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GasAlertMicro5 Quick Reference Guide, English
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1. GasAlertMicrd5 GasAlertMicr 5 PID GasAlertMicrd5 IR 1 2 3 4 and 5 Gas Detector OOOO O OOOO Quick Reference Guide IB elaine by Honeywe Limited Warranty and Limitation Liability 0 Contacting BW Technologies by Honeywell 0 Introduction sctusictesiesternniiaeetiaiaeriareeia i 1 Safety Information Read First sscccccsssseees 1 Sensor Poisons and Contaminants c 10001100000 4 Parts of the GasAlertMicro 5 PID IR ccccccccssesseees 5 Display Elements sive cisciccsccusets diana dan 6 PUSADUDON nica ion iaa denied dines 7 Connecting the Gas Cylinder to the Detector 7 Single Gas Calibration Cap oooooccccccnnccnccccccnononccnncnonnnas 8 Removing the Cap cid AA A A 8 RUIN caia 9 Identifying the PUMP unidad 9 Generation 1 116885 L3 yellow and 118933 L3 AE A A ETS 9 Generation 2 130916 L3 yellow and 130917 L3 A E E 9 Pump Features enrolla 10 PUM AlAT a a Eea neuen aS 10 Confined Space Sampling ooccccccccnccccnnccncnnccncncnnnnnas 10 Maximum Hose Length when Confined Space Sampling A E eae REEERE NSR 11 A e E NEN ER RENARDE 12 Performing a Bump Test ccc ceeeeeeeeeeseeeeeeeeeeeeeaes 12 CAMDEATION triana attain id ad AAA AAA AAA 13 GasAlertMicro 5 PIDAR Table of Contents ALAS ci ai AAA AAA 15 User Options Menu aiii aia neral aaa nada dais 18 Maintenance italiana rain a Ada A iD 19 Replacing
2. Replace the alkaline cells or rechargeable battery pack immediately when the detector emits a low battery alarm Use only batteries that are recommended by BW Technologies by Honeywell Use only approved alkaline batteries that are properly installed in the battery pack Refer to Specifications To order lithium battery packs M5 BATO8 M5 BATO7 contact BW Technologies by Honeywell Charge the batteries and battery packs using only a recommended BW charger Failure to adhere to this caution can lead to fire and or explosion The detector must be deactivated to charge the battery pack Do not calibrate the detector immediately after charging is complete Both the lithium battery pack and the alkaline battery pack are user changeable in hazardous locations but the alkaline battery cells inside the pack can only be replaced in a safe area that is free of hazardous gas Warning The M5 BAT08 and M5 BAT07 battery packs are equipped with lithium batteries that can present a risk of fire or chemical burn hazard if misused Do not recharge disassemble heat above 212 F 100 C or incinerate Warning Do not use any other lithium batteries with the GasAlertMicro 5 GasAlertMicro 5 PID and GasAlertMicro 5 IR detectors Use of any other cell can cause fire and or explosion Warning Lithium polymer cells exposed to heat at 266 F 130 C for 10 minutes can cause fire and or explosion Dispose of used lithium cells immediately Do
3. Note a calibratior Only use the calibration cap and single gas calibration cap during calibration and WWW bump tests G a For additional information about performing calibrations and bump tests refer to the GasAlertMicro 5 PID IR User Manual GasAlertMicro 5 PIDAR Alarms Alarms Refer to the following table for information about alarms and corresponding screens During an alarm condition the backlight activates and the LCD displays the ambient gas readings Low Alarm TWA Alarm e Fast beep Fast beep PWI cd rwa e Slow flash wz U e Slow flash C z S 00 and target gas bar flash Y and target gas bar flash e Vibrator alarm activates a e Vibrator alarm activates High Alarm i STEL Alarm e Constant beep a ALARM e Constant beep Fast flash Coz 30000 Fast flash and target gas bar flash and target gas bar flash e Vibrator alarm activates e Vibrator alarm activates 15 GasAlertMicro 5 PIDAR Quick Reference Guide Multi Alarm e Alternating low and high alarm beep and flash and target gas bars flash e Vibrator alarm activates Sensor Alarm e One beep every 15 seconds e FAIL flashes above the failed sensor Low Battery Alarm e One beep and two flashes every 25 seconds LOW j flashes A Caution Charge the battery immediately when a low battery alarm occurs 16 LOW Low LEN ra Siz 10 20 9 20 9 Over Limit OL Ala
4. Replacement Parts and Accessories SR BO4 Carbon dioxide CO sensor sar LIC MER D4 RHM04 TwinTox CO H2S sensor PS RHO4S Hydrogen sulfide HS sensor PS RM04 Carbon monoxide CO sensor PS RS04 Sulfur dioxide S03 sensor Chlorine Cl gt sensor Hydrogen cyanide HCN sensor PS RDO4 Nitrogen dioxide NO3 sensor Ammonia NH3 sensor Phosphine PH3 sensor Ozone Oz sensor GasAlertMicro 5 PID IR Replacement Parts and Accessories Model No Description SR V04 Chlorine dioxide CIO sensor S4 W04 Combustible LEL sensor with silicone protection filter Combustible LEL sensor no silicone protection filter SR DUMM1 Dummy sensor 3 pin O or TwinTox SR DUMM2 Dummy sensor for LEL location SR DUMM3 Dummy sensor for PID location BN 1 1 1 1 1 Sensor Replacement Parts and Accessories 1 1 1 1 1 RL PID10 6 Lamp for PID sensor M5PID ES 1 Electrode stack for PID sensor 2 M513PID CLN Cleaning kit for PID sensor lamp E K1 M5 SS Gas Cylinders REG 0 5 Regulator 0 5 l min Sensor filters quad kit of 2 E CG Q58 4 Quad calibration gas CHy 2 5 O2 18 0 H2S 25 ppm CO 100 ppm CG Q34 4 Quad calibration gas CHy 2 5 O2 18 0 H2S 25 ppm CO 100 ppm bal No 34 I 39 GasAlertMicro 5 PIDAR Quick Reference Guide CG 2 JX 34 Two gas calibration cylinder 50 LEL CHy 2 5 O5 20 9 bal No 34 I CG2 C 5 58 Calibration gas Cl 5 ppm 58 I CG2 M 100 103 Calib
5. CEN SUS j rear shell 23 GasAlertMicro 5 PIDAIR Quick Reference Guide The detector contains a coin cell to power the real tlime clock Only a qualified technician should complete the following procedure E 2 3 10 11 Press and hold to deactivate the detector Open the latch on the bottom of the detector Remove the battery pack by lifting the bottom of the pack upward from the detector Remove the MMC card Remove the two machine screws on the rear shell and then remove the diffusion cap or pump module Remove the sensors Remove the four machine screws in the battery pack cavity Remove the rear shell The coin cell sits on the sensor board Gently remove the sensor board The coin cell is connected to the board by four leads Clip the four leads individually to remove the coin cell Dispose of the coin cell according to local laws A Caution Do not touch two or more leads while disconnecting the coin cell 24 Note Image above shows three of the four battery leads that must be clipped Replacing a Sensor or Sensor Filter To replace a sensor or sensor filter refer to the following illustration table and steps 1 7 A Warning To avoid personal injury and or property damage only use sensors that are specifically designed for the detector Replace the sensors in a non hazardous area Note Detectors that are configured for 1 2 or 3 gases may contain a dum
