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1. s Version 2015 1 8 TAVO C Partner in Growing User Manual Javo Box Big Bag Turner 6 Operation Follow all instructions described in this manual in particular chapter safety appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use If a machine part is damaged or not working in the prescribed manner work must be interrupted immediately Resumption allowed only when the machine part is repaired or replaced and checked Consult your dealer if the machine is not functioning properly Keep hands hair loose clothing and or jewellery away from moving parts of the machine Wear 6 1 Adjustment with a box The turner must be adjusted so that it is impossible for a box to fall out procedure 1 Inthe tray of the turner a tube A is mounted and two short pipes B 2 Drive the box in the turner and put it on the floor 3 Remove the pallet truck forklift truck etc 4 The two short tubes and a long pipe must now be adjusted for height a Loosen the four bolts on each side of the rods completely so that the long tube and the short tubes are loosened b The long tube and the short tubes must be above the edge of the box as close as possible i Note that the pallet truck still needs to be able to ride in
2. machine needs to be moved 1 Ensure that the distance to be covered is free so the machine without any obstacles can be moved to the desired position 2 Place the pipes A in the machine 3 Liftthe machine with a pallet truck The relative humidity should not be too high so that water condenses in the machine Report damage during or immediately after delivery to the transport company and to Javo BV Take all necessary steps to prevent further damage Version 2015 1 TAVO wy Partner in Growing User Manual Javo Box Big Bag Turner 5 Mounting installation and commissioning A Follow all instructions described in this manual in particular chapter safety This machine is CE marked When placing multiple machines in one line the entire line must be properly CE A marked before using this machine Up to CE Marking of the line commissioning of this machine is prohibited 5 1 Placement The machine must be placed on a flat surface with sufficient weight capacity Install the machine so that there is enough space left for service providing safe instructions and or cleaning maintenance and or inspections The machine can be attached to the bottom This machine is not suitable to be used in the open air Electrical components are only splash proof Keep the machine away from rain and moisture When using the machine in a humid location is unavoidable you should use an RCD 5 2 Facilities to take care
3. the machine c Tighten the bolts firmly The box can now be tilted 6 2 Adjustment with a big bag The turner must be adjusted so that it is impossible for a big bag to fall out Procedure 1 Puta big bag in the turner and put it on the floor 2 Hooks are attached on the 4 sides of the turner on the front movable hooks are attached and at the rear hooks are welded to the machine 6 3 Start The machine can be started in one way only 1 Insert the five pole 16 amp plug into the socket a The white button lights up b The turner is now ready for operation 2 When operating the arrow button up the turner goes up 3 When operating the arrow button down the turner goes down 6 4 Stop Stop procedure 1 Release the control button Version 2015 1 9 TAVO C Partner in Growing User Manual Javo Box Big Bag Turner 7 Maintenance Follow all instructions described in this manual in particular chapter safety Maintenance of this machine must be performed in compliance with warnings on the machine and in accordance with the user manual by qualified personnel Keep hands hair loose clothing and or jewellery away from moving parts of the machine Wear appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and r
