P6 SPARE PARTS MANUAL
Contents
1. 1 gn ug ny dej an 1 an dijn L E E s E e o Ss B d a Ans oa U Yid 91005 9 sion joeg cal ipe A lt pals g Ri ga E 1 2 D 33 TOILET FAN TINED SERVER HIR s Les HAMDEASH RELAY 5 Oh lt 4033909 BOY SOIL C OFF B te 2 4 wi 195 5 LEE gt an mir wey 10990483 a En wei 98 SR ls gr I GC wf as dang usnis 19101 2 Ce lt Sal my es dad Mrz 613 ges 2 ei lt MBA deng Ec 169 931 IPS nos 2 037 e amen EE S 5 Is j 2 gt nung w wor d SRY WIR FAR 25 shades technics technics P6 SPARE PARTS MANUAL Service The following section details where to find key components and how to replace them Part Lights Location Cubicle Ceiling Replacement DISCONNECT THE POWER TO THE CUBCILE GENTLY PULL THE LED LAMP FROM THE CEILING LIFTING THE EDGES WITH A FLAT SCREW DRIVER USE MASKING TAPE TO PROTECT THE GRP CEILING PANEL FROM THE BLADE DISCONNECT THE LIGHT UNIT amp REPLACE Part PIR Sensor Location Cubicle Ceiling Replacement REMOVE 6x SCREWS SECURING THE PIR amp SMOKE ALARM COVER TAKE OUT THE PIR SENSOR AND2. Fridge Grille small Smoke Alarm Standard Cat No 661120 LED Spot Light Cat No 727201 Smoke Alarm Interconnect Cat No 661131 Cat No 712043 Fridge Grille large PIR Sensor PCB Snail Fan Cat No 727200 Cat No 712080 Cat No 727520 21 shades technics P6 SPARE PARTS MANUAL Stickers No Standing Emergency Alarm Cat No 735560 Cat No 735566 Shades Technics No Smokin Cat No 735568 Cat No 735563 Shades Technics TEL 44 001992 501683 www shades technics com Toilet Roll Cat No 735569 Door Lock RH Cat No 735564 Soap Dispenser Flush gt us Cat No 735572 Cat No 735562 ibi Hand wash Cat No 735561 Litter Bin Cat No 735567 Full Set of Labels Cat No 735570 Please specify LEFT or RIGHT hand cubicle when placing orders for labels 22 shades technics technics P6 SPARE PARTS MANUAL Toilet Control Board PCB Description ST4962 replaces ST4376 This Toilet Cubicle Control board provides a 24v supply to all cubicle components including high current electrical devices such as the Aircalor Hand Dryer M5 water Heater and Coolbox Fitted with a separate timer board the flush amp hand wash cycles can be adjusted and if a problem occurs the board can be flipped 180 degrees to put the system in un timed mode or pump on demand Other features include float switch override facility and a 9v dropper to control a smoke alarm
3. of the coolbox it is recommended that canned drinks and any food are pre chilled prior to loading Loading the cabinet with un chilled products will affect the cooling time as will leaving the door open for long periods of time Crucial in the summer months when ambient temperatures inside and outside the vehicle are much higher shades technics technics P6 SPARE PARTS MANUAL Cubicle Water Systems HYDROFLUSH The Shades Hydroflush system uses a preset quantity of fresh water dispensed via a high pressure pump Using a maximum of 500ml on a timed cycle that also controls an inline solenoid and slide valve fitted to the bottom of the bowl A small quantity of clean water should remain in the bowl to seal the slide valve and prevent odor returning into the cubicle For consistent operation of this valve the maintenance guidelines must be followed using the correct toilet paper and chemical will prolong the life of the system shades technics technics P6 SPARE PARTS MANUAL Cleaning amp Hygiene Cubicle Cleaning The cubicle is manufactured from Glass Reinforced Plastic GRP with high gloss interior and lightly textured exterior surfaces This surface finish is delicate and must only be washed down using a mild detergent The use of a caustic or abrasive material is not recommended as this will affect the appearance Toilet Bowl Cleaning To protect the finish of the GRP toilet bowl do not use abrasives of any kind To clean t