6. Hose Length when Confined Space Sampling on page 11 Generation 1 116885 L3 yellow and 118933 L3 black Generation 2 130916 L3 yellow and 130917 L3 black Note Performance approved conditions GasAlertMicro 5 PID IR Quick Reference Guide Pump Features To replace the pump filter and pump nozzle for the Generation 2 pump refer to Replacing the Pump Filter Generation 2 Pump only on page 26 and Replacing the Pump Nozzle Generation 2 Pump only on page 26 To replace the pump filter for the Generation 1 pump refer to the GasAlertMicro 5 PID IR User Manual The pump nozzle cannot be replaced Pump Alarm The external pump draws air over the sensors continually If the pump stops operating or becomes blocked the detector activates the pump alarm and the pump alarm latches The following screens display Pump flow Check for OF Press change blocked to run a detected inlet pump test E D E D E o A Caution Ensure the blockage is cleared before pressing to acknowledge the latched pump alarm When is pressed the detector automatically launches a pump test to reset the pump module 10 If the pump test is successful the detector returns to normal operation otherwise the pump alarm continues If the pump alarm persists refer to the Pump Operation Troubleshooting in the guide or in the Pump Operation section in Troubleshooting in the GasAlertMicro 5 PID IR Use
7. contaminants poisons such as sulfur compounds silicon vapors halogenated compounds etc BW recommends to bump test the sensors before each day s use to confirm their ability to respond to gas by exposing the detector to a gas concentration that exceeds the alarm setpoints Manually verify that the audible and visual alarms are activated Calibrate if the readings are not within the specified limits For an additional bump test caution relating to the European Regulations refer to page 12 Calibrate the detector before first time use and then on a regular schedule depending on use and sensor exposure to poisons and contaminants The sensors must be calibrated regularly and at least once every 180 days 6 months Calibrate only in a safe area that is free of hazardous gas in an atmosphere of 20 9 oxygen Only the combustible gas detection portion of this instrument has been assessed for performance by CSA International The combustible sensor is factory calibrated to 50 LEL methane If monitoring a different combustible gas in the LEL range calibrate the sensor using the appropriate gas Caution High off scale LEL readings may indicate an explosive concentration Protect the combustible sensor from exposure to lead compounds silicones and chlorinated hydrocarbons Although certain organic vapors such as leaded gasoline and halogenated hydrocarbons may temporarily inhibit sensor performance in most cases the se
8. energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and receiver 30 e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help Information Required for European Regulations Compliance Should the user wish to comply the detector must be operated in the following manner Daily bump test A bump test must be completed before each day s use Condition of use The detector may only be used with the concussion proof boot GA BM5 1 if it is a diffusion unit or GA BM5 2 if it is a pump unit Stealth mode Stealth mode must be disabled Latching alarms The latching alarm option must be enabled Warm up time 60 seconds lt 90 seconds for pump unit Stabilization time for methane sensor 2 120 seconds Stabilization time for oxygen sensor 2 120 seconds Methane response time tay 10 seconds Oxygen response t
9. must be completed before each day s use Refer to EN 60079 29 2 To perform a manual bump test refer to Connecting the Gas Cylinder to the Detector on page 7 and the following steps 1 6 Follow this procedure when Bump Daily is enabled 12 Note If performing a bump test on a pump unit connect the calibration hose directly to the pump module 1 Connect the calibration hose to the 0 5l min regulator on the gas cylinder Note Only use the calibration cap for bump tests and calibrations 2 Connect the calibration hose to the intake inlet on the calibration cap Arrows on the calibration cap indicate the direction of gas flow 3 Attach the calibration cap and tighten the knob Refer to Connecting the Gas Cylinder to the Detector on page 7 Note Ensure the knob is securely fastened before applying gas Do not overtighten the calibration cap Ensure strong air currents are kept away from the exhaust side of the calibration cap as this can affect the bump test accuracy 4 Apply gas Verify the visual audible and vibrator alarms activate 5 Close the regulator and remove the calibration cap from the detector The detector will temporarily remain in alarm until the gas clears from the sensors 6 Disconnect the calibration hose from the cap and regulator Calibration Calibrate only in a safe area in an atmosphere of 20 9 oxygen 1 Activate the detector To enter calibration press and hold C and
10. not disassemble and do not dispose of in fire Do not mix with the solid waste stream Spent batteries must be disposed of by a qualifies recycler or hazardous materials handler Keep lithium cells away from children Replacing Alkaline Batteries GasAlertMicro 5 PID IR Replacing Battery Cells and Packs To charge the rechargeable battery pack refer to the GasAlertMicro 5 PID IR Battery Charger User Manual To replace the alkaline batteries refer to the following procedures and illustration A Warning Always deactivate the detector before removing the battery pack The battery packs are user changeable in hazardous locations but the alkaline battery cells inside the pack must be changed in a safe area that is free of hazardous gas 1 2 3 Press and hold to deactivate the detector Open the latch on the bottom of the detector Remove the battery pack by lifting the bottom of the pack upward from the detector On the battery pack unscrew the two captive screws and open Replace the three alkaline battery cells Replace the cover and reinsert the two captive screws Replace the battery pack on the detector Close the latch 21 GasAlertMicro 5 PID IR Quick Reference Guide Replacing Lithium Battery Packs A Warning Do not disassemble the lithium battery pack Read and adhere to the cautions in Replacing Battery Cells and Packs To replace the lithium battery pack refer to the following
11. setpoints changed For calibration information refer to Calibration on page 13 and for alarm setpoint information refer to Alarm Setpoints in Calibration Procedure in the GasAlertMicro 5 PID IR User Manual Correction Factor Enter a compensation factor for hydrocarbons other than methane The factor can only be applied if the LEL sensor has been calibrated with methane LEL only Detector operation using LEL correction factors has not been tested by BAM Autocal automatic oxygen calibration Enable disable the detector to automatically calibrate the oxygen sensor during startup GasAlertMicro 5 PID IR Maintenance Maintenance To maintain the detector in good operating condition perform the following basic maintenance as required Calibrate bump test and inspect the detector on a regular schedule Maintain an operations log of all maintenance bump tests calibrations and alarm events Clean the exterior with a soft damp cloth Do not use solvents soaps or polishes Refer to Sensor Poisons and Contaminants on page 4 Do not immerse the detector in liquids Logger Datalogging Define how often the detector records a datalog sample once every 1 to 127 seconds Clock Define the date and time for the detector 19 GasAlertMicro 5 PID IR Quick Reference Guide Replacing Battery Cells and Packs A Warning To avoid personal injury and or property damage adhere to the following battery cautions 20
