pcs 200 pg 200.011.f panel operatorski lauer manual
Contents
1. O Systeme Lauer GmbH PCS VPC 91 PDP Interfacing of the PCStopline FCobusline and the VPC O90 Multi User In terface to the Profibus DP Operating instructions manuals and software are copyrighted All rights are reserved Copying duplicating and translating in whole or in part is not forbidden An exception is valid for the making of a backup copy of the software for your own use This manual describes our PCS Profibus DP coupling We reserve the rightto make changes to the manual at any time without prior notice Wecannotguarantee the accuracy of programs and data stored on floppy disk nor their error free condition We only guarantee that programs are executable within the application described in the manual Since floppy disks are data carriers which can be manipulated we can only guarantee that they are physically undamaged The liability is limited to supplying a replacement D e Weassume noresponsibility for misprints Liability is limited to damages where the Ce misinformation is shown to be intentional De 4o IL Y Wealways gladly welcome any ideas on improvements as well as notes on faults Os The agreements are valid also for the special appendices to this manual 2 Introductory Guide PCS VPC 91 PDP Systeme Lauer GmbH ldeograme and symbols The following symbols and ideograms are used in this manual Warning Possibly dangerous situation that can cause death an2. 34 B 1 5 Settings ofthe slave Multibox 222222 35 B 1 6 S5 demo project kL ceaeeaseniss 36 B 1 7 Trouble shooting 24242 LIH 36 B 1 8 Term of the communication eeeeenHI 38 B 1 9 Optimal configuration 0 22sssssseseseene 40 C OSC ee 45 Gl Determining the configuration een 44 C 1 1 Configuration of the master board DESI DP A 44 C 1 2 Trouble shooting 42 4 LeeeeHHHR 47 Cie Print out handling software 1 1 ieieenetieonibin 49 Who for what to talk j gieren 58 Haee MM L Q1 Q1 Qi l llll lC0w sent 59 Systeme Lauer GmbH Technical description of the PCS 607 14 About what does thie manual reporte This manual informs you exclusively about the application of the PCS 807 Profi bus DP Multibox together with the PCS micro mini VPC 090 Multi Interface the SIEL2DME DRV midi and maxi driver and the programmable controller handling software PROFIBUS S5D or PCSS7L2 AWL S7 The PCS 590 595p operating consoles do not require the PCS 807 Multibox since this is integrated into the PCS 590p 595p The settings of the master board and the use of the handling software is absolutely identical Therefore this principle is used for the here described procedure The network structure set up was tested with a S5 115U CPU 942 943 944 945 an S5 135U CPU 928 in connection with an IM308B version 6 S5 DP master board an IM308C version 2
3. Support Henzkr 07022660 240 Ratt 07022660 242 ___Monkenebr _ Lehner 07022660 243 070229660 123 070229660 123 TechnralSupportSIT Schamecker 07022 9660 220 070229660 226 07022 9660 221 07022 9660 223 07022 9660 222 Tianng amp Exercise G ekebr GasyW ARE Kobus GCCA PCS 07022 9660 221 07022660 222 responsbk forproduct Ine LCAsarine BR FT RR LeAstandad m M gt EB MW PCStoplne n n n an an PCScbssr n n n an VPCexclhsy VPCcom pact n n VPC EASYW ARE n n TekService TSN n n responsbb fornet amp bus PNE INTERBUS mn mn m A PROFIBUS n n n ArNET n an n responsbb forPLC drwer SE NN ABB n n AEG BR M 9 c Alen Biadky E E B amp R n mn Bosch n n Cegekc B JhMD A4 C rouzet E 4 MD Ebere MB Feto BE A RR c Z GE Fanuc n in Hiachi n a C LM _ UM IDEC DW E REES KIM BR M _ M atsushita m Mia EMEN 98 2 OMRON M M Y PC BR M Philps n BR Saa mE E E Sam sung n Simes OH 0 08 500P M EB 313 M 1 E_v 58 PCS 807 Profibus DP to Bosch PLC Systeme Lauer GmbH Index 0 0606000000000000000000000000000000000000000000000090 0 d AA variable eee 18 Terminator sse 20 AJ variable sdb iieba 18 Acknowledgment delay 27 B Baud rate eco 21 Bus profile sugeEEeeekee Nee tds 21 C Ne 20 COPE NC 34 46 COM ET2
4. 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 Print out handling software Ti W P7 D timevalue PZ TT U B LOGl SE D P6 PZ 12 U B P6 timeout BEI set fault watch dog has responsed T KOMM FEL S B P8 watch dog XO W D D init after communication error BA PO open PCS DB BA P10 COFF BE pO d end watch dog start of communication START KO start timer L W P7 D timervalue PZ 13 U B LOGO SE D P6 PZ 14 U B LOG1 R B P8 watch dog XO W D D init output at the first cycle BA PO open PCS DB BA P9 INIT BE EE end start communication program end INIT Subroutine INIT inits the PCS datafield at the first cycle pen The user can program his own specifications 56 PCS 807 Frofibue DF to Bosch PLC Systeme Lauer GmbH Print out handling software HLT Here you have to specify your init values fp RERRRARERRERERRER RAK RERKKRERER EER ER BE at least set your rer rer re e ERRER REA RER er CRT KEK AR key bytes tao zero trier Example PCS 009 090 095 KOD A A D8 A D10 A D46 KOFC8H A A D26 CONTROLWORD A K0080H A A D28 CONTROLWORD B E z om m m zm z zz Ta EXAMPLE PCS 900 920 950 KOD A A D8 A D10 A D12 A D18 A D78 CONTROLWORD D K0080H A A D76 CONTROLWORD C KOOFFH A A D74 CONTRO
5. W B W C B W KOOFFH B W B 1 W K1800H B BY D C BY KOFH C W C W A 1 return u BY KOH C u end W B BY A D BY B D BY D B W B W A BY A D BY B D BY D B W A W B 2 BY C return u gt send pointer to the stack load PCS dataword address P add to indirect address PCS datafield load instruction mask count of datawords dataword counter to the stack increment receive pointer copy until dataword 0 write AND instruction end receive address of high byte load high byte from receive inputs AND byte from PCS datafield Store it as high byte receive address of low byte increment datafield address load low byte from receive inputs AND byte from PCS datafield store it as low byte increment datafield address increment receive pointer decrement dataword counter ct ct ct there another instruction load from stack dataword counter Systeme Lauer GmbH PCS 807 Profibus DP to Bosch PLC 55 154 155 156 157 158 159 160 161 162 163 164 168 169 170 171 172 173 174 177 178 179 180 181 182 183 184 185 186 187 188 189 191 54 Print out handling software POP W B load from stack send pointer INC W C count 1 instruction word SLL W C count of byte L BY DX2 D U W KOOFFH D INC W D C increment receive pointer VGL W P2 D check if receive
6. and a CP5431 version 3 The setup was also tested with an S7 fitted with a CPU 315 2 DP The following describes the startup of this set up The PCS 807 firmware is based on the Siemens SPC 3 chip set with Siemens object code Systeme Lauer can take over no responsibility for errors and limitations due to the Siemens software Programming of the Siemens programmable controllers of the Profibus master board and the basic Profibus DP functions are assumed as known A 1 1 Which parts do need The following products are required from Systeme Lauer for a Profibus DP network set up e PCS807 Profibus DP Multibox version PX807 0001 SPC2 or PX807 1000 SPC3 or higher APCS micro mini midi or maxi operating console or the VPC 090 Multi Inter face The PCSPRO PCSPROWN PCSPRO or PCS 9092 configuration software and a PCS 733 programming cable for the PCS operating console This manual including the PCS91 PDP floppy disk as well as power supplies for all components Technical description of the PCS 607 Systeme Lauer GmbH General remarke 0e 0 06060000000000000000000000000000000000000000000000000 A 2 1 Basic data interchange The communication connection between the PCS and the programmable controller data area is made via the following communication devices PCS operating console Y PCS807 Multibox Profibus DP Y Profibus master Y Programmable controller Y Profibus master Y PCS807 Multibox Pro
7. e FB 201 is selected in the first cycle e FB 202 is called only once at a communication loss PCS 807 Profibus DP to Siemens PLC Systeme Lauer GmbH Determining the configuration B 1 5 Settings of the slave Multibox The PCS 807 Multibox Profibus DP slave automatically adapts to the alleged configuration Only the slave number of the PCS 807 Multibox Profibus DP must be set You set the slave number of the PCS 807 Multibox Profibus DP using the DIL switches 1 to 7 to a number between 3 and 126 The setting must be made with the power being removed or in a reset condition the setting is taken over at the start The slave address is calculated as follows OFF 0 and ON 1 DILI x 64 DIL2 x 32 DIL3 x 16 DILAx 8 DILS x 4 DIL6x 2 DIL7 x 1 DIL 1 DIL2 DLS DL4 DLS DLS DIL 7 For the PCS 590p 595p operating console the slave number is set in the driver using the PCSPRO configuration software Systeme Lauer GmbH PCS 807 Profibus DP to Siemens PLC A5 36 Determining the configuration Start up the components in two steps Step 1 Network Set up the Profibus DP network Supply power to the programmable controller and to the PCS 807 Multibox Profibus DP The IM 308 RN LED is activated and the BET LED of the flashes e After about 5 seconds the BET LED of the master board is deactivated and the green COM LED of the PCS 807 Multibox Profibus DP or the PCS 590p 595p is