4. off the water to the hose and open the evacuation valve to empty the tank 6 Press the flush button to open the valve and remove the hosepipe e Lubricate soil tank evacuation valve to be carried out immediately after flushing through the soil tank Undo the four fixing bolts holding the soil valve assembly together and remove the main body section Lubricate the slide paddle using lithium grease or similar so the open close operation is smooth Replace the valve body and bolt together Do not over tighten as this will restrict the operation of the valve e Disinfect the hand wash tanks and flush through with clean water shades technics technics P6 SPARE PARTS MANUAL Winterization If the vehicle is to be parked in zero or sub zero temperatures it is imperative that all water containers are completely drained Note No warranty claims will be accepted on any winter damaged parts Jump Starting When jump starting the vehicle please ensure that the dashboard master Switch for the WC is off Fault Reporting Procedure 1 In the unlikely event of a fault occurring an emergency parts kit has been supplied along with the enclosed comprehensive fault analysis flow chart 2 Using these charts determine the cause of the fault and replace the faulty item from the kit if possible 3 To order a replacement kit or non kit part contact the dealer as specified on the contents page Page 2 of this manual quoting the cubicle s
5. removing the need for a battery SVV1 8 SW2 control power to the board and are for use during maintenance testing removing the need to keep going back and forth to the dashboard switch 23 shades technics technics P6 SPARE PARTS MANUAL ST4962 PCB Layout PIR INDICATOR SERVERY LIGHT PANEL HEATER DASHBOARD TOILET FAN TIMER WATER TANKS W TOP PUMP CUBICLE 1 C 4 SA 18 SA 353 B88 OOO a 14888 SOO a 1 1 590 SC OOO wc E FW LOW SRV HTR SRV Fuk FAIL ON DRINK TANK 00000 FLOAT SWITCH CON we TIMER CIRCUIT CI HYDROCALCR HAND C i CZI ARCALOR Q uroracator F10 AIRCALOR m SS F17 Fig S Notes for All Boards Fuses FS13 and FS13A not to be fitted both at the same time as feedback from the direct battery feed and the board feed I E Battery Isolator can occur FS13A is only for Board fed cool box FS13 is only for direct battery fed cool box Smoke Detector Circuit not fused Off Board Hydrocalor relay fitted Hand Dryer relay fitted shades technics technics P6 SPARE PARTS MANUAL 574962 PCB Wiring HYDROCALOR HW F T la 4 A 28 08 01 23 01 04 Jesus 24 L Ma 24v Stud 24 Stu E e 962 J Tercon Bun L o Es gal 3 CSU EN MENE 733 E bbb Us l CI Ll voeg 92 5 d TC DEO ug dag do wp 5
6. 61987 HW Solenoid Cat No 714620 P6 Soil Tank Cat No 733106 shades technics P6 SPARE PARTS MANUAL Cubicle Spare Parts Soap Dispenser Cat No 661660 Hand Drier Button Alarm Button Cat No 714030 Cat No 714014 P6 Mirror Nylon Screws Hand Dryer Cat No 661822 Cat No 713151 Cat No 661800 13 shades technics technics P6 SPARE PARTS MANUAL Electrics PIR PCB Sold as complete assembly Cat No 712080 t3 Isonic Valve Cat No 735714 Main PCB MKII Isolator Switch Cat No 730616 Cat No 661221 14 shades technics technics P6 SPARE PARTS MANUAL Tanks Pumps Boiler M5 Water Heater 55L Step Tank Cat No 697010 Cat No 733666 Hydro filter single Cat No 722017 Drinks Pump Flush amp Hand Wash Pump Hydro filter pack of 6 Cat No 722015 Cat No 702102 Cat No 702010 15 shades technics Hatch Cover Cat No 732070 Tap Cat No 747044 Overflow Fitting Cat No 744011 Hose Barb Connector Cat No 747027 P6 SPARE PARTS MANUAL Plumbing Spare Parts Horizontal Float Switch Cat No 714510 Tap 15mm Push fit Cat No 7470037 Hose Barb Filler Cat No 695520 34 Swivel Hose Connector Cat No 744005 Vertical Float Switch Cat No 714500 Tank Coupler Cat No 747028 Hose Barb Filler Cat No 747032 Hose Barb Filler Cat No 744022 shades technics Non Return Valve Cat No 747036 Tan
