MS3 Manual with Parts Breakdown
Contents
1. Once all canisters are installed the installation is finished Figure 5 2 Figure 5 3 Figure 5 4 SANTINT MIXING Figure 6 1 Figure 6 2 6 0 Preparations before Operation In order to ensure that the shaker works well please refer to the following preparations below 1 Identification on Control Panel see Figure 6 1 and 6 2 Figure Shaking mode engaged when T1 T2 or T3 is pressed 184 Figure Shaking T1 Button T1 Seconds Button once pressed the clamping plate will automatically clamp the paint can and shake the paint can for T1 seconds T2 Button T2 Seconds Button once pressed the clamping plate will automatically clamp the paint can and shake the paint can for T2 seconds T3 Button T3 Seconds Button once pressed the clamping plate will automatically clamp the paint can and shake the paint can for T3 seconds Default time of T1 T2 and T3 is 60s 180s and 300s respectively The times can be adjusted to end users values Note Press any two of T1 T2 and T3 to get the sum of their shaking times Button Stop and Up Button a To stop the shaker while in operation the shaker will stop shaking and clamping plate will be released b To stop the clamping plate from raising or lowering Keep pressed and the clamping plate will continue rising until the button is released C Button Emergency Stop Button a Once any emergency occurs press to imme2. Front Cove Name Plate padro Ta Cover Plug Front Figure 3 1 Back HOLT 4 0 Technical Parameters 1 Model MS3 2 Shape Size 762X800X1443mm 3 Weight 270 5 kg 4 Power Supply On Name Plate A Parameter of Manual Dispenser B Parameter of Automatic Shaker Dispensing Speed 20rpm Shaking Time 60 180 300 Seconds Optional Canister s Volume 2 3L Shaking Frequency 680 720rpm Min Dispensing Quantity 1 384Y 0 077ml Load Capacity Available 1 20L Max Dispensing Quantity 2Y 59 14mD Load Weights Available 1 35kgs No of Canisters 12 16 18 20 24 26Canisters Load Can Height Available 50 390mm Gauge Optional 5 0 Installation A The shaker and turntable assembly are fully assembled before leaving factory Please assemble the canisters as follows Position Dismantle Unpack the crate carefully Remove the tools from the crate s base Remove the steel rod at the base of the MS3 see Figure 5 1 and the four feet clamps Figure 5 1 Reinstall the steel rods whenever transporting the MS3 To move the MS3 raise the feet by turning them in an anti clockwise see Figure 5 2 Once the MS3 is moved to its final location must be a flat hard surface turn the feet in the clockwise direction until all 4 feet are touching the ground and the MS3 is secure and stable Rotate the turntable and install the left canisters one by one see Figure 5 3 and 5 4
3. doesn t move easily dried and hardened in the canister Colorant has Canister and pump should be removed emptied and cleaned thoroughly Replenish with new colorant Agitator doesn t move during mixing The crank shaft under the canister is not attached to the plastic sleeve of the rotating panel Reinstall the canister Colorant leakage at the nozzle Worn out O ring Replace O ring 14 LCD has no display Power supply is not working Check if the Mains Switch is with charge the plug is plugged well and the mains Switch is ON position The fuse or the power supply cord is broken Replace the fuse or power cord LCD displays Clamping System Trouble The DC motor wire is broken Replace DC motor wire Circuit Board is malfunctioning Replace the Circuit Board DC motor runs for several seconds then stops running suddenly Clamping System Trouble displays on LCD The connection of magnetic Replace it Switch is broken The magnetic switch is Replace it damaged Large cans cannot be shaken The belt is loose Tighten it moderately LCD displays Emergency Stop Pressed 1 Emergency Stop is not released Release it 2 Emergency Stop is damaged or its connection is broken Replace Emergency Stop or re connect the connection LCD displays Door Open Door is not clo