12. Alarm setpoint s are set to zero Reset alarm setpoints Refer to Calibration on page 13 Detector requires calibration Calibrate the sensors Refer to Calibration on page 13 Ambient gas levels are near alarm Detector is operating normally Use caution in suspect areas Check setpoint or the sensor is exposed MAX gas exposure reading to a puff of the target gas Alarms setpoints are set Reset alarm setpoints Refer to Calibration on page 13 incorrectly Missing or faulty sensor Refer to Replacing a Sensor or Sensor Filter on page 25 Pump flow rate is set too high Refer to the last solution in Pump Operation troubleshooting on the following page GasAlertMicro 5 PID IR Troubleshooting Automatic Deactivation Troubleshooting Detector automatically Automatic shutdown activated Refer to the GasAlertMicro 5 PID IR Charger Instruction Sheet deactivates because of weak batteries Calibration is overdue and the Enter the password to enter calibration Calibrate the sensor s Refer Due lock calibration user to Calibration on page 13 lock out option is enabled Pump Operation Troubleshooting Generation 1 116885 L3 vellow and 118933 L3 black on page 9 If using tubing that is attached to the sample probe determine if it is obstructed If not replace the pump filter Refer to the GasAlertMicro 5 PID IR User Manual Generation 2 130916 L3 yellow and 130917 L3 black on page 9 If using tubing that is attached
13. Battery Cells and Packs 1 1cc0008 20 Replacing Alkaline Batteries ooooooooconoocccccccccccoccccnnos 21 Replacing Lithium Battery Packs oooooccccccccccncccccccnnnns 22 WEEE Directive and Battery Directive 22 Removal and Disposal of the Battery Pack 22 Removal and Disposal of the Coin Cell 23 Replacing a Sensor or Sensor Filter 25 Replacing the Pump Filter Generation 2 Pump OEY eezcatescussas a a aE E A 26 Replacing the Pump Nozzle Generation 2 Pump OMY MEE I EE A EET E T T 26 Specifications ir ca in cda 27 Information Required for European Regulations E N OE e aaa aaea taraia aeaa Ea ai ia aeiia ierat 30 Tested Sensors teuicdasscissaversededeccconastrasdecocueasasetaaneds 32 Performance Data According to EN 45544 Part 1 GUN 2 ooo oia E A EAT 32 Troubleshooting 0 iaa incas 33 Replacement Parts and Accessories oocccoccccconnco 39 Limited Warranty and Limitation Liability BW Technologies LP BW warrants the product to be free from defects in material and workmanship under normal use and service for a period of two years beginning on the date of shipment to the buyer This warranty extends only to the sale of new and unused products to the original buyer BW s warranty obligation is limited at BW s option to refund of the purchase price repair or replacement of a defective product that is returned to a BW authorized service center within t
14. IR Specifications Dust and moisture ingress P65 66 Alarm setpoints May vary by region and are user defined Detection range O 0 30 0 vol 0 1 vol increments CO 0 999 ppm 1 ppm increments CO TwinTox sensor 0 500 ppm 1 ppm increments H2S 0 500 ppm 1 ppm increments H2S TwinTox sensor O 500 ppm 1 ppm increments Combustible LEL 0 100 LEL 1 LEL increments or 0 5 0 v v methane certified by CSA International to C22 2 No 152 and ISA 12 13 01 within O 60 or 3 0 v v methane PH3 0 5 0 ppm 0 1 ppm increments SO 0 150 ppm 1 ppm increments Cl 0 50 0 ppm 0 1 ppm increments NH3 0 100 ppm 1 ppm increments NO5 0 99 9 ppm 0 1 ppm increments HCN 0 30 0 ppm 0 1 ppm increments CIO 0 1 00 ppm 1 00 ppm increments O3 0 100 ppm 0 01 ppm increments VOC 0 1000 ppm 1 0 ppm increments CO IR 0 50 000 ppm 50 ppm increments or 0 5 0 v v CO Sensors not certified for use with the GasAlertMicro 5 IR CIO HCN NO PHa Clo Sensor type H5S CO Twin plug in electrochemical cell Combustibles Plug in catalytic bead VOC Photoionization detector PID 27 GasAlertMicro 5 PIDAR Quick Reference Guide CO IR detector Other gases Single plug in electrochemical cell O measuring principle Capillary controlled concentration sensor Alarm conditions TWA alarm STEL alarm low alarm high alarm multi alarm over limit OL alarm senso
15. PARTICULAR PURPOSE BW SHALL NOT BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES INCLUDING LOSS OF DATA WHETHER ARISING FROM BREACH OF WARRANTY OR BASED ON CONTRACT TORT OR RELIANCE OR ANY OTHER THEORY Since some countries or states do not allow limitation of the term of an implied warranty or exclusion or limitation of incidental or consequential damages the limitations and exclusions of this warranty may not apply to every buyer If any provision of this warranty is held invalid or unenforceable by a court of competent jurisdiction such holding will not affect the validity or enforceability of any other provision Contacting BW Technologies by Honeywell USA 1 888 749 8878 Canada 1 800 663 4164 Europe 44 0 1295 700300 Other countries 1 403 248 9226 Email us at info gasmonitors com Visit BW Technologies by Honeywell s website at www gasmonitors com Introduction The quick reference guide provides basic information to operate the GasAlertMicro 5 GasAlertMicro 5 PID and GasAlertMicro 5 IR gas detectors For complete operating instructions refer to the GasAlertMicro 5 PID IR User Manual provided on the CD ROM The GasAlertMicro 5 GasAlertMicro 5 PID and GasAlertMicro 5 IR detectors the detector are designed to warn of hazardous gas levels above user defined alarm setpoints Note Unless reference is made to a specific detector model the GasAlertMicro 5 GasAlertMicro 5 PID a
16. be disposed of by a qualified recycler or hazardous materials handler xa Warning This instrument contains a lithium polymer battery Dispose of lithium cells immediately Do not disassemble and do not dispose of in fire Do not mix with the solid waste stream Spent batteries should be disposed of by a qualified recycler or hazardous materials handler GasAlertMicro 5 PID IR Quick Reference Guide Sensor Poisons and Contaminants The following table lists common products to avoid using around sensors Several cleaners solvents and lubricants can contaminate and Cl d cause permanent damage to sensors Before using cleaners Eo a Silicones Aerosols solvents and lubricants in close proximity to the detector HAneanis sensors read and adhere to the following caution and table Brake cleaners e Silicone based Bug Lubricants adhesives sealants and repellents cone e Rust inhibitors gels A Use only the following BW Technologies by Honeywell Wind Sul e Hand body and e Lubricants recommended products and procedures cleaners medicinal creams Rust e Use water based cleaners Dich pads containing silicone inhibitors P e Tissues containing e Wind d e Use non alcohol based cleaners e Indow an e Citrus based silicone glass e Clean the exterior with a soft damp cloth cleaners Mold releasing agents dee e Do not use soaps polishes or solvents e Alcohol based Polishes cleaners e Hand sanitizers e Anionic d