8. malfunctioning of the programmable controller are possible Attention The PCS operating console and the PCS 807 Multibox Profibus DP must be earthed PCS 807 connected to grounding strap The unit was designed manufactured tested and documented according to rele vant safety standards In the normal case the instrument does not represent any dangers concerning property damages or the health of persons Note A Profibus conform environment according to EN 50 170 Volume 2 PROFIBUS is assumed The specifications published by Systeme Lauer were determined with our methods and facilities characteristics are only guaranteed to this respect The user is responsible for testing and determining the suitability for the specific application or for use under actual conditions Systeme Lauer does not assume any warranty for this Modifications reserved Systeme Lauer GmbH Technical description of the PCS 607 Db 29 24 s Technical description of the PCS 807 Systeme Lauer GmbH Siemens PLC e 0 060000000000000000000000000000000000000000000000000 PCS 807 Profibus DP Multibox or PCS 590p 595p connected to Siemens PLC with VO communication Determining the configuration For a Profibus DP network setup are required by Siemens following products a So SPS or 87 300 400 with Profibus DP master aProfibus DP master plug in module only for S5 version IM308b version 6 IM308c version 2 or CP5431 Pro
9. 807 Profibus DP to Siemens PLC Systeme Lauer GmbH Bosch FLC 060000000000000000000000000000000000000000000000000060 PCS 807 Profibus DP Multibox or the PCS 590p 595p for Bosch PLC with l O communication Systeme Lauer GmbH PCS 807 Profibus DP to Bosch PLC 45 44 Determining the configuration The following Bosch products are required for a Profibus DP network setup 1 C1400 programmable controller 2 DESI DP or DESI DP12 Profibus master board 3 programming software for the programmable controller and the master board 4 Profibus DP network cable and bus connector as well as power supplies for all components C 1 1 Configuration of the master board DESI DP The corresponding settings must match to secure a correct interaction of all parts Type file Copy the LAUERDPGSD file into your BOSCH BIB directory This file is required for the master file to be created and contains all configuration possibilities of the PCS 807 slaves Call up now the Profi software of the master board Select the DP software using F3 Create a new project or use the included PCS DP project Use F2 to enter the editor Select the PCS 807 in the BTN overview Under the Modules group select the configuration fitting your application best size of the transfer buffer in bytes Specify the slave address for the PCS 807 module or the PCS 590p 595p Now switch to the BTN detail window using F5 Enter here the input and output bytes desir
10. A indir address of datainputs ADD W K1H A at byte 2 load first instruction L W P3 B indir address of dataoutputs ADD W K1H B L W K2H D reset receive counter T BY D DX2 DX2 receive counter analyse of the instructions read new noe L BY A C read actual instruction PCS 807 Frofibue DF to Bosch PLC Systeme Lauer GmbH Print out handling software 4l L W A A SP AUFT_END 42 PUSHW C 43 ADD W K1 A 44 L BY A C 45 T BY C D 46 U BY KFOH C 47 VGL BY K10H C vead instruction 48 SPZ READ o 49 VGL BY K20H C write instruction 50 SPZ WRITE Po ok VGL BY K40H C write and AND instruction 52 SPZ WRITE U 9 53 VGL BY K80H C write and OR instruction 54 SPZ WRITE O Po 25 POP W C 56 SP AUFT END LL read instruction copy data from PCS datafield to send outputs je l READ Su POP W C 58 PUSH W A pointer receive inputs to stack 59 L BY C A load dataword address 60 U W KOOFFH A 61 SLL W A 1 7 2 62 O W K1800H A at to indirect address PCS Datafield 63 L BY D C load instruction 64 U BY KOFH C mask count of datawords return r e copy until count of datawords 0 65 VGL BY KOH C 66 SPZ r end read instruction end 67 NC W A 68 L BY A D load high byte from PCS datafield 69 T BY D B write to send outputs 70 DEC W A 71 NC W B inc
11. DP slave submits the response to the PCS Vv PCS operating console The PCS operating console evaluates the response and shows the data on the display The inquiry response package is supplied with a task number so that the response always matches the inquiry With the PCS 590p 595p the intermediate steps referring to the PCS 807 Multi box are skipped The master communicates directly with the PCS Technical description of the PCS 607 Systeme Lauer GmbH General remarke A 2 1 Settings of the Multibox slave The PCS 807 Multibox Profibus DP slave automatically adapts to the given configuration For this only the slave number of the PCS 807 Multibox Profibus DP needs to be set Using the DIL switches 1 to 7 you can set the slave number of the PCS 807 Multibox Profibus DP between 3 and 127 The settings must be performed either with the power being removed or in the reset state the settings are taken over at the start The slave address is calculated as follows OFF 0 and ON 1 DIL1 x 64 DIL2 x 32 DIL3 x 16 DILAx 8 DILS x 4 DIL6 x 2 DIL7 x1 DIL 1 DIL2 DLS DL4 DLS DLS DIL 7 The slave number of the PCS 590p 595p is set in the driver using the PCSPRO configuration software Select the Project menu item and then Driver parameters Systeme Lauer GmbH Technical description of the PCS 807 17 18 General remarks Aine Farameterizing of the PCS Both the application program
12. Edit gt Master system gt Open menu command The dialog field for the network and L2 address assignment is displayed 2 assign the DP master a SINEC L2 DP network a default network is offered 3 assign an L2 address to the DP master the lowest free L2 address is offered as default value Result the Master system configuration table is displayed after the assignment of the SINEC L2 DP network and L2 address Master system configuration table In the master system configuration table you allocate and parameterize all DP slaves of a master system Systeme Lauer GmbH PCS 807 Profibus DP to Siemens PLC 51 Determining the configuration Select and allocate a DP slave Go ahead as follows to allocate a DP slave in the configuration table 1 You must create the type file From the PCSS 91 PDP diskette copy the LAUSPC3X 200 file into your STEP7 S7DATA TYPE FILE directory Open your configuration table Select the Extras Update type files menu command on Now close your application and restart the STEP 7 software The type file has now been entered in your hardware catalog 2 Select the PCS LCA with SPC3 DP slave from the hardware catalog to be found under ProfibusDPWNormslave Siemens 3 Allocate the DP slave in the configuration table STEP 7 offers you automatically the free L2 addresses ina list box The next free L2 address is offered as default value 4 Assign the L2 address m SIMATIC 300 Station1 PROFIBUS D
13. LED 4 5 ssec tios 20 Slave address AA 17 35 Slave number erroneu 17 35 Slave parameter sse 21 Stop command see 34 System requirements 21 Supply voltages A 21 T TIER E 34 TIMT eet Eder 34 TIMES cities det baee e inre 34 RAN 34 TXEB EE 34 PCS 807 Profibus DP to Bosch PLC 59 60 PCS 807 Profibus DP to Bosch PLC Systeme Lauer GmbH
14. PCS 91 TEC for Teco PLC PCS 91 TMQ for Telemecanique PLC PCS 91 TOS for Toshiba PLC PCS 91 IBS for Interbus S PCS 91 PDP for Profibus DP 10 Introductory Guide PCS VPC 91 PDP Systeme Lauer GmbH Technical Manual PCS VPC 91 PDP for the PCS 807 Frofibus DF Multibox and PCS 590p 595p Systeme Lauer GmbH Introductory Guide PCS VPC 91 PDP 11 12 Table of contente Ad All Aid A 2 1 A 2 1 A 2 2 A 2 3 A 2 4 AO AA Ab Generalreference 4 eessseseseseeemeenene 15 About what does this manual report sese 14 Which parts do I need 0 222222 14 Generalremarke s 9 o c2ssseeeesee eene 15 Basic data interchange 22 2222 15 Settings ofthe Multibox slave 22222 17 Parameterizingofthe PCS 22222 18 Transfer ofthe record into the PCS 2222s 19 Set up and first powering up e 20 PCS 807 Specifications wissdmmivrasis 21 Maintenance eesseeeseenememen 22 Safety related information eese 25 Technical description of the PCS 607 Systeme Lauer GmbH Table of contente B Siemens FLG ARa 25 DI Determining the configuration essen 26 B 1 1 Configuration ofthe master board S5 EE 27 B 1 2 Configuration of the L2 DP network S7 eeeee 30 B 1 3 Defining a master system eemHR 31 B 1 4 Programming ofthe programmable controller
15. Power On LED It represents the functioning of the switching power supply yellow RUN LED This LED is OFF in the loading state It is ON in the Run state green Communication LED This LED is OFF with communications being inactive The LED flashes if a baud rate is recognized The LED lights if a data exchange occurs With a PCS 590p 595p a green Communication LED is available on the rearside of the unit A data exchange occurs if it is activated In addition the COM LED on the PCS 590p 595p frontpanel is only deactivated if the handling software is correctly executed in the programmable controller Systeme Lauer GmbH PCS 807 Profibus DP to Siemens PLC 39 40 Determining the configuration B 1 9 Optimal configuration The communication speed depends essentially on the following elements Occurring tasks in the PCS The display content and the enabled transfers in the command words determine the tasks of the PCS operating console Slave configuration An increased I O buffer size in the programmable controller will also increase the processing speed of the jobs in the PCS The output buffer should have twice the size of the input buffer AJ driver variable This variable changes the refresh behavior of the variables and the keys AJ lu Keys and LEDs will be quickly transferred variables are refreshed slowly suited for jog operation The I O buffer can be small AJ 10 u Default values Repre
16. interface firmly integrated into e g CPU 315 2 DP e a interface module that is assign to a CPU FM e o IF 964 DP in CPU 488 4 e aCP together with a CPU e g CP 342 5 this is parameterized using a special software in called up STEP 7 DP slaves As DP slaves you can use modules with integrated digital analog I O channels compact DP slaves e g ET 200B PCSS 807 or LCA 3xx 3 e interface modules with associated S5 or S7 modules modular DP slaves e g ET 200M Procedure Basically you configure a SINEC L2 DP network using the Step7 software hardware configuration just with a local setup Go ahead as follows Assign DP master in configuration table of the local module rack Assign DP master to a SINEC L2 DP network and allocate L2 address Create master for modular DP slave for compact DP slave Assign DP slave in configuration table and allocate L2 address assign the designation to the DP slave assign I O addresses to the module designations assign I O addresses to the DP slave Save the configuration PCS 807 Profibus DP to Siemens PLC Systeme Lauer GmbH Determining the configuration 0e 0 06060000000000000000000000000000000000000000000000000 Conversion into a configuration table Allocate the DP master locally to a module rack Allocate the DP slaves to an own configuration table The change to this configuration table is only ma
