Wireless Acoustic Signal Transmitter
Contents
1. a better spot for the Base Radio see Section 3 1 1 of the Base Radio User Manual The Link Test measures the wireless link performance of a Transmitter running in its normal operating mode Messages are sent from the Transmitter to the Base Radio at a predefined interval called the Transmit Rate see Section 6 1 Each message contains data for the previous time period since the last transmit The Link Test looks at the wireless performance going in both directions from the Transmitter to the Base Radio and vice versa and comes up with a rating The result that appears on the display shows the determined link strength In order to perform this test the Transmitter must be communicating on the same channel and baud rate as the Base Radio See Section 5 to configure communications The Link Test may be conducted from the Transmitter Base Radio or through WMT Running the Link Test from WMT is ideal for testing communications for an installation with remote hard to get to Transmitters To conduct the Link Test from a Base Radio see Section 3 2 2 2 To conduct the Link Test from WMT see Section 3 2 2 3 User Manual Rev 8 Honeywell Process Solutions Wireless Acoustic Signal Transmitter 3 2 2 1 Conducting a Link Test from the The Link Test is located in the Transmitter s diagnostic menu see Figure Transmitter 3 3 OPERATIONS SEQUENCE gt gt gt gt gt gt gt ee gt gt gt gt gt gt gt gt gt gt gt gt2. gt NO LINK Figure 3 3 Menu Map to Transmitter Link Test Using the NEXT and ENTER buttons navigate to Link Test and press the ENTER button to begin the test The Transmitter will begin to test the link in both directions to and from the Base Radio During this time the word TEST will appear on the LCD display When the test is complete the Transmitter will display the quality of the link Be aware that the lransmitter uses the configured Baud Rate and transmission rate to perform this test The length of time it will take to perform this test is dependent upon how fast the device is normally transmitting When enough messages have been observed a link strength will be shown on the display gt gt gt gt gt indicates the strongest link while gt indicates the weakest link The Link Test will continue to be evaluated and the rating on the screen may adjust itself Keep in mind that the longer the Link Test runs the more data the Transmitter will have to evaluate The Transmitter installation site should strive to place the Transmitter in a location where it receives the highest number possible A stronger link means less data re transmits and better battery life When the Link Test is conducted from a Base Radio it measures the link strength between a selected Transmitter and the Base Radio The Link Test data must be configured to match the communication parameters of the Transmitter from which you want to test The Link Tes
3. whether it is enabled or not and what the Time Deadband is the Transmitter will enter an Abnormal condition as seen in Figure 6 9 The Normal Upper Value would be an indication that the analog input is high and the Normal Lower Value would be an indication that analog input is low Thus the normal operating condition for the input applica tion would be found in between the two Normal Values To configure the values follow the Transmitter menu map shown in Figure 6 10 SMOR SET PWT PWE NEXT SF AG NEXT SAMAI NG gwreR 44 NORM XR WORT SR NEXT ENT VAL 5 _JENABLED ENTER XXX i 0 3600 murs Default of 0 VAL 5 5 NABLED ENTER XXX x Ste Defuuli of 0 ENT VAL eder MM gt XX NEXT Figure 6 10 Menu Map to Normal Upper and Lower Value Settings When configuring the Normal Values you will first be prompted to enable the input You should only disable an input if it will not be used Once an input has been enabled the user may enter a Normal Upper Value Normal Lower Value and the Smart Rate Threshold see Section 6 5 If for example the Normal Upper Value is enabled the next prompt you will receive is XX XX for the process variable value Increment this value to the desired value and press the ENTER button The may be toggled on and off as well The final prompt yo
4. 17 08 WRITTEN AGREEMENT NOTHING CONTAINED HEREIN SHALL BE CONSTRUED AS CONFERRING BY IMPLICATION ESTOPPEL OR OTHERWISE ANY LICENSE TO ANY PATENT TRADEMARK COPYRIGHT OR OTHER INTELLECTUAL PROPERTY RIGHT OF HONEYWELL OR AN Y THIRD PARTY 0046934 FM APPROVED amp CSA CERTIFIED INSTRINSICALLY SAFE INSTALLATION CONTROL DRAWING AYR 5000 MODEL WI 551 4 20 mA ANALOG INPUT amp DUAL CONTACT CLOSURE INPUT HAZARDOUS CLASSIFIED LOCATION CLASS I Il 11 DIV 1 GROUPS C D E F amp Gor CLASS ZONES 0 OR 1 GROUP IIG TRANSMITTER AND ASSOCIATED APPARATUS TO THE CHANNEL 2 CH2 INPUT IS NOT POSSIBLE DUE TO CIRCUIT COMMON CONNECTION TO CH2 CONNECTION OF SECOND FIELD F FIELD TRANSMITTER Li ENTITY APPROVED CSA ENTITY APPROVED ENTITY PARAMETER ir ENTITY Parameters Uo Vac or V1 30 V ALL WIRES TO BE ROUTED OF THE CONDUIT ENTRY AT li ow 100 mA z 0 8 W Fi 0 8 WW Ca or Co THE REAR OF THE HOUSING is Lar L gt 0 0 1 mH FMICSA ENTITY ems ASSOCIATED EQUIPMENT i APPARATUS GROUND SHIELD AT ONE END ONLY y 1 Ly FAN NO CONNECTIONS PERMITTED TO J2 WHEN INSTALLED IN A HAZARDOUS LOCATION CONTACT CLOSURE INPUTS Se oes SIMPLE APPARATUS GROUND AT TRANSMITTER END ONLY MASTER FILE TYPE MS WORD DOCUMENT Seance ORDES __ FM amp CSA Control Drawing ECOs MUST BE evene Jo
5. 6237 2826 Singapore Honeywell Pte Ltd Phone 65 6580 3278 Fax 65 6445 3033 South Korea Honeywell Korea Co Ltd Phone 822 799 6114 Fax 822 792 9015 II User Manual Rev 8 July 2012 Honeywell Process Solutions Table of Contents Rev 8 July 2012 Section 1 1 1 1 22 1 2 1 4 Section 2 Section 3 3 1 3 2 Section 4 4 1 4 2 4 3 4 4 4 5 Section 5 5i 3 2 5 3 Section 6 6 1 6 2 6 3 6 4 6 5 6 6 Section 7 Vl Section 8 Wireless Acoustic Signal Transmitter Introduction Using This Manual About the Device Unpacking Software Compatibility Quick Start Installation Mechanical Installation 3 1 1 Transmitter Positioning Testing Communications 3 2 1 Transmitter RSSI Diagnostic 3 2 2 Link Test General Configuration Transmitter Displayed Messages 4 1 1 The Read Only Sequence Overall Configuration Menu Map Setting the Transmitter Tag Name Setting a User Password Resetting All Transmitter Settings Configuring the RF Communications RF Channel Selection RF Baud Rate Selection RF Identification Selection Configuring the Sampling and Transmission Rates Selecting the Normal Transmission Rate Selecting the Normal Sampling Rate Selecting the Abnormal Transmission Rate Selecting the Abnormal Sampling Rate Selecting the Normal Upper and Lower Values Selecting Rates Thresholds and Deadbands via the Software Maintaining the Transmitter Changing th
6. Software 6 1 Selecting the Normal The Normal Transmission Rate is the interval in which the Transmitter transmits data to the Base Radio The Transmitter is in a sleep mode to save power during the operations sequence This mode turns off most of the electronics on the unit with the exception of the LCD in order to pre serve battery life The Transmitter will then wake up every Normal Sam pling Period and take the necessary process value readings The Transmit ter will then transmit these readings to the Base Radio on an interval deter mined by the Normal Transmission Rate Transmission Rate Notice that the fastest update rate of the Normal Transmission Rate is de pendent on the baud rate setting you selected earlier see Section 5 2 The transmission rates cannot update data faster than their communication speed allows Thus if you selected the 19 2K Baud Rate setting your fast est transmission rate will be 5 seconds The Transmitter automatically determines these settings and adjusts the menu options accordingly A complete table of these parameters is shown in Section 6 2 In order to properly set the Normal Transmission Rate you must first de termine how often you need updates from the Transmitter You have a selectable range of 1 5 10 15 20 40 seconds and 1 minute The factory default is 10 seconds If all of the data does not get through the data is resent the following sec ond This prevents data from being
7. USER PROMPTED FOR 1 PASSWORD ENTER NEXT ENTER NEXT NEXT Default of 19 2K NEXT Figure 5 2 Menu Map to Baud Rate Setting 5 3 RF Identification Selection Each Transmitter is identified by the Base Radio and software according to the RF Identification ID given to that particular unit Two Transmit ters CANNOT have the same ID and be on the same RF Channel if you do not know the RF Channel see section 5 1 If the Transmitter is in the Operations Sequence pressing the ENTER button displays the Read Only Sequence on the LCD which displays the ID of that unit like this ID 3 All Transmitters in your system are set to a default ID number upon ship ment For example if you have ordered a Base Radio and three Transmit ters the Transmitters will be configured to ID s 0 and You must set these units to three different IDs between 1 and 100 The Transmitters in this example could be set to RF IDs 1 2 and 3 First determine the ID s you d like to give each unit Then follow the menu map shown in Figure 5 3 to configure the RF ID The factory de fault is RF ID 0 which disables the RF communication of the unit PASSWORD NEXT L REI erts p Default of 000 Figure 5 3 Menu Map to RF ID Setting Once you have selected the RF ID you wish to use for this particular Transmitter save and exit the menus and return to the Operations Se quence The Transmitter should now be successfully configured to the Base R