4. Caps and doors should remain closed while operating the machine The motors of the machine are protected against overload by thermal switches These switches are located in the control box 2 3 Explanation of icons and symbols Read and understand this manual before using the machine and or performing maintenance Remove Power mains B Wear during all work on or with the machine safety shoes and safety glasses Wear during cleaning and maintenance work on this machine also safety gloves and protective clothing Warning Important points and or instructions regarding safety and or injury prevention are marked with this warning sign Dangerous electrical voltage Dangerous electrical voltage present Risk of crushing Danger of moving or rotating parts It is forbidden to wear Loose clothing long hair and or jewelry nearby moving parts of the machine Do not rinse control cabinet Danger of moisture in the cabinet when it is rinsed with water Speed ground feeder Speed ground feeder curved straight Rotor Rotofill Version 2015 1 5 TAVO 7 Parner ti Growin User Manual Javo Box Big Bag Turner 3 Description of the machine 3 1 Machine overview Space for box or big bag Lock for big bag HMI pallet clamping mechanism safety fence Slop place Hydraulic unit onmo nw S ie lo ie te e fe pe tore awe a r es ee on ee a O 2 wk fo 3 2 Options Dependin
5. G Complies with the harmonized European Standards Harmonized E Harmonized OR definition definition European standard European standard Safety of machinery Basic concepts general principles for design Part 1 NEN EN ISO 12100 2010 Basic terminology methodology Safety of machinery Electrical NEN EN IEC 60204 1 equipment of machines Part 1 General requirements The Netherlands Noordwijkerhout Cees Bouwmeester March 2015 Director NPR ISO TR 14121 Safety of machinery Risk assessment Part 2 2 2010 Practical guidance and examples of methods Version 2015 1 12
6. I VIC W tec rsesoesinccmnesievs ee E N E EEE O EEEE 6 3 2 OOM S ee A E E E E E E tients 6 3 3 OBEY OD ee EE 6 3 4 Mache N OK AON a E A E E E seed ata EE E EE NE E O OE E 6 3 5 CORTO ra E N E S 6 Me i iE ee a E A E EE A E E E E EE E E A E N P A T 7 5 Mounting installation and commissioning sessessesessesessssesssoessssecssoesssoecssoseseossseossssoesssossssossssossssossesoessese 8 5 1 POCEO N e E E E A eonessuaataneeateososacasnis 8 5 2 Facilities to take care of bythe USO oe cceeteesanenncedaienm sev dan batsncwavessncnacancmesossleneaae EE TE 8 53 Monine CONNEC NG cece cre EE E E E E E E EOE A EE EEA EONA S 8 5 4 Check motor rotation GirectiOn ccccccccssssssssecccccccseeessececcccsseaeuseeecceessseeusseeeeecessseuusseeeseceesauguaseeeseeeessaggassss 8 o OP rO AE NETE E AE EEIE AOE A E AEE 9 6 1 AT N a O a E E E E 9 6 2 Adjustment With PS DoE ssri a E a a 9 6 3 SLE g OO E E E A E N E A A A E A A J 6 4 OD E E E E suuceune ste vusese etna salvos ucessed anes devseian susie eadenercaes 9 Z Man eN E rcc ects ce rates cecrinncencameacccntoss E E EEE E AE A 10 7 1 Reguired took and eguip meN sererai aT T S 10 7 2 Preventive MaintenanCE ciissusiisaniiieii aN EEEa sear nce set EE EO E EOE A says 10 7 3 F UIC E EEE E E E E EAEE EE E AE A EE TET 11 7 4 Drawings and Scheme S esre EE E EEEE EEEE 11 7 5 PEP oa a E E E E E E 11 7 6 JN ONET o E T E ee 11 7 7 Customer support and AV CO sisser nu i NE a 11 8 Disposal of machine or machine par
7. Partner in Growing User Manual Original document Version 2015 1 Box Big Bag Turner Machine nr cccccsccccccssccsscecscessecesces h lt a The PA A ee ana Javo BV Postbus 21 2210 AA Noordwijkerhout Holland T 31 0 252 343121 F 31 0 252 377423 info javo eu www javo eu All rights reserved The information provided herein may not be reproduced and or published in any form by print photo print microfilm or any other means whatsoever electronically or mechanically without the prior written authorisation of JAVO BV 7TAVa 7 Partner in Growing User Manual Javo Box Big Bag Turner Preface This user manual is written for anyone working on or with the machine Before working on or with the machine first read this manual This user manual contains important instructions information on how to use the machine in a safe professional and economical way and must always be available where the machine is used In addition to this user manual the mandatory rules and regulations for accident prevention and environmental protection in the country and place of use of the machine must also be observed This user manual contains information on the operation of the machine with all the possible options Use only the information that applies to your machine Depending on the intensity of use and customer requirements this machine can be equipped with various options Contact your sales consultan