17. of machine states and help texts Determine the message texts and associate these to words subdivide the message texts into 3 priority groups e Notes Warnings Faults and consider the different erase behaviors display and message modes The programmable controller can change display and message modes at any time Define the menus and the operating texts Transfer the data record variable texts menus created in the PC or PU under the MS DOS DRDOS operating system into the PCS using the PCSPRO PCSPROWN PCSPROU software Implement and parameterize the programmable controller specific handling software PCS 91 PDP refer to the Info overview in the user program Connect the PCS to the programmable controller using the PCS 807 Multibox or directly when using the PCS 590 595p Jointly test the operation and control between the PCS and programmable controller and optimize if necessary Introductory Guide PCS VPC 91 PDP Systeme Lauer GmbH Quality and eupport 0 060600000000000000000000000000000000000000000000000 90 i Quality is the most important factor in our company From the electronic component to the manufactured device all is competently tested by our quality assurance department For this purpose national and international standards ISO TUV CE Germani scher Lloyd are applied Each PCS is tested to a 100 and submitted to a perma nent test under worst case conditions for 48 hours Thereby it is
18. of the master board 5 You define the settings of the Profibus DP network in the COM ET200 software Also each slave must be defined with its data length IM308b version 6 To be able to define the PCS 807 Multibox Profibus DP slave you have to copy the PCS002TD 200 file from the PCS91 PDP diskette please note the README TXT file into the COM ET200 directory Pay attention that under DOS the last drive statement is set to LASTDRIVE Z before executing the software IM308c version 2 or higher Copy the LAUERDPX 200 type data into the Typdat5x sub directory CP5431 In the DP editor set the slave interval time manually Call up now the COM ET200 software for an IM308b version 6 ET200 parameters the baud rate should be between 187 5 and 1500 Kbaud e the bus profile must be selected as Standard Profibus DP the CPU type must be correctly selected adiagnosis is not required Config parameters here you determine the slave parameters e select the parameter file LauerDP slave 50 for IM308b e setthe consistency to 0 define 8 32 input bytes and 8 32 output bytes per slave Call up the COMWIN10 software for an IM308c Bus parameters Select Profibus DP Host parameters Select the used CPU Master parameters station type IM308c addressing type select the linear range for the P or Q page frame P or Q tiles are possible in the page frame Then select the numb
19. tested at different temperatures 5 55 C and test voltages 19 33 VDC This is to assure a maximum of quality Our products are not only characterized by a maximum economy and reliability but also by a comprehensive complete service Qualified user advice by competent sales and application engineers Our support is available to you every day by word and deed Use our direct info line if you have questions concerning the PCStopline Telephone 49 0 7022 9660 220 223 230 231 Fax 49 0 7022 9660 224 Lauer mailbox 49 0 7022 9660 225 Intensive and practice orientated training for our products Either at our training center or after agreement at your site You do not only receive demo devices but you are also supported during your first application by our specialists Update service for our software From the advice to the user support from the hotline to the service from the manual to the training a comprehensive individual service is guaranteed Systeme Lauer GmbH Introductory Guide PCS VPC 91 PDP Manual organization PCS 091 591 manual for PCS micro mini Il Projektien PCS 925 991 995 manual i software for PCS midi PCS 9091 manual for PCS maxi PCSPRO Configuration software for 0e 0 00000000000000000000000000000000000000000909 PCS 008 090 095 900 For the PCS topline you require the PCS 091 591 PCSPRO 925 991 995 or 9092 technical manual 1 Configuration so
20. with data and a selected driver is transferred when configuring the PCS The presettings of the variable can be changed for optimizing the driver Variable AJ number of tasks per package Using this variable the number of tasks per task package can be influenced Thus this variable is influenced by the size of the I O buffer Furthermore the refresh of the variable and the refresh of the keys LEDs is offset by this value The relation is explained best using an example AJ 1 w Keys and LEDs will be quickly transferred variables are refreshed slowly suited for jog operation The I O buffer can be small AJ 10 m Default values Represent a balance between the key and the va riable refresh AJ 20 m Keys and LEDs will be transferred simultaneously with variables suited for the display of many variables The I O buffer should be as large as possible AA variable Time out time The time out time to be set is related to the maximum time that is required by the programmable controller for the cyclical call of the communication program plus the communication time The time is adjustable in the range of 2 and 9 9 seconds default is 4 second Time monitoring is activated only if the task read by the PCS is not yet the current one In addition the PCS 590p 595p features the following variables AH variable PCS station number Here the slave station number of the Profibus DP slave is set The value range is 3 default value to 1
21. 00 5 iui etate 21 COMWIN ID 21 COM LED 5er recte t Reis 19 Communication seesess 38 Communication rate 40 Communication partner 15 Configuration optimal 40 Consistency seeeeeeee 21 Current consumption 21 D DBS Qs ciento EE ER 34 DE SHD Prienai oerte 45 Driver parameters sesiis 19 E EROR sila cee ning diate din cect 34 F First start Hag ctt 34 First initialization block 34 FB201 FB202 FB203 34 Firmware loadable 38 H Handling block 34 I INIT ortas tco 34 46 DMR 16 Input DU fer ente tees 16 M Master board AE 44 Mounting dimensions 21 Systeme Lauer GmbH N Number of jobs sess 18 O Optimization an 18 Operating temperature 21 P e CN 38 Power consumption 21 Parameter file 5 s ene 21 Eegeregie ensi i 19 PCS9LPDP insulse 21 PCSDP project AE 44 PCSPRO crores iasaid 19 BESSER Les ode pea eee 19 PROEIB Q ve th lini 34 Q RUE 21 R Refresh behavior sss 40 README DOC sees 36 README TXT sse 34 RELM get deeg eer 34 IW 34 RXFA C 34 RXLE 34 Restart Input AE 34 S Storage temperature range 21 pend
22. 27 BC variable Direct key values You can reserve 0 2 words of the programmable controller I O area for the direct transfer of keys These keywords are then constantly assigned to the key bits and are directly to be evaluated The key transfer time is significantly faster compared to the PCS transfer since no interpretation of the data is required You can use these key words for jog operations Assumed you have reserved 16 bytes from 120 to I35 for slave 3 that is a PCS 590p 595p The key words are assigned to I20 to 123 if you have set 2 key words These words are now lost for the PCS Expander communication set the start of the Ex pander e g RXFA to 24 and the length e g RXLE to 12 Please note that you can only reserve one word for direct keys of an input area having a size of eight bytes BD BG variables Contents of the key bytes Using five instances you can assign the key words of each byte a certain information key bits Please refer to the PCS 591 manual for further information on key bytes Technical description of the PCS 607 Systeme Lauer GmbH General remarke e 00606000000000000000000000000000000000000000000000000 0 Pod Transfer of the record into the PCS l Set DIL switch 8 on the rearside of the PCS to OFF and DIL switches 9 to ONT Not with the PCSmaxi Apply operating voltage 19 33V to the PCS The ERR LED is now ON Connect the programming interface of the PC with the P
23. 56 words Pl Start address of your selected Profibus input bytes P2 Length of the selected Profibus input field minus 1 byte P3 Start address of your selected Profibus output bytes P4 Length of the selected Profibus output field minus 1 byte P5 Restart input or flag This is required to restart the communication after a communications fault Set the input to permanently high for an automatic reset P6 Timer for time out monitoring P7 timer time as constant P8 Communication error output the output is set to high level after a communications fault P9 PB ofthe INIT block P10 PB of the COFF block Pll Required flag freely selectable may not be used by other program parts P12 Required flag freely selectable may not be used by other program parts P13 Required flag freely selectable may not be used by other program parts PCS 807 Frofibus DP to Bosch PLC Systeme Lauer GmbH Determining the configuration 0e 0 0 0000000000000000000000000000000000000000000000000 C 1 2 Trouble shooting Programmable controller enters STOP mode The Stop commands in the handling software were not yet eliminated Please eliminate these Configuration of the master board is not compatible to the programmable controller Please correct Programmable controller in RUN mode Send LED is OFF Errors in the network configuration Multibox not ready due to Wrong slave address Check whether the master fil