17. d
18. d A Warning Use extreme caution when disabling a sensor The disabled sensor cannot detect and alarm against the applicable gas e Span gas Define the span gas concentration for each sensor must match the gas concentration on the gas cylinder Stel period Short Term Exposure Limit The short term exposure limit STEL provides protection for workers from over exposure to high concentrations of gas and is based on user defined 5 15 minute intervals When the maximum STEL is reached the detector alarms to notify the worker Set the STEL period from 5 15 minutes applicable to toxic sensors only TWA method Time Weighted Average This option is a safety measure that calculates the accumulated averages of gases to warn the worker when the maximum average has accumulated Select one of the following options OSHA Method 8 hour moving average oldest value first hour is replaced by the newest value ninth hour ACGIH Method Infinite accumulated average to 8 hours total accumulation whether it is 2 hours or 8 hours e Resolution Defines the resolution of the gas measurement as either regular or extra if applicable e vol CO Enable to display the carbon dioxide CO reading as vol vol CH4 Enable to display the LEL readings as vol assuming a methane environment Note If changing the measurement unit from LEL to Vol or from Vol to LEL a calibration must be completed and the alarm
19. e Example H311 001000 2011 year of manufacture GasAlertMicro 5 PID IR Specifications Approvals GasAlertMicro 5 and GasAlertMicro 5 PID Zone 0 Approved by CSA to both U S and Canadian Standards Standards CAN CSA C22 2 No 157 and C22 2 152 ANSI UL 913 and ANSI ISA 12 13 Part 1 CSA Class Division 1 Group A B C and D Class I Zone 0 Group IIC ATEX CE 0539 Il 1 G Ex ia IIC Ga T4 KEMA 06 ATEX 0206X EN 60079 0 EN 60079 11 EN 60079 26 IECEx Ex ia IIC Ga IECEx CSA 06 0011X IEC 60079 0 IEC 60079 11 IEC 60079 26 ABS Type Approved VA 348169 X GasAlertMicro 5 IR Zone 1 Approved by CSA to both U S and Canadian Standards 29 GasAlertMicro 5 PID IR Quick Reference Guide Standards CAN CSA C22 2 No 157 and C22 2 152 ANSI UL 913 and ANSI ISA S12 13 Part 1 CSA Class l Division 1 Group A B C and D Class Zone 1 Group IIC ATEX CE 0539 II 2 G Ex d ia IIC Gb T4 KEMA 06 ATEX 0206X EN 60079 0 EN 60079 1 EN 60079 11 EN 60079 26 IECEx Ex d ia IIC Gb IECEx CSA 06 0011X IEC 60079 0 IEC 60079 1 IEC 60079 11 IEC 60079 26 This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules and ICES 003 Canadian EMI requirements These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency
20. etergents e Methanol fuels and antifreezes Parts of the GasAlertMicro 5 PIDAR GasAlertMicro 5 PID IR Parts of the GasAlertMicro 5 PID IR een rezso oo Toxic 2 sensor E Toxic 1 PID sensor GasAlertMicro 5 PID or Toxic 1 IR CO2 sensor GasAlertMicro 5 IR GasAlertMicro 5 PID IR Quick Reference Guide Display Elements HIGH Q tow ALARME O AIGHLOWTWAMAXSTEL erica HCNH EE o DS ESA MS H2S0 Cl ppm OHCNH3 ppm IGH LOW HIGH LOW MAX AEREA OE E E e r HHHH Y LELCH VOLUI LOW a iy Ta 8 on ME Gas identifier bars tr eet i eea a oee Clock ae Stealth mode HO Optional pump indicator Datalog card indicator optional Alarm condition low high TWA STEL or multi or view TWA STEL and peak MAX gas exposures Automatically zero sensor GasAlertMicro 5 PID IR Pushbutton Pushbutton Connecting the Gas Cylinder to the Detector Pues Josep U To activate the detector press A Important To deactivate the detector press and hold Only use the calibration until the countdown is complete cap for calibrations and bump tests To increment the displayed value or scroll up press a To enter the user option menu press a and simultaneously and hold until the countdown is complete To clear the TWA STEL and peak MAX gas expo
21. he warranty period In no event shall BW s liability hereunder exceed the purchase price actually paid by the buyer for the Product This warranty does not include a fuses disposable batteries or the routine replacement of parts due to the normal wear and tear of the product arising from use b any product which in BW s opinion has been misused altered neglected or damaged by accident or abnormal conditions of operation handling or use c any damage or defects attributable to repair of the product by any person other than an authorized dealer or the installation of unapproved parts on the product or The obligations set forth in this warranty are conditional on a proper storage installation calibration use maintenance and compliance with the product manual instructions and any other applicable recommendations of BW b the buyer promptly notifying BW of any defect and if required promptly making the product available for correction No goods shall be returned to BW until receipt by the buyer of shipping instructions from BW and c the right of BW to require that the buyer provide proof of purchase such as the original invoice bill of sale or packing slip to establish that the product is within the warranty period THE BUYER AGREES THAT THIS WARRANTY IS THE BUYER S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
22. hen Confined Space Sampling Maximum sample hose length is dependent on pump model operating temperature and sampling accessory Refer to the tables below A Caution Maximum sample hose length is dependent on an inner 1 16 hose diameter Table 1 Generation 1 Pump 10 C to 0 C 0 C to 50 C 14 F to 32 F 32 F to 122 F Sintered filter 3 m 10 ft 9 1 m 30 ft Sample Probe 3 m 10 ft 3 m 10 ft A Warning When using the sample probe at 10 C to 0 C 14 F to 32 F keep the sample probe in your hand Table 2 Generation 2 Pump ues ol 20 C to 50 C 4 F to 122 F Sintered filter 20 m 66 ft Sample Probe 3 m 10 ft Note The Sample Probe Generation 2 Pump combination was tested by BAM 11 GasAlertMicro 5 PID IR Quick Reference Guide Bump Test A bump test is the process of applying a small amount of test gas to force the detector into alarm A bump test should be performed regularly to confirm the sensors are responding correctly to gas and that the audible visual and vibrator alarms activate during an alarm condition Calibrate if the readings are not within specified limits Performing a Bump Test A Caution BW recommends to bump test the sensors before each day s use to confirm their ability to respond to gas by exposing the sensors to a gas concentration that exceeds the alarm setpoints Should the user wish to comply with European Regulations a bump test
