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1. Battery located here e Replace back plate and secure with screws f Reconnect power source connect to PC uWINSoftware and follow instructions to download the user program previously saved to disk 79766 7 47 PowerPanel Hardware Manual 10 4 Color Models Battery life is expected to be at least 1 year a Connect PowerPanel to a computer and following instructions in uWINSoftware User s Manual upload the user program from the Power Panel to the computer Save the user program to disk b Disconnect power source c Remove six screws three per side as shown in figure below and lift back plate from unit to access the battery Remove these three Screws AN d With the PowerPanel pointed away from you the battery location is in the upper right hand corner as shown in the figure below Remove old battery and replace with a new 1 2 AA 3 6 V Lithium Battery P N 28421 HD c TI Battery located here e Replace back plate and secure with screws f Reconnect power source connect to PC run WIN Software and follow instructions to download the user program previously saved to disk 48 79766 7 PowerPanel Hardware Manual Fuse Replacement P
2. Bit Write Trigger Write Bit Write Type Momentary On Timed Delay in tenths of seconds 0 Confirm Write No E Trigger Source X Touch Screen External Keypad External Key Exit Cancel Help uWIN PowerPanel PROGRAM LOADER File Edit Screen Tools Draw Remote Le s 79766 7 Floppy Disk ICON Click here to Save Hollow Rectangle ICON Trigger ICON a uWIN PowerPanel PROGRAM LOADER d uwin button BASE SCREEN 1 Button BEA Edit Screen Tools Draw Remote Optipns Base Help Hep NO rey Pa icicle aA SI Grid Points yellow dots on Base Screen Color 3 Line Fill Type Colors s Free 4078 X 224 Y 230 Now CLICK but DO NOT HOLD the left mouse button and drag the mouse down and right to the next Grid Point d Now we need to create a Trigger that will turn ON a Register Bit The Trigger will be placed OVER the Pushbutton that you just created using the Draw gt Rectangle gt Hollow command To do this CLICK on Draw gt Trigger on the Main Menu Bar or CLICK on the Trigger Icon on the far right of the ToolBar e The Trigger Name dialog box will appear Type in the Trigger Name MOTOR and CLICK on the Edit Button list of Trigger Types will appear select Bit Write Trigger BIT from the list f The Bit Write Trigger dialog box will appear The PowerPanel needs to know which one of its 1 024
3. 627 535 13 589 15 959 35 600 91 440 10 510 266 954 000000 000000 oo Mounting Bolts 10 total 630 15 989 234 5 944 1 820 46 228 6 475 6 940 164 465 176 276 Mounting Holes 10 total 9 249 428 22 79766 7 PowerPanel Hardware Manual 9 Monochrome Outline Dimensions amp Cutout All the necessary mounting hardware is provided with the unit Use the 10 screws and 10 nuts with captive washers to secure the unit to the mounting surface 11 285 50 3 50 88 901 EIL NM 17 78 ee lo S n 8 36 212 34 Po _ Mounting Bolts 10 total 9 840 249 94 TU 00 10 640 270 26 10 080 256 03 74 000 101 601 34 000 101 601 Et e 280 7 11 1 320 335 28 280 7 11 1 880 47 75 t ri pr re 182 88 4 000 i j 1 760 Mounting Holes 101 60 197 10 10 total 218 DIA amd tTYP 10 MOUNTING TEMPLATE 79766 7 23 PowerPanel Hardware Manual 10 4 Active Color El Color and Passive Color Outline Dimensions and Cutout All the necessary mounting hardware is provided with the unit Use the 10 screws and 10 nuts with captive washers to secure the unit to the mounting surface 13 250 336 55 625 653 16 59 10 650 270 51 A 4 75 120 65 Active Color EL Color B 3 93 99 8
4. 61 PowerPanel Hardware Manual Model Part Number Description 3 Memory Substitute for xx from the following option list 256K RAM 512K RAM 256K FLASH 512K FLASH Basic Unit software driver for PLC interface dara Ae Allen Bradley Remote Data Highway Modbus Plus GE Genius I O Magnetek Profibus Interface 100 x X C xx x 10 4 Active Matrix Color LCD Model 16 Colors NEMA 4X 1 2 3 4 1 Bezel Substitute for x from the following option list Standard Bezel Siate Stainless Steel Bezel 2 Input Voltage Substitute for x from the following option list 115 230 V ee sait 24 VDC Input 3 Memory Substitute for xx from the following option list 4 PLC Interface Type Substitute for x from the following option list Basic Unit software driver for PLC interface Allen Bradley Remote Data Highway Modbus Plus GE Genius I O Magnetek Profibus Interface 100 x x E xx x 10 4 EL Color Model 8 Colors NEMA 4X 12 3 4 1 Bezel Substitute for x from the following option list S cisci abes Standard Bezel Sn ibis ae Stainless Steel Bezel 2 Input Voltage Substitute for x from the following option list AN sides e e cre 115 230 V AC DC Dial sues 24 Input 3 Memory Substitute for xx from the following option list AR es syans 256K RAM 2RS esee ees 512K RAM E 256K FLASH 2F octets 512K FLASH
5. f you don t see your PLC type listed here call our Applications HOTLINE at 1 800 TEC ENGR 832 3647 62 79766 7 PowerPanel Hardware Manual Model Part Number Description 4 PLC Interface Type Substitute for x from the following option list Basic Unit software driver for PLC interface Allen Bradley Remote Data Highway Modbus Plus GE Genius Magnetek Profibus Interface 100 x 1H xx x 10 4 High Bright Color Model 16 Colors NEMA4X 115 230 V AC DC 1 2 3 1 Bezel Substitute for x from the following option list e Standard Bezel E E Stainless Steel Bezel 2 Memory Substitute for xx from the following option list 256K RAM 512K RAM 256K FLASH 512K FLASH Basic Unit software driver for PLC interface Allen Bradley Remote Data Highway Modbus Plus GE Genius Magnetek Profibus Interface ACCESSORIES Computer Interface Cable 43962 3 meters long Computer Interface Cable RS 232C 9 Pin D connectors on both ends f you don t see your PLC type listed here call our Applications HOTLINE at 1 800 TEC ENGR 832 3647 79766 7 63 PowerPanel Hardware Manual PLC Cable Part Numbers 5 Mono AII Others PLC Interface Cable 44359 44364 44360 44361 44362 44363 44393 44365 44377 44386 44373 44374 44382 44384 43151 44391 44392 44378 44398 44366 44367 44375 44369 44370 44388 44368 44379 443171 4
6. SLC500 DF1 RS 232C 9 position female d sub 44362 SLC500 DF1 RS 485A 9 position female d sub 44363 PLC5 DF1 RS 485A 25 position male d sub 44364 SLC500 AIC Link Coupler Module RS 485A 8 position phone plug w shield 80R 80T or 300 RS 232C 44382 Koyo DL305 Series DL340 350 or DL405 Series 25 position male d sub DL430 440 450 RS 422A 44393 CTC 2200 2600 RS 232C 6 position modular phone type plug 44365 General Electric Series 90 30 90 70 SNP SNP X 15 pin plug d sub 44384 DL305 Series DL330 330P 340 350 or 25 position male d sub DL405 Series DL430 440 450 and D3 232 DCU Module RS 232C DL205 Series DL240 250 or DL405 Series DL450 RS 232C 43151 44371 UTICOR Director 6001 PLC RS 422A 485A 9 position male d sub 44372 Director 6001 PLC RS 232C 9 position male d sub 28 79766 7 44367 Host Link RS 232C 25 position male d sub PowerPanel Hardware Manual 5 MONOCHROME MODELS COM1 PORT COMPUTER CONNECTION The PowerPanel requires a computer connection for programming only During normal operation the computer need not be connected to the PowerPanel The 5 Monochrome PowerPanel offers the choice of RS 232C RS 422A or RS 485A for computer connection Use the port that matches the type of port used in the programming PC to wire the PowerPanel See the tables below for pin connections as they relate to port type There is no pin in this connector for
7. evo Automation AVG UTICOR PowerPanel Touchscreen Operator Interface Instruction amp Operation Manual Sales and Marketing v 343 St Paul Blvd Carol Stream IL 60188 Tel 630 668 3900 FAX 630 668 4676 Factory Customer Service Order Entry v 4140 Utica Ridge Rd Bettendorf IA 52722 Tel 319 359 7501 800 711 5109 FAX 319 359 9094 Application Hotline 1 800 TEC ENGR 832 3647 Vist our web site at www avg net 79766 7 01 27 99 PowerPanel Hardware user s manual WARNING In the application of AVG Automation programmable control devices you should con sider them components Therefore provisions other than the programmable control device must be taken to protect personnel in the event of a programmable control de vice malfunction Programmable control devices should not be used as stand alone protection in any application Unless proper safeguards are used unwanted start ups could result in equipment damage or personal injury If programmable controllers are used with operator interface and like devices this hazard should be of primary impor tance The operator should be made aware of this hazard and appropriate precautions should be taken In addition consideration should be given to the use of an emergency stop function that is independent of the programmable controller The diagrams and examples in this user s manual are included for illustrative purposes o
8. R H non condensing NEMA ICS 2 230 showering arc ANSI C37 90a 1974 SWC Level C Chattering Relay Test Vertical axis only normal installation position Frequency 5 to 500 Hz Sweep Time 11 min 6 sweeps Amplitude 1 000 inch Maximum Acceleration 1 5 Gs Vertical axis only force down Acceleration 40 Gs Duration 11 msec Waveform Half sine wave No of impacts 10 All UTICOR products are temperature cycled 96 hours and then are fully functionally tested 256 KBytes or 512K RAM or Flash Battery backup Standard 30 60 sec per month error maximum Direct Register Access program port or remote I O Com Port 1 RS 232C RS 422A 485A Extra Printer RS 232C RS 422A 485A PLC Port RS 232C RS 422A 485A Com Port 2 RS 422A 485A Note When the unit is in RS 422A 485A mode the RD receive data lines may be terminated by 150 Ohms through the user accessible switch selection 13 PowerPanel Hardware Manual Display Type Display Size Screen Pixels Touchscreen Service Power Power Consumption Enclosure Operating Temperature Storage Temperature Humidity Electrical Noise Tolerance Vibration Shock Burn In User Memory Real Time Clock PLC Interface Serial Interface 10 4 Active Color 10 4 Color Model Active Matrix LCD 16 color 8 3x 6 2 210 8 x 157 5 mm 640 x 480 192 resistive touch cells 16 x 12 115 230 VAC DC or 24 VDC 115 230 VAC DC 40 VA
9. standard connector defined a cable will have to be The PowerPanels offer the choice of RS 232C and RS constructed based on pinouts and the PC connector 422A for computer connection Use the port that matches the type of port used in the programming PC to Use only PowerPanel pins 2 Receive Data 3 Transmit Data wire thePowerPanel These models are equipped with a and 5 Signal GND to connect RS 232C to your computer use female RS 232C 9 pin d subconnector labeled COM1 of other pins may cause communication problems See table RS 232 ONLY on the rear or side upper left corner of below the unit and screw terminal RS 422A COM1 port located on the rear orside bottom left corner ofthe unit The RS 232C 9 Pin Cable part number is 43962 PowerPanel PC PC 9 Pin DB 9 Pin DB 25 Pin DB Pins 4 6 and 8 loop the handshake back on the 9 Pin PC cable and should be jumpered Pins 5 6 and 20 loop the handshake back on the 25 Pin PC cable and should be jumpered SIP Printer Connections Bar Code Reader Connections PSC Data Logic Scanner Model 5312 2002 BC Reader 2 RxD to NR Printer 2 RxD to PowerPanel TxD m PowerPanel TxD RTS TXD CTS RXD RTS TXD CTS RXD Printer 5 CTS to PowerPanel CTS BC Reader 3 TxD to Printer 7 GND to PowerPanel GND FowerPanet Rx BC Reader 7 GND to PowerPanel GND Printer Bar Code Reader 9600505000009 06d60008000000 pro 0000000009 000000000000 You will need to insta