24. 60 W37 KH0001 The transfer of the time and the date is disabled and a message block is enabled for the transfer Now you will have an optimal communication for the key LED area ofless than one second if you take provisions to display only a few variables Systeme Lauer GmbH PCS 807 Profibus DP to Bosch PLC 47 Determining the configuration gt PCS 095 Slave configuration 12 bytes I buffer and 24 bytes O buffer AJ 10 The command word in the programmable controller is used as follows W13 KHOFC 1 Thus the messages MO 31 are enabled for the transfer Now you will have an optimal communication for the key LED area of less than 0 8 seconds if you take provisions to display only a few variables gt PCS 095 Slave configuration 8 bytes I buffer and 16 bytes O buffer es AJ 1 The command word in the programmable controller is used as follows W13 KHOFC 1 Thus the messages MO 31 are enabled for the transfer Keys will be transferred quickly but the refreshing of the variable takes a longer time The key LED time totals approx 0 5 seconds However if you press a key only for a short time then the LEDs are read only when the key is released again Thus the LED will not light gt PCS 9000 Slave configuration 24 input bytes and 32 output bytes AJ 10 The command word in the programmable controller is used as follows W13 KH 000C CLK D bit on pos 2 CLK C bit on pos 3 W16 KHO W17
25. CS operating console using the PCS 733 programming cable Run the PCSPRO PCSPROWN PCSPROU configuration software Select the Profibus DP driver for your PCS Create or load your data file Set the driver parameters using the menu items Options and Drivers You can take over the default settings in the normal case 8 Transfer the compiled record into the PCS on NO Hg Operating console PCS i PRG interface PCS 733 A Ey COON BSD OYA EEE COWON aay A i Systeme Lauer GmbH Technical description of the PCS 607 20 General remarks A 2 4 Set up and first powering up Disconnect the supply voltage to the set up when you have configured all parts Thereby the following points are to be considered Profibus DP network Use only suited cable for the wiring The last participant in the Profibus DP network must have a terminator Use the Siemens SINEC L bus connector for this Special bus connectors are required for baud rates between 3 and 12 MHz Siemens part number 6ES7 972 0BA10 0XA0 Instead of the Siemens connectors you can also use the supplied Lauer terminals between PCS 807 Multibox Profibus DP slaves only recommended up to 500Kbaud When using the Lauer terminals the red wire is connected to A and the green wire to B The cable screening is connected to the cable clip not
26. K ROR ROCK KR Re e ere ere e eer SERRE ORO re RERER eer ee eer processor reset gt reset BT9 KOM PZ 1 U B P_RI O B NEU RI SPB START KO BX PO PZ 2 U B P12 Second cycle to catch whole data inputs SPB WAITDAT1 PZ 3 U B P13 SPB WAITDAT2 Second cycle to catch whole data outputs process if timeout and restart input 0 Tm PZ 4 UN B P5 timeout U B P8 restart BEB instruction number 0 gt wait for instruction number 0 if instruction number n gt process received data m A XO W B B A Register 0 L W P1 A instruction number 0 Input L BY A A VGL BY A B SPZ NO AUFTR 9 BX PO open PCS DB instructions number gt 0 process the instructions Have the whole instruction received L BY DX3 B old instruction number in byte 3 L W P1 A load instruction number input BY A A VGL BY A B compare old with new SPZ NO_AUFTR if even gt no new instructions L W P1 A load address of receive inputs L BY A B load instruction number 1 byte ADD W P2 A L BY A A load instruction number last byte VGL BY A B compare first with last SPN NO AUFTR if not even instructions are not complete PZ 5 UN B P11 set wait flag and wait one cycle B P12 BE WAITDATI1 PZ 6 U B PIl reset the wait flag B P12 L W P1
27. KH FF00 The transfer of the time and the date is disabled Display no external variables in the status window as far as possible gt PCSS 590p 595p Slave configuration 16 bytes I buffer and 32 bytes O buffer e AJ 7 The command word in the programmable controller is used as follows W13 KH OFC4 W27 0 Thus the messages MO M63 are enabled for the transfer Now you will have a communication time of less approx 0 8 seconds for the key LED area if you take provisions to display only a few variables 46 PCS 807 Profibus DP to Bosch PLC Systeme Lauer GmbH Print out handling software OB1 OB1 Master Baustein PBO PCS_KOMM Expanderprogramm f r PCS PB2 INIT Initialisierungsbaustein PB3 COFF Fehlerbaustein H OB1 Filename OB1 function Organisationsbaustein program PERRERRAEERARE AREER EE ERR REE RHR ER ERK REE RHEE KERR AE ER ER EE EBA KEKE BR KERR L L W EZ64 A copy the first word of your I O Area of the 2 T W A AZ64 CPU DESI DP communication from input to output call the Lauer communication subroutine PB PCS KOMM 3 BA PCS KOMM 14 call expander program PO W DB1 DB PCS datafield of 256 words P1 W amp EZ10 W startaddress of the Profibus Input P2 W K31D 7 UK lenght of input bytes 1 P3 W amp AZ10 W startaddress of the Profibus Output P4 W K31D K lenght of output bytes 1 P5 B RESTART PB restart input P6 W TIMER T watch dog PCS communication P7 W K4 2 7 K timevalue for wa
28. LWORD B K1F00H A A D72 CONTROLWORD A E HH oH H 3 i E z om zm zm m zi m m zm m zm zx COFF subroutine COFF inits the PCS datafield after communication error pee emergancy case The user can program his own specifications HLT Here you have to specify your emergancy values fF RERRRARERRE REERER RAK RERKRERER KEK ER fF RERRRERRERREAREERER REAR ER KER ERE KEK ER Ze eer erer AE RERE RE BS EREK KER RRR KEE at least set the Key bytes to zero ere re ere ERRER RAK RERKKERER EEK BK KKK KKK KKK KKK KKK KKK KKK k ko ko kk kck ck ko k ko kk 11111 CAUTION P Example PCS 009 090 095 L W KOD A DR W A D8 keys PI W A D10 keys iT W A D46 keys S Example PCS 900 920 950 L W KOD A DR W A D8 keys zf W A D10 H T W A D12 1 BE Systeme Lauer GmbH PCS 807 Profibus DP to Bosch PLC 57 S y When ever you need ue we are by your eide dynamic creativ and powerful With the experiance of a worldwide successful operating company The following chart gives you an overview who s the right person to talk to Simply select the corresponding number By the way you can daily access the newest product informatione via Mailbox O7022 9660225 CompuServe 100565 1525 Internet 100565 1525 compuserve com D istrbutin WEE CG E Sabsmanagertotal SabsmanagerG em any Sab processng O xderpiocessng hom aton processhg Supportm anager
29. ON OFF OFF 187 5 ON ON OFF OFF 500 OFF OFF ON OFF 1500 OFF ON ON OFF Set the desired transfer rate using DIL switch S5 Thereby the PCS 807 slave module is adjusted automatically All DIL switches of S3 were set to OFF in the test setup Remark a With other boards used possibly other settings are required for the master station address refer to DESI DP12 Please inform yourself using the corresponding manuals of the master board Systeme Lauer GmbH PCS 807 Profibus DP to Bosch PLC 45 Determining the configuration For the evaluation of the received data the DCS KOMMT block is required that takes over the data traffic with the PCS DBs Furthermore an initialization INIT and an error block COFF is made available You can use these blocks to define data word pre assignments or emergency assignments In addition an example OB 1 is provided in which the block call is implemented You find the files on the PCS 91 PDP floppy disk in the Profibus directory Remark In OBI the first input word of the master coupling field must be copied to the first output word of the coupling field This is required for the synchronization of CPU DP master Parameters of the PCS_KOMM block The block requires 14 parameters This makes it possible to freely select the addresses An example is provided in OB 1 refer to the printout of the handling block The meaning of the parameters is as follows PO PCS user DB PCS data 2
30. P Hardware Configuration Station Edit PLC View Options Window Help Clea ai Jl anal ES vel i 59531 5 SIMATIC 300 Station1 W SIMATIC 300 Station1 PROFIBUS DP Le Family Slot No Module Order No Address Address Distributed 1 0 Input Lenath Output SIEMENS DP Slave PC S91 iE Standardmodul 132 Ip Standardmodul ae Hardware Catalog Hardware Selection IDENT ET 2008 SIMATIC ET 200C ET 200U NC AS SIEMENS PCS LCA mit SPC3 i L Standard Module o ET 200M 57 Press F1 for help FSSISE Si fd 32 FC9 807 Profibus DP to Siemens PLC Systeme Lauer GmbH Comment nBCRCRC RC ROBB 77 Determining the configuration e 0 060000000000000000000000000000000000000000000000000 ra ve e e e Allocate modular DP slave modules Go ahead just as if you allocate modules in a local setup to allocate modules to a modular DP slave Please note that the DP slave must be opened before you can associate modules click onto Now insert 2 standard modules Assign a designation to a modular DP slave Designations are assigned to modular DP slaves the characteristics of the modules e g addressing range and consistency of the data are encoded in the DP designation The DP designation is automatically displayed if you insert the module in the configuration table You can edit the DP designation by double clicking onto the line of the DP designation Assign