8. Wireless Link Test 7 13 2006 11 12 10 AM Device discovery completed 0 new devices found 0 devices removed Events 2 Total Field Units 1 Alarming Field Unit Figure 3 5 WMT Transmitter View Select Wireless Data Loss Test from the popup menu The Wireless Data Loss Test window appears Figure 3 6 The name of the Transmitter being tested appears in the title bar in parenthesis Wireless Link Test Unit 14041 Configure Test Hours Minutes Seconds Progress Restoring old configuration 00 00 01 lett Paset Link Quality gt gt gt gt gt gt gt gt Figure In the top of the window you can configure the test to run for a specified amount of time The longer the test the more data the test will have to do an evaluation Type the length of time that you want to run the test and click Begin to start Once the test starts WMT will reconfigure the Transmitter s Transmit Rate to the fastest possible for the selected Baud Rate These rates are listed in Section 5 2 After the test has completed it will restore the previously configured Transmit Rate User Manual 11 Honeywell Process Solutions 3 2 2 3 Continued 12 July 2012 Wireless Acoustic Signal Transmitter During the test the communications reliability is evaluated while the Transmitter is running under normal operating conditions As the test runs a link strength will be shown in the lower right hand corner of the window gt gt
9. gt gt gt indicates the strongest link while gt indicates the weakest link The Link Test will continue to be evaluated and the rating on the screen may adjust itself for the specified amount of time User Manual Rev 8 Section 4 Wireless Acoustic Signal Transmitter General Configuration This section discusses the generalities for configuring the Transmitter via the NEXT and ENTER buttons The subsections are as follows 4 Transmitter Displayed Messages 4 1 1 The Read Only Sequence 4 2 Overall Configuration Menu Map 4 3 Setting the Transmitter Tag Name 4 4 Setting a User Password 4 5 Resetting All Transmitter Settings 4 1 Transmitter Displayed To turn the Transmitter on press and hold both the NEXT and ENTER buttons for a few seconds Upon power up the Transmitter will display Messages the Power Up Sequence and then go into the Operations Sequence These Sequences are shown in Figure 4 1 below RF ERR SEN ERR LOW BAT During configuration and testing keep Transmit ters at least six feet from the Base Radio and other Transmitters DISPLAY MESSAGES ARE HIGH UL ONLY CHANGEABLE LOW UL THROUGH WIRELESS HIGH TP INSTRUMENTATION LOW TP MANAGER NO Figure 4 1 Transmitter Power Up and Operations LCD Sequences 4 1 1 The Read Only Sequence Once the Transmitter is in the Operations Sequence a user may access the READ ONLY Sequence without a password by simply pressing the ENTER button at any ti
10. is cycling through the normal messages causes the Transmitter to enter the setup mode The NEXT button is then used to step through menu options and the ENTER button is used to enter a sub menu of what is displayed on the LCD at that time If no button is pressed within a 30 second period the unit goes back to the normal display mode If you enter a sub menu that requires a numerical input such as 001 the left most will be blinking This indicates that pressing the NEXT button will increment this value with each press from to 9 and back to again Pressing the ENTER button will move to the next available value If the last value is blinking pressing ENTER will save the entered values and return from the sub menu If both the NEXT and ENTER buttons are depressed at once a message on the LCD displaying OFF will appear If both buttons are released upon appearance of this message the user will be returned to the scrolling main screen If both buttons are not released for the duration of the OFF message the unit will power down and turn off Note If the unit is turned off while entering values in a sub menu those values will NOT be saved As shown throughout the document this mark indicates that these menu options will automatically turn off if the Wireless Management Toolkit Software is used All changes to these Transmitter menu options should be made through software instead This is to prevent simultaneous changes from taking p
11. is too slow for the process being monitored Notice how the rise in the voltage level falls between two normal samples and thus goes completely undetected Figure 6 3 is an example of what happens when the Normal Sampling Rate is correctly set for the device that is being monitored Notice how this set 0 1 00 2 00 ting makes it possible to sample the rise in the voltage level Time min With a Normal Sampling Rate of 15 Seconds Once you have decided on the proper Normal Sampling Rate follow the Transmitter menu map shown in Figure 6 4 to select this setting The fac tory default is 1 second Figure 6 5 Correct Sampling Rate r Ht OPERATIONS SEQUENCE hn dd Using Wireless Management Toolkit If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects Eun ores 2 that the software is being used See Appendix for more details cxordrsr onal ansc ieee explanation of how to select the Normal Sampling Rate using the Wire Figure 6 4 Menu Map to Normal less Management Toolkit software can be found in section 6 6 Sampling Rate Setting x Indicates that 15 Disabled if Wireless Management Toolkit is detected See Appendix A Rev 8 User Manual 19 July 2012 Honeywell Process Solutions 6 3 Selecting the Abnormal Transmission Rate If the device is
12. not choose an RF Channel that is currently being used by other Honeywell Wireless Systems as this can cause com munication problems 5 2 Baud Rate Selection The RF Baud Rate refers to the speed at which the Base Radio and Trans mitters communicate The RF baud rate for the Base Radio and the Trans mitter must be the same in order for successful communication to occur There are three selectable settings with the fastest update times and ranges listed below e 4 8K Rate of 4 8 Kbaud Update every 20 seconds Range of 3000ft Line of Sight If you change the baud rate of a Transmitter you 19 2K Rate of 19 2 Kbaud Update every 5 seconds must also change the baud rate of the Base Radio Range of 2000ft to 2500ft Line of Sight 2 e 76 8K Rate of 76 8 Kbaud Update every second Range of 500ft to 750ft Line of Sight A faster RF Baud Rate allows the user to transmit more information in a given period of time but it will also limit the Transmitter s range If you need more distance out of your Transmitters or are encountering difficul ties by frequently losing communications then select a slower baud rate Follow the Base Radio menu map shown in Figure 5 2 to configure the RF Baud Rate The factory default is the 19 2K Baud Rate 16 User Manual Rev 8 July 2012 Honeywell Process Solutions Wireless Acoustic Signal Transmitter 1 OPERATIONS SEQUENCE 5 2 Continued Do aa
13. not configured to check for abnor mal process conditions using the Sampling Bands section 6 6 2 the Abnormal Transmission Rate is not used and this section can be ignored Input Volts 10 Abnormal Condition Abnormal Transmission Normal Transmission Normal Upper Value Normal Transmit Rate of 1 Min Abnormal Transmit Rate of 10 Sec Normal Upper Value of 2 5 Figure 6 5 Example of Abnormal Transmission Rate Setting ent NORNER nom ER Aa HENTER 1 5 SEC 10 SEC 15 SEC Figure 6 6 Menu Map to Abnormal Transmission Rate Setting 20 July 2012 20 SEC 20 SEC SEC Wireless Acoustic Signal Transmitter The Abnormal Transmission Rate is identical to the Normal Transmission Rate with one exception The Abnormal Transmission Rate only applies while the Transmitter is in an abnormal condition see Section 6 5 Select ing the Normal Upper and Lower Values This allows an increase or de crease in the frequency of information you receive depending on the oper ating conditions of the process being monitored In order to properly set the Abnormal Transmission Rate determine how often updates are needed from the Transmitter when the process being monitored is operating under normal conditions The Transmitter has a selectable range of 1 5 10 15 20 40 seconds and 1 minute Figure 6 5 is an example of how the device switches transmission rates fr
14. of the Transmitters there are a few parameters that must be carefully considered 3 1 1 Transmitter Positioning e The top of the Transmitter should point upwards The bottom of the Transmitter should NOT point directly at the Base Radio and the Transmitter LCD should point away from the Base Radio e All Transmitters should maintain an approximate spacing of at least six feet apart from one another e The line of sight range between a Transmitter and Base Radio is 2000 feet at the 19 2K baud rate setting Note that this range is reduced by the amount of RF noise present obstructions and the material properties of the obstruction e Only place the Transmitter in ambient operating temperatures of 40 F to 185 F 40 C to 85 C Figure 3 1 gives examples of incorrect setups according to the previously mentioned parameters 4 User Manual Rev 8 July 2012 Honeywell Process Solutions Wireless Acoustic Signal Transmitter Transmitters too close together 2 Outside Base Radio range Bottom aimed at Base Radio oo great of an Wbstacle for the distance to Base R dio Obstruction Figure 3 1 Examples of Incorrect Transmitter Position Because there are so many setup possibilities we cannot cover them all A correct setup would make sure that the above warnings are heeded and that the Transmitter and Base Radio are capable of communication The RF Placement Test section will help you to deter