23. illustration and steps 1 4 22 1 Press and hold to deactivate the detector 2 Open the latch on the bottom of the detector 3 Remove the battery pack by lifting the bottom of the pack upward from the detector 4 Replace the battery pack with a fully charged lithium battery pack 5 Close the latch WEEE Directive and Battery Directive Failure to comply with the following battery removal and disposal instructions may result in battery shorting battery leakage and or other damage Ensure a qualified technician completes the following procedures Removal and Disposal of the Battery Pack Only a qualified technician should complete the following procedures To remove the alkaline batteries refer to steps 1 to 4 in Replacing Alkaline Batteries on page 21 To remove the lithium battery pack refer to steps 1 and 2 in Replacing Lithium Battery Packs on page 22 Dispose of the battery pack according to local laws Removal and Disposal of the Coin Cell GasAlertMicro 5 PID IR Replacing Battery Cells and Packs 1 2 3 4 5 Y Y Y Y Y Y NN gt B ll a N A jy A 0 N j la a L NAS ft DINA e 4 Y a hes y VS d A Q yj i el y 197 ES i Description gpi Sensors l Front shell y 5 Sensor board Back shell Machine screws for diffusion cap LRN ESNY y f WEN Battery pack 2 Datalog card UN 10 Machine screws for an DN
24. ime tap 15 seconds for oxygen deficiency Oxygen response time tgp 14 seconds for oxygen surplus Changing measurement range from LEL to Vol If changing the measurement unit from LEL to Vol or from Vol to LEL a calibration must be completed and the alarm setpoints changed For calibration information refer to Calibration on page 13 and for alarm setpoint information refer to Alarm Setpoints in Calibration Procedure in the GasAlertMicro 5 PID IR User Manual Effect of other toxic gases on the LEL sensor High concentrations of certain toxic gases for example H2S may have an adverse effect on the LEL sensor This effect known as inhibition is usually temporary but in extreme circumstances can impair the sensitivity of the LEL sensor After any gas exposure that causes an alarm in the toxic gas sensors the LEL sensor should be verified with a bump test and recalibrated if necessary Approved batteries for GasAlertMicro 5 GasAlertMicro 5 PID and GasAlertMicro 5 IR product Lithium ion polymer M5 BATO08 as per standards EN 60079 11 EN 60079 0 UL913 CSA C22 2 No 157 General Use For use only in potentially explosive atmospheres where oxygen concentrations do not exceed 20 9 v v Oxygen deficient atmospheres lt 10 v v may suppress some sensor outputs GasAlertMicro 5 PID IR Information Required for European Regulations Compliance 31 GasAlertMicro 5 PIDAR Quick Reference Guide Tested Se
25. ing Lithium Battery Packs on page 22 Sensor alarm Refer to Replacing a Sensor or Sensor Filter on page 25 Pump alarm If the sampling hose is attached determine if it is obstructed If not clean or replace the pump filter If the pump alarm persists refer to the Pump Operation Troubleshooting section in Troubleshooting on page 33 33 GasAlertMicro 5 PIDAR Quick Reference Guide The startup self test fails General fault Ensure that the sensors and battery pack are installed correctly and then reactivate the detector If the fault persists record the error message and contact BW Technologies by Honeywell Detector Operation Troubleshooting Detector does not display normal Sensor not stabilized Used sensor wait 60 seconds ambient gas readings after New sensor wait 5 minutes startup self test Detector requires calibration Calibrate the sensors Refer to Calibration on page 13 Target gas is present Detector is operating properly Use caution in suspect areas Detector does not respond to Batteries are depleted Refer to cautions in Replacing Battery Cells and Packs on page 20 pushbuttons Replacing Alkaline Batteries on page 21 and Replacing Lithium Battery Packs on page 22 Detector is performing operations Pushbutton function restores automatically when the operation ends that do not require user input 34 GasAlertMicro 5 PID IR Troubleshooting Detector does not accurately Detector requires calibrati
26. ing the pump module attach it and the pump accessories prior to activating the detector For more information on the pump refer to the GasAlertMicro 5 PID IR User Manual A Warning If the pump module is installed on the detector the following three things must occur during start up If any one of the conditions below does not occur discontinue use of the detector and contact BW Technologies by Honeywell immediately e The detector prompts for a pump test during start up e The pump module passes the pump test at start up when the pump inlet or sample chain inlet is blocked The icon displays on the LCD To ensure accurate gas detection the sensors must be calibrated immediately when the pump module is replaced by the diffusion cap and vice versa When using the sample probe at 10 C to 0 C 14 F to 32 F keep the sample probe in your hand A Caution A demand flow regulator must be used to manually calibrate the GasAlertMicro 5 PID IR detector when the pump module is installed The calibration cap is designed for use with the diffusion cap only It cannot be used with the pump module GasAlertMicro 5 PID IR Pump Identifying the Pump There are two generations of pump The best way to differentiate the Generation 2 pump from the Generation 1 pump is the inline filter that is visible on the Generation 2 pump on the left hand side Each model of pump has different operating specifications Refer to Maximum
27. k Reference Guide User Options Menu To access the user options press and hold a and y simultaneously until the detector completes the countdown To scroll through the options press a or 1 Press to select the option The following options are available Exit Exits the user options menu User Options e Backlight backlight Enables disables the automatic backlight in low light conditions e Confibeep confidence beep If enabled the confidence beep provides continuous confirmation that the detector is operating correctly audible beep every 10 seconds e Due lock calibration user lockout If enabled upon startup a passcode is required to operate a detector that is overdue for calibration e Latch latched alarm Enable to ensure an alarm persists until it is acknowledged press gt to acknowledge e Passcode passcode protection Enable to prevent unauthorized personnel from accessing the user options menu calibration function and alarm setpoint adjust function e Safe safe mode If enabled Safe displays continuously on the LCD unless an alarm condition occurs e Language Displays the LCD screens in English Francais French Deutsch German Espa ol Spanish or Portugu s Portuguese Note The detector is shipped displaying English as the default language 18 Sensors e Sens on sensor enabled Enables disables a sensor the detector continues to operate if a sensor is disable