31. ches eri mm mur WP e 1 PCS 807 Multibox Profibus DP slave Standard Profibus DP network according to DIN 19245 min 8 bytes in the input area of the program mable controller min 8 bytes in the output area of the program mable controller max 32 bytes in the input area of the programmable controller max 32 bytes in the output area of the program mable controller height 50 mm width 80 mm length 120 mm without cable 24 volts 10 200 mA max 5 V max 0 50 C 20 80 C RS 232 interface with 25 pin sub D female connector to the PCS operating console RS 485 interface with 9 pin sub D male connector e RS 485 interface with 8 pin terminal strip and 24 volts supply voltage lyellow LED for supply voltage lyellow LED for LOAD RUN state lgreen LED for communication state e DIL1 7 for setting the slave address DIL 10 as reset switch e DIL 11 for switching from LOAD to RUN Systeme Lauer GmbH Technical description of the PCS 607 21 Maintenance Warning Statically charging of the frontpanel is possible Clean only with a damp cloth Note We recommend to change the buffer battery of the internal RAM every five years The unit must be powered up to prevent a data loss of the log memory and the message printer In rare cases the danger exists that the internal clock runs with a false speed if the unit is powered down Warning The LC display contain
32. d most serious injuries Caution Possibly dangerous situation that can cause light and less serious injuries Attention Possibly harmful situation that can cause damage to the product or its environment Information and notes that are additionally to be observed Y What to know Information marked with this symbol are required for a fast commissioning What you should know Information marked with this symbol present further explanations to the operation If you have some more time left If you wish more detailed information then you should consider to read sections marked with this symbol Systeme Lauer GmbH Introductory Guide PCS VPC 91 PDP 3 The complete automation NR apaa D 4 Introductory Guide PCS VPC 91 PDP Systeme Lauer GmbH Frogramming and communication e ecece06060606060600606006060606006000600606006000600000000000000060000000Q EEO 1S1 S191 Ve ICT FEST HE US s ejelej ejojo o a m IB ES EB CJ EN Be UD T LEI X gt BEL men Ett 383 Ged Hp DN S Configuring using the software PCSPRO PCSPROWN PCSPRO PUS Programming using the PCS 733 programming cable leeccocccccccccccccccccceo a UAT MUST BEEARTIED A ALR TERRAS A Communicating using the PCS 807 Multibox or the PCS 590p directly El o ITT Printing usi
33. de after you have configured the DP master B 1 3 Defining a master system Requirement You have called up the configuration table Master system All DP slaves associated to a DP master and the DP master form a master system A master system is part of a SINEC L2 DP network Master system definition After you have allocated the DP master in the configuration table you define the pertinent master system A master system means that you associate the DP master a SINEC L2 DP network and assign an L2 address to the DP master Select and allocate a DP master You select a DP master from the module catalogue and position it in the configuration table Result if the DP master is an integrated interface of a CPU then a is indicated to the left of the CPU A second line appears with the DP master if you click onto the sign Further procedure If you have allocated the DP master in the configuration table then you can either continue to allocate the local modules in the configuration table or configure the SINEC L2 DP network further by associating the DP master a SINEC L2 DP network and assign it an L2 address L2address For the unambiguous identification you must assign an L2 address to each DP master and DP slave of a master system in the SINEC L2 DP network Network and L2 address assignment Go ahead as follows to assign the network and L2 address 1 mark the line in which the DP master is found select the
34. e configuration e 0 06000000000000000000000000000000000000000000000000 0 Programmable controller in RUN mode IM308 BF LED S7 BUSF LED flashes longer than 10 seconds errorinthe network configuration Please eliminate PCS 807 Multibox Profibus DP not ready because incorrectly connected Please correct inthe Load condition DIL switch 11 OFF first DIL10 ON next DIL11 ON then DIL10 OFF in reset condition DIL switch 10 ON Set DIL10 to OFF e not powered up Supply PCS 807 Multibox Profibus DP with 24V 10 voltage wrong slave number Set slave number correctly and trigger reset via DIL 10 initiate reset with DIL 10 ON then DIL 10 OFF Programmable controller in RUN mode IM308 BF LED S7 BUSF LED OFF PCS COM LED ON e PROFIBUS block is not called in the programmable controller Please link FB203 configuration does not match the master board Time out timer expired set restart input to 0 UEROR RSET PCS 807 Multibox Profibus DP DIL switch 10 set to ON Set PCS 807 Multibox Profibus DP DIL switch to OFF Awrong driver was loaded into the PCS operating console Load the right driver together with the data record once more into the PCS operating console e M308B start problems the IM308B does not consider the slave interval time during the start process Thus it can cause problems with the PX807 001 Switch master board from STOP to RUN Programmable controll
35. e matches the address In reset condition DIL switch 10 is set to ON Set DIL 10 to OFF e No supply voltage Apply voltage to the Multibox Programmable controller in RUN mode Send LED is ON status message 01 Programmable controller in Stop mode Switch the programmable controller to RUN Network fault Check whether all participants are configured correctly Check the cabling Coupling fault CPU is not synchronized with master board Check whether the start input word of the selected coupling field is cyclically copied to the start output word Programmable controller in RUN mode Send LED is ON no status message PCS Com LED is ON Lauer handling block is not called in the programmable controller program Please link in with correct parameters Awrong driver was loaded into the PCS Transfer the data record together with the correct driver again into the PCS operating console Programmable controller in RUN mode Send LED is ON no status message PCS Com LED is OFF but later ON again The network configuration was not synchronized with all participants Power down all involved units Restart all units The network setup is located in noisy environment Provide for corresponding interference suppression Configuration examples gt PCS 900 Slave configuration 16 bytes I buffer and 32 bytes O buffer AJ 10 The command words in the programmable controller are used as follows W36 KHOF
36. ed for the communication You can use also the expanded inputs and outputs Make sure that you specify an asending order since otherwise the handling block interprets the communication commands wrong The Desi DP master board requires coupling field with a size of 6 byte for the data exchange Set the starting address of the coupling field in the Bus master settings menu Load the master file into the master board Consider the set baud rate of the software and the set baud rate of the master board Remark Note the set sizes for inputs and outputs their start addresses and all other settings They are required for the handling block or for the DIL switch settings of the master board PCS 807 Frofibus DP to Bosch PLC Systeme Lauer GmbH Determining the configuration Hardware settings using the DESI DP board as an example refer also to the Bosch DESI DP Bus Master manual Set the coupling address using DIL switch S4 switch 1 of S4 is used to select the addressing range ON HO field OFFEZ AZ field The other switches of 4 are used for the start address settings refer to the following figure Valence UO 2 2 2 2 9 2 25 2 OFF 1 2 3 4 5 6 8 Example Coupling address EZ AZ a a en a lia n OFF 3 4 5 8 7 1 2 8 Used 0 0 5 7 Example Coupling address I O 4 ON OFF 2 3 4 5 8 7 1 8 Used 4 0 9 7 Baud rate switches Kbaud 1 2 3 4 9 6 OFF OFF OFF OFF 19 2 ON OFF OFF OFF 93 75 OFF
37. end SPP AUFT END m BY D DX2 L BY A D load next instruction VGL BY KOH D check if instruction 0 SPZ AUFT END 9 SP read new gt there is another instruction process the next instruction end write AND instruction write and OR instruction that is an OR function between received data and the data in the datafield stored later in the datafield WRITE O e POP W C PUSH W B send pointer to the stack L W C B load PCS dataword address U W KOOFFH B SLL W B 2 O W K1800H B add to indirect address PCS datafield L BY D C load instruction U BY KOFH C mask count of datawords PUSH W C dataword counter to the stack INC W A 1 increment receive pointer return o e copy until dataword counter 0 VGL BY KOH C SPZ o end write OR instruction end INC W B receive address of high byte L BY A D load byte from receive inputs O BY B D OR byte from PCS datafield T BY D B and store it as high byte DEC W B receive address of low byte INC W A increment datafield address L BY A D load byte from receive inputs O BY B D OR byte from PCS datafield T BY D B and store it as low byte INC W A increment datafield address INC W B 2 increment receive pointer DEC BY C decrement dataword counter SP return o 3 is there another instruction POP W C load from stack dataword counter PCS 807 Frofibue DF to Bosch PLC Sy