15. the Base Radio is communicating with the Transmitter Then the Link Test may be performed to test the validity of the installation To perform these tests you should have a good idea of where the Base Radio will be placed for more information see Section 3 of the Base Ra dio User Manual Place the Base Radio in the desired area and power on Make sure that the Base Radio and Transmitter are on the same RF Chan nel and Baud Rate See Section 5 You may also have to increment the number of Transmitters with which the Base Radio is communicating See the Base Radio User Manual Section 4 3 Once both the Base Radio and Transmitter are set up to be on the same network make sure communication is established by looking at the Trans mitter LCD for the OK message in the Read Only Sequence see Section 4 1 1 After communications have been established go to Section 3 2 1 for the RSSI Diagnostic or Section 3 2 2 for the Link Test 3 2 1 Transmitter RSSI Diagn ostic The Transmitter should be placed in RSSI Diagnostic mode to determine the signal strength at the location of the equipment to be monitored The RSSI Diagnostic located in the Transmitter s diagnostic menu displays the RF signal strength in one of seven ranges The signal strength is displayed on the LCD using a combination of gt and _ characters Full signal strength is displayed as gt gt gt gt gt gt gt while minimum signal The
16. will continue sam pling and recover if the problem desists e OVERRNG the device is measuring a value above below sensor dependent bound values For example the Analog Input device will report over range if measurement is above 100 range of the Analog Input sensor If the measurement goes above 150 full range the unit will go into Sensor Fault mode In over range mode the measurement is continually displayed with the OVERRNG message to remind the user that the specified range of the sensor and the calibrated range of the device 15 being exceeded Fatal error messages will replace the normal cycling message sequence and will flash A fatal message indicates the Transmitter is no longer oper ating normally and requires repair These are e RFERR fatal error within RF communications e SENERR fatal error within the sensor electronics e SYS ERR fatal error within the microprocessor system RFCAL fatal error within the RF calibration system Rev 8 User Manual 33 July 2012 Appendix C Wireless Acoustic Signal Transmitter Transmitter Menu Map Note If a menu is left unchanged for 30 seconds then the Field Unit will ratum to the NTER lt gt Default of RF OFF Operations Sequence NEXT NOE ENTER NEXT L 718 7K NEXT Default of 19 2K NEXT SAUD R ved oo Default of 000 cer Note The Baud Rate determines the maximum speed of the Transmission Rates and the T
17. 0 15 20 30 seconds and 1 minute Figure 6 7 is an example of how the device switches sampling methods from Normal Sam pling Rates to Abnormal Sampling Rates Note how the first abnormal sample is taken a few seconds after the Normal Upper Value set point is exceeded The next sample will then follow this sample by 5 seconds or whatever the Abnormal Sampling Rate is set to These samples will con tinue at this interval until the process value drops below the Normal Upper Value set point Once the process value drops below this set point the sampling rate will return to the Normal Sampling Rate Also the Abnormal Sampling must be equal to or faster than the Abnormal Transmission Rate The user should also note that the transmission time depends on the sam ple rate and when the process variable is sampled If the Normal Sam pling Rate is 30 seconds then the process variable may be above the Nor mal Upper Value for up to 29 seconds before abnormal condition is de tected This means that the transmission could be as late as 29 seconds after the process variable exceeded the Normal Upper Value Once you have decided the proper time for the Abnormal Sampling Rate follow the Transmitter menu map shown in Figure 6 8 1 peu USER PROMPTED FOR PASSWORD Default of 1 Second NEXT ABRE SR JENER 1 5 10 SEC 15 SEC 20 SEC 30 SEC 1 MIN Figure 6 8 Menu Map to Abnormal Sampling Rate Set
18. F Communications which allow the Transmitter to achieve communication with the Base Ra dio Parameters discussed are the Transmitter RF ID the RF channel set ting and Baud Rate Section 6 Configuring the Sampling and Transmission Rates This section aids the user in selecting the amount of time between each sample of the process and the time between each transmission of this sample to the Base Radio Also discussed is the use of setting an abnormal threshold in which sampling and transmission times may change during a period when the process variable is within the abnormal region Section 7 Maintaining the Transmitter This section explains how to care for the Transmitter once it has been placed into service and how to change the battery Section 8 Technical Specifications This section explains the technical specifications that are associated with this device such as power characteristics accuracy and operating charac teristics Rev 8 User Manual 1 July 2012 Honeywell Process Solutions Wireless Acoustic Signal Transmitter 1 2 ABOUT THE DEVICE The Honeywell Acoustic signal Transmitter is a reliable Radio Frequency RF transceiver coupled with an ultrasound sensor that can be used to monitor a variety of processes in hazardous and hard to reach areas The time and expense of running wires often makes it difficult to measure pa rameters that have an economic impact on your plant operation but the Acoustic Signal Transmitter
19. Honeywell Wireless Acoustic Signal Transmitter User Manual 900 MHz ISM Band XYR 5000 Line 34 XY 25 03 Rev 8 July 2012 Honeywell Process Solutions Rev 8 July 2012 Honeywell Process Solutions 1860 West Rose Garden Lane Phoenix Arizona 85027 Wireless Acoustic Signal Transmitter Wireless Acoustic Signal Transmitter Model WN571 Versions 1 70 or later Important Information tothe User Changes or modifications not expressly approved by the manufacturer may void the user s authority to operate the equipment This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation This device is for mobile and fixed use only not portable or body worn A separation distance of 20 cm must be maintained at all times between the antenna and the body of the user and bodies of nearby persons If the Wireless Management Toolkit RF Server software is shutdown the RS 485 network MUST be physically disconnected from the PC as the serial port is no longer being controlled by the software and may disrupt communications between the Base Radio s and Analog Digital Output Module s This device has been designed to operate with an antenna having a maximum gain of 9 dBd Antenna having a higher gain is strictly prohi
20. NOT ISOLATED FROM EACH OTHER GROUNDED THERMOCOUPLES MAY ONLY BE USED IN A SINGLE CHANNEL SHIELDS OPTIONAL CONFIGURATION GROUND AT TRANSMITTER NO CONNECTIONS END ONL Y PERMITTED TO J2 WHEM INSTALLED IN A HAZARDOUS LOCATION i i I l k 4 CONTACT CLOSURE INPUTS SIMPLE APPARATUS 50001377 Honeywell 4 30 User Manual Rev 8 July 2012 Honeywell Process Solutions Wireless Acoustic Signal Transmitter XYR 5000 MODEL WW 591 amp WW592 DUAL CONTACT CLOSURE INPUT SEE NOTE 10 HAZARDOUS CLASSIFIED LOCATION CLASS 11 Ill DIV 1 GROUPS A B GC F amp Gor CLASS I ZONES OR 1 GROUP IIC ALL WIRES TO BE ROUTED THROUGH HOLE AND OUT OF THE CONDUIT ENTRY AT THE REAR OF THE HOUSING SHIELDS OPTIONAL GROUND AT TRANSMITTER NO CONNECTIONS END ONLY PERMITTED TO J2 WHEN M INSTALLED IN A HAZARDOUS 75 LOCATION JJ T E CONTACT CLOSURE INPUTS SIMPLE APPARATUS A Ai 50001377 Honeywell REW F DATE 12 17 08 Rev 8 User Manual 31 July 2012 Appendix A Wireless Acoustic Signal Transmitter Navigating User Menus Pressing either the NEXT or ENTER buttons located on the front of the Transmitter or Base Radio just below the Liquid Crystal Display LCD screen is all that is needed to navigate the respective menus Pressing both of these buttons for one second will turn the unit on Pressing the NEXT button at any time while the Transmitter
21. RSSI Diagnostic may only be conducted from strength 15 isp layed F Ee If the transmitter is not Transmiter Versione Loo und Richer communicating with the Base Radio ie NO RF all underscore version number may only be checked when the characters will be displayed tC _ i gt Transmitter is powered up See Figure 4 1 The RSSI is measured every time the Transmitter receives a message from the Base Radio The signal strength of the received message from the Base Radio is calculated during this time The actual signal strength in dBm for each range is shown below gt E 105 dBm amp 100 dBm amp 95 dBm amp 90 dBm amp 85 dBm amp 105 dBm 100 dBm 95 dBm 90 dBm 85 dBm 80 dBm 80 dBm Rev 8 User Manual 7 July 2012 Honeywell Process Solutions 3 2 1 Continued While using slower baud rate increases communication distance it also increases the minimum transmit rate See Section 5 2 for a list of the fastest transmit rates for each baud rate This may not be suitable for your application 3 2 2 Link Test The Link Test may only be conducted from Transmitters Base Radios and WMT versions 1 7 and higher However a Link Test being run from WMT version 1 7 may test communications with Transmitters older than version 1 7 The version number may only be checked when the Transmitter is powered up See Figure 4 1 July 2012 Wireless Acoustic Signal Transmitte