10. 2 In PowerPanel Setup Mode Comp Int 1 ensure attributes match port setup in uWIN 3 Check DIP Switch settings 4 Check cable Please note that PLC error messages that appear on the screen are unique to the particular PLC in uWIN HELP each PLC lists the errors and explanations that are appropriate for each driver To get Help and a list of the Driver Errors perform the following steps a Install uWIN in accordance with the uWIN manual Open your user program Click on Help gt Index Click on Selecting a PLC in the Table of Contents Click on List of PLC Interface Drivers Click on select the type PLC you are using Click on Driver Errors or a Peform steps a and b above then click on File gt Project Setup gt PLC gt Attributes b Click on HELP button at the bottom of PLC Attributes dialog box c Scroll if necessary to Related Topics and click on Driver Errors 1 Check cable wiring between units see uWIN HELP particular to your PLC for the wiring diagram 2 In uWIN Project Setup gt PLC gt Attributes check settings for PLC Communications verify that they match settings in the PLC 3 Check PowerPanel DIP Switch settings 4 Check any available switch settings on the PLC 5 If connected on a network isolate PowerPanel to localize the area where the problem exists 6 Verify that the PowerPanel registers are mapped correctly a does the PowerPanel register exist in the PLC b is
11. 31 35 PowerPanel Hardware User s Manual 1 PowerPanel Mounting 18 PowerPanel uWIN Programming Software 10F64 2 PowerPanel Wiring 25 PowerPanels 61 Preamble 58 Printer 56 printer 53 Program Group 53 programmable displays 3 Programmable Logic Controllers PLC 4 Programming 4 53 Programming Level 53 programming screens 53 Programming Software 53 Protective Screen Overlay 65 PSCE Data Logic Scanner 38 pushbutton 54 pushbuttons 3 Q QBasic 44 R Real time clock 3 Register Mapping 5 Replacement Parts 46 rocker switch 34 rocker type switches 32 RS 232C or RS 422A 485A interface cable 2 RS485 40 Run Mode 39 40 Run uWIN 53 79766 7 PowerPanel Hardware Manual S V Scanned Data 58 VGA display 2 scanner 57 VIDEO CHIP 41 scanner attributes 58 VIDEO RAM 41 Scanner Test 57 scratch resistant coating 50 W Screen inputs 5 screen switch 4 Windows Program Manager 53 SELECT PLC Port TYPE 27 Wiring 17 Select text attribute 43 wiring information 25 Select unit 43 wiring requirements 1 selector and thumbwheel switches 3 wiring schematics 57 send text 32 36 Setup 39 Y setup instructions 1 Setup Mode 39 Y2K Compliant 41 Setup mode 40 year 2000 41 Setup mode button 39 silkscreen 49 SIP Printer Connections 38 Software 2 Specifications 5 7 19 Start Project Selection 53 Stop Bits 40 symbology 58 Symbols 5 System attributes 40 56 System attributes 54 SYSTEM RAM 41 T Technical Support 2 49
12. 688 4676 Visit our website at www AVG net 49 PowerPanel Hardware Manual 4 3 Maintenance To ensure the longevity and effectiveness of the PowerPanel please take note of the following precautions Do not press sharp objects against the screen Do not strike the panel with hard objects Do not press the screen with excessive force If the panel is mounted horizontally do not place any objects over the touchscreen This will result in heat buildup and may damage the unit The touchscreen has a polycarbonate surface For a list of general compatibility between chemicals that may be present in your work environment and the polycar bonate surface of the touchscreen contact the factory The PowerPanel touchscreen has a scratch resistant coating This adds a slight chemical barrier to the screen but the coating s primary purpose is to protect the screen from abrasion The PowerPanel touchscreen should be cleaned daily with warm soapy water 50 79766 7 PowerPanel Hardware Manual 5 Troubleshooting Table Problem Slow response time when changing screens Communication Errors Time Out Unknown Communication Error PLC Communication Errors 79766 7 1 Replace toolboxes with triggers and included library screens 2 Eliminate 3 D images 3 Reduce the quantity of fill points on the screen 4 Reduce the number of objects on the screen 1 In uWIN Options Menu check Communications Port Setup
13. Batteries e 65 Mi cellan OUS 65 912 67 PowerPanel Hardware Manual Easy as 1 2 2 1 Getting Started 1 1 Manual Organization There are two manuals that you will need to use the PowerPanel this manual the PowerPanel Hardware User s Manual and the WIN Software User s Manual P N 79769 Don t worry you won t be bouncing back and forth between them and we ll always let you know exactly where the information is that you will need for the next step These manuals will take you through the steps necessary to get your PowerPanel up and running in the shortest possible time Although your familiarity with program mable graphic operator interface devices will determine how quickly you move through the steps it s as easy as 1 2 3 The flow chart below will show you where you need to go and how to get there from here uWIN is a user friendly Windows based program that allows you Install uWIN Software to design screens for the PowerPanel series of operator inter faces To install WIN Software run install program from Disk 1 Install PowerPanel Hardware and follow the onscreen prompts For more information please refer to Section 6 of this manual or the WIN Software Manual Please note that you can start designing your screen offline immediately after installing WIN you don t need to ha
14. EL Model 10 4 EL Color Model 10 4 Active Color Model 10 4 Passive Color Model 10 4 High Bright Color Model In addition to direct PLC and printer interfacing the PowerPanel features a standard built in real time clock The PowerPanel is programmed with CAD like software developed by UTICOR The PowerPanel will replace pilot lights pushbuttons selector and thumbwheel Switches panel meters timers and counters access modules annunciators and programmable displays The PowerPanel represents the next generation of display interface technology direct PLC connection compact size three levels of gray scale or full color easy to use software alarm messages custom or standard symbols and icons create charts and graphs 79766 7 PowerPanel Hardware Manual Bas Important NOTE PowerPanel Passive Color 5 and 10 4 Models require ver sion or later of WIN Soft ware P N 10F64 to program the PowerPanel correctly Please contact our applica tion departmentat 1 800 TEC ENGR if you need the updated version of uWIN Optional Interfaces Programmable Logic Controllers PLC All models of the PowerPanel will communicate with Programmable Logic Control lers Many PLC types can be handled with the built in PLC port serial on the PowerPanel Some PLC types e g Allen Bradley Remote I O GE Genius require
15. RS 422A 485A Director 6001 PLC RS 232C This column includes PowerPanel models 5 Color all color models 6 Monochrome 8 Color 9 Monochrome EL and 10 4 Color all color models 79766 7 PowerPanel Hardware Manual Part Number Item Fuses 28105 Fuse sub mini 1 5 A 250 V Slo Blo 24 VDC operation for dotis ecd 5 Color 8 Color and 10 4 High Bright Color Models 28106 Fuse sub mini 1 0 A 250 V Slo Blo 115 230 V AC DC operation for 9 Monochrome and 10 4 EL Active and PassiveColor Models 28107 Fuse sub mini 0 5 A 250 V Slo Blo 24 VDC operation for 5 Monochrome with No Backlight Model 28109 Fuse sub mini 0 75 A 250 V Slo Blo 24 VDC operation for EY 5 Monochrome with Backlight and 6 Monochrome Models 28113 Fuse sub mini 2 A 250 V 24 VDC operation for m 9 Monochrome and 10 4 EL Active and PassiveColor Models Batteries 28417 Battery Lithium Coin Cell 3 0 Volt for Ms ees TUS 5 Color 6 Monochrome and 8 Color Models 28421 Battery Lithium 1 2 AA 3 6 Volt for m 9 Monochrome and 10 4 Color Models Miscellaneous 72459 24 Volt DC Power Supply for 5 6 amp 8 Models only You may use any 24 VDC 1 A Regulated Power Supply 343117 25 Pin D Connector Male mating connector for 5 Monochrome Model 76845 External Keypad Module 16 function keys and numeric keypad 58457 Protective Screen Overlay monochrome models 58461 Protective Screen Overlay colo
16. The backlight brightness adjustment or contrast adjustment feature depending upon your unit type allows you to optimally adjust the backlight for your environment Ideally it should be set at the installation site after it has reached operating temperature Press the UP or DOWN pushbuttons to adjust the display brightness or contrast RUN MODE This allows the PowerPanel to enter its normal operating mode When the PowerPanel is in the RUN MODE the initial base screen specified in the system attributes will be displayed In addition the Unit monitors the interfaces for new input values The Unit will be in the RUN MODE if communicating The only way to exit from the RUN MODE is to restart the Unit Press the INTRODUC TION PUSHBUTTON NUMERIC ENTRY APPLICATIONS README BAR GRAPHS ALARMS Or OTHER pushbuttons for more informa tion about that topic COMP INT This pushbutton allows you to set the Unit s address and computer PLEASE NOTE P P Computer interface port parameters The programming PC running uWIN must have identical communication parameters to communicate properly The following screen will commands are supported appear while in the main setup mode screen This is the computer interface set up screen for the 8 Color unit your unit type screen may appear different but it has the same basic set up functions 40 The settings you have chosen are shown here press DEFAULT pushbut ton and they wil
17. a Open or create a file using the PowerPanel s WIN Software Name it Scanner Test From the Main Menu Bar CLICK on File gt Project Setup gt System Attributes CLICK onto the Auxiliary Port tab System Attributes General Internal Registers Auxiliary Port Port Usage Parity Unused C Print Bar Code Reader O None O Even 6 Odd Stop Bits Data Bits One C Two Seven Eight Baud Rate 9600 Select 5485 Require CTS X Control RTS Bar Code Starting Register fi Number of Registers fio Print Report Screen Trailing Blank Lines From the three options listed under Port Usage CLICK onto Bar Code Reader Select 9600 for the Baud Rate Select Odd for Parity CLICK onto the option to select Eight for Data Bits Select One for Stop Bits Select NO leave unchecked for the options RS 485 Control RTS and Control CTS Next to Bar Code Starting Register enter a number that will be the starting register for the bar code For this example we chose to start at register one Select the Number of Registers to use for the bar code data For this example we selected 10 registers to use Now we will be placing information in 10 registers starting at the location of register one Once all the parameters are set in the PowerPanel save the settings by CLICKING OK 79766 7 57 PowerPanel Hardware Manual ES Important NOTE The scanner