38. er in RUN mode IM308 BF LED S7 BUSF LED OFF PCS COM LED OFF later ON again At first communication is active PCS COM LED is deactivated but after a certain time the COM LED starts to flash This signals that the communication is basically functioning but a monitoring condition such as the time out time was not observed Possibly the restart input is not set or the handling block is called irregularly PCS 807 Multibox Profibus DP power LED yellow does not light Power supply voltage 24 V 10 must be observed Supply voltage reversed applied Please correct Fuseinthe unit is burned out Send the unit in for repair Systeme Lauer GmbH PCS 807 Frofibus DF to Siemens PLC 37 Determining the configuration B 1 oTerm of the communication PCS 807 Multibox Profibus DP The PCS 807 Multibox Profibus DP software is based on the object codes of the Siemens company In addition serial communication and logical evaluation was added Furthermore the firmware is completely loadable Loading state The PCS 807 Multibox Profibus DP is in the loading state if DIL 11 OFF yellow Run LED OFF i e the EPROM is active and the EEPROM is externally addressable Using a PC loader program firmware can be now loaded into the unit using the serial interface This is not necessary in the normal case since the unit is supplied with the firmware being loaded Run state The PCS 807 Multibox Profibus DP is in the Run
39. er of the IM308c 0 16 32 48 Each IM308c manages up to 16 tiles error message mode Can be set to QVZ acknowledgment delay on error setthe response monitoring to ON Systeme Lauer GmbH PCS 807 Frofibus DF to Siemens PLC 27 Determining the configuration E Meeeeoeoeoeoeo eo eo eoeoooo00 06 606 606 0606060600000000000000000000000000000000 Slave parameters e select the LAUER PCS LCA type file youcan SELECT P000 P255 and Q000 Q255 in the linear range e OP192 15P255 is possible in the P page frame e 0Q0 15Q254 is possible in the Q page frame specify the input bytes between 8 and 32and the output bytes between 8 and 32 syncor Freeze are not necessary activate Module Consistency Transfer Now program the EPROM cassette or the Flash module and plug this into your IM308 board Note the slave settings for the programmable controller programming Call SINEC NCM for a CP5431 version 4 6 In contrast to the IM308 board the CP5431 sends no configuration telegram Thus the setting on the boards and in the PCS 807 must agree I O byte 8 8 16 16 24 24 32 32 DIL 5 OFF ON OFF ON DIL 6 OFF OFF ON ON The settings of DIL switches 8 and 9 are taken over after a power up or reset For a PCS 590p 595p DIL switches 5 and 6 are used for the configuration selection I O byte 8 8 16 16 24 24 32 82 DIL 5 OFF ON OFF ON DIL 6 OFF OFF ON ON The CP5431 works only together with the SPC3 chip Therefo
40. fibus DP Y PCS operating console SPS Operating console PCS Operating console PCS busline E Profibus y LIII es gt Master Et CH T Lyr eel i Se es IE e E 0 Profibus DP e yy to further network zx v participants e cable gege e e e e N Systeme Lauer GmbH Technical description of the PCS BOU 15 16 General remarke PCS operating console The PCS operating console determines the tasks to be executed according to the network configuration the enables the display content and the keys and sends these in one package to the PCS 807 Multibox Profibus DP slave The PCS 807 Multibox Profibus DP slave passes the package on to the Profibus master Y The master stores the package in the I area of the programmable controller Vv Programmable controller The communication data block is located in the programmable controller and occupies 256 words e g DB50 The tasks input buffer is located in an I area of the programmable controller The tasks response buffer is located in an O area of the programmable controller A cyclically selected handling block FB203 executes the tasks present in the I buffer on the data block and stores the result in the O buffer Y The master picks up the response package from the O area of the programmable controller and submits it to the slave Y The PCS 807 Multibox Profibus
41. ftware for You need the PCSPRO PCSPROVN PCSPROPUUS PCS 920 950 configuration software for configuring the oper PCSPRO S PCS 9092 ating console We supply the software with a short Configuration software fir introduction 2 PCS 9000 9100 Use the corresponding matching programmable controller driver for easy communication of the PCS with your programmable controller Along with the handling block on one 3 5 floppy disk 3 you receive an exact driver description as an appendix to he 7 Appendix to PCS 091 e Se PCS 91 AEG handling sottware S software for AEG the PCS 091 manual The following order numbers are valid for the various driver appendices PCS 91 ABB for ABB PLC 0600000000000000000000000000000000000000 PCS 91 ALB for Allen Bradley PLC PCS 91 GEF handling PCS 91 B R for Bernecker Rainer PLC SC software tor Cii Fanuc PCS 91 BOS for Bosch PLC 4 PCS 91 CEG for Cegelec PLC PCS 91 CRO for Crouzet PLC PCS 91 EBE for Eberle PLC NN PCS 91 FES for Festo PLC PCS 91 GEF for GE Fanuc PLC PCS 91 HIT for Hitachi PLC PCS 91 IPC for IPC PLC PCS 91 IZU for Izumi Idec PLC PCS 91 KLM for Kl ckner Moeller PLC PCS 91 MAT for Matsushita PLC 009000000000000000000000000000000000000 ded Mp B ee Please pay attention to the matching and further programmable controller adapter i PCS 91 PHI for Philips PLC appendices PCS 91 SAI for Saia PLC Y PCS 91 SEL for Selectron PLC PCS 91 SIE for Siemens PLC
42. gramming software for the programmable controller and the master board e Profibus DP network cable and bus connector as well as the power supply for all components The settings of the components must match to enable all parts to correctly work together IM308 master board Search for the right slot for your board Otherwise it may be damaged The possible outlets are hatched gray Slots in the 5 115U system Module rack CR 700 2 added CN O LL 1 1 L1 1 WI Module rack CR 700 3 ModulerackCR EE prp sog E EC ee III W Slots in the 5 135U and 85 155U system Central unit S5 135U SOO Ga Ea a ca Central unit S5 155U x 19 27 35 43 1 59 67 75 83 91 99 107 115 123 131 139 147 155 163 LA EA KEE E L Central unit 5 135U 155U 3 L tt LL LLLLLL Master board S7 Profibus master You determine the Profibus DP network by configuring the master board S7 Profi bus master The following limits are valid for a slave maximum number of bytes 32 for I O buffer minimal number of bytes 8 for UO buffer optimal number of bytes buffer size of 12 inputs and 24 outputs for PCS micro mini buffer size of 24 inputs and 32 outputs for PCS midi and maxi 26 s PCS 807 Profibus DP to Siemens PLC Systeme Lauer GmbH Determining the configuration 060000000000000000000000000000000000000000000000000060 B 1 1 Configuration
43. ing of I O addresses Each input output of a DP slave is assigned to exactly one address that is used for addressing Therefore you must assigned a starting address to each module DP designation of a DP slave STEP 7 automatically presents default addresses when you insert the module the DP slave in the configuration table The default addresses and their lengths are entered in I addr and O addr and length columns Enter the number of the input and output bytes for each slave You can select between 8 and 32 bytes Note the I O address for the programmable controller programming Systeme Lauer GmbH PCS 807 Profibus DP to Siemens PLC 35 34 Determining the configuration D 1 4 Programming of the programmable controller In the following FC is valid instead of FB for an S7 application You find the README TXT in the root directory of the PCS91 PDP floppy disk The relevant handling block for each project is described in this file Load the handling block for the Profibus DP project into the programmable controller for a first test of the connection With a Siemens S7 load the PCSS7L2 AWL file as S0 object source and compile it In case you are using a S7 300 then OB 101 should be deleted after compilation since it can only be used with the S7 400 Edit FB 201 and FB 202 87 FC 101 and FC 102 Adjust the assignment to the one of the PCS Remove the stop commands The PCS data block must be
44. mmunication for the key LED area of less than 0 8 seconds if you take provisions to display only a few variables gt PCS 095 Slave configuration 8 bytes I buffer and 16 bytes O buffer es AJ 1 The command word in the programmable controller is used as follows W13 KHOFC 1 Thus the messages MO 15 are enabled for the transfer Keys will be transferred quickly but the refreshing of the variable takes a longer time The key LED time totals approx 0 5 seconds However if you press a key only for a short time then the LEDs are read only when the key is released again Thus the LED will not light gt PCS 9000 Slave configuration 24 input bytes and 32 output bytes e AJ 10 The command word in the programmable controller is used as follows W13 KH 000C CLK D bit on pos 2 CLK C bit on pos 3 W16 KH 0 W17 KH FF00 The transfer of the time and the date is disabled Display no external variables in the status window as far as possible gt PCSS 590p 595p Slave configuration 16 bytes I buffer and 32 bytes O buffer e AJ 7 The command word in the programmable controller is used as follows W13 KH 0FC4 W27 0 Thus the messages MO M63 are enabled for the transfer Now you will have a communication time of less approx 0 8 seconds for the key LED area if you take provisions to display only a few variables Systeme Lauer GmbH PCS 807 Profibus DP to Siemens PLC 41 Determining the configuration 42 PCS
45. ng the LCA 035 235 printer cable PG 7nn MS DOS LCA 710 Fehler Heizkreis 4 25 06 86 093510 Meldung 25 Station 02 Endschalter 514 offen 25 06 86 115447 Meldung 05 Folien Temperatur zu hoch NOT AUS 25 06 86 151446 Meldung 087 Station 04 Schieber fehlt 25 06 86 15 37 08 Meldung 035 FEHLER PROTOKOLL LCA 710 industrial printer Systeme Lauer GmbH Introductory Guide PCS VPC 91 PDP 5 Functions and tools of the PCS family The operating console features a large selection of finished functions and tools for operating and moni toring Function keys with up to 2 green yellow pilot indicators each OFF ON FLASHING INVERSE FLASHING 256 soft key bars with 255 different actions with up to eight commands Arbitrarily many switches with free labeling texts or semi graphics Arbitrarily many selector switches with free labeling texts or semi graphics and 256 switch positions each Keyswitch or code lock for assigning different access rights Date and time adjustable by the PCS or by the programmable controller 8 timers with 8 cams each Digital BCD BIN preset value input via numeric keypad or INC DEC keys up to eight preset value variables per line Simple ASCII preset value input The display and modification of the bit pattern of a word word variable in the PCS are arbitrarily possible Digital display of binary present values alternatively up to 5 digits 0 65 535 or 10 digit