22. adio To check this press ENTER while the Transmitter is in the Operations Sequence for the Read Only Sequence to be displayed You may see an RF SYNC message displayed on the Transmitter LCD This means that the Transmitter and Base Radio are attempting to synchronize communica tions If this is successful the RF Status will display an RF OK message If this is unsuccessful the RF Status will display a NO RF message Also notice the two small arrows on either side of the LCD if they are fluctuating up and down that indicates the Transmitter and Base Radio are successfully communicating If only one or none of the arrows are moving ee ea RE CO CAO SCC Rev 8 User Manual 17 July 2012 Section 6 Wireless Acoustic Signal Transmitter Configuring the Sampling and Transmission Rates The Acoustic Monitor Transmitter is very versatile with many program mable features and can be used in numerous different applications Be cause no two applications are the same some configuration is required for each unit This section will walk you through the initial configuration of these Sample and Transmit settings The subsections are as follows 6 1 Selecting the Normal Transmission Rate 6 2 Selecting the Normal Sampling Rate 6 3 Selecting the Abnormal Transmission Rate 6 4 Selecting the Abnormal Sampling Rate 6 5 Selecting the Normal Upper and Lower Values 6 6 Selecting Rates Thresholds and Deadbands via the
23. allows you to quickly and accurately monitor those devices at a fraction of the cost which gives you bigger and faster returns on your instrumentation investments The Transmitters communicate in a secure digital protocol over a band of frequencies from 902MHz to 928MHz This data communication tech nique has been the backbone of the military s secure communications pro tocols for many years These devices require no wires permits or licenses and they are easily set up and installed right out of the box You can use this device for long term monitoring in remote locations for short term data gathering on process conditions or to quickly test the eco nomic viability of a new installation The purpose of this manual is to help you install and maintain your Hon eywell Acoustic Signal Transmitter BEFORE setting up and installing the Transmitter please setup and configure the Base Radio 1 3 UNPACKING Remove the Packing List and check off the actual equipment received If you have any questions about your shipment please call your Honeywell Representative Upon receipt of the shipment inspect the container for any signs of damage in transit Especially take note of any evidence of rough handling Immediately report any apparent damage to the shipping agent Please note that sometimes units are assembled with accessories when shipped Inspect the shipment carefully if you think that something is missing This is rare as we take conside
24. ally Safe for Classes Division 1 Groups A B C D E F amp G Class Zone AEx ia T4 Ta 85 C per 50001377 Class I Division 2 Groups A B C D Suitable for Class II and III Division 2 Groups F amp G Class I Zone 2 AEx nA HC T4 Ta 85 C per 50001377 Enclosure Type 4 e CSA Certified Intrinsically Safe Class I Div 1 Groups A B C amp D Class II Div 1 Groups E F amp G Class III Div 1 Ex ia IIC Class I Zone 0 T4 Ta 85 C Enclo sure Type 4 Class I Div 2 Groups A B C amp D Class II Div 2 Groups F amp G Class III T4 Ta 85 C Enclosure Type 4 e ATEX o Intrinsically Safe ia SIRA 06ATEX2021X o Intrinsically Safe HON 06 0201 x Rev 8 User Manual 25 July 2012 II 1G Ex ia T4 Ga Ta 40 C to 65 C II 3G Ex ic T4 Gc Ta 40 C to 65 C Honeywell Process Solutions Wireless Acoustic Signal Transmitter 7 03 eS e S NL LL r m E b 1 eT vw LARE Dimensioned Mechanical Drawing 26 User Manual Rev 8 July 2012 Honeywell Process Solutions Wireless Acoustic Signal Transmitter COPYRIGHT 2008 HONEYWELL INTERNATIONAL INC NEITHER THIS DOCUMENT NOR THE PRE REL 141 INFORMATION CONTAINED HEREIN SHALL BE REPRODUCED USED OR DISCLOSED TO THERS WITHOUT THE WRITTEN AUTHORIZATION OF HONEYWELL USE DUPLICATION OR REVISION amp DATE DISCLOSURE OF THIS DOCUMENT IS SUBJECT TO THE RESTRICTIONS SET FORTH IN A REVISED 12
25. annel as that Base Radio This allows the user to decide which Transmitters communicate with each Base Radio Each Transmitter comes from the factory with the RF Channel set to OFF The RF Channel defines a set of frequencies on This means the Transmitter will not communicate to any Base Radio To which communication takes place between the set the Transmitter for communication first determine the channel that Base Radio and the Transmitter Each RF Channel you want to use Then follow the Transmitter menu map shown below in has a different set of frequencies thus allowing the user to have multiple different wireless net Figure 5 1 to configure the RF Channel works co existing throughout the same facility 1 The RF Channel can be thought of as a set of pou i NET L SONFKS walkie talkies If both walkie talkies are on chan BE LN nel one they can communicate If a walkie talkie USER PROMPTED FOR is on channel one and the other is on channel two EN in RU they cannot communicate Likewise if two walkie ania RF CHAN RF CHTS Default of RF OFF talkies are on channel one and two other walkie talkies are on channel two the walkie talkies on Figure 5 1 Menu Map to RF Channel Setting channel one cannot hear what is being transmitted by ihe walkietalkies on channel two Once in the RF Channel menu increment it by pressing the NEXT button When selecting this value do
26. be entered using the Wireless Management Toolkit software To do so enter the configuration menu See Section 9 2 of the Wireless Management Toolkit User Manual Once in the configuration menu click on the Sam coustic Monitor Properties AM1 1 01 pling Rates tab to bring up the sampling rate information as shown in General Range Sampling Rates Sampling Bands Alarms a E wireless Tramsmit Rates Figure 6 13 Normal Transmit Rate 105 To select the Normal Transmission Rate select one of the time periods Abnormal Transmit Rate 3Sec from the drop box Next select an Abnormal Transmission Rate in the same manner Note that the Normal and Abnormal Transmission Rate can be the same Sensor Sampling Rates Normal Sampling 10Sec Once the transmission rates have been selected the user should select the desired sampling rates Note that the sampling rate must be equal to or faster than the associated transmit rate For example in Figure 6 13 the Normal Transmission Rate is set to 10 seconds and the Normal Sampling Rate is also set to 10 seconds This is a valid configuration Another ex ample in Figure 6 13 is the Abnormal Transmission Rate being set to 3 seconds and the Abnormal Sampling Rate being set to 1 second Abnormal Sampling 1 Sec If you incorrectly enter the Transmission and Sampling Rates a message will be displayed explaining this You w
27. bited per regulations of Industry Canada The required antenna impedance is 50 ohms To reduce potential radio interference to other users the antenna type and its gain should be so chosen that the equivalent isotropically radiated power EIRP is not more than that required for successful communication The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits for the general population consult Safety Code 6 obtainable from Health Canada s website www hc sc gc ca rpb FCC Certification This product is a frequency hopping RF transceiver module for the 900MHz ISM band designed to meet FCC 15 247 and is used in industrial control and moni toring applications The antenna is factory installed and MUST NOT be removed or modified by the user Copyright 2008 by Honeywell International Inc Rev 8 July 2012 While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell and TotalPlant are U S registered trademarks Of Hon
28. bnormal rates are used Figure 6 14 Normal Upper and Lower Value Selection Using the Software Rev 8 User Manual 23 July 2012 Section 7 Wireless Acoustic Signal Transmitter Maintaining the Transmitter 7 1 Changing the Battery A Warning A Explosions may result in death or serious injury Do not remove the instrument cover or open wir ing housing in explosive atmospheres when power and communications are on Instead remove the Transmitter from the hazardous location and then proceed to open the instrument cover and replace the battery A Warning A The replacement battery MUST be a Lithium Inorganic Battery non rechargeable Size C 3 6Volts Tadiran TL 2200 Use of a different battery will VOID the intrinsic safety rating of this device and may result in an explosion A Warning A When removing the housing do not twist or bend the green flex cable Doing so may cause the tether to improperly seat next to the antenna and greatly reduce operable RF distances Do not allow the housing to flop around while hanging by the tether A Caution A When replacing the battery the positive end of the battery clip is the end with the red wire Putting the battery in backwards will blow a fuse 24 July 2012 The Transmitter is extremely easy to maintain because it requires no peri odic calibration or system checks The Transmitter has a self diagnostic that is constantly checking the
29. e XYR 5000 Wireless Transmitters APPROVALS MES EMG ame SUD TOLERANCE UNLESS NOTED ANGULAR DIMENSION SCALE USED ON SH 1 OF 5 Honeywell Rev 8 User Manual 27 July 2012 Honeywell Process Solutions Wireless Acoustic Signal Transmitter FM APPROVED amp CSA CERTIFIED INSTRINSICALLY SAFE INSTALLATION CONTROL DRAWING NOTES 1 Ads AA 12 13 14 Intrinsically safe installation shall be in accordance with ANSI NFPA 70 Articles 504 and 505 for the USA the Canadian Electrical Code CEC part Section 18 for Canada and AMSI ISA RP 12 6 FM or CSA ENTITY approved apparatus shall be installed in accordance with the manufacturer s Intrinsic Safety Control Drawing or shall be Simple Apparatus Simple Apparatus are devices that will neither generate nor store more than 1 2 25mW or 204 such as switches thermocouples and RTDs The Intrinsic Safety ENTITY concept allows the interconnection of two ENTITY Approved Intrinsically safe devices with ENTITY parameters not specifically examined in combination as a system when Uo or Vac or Vt in the USA Ui or Vmax lo ar Isc or It in the USA li or Imax Ca or Co Ci Ccable La or Lo Li Lcable Pos Pi Where two separate barrier channels are required one dual channel or two single channel barriers may be used where in either case both channels have been Certified for use together with combined entity parameter