4. it is ready for the next shaking e Please clean off any paint spills on the clamping plate loading plate and the two guide screw shafts every day Warning A The shaking without any load or overload is prohibited B During shaking press Emergency Stop down immediately in case of any abnormal noises C Press Emergency Stop down immediately in case the shaker has trouble or is locked up during the initializing Figure 7 2 or clamping Reinitialize the shaker D Unplug before cleaning the shaker 8 0 Dispensing The minimum shot of the dispenser is one division on the Fine gauge s dispensing unit is marked at the bottom For example 2957 384 means the unit is 1 384 US Fl Oz Numbers on the Rough gauge and the Fine gauge have same unit marked at the bottom of the Rough gauge For example if the Rough gauge is marked 2957 48 the number 30 on the Rough gauge represents the dispensing value of 30x29 57 48ml and number 2 on the Fine gauge represents the dispensing value of 2x29 57 48ml 9 01 02 03 04 05 06 07 Dispensing Procedures Determine the dispensing quantity of different colorant as per the formula Base Paint Put an open base paint can on the shelf pull the turntable brake handle down into the horizontal slot and rotate the turntable until the nozzle is right above the base paint can Push the turntable brake handle up to the vertical slot and move the
5. of the shots by black and red gauges should be equal to the dispensing quantity specified in the formula 08 Use the same method to dispense all the other required colorant into the base paint can Pour oil 9 0 Maintenance In order to keep the shaker in good condition and to extend its life daily maintenance is recommended 1 Only qualified personnel can disassemble the shaker 2 Lubricate the guide screw shafts and shock absorber shaft once every three months with oil see Figure 9 1 Figure 20 4 Dispenser Maintenance Figure 9 1 1 Daily Maintenance 01 Move each plunger handle up and down three times every day to ensure smooth flow of the colorant and to avoid blockages in pumps and canisters 02 Clean the nozzle with soft cloth or cotton moistened with water or thinner to keep it unobstructed 03 Move the valve handle 5 times every day This can keep the valve in optimum working condition and prevent the colorant from drying in the valve 04 Check the colorant level in canisters and refill if necessary If the colorant is lower than the feeding level air will enter the pump when lifting up the plunger handle This will cause inaccuracy in dispensing 2 Weekly Maintenance 01 Check if the canister is loose If so tighten the tapping screws under the turntable see 7 5 Replacement of Canister 02 Check if the gauge s scales are damaged or covered with colorant Clean or replace t
6. 1 VPS jj al Ro EINO Explosion Diagram of Shell No Name No Name Motor for Mixing 3 4 Triangle Belt Circuit Board for Display Motor Wheel 2 18 Explosion Diagram of Inner Frame Assembly O N Name No Name DC Motor for Clamping 4 Synchronized Belt Clamping Plate 5 Principal Axis Assembly Bearing Base for Loading Plate Diagram of Middle Frame Assembly Explosion an 0 Explosion Diagram of Base Frame Assembly Name No Shock Absorption Assembly 21 Explosion Diagram of Shock Absorption Assembly Name Washer 22 Explosion Diagram of Principal Axis Assembly No Name 1 UCP206 Bearing Name No Main Circuit Board 1 24 Explosion Diagram of Assembly of Piston Kit No 1 2 3 4 5 6 7 8 Name Screw M4x10 Plunger Handle Screw M4x10 Red Gauge Fine Gauge Small Piston Shaft Small Piston Small Piston Head Large Piston Head No 9 10 11 12 13 14 15 16 Name Large Piston Large Piston Wiper Circlip for Shaft Small Piston Shaft Fixed Base Assembly Set Screw M4x6 Active Base Assembly Black Gauge Coarse Gauge 25 Explosion Diagram of Assembly of Canister No 1 2 3 4 Name No Name Canister Lid 5 Canister Collar Pin 6 Crankshaft Agitator 7 Tappin