7. RK SHADES 7 SPARE PARTS MANUAL TECHNICS Tel 44 0 1992 476830 cat No Issue 1 01 05 2011 shades technics technics P6 SPARE PARTS MANUAL Contents TITLE PAGE Cubicle Operating Instructions 3 Cleaning amp Hygiene 6 Daily Maintenance 7 Weekly Maintenance 8 Quarterly Maintenance 8 Winterization 9 Jump Starting 9 Fault Reporting 9 Warranty Claim Procedure 10 Cubicle Spares 11 Electrical Spares 14 Tanks Pumps Boiler 15 Plumbing 16 Door Furniture 18 Valves 19 Worktop 20 Fridge amp Cubicle Upper 21 Stickers 22 PCB Overview 23 PCB Schematic 24 Cubicle Wiring 25 Service Instructions 26 shadestechnis technics P6 SPARE PARTS MANUAL Cubicle Operating Instructions Switching the cubicle ONT Engage the WC master switch on the dashboard The cubicle interior lamps will turn on for 60 seconds and then switch off The cubicle is now ready to use t is recommended that the vehicle engine is running to protect the batteries Interior Light A blue LED night optional light above the sink will work when power is switched to the cubicle and upon entry the 2 main spot lamps will illuminate automatically The interior lamp is controlled by a movement sensor which will switch off the light shortly after the cubicle is vacated To Flush The Toilet Push the flush button g once to flush the toilet with a set quantity of water Should a further flush be required wait for the flush cycle to comp
8. UNCLIP THE CABLE RE FIT A NEW SENSOR amp CHECK THE SENSITIVITY AND TIMING ADJUSTMENT IS CORRECT 26 shades technics technics P6 SPARE PARTS MANUAL Service Part Hand Drier Location Cubicle Wall Behind Vanity Replacement DISCONNECT THE POWER TO THE CUBICLE REMOVE 2x SCREWS ON THE UNDERSIDE OF THE UPPER VANITY AND 1x SCREW BEHIND THE MIRROR REMOVE 2x SCREWS ON THE UNDERSIDE OF THE HAND DRYER REMOVE THE FRONT COVER OF THE HAND DRIER REMOVE 2x RUBBER HOLE COVERS REMOVE 3x SCREWS RELEASING THE UNIT FROM THE WALL DISCONNECT THE 2 CABLES PASSING THROUGH THE OUTER WALL OF THE CUBICLE MAKING SURE THEY DO NOT FALL DOWN THE BACK RE CONNECT A NEW UNIT AND SCREW TO THE WALL MAKE SURE THE RUBBER HOLE COVERS ARE RE FITTED AND FIT THE COVER SECURING WITH BOTH SCREWS FIXING HOLES 27 shades technics technics P6 SPARE PARTS MANUAL Service Part Hand Wash amp Flush Buttons Location Sink Vanity Replacement DISCONNECT THE POWER TO THE CUBICLE UNSCREW THE BUTTON HOLDER COVER REMOVE TERMINALS FROM THE BACK OF THE BUTTON UNSCREW THE COLLAR ON THE UNDERSIDE OF THE BUTTON BUTTON SHOULD RELEASE FROM THE TOP RE FIT NEW BUTTON AND CONNECT THE TERMINALS Use 2x outer terminals 28 shades technics technics P6 SPARE PARTS MANUAL Service Part Hand Wash amp Flush Pump Location Next to supply tank behind centre steps Replacement DISCONNECT THE POWER TO THE CUBCILE REMOVE AN
9. Y ACCESS PANEL amp INSULATION PROTECTING THE PUMPS DRAIN FRESHWATER TANK DISCONNECT THE WIRES TO THE PUMP REMOVE FROM SECURING CLIP RELEASE INLET AND OUTLET PIPES RE FIT NEW PUMP MAKING SURE THAT BOTH INLET AND OUTLETS ARE WATER TIGHT AND THE FLOW ARROW IS POINTING IN THE CORRECT DIRECTION RE CONNECT THE POWER CLOSE THE DRAIN ON THE SUPPLY TANK RE FILL TANK WITH FRESHWATER SWITCH ON POWER TO CUBICLE PRIME PUMP WITH 2 3 BUTTON PUSHES WHEN WORKING CORRECTLY REPLACE THE INSULATION AND COVER WIRING CONNECTIONS gt INLET 29 shades technics technics P6 SPARE PARTS MANUAL Service Part PCB Location Behind the sink in the locker Replacement DISCONNECT THE POWER TO THE CUBCILE REMOVE ALL CONNECTORS REMOVE THE 5X SCREWS HOLDING THE PCB FIT THE NEW PCB amp ATTACH THE CONNECTORS MAKING SURE THAT THEy GO BACK IN THE CORRECT ORDER REPLACE OR SWAP TIMER BOARDS OVER CHECKING ORIENTATION IS CORRECT 9 WAY CONNECTOR PIR PCB Part PIR Circuit Board Location Behind the sink in the locker Replacement DISCONNECT THE POWER TO THE CUBCILE REMOVE ALL WIRES IN THE SCREW TERMINALS amp THE SMALL SENSOR PLUG REMOVE THE 2X SCREWS HOLDING THE PCB FIT THE NEW PCB amp ATTACH THE SMALL PLUG amp WIRES MAKING SURE THAT THE WIRES GO BACK IN THE CORRECT ORDER 30