28. my sensor in one of the four sensor locations 1 Deactivate the detector 2 Remove the two machine screws on the rear shell and then remove the sensor cover or pump module cover 3 Remove the sensor filter and or sensor s 4 Insert the new filter and or sensor s Ensure the sensor posts are aligned correctly 5 Re assemble the detector 6 Ifthe sensor is replaced with a different type of sensor e g SO to an H2S the detector must be reconfigured Refer to Sensors in the Tech Mode section of the GasAlertMicro 5 PID IR User Manual 7 Activate the detector and then calibrate the new sensor s Refer to Calibration GasAlertMicro 5 PID IR Replacing Battery Cells and Packs Description Sensor cover Sensor filter O a atest O Machine screws 2 25 GasAlertMicro 5 PID IR Quick Reference Guide Replacing the Pump Filter Generation 2 Pump only 26 Filter window ye Filter window screw Filter cavity GasAlertMicro 5 PID IR pump module f Note If replacing the pump filter on the Generation 1 pump refer to the GasAlertMicro 5 PID IR User Manual 1 2 3 4 Deactivate the detector Remove the filter window screw and the filter window Remove the old filter Important Ensure the filter cavity and filter window are clean and free of debris Insert a new filter Replace the filter window and screw Replacing the Pump Nozzle Generation 2 Pum
29. nd GasAlertMicro 5 IR detectors are referred to as GasAlertMicro 5 PID IR The detector is shipped with English as the default displayed language Additional languages provided are French German Spanish and Portuguese The screens for the additional languages are displayed on the detector and in the corresponding quick reference guide GasAlertMicro 5 PID IR Introduction GasAlertMicro 5 PID IR Safety Information Read First Use the detector only as specified in this quick reference guide and the user manual otherwise the protection provided by the detector may be impaired The detector is a personal safety device It is your responsibility to respond properly to the alarm Read the following Cautions before using the detector A Cautions Warning Substitution of components may impair Intrinsic Safety Caution For safety reasons this equipment must be operated and serviced by qualified personnel only Read and understand the user manual completely before operating or servicing Charge the detector before first time use BW recommends the detector be charged after every workday Charge the battery pack immediately when a low battery alarm occurs Read and adhere to the battery cautions provided in Replacing Battery Cells and Packs on page 20 GasAlertMicro 5 PID IR Quick Reference Guide BW recommends that the combustible sensor be checked with a known concentration of calibration gas after any exposure to
30. nsor will recover after calibration For use only in potentially explosive atmospheres where oxygen concentrations do not exceed 20 9 v v Oxygen deficient atmospheres lt 10 v v may suppress some sensor outputs Any rapid up scaling reading followed by a declining or erratic reading may indicate a gas concentration beyond the upper scale limit which can be hazardous Extended exposure of the GasAlertMicro 5 GasAlertMicro 5 PID or GasAlertMicro 5 IR to certain concentrations of combustible gases and air may stress the detector element that can seriously affect its performance If an alarm occurs due to a high concentration of combustible gases recalibration should be performed or if needed the sensor replaced The BW pump module M5 PUMP is certified for use with the GasAlertMicro 5 GasAlertMicro 5 PID and GasAlertMicro 5 IR models only Protect the PID sensor from exposure to silicone vapors When calibrating Oz and CIO sensors that are located in the Toxic 2 position of the detector a single gas calibration cap must be used to ensure accurate calibration Replace the sensors only in a safe and non hazardous area that is free of hazardous gas in an atmosphere of 20 9 oxygen Warning The battery pack M5 BAT08 is equipped with a lithium battery that may present a risk of fire or chemical burn hazard if misused Do not disassemble heat above 212 F 100 C or incinerate Warning Do not use any other lithium ba
31. nsors BW Part Number Sensor Type Manufacturer___ Descriptin____ ______________ BW 4COSH3 CO and HS City Technology Limited City 4COSH CiTicelO rev 03 BW 4P 90 USP 5601693 City Technology Limited CiTipel 4P 90 A Oxygen O7 A2 Alphasense Ltd O A2 Oxygen Sensor MEAN Performance Data According to EN 45544 Part 1 and 2 Lower limit of measuring range 6 ppm v v 0 7 ppm v v Drift under zero gas 3 month 1 ppm v v 1 ppm v v Maximum calibration period under test conditions under operation conditions the calibration period may differ from value under test conditions Please Note The configured dead band is 1 5 ppm v v H2S 32 GasAlertMicro 5 PID IR Troubleshooting Troubleshooting If a problem persists contact BW Technologies by Honeywell Startup Troubleshooting The detector does not activate No batteries Refer to Replacing Alkaline Batteries on page 21 or Replacing Lithium Battery Packs on page 22 Depleted batteries Refer to Replacing Alkaline Batteries on page 21 or Replacing Lithium Battery Packs on page 22 Damaged or defective detector or defective detector Contact BW Contact BW Technologies by Honeywell by Honeywell The detector immediately enters a needs to stabilize aX HO sensor wait 60 seconds alarm mode when activated New sensor wait 5 minutes Low battery alarm Refer to cautions in Replacing Battery Cells and Packs on page 20 Replacing Alkaline Batteries on page 21 and Replac
32. on Calibrate the sensors Refer to Calibration on page 13 measure gas l Detector is colder hotter than Allow the detector to adjust to ambient temperature before using ambient gas Sensor filter is blocked Clean the sensor filter Refer to Replacing a Sensor or Sensor Filter on page 25 MMC SD Card Troubleshooting The MMC SD card is not inserted Insert the MMC SD card Refer to Inserting the MMC SD Card in the GasAlertMicro 5 PID IR User Manual HAC SD card missing The MMC SD card that is inserted Insert an approved MMC SD card l in the detector has a storage size 128 MB Delkin MMC HHC So that is not supported by the 128 MB Delkin SD card detector Size hot cae 128 MB Transcend SD card 64 MB Unigen SD card supported X 35 GasAlertMicro 5 PIDAR Quick Reference Guide MMC 5D communica tion error J communication with the MMC SD card Insert a new approved MMC or SD card Refer to Inserting the MMC SD Card in the GasAlertMicro 5 PID IR User Manual Reformat the MMC or SD card in windows and then reinsert into the detector Contact BW Technologies by Honeywell Alarms Troubleshooting Detector does not enter alarm mode Detector intermittently enters alarm without any apparent reason Detector enters alarm with LEL reading displaying as OL over limit 36 Alarm setpoint s are set Reset alarm setpoints Refer to Calibration on page 13 incorrectly
33. p only Note If the nozzle is damaged replace it immediately to ensure accurate pump flow Only the Generation 2 pump has a replaceable nozzle 1 2 Deactivate the detector Gently insert a medium sized flathead screwdriver into the nozzle slot Lift and remove the damaged nozzle Insert the new nozzle Ensure the nozzle post inserts correctly into the nozzle gasket Specifications Instrument dimensions 14 5 x 7 4 x 3 8 cm 5 7 x 2 9 x 1 5 in Weight 370 g 13 1 oz Operating and storage conditions Temperature VOC 10 C to 40 C 14 F to 104 F Other gases 20 C to 50 C 4 F to 122 F Combustible gas sensor Certified by CSA International to 3 LEL accuracy from 10 C to 40 C 4 F to 104 F Operating temperature tested by BAM 20 C to 50 C Storage temperature as tested by BAM 25 C to 60 C BAM evaluated the product from the storage temperature of 25 C to 60 C Operating humidity O 0 to 99 relative humidity non condensing VOC 0 to 95 relative humidity non condensing Combustibles 5 to 95 relative humidity non condensing Clo 10 to 95 relative humidity non condensing HCN CIO 15 to 90 relative humidity non condensing Other gases 15 to 90 relative humidity non condensing Operating humidity as tested by BAM 5 r H to 95 r H Pressure 95 to 110 kPa Operating pressure as tested by BAM 80 kPA to 120 kPa GasAlertMicro 5 PID