8. eady for use Always unplug the plug from the socket before starting maintenance Wear personal protective equipment see section 2 3 Inform operating personnel before start maintenance Interrupt if possible the power mains before the machine is investigated or maintained by turning off the main switch and locking it and pull the plug from the socket If work must be done with power supply mains voltage on the machine work with an additional person who can operate the emergency stop gt gt gt gt PE 7 1 Required tools and equipment A set of keys is included with the machine consisting of Allan key 4 mm Door key Spanner 24 27mm Spanner 17 19mm Spanner 10 13mm moO 8 gt 7 2 Preventive Maintenance For the following maintenance instructions normal use is considered With heavy use or use under extreme conditions maintenance should be performed at shorter intervals item sd Axper Comments Machine Day Check if moving parts are functioning correctly and not clamping and or parts are broken or damaged in such a way that the operation is adversely affected Have damaged parts repaired before use Height of tubes in box Day Before each use check if the height of the tubes is adjusted turner Hydraulic unit Check if there is enough oil present in the reservoir Pictograms Check readability and replace if necessary Bearings 320 hours Grease fittings with a grease gun with 1 to 2 strokes of grease Electr
9. er move the machine if the power cable and or pneumatic supply is still connected Prescribed checks and maintenance in the user manual must be observed Allow the machine to be serviced and repaired by qualified personnel only with original replacement parts In addition to the user manual generally applicable statutory and other regulations regarding accident prevention and environmental protection have to be respected This is also referred to handling of personal protective equipment Inform operating personnel before start maintenance Interrupt if possible the power mains before start machine investigation or maintenance by turning off the main switch and locking the main switch Pull the plug from the wall socket a As work must be done with power supply mains voltage on the machine then arrange an additional person who can operate the emergency stop When a machine part is damaged or not working in the prescribed manner the work must be interrupted immediately Resumption allowed only when the machine part is repaired or replaced and checked Consult your dealer if the machine is not functioning properly Machine and or parts must be disposed in accordance with local laws and regulations Version 2015 1 4 7TAVa 7 Partner in Growing User Manual Javo Box Big Bag Turner 2 2 Safety devices on the machine Caps and doors are screening moving parts Always place back caps and close doors before the machine is turned on
10. g on the intensity of use and customer requirements this machine can be equipped with various options Contact your sales consultant Options Code Specifications S 4 meter 5x1 5 cable incl 16A plug 900965 SS Various hoppers for the purpose of potting machines available different type for every machine 3 3 Operation The process of the machine starts with a box or big bag filled with substrate The box or bag is placed onto the turner with a pallet The big bag is fastened with the loops on the big bag The turner pushes the box or big bag full of substrate upwards with the aid of a hydraulic cylinder When the turner is in highest position the box full of substrate will tilt over 3 4 Machine workstations This machine has an operator place at the HMI for tilting a box or big bag 3 5 Controls The motor is controlled via the control panel The control panel consists of the following buttons A Button move up B White LED C Button move down Version 2015 1 6 7TAVa 7 Aarna ronin User Manual Javo Box Big Bag Turner 4 Transport A Follow all instructions described in this manual in particular chapter safety On delivery of the machine a Javo mechanical engineer must be present to unload the machine from the freight wagon The machine can be attached to the bottom Prior to moving the machine the power and hydraulics should be disconnected Make sure the cables are stowed sufficiently If the