18. chassis ground You must connect chassis ground through the shell of the connector To make the cable for RS 232C connections use the table below Use only pins 2 Receive Data 3 Transmit Data and 5 Signal GND to connect RS 232C to your computer use of other pins will cause communication problems RS 232 Pin Connections Table 000000000 000000000 Pins 4 6 and 8 loop the handshake back on the 9 Pin PC cable and should be jumpered Pins 5 6 and 20 loop the handshake back on the 25 Pin PC cable and should be jumpered COM Port PIN Connections Table SD connect to rom E pin 4 RS pin 1 SD e GND pin 9 RD RD connect to pin 2 SD Pin 9 Do not use 79766 7 29 PowerPanel Hardware Manual 5 COLOR AND 6 MONOCHROME WIRING DIAGRAM Computer Wiring you may use an RS 232C connector or an RS 422A connector RS 422A Cable no standard connector or pin out see page o 38 Computer Interface r 3 0 V Coin Cell Lithium 222 Battery P N BR2032 see Section 4 2 page 46 for or battery replacement L procedures RS 232C Cable PIN 43962 232 ONLY Rear View PowerPanel BATTERY See tables pages 32 and 33 for DIP Switch settings Switches must be pushed in to select the position See page 32 position rocker type switches SWA is a 6 position rocker switch To activate ON you ON TERMINATED NOT USED ON TERMINATED OFF 422 ON 4
19. min 6 sweeps Amplitude 1 000 inch Maximum Acceleration 1 5 Gs Vertical axis only force down Acceleration 40 Gs Duration 11 msec Waveform Half sine wave No of impacts 10 All UTICOR products are temperature cycled 96 hours and then are fully functionally tested 256 KBytes or 512K RAM or Flash Battery backup Standard 30 60 sec per month error maximum Direct Register Access program port or remote I O Com Port 1 RS 232C RS 422A 485A Extra Printer RS 232C RS 422A 485A PLC Port RS 232C RS 422A 485A Com Port 2 RS 422A 485A Note When the unit is in RS 422 485 mode the RD receive data lines may be terminated by 150 Ohms through the user accessible switch selection 12 79766 7 PowerPanel Hardware Manual Display Type Display Size Screen Pixels Touchscreen Service Power Power Consumption Enclosure Operating Temperature Storage Temperature Humidity Electrical Noise Tolerance Vibration Shock Burn In User Memory Real Time Clock PLC Interface Serial Interface 10 4 EL Color 10 4 Color EL Model Amber Electroluminescent EL flat panel 8 colors 8 3 x 6 2 210 8 x 157 5 mm 640 x 480 192 resistive touch cells 16 x 12 115 230 VAC DC or 24 VDC 115 230 VAC DC 40 VA Fuse 1 Amp 115 230 VAC DC 24 VDC 1 25 Amps 40 VA Fuse 2 Amps 24 VDC NEMA 4X 32 to 140 F 0 to 60 C 40 to 167 F 40 to 75 C 10 95
20. number of pushbuttons keyboards etc that maybe merged into your file The file is named library1 and is included in your uWIN software Inputs and Outputs PowerPanel screen inputs are displayed as symbols numerical fields charts and graphs or text Outputs are changed by using touchscreen triggers or external keypads on certain PowerPanels Triggers monitor and set internal register values They allow you to select how data will be displayed In addition triggers allow you to enter new data values The operator or controlling device can display new screens according to their application In addition the unit can be programmed online or offline The programming software runs on IBM PCs or compatibles and requires a mouse Specifications for all types of PowerPanels are included on the following pages for easy reference Make a note of your type unit s power requirements special features or limitations PowerPanel Hardware Manual 1 6 PowerPanel Hardware Specifications 5 Monochrome LCD Display Type Display Size Screen Pixels Touchscreen Service Power Power Consumption Enclosure Operating Temperature Storage Temperature Humidity Electrical Noise Tolerance Burn In User Memory Real Time Clock Serial Interface 5 monochrome reflective super twist passive LCD display no back light 3 75 x 2 8 95 3 x 71 1 mm 320 x 240 48 resistive touch cells 8 x 6 20 32 VDC In
21. special hardware to enable communications with their bus All PowerPanel models except the 5 Monochrome LCD units can be ordered with an optional PLC interface board PLC communications are addressed in detail in WIN Software P N 10F64 Help Screens To access these PLC help screens within uWIN a Run uWIN Programming Software see section 6 in this manual b Open an existing or create a new project in WIN Open the Base Screen containing the Main Menu d On Main Programming Screen Menu Bar click on File gt Project Setup PLC Select A dialog box entitled Select PLC will appear e Click on Help button A list of PLC types will appear Select from this list and Help will provide the information you require to continue program ming your PowerPanel For more information you will need to follow the instructions in your WIN Software User s Manual P N 79769 Add on Keyboards The 9 and 10 4 Models can be ordered with an optional Add on Keyboard that plugs into a modular connector on the bottom of the unit See Section 4 Accesso ries Replacement Parts and Maintenance for keyboard dimensions Operation and Programming The PowerPanel s compact size is deceiving although small it is able to with stand stringent industrial applications The PowerPanel also meets NEMA 4 or NEMA 4X standards Before you begin programming your PowerPanel there are a few basic rules you should know to understand how the unit
22. the TEST MENU screen Listed on this screen are the results of four system tests that are automatically performed when TEST is pressed SYSTEM RAM VIDEO CHIP VIDEO RAM and BATTERY From this screen you may also run unit diagnostics for TOUCH PAD DISPLAY PLC INT PLC interface test USER MEMORY and SERIAL PORT by pressing the applicable button Follow the on screen instruc tions to run the diagnostic for that unit feature PB PowerPanel Hardware Manual 42 This page intentionally left blank 79766 7 PowerPanel Hardware Manual 3 ASCII Commands for Computer Interface The PowerPanel is normally used with a PLC The PowerPanel screens are programmed using uWIN Software You may also use the PowerPanel to display messages sent from an ASCII termi nal or a PC running a terminal emulation program or from a program that sends appropriate codes To enable ASCII you must select Yes in SET UP MODE COMP INT see previous section 2 3 Listed below are the ASCII codes sup ported by the PowerPanel Agguuuu Select unit gg is group number uuuu is unit number A unit must be selected before any ASCII commands will be accepted Example A030001 selects group 3 unit 1 Knnnnn Display base screen nnnnn is base screen number 00000 00999 The first two leading n positions must be zero Example K00010 displays base screen 10 Mrrrrvvvvv New register value where rrrr is the internal register 0001
23. the register read only c is the register write only 51 PowerPanel Hardware Manual This page intentionally left blank 52 79766 7 PowerPanel Hardware Manual 6 uWIN Software Programming Whether you need to modify existing screens or create new screens you must install the WIN Programming Software included with the unit We ll briefly describe the installation procedure and provide an example project Refer to the uWIN Software User s Manual part number 797689 for more information uWIN enables you to select the PLC driver you need and set the parameters Also you use WIN to set any peripheral device parameters such as a bar code reader or printer and to set the password protection level 79766 7 uWIN PowerPanel Programming Software Installation Select Sub components Select the components you want to install clear the components you do not to install want to i Sub components W Allen Bradley AIC W Allen Bradley Allen Bradley PLC5 DF1 w Alen Bradley SLC500 0F1 w Allen Bradley Remote 1 0 w AVG M7251 PLS Function Module 4 AVE TIRINPI Ei mation Madi Description This group consists of files required to program the PowerPanel to communicate to a AEG PLC Space Required 11893K Space Available 35040 6 1 Install WIN a b 6 2 WIN Connect a PC to your PowerPanel as shown on page 38 of this manual Load the PowerPanel WIN Software on your by
24. works There are many layers of operation and features in the PowerPanel that enable it to work efficiently and effectively This section will guide you through the fundamental layers and give you a basic understanding of how the PowerPanel works Section 6 provides instructions on how to load WIN Programming Software however for in depth instructions you will need to consult the WIN Software User s Manual uWIN Help There are three basic components of the PowerPanel that are necessary for operation Graphics Triggers and Register Mapping Graphics are used for the benefit of the operator Their function is to display data and or objects in an area for the operator to see 79766 7 PowerPanel Hardware Manual Important NOTE Bs AII screens can have over 4K of user memory The amount of memory used in each screen will determine the to tal number of screens you can program Important NOTE Busy Message you will receive a Busy message on your display when switching screens to indicate that your PowerPanel is busy work ing on the screen switch 79766 7 Triggers are used for the benefit of the PowerPanel Their function is to tell the PowerPanel what to do for example display data in a register turn on a bit or write a value to a register Register Mapping is unique to AVG UTICOR PowerPanels The PowerPanel has 2 048 16 Bit Registers The first 1 024 registers may
25. 1024 and vvvvv is the value 00000 65535 Example M0050999 writes 999 to Ol Panel register 5 Pxxx yyyt Z Display text where xxx is the starting horizontal pixel yy is the starting vertical pixel t is a Q option and up to 40 characters of text and Z ends the text and displays the text on the screen Qnn Select text attribute This command is used only with the P command If an attribute is not specified then the default is used Where nn is 01ss select text size where ss is 00 1x1 default 0121x2 O2 1x4 03 1x8 04 2x1 05 2 2 06 2x4 07 2x8 08 4x1 09 4x2 10 4x4 11 4x8 12 8x1 13 8x2 14 8x4 15 8x8 02cc select color 0 15 were cc default is 03 03ff select character set where ff is 00 ASCII default and the only character set at this time 04d select direction where d is O horizontal 1 vertical An example of P and Q commands P010 040 Q0105 Q0202Test Z This will display Test at 10 40 using 2x2 character size and color 2 The default attributes ASCII character set and horizontal direction will be used 79766 7 PB PowerPanel Hardware Manual Urrrr Read register value Where rrrr is the internal register number 0001 1024 The reply is in the form of Uvvvvv Z where vvvvv is the value 00000 65535 Example U0100 reads value of register 100 Displaying text on the PowerPanel with QBasic OPEN com1 9600 n 8 1 for RANDOM AS 1 sets computer serial port CLS PRI
26. 22 Passive Color E LLL 11 942 e 303 331 654 16 61 Mounting Bolts 10 total 12 550 318 77 12 100 307 34 15 121 8 366 212 50 4 183 106 251 Mounting Holes 10 total MOUNTING TEMPLATE 24 79766 7 PowerPanel Hardware Manual 2 2 PowerPanel Wiring On the following pages the wiring is described for the various display types The table below will tell you the page number where wiring information for a particular display type is provided Display Type 5 Monochrome LCD Model 5 Monochrome with Backlight Model 5 Active Color Model 5 Passive Color Model 6 Monochrome LCD Model 8 Passive Color Model 9 Monochrome EL Model 10 4 EL Color Model 10 4 Active Color Model 10 4 Passive Color Model 10 4 High Bright Color Model 79766 7 Wiring Diagram 26 26 30 30 30 31 34 34 34 34 34 Page s DIP Switch PLC Cable Settings Pin Part Nos 27 28 27 28 32 33 37 32 33 37 32 33 37 32 33 37 35 36 37 35 36 37 35 36 37 35 36 37 35 36 37 PC and Peripheral Device Connection 29 29 38 38 38 38 38 38 38 38 38 25 PowerPanel Hardware Manual 5 MONOCHROME AND 5 MONOCHROME WITH BACKLIGHT WIRING DIAGRAM Power 24 VDC The PowerPanel requires a regulated 0 3 Amps 24 VDC 10 power source Connect on the unit to the lead of your power source on the unit is connected to the lead and