10. erial number The serial number is located behind the vanity access panel 4 In order for replacement goods to be dispatched a simple warranty procedure must be followed Tampering unauthorised involvement or preventable damage will result in a charge being levied shades technics technics P6 SPARE PARTS MANUAL Warranty Claim Proceedure Shades Technics offer a comprehensive warranty cover for all products valid for 12 months from the vehicle s date in service Contact the dealer or supplier from where the vehicle was purchased The dealer supplier will then contact Shades Technics who will fax a warranty claim form to the customer Complete the warranty claim form ensuring all details are filled in and fax back to Shades Technics on 44 0 1992 476831 Shades Technics will dispatch any parts required or organise rectification via one of its service points Please return any faulty parts that have been replaced under warranty within 14 days or a charge may be applied 10 P6 SPARE PARTS MANUAL shades technics Cubicle Spare Parts Flush HW Button Cat No 714007 Flush Nozzle Cat No 663609 11 shades technics technics P6 SPARE PARTS MANUAL GRP Toilet Bowl Assembly SS Toilet Bowl Assembly Cat No 731256 Cat No 731250 ABS Toilet Bowl Assembly 2010 onwards Cat No 731320 Toilet Seat Cat No 735101 Hinges Cat No 735102 Splash Shield Cat No 6
11. he bowl use a mild anti bacterial detergent and suitable brush Some units will have a Stainless Steel bowl installed but the same rules apply Litter Bin The P6 features a plastic box located outside of the cubicle that acts as a spillage tray for a bag The bag must be secured to the bottom of the bin hopper using the elastic cord The bin is filled via the aisle side litter flap or inside the cubicle Soap Dispenser To fill the dispenser lift the lid of the dispenser and fill with liquid soap Some dispenser are located behind a vanity door and require a key for access Toilet Roll It is recommended that a high biodegradable paper is used at all times Cat No 800103 Pack of 36 Available from Shades Technics Domestric grade toilet paper is not recommended as this can block the system shades technics technics P6 SPARE PARTS MANUAL Maintenance Daily Routine e Prior to the vehicle entering service the holding tank should be charged with an additive to sanitise the effluent e recommended product is Shades Super Sani ECO or Sani RC formulated from natural essential oils this formaldehyde free formula is contained within a water soluble membrane A single 16 gram sachet contains the recommended dosage for 110 litre capacity holding tank and will function for a maximum of three days To apply 1 Ensure the soil tank is empty 2 Check the tank evacuation valve is closed 3 Check the WC clean water tank i
12. is used but this is also located inside the locker The knob must be pushed back in to close the valve when finished Smoke Alarm The smoke alarm is mounted in the ceiling panel of the toilet and is powered via the main toilet control board and not a battery in most cases It may also be connected to a light on the dashboard which illuminates should the smoke alarm be activated To reset the alarm push the RED button on the unit In Case of Emergency Depressing the RED alarm button inside the cubicle will alert the driver To Operate the Hand Drier Optional Fit To start the unit push the button on the front or the remote push button plunger when the unit is concealed behind a vanity door The unit stops automatically Coolbox Where fitted Shades use a range of Thermo electric non Gas cooling plants ranging from 80W to 140W of power Fitted to either a centre toilet or rear galley kitchen these units are designed to keep drinks and snacks cool at about 3 5Deg C Powered directly from the cubicles PCB the units require a full 24 volts to kick start them but can run in ECO mode when power is switched off ECO mode will help maintain a cool temperature until the low voltage detection switches the unit off completely to protect the batteries from fully discharging NOTE The ventilation grilles for the cabinets must be kept clear from dust amp blockages as this will affect the unit s performance To maximize the performance