30. e Battery Technical Specifications Dimensioned Mechanical Drawing Intrinsically Safe Installation Control Drawing Appendix A Navigating User Menus Appendix B Transmitter Displayed Message Definitions Appendix C Transmitter Menu Map User Manual CONN A BR ODN Ne E Honeywell Process Solutions Wireless Acoustic Signal Transmitter IV User Manual Rev 8 July 2012 Wireless Acoustic Signal Transmitter Section 1 Introduction 1 1 USING THIS MANUAL This manual is designed to assist in installing operating and maintaining Honeywell Model WN571 Acoustic Signal Transmitters The manual is broken into the following sections Section 2 Quick Start This section summarizes what must be done in order to get the device in stalled configured and operating quickly However it does not provide detailed or how to information to perform the tasks outlined Section 3 Installation This section explains mechanical installation considerations such as Transmitter placement and Transmitter Mounting Section 4 General Configuration In this section general configuration options including password protec tion and selecting a user password are discussed Also covered is the set ting of a Transmitter tag name resetting of all Transmitter settings and a discussion of the various messages that are displayed on the Transmitter LCD Section 5 Configuring the RF Communications This section covers the setup of the Transmitter R
31. endix A for more details An explanation of how to select the Abnormal Transmission Rate using the Wireless Management Toolkit software can be found in section 6 6 Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A User Manual Rev 8 Honeywell Process Solutions 6 4 Selecting the Abnormal Sampling Rate If the device is not configured to check for abnor mal process conditions using the Sampling Bands the Abnormal Sampling rate is not used and this section can be ignored Abnormal Condition Abnormal Normal Upper Value Normal Sampling Rate of 15 Sec Abnormal Sampling Rate of 5 Sec Normal Upper Value of 2 5 Figure 6 7 Example of Abnormal Sampling Rate Setting Using Wireless Management Toolkit Rev 8 July 2012 Wireless Acoustic Signal Transmitter The Abnormal Sampling Rate 1s identical to the Normal Sampling Rate with one exception The Abnormal Sampling Rate only applies while the Transmitter is in an abnormal condition see 6 5 Selecting the Normal Upper and Lower Values This allows an increase or decrease of the fre quency of information you receive depending on the operating conditions of the process being monitored In order to properly set the Abnormal Sampling Rate determine how often updates are needed from the Transmitter when the process being moni tored is operating under normal conditions The Transmitter has a select able range of 1 5 1
32. eserve battery life The Transmitter will then wake up for every Normal Sampling Period and take the necessary process value readings Sampling Rate Notice that the minimum speed of the Normal Sampling Rate is dependent on the Normal Transmission Rate setting selected see Section 6 1 The Sampling Rate cannot be set slower than the Normal Sampling Rate Thus if you selected the Normal Transmit Rate setting to be 10 Seconds the Normal Sampling Rate must be set to 10 Seconds or faster A complete table of these parameters 15 shown below rh tk Baud Rate 76 8K 19 2K communication range 500 750 feet 2000 2500 feet 3000 feet oe 20 Seconds Transmit Rates Greater Greater Greater Normal and Abnormal Equal to Transmit Equalto Transmit Equal to Transmit In order to properly set the Normal Sampling Rate determine how often 10 j Time min With a TERE em updates are needed from the Transmitter when the process being moni Sampling Rate of 30 Seconds tored is operating under normal conditions The Transmitter has a select Figure 6 2 Incorrect Sampling Rate able range of 1 5 10 15 20 30 and 60 seconds depending on the Normal Transmission Rate The factory default is 1 second However the more frequently the Transmitter wakes up to check the monitored device the Volts faster you will use up the battery life of the Transmitter 10 Figure 6 2 is an example of what happens when the Normal Sampling Rate
33. eywell International Inc Other brand or product names are trademarks of their respective owners User Manual I Honeywell Process Solutions Wireless Acoustic Signal Transmitter About This Document Revision Notes The following list provides notes concerning all revisions of this document Date Contacts The following is a list of Honeywell contacts for including Internet World Wide Web Telephone Fax and Email For Asia Pacific Europe North and South Americas Sales and Service For application assistance current specifications pricing or name of the nearest Authorized Distributor contact one of the offices below ASIA PACIFIC EMEA NORTH AMERICA SOUTH AMERICA TAC Honeywell Process Solutions Honeywell Process Solutions Honeywell do Brasil amp Cia hfs tac Phone 80012026455 or 44 Phone 1 800 423 9883 Phone 55 11 7266 1900 suppon honsywer com QU eC Eon Or 1 800 343 0228 FAX 55 11 7266 1905 FAX 44 0 1344 655554 Australia Email Sal Honeywell Limited 4 P 2 Email Sales Email Sales Phone 61 7 3846 1255 ask ssc honeywell com ask ssc honeywell com FAX 61 7 3840 6481 salespa62 honeywell com Toll Free 1300 36 39 36 or or Toll Free Fax TAC TAC TAC 1300 36 04 70 hfs tac hfs tac hfs tac support honeywell com support honeywell com support honeywell com China PRC Shanghai Honeywell China Inc Phone 86 21 5257 4568 Fax 86 21
34. figuration The user will then be prompted with NO on the LCD Pressing the ENTER button while NO is being displayed will NOT reset the device Pressing the NEXT button will display YES on the LCD If the user presses the ENTER button while YES is being displayed the device will be reset hat Menu User Manual 15 Disabled it Wi Management Toolkit is detected Section 5 Wireless Acoustic Signal Transmitter Configuring the RF Communications In order for the Transmitter and the Base Radio to communicate they Warning must be the same RF Channel and must be transmitting at the same Warning If the Transmitters have been run Baud Rate While all Transmitters and Base Radios are set to default con ning for an extended period of time with no figurations at the factory if any configuration differences are present the signal from the Base Radio the Base Radio Base Radio will not be able to communicate with the Transmitters The is off or not present the Transmitters will subsections are as follows only search for the Base Radio every one 5 1 RF Channel Setup hour or so Turning the Transmitters off and 5 2 Baud Rate Setup back on will cause them to begin searching 5 3 RF Identification Setup immediately 5 1 RF Channel Selection All Base Radios and Transmitters can be set to one of 16 different RF channels The only Transmitters recognized by a particular Base Radio are the units that are on the same RF Ch
35. ill not be allowed to enter an in correct setting Figure 6 13 Sampling and Transmission Rate Selection Using the Software Monitor Properties AM1 1 01 Using Wireless Management Toolkit General Range Sampling Rates Sampling Bands Alarms uod TM If you have the Wireless Management Toolkit software the Normal and 1000 Counts Normal Upper and Lower Value menu options will not be accessible via Time Deadband 50 Seconds the Transmitter once the Transmitter detects that the software is being LCD Message BLOWING used See Appendix A for more details These settings should be entered Iv Use zs using the Wireless Management Toolkit software To do so enter the con DO E IT m figuration menu See Section 9 2 of the Wireless Management Toolkit LCD Message HI TEMP User Manual Once in the configuration menu click on the Sampling TRO Bands tab to bring up the sampling band information as shown in Figure C Use Ultrasound Limit 6 14 To set a limit to the normal condition enable the limit by clicking on the Use Input X Limit check box Then enter the value time deadband for the limit for more details see Section 6 5 of this manual This tab allows the user to set the Sampling Bands of the field unit The unit uses Normal sampling transmission rates when the primary values are within the bands When the value is outside of the bands it is considered Abnormal and A
36. internal system If any errors are found they are reported via the LCD Base Radio or the WMT software A simple yearly visual inspection for the following is all that is needed e Is the Transmitter still securely fastened to the equipment being monitored e Are there any visible corrosions cracks or residue build ups on the unit e Has anything about the application changed from the original intended use The battery will need to be changed within one month of seeing a LOW BAT message on either the Transmitter or in WMT This is a simple process 1 Make sure you have the correct replacement battery Lithium Inorganic Battery non rechargeable Size 3 6Volts Tadiran TL 2200 2 Power down the Transmitter by pressing and holding both the NEXT and ENTER buttons for a few seconds and then entering the password 3 Remove the 4 set screws on the sides of the Transmitter housing with a standard screwdriver 4 Remove the housing and locate the battery 5 Remove the old battery and replace it with the new battery positive end first Note that the positive end of the battery clip is the end with the red wire 6 Replace the housing and screw the housing back on Power up the unit by pressing and holding both the NEXT and ENTER buttons for a few seconds 1 Properly dispose of used battery User Manual Rev 8 Section 8 Wireless Acoustic Signal Transmitter Technical Specifications Acous