27. 230 showering arc ANSI C37 90a 1974 SWC Level C Chattering Relay Test All products are temperature cycled 96 hours and then are fully functionally tested 256 Kbytes Battery backup Standard 1 2 min per month error maximum Direct Register Access Com Port 1 RS 232C RS 422A PLC Port RS 232C RS 422A RS 485A Com Port 2 RS 422A Extra Printer RS 232C RS 422A 485A Note When the unit is in RS 422A 485A mode the RD receive data lines may be terminated by 120 Ohms through the user accessible switch selection 11 PowerPanel Hardware Manual Display Type Display Size Screen Pixels Touchscreen Service Power Power Consumption Enclosure Operating Temperature Storage Temperature Humidity Electrical Noise Tolerance Vibration Shock Burn In User Memory Real Time Clock PLC Interface Serial Interface 9 Monochrome 9 Monochrome EL Model Amber Electroluminescent EL flat panel 7 7 x 4 8 195 6 x 121 9 mm 640 x 400 160 resistive touch cells 16 x 10 115 230 VAC DC or 24 VDC 115 230 VAC DC 40 VA Fuse 1 Amp 115 230 VAC DC 24 VDC 1 25 Amps 40 VA Fuse 2 Amps 24 VDC NEMA 4X 32 to 140 F 0 to 60 C 40 to 167 F 40 to 75 C 10 9596 R H noncondensing NEMA ICS 2 230 showering arc ANSI C37 90a 1974 SWC Level C Chattering Relay Test Vertical axis only normal installation position Frequency 5 to 500 Hz Sweep Time 11
28. 4 x 88 9 mm 320 x 240 48 resistive touch cells 8 x 6 21 6 32 VDC Input 24 VDC 12 W Fuse 0 75 Amp 24 VDC NEMA 4 32 to 104 F 0 to 40 C 4 to 140 F 20 to 60 C 10 95 R H noncondensing NEMA ICS 2 230 showering arc ANSI C37 90a 1974 SWC Level C Chattering Relay Test All UTICOR products are temperature cycled 96 hours and then are fully functionally tested 256 KBytes Battery backup Standard 1 2 min per month error maximum Direct Register Access program port or remote I O Com Port 1 RS 232C Extra Printer RS 232C RS 422A 485A PLC Port RS 232C RS 422A 485A Current Loop Com Port 2 RS 422A Note When the unit is in RS 422A 485A mode the RD receive data lines may be terminated by 150 Ohms through the user accessible Switch selection 79766 7 PowerPanel Hardware Manual Display Type Display Size Screen Pixels Touch Screen Service Power Power Consumption Enclosure Operating Temperature Storage Temperature Humidity Electrical Noise Tolerance Burn In User Memory Real Time Clock PLC Interface Serial Interface 8 Color 8 Passive Color Model 6 315 x 4 768 160 4 x 121 1 mm 640 x 480 192 resistive touch cells 16 x 12 21 6 32 VDC Input 24 VDC 24W Fuse 1 5 Amp Slow Blow 1 0 Amp Q 24 VDC NEMA 4 32 to 104 F 0 to 40 C 4 to 140 F 20 to 60 C 10 95 R H noncondensing NEMA ICS 2
29. 4371 44372 64 43933 43983 43976 44314 43978 44313 44394 43939 44315 44385 43947 44307 44381 44383 43150 44389 44390 44318 44399 44312 44311 44309 43970 44310 44387 43934 44316 44317 44226 44227 Item Description Mfr Model each cable is 3 meters long and appropriately terminated Allen Bradley CTC General Electric IDEC Keyence Klockner Moeller Koyo Mitsubishi Modicon Omron Reliance Siemens TI Square D Toshiba UTICOR SLC500 Programming Port DH 485 SLC500 AIC Link Coupler Module RS 485A SLC500 DF1 RS 422A SLC500 DF1 RS 232C SLC500 DF1 RS 485A PLC5 DF1 RS 485A CTC2200 2600 RS 232C Series 90 30 90 70 SNP SNP X FA2 FA2J FA3S FA25M RS 232C RS 232C Models KV 10R 10T 16R 16T 24R 24T 40R 40T 80R 80T or 300 PS 306 316 RS 485A PS4 RS 232C RS 422A Models DL305 Series DL340 350 or DL405 Series DL430 440 450 RS 232C Models DL305 Series DL330 330P 340 350 or DL405 Series DL430 440 450 and D3 232 DCU Module RS 232C Models DL205 Series DL240 250 or DL305 Series DL340 350 or DL 405 Series DL450 MELSEC FX Series RS 232C MELSEC FX Series RS 422A AEG Series A120 RS 232C AEG Modicon Micro Modbus RS 232C Host Link RS 232C Automate RS 232C 545 RS 422A 545 RS 232C S7 HMI Adaptor RS 232C SY MAX RS 422A Prosec T Series RS 422A Prosec T Series RS 232C Director 6001 PLC
30. 85 ON TERMINATED LOOP OFF 422 ON 485 CURRENT OFF 422 ON 485 the switch To activate OFF you must push in on the bottom of the Switch _ ____ r SW1 SW2 and SW3 are 8 must push in on the top part of RTS TXD CTS RXD n ANDE i GND SD SD RD RD LE PLC Wiring Power 24 VDC 4 GND r See table page 38 for AUX connections p Iv Programmable PLC Cable 24 VDC 10 Logic Controller see page 37 for Cable P Ns applicable to your type PLC 1A Power Source Connect on the unit to the lead of your power source on the unit is connected to the lead and GND on the unit is connected to the chassis ground of the cabinet It is recom mended you use a regulated power source isolated from relays valves etc Used to send text to PMD slaves See page 32 L pag 30 79766 7 PowerPanel Hardware Manual 8 COLOR WIRING DIAGRAM Computer Wiring you may use an RS Power 24 VDC 232C or an RS 422A connector Connect on the unit to the lead of your power source on the unit is connected to RS 422A Cable no standard the lead and GND on the unit is connected see page 38 Computer Interface to the chassis ground of the cabinet It is recommended you use a regulated power source isolated from relays valves etc 24 VDC 10 2A Power Source RS 232C Cable P N 43962 Rear View Pow
31. C or DC powered 17 Accessories 45 63 Add on Keyboards 4 ADJUST backlight 40 adjust backlight 39 ADJUST CONTRAST 40 Adjust CONTRAST 39 annunciator 3 ASCII character set 43 ASCII codes 43 ASCII Commands 43 ASCII terminal 43 AUX Port 33 Auxiliary Port Setup 56 B back plate 47 48 Backlight 49 backlight 46 Bar Code Parameters 58 Bar Code Reader 56 bar code reader 53 Bar Code Reader Connections 38 Base Screens 5 Batteries 65 Battery 46 BATTERY test 41 Baud Rate 40 79766 7 Index Baud rate 41 BM or compatible PC 2 bulb 49 Busy Message 4 C CAD like software 3 Charts and graphs 5 Checksum 40 chemicals 50 Clock 39 41 COM 1 Port 32 COM 2 Port 32 36 COM1 Port Computer Connection 29 Communications Setup 17 Communications Setup Mode 39 Comp Int 39 40 Comp Int 1 39 Computer Interface 38 43 Computer Interface Cable 63 Controlling device 5 counters 3 create new screens 53 D Default button 41 Default Settings 40 default settings 17 design your screen 1 DIN clip 18 DIP switch settings 1 DIP Switches 32 DIP switches 17 display brightness 40 Display text 43 Download File from Unit 54 E edit compile download cycle 54 Enable ASCII 40 enable ASCII 43 Example 54 56 External Add On Keyboard 45 external drive 53 External Keypad Module 65 F F1 function key 2 Factory Parameter Presets Default 40 file protection 54 flourescent 46 Fluorescent Backlight Bul
32. Fuse 1 Amp 115 230 VAC DC 24 VDC 1 25 Amps 40 VA Fuse 2 Amp 24 VDC NEMA 4X 32 to 113 F 0 to 45 C 4 to 140 20 to 60 10 95 R H noncondensing NEMA ICS 2 230 showering arc ANSI C37 90a 1974 SWC Level C Chattering Relay Test Vertical axis only normal installation position Frequency 5 to 500 Hz Sweep Time 11 min 6 sweeps Amplitude 1 000 inch Maximum Acceleration 1 5 Gs Vertical axis only force down Acceleration 40 Gs Duration 11 msec Waveform Half sine wave No of impacts 10 All UTICOR products are temperature cycled 96 hours and then are fully functionally tested 256 KBytes or 512K RAM or Flash Battery backup Standard 30 60 sec per month error maximum Direct Register Access program port or remote I O Com Port 1 RS 232C RS 422A 485A Extra Printer RS 232C RS 422A 485A PLC Port RS 232C RS 422A 485A Com Port 2 RS 422A 485A Note When the unit is in RS 422A 485A mode the RD receive data lines may be terminated by 150 Ohms through the user accessible switch selection 79766 7 PowerPanel Hardware Manual 10 4 Passive Color and 10 4 High Bright Color Display Type Display Size Display Brightness Screen Pixels Touchscreen Service Power Power Consumption Enclosure Operating Temperature Storage Temperature Humidity Electrical Noise Tolerance Vibration Shock Burn In User Memory Real Time Clock PLC I
33. GND on the unit is connected to the chassis ground of the 24 VDC POWER SUPPLY A cabinet It is recommended you use a regulated power source isolated from relays valves etc Rear View PowerPanel BATTERY r 3 0 V Coin Cell Lithium Battery see Section 4 2 page 46 for replacement Power connection terminals located on side of unit RS422 485 RS422 485 RS232 RS232 CURRENT LOOP J2 o PLC Wiring Computer Wiring PLC Cable see 25 pin D sub connec 9 pin D sub connector Choice of RS 232C RS table page 28 for tor located on bottom located on bottom of 422A 485A part numbers of unit as per table unit as per table next next page page Programmable Logic Controller PLC Computer cable P N 43962 see table next page 26 79766 7 PowerPanel Hardware Manual 5 MONOCHROME MODELS SELECT PLC PORT TYPE PIN CONNECTIONS CAUTION To keep the PowerPanel s size small yet provide flexibility in PLC connections a single 25 pin connector is used to provide RS 232C RS 422A and RS 485A signals The table below describes the pin connections for these signals Please be careful to connect the correct pins for your PLC interface DO NOT CONNECT THE PINS LABELED DO NOT USE to do so may cause damage to your equipment When connecting to a PLC see the PowerPanel wiring diagrams in WIN HELP Wiring diagrams to your particular PLC are only available in WIN HELP For instructions on on
34. Internal Registers and which one of its 16 Bits you want to use For this example use PowerPanel register number 1 and bit 0 bits are numbered 0 15 In the box to the right of Write Bit type 1 0 The is the Register Bit separator CLICK on the down arrow next to the Write Type field box Select theToggle option from the drop down list Leave all other selections at Default and CLICK on the Area Button g You will notice that your cursor becomes a crosshair and the name of the Trigger appears next to it as BIT MOTOR You must place the Trigger Name somewhere on the screen typically near the area where you plan to place the trigger CLICK the left mouse button to position the Trigger Name The Trigger Name is displayed only on the computer monitor not on the PowerPanel screen and is solely for the programmer s your benefit 55 PowerPanel Hardware Manual 56 6 5 h The Trigger Area now needs to be defined Place the crosshair cursor at one of the corners of the pre drawn Pushbutton and CLICK but DO NOT HOLD the left mouse button Drag the mouse to the opposite corner of the Pushbutton and CLICK Your Trigger is now set i CLICK on the floppy disk icon on the ToolBar to Save the screen Auxiliary Port Setup This port not available in the 5 Monochrome Models can be used for connecting peripheral devices to the PowerPanel In this section we have outlined two common peripherals a small desktop
35. Monochrome LCD 3 Levels of Grey 4 24VDC Input 256K RAM 8 Color LCD 16 Colors NEMA4 24VDC Input 256K RAM 1 PLC Interface Type Substitute for x from the following option list OO Basic Unit software driver for PLC interface je EE Allen Bradley Remote Data Highway A once Modbus Plus Bici Profibus Interface 9 EL Monochrome Amber NEMA4 1 Bezel Substitute for x from the following option list E RR E Standard Bezel Silea Stainless Steel Bezel 2 Input Voltage Substitute for x from the following option list 115 230 V AC DC hos necs 24 VDC Input 3 Memory Substitute for xx from the following option list 256K RAM 512K RAM 256K FLASH 512K FLASH 4 PLC Interface Type Substitute for x from the following option list Qua Basic Unit software driver for PLC interface Ts Allen Bradley Remote Data Highway Modbus Plus 6a GE Genius T ons Magnetek Bau terae ortos ud Profibus Interface 10 4 Color LCD Model 16 Color NEMA4X 1 Bezel Substitute for x from the following option list Grazioli i Standard Bezel Screen Stainless Steel Bezel 2 Input Voltage Substitute for x from the following option list 115 230 V AC DC Zoom 24 VDC Input f you don t see your PLC type listed here call our Applications HOTLINE at 1 800 TEC ENGR 832 3647