7. MS3 Manual Dispenser amp Automatic Shaker MANUAL ISO 9001 2000 CERTIFIED CE CERTIFIED Please read this manual carefully before operation Chapter 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 12 0 14 0 15 0 Table of Contents Table of Contents Preface General Safety Instructions Configuration Technical Parameters Installation Preparations before Operation Operation Dispensing Maintenance Replacement Frequent Issues and Troubleshooting Circuit Diagram Explosion Diagram Nameplate Page No 11 13 14 17 18 29 1 0 Preface Thanks for purchasing the Santint Manual Dispenser This user s manual provides general information on unpacking installation usage and maintenance of the manual dispenser Any improper use will shorten its longevity Read this manual completely and carefully before installation use and maintenance of the machine The manual should be kept in a convenient place for future reference For any questions please do not hesitate to contact our service team 2 0 General Safety Instructions 1 Warning Labels N Electricity danger Please unplug before cleaning and repairing Remark No need to switch off the power supply before repairing the canisters assembly N Important notice Please read it carefully 2 The machine must be placed in a well ventilated working site Otherwise an aerator must be provided 3 The applicable power cord refer to the nam
8. diately stop shaking b Release to reinitialize shaker P Button Mixing Button 1 Paint can must be sealed well not deformed and the handle be well secured 2 Ensure that the Mains switch is in OFF position before plugging in an outlet See Figure 6 3 3 Ensure that Emergency Stop Button is released Preparation before operation Figure 11 1 The colorant in each canister must be fully mixed It is not recommended to be mixed by shaker as too many bubbles may appear that would cause the chromatic aberration 2 Remove each canister lid and pour the colorant into the corresponding canister Attention Please stick the specified label on each canister to show different colorants 3 Before operation remove the air out of each pump Follow the procedures Press and hold the Rough release button and pull the Rough gauge upwards to a certain height ie 1Y Release the Rough release button back to its original position Lift up the plunger handle slowly to its full extent and then press it down gently Do not move the valve handle during this process Repeat the same procedures 5 6 times Follow the same procedures for the Fine gauge 7 0 Valve Handle Nozzle Figure 6 4 Figure 6 5 Figure 7 1 Operation 1 Colorant Mixing e Connect power cord to a wall socket and press the button to initiate mixing To stop mixing repress the button Stir 3 times every day at 10 m
9. eplate in the rear Make sure the power cord is well grounded to ensure safety 4 Do not lengthen the power cord as to avoid malfunction or injury 5 Unplug the MS3 if it is not in use for extended periods of time 6 When the MS3 needs to be transported to a new site please secure it by re inserting the steel rod through the base and re install the four feet clamps The turntable must be locked by the locking pole so that it is secure The canisters should be dismantled cleaned out and then packed into the cartons 7 The shaker is compatible with paint cans ranging from 1 liter to 18 liters with a max weight of 35kg 8 Do not operate or store in a flammable and explosive environment 9 The sound level is Decibels lt 75dB A measured from 1 6m away from the front back left right and above of the machine see Figure 2 1 Explanation WB Decibel Meter Front 70 75dB A Figure 2 1 10 Surrounding temperature 5 C 50 C Relative humidity 15 90 11 Max altitude lt 1000 m 12 Prior to any maintenance please unplug the MS3 13 Use a forklift to gently move the MS3 to the desired location see Figure 2 2 Figure 2 2 3 0 Configuration Please See Figure 3 1 as below Canister Turntable Front Cover Top Cover Button Front Warning Label LCD Control Panel Supporting Guiding Rail Front Load Label Mains Switch Shelf Side Cover View Door Back Cover
10. g Screw Shaft Bushing of Agitator 26 Explosion Diagram of Assembly of Canister Pump No MN OO O1 BR D Name Bolt M4X10 Piston Kit Gauge Pump Assembly Valve Assembly O ring 8X1 8 Nozzle O ring 7 2X1 8 Washer Vale Pole O ring 3 15X1 8 No 11 12 13 14 15 16 17 18 19 Name Sniff Back Piston Rubber Cover Wiper Wiper Pan Head Screw M3X16 Vale Handle Torsion Spring O ring 16X1 8 Fixing Nut Linking Block Canister Kit 27 Explosion Diagram of Assembly of Turntable Z O o NOOA D Name Protection Cap Stelliform Plate Plastic Sleeve Plastic Washer Eccentric Shaft Base Big Nut Stop Washer Big Plastic Washer No 10 11 12 13 14 15 16 Name Rotary Shaft Principle Axis Wheel Bearing Base Support Stopper Bearing Turntable Shore 28 14 0 Nameplate Name plate 29 ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD Address Xushui Industrial amp Trading Park Zhongyuan West Road Zhengzhou Henan Province P R China Postcode 450042 Tel 0371 65110760 800 8836987 Fax 0371 67857219 website www santint com e mail info santint com