46. nguages Introductory Guide PCS VPC 91 PDP Systeme Lauer GmbH The eimple commuhication principle The electrical connection between an arbitrary programmable controller and the PCS topline is made by using the Profibus DP and the PCS 807 Multibox The PCS busline is directly connected to the Profibus DP The data communication is based on an easy to understand principle The PCS writes functions or preset values into previously determined word areas of the pro grammable controller that the programmable controller then reads and interprets The programmable controller writes functions or present values into previously determined word areas that are automatically read and inter preted by the PCS Depending on the programmable controller a maximum 256 words with 16 bit each are available that means 4096 I Os for the PCS programmable controller communication SIMATIC 100U CPU 103 a an aa FECE ee cR ee ee 4 I O area of 4 16 words Bus Pus SM g o D x Q T OQ 3 N Si ER O PCS SERIES oosggseg gc Systeme Lauer GmbH Introductory Guide PCS VPC 91 PDP 7 The eimple communication principle and the fast adaptation to a specific operating requirement l First define the operating profile Assign the variables preset and present values to the words and or bits Determine the texts for the operator guidance and for the display
47. oad byte from receive inputs 104 T BY D B and store it as high byte 105 DEC W B receive address of low byte 106 INC W A increment datafield address 107 L BY A D load byte from receive inputs 108 T BY D B and store it as low byte 109 INC W A increment datafield address 110 INC W B 2 increment receive pointer 111 DEC BY C decrement dataword counter 112 SP return w is there another instruction 113 POP W C load from stack dataword counter 52 PCS 807 Profibus DP to Bosch PLC Systeme Lauer GmbH Print out handling software 114 LLS L16 L17 118 119 L20 L21 22 123 124 125 126 L27 128 129 L30 L31 132 133 134 135 136 ER 138 139 B gt Oot BBB aS BB BA k OO vw Oo JO NP WN FP 152 POP SPZ SP end write instruction write and AND instruction W B Ww C W C BY DX2 D W KOOFFH D W D I C W P2 D AUFT END BY D DX2 BY A D BY KOH D AUFT END read new gt gt load from stack send pointer count 1 instruction word of byte coun increment receive pointer check if receive end load next instruction check if instruction 0 there is another instruction process the next instruction that is an AND function between received data and the data in the datafield stored later in the datafield PUSH NC VGL SPZ NC DEC WRITE U W C
48. present in the start OB Please note that the MB 236 255 are used as temporary flags For each PCS 807 Multibox Profibus DP slave include a call of the handling block FB 203 PROFIB PS5D for the P page frame PROFIB Q S5D for the Q page frame or PCSS712 AWL for the I O area of an S7 in your programmable controller program In case you are using the P page frame or the Q page frame you must set these before calling the FB 203 In the calling parameters you define UBDB the name of the data block e g DB50 RXFA the location of the I buffer same as master board e g KF 40 S7 input location RXLE thelength of the I buffer same as master board e g KF 16 TXFA the location of the O buffer same as master board e g KF 50 S7 output location TXFE the length of the O buffer same as master board e g KF 16 RSET the restart input e g E0 0 TIMES the designation of the time out timer e g T5 TIMZ the time out time e g KT 20 1 2 seconds RFLM the first start flag e g M10 0 EROR the error flag e g A0 0 COFF the error block e g FB 202 S7 FC 102 INIT the first initializing block e g FB 201 S7 FC 101 Thus the example is set to the following values The Lutter is located from PW40 to PW54 and or QW40 to QW54 The O buffer is located from PW50 to PW64 and or QW50 to QW64 Timer is the time out timer T5 with a value of 2 seconds E0 0is the restart input e AO0 0isthe error output
49. ration will be submitted to the PCS operating consoles driver to setup the correct job response packages According to the configuration the driver in the PCS operating console splits the occurring jobs into part jobs One by one every part job is submitted to the PCS 807 Multibox Profibus DP for the transfer A job number is attached to each transmission The job is stored in the input area of the programmable controller A programmable controller expander program reads the job and executes it on a DB The result is stored in the output area with the job number being inverted From there it is submitted to the PCS 807 Multibox Profibus DP Then it is serially transferred to the driver 38 PCS 807 Profibus DP to Siemens PLC Systeme Lauer GmbH Determining the configuration e 0 0000000000000000000000000000000000000000000000000 0 The currently realized transfer times of PCS 807 Multibox Profibus DP to the programmable controller and vice versa are essentially limited by the SPC3 chip and the Siemens software to 50 msec min Thus a transfer PCS 807 Multibox Profibus DP programmable controller processing PCS 807 Multibox Profibus DP lasts approx 150ms Including the serial transfer the processing of a part job thus lasts approx 180 msec At an average of 6 jobs for a PCS 090 a communication cycle lasts approx 500msec Thus the key LED time is 2 x communication cycle 1 second Visual monitoring yellow
50. re use the PX807 1000 The Profibus DP function may only be combined with asynchronous FMS services Use only the I O area of bytes 0 127 in the 115U CPU 941 943 programmable controllers Otherwise inconsistencies can appear Please note that not all RAM modules are permissible for the CP5431 board 26 PCS 807 Profibus DP to Siemens PLC Systeme Lauer GmbH Determining the configuration Please note following settings CP INIT Network file NETZ2NCM NET Network parameters Default SAP 61 Peripheral I Oarea DP Update Cycle synchronous Input and output areas enter ZI DP start even and ZI DP end odd Peripheral DP slave parameterizing Maker ident 0008 Sync mode OFF Freeze mode OFF Peripheral DP editor Global data Largest min slave interval 2 x 1ms Min poll cycle time 1 x 10ms response monitoring time 20 x 10ms Discontinue the user interface accordingly Perform a network balance using the NETZ2NCM NET file and transfer database file into the CP5431 Systeme Lauer GmbH PCS 807 Profibus DP to Siemens PLC 29 30 Determining the configuration B 1 2 Configuration of the L2 DP network 97 Sinec L2 DP network A Sinec L2 DP network is composed of a DP master and DP slave which are connected by a bus cable They communicate with each other using the DP decentralized peripheral protocol DP master As DP master you can use e a CPU with firmly integrated or pluggable DP master
51. rement send pointer 72 L BY A D load low byte from PCS datafield 73 T BY D B write to send outputs 74 NC W B increment send pointer 75 NC W A 2 increment datafield address 76 DEC BY C decrement dataword counter TI SP return r is there another instruction T M r end 78 POP W A load from stack receive pointer Systeme Lauer GmbH PCS 807 Profibus DP to Bosch PLC 51 Print out handling software 79 L BY DX2 D 80 U W KOOFFH D 81 ADD W K2H D increment receive pointer 82 VGL W P2 D check if receive end 83 SPP AUFT END 84 T BY D DX2 85 INC W A 1 next instruction address 86 L BY A D 87 VGL BY KOH D check if instruction 0 88 SPZ AUFT END 89 SP read new gt there is another instruction process the next instruction end read instruction write instruction copy datawords from receive inputs to PCS datafield WRITE 90 POP W C 91 PUSH W B send pointer to the stack 92 L W C B load PCS dataword address 93 U W KOOFFH B 94 SLL W B 1 y 32 95 O W K1800H B add to indirect address PCS datafield 96 L BY D C load instruction 97 U BY KOFH C mask count of datawords 98 PUSHW C dataword counter to the stack 99 INC W A 1 increment receive pointer return w e copy until dataword counter 0 100 VGL BY KOH C 101 SPZ w end write instruction end 102 INC W B receive address of high byte 103 L BY A D l
52. s 0 4 294 967 295 Automatic conversion of preset and present values from BCD BIN into decimal and back incl signs limit values and scaling Up to 1024 message pages with text variables in 3 message priorities and 5 erase modes For idle pages 128 pages are available with up to 8 varia bles per line each Logging machine report output on printer or PC 128 operating pages Analog preset value input and analog present value display Up to 2 arbitrary languages with different character sets can be configured 3 languages using an additional cassette Please refer to the unit description in the corresponding manuals on which tool to use for which unit Istwert digital Bargraph horizontal Graphic display Softkey line MESSAGE TEXTS DEFAULTS f BIN CODED f WARNINGS INFOS Message texts OPERATING TEXTS MENU TEXTS TIT Switch Operating and idle texts areas FOR MESSAGES FOR OPERATING Slector switch ASCII preset value Help texts WORD VARIABLE AMEND BIT SEQUENCE 0000 Not 1100 mo LOGGING STATISTICS REPORT Code lock key switch Change data word flag Logging statistics report MENU 01 PART ab03 PIECE 1000 NAME Mair Date and time Analog preset value Preset value via menu Bargraph vertical BINARY 0000 4096 DECIMAL 0 100 Limit values scaling BIN DEZ conversion wegl n DApeoyces Actions to 8 character size several la