37. itter and can be dis played by pressing the ENTER button when the unit is in the Operations Sequence See Section 4 1 1 of this manual Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A 14 User Manual Rev 8 July 2012 Honeywell Process Solutions 4 4 Setting a User Password Acoustic Monitor Properties 9 17 General Range Sampling Rates Sampling Bands Alarms Description Location Date Installed Comments General Monitored Equipment Field Unit Password 0000 Units Ultrasound Counts Temperature Load from File Figure 4 6 Password Setting Using Wireless Management Toolkit 4 5 Resetting All Transmitter Settings Rev 8 July 2012 Indicate Wireless Acoustic Signal Transmitter Each Transmitter has a password that will lock out undesired users from making changes to the Transmitter Any user may still view some of the Transmitter settings by pressing the ENTER key during the Operations Sequence and viewing the Read Only Sequence The password is a four digit password The factory default is 0000 If you wish to select a different password follow the Transmitter Menu Map shown in Figure 4 5 to change it OPERATIONS SEQUENCE CONFIG ENTER USER PROMPTED FOR CSET PWD Defaut of 0000 Figure 4 5 Menu Map to Password Setting If you have the Wirele
38. just itself Keep in mind that the longer the Link Test runs the more data the Transmitter will have to evaluate The Transmitter installation site should strive to place the Transmitter in a location where it receives the highest number possible A stronger link means less data re transmits and better battery life To conduct a Link Test from WMT make sure that WMT is running on 3 2 2 3 Conducting a Link Test from WMT the PC attached to the Base Radio that you are communicating with Then go to the Transmitter view and right click on the Transmitter you want to test Received data transmission from Figure 3 5 10 User Manual Rev 8 July 2012 Honeywell Process Solutions 3 2 2 3 Continued Rev 8 July 2012 Wireless Acoustic Signal Transmitter p Honeywell Wireless Management Toolkit Connected File View Help Field Units All Field Units e Alarming Field Units Anes 1 2 sie Field Units Warming Field Units 1 ield Unit Groups 23 Base Radios Selected Field Unit om elected Field Unit Field Unit Types Honeywell Dual 4 20 m Input Connection Field Units All Field Units d TagName Monitored Equipment DevceType Status Primary amp Secondary Values Base amp Output um 14 003 Temperature RTD ISENSOR FAULT 51 0 fenes QUE Rename 14 041 Dual 4 20 m Input OK IN1 35 00 m 51 0 Tasks View Field Unit Data Configuration Export Data
39. lace If you wish to discontinue use of the software and want these menus re instated you must contact your Honeywell Sales Repre sentative 32 User Manual Rev 8 July 2012 Appendix B Wireless Acoustic Signal Transmitter lransmitter Displayed Message Definitions This section covers the various messages displayed on the Transmitter LCD that occur during operation of the device Operations Sequence e Link Status RF OK Transmitter and Base Radio are communicating properly RF SYNC Iransmitter and Base Radio are attempting to synchronize communications RF OFF Transmitter s RF Channel is set to RF OFF NO RF Transmitter and Base Radio have no communica tions o Input Level gt XXX XX Currently measured Ultrasound Input level XX XX C Currently measured Temperature Input level gt gt Error Messages If an error is detected with the operation of the Transmitter a message will be displayed on the Transmitter LCD a corresponding message may also appear on the Base Radio LCD There are few types of error messages warning and fatal Warning mes sages are displayed as part of the normal cycling message sequence These are e LOW BAT battery should be replaced as soon as possible e NO RF can not detect Base Radio e FAULT there is an open sensor or excitation wire detected Also if a sensor value goes above below logical limits The unit will display 9999 99 for measurement sensor fault mode but
40. lost However if the Transmission Rate is set to the maximum 1 second 76 8K baud then the data cannot be resent the following second because the next set of data must be sent in order to meet the Transmission Rate 1 OPERATIONS SEQUENCE I NEXT AR ATES TRE SL ENTER USER PROMPTED FOR PASSWORD vio NN Default of 10 Seconds NEXT SAMPING ENER NORM XR HENTER 1 5 10 SEC 15 SEC 20 SEC 40 SEC 1 MIN Figure 6 1 Menu Map to Normal Transmission Rate Setting Using Wireless Management Toolkit If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details An explanation of how to select the Normal Transmission Rate using the Wireless Management Toolkit software can be found in section 6 6 Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A 18 User Manual Rev 8 July 2012 Honeywell Process Solutions Wireless Acoustic Signal Transmitter 6 2 Selecting the Normal The Normal Sampling Rate is the interval in which the Transmitter reads the monitored process value As previously mentioned the Transmitter is in sleep mode to save power during the operations sequence This mode turns off most of the electronics on the unit with the exception of the LCD in order to pr
41. me The Read Only Sequence as shown in Figure 4 2 displays extra information about the current settings of the Transmitter that is not seen during the Operations Sequence but does not allow any changes to be made to these settings A Se ee eS SS 1 OPERATIONS SEQUENCE ERROR MEG m ENTER RF ERR DEREN ue ort EM SEN ERR L LOW BAT READ ONLY RF OFF NO RF 4 2 The Read Only Sequence Rev 8 User Manual 13 July 2012 Honeywell Process Solutions Wireless Acoustic Signal Transmitter 4 2 Overall Configuration A complete Transmitter Menu Map is shown in Appendix C Below is an overall view of the configuration menu to aid the user in setting up the Menu Map Transmitter for proper operation OPERATIONS SEQUENCE Se ar en EXT DIAGNSE FACTORY NEXT N ENTER P P Y H 1 USER PROMPTED FOR PASSWORD UF The user must enter a four digit password to enter the CONFIG DIAGNSE menus FAC _ TORY menu is for factory use only The default SAMPING ENTER user password is 0000 For more information NEXT NEXT about the password see Section 4 4 DEFAULT t NEXT NEXT NEXT NEXT NEXT Figure 4 3 Overall Configuration Menu Map 4 3 Setting the Transmitter Tag Each Transmitter also has a user settable Transmitter Tag Name This tag name i
42. mine if you have selected the correct installation points and orientations for your application Remember proper placement of the Transmitter will optimize your RF communication range and capabilities Perhaps the best test to perform before mechanically mounting the unit is a quick hand held test Rev 8 User Manual 5 July 2012 Honeywell Process Solutions Wireless Acoustic Signal Transmitter 3 1 1 1 Technique for Close Positioning of Transmitters may be placed closely together by carefully following this Transmitters procedure If this procedure is not followed the communication range of the Transmitters will be significantly reduced and the Transmitters may eventually lose communication with the Base Radio entirely This procedure is easy to implement but please read carefully for a full understanding The Base Radio synchronizes with the Transmitters in synch groups of 7 organized by their RF ID numbers If you want to place two Transmitters closer than 6 feet make sure that you have set them in different groups Note that this only applies to Transmitters that are communicating with the same Base Radio The groups are defined in the following table a 92 98 99 100 For example if two Transmitters are placed one foot apart and the first Transmitter has an RF ID number of 027 that means it is in the 4th group 22 28 The second Transmitter must have an RF ID number that is in anothe
43. nsmitters include a directional high gain antenna The high gain antenna may be installed remote from the X YR 5000 with the cable length not to exceed 100 ft 30m The antenna cable shield shall be bonded to earth ground XYR 5000 MODEL WT 531R REMOTE RTD INPUT amp DUAL CONTACT CLOSURE INPUT SEE NOTE 10 HAZARDOUS CLASSIFIED LOCATION CLASS 1 Il Ill DIV 1 GROUPS A B C D E F amp G or CLASS ZONES 0 OR 1 GROUP IIC ALL WIRES TO BE ROUTED THROUGH HOLE AND OUT OF THE CONDUIT ENTRY AT THE REAR OF THE HOUSING SHIELD OPTIONAL GROUND AT TRANSMITTER END ONLY 3 amp RTD RTD 4 WIRE ONLY SIMPLE APPARATUS NO CONNECTIONS PERMITTED TO J2 WHEN INSTALLED IN HAZARDOUS LOCATION CONTACT CLOSURE INPUTS SIMPLE APPARA TUS 90001377 Honeywell Rev 8 User Manual 29 July 2012 Honeywell Process Solutions Wireless Acoustic Signal Transmitter XYR 5000 MODEL WT 531T DUAL REMOTE THERMOCOUPLE INPUT amp DUAL CONTACT CLOSURE INPUT SEE NOTE 10 HAZARDOUS CLASSIFIED LOCATION CLASS Il Ill DIV 1 GROUPS A B C D E F amp Gor CLASS ZONES 0 OR 1 GROUP IIC SHIELDS OPTIONAL GROUND AT TRANSMITTER END ONLY ALL WIRES TO BE ROUTED THROUGH HOLE AND OUT OF THE CONDUIT ENTRY AT THERMOCOUPLES THE REAR OF THE HOUSING SIMPLE APPARATUS m EE ROGER GEN En AY NOTE CHANNELS 1 AND 2 A ARE