36. NT 1 A010001 PRINT 1 P010 040 Q0105 Q0202TEST Z 44 79766 7 PowerPanel Hardware Manual 4 Accessories Replacement Parts Maintenance 4 1 Accessories External Add On Keyboard The 9 Monochrome and 10 4 Color models can be ordered with an optional keyboard that plugs into a modular plug on the bottom of the unit 1120 28448 D 4 00 101 60 2 969096963 Y Fi 825 15 880 ict 134 34 03 6 60 167 64 2 32 58 93 10 500 266 700 218 5 537 DIA TYP 8 40 1016 3 300 83 820 250 63 50 40 1016 970 246 38 79766 7 45 PowerPanel Hardware Manual 4 2 Replacement Parts There are three PowerPanel parts that will need to be replaced as part of routine maintenance the battery the fuse and the flourescent backlight There may be differences between PowerPanel display types so find the replacement procedures in the following paragraphs that pertain to your display type Lithium Battery Replacement Procedures CAUTION You may replace the backup battery without disconnecting the power source however if you must disconnectthe unit from its power source YOU WILL LOSE THE USER PROGRAM Before disconnecting power connect the PowerPanel to a computer install WIN Programming Software and follow the instructions in the WIN Software User s Manual to Upl
37. OR MODELS WIRING DIP SWITCH SETTINGS continued For DIP Switch location see Rear Panel View page 34 To set COM Set DIP Switches as follows 1 Swii sws 1 sws2 sws sws2 pei e dea UNDE RS 422A 485A Terminated RS 485A To set COM Set DIP Switches as follows 2 Port as COM 2 Port is used to send text to PMD Slaves Report screens sw2 4 sw3 7 sw3 s alarms and messages can be sent to the slaves The COM 2 Port is set to 9600 Baud Rate No Parity 8 Data Bits and 1 RS 422A Stop Bit These settings are the same as the serial port RS 485A Not slaves and are NOT user selectable You can use the DIP Switches 9 nig GN SW2 4 SW3 7 and SW3 8 to select RS 422 or RS 485 see table Terminated below The factory default is RS 422 Refer to your PMD Slave RS 485A Manual for hard wiring instructions Terminated To set PLC Set DIP Switches as follows Not 1 RS 232C RS 485A Terminated RS 485A To set AUX Set DIP Switches as follows Port as Sw22 sws 3 sws4 swe 1 sws 2 pease nore For wiring diagram specific to your type RS 232C RS 232C Terminated RS Munt 36 79766 7 PowerPanel Hardware Manual ALL POWERPANELS EXCEPT 5 MONO PLC CABLE PART NUMBERS pann 43978 44315 IDEC FA2 FA2J FA3S FA25M RS 232C 25 position male d sub 44385 Keyence KV 10R 10T 16R 16T 24R 24T 40R 40T 6
38. SIS 79766 7 19 PowerPanel Hardware Manual 5 Active Color Outline Dimensions amp Cutout Use the 6 studs and 6 nuts with captive washers to secure the unit to the mounting surface 090 5 00 127 00 8 625 219 075 535 15 589 17 52 6 500 ye 5 165 100 130 175 Mounting Bolts 6 total 8 000 203 200 7 875 200 025 3 938 100 025 218 5 537 DIA TYP 6 062 1 587 250 6 35 5 250 133 350 5 750 146 050 38 787 025 d 875 200 025 MOUNTING TEMPLATE Mounting Holes 6 total 20 79766 7 PowerPanel Hardware Manual 6 Monochrome LCD Outline Dimensions amp Cutout Use the 6 bolts and 6 nuts with captive washers to secure the unit to the mounting surface 8 625 1 688 17 463 i 5 125 165 100 130 175 185 Mounting 200 025 Bolts 6 total 8 000 203 200 7 875 200 025 375 19 525 062 1587 3 938 100 025 250 16 350 oF 5 250 133 350 5 750 1146 0501 Mounting Holes 6 total MOUNTING TEMPLATE 79766 7 21 PowerPanel Hardware Manual 8 Color Outline Dimensions amp Cutout All the necessary mounting hardware is provided with the unit Use the 10 screws and 10 nuts with captive washers to secure the unit to the mounting surface 7 630 6 575 193 802 161 925
39. Test 39 41 Text 5 timers 3 touchscreen 50 Triggers 5 Troubleshooting 51 Troubleshooting Table 51 tutorial 54 U Unit 40 Unit Address 41 Unit parameters 40 Upload File to Unit 54 USER MEMORY 41 user memory 4 user program 47 user defined parameters 17 UTICOR SIP Printer 56 uWIN Programming Software 53 uWIN Software Manual 54 uWIN Software Programming 53 uWIN Software User s Manual P N 79769 1 4 uWIN s Main Menu Bar 54 79766 7 PowerPanel Hardware Manual PB 79766 7
40. b Replacement 49 Fly Over Help 2 front panel 17 fuse 46 Fuse Replacement Procedures 49 Fuse sub mini 65 Fuses 65 67 PowerPanel Hardware Manual G Graphics 4 Group 40 Group and Unit Number 41 H hard drive space 53 Hardware 2 Hardware Specifications 6 7 19 Help windows 2 How to Order 61 IBM PCs or compatibles 5 Inputs 5 install uWIN 53 Installation 17 internal register map 54 Internal registers 5 Introduction to the PowerPan 3 L Library Screens 5 Lithium Battery Replacement Procedures 46 Main Menu Bar 54 Maintenance 50 Manual Organization 1 Miscellaneous 65 modify existing screens 53 modules 3 mount 17 mounting dimensions 1 mounting hardware 18 Mouse 5 N NEMA 4 4 NEMA 4X 4 New register value 43 Numerical fields 5 Offline 54 offline 1 53 Online 54 online 1 53 Onscreen Help 2 Operating mode 40 Operation 4 Optional Interfaces 4 optional keyboard 45 outline dimensions 18 Outputs 5 PB P panel cutout 17 panel meters 3 PARITY 40 password protection level 53 passwords 54 PC requirements 2 peripheral device 53 Peripheral DeviceS 38 pilot lights 3 PIN CONNECTIONS 27 plastic battery cover 46 PLC 3 PLC attributes 54 PLC Cable Part Numbers 37 PLC driver 53 PLC help screens 4 PLC Interface Cable 64 PLC interfacing 3 PLC Port 33 PLC Port Type 17 PMD Slaves 32 36 polycarbonate 50 Postamble 58 Power connection 27 power source 26 30
41. be used for mapping a PLC Registers 1 025 through 2 048 may only be used as internal register These registers are what the triggers read and write to The registers are mapped as signed PLC addresses by the user to read and write Example PowerPanel register 25 can be mapped to an Allen Bradley Integer file N7 3 In this example all 16 bits of register 25 all mapped to all 16 bits in N7 3 where PowerPanel bit 0 equals A B bit 0 and Power Panel bit 15 equals A B bit 15 Depending on the PLC there may be some restrictions on writing to certain addresses please refer to your PLC Manual or uWIN Help for specific information Other areas you need to be familiar with are the different screen types They are Base Library Symbol Keypad LineGraph Report Alarm and Message screens Each screen is unique in handling the capabilities of the PowerPanel Here we will cover the two basic and most used screens Base and Library See the uWIN Software User s Manual for more information Base Screens are the only screen type to be displayed Anything created in other screen types have to be included into a Base screen to be displayed Base screens as with most other screen types are numbered 1 999 Library Screens are typically programmed with one object in them e g a pushbut ton indicator or text The idea is to draw something once and include or copy it over and over onto other screens This is your library of objects UTICOR supplies a
42. d MSI Plessey Code 11 Consult your scanner s manual for further information regarding symbology and data type Viewing the Scanned Data To view data that the scanner is sending to the PowerPanel you can monitor the registers online a CLICK on File Open Remote to access your PowerPanel 79766 7 PowerPanel Hardware Manual b Once the unit is online with your PC CLICK Remote gt Monitor Regis ters c The Monitor Internal Registers Screen will appear CLICK first data field and enter the register Address Press the Enter key CLICK second data field enter data press Enter key and continue until finished d Once all of the registers have been entered select the Display Format data type from the options listed The data will be displayed in the format you choose Monitor Internal Registers Address Value Address Value Address Value Address Value 1 2021 6 2A2B 2 2223 7 2C2D 3 2425 8 2E2F 4 2627 9 3031 5 2829 10 3233 Display Format 79766 7 59 PowerPanel Hardware Manual This page intentionally left blank 60 79766 7 PowerPanel Hardware Manual 7 How to Order Model Part Number PowerPanels 100G 5A 1R 100G 58 1R x 1 100G 5L 1R x 1 100G 88 1R x 1 100 x x M xx x 1 2 3 4 100 x x S xx x 1 2 3 4 79766 7 5 Active Matrix Color NEMA4X 24VDC Input 256K RAM 5 Color LCD 16 Colors NEMA4 24 VDC Input 256K RAM 6
43. ecessary mounting hardware is provided with the unit The 5 Monochrome units are secured to the mounting surface with the use of 4 DIN clips and screws See bottom of next page 19 for DIN clip installation 5 Monochrome LCD Outline Dimensions amp Cutout 6 500 165 100 090 2286 000000 4490 114 046 460 4064 156 972 Insert DIN Clips 60 325 160 2375 4064 4430 22 6 240 158496 4 total PANEL CUTOUT 79766 7 PowerPanel Hardware Manual 5 Monochrome with Backlight Outline Dimensions amp Cutout The monochrome unit is secured to the mounting surface with the use of 4 DIN clips and screws See below for DIN clip installation 6500 090 2260 180 65100 1 2286 57150 4064 E BL UA 4750 4430 120 650 112 522 6 240 158 496 1 poi 000000 4490 114 046 6180 156 972 160 4 064 Insert DIN Clips 4 total PANEL CUTOUT DIN Clip Installation for the 5 Monochrome and 5 Monochrome with Backlight SCREW There are 4 square holes in the 5 Mono chrome PowerPanel chassis for DIN clip installation The figure to the right shows how to install the DIN clips into the chassis and how they are designed to secure the PowerPanel to the mounting surface MOUNTING CLIP MOUNTING SURFACE OI FRONT PANEL OI CHAS
44. eed help For example if you need help while working with base screens hit the F1 function key while in that area and a pop up window will be displayed If you need further assistance refer to the section in the manual discussing that particular topic Fly Over Help When the mouse cursor comes to rest over any toolbar or toolbox button for a short while a small yellow window will appear containing a brief description of the function of that particular button The window will disappear as soon as the cursor has been moved off the button 1 4 Still Need HELP Technical Support Although most questions be answered with WIN HELP or the manuals if you are still having difficulty with a particular aspect of installation or setup technical support is available call us at 1 800 TEC ENGR 843 3647 or FAX us at 1 630 688 4676 Visit our website at www AVG net 79766 7 PowerPanel Hardware Manual 1 5 Introduction to the PowerPanel FEATURES AVG UTICOR s PowerPanel programmable graphics interface is an intelligent flat panel display It has been designed to interchange and display graphical data from a PLC by merely touching the screen The PowerPanel is available in several models with different sizes and display types They include 5 Monochrome LCD Model 5 Monochrome with Backlight Model e 5 Active Color Model e 5 Passive Color Model 6 Monochrome LCD Model e 8 Passive Color Model 9 Monochrome