34. r Manual Confined Space Sampling To measure hazardous gas in a confined space refer to the following illustration and steps 1 5 Tygon tubing Sample probe Teflon lined Tygon tubing Pump connector Nozzle Pump module The detector and pump module can also be used with a sintered filter A Warning To measure hazardous gas in a confined space the sample probe must be used with the pump module A Caution To prevent the teflon lining inside the Tygon tubing from causing a blockage when connecting it to the sample probe the end of the tubing must be flared Refer to steps 2 and 3 1 Attach the pump connector end of the teflon lined Tygon tubing to the pump module 2 Gently insert needle nose pliers into the other end of the teflon lined Tygon tubing Using a circular motion flare the end of the tubing 3 Connect the flared end of the tubing to the sample probe Ensure the teflon lining does not separate from the Tygon tubing as it will block the tube and generate a pump alarm 4 Activate the detector Ensure all connections are secure before sampling 5 Insert the sample probe into the confined space A Warning Depending upon the length of the tubing and the type of gas in the confined space allow a minimum of 3 seconds per foot of tubing to ensure the readings stabilize before entering the area Example 10 ft 30 seconds GasAlertMicro 5 PID IR Pump Maximum Hose Length w
35. r alarm pump alarm MMC SD fail alarm low battery alarm confidence beep automatic deactivation alarm Audible alarm 95 dB at 0 3 m 1 ft variable pulsed dual beepers Visual alarm Dual red light emitting diodes LEDs Display Alphanumeric liquid crystal display LCD Backlight Activates briefly during startup when there is insufficient light to view the display if enabled and during alarm conditions Self test Initiated during activation Calibration Automatic zero and automatic span Oxygen sensor Automatic span during startup if enabled User field options Confidence beep latching low and high alarms passcode protection enable disable safe display mode combustible sensor measurement sensor enable disable language selection enable disable automatic O calibration set span concentration values set STEL calculation period set TWA method gas measurement resolution enable disable automatic backlight adjust clock calendar set datalogging rate datalog models only CO sensor measurement 28 Datalog Models Approved for GasAlertMicro 5 and GasAlertMicro 5 PID Models Delkin 128 MB SD card and 64 MB Unigen SD card Approved for GasAlertMicro 5 IR Models Delkin 128 MB MMC Delkin 128 MB SD card Transcend 128 MB SD and 64 MB Unigen SD card Battery operating time Toxic O and LEL sensor configuration Three alkaline cells or one lithium battery pack at 20 C 68 F provides 20 hours operating runtime To
36. ration gas CO 100 ppm 103 I CG2 Z 10 58 Calibration gas HCN 10 ppm 58 I G0042 H25 Calibration gas H2S 25 ppm 58 I CG2 D 10 58 Calibration gas NO 10 ppm 58 I CG2 P 1 34 Calibration gas PHa 1 ppm 34 I CG2 S 25 Calibration gas SO 25 ppm 58 Bump alarm gas aerosol CH4 2 5 05 10 H2S 40 ppm CO 200 ppm H S bump test gas GasAlertMicro 5 PID IR Alkaline Battery Packs M5 BAT0501 M5 BAT0502 Alkaline battery pack yellow Alkaline battery pack with European screw yellow GasAlertMicro 5 PID IR Lithium Battery Packs M5 BAT08 Lithium rechargeable battery pack yellow M5 BAT08B Lithium rechargeable battery pack black GasAlertMicro 5 PID IR Chargers and Kits M5 C01 GasAlertMicro 5 battery charger M5 C01 BAT08 GasAlertMicro 5 Lithium battery charger and battery pack kit GA V CHRG4 Vehicle GasAlertMicro 5 battery charger O gt P O gt xr O N N Chest harness Extension strap Belt holster O F a 0 Concussion proof boot diffusion unit Concussion proof boot pump unit 1 Replacement Parts O P gt OW I z Z ol yu O T U z al N M5 AF K2 Pump replacement filters kit of 5 M5 AF K2 100 Pump replacement filters kit of 100 Add suffix UK for United Kingdom mains plug EU for European mains plug AU for Australian mains plug A Wear yellow Work safe _ 50105442 036 English BW Technologies 2013 All rights reserve
37. rm Fast beep and flash and target gas bar flash e Vibrator alarm activates Automatic Deactivation Alarm e Eight beeps and flashes LOW n displays e Vibrator alarm temporarily activates e Battery depleted screen displays and the detector deactivates Normal Deactivation e Three beeps and flashes Battery depleted Turning oft tow f Turning off in GasAlertMicro 5 PIDAR Alarms Confidence Beep Pump Alarm e One beep one flash and one e Screen flashes MIN ALARM ibration 1 n vibration every 10 seconds 0 Pump flow change detected Pump flow Check for blocked inlet or press _ to run a pump test The Confidence Beep option is Two fast beeps and alternating flashes detected automatically disabled during a Vibrator alarm activates Note change E D low battery alarm and flash MMC Fail Alarm e One beep every 5 seconds A flashes Note Ifenabled during an alarm condition the Latch latching alarms option causes the low and high gas alarms audible visual and vibrator to persist until the alarm is acknowledged by pressing and the gas concentration is below the low alarm setpoint The peak concentrations display continually until the alarm condition no longer exists Local regulations may require the Latch option be enabled To comply with European Regulations the Latch option must be enabled 17 GasAlertMicro 5 PID IR Quic
38. sure readings press C and a simultaneously and hold until the countdown is complete To view the date and time alarm setpoints TWA STEL low and high of all sensors and the LEL correction factor if applicable press a To decrement the displayed value or scroll down press y To initiate calibration and setting alarm setpoints press _ and Y simultaneously and hold until the countdown is complete To view the TWA STEL and peak MAX readings press To acknowledge latched alarms press GasAlertMicro 5 PID IR Quick Reference Guide Single Gas Calibration Cap A Caution If an Oz or CIO sensor is located in the Toxic 2 sensor position a single gas calibration cap must be used to ensure accurate calibration Only use the single gas calibration cap during the calibration process To calibrate Oz and CIO sensors using the single gas calibration cap refer to the following procedures and illustrations 1 Insert the cap into the Toxic 2 sensor position on the detector Press firmly until the release tabs click 2 Connect the calibration hose to the gas cylinder and to the intake inlet on the cap Intake inlet Output outlet Note The arrow on the cap indicates the direction of gas flow from intake to outtake Removing the Cap Using your thumb push forward against both the inlet and outlet simultaneously to remove the cap from the detector Pump When us
