press the ENTER key to enter the configure mode Enter CFG 72 The AD 5200 amp AD 5300 prompt Fn Enter the function number to be modified The AD 5200 amp AD 5300 prompt 0 xxx where 0 is entry zero and xxx is the current value for entry zero Enter new data for 0 or press the ENTER key to use the displayed data Use the UNITS key J or the PRINT key 7 to scroll through the entry numbers Press the CLEAR key to exit from the Function Editor 52 AD 5200 amp AD
67. tup AD 5200 amp AD 5300 Users Manual Version 1 a Installation and Setup This section provides information about unpacking installing and setup of the AD 5200 amp AD 5300 It also directs the installer to the appropriate sections of the manual for hardware and setup installation Unpacking the AD 5200 amp AD 5300 Installation begins with unpacking Observe any instructions or cautions which appear in the shipping container Check the items in the shipping container against the following item check list or the packing list A amp D will not accept responsibility for shortages against the packing list unless notified within 30 days All equipment and accessories are inspected and tested before shipment Inspect the equipment carefully If shipping damage is evident notify the carrier immediately Take photographs if necessary You are responsible for final claim and negotiations with the carrier Save the packing and shipping container in case you need to store return or transport the AD 5200 amp AD 5300 for any reason Item check list e AD 5200 or AD 5300 Weight Scale Indicator e Power cord e This user s manual Scale Basic manual and quick reference guide e Capacity labels NOTE The container may include additional items that have been purchased separately Installation Guide Connect AD 5200 or AD 5300 to load cell Connect the load cell to the Load Cell Terminal Block located inside the enclosure See the HARDWAR
68. ty Battery Watch Dog Timer Parameter 40 Display Intensity 10 Use parameter 40 to set the brightness of the AD 5200 amp AD 5300 numeric display and LED indicators The brightness can be set from 1 dimmest to 15 brightest Parameter 41 Battery Backup 0 no The battery is used to preserve the time and date memory registers and ID memory when power is lost Set the Battery Backup parameter to ON 1 to prevent the AD 5200 amp AD 5300 from clearing memory when power is restored set parameter 41 to OFF 0 to erase memory when power is restored Parameter 42 Enable Watch Dog Timer 0 no The watchdog timer resets the AD 5200 amp AD 5300 when the weight display is not updated within the time out time 0 2 sec Set the Enable ON 1 to reset after time out Set the Enable OFF 0 to turn off the watchdog timer Parameters 43 50 Fixed Registers The Fixed Registers are used by the Trip Level Event Monitor to determine when a trip level is reached See the Scale Basic Event Monitor manual for more information Parameters 43 thru 50 select Fixed Setpoints 1 thru 8 Select the parameter number to be changed and then enter the trip level weight Parameters 51 58 Keyboard Event Functions The keyboard event functions determine what actions take place when a key is pressed The Power on start function activates a function when power is applied to the indicator Number Parameter Name Default Value 51 Power on start function 0
69. um error has occurred when reading the configuration earom memory Check calibration parameters and rewrite the earom memory If error continues replace earom U12 Earom Time out unable to write to the earom memory Ram memory error A ram memory error has occurred Replace U5 if error continues The A D converter is locked up Check load cell wiring Negative deadload error Count by error The entered value is outside the scale count by set during calibration Pushbutton ZERO error A to D converter not working Negative deadload Check loadcell wiring Enter a deadload offset in configuration parameter 19 Page Format line length error The page format output exceeded the maximum line length The function selected is locked Switch 1 SW1 on the circuit board locks and unlocks configuration parameters Scale Basic Stack Overflow Referenced an invalid function instruction ID not found Scale Basic Prompt error D memory full alibration error or scale is over loaded above scale capacity Calibration error or scale is under loaded below readable weight 1 1 Im Im 61 AD 5200 amp AD 5300 Users Manual Version 1 a HARDWARE INSTALLATION AND WIRING This section describes installation and wiring information for the interface ports There are two bi directional serial ports digital port with 3 TTL inputs 3 TTL outputs and one load cell input port The serial ports are used to interface to a printer and to a host device
70. versions are taking place 2 Keyboard Scan the keyboard is scanned to verify that no keys are engaged 3 Memory Test the AD 5200 amp AD 5300 display rTEST while it performs a memory test on internal memory If a problem is encountered during the test an error message is displayed 4 Lamp Test all segments on the numeric display and all LED s are turned on for 5 seconds 5 Conversion Display the AD 5200 amp AD 5300 display Ad xxx where xxx is the conversion count This test takes approximately 10 seconds 6 Stability Check the AD 5200 amp AD 5300 display C xxxx where xxxx is the raw data difference in scale readings The AD 5200 amp AD 5300 wait until the data difference is within a stable range To exit the above power on test functions press the CLEAR key during any test This is possible only if the AD 5200 amp AD 5300 have not been locked The AD 5200 amp AD 5300 are now ready for initialization calibration and configuration Continue with Setup Guide AD 5200 amp AD 5300 Users Manual Version 1 a Setup Guide Initialize to Factory Defaults Setup the AD 5200 amp AD 5300 in the following order The AD 5200 amp AD 5300 are initialized at the factory The AD 5200 amp AD 5300 should be initialized when first powered up to guarantee no corruption occurred during shipping It must be re initialized if the program memory EPROM or the parameter memory EAROM is replaced The Initialize
71. ys serial data as it is received by serial communications port 2 The numeric display has limited alpha display capability however numeric and some alpha characters are legible If all data being received is unintelligible the baud rate is probably incorrect If nothing is displayed on the display then check the following 1 RS232 RS485 jumper on the main circuit board 2 Cabling between the communicating units 3 Make sure the sending unit is actually sending data Press the CLEAR key to exit diagnostic test 4 Diagnostic Test 5 Serial Com Port 2 Display Errors This test displays the number of framing and parity errors that are detected in the input data stream The error count is set to zero when entering this test New errors are displayed as PxxFxx where Pxx is the number of parity errors and Fxx is the number of framing errors If the error count exceeds 99 the display will remain at 99 Press the CLEAR key to exit Diagnostic test 5 Diagnostic Test 6 Serial Com Port 2 Transmit Data This test transmits data out of serial communications port 2 The display prompts OUT 0 Press the ENTER key to send data Serial Port 2 transmits 1234567890ABCDEF and prompts OUT 1 to indicate that 1 transmission has occurred Press the ENTER key again or press the CLEAR key to exit diagnostic test 6 57 AD 5200 amp AD 5300 Users Manual Version 1 a Diagnostic Test 7 Not used Diagnostic Test 8 Test A D This test displ

Using the AD-5200 & AD-5300

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Using the AD-5200 &amp; AD-5300

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Using the AD-5200 & AD-5300