11. he line is carried out commissioning of this machine is prohibited gt gt gt gt Specifications Voltage 400Volt 50Hz 3 N PE Machine connection 16A 5pole Power consumption 1 1 kW Weight 470 kg Length x width x height 1900 x 1600 x 1800 mm Year of construction See type plate Type product As agreed in the order confirmation 1 1 Type plate CE The type plate is placed onto the main cabinet door Partner in Growing Westeinde 4 2211 XP Noorwijkerhout Nederland www javo eu info javo eu CO Gowa J Cv w mE a he at Version 2015 1 3 7TAVa 7 Partner in Growing User Manual Javo Box Big Bag Turner 2 Safety This machine is built according the state of the art technique and the accredited safety regulations Despite A this the body and life from the user or third parties can be in danger when using it There could also arise damage to the machine or other goods when using it This machine is CE marked When placing multiple machines in one line the entire line must be properly CE A marked before using this machine Until proper CE Marking of the line is carried out commissioning of this machine is prohibited 2 1 Provisions 1 10 11 12 13 14 15 16 17 Operation and maintenance of this machine must be performed by qualified personnel in compliance with warnings on the machine and in accordance with the user manual Keep children and other unauthorized pe
12. ical installation Check for damage Electric motors Version 2015 1 10 7TAVa 7 Partner in Growing User Manual Javo Box Big Bag Turner 7 3 Fault list Problem Possible cause Action Solution 10 of the rated motor voltage Replace fuse Too little cooling air caused by a Ensure proper inlet and outlet of the cooling air clogged cooling air passage The motor hums and takes Defect winding Repair or replace the motor winding too much power Thermal fuses are falling Motor defect Call a mechanic out Mechanical blockage of elevator Remove blockages Motor is connected incorrectly Connect the motor correct Hydraulic cylinder does not Poor cable connection to the Check and repair the cable connection if necessary go up electro motor Too little oil in the reservoir Refill oil and check for leakage Motor moves into the incorrect Turn phase 1 and 3 around direction 7 4 Drawings and schemes The drawings accompanying this machine are supplied in a separate file The wiring diagrams are included in the electrical cabinet of the machine 7 5 Spare parts Only original spare parts and accessories of Javo BV may be used on the machine Javo BV advises you to take certain parts in stock because of wear sensitivity and or any expected downtime for re ordering of the parts The spare parts list can be found on the assembly drawings These can be found on JavoNet When ordering spare parts at Javo BV the fol
13. lowing information must be included drawing number item number desired length if applicable and the desired number of pieces 7 6 JavoNet We recommend you to register your machine on JavoNet This way you get online access to all technical drawings and documents pertaining to your machine Visit our website www javo eu for more information and to request an account JavoNet 7 7 Customer support and advice Our technical department will answer your other questions about repair and maintenance of your machine and spare parts We can help you with any questions regarding the purchase use and settings of products and accessories Version 2015 1 11 TAVO wy Partner in Growing User Manual Javo Box Big Bag Turner 8 Disposal of machine or machine parts Follow all instructions described in this manual in particular chapter safety Perform the following steps when disposing the machine 1 Decommission the machine and remove electric and pneumatic power 2 Drain and remove all consumables 3 Scrap the machine according to the local legislation 9 EG conformity statement EG conformity statement for machines directive 2006 42 EG annex II under A CE Javo BV Westeinde 4 2211XP Noordwijkerhout The Netherlands Declares that Machine Box Big Bag Turner Type Substrate system is in accordance with the Machine directive 2006 42 EG and complies with the provisions of the EMC directive 2004 108 EE
14. of by the user Prior to delivery of the machine the required materials and facilities power etc needs to be present within 3 meters of machine Required power supply 400 Volt 3 Phase Neutral Earth N America 208 220V 60Hz 5 3 Mounting Connecting If applicable the components supplied are to be mounted on the machine Make sure that the moving parts are free If the machine is complete it can be connected by a competent person to the power supply appropriate clothing without loose parts Wear non slip work shoes Keep hands hair loose clothing and or jewellery away from moving parts of the machine Wear As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use 5 4 Check motor rotation direction Check the rotation direction of the motor before you start working with the machine Procedure 1 Connect the power cable 2 Start the motor a Turn on the main switch b Start the motor with the motor up or down button 3 Check the direction of rotation of the motor a The desired direction of rotation shown in the picture 4 Stop the motor Turn the main switch off 6 When rotation direction is incorrect a Remove the plug from the socket b Open the plug and switch 2 of the 3 phases in the plug This should only be carried out by suitably qualified personnel