39. t a flow rate of 500 ml min flashes while the detector determines which gas is being applied After 30 seconds flashes and a countdown displays while the detector completes the span Calibration Apply span gas now to calibrate 2 D Ewit Ciz E Cl E A Soe 0 fl mS mpm Rm l 2 Aa 13 GasAlertMicro 5 PIDAIR Quick Reference Guide 14 8 When the span is complete the following three screens display Calibration successful Press a to apply a new cal gas Press Y to end span Repeat steps 4 7 to calibrate the remaining sensors The LCD displays the following options Press to set the calibration due dates or press O to bypass Press a or to change the calibration due date Press _ to accept the value and proceed to the next due date If a sensor fails or does not span the calibration due date cannot be changed for that sensor The LCD displays the following options Press to change the calibration due dates or press O to bypass 10 Press a or to change the alarm setpoint Press C to save the value and proceed to the next setpoint Define the remaining setpoints The detector beeps twice when all of the alarm setpoints have been defined or bypassed Calibration success ful c z 130 EN INOW rwa C z J000 Sa 11 When calibration is complete Saving calibration displays Saving
40. to the sample probe determine if it is obstructed If not clean or replace the pump filter Refer to Replacing the Pump Filter Generation 2 Pump only on page 26 Filter needs to be replaced Generation 1 116885 L3 yellow and 118933 L3 black on page 9 If using tubing that is attached to the sample probe determine if it is obstructed If not replace the pump filter Refer to the GasAlertMicro 5 PID IR User Manual Generation 2 130916 L3 yellow and 130917 L3 black on page 9 If using tubing that is attached to the sample probe determine if it is obstructed If not clean or replace the pump filter Refer to Replacing the Pump Filter Generation 2 Pump only on page 26 37 GasAlertMicro 5 PIDAR Quick Reference Guide Clock Errors Troubleshooting Clock icon is flashing The clock has failed Contact BW Technologies by Honeywell There is communication failure Contact BW Technologies by Honeywell The detector displays a clock General fault Reactivate the detector If the same error message displays reset the error message using last clock in the user options menu Reactivate the detector recorded time If the error message still displays contact BW Technologies by Honeywell 38 Replacement Parts and Accessories A Warning To avoid personal injury and or damage to the detector use only the specified replacement parts To order parts or accessories contact BW Technologies by Honeywell Table 3
41. tteries that are not designed for use with the GasAlertMicro 5 GasAlertMicro5 PID or GasAlertMicro5 IR detectors Use of any other cell can cause fire and or explosion To order and replace the M5 BAT07 or the M5IR BAT08 lithium battery pack contact BW Technologies by Honeywell Warning Lithium polymer cells exposed to heat at 266 F 130 C for 10 minutes can cause fire and or explosion Dispose of used lithium cells immediately Do not disassemble and do not dispose of in fire Do not mix with the solid waste stream Spent batteries must be disposed of by a qualified recycler or hazardous materials handler Keep lithium cells away from children Before using common products around sensors refer to Sensor Poisons and Contaminants on page 4 GasAlertMicro 5 PID IR Safety Information Read First e High concentrations of certain toxic gases for example H2S may have an adverse effect on the LEL sensor This effect known as inhibition is usually temporary but in extreme circumstances can impair the sensitivity of the LEL sensor After any gas exposure that causes an alarm in the toxic gas sensors the LEL sensor should be verified with a bump test and recalibrated if necessary The detector contains either alkaline batteries or a lithium polymer battery Refer to the following warnings lt ay lt 2 Warning This instrument contains alkaline batteries Do not mix with the solid waste stream Spent batteries must
42. xic O2 LEL and PID sensor configuration Three alkaline cells or one lithium battery pack at 20 C 68 F provides 15 hours operating runtime Toxic O2 LEL and CO sensor configuration Three alkaline cells or one lithium battery pack at 20 C 68 F provides 15 hours operating runtime M5 BATO08 battery operating time as tested by BAM Toxic O2 LEL and CO sensor configuration 11 hours Approved Batteries Approved batteries for GasAlertMicro 5 GasAlertMicro 5 PID and GasAlertMicro 5 IR product Alkaline M5 BATO2 as per standards EN 60079 11 EN 60079 0 UL913 CSA C22 2 No 157 Lithium ion polymer M5 BATO7 as per standards EN 60079 11 EN 60079 0 UL913 CSA C22 2 No 157 Lithium ion polymer M5 BAT08 as per standards EN 60079 11 EN 60079 0 EN 60079 29 1 EN 50104 UL913 CSA C22 2 No 157 EN 45544 1 and EN 45544 2 Rechargeable battery M5 BAT08 Temperature code Lithium polymer 20 C lt Ta lt 50 C T4 Alkaline batteries Duracell MN1500 20 C lt Ta lt 50 C T4 129 9 C Energizer E91VP 20 C lt Ta lt 50 C T3C 135 3 C Battery charger GasAlertMicro 5 PID IR battery charger First time charge Lithium 6 hours Normal charge Lithium 6 hours Warranty 2 years including sensors 1 year NH3 sensor and PID lamp Year of manufacture The detector s year of manufacture is determined from the serial number The second and third number after the first letter determines the year of manufactur
43. y simultaneously The detector beeps and flashes to the corresponding countdown The LCD then displays Starting calibration 2 flashes while the detector zeros all of the sensors except CO2 and calibrates the oxygen sensor If a sensor fails to auto zero that sensor will bypass the span If calibrating a GasAlertMicro 5 or GasAlertMicro 5 PID proceed to step 4 Step 3 for Micro 5 IR Only 3 The Zero CO2 screen displays Press to zero the CO sensor or press O to bypass If is pressed to zero the CO sensor the following screens display Apply CO zero gas now nitrogen must be used to zero the CO sensor 4 The Auto Zero CO screen displays and MUNI flashes Calibration starting in 3 e g D Am o 20 3 ES ammm 2 Oo cero C z o Ho jes g Oo GasAlertMicro 5 PID IR 5 The following three screens display Apply span gas now to calibrate or press _ to select sensor s or press to skip calibration If none of the buttons are pressed proceed to step 6 If is pressed proceed to step 5 If is pressed proceed to the end of step 7 6 Select which sensor to span Press a or to scroll to the required sensor and then press _ to select Sensors must be spanned in the following order Exotics NH3 ClO O3 and CO3 Single gases Quad gases H2S CO O and LEL 7 Attach the calibration cap and apply gas a
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