45. erPanel l Switches must be pushed in to select the p 0V Coin Cell Lithium 11 position See page 32 Battery P N BR2032 see E Section 4 2 page 46 for SW1 SW2 and SW3 are 8 position rocker replacement procedures DAVDE 0 type switches SWA is a 6 position rocker switch To activate ON you must push in on the top part of the switch To activate OFF you must push in on the bottom of the switch BATTERY See tables pages 32 and 33 for DIP Switch settings CURRENT LOOP OFF 422 ON 485 ON TERMINATED NOT USED OFF 422 ON 485 ON TERMINATED OFF 422 ON 485 9 ON TERMINATED E TXD RXD 7 t RTS TXD CTS RXD RTS TXD CTS RXD 7 c SD 50 RD RD SD 50 RD RD Ss E Used to send text PLC Wiring to PMD slaves PLC Cable see page 32 see page 37 for Cable P Ns applicable to your type PLC 71 See table page 38 for AUX connections Programmable L Logic Controller 79766 7 31 PowerPanel Hardware Manual 5 COLOR 6 MONOCHROME AND 8 COLOR WIRING DIP SWITCH SETTINGS These are the DIP Switches on the rear of the 5 Color 6 Monochrome and 8 Color PowerPanel To set the DIP Switches for the type of connection you are usin
46. g refer to the tables beginning on the bottom of this page 32 and continuing on page 33 Switches must be pushed in to select the position SW1 SW2 and SW3 are 8 position rocker type switches SWA is a 6 position rocker switch To activate ON you must push in on the top part of the switch To activate OFF you must push in on the bottom of the switch PE ans pes Push in on the top of fay 9 u the rocker switch ZE 2 g 2 turn ON E gt gt gt lo LI ND N ND L L e co No Y 2 e No Y Y N i N AW 9 56 dd amp z amp z t 39 co o lolz co o lol olo 4 ON COM 2 Port is used to send text to PMD OFF Slaves Report screens alarms and messages can be sent to the slaves The COM 2 Port is set to 9600 Baud Rate No Parity 8 Data Bits and 1 Stop SW1 1 SW1 8 SW4 1 SW4 6 Bit These settings are the same as the serial port on PMD slaves and are NOT user selectable You can use the DIP Switches SW4 4 through 4 6 to select RS 422 or RS 485 see table below The factory default is RS 422 Refer to your PMD Slave Manual for hard wiring instructions DIP Switch 1 DIP Switch 2 DIP Switch 3 DIP Switch 4 8 position 8 position 8 position 6 position COM 1 Port To set COM 1 Port as RS 422A SW2 8 as Termination Termination as used above and in the following tables refers to 120 Ohm termination resistor option f
47. how to access uWIN HELP see Section 6 PowerPanel supports RS 232C RS 422A and RS 485A types of ports Check the type of port required by your PLC and then use the following table when constructing the cable to make the pin connections for your type PLC Match PLC signal names with Power Panel signal names when constructing the cable Use the table PLC Cable Part Numbers on page 28 to determine the cable required with your type PLC PLC Port PIN Connections Table RS 232 RS 422 RS 485 Pin 1 Safety Ground Safety Ground Safety Ground 79 D 79 r 8 Do not use Pin 9 RD RD connect to SD Pin 11 Connect to RD Pin 9 to Connect to RD Pin 9 to Pin 10 enable 150 ohm termination enable 150 ohm termination resistor for RD signal resistor for RD signal Pin 11 SD SD connect to RD Pin 9 Pin 12 Do not use Do not use Do not use Pin 13 Pin 14 5V 5V Pin 15 SD connect to RD Pin 16 Pin 16 RD connect to SD Pin 15 Pin 17 Do not use Do not use Pins 18 22 Pin 23 Ext Beeper GND Common with Logic GND Pin 25 Ext Beeper NPN sinking output 50mA max current 30 max voltage 79766 7 27 PowerPanel Hardware Manual 5 MONOCHROME MODELS PLC CABLE PART NUMBERS PLC Cable Part PLC Model PLC Connector Type Manufacturer 44359 Allen Bradley SLC500 Programming Port DH 485A 8 position phone plug w shield 44360 SLC500 DF1 RS 422A 9 position female d sub 44361
48. its in all Groups Group XX Unit 0000 addresses all Units in Group XX Group XX Unit XXXX addresses the specific Unit indicated Selection of Remaining Parameters The Baud Rate Parity Stop Bits RS 485A Checksum and Enable ASCII are all selected using the touchscreen basically in the same manner For example when the Baud Rate is selected a screen displaying the available Baud Rates appears To change the Unit s Baud Rate simply touch the pushbutton with the Baud Rate you want This simple method is used to set the rest of the Unit s parameters Simply press the pushbutton icon for the parameter you wish to change Finally the Unit is equipped with a Default button Pressing the Default pushbutton adjusts the Unit s parameters to the factory presets Selecting RS 485 here tells the PowerPanel software that you have this type of connection to your computer You still must set the DIP switches as RS 485 in accordance with the table on page 9 to tell the PowerPanel hardware the type of connection CLOCK Press the CLOCK button to access the screen that allows you to set the unit time and date Press the 12 HOUR or 24 HOUR button to select and then press the DEC and INC decrement and increment buttons next to Hour Minute and Second orDay Month and Year to adjust the settings PowerPanel is Y2K Compliant and its programming will not be confused by the year 2000 TEST Pressthe TEST button to go the
49. ject becomes as portable as your laptop and your PowerPanel is not down while you are redesigning or making modifications as your unique application needs grow or change Working online allows you to make quick fixes or design changes to an installed PowerPanel and its existing programming You can eliminate a step or two and save time by downloading these changes directly to your PowerPanel Now you can see the effect of the screen design changes you have made immediately eliminating the traditional edit compile download cycle Most of you will employ both methods at one time or another but whether working offline or online you will certainly appreci ate the versatility provided by the PowerPanel and its easy to use WIN Software If working offline your project may be uploaded to the PowerPanel at any time The upload function allows you to select a project to be loaded to the PowerPanel From uWIN s Main Menu Bar select File Remote Transfer Upload File to Unit When Upload File to Unit is selected a dialog box similar to the Open File dialog is shown The file to upload is selected from that dialog box If working online you may download a project file to your PC The download function Download File from Unit allows you to load a project from the PowerPanel to your PC From uWIN s Main Menu Bar select File Remote Transfer gt Download File from Unit Select the file to be downloaded and simply click OK The inte
50. l return to factory Settings as shown here EXIT Press and it will take you back to Set Up Mode Screen GROUP UNIT Press and select Group or Unit and then use the keypad to enter the address number valid Group numbers are 0 15 and valid Unit numbers are 0 4 095 ENABLE ASCII DEFAULT Press and then Press and settings will select no or yes return to default Unit Baud rate Parity Stop Bits RS 485 Checksum Enable ASCII no BAUD RATE PARITY STOP BITS CHECKSUM RS485 Press and select Press and select Press and Press and select Press and 1200 2400 4800 none odd or even select 1 or 2 none crc or eor select no or yes 9600 19 2k or 38 4k 79766 7 PowerPanel Hardware Manual PLEASE NOTE Valid Group and Unit numbers are as follows Groups 0 15 Units 0 4 095 Factory Parameter Presets Default Group Unit Baud Rate Parity Stop Bits RS 485 Checksum Enable ASCII Information 79766 7 Group and Unit Number Each PowerPanel is assigned a Unit Address and is selected through the Group Unit pushbutton on the screen Each Unit Address consists of two identifiers which represent the Group and Unit Numbers The Unit Addresses are divided into the Group and Unit Numbers to allow the PC to address the specific PowerPanel networked to it Group and unit number possibilities Group 00 Unit 0000 addresses all Un
51. ll uWIN Programming Software to set the PowerPanel Auxiliary Port parameters for the SIP Printer or Bar Code Reader See Section 6 5 or refer to the uWIN Software User s Manual P N 79769 for instructions on how to load the uWIN Software and establish communications between the printer bar code reader and the PowerPanel The Auxiliary Port AUX CANNOT be used for printing if a Bar Code Reader is connected 38 79766 7 PowerPanel Hardware Manual 2 3 Communications Setup Mode Press here to enter SET UP MODE This button does not appear at all on the 9 Monochrome 10 4 EL Color and 10 4 Active Color units 79766 7 After power up press the pushbutton icon SET UP MODE on the screen as shown below This will display the SET UP MODE screen You only have a few seconds to press SET UP MODE before the unit will automatically enter RUN MODE UTICOR UTICOR Technology LP Programmable Graphics Interface Rev H 4 Performing power up tests There are four or five button icons depending upon your PowerPanel Display type that reside here ADJUST CONTRAST OR ADJUST BACKLIGHT RUN MODE COMP INT CLOCK and TEST SET UP MODE ADJUST CONTRAST PB PowerPanel Hardware Manual ADJUST CONTRAST ADJUST BACKLIGHT This is not an option on the 9 Monochrome 10 4 EL and 10 4 Active Color units
52. nly The manufacturer cannot assume responsibility or liability for actual use based WARNING If the PowerPanel is used CLASS I DIV 2 environment the following conditions must be met Class I Div 2 methods AND must conform to all rules and require ments of applicable jurisdictions regarding Class l Div 2 installations ALSO periph eral equipment controlling this device or being controlled by it shall be suitable for service in the location in which they are used Failure to comply with any of the above installation requirements will invalidate the device s qualifications for service in CLASS I DIV 2 hazardous locations CAUTION Do not press the PowerPanel touchscreen with any sharp objects This practice may damage the unit irreparably Copyright 1996 2001 All rights reserved PowerPanel MANUFACTURING 4140 Utica Ridge Rd Bettendorf 52722 1327 UTICOR CUSTOMER SERVICE SALES MARKETING ADMINISTRATION 343 St Paul Blvd Carol Stream IL 60188 Application HOTLINE 1 800 TEC ENGR 832 3647 Phone 630 668 3900 Fax 630 668 4676 4th printing 05 01 Manual Number 79766 7 PowerPanel Hardware Manual CONTENTS CAUTION WARNING inside cover quel EE i T GettingiStaried perla MH edet mq 1 1 1 Manual Organizationi irreale At 1 1 2 What you heed to ge
53. nterface Serial Interface 10 4 diagonal Passive Color Model 16 colors 10 4 diagonal High Bright Color Model 16 colors 8 3x 6 2 210 8 x 157 5 mm Passive Color 150 NITS High Bright Color 1 500 NITS 640 x 480 192 resistive touch cells 16 x 12 115 230 VAC DC or 24 VDC Passive Color 115 230 VAC DC 40 VA Fuse 1 Amp 115 230 VAC DC 24 VDC 1 25 Amps 40 VA Fuse 2 Amp 24 VDC High Bright Color 115 230 VAC DC 65 VA Fuse 1 5 Amp NEMA 4X 32 to 113 F 0 to 45 C 4 to 140 F 20 to 60 10 9596 R H noncondensing NEMA ICS 2 230 showering arc ANSI C37 90a 1974 SWC Level C Chattering Relay Test Vertical axis only normal installation position Frequency 5 to 500 Hz Sweep Time 11 min 6 sweeps Amplitude 1 000 inch Maximum Acceleration 1 5 Gs Vertical axis only force down Acceleration 40 Gs Duration 11 msec Waveform Half sine wave No of impacts 10 All UTICOR products are temperature cycled 96 hours and then are fully functionally tested 256 KBytes or 512K RAM or Flash Battery backup Standard 30 60 sec per month error maximum Direct Register Access program port or remote I O Com Port 1 RS 232C RS 422A 485A Extra Printer RS 232C RS 422A 485A PLC Port RS 232C RS 422A 485A Com Port 2 RS 422A 485A Note When the unit is in RS 422A 485A mode the RD receive data lines may be terminated by 150 Ohms through the user accessible switch