15. rsons away while using machine This machine is suitable for process and environmental conditions as stated in section Specifications and Tolerances of this manual only Any other use is not authorized by Javo BV and this allows the operator and or the environment at risk It is prohibited to modify this machine without prior written approval of Javo BV Thermal fuses and torque limiters may not be set different upon delivery of the new machine The thermal circuit breakers should never be used to turn on off the machine This machine should be installed so that there is sufficient space remaining for providing safe instructions and or performing maintenance and or inspections Put the brakes on the castors before the machine is turned on Keep the work area clean and well lit Cluttered or dark areas invite accidents This machine is not suitable to be used outside Electrical components are only splash proof Keep the machine away from rain and moisture When using the machine in a humid environment is unavoidable you should use an RCD Keep hands hair loose clothing and or jewellery away from moving parts of the machine Wear appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use Do not stand on the machine when it is operating Nev
16. t Supplier details if not directly supplied by Javo f BV Dealer stamp Javo BV is not responsible for any errors in this manual or the consequences thereof Javo BV is not liable for damage or consequential damage caused by operating errors lack of expert maintenance and any use other than described in this manual The liability of Javo BV also expires once modifications or additions are made without written permission of Javo BV This machine is suitable for process and environmental conditions as stated in section Specifications and Tolerances of this manual Any other use is not authorized by Javo BV and this allows the operator and or its environment at risk Version 2015 1 1 7TAVa Fo Partner in Growing User Manual Javo Box Big Bag Turner Table of contents 1 Technical specifications and tolerances ccceccccscsceccccscsccccccscsceccccccccscsceccccscsceceececscececcecscscessecececscesescecces 3 1 1 1E E e E E E S E A E I ETE E ee E ee ee ee T 3 Z SAV A E EN 4 2 1 FP HO WISN WIG taostacinnctecetionncasaucanacaesisenan E E E EEE E 4 2 2 Safety devices onthe machihe acters cetera sensetauenatescacanaseecci nace E EEA 5 2 3 Explanation Or icons and SV IDOI sae atedseue ioe dateaincedaioncsardanebosedascesancnneavcnasionnveracasd dewnceswiantasan E 5 3 Description of the machine sessesessesessecessesessscesssoesssossoecssossssoeossoeossosossseossssossssossosessossssossssossssoesssoesesoeee 6 3 1 Machine OV
17. ts sessssessssesessessssecessecesseosssesssoecssoesssoesssoesssoesssossssoscssseossosssssssssoeeee 12 9 EG cONFOrMIty statement sessesessesesssossssoesssoesssoesssoessesssoecssssesssoecssoecssseosssecssssosssssssossssossssoscssoecssossssoeoe 12 Version 2015 1 2 TAVO wy Partner in Growing User Manual Javo Box Big Bag Turner 1 Technical specifications and tolerances This machine is intended to be used for emptying big bags and boxes into a JAvo Pot Machine only This machine is meant for processing substrate and other materials that are described in this manual only Detailed operation of the machine is described in section Operation This machine may be used only within the limits for specifications and tolerances of the order on the assembly drawing and indicated in this manual If the machine is used outside these specifications Javo BV cannot take responsibility for this machine This machine is intended for products as agreed in the order confirmation only To ensure the proper operation of this machine only products with specifications and tolerances as specified in the order may be used Do not use the machine for purposes other than the intended purpose of Javo BV This can lead to damage and danger to the operator and its environment This machine is CE marked When placing multiple machines in one line the entire line must be properly CE marked before using this machine Until proper CE Marking of t

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