44. om Normal Transmission Rate to Abnormal Transmission Rate Note how the first abnormal transmission is sent immediately when the Normal Upper Value set point is exceeded The next transmission will then follow this immedi ate transmission by 10 seconds or whatever the Abnormal Transmission Rate is set to The transmissions will continue at this interval until the process value drops below the Normal Upper Value set point Once the process value drops below this set point another transmission is sent to the Base Radio The transmissions will then be sent at the Normal Transmission Rate of one minute the current setting for the Normal Transmission Rate from the time of the last abnormal transmission The user should also note that the transmission time depends on the sam pling rate and when the process value is sampled If the Normal Sampling Rate is 30 seconds then the process value may be above the Normal Up per Value for up to 29 seconds before an abnormal condition is detected This means that the transmission could be as late as 29 seconds after the process value exceeded the Normal Upper Value Once you have decided the proper time for the Abnormal Transmission Rate follow the Transmitter menu map shown in Figure 6 6 Using Wireless Management Toolkit If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See App
45. ons The 4 20 mA loop shield shall be grounded at the supply barrier end to the barrier ground bus only when grounded Zener barriers are used The 4 20 mA loop shield shall be grounded at the transmitter end only when galvanically isolated barriers are used Divisions 1 amp 2 and Zone 0 WARNING EAPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR USE IN HAZARDOUS LOCATIONS Division 2 WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS NO REVISION OF THIS CONTROL DRAWING IS PERMITTED WITHOUT AUTHORIZATION FORM FM APPROVALS AND CSA 15 For release approvals see ECO 0005032 AYR 5000 Field Transmitter Associated Apparatus UorVmax 30V 30v lior Imax 100 mA li or Imax gt It lo Isc or It 100 mA Voc or Vt lec or It Associated Apparatus Ca Ccable Ci of other transmitter Ca or Co 0 nF connected to two channel barrier Associated Apparatus La Lcable Li of other transmitter connected La or Lo gt 0 1 mH 28 July 2012 to two channel barrier 50001377 User Manual Rev 8 Honeywell Honeywell Process Solutions Wireless Acoustic Signal Transmitter Models with high gain antennas 565 WA555 WA575 WA576 WG561 WG562 WGG 563 WG564 WOG565 WG565 WL561 WL568 WL571 WL575 W1553 WI554 WT534R WT534T WW5982 The above listed wireless tra
46. r To place the Transmitter in RSSI Diagnostic mode follow the menu map shown below in Figure 3 2 Note that the RSSI menu is under the DIAGNSE menu and not the CONFIG menu OPERATIONS SEQUENCE NEXT DIAGNSE Next gt FACTORY NExt ENTER Figure 3 2 Menu Map to RSSI Mode Now that the Transmitter is in the RSSI mode bring the Transmitter close to the equipment you wish to monitor Look at the LCD notice the gt will constantly fluctuate You should estimate an average value based on these fluctuations The ideal signal integrity is seven arrows Once you have verified that you are receiving a signal you should check to make sure the Transmitter is communicating properly with the Base Radio To do so exit the RSSI by pressing ENTER and then navigate to EXIT of the diagnostic menu and return to the Operations Sequence shown in Figure 4 1 in Section 4 1 If you see a NO RF message then you do not have satisfactory RF communication with the Base Radio If your application allows move the Transmitter to a different position and check again for communications If your application only allows you to mount at this particular point you may want to try a slower baud rate setting for an increased range One final solution is to reposition the Base Radio However this may affect communications with previously installed Transmitters and if so may require the use of a second Base Radio for your application To select
47. r group less than 22 or greater than 28 Setting the RF IDs of two closely spaced Transmitters so that the RF ID numbers are greater than 7 apart ensures that the Transmitters are in different Base Radio sync groups This allows the closely spaced Transmitters to properly receive their synchronization signal from the Base Radio and maintain their proper communication and range You can also ensure that closely spaced Transmitters maintain their synchronization with their Base Radio by simply assigning each of the two closely spaced Transmitters to talk to a different Base Radio Either way following this process will keep the Base Radio and Transmitters properly synchronized for long term communication 6 User Manual Rev 8 July 2012 Honeywell Process Solutions Wireless Acoustic Signal Transmitter 3 2 Testing Communications Remember proper placement of the Transmitter will optimize your RF communication range and capabilities Perhaps the best test to perform before mechanically mounting the unit is a quick hand held test There are two types of tests you can conduct the RSSI Received Signal Strength Indicator Diagnostic and the Link Test The RSSI Diagnostic measures the strength of the signal at the Transmitter The Link Test measures the throughput of data sent to and from the Transmitter The Link Test may be conducted from the Transmitter Base Radio or through WMT The RSSI Diagnostic should be conducted first to determine if
48. rable care to pack units for ship ment but it does sometimes happen Please give us a call and we may be able to resolve this matter quickly over the phone The carrier will not honor any claims for damage unless all shipping ma terials are saved for their examination If damage is found during examin ing and removal of the contents save the packing material and the carton 1 4 SOFTWARE Software for Honeywell is revised periodically Internal device software may contain portions that are not compatible with previous versions of the COMPATIBILITY Wireless Management Toolkit software To ensure software compatibility Wireless Management Toolkit software version 1 70 138 or later must be used If you believe you are experienc ing software compatibility issues please call Honeywell Technical Support at 800 423 9883 or email ACE Honeywell com 2 User Manual Rev 8 July 2012 Section 2 Quick Start Warning Warning If the Transmitters have been run ning for an extended period of time with no signal from the Base Radio the Base Radio is off or not present the Transmitters will only search for the Base Radio every one hour or so Turning the Transmitters off and back on will cause them to begin searching immediately Rev 8 July 2012 Wireless Acoustic Signal Transmitter This section summarizes what must be done in order to get the device in stalled configured and in operation quickly However it does not p
49. ransmission Rates determine the minimum speed of the Sample Rates If a ENTER Default of 0000 user enters a value that is not within these bounds the value af entered bound will be changed automatically to allow proper operation NEXT ENTER RAAKT ENABLE R ENTER 0 3600 SEC ISABLE rud Defaults of Disabled Default of 0 Dao ENABLE aa 0 300 SEC ire NEXT 34 User Manual Rev 8 July 2012 Honeywell Process Solutions Wireless Acoustic Signal Transmitter Rev 8 User Manual 35 July 2012 Honeywell Honeywell Process Solutions 1860 West Rose Garden Lane Phoenix Arizona 85027 34 XY 25 03 Tel 1 800 423 9883 or 001 215 641 3610 July 2012 Email support ask ssc honeywell com 2008 12 Honeywell International Inc www honeywellprocess com
50. rious setup capabilities of the Acoustic Monitor Transmitter Each Transmitter is a rugged device which provides optimal performance when installed with careful consideration It may be utilized in any ultrasound measurement service so long as care is exercised to prevent exposing the sensing elements to excess stress or temperature Installation Warning practices greatly affect the life that you can expect from your Transmitter During installation do not apply force to the in Give careful consideration to the environment where you will be installing strument housing or antenna Use a proper wrench your instrument Avoid installations that expose the device to excess i See aE m temperature high vibration considerable shock or exposure to dripping condensate corrosive materials Also avoid installing the device in unserviceable location Most often these problems can be avoided with some thought at the time of installation The practices noted below are generally recommended but they can only act as a guideline and cannot cover all possible variations The final installation must be made at your discretion and approval You must be the judge of the actual installation Dimensioned mechanical drawings for aid in mechanical installation are located in Section 8 Technical Specifications Correct positioning of the Transmitter will ensure the best performance of the device When planning the positioning
51. rovide detailed or how to information to perform the tasks outlined HS 0 1 Place the Transmitter in the desired location of operation Turn on the Transmitter by simultaneously pressing and holding the ENTER and NEXT buttons until the unit powers up Set the RF CHAN setting equal to the Base Radio s RF Channel Set the BAUD RT setting equal to the Base Radio s Baud Rate Set the RF ID number to be a unique value between 1 and 100 Select a normal transmission rate Select a normal sampling rate Select an abnormal transmission rate Select an abnormal sampling rate Set normal upper and lower values Select the engineering measurement units If the RF OFF message is being displayed on the Transmitter LCD per form the following e Set the RF CHAN setting equal to the Base Radio s RF Channel If a NO RF message is being displayed on the Transmitter LCD check the following Is the Transmitter set to the above listed settings e the Base Radio on e Do the Transmitter and Base Radio settings match See Section 5 of Transmitter and Base Radio User Guides e Are the Base Radio and Transmitters unable to communicate due to obstructions or distance See Section 3 1 1 Trans mitter Positioning User Manual 3 Section 3 Wireless Acoustic Signal Transmitter Installation 3 1 Mechanical Installation In this section mechanical installation instructions are discussed for the va