53. s poisonous substances Do not touch it in case itis broken 22 Technical description of the PCS 607 Systeme Lauer GmbH Safety related information 0e 0 0 0000000000000000000000000000000000000000000000000 The device may only be connected to the systems specified by Systeme Lauer Onlytrained and qualified persons who have familiarized themselves with the product are allowed to install and operate the device The responsibility of persons operating the device must be clearly determined in order to avoid undefined competencies Therelevant safety regulations and standards must be observed Before commissioning the device this instruction manual must be read thoroughly Modifications of or changes to the design of the device are not allowed Syste me Lauer is not responsible for resulting damages Thesupply voltage ofthe device must be within the range specified in the section Specifications Systeme Lauer is not responsible for damages resulting from non compliance to this requirement Thelatest manuals and documentation are valid The unit may only be used in applications outlined in the equipment specifications and in the user manual Furthermore the unit may only be used together with foreign units and foreign components recommended or approved by Systeme Lauer Warning Check the PCS function and the VPC 090 Multi Interface after parameterization All parameterized functions must be examined Otherwise
54. sent a balance between the key and the varia ble refresh AJ 20 Keys and LEDs will be transferred simultaneously with variables This setting is suited for the display of many variables The I O buffer should be as large as possible PCS 807 module version In the PX807 0001 version a SPC2 chip is integrated that requires a min slave interval time of 50 msec In the PX807 1000 version a SPC3 chip is integrated that requires a min slave interval time of 3 msec The version with the SPC3 chip is effectively approx 3 times faster than the SPC2 version Configuration examples gt PCS 900 Slave configuration 16 bytes I buffer and 32 bytes O buffer AJ 10 The command words in the programmable controller are used as follows W36 KHOF60 W37 KH0001 The transfer of the time and the date is disabled and a message block is enabled for the transfer Now you will have an optimal communication for the key LED area of less than one second if you take provisions to display only a few variables PCS 807 Profibus DP to Siemens PLC Systeme Lauer GmbH Determining the configuration e eececc 0 0606060600000000000000000000000000000000000000074 gt PCS 095 Slave configuration 12 bytes I buffer and 24 bytes O buffer e AJ 10 The command word in the programmable controller is used as follows W13 KHOFC 1 Thus the messages MO 15 are enabled for the transfer Now you will have an optimal co
55. state if DIL 11 OFF yellow Run LED OFF and the EEPROM program is active the EPROM is switched off To guarantee a defined initial start of the software a reset TIE Tx ONT must be triggered before the switching over DIL 10 to ON LALER This reset is then removed by switching DIL 10 to OFF es SCC a i again During the start the firmware reads the DIP switches 1 7 and takes over these values as slave address The firmware now can be run as independent slave on the Profibus DP network The logical communication between PCS 807 Multibox Profibus DP and the programmable controller is started after plugging the serial interface into PCS 807 Multibox Profibus DP a um EPLET IE IE ERA ELI L WIS EPP SPE Nie Liik TC Ll Structure of the logical communication The Profibus DP communication uses in Siemens the I O area Depending on the programmable controller its size is between 128 bytes and several kilobytes paging A Profibus DP master must be available in the programmable controller for communication For this Siemens supplies the IM308 board The largest I O unit that can be transferred is 32 bytes in size thus the largest configuration size of the PCS 807 Multibox Profibus DP is 32 bytes The configuration of the PCS 807 Multibox Profibus DP slave is determined with the IM308 master board S7 Profibus master The slave with the correct slave address automatically conforms to the configuration This configu
56. statically ON With the S7 the SF DP and the BUSF LEDs are deactivated Step 2 Logical communication Now you can connect the PCS COM interface to the PCS 807 Multibox Profi bus DP not the PCS 590p 595p Set the restart input of the programmable controller to ONT or switch the programmable controller from STOP to RUN The COM LED of the PCS is deactivated after a maximum time of 2 seconds B 1 655 demo project A demo project for an IM308c is included on the Siemens floppy disk to enable a simple introduction into the Profibus DP configuration There a Profibus DP network with a PCS operating console in the linear P page frame area occupying bytes 0 15 is available The procedure for commissioning is documented in detail in the enclosed README DCC file 5 1 7 Trouble shooting Programmable controller enters STOP mode The Stop commands in the handling software were not yet eliminated Please eliminate these Programmable controller STOP on Profibus DP error set in master configuration Get network up and running Configuration of the master board is not compatible to the programmable controller Please correct IM308 does not enter the RUN mode or flashes S7 master Wrong slot for IM308 Please correct Configuration data are wrong not programmed or EPROM or Flash module is missing Examine your data and the cassette PCS 807 Profibus DP to Siemens PLC Systeme Lauer GmbH Determining th
57. steme Lauer GmbH Print out handling software 192 POP W B load from stack send pointer 193 NC W C count 1 instruction word 194 SLL W C count of byte L95 L BY DX2 D 196 W W KOOFFH D L97 NC W OD C increment receive pointer 198 VGL W P2 D check if receive end 199 SPP AUFT END 200 T BY D DX2 201 L BY A D load next instruction 202 VGL BY KOH D check if instruction 0 203 SPZ AUFT END 9 H 204 SP read new gt there is another instruction process the next instruction end write OR instruction AUFT END all instructions are done AUFT END PZ 7 205 UN B P11 wait one cycle to be sure that 206 B P13 all outputs are refreshed 207 BE Invert instruction number and write it to the first and last byte of the communication outputs WAITDAT2 PZ 8 208 U B P11 reset wait flag 209 B P13 210 L W P1 A 211 L BY A D load instruction number 212 T BY D DX3 Store it in byte 3 213 XO BY KFFH D invert the instruction number 214 L W P3 A 215 T BY D A store it in the first and last 216 ADD W P4 A output bytes 217 T BY D A watch dog trigger time 218 U W P7 D timevalue PZ 9 219 U B LOGO 220 SE D P6 H PZ 10 221 U B LOGl Watchdogmerker reset 222 R B P8 223 BE gt end instructions no new instructions NO AUFTR oe Systeme Lauer GmbH PCS 807 Profibus DP to Bosch PLC 55 224
58. tch dog P8 B M100 0 gt B output bit communication error P9 wW INIT PB INIT communication init PCS P10 W COFF PB COFF communication error PCS P11 B M100 2 OB for internal use P12 B M100 3 io B for internal use P13 B M100 4 SB for internal use zU B M100 0 communication error to output B A3 7 4 PE program end PCSKOMM expander program for communication via Profibus with PCS Topline Filename PCS KOMM function expander for the CL400 Declaration subroutine parameter BA PCS KOMM 14 call expander program PO W DB1 DB PCS datafield of 256 words P1 W amp EZ10 W startaddress of the Profibus Input P2 W K31D 7K lenght of input bytes 1 P3 W amp AZ10 W startaddress of the Profibus Output P4 W K31D 7 K lenght of output bytes 1 P5 B RESTART o B restart input P6 W TIMER i X watch dog PCS communication P7 W K4 2 K timevalue for watch dog P8 B M100 0 SB output bit communication error P9 W INIT PB INIT communication init PCS P10 W COFF PB COFF communication error PCS 7P11 B M100 2 GB for internal use P12 B M100 3 PB for internal use P13 B M100 4 B for internal use program Systeme Lauer GmbH PCS 807 Profibus DP to Bosch PLC 49 50 Print out handling software vs GA bt nu On O PW DY 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 no po RORORSCRCRORCACRURCACKCKCK KE ee ROK OA
59. with the PCS 590p 595p Proceed as follows for powering up Supply power to the programmable controller and to the PCS 807 Multibox Profibus DP The SEND LED of the master board is activated after a maximum time of 5 seconds Then the green COM LED of the PCS 807 Multibox or of the PCS 590p 595p lights statically Now connect the PCS COM interface to the PCS 807 Multibox Profibus DP not the PCS 590p 595p Set the restart input of the programmable controller to ONT or switch the programmable controller from STOP to RUN The COM LED of the PCS is deactivated after a maximum time of 2 seconds View Pin Signalname Designation 1 2 3 RxD TxD P data line B 4 RTS request to send 5 M5V2 data reference potential from the station 6 P5V2 power supply plus from the station 8 RxD TxD N data line A Mechanical mounting of the PCS 807 Multibox Profibus DP The PCS 807 Multibox Profibus DP can be mounted on a top hat rail DIN rail The PCS operating console and the PCS 807 Multibox Profibus DP must be earthed Technical description of the PCS 607 Systeme Lauer GmbH PCS 807 Specifications 0900000000000000000000000000000000000000000000000000 Description System requirements System assignments Mounting dimensions Supply voltage Current consumption Power consumption Operating temp range Storage temp range Interfaces Indicators DIL swit
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