54. oad your user program to the computer Save it on disk to Download your saved user program when power is reconnected It is always a good idea to keep a copy of youruser program on disk 5 Monochrome 5 STN Color 5 Active Color 6 Monochrome and 8 Color Battery life is expected to be at least 1 year a Remove plastic battery cover on back of unit see figure below to access the coin cell battery b Lift up on edge of battery to release and then slide it out from under the retaining clip Remove from unit c When installing a new 3 0 V Coin Cell Lithium Battery P N 28417 Generic P N BR2032 ensure that the positive side is facing up Plastic battery cover BATTERY 46 79766 7 PowerPanel Hardware Manual 9 Monochrome Battery Life is expected to be at least 1 year a Connect PowerPanel to a computer and following instructions in WIN Software User s Manual upload the user program from the PowerPanel to the computer Save the user program to disk b Disconnect power source c Remove four screws two per side as shown in figure below and lift back plate from unit Remove these two screws i i Je f L J d With the PowerPanel top pointed away from you the battery location is in the upper right as shown in figure below Remove old battery and replace with a 1 2 AA 3 6 V Lithium Battery P N 28421
55. or maximum Com Port 1 RS 232C RS 422A RS 485A PLC Port RS 232C RS 422A RS 485A or current loop AUX Port and the Com Port 2 are not available PowerPanel Hardware Manual Display Type Display Size Screen Pixels Touchscreen Service Power Power Consumption Enclosure Operating Temperature Storage Temperature Humidity Electrical Noise Tolerance Burn In User Memory Real Time Clock PLC Interface Serial Interface 5 Active Color 5 Active Color Model 4 04 x 3 03 102 6 x 77 mm 320 x 240 48 resistive touch cells 8 x 6 21 6 32 VDC Input 24 VDC 18 W Fuse 1 5 Amp 24 VDC NEMA 4 32 to 131 F 0 to 55 C 40 to 167 F 40 to 75 C 10 95 R H noncondensing NEMA ICS 2 230 showering arc ANSI C37 90a 1974 SWC Level C Chattering Relay Test All UTICOR products are temperature cycled 96 hours and then are fully functionally tested 256 KBytes Battery backup Standard 1 2 min per month error maximum Direct Register Access program port or remote I O Com Port 1 RS 232C RS 422A Extra Printer RS 232C RS 422A PLC Port RS 232C RS 422A Com Port 2 RS 422A Note When the unit is in RS 422A mode the RD receive data lines may be terminated by 150 Ohms through the user accessible switch selection 79766 7 PowerPanel Hardware Manual Display Type Display Size Screen Pixels Touchscreen Service Power Power Con
56. or use with RS 422A and RS 485A Switch to ON to enable resistor COM 2 Port To Set COM 2 Set DIP Switches as follows menos swa ss 32 79766 7 PowerPanel Hardware Manual 5 COLOR 6 MONOCHROME AND 8 COLOR WIRING DIP SWITCH SETTINGS continued PLC Port To set PLC COM port C as Set DIP Switches as follows Current Loop RS 232C RS 422A S 485A izi jon Termination Termination AUX Port To set AUX Port B as Set DIP Switches RS 232C as follows DDE Termination Termination RS 485A 79766 7 33 PowerPanel Hardware Manual 9 MONOCHROME AND ALL 10 4 COLOR MODELS WIRING DIAGRAM Open unit to replace 1 2 AA 3 6 V Lithium Battery see Section 4 2 page 46 for replacement instructions To set DIP Switches see pages 35 and 36 RESTART For Auxiliary Port Connections to SIP Printer or Bar Code Reader See page 38 lt nta SW7 SW8 A RS 232 A RS 232 RS 422 485 RS 422 485 V RS 422 485 E RXD 4 CURRENT LOOP RIS TXD CTS RXD CTS RXD RIS TD CTS 4 RS 232 SD 50 RD RD SD RD RD LE SD 850 RD 4 RS 422 lt SSSISSSSSSSSS SII SIR SIR NNNNNNNNSNNN Computer Wiring F eedi kendte Power Connection you may use an RS to PMD slaves GNE 232C or an RS 422A odd cc kee connec
57. placing the first of four 3 5 program Disks into your system s external drive From the Windows File Menu select RUN Type A install Follow the prompts and select only the PLC drivers you need Selecting all the PLC drivers will take up about 4 Meg of hard drive space Refer to the uWIN s Software User s Manual P N 79769 for additional information Once the program has been installed you will have a new Program Group listed in your Windows Program Manager To run the programming software use the mouse to double CLICK on the WIN Software icon Once i the software has been launched you will see the San Project icon Start Project Selection screen Here you choose ters e the Programming Level you wish to work at Basic Level C Advanced Level Basic To have access to all the programming screens and functions select Advanced From the Start Project Selection screen CLICK on Open Existing Project to work offline or CLICK on Open Remote Project to work online sAdvanced 53 PowerPanel Hardware Manual 54 6 3 6 4 Online or Offline You may upload and then modify the an existing PowerPanel Program on your PC by working offline not connected to a PowerPanel You may also work online with the PowerPanel unit to make changes to an existing Program Working offline you may use uWIN to redesign your PowerPanel screens in your office or home or even while on travel Your pro
58. position modular phone type plug 80R 80T or 300 RS 232C 43947 Klockner Moeller PS 306 316 RS 485A DIN 5 pin right angle plug 44307 PS4 RS 232C DIN 5 pin right angle plug 44381 Koyo DL305 Series DL340 350 or DL405 Series 25 position male d sub DL430 440 450 RS 422A 44383 DL305 Series DL330 330P 340 350 or 25 position male d sub DL405 Series DL430 440 450 D3 232 DCU Module RS 232C DL205 Series DL240 250 or DL 405 Series 6 position phone jack type DL450 RS 232C connector 44390 Mitsubishi MELSEC FX Series Converter RS 422A 25 position male d sub 44389 44312 Modbus RS 232C 9 position male d sub 43150 MELSEC FX Series Converter RS 232C 25 position male d sub 44399 AEG Modicon Micro 9 position male d sub AEG Series A120 RS 232C 9 position male d sub 44311 Host Link RS 232C 25 position male d sub 44309 Automate RS 232C 25 position male d sub 43970 Siemens TI 545 RS 422A 9 position male d sub 44318 44387 44227 Director 6001 PLC RS 232C 9 position male d sub 79766 7 37 PowerPanel Hardware Manual ALL POWERPANELS EXCEPT THE 5 MONO WIRING COMPUTER INTERFACE AND PERIPHERAL DEVICES Computer Interface The PowerPanel requires a computer connection for If you are using an RS 422A connector use screw terminal programming only During normal operation the connections SD SD RD RD Because RS 422A has no computer need not be connected to the PowerPanel
59. printer and a bar code reader You may only use the Auxiliary Port for one or the other You cannot have a printer and a bar code reader connected at the same time UTICOR SIP Printer UTICOR offers a 40 line desktop line printer that can be connected to your Power Panel When using the UTICOR SIP 100 printer the following parameters must be met a You must be connected to a printer see page 38 and online to program these parameters b From the Main Menu Bar CLICK on File gt Project Setup gt System Attributes c CLICK on the Auxiliary Port tab d Make the selections shown in the figure below This will enable you to print alarm screens and report screens System Attributes General Intemal Registers Auxiliary Port Port Usage Parity Unused Print Bar Code Reader None O Even O 044 Stop Bits Data Bits One Two O Seven Eight Baud Rate 1200 Select RS485 Require CTS X Control RTS Bar Code Starting Register fi Number of Registers Bar Code Reader The first step in connecting the bar code reader is to wire it to the PowerPanel auxiliary port 79766 7 PowerPanel Hardware Manual Follow the wiring schematics provided on page 38 to connect the PowerPanel to the scanner We used a PSC Data Logic Bar Code Reader model 5312 2002 In order to set the PowerPanel s system attributes to match the scanner bar code reader
60. put 6W Fuse 0 5 Amp Slow Blow NEMA 4 32 to 104 F 0 to 40 C 4 to 140 20 to 60 10 95 R H noncondensing NEMA ICS 2 230 showering arc ANSI C37 90a 1974 SWC Level C Chattering Relay Test All UTICOR products are temperature cycled 96 hours and then are fully functionally tested 256 Kbytes Battery backup Standard 1 2 min per month error maximum Com Port 1 RS 232C RS 422A RS 485A PLC Port RS 232C RS 422A RS 485A or current loop AUX Port and the Com Port 2 are not available 79766 7 PowerPanel Hardware Manual 79766 7 5 Monochrome with Backlight Display Type Display Size Screen Pixels Touch Screen Service Power Power Consumption Enclosure Operating Temperature Storage Temperature Humidity Electrical Noise Tolerance Burn In User Memory Real Time Clock Serial Interface 5 monochrome reflective super twist passive LCD display with backlight 3 75 x 2 8 95 3 x 71 1 mm 320 x 240 48 resistive touch cells 8 x 6 40 x 40 pixel area 20 32 VDC Input 7W Fuse 0 75 Amp Slow Blow NEMA 4 32 to 104 F 0 to 40 C 4 to 140 F 20 to 60 C 10 9596 R H noncondensing NEMA ICS 2 230 showering arc ANSI C37 90a 1974 SWC Level C Chattering Relay Test All UTICOR products are temperature cycled 96 hours and then are fully functionally tested 256 KBytes Battery backup Standard 1 2 min per month err
61. r models 10F64 uWIN Programming Software Windows version 79769 uWIN Programming Software User s Manual d Fluorescent Bulb Backlight Replacements Call AVG Technical Support at 1 800 TEC ENGR 832 3647 79766 7 65 PowerPanel Hardware Manual Notes 66 79766 7 PowerPanel Hardware Manual Symbols 1 2 AA 3 6 V Lithium Battery 47 48 10 4 Active Color 14 10 4 Color EL 13 24 10 4 Color Outline Dimensions amp Cutout 24 10 4 Passive Color 15 24 Volt DC Power Supply 65 3 0 V Coin Cell Lithium Battery 46 3 5 program Disks 53 5 Active Color 8 20 5 Active Color Outline Dimensions amp Cutout 20 5 Color and 6 Monochrome Wiring Diagram 30 5 Color 6 Mono and 8 Color DIP Switch Setting 32 5 Color 6 Monochrome and 8 Color DIP Switches 32 5 Mono with Backlight Outline Dimensions amp Cutout 19 5 Monochrome COM1 Port Computer Connections 29 5 Monochrome LCD 6 18 5 Monochrome LCD Outline Dimensions amp Cutout 18 5 Monochrome Models PLC Cable Part Numbers 28 5 Monochrome Wiring Diagram 26 5 Passive Color 9 6 Monochrome LCD 10 21 6 Monochrome LCD Outline Dimensions amp Cutout 21 8 Color 11 22 8 Color Wiring Diagram 31 8 Color Outline Dimensions amp Cutout 22 9 Mono and all 10 4 Color DIP Switch Settings 35 9 Monochrome 12 23 9 Monochrome and all 10 4 Color Wiring Diagram 34 9 Monochrome Outline Dimensions amp Cutout 23 A About the Manual 2 A
62. rnal register map file protection and passwords PLC attributes system attributes the initial values of the internal registers and image screens are saved to disk The how to s are explained in greater detail in the WIN Software Manual Consult the manual or uWIN Help for more information Example Below is a simple tutorial showing you how to program a PUSHBUTTON to toggle a bit OFF and ON In a real world application this feature can be used to START STOP a motor or pump or OPEN CLOSE a valve Refer to the figure on the next page With WIN running on your PC begin with step a below a From the Main Menu Bar CLICK on Screen gt Select gt Base to go to the SELECT BASE SCREEN dialog box b Type 1 for Screen Number and Button for Screen Title CLICK on Select to choose it A new BASE Screen with this number and title will appear c From the Main Menu Bar CLICK on Draw Rectangle Hollow or CLICK on the Hollow Rectangle Icon from the Toolbar Position the crosshair cursor on a Grid Point close to the middle of the screen programming field A Grid Point is a mark to show you a Touch Cell area when the Grid Size is set to 40 x 40 79766 7 PowerPanel Hardware Manual Title Bar Main Menu Bar Tool Bar Base Screen FloatingToolBox Trigger Type Trigger Type Li Display Screen DIS Jump JMP Keypad Library LIB Message Screen MSG Numeric NUM