11. he gauges if necessary 03 Set the black gauge at its full scale lift up the plunger handle to check if the shaft is stuck by colorant If yes the big piston must be replaced because it has been worn out and or broken 3 Periodical Maintenance The dispenser must be maintained every 3 6 months 01 Check to see if the fixed base is loose or not Figure 9 2A If loose push the base to the bottom most position fasten two screws of the base symmetrically with inner hexagon Spanner Figure 9 2B and 9 2C Note don t screw too hard 02 Open canister lid during the process of mixing to observe if the agitator works normally For any abnormity stop mixing and repair the canister 03 Cleaning the nozzle Rotate the valve handle and pull out the nozzle Clean the nozzle with cotton moistened with water or thinner Then rotate the valve handle once again to reinstall the nozzle Attention After reinstallation of nozzle dispense out certain amount of colorant to fill the nozzle The reinstallation must be carried out carefully The M3 by default is installed with a large size nozzle The end user can choose to install a different size nozzle according to the colorant s viscosity hk a i B C Figure 9 2 4 Yearly Maintenance After a long period of use colorant may be stuck to the inner wall of the pump and canister This will make the piston difficult to move and cause measurement errors If this is the case cleaning mus
12. inutes time intervals If client has special requirements the daily stir frequency and time can be altered accordingly 2 Rotating and Locking of Turntable See Figure 7 1 e Press the brake handle down to the horizontal slot CEPR e To lock the turntable o Rotate the turntable to the desired position o Release the turntable brake handle back up to the vertical slot Eh QE 8 A Stade daCan Cushion o Move the turntable to the left and right slightly to let the brake handle return to its original position o The turntable is now locked 2 Shaking e Switch the mains switch to the ON position The shaker will automatically initialize and the LCD will display Initializing After initializing is finished the LCD will display Ready e Open the shaker door and place the paint can on the center of the loading platform on a standard can cushion and close the door see Figure 7 2 e Select the desired time by pressing the button s The clamping plate will automatically clamp down on the paint can as the LCD will display Clamping Once the clamping is finished the shaker will start shaking and the LCD will display Shaking and the time countdown e The shaker will stop once the countdown reaches 0 and the LCD will display Wait Please The clamping plate will automatically release the paint can e Open the door and remove the paint can When the LCD displays Ready
13. sed Close the door Once AC motor starts up The wire capacity of the AC Replace the larger gauge wire or equip with LCD will display motor is not enough a voltage stabilizer Initializing 1 The capacitor of AC motor Does not shake after Replace the capacitor of AC motor is broken clamping 2 AC motor is broken Replace AC motor 15 During shaking the shaker s noise and vibrations increase The shaker is not leveled Adjust the feet to level The paint can is deformed Replace with a normal paint can Overloaded Decrease load After the paint can is clamped the LCD still displays shaking and the second counter is counting down normally AC motor utters abnormal noises and doesn t shake Start up capacitor is broken Flip the switch in the capacitor box mounted in the front end of AC motor to the other position The Motor is overheated AC Motor overload with too much or too little voltage for an extended period of time 1 Disconnect power supply to let the motor cool down Restart the shaker in 1 one hour 2 Equip with a voltage stabilizer and decrease the load 3 If the heat protection switch is frequently activated check the electrical circuit 16 12 0 Circuit Diagram Insert the electric circuit diagram 17 13 0 Explosion Diagram ES Dn