13. k Connector 22m Cat No 745010 15mm Elbow Cat No 747015 Service Valve Cat No 747035 P6 SPARE PARTS MANUAL Plumbing Spares In Line Filter Cat No 722102 15mm Straight Cat No 747010 15mm T Connector Cat No 747020 Jubilee Clip 12 22mm Cat No 744041 Hose Barb Swivel Cat No 702520 Stem Elbow Cat No 747016 15mm 4 Thread 15mm 7 Thread Cat No 747024 Cat No 747025 Jubilee Clip 16 27mm Cat No 744042 17 shades technics P6 SPARE PARTS MANUAL Door Furniture RH Door Lock Cat No 661205 Coat Hook Cat No 661030 Edgemount Hinge Cat No 661410 In Swing Door Hinge II Upper amp Lower Set Cat No 661409 Fridge Door Hinge Cat No 661400 Pin amp Bar Hinge Tension set Cat No 661401 18 shades technics P6 SPARE PARTS MANUAL Valves Pneumatic Dump Valve Cat No 735774 Dump Valve Assembly Cat No 735746 19 shades technics P6 SPARE PARTS MANUAL Drinks Worktop Back Nut Cat No 695504 Back Nut Cat No 695505 Drinks Cat No 712511 Flush HW Button Cat No 714007 Sink Faucet Drinks Cat No 663603 Sink Drain 45Deg Cat No 701552 shades technics technics P6 SPARE PARTS MANUAL Fridge amp Cubicle Upper Spares Fridge Plant 100W Fridge Grille Fridge Door Handle Cat No 703113 Cat No 731273 Cat No 663020
14. lete then press the button again NOTE we When the soil tank is full the dashboard LED will illuminate and the Occupied lamp will signal The toilet is now out of use until the soil tank is emptied ISN When the clean water tank is empty the dashboard LED will illuminate and the Occupied lamp will signal The toilet is now out of use until the water tank is re filled To Wash Your Hands Depress the handwash button once to dispense a set amount of water When the hand wash tank is empty the dashboard LED d will illuminate to alert the driver Cubicle Extractor Fan The ventilator fan runs continuously when the master switch is ON but has the option to only work when the light is activated A pair of cables close to the fan connector can be swapped over to provide the alternative option Water Tank Filling amp Emptying Tanks are filled via the hose connectors located in the side locker or boot Each tank also has its own drain for cleaning or winterization shades technics technics P6 SPARE PARTS MANUAL Cubicle Operating Instructions Soil Tank Emptying The evacuation valve on the soil tank is either controlled pneumatically or manually If the manual option is fitted a pull handle can be found underneath the coach or underneath the toilet inside the locker If a pneumatic system is installed a button the dashboard or on the front wall of the cubicle will activate the valve In some cases a push pull knob
15. s full 4 Switch on power to the cubicle see page 3 5 Press the flush button and drop the complete sachet into the bowl Cat No 800025 Box 100 or Cat No 800026 Carton 1000 Caution Do not open the sachet e Itis recommended that the WC supply tank is drained and the soil tank is emptied at the end of every day e The hand wash tank should be emptied and re filled daily To help maintain a clean tank and freshwater the use of a sanitiser is recommended Shades can supply a suitable product that disinfects the water that is safe to drink and non irritable to the skin and eyes Cat No 800060 shades technics technics P6 SPARE PARTS MANUAL Weekly Routine e Check extractor fan function e Inspect the security of the faucet door hinges and toilet seat Check the operation of the cubicle door and lock function e Open vanity door check electrical and plumbing connections for security and leaks e Check water flow to the hand basin is smooth and constant Quartely Routine e Flush out soil tank with clean water the soil tank must be empty and the vehicle positioned so that the soil tank evacuation valve is over a sewage drainage point To flush out 1 Switch on the cubicle 2 Connect a hose pipe to a mains water supply 3 Push a hose pipe through the flap in the bottom of the bowl and into the tank 4 Turn on the water to the hose pipe and fill the holding tank being careful not to overfill 5 Switch
Download Pdf Manuals
Related Search