52. s that meet the above equations System Parameters X YR 5000 and Field Transmitter Ymax gt Voc or Vt in the USA Imax gt Isc or It in the USAN XYR 5000 Ci Field Transmitter Ci Ccable Ca 5000 Li Field Transmitter Li Leable La When tha electrical parameters of the cable are unknown the following values may be used Capacitance 19 pF m 60 pF ft Inductance Q 66uH m 0 020 uH ft For Class and Class 111 installations where rigid metal conduit is not used seal cable entries against dust and fibers using a listed cable gland fitting Control equipment that is connected to Associated apparatus must not use or generate more than 250 Vv Associated apparatus must be FM ENTITY listed in the USA and CSA Cerified under the ENTITY Concept in Canada Associated apparatus may be installed in a Class Division 2 Hazardous Classified location if so approved Non Galvanically isolated apparatus grounded ener Barriers must be connected to a suitable ground electrode per NFPA 70 Article 504 and 505 in the USA and CEC Part Section 10 in Canada The resistance of the ground path must be less than 1 0 ohm Transmitters installed with remate field winng connections contact closure inputs remote RTD remote thermocouples or 4 20 mA loop shall have the enclosure grounded locally in the hazardous location shielded two wire cable is required for EMC conformity and is recommended for all installati
53. s displayed upon Transmitter power up and when the Read Only Name Sequence is selected The Tag Name is a 21 character string that is dis orenanons SEGUE played in three separate 7 character flashes on the Transmitter LCD ee 66 95 EE ake The user may choose from A Z 0 9 a dash and an underscore mo The underscore has a special meaning to the software inside the Transmit ter For example if you have a Tag Name that is only 5 characters long then you do not want to wait for the rest of the 16 characters to be dis played on the LCD So if your Tag Name was you would want to enter the Tag Name like this TRAPI 52 Figure 4 4 Menu Map to Tag Name Using Wireless Management Toolkit If you have the Wireless Management Toolkit WMT software this menu option will not be accessible via the Transmitter once the Transmitter de tects that the software 1s being used See Appendix A for more details The tag name should be entered using the WMT software To do so when the software is in the Transmitter view See Section 8 1 of the Wireless Management Toolkit User Manual right click the Transmitter icon and Once WMT has been used to configure the Trans select Rename then enter the tag name you wish the Transmitter to have mitter this menu option will be disabled on the Transmitter LCD menu This tag name will then be downloaded to the Transm
54. ss Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details The pass word should be entered using the Wireless Management Toolkit software To do so enter the configuration menu See Section 9 2 of the Wireless Management Toolkit User Manual Once in the configuration menu click on the General tab to bring up the general information as shown in Figure 4 6 The Transmitter password for this device can be set by entering a four digit number in the Transmitter Password field Once a password has been entered click OK to save and download the password to the Trans mitter Please note that the password only protects the Transmitter from unauthor ized configuration via the NEXT and ENTER buttons The Wireless Man agement Toolkit requires a user login password to gain access to all con figuration parameters However user accounts are available and can be set with different access levels and restrictions For more information on user accounts see the Wireless Management Toolkit User Manual Section 8 4 To reset all Transmitter settings to their default state the user must navi gate to the DEFAULT menu option in the CONFIG menu via the keypad Once at the default menu option pressing the ENTER button will display RESET on the LCD which asks if the user is sure he or she wants to reset the device to its default con
55. t is located in the Base Radio s diagnostic menu see Figure 3 4 3 2 2 2 Conducting a Link Test from the Base Radio To conduct a Link Test from the Base Radio Navigate to Link Test and press the Enter button Next enter the RF ID for the Transmitter that you want to test Then select the Normal Transmit rate that matches that of the Transmitter If the Transmitter is transmitting at a different rate than the one you select in this menu your results will be invalid Rev 8 User Manual 9 July 2012 Honeywell Process Solutions Wireless Acoustic Signal Transmitter 3 2 2 2 Continued ENTER NK T ENTERS RF ID XXX ENTER gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt NO LINK Figure 3 4 Menu Map to Base Radio Link Test Once the Normal Transmit Rate is selected the Link Test will immediately start The Base Radio will begin to test the link from the Transmitter During this time the word TEST will appear on the LCD display When the test is complete the Base Radio will display the quality of the link Be aware that the length of time it takes to perform this test is dependent upon how fast the Transmitter is normally transmitting When enough messages have been observed a link strength will be shown on the display gt gt gt gt gt indicates the strongest link while gt indicates the weakest link The Link Test will continue to be evaluated and the rating on the screen may ad
56. tic Transducer Characteristics e Center Frequency 40 0 3 0 kHz e Bandwidth 6 dB 2 0kHz Output Characteristics e Amplitude is indicated by a display reading from 0 to 255 RF Characteristics e 902 MHz 928 MHz Frequency Hopping Spread Spectrum FCC certified ISM li cense free band e Upto 3000 range from Base Radio with clear line of sight e The RF module in each transmitter is individually tested and calibrated over the full temperature range to ensure reliable wireless operation Operating Temperature Range e 40 F to 185 F 40 C to 85 C electronics 4 F to 158 F 20 C to 70 C display full visibility 40 F to 185 F 40 C to 85 C display with reduced visibility Physical Characteristics e Brass and Cast Aluminum Base e Optional Stainless Steel and Baked Enamel Base e GELexan Q Cover V 0 Rating and UV Stable Operating Vibration and Shock Characteristics e Certified per IEC 00068 2 6 vibration and 2 27 shock Random Vibration Characteristics e Certified to withstand 6 g s 15 minutes per Axis from 9 500 Hz Electromagnetic Compatibility CE Compliance e Operates within specification in fields from 80 to 1 000 MHz with Field strengths to 10 V m Meets EN 50082 1 general immunity standard and EN 55011 emissions stan dard Industrial Certification e Rated for industrial use 40 F to 185 F 40 C to 85 C e FM and CSA Enclosure Type 4 e FM Approved Intrinsic
57. ting If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details An explanation of how to select the Abnormal Sampling Rate using the Wireless Management Toolkit software can be found in section 6 6 hat Menu ee Appendix A User Manual 21 Disabled if Wi Management Toolkit is detected Honeywell Process Solutions 6 5 Selecting the Normal Up per and Lower Values Input Volts 10 Lower Valua sti fo 2 5 Volts HH 6 5 Volts i Abnormal Condibon B Normal Condition Time min sec Albncorsal Figure 6 9 Normal Upper and Lower Value Example Input Volts Abnormal A 0 1 00 2 00 3 00 Time min sec Figure 6 11 Condition Chatter Without Time Deadband Input Volts 10 8 2 Nome Upper elue Normal Condition 0 1 00 2 00 3 00 Time min sec Figure 6 12 Condition Chatter Elimina tion Due to Time Deadband Using Wireless Management Toolkit 22 July 2012 1 00 100 3 00 Wireless Acoustic Signal Transmitter Each Honeywell Transmitter is equipped with an analog input level upper and lower value As the analog input is measured it is compared to a set threshold value Depending upon the setting of that value
58. u will receive is the Time Deadband prompt The Time Deadband refers to the number of seconds that the measured reading must stay in a certain condition before the Transmitter will actually switch to that condition To select a proper Time Deadband consider the example in Figure 6 11 Notice that the Transmitter continues to cycle from Normal to Abnormal Conditions because the input value is fluctuating around the 7 5 Volt Normal Upper Value This is undesired The addition of a few second delay before the Transmitter switches conditions will eliminate this chatter as seen in Figure 6 12 If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details An explanation of how to select the Abnormal Sampling Rate using the Wireless Management Toolkit software can be found in section 6 6 Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A User Manual Rev 8 Honeywell Process Solutions Wireless Acoustic Signal Transmitter 6 6 Selecting Rates If you have the Wireless Management Toolkit software the Normal and Abnormal Sampling and Transmission menu options will not be accessi Thresholds and Dead ble via the Transmitter once the Transmitter detects that the software 1s bands via the Software being used See Appendix A for more details These settings should
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