14. t be done to canisters and pumps 01 Remove the canister assembly from the turntable 02 Pour any remaining colorant from the canister into a clean container 03 Clean the canister with warm water to get rid of most of the adhesive colorant 12 gt 04 05 06 07 08 09 10 11 12 Properly dispose the mix of cleaner and colorant according to local environmental regulations Reinstall the canister on the turntable Add some cleaner into the canister Set the Rough gauge to its maximum scale Put a container right below the nozzle and then operate as dispensing procedures 6 3 Set the Fine gauge to its maximum scale Place a container right below the nozzle and then operate as dispensing procedures 6 3 Repeat steps 7 9 until the canister is clean the cleaner can be used for 1 3 times Yet fresh cleaner is required for the final cleaning Leave the canister to dry before re filling with fresh colorant 10 0 Replacement Replace Sniff Back Piston 01 02 03 04 05 06 Rotate the valve handle and pull out the nozzle Rotate the valve handle to its maximum travel and hold Pull out the sniff back piston Install a new sniff back piston with small O ring Reinstall the nozzle Release the valve handle Replace Canister 01 Loosen but do not remove the three screws that fix the canister under the turntable using the inner hexagon wrench Rotate the canister clockwise to remove from the
15. turntable 02 While installing the new canister place the three M6 screws at the bottom of the canister into the larger ends of the three cone shaped holes in the turntable Caution Must insert the canister crank into the plastic sleeve in the turntable see Figure 7 5 1 03 Rotate the canister anti clockwise shift the canister s three screws to the smaller ends of the cone shaped holes and then fix the screws with inner hexagon wrench from the bottom of the turntable See figure 6 1 13 11 0 For issues not listed please contact us Frequent Issues and Troubleshooting Troubles Diagnoses Troubleshooting Motor doesn t work Power supply does not Check if the Mains Switch is with charge engage the plug is plugged well The fuse is broken The wire to the motor is not connected The motor is broken The belt is loose Replace fuse Open the top cover plate reconnect the wire Replace motor Fasten the belt Uneven flow of colorant from the nozzle during dispensing Air bubbles in the cylinder Colorant in canister is low Dried deposits of colorant causing blocks See Preparation Before Operation Allow the bubbles to escape Top off colorant relevant Clean canister assembly and parts Canister is loose on turntable Loose fastening screws Tighten fastening screws Colorant doesn t dispense easily Nozzle blocked Clean nozzle Piston
16. turntable left and right slightly to lock the turntable See Figure 8 1 Attention Please put the base paint can as close as possible to the spout CFigure 8 1 Press and hold the Rough or Fine button as required lift up the Rough or Fine gauge to required number Red Gauge and then release the button to lock the gauge See ues Figure 8 2 Lift up the plunger handle up to the maximum travel E Plunger Handle and hold for several seconds to ensure the pump is Attention Do not open or operate the valve Ph ckReleese Button filled with colorant handle when lifting up plunger handle otherwise Red Release Button air will enter into the pump and cause inaccurate dispensing Figure 8 2 Turn the valve handle to an angle of 90 pull the plunger handle down to its full travel then release the valve handle slowly back to its original position Repeat the above procedures for more shots of the same colorant See Figure 8 3 Press down Rough release button push the Rough gauge back to zero scale and then release the Rough li release button F Valve Handle Press down Fine release button push the Fine gauge back to zero scale and then release the Fine release Nozzle button Attention As a precise device either black or red gauge QUE 859 ige 10 when falling freely to the zero scale Set the Rough or Fine gauge to zero scale when it is not in use The aggregation
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