63. rocedures The fuse may need to be replaced Reference the paragraphs below for your particular display type 5 Monochrome without Backlight Use a 0 5 AMP 250 V 2AG Slo Blo fuse 5 Monochrome with Backlight Use a 0 75 AMP 250 V 2AG Slo Blo fuse 5 Color Models and 8 Color Model Use a 1 5 AMP 250 V 2AG Slo Blo fuse 6 Monochrome Use a 0 75 AMP 250 V Slo Blo fuse When you have the unit open to replace the fuse the silkscreen on the board might say 1 5 Amp Disregard this and use a 75 Amp fuse 9 Monochrome Use a 1 AMP 250 V 2AG Slo Blo fuse for the AC powered 9 Mono PowerPanel or use a 2 AMP 250 V 2AG Slo Blo fuse for the DC powered unit 10 4 Color Models Use a 1 0 AMP 250 V 2AG Slo Blo fuse for the AC powered 10 4 Color Power Panel Models or use a 2 250 V 2AG Slo Blo fuse for the DC powered 10 4 Color Models The 10 4 High Bright Color PowerPanel uses a 1 5 AMP 250 V 2AG Slo Blo fuse for AC power Fluorescent Backlight Bulb Replacement A replacement kit is available for the fluorescent backlight bulb used in the Power Panel Call technical support below to determine your display type and part number of bulb used Technical Support 79766 7 Although most questions can be answered with WIN HELP or the manuals if you are still having difficulty with a particular aspect of installation or screen design technical support is available call us at 1 800 TEC ENGR 843 3647 or FAX us at 1 630
64. selection 15 PowerPanel Hardware Manual This page intentionally left blank 16 79766 7 PowerPanel Hardware Manual 2 Installation Installing the PowerPanel requires the following three major steps The PowerPanel is a front panel mount unit Mounting of the unit requires a panel cutout and drilling holes for the mounting screws Please see the following section 2 1 page 18 for dimensions 1 Now that your PowerPanel is mounted you are ready to select 2 your PLC Port Type set the DIP switches and wire the unit The PowerPanel s PLC Port supports RS 232C RS 422A and RS 485A connections Based on your PLC s requirements set DIP Set DIP Switches and Wiring Switches on the back of the unit to select appropriate port type Note whether your type PowerPanel is an AC or DC powered 3 unit See the following section 2 2 beginning on page 25 for further information The PowerPanel has some user defined parameters such as communication settings Baud Rate Parity etc The unit is Communications Setup shipped with factory default values for these parameters Check default settings provided in section 2 3 page 41 this manual To change any value please enter SET UP MODE on power up and follow the procedures provided in section 2 3 beginning on page 39 79766 7 17 PowerPanel Hardware Manual 2 1 PowerPanel Mounting Use the following outline dimensions and cutout to mount the PowerPanel All the n
65. ss 45 4 1 Accessories 45 4 2 ReplacemientiParts alati Re ne ert ii he i aa ke ae 46 Lithium Battery Replacement Procedures i 46 5 m M 49 Euse Replacement ProcedUres iso in eere cer ere deat kode era ra RE Fdo e eae Pre dese peace Er Prae 49 Fluorescent Backlight Bulb Replacement iii 49 4 3 50 5 Troubleshooting Table ttt 51 6 uWIN Software Programming 53 6 1 Install AWIN M M 53 6 2 AVI a aaraa RARI ALOE Rae aa RR 53 6 3 Online or Offline T et nter 54 6 4 Example wee t ed e lk pa de iti e a eee 54 6 5 Auxiliary Port Setup UTICOR SIP Printer MORS iz REIRA nE e c MET T eo ds DA Ud au 61 POWETRANSIS 61 AGC SSONNOS ki H A 63 Computer Interface Cable E o hd d e LR is eh Ia e 63 PLE Interface Cable 2 0 GRAAL 64 USGS S 65
66. sumption Enclosure Operating Temperature Storage Temperature Humidity Electrical Noise Tolerance Burn In User Memory Real Time Clock PLC Interface Serial Interface 5 Passive Color 5 Passive Color Model 4 04 x 3 03 102 6 x 77 mm 320 x 240 48 resistive touch cells 8 x 6 21 6 32 VDC Input 24 VDC 18 W Fuse 1 5 Amp 24 VDC NEMA 4 32 to 122 F 0 to 50 C 40 to 149 40 to 65 10 9596 R H noncondensing NEMA ICS 2 230 showering arc ANSI C37 90a 1974 SWC Level C Chattering Relay Test All UTICOR products are temperature cycled 96 hours and then are fully functionally tested 256 KBytes Battery backup Standard 1 2 min per month error maximum Direct Register Access program port or remote I O Com Port 1 RS 232C RS 422A Extra Printer RS 232C RS 422A PLC Port RS 232C RS 422A Com Port 2 RS 422A Note When the unit is in RS 422A mode the RD receive data lines may be terminated by 150 Ohms through the user accessible switch selection PowerPanel Hardware Manual 10 6 Monochrome LCD Display Type Display Size Screen Pixels Touchscreen Service Power Power Consumption Enclosure Operating Temperature Storage Temperature Humidity Electrical Noise Tolerance Burn In User Memory Real Time Clock PLC Interface Serial Interface 6 Monochrome LCD Model levels of grayscale 4 7 x 3 5 119
67. t started ee ae i eS e y adde o euo cad d tede A edt cete t i 2 1 9 Need HELP Ren Rn ron ea ed e e dut dr o VR A DERE Eun he eed 2 Onscreen Help 22 deese EM 2 1 4 1 5 1 6 2 2 2 3 Communications Setup Mode Still Need HELP Technical Support Introduction to the PowerPanel Optional Interfaces Operation and Programming Inputs and Outputs ak RO PowerPanel Hardware Specifications 5 Monochrome LCD 5 Monochrome with Backlight 5 Active Color b Passive Colon s noi d tidie ee E Aaa twa le ae eee eg eu dae mo teste e de A 6 Monochrome LCD 10 SV COl md 9 Monochrome 12 10 4 EL Color 15513 10 4 Active 14 10 4 Passive Color and 10 4 High Bright Color ii 15 Installation alc 17 PowerPanel Mounting 18 5 Monochrome LCD Outline Dimensions amp Cutout 18 5 Monochrome with Backlight Outline Dimensions amp Cutout 19 DIN Clip Installation for the 5 Monochrome and 5 Monochrome with Backlight ds 5 Active Color Outline Dimensions amp Cutout 20 6 Monochrome LCD Outline Dimensions amp Cutout 8 Color Outline Dimensions amp Cutout 9 Monochrome Outline Dimensions amp C
68. tor see page 38 for more information 115 230 VAC 2 A Power Source or 24 VDC 10 1A Power Source 10 High Bright Color Model is currently only m 71 3 PLC Cable available as a 115 230 VAC powered unit see page 37 for D Cable P Ns appli Connect on the unit to the lead of your power cable to your type Source on the unit is connected to the lead and PLC GND on the unit is connected to the chassis ground 2224 n net of the cabinet It is recommended you use a regulated power source isolated from relays valves etc 34 79766 7 Programmable Logic Controller PowerPanel Hardware Manual 9 MONOCHROME AND ALL 10 4 COLOR MODELS WIRING DIP SWITCH SETTINGS Switches must be pushed in to select the position It is important to know that DIP switch SW1 1 is used to disable the setup mode on power up Setup and run modes are enabled if the switch is in the 1 position If the switch is set to 0 then the pushbuttons are not displayed The switches are on the rear of the unit as shown below Use the table on the next page 36 to set DIP switches as required RESTART E SW1 Push in on the top of the rocker switch to ___ set switch to 0 WA Swe we SW5 m SW7 SW8 RS 232 i V RS 422 485 RS 422 485 V sen RS 422 485 79766 7 35 PowerPanel Hardware Manual 9 MONOCHROME AND ALL 10 4 COL
69. uses bar codes in the manufacturer s user manual to set its parameters Toenterthe scanner s param eters turn to the appropriate page in the manual and scan the data 58 With the Bar Code Scanner a Connect the scanner to its power source b Find the location in the Scanner Manual for selecting the Baud Rate and scan the bar code for 9600 Baud Rate c Find the location in the Scanner Manual for selecting the Parity and Scan the bar code indicating Odd Parity Entering Bar Code Parameters a Locate the section of the manual for determining Data Bts and scan the bar code for Eight Data Bits b Locate the section of the manual for determining Control RTS and scan the bar code indicating NO RTS c Locate the section of the manual for determining CTS and scan the bar code indicating NO CTS d Locate the bar code for indicating no protocol and scan it e Scan the bar code setting the Prefix equal to STX f Scan the bar code setting the Suffix equal to ETX In addition PowerPanel protocol requires you to set the Preamble and Postamble to None Find the section enabling you to set these g Scan the bar code setting Preamble to None h Scan the bar code setting Postamble to None Once the scanner s attributes are set to match the PowerPanel you must determine the type symbology of data you will be scanning Some examples of symbology include Code 39 UPC A and E EAN JAN Code 2 of 5 Interleaved Standar
70. utout 23 10 4 Active Color El Color and Passive Color Outline Dimensions and Cutout 24 PowerPanel Wiring sitio ee pre a ate kiye elato Echte doe Ea b ESL ELE e HR eo 25 5 Monochrome and 5 Monochrome with Backlight Wiring Diagram 26 5 Monochrome Models SELECT PLC Port TYPE PIN CONNECTIONS 27 5 Monochrome Models PLC Cable Part 5 Monochrome Models COM1 Port Computer Connection 5 Color and 6 Monochrome Wiring Diagram 8 Color Wiring Diagram ii mand 5 Color 6 Monochrome and 8 Color WIRING DIP Switch Settings 32 9 Monochrome and All 10 4 Color Models Wiring Diagram 34 9 Monochrome and All 10 4 Color Models WIRING DIP Switch Settings 95 All PowerPanels except 5 Mono PLC Cable Part 2 37 All PowerPanels except the 5 Mono WIRING Computer Interface and Peripheral Devices 38 ADJUST CONTRAST ADJUST BACKLIGHT Run Mode niece tsp Comp Int 40 Clock 41 OS Ris TTD pP 41 PowerPanel Hardware Manual 3 ASCII Commands for Computer Interface 43 4 Accessories Replacement Parts Maintenance 1 1T s
71. ve the hardware installed Section 2 page 17 of this manual will provide you with the instructions you need to install the PowerPanel Included are mounting dimensions Section 2 1 wiring requirements and DIP Switch settings Section 2 2 and communication setup instruc tions Section 2 3 This manual primarily addresses the installation of your PowerPanel You may design your screen online or offline without connection to a PowerPanel When designing screens with WIN you will place graphics and objects to display data and provide tools for Design Screens communicating with the PowerPanel all unique to your particu lar application For instructions on how to design screens refer to 79766 7 the uWIN Software Manual PowerPanel Hardware Manual 1 2 What you need to get started 1 3 Need HELP Hardware PowerPanel RS 232C or RS 422A 485A interface cable RS 232C or RS 422A in 5 Color RS 232C only in 6 Monochrome LCD Power lead PC requirements BM or compatible PC 486 or better with a mouse and separate serial port VGA display 4 MBytes 8 MBytes recommended Windows 3 x Hardware and Software Manuals Software PowerPanel uWIN Programming Software 10F64 Onscreen Help One of the most important features of the PowerPanel s WIN Programming Software is the availability of onscreen help To access the help windows simply press the F1 function key while on the topic where you n

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